New IMDS Guideline For Costumer
New IMDS Guideline For Costumer
New IMDS Guideline For Costumer
Ingredient A: ○%
Component B:%
Component C: △% List of prohibited and
declared substances
Component D: ○%
Component E:%
Component F: △%
Quality assurance data
Component G: ○% Evidence of regulatory compliance
Component H:%
Ingredient I: △%
Ingredient J: ○% IMDS
Component K:%
Component L: △%
*1 If there are specific instructions from our requesting business operations, follow those instructions.
*2IMDS (International Material Data System): A Global Standard Online Tool for Ingredient Data Declaration in the Automotive Industry
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 4
Acquisition to Submission of Material Data to Yamaha
In accordance with our Quality Assurance Manual for Purchased Products, acquire material
ingredients data (IMDS data or comparable data *1) of items shipped from Yamaha as part of our
products.
IMDS submission request will be provided to business partners with specifying our part number. On
the other hand, in the case of a revision due to a material change, submit IMDS data in accordance
with our Quality Assurance Manual for Purchased Products, regardless contact from Yamaha.
It is planned for new and revised items that submission of IMDS data by the time of the inspection
standards submission or the initial lot delivery is implemented into the production part approval
process from January 2021.
data collection along the commercial flow Ingredient data is collected
from 100% of the contents.
material manufacturer ・・・・ Secondary Supplier Primary Supplier Finished vehicle manufacturers
material
Substance A: X%
manufacturer Substance B: Y%
Substance C: Z%
trading
company
component
material manufacturer
manufacturer Yamaha Motor
IMDS group
component
・・・・ manufacturer
*1 The IMDS data contains 100% of the ingredient information to prepare for future stricter regulations. The analysis is not required, and the data
declaration is based on the commercial flow. If component data is obtained in a format other than IMDS, create IMDS data based on it.
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 5
Remarks upon Material Data Acquisition
When obtaining ingredient data in a format other than IMDS, request your material suppliers
to provide 100% of the ingredient information. SDS (safety data sheet) would not include all
substances, therefore communicate to request all substance information.
In case facing difficulty to acquire data for confidentiality reason, request your material
supplier to check presence of declarable substances*1.
Declarable substance(s) present: Specify substance identification No. (CAS No.) and portion precisely.
Non-declarable substances: General names (no CAS No.) or “Others” are accepted (“Others” to be up
to 10%)
Material must be described in its end state*2.
No evaporating solvents to be described (paint coatings, etc.)
Reactive materials to be described based on post-reacted state (adhesives after cured or coating film
after chemical coating forming).
Please note that we may separately request a description of original state, such as unreacted or with solvent in case we
deliver raw materials for maintenance purpose.
IMDS IMDS
Company ID: 222222 User ID: YYYY
*1 IMDS (International Material Data System) : Global data submission system established and used by automotive industries.
*2 Company Registration to be done once per a company. If registration exists for one of your division, no additional registration
is needed. If you are uncertain about your company’s registration status, contact IMDS service center.
*3 The person who has registered your company becomes a Company Administrator and can register additional users.
*4 In case your material supplier is not IMDS-adaptive, acquire material ingredient sheet and make a IMDS data on behalf.
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 7
Datasheet Structure
The following symbols*1 provided in IMDS are interpreted as follows:
Part in red ( ), Material in green ( ), Complex Material in yellow ( ), Substance in blue ( )
Material data sheet describes ingredients and their concentration, to be provided by material manufacturer in principle.
Component data sheet describes materials and their mass, to be created by part manufacturer in principle.
Data sheet for a complex part contains components, their quantity and subsidiary materials used in assembly process.
Substance A 80%
Item A
Substance B 20%
Material A 100 g
Paint Paint 5g Item Assy.
*1 Make a thorough check even over surface coating or subsidiary materials for assembly.
*2 IMDS standard material datasheet can be utilized when material specification is in accordance with industrial norm.
*3 Upon request for IMDS data submission, inform of your “Company ID” as a recipient ID.
*4 Trading company can ask their material maker to directly send the data to their customer of the objective part.
*5 In case your material supplier is not IMDS-adaptive, acquire material ingredient sheet in Excel or PDF and make a IMDS
datasheet on behalf. 9
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved.
【IMPORTANT】 Incoming IMDS Data Check
Once datasheet received, check its consistency
with drawing or material specification. It is
particularly important to confirm no lack of items.
All the sub part*1 registered?
Surface treatment or subsidiary materials allocated correctly?
Described in accordance with material specification? (no lack of additives?)
Also, check if IMDS data structure and ID management are consistent : Part
Thresholds for many of the restricted substances are defined as concentration value in homogeneous
material.
Make sure to create a material datasheet for each homogeneous layer. *1
Material consisting of 2 or more homogeneous layers should be assigned to complex material (semi-component *2).
In case 2 or more materials are mixed, create a new material datasheet and specify its mixing ratio.
、 : Material
Create per : Chemical substances
homogeneous layer Material datasheet
Complex material datasheet (semi-component)
Chemical conversion coating Passivation
*1. If ingredients of multiple layers are registered homogeneously in a single material datasheet, concentration value of each substance is calculated less than
what it should be, which causes a risk of misjudging non-compliance status. Do not register any datasheet created in such a way.
*2. Semi-component is an item which shape is not yet fixed hence needing further cutting, shaping or forming before use, and could have multiple material
structure, such as galvanized steel sheet or electric cable.
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 11
Principle of Part (=Article) Data Creation
According to European Union’s REACH Regulation, obligations related to Article*1 are based
on a concentration value of objective substance per mass of article (weight %).
For adequate calculation, any part (component) datasheet should be created in accordance
with the definition of Article by REACH (O5A principle).
For an item with fixed shape which determines its function, register it as a Component.
As for paint, grease, adhesive or other subsidiary materials, do not register them as Component.
: Part
Example of Articles*2 Data consistent with O5A principle Data not consistent with O5A principle : Material
adhesive Complex part Complex part Complex part
Material B Part B
Part B
adhesive
Material B adhesive
adhesive
adhesive
Part C (After painting)
Part C (After painting)
Part C
Part C
Part C
Part C
paint
paint
paint
*1 Article means “an object which during production is given a special shape, surface or design which determines its function to a greater degree than does
its chemical composition” (Art. 3.3 REACH). //Source: Automotive Industry Guideline on REACH (AIG) Ver. 4.0 European Automobile Manufacturers
Association (ACEA)
According to the principle of "Once an Article, Always an Article”, as known as "O5A“, REACH obligations are applied to each individual article in
product / complex part.
*2 Reference: AIG Ver. 4.0 Annex N: Practical Application of the O5A Principle for CL Substances in Articles (ACEA)
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 12
Calculation of Concentration by Article Mass
If a complex part data is inconsistent with O5A principle and contains regulated substance, its
concentration value is unable to be calculated correctly as shown below:
Part
Data consistent with O5A principle Data not consistent with O5A principles Material
Chemical
adhesive composite part composite part substance
Part A Material A
Part B
Material A
Part A
Part C
*Company Registration is required only once by each company. You do not have to register if
any other division of your company have done.
*Suppliers can use IMDS for free both registration and utilization.
*Note the “Company ID” and “User ID” not to forget it.
Company ID:
User ID:
Click “Login”
Enter “User ID” and
“Password”,
then click “Login”
*1 Make a thorough check even over surface coating or subsidiary materials for assembly.
*2 IMDS standard material datasheet can be utilized when material specification is in accordance with industrial norm.
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 21
I. Request for Data Submission to Your Suppliers
Your suppliers need your IMDS Company ID as well as the part number or material
code in order for them to send their datasheet to you. Please advise them as
follows:
*Inform of your IMDS Company ID as “Recipient ID” for your supplier.*1
(FYI) Example of e-mail which you should send to your suppliers
Subject: Request of material data submission in IMDS
Please submit IMDS datasheet for the following parts (or materials).
In case your company is not IMDS-adaptive, provide a full-material ingredient sheet.
*Since SDS (Safety Data Sheet, ex. MSDS) could not contain all the constituent
substances, an ingredient sheet will not be substituted by SDS.
Your IMDS Company ID is indicated at the top left corner of the IMDS main page after login.
Inform your supplier of your company ID at IMDS submission request.
*1 In case you are a trading company and asking your material maker to directly send the data to your customer, inform of
your customer’s company ID, as well as your customer’s instruction as for part number and supplier code. In parallel,
inform your customer that your material maker would make direct submission to them.
Example of IMDS data request from Yamaha In case of the system-generated correspondence*1
・Sender: SoC-System@yamaha-motor.co.jp
・Subject: Request for IMDS Submission
*1 Any changes on recipient email address of your company to be informed us with “Application form IMDS contact.xlsx”. The
form is available from responsible buyer of our purchasing division.
*2 Part structure is not described. Data to be created according to actual part structure. Should you need detailed information,
inquire to the contact indicated in the email.
Back to flow chart
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 23
II a. Handling of Received IMDS Datasheet
When you receive IMDS datasheet from your suppliers, check the data and
accept or reject it according to the check result.
(FYI) You can get e-mail notification from IMDS when you receive a datasheet.
Please refer to “Notification from IMDS” in the appendix of this document.
*Always Check the content of data received. (refer to Incoming IMDS Data Check)
Login to IMDS and click “Function” “In Box” “MDS”
Search with “Part/Item No.” and so on and double click the line to open the
datasheet
Click “Function” -> “In Box”
-> “MDS”
Login to IMDS and click IMDS “MDS” -> “New” -> “Datasheet” -> “Material”
*As for Complex material (Semi-Component) and Blended material, refer to “(Supplement II-1)
Creation of Complex Material” and (Supplement II-2) Creation of Blended material” respectively.
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 26
II b. Create Material Datasheet
Select the material “Classification” *1 and click “Apply”
In case of polymer material, select available polymer name *2 and click “OK”
*1 Please refer to the recommendation “IMDS 001a” for the detail of the classification (After login to IMDS, click “Help” ->
“Recommendation”)
*2 As for the material code of plastics and rubbers, refer to ISO1043 or JIS K 6899. If unclear, inquire to your material maker.
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 27
II b. Create Material Datasheet
Enter the material “Name” (mandatory) , “Trade name” and “Mat. No.” (optional)
*The “Name”, “Trade name” and “Mat. No.” will be used as key word for searching
afterwards, so set them at your convenience.
*It is recommended to describe your material control code for “Internal Mat.-No.” in
order to avoid confusion of materials.
Select “Contact
Person”
*1 In case “Contact Person” is not shown, request your Company Administrator to register (to add the person as “user”).
For details, refer to IMDS FAQ “User Accounts (IDs)” and check “CA Administrative Functions”.
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 31
II b. Create Material Datasheet
You have completed Data creation. Save the data and run “Error check” function.
Click to save the data
Click to check the data
If error or warning message indicated, it needs to be revised or investigated.
Please refer to the “IMDS Warning Message” in the appendix of this document.
After solving the error, click “MDS” “Release Internal”
If it is difficult to acquire material data from your material supplier for confidentiality
reason, then ask them to check whether the substances listed in GADSL* are
contained in the material or not. Depending on the status, request them to submit
data according to the instruction in next page.
* GADSL (Global Automotive Declarable Substance List):
List of substances that are subject to prohibition or management. This list was established by the GASG
(Global Automotive Stakeholders Group) consisting of automakers, automotive parts suppliers, and
chemical manufacturers in Japan, Europe, and the U.S., and is revised every year. The list can be
downloaded from the website ; http://www.gadsl.org/
List of declarable substances
Material
Manufacturer
Name CAS No Portion Check
Substance A XXXX-XX-X ○%
Substance B YYYY-YY-Y □%
Substance C ZZZZ-ZZ-Z △%
After logging in to IMDS, select "New", "Module" and "Material" from “MDS“ menu.
*1 In case your customer is Yamaha Motor Co., Ltd. In Japan, the material code is a seven-digit code starting
with “G” and is identical to the code used in the actual material supply. (If the code starts with “SG”, then
take “S” out and specify 7 digits from “G”.
For other Yamaha Group company, confirm with your customer.
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 39
II c. Create Supplied Material Data
Select the appropriate material classification for the type of supplied material from the
displayed list. Material classification is defined based on the sort of material (e.g. steel, alloy,
plastic etc) and functions.
Select the appropriate material category and click "Apply"
When plastic or rubber is selected, select material abbreviation in the separate window.
*1 Although a warning message comes up, ignore it and release the datasheet internally.
Return to Flowchart
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 43
III a. Create Component Datasheet
After obtaining / creating material datasheets, create “Component Datasheet”.
In this section, procedure to create a datasheet for a single part is explained. As for
Complex Part, proceed to “III b. Create Complex Component” after creating an
individual datasheet according to this procedure.
Example of Part
10g Bolt 9.5 g Steel
Bolt
0.4 g Zn Plating
Zinc Plated
(with passivation treatment) 0.1 g Passivation
*When creating a part datasheet, make sure to use “Component ( )”. Note that
Semi-Component ( ) is not for a part but complex material which needs final
shaping or forming process.
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 44
III a. Create Component Datasheet
Enter “Description”, “Part/Item No.” and “Part Weight”
*Any part which has YAMAHA part number should be assigned with dedicated “Part Number
that YAMAHA MOTOR Group specifies and is used for transaction.
In case your operation can not be aligned with this concept, describe YAHAMA part number in
“Recipient data” page at the step of “IV a. Datasheet Submission” for final data submission.
Select “Contact
Person”
*1 In case “Contact Person” is not shown, request your Company Administrator to register (to add the person as “user”).
For details, refer to IMDS FAQ “User Accounts (IDs)” and check “CA Administrative Functions”.
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 49
III a. Create Component Datasheet
You have completed Data creation. Save the data and run “Error check” function.
Click to save the data
Click to check the data
If error or warning message indicated, it needs to be revised or investigated.
Please refer to the “IMDS Error Message” in the appendix of this document.
After solving the error, click “MDS” “Release Internal”
*1 If machining is performed on the rough part provided by Yamaha, create the supplied part datasheet as instructed in this chapter,
then proceed to in "III c. Create Complex Component Datasheet”.
*2 Yamaha-supplied part number is unclear, contact your customer requesting for IMDS data submission.
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 51
III b. Create Supplied Part Data
In order to define supplied material, add the published material "YAMAHA“.
Click “Add Material” icon.
A search screen appears. Type "YAMAHA" in Name, check only "published MDSs" in the search
scope, uncheck "Recommended Material Data Sheet“, then click “Search”.
Select the published material "YAMAHA" ID: 621439965 and click “Apply”.
Conduct “Release
Internal” after completion
*1 Although a warning message comes up, ignore it and release the datasheet internally.
Return to Flowchart
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 53
III c. Create Complex Component Datasheet
When creating Complex Part (“Component” in IMDS) datasheet, the assumption is Sub-Part
datasheet(s) are already available online.
Here, the procedure for Complex Part with single layer is explained. In case of more layers, repeat
this procedure from the lowest level of layers. (Refer to “Datasheet Structure”)
In case of machined part with supplied rough part, create datasheet as follows, too.
Example of Complex Part Machining a rough part (supplied part)
Item Assy Sub. Material for assembly*1 Item1
Item 1
Item1 (Rough part *2)
Item 2
In the same way as “III a. Create Component Datasheet”, specify name, number and mass.
*1 Even in case of assembled part without using subsidiary material, create component datasheet.
*2 Even in case of machined part without any additional material, create component datasheet.
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 54
III c. Create Complex Component Datasheet
Add Sub-Part(s) and Material(s).
While parent part is being highlighted, click either of , depending on
which data is intended to add*1.
Find appropriate datasheet in the search window, then add it followed by entering
the number of part used in the respective tree or quantity of material.
*For detailed procedure, refer to “III a. Create Component Datasheet”.
Click either of icons depending
Make sure the parent on intended data to add:
part is highlighted. ・Sub-Part:
・Material:
・Complex Material:
Number of sub-part
used in respective tree
or quantity of material
to be specified.
*1 When creating a part datasheet, make sure to use “Component ( )”. Note that Semi-Component ( ) is not for a part but
complex material which needs final shaping or forming process.
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 55
III c. Create Complex Component Datasheet
Repeat the procedure mentioned in the previous page until all the sub-parts and
materials are registered, then perform the final step (selecting Contact Person,
Error Check *1 and Internal Release).
*Refer to “III a. Create Component Datasheet” for details.
*1 Warning message of “Different types of nodes (component, semi-component or material) are used at the same
level.” does not make any problem.
Back to flow chart
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 56
III d. Part with Plant-specific Assembly Number
In case of the part with plant-specific assembly number (with middle 5-digit starting with X or Y) *1,
just register mass of assembled item and subsidiary material used in the assembly process.
No details of sub-parts are required but add a representative component for consistency of mass.
Example) Item Assy. ABC-X1234-00-00-80
Item1
Item Assy. Sub-parts are either supplied by
Item2
Yamaha or provided by your own.
Fastener
Adhesive as subsidiary material for assembly*2
In the same way as “III a. Create Component Datasheet”, specify name, part number and mass.
Register subsidiary material used for assembly and specify the amount applied (as for the registration,
refer to “III a. Create Component Datasheet”).
Register subsidiary
material used and enter
the amount applied.
*1 An assembly with no design drawing but assembly instruction issued by Yamaha plant, for which all sub-parts are supplied by Yamaha.
*2 Even if no subsidiary material applied, create a component datasheet.
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 57
III d. Part with Plant-specific Assembly Number
Add a representative component for sub-parts to keep consistency of mass.
1) Calculate difference between the entered part mass and the figure of “Calculated weight per item".
2) Click and choose “Node“ to add a component for mass adjustment. Enter “YAMAHA” for part
name and part number, “1” for quantity and the calculated mass by the above 1) for weight.
3) Click and add published material in the same way as “III b. Create Supplied Part Data” and enter
the calculated mass by 1) as weight.
*1 Warning message of “Different types of nodes (components, semi-components, materials) are used at the same level.”
is accepted. And also, warning on published material "YAMAHA“ can be ignored.
Return to Flowchart
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 59
IV a. Datasheet Submission
Send the created datasheet to the customer who requested.
Click “Recipient data”, then click
Search with “Company ID”*1, then select the proper one and click “Apply”.
Information of the
drawing relevant
to this datasheet.
*1 Before submission, Contact Person to be selected. Refer to “III a. Create Component Datasheet”.
By right-click, proceed to
“Copy” “new version”,
correct data then re-submit.
*1 In case the reject reason is shown by error code, refer to “(Supplement IV-1) List of "Error Code”.
*2 As for ID / Version of datasheet, refer to “Revision Control of IMDS Datasheet”. Back to flow chart
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 64
(Supplement IV-1) List of “Error Code”
Rejected datasheets that are submitted by June 23, 2019 had “Error Code”. “Text message” has taken over since then.
Code Meaning How to manage the error
EC01 Part number or supplier code could be incorrect. Please check the “Survey Parts List” or communicate with YAMAHA contact.
There is a datasheet of same part number but the datasheet To answer with the same part number again, copy as "New version" so that the
EC05
ID does not match. original datasheet ID can remain.
EC11 Number of component is less than the “Survey Parts List”. Please check the “Survey Parts List” and correct the data structure.
EM01 Material code or supplier code could be incorrect. Please check the “Survey item List” or communicate with YAMAHA contact.
There is a datasheet of same material number but the To answer with the same material code again, copy as "New version" so that the
EM06
datasheet ID does not match. original datasheet ID can remain.
Check details by management rules “YGK-A-119” and communicate with YAMAHA
ES02 Restricted substance(s) is contained.
contact immediately.
This datasheet contains substance(s) which could be Check details by management rules “YGK-A-119”. Please communicate with
WS04
restricted according to condition. YAMAHA contact if necessary.
WA01 Error not mentioned above is included in the data. Please communicate with YAMAHA contact if necessary.
If the error remains unsolved, consult the contact described in the notification email or this manual.
Copyright © 2019 Yamaha Motor Co., Ltd. All Rights Reserved. 65
(Supplement IV-2) Pre-check upon Drawing Revision
In case a drawing revision is planned with a new part number and pre-confirmation
is needed at YAMAHA MOTOR Group, please provide “Datasheet Report in PDF”.
(Unless a new part number is assigned, YAMAHA in-house system cannot distinguish any
new datasheet with same part number.)
After editing the data through “Copy” “new Datasheet”*1, create a PDF report
through “MDS” “Create MDS Report” “Full Report”.
Print the report and mark the expected revision with a highlighter, then submit it.
*1 Due to change on Part No. expected, datasheet ID to be changed accordingly. As for ID / Version of datasheet, refer to
“Revision Control of IMDS Datasheet”.
Polymer
Poly propylene
○ PP(polymer)
× propylene(monomer)
Substances neither listed in GADSL nor in EU REACH Candidate List are allowed
to be registered in IMDS by either way of the followings:
• Register with non-proprietary names
• Mark substance as “Confidential”
• Substitute with “Joker / Wildcards"
*Datasheet must be updated when any substances marked confidential are listed in updated GADSL.
[Confidential]
Check “Confidential” and the data recipient cannot see neither substance name and CAS No.
You can get notification from IMDS when “Confidential” substances are listed in GADSL in
the future. (need personal setting)
Major ingredients of polymers are present in IMDS library with no CAS No. (indicated as “-”)
Searchable by keyword for name or select the “Group” as follows:
Search by Name
1.0 New creation 2018/3/1 YAMAHA Motor Co., Ltd. Environmental Tanada
Technology Group
1.1 Note about data collection (p.6, 12) Note 2018/8/30 YAMAHA Motor Co., Ltd. Tanada
about Mat. No. (p.14) CSR Group
Note about Prohibited substances (p.11,
18)
Note about IMDS warning (p.27)
Update “How to manage the error” (p.34)
2 Changed procedure of Datasheet request 2019/4/16 YAMAHA Motor Co., Ltd. Tanada
Added overview section and refined each SOC Group
step for Datasheet handling
2.1 Added Yamaha group companies (YEJP, 2020/01/08 YAMAHA Motor Co., Ltd. Tanada
Y’s Gear, YMPJ). SOC Group Mori
Relation to YGK-A-119 explained in the
background & objective section.
EU REACH O5A principle clarified.
Added instructions for Yamaha-supplied
material/part and part with plant-specific
assembly number.