INSTALLATION, OPERATION AND MAINTENANCE MANUAL

FOAM PROPORTIONING
BALANCED PRESSURE BLADDER
TANK SYSTEM
 TABLE OF CONTENTS

SUBJECT PAGES

Technical Bulletin No. 0-101: CCS Environment . . . . . . . . . . . . . . . . . . . . . . . . . 1

Technical Bulletin No. 8-101: Controller Installation & Operation . . . . . . . . . . . 2-3

Technical Bulletin No. 9-101: Controller Location/Concentrate Migration . . . . 4

Technical Bulletin No. 10-101: Primary & Thermal Relief Valves . . . . . . . . . . . 5

AFFF Schematic and Valve Descriptions ..............................6

AR-AFFF Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Initial Concentrate Filling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

Schematic for Auxiliary Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Foam Bladder Tank Filling Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

Shell Water Refill Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

Concentrate Level Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Refill Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

AFFF Fill Cup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-20

Inspection of Foam Concentrates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Bladder Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23

Foam Bladder Tank Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Progard Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

TECHNICAL BULLETIN: 0-101

SUBJECT: Balanced Pressure Proportioner (CCS) Environment

There are numerous ways in which the fire protection engineer can design a system using a Balanced
Pressure Foam Bladder Tank System. The method he chooses must take into consideration the Foam
Bladder Tank specifications.
The outer tank is ASME constructed at a design or working pressure of 12 bar (175 psi), and is
hydrostatically tested at 18 bar (263 psi).
The inner tank (bladder) is fabricated of a flexible fabric, Buna-N® over nylon, Mullen burst 800 pounds
(relative to area and pressure), tensile (grab) 182 kgs x 205 kgs (400 pounds X 450 pounds).
Forces such as waterhammer - expansion/contraction of the contents in the CCS - valve arrangement,
pressure relief valves, concentrate specifications, etc., could affect the operation of the system.
Any design or manipulation of valves that will cause a significant pressure differential across the bladder
should be compensated for or avoided.
It is the responsibility of the design engineer to accommodate the Foam Bladder Tank in an environment
compatible with its specifications.

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 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

TECHNICAL BULLETIN: 8-101

SUBJECT: Controller Installation & Operation

IMPORTANT: DO NOT ALTER INTEGRAL PIPING WITHOUT CONSULTING WITH A SYSTEM

DESIGN REPRESENTATIVE. PIPING ALTERATION CAN INFLUENCE SYSTEM PERFORMANCE.
BEFORE INSTALLING A "CONCENTRATE CONTROLLER," CHECK YOUR SYSTEM DESIGN
DRAWING TO ENSURE THE LOCATION DOES NOT ADVERSELY AFFECT THE PROPORTIONING
DUE TO EXCESSIVE LOSS OR FRICTION LOSS.

CHECK THE PERCENT STAMPING ON THE CONTROLLER TO ASSURE THAT YOU HAVE THE
CORRECT CONTROLLER FOR THE SYSTEM.

It is recommended that a length of straight pipe, equal to 4 to 6 pipe diameters, be installed immediately
before and after the "Concentrate Controller". This will help eliminate the possibility of turbulence affecting
the proportioning accuracy. Install the controller with the arrow pointing in the direction of the water flow.
The ideal location of the controller is level with the top discharge, and within a couple feet of the tank.
Actual field conditions, however, will not always allow for this design. The controller will still proportion as
intended in a wide variety of locations, providing the design is made with the operating characteristics of
the controller in mind.
Mounting above the discharge level or long distances from the Foam Bladder Tank will affect the low flow
performance of the controller by raising its low flow minimum. Mounting the controller below the discharge
lowers its minimum flow requirement; however, SPECIAL PRECAUTIONS ARE REQUIRED TO
PREVENT CONCENTRATE MIGRATION INTO THE WATER SUPPLY.*
The concentrate controller is a modified venturi device. As water flows through the venturi, it creates an
area of lower pressure, referred to as the metering pressure drop. The faster the water flows through the
venturi, the higher the metering pressure drop. This allows more concentrate to enter through the orifice
to mix with the increasing water flow. A decrease in water has the opposite effect on the metering
pressure drop, thereby reducing the amount of concentrate passing through the orifice.
Moving the concentrate out of the tank to the controller incurs some friction loss. The low flow rating of the
controller is that point where the metering pressure loss created by the flow of water across the venturi is
now greater than the total friction loss incurred by the concentrate moving to the controller.
This figure is obtained by calculating the friction loss of the interconnection piping. This includes the water
supply piping to the tank and the concentrate discharge pipe to the controller. This figure is then added of
the pressure loss incurred within the bladder itself - approximately 1 PSI.
Note: Technical Bulletin 9-101 on page 5.
A metering pressure drop chart is found elsewhere in this manual. As an example, a flow rate of 100 GPM
through a 4" controller results in a MPD of 0.55 PSI. This is not high enough to overcome even the
pressure loss within the tank, so the controller will proportion on the light side.
However at 150 GPM, the MPD is now 1.2 PSI, which is high enough to overcome the friction loss,
assuming the controller is located in its ideal location, as noted previously. One can now see how moving
the controller will create subtle changes in friction loss, which will require a somewhat higher water flow
rate to generate a higher MPD. A smaller controller will generate a higher pressure drop at the same flow
rate as that of the larger controller.

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 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

The interconnecting piping should be sized to generate as little friction loss as possible. Avoid tees and
elbows wherever possible, and use full port valves. Swing check valves are recommended to prevent
water backflow into the bladder. Strainers, while called for by NFPA, are, in our opinion, not necessary
when used with AFFF/ATC products. Consult the foam manufacturer or ProGARD for compatibility of
foam concentrates with various pipe and valving materials.
Residual water pressure, flow requirements, and locations are main factors in sizing a controller for
installation. A permanent pressure loss chart and a proportioning curve with recommended flow rates are
located elsewhere in this manual.
There are numerous ways to design and install an ProGARD Foam Bladder Tank for effective operation.
Your ProGARD representative will be happy to assist in whatever way possible.
ProGARD does not warrant or represent that this system is adequate for your fire protection needs. You
should determine whether this system is adequate for its intended use, as you assume all risk and liability
in connection therewith.
See the Warranty located in the back of this manual.

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 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

TECHNICAL BULLETIN: 9-101 "REVISION 1"

SUBJECT: Concentrate Piping - Foam Bladder Tank

In order to prevent the inversion of the concentrate stored in the Foam Bladder to the water system, it is
recommended that the concentrate controller be located level with the top discharge of the Foam
BladderTank. In addition, a concentrate isolation valve should be installed in the concentrate pipe
between the Foam Bladder Tank and the concentrate controller for either manual of automatic systems.
This method of installation prevents the heavier-than-water (AR-AFFF) concentrate from draining or
siphoning from the tank into the water supply piping. The concentrate isolation valve serves as a positive
means of separating the concentrate from the water supply source, which is required by law in some
states.
When the concentrate is not isolated from the water supply, there have been cases where the concentrate
has siphoned out of the bladder and was replaced by supply water, giving the erroneous indication that the
bladder has ruptured.
This is very probable when the controller is positioned lower than the top flange of the Foam Bladder
Tank.
Piping between the Foam BladderTank and the controller is not normally furnished by ProGARD, and is
the responsibility of the system design engineer for the type system wanted - manual, automatic electrical,
automatic pneumatic, fail-safe, dry, wet, etc.

Page 5 of 25
 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

TECHNICAL BULLETIN: 10-101

SUBJECT: Primary and Thermal Relief Valves

The design pressure and maximum working pressure for the ProGARD bladder tank is 12 bar (175 psi). It
is the responsibility of the owner or design engineer to provide a primary relief valve to protect the tank
from a rapid over-pressurization. Details of the fire protection systems design must be known, such as
water pressure and flow capacity, to size this relief valve.
Thermal expansion of the foam concentrate within the tank can also create pressures exceeding the rated
capacity of the bladder tank. This slow but steady pressure increase could result in problems ranging from
leaks at threaded of flanged connections to physical damage of the bladder or pressure tank.
To prevent or lessen the effect of thermal expansion, we recommend the following:
1. Avoid filling the tank with cold concentrate. Allow the concentrate to warm to room
temperature, if possible.
2. Do not fill beyond the tank's rated capacity. All bladder tanks provided by Progard have 5-10%
extra capacity for expansion.
3. Install a sun canopy over tanks installed outdoors.
4. Install a thermal relief valve.
Progard recommends that only tanks installed "normally un-pressurized" have these relief valves. This
type of installation, while completely acceptable, is most likely to experience the effects of thermal
expansion should the tank be filled to capacity with foam concentrate.
We do not recommend using thermal relief valves on bladder tanks installed "normally pressurized", such
as in wet pipe systems. These installations frequently have fire pumps that cycle on and off, creating
pressure spikes which can result in frequent discharges of foam concentrate through the relief valve. It is
the responsibility of the owner or design engineer to determine:
1. If these pressure spikes can occur; and
2. If a device or method is required to protect the tank and/or water piping and valves from
over-pressurization.
Experience has shown that the water surrounding the bladder is a pressurized installation creates its own
cushion against thermal expansion of the foam concentrate, eliminating the need for the thermal relief
valve.
ProGARD can provide a thermal relief valve that is compatible for this service. Refer to our schematic
diagram for its recommended locations. Please specify when ordering whether the tank will be installed
pressurized or not.

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 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

AFFF SCHEMATIC
IMPORTANT FOR OPERATION:
Piping between the concentrate vessel and concentrate controller is not furnished by the ProGARD unless it has been specified. The
concentrate piping to the controller must meet certain criteria to prevent loss of concentrate into the water supply piping. This piping
(dotted lines on the schematic below) is to be included by the design engineer for the type of system wanted - manual, electrical,
pneumatic, fail-safe, etc. Progard does not accept responsibility for concentrate piping to the controller or water piping to the
concentrate vessel.
NOTE: (Per schematic below) Manual System - Valve No.'s 1 and 2 must be opened manually.
Automatic System - Valve 10 must be opened with an alarm signal (if necessary, use manual override).

TYPICAL SCHEMATIC DIAGRAMS:

Consult the system design for actual piping requirements. Before filling system, consult manufactures filling procedure.
Improper filling can result in damage to the concentrate bladder.

HORIZONTAL VERTICAL

C C J
10
D
G
F H G F
H 5
10 I
5 D J 1
I 4
8 2 1 8
4
2

A A

E E

B B
9 6 9
3 3
7 11 6

11 7

COMPONENT DESCRIPTION E - Sight Gauge

A - Storage Tank F - Fill Cup
B - Bladder G - Water Supply Piping (See instructions above)
C - Concentrate Controller H - Solution Delivery Piping (See instructions above)
D - Automatic Valve (optional) I - Thermal Relief Valve (Optional)
(See instructions above) J - Swing Check Valve
VALVE DESCRIPTION: (Per Above Schematic)
VALVE NUMBER DESCRIPTION *NORMAL VALVE POSITION
Automatic Manual System
System
1 Manual concentrate shut-off - by others N.O. N.C.
2 Water pressure shut-off - by others N.O. N.C.
3 Fill cup shut-off N.C. N.C.
4 Tank water vent N.C. N.C.
5 Diaphragm concentrate vent N.C. N.C.
6 Water drain/fill N.C. N.C.
7 Concentrate drain/fill N.C. N.C.
8 Upper sight gauge \ Open only when N.C. N.C.
9 Lower sign gauge / system is depressurized. N.C. N.C.
10 Automatic concentrate isolation (Optional) by others N.C. -
11 Fill line master shut-off N.C. N.C.
* N.O. - Normally Open N.C. - Normally Closed

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 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

AR-AFFF SCHEMATIC
IMPORTANT FOR OPERATION:
Piping between the concentrate vessel and concentrate controller is not furnished by the ProGARD unless it has been specified. The concentrate
piping to the controller must meet certain criteria to prevent loss of concentrate into the water supply piping. This piping (dotted lines on the
schematic below) is to be included by the design engineer for the type system wanted - manual, electric, pneumatic, fail-safe, etc. ProGARD does
not accept responsibility for concentrate piping to the controller or water piping to the concentrate vessel.

NOTE: (Per schematic below) Manual System - Valve No.'s 1 and 2 must be opened manually.
Automatic System - Valve No. 8 must be opened with an alarm signal (if necessary, use manual override).
TYPICAL SCHEMATIC DIAGRAMS:
Consult the system design for actual piping requirements. Before filling system, consult manufactures filling procedure. Improper filling can result
in damage to the concentrate bladder.

HORIZONTAL VERTICAL

C C I 8
D
F G
G F 5 H
5 8
H 1 D I 1
4
2
4
2
E
A A

B B
6
3 3
9 6
7 9 7

COMPONENT DESCRIPTION
A - Storage Tank E - Sight Gauge
B - Bladder F - Water Supply Piping (See instructions above)
C - Concentrate Controller G - Solution Delivery Piping (See instructions above)
D - Automatic Valve (optional) H - Thermal Relief Valve (Optional)
(See instructions above) I - Swing Check Valve
VALVE DESCRIPTION: (Per Above Schematic)
*NORMAL VALVE POSITION
VALVE DESCRIPTION
NUMBER
Automatic Manual System
System
1 Manual concentrate shut-off - by others N.O. N.C.
2 Water pressure shut-off - by others N.O. N.C.
3 Sight Gauge shut-off N.C. N.C.
4 Tank water vent N.C. N.C.
5 Diaphragm concentrate vent N.C. N.C.
6 Water drain/fill N.C. N.C.
7 Concentrate drain/fill N.C. N.C.
8 **Automatic concentrate isolation - by others N.C. N.C.
9 Fill line master shut-off N.C. N.C.

*N.O. - Normally Open N.C. - Normally Closed

**Optional

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Operation, Maintenance and Filling Manual

INITIAL CONCENTRATE FILLING INSTRUCTIONS

CAUTION: USE ONLY AFFF OR AR-AFFF CONCENTRATE APPROVED FOR THIS SYSTEM. AVOID
CONTACT WITH EYES. IN CASE OF CONTACT, IMMEDIATELY FLUSH EYES WITH WATER.
SYSTEM NOMINAL CHARGE IS NOT NECESSARILY MAXIMUM CHARGE.
UNCRATING PROCEDURE:
1. Remove all banding.
2. Remove sight gauge assembly and concentrate controller from packing boxes.
3. Remove all support blocks
4. Raise unit to upright position using adequate nylon webbing slings or equal, as required.
PLACEMENT PROCEDURE:
1. Place unit in desired location(s).
2. Level and shim, as necessary.
3. Anchor unit with suitable bolts or other anchoring devices.
(See installation drawing for bolt pattern.)
NOTE: ALL BOLT PATTERN DIMENSIONS ARE NOMINAL. FIELD VERIFY BEFORE
PROCEEDING WITH ANCHOR BOLT LAYOUT.
CONNECTION PROCEDURE:

1. Remove piping protectors.

2. Confirm that all bolts and threaded connectors remain tight after shipment of tank. Flanged
nozzles on tank should not be tightened beyond 80 foot lbs.

CAUTION: DO NOT WELD ON TANK. HIGH TEMPERATURES CAN DAMAGE INTERNAL BLADDER

3. Install controller(s) in sprinkler riser/water supply according to drawings provided by design

engineer. Refer to the technical bulletins located elsewhere in this manual for information
regarding location and installation of controller.
4. Assemble interconnecting pipe and valves between tank and sprinkler riser/water supply (see
typical schematic diagrams) according to drawings provided by design engineer. The
automatic concentrate valve (No. 10), if used, should be installed normally closed. It should be
trimmed for proper activation by electric current or hydraulic (water) pressure.
5. Attach the lower end of the sight gauge assembly to the lower fill pipe using the supplied "1"
union. Attach this assembly to the tank at the tank support bracket using the supplied support
ring.

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 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

NOTE: THE FOAM BLADDER TANK HAS BEEN PRESSURE TESTED BEFORE SHIPMENT FOR
QUALITY ASSURANCE. DO NOT FILL TANK WITH WATER IN PREPARATION FOR HYDROTESTING
WATER SUPPLY OR SPRINKLER SYSTEM PIPING. DO NOT PRESSURIZE TANK. ISOLATION VALVE
NO.'s 1 AND 2 MUST REMAIN CLOSED DURING PIPING HYDROTEST.

WARNING
DO NOT WELD ON VESSEL
THIS VESSEL CONTAINS A RUBBER DIAPHRAGM WHICH WILL BE DAMAGED BY WELDING
TEMPERATURES.

IMPROPER FILLING OF THIS VESSEL WILL DESTROY THE RUBBER

DIAPHRAGM IT CONTAINS

CAREFULLY READ AND FOLLOW THE FILLING INSTRUCTIONS

FURNISHED BY THE "CCS SYSTEM" MANUFACTURER TO AVOID DAMAGE

Page 10 of 25
 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

SCHEMATIC FOR AUXILIARY EQUIPMENT

0 - 30 PSI Gauge
1/4" Shut-Off Valve
15

0 30

Air Compressor
or
1/4" Tee Nitrogen

Air Supply

Air Regulator
1/4" Nipples

1/4" X 1" Reducing

Bushing Figure 1 3/4" Double Male
Hose to Pipe
Nipple

1" Coupling X 3/4"

0 - 30 PSI Gauge NPT (PVC)

1" Shut-Off Valve 15

0 30
1/4" X 1" Reducing
15 LFT 3/4" Hose Bushing
with 3/4" Hose 4 LFT 3/4"
Connections PVC Tube
1" Tee
1" NPT X 3/4" Hose 8 LFT 3/4" Hose
Connection with 3/4" Hose
Connections
1" Nipples

1" NPT X 3/4" Hose

Connection
Centrifugal Pump

(25 PSI Maximum)

Figure 2

ADDITIONAL ITEMS: NOTES:

1. (1) Garden Hose 1. Use TeflonÒ tape on threads

2. (1) 5 Gallon Bucket 2. 1" diameter hose and connections
3. (1) 55 Gallon Barrel may be substituted for AFFF
4. (1) 10 FT clear flexible hose concentrates
with hose connections 3. Clear reinforced hose recommended.

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 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

5
10
1

Clear Flexible
Hose

55 Gallon
Barrel

Collapsed
Collapsed
Bladder
Bladder
3
6
7 Water Source
Fill Line Master
Shut-off

Figure 3

CCS FILLING SEQUENCE

Before starting the fill procedure, attached the following:

a) ¾" clear, flexible hose to Valve No. 4 and terminate in a 55 gallon drum.
b Water source to Valve No. 6 (garden hose).
Refer to the appropriate concentrate schematic for valve descriptions.
Step 1: Close all valves except No.'s 4, 5, 6, and 7, and fill line master shut-off (Valve No. 11 for AFFF
units, Valve No. 9 for AR-AFFF units), WHICH MUST BE OPEN.
Step 2: Fill the shell with water through Valve No. 6 (do not exceed 25 PSIG water pressure) until a
steady full flow occurs from Valve No. 4. DO NOT CLOSE VALVE No. 4 WITH LINE WATER
PRESSURE ON VALVE NO. 6. CLOSE VALVE NO. 6, THEN CLOSE VALVE NO. 4.
Step 3: Check for water at Valve No. 7. If water has appeared, and if water flow continues, consult the
ProGARD or an authorised representative before proceeding. If no water appears, proceed to
next step.
Step 4: Close Valve No.7.

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 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

15

0 30
Air Supply

10 5 (See Schematic Figure 1)

1
4

Clear Flexible
Hose

10
10PSI
PSIAir
AirBubble
Bubble

55 Gallon
Barrel

3
6
7
15

0 30

Centrifugal Pump
(See Schematic Figure 2) Figure 4

Step 5: Connect air source to Valve No.5 (see Figure No.1 and Figure No.4 and fill bladder with air (10
PSI maximum) through Valve No. 5 while displacing water through Valve No. 4. Continue until
25% of the water volume (10% for a horizontal unit) has been displaced.
Water volume is to be measured with the 55 gallon drum.
Step 6: When the required water volume has been displaced, close ¼" shut-off valve on the air regulator
to trap air inside the bladder, disconnect the air supply, and close Valve No. 4.* Remove the air
regulator.
A 10 PSI air bubble has now been formed within the bladder. This lifts the excess bladder
material off the bottom of the vessel, allowing for uniform expansion of the bladder as the
concentrate is pumped in.
Step 7: Prime and connect the concentrate pumping apparatus (see Figure No. 2 and 4) to Valve No. 7,
as shown above. Use a Centrifugal Pump only.
Step 8: Remove the water hose from the 55 gallon drum, and terminate to drain.
Step 9: Start the concentrate pump, open Valve No. 4, then Valve No. 7, pumping concentrate into
bladder.
If Valve No. 4 is left open at this point, water will continue to flow out, reducing the
pressure in the bladder.

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Operation, Maintenance and Filling Manual

Gauge & 1/4" Valve

(Regulator Removed)
10 5
1
4

10 PSI Air Bubble

Concentrate

3
6
7 To Drain

Figure 5

The concentrate displaces the shell water. If tank pressure steadily decreases, it will be
necessary to partially close Valve No. 4 to slow down the discharge of water. If tank pressure
steadily increases, it will be necessary to partially (or fully) open Valve No. 6 to allow the
pressure to drop back to 10 PSI. Slowing the pump discharge will also lower the tank pressure.
When approximately 75% of the nominal charge has been attained, (90% for horizontal tanks),
shell water will stop flowing and the tank pressure will begin to exceed 10 PSI.
Step 10: Partially open ¼" shut off at Valve No. 5 to vent and slowly allow air pressure to drop to 0 PSI
while continuing to pump the concentrate to the rated capacity.
IMPORTANT: IF CONCENTRATE OVERFLOWS FROM VALVE N|O. 5, DRAIN BACK SEVERAL
GALLONS TO ALLOW FOR EXPANSION OF AGENT. FILL ONLY TO RATED CAPACITY!
OVERFILLING MAY DAMAGE THE BLADDER!
Step 11: Close Valve No. 7, shut off the pump, and remove ¼" valve and gauge assemble from Valve
No. 5.
SIGHT GAUGE PROCEDURE
Step 12: Open Valve No. 3 (also Valve No.'s 8 and 9, if AFFF), and allow sight gauge to fill. Mark level
for future reference. Close sight gauge valves and drain concentrate from tube.

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Operation, Maintenance and Filling Manual

SHELL WATER REFILL PROCEDURE

The installed bladder tank will be either normally pressurized or non-pressurized, depending upon the type
of system (wet or deluge), and the piping design. If pressurized (wet pipe), refer to Steps 13-18; if non
pressurized (deluge) refer to Steps 13 and 19-21.

NOTE: IN SOME DELUGE INSTALLATIONS, THE PIPING DESIGN MAY REQUIRE THE TANK TO BE
NORMALLY PRESSURIZED. IF SO, FOLLOW STEPS 13-18. SHOULD THERE BE QUESTIONS
CONCERNING WHEN OR HOW TO PRESSURIZE THE TANK, CONTACT THE DESIGN ENGINEER
OR PROGARD.

10 5 (Gauge & Valve Removed)

1
4

CONCENTRATE

Concentrate

3
6
0
15

30 7 Water Supply

5 Gallon
Bucket

Figure 6

Step 13: Attach a water supply hose to Valve No. 6 and the clear flexible hose to Valve No. 5.
Terminate the clear hose into a 5 gallon bucket (see Figure No. 6).

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 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

NORMALLY PRESSURIZED

Step 14: Close all valves except for No. 4 and No. 5.
Step 15: Open Valve No. 6 (allowing water into the shell) until water overflows from Valve No. 4 and
concentrate overflows from Valve No. 5. Close Valve No.'s 4, 5, and 6.
Step 16: Carefully and partially open Valve No. 2 to allow water from the main supply to enter tank and
equalize to line pressure. When pressurized, open valve to full.
VERIFY AUTOMATIC VALVE NO. 10 IS CLOSED!
Step 17: Open Valve No. 1. Place all valves in normal position. Install all lock pins in proper locations
(refer to "Valve Descriptions" on pages 7-8).
Step 18: Inspect for piping leaks and correct, as necessary.

NORMALLY UN-PRESSURIZED
Step 19: Close all valves except for Valve No.'s 4 and 5.
Step 20: Open Valve No. 6 (allowing water into shell) until water overflows from Valve No. 4. Close
Valve No. 6, then Valve No.'s 4 and 5.
VERIFY AUTOMATIC VALVE NO. 10 IS CLOSED (IF VALVE NO. 10 IS USED)!
Step 21: Open Valve No.'s 1 and 2.*

There should be no water pressure on the tank. Lock all valves in proper locations (refer to "Valve
Descriptions" on page 7-8).

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Operation, Maintenance and Filling Manual

CONCENTRATE LEVEL CHECK

AFFF LEVEL CHECK (Refer to AFFF Schematic on Page 7)

Step 1: Close Valve No.'s 1 and 2 to isolate tank.
Step 2: Attach a hose to Valve No. 6 and terminate to drain.
Be aware that the tank may be under pressure.
Step 3: Open Valve No. 6 carefully to relieve pressure. Once
pressure is relieved, fully open Valve No. 6, draining
water from the shell, then slowly vent Valve No.'s 4 and 5.
Step 4: After the water has completely stopped draining, open Valve
No.'s 3, 8, 9, and 11. Observe sight gauge level (Figure 7).
a) If the level is normal, follow the "Shell Water Refill
Procedure" on pages 15 and 16.
b) If the level is below normal, add concentrate (per the
"Refill Procedure" on page 18), to the desired level.
Again, follow the "Shell Water Refill Procedure" on page 15.
c) Close Valve No.'s 3, 8, 9, and 11. Drain concentrate from
the level gauge using drain cock on Valve No. 9.
AR-AFFF CONCENTRATE LEVEL CHECK (Refer to AR-AFFF Schematic on Page 8)
Steps 1-3: The same as above.
Step 4: When water has completely stopped draining, open Valve
No.'s 9 and 3. Observe the sight gauge level (because of the
thick viscosity of ATC, allow time for level to rise).
Step 5: Repeat (a) and (b), as above.
c) Drain concentrate from the level gauge by closing Valve
No. 9, then slowly open Valve No.'s 7 and 3 (Figure 8).
Step 6: After concentrate is completely drained, close Valve No.'s 3 and 7.
NOTE: BECAUSE OF THE THICK VISCOSITY OF ATC FOAM, THE SIGHT GLASS MAY NOT
ACCURATELY MEASURE THE LEVEL. TO DETERMINE THE AMOUNT OF CONCENTRATE INSIDE
THE UNIT, CONTINUE TO FOLLOW THE PROCEDURE ON "CONCENTRATE LEVEL CHECK," BUT
MEASURE THE AMOUNT OF WATER DRAINED FROM THE SHELL.
EXAMPLE: THE DESIGNED CAPACITY OF AN 1800 HORIZONTAL UNIT IS 1800 GALLONS, THE
ACTUAL CAPACITY IS 1980 GALLONS. IF 180 GALLONS OF WATER IS DRAINED FROM THE
SHELL, 1800 GALLONS OF CONCENTRATE REMAIN. CONSULT ProGARD or an authorised
representative FOR ACTUAL CAPACITIES OF AR-AFFF UNITS.

Page 17 of 25
 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

REFILL PROCEDURE - 50% OR MORE DISCHARGED

This method is to be used when the tank has been isolated from the system water drained from the shell
and 50% or more of the nominal tank volume has been discharged and determined. See page 17 for
instructions on concentrate level check.
Refer to page 11 for the schematic on pumping apparatus.

Step 1: Close Valves No.1, 2, 3, 6, and 7.

Step 2: Fill the tank shell with water through Valve No. 6 until water flows from Valve No. 4
and/or concentrate from Valve No. 5. Close Valve No.'s 5 and 6.
Step 3: Proceed with "Foam BladderTank Filling Procedure" on pages 13 to 16, Steps 5 through
21.
REFILL PROCEDURE - LESS THAN 50% DISCHARGE
This method is to be used when less than 50% of the nominal tank volume has been discharged and
determined. See page 17 for instructions on concentrate level check.
Step 1: Close Valve No.'s 1, 2 (isolating the tank from the system), and 3.
Step 2: Open Valve No.'s 4, 5, and 6, and fill line master (No. 11 for AFFF units, No. 9 for ATC
units).
Refer to page 11 for the schematic on pumping apparatus.
Step 3: Attach a 3/4" clear flexible hose to Valve No. 5 and terminate into a 5 gallon bucket.
Step 4: Prime and connect the pumping apparatus to Valve No. 7. Start the pump, open Valve
No. 7, and pump concentrate to the rated capacity.*
Step 5: Refer to "Sight Gauge Procedure" (page 17) and "Shell Water Refill Procedure" on
pages 15 and 16.

AFFF FILL CUP PROCEDURE(if provided)

This method can be used to add small volumes of AFFF concentrate. It is not recommended for initial
filling of the tank or for AR-AFFF units.

Step 1: Close all valves. Slowly open Valve No. 4 to relieve pressure. Open Valve No. 6 to
drain.
Step 2: Open Valve No.'s 3, 5, 8, 9 and 11. Observe liquid level in sight gauge.
Step 3: Add concentrate via fill cup to required level.*
Step 4: Close all valves and proceed to "Shell Water Refill Procedure." Drain sight gauge.
* IMPORTANT! IF CONCENTRATE OVERFLOWS FROM VALVE NO. 5, DRAIN BACK SEVERAL
GALLONS TO ALLOW FOR EXPANSION OF AGENT.

FILL ONLY TO RATED CAPACITY!

Page 18 of 25
 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

MAINTENANCE PROCEDURES
The bladder proportioning system you have purchased has three (3) main components: a carbon steel
ASME pressure tank, Buna-N® bladder, and a ratio controller. This simple design requires no outside
source of energy, other than water, to proportion foam concentrate.

Despite this basic design, routine inspections, tests, and maintenance should be performed to verify the
unit is full and in operating condition. This routine should extend to all the components which make up the
fire extinguishing system to verify that all are in working order.

Testing and maintenance of these components is covered in Chapters 6 and 7 of NFPA 16, reprinted
below.

CHAPTERS 6, PERIODIC TESTING

6-1 TESTING AND INSPECTION OF FOAM CONCENTRATE INJECTION SYSTEMS

Foam concentrate injection systems shall be so arranged that periodic tests and inspections are made at
least annually without discharging foam solution to the system piping in order to check operation of all
mechanical and electrical components of the system. The system shall be so arranged that tests can be
performed with as little loss of foam as practical.

6-2 INSPECTION OF FORMAL CONCENTRATE

Periodic inspection shall be made at least annually of foam concentrates and their containers for evidence
of excessive sludging or deterioration. Inspection shall include a qualitative test of the foam concentrate
normally conducted by the manufacturer. Presence of specified quantities of concentrates in
system-storage equipment in service-ready position and quantities of reserve concentrates on hand shall
be checked with requirements for same.

6-3 TRIPPING OF WATER-CONTROL VALVES

Water-supply control valves and their automatic and manual tripping means shall be trip tested
semi-annually. Tests shall be such that they may be accomplished without discharging foam from system
discharge devices or diminishing or diluting the foam concentrate supply.

6-4 TESTING AND INSPECTIONS OF ALARM AND DETECTION DEVICES

Alarm and detection devices shall be tested and inspected in accordance with NFPA 72, "Standard for the
Installation, Maintenance, and Use of Protective Signaling Systems", and NFPA 72E, "Standard on
Automatic Fire Detectors."

Page 19 of 25
 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

CHAPTER 7, MAINTENANCE

7-1.1 DELUGE FOAM-WATER SPRINKLER AND FOAM-WATER SPRAY SYSTEMS

Systems shall be serviced by personnel experienced in this work at periodic intervals, preferable
semi-annually, but at least annually.

7-1.2 Proportioning devices and strainers shall be thoroughly inspected and cleaned after each operation
or flow test.

7-2 OPERATING AND MAINTENANCE INSTRUCTIONS AND LAYOUTS

Operating and maintenance instructions and layouts shall be readily available at the control equipment
and at the plant fire headquarters. Selected plant personnel shall be trained and assigned the task of
operating and maintaining the equipment.

RECOMMENDATIONS FOR MAINTENANCE AND INSPECTIONS

1. The designated inspector should be a responsible and experienced person with a basic
knowledge of fire equipment and the specific fire protection system.
2. Initial test data information is important for reference points.
3. Proper personnel should be notified of shut down for service. This includes, but is not limited to,
area workers, alarm company, underwriters, etc.
4. Before working on a Foam Bladder Tank or any sprinkler riser components, close the manual
concentrate valve (No. 1) and the water pressure valve (No. 2). Be aware that the Foam
Bladder Tank tank may still be under pressure.
5. Check the general appearance, including name plates and decals, for readability.
6. Inspect for corrosion, leaks, or mechanical damage. Repair and/or repaint where necessary.
7. Verify the concentrate level. Follow the procedure for "Concentrate Level Check" on Page 17
If the concentrate is lower than recommended, refer to the Refilling Instructions on Page 18.
NOTE: DRAIN THE SIGHT GAUGE FOLLOWING A LEVEL CHECK.
While water is draining from the tank, observe for presence of foam concentrate. A small amount of foam
is not uncommon. Large amounts of foam or pure concentrate can be a sign that further inspection or
maintenance is required. Contact ProGARD or an authorised representative for further instructions.
8. Collect a sample of foam concentrate according to the guidelines on page 22.

9. Examine all auxiliary equipment in accordance with the manufacturer's instructions; check the
electric or hydraulic isolation valves for operation.
NOTE: BECAUSE OF LACK OF USE, VALVES MAY STICK. LUBRICATE WHERE NECESSARY.
WHEN VALVES AT CONCENTRATE POINTS LEAK OR DO NOT FULLY CLOSE,
CONCENTRATE MAY ESCAPE, AND (ESPECIALLY IF A CHECK VALVE IS NOT
INSTALLED) LET WATER ENTER THE FOAM TANK. REFER TO THE SECTION ON
FOAM MIGRATION.

Page 20 of 25
 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

10. Refer to "Shell Water Refill Procedure."

11. Verify all valves are in the proper position with pins locked into place (refer to the schematic for
Normal Valve Position"). Spray locking pins with a lubricant such as WD-40®.

12. Notify the proper personnel that the system is back in service.

13. Record the date of the inspection and any service provided.

NOTE: BECAUSE OF THE THICK VISCOSITY OF AR-AFFF FOAM, THE SIGHT GLASS MAY NOT
ACCURATELY MEASURE THE LEVEL. TO DETERMINE THE AMOUNT OF CONCENTRATE INSIDE
THE UNIT, CONTINUE TO FOLLOW THE PROCEDURE ON "CONCENTRATE LEVEL CHECK", BUT
MEASURE THE AMOUNT OF WATER DRAINED FROM THE SHELL.

EXAMPLE: THE DESIGNED CAPACITY OF AN 1800 HORIZONTAL UNIT IS 1800 GALLONS, THE
ACTUAL CAPACITY IS 1980 GALLONS. IF 180 GALLONS OF WATER IS DRAINED FROM THE
SHELL, 1800 GALLONS OF CONCENTRATE REMAIN. CONSULT PROGARD FOR ACTUAL
CAPACITIES OF AR-AFFF UNITS.

NOTE: DISPOSE OF ALL FOAM SOLUTION DISCHARGED DURING TESTING OR MAINTENANCE IN

ACCORDANCE WITH LOCAL CODES AND REGULATIONS. CONTACT PROGARD, OR THE
CONCENTRATE MANUFACTURER, FOR PRODUCT DATA OR DISPOSAL RECOMMENDATIONS.

Page 21 of 25
 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

INSPECTION OF FOAM CONCENTRATES

As per NFPA 16, Section 6-2, inspection of foam concentrates:
Periodic inspection shall be made at least annually of foam concentrates and their containers for
excessive sludging or deterioration. Inspection shall include a qualitative test of the foam concentrate
normally conducted by the manufacturer.
Eight ounce (8 oz.) samples of foam concentrate should be taken from the top concentrate Valve No.5 on
the tank, and from the bottom concentrate drain/fill Valve No.7. Foam samples should be sent to the
following address:

Progard Sdn Bhd

23, Jalan PJS 11/14
46150 Bandar Sunway
Petaling Jaya, Selangor
Malaysia
Tel: (6)03 5621 1550
Fax: (6)03 5621 1485
E-mail: progard@streamyx.com

Either glass or plastic bottles are satisfactory, provided they are leak-proof and will packaged. The
sample(s) must be labeled and an accompanying letter should contain your purchase order number for the
sample. The testing of foam samples are charged at a reasonable fee. Contact ProGARD for
details. Provide the location, type of concentrate, Lot Number, storage container, age, name, and phone
number of the person sending the sample(s). The sample(s) will be evaluated for appearance, foam
expansion, drain time, and film spread, as compared to ProGARD standards. A staff member of Testing
Laboratory will review the test results and send you a summary of the findings.

NOTE: DISCARD CONCENTRATE (PER MANUFACTURER'S RECOMMENDATIONS) IF FOUND

DILUTED. CORRECT THE SOURCE OF DILUTION BEFORE REPLACING THE NEW CONCENTRATE
INTO TANK. CONSULT PROGARD FOR PROCEDURES ON TESTING INTEGRITY OF BLADDER.

Page 22 of 25
 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

BLADDER REPLACEMENT PROCEDURES FOR FOAM BLADDER TANKS

1. MATERIALS
a) Cotton clothes line
b) Large jar of Vaseline®
c) Sharp pocket knife
d) Appropriate size replaced bladder
e) Flashlight
f) Drop cloth

2. VESSEL PLACEMENT
2.01 Disconnect the vessel from the existing piping system.

2.02 Remove sight gauge assembly.

2.03 Place the vessel in a horizontal position with ALL flanged connections easily accessible
(vertical vessel has 2 flanged connections, horizontal vessel has 4 flanged connections).

3. REMOVAL OF DAMAGED BLADDER

3.01 Remove all flange bolting and flanges
3.02 CAREFULLY remove plastic support pipes through the open nozzles (1 pipe in vertical vessels,
2 pipes in horizontal vessels.
NOTE: For horizontal vessels, remove the vertical tube first through the top flange, followed by the
horizontal tube through either end flange.
3.03 Carefully fold over ALL bladder nozzles EXPECT the nozzle where the bladder is to be
removed, and push them inside the vessel.
3.04 Clean an area on the floor or ground large enough to lay down the fully opened bladder without
cutting or puncturing it. Place a drop cloth or polyethylene sheet over the clean area to place
the bladder on.
3.05 Reach inside the bladder nozzle (which is still in its original position) as far as possible and
grasp the bladder which is inside the vessel and begin pulling it into the nozzle so that the
bladder nozzle itself moves free of the vessel. DO NOT PULL ON THE BLADDER NOZZLE.
At this point, take both hands and begin squeezing the bladder together and pulling it through
the vessel nozzle. Continue this operation until the bladder has been removed from the vessel.
USE CARE WHEN REMOVING BLADDER NOZZLES FROM THE VESSEL, remember, DO
NOT PULL ON THE BLADDER NOZZLES.

Page 23 of 25
 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

4. INSERTION OF THE NEW BLADDER

4.01 Clean an area on the floor or ground large enough for the new bladder to be fully opened up
without cutting or puncturing it. Place a drop cloth or polyethylene sheet over the clean area
to place the bladder on.
4.02 Using a pole or long rod, feed sufficient lengths of clothes line to reach from each vessel
nozzle (1 nozzle on vertical vessels, 3 nozzles on horizontal vessels) to the vessel nozzle
which the bladder will be inserted through, with enough extra line to tie it to the vessel
nozzle flange and the appropriate bladder connection.
4.03 Lay out the new bladder so that the A.I.R. stamp on both end flanges are on the top and
parallel with each other. CAUTION: When inserting the bladder, the A.I.R. stamp must be
kept in the same orientation to ensure against twisting of the bladder in the vessel (which
would cause a failure of the bladder when filling it).
4.04 Using the line from the vessel nozzle opposite the insertion nozzle, squeeze the bladder
together near the bladder nozzle, and wrap the line 3 times and tie it 12" from the bladder
nozzle. DO NOT TIE THE LINE ON THE BLADDER NOZZLE. Take the other lines (if
working on a horizontal vessel) and tie them to the appropriate nozzles. Again, align A.I.R.
stamp located on bladder nozzles for proper orientation.
4.05 Liberally smear Vaseline® around the inside of ALL vessel nozzles.
4.06 Station one man by the bladder and another man at the opposite end of the vessel. The
man on the bladder end shall carefully fold the first nozzle to a size which will pass through
the vessel nozzle, and then begin squeezing the bladder together and PUSHING it into the
vessel. For horizontals, insert side nozzle through tank flange, one at a time. Continue this
operation until the bladder is in the vessel and the last nozzle is in place. CAUTION: Make
sure the A.I.R. stamps are parallel on the bladder and kept in the same orientation during
the entire bladder insertion. During this time, the man at the opposite end shall look inside
of the vessel using a flashlight to ensure that the bladder is not getting twisted or bunched
up, all the while taking up the slack in the line. DO NOT PULL THE LINE, as it may cause
damage to the bladder. Remove the lines as necessary. When the final bladder nozzle is
moved into place, the A.I.R. stamp orientation should be identical at both ends (if they are
not the same, take corrective action).
4.07 Take the longest plastic support pipe assembly and carefully insert it through the bladder. It
may be necessary for one man at the opposite end of the vessel to take his hand and
periodically push up on the inside of the bladder if the pipe begins to hang up on it. Then
insert the shorter pipe (if working on a horizontal vessel) from the top, down through the
cross. Place the PVC support pieces back into original position.
4.08 Position all vessel flanges and securely bolt them in place. Alternately tighten these bolts to
a maximum of 80 foot pounds. Properly tightened, the bladder nozzle should not protrude
more than 3/8" beyond the outside diameter of the tank flange.

Page 24 of 25
 BALANCE PRESSURE FOAM PROPORTIONING BLADDER TANK
Operation, Maintenance and Filling Manual

PROGARD FOAM BLADDER TANK WARRANTY

ProGARD guarantees its product to be free from defective material and workmanship for a period of
eighteen (18) months from the date of shipment from its factory, or twelve (12) months from the date of
installation, whichever date occurs first, provided the product is used for the purpose for which it was
designed and manufactured. Said guarantee shall only be to repair or replace a defective product when
said defective product is received, transportation charges prepaid, at Progard’s premises.

Progard's guarantee does not in any case extend to equipment not of its own manufacture, nor to
installation done by others than Progard. Progard does not guarantee nor accept any responsibility for
loss of product or any other cost or damages resulting from any defective product. Progard further does
not guarantee that a product will meet local, state, or federal ordinances or laws.

PROGARD CONTACTS

Progard Sales Office

23 Jalan PJS 11/14, 46150 Bandar Sunway
Petaling Jaya, Selangor, Malaysia
Telephone : (603) 5621 1550 or
Fax : (603) 5621 1485.
e-mail: progard@streamyx.com

Page 25 of 25
Benchmark of High Standards in Fire Systems
Design- Equipment- Manufacture- Commissioning

VERTICAL AND HORIZONTAL

BALANCED PRESSURE PROPORTIONING
BLADDER TANK SYSTEM
Features
ƒ Accurate Proportioning of Foam Concentrate
into firewater stream to Produce the Optimum
extinguishing solution
ƒ Tank Shell constructed of Steel complying to
ASME specification
ƒ Bladder is Manufactured of Reinforced Nylon
over Buna-N and has a Mullen burst pressure in
excess of 800 psi
ƒ Brass Trim Valves with Teflon Seats are
permanently mounted on the tank
ƒ Extremely accurate Concentrate Proportioning
over a Wide Range of Water Flow Rates.
ƒ Very low Permanent Pressure Drop
ƒ All Tanks are Approximately 10% Oversized to
allow for Concentrate Thermal Expansion
ƒ Standard Tanks are painted Red Enamel
ƒ U.L. Listed

Product Specification:
Progard Foam Bladder Tanks store foam concentrate and are one component in a balanced pressure
foam system. A flexible concentrate bladder within the ASME pressure tank contains the foam
concentrate. The concentrate bladder physically separates stored concentrate from the water supply .
When the system is activated, firewater supply pressure transmits the force through the flexible
concentrate bladder, which forces the concentrate to the ratio flow controller. These bladder tanks do
not require an external power, other than a supply of water to ensure proper operation. The Vertical
and Horizontal Bladder Tanks are designed and constructed in accordance with the latest revisions to
ASME code, Section VIII for unfired pressure vessels. They have a working pressure of 175 psi (12
bar) and tested to 1.5 times the working pressure.
The tank shell is constructed of steel, complying with ASME specifications, possessing a tensile
strength of not less than 70,000 psi. The circumferential, as well as the longitudinal body seam, is
machine welded. The tank inferior is sandblasted white and all welds and edges ground smooth. The
tank shell water inlet is screened to prevent bladder blow out or the entrapment of debris between the
tank shell and the bladder. All other openings greater than 1" are screened to prevent bladder
blowout.
The vertical tank assembly is supported by four legs with access holes to the bladder drain/fill valve
and the tank shell drain/fill valve. Four mounting holes are provided for anchoring the tank. The
horizontal tank assembly is supported on two saddles, welded to the tank and fitted with anchoring
holes.
Benchmark of High Standards in Fire Systems
Design- Equipment- Manufacture- Commissioning

Vessel Sizes Availability

Vertical Style : 36 to 2,000 gallons (136 to 7,575 litres)
Horizontal Style : 100 to 3,900 gallons (380 to 14,770 litres)

Options:
y Coal Tar Epoxy for coating the interior shell of the tank (for use in a seawater environment)
y Sight Glass
y Proportioner prepiped onto the tank assembly
y Actuated valves water/concentrate
y Primed Red Epoxy finish
When ordering a Foam Bladder Tank from ProGARD, please specify the following:
1) Type of Tank required - Vertical or Horizontal
2) Size of Tank
3) Exterior Finish of Tank
4) Whether required for salt water environment
5) Any other Options required

GENERAL ASSEMBLY DRAWING SHOWING A TYPICAL BLADDER TANK WITH

PREPIPED CONTROLLER
VESSEL SIZE IN GALLON (LITRES)
A B C D E G H I J K L M N O P WEIGHT
GAL LITRE inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm lbs Kgs

36 136 41 1,041 16 406 5.3 135 6 152 51 1,295 30 762 15.5 394 21 533 2.75 70 5/8 16 26.75 679 9/16 14 24 610 1.5 38 1.5 38 573 260
50 189 49 1,245 16 406 5.3 135 6 152 59 1,499 38 965 15.5 394 21 533 2.75 70 5/8 16 26.75 679 9/16 14 24 610 2 51 2 51 641 291
100 379 78 1,981 16 406 5.3 135 6 152 88 2,235 67 1,702 15.5 394 21 533 2.75 70 5/8 16 26.75 679 9/16 14 24 610 2 51 2 51 797 362
150 568 77 1,956 17 432 5.3 135 6 152 87 2,210 66 1,676 18.5 470 24 610 2.75 70 5/8 16 32.75 832 9/16 14 30 762 2 51 2 51 938 426
200 757 96 2,438 17 432 5.3 135 6 152 106 2,692 72 1,829 18.5 470 24 610 2.75 70 5/8 16 32.75 832 9/16 14 30 762 2 51 2 51 1,066 485
300 1136 101 2,565 18 457 5.3 135 6 152 111 2,819 72 1,829 21.5 546 27 686 2.75 70 5/8 16 38.75 984 9/16 14 36 914 2 51 2 51 1,473 670
400 1515 99 2,515 19 483 5.3 135 6 152 109 2,769 72 1,829 24.5 622 30 762 2.75 70 3/4 19 44.75 1,137 11/16 17 42 1,067 2 51 2 51 1,625 739
500 1894 118 2,997 19 483 6.13 156 6 152 128 3,251 72 1,829 24.5 622 30 762 2.75 70 5/8 19 44.75 1,137 11/16 17 42 1,067 2 51 2 51 1,846 839
600 2272 111 2,819 20 508 6.13 156 6 152 122 3,099 72 1,829 27.5 699 33 838 2.75 70 5/8 19 50.75 1,289 11/16 17 48 1,219 2.5 64 2.5 64 2,052 933
700 2651 131 3,327 20 508 6.13 156 7.5 191 143 3,632 72 1,829 27.5 699 33 838 8.75 222 5/8 19 50.75 1,289 13/16 21 48 1,219 2.5 64 2.5 64 2,252 1,024
800 3030 138 3,505 20 508 6.13 156 7.5 191 150 3,810 72 1,829 27.5 699 33 838 8.75 222 5/8 19 50.75 1,289 13/16 21 48 1,219 2.5 64 2.5 64 2,910 1,323
800 3030 105 2,667 24 610 6.13 156 7.5 191 117 2,972 72 1,829 33.5 851 39 991 8.75 222 7/8 22 63.25 1,607 13/16 21 60 1,524 2.5 64 2.5 64 2,798 1,272
900 3408 114 2,896 24 610 6.13 156 7.5 191 126 3,200 72 1,829 33.5 851 39 991 8.75 222 7/8 22 63.25 1,607 13/16 21 60 1,524 2.5 64 2.5 64 2,955 1,343
1000 3787 123 3,124 24 610 6.13 156 7.5 191 135 3,429 72 1,829 33.5 851 39 991 8.75 222 7/8 22 63.25 1,607 13/16 21 60 1,524 2.5 64 2.5 64 3,157 1,435
ALL DIMENSIONS GIVEN IN INCHES AND MILLIMETRES
ALL WEIGHTS IN LBS AND KGS
ACTUAL WEIGHTS & DIMENSIONS MAY VARY
WEIGHT DOES NOT INCLUDE FOAM CONCENTRATE Concentrate - Vent Concentrate - Fill Cup
P Concentrate 1” NPT - Female 4-1/2" Dia
- Discharge Relief Valve
NPT- Female
UL LISTED Shell Side - Vent

C
1” NPT - Female
ASME CODE DESIGNED FOR 175 PSI (12 BAR)
MATERIALS OF CONSTRUCTION
B

Tank SA 516-70 Carbon Steel

Flanges & Couplings SA-105 4 Anchor Bolt Holes
K Hole Dia
Pipe SA-53B, Schedule 40 Equal Spaced on L Shell Side - Water
G

Water NPT N
E

Trim Piping & Fittings SA-106, 304SS, M.I. Dia bolt circle
Use M Dia Anchor Bolts Inlet
Trim Valves Bronze
A

O
Bladder Buna-N over Nylon
Internal Pipe Schedule 40 PVC
Fill Cup PVC
Sight Tube Clear PVC
F

Shell Side
Exterior Finish Rust Resistant Primer
D

(drain)
J

Red Polyurethane 1" F NPT

Concentrate - Fill & Drain
Interior Finish None H
1” NPT - Female

I
VESSEL SIZE IN GALLON (LITRES)
A B C D E G H I J K L M N O P WEIGHT
GAL LITRE inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm lbs Kgs
1100 4166 133 3,378 24 610 6.13 156 7.5 191 145 3,683 72 1,829 33.5 851 39 991 33.5 851 7/8 22 63.25 1,607 13/16 21 60 1,524 2.5 64 2.5 64 3,356 1,525
1200 4544 143 3,632 24 610 6.13 156 7.5 191 155 3,937 72 1,829 33.5 851 39 991 33.5 851 7/8 22 63.25 1,607 13/16 21 60 1,524 2.5 64 2.5 64 3,555 1,616
1300 4923 150 3,810 24 610 6.13 156 7.5 191 162 4,115 72 1,829 33.5 851 39 991 33.5 851 7/8 22 63.25 1,607 13/16 21 60 1,524 2.5 64 2.5 64 3,695 1,680
1400 5302 160 4,064 24 610 6.13 156 7.5 191 172 4,369 72 1,829 33.5 851 39 991 33.5 851 7/8 22 63.25 1,607 13/16 21 60 1,524 2.5 64 2.5 64 3,894 1,770
1500 5681 170 4,318 24 610 6.13 156 7.5 191 182 4,623 72 1,829 33.5 851 39 991 33.5 851 7/8 22 63.25 1,607 13/16 21 60 1,524 2.5 64 2.5 64 4,092 1,860
1600 6059 133 3,378 27 686 6.5 165 7.5 191 145 3,683 72 1,829 39.5 1,003 45 1,143 39.5 1,003 7/8 22 75.25 1,911 13/16 21 72 1,829 3 76 2.5 64 5,520 2,509
1700 6438 139 3,531 27 686 6.5 165 7.5 191 151 3,835 72 1,829 39.5 1,003 45 1,143 39.5 1,003 7/8 22 75.25 1,911 13/16 21 72 1,829 3 76 2.5 64 5,710 2,595
1800 6817 145 3,683 27 686 6.5 165 7.5 191 157 3,988 72 1,829 39.5 1,003 45 1,143 39.5 1,003 7/8 22 75.25 1,911 13/16 21 72 1,829 3 76 2.5 64 5,900 2,682
1900 7195 151 3,835 27 686 6.5 165 7.5 191 163 4,140 72 1,829 39.5 1,003 45 1,143 39.5 1,003 7/8 22 75.25 1,911 13/16 21 72 1,829 3 76 2.5 64 6,090 2,768
2000 7574 157 3,988 27 686 6.5 165 7.5 191 169 4,293 72 1,829 39.5 1,003 45 1,143 39.5 1,003 7/8 22 75.25 1,911 13/16 21 72 1,829 3 76 2.5 64 6,280 2,855
ALL DIMENSIONS GIVEN IN INCHES AND MILLIMETRES
ALL WEIGHTS IN LBS AND KGS
ACTUAL WEIGHTS & DIMENSIONS MAY VARY
WEIGHT DOES NOT INCLUDE FOAM CONCENTRATE

Concentrate - Vent Concentrate - Fill Cup

P Concentrate 1” NPT - Female 4-1/2" Dia
- Discharge Relief Valve
NPT- Female
UL LISTED Shell Side - Vent

C
1” NPT - Female
ASME CODE DESIGNED FOR 175 PSI (12 BAR)
MATERIALS OF CONSTRUCTION

B
Tank SA 516-70 Carbon Steel
Flanges & Couplings SA-105 4 Anchor Bolt Holes
K Hole Dia
Pipe SA-53B, Schedule 40 Equal Spaced on L Shell Side - Water
G

Water NPT N
E

Trim Piping & Fittings SA-106, 304SS, M.I. Dia bolt circle
Use M Dia Anchor Bolts Inlet
A

Trim Valves Bronze O

Bladder Buna-N over Nylon
Internal Pipe Schedule 40 PVC
Fill Cup PVC
Sight Tube Clear PVC
F

Shell Side
Exterior Finish Rust Resistant Primer
D

(drain)
J

Red Polyurethane 1" F NPT

Concentrate - Fill & Drain
Interior Finish None H
1” NPT - Female

I
HORIZONTAL VESSEL SIZE IN GALLON (LITRES)
A B C D E F G H I J K L M N O P WEIGHT
inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm lbs Kgs

100 379 18 457 31.75 806 2.25 57 5/8 15.9 9/16 14.3 71 1,803 21 533 35.5 902 12 305 24 16 4.75 121 50.87 14 45.38 1,153 26 660 2 51 2 51 880 400
150 568 24 610 29.75 756 2.25 57 5/8 15.9 9/16 14.3 70 1,778 20 508 35 889 12 305 30 16 4.75 121 56.5 14 51 1,295 32 813 2 51 2 51 1,135 516
200 757 24 610 39.75 1010 2.25 57 5/8 15.9 9/16 14.3 89 2,261 25 635 44.5 1,130 12 305 30 16 4.75 121 56.5 14 51 1,295 32 813 2 51 2 51 1,300 591
300 1136 26 660 43.75 1111 2.75 70 5/8 15.9 9/16 14.3 94 2,388 27 686 47 1,194 12 305 36 16 4.75 121 67.5 14 57 1,448 34 864 2 51 2 51 1,720 782
400 1515 30 762 39.25 997 2.75 70 3/4 19 11/16 17.5 92 2,337 25 635 46 1,168 12 305 42 16 4.75 121 68.5 14 63 1,600 40 1,016 2 51 2 51 1,960 891
500 1894 30 762 63.25 1607 2.75 70 3/4 19 11/16 17.5 111 2,819 37 940 55.5 1,410 12 305 42 16 4.75 121 67 14 63 1,600 40 1,016 2 51 2 51 2,220 1,009
600 2272 30 762 69.25 1759 2.75 70 3/4 19 11/16 17.5 130 3,302 42 1,067 65 1,651 12 305 42 19 4.75 121 67 17 63 1,600 40 1,016 2.5 64 2.5 64 2,480 1,127
700 2651 34 864 63.25 1607 2.75 70 3/4 19 11/16 17.5 119 3,023 39 991 59.5 1,511 12 305 48 19 4.75 121 76 17 70 1,778 44 1,118 2.5 64 2.5 64 3,160 1,436
800 3030 34 864 69.25 1759 2.75 70 3/4 19 11/16 17.5 133 3,378 45 1,143 66.5 1,689 12 305 48 19 4.75 121 76 17 70 1,778 44 1,118 2.5 64 2.5 64 3,450 1,568
900 3408 34 864 69.25 1759 2.75 70 3/4 19 11/16 17.5 149.5 3,797 50 1,270 74.75 1,899 12 305 48 19 4.75 121 76 21 70 1,778 44 1,118 2.5 64 2.5 64 3,800 1,727
1000 3787 34 864 93.25 2369 2.75 70 3/4 19 11/16 17.5 160 4,064 60 1,524 80 2,032 12 305 48 19 4.75 121 76 21 70 1,778 44 1,118 2.5 64 2.5 64 4,020 1,827
1100 4166 44 1,118 55.25 1403 3.5 89 3/4 19 11/16 17.5 120.31 3,056 37.87 962 60.25 1,530 12 305 60 22 4.75 121 88 21 82 2,083 54 1,372 2.5 64 2.5 64 3,833 1,742
1200 4544 44 1,118 64.25 1632 3.5 89 3/4 19 11/16 17.5 129.5 3,289 42.5 1,080 64.75 1,645 12 305 60 22 4.75 121 88 21 82 2,083 54 1,372 2.5 64 2.5 64 4,014 1,825
1300 4923 44 1,118 74 1880 3.5 89 3/4 19 11/16 17.5 139 3,531 47.25 1,200 69.5 1,765 12 305 60 22 4.75 121 88 21 82 2,083 54 1,372 3 76 2.5 76 4,202 1,910
1400 5302 44 1,118 83.25 2115 3.5 89 3/4 19 11/16 17.5 148.25 3,766 51.87 1,317 74.25 1,886 12 305 60 22 4.75 121 88 21 82 2,083 54 1,372 3 76 2.5 76 4,385 1,993
1500 5681 44 1,118 92.25 2343 3.5 89 3/4 19 11/16 17.5 157.5 4,001 56.5 1,435 78.75 2,000 12 305 60 19 4.75 121 88 21 82 2,083 54 1,372 3 76 2.5 76 4,570 2,077
1600 6059 44 1,118 92.25 2343 3.5 89 3/4 19 11/16 17.5 167 4,242 60 1,524 83.5 2,121 12 305 60 19 4.75 121 88 21 82 2,083 54 1,372 3 76 2.5 76 4,760 2,164
1700 6438 44 1,118 111 2819 3.5 89 3/4 19 11/16 17.5 176 4,470 65.75 1,670 88 2,235 12 305 60 22 4.75 121 88 21 82 2,083 54 1,372 3 76 2.5 76 4,935 2,243
1800 6817 44 1,118 116.5 2959 3.5 89 3/4 15.9 11/16 14.3 185.5 4,712 70.5 1,791 92.75 2,356 12 305 60 16 4.75 121 88 14 82 2,083 54 1,372 3 76 2.5 76 5,125 2,330
1900 7195 44 1,118 129.38 3286 3.5 89 3/4 15.9 11/16 14.3 194.38 4,937 74.94 1,903 97.125 2,467 12 305 60 16 4.75 121 88 14 82 2,083 54 1,372 3 76 2.5 76 5,300 2,409
2000 7574 44 1,118 140.5 3569 3.5 89 3/4 15.9 11/16 14.3 203.5 5,169 80 2,032 101.75 2,584 12 305 60 16 4.75 121 88 14 82 2,083 54 1,372 3 76 2.5 76 5,480 2,491
ALL DIMENSIONS GIVEN IN INCHES AND MILLIMETRES
ALL WEIGHTS IN LBS AND KGS
ACTUAL WEIGHTS & DIMENSIONS MAY VARY
WEIGHT DOES NOT INCLUDE FOAM CONCENTRATE F Concentrate - Discharge
G H P NPT - Female
UL LISTED Concentrate - Vent Concentrate - Fill Cup
8 Anchor Bolt Holes 1” NPT - Female Relief Valve 4½” Dia
ASME CODE DESIGNED FOR 175 PSI (12 BAR) D Hole Dia
Use E Dia Anchor Bolts Shell Side
MATERIALS OF CONSTRUCTION Shell Side - Water - Vent 1" NPT
Tank SA 516-70 Carbon Steel B In O NPT - Female
C C
- Female
Flanges & Couplings SA-105
Pipe SA-53B, Schedule 40
Trim Piping & Fittings SA-106, 304SS, M.I.
L
Trim Valves Bronze M
Bladder Buna-N over Nylon
Internal Pipe Schedule 40 PVC
Fill Cup PVC K
Sight Tube Clear PVC I
Exterior Finish Rust Resistant Primer
Red Polyurethane N
Shell Side - Drain Concentrate - Fill & Drain
Interior Finish None 1” NPT - Female 1” NPT - Female
HORIZONTAL VESSEL SIZE IN GALLON (LITRES)
A B C D E F G H I J K L M N O P WEIGHT
inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm lbs Kgs

2100 7953 56 1,422 78.5 1994 3.5 89 3/4 15.9 11/16 14.3 149 3,785 48 1,219 74.5 1,892 12 305 72 16 4.75 121 100 14 94 2,388 66 1,676 3 76 2.5 64 5,765 2,620
2200 8331 56 1,422 84.5 2146 3.5 89 3/4 19 11/16 17.5 155 3,937 51 1,295 77.5 1,969 12 305 72 16 4.75 121 100 14 94 2,388 66 1,676 3 76 2.5 64 5,956 2,707
2300 8710 56 1,422 90.5 2299 3.5 89 3/4 19 11/16 17.5 162 4,115 54 1,372 81 2,057 12 305 72 16 4.75 121 100 14 94 2,388 66 1,676 3 76 2.5 64 6,179 2,809
2400 9089 56 1,422 96.5 2451 3.5 89 3/4 19 11/16 17.5 168 4,267 57 1,448 84 2,134 12 305 72 19 4.75 121 `00 17 94 2,388 66 1,676 3 76 2.5 64 6,370 2,895
2500 9468 56 1,422 102.5 2604 3.5 89 3/4 19 11/16 17.5 155 3,937 60 1,524 87 2,210 12 305 72 19 4.75 121 100 17 94 2,388 66 1,676 3 76 2.5 64 6,561 2,982
2600 9846 56 1,422 108.5 2756 3.5 89 3/4 19 11/16 17.5 162 4,115 63 1,600 90 2,286 12 305 72 19 4.75 121 100 17 94 2,388 66 1,676 3 76 2.5 64 6,752 3,069
2700 10225 56 1,422 114.5 2908 3.5 89 3/4 19 11/16 17.5 168 4,267 66 1,676 92.5 2,350 12 305 72 19 4.75 121 100 21 94 2,388 66 1,676 3 76 2.5 64 6,911 3,141
2800 10604 56 1,422 120.5 3061 3.5 89 3/4 19 11/16 17.5 160 4,064 69 1,753 95.25 2,419 12 305 72 19 4.75 121 100 21 94 2,388 66 1,676 3 76 2.5 64 7,086 3,221
2900 10982 56 1,422 126.5 3213 3.5 89 3/4 19 11/16 17.5 120.31 3,056 72 1,829 98 2,489 12 305 72 22 4.75 121 100 21 94 2,388 66 1,676 3 76 2.5 64 7,261 3,300
3000 11361 56 1,422 132.5 3366 3.5 89 3/4 19 11/16 17.5 129.5 3,289 75 1,905 101 2,565 12 305 72 22 4.75 121 106 21 94 2,388 66 1,676 3 76 2.5 64 7,452 3,387
3100 11740 58 1,473 111.5 2832 3.5 89 3/4 19 11/16 17.5 139 3,531 65.5 1,664 90.5 2,299 12 305 78 22 4.75 121 106 21 100 2,540 72 1,829 3 76 2.5 64 7,940 3,609
3200 12118 58 1,473 116.5 2959 3.5 89 3/4 19 11/16 17.5 148.25 3,766 68 1,727 93 2,362 12 305 78 22 4.75 121 106 21 100 2,540 72 1,829 3 76 2.5 64 8,110 3,686
3300 12497 58 1,473 121.5 3086 3.5 89 3/4 19 11/16 17.5 157.5 4,001 70.5 1,791 95.5 2,426 12 305 78 19 4.75 121 106 21 100 2,540 72 1,829 3 76 2.5 64 8,280 3,764
3400 12876 58 1,473 126.5 3213 3.5 89 3/4 19 11/16 17.5 167 4,242 73 1,854 98 2,489 12 305 78 19 4.75 121 106 21 100 2,540 72 1,829 3 76 2.5 64 8,450 3,841
3500 13255 58 1,473 131.5 3340 3.5 89 3/4 19 11/16 17.5 176 4,470 75.5 1,918 100.5 2,553 12 305 78 22 4.75 121 106 21 100 2,540 72 1,829 3 76 2.5 64 8,620 3,918
3600 13633 58 1,473 136.5 3467 3.5 89 3/4 19 11/16 17.5 176 4,470 78 1,981 103 2,616 12 305 78 22 4.75 121 106 21 100 2,540 72 1,829 3 76 2.5 64 8,790 3,995
3700 14012 58 1,473 141.5 3594 3.5 89 3/4 19 11/16 17.5 176 4,470 80.5 2,045 105.5 2,680 12 305 78 22 4.75 121 106 21 100 2,540 72 1,829 3 76 2.5 64 8,960 4,073
3800 14391 58 1,473 146.5 3721 3.5 89 3/4 19 11/16 17.5 176 4,470 83 2,108 108 2,743 12 305 78 22 4.75 121 106 21 100 2,540 72 1,829 3 76 2.5 64 9,130 4,150
3900 14769 58 1,473 151.5 3848 3.5 89 3/4 19 11/16 17.5 176 4,470 85.5 2,172 110.5 2,807 12 305 78 22 4.75 121 106 21 100 2,540 72 1,829 3 76 2.5 64 9,300 4,227
ALL DIMENSIONS GIVEN IN INCHES AND MILLIMETRES
ALL WEIGHTS IN LBS AND KGS
ACTUAL WEIGHTS & DIMENSIONS MAY VARY
WEIGHT DOES NOT INCLUDE FOAM CONCENTRATE
F Concentrate - Discharge
G H P NPT - Female
UL LISTED Concentrate - Vent Concentrate - Fill Cup
ASME CODE DESIGNED FOR 175 PSI (12 BAR) 8 Anchor Bolt Holes 1” NPT - Female Relief Valve 4½” Dia
D Hole Dia
MATERIALS OF CONSTRUCTION Shell Side
Use E Dia Anchor Bolts Shell Side - Water
Tank SA 516-70 Carbon Steel - Vent 1" NPT
B In O NPT - Female
C C
Flanges & Couplings SA-105 - Female
Pipe SA-53B, Schedule 40
Trim Piping & Fittings SA-106, 304SS, M.I.
Trim Valves Bronze L
Bladder Buna-N over Nylon M
Internal Pipe Schedule 40 PVC
Fill Cup PVC
Sight Tube Clear PVC K
I
Exterior Finish Rust Resistant Primer
Red Polyurethane
N
Interior Finish None Shell Side - Drain Concentrate - Fill & Drain
1” NPT - Female 1” NPT - Female
Benchmark of High Standards in Fire Systems
Design- Equipment- Manufacture- Commissioning

RATIO FLOW CONTROLLERS

(PROPORTIONERS)
Features
ƒ Proportioner Body and Inlet Nozzle are Cast
brass ASTM 85-5-5-5 material. Machine faced
to ANSI B16.1 Class 12.5
ƒ 2” to 2-1/2” threaded style
ƒ 3" to 8" wafer style to fit between two 150# FF
pipe flanges
ƒ The Controller Body is clearly marked with a
Flow Direction Arrow and Identification Label
on Foam Concentrate Type and Percentage
Ratio
ƒ Suitable for use with all types of Protein, AFFF
and AR-AFFF Foam Concentrates
ƒ U.L. Listed

Product Specification:
The Progard Ratio Flow Controller is a proportioning device designed to meter the correct quantity of
foam concentrate into the water stream over a wide range of flows and pressures. These units are
used in conjunction with either a bladder tank or a foam pump proportioning system.
The operating principle of the controller is based upon the use of a modified venturi. As the water
passes through the inlet jet, a reduction in pressure in the annular area is created. This reduction
allows the metering of the foam concentrate into the water stream through the foam concentrate
metering orifice.
To ensure correct operation of the ratio flow controller when used with a bladder tank, the pressure of
the foam concentrate at the controller must be within 2 psi (0.14 bar) of the incoming water pressure.
To ensure accurate proportioning over the flow range of the controller, it is recommended that a
minimum water inlet pressure of 30 psi (2.07 bar) must always be available during operation of the
system.
Ratio Controller Flow Range
AFFF Flow Range AR-AFFF Flow Range
Controller Model Description
GPM Litre/min GPM Litre/min

PGE-ATRC 2.0 2" NPT Screwed 35 - 300 133 - 1,136 45 - 307 170 - 1,162

PGE-ATRC 2.5 2½" NPT Screwed 35 - 385 133 - 1,458 144 - 410 545 - 1,552

PGE-ATRC 3.0 3" Wafer Style 75 - 500 284 - 1,895 175 - 650 662 - 2,460

PGE-ATRC 4.0 4" Wafer Style 150 - 1,200 568 - 4,542 375 - 1,150 1,419 - 4,353

PGE-ATRC 6.0 6" Wafer Style 300 - 2,700 1,136 - 10,220 600 - 2,400 2,271 - 9.084

PGE-ATRC 8.0 8" Wafer Style 500 - 4,500 1,893 - 17,033 1,435 - 4,500 5,431 - 17,033
Benchmark of High Standards in Fire Systems
Design- Equipment- Manufacture- Commissioning

Ordering Information
When ordering a Ratio Flow Controller from Progard, please specify the following details:
1. Type and Percentage of Foam Concentrate
2. Minimum and Maximum Water Inlet Pressure expected at the controller
3. Minimum and Maximum Foam Solution Flows rates expected
Please check the Controller dimension table for information on the minimum recommended length of
straight pipe required upstream and downstream from the controller.
Proportioner Dimensions inches (mm)
2" 2½” 3” 4" 6" 8"
Size
inch mm inch mm inch mm inch mm 8.5 mm inch mm
A 3.94 100 4.25 108 5.25 133 6.25 159 8.25 210 10.5 267

B 2.44 62 2.47 62.7 2.38 60 2½ 64 3¼ 83 3½ 89

C 91 231 69 175 6 125 156 8 64 12 305 12 305
D 1 25 1 25 1¼ 32 1½ 38 2 50 2½ 64

E 10 250 12 305 15 381 20 508 30 762 40 1,016

F 2 50 2½ 64 3 76 4 102 6 152 7.89 200

Weight 8 lbs 3.64 kg 8 lbs 3.64 kg 10 lbs 4.54 kg 16 lbs 7.26 kg 32 lbs 14.5 kg 53 lbs 24 kg
* Straight pipe length required upstream and downstream * Dimensions in parentheses are metric and may vary from actual

C
D FNPT

2-1/2" Controller
A FLOW
B

E E

3” to 8” Controllers
D FNPT

3" to 8" Controller

FLOW
A

B
E C E
Benchmark of High Standards in Fire Systems
Design- Equipment- Manufacture- Commissioning

FRICTION LOSS CURVE PSI

FOR 2” AND 2-1/2” CONTROLLERS

50 100 200 300 400 500 GPM

189 378 757 1136 1514 1895 LPM
FLOWRATE
PSI
FRICTION LOSS CURVE
FOR 3”, 4”, 6” AND 8” CONTROLLERS

100 500 1000 5000 GPM

378 1895 3780 18935 LPM
FLOWRATE
INSTALLATION, OPERATION AND MAINTENANCE MANUAL

PROGARD SDN BHD

23, Jalan PJS 11/18
46150 Bandar Sunway
Petaling Jaya, Selangor
Malaysia
Tel : 603-5621 1550
Fax : 603-5621 1485
E-mail : progard@streamyx.com