CAR - ML Issue 1 Dated 31 July 2024
CAR - ML Issue 1 Dated 31 July 2024
CAR - ML Issue 1 Dated 31 July 2024
CAR-ML
CONTINUING
AIRWORTHINESS
REQUIREMENTS
Issue 1, Revision 0, 31st July 2024
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DIRECTORATE GENERAL OF CIVIL AVIATION,
TECHNICAL CENTRE, OPP SAFDURJUNG AIRPORT,
NEW DELHI-110003
Contents
FOREWORD .............................................................................................................. 4
GENERAL .................................................................................................................. 6
ML.1 ........................................................................................................................... 6
ML.2 OBJECTIVE ...................................................................................................... 7
ML.3 ENTRY INTO FORCE ...................................................................................... 7
FOREWORD
Rule 50A of the Aircraft Rules, 1937 stipulates the conditions necessary for a
Certificate of Airworthiness to remain in force i.e. to keep the aircraft in a state of
continued airworthiness. This is ensured by issuing Certificate of Airworthiness to an
aircraft and subjecting the aircraft to annual airworthiness review certificates (ARC).
This CAR-ML establishes the common technical standards and guidelines for
continuing airworthiness management of aircraft and components for installation on
aircraft, where such aircraft are not classified as complex motor-powered aircraft and
are not listed in the air operator certificate (AOC) issued in accordance with Rule 134
and Schedule XI of the Aircraft Rules, 1937.
This CAR is harmonised with EASA Part-ML requirements and is issued under the
provisions of Rule 133A of the Aircraft Rules 1937.
RECORD OF REVISIONS
This CAR-ML establishes the common technical standards and guidelines for
continuing airworthiness management of aircraft and components for installation on
aircraft, where such aircraft are not classified as complex motor-powered aircraft and
are not listed in the air operator certificate (AOC) issued in accordance with Rule 134
and Schedule XI of the Aircraft Rules, 1937 with an effective date of 1st January 2025.
GENERAL
ML.1
(a) CAR-ML is applicable to the following other than complex motor-powered aircraft
not listed in the air operator certificate (AOC) issued in accordance with Rule 134
and Schedule XI of the Aircraft Rules, 1937:
(b) For the purpose of this CAR, the competent authority shall be DGCA.
(c) For the purpose of this CAR, the following definitions shall apply:
(1) 'independent certifying staff' means certifying staff who does not work on behalf
of an approved maintenance organisation and who complies with, alternatively
the requirements of CAR-66.
(3) 'owner' means the person responsible for the continuing airworthiness of the
aircraft, including, alternatively:
(4) “maintenance check flight (MCF)” means a flight carried out to provide
reassurance of the aircraft’s performance or to establish the correct functioning
of a system or equipment that cannot be fully established during ground checks:
(5) For the purpose of this CAR Category 1 “Light Aircraft” means the following
aircrafts
ii a balloon with a maximum design lifting gas or hot air volume of not more
than 3400 m3 for hot air balloons, 1050 m3 for gas balloons, 300 m3 for
tethered gas balloons;
iii an airship designed for not more than four occupants and a maximum design
lifting gas or hot air volume of not more than 3 400 m3 for hot air airships and
1000 m3 for gas airships.
(6) For the purpose of this CAR Category 2 “Light Aircraft means the following
aircraft
ML.2 Objective
CAR ML Issue 1 dated 31st July 2024 is effective from 1st January 2025.
SUBPART A - GENERAL
ML.A.101 Scope
This Section establishes the measures to be taken in order to ensure that the aircraft
is airworthy. It also specifies the conditions to be met by the persons or organisations
involved in the activities related to the airworthiness of the aircraft.
SUBPART B – ACCOUNTABILITY
ML.A.201 Responsibilities
(a) The owner of the aircraft shall be responsible for the continuing airworthiness of
the aircraft and shall ensure that no flight takes place unless all of the following
requirements are met:
(1) the aircraft is maintained in an airworthy condition;
(2) any operational and emergency equipment fitted is correctly installed and
serviceable or clearly identified as unserviceable;
(3) the airworthiness certificate is valid;
(4) the maintenance of the aircraft is performed in accordance with the Aircraft
Maintenance Program (‘AMP’) specified in point ML.A.302.
(b) By derogation from point (a), where the aircraft is leased, the responsibilities set
out in point (a) shall apply to the lessee, if the lessee is identified either in the
registration document of the aircraft or in the leasing contract.
(d) The pilot-in-command of the aircraft shall be responsible for the satisfactory
accomplishment of the pre flight inspection. That inspection shall be carried out
by the pilot or another qualified person but need not be carried out by an approved
maintenance organisation or by certifying staff.
(f) For aircraft not included in point (e), in order to satisfy the requirements of point
(a), the owner of the aircraft may contract the tasks associated with continuing
airworthiness management to an organisation approved as a CAMO or CAO in
accordance with CAR-CAMO, Subpart G of CAR-M or CAR-CAO. In that case,
the contracted organisation shall assume responsibility for the proper
performance of those tasks and a written contract shall be concluded in
accordance with Appendix I to this CAR. If the owner does not contract such an
organisation, the owner is responsible for the proper performance of the tasks
associated with the continuing airworthiness management.
(g) The owner shall grant the DGCA access to the aircraft and the aircraft records,
in order for the DGCA to determine whether the aircraft complies with the
requirements of this CAR.
(h) In the case of an aircraft included in an air operator certificate is used for non-
commercial or specialised operations, the operator shall ensure that the tasks
associated with continuing airworthiness are performed by the CAMO approved
in accordance with CAR-CAMO or Subpart G of CAR-M or the combined
airworthiness organisation (“CAO”) approved in accordance with CAR-CAO,
whichever applicable, of the air operator certificate holder.
The following tables provide a summary of CAR-ML main provisions and alleviations
established in ML.A.201, ML.A.302, ML.A.801 and ML.A.901.
In the tables, the term ‘CAO(-CAM)’ designate a CAO with continuing airworthiness
management privileges
Balloon
Commercial Commercial Private aircraft
operation ATO
Contract with
CAMO/CAO yes yes no*
(CAM) required?
Aircraft
maintenance
programme AMP and its amendments shall be approved by DGCA
(AMP)
Sailplane
Contract with
CAMO/CAO yes yes no*
(CAM) required?
Aircraft
maintenance AMP and its amendments shall be approved by DGCA
programme (AMP)
Contract with
CAMO/CAO yes yes no*
(CAM) required?
Aircraft
maintenance
programme (AMP) AMP and its amendments shall be approved by DGCA
COMMERCIAL ATO
According to industry practice, the following are examples of aircraft not considered
to be operated by a commercial ATO:
(a) Aircraft operated by an organisation holding an ATO certificate, created with the
aim of promoting aerial sport or leisure aviation, on the conditions that:
(1) the aircraft is operated by the organisation on the basis of ownership or dry lease;
(2) the ATO is a non-profit organisation; and
(3). Reserved
(b) Reserved
(c) Aircraft used for very limited training flights due to the specific configuration of the
aircraft and limited need for such flights.
If an owner (see definition in point ML.1(c)(3)) decides not to make a contract with a
CAMO or CAO, the owner is fully responsible for the proper accomplishment of the
corresponding continuing airworthiness management tasks. As a consequence, it is
expected that the owner properly and realistically self-assesses his or her own
competence to accomplish those tasks or otherwise seek the necessary expertise.
As point (h) is not a derogation, points ML.A.201 (e) and (f) are still applicable.
Therefore, the management of continuing airworthiness of the aircraft by the CAMO
or CAO of the AOC holder means that the other operator has established a written
contract as per Appendix I to CAR-ML with this CAMO or CAO.
(a) Without prejudice to the reporting requirements set out in CAR-145 and CAR-
CAMO, any person or organisation responsible in accordance with point ML.A.201
shall report any identified condition of an aircraft or component which endangers
flight safety to:
(1) DGCA;
(2) the organisation responsible for the type design or supplemental type design.
(b) The reports referred to in point (a) shall be made in a manner determined by the
DGCA and shall contain all pertinent information about the condition known to the
person or organisation making the report.
(c) Where the maintenance of the aircraft is carried out on the basis of a written
contract, the person or the organisation responsible for those activities shall also
report any condition referred to in point (a) to the owner of the aircraft and, when
different, to the CAMO or CAO concerned.
(d) The person or organisation shall submit the reports referred to in points (a) and (c)
as soon as possible, but no later than 72 hours from the moment when the person
or organisation identified the condition to which the report relates, unless
exceptional circumstances prevent this.
Accountable persons or organisations should ensure that the design approval holder
(DAH) receives adequate reports of occurrences for that aircraft or component, to
enable the DAH to issue appropriate service instructions and recommendations to all
owners or operators.
(a) The Maintenance Check Flight (MCFs) are carried out under the control and
responsibility of the aircraft operator. During the flight preparation, the flight and
the post-flight activities as well as for the aircraft handover, the processes
requiring the involvement of maintenance personnel or organisations should be
agreed in advance with the operator. The operator should consult as necessary
with the person or organisation in charge of the airworthiness of the aircraft.
(b) Depending on the aircraft defect and the status of the maintenance activity
performed before the flight, different scenarios are possible and are described
below:
(1) The aircraft maintenance manual (AMM), or any other maintenance data
issued by the DAH, requires that an MCF be performed before completion of
the maintenance ordered. In this scenario, a certificate after incomplete
maintenance, when in compliance with ML.A.801(f) or 145.A.50(e), should
be issued and the aircraft can be flown for this purpose under its
airworthiness certificate.
Note 1:- In case C of A / ARC of an aircraft is not valid, a Special flight permit
in accordance with CAR Section 2 Series F Part VII is required to
be issued by DGCA before release of aircraft for MCF.
(2) Based on its own experience and for reliability considerations and/or quality
assurance, an operator, owner, CAO or CAMO may wish to perform an MCF
after the aircraft has undergone certain maintenance while maintenance data
does not call for such a flight. Therefore, after the maintenance has been
properly carried out, a CRS is issued and the aircraft airworthiness certificate
remains valid for this flight.
(4) An aircraft system has been found to fail, the dispatch of the aircraft is not
possible in accordance with the maintenance data, and the satisfactory
diagnosis of the cause of the fault can only be made in flight. The process
for this troubleshooting is not described in the maintenance data and
therefore scenario (1) does not apply. Since the aircraft cannot fly under its
airworthiness certificate because it has not been released to service after
maintenance, a Special flight permit in accordance with CAR Section-2
Series F Part-VII is required to be issued..
After the flight and the corresponding maintenance work, the aircraft can be
released to service and continue to operate under its original certificate of
airworthiness.
(c) For certain MCFs, the data obtained or verified in flight will be necessary for
assessment or consideration after the flight by the maintenance personnel or
organisation prior to issuing the maintenance release. For this purpose, when
the maintenance staff cannot perform these functions in flight, it may rely on the
crew performing the flight to complete this data or to make statements about in-
flight verifications. In this case, the maintenance staff should appoint the crew
personnel to play such a role on their behalf and, before the flight, brief the
appointed crew personnel on the scope, functions and the detailed process to
be followed, including required reporting information after the flight and reporting
means, in support of the final release to service to be issued by the certifying
staff.
(a) The maintenance of each aircraft shall be organised in accordance with an AMP.
(b) The AMP and any subsequent amendments shall be approved by DGCA.
(6) shall identify whether the Pilot-owners are authorised to perform maintenance;
(7) Reserved
(8) the CAMO or CAO, shall retain records with the justification for any deviation
introduced to the DAH's recommendations;
(9) shall be reviewed at least annually in order to assess its effectiveness, and this
review shall be performed by the CAMO or CAO managing the continuing
airworthiness of the aircraft.
If the review shows deficiencies of the aircraft linked with deficiencies in the
content of the AMP, the AMP shall be amended accordingly. In this case the
person performing the review shall inform the DGCA, if he does not agree with
the measures amending the AMP taken by the owner, CAMO or CAO. The
DGCA shall decide which amendments to the AMP are necessary, raising the
corresponding findings and, if necessary, suspend the ARC on reasonable
grounds in the case of a potential safety threat.
(d) A MIP:
(1) shall contain the following inspection intervals:
(a) for aeroplanes, touring motor gliders (‘TMGs’) and balloons, every annual
or100-h interval, whichever comes first, to which a tolerance of 1 month or
10 h may be applied. The next interval shall be calculated as from the time
the inspection takes place;
(b) for sailplanes and powered sailplanes other than TMG, every annual
interval to which a tolerance of 1 month may be applied. The next interval
shall be calculated as from the time the inspection takes place;
(2)
(g) inspection of the condition and attachment of the structural items, systems and
components corresponding to the following areas:
(i) for aeroplanes:
airframe, cabin and cockpit, landing gear, wing and centre section, flight
controls, empennage, avionics and electrics, power plant, clutches and
gearboxes, propeller and miscellaneous systems, such as the ballistic rescue
system;
(ii) for sailplanes and powered sailplanes:
airframe, cabin and cockpit, landing gear, wing and centre section,
empennage, avionics and electrics, power plant (for powered sailplanes) and
miscellaneous systems, such as removable ballast and/or drag chute and
controls, as well as water ballast system;
(iii) for hot-air balloons:
envelope, burner, basket, fuel containers, equipment and instruments;
(iv) for gas balloons:
envelope, basket, equipment and instruments.
As long as this CAR does not specify an MIP for airships and rotorcraft, their
AMP shall be based on the ICA issued by the DAH, as referred to in point
(c)(2)(b).
e) Reserved:
f) Reserved
(a) The aircraft should only be maintained according to one maintenance programme
at a given point in time. Where an owner wishes to change from one programme
to another (e.g. from an AMP based on minimum inspection programme (MIP) to
an AMP based on DAH’s data), certain additional maintenance may need to be
carried out on the aircraft to implement this transition.
(b) The maintenance programme may take the format of the standard template
provided in AMC2 ML.A.302 (CA Form AMP). This maintenance programme may
include several aircraft registrations as long as the maintenance requirements for
each registration are clearly identified.
(a) During the annual review of the maintenance programme, as required by point
ML.A.302(c)(9), the following should be taken into consideration:
(1) the results of the maintenance performed during that year, which may reveal that
the current maintenance programme is not adequate;
(2) revisions introduced on the documents affecting the programme basis, such as
the ML.A.302(d) MIP or the DAH’s data;
(3) changes in the aircraft configuration, and type and specificity of operation;
(5) applicable mandatory requirements for compliance with CAR 21, such as
airworthiness directives (ADs), airworthiness limitations, certification
maintenance requirements and specific maintenance requirements contained in
the type certificate data sheet (TCDS).
(b) When reviewing the effectiveness of the AMP, the CAMO/CAO staff may need to
review the maintenance carried out during the last 12 months, including
unscheduled maintenance. To this end, he or she should receive the records of
all the maintenance performed during that year from the owner/CAMO/CAO.
(c) When reviewing the results of the maintenance performed during that year
attention should be paid as to whether the defects found could have been
prevented by introducing in the maintenance programme certain DAH’s
recommendations, which were initially disregarded by the owner, CAMO or CAO.
CA FORM AMP
Following CA Form AMP may be used to produce the AMP: CAR-ML aircraft
maintenance programme (AMP)
Aircraft identification
Signature/name/date:
Signature/name/date:
Certification statement
Owner/Lessee/operator CAMO/CAO
Name of owner/lessee/operator or CAMO/CAO approval number:
Address:
Telephone/fax:
Email:
Signature/date:
9 Appendices attached:
— Appendix A YES NO
— Appendix B YES NO
— Appendix C YES NO
— Appendix D YES NO
Detail the tasks and inspections contained in the MIP being used.
(All repetitive maintenance tasks not included here, or the interval differences
should be kept by the CAMO/CAO (when contracted) in their files with their
corresponding justifications. Appendix D may optionally be used. Nevertheless,
the owner/CAMO/CAO is responsible for taking into account all instructions,
even if they are not adopted and listed here.
Task description References Interval
(tick box if the selected
interval differs from that
required in the referenced
document)
Maintenance due to specific equipment and modifications
Other
(a) If the owner has contracted a CAMO or CAO in order to manage the continuing
airworthiness of the aircraft, this organisation is responsible for developing and
presenting the maintenance programme to the DGCA for approval which:
(1) indicates whether this programme is based on data from the DAH or on the
MIP described in ML.A.302(d);
(2) identifies the owner and the specific aircraft, engine, and propeller (as
applicable);
(3) includes all mandatory continuing airworthiness information and any additional
tasks derived from the assessment of the DAH’s instructions;
(4) justifies any deviations from the DAH’s instructions; when the DAH’s
instructions are the basis for the AMP development, these deviations should
not fall below the requirements of the MIP; and
(5) is customised to the particular aircraft type, configuration and operation, in
accordance with ML.A.302(c)(5).
(b) If the owner has not contracted a CAMO or CAO in order to manage the continuing
airworthiness of the aircraft, then the owner is responsible for developing and
presenting the maintenance programme to the DGCA for approval, assuming full
responsibility for its content, and for any deviations from the DAH’s instructions
(ref. ML.A.201(f) The maintenance programme needs to comply with the
requirements contained in ML.A.302(c), in particular with the obligation to not fall
below the requirements of the MIP and to comply with the mandatory continuing
airworthiness information.
(c). This maintenance programme is the basis for adequate planning of maintenance,
and the aircraft continuing airworthiness monitoring (ACAM) inspections. The
maintenance programme will be subject to periodic reviews and, in case of
discrepancies, linked with deficiencies in the content of the maintenance
programme.
(d) Reserved
(e) Reserved
(f) Since the maintenance programme has to identify the alternatives tasks to the
DAH’s instructions, ACAM inspections can place emphasis on the inspection of the
areas affected by those deviations in order to make sure that the maintenance
programme is effective.
(g) Reserved
OPTION 1 OPTION 2
The following table provides more details of aspects that should be considered:
Examples
The above information may be useful for CAMOs and CAOs when developing and
presenting maintenance programmes for approval to DGCA, It may also be useful for
the owner in order to take an informed decision before introducing deviations from the
DAH’s recommendations.
‘DAH’ refers to the holder of a type certificate (TC), restricted type certificate,
supplemental type certificate (STC), Technical Standard Order (TSO) authorisation,
repair or change to the type design.
The ‘instructions for continuing airworthiness (‘ICA’) issued by the design approval
holder (‘DAH’)’ do not include the data issued by other original equipment
manufacturer (OEM), except when the DAH’s ICA makes clear reference to such OEM
data.
These alternative maintenance actions shall not be less restrictive than those set out
in the applicable MIP. This means that the extent of the maintenance to be covered
by the deviating task cannot be less than the extent of the corresponding task in the
MIP in terms of frequency and task type.
Examples of alternative maintenance actions:
‘Mandatory continuing airworthiness information’ other than ADs may be different from
one aircraft to another, depending on the type certification basis used. The aircraft
may have been certified before the term ‘ALS (Airworthiness Limitations Section)’ was
introduced in the certification specification (or airworthiness code). However, the intent
is that the AMP (whether based on MIP or not) includes all mandatory scheduled
maintenance requirements identified during the initial airworthiness activity, by the TC
holder, STC holder and, if applicable, engine TC holder. These requirements may be
identified under a variety of designations such as:
This AMC contains an acceptable MIP for aeroplanes of 2 730 kg maximum take-off
mass (MTOM) and below, and for Category 2 Light Aircraft other than rotorcraft or
airships, grouped in the following categories:
These MIPs already comply with the requirements of ML.A.302(d) and may be used
in order to define the basic information for the maintenance programme as required
by ML.A.302(c)(2)(a). However, the maintenance programme must be customised as
required by ML.A.302(c)(5), which may be achieved by using the standard template
contained in AMC ML.A.302.
It should be noted that using the 1-month tolerance permitted by ML.A.302(d)(1) for
the annual inspection may result in an expired ARC.
Seats, safety belts and Inspect for poor condition and apparent defects.
harnesses Check for service life.
Windows, canopies and Inspect for deterioration and damage, and for function
windshields of emergency jettison.
Instrument panel Inspect for poor condition, mounting, marking, and
assemblies (where practicable) improper operation.
Check markings of instruments in accordance with the
flight manual.
Flight and engine controls Inspect for improper installation and improper
operation.
Speed/weight/manoeuvre Check that the placard is correct and legible, and
placard accurately reflects the status of the aircraft.
All systems Inspect for improper installation, poor general
condition, apparent and obvious defects, and
insecurity of attachment.
LANDING GEAR
All components Inspect all components of the wing and centre section
assembly for poor general condition, fabric or skin
deterioration, distortion, evidence of failure and
insecurity of attachment.
Connections Inspect main connections (e.g. between wings,
fuselage, wing tips) for proper fit, play within
tolerances, wear or corrosion on bolts and bushings
Issue 1, 31st July 2024 31
CAR-ML
FLIGHT CONTROLS
Control circuit/stops Inspect control rods and cables. Check that the control
primary stops are secure and make contact.
Control surfaces Inspect aileron, flap, elevator, air brake and rudder
assemblies, hinges, control connections,
springs/bungees, tapes and seals.
Check full range of motion and free play.
Trim systems Inspect trim surfaces, controls, and connections.
Check full range of motion.
EMPENNAGE
All components and Inspect all components and systems that make up the
systems complete empennage assembly for poor general
condition, fabric or skin deterioration, distortion,
evidence of failure, insecure attachment, improper
component installation, and improper component
operation
AVIONICS AND ELECTRICS
Engine section Inspect for visual evidence of oil, fuel or hydraulic leaks
and sources of such leaks.
Studs and nuts Inspect for looseness, signs of rotation and obvious
defects.
Internal engine Inspect for proper cylinder compression (record
measures for each cylinder) and for metal particles or
foreign matter in oil filter, screens and sump drain
plugs.
Engine mounts Inspect for cracks, looseness of mounting, and
looseness of the engine to the engine-mount
attachment.
Flexible vibration Inspect for poor condition and deterioration.
dampeners
Engine controls Inspect for defects, improper travel, and improper safe
tying.
Lines, hoses and clamps Inspect for leaks, improper condition, and looseness.
Exhaust stacks Inspect for cracks, defects, and improper attachment.
Turbocharger and Inspect for leaks, improper condition, and looseness of
intercooler connections and fittings.
Check MP controller or density controller for leakage
and free movement of controls.
Check waste gate or overpressure relief valve for free
movements.
Heating Inspect cabin heating heat exchanger for improper
condition and function. For exhaust heat exchanger,
check CO (Carbon Monoxide) concentration.
Liquid cooling systems Inspect for leaks and proper fluid level.
Electronic engine control Inspect for signs of chafing, and proper electronics and
sensor installation.
Accessories Inspect for apparent defects in security of mounting.
All systems Inspect for improper installation, poor general
condition, defects and insecure attachment.
Cowling Inspect for cracks and defects.
Check cowling flaps.
Cooling baffles and seals Inspect for defects, improper attachment, and wear.
TURBOPROP ENGINE
Incoming power check Perform in accordance with the graphs found in the
engine maintenance manual (EMM).
Inertial separator Functional check
Engine cowling Remove, inspect for damage.
General condition Inspect for oil, fuel, bleed-air or other leaks.
1st stage compressor Remove screen, check for foreign object debris (FOD)
blades or other damage.
P3 filter Replace
Oil filter Inspection and cleaning
Fuel low pressure filter Replace
Fuel high pressure filter Inspection and cleaning
Oil scavenge filter Inspection and cleaning
Chip detector Inspection and cleaning
Exhaust duct Inspection
Starter/generator brushes Inspection for proper length
Ignitor/glow plugs Functional check
Overspeed governor Inspect for oil leaks.
Governor and beta-valve Inspect for oil leaks or binding of controls.
Propeller Inspect blades for damage and hub leaks.
(if installed) fire detector Functional check
loop or sense module
Engine cowling Install
Power check Perform in accordance with the graphs found in the
EMM, record values.
Oil level Check within 10 minutes after shutdown.
FUEL
Filters, screens, and chip Inspect for metal particles and foreign matter.
detectors
Exterior Inspect for oil leaks.
Output shaft Inspect for excessive bearings’ play and condition
PROPELLER
Propeller assembly Inspect for cracks, nicks, binds, and oil leakage.
Propeller bolts Inspect for proper installation, looseness, signs of
rotation, and lack of safe tying.
Propeller control Inspect for improper operation, insecure mounting,
mechanism and restricted travel.
Anti-icing devices Inspect for improper operation and obvious defects.
MISCELLANEOUS
Power and revolutions per Check that power output, static and idle rpm are within
minute (rpm) published limits.
Magnetos Check for normal function.
Fuel and oil pressure Check that they are within normal values. Check fuel
pumps for proper operation.
Engine temperatures Check that they are within normal values.
Engine For engines equipped with automated engine control
(e.g. FADEC), perform the published run-up procedure
and check for discrepancies.
Engine For dry-sump engines, engines with turbochargers and
liquid-cooled engines, check for signs of disturbed fluid
circulation.
Pitot-static system Perform functional check.
Transponder Perform operational check.
Ice protection Perform operational check of ice protection system.
Fuel quantity indication Check the fuel quantity indication for proper indication.
Caution and warning Operational check of cautions and warnings lights.
To be performed:
Note 2: In the case of TMGs, it is acceptable to control the hours of use of the aircraft,
engine and propeller as separate entities. Any maintenance check to be carried out
between two consecutive 100-h/annual inspections may be performed separately on
the aircraft, engine and propeller, depending on when each element reaches the
corresponding hours. However, at the time of the 100-h/annual, all the elements must
be covered.
Note 3: Proper operation of backup or secondary systems and components should be
carried out wherever a check for improper installation/operation is performed
Category 2 sailplanes and Category 2 powered sailplane
System/component/area Task and inspection detail
GENERAL
General — all tasks The aircraft must be clean prior to inspection. Inspect
for security, damage, wear, integrity, whether
drain/vent holes are clear, for signs of overheating,
leaks, chafing, cleanliness and condition, as
appropriate to the particular task. Whilst checking
composite structures, check for signs of impact or
pressure damage that may indicate underlying
damage
Lubrication/servicing Lubricate and replenish fluids in accordance with the
manufacturer’s requirements.
Markings Check that side and under wing registration markings
are correct. If applicable, check that an exemption for
alternate display is approved. Identification plate for
registered aircraft is present, as well as other
identification markings on fuselage in accordance with
local (national) rules.
AIRFRAME
Fuselage paint/gel coat Inspect external surface and fairings, gel coat, fabric
covering or metal skin, and paintwork
Front skid/nose wheel and Inspect for evidence of hard/heavy landings. Check
mounts skid wear. Inspect wheel, tyre, and wheel box. Check
tyre pressure.
Main wheel and brake Check for integrity of hydraulic seals and leaks in pipe
assembly work. Check life of hydraulic hoses and components, if
specified by the manufacturer. Remove brake drums,
check brake lining wear. Check disk/drum wear. Refit
drum. Check brake adjustment.
CAUTION: BRAKE DUST MAY CONTAIN
ASBESTOS.
Check operation of brake. Check level of brake fluid
and replenish, if necessary. Check tyre pressure.
CAUTION: CHECK TYPE OF BRAKE FLUID USED
AND OBSERVE SAFETY PRECAUTIONS
Undercarriage suspension Check springs, bungees, shock absorbers, and
attachments. Check for signs of damage.
Service strut, if applicable.
Undercarriage retract Check retraction mechanism and controls, warning
system and doors system if fitted, gas struts, doors and
linkages/springs, over-centre/locking device. Perform
retraction test.
Tail skid/wheel Inspect for evidence of hard/heavy landings. Check
skid wear. Inspect wheel, tyre, and wheel box. Check
bond of bonded skids. Check tyre pressure.
Wheel brake control circuit Inspect wheel brake control rods/cables. If combined
with air brake, ensure correct rigging relationship.
Check parking-brake operation, if fitted
WING AND CENTRE SECTION
Electrical installation/fuses Check all electrical wiring for condition. Check for signs
of overheating and poor connections. Check
fuses/trips for condition and correct rating.
Battery security and Check battery mounting for security and operation of
corrosion clamp. Check for evidence of electrolyte spillage and
corrosion. Check that battery has correct main fuse
fitted.
(a) Envelope
System/component/area Task and inspection detail
Identification (type/serial Check for presence.
number/registration plate)
Crown ring Inspect for damage/corrosion.
Crown line Inspect for damage, wear, security of attachment.
Check correct length.
Vertical-/horizontal-load Inspect joints with the crown ring, top of the envelope
tapes and wires. Inspect that all load tapes are undamaged
along their entire length. Inspect base horizontal tape
and edge of the envelope top. Inspect joint between
base horizontal-load tape and vertical-load tapes.
Envelope fabric Inspect the envelope fabric panels (including parachute
and rotation vents, if fitted) for damage, porosity
overheating or weakness. Unrepaired damage is within
tolerance provided for by the manufacturer.
If substantial fabric porosity is suspected, a flight test
should be performed, but only after a grab test has
demonstrated that the balloon is safe to fly.
Perform grab test in accordance with the
manufacturer’s instructions
Flying cables Inspect for damage (particularly heat damage).
Karabiners Inspect for damage/corrosion. Operational check of
karabiner lock.
Melting link and Check and record maximum temperature indication
‘tempilabel’ (flag/tempilabel).
Control lines and Inspect for damage wear, security of knots.
attachments Check proper length. Check lines attachments for
damage, wear, security.
Envelope pulleys/guide Inspect for damage, wear, free running,
rings contamination, security of attachment
(b) Burner
( c) Basket
An operational test (or operational check) is a task used to determine that an item is
operating normally. It does not require quantitative tolerances.
Any applicable AD must be carried out within the requirements of that AD unless
otherwise specified by the DGCA.
(a) At the completion of any maintenance, the certificate of release to service (CRS)
required by point ML.A.801 shall be entered in the aircraft continuing airworthiness
record system. Each entry shall be made as soon as possible but not later than 30
days after the day of the completion of the maintenance task.
(b) The aircraft continuing airworthiness records shall consist of an aircraft logbook,
engine logbook(s) or engine module log cards, propeller logbook(s) and log cards,
for any service-life-limited component, as appropriate.
(c) The aircraft type and registration mark, the date together with the total flight time
and flight cycles and landings, shall be entered in the aircraft logbooks.
(2) the current status of modifications, repairs and other DAH maintenance
recommendations;
(3) the current status of compliance with the AMP;
(4) the current status of service-life-limited components;
(5) the current mass and balance report;
(6) the current list of deferred maintenance.
(e) In addition to the authorised release document, CA Form 1, as set out in Appendix
II of CAR-M, or equivalent, the following information relevant to any component
installed, such as engine, propeller, engine module or service-life-limited
component, shall be entered in the appropriate engine or propeller logbook, engine
module or service-life-limited component log card:
(1) the identification of the component;
(2) the type, serial number and registration, as appropriate, of the aircraft, engine,
propeller, engine module or service-life-limited component to which the
particular component has been fitted, along with the reference to the installation
and removal of the component;
(3) the date together with the component's accumulated total flight time, flight
cycles, landings and calendar time, as relevant to the particular component;
(4) the current information referred to in point (d), applicable to the component.
(f) The person or organisation responsible for the management of continuing
airworthiness and tasks pursuant to point ML.A.201, shall control the records as
detailed in point ML.A.305 and present the records to the DGCA upon request.
(g) All entries made in the aircraft continuing airworthiness records shall be clear and
accurate. When it is necessary to correct an entry, the correction shall be made in
a manner that clearly shows the original entry.
(h) An owner shall ensure that a system has been established to keep the following
records for the periods specified:
(1) all detailed maintenance records in respect of the aircraft and any service-life-
limited component fitted thereto, until such time as the information contained
therein is superseded by new information equivalent in scope and detail but no
less than 36 months after the aircraft or component has been released to service;
(2) the total time in service, this is to say hours, calendar time, cycles and landings,
of the aircraft and all service-life-limited components, for at least 12 months after
the aircraft or component has been permanently withdrawn from service;
(3) the time in service, this is to say hours, calendar time, cycles and landings, as
appropriate, since the last scheduled maintenance of the component subjected
to a service life limit, at least until the component scheduled maintenance has
been superseded by another scheduled maintenance of equivalent work scope
and detail;
(4) the current status of compliance with the AMP at least until the scheduled
maintenance of the aircraft or component has been superseded by another
scheduled maintenance of equivalent work scope and detail;
(5) the current status of ADs applicable to the aircraft and components, at least
12 months after the aircraft or component has been permanently withdrawn from
service;
(6) details of current modifications and repairs to the aircraft, engine(s), propeller(s)
and any other component vital to flight safety, at least 12 months after they have
been permanently withdrawn from service.
(a) Any other forms different from a logbook/log card of keeping the below information
could be acceptable. For example, that could be in paper form, a spreadsheet or
an IT system.
(b) A log card and status for components other than propeller and engines could be
combined in a single document.
(c) If the AD is generally applicable to the aircraft or component type but is not
applicable to the particular aircraft, engine, propeller or component, then this
should be identified as well as the reason why it is not applicable. There is no
need to list those ADs that are superseded or cancelled.
(d) The current status of ADs should be sufficiently detailed to identify the complied
AD and/or the due limit.
(e) If the IT system is the only record-keeping system, it should have at least one
backup system, which should be regularly updated. Each terminal should contain
programme safeguards against the probability of unauthorised personnel altering
the database
(a) When an aircraft is permanently transferred from one owner to another, the
transferring owner shall ensure that the continuing airworthiness records referred
to in point ML.A.305 are also transferred.
(b) When the owner contracts the continuing airworthiness management tasks to a
CAMO or CAO the owner shall ensure that the continuing airworthiness records
referred to in point ML.A.305 are transferred to the contracted organisation.
(c) The time periods for the retention of records set out in point (h) of point ML.A.305
shall continue to apply to the new owner, CAMO or CAO.
(a) The person or organisation maintaining an aircraft shall only use applicable
maintenance data during the performance of maintenance.
(b) For the purposes of this CAR, ‘applicable maintenance’ data means:
(1) any applicable requirement, procedure, standard or information issued by the
DGCA;
(2) any applicable AD;
(3) Applicable ICA issued by type certificate holders, supplementary type certificate
holders and any other organisation that publishes such data in accordance with
CAR-21
(4) any applicable data issued in accordance with point (d) of point 145.A.45.
Similar provisions to those in GM1 M.A.401(b)(3) and (b)(4) and GM1 M.A.401(b)(4)
apply.
— a copy of the 100-h/annual inspection checklist with ticks and signature; and
— a copy of the release to service indicating the tasks performed.
(b) Airborne contamination (e.g. dust, precipitation, paint particles, filings) should be
kept to a minimum to ensure aircraft/components surfaces are not contaminated.
If this is not possible, all susceptible systems should be sealed until acceptable
conditions are re-established.
AMC1 ML.A.402(b)(7) Performance of maintenance
To minimise the risk of errors and to prevent omissions, the person performing
maintenance should ensure that:
(c) the grouping of tasks for the purpose of sign-off allows critical steps to be clearly
identified; and
(c) any work performed by personnel under supervision (i.e. temporary staff, trainees)
is checked and signed off by an authorised person.
The following maintenance tasks should primarily be reviewed to assess their impact
on safety:
(a) tasks that may affect the control of the aircraft’s flight path and attitude, such as
the installation, rigging and adjustments of flight controls;
(b) tasks that may affect aircraft stability control systems (autopilots, fuel transfer);
(c) tasks that may affect the propulsive force of the aircraft, including the installation
of aircraft engines, propellers and rotors; and
ERROR-CAPTURING METHODS
Re-inspection, when only one person is available to carry out the task, or independent
inspection, are possible error-capturing methods.
(a) Any aircraft defect that seriously endangers the flight safety shall be rectified before
further flight.
(b) The following persons may decide that a defect does not seriously endanger flight
safety, and may defer it accordingly:
(1) the pilot in respect of defects affecting non-required aircraft equipment;
(2) the pilot, when using the minimum equipment list, in respect of defects affecting
required aircraft equipment — otherwise, these defects may only be deferred by
authorised certifying staff;
(3) the pilot in respect of defects other than those referred to in points (b)(1) and
(b)(2) if all the following conditions are met: the defect is with the agreement of
the aircraft owner or, if applicable, of the contracted CAMO or CAO
(i) the aircraft is operated under non-commercial ( private) operation
(ii) The pilot defers the defect with the agreement of the aircraft owner or, if
applicable, of the contracted CAMO or CAO;
(4) the appropriately qualified certifying staff in respect of other defects than those
referred to in points (b)(1) and (b)(2), where the conditions referred to in point
3(i) and (ii) are not met.
(c) Any aircraft defect that does not seriously hazard flight safety shall be rectified as
soon as practicable from the date on which the defect was first identified and within
the limits specified in the maintenance data.
((d) Any defect not rectified before flight shall be recorded in the aircraft continuing
d airworthiness record system referred to in point ML.A.305 and a record shall be
) available to the pilot.
If appropriate certifying staff is readily available for consultation, the pilot should
consider consultation with them before deferring any defect.
For balloons, sailplanes or other aircraft not operated for commercial operation, the
pilot may defer required equipment, regardless of whether or not a CAMO or CAO is
contracted. However, if doing so, he or she has the obligation to receive the agreement
of the owner, or the contracted CAMO or CAO.
The term ‘required’ refers to equipment that is required by the applicable airworthiness
code (certification specification) or required by the relevant regulations for air
operations or the applicable rules of the air or as required by air traffic management
(e.g. a transponder in certain controlled airspace).
All deferred defects should be made known to the pilot/flight crew, whenever
possible, prior to their arrival at the aircraft.
Deferred defects should be listed on the current list of deferred maintenance
(ML.A.305(d)(6)) and rectified at the next appropriate maintenance event and within
the limit specified in the maintenance data. Any deferred defect that is not rectified
during the next maintenance event, should be re-entered on the list of deferred
maintenance and the original date of the defect should be retained.
SUBPART E – COMPONENTS
(a) Unless otherwise specified in Subpart F of CAR-M, CAR-145, CAR-CAO and CAR-
21, component may be fitted only if all of the following conditions are met:
(i) it is in a satisfactory condition;
(ii) has been appropriately released to service using an CA Form 1 as set out in
CAR-M or equivalent;
(iii) has been marked in accordance with Subpart Q of CAR-21.
(b) Prior to the installation of a component on an aircraft, the person or approved
maintenance organisation shall ensure that the particular component is eligible to
be fitted if different modifications or AD configurations are applicable.
(c) Standard parts shall only be fitted to an aircraft or component when the
maintenance data specifies those particular standard parts. Standard parts shall
only be fitted when accompanied by evidence of conformity to the applicable
standard and has appropriate traceability.
(d) Raw or consumable material shall only be used on an aircraft or component
provided that:
(i) the aircraft or component manufacturer allows for the use of raw or consumable
material in relevant maintenance data or as specified in Subpart F of CAR-M,
CAR-145 or CAR-CAO.
(ii) such material meets the required material specification and has appropriate
traceability.
(iii) such material is accompanied by documentation clearly relating to the particular
material and containing a conformity-to-specification statement as well as the
manufacturing and supplier source.
(e) In case of balloons, where different combinations of baskets, burners and fuel
cylinders are possible for a particular envelope, the person installing them shall
ensure that:
(1) the basket, burner and/or fuel cylinders are eligible for installation according to
the TCDS or other documents referred to in the TCDS;
(2) the basket, burner and/or fuel cylinders are in serviceable condition and have the
appropriate maintenance records.
CA FORM 1 OR EQUIVALENT
- EASA Form 1
- FAA Form 8130-3
- UK CAA Form 1
BALLOONS
Baskets, burners and fuel cylinders are components which are often
interchanged between different balloons. Furthermore, they are often
removed/installed by the pilot-owner (or by other persons when such
removal/installation is not considered maintenance because the task is
described in the AFM).
This does not supersede the requirement to release any maintenance performed
on such components either on an CA Form 1 or equivalent or on the balloon
maintenance log book, as applicable.
(a) Components accepted by the owner in accordance with point (c) of point 21.A.307
of CAR-21 shall be maintained by any person or organisation, subject to
reacceptance by the owner under the conditions of point 21.A.307(c) of CAR-21.
This maintenance is not eligible for the issuance of an CA Form 1, as set out in
CAR-M and shall be subject to the aircraft release requirements.
(b) Components shall be released in accordance with the following table:
The cases where the independent certifying staff can release component maintenance
are only valid when the independent certifying staff is allowed, according to ML.A.201,
to carry out maintenance (refer to GM1 ML.A.201) and when he or she is competent
for such component maintenance
(2) arrange for the component to be mutilated in a manner that ensures that it is
beyond economic salvage or repair before relinquishing responsibility for such a
component.
(e) Notwithstanding point (d), a person or organisation responsible pursuant to point
ML.A.201 may transfer responsibility of components classified as unsalvageable
without mutilation to an organisation for training or research.
(a) A CRS shall be issued after the required maintenance has been carried out
properly on an aircraft.
(b)The CRS shall be issued, alternatively by:
(1)appropriate certifying staff on behalf of the approved maintenance organisation;
(2) independent certifying staff;
(3) the pilot- owner in compliance with point ML.A.803.
(c) By derogation from point (b), in the case of unforeseen circumstances, when an
aircraft is grounded at a location where no appropriately approved maintenance
organisation and no appropriate certifying staff are available, the owner may
authorise any person, with no less than 3 years of appropriate maintenance
experience and holding the proper qualifications, to maintain the aircraft according
to the standards set out in Subpart D of this CAR and release the aircraft. The owner
shall in that case:
(1) obtain and keep in the aircraft records, details of all the work carried out and of
the qualifications held by the person issuing the certification;
(2) ensure that any such maintenance is rechecked and released in accordance
with point (b) of point ML.A.801 at the earliest opportunity and within a period not
exceeding 7 days or, in the case of aircraft not operated for commercial
operation, within a period not exceeding 30 days;
(3) notify the contracted CAMO or CAO, or the DGCA in the absence of such a
contract, within 7 days of the issuance of such authorisation.
(d) In the case of a release to service in accordance with points (b)(1) or (b)(2), the
certifying staff may be assisted in performing the maintenance tasks by one or more
persons subject to his direct and continuous control;
(e) A CRS shall contain at least:
(1) basic details of the maintenance carried out;
(2) the date on which the maintenance was completed;
(3) the identity of the organisation or person issuing the release to service,
including, alternatively:
(i) the approval reference of the maintenance organisation and certifying staff
issuing the CRS;
(ii) In the case of point (b)(2), the identity and, if applicable, the licence number
of the independent certifying staff issuing the CRS;
(4) the limitations to airworthiness or operations, if any.
(f) By derogation from point (a) and notwithstanding point (g), when the required
maintenance cannot be completed, a CRS may be issued within the approved
aircraft limitations. In that case, the CRS shall indicate that the maintenance could
not be completed, as well as indicate any applicable airworthiness or operations
limitations, as part of the information required in point (e)(4).
(g) A CRS shall not be issued in the case of any known non-compliance with the
requirements of this CAR which endangers flight safety.
(a) The aircraft CRS should contain one of the following statements:
(1) ‘certifies that the work specified, except as otherwise specified, was carried out
in accordance with CAR-ML, and in respect to that work, the aircraft is
considered ready for release to service.’; or
(b) The CRS should relate to the task specified in the DAH’s or operator’s instruction
or the AMP which itself may cross-refer to a DAH’s/operator’s instruction in a
maintenance manual, service bulletin, etc. This should indicate the revision
status of the maintenance instruction used.
(d) The CRS should include the date when the maintenance took place relative to
any life or overhaul limitation in terms of date/flying hours/cycles/ landings etc.
as appropriate.
(d) When extensive maintenance has been carried out, it is acceptable for the CRS
to summarise the maintenance as long as there is a unique cross reference to
the work pack containing full details of the maintenance carried out.
Dimensional information should be retained in the work pack record.
(e) The person issuing the CRS should use his or her normal signature except in
the case where a computer release-to-service system is used. In this latter
case, the DGCA needs to be satisfied that only this particular person may
electronically issue the CRS. One such method of compliance is the use of a
magnetic or optical personal card in conjunction with a personal identification
number (PIN) known only to the individual, which is keyed into the computer. A
certification stamp is optional.
(e) At the completion of all maintenance, owners, certifying staff, operators and
maintenance organisations should ensure they have a clear, concise and legible
record of the work performed.
(g) In the case of an ML.A.801(b)(2) CRS, the independent certifying staff should
retain all records necessary to prove that all requirements have been met for
the issuance of a CRS.
Certain maintenance data issued by the DAH (e.g. AMM) requires that a
maintenance task be performed in flight as a necessary condition to complete the
maintenance ordered. Within the aircraft limitations, the person authorised to certify
the maintenance per ML.A.801 should release the incomplete maintenance before
this flight. GM1 ML.A.301(f) describes the relations with the aircraft operator, which
retains the responsibility for the MCF. After performing the flight and any additional
maintenance necessary to complete the maintenance ordered, a CRS should be
issued in accordance with ML.A.801
(a) A component CRS shall be issued after the required maintenance has been carried
out properly on an aircraft component in accordance with point ML.A.502.
(b) The authorised release certificate identified as CA Form 1, as set out in CAR-M,
constitutes the component CRS, except when such maintenance is released at
aircraft level, as indicated in point ML.A.502(b).
(a) A pilot-owner may only issue a CRS for the maintenance he or she has
performed (ref. ML.A.201(c), ML.A.801 and ML.A.803).
(b) In the case of jointly-owned aircraft, the AMP should list the names of all pilot-
owners that are competent and designated to perform pilot-owner maintenance
(ref. ML.A.302(c)(6)). As an alternative, the AMP may contain a procedure to
ensure how such a list should be managed and kept current.
(c) An equivalent valid pilot-owner licence may be any document attesting a pilot
qualification recognised by the DGCA.
(d) Not holding a valid medical examination does not invalidate the pilot licence (or
equivalent) required under ML.A.803(a)(1) for the purpose of the pilot-owner
authorisation.
(c)To carries out the airworthiness review and issues the ARC the owner shall provide
the DGCA with:
(1) the documentation required by the DGCA;
(2) suitable accommodation at the appropriate location for its personnel;
(3) when necessary, the support of appropriate certifying staff.
Reserved
(4) the aircraft has been involved in an accident or incident that affects the
airworthiness of the aircraft, without subsequent appropriate action to restore
airworthiness;
(5) a modification or repair to the aircraft or any component fitted to the aircraft is
not in compliance with CAR-21.
(c) Upon surrender or revocation, the ARC shall be returned to the DGCA.
ML.A.903 Reserved
ML.A.904 Reserved
ML.A.905 Reserved
ML.A.907 Findings
APPENDICES to CAR- ML
(a) When an owner contracts in accordance with point ML.A.201 a CAMO or CAO to
carry out continuing airworthiness management tasks, upon request by the DGCA,
a copy of the contract signed by both parties shall be sent by the owner to the DGCA
.
(b)The contract shall be developed taking into account the requirements of this CAR
and shall define the obligations of the signatories in relation to the continuing
airworthiness of the aircraft.
(c) It shall contain, as a minimum the following information:
(1) the aircraft registration, type and serial number;
(2) the aircraft owner's or registered lessee's name or company details including the
address;
(3) details of the contracted CAMO or CAO, including the address;
(4) the type of operation.
(d) It shall state the following:
‘The owner entrusts the CAMO or CAO with the management of the continuing
airworthiness of the aircraft, the development and approval of a maintenance
programme by DGCA, and the organisation of the maintenance of the aircraft
according to said maintenance programme.
The owner declares, to the best of its knowledge, that all the information given to
the CAMO or CAO concerning the continuing airworthiness of the aircraft is and
will be accurate, and that the aircraft will not be altered without prior approval of
the CAMO or CAO.
In case of any non-conformity with this contract, by either of the signatories, the
contract will become null. In such a case, the owner will retain full responsibility
for every task linked to the continuing airworthiness of the aircraft, and the owner
will inform the DGCA within 2 weeks about the termination of the contract.’
(e) When an owner contracts a CAMO or CAO in accordance with point ML.A.201, the
obligations of each party shall be assigned as follows:
(1) Obligations of CAMO or CAO:
(i) have the aircraft type included in its terms of approval;
(ii) respect all the conditions listed below with regard to maintaining the
continuing airworthiness of the aircraft:
(A) develop the AMP for the aircraft and present; to DGCA for approval
(B) once it has been approved, provide the owner with a copy of the AMP, as
well as a copy of the justifications for any deviations from the DAH's
recommendations;
(C) organise a bridging inspection using the aircraft's prior AMP;
(D) organise that all maintenance is carried out by an approved maintenance
organisation or, if permitted, by independent certifying staff;
(E) organise that all applicable ADs are applied;
(F) organise that all defects discovered during maintenance, airworthiness
reviews or reported by the owner are corrected by an approved
maintenance organisation or, if permitted, by independent certifying staff;
(G) coordinate scheduled maintenance, the application of ADs, the
replacement of service-life-limited parts, and component inspection
requirements;
(H) inform the owner each time the aircraft must be brought to an approved
maintenance organisation or, if permitted, to independent certifying staff;
(I) manage and archive all technical records;
(iii) organise the approval of any modification to the aircraft in accordance CAR
-21 before this modification is embodied;
(iv) organise the approval of any repair to the aircraft in accordance with CAR -
21 before this repair is carried out;
(v) inform the DGCA whenever the aircraft is not presented by the owner for
maintenance as requested by the contracted CAMO or CAO;
(vi) inform the DGCA whenever the present contract has not been respected;
(vii) ensure that the airworthiness review of the aircraft is carried out, when
necessary, and ensure that the ARC is issued;
(viii) send within 10 days a copy of any ARC issued or extended to the DGCA
(ix) carry out all occurrence reporting mandated by applicable regulations;
(x) inform the DGCA whenever the present contract is denounced by either
party.
(2) Obligations of the owner:
(i) have a general understanding of the AMP;
(ii) have a general understanding of this CAR;
(iii) present the aircraft for maintenance as directed by the contracted CAMO or
CAO;
(iv) not modify the aircraft without first consulting the contracted CAMO or CAO;
(v) inform the contracted CAMO or CAO of all maintenance exceptionally carried
out without the knowledge and control of the contracted CAMO or CAO;
(vi) report to the contracted CAMO or CAO through the logbook all defects found
during operations;
(vii) inform the DGCA whenever the present contract is denounced by either
party;
(viii) inform the DGCA and the contracted CAMO or CAO whenever the aircraft
is sold;
(ix) carry out all occurrence reporting mandated by applicable regulations;
(x) inform on a regular basis the contracted CAMO or CAO about the aircraft
flying-hours and any other utilisation data, as agreed with the contracted
CAMO or CAO;
(xi) enter the CRS in the logbooks, as mentioned in point ML.A.803(c), when
performing pilot-owner maintenance;
(xii) inform the contracted CAMO or CAO no later than 30 days after completion
of any Pilot-owner maintenance task.
In addition to the requirements laid down in this CAR, the pilot-owner shall comply with
the following basic principles before it carries out any maintenance task:
(a) Competence and responsibility
(1) The pilot-owner shall always be responsible for any maintenance he performs.
(2) The pilot-owner shall hold satisfactory level of competence to perform the task. It
is the responsibility of a pilot-owner to familiarise himself with the standard
maintenance practices for his aircraft and with the AMP.
(b) Tasks
The Pilot-owner may carry out simple visual inspections or operations to check the
airframe, engines, systems and components for general condition, obvious damage
and normal operation.
A maintenance task shall not be released by the pilot-owner if any of the following
conditions occurs:
(1) it is a critical maintenance task;
(2) it requires the removal of major components or a major assembly;
(3) it is carried out in compliance with an AD or an airworthiness limitation item (ALI)
unless specifically allowed in the AD or the ALI;
(4) it requires the use of special tools or calibrated tools (except for torque wrench and
crimping tool);
(5) it requires the use of test equipment or special testing (e.g. non-destructive testing
(NDT), system tests or operational checks for avionics equipment);
(6) it is composed of any unscheduled special inspections (e.g. heavy-landing check);
(7) it affects systems essential for the instrumental flight rules (IFR) operations;
(8) it is a complex maintenance task in accordance with Appendix III, or it is a
component maintenance task in accordance with point (a) or (b) of point ML.A.502;
(9) it is part of the 100-h/annual check
The criteria referred to in points (1) to (9) cannot be overridden by less restrictive
instructions issued in accordance with the AMP referred to in point ML.A.302.
Any task described in the aircraft flight manual (or other operational manuals), for
example preparing the aircraft for flight (assembling the sailplane wings, or performing
a pre flight inspection, or assembling a basket, burner, fuel cylinders and an envelope
combination for a balloon, etc.), is not considered a maintenance task and, therefore,
does not require a CRS. Nevertheless, the person assembling those parts is
responsible for ensuring that those parts are eligible for installation and in a
serviceable condition.
The pilot-owner must inform the contracted CAMO or CAO (if such contract exists)
about the completion of the pilot-owner maintenance tasks no later than 30 days after
completion of these tasks in accordance with point (a) of point ML.A.305.
(a) The lists below specifies items that may be expected to be completed by an owner
who holds a current and valid pilot licence for the aircraft type involved and who
meets the competence and responsibility requirements of Appendix II to CAR-ML.
(b) The list of tasks may not address in a detailed manner the specific needs of the
various aircraft categories. In addition, the development of technology and the
nature of the operations undertaken by these categories of aircraft may not always
be adequately considered.
(c) Any other task meeting the requirements of Appendix II to CAR-ML may also be
performed by the pilot-owner.
(d) Therefore, the following lists are considered to meet the representative scope of
limited pilot-owner maintenance referred to in ML.A.803 and Appendix II to CAR-
ML:
For an inspection/check with the same periodicity for different aircraft, the content may
differ and in some cases, may be critically safety-related and need the use of special
tools or knowledge and thus, not qualify for pilot-owner maintenance. Therefore, the
maintenance carried out by the pilot-owner should not be generalised to specific
inspections such as of a 50-h, 100-h or 6-month periodicity.
The inspections to be carried out are limited to those areas and tasks listed in this
AMC to Appendix II; this allows flexibility in the development of the maintenance
programme and does not limit the inspection to certain specific periodic inspections.
A 50-h/6-month periodic inspection for a fixed-wing aeroplane as well as the 1-year
inspection for a glider may normally be eligible for pilot-owner maintenance
TABLES
Note: Tasks in Part A or Part B marked with ‘**’ exclude IFR operations following pilot-
owner maintenance. For these aircraft to operate under IFR, these tasks should be
released by an appropriate certifying staff.
B) BURNER
(F) ENGINES
All of the following constitutes the complex maintenance tasks which, according to
Appendix II, shall not be carried out by the pilot-owner. These tasks shall be released
either by CAO or by independent certifying staff:
(ii) to remove the rear accessory cover to inspect and/or replace oil pump
assemblies, where such work does not involve the removal and refitment of
internal gears;
(2) dismantling and subsequent reassembling of reduction gears;
(3) welding and brazing of joints, other-than-minor weld repairs to exhaust units
carried out by a suitably approved or authorised welder but excluding component
replacement;
(4) the disturbing of individual parts of units which are supplied as bench-tested
units except for the replacement or adjustment of items normally replaceable or
adjustable in service;
(d) the balancing of a propeller, except:
(1) for the certification of static balancing where required by the maintenance
manual; and
(2) dynamic balancing on installed propellers using electronic balancing equipment
where permitted by the maintenance manual or other approved airworthiness
data;
(e) Any additional task that requires:
(1)specialised tooling, equipment or facilities; or
(2) significant coordination procedures because of the extensive duration of the
tasks and the involvement of several persons.
hereby certifies that it has performed an airworthiness review in accordance with CAR-ML
on the following aircraft: