Shaft Couplings General Catalogue

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Shaft Couplings

IMG.900.V11.EN www. .com


We safeguard the
movements of this world

Specialists in power
transmission for more than a
century
mayr ® power transmission is one of the most traditional and
yet most innovative German companies in the field of power
transmission. From modest beginnings in the year 1897,
the family enterprise from the Allgäu region has developed
into the world market leader. Today, approximately 700
employees work at the headquarters in Mauerstetten; about
1200 employees work for the company worldwide.

An unsurpassed standard product range


mayr ® power transmission offers a wide variety of torque
The Christian Mayr mill-construction business – founded in 1897. limiters, safety brakes, backlash-free shaft misalignment
compensation couplings and high-quality DC drives.
Regarding customer-specific requirements, too, the
company possesses the expertise to develop customized
and economical solutions. This is why numerous renowned
machine manufacturers trust in holistic solutions by mayr ®
power transmission.

Represented worldwide
With eight subsidiaries in Germany, sales offices in the
USA, France, Great Britain, Italy, Singapore and Switzerland
as well as 36 additional country representatives, mayr ®
is available in all important industrial areas, guaranteeing
optimum customer service around the globe.

Communications Centre mayr.com – opened in 2018.

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Tradition and innovation – Never compromise
the best of both worlds on safety

Tradition and innovation do not contradict each other - on We make no compromises where safety is concerned. Only
the contrary. They are the two supporting pillars which have top products of a perfect quality guarantee that no people
guaranteed stability and reliability for generations. Long- are injured or machines damaged in case of malfunctions,
term stability, independence as well as a good reputation collisions and other hazardous situations. The safety of your
and satisfied customers are important values for a family employees and machines is our motivation to always provide
enterprise rich in tradition. the best and most reliable clutches, couplings or brakes.
Therefore, we place emphasis on: mayr ® power transmission holds numerous ground-breaking
patents, and is the global market or technological leader for
● Tested product quality,
• application-optimised safety brakes, for example for
● Optimum customer service, passenger elevators, stage technology and gravity
● Comprehensive know-how, loaded axes
● Global presence, • torque limiters to protect against expensive overload
● Successful innovations and damage and production losses and
● Effective cost management. • backlash-free servo couplings.

By pursuing our own objective of always offering our


customers the technologically most advanced and most
economical solution, we have been able to gain the trust of
many leading industrial companies from all branches and
from all over the world as a reliable partner.
Place your trust in our know-how and our more than 50 years
of experience in torque limiters, safety brakes and shaft
couplings.

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Overview: Backlash-Free Shaft Couplings
Types, Designs, Characteristics

Application field Servo couplings

ROBA®-DS primeflex®
Servo couplings Steel bellows couplings

Page 6 Page 8

Flexible element Disk pack Steel bellows


Torque range [Nm] 35 – 150 24 – 120
Max. permitted operating speed [rpm] 22500 8000
Shaft diameter [mm] 10 – 45 10 – 45
Max. permanent operation temperature [°C] 100 120
ATEX design according to the directive 2014/34/EU x
Product Catalogue K.950.V_ _._ _ P.933.V_ _._ _

4 your reliable partner


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Tested quality The Optimum Shaft Coupling


and reliability for every Drive
mayr ® products are subject to meticulous quality inspections. Each drive has its own specific characteristics and therefore
These include quality assurance measures during the design places different demands on the couplings which transmit
process as well as a comprehensive final inspection. Only the torque from one shaft to the second and which
the best, tested quality leaves our factory. All products are compensate for the resulting shaft misalignments. In most
rigorously tested on test stands, and adjusted precisely cases only backlash-free couplings are able to meet the
to the requested values. An electronic database in which requirements for high-speed, dynamic or reversing precision
the measurement values are archived together with the drives.
associated serial numbers guarantees 100 % traceability. mayr® power transmission has three of the most established
On request, we confirm the product characteristics with a and most attractive backlash-free shaft couplings in its
test protocol. programme:
The certification of our quality management according to • Disk pack couplings,
DIN EN ISO 9001:2015 confirms the quality-consciousness • Steel bellows couplings and
of our colleagues at every level of the company. • Elastomer couplings
Therefore, mayr® offers an optimum solution for many
different drives.

Torque
Industrial Heavy load
Servo couplings measurement
couplings couplings
couplings
smartflex® ROBA®-ES ROBA®-DS ROBA®-DS ROBA®-DSM
Steel bellows couplings Elastomer couplings All-steel couplings All-steel couplings Measurement couplings

Page 10 Page 12 Page 14 Page 16 Page 18

Steel bellows Elastomer Disk pack Disk pack Disk pack


16 – 700 4 – 1250 190 – 24000 22000 – 110000 190 – 1600
10000 28000 13500 3600 9500
8 – 85 6 – 80 14 – 170 on request 14 – 110
120 100 250 250 70
x x
K.932.V_ _._ _ K.940.V_ _._ _ K.950.V_ _._ _ K.950.V_ _._ _ K.950.V_ _._ _

5
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ROBA®-DS servo couplings Type 95_. _ _ _

Key hub Key hub


Type 95_.0_ _ Type 95_._0_

Single-jointed coupling
Type 950._ _0
Clamping hub 1)
Clamping hub 1)
Type 95_.4_ _ Type 95_._4_

Split clamping hub 1) Split clamping hub 1)


Type 95_.8_ _ Type 95_._8_
Double-jointed coupling
with connection plate
Type 951._ _1

Shrink disk hub Shrink disk hub


Type 95_.2_ _ Type 95_._2_

Double-jointed coupling
with sleeve (variable length)
Type 951._ _3

1)
if required also available with keyway
Hub with tapered bore EAS®-torque limiter
Type 95_.5_ _ available as an option

For detailed information, detailed technical data and dimensions, please see our
product catalogue K.950.V_ _._ _.
6 This catalogue is also available for download as a pdf file on our website www.mayr.com.
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ROBA®-DS – servo couplings


Characteristics and Advantages
• ROBA®-DS servo couplings are made of steel and high-
strength aluminium alloys – the basis of these extremely
compact designs.
• Due to their high performance density, they transmit high
torques at comparably low volumes.
• Their low mass moment of inertia also predestines
ROBA®-DS servo couplings for highly dynamic drive
systems with high speeds.
• The flexible disk pack compensates for shaft
misalignments and transmits the torque backlash-free
with a high torsional rigidity.
• ROBA®-DS servo couplings are absolutely wear-free and
maintenance-free. Installation Example

Motor

ROBA®-DS shaft coupling


combined with an EAS®-
torque limiter.
Backlash-free and torsionally
rigid torque transmission
between the motor shaft
and the spindle shaft.
Compensation of
axial, radial and angular
shaft misalignments.

Spindle

Size
Technical Data, Dimensions 3 6 10 15
Nominal torque 1) TKN [Nm] 35 60 100 150
Peak torque 2) TKS [Nm] 52 90 150 225
Alternating torque TKW [Nm] 21 36 60 90
Outer diameter [mm] 45 56 69 79
Minimum bore [mm] 10 14 19 25
Clamping hub

Maximum bore [mm] 20 28 35 42


Maximum speed 3) nmax [rpm] 13500 10800 9000 7800
Length single-jointed coupling [mm] 48.5 52.6 66.9 69.9
Min. length double-jointed coupling [mm] 59 64.7 79.3 82.8
misalignments

Axial displacement 5) 6)
∆Ka [mm] 0.5 0.7 0.9 1.1
Permitted 4)

Radial with connection plate ∆Kr [mm] 0.15 0.15 0.2 0.2
misalignment 5) with special sleeve ∆KrH [mm] Please contact the manufacturer.
Angular misalignment per disk pack ∆Kw [°] 1.0 1.0 1.0 1.0
Torsional spring rigidity Disk pack CT LP [103 Nm
rad ] 17 35 60 145

1) Valid for max. permitted shaft misalignments. 4) The permitted misalignments may not simultaneously reach their
2) Valid for unchanging load direction, max. load cycles ≤ 105. maximum values.
3) Not valid for coupling with special sleeve. 5) The values refer to couplings with 2 disk packs.
6) Only permitted as a static or virtually static value.

Also available in ATEX design according to the directive 2014/34/EU.


7
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primeflex® – steel bellows couplings

Clamping hub1) Short steel bellows Clamping hub 1)

Split clamping hub 1) Long steel bellows Split clamping hub 1)

Plug-in clamping hub 1) Steel bellows with sleeve


(variable length)

Plug-in shrink disk hub 1)

1)
If required also available with keyway

For detailed information, detailed technical data and dimensions, please see our
product catalogue P.933.V_ _._ _.
8 This catalogue is also available for download as a pdf file on our website www.mayr.com.
your reliable partner

primeflex® – steel bellows couplings

Characteristics and Advantages


• Plug-in connection
• Backlash-free
• Can be de-installed even after longer operating periods
without damaging the steel bellows
• Extremely compact and very high performance density
• Easy to install via clamping or shrink disk connections
• Frictionally-locking und positive locking
shaft-hub connections
• Excellent misalignment compensation capability
• Can be variably dimensioned via the modular system
• Cost-effective

Installation Example

The primeflex®-steel bellows coupling transmits the torque


backlash-free between the motor shaft and the gear shaft.
By applying plug-in shrink disk hubs (see Installation
Example) or plug-in clamping hubs, the primeflex®-steel
bellows couplings can be mounted in areas which are
difficult to access.

Size
Technical Data, Dimensions 1 2 3
Nominal torque TKN [Nm] 24 60 120
Outer diameter [mm] 47 60 79
Minimum bore [mm] 12 19 25
Clamping hub

Maximum bore [mm] 25 35 45


Maximum speed nmax [rpm] 8000 6000 4000
Long steel bellows [mm] 77 93 117
Length
Short steel bellows [mm] 62 74 92
Long steel bellows ∆Ka [mm] 0.2 0.25 0.25
Axial displacement
misalignments

Short steel bellows ∆Ka [mm] 0.1 0.15 0.15


Permitted 1)

Long steel bellows ∆Kr [mm] 0.2 0.3 0.3


Radial misalignment
Short steel bellows ∆Kr [mm] 0.1 0.1 0.1
Angular Long steel bellows ∆Kw [°] 1 1 1
misalignment Short steel bellows ∆Kw [°] 1 1 1
Long steel bellows CT [103 Nm
rad ] 9 22 50
Torsional spring rigidity
Short steel bellows CT [103 Nm
rad ] 18 44 100

1) The permitted misalignments may not simultaneously reach their maximum values. 9
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smartflex® – steel bellows couplings

Long
steel bellows
Type 932.3_ _

Reducing bushing Clamping ring Clamping ring Reducing bushing


with different bores with different bores
for adaptation to for adaptation to
the respective shaft the respective shaft
diameter diameter

Short
steel bellows
Type 932.4_ _
(sizes 1 to 5)

Hub with tapered bore


(sizes 1 and 2, EAS®-torque limiter
bore = 16 mm)
available as an option

For detailed information, detailed technical data and dimensions, please see our
product catalogue K.932.V_ _._ _.
10 This catalogue is also available for download as a pdf file on our website www.mayr.com.
your reliable partner

smartflex® – steel bellows couplings


Characteristics and Advantages
• smartflex®-steel bellows couplings compensate for axial,
angular and radial shaft misalignments.
• Backlash-free shaft attachment, backlash-free torque
transmission and high torsional rigidity provide high
precision in the drive line.
• The easy and fast shaft attachment saves installation time.
• Due to the ingeniously simple set-up, the price-
performance ratio is extremely advantageous.
• On radial shaft misalignment, the misalignment
compensation capability of smartflex®-couplings is up to
three times higher than the misalignment compensation
capability of common steel bellows couplings.
• The high misalignment compensation capability eliminates
the most common accident cause on previous generations
Installation Example
of steel bellows.
• A flexible modular system minimises storage and provides
high availability.

By applying clamping ring hubs, the smartflex®-steel bellows


couplings can be mounted in areas which are difficult to
access. Please provide an opening in the bell housing for
the Allen wrench as depicted in the example.
Size
Technical Data, Dimensions 0 1 2 3 4 5
Nominal torque TKN [Nm] 16 40 100 200 400 700
Outer diameter [mm] 46 57 72 94 118 146
Minimum bore [mm] 8 11 16 18 30 40
Maximum bore
Reducing

[mm] 19 25 36 50 62 85
bushing

Maximum speed nmax [rpm] 10000 8000 6000 4000 3000 2500
Long steel bellows [mm] 49.5 59.3 72 90.3 115 124
Length
Short steel bellows [mm] - 43.7 52.5 65.6 87 98
Axial Long steel bellows ∆Ka [mm] 0.4 0.6 0.8 0.8 0.8 0.6
misalignments

displacement Short steel bellows ∆Ka [mm] - 0.3 0.4 0.4 0.6 0.6
Permitted 1)

Radial Long steel bellows ∆Kr [mm] 0.3 0.4 0.5 0.5 0.5 0.5
misalignment Short steel bellows ∆Kr [mm] - 0.1 0.1 0.1 0.1 0.1
Angular Long steel bellows ∆Kw [°] 3 3 3 3 1.5 1.0
misalignment Short steel bellows ∆Kw [°] - 1.5 1.5 1.5 1.2 1.0
Torsional spring Long steel bellows CT [103 Nm
rad ] 4 9 22 50 125 305
rigidity Short steel bellows CT [103 Nm
rad ] - 18 44 100 168 380

1) The permitted misalignments may not simultaneously reach their maximum values. 11
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ROBA®-ES – elastomer couplings


Elastomeric element
Hardness [Shore]
80 Sh A 92 Sh A 98 Sh A 64 Sh D

Key hub
Type 94_._ _2
Key hub
Type 94_._2_

Clamping hub 1) /
Clamping hub Compact
Type 94_._ _0 / 94_._ _5
Clamping hub 1) /
Clamping hub Compact
Type 94_._0_ / 94_._5_
Single-jointed coupling
Type 940._ _ _

Split clamping hub 1)


Type 94_._ _3

Split clamping hub 1)


Type 94_._3_

Shrink disk hub


Type 94_._ _1
Double-jointed coupling,
short
Type 942._ _ _
Shrink disk hub
Type 94_._1_

Camlock stud hub


Type 94_._ _4

Double-jointed coupling with sleeve


Camlock stud hub (variable length)
Type 94_._4_ Type 943._ _ _

1)
If required also available with keyway
EAS®-torque limiter

For detailed information, detailed technical data and dimensions, please see our
product catalogue K.940.V_ _._ _.
12 This catalogue is also available for download as a pdf file on our website www.mayr.com.
your reliable partner

ROBA®-ES – elastomer couplings


Characteristics and Advantages
• ROBA®-ES couplings transmit the torque backlash-free
via pre-tensioned elastomeric elements and compensate
for shaft misalignments.
• Rigidity and damping behaviour are variable due to
four elastomeric elements per size in different Shore
hardnesses.
• ROBA®-ES elastomer couplings are insertable and are,
therefore, also suitable for blind assembly.
• The couplings are maintenance-free, media-resistant
and temperature-resistant. This guarantees the highest
operational safety.
• ROBA®-ES couplings are torsionally flexible within narrow
areas. However, in comparison to the toothed belt drive,
their rigidity is still 2 to 4 times higher.

Installation Example

The ROBA®-ES shaft coupling transmits the torque


backlash-free between the motor shaft and the output
shaft. It also compensates for axial, radial and angular shaft
misalignments.
Size
Technical Data, Dimensions 14 19 24 28 38 42 48 55 65
Nominal torque Elastomeric element hardness 98 Sh A TKN [Nm] 13 17 60 160 325 450 525 685 1040
Peak torque Elastomeric element hardness 98 Sh A TKS [Nm] 26 34 120 320 650 900 1050 1370 2080
Alternating torque Elastomeric element hardness 98 Sh A TKW [Nm] See coupling dimensioning in the current ROBA®-ES catalogue.
Outer diameter [mm] 30 40 55 65 80 95 105 120 135
Minimum bore [mm] 6 10 15 19 20 28 35 40 45
Shrink disk

Maximum bore [mm] 14 20 28 38 45 50 60 70 75


hub

Maximum speed nmax [rpm] 28000 21000 15500 13200 10500 9000 8000 6300 5600
Length single-jointed coupling [mm] 50 66 78 90 114 126 140 160 185
Axial displacement ∆Ka [mm] 1.0 1.2 1.4 1.5 1.8 2.0 2.1 2.2 2.6
hardness 98 Sh A

Permitted
Elastomeric

Radial misalignment ∆Kr [mm] 0.09 0.06 0.1 0.11 0.12 0.14 0.16 0.17 0.18
element

misalignments 1)
Angular misalignment ∆Kw [°] 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Nm
Torsional spring static CT stat. [10 rad ]
3
0.12 0.9 3.7 4.2 7.4 13.8 15.1 20.5 32.8
rigidity Nm
dynamic CT dyn. [103 rad ] 0.3 2.2 7.6 10.1 19.9 31.1 44.9 48.2 67.4
1) The permitted misalignments may not simultaneously reach their maximum values.

Also available in ATEX design according to the directive 2014/34/EU.


13
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ROBA® – DS backlash-free all-steel couplings


Key hub Key hub
Type 95_.0_ _ Type 95_._0_
All sizes All sizes
Single-jointed coupling
without connection plate
or sleeve
Type 95_._ _0
Key hub, Key hub,
large large
Type 95_.1_ _ Type 95_._1_
Sizes 16 to 160 Sizes 16 to 160

Clamping hub Clamping hub


Type 95_.5_ _ Type 95_._5_
Sizes 16 to 160 Sizes 16 to 160

Disk pack HT Connection plate Disk pack HT


Type 95_._ _1
Clamping ring Type 953._ _ _ Clamping ring
Type 952._ _0
hub hub
for single-jointed
Type 95_.4_ _ Type 95_._4_
couplings
Sizes 16 to 160 Sizes 16 to 160
Disk pack HF Type 953._ _ _ Disk pack HF
for double-jointed
couplings
Shrink disk hub
External clamping
Sleeve 1 Type 95_._2_
Type 95_._ _2 All sizes

Shrink disk hub


Internal clamping
Type 95_._3_
Sizes 16 to 160
Shrink disk hub
large
Type 95_.9_ _ Disk pack HF Sleeve S Disk pack HF
Sizes 16 to 160 Type 95_._ _3 Shrink disk hub,
Type 951._ _ _ large
Type 950._ _0 Type 95_._9_
for single-jointed Sizes 16 to 160
Flange couplings
Type 95_.6_ _ Type 951._ _ _
All sizes for double-jointed
couplings Flange
Type 95_._6_
All sizes
Sleeve CRD
Split clamping hub Type 95_._ _4
Type 95_.8_ _
All sizes, double-
jointed couplings Split clamping hub
Disk pack HF Type 95_._8_
All sizes, double-
jointed couplings
Disk pack HF
Key hub,
internal
Type 95_.7_ _
Sizes 180 to 2200 CFRP sleeve Key hub,
Only with sleeve 1 Type 95_._ _5 internal
Type 95_._7_
Sizes 180 to 2200
For detailed information, detailed technical data and dimensions, please Only with sleeve 1
see our product catalogue K.950.V_ _._ _.
This catalogue is also available for download as a pdf file on our website
14 www.mayr.com.
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ROBA® – DS backlash-free all-steel couplings


Characteristics and Advantages
• ROBA®-DS couplings are not sensitive to alternating loads
up to the full nominal torque.
• Due to their high performance density, they have a low
mass moment of inertia.
• Backlash-free torque transmission with a constantly high
torsional rigidity up to the nominal torque
• The full nominal torque can be used, even on alternating
torques and shaft misalignments.
• High misalignment compensation capability at low
restoring forces
• ROBA®-DS couplings are extremely robust and can
therefore be used even under difficult conditions.
• A wide range of variants for optimum configuration Installation Example

ROBA®-DS shaft coupling combined with an EAS®-torque By using special adaptor flanges, different measuring
limiter in a gear test stand manufactured by the company flanges (for torque measurement) can be integrated into
EGM (Entwicklungsgesellschaft für Montagetechnik GmbH). ROBA®-DS couplings.

Size
Technical Data, Dimensions 16 25 40 64 100 160 180 300 500 850 1400 2200
Nominal torque 1) TKN [Nm] 190 290 450 720 1000 1600 2100 3500 5800 9500 15000 24000
Peak torque 2) TKS [Nm] 285 435 675 1080 1500 2400 3150 5250 8700 14250 22500 36000
Outer diameter [mm] 77 89 104 123 143 167 143 167 198 234 274 314
Minimum bore [mm] 14 20 25 30 35 40 42 50 60 70 80 100
Shrink disk

Maximum bore [mm] 45 52 60 70 90 100 75 85 100 120 140 170


hub

Maximum speed 3) nmax [rpm] 13600 11800 10100 8500 7300 6200 7300 6200 5200 4400 3800 3300
Min. length single-jointed coupling [mm] 77.1 87.2 98.4 109.6 120 131.6 141.2 161.2 202 244 276 317.8
Min. length double-jointed coupling [mm] 96.2 106.4 120.8 137.2 148 165.2 172.4 194.4 242 295 334 383.6
Axial displacement 5) 6) ∆Ka [mm] 1.1 1.3 1.5 1.8 2.1 2.5 1.0 1.2 1.4 1.6 1.9 2.2
misalignments
Permitted 4)

with connection plate ∆Kr [mm] 0.3 0.3 0.4 0.45 0.45 0.55 0.25 0.25 0.35 0.4 0.5 0.55
Radial
with sleeve 1 ∆KrH [mm] 1.0 1.2 1.5 1.8 2.1 2.2 1.2 1.25 1.35 1.7 2 2.6
misalignment 5)
with special sleeve ∆KrH [mm] Please contact the manufacturer.
Angular misalignment per disk pack ∆Kw [°] 1.0 1.0 1.0 1.0 1.0 1.0 0.5 0.5 0.5 0.5 0.5 0.5
Torsional spring rigidity Disk pack CT LP [103 Nm
rad ] 145 280 301 748 1135 1920 3000 3480 11900 20600 30150 46800

1) Valid for changing load direction as well as for max. permitted shaft 4) The permitted misalignments may not simultaneously reach their
misalignment. maximum values.
2) Valid for unchanging load direction, max. load cycles ≤ 105. 5) The values refer to couplings with 2 disk packs.
3) Not valid for coupling with special sleeve. 6) Only permitted as a static or virtually static value.

Also available in ATEX design according Also available in


to the directive 2014/34/EU. rustproof design.
15
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ROBA®-DS – heavy load couplings


Modular Structure

Single-jointed coupling
without sleeve
Shrink disk hub Shrink disk hub

Hub with external Hub with external


shrink disk shrink disk

Screwed flange
Split clamping hub Split clamping hub

Flange Flange

Single-part sleeve

Cranked flange Cranked flange

Shaft Shaft

Welded sleeve

Geared hub Geared hub

Flange Flange
with Separable sleeve with
cross-cut cross-cut
toothing toothing

Oil press fit Oil press fit

Key hub Key hub

Key hub internal Key hub internal

Sliding sleeve

Hub with brake disk Hub with brake disk


We are also happy to work on different,
customer-specific solutions for you.
16
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ROBA®-DS – heavy load couplings

Characteristics and Advantages


• Low screw tightening torques
• Can be installed / de-installed radially
• Easy and quick installation / de-installation
• No hydraulic installation tools required; can be installed
with a torque wrench
• Backlash-free torque transmission
• FEM-optimized disk shape
• High torsional rigidity
• High performance density
• Compensation of axial, angular and radial misalignments
• Wear and maintenance-free
• High flexibility through customer-specific hubs and
sleeves
Installation Example

The measurement flange is positioned between the two disk


packs. This way, the measurement flange can be de-installed
radially with the sleeve, for example for calibration, without
de-installing the hubs. Backlash-free shaft-hub connection
via shrink disk hub or hub with external shrink disks ensures
maximum precision.

Size
Technical Data, Dimensions 2200 3300 5000 7300 11000
Alternating torque 1) TKW [Nm] 14 700 22 000 33 300 48 700 73 300
Nominal torque 2) TKN [Nm] 22 000 33 000 50 000 73 000 110 000
Peak torque 3)
TKS [Nm] 44 000 66 000 100 000 146 000 220 000
Outer diameter [mm] 290 332 378 431 492
Maximum speed nmax [rpm] 3600 3100 2700 2400 2100
Axial displacement 5) ∆Ka [mm] 1.6 1.7 2.1 2.3 2.3
Radial misalignment
Permitted 4) ∆KrH [mm] Please contact the manufacturer.
with special sleeve
misalignments
Angular misalignment
∆Kw [°] 0.4 0.4 0.4 0.4 0.3
per disk pack

1) Valid for changing load direction as well as for max. permitted shaft misalignment.
2) Valid for unchanging load direction as well as for max. permitted shaft misalignment.
3) Valid for unchanging load direction, max. load cycles ≤ 105.
4) The permitted misalignments may not simultaneously reach their maximum values.
5) The values refer to couplings with 2 disk packs.

For detailed information, detailed technical data and dimensions, please see our
product catalogue K.950.V_ _._ _.
This catalogue is also available for download as a pdf file on our website www.mayr.com. 17
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ROBA®-DSM – Modular Structure

Key hub Key hub

Key hub, Key hub,


large large

Shrink disk hub Shrink disk hub


External External clamping
clamping

Clamping ring Clamping ring


hub hub

Clamping hub Clamping hub

Flange Flange

Split clamping Split clamping


hub hub

Shrink disk hub, Shrink disk hub,


large large

EAS®-HSC
torque limiter
For detailed information, detailed technical data and available as an
dimensions, please see our product catalogue P.971005.V_ _._ _ option

This catalogue is also available for download as a pdf file on


18 our website www.mayr.com.
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ROBA®-DSM – the measuring machine element


The areas of application for this torque measurement coupling range from test stand construction through
use in serial production machines right up to condition monitoring. The system permits uncomplicated
condition monitoring of machines and systems.

Valuable data for maximum productivity


• Machine performance data
• Unpermitted operating conditions lying outside the
specifications (in case of a defect or reclaim)
• Utilisation or runtime of the machine
• Current operating conditions and condition changes
to the machine for preventative maintenance purposes
• Dynamic maintenance intervals dependent on the
utilisation

Highlights and system advantages


• Direct PC connection possible (USB connection)
• Software for visualisation of the measurement values
available as an option
• Use without bearings
• Simple installation and set-up
• Low space requirements on the drive line,
no torque support required
• Resistant to vibrations and distance changes on the
energy transmitter
• Housing and plug-in connector suitable for industrial
purposes (protected against water spray)
• High measuring rate of 7000 measurements per second
permits the recording of highly-dynamic loads
• Operation of strain sensor without battery via
contactless power supply

Size
Technical Data, Dimensions 16 40 100 160
Nominal torque 1) 2) TKN [Nm] 190 450 800 1600
Peak torque 3) TKS [Nm] 285 675 1200 2400
Ultimate torque TKB [Nm] 570 1350 2400 4800
Minimum bore dK min [mm] 20 25 32 40
Maximum bore dK max [mm] 45 60 90 100
Clamping hub
Maximum speed nmax [rpm] 9500 7000 5100 4300
Length torque measurement coupling [mm] 178.2 230.8 292 329.2
Perm. axial displacement 5) 6) ∆Ka [mm] 0.8 1.1 1.5 1.7
Permitted ∆Kw
Perm. angular misalignment 7) [mm] 0.7 0.7 0.7 0.7
misalignments 4)
Perm. radial misalignment 5) ∆Kr [mm] 1.1 1.3 1.6 1.8
Total torsional rigidity [103 Nm/rad] 36.2 114.3 320 585
Spring Rigidities
Angular spring rigidity 7) [Nm/rad] 229 298 1089 1990

Technical Data for Measuring System Technical Data for Measuring System
Supply voltage 24 VDC (±10 %) Max. total error < 1 % of final value (< 0.5 % via USB)
Max. current consumption 1A Bandwidth 3 kHz (-3 dB)
Measuring signal output (rotational Max. dyn. load 100 % of TKN
0 ... ±10 V
direction right positive, 10V refers to TKN) Receiver/stator IP65
Protection
Nominal temperature range -20 °C to +70 °C Strain sensor IP52
Temperature drift, zero point 0,04 % of final value / K Permitted speed 0 ... nmax
Temperature drift, measured value 0.03 % of final value / K Connection M12 plug, 4-pole
1) Other torques and construction sizes available on request. 3) Valid for unchanging load direction, max. load cycles ≤ 105.
2) Valid for changing load direction as well as for max. permitted shaft 4) The permitted misalignments may not simultaneously reach their
misalignment. The following applies for split clamping hubs: Valid maximum values.
for unchanging load direction as well as for max. permitted shaft 5) The values refer to couplings with 2 disk packs.
misalignment. When the load direction changes, max. 60% of the stated 6) Only permitted as a static or virtually static value.
nominal torque is permitted. 7) The values refer to 1 disk pack. 19
Headquarters
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