Zemper Saturno Atex Brochure

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THE EMERGENCY LIGHTING SPECIALIST

Lighting in ATEX Zones

SATURNO
Explosion
Proof Fittings

ATEX

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WORLD STANDARDS

IECEx (lnternational Scheme)


The IECEx scheme is an international certificate of
conformance for products used in a hazardous area.
This scheme provides:
• A single certification of conformity for manufacturers to
comply that includes:
- Testing and assessment of products to a standard
including a full test report.
- Ongoing surveillance of manufacturers premises.
• A fast-track process for countries where regulations still
require the issuing of national Ex certificates or approvals.

The French NF quality certification, awarded by


the prestigious STB (scientific and technical centre for
construction) and AFNOR (French certification body), certifies
the quality and safety of the products in accordance with
French and European legislation.

Class NK works to ensure maritime safety and protect


the marine environment.
It provides classification and technical services to roughly
20% of the world’s commercial fleet.

The ATEX European Directives 94/9/EC


ATEX requires employers to eliminate or control risks
from dangerous substances and to classify areas where
explosive atmospheres may occur into zones, as laid down
in regulations. ATEX Directives are designed to protect
employees, the public and the environment from accidents
owing to explosive atmospheres and since July 1st 2006
all existing sites, as well as new sites, must be fully ATEX
compliant.

The ATEX directive 2014/34/EU applies to end users.


These directives compliment each other, but have different
purposes. ATEXl00A covers both electrical and non-electrical
products intended for use in hazardous areas, including
mechanical equipment.

Any product sold within the European Union designed for


use in explosive atmospheres must be ATEX certified and
bear the ATEX marking in conjunction with CE marking. The
objective is to facilitate the movement of goods within the EU.

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SATURNO

APPLICATION AREAS
EQUIPMENT CATEGORIES
EQUIPMENT PROTECTION LEVEL
The following chart shows the designated areas of use of equipment and components
according to equipment group and equipment category/equipment protection level.

HAZARDOUS AREA

Conditions and subdivisions Required marking on the usable equipment


Flammable Temporary behaviour Classification Equipment Equipment Equipment Equipment
materials of explosive atmosphere of hazardous group category as group protection level
areas as defined in defined in as defined in (EPL) as defined
directive directive IEC/EN 60079-O in
2014/34/EC 2014/34/EC IEC/EN 60079-O
Gases Is present continuously or Zone 0 II 1G II Ga
Vapours for long periods or
frequently
Arises in normal operation Zone 1 II 2G or 1G II Gb or Ga
occasionally
Is not likely to arise in Zone 2 II 3G or II Gc or
normal operation, or if it 2G or 1G Gb or Ga
does, will persist for a short
time only
Dusts Is present in the form of a Zone 20 II 1D III Da
cloud continuously, or for
long periods or frequently
Occasionally develops Zone 21 II 2D or 1D III Db or Da
into a cloud during
normal operation
Is not likely to develop into Zone 22 II 3D or III Dc or
a cloud during normal 2D or 1D Db or Da
operation, or if it does,
for a short time only
Methane Operation where there is a - II M1 I Ma
Carbon dust risk of explosion
Disconnection where there - I M2 or M1 I Mb or Ma
is a risk of explosion

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EMERGENCY FITTINGS GENERAL DATA

· Led driver with AutoTest function as per IEC32034 · Deep discharge protection
· High temperature NiCd cells · Switch ON / OFF connection is available for maintained luminaires.
· 20 hours charging to obtain the nominal duration · Status indication bi-colour LED: Green Ok - Red: Fault
· Electronic multi-level charge system
Testing
· Commisioning test is carried out automatically after permanent · Functional test is carried out for 5 seconds on a weekly basis.
connection of the supply for 5 days. · Duration test is carried out yearly to check the capacity of the batteries

SATURNO EXPLOSION PROOF LED FEATURES

Approvals and Certifications Standards


· Zone 1 / Zone 21 Approved to: · EN 60079-0: (General requirements)
· Ex db IIC T6 Gb · EN 60079-1: (Flameproof enclosure “d”)
· Ex tb IIIC T85ºC Db · EN 60079-31:(Enclosure “t”)
· IK protection degree IK07
Except: LSPC3045LX and LSPC3400LX = IK10 EC Type examination: · Directive: 2014/34/EU
· IP66
· Class: I Certificated: · Notified Body: INERIS nº0080

Technical information Enclosure general data


· Electronic driver: 220 - 240V 50/60 Hz Tubular diffuser: · Borosilicate glass, E1/E2/E3 (7mm thick)
· Power factor: 0.95 · Polycarbonate, UV protected. 3mm thick.
· Set of LED modules with opal cover diffuser:
- Color temperature 4000 °K - 6500 ºK (under request) Casting & · Aluminum injection.
- CRI > 80. connections: · Yellow RAL-1003 / Ultramarine Blue RAL - 5002
polyurethane paint.
· Explosion proof O-ring.
Operation temperature: · 2 entries 3/4” NPT for cable glands (not included)
Glass diffuser (E1, E2, E3): · 1 plug supplied
· Lighting working temperature -20 ºC to +55 ºC · Electric connection through 5P+T 2.5 mm2 terminal block.
· Emergency working temperature: 0 ºC to +55 ºC · Suitable for installation on flammable surfaces.

Polycarbonate diffuser (E1, E2, E3):


· Lighting working temperature: -20 ºC to +50 ºC
· Emergency working temperature: 0 ºC to +50 ºC

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SATURNO
MARKING EXAMPLE IN ACCORDANCE WITH
DIRECTIVE 2014/34/EU, EN AND IEC STANDARDS (IEC/EN 60079-O ET SEQ.)

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IP 66 TEMP 7
INERIS 20ATEX0004X
5 IECEx INE 20.0003X

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INFORMATION SPECIFIC TO EXPLOSION PROTECTION (MARKING)


ATEX directive/EN standards
1 Conformity mark (CE) 4 Equipment group II - other areas (non-mining)
2 ldentification number of the notified body which Equipment category 2 - gases/vapours G,
-where required- certified the QA system or examined suitable for Zones 1 and 2 - dusts D,
the products (Category 1 and 2) suitable for Zones 21 and 22
3 Ex mark 5 EC-type examination certification
7 IP Protection degree
TEMP: Temperature Range

IEC standards
6 Certificate of Conformity
Gas
(HMT360)

II 1 G Ex ia IIC T4 Ga

Explosion
Device Group: Protected Equipment Equipment
Protection Concept: Grouping: Protectlon
I Devices to be used
in mines Surrounding Gas: Levet: (EPL)
Atmosphere: Gas: Group I - Mines
II Devices to be used Group II - Explosive Temp, class and Ma Very high level of
in areas having d Flameproof enclosure maximum surface
G Gas IIA propane protection, even
explosive gases, e Increased safety temperature:
IIB ethylene or propane when left energized
liquids or dust D Dust n Type of protection T1 - 450 ºC (mines)
p Pressurized IIC hydrogen, ethylene,
T2 - 300 ºC Mb High level of
propane
o Oil immersion T3 - 200 ºC protection
Device Category:
q Powder filled T4 - 135 ºC de-energized (mines)
M1 Mines: Required to remain functional in Group III - Explosive dust
m Encapsulated T5 - 100 ºC Ga Very high level (gas)
the presence of an explosive atmosphere other than mines:
i Intrinsic safety T6 - 85 ºC Gb High level (gas)
M2 Mines: Must be de-energized in the IIIA Combustible dust
IIIB Non-conductive dust Gc Enhaced (gas)
presence of an explosive atmosphere
Dust: (and combustible dust) Dust:
1 zone 0 (gas) zone 20 (dust) m Encapsulated IIIC Conductive dust (and Maxlmum surface Da Very High level (dust)
2 zone 1 (gas) zone 21 (dust) t Protection by enclosure for non-conductive and temperature with Db High level (dust)
3 zone 2 (gas) zone 22 (dust) pD Pressurization combustible dust) tested dust layer Dc Enhaced (dust)

II 1 D Ex ta IIIC T500 80 ºC Da

Dust

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SATURNO Ex db IIC T6 Gb
Ex tb IIIC T85ºC Db
IP66 IK07 - IK10

SPECIFICATION DIMENSIONS (mm)


Envelope: Aluminum injection E1:485 / E2: 750 / E3: 1360
E1:375 / E2: 640 / E3: 1250
Diffuser: Borosilicate glass / Polycarbonate
IP IP66
173

IK IK07
Except: LSPC3045LX and LSPC3400LX = IK10

Lm Lighting Luminous range: 1 250 lm - 11 000 lm 157


Emergency Luminous range: 45 lm - 800 lm
Duration: 1 - 3 h · Battery: Ni-Cd and LFP
Charging time: 24 h
Supply: 220 - 240V 50/60 Hz
LED LED temperature: 4000 ºK
STANDARDS COMPLIANCE
Glass diffuser:
· Lighting working temperature -20 ºC to +55 ºC EN-60598-2-22
· Emergency working temperature: 0 ºC to +55 ºC AutoTest: EN-62034
Dali: EN 62386
Polycarbonate diffuser:
· Lighting working temperature: -20 ºC to +50 ºC
· Emergency working temperature: 0 ºC to +50 ºC
AutoTest
CERTIFICATIONS
WARRANTY

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Y E AR

AutoTest & WSS Lithium

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RANGE

LIGHTING
Dimensions Polycarbonate Enclosure Lighting Glass Enclosure Lighting Communication
E1 LSIPC1100 1 250 lm LSIVC1100 1 300 lm
E1 LSIPC1200 2 150 lm LSIVC1200 2 500 lm
E2 LSIPC2200 2 500 lm LSIVC2200 2 650 lm
E2 LSIPC2200A 2 500 lm LSIVC2200A 2 650 lm DALI
E2 LSIPC2200AK 2 500 lm LSIVC2200AK 2 650 lm DALI CASAMBI
E2 LSIPC2400 4 750 lm LSIVC2400 5 000 lm
E3 LSIPC3400 4 750 lm LSIVC3400 5 000 lm
E3 LSIPC3400A 4 750 lm LSIVC3400A 5 000 lm DALI
E3 LSIPC3400AK 4 750 lm LSIVC3400AK 5 000 lm DALI CASAMBI
E3 LSIPC3110 11 000 lm LSIVC3110 11 750 lm
E3 LSIPC3110A 11 000 lm LSIVC3110A 11 750 lm DALI

EMERGENCY - Polycarbonate Enclosure


Dimensions Type* Enclosure Emergency Lighting Battery Duration Communication
E1 NM LSPC3045LX 45 lm 3.2V / 0.5A/h LFP 1h
E1 NM LSPC1400X 350 lm 3.6V / 1.6Ah Ni-Cd 1h
E1 NM LSPC3400LX 400 lm 3.2V / 1.8A/h LFP 1h
E1 M/NM LSPC1700XP 750 lm 2 100 lm 6V / 1.6Ah Ni-Cd 1h
E2 NM LSPC2700X 750 lm 6V / 1.6Ah Ni-Cd 1h
E2 M/NM LSPC2700XP 750 lm 4 750 lm 6V /1.6Ah Ni-Cd 1h
E2 M/NM LSPC2700AP 750 lm 4 750 lm 6V / 1.6Ah Ni-Cd 1h DALI
E3 M/NM LSPC3700AP 750 lm 4 750 lm 6V / 1.6Ah Ni-Cd 1h DALI
E3 M/NM LSPC3700XP 750 lm 4 750 lm 6V / 1.6Ah Ni-Cd 1h
E1 NM LSPC1400X3 350 lm 3.6V / 4Ah Ni-Cd 3h
E1 NM LSPC1700X3 750 lm 6V / 4Ah Ni-Cd 3h
E2 NM LSPC2700X3 750 lm 6V / 4Ah Ni-Cd 3h
E2 M/NM LSPC2700XP3 750 lm 4 750 lm 6V / 4Ah Ni-Cd 3h
E2 M/NM LSPC2700AP3 750 lm 4 750 lm 6V / 4Ah Ni-Cd 3h DALI
E3 M/NM LSPC3700AP3 750 lm 4 750 lm 6V / 4Ah Ni-Cd 3h DALI
E3 M/NM LSPC3700XP3 750 lm 4 750 lm 6V / 4Ah Ni-Cd 3h

EMERGENCY - Glass Enclosure


Dimensions Type* Enclosure Emergency Lighting Battery Duration Communication
E1 NM LSVC3045LX 45 lm 3.2V / 0.5A/h LFP 1h
E1 NM LSVC3400LX 400 lm 3.2V / 1.8A/h LFP 1h
E1 NM LSVC1400X 400 lm 3.6V / 1.6Ah Ni-Cd 1h
E1 M/NM LSVC1700XP 800 lm 2 500 lm 6V / 1.6Ah Ni-Cd 1h
E2 NM LSVC2700X 800 lm 6V / 1.6Ah Ni-Cd 1h
E2 M/NM LSVC2700XP 800 lm 5 000 lm 6V / 1.6Ah Ni-Cd 1h
E2 M/NM LSVC2700AP 800 lm 5 000 lm 6V / 1.6Ah Ni-Cd 1h DALI
E3 M/NM LSVC3700AP 800 lm 5 000 lm 6V / 1.6Ah Ni-Cd 1h DALI
E3 M/NM LSVC3700XP 800 lm 5 000 lm 6V / 1.6Ah Ni-Cd 1h
E1 NM LSVC1400X3 400 lm 3.6V / 4Ah Ni-Cd 3h
E1 NM LSVC1700X3 800 lm 6V / 4Ah Ni-Cd 3h
E2 NM LSVC2700X3 800 lm 6V / 4Ahv Ni-Cd 3h
E2 M/NM LSVC2700XP3 800 lm 5 000 lm 6V / 4Ah Ni-Cd 3h
E2 M/NM LSVC2700AP3 800 lm 5 000 lm 6V / 4Ah Ni-Cd 3h DALI
E3 M/NM LSVC3700AP3 800 lm 5 000 lm 6V / 4Ah Ni-Cd 3h DALI
E3 M/NM LSVC3700XP3 800 lm 5 000 lm 6V / 4Ah Ni-Cd 3h

*NM: Non Maintained. The luminaire operates from emergency supply only upon failure of the normal mains supply.
*M/NM: Maintained/Non Maintained. With a third terminal which allows to switch off/on the Maintained mode when connected to mains supply.

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SPACING TABLE

Spacing table calculated with 1 lux minimum illuminance

Polycarbonate Enclosure
Spacing Data (d)
Height (H) Spacing Data (d)
350 lm
Height (H) 2.5 m 11.2 m
3m 12.2 m
4m 13.8 m
5m 14.7 m
6m 15.4 m
ISOLUX CURVE
350 lm luminaire placed at 3 m height
21.2 m Glass Enclosure

Height (H) Spacing Data (d)


800 lm
6m 19.9 m
8.8 m
8m 21.7 m
10 m 22.5 m
12 m 22.6 m
14 m 21.8 m

Isoline 0.1 lx 0.2 lx 0.5 lx 1.0 lx 2.0 lx 5.0 lx

PHOTOMETRIC GUIDE
Polycarbonate Enclosure Glass Enclosure
cd cd
90º 0 90º 90º 0 90º

100 160
150
60º 60º 60º 60º
200 240
250
30º 300 30º 30º 320 30º

C0 - C180 C90 - C270 C0 - C180 C90 - C270

ACCESSORIES

CAM001
Ringbolt for BRD001
suspended mounting Flange for surface
ceiling mounting

APS600 PSA001
(On demand) Cable gland

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SATEN00-0123-04
THE EMERGENCY LIGHTING SPECIALIST

Avda. de la Ciencia s/n · Pol. Industrial Avanzado


13005 Ciudad Real (Spain)
Tel. +34 926 271 837 · export@zemper.com

Zemper BeLux Zemper France Commercial Offices


Baronstraat 122 ZA des Berthilliers · 189 Chemin des Frozières Morocco
8870 IZEGEM · Belgium 71850 Charnay-lès-Mâcon · France maroc@zemper.com
Tel. +32 51 800 210 Tel. +33 3 85 34 66 20 Colombia
belux@zemper.com commercial@zemperfrance.com export@zemper.com

www.zemper.com
The information given in this catalogue is typical and must not be interpreted as a guarantee of individual product performance and/or characteristics.
We reserve the right to alter specifications and designs without prior notice.

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