Optimization of The Corrosion Inhibition Performance
Optimization of The Corrosion Inhibition Performance
Optimization of The Corrosion Inhibition Performance
Short communication
A R T I C L E I N F O A B S T R A C T
Keywords: This study aimed to evaluate the effectiveness of 3-((dicyclohexylamino) methyl)-5-(4-((3, 4-dimethoxybenzyli
Mild-steel dene) amino) phenyl)-1, 3, 4-oxadiazole-2(3H)-thione (DMOT) in inhibiting the deterioration of mild steel in a 1
Corrosion M HCl solution. Weight loss and electrochemical measurements were used to assess the inhibition performance
Inhibitor
and synthesis of DMOT. The characterization of DMOT was conducted through NMR and FTIR measurements,
Synthesis
while SEM and AFM were used in the surface analysis. DFT calculations were used to investigate the chemical
and theoretical properties of DMOT. The results of electrochemical measurements showed that the inhibition
efficiency increased as the concentration of the inhibitor increased, with an optimal concentration reaching an
inhibition efficiency of 99.17%. Polarization curves revealed that DMOT molecules behaved as a mixed-type
inhibitor, with adsorption following the isotherm of Langmuir. The adsorption of DMOT on the corroded
metal’s surface was verified by SEM and AFM investigations. Using quantum chemical calculations, the quantum
chemical properties of the DMOT were evaluated.
* Corresponding author.
E-mail addresses: draneesabdullah@uodiyala.edu.iq, aneesdr@gmail.com (A.A. Khadom).
https://doi.org/10.1016/j.inoche.2023.111911
Received 20 October 2023; Received in revised form 2 December 2023; Accepted 10 December 2023
Available online 12 December 2023
1387-7003/© 2023 Elsevier B.V. All rights reserved.
Z.I. Jasim et al. Inorganic Chemistry Communications 160 (2024) 111911
To achieve this goal, we examined the inhibitive mechanisms of syn 2. Experimental work
thesized inhibitors and their potential for novel applications. Specif
ically, our work aimed to synthesize, characterize, and test the corrosion 2.1. Materials and chemicals
inhibitory effect of DMOT, a newly developed compound, against low-
carbon steel corrosion in 1 M HCl. The research conducted here fo To conduct corrosion experiments on mild steel samples, rectangular
cuses on the further exploration of powerful heterogeneous compounds steel pieces measuring 3 cm × 1 cm × 0.1 cm were used. The mild steel
as effective corrosion inhibitors. To achieve this goal, we investigated compositions were comprised of Fe as the main component, with C 0.08
the inhibitory mechanisms of synthetic inhibitors and their potential for %, Mn 0.2 %, Si 0.03%, P 0.01%, Al 0.02%, and Cr 0.05% (weight
new applications. The characterization of this corrosion inhibitor was percent). Prior to submersion in the corrosive solution, the metal sam
performed using both FTIR and NMR techniques. The experiments ples were thoroughly cleaned using sandpaper ranging from 800 to 1500
concerning weight decrease were carried out and refined using the grit and rinsed with distilled water after each cleaning. Our previous
Doehlert experimental design, which took into account both tempera works [4–6] have documented the comprehensive experimental process,
ture and DMOT concentration. Subsequently, in ideal conditions, several including the cleaning stages. A 1 M HCl solution was prepared using
significant tests were conducted including electrochemical and diluted hydrochloric acid (37% wt). To ensure consistency, all mea
morphological analyses. surements were taken twice.
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Table 1
Experimental Doehlert design in coded and real factors with absolute percentage error and the response corrosion rates for A285/C mild steel in 1 M HCl in presence
and absence DMOT.
⃒
Trial X1 X2 T ◦C CDMOT ppm Exp. C.R. gmd Predicted C.R. gmd ⃒ P − E⃒
Exp. Error |ε i|[%]=⃒ ⃒
E ⃒
Coded Real
2.2. FTIR, 1HNMR, and UV–vis considerations electrode constructed with mild steel. The working electrode samples
had an exposed area of 1 cm2 and were subjected to corrosive solutions
Spectra were collected using a SPEACTUM-65 (PerkinElmer® FT-IR under specific conditions. To determine the open circuit potential (OCP)
spectrometers) for FTIR analysis of KBr Discs. At ideal circumstances, value, the working electrode was immersed in a 1 M HCl solution for
the FTIR of the synthesised DMOT and the corrosion products resulting approximately 120 min. Polarisation measurements were obtained
from metal surfaces in the presence of DMOT were investigated. UV–vis under ideal circumstances, both with and without DMOT. In this
readings were taken with a UV-spectrophotometer (Shimadzu, Japan, experiment, the scan rate is 1.00 millivolts per second. The cathodic
UV-1800) before and after the samples were immersed for 3 h at the potential range spans from − 250 millivolts to the anodic potential range
ideal heat and concentration of DMOT in 1.0 M HCl. Furthermore, of +250 millivolts in reference to OCP. The electrochemical impedance
DMOT was studied using 1HNMR spectroscopy with BRUKER in spectroscopy (EIS) experiments were performed in the frequency range
struments (USA). 100 kHz to 10 mHz using OCP with a sinusoidal alternating potential of
±10 mV. The Vertex-One equipment potentiostat from the Netherlands
2.3. Synthesis of DMOT was utilized to conduct all electrochemical inquiries.
The synthesis process for DMOT involves the creation of four inter 2.6. Design of experiment
mediary compounds, which are designated as z1-z3, before the final
product is achieved. DMOT is synthesized using a standard Mannich To build up the most effective conditions for achieving a corrosion
reaction. A schematic path was shown in Fig. 1. The full details of z1 to rate that results in weight loss, a Doehlert experimental design was
z3 synthesis were given in our previous work [22]. However, the syn employed, utilizing both DMOT concentration and temperature. The
thesis of novel DMOT was as follow. Begin by dissolving 0.003 mol of Doehlert design focuses on achieving spatial homogeneity throughout
Schiff bases (z3) in 15 mL of absolute ethanol. Gradually add 0.003 mol the experiment, and defines the experimental domain as spherical.
of formaldehyde, followed by 0.003 mol of amines for each type of While the matrix is not rotatable or orthogonal, it maintains the
amine used, while continuously stirring the reaction mixture in an ice necessary characteristics for practical use. The experiment consisted of
bath for one hour. The precipitate is then left in the refrigerator for 24 h five levels of temperature (30, 40, 50, 60, and 70 ◦ C) and three con
before undergoing filtration and recrystallization using absolute centrations of DMOT (0.0, 75.0, and 150.0 ppm). Although the matrix is
ethanol. To prepare DMOT, combine an equal number of moles of not rotatable or orthonormal, it retains properties needed for practical
Dicyclohexyl amine and Schiff bases (z3). The resulting outcome, use. The conversion of real variables to code variables was accomplished
melting point, color, recovery solvent, and molecular formula of DMOT using the next equations:
were 88%, 129–131 ◦ C, yellow, ethanol, and C30H38N4O3S,
Zj − Zj (0)
respectively. Xj = (1)
ΔZj
2.4. Gravimetrical measurements where Xj means here the coded variable, Zj stands for the real variable,
there for Zj(0) means the center value (50 ◦ C and 75 ppm), and in the
The using of conventional method of weight loss is to calculate same way ΔZj represents the step variation (20 ◦ C and 75 ppm). The
corrosion rates were measured. By losing weight, as is customary, temperature levels were computed as follows: − 1, − 0.866, − 0.5, 0, 0.5,
corrosion rates were calculated. We used the procedures we previously 00.866, and 1. As for the concentration of DMOT, the levels were
outlined [4–6] to clean the samples. After being subjected to the cor − 00.866, 0, and 00.866. A second order polynomial model (Eq. (2)) was
rosive solution (composed of 1 M HCl) at the designated conditions, the proposed to express the corrosion rate in relation to both temperature
metal samples were exposed for three hours before being washed and and inhibitor concentration.
dried. The rate of corrosion was measured in grams per square meter per
day (gmd). Assessments of corrosion rate were conducted with and Y = h0 + h1 X1 + h2 X2 + h3 X21 + h4 X22 + h5 X1 X2 (2)
without DMOT. Mild steel corrosion rates were estimated under a Y stands for the corrosion rate and h1, h2, …, h5 are the coefficients of
multitude of conditions as outlined in the practical design. the model.
To conduct an electrochemical study, a standard three-electrode cell 3.1. FTIR and 1H NMR studies
was utilized. The cell featured a reference electrode composed of
calomel, a counter electrode made of platinum wire, and a working IR taken in KBr, vmax cm− 1; 3421.83 (NH), 2935.76 (CH2), 3100.91
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(Aromatic stretching), 1269.2 and 1060.88 (Amines) [23-26]. The 3.2. Weight loss outcomes
1
HNMR (δ ppm) spectrum of a DMOT δ equals to 8.9058 ppm (s,1H,
–CH=N) belongs to a proton azomethine, δ = 6.62–7.81 ppm (m, 7H, Ar) The measurement of weight loss is widely employed as the primary
returns to the protons of the Aromaticity ring, δ = 3.85 ppm means of evaluating the effectiveness of corrosion inhibition. This
(s,6H,2CH3O–) it corresponds to protons of the dimethoxy groups, δ method is valued for its straightforwardness and reliability in deter
equals to 3.45 ppm (s, 2H, CH2-N) it corresponds to protons of the CH2, δ mining both corrosion rate and the efficiency of corrosion inhibition.
= 1.07–1.99 ppm (m,22H, cyclohexyl) it corresponds to protons of the Measurement of weight loss is often used as the primary means of
cyclohexyl [27]. Fig. 2 exposes FTIR and 1H NMR for DMOT. assessing corrosion control effectiveness. The method is valued for its
simplicity and reliability in determining corrosion rates and corrosion
Fig. 3. Statistical analysis of experimental and predicated corrosion rate as a function of temperature and inhibitor concentration. (a) Experimental corrosion rate
versus predicted corrosion rate for DMOT. (b) Horizontal multiple bar column diagram for DMOT inhibitor. (c) Surface plot temperature and DMOT concentration
versus corrosion rate (d) Contour plot temperature and DMOT concentration versus corrosion rate.
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Fig. 3. (continued).
control effectiveness. By analyzing the data obtained from weight loss rate was determined to be 1.7150 gmd at a heat of 46.6470 ◦ C and an
measurements, the corrosion rate can be determined using Eq. (3) [28]: inhibitor concentration of 110.03 ppm (− 00.175 and 00.406 for coded
values of temperature and inhibitor concentration, respectively). The
ΔW
CR = (3) statistical outcomes of the model are presented in Fig. 3. Fig. 3A pro
A.t
vides a visual comparison between the experimental and predicted
ΔW states the weight difference measured in grams (g), A stands for corrosion rates. The impact of the model coefficients is depicted in
the sample surface area in square meters (m2), and t stands for the time Fig. 3B. Notably, effects of inhibitor concentration and the interaction
measured in (days). The matrix of Doehlert design and corrosion rate between temperature and inhibitor concentration had a more influence
data were gathered in Table 1. than the individual effect of heat. In other words, Fig. 3A, there is a
To formulate the polynomial model of second-order, the real vari visual representation of the corrosion rates, comparing the experimental
ables (Eq. (4)) and the coded variables (Eq. (5)) were employed. The and predicted values. While Fig. 3B illustrates the impact of the model
regression process, utilizing STATISTICA 10 software, relied on the coefficients, highlighting the significant influence of inhibitor concen
Quasi-Newton and Rosenbrock approximation methods. The resulting tration and the interaction between temperature and inhibitor concen
correlation coefficient (R2) values were 0.98 for Eq. (4) and 0.97 for Eq. tration, which outweighed the individual effect of heat. Fig. 3C and 3D
(5), respectively. show the three-dimensional surface and contour plots, respectively,
which illustrate the variation in corrosion rate across different temper
PC.R.(W.L) = − 674.99 + 30.604 T − 0.674 CDMOT − 0.078 T2 + 0.048 C2DMOT
ature and inhibitor concentration ranges. These plots represent the
− 0.212 TCDMOT
upper, middle, and lower portions of the corrosion rate.
(4)
Y = 83.72 + 138.43 X1 − 355.98 X2 − 31.05 X21 + 358.89 X22 − 367.67 X1 X2 3.3. Reaction kinetics and adsorption isotherms
(5)
As mentioned above, Eq. (4) with 1.2% absolute error and 0.98
where T represents temperature measured using (◦ C), CDMOT stands for correlation coefficient can be used as a powerful tool for forecasting the
the inhibitor concentration of 3-((dicyclohexylamino) methyl)-5-(4-((3, corrosion rate values as a function of temperatures (30, 40, 50, 60, and
4-dimethoxybenzylidene) imino) phenyl)-1, 3, 4-oxadiazole-2(3H)-thi 70 ◦ C) and DMOT concentrations (0, 25, 50, 75, 100, 125, and 150
one (ppm), and PC.R.(W.L) represents the predicted decrease in weight ppm). The data presented in Fig. 4A illustrates the relationship between
corrosion rate measured in (g/m2. day). The predicted rates of corrosion corrosion rate and temperature, as well as inhibitor concentration, as
closely aligned with the experimental results, with an average absolute predicted by Eq. (4). The findings appear to be logical, as the corrosion
error of 1.2%. By optimizing Eqs. (4) and (5), the minimum corrosion rate increased with higher temperatures, but decreased with an increase
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in DMOT concentration. Additionally, as depicted in Fig. 4B, the effi elevated temperatures. Understanding the inhibition mechanism re
ciency of inhibition increased with higher concentrations of the inhibi quires a thorough examination of reaction kinetics and adsorption
tor. According to the information provided in Fig. 4A, there seems to be isotherms.
a correlation between corrosion rate and temperature, as well as the Table 1 shows the starting and thermodynamic parameters for DMOT
concentration of the inhibitor, as projected by Eq. (4). The results of this adsorption on the steel surface. The estimation of these parameters was
analysis appear to align with expectations, as the corrosion rate carried out through the utilization of the equations outlined below.
demonstrated an upward trend with rising temperatures, but showed a ( )
Ea
decline with an increase in DMOT concentration. However, it was CR = Aexp − (6)
RT
observed that the inhibition efficiency reached its maximum value of
95.96% when we have 150 ppm DMOT concentration and 50 ◦ C, after ( ) ( ) ( )
RT ΔSa ΔHa
which it started to decline. This could be in relation to the chemisorption CR = exp exp − (7)
Nh R RT
of the inhibitor on the metal surface. Moreover, when the temperature
was further increased to 60 and 70 ◦ C, a decrease in inhibitor efficiency In Arrhenius equation (Eq. (6)), A represents frequency factor and Ea
was observed, potentially due to the desorption of inhibitor molecules at stands for the activation energy, on another side in the transition state
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Z.I. Jasim et al. Inorganic Chemistry Communications 160 (2024) 111911
equation (Eq. (7)), ΔHa states the enthalpy of activation, ΔSa represents
3.4. Electrochemical investigations
the entropy of activation, Plank’s constant is h, and Avogadro’s number
is N. Fig. 5 shows the linearization of these equations. The information in
Electrochemical experiments were carried out to verify the results of
Table 2 was derived using the slopes and intercepts of Eqs. (6) and (7).
the gravimetrical studies. As shown in Fig. 8, optimal circumstances
Enthalpy and activation energy oscillate similarly, as is easily seen. The
were used to assess a potentiodynamic polarisation (PDP) and an open
variance between the activation energy and the enthalpy in the acidic
circuit potential (OCP). When DMOT had been added to the inhibitor ’s
solution, both in the presence and absence of the inhibitor, appears
OCP in Fig. 8A changed toward positive potential, indicating a diversion
illogical. This unusual outcome could be attributed to the inhibitor
into the noble area. In contrast to the absence of the inhibitor, the OCP
particles covering more metal surfaces at elevated temperatures. Alter
shifting was within the range of 85 mV vs. OCP value. This implies that
natively, it could be explained by the chemisorbed layer’s formation
the inhibitor under study is a mixed-type compound [36]. The impact of
occurring more rapidly than its dissolution [29]. The endothermic
DMOT on the reactions occurring at the cathode and anode was exam
character of the process of dissolving steel is reflected in the positive
ined through the use of Potentiodynamic Polarization (PDP) testing.
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Fig. 6. Langmuir adsorption isotherm on mild steel surface in 1 M HCl solution at different DMOT concentrations.
Table 3
Thermodynamic parameters for the DMOT adsorption on steel surface in 1 M HCl solution at different temperature.
T (K) Slope Kads (l/mol) ΔGads (kJ/mol) R2 ΔSads (kJ/mol. K) ΔHads (kJ/mol) R2
This testing involved immersing the specimens in hydrochloric acid significant changes following the addition of DMOT, indicating that the
(HCl) for a duration of 3 h, both with and without the presence of DMOT corrosion mechanism of mild steel remains unaffected.
under ideal conditions (as depicted in Fig. 8B). The resulting data, In order to delve deeper into the subject, additional electrochemical
including the corrosion current density (icorr), corrosion potential (Ecorr), investigations were carried out. The focus of these investigations was to
polarization resistance (Rp), and the slopes of the anodic and cathodic examine the effects of DMOT on the corrosion properties of mild steel in
branches (βa and βc), have been compiled in Table 4. Furthermore, the 1 M HCl, both with and without the presence of the compound. To
efficiency of corrosion inhibition was determined using Eq. (12) [37]. In achieve this, the electrochemical impedance spectroscopy (EIS) tech
this equation, iocorr represents the corrosion current density in the nique was employed under optimal conditions. Observations made
absence of DMOT, while icorr represents the corrosion flow with the during these experiments are displayed in Fig. 9, which includes the
optimal concentration of DMOT. Based on the data presented in Fig. 8B, equivalent circuit, Nyquist diagrams, and Bode diagrams. Additionally,
it is evident that the presence of DMOT has resulted in a reduction in the inhibition efficiency can be determined through the application of
current density for both the anodic and cathodic branches when EIS calculations, as outlined in Eq. (13).
compared to the control.
Roct − Rct
%IEEIS = × 100 (13)
io − icorr Roct
%IEPDP = corr o × 100 (12)
icorr
where Rct and Roct are the charge transfer resistance of steel in the
The presence of DMOT resulted in a significant decrease in the Ecorr absence and presence of DMOT, respectively.
shift, which was observed to be less than ±85 mV. Specifically, the shift The behavior of the impedance is generally fitted to Randle equiv
was measured to be 40.65 mV towards the anodic branch. This indicates alent circuit (Fig. 9), including the solution resistance (Rs), charge
that DMOT functions as a mixed-type inhibitor, with a greater impact on transfer resistance (Rct), and double-layer capacitance (Cdl). All these
the anodic process. Under optimal conditions, the inhibitor efficiency parameters with the percentage of the impedance efficiency (%IEEIS),
reached 99.17%. The reduction in corrosion flow density with DMOT can be found in Table 5. The Nyquist graphical depiction shows that the
suggests the formation of a protective layer on the metal surface. size of the capacitive loop increases when the inhibitor is injected,
Interestingly, the values of Tafel slopes (βa and βc) did not exhibit demonstrating the creation of an inhibitory layer on the metal’s surface
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Fig. 7. (A) Adsorption constant against temperature (B) Standard adsorption free energy against temperature for DMOT adsorption on low-carbon steel.
[38]. The increased values of modulus and phase angle in the inhibited the surface area of the electrode. It is evident that the introduction of an
Bode plots indicate that the surface s become smoother as a result of the optimal concentration of DMOT leads to a decrease in the value of Cdl.
adsorption of DMOT molecules on the steel surface. This decrease can be attributed to the replacement of water molecules by
Mathematically, Cdl can be given by Eq. (14) [39]. DMOT molecules on the surface of the metal. Furthermore, the decrease
in Cdl values with the addition of DMOT can be explained by the
εo εA
Cdl = (14) behavior of the inhibitor molecules as adsorbents on the metal surface,
d
as a consequence of which the local dielectric value decreases and/or the
The equation provided above includes several variables: ε0 repre dimension of the double layer of electricity increases [40].
sents the permittivity, ε denotes the dielectric constant of the protective
layer, d signifies the thickness of the protective layer, and A represents
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Fig. 8. Electrochemical illustrations for corrosion of low-carbon steel in 1 M HCl solution with and without DMOT at optimum conditions (A) Open Circuit Potential
(OCP) (B) Tafel polarization.
Table 4
Corrosion parameters obtained for mild steel in 1 M HCl solution at optimum condition in absence and presence of DMOT.
Condition βa (mV) βc (mV) Icorr (µA/cm2) Rp (Ω⋅cm2) Ecorr (mV) SCE OCP (mV) SCE IEPDP
3.5. Surface morphology investigations (SEM) and optical microscopy tomography (OMT) images were shown
in Fig. 10. For SEM (upper images), mild steel surface before immersion
Under optimum conditions, the surface morphology of low-carbon (Fig. 10 A) seems smooth and undamaged. After being submerged in the
metals was investigated in both the absence and presence of DMOT corrosive acidic solution, the damage was depicted (Fig. 10B). However,
following a 3 h immersion in 1 M HCl. Scanning electron microscopy by adding the right amount of DMOT to the acidic solution, corrosion
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Fig. 9. Equivalent circuit, Nyquist diagrams, and Bode diagrams of mild steel in 1 M HCl in the absence and presence of optimum DMOT concentration.
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Fig. 9. (continued).
Fig. 10. The mild steel A285/C sample’s SEM (upper) and OMT (lower) pictures for the polished sample (A) before the corrosion test, (B) the sample submerged in 1
M HCl in the absence and (C) presence of DMOT, at optimum conditions.
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Fig. 11. AFM surface images, with corresponding roughness parameters, after 3 h corrosion of A285/C mild steel in 1 M HCl solution at optimum conditions (A)
Polished sample before corrosion test (B) without inhibitor, and (C) in the presence of DMOT.
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Fig. 14. UV–Vis spectra of 1 M HCl solution containing optimum concentration of DMOT before and after immersion.
metal when the energy of the Lowest Unoccupied Molecular Orbital I − A − (EHOMO − ELUMO )
(LUMO) decreases. η= = (17)
2 2
The portion of transferred electrons (ΔN) was also measured as in the
following equation: Based on previous research, it has been determined that XFe has a
theoretical value of 7, while η Fe has a value of 0 eV/mol [49,50]. The
ΔN =
XFe − XDMOT
(15) value of ΔN, which indicates the degree of inhibition caused by electron
2(ηFe + ηDMOT ) donation, has been found to have a significant impact. According to
Knowing that XDMOT and XFe states the DMOT and steel electrostatic Lukovits’s findings [51–54], when ΔN is below 3.6, the efficiency of
attraction, correspondingly. ηFe and ηDMOT refers to steel hardness and inhibition increases with the metal surface ’s ability to donate electrons.
DMOT, correspondingly. These variables are connected to the ionization In our current study, the fraction of electron transfer was determined to
potential (I) and the affinity of electrons (A), which are linked to the be 0.355, with DMOT serving as the electron donor and the mild steel
EHOMO and ELUMO: surface acting as the electron acceptor. The formation of a corrosion-
inhibiting adsorption layer occurred as a result of the connection be
x=
I + A − (EHOMO + ELUMO )
= (16) tween DMOT and the mild-steel surface.
2 2
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Fig. 16. (A) Optimazed DMOT structure (B) HOMO, (C) LUMO distribution, and (D) mapped-density surface.
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