BA 2KIPM 12 - Brochure Catalog

FASTENING SYSTEMS, INC.
THE ORIGINAL INVENTOR & MANUFACTURER OF THE

BI-DIRECTIONAL TANGLESS® SCREW THREAD INSERT
WWW.KATOFASTENING.COM
KATO FASTENING SYSTEMS, INC.
1
K
ATO Fastening Systems, Inc. (KATO) has been manufacturing and globally supplying CoilThread inserts
since the early 1970’s. In the mid 1980’s KATO revolutionized the helical coil screw thread insert market with the
introduction of CoilThread II: Tangless® Inserts. Tangless CoilThread inserts and Tools were so unique they were
awarded dozens of patents worldwide.
Over the years KATO has expanded and broadened Tangless Products to include a wide range of
unified and metric thread sizes (more than any other company). KATO Tangless Tools are the
highest quality installation and removal tools in the industry, and KATO offers more tooling
options (manual, electric and pneumatic) than any other company. For example, the
KATO Prewinder Electric tool is the fastest semi-automatic installation system
for CoilThread inserts (Tangless or tanged) on the market.
CoilThread System
STI Taps, STI Gages, CoilThread inserts, and
CoilThread Tools; KATO provides
everything you need
to get the job
done!
Prewinder
Electric Tool
(KPE Series)
page 67.
Don’t settle for anything less than the original…

KATO Tangless Inserts!
KATO has established a network of global manufacturing and distribution facilities. The KATO global manufacturing
network provides customers access to a wide range of products and capabilities; high performance hinges and
specialty engineered components. KATO has the know-how, flexibility, and innovation to meet your changing needs.
Quality
Certificate of Registration
KATO maintains a Quality Management
This certifies that the Quality Management System of
Kato Fastening Systems

System in compliance with AS9100
11864 Fishing Pt. Drive
Newport News, Virginia, 23606, United States
has been assessed by NSF-ISR and found to be in conformance to the following standard(s):
AS9100D with ISO 9001:2015

Rev D with ISO 9001:2015. *Audited in accordance with AS9104/1:2012 Requirements for Aviation, Space, and Defense Quality Management System Certification Programs.
NSF-ISR is accredited under the Americas Aerospace Quality Group Registration Management Committee.
Scope of Registration:
The distribution of Tangless®, and Tanged Coil Thread Inserts, and the design and manufacture of Coil Thread Tools.
Certificate Number: C0097479-AS5

Certificate Decision/Re-Issue Date: 06-FEB-2018
Certificate Issue Date: 27-JAN-2017 Carl Blazik,
Expiration Date *: 26-JAN-2020 Director, Technical Operations &
Business Units, NSF-ISR, Ltd.
© 2019 KATO Fastening Systems, Inc. All Rights Reserved. KATO®, Tangless®, CoilThread®, Perma-Coil®, Hexatorq®, and all
KATO Products are trademarks of KATO Fastening Systems, Inc. and/or ADVANEX Inc., Heli-Coil® is a registered trademark of
Stanley Black & Decker.
Rev: 01/2019
Table of Contents
04
CoilThread Inserts
12
Installation
18
Insert Materials
41
STI Taps
06 - Design & Features 14 - Unified Drilling Dim. 18 - Platings & Coatings 42 - Dimensions
08 - Insert Selection 15 - Unified Tapped Hole Dim. 19 - Insert P/N System 44 - Part Numbers
09 - MA/MS/NAS Specs 16 - Metric Drilling Dim. 20 - Insert Dimensions 47 - Cross References
10 - Screw Locking Inserts 17 - Metric Tapped Hole Dim. 22 - P/N & Cross References
51
STI Gages
57
lnstallation Pawl
59
Hex Electric
63
Prewinder Air
52 - Dimensions 58 - Dimensions 60 - Dimensions 64 - Dimensions
53 - Part Numbers 58 - Part Numbers 61 - Part Numbers 65 - Part Numbers
54 - Cross References 58 - Cross References 62 - Cross References 66 - Cross References
67
Prewinder Electric
70
Prewinder Hand
75
Round Shaft Tools
79
Removal Tools
68 - Dimensions 71 - Dimensions 76 - Dimensions 80 - Dimensions
69 - Part Numbers 73 - Part Numbers 77 - Part Numbers 81 - Part Numbers
74 - Cross References 78 - Cross References 82 - Cross References
83
Tang Break-Off
87
Linear Torque Arm
89
Perma-Coil Kits
91
Master Kits
84 - Dimensions 88 - Part Numbers 90 - Part Numbers 91 - Part Numbers
85 - Part Numbers
86 - Cross References
92
LockOne
95
Hexatorq Hinges
94 - Dimensions 96 - Dimensions
94 - Part Numbers 97 - Part Numbers

3
CoilThread Inserts
CoilThread Inserts (Tangless or tanged) are economical, helically-coiled fastening devices providing permanent, wear-
resistant screw threads which exceed the strength of most parent materials. CoilThread inserts are made of cold-rolled
stainless steel wire (AS7245), work-hardened to a tensile strength above 200,000 psi, and a hardness of Rc 43-50. The
finished surface (32 microinches) is exceedingly smooth, virtually eliminating friction-induced thread erosion.
CoilThread Inserts provide design and manufacturing flexibility.
Why use KATO CoilThread inserts?

KATO CoilThread inserts protect tapped threads against Assembled CoilThread inserts will also accommodate
failures due to stripping, seizing, corrosion and wear. They UNJ (MIL-S-7742 and AS8879) male threaded fasteners.
save time and money because of their low initial cost and
permit flexibility of installation when using KATO tools
detailed in the tooling section of this catalog (page 56). Solid Insert
CoilThread inserts have the smallest required boss Thin Wall Insert
diameter of any internal threaded insert of the same
nominal thread size. The diamond shaped helically coiled CoilThread Insert
wire design allows the inserts to engage the threads in
the parent material and at the same time accept a male
fastener. Consequently, they do not need a thick wall
structure to support the internal threads.
The resilient characteristics of each coil in a CoilThread

insert allows it to adjust independently to secure the
maximum surface contact with individual threads in
the parent material. As a result, loads are distributed
more evenly than solid threads. Stress and fatigue
concentrations are reduced to maximize thread strength Boss Diameter (Wall Thickness) Requirements
and increase the reliability and life of the fastening system.
When installed into STI tapped holes (per NASM33537 for

unified; MA1567 for metric), CoilThread inserts provide a
finished thread meeting the requirement of FED-STD-H28.
4 KATO FASTENING SYSTEMS, INC.

CoilThread Inserts
Tangless vs Tanged
KATO Tangless CoilThread inserts are identical in form, fit, and function to the conventional tanged inserts.
In fact, Tangless CoilThread inserts are identical to tanged inserts in every way except for their method of
installation and removal, and they have the exact same procurement specification (NASM8846 for unified sizes
and MA1565 for metric sizes).
Tangless CoilThread CoilThread
• FOD-Free Design: No tangs to break off, retrieve or lose. • Lower pricing than competitive inserts.
• Approved for use on military programs by NASM8846, • Complete range of unified and metric sizes, locking and non-
NAS1130, and NA0276. locking, bulk and strip-feed.
• Cost Reduction: Significantly decreases installation and • Meets or exceeds all applicable military, aerospace, and
inspection time (savings of $0.15-$0.50 per hole based on commercial standards.
customer studies).
• Bi-Directional design eliminates insert orientation requirements.
• Quick, non-destructive removal prevents damage to the parent
material and the insert.

5
Design & Features
The stainless steel used in CoilThread inserts resists corrosion under normal environmental conditions.
Galvanic action within the thread assembly is reduced, further adding to the life of the fastening assembly.
CoilThread inserts can be used within temperatures from -320º F to +800º F.
Drive Notch: Tang: Preformed Notch:

Used to drive the insert Used to drive the Simplifies removal of tang.
into the tapped hole. insert into tapped hole.
Remove after installation
(recommended).
Diamond Shaped
Cross Section:
Keeps insert weight to a
minimum and allows the
smallest possible boss
diameter.
Wear-Resistant Threads:
Work-hardened, stainless steel forms a smooth,
hard surface that reduces thread wear and resists
corrosion. Result: A highly reliable, long-life insert.
CoilThread Inserts Provide Design and Manufacturing Flexibility:

Design opportunities are provided by the structure of these inserts. Because of the continuous helically-coiled design,
they don’t need a thick wall structure to support the internal and external threads: the diamond-shaped coil is the thread!
The insert can be installed in reduced-size bosses, or flanges, and within constricted areas, thus saving space and
weight while providing high strength. A boss radius equal to the nominal bolt diameter is usually sufficient (see page 12).
KATO CoilThread tools provide a choice of installation methods best suited to specific
production techniques. Convenient hand tools can be supplied for small runs, repairs,
and prototyping. High-speed electric or air-powered tools may be selected for
rapid, low-cost installation.
CoilThread inserts are available in Bulk and on Strip-Feed Reels, providing

flexibility for any production setup.
KATO
Strip-feed reels

Design & Features
High Tension Anchor: Unprotected ANODE Metal or Alloy
+
The high tensile coils of CoilThread inserts undergo Aluminum Least Magnesium
Noble Magnesium Alloy
a diameter reduction during installation. The outward Parent Material
Zinc
spring-like force of the coils “locks” the insert into place. Aluminum 1100
Each coil can flex independently to contact the greatest Cadmium
Aluminum 2024-T4
amount of parent material thread surface. Both static Steel or Iron
and dynamic load bearing capabilities are improved. Gap
Chromium Iron (Active)
Ni-Resist
Free OD Electron
Type 304-Stainless (Active)
Type 316- Stainless (Active)
Conduction Hastelloy C
Lead, Tin Solders
ANODE Electric
Current Lead, Tin
Insert flows from
Positive (+)
Nickel (Active)
Compresses CATHODE
to Negative Inconel
(-)
Hastelloy B
During Stainless Brasses, Copper, Bronze
Installation Ionic Steel Copper-Nickel Alloys
Conduction Helical Monel
Silver Solder
Insert
Nickel (Passive)
Inconel (Passive)
Chromium-Iron (Passive)
Spring out Type 304 Stainless (Passive)
Type 316 Stainless (Passive)
force CATHODE
Silver
-
Titanium
Most
Noble Graphite, Gold
Platinum
Parent Some additional precautions for reducing galvanic

Material corrosion are:
1. Isolate the fasteners from the electrolyte. This can be done
through gasketing or sealing.
2. Specify a dry film lubricant such as molybdenum disulfide
on the inserts. This provides a secondary barrier against
corrosion.
Corrosion Protection: 3. Specify cadmium plated inserts. The cadmium plating
provides a sacrificial barrier against corrosion. In addition,
Corrosion is the deterioration of metal due to a reaction the cadmium plating has lubricating properties which
with its environment. The products of corrosion vary widely minimize galling when stainless steel screws are used.
from flaky red rust of iron to the relatively benign oxide 4. Apply corrosion inhibiting pastes, or compounds, to
over aluminum. In general, corrosion should be avoided or the screw. These include zinc chromate primer (TT-P-
minimized where possible. 1757) and strontium chromate primer (MIL-PRF-23377).
Please Note: Pastes applied to helically coiled screw
There are many types of corrosion, but a particular type thread inserts can become trapped between the wire
and the tapped hole, and cause loss of proper tolerance.
called galvanic corrosion is very important for inserts It is therefore recommended to apply the paste only to
and fasteners to avoid. Galvanic corrosion occurs when the screw, or bolt, not the insert. If zinc chromate primer
dissimilar metals are in contact in the presence of an is applied to the tapped hole it should be thinned and
electrolytic solution. All metals exhibit different degrees of applied sparingly. The insert should be installed while the
“activity,” or “nobility,” and can be arranged in a galvanic primer is still wet.
series of increasing activity. Gold and platinum are the 5. Where practical, or where it will not interfere with the
most noble while zinc and magnesium are the most active. completed assembly, the external joint should be coated
The most common electrolytic solution encountered is with a suitable paint.
ordinary water. Seawater, or salt spray, is more damaging
because of high concentrations of dissolved salts.
The best way to prevent galvanic corrosion is to use

similar potential metals and eliminate the electrolyte
conductor. Standard CoilThread inserts are non-passivated
stainless steel. This minimizes the possibility of galvanic
corrosion occurring when they are installed in aluminum or
magnesium parent materials.

7
Insert Selection
KATO CoilThread inserts are available in five nominal lengths (1D, 1.5D, 2D, 2.5D, & 3D). The nominal length is a
calculated value and cannot be measured in the free state; it is the actual installed length plus 1/2 a pitch. The nominal
length is a multiple of the thread size, or of the insert nominal diameter (D).
It is important to select the correct insert length in order to balance the bolt tensile strength against the shear strength of
the parent material. The five insert lengths are shown in the table below.
Select the insert length which will produce a thread system strong enough to fracture the bolt before it will strip or
damage either the parent material or the insert.
Recommended Nominal Insert Lengths Based on Parent Material Versus Bolt Material Strengths
Unified Sizes Metric Sizes

Shear Bolt Material Minimum Shear Bolt Material Minimum
Strength Strength
Ultimate Tensile Strength (ksi) Ultimate Tensile Strength (MPa)
of Parent of Parent
Material Material
(ksi) 54 75 96 108 125 132 160 180 220 (MPa) 300 400 500 600 800 1000 1200 1400
10 2 2.5 3 3 --- --- --- --- --- 70 1.5 2 2.5 2.5 --- --- --- ---
15 1.5 1.5 2 2.5 2.5 3 3 --- --- 100 1 1.5 1.5 2 2.5 3 --- ---
20 1 1.5 1.5 2 2 2 2.5 3 3 150 1 1 1.5 1.5 2 2 2.5 3
25 1 1 1.5 1.5 1.5 2 2 2.5 2.5 200 1 1 1 1 1.5 1.5 2 2.5
30 1 1 1 1.5 1.5 1.5 2 2 2.5 250 1 1 1 1 1 1.5 1.5 2
40 1 1 1 1 1 1.5 1.5 1.5 2 300 1 1 1 1 1 1.5 1.5 1.5
50 1 1 1 1 1 1 1 1.5 1.5 350 1 1 1 1 1 1 1.5 1.5
Example: If the parent material shear strength is 10 ksi and the Example: If the parent material shear strength is 70
bolt tensile strength is 54 ksi, the correct insert nominal length MPa and the bolt strength is 300 MPa, the correct insert
is 2D (2 diameters). nominal length is 1.5D (1-1/2 diameters).
Standard, readily available bolts and screws that require no special hardware are used with CoilThread inserts. The
bolt must engage the entire length of the insert to achieve maximum assembly strength. To ensure against partial
engagement, KATO strongly recommends the tang always be removed. This will also guarantee that the locking coil(s)
will be engaged by the full threads of the bolt (when screw locking inserts are used). If design parameters prevent the
tang from being removed, KATO recommends using Tangless CoilThread inserts.
Notes: Bolt Projection

1. Bolt tensile strengths are specified minimums. When choosing
an insert length, consideration should be given to the maximum
tensile strength allowed by the bolt drawing or procurement
specification.
2. Service temperatures can cause significant variations in strength
values; therefore, compensation should be allowed.
3. The importance of shear values should be kept in mind because
the parent material is subject to shearing stresses near the major F Dim.
diameter of the tapped STI threads. H Dim. (Min.
(Min. Tap Depth) Drilled
4. When the strength values fall between two values in the table
above, use the next lower material shear value, or the next higher Hole
bolt tensile strength value. Depth)
5. To achieve maximum strength, bolt length and thread length as

well as full tapped thread depth must be sufficient to assure full
thread engagement over the entire length of the insert.

Military, Aerospace & Commercial Standards
KATO CoilThread (Tangless and tanged) inserts are precision engineered and have been put through rigorous torque,
tension, and vibration tests as well as comprehensive dimensional inspections and metallurgical analysis in attaining
their MIL-Spec qualifications. CoilThread inserts have been thoroughly tested by an independent testing laboratory and
are certified to conform to NASM8846.
In addition, CoilThread inserts and tools are in conformance with the following military, aerospace, and commercial
standards and specifications:
Unified Thread Sizes
Standards &
Title/Description
Specification
A-A-59158 Tools For Inserting and Extracting Helical Coil Wire Screw Thread Inserts
AS7245 Insert, Screw Thread, Helical Coil, CRES, Procurement Specification
AS7246 Insert, Screw Thread, Helical Coil, Corrosion and Heat Resistant Alloy (Inconel), Procurement Spec.
NAS1130 Insert, Screw Thread, Helical Coil, Tangless
NASM122076-122275 Insert, Screw Thread, Helical Coil, Free Running, Coarse Thread
NASM124651-124850 Insert, Screw Thread, Helical Coil, Free Running, Fine Thread
NASM21209 Insert, Screw Thread, Helical Coil, Self-Locking, Coarse and Fine Thread
NASM33537 Insert, Screw Thread, Helical Coil, Inch Series, Coarse and Fine Thread, Standard Assembly Dims.
NASM8846 Insert, Screw Thread, Helical Coil, Unified Series, Procurement Specification
Metric Thread Sizes
Standards &
Title/Description
Specification
NA0276 Insert, Screw Thread, Helical Coil, Free Running and Self-Locking, Metric, Tangless
MA1565 Insert, Screw Thread, Helical Coil, Metric Series, Procurement Specification
MA1567 Insert, Screw Thread, Helical Coil, Metric Series, Standard Assembly Dims.
MA3279 Insert, Screw Thread, Helical Coil, Free Running, Metric Series, Uncoated
MA3280 Insert, Screw Thread, Helical Coil, Free Running, Metric Series, Dry Film Lubricated
MA3281 Insert, Screw Thread, Helical Coil, Free Running, Metric Series, Cadmium Plated
MA3329 Insert, Screw Thread, Helical Coil, Self-Locking, Metric Series, Uncoated
MA3330 Insert, Screw Thread, Helical Coil, Self-Locking, Metric Series, Dry Film Lubricated
MA3331 Insert, Screw Thread, Helical Coil, Self-Locking, Metric Series, Cadmium Plated
Platings/Coatings
Standards &
Title/Description
Specification
AMS-QQ-P-416 Plating, Cadmium (Electrodeposited)
AMS2410 Plating, Silver, Nickel Strike, High Bake
AMS2411 Plating, Silver for High Temperature Applications
AMS2412 Plating, Silver, Copper Strike, Low Bake
AMS-C-26074 Plating, Electroless Nickel
AMS2700 Passivation of CRES
AS5272 Lubricant, Solid Film, Heat Cured, Corrosion Inhibiting, Procurement Specification

9
CoilThread Screw Locking Inserts
Safety Wire
Lock Washer
Locking Inserts
Locking Insert eliminate the need
for external fastener
locking components.
vs. Chemical
Compounds
Locking Locking
Coil Coils
Lock Nut
KATO screw locking inserts exert a prevailing torque on male threaded fasteners to prevent loosening due to vibration
or impact. Locking inserts eliminate the need for costly and less desirable locking mechanisms. They are excellent in
adjusting screw applications by preventing the male fastener from creeping.
How Locking Inserts Work:

One, or more, of the coils in the insert have a series of Screw Locking Insert
straight segments. Upon entry of the bolt these straight
segments are flexed outwardly, creating pressure on the
bolt. This pressure is applied between the flanks of the bolt
thread so that contact area is maximized and unit pressure
is minimized. It is often possible to realize cycle life far in
excess of specification requirements (15 cycles).
Location of Locking Coils:

• For Tanged inserts 1, 1.5, and 2 diameter lengths:
The center of the locking coil(s) equals 1/2 the number
of free coils.
• For Tanged inserts 2.5 and 3 diameter lengths: The
locking coil is located the same distance from the tang
as 2 diameter length inserts.
• For Tangless inserts the center of the locking coil Locking Coil
equals 1/2 the number of free coils.
Locking Torques:
Locking inserts conform to NAS1130 (unified Tangless),
NA0276 (metric Tangless), NASM21209 (unified tanged),
Locking coil segments exert
MA3329 (metric tanged), and produce locking torques prevailing torque between the
in accordance with NASM8846 (unified) and MA1565 thread flanks of the screw, or
(metric) when used with heat treated cadmium-plated bolt, to resist loosening.
bolts. When using unplated heat treated or stainless
steel bolts, an anti-seize compound, e.g. molybdenum
disulfide, must be used in order to minimize galling and
assure maximum cycle life. Wear life of the male fastener
can also be improved by specifying dry film lubricant or
cadmium plating. The use of 300 series stainless steel
bolts should be avoided when using locking inserts. Use
A286 aircraft quality screws or equivalent (Rc 36-43).

CoilThread Screw Locking Inserts
Maximum Minimum Maximum Minimum
Thread Thread
Locking Breakaway Locking Breakaway
Size Size
Torque Torque Torque Torque
Unified Coarse Metric Coarse
1 (.073)-64 15 ozf-in 2 ozf-in M2X0.4 0.12 N.m 0.003 N.m
2 (.086)-56 20 ozf-in 3 ozf-in M2.2X0.45 0.14 N.m 0.02 N.m
4 (.112)-40 48 ozf-in 10 ozf-in M3X0.5 0.44 N.m 0.1 N.m
6 (.138)-32 6 Ibf-in 1 Ibf-in M4X0.7 0.9 N.m 0.16 N.m
8 (.164)-32 9 Ibf-in 1.5 Ibf-in M5X0.8 1.6 N.m 0.3 N.m
10 (.190)-24 13 Ibf-in 2 Ibf-in M6X1 3 N.m 0.4 N.m
12 (.216)-241 24 Ibf-in 3 Ibf-in M7X1 4.4 N.m 0.6 N.m
1/4 (.250)-20 30 Ibf-in 4.5 Ibf-in M8X1.25 6 N.m 0.8 N.m
5/16 (.3125)-18 60 Ibf-in 7.5 Ibf-in M10X1.5 10 N.m 1.4 N.m
3/8 (.3750)-16 80 Ibf-in 12 Ibf-in M12X1.75 15 N.m 2.2 N.m
7/16 (.4375)-14 100 Ibf-in 16.5 Ibf-in M14X2 23 N.m 3 N.m
1/2 (.5000)-13 150 Ibf-in 24 Ibf-in M16X2 32 N.m 4.2 N.m
9/16 (.5625)-12 200 Ibf-in 30 Ibf-in M18X2.5 42 N.m 5.5 N.m
5/8 (.6250)-11 300 Ibf-in 40 Ibf-in M20X2.5 54 N.m 7 N.m
3/4 (.7500)-10 400 Ibf-in 60 Ibf-in M22X2.5 70 N.m 9 N.m
7/8 (.8750)-9 600 Ibf-in 82 Ibf-in M24X3 80 N.m 11 N.m
1 (1.0000)-8 800 Ibf-in 110 Ibf-in M27X3 95 N.m 12 N.m
1-1/8 (1.1250)-7 900 Ibf-in 137 Ibf-in Metric Fine
1-1/4 (1.2500)-7 1000 Ibf-in 165 Ibf-in M8X1 6 N.m 0.8 N.m
1-3/8 (1.3750)-6 1150 Ibf-in 185 Ibf-in M10X1 10 N.m 1.4 N.m
1-1/2 (1.5000)-6 1350 Ibf-in 210 Ibf-in M10X1.25 10 N.m 1.4 N.m
Unified Fine M12X1.25 15 N.m 2.2 N.m
0 (.060)-804 --- --- M12X1.5 15 N.m 2.2 N.m
3 (.099)-56 32 ozf-in 7 ozf-in M14X1.5 23 N.m 3 N.m
4 (.112)-48 48 ozf-in 10 ozf-in M16X1.5 32 N.m 4.2 N.m
6 (.138)-40 6 Ibf-in 1 Ibf-in M18X1.5 42 N.m 5.5 N.m
8 (.164)-36 9 Ibf-in 1.5 Ibf-in M20X1.5 54 N.m 7 N.m
10 (.190)-32 13 Ibf-in 2 Ibf-in M22X1.5 70 N.m 9 N.m
1/4 (.250)-28 30 Ibf-in 3.5 Ibf-in M18X2 42 N.m 5.5 N.m
1 (1.0000)-12 800 Ibf-in 90 Ibf-in M39X3 150 N.m 20 N.m
1-1/8 (1.1250)-12 900 Ibf-in 117 Ibf-in
1-1/4 (1.2500)-12 1000 Ibf-in 143 Ibf-in
1-3/8 (1.3750)-12 1150 Ibf-in 165 Ibf-in
1-1/2 (1.5000)-12 1350 Ibf-in 190 Ibf-in
1. 12-24 is not specified in the NASM8846.

To Convert From To Multiply by
2. Unified Locking CoilThread inserts (Tangless and tanged)
produce locking torques in accordance with NASM8846 N.m ozf-in 141.6119
when installed into 3B STI threads, and tested with heat N.m lbf-in 8.850748
treated cadmium-plated bolts.
ozf-in N.m 0.0070615
3. Metric Locking CoilThread inserts (Tangless and tanged) lbf-in N.m 0.1129848
produce locking torques in accordance with MA1565 when
installed into 4H STI threads, and tested with heat treated
cadmium-plated bolts.
4. Check with KATO for availability.

11
Installation Procedure
CoilThread inserts are designed to be installed into pre-cut STI (ScrewThread Insert) threads. The installed insert will
provide a finished thread meeting the requirements of FED-STD-H28. Example: An 8-32 insert installed into an 8-32 STI
3B thread will create a standard 8-32 UNC 3B thread profile.
A proper STI thread is paramount to creating a precise finished thread profile. KATO recommends the following
procedure to ensure the best installation and function of a CoilThread insert.
Drill: (step 1)
Drilled hole dimensions are tabulated on pages 14-17.
The minor diameters tabulated conform to NASM33537 and MA1567, and must be met after
tapping, and after any supplemental treatment (anodize, chem-film, etc.)
The drill sizes shown are recommendations only, based on expected material behavior
for increased tap life in harder materials. Actual individual conditions may require varied
drill sizes in order to produce the correct minor diameter after tapping. For example,
compensation must be made in tolerances for plating.
The minimum drilled hole depth is designed to allow for:

1. The use of standard countersink as tabulated on pages 14-17.
2. The use of a standard STI plug or bottoming tap for maximum tool life.
3. The use of standard installation set-down of 3/4 to 1-1/2 pitch below the work surface.
The “F” dimension minimum (pages 14-17) is based on installed insert length, plus set down,
plus tap chamfer length, plus chip clearance.
For plug taps with a nominal diameter of 5/16” and M8 or smaller, the “F” dimension minimum
allows for a male center on the tap equal in length to the nominal tap diameter divided by 2.
Boss Ø
Minimum Material Thickness:
The nominal insert length is the minimum through hole length (material thickness) without
counter-sinking and with the insert located 1/4 pitch below the top surface. With normal
countersink and set-down, the minimum through hole material thickness equals the “H”
dimension (the minimum full thread depth), shown tabulated on pages 14-17.
Min. Wall
Thickness
Boss Diameter:
Major Ø The recommended boss diameter is two times the STI tap major diameter max. For most
materials, a minimum wall thickness equal to the nominal bolt diameter may be used when
measured from the centerline of the hole (min boss diameter equals two times nominal
thread size).
Countersink: (step 2)
Before tapping, it is good practice to countersink 120º±5º to “M” diameter (pages 14-17) in
order to prevent a feather edge at the start of the hole. The 60º per side countersink angle
is used because it is the same as the angle of the tapped thread, insert cross-section, and
inserting tool prewinder tip. This combination provides for smooth and rapid production
installations.
The “F” and “H” values (pages 14-17) are calculated with a countersink depth of 1/2 pitch.

Installation Procedure
Tap: (step 3)
Tap using CoilThread STI Thread cutting taps (page 41). The pitch diameter limits shown
tabulated on pages 15 & 17 conform to NASM33537 and/or MA1567 respectively, and
must be met in order to assure proper thread fit after installation of the CoilThread insert.
Gage: (step 4)
CoilThread STI Plug Gages (page 51) are used to check the major and pitch diameters
of the STI tapped holes. Gaging the tapped hole prior to insert installation is critical
to ensure the accuracy of the finished thread. If the tapped hole gages correctly, the
installed CoilThread insert will be within the thread tolerance. No further gaging is
necessary. If gaging is attempted after the CoilThread is installed the Go thread plug
gage may not enter freely; however, the insert will seat itself when the bolt or screw is
installed and tightened (reference NASM33537 and MA1567). In fact, it is impossible to
gage an installed locking insert.
Install: (step 5)
Follow the instructions accompanying the KATO installation tool for proper insert
installation. Insert installation depth is dependent on the presence of a countersink (3/4
to 1-1/2 turns below the surface with a countersink and 1/4 to 1/2 turns below the surface
without a countersink).
1. Tangless CoilThread insert installation is now complete.

2. Tanged inserts require removal and retrieval of the tang, continue to step 2
To eliminate the tang break-off process, and to

ensure a FOD-Free assembly consider switching
to KATO Tangless CoilThread inserts, there are no
tangs to break-off, retrieve or lose!
Tang Break-Off: (step 6)

KATO recommends the tang always be removed to ensure that the full threads of the
bolt fully engage the locking coils (when using locking inserts). To achieve maximum
assembly strength the bolt must engage the entire insert length. Use the KATO Tang
Break-off Tool (page 83) to ensure accurate and clean tang break off. In blind holes it may
be necessary to remove the broken tang from the bottom of the hole (recommended).

13
Drilling Dimensions - Unified Sizes
Minor Diameter F Dimension2
(After Tapping) Suggested Drill Size1
Minimum Drilling Depth for Taps
Thread
Size Min Max Max Plug Taps Bottoming Taps
All Class Class Aluminum Steel
Classes 3B 2B 1 1.5 2 2.5 3 1 1.5 2 2.5 3
Unified Coarse
1 (.073)-64 0.0764 0.0823 0.0823 #47 ( .0785) #46 (.0810) 0.203 0.240 0.276 0.313 0.349 0.136 0.172 0.209 0.245 0.282
2 (.086)-56 0.0899 0.0961 0.0961 3/32 (.0938) #41 (.0960) 0.236 0.279 0.322 0.365 0.408 0.157 0.200 0.243 0.286 0.329
3 (.099)-48 0.1036 0.1104 0.1104 #36 (.1065) 7/64 (.1094) 0.273 0.323 0.372 0.422 0.471 0.182 0.232 0.281 0.331 0.380
4 (.112)-40 0.1175 0.1252 0.1252 #31 (.1200) #31 (.1200) 0.318 0.374 0.430 0.486 0.542 0.212 0.268 0.324 0.380 0.436
5 (.125)-40 0.1305 0.1373 0.1373 3.4mm (.1339) #29 (.1360) 0.338 0.400 0.462 0.525 0.588 0.225 0.288 0.350 0.412 0.475
6 (.138)-32 0.1448 0.1527 0.1527 #26 (.1470) #25 (.1495) 0.394 0.464 0.532 0.602 0.670 0.263 0.332 0.401 0.470 0.539
8 (.164)-32 0.1708 0.1781 0.1781 #17 (.1730) #16 (.1770) 0.434 0.516 0.598 0.680 0.762 0.289 0.371 0.453 0.535 0.617
10 (.190)-24 0.1990 0.2080 0.2087 13/64 (.2031) #5 (.2055) 0.535 0.630 0.725 0.820 0.915 0.357 0.452 0.547 0.642 0.737
12 (.216)-24 0.2250 0.2340 0.2347 #1 (.2280) #1 (.2280) 0.574 0.682 0.790 0.898 1.006 0.383 0.491 0.599 0.707 0.815
1/4 (.250)-20 0.2608 0.2704 0.2723 H (.2660) H (.2660) 0.675 0.800 0.925 1.050 1.175 0.450 0.575 0.700 0.825 0.950
5/16 (.3125)-18 0.3245 0.3342 0.3372 Q (.3320) Q (.3320) 0.801 0.957 1.113 1.269 1.425 0.534 0.690 0.846 1.002 1.158
3/8 (.3750)-16 0.3885 0.3987 0.4026 X (.3970) X (.3970) 0.750 0.938 1.125 1.312 1.500 0.625 0.812 1.000 1.188 1.375
7/16 (.4375)-14 0.4530 0.4639 0.4688 29/64 (.4531) 29/64 (.4531) 0.867 1.086 1.305 1.524 1.743 0.724 0.943 1.162 1.381 1.600
1/2 (.5000)-131 0.5166 0.5273 0.5335 33/64 (.5156) 17/32 (.5312) 0.962 1.212 1.462 1.712 1.962 0.808 1.058 1.308 1.558 1.808
9/16 (.5625)-121 0.5806 0.5918 0.5986 37/64 (.5781) 19/32 (.5938) 1.062 1.343 1.624 1.905 2.186 0.895 1.176 1.457 1.738 2.019
5/8 (.6250)-11 0.6447 0.6564 0.6641 21/32 (.6562) 21/32 (.6562) 1.170 1.483 1.795 2.108 2.420 0.989 1.301 1.614 1.926 2.239
3/4 (.7500)-10 0.7716 0.7838 0.7926 25/32 (.7812) 25/32 (.7812) 1.350 1.725 2.100 2.475 2.850 1.150 1.525 1.900 2.275 2.650
7/8 (.8750)-9 0.8990 0.9119 0.9218 29/32 (.9062) 29/32 (.9062) 1.542 1.979 2.417 2.854 3.292 1.319 1.757 2.194 2.632 3.069
1 (1.0000)-8 1.0271 1.0421 1.0521 1-1/32 (1.0312) 1-1/32 (1.0312) 1.750 2.250 2.750 3.250 3.750 1.500 2.000 2.500 3.000 3.500
1-1/8 (1.1250)-7 1.1559 1.1730 1.1834 1-11/64 (1.1719) 1-11/64 (1.1719) 1.982 2.545 3.107 3.670 4.232 1.696 2.259 2.821 3.384 3.946
1-1/4 (1.2500)-7 1.2809 1.2980 1.3084 1-19/64 (1.2969) 1-19/64 (1.2969) 2.107 2.732 3.357 3.982 4.607 1.821 2.446 3.071 3.696 4.321
1-3/8 (1.3750)-6 1.4110 1.4310 1.4416 1-27/64 (1.4219) 1-27/64 (1.4219) 2.375 3.062 3.750 4.437 5.125 2.042 2.729 3.417 4.104 4.792
1-1/2 (1.5000)-6 1.5360 1.5560 1.5665 1-35/64 (1.5469) 1-35/64 (1.5469) 2.500 3.250 4.000 4.750 5.500 2.167 2.917 3.667 4.417 5.167
Unified Fine
0 (.060)-80 0.0628 0.0665 0.0665 #52 (.0635) #52 (.0635) 0.165 0.195 0.225 --- --- 0.110 0.140 0.170 --- ---
3 (.099)-56 0.1029 0.1086 0.1086 #37 (.1040) #36 (.1065) 0.256 0.305 0.355 0.404 0.454 0.170 0.220 0.269 0.319 0.368
4 (.112)-48 0.1166 0.1229 0.1229 3mm (.1181) #31 (.1200) 0.293 0.349 0.405 0.461 0.517 0.195 0.251 0.307 0.363 0.419
6 (.138)-40 0.1435 0.1503 0.1503 #26 (.1470) #25 (.1495) 0.357 0.426 0.495 0.564 0.633 0.238 0.307 0.376 0.445 0.514
8 (.164)-36 0.1701 0.1771 0.1771 #17 (.1730) #16 (.1770) 0.413 0.495 0.577 0.659 0.741 0.275 0.357 0.439 0.521 0.603
10 (.190)-32 0.1968 0.2041 0.2041 #7 (.2010) 13/64 (.2031) 0.472 0.568 0.662 0.758 0.852 0.315 0.410 0.505 0.600 0.695
1/4 (.250)-28 0.2577 0.2646 0.2661 G (.2610) 6.7mm (.2638) 0.589 0.714 0.839 0.964 1.089 0.393 0.518 0.643 0.768 0.893
5/16 (.3125)-24 0.3215 0.3288 0.3312 21/64 (.3281) 21/64 (.3281) 0.718 0.874 1.030 1.186 1.342 0.479 0.635 0.791 0.947 1.103
3/8 (.3750)-24 0.3840 0.3910 0.3937 25/64 (.3906) 25/64 (.3906) 0.625 0.812 1.000 1.187 1.375 0.542 0.729 0.917 1.104 1.292
7/16 (.4375)-20 0.4483 0.4561 0.4598 29/64 (.4531) 29/64 (.4531) 0.738 0.957 1.176 1.395 1.614 0.638 0.857 1.076 1.295 1.514
1/2 (.5000)-20 0.5108 0.5186 0.5223 33/64 (.5156) 33/64 (.5156) 0.800 1.050 1.300 1.550 1.800 0.700 0.950 1.200 1.450 1.700
9/16 (.5625)-18 0.5745 0.5826 0.5872 37/64 (.5781) 37/64 (.5781) 0.895 1.176 1.457 1.738 2.019 0.784 1.065 1.346 1.627 1.908
5/8 (.6250)-18 0.6370 0.6451 0.6497 41/64 (.6406) 41/64 (.6406) 0.958 1.271 1.583 1.896 2.208 0.847 1.160 1.472 1.785 2.097
3/4 (.7500)-16 0.7635 0.7720 0.7776 49/64 (.7656) 49/64 (.7656) 1.125 1.500 1.875 2.250 2.625 1.000 1.375 1.750 2.125 2.500
7/8 (.8750)-14 0.8905 0.8994 0.9063 57/64 (.8906) 57/64 (.8906) 1.304 1.741 2.179 2.616 3.054 1.161 1.598 2.036 2.473 2.911
1 (1.0000)-12 1.0181 1.0281 1.0361 1-1/64 (1.0156) 1-1/32 (1.0312) 1.500 2.000 2.500 3.000 3.500 1.333 1.833 2.333 2.833 3.333
1-1/8 (1.1250)-121 1.1431 1.1531 1.1611 1-9/64 (1.1406) 1-5/32 (1.1562) 1.625 2.187 2.750 3.312 3.875 1.458 2.021 2.583 3.146 3.708
1-1/4 (1.2500)-121 1.2681 1.2781 1.2861 1-17/64 (1.2656) 1-9/32 (1.2812) 1.750 2.375 3.000 3.625 4.250 1.583 2.208 2.833 3.458 4.083
1 1.3931 1.4031 1.4111 1-25/64 (1.3906) 1-13/32 (1.4062) 1.875 2.562 3.250 3.937 4.625 1.708 2.396 3.083 3.771 4.458
1-3/8 (1.3750)-12
1-1/2 (1.5000)-121 1.5181 1.5281 1.5361 1-33/64 (1.5156) 1-17/32 (1.5312) 2.000 2.750 3.500 4.250 5.000 1.833 2.583 3.333 4.083 4.833

Tapped Hole Dimensions - Unified Sizes
Countersink Pitch Diameter
M Diameter
H Dimension Tap
(120° ± 5° Thread
Thread Min Class Class Minimum Tapping Depth Major
included Pitch
Size angle) All Max Max Dia.
“P”
Class 3B 2B Max
Min Max 1 1.5 2 2.5 3
Unified Coarse
1 (.073)-64 0.085 0.10 0.0832 0.0843 0.0850 0.09 0.13 0.16 0.20 0.24 0.0958 0.01563
2 (.086)-56 0.09 0.11 0.0976 0.0989 0.0996 0.10 0.15 0.19 0.23 0.28 0.1117 0.01786
3 (.099)-48 0.11 0.14 0.1126 0.1140 0.1148 0.12 0.17 0.22 0.27 0.32 0.1289 0.02083
4 (.112)-40 0.14 0.17 0.1283 0.1299 0.1308 0.14 0.19 0.25 0.31 0.36 0.1473 0.02500
5 (.125)-40 0.16 0.19 0.1413 0.1430 0.1438 0.15 0.21 0.28 0.34 0.40 0.1603 0.02500
6 (.138)-32 0.18 0.21 0.1583 0.1601 0.1611 0.17 0.24 0.31 0.38 0.45 0.1817 0.03125
8 (.164)-32 0.20 0.23 0.1843 0.1862 0.1872 0.20 0.28 0.36 0.44 0.52 0.2077 0.03125
10 (.190)-24 0.24 0.27 0.2170 0.2192 0.2203 0.23 0.33 0.42 0.52 0.61 0.2475 0.04167
12 (.216)-24 0.26 0.29 0.2430 0.2453 0.2464 0.26 0.37 0.47 0.58 0.69 0.2735 0.04167
1/4 (.250)-20 0.31 0.34 0.2825 0.2851 0.2864 0.30 0.43 0.55 0.68 0.80 0.3187 0.05000
5/16 (.3125)-18 0.38 0.41 0.3486 0.3515 0.3529 0.37 0.53 0.68 0.84 0.99 0.3884 0.05556
3/8 (.3750)-16 0.45 0.48 0.4156 0.4189 0.4203 0.44 0.63 0.81 1.00 1.19 0.4602 0.06250
7/16 (.4375)-14 0.52 0.55 0.4839 0.4875 0.4890 0.51 0.73 0.95 1.17 1.38 0.5343 0.07143
1/2 (.5000)-131 0.59 0.62 0.5499 0.5537 0.5554 0.58 0.83 1.08 1.33 1.58 0.6042 0.07692
9/16 (.5625)-121 0.66 0.69 0.6167 0.6208 0.6225 0.65 0.93 1.21 1.49 1.77 0.6751 0.08333
5/8 (.6250)-11 0.73 0.76 0.6841 0.6885 0.6903 0.72 1.03 1.34 1.65 1.97 0.7477 0.09091
3/4 (.7500)-10 0.87 0.90 0.8149 0.8196 0.8216 0.85 1.23 1.60 1.98 2.35 0.8850 0.10000
7/8 (.8750)-9 1.00 1.03 0.9471 0.9522 0.9543 0.99 1.42 1.86 2.30 2.74 1.0247 0.11111
1 (1.0000)-8 1.14 1.17 1.0812 1.0898 1.0898 1.13 1.63 2.13 2.63 3.13 1.1681 0.12500
1-1/8 (1.1250)-7 1.29 1.32 1.2178 1.2239 1.2262 1.27 1.83 2.39 2.96 3.52 1.3171 0.14286
1-1/4 (1.2500)-7 1.41 1.44 1.3428 1.3490 1.3514 1.39 2.02 2.64 3.27 3.89 1.4421 0.14286
1-3/8 (1.3750)-6 1.56 1.59 1.4832 1.4900 1.4926 1.54 2.23 2.92 3.60 4.29 1.5982 0.16667
1-1/2 (1.5000)-6 1.69 1.72 1.6082 1.6151 1.6177 1.67 2.42 3.17 3.92 4.67 1.7232 0.16667
Unified Fine
0 (.060)-80 0.08 0.11 0.0681 0.0691 0.0697 0.07 0.10 0.13 --- --- --- 0.01250
3 (.099)-56 0.11 0.14 0.1106 0.1119 0.1126 0.12 0.17 0.22 0.27 0.31 0.1247 0.01786
4 (.112)-48 0.13 0.16 0.1256 0.1271 0.1279 0.13 0.19 0.24 0.30 0.36 0.1419 0.02083
6 (.138)-40 0.17 0.20 0.1543 0.1560 0.1569 0.16 0.23 0.30 0.37 0.44 0.1733 0.02500
8 (.164)-36 0.20 0.23 0.1821 0.1840 0.1849 0.19 0.27 0.36 0.44 0.52 0.2032 0.02778
10 (.190)-32 0.23 0.26 0.2103 0.2123 0.2133 0.22 0.32 0.41 0.51 0.60 0.2337 0.03125
1. Standard size drills are suggested
even though these sizes vary
1/4 (.250)-28 0.29 0.32 0.2732 0.2754 0.2765 0.29 0.41 0.54 0.66 0.79 0.2995 0.03571 slightly from the minor diameter
5/16 (.3125)-24 0.36 0.39 0.3395 0.3421 0.3433 0.35 0.51 0.67 0.82 0.98 0.3700 0.04167 specifications in NASM33537.
3/8 (.3750)-24 0.42 0.45 0.4020 0.4047 0.4059 0.42 0.60 0.79 0.98 1.17 0.4325 0.04167 2. For plug taps with a nominal
7/16 (.4375)-20 0.50 0.53 0.4700 0.4731 0.4744 0.49 0.71 0.93 1.14 1.36 0.5062 0.05000 diameter of 5/16” or smaller, F
1/2 (.5000)-20 0.56 0.59 0.5325 0.5357 0.5371 0.55 0.80 1.05 1.30 1.55 0.5687 0.05000 minimum allows for a male center
on the tap equal in length to the
9/16 (.5625)-18 0.63 0.66 0.5986 0.6020 0.6035 0.62 0.90 1.18 1.46 1.74 0.6384 0.05556 nominal tap diameter divided by 2.
5/8 (.6250)-18 0.69 0.72 0.6611 0.6646 0.6661 0.68 0.99 1.31 1.62 1.93 0.7009 0.05556
3. All dimensions are in inches.
3/4 (.7500)-16 0.82 0.85 0.7906 0.7945 0.7961 0.81 1.19 1.56 1.94 2.31 0.8352 0.06250
7/8 (.8750)-14 0.96 0.99 0.9214 0.9257 0.9274 0.95 1.38 1.82 2.26 2.70 0.9718 0.07143
1 (1.0000)-12 1.10 1.13 1.0542 1.0589 1.0608 1.08 1.58 2.08 2.58 3.08 1.1126 0.08333
1-1/8 (1.1250)-121 1.22 1.25 1.1792 1.1841 1.1860 1.21 1.77 2.33 2.90 3.46 1.2376 0.08333
1-1/4 (1.2500)-121 1.35 1.38 1.3042 1.3092 1.3112 1.33 1.96 2.58 3.21 3.83 1.3626 0.08333
1 1.47 1.50 1.4292 1.4343 1.4364 1.46 2.15 2.83 3.52 4.21 1.4876 0.08333
1-3/8 (1.3750)-12
1 1.60 1.63 1.5542 1.5595 1.5615 1.58 2.33 3.08 3.83 4.58 1.6126 0.08333
1-1/2 (1.5000)-12

15
Drilling Dimensions - Metric Sizes
Minor Diameter F Dimension2
(After Tapping) Suggested Drill Size1
Thread Minimum Drilling Depth for Taps
Size
Plug Taps Bottoming Taps
Min Max Aluminum Steel
1 1.5 2 2.5 3 1 1.5 2 2.5 3
Metric Coarse
M2X0.4 2.087 2.199 2.10 2.10 5.40 6.40 7.40 8.40 9.40 3.60 4.60 5.60 6.60 7.60
M2.2X0.45 2.297 2.422 2.30 2.35 6.00 7.10 8.20 9.30 10.40 4.00 5.10 6.20 7.30 8.40
M2.5X0.45 2.597 2.722 2.55 2.65 6.45 7.70 8.95 10.20 11.45 4.30 5.55 6.80 8.05 9.30
M3X0.5 3.108 3.248 3.15 3.20 7.50 9.00 10.50 12.00 13.50 5.00 6.50 8.00 9.50 11.00
M3.5X0.6 3.630 3.790 3.70 3.70 8.85 10.60 12.35 14.10 15.85 5.90 7.65 9.40 11.15 12.90
M4X0.7 4.152 4.332 4.20 4.25 10.20 12.20 14.20 16.20 18.20 6.80 8.80 10.80 12.80 14.80
M5X0.8 5.174 5.374 5.20 5.30 12.30 14.80 17.30 19.80 22.30 8.20 10.70 13.20 15.70 18.20
M6X1 6.217 6.407 6.25 6.30 15.00 18.00 21.00 24.00 27.00 10.00 13.00 16.00 19.00 22.00
M7X1 7.217 7.407 7.25 7.30 16.50 20.00 23.50 27.00 30.50 11.00 14.50 18.00 21.50 25.00
M8X1.25 8.271 8.483 8.30 8.40 19.50 23.50 27.50 31.50 35.50 13.00 17.00 21.00 25.00 29.00
M10X1.5 10.324 10.560 10.50 10.50 19.00 24.00 29.00 34.00 39.00 16.00 21.00 26.00 31.00 36.00
1 12.379 12.644 12.50 12.50 22.50 28.50 34.50 40.50 46.50 19.00 25.00 31.00 37.00 43.00
M12X1.75
M14X2 14.433 14.733 14.50 14.50 26.00 33.00 40.00 47.00 54.00 22.00 29.00 36.00 43.00 50.00
M16X2 16.433 16.733 16.50 16.50 28.00 36.00 44.00 52.00 60.00 24.00 32.00 40.00 48.00 56.00
M18X2.5 18.541 18.896 18.75 18.75 33.00 42.00 51.00 60.00 69.00 28.00 37.00 46.00 55.00 64.00
M20X2.5 20.541 20.896 20.75 20.75 35.00 45.00 55.00 65.00 75.00 30.00 40.00 50.00 60.00 70.00
M22X2.5 22.541 22.896 22.75 22.75 37.00 48.00 59.00 70.00 81.00 32.00 43.00 54.00 65.00 76.00
M24X3 24.649 25.049 24.75 24.75 42.00 54.00 66.00 78.00 90.00 36.00 48.00 60.00 72.00 84.00
M27X3 27.649 28.049 27.75 27.75 45.00 58.50 72.00 85.50 99.00 39.00 52.50 66.00 79.50 93.00
Metric Fine
M8X1 8.217 8.407 8.25 8.30 18.00 22.00 26.00 30.00 34.00 12.00 16.00 20.00 24.00 28.00
M10X1 10.217 10.407 10.25 10.25 16.00 21.00 26.00 31.00 36.00 14.00 19.00 24.00 29.00 34.00
1 10.271 10.483 10.25 10.25 17.50 22.50 27.50 32.50 37.50 15.00 20.00 25.00 30.00 35.00
M10X1.25
M12X1.251 12.271 12.483 12.25 12.25 19.50 25.50 31.50 37.50 43.50 17.00 23.00 29.00 35.00 41.00
M12X1.51 12.324 12.560 12.25 12.50 21.00 27.00 33.00 39.00 45.00 18.00 24.00 30.00 36.00 42.00
M14X1.51 14.324 14.560 14.25 14.50 23.00 30.00 37.00 44.00 51.00 20.00 27.00 34.00 41.00 48.00
M16X1.51 16.324 16.560 16.25 16.50 25.00 33.00 41.00 49.00 57.00 22.00 30.00 38.00 46.00 54.00
1 18.324 18.560 18.25 18.50 27.00 36.00 45.00 54.00 63.00 24.00 33.00 42.00 51.00 60.00
M18X1.5
M20X1.51 20.324 20.560 20.25 20.50 29.00 39.00 49.00 59.00 69.00 26.00 36.00 46.00 56.00 66.00
M22X1.51 22.324 22.560 22.25 22.50 31.00 42.00 53.00 64.00 75.00 28.00 39.00 50.00 61.00 72.00
M18X2 18.433 18.733 18.50 18.50 30.00 39.00 48.00 57.00 66.00 26.00 35.00 44.00 53.00 62.00
M20X2 20.433 20.733 20.50 20.50 32.00 42.00 52.00 62.00 72.00 28.00 38.00 48.00 58.00 68.00
M22X2 22.433 22.733 22.50 22.50 34.00 45.00 56.00 67.00 78.00 30.00 41.00 52.00 63.00 74.00
M24X2 24.433 24.733 24.50 24.50 36.00 48.00 60.00 72.00 84.00 32.00 44.00 56.00 68.00 80.00
M27X2 27.433 27.733 27.50 27.50 39.00 52.50 66.00 79.50 93.00 35.00 48.50 62.00 75.50 89.00
M30X2 30.433 30.733 30.50 30.50 42.00 57.00 72.00 87.00 102.00 38.00 53.00 68.00 83.00 98.00
M33X2 33.433 33.733 33.50 33.50 45.00 61.50 78.00 94.50 111.00 41.00 57.50 74.00 90.50 107.00
M39X2 39.433 39.733 39.50 39.50 51.00 70.50 90.00 109.00 129.00 47.00 66.50 86.00 105.50 125.00
M36X3 36.649 37.049 37.00 37.00 54.00 72.00 90.00 108.00 126.00 48.00 66.00 84.00 102.00 120.00
M39X3 39.649 40.049 40.00 40.00 57.00 76.50 96.00 115.50 135.00 51.00 70.50 90.00 109.50 129.00

Tapped Hole Dimensions - Metric Sizes
Countersink Pitch Diameter
M Diameter H Dimension Tap
Thread (120°±5° Min Max Max Minimum Tapping Depth Major
Size included angle) All Class Class Dia.
Classes 4H 5H Max
Min Max 1 1.5 2 2.5 3
Metric Coarse
M2X0.4 2.30 2.70 2.260 2.295 2.310 2.4 3.4 4.4 5.4 6.4 2.581
M2.2X0.45 2.60 3.00 2.492 2.532 2.547 2.7 3.8 4.9 6.0 7.1 2.845
M2.5X0.45 2.90 3.40 2.792 2.832 2.847 3.0 4.2 5.5 6.7 8.0 3.147
M3X0.5 3.40 4.00 3.325 3.367 3.384 3.5 5.0 6.5 8.0 9.5 3.716
M3.5X0.6 4.10 4.70 3.890 3.940 3.959 4.1 5.9 7.6 9.4 11.1 4.354
M4X0.7 4.70 5.30 4.455 4.509 4.529 4.7 6.7 8.7 10.7 12.7 5.006
M5X0.8 5.80 6.40 5.520 5.577 5.597 5.8 8.3 10.8 13.3 15.8 6.142
M6X1 7.10 7.70 6.650 6.719 6.742 7.0 10.0 13.0 16.0 19.0 7.422
M7X1 8.10 8.70 7.650 7.719 7.742 8.0 11.5 15.0 18.5 22.0 8.423
M8X1.25 9.50 10.10 8.812 8.886 8.911 9.3 13.3 17.3 21.3 25.3 9.787
M10X1.5 11.80 12.40 10.974 11.061 11.089 11.5 16.5 21.5 26.5 31.5 12.131
M12X1.751 14.20 14.80 13.137 13.236 13.271 13.8 19.8 25.8 31.8 37.8 14.478
M14X2 16.50 17.10 15.299 15.406 15.444 16.0 23.0 30.0 37.0 44.0 16.822
M16X2 18.50 19.10 17.299 17.406 17.444 18.0 26.0 34.0 42.0 50.0 18.821
M18X2.5 21.20 21.80 19.624 19.738 19.778 20.5 29.5 38.5 47.5 56.5 21.514
M20X2.5 23.20 23.80 21.624 21.738 21.778 22.5 32.5 42.5 52.5 62.5 23.513
M22X2.5 25.20 25.80 23.624 23.738 23.778 24.5 35.5 46.5 57.5 68.5 25.512
M24X3 27.90 28.50 25.948 26.093 26.135 27.0 39.0 51.0 63.0 75.0 28.237
M27X3 30.90 31.50 28.948 29.093 29.135 30.0 43.5 57.0 70.5 84.0 31.238
Metric Fine
M8X1 9.10 9.70 8.650 8.719 8.742 9.0 13.0 17.0 21.0 25.0 9.423
M10X1 11.10 11.70 10.650 10.719 10.742 11.0 16.0 21.0 26.0 31.0 11.422
M10X1.251 11.50 12.10 10.812 10.886 10.911 11.3 16.3 21.3 26.3 31.3 11.788
1 13.50 14.10 12.812 12.898 12.926 13.3 19.3 25.3 31.3 37.3 13.787
M12X1.25
M12X1.51 13.80 14.40 12.974 13.067 13.099 13.5 19.5 25.5 31.5 37.5 14.133
M14X1.51 15.80 16.40 14.974 15.067 15.099 15.5 22.5 29.5 36.5 43.5 16.131
M16X1.51 17.80 18.40 16.974 17.067 17.099 17.5 25.5 33.5 41.5 49.5 18.131
1 19.80 20.40 18.974 19.067 19.099 19.5 28.5 37.5 46.5 55.5 20.132
M18X1.5
1 21.80 22.40 20.974 21.067 21.099 21.5 31.5 41.50 51.5 61.5 22.131
M20X1.5
M22X1.51 23.80 24.40 22.974 23.067 23.099 23.5 34.5 45.50 56.5 67.5 24.130
1. Standard size drills are suggested
M18X2 20.50 21.10 19.299 19.406 19.444 20.0 29.0 38.0 47.0 56.0 20.823 even though some sizes vary
M20X2 22.50 23.10 21.299 21.406 21.444 22.0 32.0 42.0 52.0 62.0 22.822 slightly from the minor diameter
M22X2 24.50 25.10 23.299 23.406 23.444 24.0 35.0 46.0 57.0 68.0 24.823 specifications in MA1567.
M24X2 26.50 27.10 25.299 25.414 25.454 26.0 38.0 50.0 62.0 74.0 26.820 2. For plug taps with a nominal
M27X2 29.50 30.10 28.299 28.414 28.455 29.0 42.5 56.0 69.5 83.0 29.822 diameter of M8 or smaller, F
minimum allows for a male center
M30X2 32.50 33.10 31.299 31.414 31.454 32.0 47.0 62.0 77.0 92.0 32.822
on the tap equal in length to the
M33X2 35.50 36.10 34.299 34.414 34.454 35.0 51.5 68.0 84.5 101.0 35.822 nominal tap diameter divided by 2.
M39X2 41.50 42.10 40.299 40.414 40.454 41.0 60.5 80.0 99.5 119.0 41.821
3. All dimensions are in millimeters.
M36X3 39.90 40.50 37.948 38.093 38.135 39.0 57.0 75.0 93.0 111.0 40.236
M39X3 42.90 43.50 40.948 41.093 41.135 42.0 61.5 81.0 100.5 120.0 43.236

17
CoilThread Inserts - Materials and Coatings
304 Stainless Steel (standard) Phosphor Bronze
• Satisfies most application • Ideal for salt water applications and
requirements for strength, has superior corrosion resistance.
corrosion resistance and
• Covered by specification AMS7247.
temperature capability.
• Color: Bronze
• Covered by specification AS7245.
• Color: Silver
Inconel X-750 Nitronic 60®

• Specifically engineered to minimize
• For higher temperature capability galling and fretting when used with
and reliability applications. stainless steel screws.
• Environments up to 1,000° F. • Excellent high temperature
performance.
• Covered by specification AS7246.
• Alloy number UNS S21800.
• Color: Blue
• Color: Silver
Platings and Coatings

Dry Film Lubricant Cadmium
• Applied to limit galling between • Superior corrosion protection.
the insert and the fastener, and • Decrease the coefficient of friction
improves installation. between the insert and the bolt to
• Good corrosion protection. minimize galling.
• In accordance with AS5272. • In accordance with AMS-QQ-P-416.
• Color: Dark Gray • Color: Olive Drab to Dark Brown
Chromate (Locking Inserts)
Silver • Color: Gold to Yellow Chromate
(Non-Locking Inserts)
• Increases lubricity at higher
temperatures.
• In accordance with AMS2410,
AMS2411, or AMS2412.
Passivation
• Color: Cloudy White
• Not actually a plating/coating,
rather a chemical cleaning.
Electroless Nickel • In accordance with AMS2700.
• Provides wear resistance and • Color: Silver
corrosion protection.
• In accordance with
AMS-C-26074. Color Identifier
• Color: Silver
• For Identification only (printer’s ink).
Xylan • Color: Green
• Excellent galvanic corrosion
protection. • Color: Blue
• Provides lubrication for
improved installation.
• Eliminates the need for zinc
primers.
• Color: Black

CoilThread Inserts - Part Number System
The CoilThread insert part numbering system was designed to make identifying and ordering KATO inserts quick and
easy. Each letter and number is used to clearly identify the insert type, style, size, material, length, and finish.
The KATO insert part number includes up to 7 segments. The example below is a Tangless screw locking CoilThread
insert, 6-32 thread size, made from 304 stainless steel, 1.5D nominal length, with optional dry film lubricant finish, and
supplied on a strip-feed reel (ideal for power installation).
Insert Type: Size Designation: Nominal Length: Packaging:

• Blank - Tanged Insert See pages 20-21 See pages 20-21 • Blank - For Bulk
• 2 - CoilThread II Tangless Insert • SF - Strip-Feed Reel
2 TLC - 06 C - 0207 W SF
Insert Style: Material: Finish:
• TLC - Thread, Locking, Coarse • B - Phosphor Bronze • Blank - No Finish
• TLF - Thread, Locking, Fine • C - CRES Steel (304 Stainless Steel) • W - Dry Film Lubricant
• TLM - Thread, Locking, Metric • N - Nitronic 60 • Y - Cadmium
• TNC - Thread, Non-Locking, Coarse • M - Nimonic 90 • V - Silver Plating
• TNF - Thread, Non-Locking, Fine • T - Inconel X • A - Passivation
• TNM - Thread, Non-Locking, Metric • B - Blue Dye
• G - Green Dye
• P - Xylan

Non-Locking Insert
Locking Insert
Notes:
1. All non-plated KATO Locking CoilThread inserts (Tangless and tanged) are dyed red for identification in accordance with
NAS1130, NA0276, and NASM21209. The red dye is printer’s ink and may be removed with a cleaning solution.
2. Dry Film Lubricant and/or the Cadmium plating are called out in NAS1130, NASM21209, NA0276, MA3280, MA3281,
MA3330, and MA3331. Any other coatings or platings will deviate from these specifications.

19
CoilThread Inserts - Dimensions
Nominal Length1 Free Outer Number of Free Coils2
Thread Size Diameter
Length of Insert (in Diameter) Nominal Length (Diameter)
Size Designation
1 1.5 2 2.5 3 Min. Max. 1 1.5 2 2.5 3
Unified Coarse
1 (.073)-64 01 0.073 0.110 0.146 0.182 0.219 0.095 0.103 2-3/4 4-7/8 6-7/8 8-7/8 10-7/8
2 (.086)-56 02 0.086 0.129 0.172 0.215 0.258 0.110 0.119 3 5-1/4 7-3/8 9-5/8 11-7/8
3 (.099)-48 03 0.099 0.148 0.198 0.248 0.297 0.128 0.139 2-7/8 5 7-1/4 9-3/8 11-1/2
4 (.112)-40 04 0.112 0.168 0.224 0.280 0.336 0.144 0.159 2-3/4 4-3/4 6-3/4 8-7/8 10-7/8
5 (.125)-40 05 0.125 0.188 0.250 0.312 0.375 0.158 0.173 3-1/4 5-1/2 7-3/4 10 12-1/4
6 (.138)-32 06 0.138 0.207 0.276 0.345 0.414 0.178 0.193 2-3/4 4-3/4 6-7/8 8-7/8 10-7/8
8 (.164)-32 2 0.164 0.246 0.328 0.410 0.492 0.205 0.220 3-1/2 6 8-3/8 10-3/4 13-1/4
10 (.190)-24 3 0.190 0.285 0.380 0.475 0.570 0.244 0.259 2-7/8 5 7-1/8 9-1/4 11-3/8
12 (.216)-24 1 0.216 0.324 0.432 0.540 0.648 0.270 0.285 3-1/2 6 8-3/8 10-5/8 13-1/8
1/4 (.250)-20 4 0.250 0.375 0.500 0.625 0.750 0.310 0.330 3-3/8 5-3/4 8 10-3/8 12-3/4
5/16 (.3125)-18 5 0.312 0.469 0.625 0.781 0.938 0.380 0.400 4 6-5/8 9-1/4 11-7/8 14-5/8
3/8 (.3750)-16 6 0.375 0.562 0.750 0.938 1.125 0.452 0.472 4-3/8 7-1/4 10 12-7/8 15-3/4
7/16 (.4375)-14 7 0.438 0.656 0.875 1.094 1.312 0.526 0.551 4-1/2 7-3/8 10-1/4 13-1/8 16-1/8
1/2 (.5000)-13 8 0.500 0.750 1.000 1.250 1.500 0.597 0.622 4-7/8 7-7/8 11 14-1/8 17-1/8
9/16 (.5625)-12 9 0.562 0.844 1.125 1.406 1.688 0.669 0.694 5-1/8 8-1/4 11-1/2 14-3/4 17-7/8
5/8 (.6250)-11 10 0.625 0.938 1.250 1.562 1.875 0.742 0.767 5-1/4 8-1/2 11-3/4 15 18-3/8
3/4 (.750)-10 12 0.750 1.125 1.500 1.875 2.250 0.881 0.906 5-7/8 9-3/8 13 16-1/2 20-1/8
7/8 (.8750)-9 14 0.875 1.312 1.750 2.188 2.625 1.022 1.052 6-1/4 10 13-3/4 17-1/2 21-1/4
1 (1.0000)-8 16 1.000 1.500 2.000 2.500 3.000 1.166 1.196 6-3/8 10-1/8 14 17-3/4 21-5/8
1-1/8 (1.1250)-7 18 1.125 1.688 2.250 2.812 3.375 1.315 1.355 6-1/8 9-7/8 13-5/8 17-1/2 21-1/4
1-1/4 (1.2500)-7 20 1.250 1.875 2.500 3.125 3.750 1.443 1.483 7 11-1/4 15-3/8 19-1/2 23-3/4
1-3/8 (1.3750)-6 22 1.375 2.062 2.750 3.438 4.125 1.598 1.643 6-1/2 10-1/2 14-3/8 18-3/8 22-1/4
1-1/2 (1.5000)-6 24 1.500 2.250 3.000 3.750 4.500 1.727 1.772 7-1/4 11-1/2 15-7/8 20-1/8 24-1/2
Unified Fine
0 (.060)-80 00 0.060 0.090 0.120 --- --- --- --- 3 5-1/2 7-3/8 --- ---
3 (.099)-56 03 0.099 0.148 0.198 0.248 0.297 0.131 0.146 3-3/8 5-5/8 8 10-3/8 12-5/8
4 (.112)-48 04 0.112 0.168 0.224 0.280 0.336 0.147 0.162 3-3/8 5-5/8 7-7/8 10-1/4 12-1/2
6 (.138)-40 06 0.138 0.207 0.276 0.345 0.414 0.173 0.193 3-1/2 6 8-3/8 10-3/4 13-1/4
8 (.164)-36 2 0.164 0.246 0.328 0.410 0.492 0.204 0.224 3-7/8 6-1/2 9-1/8 11-5/8 14-1/4
10 (.190)-32 3 0.190 0.285 0.380 0.475 0.570 0.236 0.256 4-1/8 6-7/8 9-1/2 12-1/4 14-7/8
1/4 (.250)-28 4 0.250 0.375 0.500 0.625 0.750 0.306 0.326 5 8-1/4 11-3/8 14-1/2 17-5/8
5/16 (.3125)-24 5 0.312 0.469 0.625 0.781 0.938 0.380 0.400 5-1/2 8-7/8 12-1/4 15-5/8 19
3/8 (.3750)-24 6 0.375 0.562 0.750 0.938 1.125 0.448 0.468 6-7/8 11 15 19-1/8 23-1/8
7/16 (.4375)-20 7 0.438 0.656 0.875 1.094 1.312 0.524 0.549 6-5/8 10-5/8 14-5/8 18-1/2 22-1/2
1/2 (.5000)-20 8 0.500 0.750 1.000 1.250 1.500 0.592 0.617 7-7/8 12-3/8 16-7/8 21-3/8 25-7/8
9/16 (.5625)-18 9 0.562 0.844 1.125 1.406 1.688 0.666 0.691 8 12-1/2 17-1/8 21-3/4 26-1/4
5/8 (.6250)-18 10 0.625 0.938 1.250 1.562 1.875 0.733 0.758 9 14-1/8 19-1/4 24-1/4 29-3/8
3/4 (.750)-16 12 0.750 1.125 1.500 1.875 2.250 0.876 0.901 9-3/4 15-1/8 20-5/8 26 31-1/2
7/8 (.8750)-14 14 0.875 1.312 1.750 2.188 2.625 1.021 1.051 9-7/8 15-1/2 21-1/8 26-5/8 32-1/4
1 (1.0000)-12 16 1.000 1.500 2.000 2.500 3.000 1.169 1.199 9-5/8 15 20-1/2 26 31-1/2
1-1/8 (1.1250)-12 18 1.125 1.688 2.250 2.812 3.375 1.304 1.334 11-1/8 17-1/4 23-3/8 29-1/2 35-3/4
1-1/4 (1.2500)-12 20 1.250 1.875 2.500 3.125 3.750 1.439 1.469 12-1/2 19-3/8 26-1/4 33 39-7/8
1-3/8 (1.3750)-12 22 1.375 2.062 2.750 3.438 4.125 1.575 1.610 13-3/4 21-3/8 28-7/8 36-1/2 44
1-1/2 (1.5000)-12 24 1.500 2.250 3.000 3.750 4.500 1.710 1.745 15-1/4 23-1/2 31-5/8 39-7/8 48-1/8
1. Nominal length is a calculated number and cannot be measured in the free state. It is the actual installed length plus 1/2 pitch.
2. The number of free coils is the total number of revolutions, and has a tolerance of ±1/4 coil. For Tangless inserts, the number
of coils is counted from notch to notch. For tanged inserts, the number of coils is counted 90° from the tang.

CoilThread Inserts - Dimensions
Nominal Length1 Free Outer Number of Free Coils2
Thread Size & Diameter
Length of Insert (in Diameter) Nominal Length (Diameter)
Designation
1 1.5 2 2.5 3 Min. Max. 1 1.5 2 2.5 3
Metric Coarse
M2X0.4 2.0 3.0 4.0 5.0 6.0 2.50 2.70 3-1/4 5-1/2 7-3/4 10-1/8 12-3/8
M2.2X0.45 2.2 3.3 4.4 5.5 6.6 2.80 3.00 3-1/8 5-3/8 7-5/8 9-7/8 12-1/8
M2.5X0.45 2.5 3.8 5.0 6.3 7.5 3.20 3.70 3-3/8 5-3/4 8-1/8 10-1/2 12-3/4
M3X0.5 3.0 4.5 6.0 7.5 9.0 3.80 4.35 3-3/4 6-3/8 8-7/8 11-3/8 13-7/8
M3.5X0.6 3.5 5.3 7.0 8.8 10.5 4.40 4.95 3-3/4 6-3/8 8-3/4 11-3/8 13-3/4
M4X0.7 4.0 6.0 8.0 10.0 12.0 5.05 5.60 3-5/8 6-1/8 8-5/8 11-1/8 13-5/8
M5X0.8 5.0 7.5 10.0 12.5 15.0 6.20 6.80 4-1/8 6-7/8 9-5/8 12-3/8 15-1/8
M6X1 6.0 9.0 12.0 15.0 18.0 7.40 7.95 4 6-3/4 9-1/2 12-1/8 14-7/8
M7X1 7.0 10.5 14.0 17.5 21.0 8.65 9.20 4-7/8 8 11-1/8 14-1/8 17-1/4
M8X1.25 8.0 12.0 16.0 20.0 24.0 9.80 10.35 4-1/2 7-3/8 10-1/4 13-1/4 16-1/8
M10X1.5 10.0 15.0 20.0 25.0 30.0 11.95 12.50 4-7/8 8 11-1/8 14-1/4 17-3/8
M12X1.75 12.0 18.0 24.0 30.0 36.0 14.30 15.00 5 8-1/4 11-1/2 14-5/8 17-7/8
M14X2 14.0 21.0 28.0 35.0 42.0 16.65 17.35 5-1/8 8-1/2 11-3/4 15 18-3/8
M16X2 16.0 24.0 32.0 40.0 48.0 18.90 19.60 6-1/8 9-3/4 13-1/2 17-1/4 21
M18X2.5 18.0 27.0 36.0 45.0 54.0 21.30 22.00 5-3/8 8-7/8 12-1/4 15-5/8 19
M20X2.5 20.0 30.0 40.0 50.0 60.0 23.55 24.40 6-1/8 9-7/8 13-5/8 17-3/8 21-1/8
M22X2.5 22.0 33.0 44.0 55.0 66.0 25.90 26.90 6-3/4 10-7/8 14-7/8 19 23-1/8
M24X3 24.0 36.0 48.0 60.0 72.0 28.00 29.00 6-1/8 10 13-3/4 17-1/2 21-3/8
M27X3 27.0 40.5 54.0 67.5 81.0 31.40 32.40 7 11-1/4 15-1/2 19-3/4 24
Metric Fine
M8X1 8.0 12.0 16.0 20.0 24.0 9.70 10.25 5-7/8 9-3/8 13 16-1/2 20-1/8
M10X1 10.0 15.0 20.0 25.0 30.0 11.95 12.50 7-5/8 12 16-1/2 21 25-1/2
M10X1.25 10.0 15.0 20.0 25.0 30.0 12.10 12.65 5-7/8 9-1/2 13-1/8 16-3/4 20-3/8
M12X1.25 12.0 18.0 24.0 30.0 36.0 14.30 15.00 7-1/4 11-5/8 15-7/8 20-1/4 24-1/2
M12X1.5 12.0 18.0 24.0 30.0 36.0 14.25 14.95 6 9-5/8 13-3/8 17 20-3/4
M14X1.5 14.0 21.0 28.0 35.0 42.0 16.55 17.25 7-1/8 11-3/8 15-5/8 20 24-1/4
M16X1.5 16.0 24.0 32.0 40.0 48.0 18.90 19.60 8-1/4 13-1/8 18 22-3/4 27-5/8
M18X1.5 18.0 27.0 36.0 45.0 54.0 21.05 21.75 9-1/2 15 20-3/8 25-7/8 31-3/8
M20X1.5 20.0 30.0 40.0 50.0 60.0 23.15 24.00 10-3/4 16-7/8 22-7/8 28-7/8 35
M22X1.5 22.0 33.0 44.0 55.0 66.0 25.55 26.45 11-7/8 18-1/2 25-1/8 31-5/8 38-1/4
M18X2 18.0 27.0 36.0 45.0 54.0 21.15 21.85 7 11-1/8 15-3/8 19-1/2 23-5/8
M20X2 20.0 30.0 40.0 50.0 60.0 23.20 24.05 7-7/8 12-1/2 17-1/4 21-7/8 26-1/2
M22X2 22.0 33.0 44.0 55.0 66.0 25.60 26.50 8-3/4 13-3/4 18-7/8 23-7/8 29
M24X2 24.0 36.0 48.0 60.0 72.0 28.10 29.10 9-1/2 15 20-3/8 25-7/8 31-3/4
M27X2 27.0 40.5 54.0 67.5 81.0 31.30 32.30 10-7/8 17 23-1/4 29-3/8 35-1/2
M30X2 30.0 45.0 60.0 75.0 90.0 34.50 35.70 12-1/4 19-1/8 25-7/8 32-3/4 39-1/2
M33X2 33.0 49.5 66.0 82.5 99.0 37.80 39.20 13-5/8 21-1/8 28-5/8 36 43-1/2
M39X2 39.0 58.5 78.0 97.5 117.0 44.30 45.70 16-3/8 25-1/4 34-1/8 43 51-7/8
M36X3 36.0 54.0 72.0 90.0 108.0 41.30 42.70 9-3/4 15-1/4 20-7/8 26-1/2 32
M39X3 39.0 58.5 78.0 97.5 117.0 44.40 45.80 10-3/4 16-3/4 22-3/4 28-7/8 34-7/8
3. All dimensions for unified sizes are in inches.

4. All dimensions for metric sizes are in millimeters.

21
CoilThread Part Numbers & Cross References
Unified Coarse - Locking Series
Nominal Tangless Tanged
Thread
Length
Size CoilThread No. NA/NAS No. CoilThread No. MA/MS No. Heli-Coil No.
(in Dia.)
1 2TLC-01C-0073 --- --- --- ---
1.5 2TLC-01C-0110 --- --- --- ---
1-64 2 2TLC-01C-0146 --- --- --- ---
2.5 --- --- --- --- ---
3 --- --- --- --- ---
1 2TLC-02C-0086 NAS1130-02L10 TLC-02C-0086 MS21209C0210 3585-02CN086
1.5 2TLC-02C-0129 NAS1130-02L15 TLC-02C-0129 MS21209C0215 3585-02CN129
2-56 2 2TLC-02C-0172 NAS1130-02L20 TLC-02C-0172 MS21209C0220 3585-02CN172
1 --- --- TLC-03C-0099 MS21209C0310 3585-03CN099
1.5 --- --- TLC-03C-0148 MS21209C0315 3585-03CN148
3-48 2 --- --- TLC-03C-0198 MS21209C0320 3585-03CN198
2.5 --- --- TLC-03C-0248 MS21209C0325 3585-03CN248
3 --- --- TLC-03C-0297 MS21209C0330 3585-03CN297
1 --- --- TLC-05C-0125 MS21209C0510 3585-05CN125
1.5 --- --- TLC-05C-0188 MS21209C0515 3585-05CN188
5-40 2 --- --- TLC-05C-0250 MS21209C0520 3585-05CN250
2.5 --- --- TLC-05C-0312 MS21209C0525 3585-05CN312
3 --- --- TLC-05C-0375 MS21209C0530 3585-05CN375
1 2TLC-3C-0190 NAS1130-3CL10 TLC-3C-0190 MS21209C1-10 3585-3CN190
1.5 2TLC-3C-0285 NAS1130-3CL15 TLC-3C-0285 MS21209C1-15 3585-3CN285
10-24 2 2TLC-3C-0380 NAS1130-3CL20 TLC-3C-0380 MS21209C1-20 3585-3CN380
1 --- --- TLC-1C-0216 MS21209C2-10 3585-1CN216
1.5 --- --- TLC-1C-0324 MS21209C2-15 3585-1CN324
12-24 2 --- --- TLC-1C-0432 MS21209C2-20 3585-1CN432
2.5 --- --- TLC-1C-0540 MS21209C2-25 3585-1CN540
3 --- --- TLC-1C-0648 MS21209C2-30 3585-1CN648
1 2TLC-4C-0250 NAS1130-4L10 TLC-4C-0250 MS21209C4-10 3585-4CN250
1.5 2TLC-4C-0375 NAS1130-4L15 TLC-4C-0375 MS21209C4-15 3585-4CN375
1/4-20 2 2TLC-4C-0500 NAS1130-4L20 TLC-4C-0500 MS21209C4-20 3585-4CN500
2.5 2TLC-4C-0625 NAS1130-4L25 TLC-4C-0625 MS21209C4-25 3585-4CN625
3 2TLC-4C-0750 NAS1130-4L30 TLC-4C-0750 MS21209C4-30 3585-4CN750

Thread
Length
(in Dia.)
5/16-18 2 2TLC-5C-0625 NAS1130-5CL20 TLC-5C-0625 MS21209C5-20 3585-5CN625
3/8-16 2 2TLC-6C-0750 NAS1130-6CL20 TLC-6C-0750 MS21209C6-20 3585-6CN750
3 --- --- TLC-6C-1125 MS21209C6-30 3585-6CN1125
1 --- --- TLC-7C-0438 MS21209C7-10 3585-7CN438
1.5 --- --- TLC-7C-0656 MS21209C7-15 3585-7CN656
7/16-14 2 --- --- TLC-7C-0875 MS21209C7-20 3585-7CN875
2.5 --- --- TLC-7C-1094 MS21209C7-25 3585-7CN1094
3 --- --- TLC-7C-1312 MS21209C7-30 3585-7CN1312
1 --- --- TLC-8C-0500 MS21209C8-10 3585-8CN500
1.5 --- --- TLC-8C-0750 MS21209C8-15 3585-8CN750
1/2-13 2 --- --- TLC-8C-1000 MS21209C8-20 3585-8CN1000
2.5 --- --- TLC-8C-1250 MS21209C8-25 3585-8CN1250
3 --- --- TLC-8C-1500 MS21209C8-30 3585-8CN1500
1 --- --- TLC-9C-0562 MS21209C9-10 3585-9CN562
1.5 --- --- TLC-9C-0844 MS21209C9-15 3585-9CN844
9/16-12 2 --- --- TLC-9C-1125 MS21209C9-20 3585-9CN1125
2.5 --- --- TLC-9C-1406 MS21209C9-25 3585-9CN1406
3 --- --- TLC-9C-1688 MS21209C9-30 3585-9CN1688
1 --- --- TLC-10C-0625 MS21209C1010 3585-10CN625
1.5 --- --- TLC-10C-0938 MS21209C1015 3585-10CN938
5/8-11 2 --- --- TLC-10C-1250 MS21209C1020 3585-10CN1250
2.5 --- --- TLC-10C-1562 MS21209C1025 3585-10CN1562
3 --- --- TLC-10C-1875 MS21209C1030 3585-10CN1875
1 --- --- TLC-12C-0750 MS21209C1210 3585-12CN750
1.5 --- --- TLC-12C-1125 MS21209C1215 3585-12CN1125
3/4-10 2 --- --- TLC-12C-1500 MS21209C1220 3585-12CN1500
2.5 --- --- TLC-12C-1875 MS21209C1225 3585-12CN1875
3 --- --- TLC-12C-2250 MS21209C1230 3585-12CN2250
1 --- --- TLC-14C-0875 MS21209C1410 3585-14CN875
1.5 --- --- TLC-14C-1312 MS21209C1415 3585-14CN1312
7/8-9 2 --- --- TLC-14C-1750 MS21209C1420 3585-14CN1750
2.5 --- --- TLC-14C-2188 MS21209C1425 3585-14CN2188
3 --- --- TLC-14C-2625 MS21209C1430 3585-14CN2625
1 --- --- TLC-16C-1000 MS21209C1610 3585-16CN1000
1.5 --- --- TLC-16C-1500 MS21209C1615 3585-16CN1500
1-8 2 --- --- TLC-16C-2000 MS21209C1620 3585-16CN2000
2.5 --- --- TLC-16C-2500 MS21209C1625 3585-16CN2500
3 --- --- TLC-16C-3000 MS21209C1630 3585-16CN3000

23
Thread
Length
(in Dia.)
1 --- --- TLC-18C-1125 MS21209C1810 3585-18CN1125
1.5 --- --- TLC-18C-1688 MS21209C1815 3585-18CN1688
1-1/8-7 2 --- --- TLC-18C-2250 MS21209C1820 3585-18CN2250
2.5 --- --- TLC-18C-2812 MS21209C1825 3585-18CN2812
3 --- --- TLC-18C-3375 MS21209C1830 3585-18CN3375
1 --- --- TLC-20C-1250 MS21209C2010 3585-20CN1250
1.5 --- --- TLC-20C-1875 MS21209C2015 3585-20CN1875
1-1/4-7 2 --- --- TLC-20C-2500 MS21209C2020 3585-20CN2500
2.5 --- --- TLC-20C-3125 MS21209C2025 3585-20CN3125
3 --- --- TLC-20C-3750 MS21209C2030 3585-20CN3750
1 --- --- TLC-22C-1375 MS21209C2210 3585-22CN1375
1.5 --- --- TLC-22C-2062 MS21209C2215 3585-22CN2062
1-3/8-6 2 --- --- TLC-22C-2750 MS21209C2220 3585-22CN2750
2.5 --- --- TLC-22C-3438 MS21209C2225 3585-22CN3438
3 --- --- TLC-22C-4125 MS21209C2230 3585-22CN4125
1 --- --- TLC-24C-1500 MS21209C2410 3585-24CN1500
1.5 --- --- TLC-24C-2250 MS21209C2415 3585-24CN2250
1-1/2-6 2 --- --- TLC-24C-3000 MS21209C2420 3585-24CN3000
2.5 --- --- TLC-24C-3750 MS21209C2425 3585-24CN3750
3 --- --- TLC-24C-4500 MS21209C2430 3585-24CN4500
Unified Fine - Locking Series

Thread
Length
(in Dia.)
1 --- --- TLF-03C-0099 MS21209F0310 3591-03CN099
1.5 --- --- TLF-03C-0148 MS21209F0315 3591-03CN148
3-56 2 --- --- TLF-03C-0198 MS21209F0320 3591-03CN198
2.5 --- --- TLF-03C-0248 MS21209F0325 3591-03CN248
3 --- --- TLF-03C-0297 MS21209F0330 3591-03CN297
1 --- --- TLF-04C-0112 MS21209F0410 3591-04CN112
1.5 --- --- TLF-04C-0168 MS21209F0415 3591-04CN168
4-48 2 --- --- TLF-04C-0224 MS21209F0420 3591-04CN224
2.5 --- --- TLF-04C-0280 MS21209F0425 3591-04CN280
3 --- --- TLF-04C-0336 MS21209F0430 3591-04CN336
1 --- --- TLF-06C-0138 MS21209F0610 3591-06CN138
1.5 --- --- TLF-06C-0207 MS21209F0615 3591-06CN207
6-40 2 --- --- TLF-06C-0276 MS21209F0620 3591-06CN276
2.5 --- --- TLF-06C-0345 MS21209F0625 3591-06CN345
3 --- --- TLF-06C-0414 MS21209F0630 3591-06CN414
1 --- --- TLF-2C-0164 MS21209F0810 3591-2CN164
1.5 --- --- TLF-2C-0246 MS21209F0815 3591-2CN246
8-36 2 --- --- TLF-2C-0328 MS21209F0820 3591-2CN328
2.5 --- --- TLF-2C-0410 MS21209F0825 3591-2CN410
3 --- --- TLF-2C-0492 MS21209F0830 3591-2CN492

Thread
Length
(in Dia.)
1 2TLF-3C-0190 NAS1130-3L10 TLF-3C-0190 MS21209F1-10 3591-3CN190
1.5 2TLF-3C-0285 NAS1130-3L15 TLF-3C-0285 MS21209F1-15 3591-3CN285
10-32 2 2TLF-3C-0380 NAS1130-3L20 TLF-3C-0380 MS21209F1-20 3591-3CN380
2.5 2TLF-3C-0475 NAS1130-3L25 TLF-3C-0475 MS21209F1-25 3591-3CN475
3 2TLF-3C-0570 NAS1130-3L30 TLF-3C-0570 MS21209F1-30 3591-3CN570
1 2TLF-4C-0250 NAS1130-4FL10 TLF-4C-0250 MS21209F4-10 3591-4CN250
1.5 2TLF-4C-0375 NAS1130-4FL15 TLF-4C-0375 MS21209F4-15 3591-4CN375
1/4-28 2 2TLF-4C-0500 NAS1130-4FL20 TLF-4C-0500 MS21209F4-20 3591-4CN500
3 --- --- TLF-5C-0938 MS21209F5-30 3591-5CN938
2.5 --- --- TLF-6C-0938 MS21209F6-25 3591-6CN938
3 --- --- TLF-6C-1125 MS21209F6-30 3591-6CN1125
1 2TLF-7C-0438 --- TLF-7C-0438 MS21209F7-10 3591-7CN438
1.5 2TLF-7C-0656 --- TLF-7C-0656 MS21209F7-15 3591-7CN656
7/16-20 2 2TLF-7C-0875 --- TLF-7C-0875 MS21209F7-20 3591-7CN875
2.5 --- --- TLF-7C-1094 MS21209F7-25 3591-7CN1094
3 --- --- TLF-7C-1312 MS21209F7-30 3591-7CN1312
1 2TLF-8C-0500 --- TLF-8C-0500 MS21209F8-10 3591-8CN500
1.5 2TLF-8C-0750 --- TLF-8C-0750 MS21209F8-15 3591-8CN750
1/2-20 2 2TLF-8C-1000 --- TLF-8C-1000 MS21209F8-20 3591-8CN1000
2.5 --- --- TLF-8C-1250 MS21209F8-25 3591-8CN1250
3 --- --- TLF-8C-1500 MS21209F8-30 3591-8CN1500
1 --- --- TLF-9C-0562 MS21209F9-10 3591-9CN562
1.5 --- --- TLF-9C-0844 MS21209F9-15 3591-9CN844
9/16-18 2 --- --- TLF-9C-1125 MS21209F9-20 3591-9CN1125
2.5 --- --- TLF-9C-1406 MS21209F9-25 3591-9CN1406
3 --- --- TLF-9C-1688 MS21209F9-30 3591-9CN1688
1 --- --- TLF-10C-0625 MS21209F1010 3591-10CN625
1.5 --- --- TLF-10C-0938 MS21209F1015 3591-10CN938
5/8-18 2 --- --- TLF-10C-1250 MS21209F1020 3591-10CN1250
2.5 --- --- TLF-10C-1562 MS21209F1025 3591-10CN1562
3 --- --- TLF-10C-1875 MS21209F1030 3591-10CN1875
1 --- --- TLF-12C-0750 MS21209F1210 3591-12CN750
1.5 --- --- TLF-12C-1125 MS21209F1215 3591-12CN1125
3/4-16 2 --- --- TLF-12C-1500 MS21209F1220 3591-12CN1500
2.5 --- --- TLF-12C-1875 MS21209F1225 3591-12CN1875
3 --- --- TLF-12C-2250 MS21209F1230 3591-12CN2250

25
Thread
Length
(in Dia.)
1 --- --- TLF-14C-0875 MS21209F1410 3591-14CN875
1.5 --- --- TLF-14C-1312 MS21209F1415 3591-14CN1312
7/8-14 2 --- --- TLF-14C-1750 MS21209F1420 3591-14CN1750
2.5 --- --- TLF-14C-2188 MS21209F1425 3591-14CN2188
3 --- --- TLF-14C-2625 MS21209F1430 3591-14CN2625
1 --- --- TLF-16C-1000 MS21209F1610 3591-161CN1000
1.5 --- --- TLF-16C-1500 MS21209F1615 3591-161CN1500
1-12 2 --- --- TLF-16C-2000 MS21209F1620 3591-161CN2000
2.5 --- --- TLF-16C-2500 MS21209F1625 3591-161CN2500
3 --- --- TLF-16C-3000 MS21209F1630 3591-161CN3000
1 --- --- TLF-18C-1125 MS21209F1810 3591-18CN1125
1.5 --- --- TLF-18C-1688 MS21209F1815 3591-18CN1688
1-1/8-12 2 --- --- TLF-18C-2250 MS21209F1820 3591-18CN2250
2.5 --- --- TLF-18C-2812 MS21209F1825 3591-18CN2812
3 --- --- TLF-18C-3375 MS21209F1830 3591-18CN3375
1 --- --- TLF-20C-1250 MS21209F2010 3591-20CN1250
1.5 --- --- TLF-20C-1875 MS21209F2015 3591-20CN1875
1-1/4-12 2 --- --- TLF-20C-2500 MS21209F2020 3591-20CN2500
2.5 --- --- TLF-20C-3125 MS21209F2025 3591-20CN3125
3 --- --- TLF-20C-3750 MS21209F2030 3591-20CN3750
1 --- --- TLF-22C-1375 MS21209F2210 3591-22CN1375
1.5 --- --- TLF-22C-2062 MS21209F2215 3591-22CN2062
1-3/8-12 2 --- --- TLF-22C-2750 MS21209F2220 3591-22CN2750
2.5 --- --- TLF-22C-3438 MS21209F2225 3591-22CN3438
3 --- --- TLF-22C-4125 MS21209F2230 3591-22CN4125
1 --- --- TLF-24C-1500 MS21209F2410 3591-24CN1500
1.5 --- --- TLF-24C-2250 MS21209F2415 3591-24CN2250
1-1/2-12 2 --- --- TLF-24C-3000 MS21209F2420 3591-24CN3000
2.5 --- --- TLF-24C-3750 MS21209F2425 3591-24CN3750
3 --- --- TLF-24C-4500 MS21209F2430 3591-24CN4500
Metric Coarse - Locking Series

Thread
Length
(in Dia.)
1 2TLM-2X.4C-2 --- TLM-2X.4C-2 MA3329-140 4184-2CN020
1.5 2TLM-2X.4C-3 --- TLM-2X.4C-3 MA3329-190 4184-2CN030
M2X0.4 2 2TLM-2X.4C-4 --- TLM-2X.4C-4 MA3329-240 4184-2CN040
2.5 --- --- TLM-2X.4C-5 MA3329-290 4184-2CN050
3 --- --- TLM-2X.4C-6 MA3329-340 4184-2CN060
1 --- --- TLM-2.2X.45C-2.2 MA3329-100 4184-2.2CN022
1.5 --- --- TLM-2.2X.45C-3.3 MA3329-150 4184-2.2CN033
M2.2X0.45 2 --- --- TLM-2.2X.45C-4.4 MA3329-200 4184-2.2CN044
2.5 --- --- TLM-2.2X.45C-5.5 MA3329-250 4184-2.2CN055
3 --- --- TLM-2.2X.45C-6.6 MA3329-300 4184-2.2CN066

Thread
Length
(in Dia.)
1 2TLM-2.5X.45C-2.5 NA0276M2AL10 TLM-2.5X.45C-2.5 MA3329-101 4184-2.5CN025
1.5 2TLM-2.5X.45C-3.8 NA0276M2AL15 TLM-2.5X.45C-3.8 MA3329-151 4184-2.5CN038
M2.5X0.45 2 2TLM-2.5X.45C-5 NA0276M2AL20 TLM-2.5X.45C-5 MA3329-201 4184-2.5CN050
2.5 2TLM-2.5X.45C-6.3 NA0276M2AL25 TLM-2.5X.45C-6.3 MA3329-251 4184-2.5CN063
3 2TLM-2.5X.45C-7.5 NA0276M2AL30 TLM-2.5X.45C-7.5 MA3329-301 4184-2.5CN075
1 2TLM-3X.5C-3 NA0276M3L10 TLM-3X.5C-3 MA3329-102 4184-3CN030
1.5 2TLM-3X.5C-4.5 NA0276M3L15 TLM-3X.5C-4.5 MA3329-152 4184-3CN045
M3X0.5 2 2TLM-3X.5C-6 NA0276M3L20 TLM-3X.5C-6 MA3329-202 4184-3CN060
1 --- --- TLM-3.5X.6C-3.5 MA3329-103 4184-3.5CN035
1.5 --- --- TLM-3.5X.6C-5.3 MA3329-153 4184-3.5CN053
M3.5X0.6 2 --- --- TLM-3.5X.6C-7 MA3329-203 4184-3.5CN070
2.5 --- --- TLM-3.5X.6C-8.8 MA3329-253 4184-3.5CN088
3 --- --- TLM-3.5X.6C-10.5 MA3329-303 4184-3.5CN105
1.5 2TLM-4X.7C-6 NA0276M4L15 TLM-4X.7C-6 MA3329-154 4184-4CN060
2.5 2TLM-4X.7C-10 NA0276M4L25 TLM-4X.7C-10 MA3329-254 4184-4CN100
1 2TLM-6X1C-6 NA0276M6L10 TLM-6X1C-6 MA3329-106 4184-6CN060
1.5 2TLM-6X1C-9 NA0276M6L15 TLM-6X1C-9 MA3329-156 4184-6CN090
M6X1 2 2TLM-6X1C-12 NA0276M6L20 TLM-6X1C-12 MA3329-206 4184-6CN120
2.5 2TLM-6X1C-15 NA0276M6L25 TLM-6X1C-15 MA3329-256 4184-6CN150
3 2TLM-6X1C-18 NA0276M6L30 TLM-6X1C-18 MA3329-306 4184-6CN180
1 --- --- TLM-7X1C-7 MA3329-107 4184-7CN070
1.5 --- --- TLM-7X1C-10.5 MA3329-157 4184-7CN105
M7X1 2 --- --- TLM-7X1C-14 MA3329-207 4184-7CN140
2.5 --- --- TLM-7X1C-17.5 MA3329-257 4184-7CN175
3 --- --- TLM-7X1C-21 MA3329-307 4184-7CN210
1 2TLM-8X1.25C-8 NA0276M8L10 TLM-8X1.25C-8 MA3329-109 4184-8CN080
1.5 2TLM-8X1.25C-12 NA0276M8L15 TLM-8X1.25C-12 MA3329-159 4184-8CN120
M8X1.25 2 2TLM-8X1.25C-16 NA0276M8L20 TLM-8X1.25C-16 MA3329-209 4184-8CN160
3 --- --- TLM-10X1.5C-30 MA3329-311 4184-10CN300
2.5 --- --- TLM-12X1.75C-30 MA3329-264 4184-12CN300
3 --- --- TLM-12X1.75C-36 MA3329-314 4184-12CN360

27
Thread
Length
(in Dia.)
1 --- --- TLM-14X2C-14 MA3329-116 4184-14CN140
1.5 --- --- TLM-14X2C-21 MA3329-166 4184-14CN210
M14X2 2 --- --- TLM-14X2C-28 MA3329-216 4184-14CN280
2.5 --- --- TLM-14X2C-35 MA3329-266 4184-14CN350
3 --- --- TLM-14X2C-42 MA3329-316 4184-14CN420
1 --- --- TLM-16X2C-16 MA3329-118 4184-16CN160
1.5 --- --- TLM-16X2C-24 MA3329-168 4184-16CN240
M16X2 2 --- --- TLM-16X2C-32 MA3329-218 4184-16CN320
2.5 --- --- TLM-16X2C-40 MA3329-268 4184-16CN400
3 --- --- TLM-16X2C-48 MA3329-318 4184-16CN480
1 --- --- TLM-18X2.5C-18 MA3329-121 4184-18CN180
1.5 --- --- TLM-18X2.5C-27 MA3329-171 4184-18CN270
M18X2.5 2 --- --- TLM-18X2.5C-36 MA3329-221 4184-18CN360
2.5 --- --- TLM-18X2.5C-45 MA3329-271 4184-18CN450
3 --- --- TLM-18X2.5C-54 MA3329-321 4184-18CN540
1 --- --- TLM-20X2.5C-20 MA3329-124 4184-20CN200
1.5 --- --- TLM-20X2.5C-30 MA3329-174 4184-20CN300
M20X2.5 2 --- --- TLM-20X2.5C-40 MA3329-224 4184-20CN400
2.5 --- --- TLM-20X2.5C-50 MA3329-274 4184-20CN500
3 --- --- TLM-20X2.5C-60 MA3329-324 4184-20CN600
1 --- --- TLM-22X2.5C-22 MA3329-127 4184-22CN220
1.5 --- --- TLM-22X2.5C-33 MA3329-177 4184-22CN330
M22X2.5 2 --- --- TLM-22X2.5C-44 MA3329-227 4184-22CN440
2.5 --- --- TLM-22X2.5C-55 MA3329-277 4184-22CN550
3 --- --- TLM-22X2.5C-66 MA3329-327 4184-22CN660
1 --- --- TLM-24X3C-24 MA3329-129 4184-24CN240
1.5 --- --- TLM-24X3C-36 MA3329-179 4184-24CN360
M24X3 2 --- --- TLM-24X3C-48 MA3329-229 4184-24CN480
2.5 --- --- TLM-24X3C-60 MA3329-279 4184-24CN600
3 --- --- TLM-24X3C-72 MA3329-329 4184-24CN720
1 --- --- TLM-27X3C-27 MA3329-131 4184-27CN270
1.5 --- --- TLM-27X3C-40.5 MA3329-181 4184-27CN405
M27X3 2 --- --- TLM-27X3C-54 MA3329-231 4184-27CN540
2.5 --- --- TLM-27X3C-67.5 MA3329-281 4184-27CN675
3 --- --- TLM-27X3C-81 MA3329-331 4184-27CN810
Metric Fine - Locking Series

Thread
Length
(in Dia.)
1 --- --- TLM-8X1C-8 MA3329-108 5255-8CN080
1.5 --- --- TLM-8X1C-12 MA3329-158 5255-8CN120
M8X1 2 --- --- TLM-8X1C-16 MA3329-208 5255-8CN160
2.5 --- --- TLM-8X1C-20 MA3329-258 5255-8CN200
3 --- --- TLM-8X1C-24 MA3329-308 5255-8CN240

Thread
Length
(in Dia.)
1 --- --- TLM-10X1C-10 MA3329-141 5255-10CN100
1.5 --- --- TLM-10X1C-15 MA3329-191 5255-10CN150
M10X1 2 --- --- TLM-10X1C-20 MA3329-241 5255-10CN200
2.5 --- --- TLM-10X1C-25 MA3329-291 5255-10CN250
3 --- --- TLM-10X1C-30 MA3329-341 5255-10CN300
1 --- --- TLM-10X1.25C-10 MA3329-110 5649-10CN100
1.5 --- --- TLM-10X1.25C-15 MA3329-160 5649-10CN150
M10X1.25 2 --- --- TLM-10X1.25C-20 MA3329-210 5649-10CN200
2.5 --- --- TLM-10X1.25C-25 MA3329-260 5649-10CN250
3 --- --- TLM-10X1.25C-30 MA3329-310 5649-10CN300
1 --- --- TLM-12X1.25C-12 MA3329-112 5649-12CN120
1.5 --- --- TLM-12X1.25C-18 MA3329-162 5649-12CN180
M12X1.25 2 --- --- TLM-12X1.25C-24 MA3329-212 5649-12CN240
2.5 --- --- TLM-12X1.25C-30 MA3329-262 5649-12CN300
3 --- --- TLM-12X1.25C-36 MA3329-312 5649-12CN360
1 --- --- TLM-12X1.5C-12 MA3329-113 5145-12CN120
1.5 --- --- TLM-12X1.5C-18 MA3329-163 5145-12CN180
M12X1.5 2 --- --- TLM-12X1.5C-24 MA3329-213 5145-12CN240
2.5 --- --- TLM-12X1.5C-30 MA3329-263 5145-12CN300
3 --- --- TLM-12X1.5C-36 MA3329-313 5145-12CN360
1 --- --- TLM-14X1.5C-14 MA3329-115 5145-14CN140
1.5 --- --- TLM-14X1.5C-21 MA3329-165 5145-14CN210
M14X1.5 2 --- --- TLM-14X1.5C-28 MA3329-215 5145-14CN280
2.5 --- --- TLM-14X1.5C-35 MA3329-265 5145-14CN350
3 --- --- TLM-14X1.5C-42 MA3329-315 5145-14CN420
1 --- --- TLM-16X1.5C-16 MA3329-117 5145-16CN160
1.5 --- --- TLM-16X1.5C-24 MA3329-167 5145-16CN240
M16X1.5 2 --- --- TLM-16X1.5C-32 MA3329-217 5145-16CN320
2.5 --- --- TLM-16X1.5C-40 MA3329-267 5145-16CN400
3 --- --- TLM-16X1.5C-48 MA3329-317 5145-16CN480
1 --- --- TLM-18X1.5C-18 MA3329-119 5145-18CN180
1.5 --- --- TLM-18X1.5C-27 MA3329-169 5145-18CN270
M18X1.5 2 --- --- TLM-18X1.5C-36 MA3329-219 5145-18CN360
2.5 --- --- TLM-18X1.5C-45 MA3329-269 5145-18CN450
3 --- --- TLM-18X1.5C-54 MA3329-319 5145-18CN540
1 --- --- TLM-18X2C-18 MA3329-120 5266-18CN180
1.5 --- --- TLM-18X2C-27 MA3329-170 5266-18CN270
M18X2 2 --- --- TLM-18X2C-36 MA3329-220 5266-18CN360
2.5 --- --- TLM-18X2C-45 MA3329-270 5266-18CN450
3 --- --- TLM-18X2C-54 MA3329-320 5266-18CN540
1 --- --- TLM-20X1.5C-20 MA3329-122 5145-20CN200
1.5 --- --- TLM-20X1.5C-30 MA3329-172 5145-20CN300
M20X1.5 2 --- --- TLM-20X1.5C-40 MA3329-222 5145-20CN400
2.5 --- --- TLM-20X1.5C-50 MA3329-270 5145-20CN500
3 --- --- TLM-20X1.5C-60 MA3329-322 5145-20CN600

29
Thread
Length
(in Dia.)
1 --- --- TLM-20X2C-20 MA3329-123 5266-20CN200
1.5 --- --- TLM-20X2C-30 MA3329-173 5266-20CN300
M20X2 2 --- --- TLM-20X2C-40 MA3329-223 5266-20CN400
2.5 --- --- TLM-20X2C-50 MA3329-273 5266-20CN500
3 --- --- TLM-20X2C-60 MA3329-323 5266-20CN600
1 --- --- TLM-22X1.5C-22 MA3329-125 5145-22CN220
1.5 --- --- TLM-22X1.5C-33 MA3329-175 5145-22CN330
M22X1.5 2 --- --- TLM-22X1.5C-44 MA3329-225 5145-22CN440
2.5 --- --- TLM-22X1.5C-55 MA3329-275 5145-22CN550
3 --- --- TLM-22X1.5C-66 MA3329-325 5145-22CN660
1 --- --- TLM-22X2C-22 MA3329-126 5266-22CN220
1.5 --- --- TLM-22X2C-33 MA3329-176 5266-22CN330
M22X2 2 --- --- TLM-22X2C-44 MA3329-226 5266-22CN440
2.5 --- --- TLM-22X2C-55 MA3329-276 5266-22CN550
3 --- --- TLM-22X2C-66 MA3329-326 5266-22CN660
1 --- --- TLM-24X2C-24 MA3329-128 5266-24CN240
1.5 --- --- TLM-24X2C-36 MA3329-178 5266-24CN360
M24X2 2 --- --- TLM-24X2C-48 MA3329-228 5266-24CN480
2.5 --- --- TLM-24X2C-60 MA3329-278 5266-24CN600
3 --- --- TLM-24X2C-72 MA3329-328 5266-24CN720
1 --- --- TLM-27X2C-27 MA3329-130 5266-27CN270
1.5 --- --- TLM-27X2C-40.5 MA3329-180 5266-27CN405
M27X2 2 --- --- TLM-27X2C-54 MA3329-230 5266-27CN540
2.5 --- --- TLM-27X2C-67.5 MA3329-280 5266-27CN675
3 --- --- TLM-27X2C-81 MA3329-330 5266-27CN810
1 --- --- TLM-33X2C-33 MA3329-134 5266-33CN330
1.5 --- --- TLM-33X2C-49.5 MA3329-184 5266-33CN495
M33X2 2 --- --- TLM-33X2C-66 MA3329-234 5266-33CN660
2.5 --- --- TLM-33X2C-82.5 MA3329-284 5266-33CN825
3 --- --- TLM-33X2C-99 MA3329-334 5266-33CN990
1 --- --- TLM-36X3C-36 MA3329-137 5277-36CN360
1.5 --- --- TLM-36X3C-54 MA3329-187 5277-36CN540
M36X3 2 --- --- TLM-36X3C-72 MA3329-237 5277-36CN720
2.5 --- --- TLM-36X3C-90 MA3329-287 5277-36CN900
3 --- --- TLM-36X3C-108 MA3329-337 5277-36CN108
1 --- --- TLM-39X2C-39 MA3329-138 5266-39CN390
1.5 --- --- TLM-39X2C-58.5 MA3329-188 5266-39CN585
M39X2 2 --- --- TLM-39X2C-78 MA3329-238 5266-39CN780
2.5 --- --- TLM-39X2C-97.5 MA3329-288 5266-39CN970
3 --- --- TLM-39X2C-117 MA3329-338 5266-39CN117
1 --- --- TLM-39X3C-39 MA3329-139 5277-39CN390
1.5 --- --- TLM-39X3C-58.5 MA3329-189 5277-39CN585
M39X3 2 --- --- TLM-39X3C-78 MA3329-239 5277-39CN780
2.5 --- --- TLM-39X3C-97.5 MA3329-289 5277-39CN975
3 --- --- TLM-39X3C-117 MA3329-339 5277-39CN117

Unified Coarse - Non-Locking Series
Thread
Length
(in Dia.)
1 2TNC-01C-0073 --- --- --- ---
1.5 2TNC-01C-0110 --- --- --- ---
1-64 2 2TNC-01C-0146 --- --- --- ---
2.5 --- --- --- --- ---
3 --- --- --- --- ---
1 2TNC-02C-0086 NAS1130-02-10 TNC-02C-0086 MS122095 1185-02CN086
1.5 2TNC-02C-0129 NAS1130-02-15 TNC-02C-0129 MS122135 1185-02CN129
2-56 2 2TNC-02C-0172 NAS1130-02-20 TNC-02C-0172 MS122175 1185-02CN172
1 --- --- TNC-03C-0099 MS122115 1185-03CN099
1.5 --- --- TNC-03C-0148 MS122155 1185-03CN148
3-48 2 --- --- TNC-03C-0198 MS122195 1185-03CN198
2.5 --- --- TNC-03C-0248 MS122235 1185-03CN248
3 --- --- TNC-03C-0297 MS122275 1185-03CN297
1 --- --- TNC-05C-0125 MS122077 1185-05CN125
1.5 --- --- TNC-05C-0188 MS122117 1185-05CN188
5-40 2 --- --- TNC-05C-0250 MS122157 1185-05CN250
2.5 --- --- TNC-05C-0312 MS122197 1185-05CN312
3 --- --- TNC-05C-0375 MS122237 1185-05CN375
1 2TNC-3C-0190 NAS1130-3C-10 TNC-3C-0190 MS122080 1185-3CN190
1.5 2TNC-3C-0285 NAS1130-3C-15 TNC-3C-0285 MS122120 1185-3CN285
10-24 2 2TNC-3C-0380 NAS1130-3C-20 TNC-3C-0380 MS122160 1185-3CN380
1 --- --- TNC-1C-0216 --- 1185-1CN216
1.5 --- --- TNC-1C-0324 --- 1185-1CN324
12-24 2 --- --- TNC-1C-0432 --- 1185-1CN432
2.5 --- --- TNC-1C-0540 --- 1185-1CN540
3 --- --- TNC-1C-0648 --- 1185-1CN648
1/4-20 2 2TNC-4C-0500 NAS1130-4-20 TNC-4C-0500 MS122161 1185-4CN500

31
Thread
Length
(in Dia.)
5/16-18 2 2TNC-5C-0625 NAS1130-5C-20 TNC-5C-0625 MS122162 1185-5CN625
3/8-16 2 2TNC-6C-0750 NAS1130-6C-20 TNC-6C-0750 MS122163 1185-6CN750
3 --- --- TNC-6C-1125 MS122243 1185-6CN1125
1 --- --- TNC-7C-0438 MS122084 1185-7CN438
1.5 --- --- TNC-7C-0656 MS122124 1185-7CN656
7/16-14 2 --- --- TNC-7C-0875 MS122164 1185-7CN875
2.5 --- --- TNC-7C-1094 MS122204 1185-7CN1094
3 --- --- TNC-7C-1312 MS122244 1185-7CN1312
1 --- --- TNC-8C-0500 MS122085 1185-8CN500
1.5 --- --- TNC-8C-0750 MS122125 1185-8CN750
1/2-13 2 --- --- TNC-8C-1000 MS122165 1185-8CN1000
2.5 --- --- TNC-8C-1250 MS122205 1185-8CN1250
3 --- --- TNC-8C-1500 MS122245 1185-8CN1500
1 --- --- TNC-9C-0562 MS122086 1185-9CN562
1.5 --- --- TNC-9C-0844 MS122126 1185-9CN844
9/16-12 2 --- --- TNC-9C-1125 MS122166 1185-9CN1125
2.5 --- --- TNC-9C-1406 MS122206 1185-9CN1406
3 --- --- TNC-9C-1688 MS122246 1185-9CN1688
1 --- --- TNC-10C-0625 MS122087 1185-10CN625
1.5 --- --- TNC-10C-0938 MS122127 1185-10CN938
5/8-11 2 --- --- TNC-10C-1250 MS122167 1185-10CN1250
2.5 --- --- TNC-10C-1562 MS122207 1185-10CN1562
3 --- --- TNC-10C-1875 MS122247 1185-10CN1875
1 --- --- TNC-12C-0750 MS122088 1185-12CN750
1.5 --- --- TNC-12C-1125 MS122128 1185-12CN1125
3/4-10 2 --- --- TNC-12C-1500 MS122168 1185-12CN1500
2.5 --- --- TNC-12C-1875 MS122208 1185-12CN1875
3 --- --- TNC-12C-2250 MS122248 1185-12CN2250
1 --- --- TNC-14C-0875 MS122089 1185-14CN875
1.5 --- --- TNC-14C-1312 MS122129 1185-14CN1312
7/8-9 2 --- --- TNC-14C-1750 MS122169 1185-14CN1750
2.5 --- --- TNC-14C-2188 MS122209 1185-14CN2188
3 --- --- TNC-14C-2625 MS122249 1185-14CN2625
1 --- --- TNC-16C-1000 MS122090 1185-16CN1000
1.5 --- --- TNC-16C-1500 MS122130 1185-16CN1500
1-8 2 --- --- TNC-16C-2000 MS122170 1185-16CN2000
2.5 --- --- TNC-16C-2500 MS122210 1185-16CN2500
3 --- --- TNC-16C-3000 MS122250 1185-16CN3000

Thread
Length
(in Dia.)
1 --- --- TNC-18C-1125 MS122091 1185-18CN1125
1.5 --- --- TNC-18C-1688 MS122131 1185-18CN1688
1-1/8-7 2 --- --- TNC-18C-2250 MS122171 1185-18CN2250
2.5 --- --- TNC-18C-2812 MS122211 1185-18CN2812
3 --- --- TNC-18C-3375 MS122251 1185-18CN3375
1 --- --- TNC-20C-1250 MS122092 1185-20CN1250
1.5 --- --- TNC-20C-1875 MS122132 1185-20CN1875
1-1/4-7 2 --- --- TNC-20C-2500 MS122172 1185-20CN2500
2.5 --- --- TNC-20C-3125 MS122212 1185-20CN3125
3 --- --- TNC-20C-3750 MS122252 1185-20CN3750
1 --- --- TNC-22C-1375 MS122093 1185-22CN1375
1.5 --- --- TNC-22C-2062 MS122133 1185-22CN2062
1-3/8-6 2 --- --- TNC-22C-2750 MS122173 1185-22CN2750
2.5 --- --- TNC-22C-3438 MS122213 1185-22CN3438
3 --- --- TNC-22C-4125 MS122253 1185-22CN4125
1 --- --- TNC-24C-1500 MS122094 1185-24CN1500
1.5 --- --- TNC-24C-2250 MS122134 1185-24CN2250
1-1/2-6 2 --- --- TNC-24C-3000 MS122174 1185-24CN3000
2.5 --- --- TNC-24C-3750 MS122214 1185-24CN3750
3 --- --- TNC-24C-4500 MS122254 1185-24CN4500
Unified Fine - Non-Locking Series

Thread
Length
(in Dia.)
1 2TNF-00C-0060 --- --- --- ---
1.5 2TNF-00C-0090 --- --- --- ---
0-80 2 2TNF-00C-0120 --- --- --- ---
2.5 --- --- --- --- ---
3 --- --- --- --- ---
1 --- --- TNF-03C-0099 MS124670 1191-03CN099
1.5 --- --- TNF-03C-0148 MS124710 1191-03CN148
3-56 2 --- --- TNF-03C-0198 MS124750 1191-03CN198
2.5 --- --- TNF-03C-0248 MS124790 1191-03CN248
3 --- --- TNF-03C-0297 MS124830 1191-03CN297
1 --- --- TNF-04C-0112 MS124671 1191-04CN112
1.5 --- --- TNF-04C-0168 MS124711 1191-04CN168
4-48 2 --- --- TNF-04C-0224 MS124751 1191-04CN224
2.5 --- --- TNF-04C-0280 MS124791 1191-04CN280
3 --- --- TNF-04C-0336 MS124831 1191-04CN336
1 --- --- TNF-06C-0138 MS124653 1191-06CN138
1.5 --- --- TNF-06C-0207 MS124693 1191-06CN207
6-40 2 --- --- TNF-06C-0276 MS124733 1191-06CN276
2.5 --- --- TNF-06C-0345 MS124773 1191-06CN345
3 --- --- TNF-06C-0414 MS124813 1191-06CN414

33
Thread
Length
(in Dia.)
1 --- --- TNF-2C-0164 MS124654 1191-2CN164
1.5 --- --- TNF-2C-0246 MS124694 1191-2CN246
8-36 2 --- --- TNF-2C-0328 MS124734 1191-2CN328
2.5 --- --- TNF-2C-0410 MS124774 1191-2CN410
3 --- --- TNF-2C-0492 MS124814 1191-2CN492
1 2TNF-3C-0190 NAS1130-3-10 TNF-3C-0190 MS124655 1191-3CN190
1.5 2TNF-3C-0285 NAS1130-3-15 TNF-3C-0285 MS124695 1191-3CN285
10-32 2 2TNF-3C-0380 NAS1130-3-20 TNF-3C-0380 MS124735 1191-3CN380
2.5 2TNF-3C-0475 NAS1130-3-25 TNF-3C-0475 MS124775 1191-3CN475
3 2TNF-3C-0570 NAS1130-3-30 TNF-3C-0570 MS124815 1191-3CN570
1 2TNF-4C-0250 NAS1130-4F-10 TNF-4C-0250 MS124656 1191-4CN250
1.5 2TNF-4C-0375 NAS1130-4F-15 TNF-4C-0375 MS124696 1191-4CN375
1/4-28 2 2TNF-4C-0500 NAS1130-4F-20 TNF-4C-0500 MS124736 1191-4CN500
3 --- --- TNF-5C-0938 MS124817 1191-5CN938
2.5 --- --- TNF-6C-0938 MS124778 1191-6CN938
3 --- --- TNF-6C-1125 MS124818 1191-6CN1125
1 2TNF-7C-0438 --- TNF-7C-0438 MS124659 1191-7CN438
1.5 2TNF-7C-0656 --- TNF-7C-0656 MS124699 1191-7CN656
7/16-20 2 2TNF-7C-0875 --- TNF-7C-0875 MS124739 1191-7CN875
2.5 --- --- TNF-7C-1094 MS124779 1191-7CN1094
3 --- --- TNF-7C-1312 MS124819 1191-7CN1312
1 2TNF-8C-0500 --- TNF-8C-0500 MS124660 1191-8CN500
1.5 2TNF-8C-0750 --- TNF-8C-0750 MS124700 1191-8CN750
1/2-20 2 2TNF-8C-1000 --- TNF-8C-1000 MS124740 1191-8CN1000
2.5 --- --- TNF-8C-1250 MS124780 1191-8CN1250
3 --- --- TNF-8C-1500 MS124820 1191-8CN1500
1 --- --- TNF-9C-0562 MS124661 1191-9CN562
1.5 --- --- TNF-9C-0844 MS124701 1191-9CN844
9/16-18 2 --- --- TNF-9C-1125 MS124741 1191-9CN1125
2.5 --- --- TNF-9C-1406 MS124781 1191-9CN1406
3 --- --- TNF-9C-1688 MS124821 1191-9CN1688
1 --- --- TNF-10C-0625 MS124662 1191-10CN625
1.5 --- --- TNF-10C-0938 MS124702 1191-10CN938
5/8-18 2 --- --- TNF-10C-1250 MS124742 1191-10CN1250
2.5 --- --- TNF-10C-1562 MS124782 1191-10CN1562
3 --- --- TNF-10C-1875 MS124822 1191-10CN1875

Thread
Length
(in Dia.)
1 --- --- TNF-12C-0750 MS124663 1191-12CN750
1.5 --- --- TNF-12C-1125 MS124703 1191-12CN1125
3/4-16 2 --- --- TNF-12C-1500 MS124743 1191-12CN1500
2.5 --- --- TNF-12C-1875 MS124783 1191-12CN1875
3 --- --- TNF-12C-2250 MS124823 1191-12CN2250
1 --- --- TNF-14C-0875 MS124664 1191-14CN875
1.5 --- --- TNF-14C-1312 MS124704 1191-14CN1312
7/8-14 2 --- --- TNF-14C-1750 MS124744 1191-14CN1750
2.5 --- --- TNF-14C-2188 MS124784 1191-14CN2188
3 --- --- TNF-14C-2625 MS124824 1191-14CN2625
1 --- --- TNF-161C-1000 MS124651 1191-161CN1000
1.5 --- --- TNF-161C-1500 MS124691 1191-161CN1500
1-12 2 --- --- TNF-161C-2000 MS124731 1191-161CN2000
2.5 --- --- TNF-161C-2500 MS124771 1191-161CN2500
3 --- --- TNF-161C-3000 MS124811 1191-161CN3000
1 --- --- TNF-18C-1125 MS124666 1191-18CN1125
1.5 --- --- TNF-18C-1688 MS124706 1191-18CN1688
1-1/8-12 2 --- --- TNF-18C-2250 MS124746 1191-18CN2250
2.5 --- --- TNF-18C-2812 MS124786 1191-18CN2812
3 --- --- TNF-18C-3375 MS124826 1191-18CN3375
1 --- --- TNF-20C-1250 MS124667 1191-20CN1250
1.5 --- --- TNF-20C-1875 MS124707 1191-20CN1875
1-1/4-12 2 --- --- TNF-20C-2500 MS124747 1191-20CN2500
2.5 --- --- TNF-20C-3125 MS124787 1191-20CN3125
3 --- --- TNF-20C-3750 MS124827 1191-20CN3750
1 --- --- TNF-22C-1375 MS124668 1191-22CN1375
1.5 --- --- TNF-22C-2062 MS124708 1191-22CN2062
1-3/8-12 2 --- --- TNF-22C-2750 MS124748 1191-22CN2750
2.5 --- --- TNF-22C-3438 MS124788 1191-22CN3438
3 --- --- TNF-22C-4125 MS124828 1191-22CN4125
1 --- --- TNF-24C-1500 MS124669 1191-24CN1500
1.5 --- --- TNF-24C-2250 MS124709 1191-24CN2250
1-1/2-12 2 --- --- TNF-24C-3000 MS124749 1191-24CN3000
2.5 --- --- TNF-24C-3750 MS124789 1191-24CN3750
3 --- --- TNF-24C-4500 MS124829 1191-24CN4500

35
Metric Coarse - Non-Locking Series
Thread
Length
Size
(in Dia.) CoilThread No. NA/NAS No. CoilThread No. MA/MS No. Heli-Coil No.
1 2TNM-2X.4C-2 --- TNM-2X.4C-2 MA3279-140 1084-2CN020
1.5 2TNM-2X.4C-3 --- TNM-2X.4C-3 MA3279-190 1084-2CN030
M2X0.4 2 2TNM-2X.4C-4 --- TNM-2X.4C-4 MA3279-240 1084-2CN040
2.5 --- --- TNM-2X.4C-5 MA3279-290 1084-2CN050
3 --- --- TNM-2X.4C-6 MA3279-340 1084-2CN060
1 --- --- TNM-2.2X.45C-2.2 MA3279-100 1084-2.2CN022
1.5 --- --- TNM-2.2X.45C-3.3 MA3279-150 1084-2.2CN033
M2.2X0.45 2 --- --- TNM-2.2X.45C-4.4 MA3279-200 1084-2.2CN044
2.5 --- --- TNM-2.2X.45C-5.5 MA3279-250 1084-2.2CN055
3 --- --- TNM-2.2X.45C-6.6 MA3279-300 1084-2.2CN066
1 2TNM-2.5X.45C-2.5 NA0276M2A-10 TNM-2.5X.45C-2.5 MA3279-101 1084-2.5CN025
1.5 2TNM-2.5X.45C-3.8 NA0276M2A-15 TNM-2.5X.45C-3.8 MA3279-151 1084-2.5CN038
M2.5X0.45 2 2TNM-2.5X.45C-5 NA0276M2A-20 TNM-2.5X.45C-5 MA3279-201 1084-2.5CN050
2.5 2TNM-2.5X.45C-6.3 NA0276M2A-25 TNM-2.5X.45C-6.3 MA3279-251 1084-2.5CN063
3 2TNM-2.5X.45C-7.5 NA0276M2A-30 TNM-2.5X.45C-7.5 MA3279-301 1084-2.5CN075
1 2TNM-3X.5C-3 NA0276M3-10 TNM-3X.5C-3 MA3279-102 1084-3CN030
1.5 2TNM-3X.5C-4.5 NA0276M3-15 TNM-3X.5C-4.5 MA3279-152 1084-3CN045
M3X0.5 2 2TNM-3X.5C-6 NA0276M3-20 TNM-3X.5C-6 MA3279-202 1084-3CN060
3 2TNM-3X.5C-9.0 NA0276M3-30 TNM-3X.5C-9 MA3279-302 1084-3CN090
1 --- --- TNM-3.5X.6C-3.5 MA3279-103 1084-3.5CN035
1.5 --- --- TNM-3.5X.6C-5.3 MA3279-153 1084-3.5CN053
M3.5X0.6 2 --- --- TNM-3.5X.6C-7 MA3279-203 1084-3.5CN070
2.5 --- --- TNM-3.5X.6C-8.8 MA3279-253 1084-3.5CN088
3 --- --- TNM-3.5X.6C-10.5 MA3279-303 1084-3.5CN105
1.5 2TNM-4X.7C-6 NA0276M4-15 TNM-4X.7C-6 MA3279-154 1084-4CN060
2.5 2TNM-4X.7C-10 NA0276M4-25 TNM-4X.7C-10 MA3279-254 1084-4CN100
1 2TNM-6X1C-6 NA0276M6-10 TNM-6X1C-6 MA3279-106 1084-6CN060
1.5 2TNM-6X1C-9 NA0276M6-15 TNM-6X1C-9 MA3279-156 1084-6CN090
M6X1 2 2TNM-6X1C-12 NA0276M6-20 TNM-6X1C-12 MA3279-206 1084-6CN120
2.5 2TNM-6X1C-15 NA0276M6-25 TNM-6X1C-15 MA3279-256 1084-6CN150
3 2TNM-6X1C-18 NA0276M6-30 TNM-6X1C-18 MA3279-306 1084-6CN180
1 --- --- TNM-7X1C-7 MA3279-107 1084-7CN070
1.5 --- --- TNM-7X1C-10.5 MA3279-157 1084-7CN105
M7X1 2 --- --- TNM-7X1C-14 MA3279-207 1084-7CN140
2.5 --- --- TNM-7X1C-17.5 MA3279-257 1084-7CN175
3 --- --- TNM-7X1C-21 MA3279-307 1084-7CN210

Thread
Length
(in Dia.)
1 2TNM-8X1.25C-8 NA0276M8-10 TNM-8X1.25C-8 MA3279-109 1084-8CN080
1.5 2TNM-8X1.25C-12 NA0276M8-15 TNM-8X1.25C-12 MA3279-159 1084-8CN120
M8X1.25 2 2TNM-8X1.25C-16 NA0276M8-20 TNM-8X1.25C-16 MA3279-209 1084-8CN160
3 --- --- TNM-10X1.5C-30 MA3279-311 1084-10CN300
2.5 --- --- TNM-12X1.75C-30 MA3279-264 1084-12CN300
3 --- --- TNM-12X1.75C-36 MA3279-314 1084-12CN360
1 --- --- TNM-14X2C-14 MA3279-116 1084-14CN140
1.5 --- --- TNM-14X2C-21 MA3279-166 1084-14CN210
M14X2 2 --- --- TNM-14X2C-28 MA3279-216 1084-14CN280
2.5 --- --- TNM-14X2C-35 MA3279-266 1084-14CN350
3 --- --- TNM-14X2C-42 MA3279-316 1084-14CN420
1 --- --- TNM-16X2C-16 MA3279-118 1084-16CN160
1.5 --- --- TNM-16X2C-24 MA3279-168 1084-16CN240
M16X2 2 --- --- TNM-16X2C-32 MA3279-218 1084-16CN320
2.5 --- --- TNM-16X2C-40 MA3279-268 1084-16CN400
3 --- --- TNM-16X2C-48 MA3279-318 1084-16CN480
1 --- --- TNM-18X2.5C-18 MA3279-121 1084-18CN180
1.5 --- --- TNM-18X2.5C-27 MA3279-171 1084-18CN270
M18X2.5 2 --- --- TNM-18X2.5C-36 MA3279-221 1084-18CN360
2.5 --- --- TNM-18X2.5C-45 MA3279-271 1084-18CN450
3 --- --- TNM-18X2.5C-54 MA3279-321 1084-18CN540
1 --- --- TNM-20X2.5C-20 MA3279-124 1084-20CN200
1.5 --- --- TNM-20X2.5C-30 MA3279-174 1084-20CN300
M20X2.5 2 --- --- TNM-20X2.5C-40 MA3279-224 1084-20CN400
2.5 --- --- TNM-20X2.5C-50 MA3279-274 1084-20CN500
3 --- --- TNM-20X2.5C-60 MA3279-324 1084-20CN600
1 --- --- TNM-22X2.5C-22 MA3279-127 1084-22CN220
1.5 --- --- TNM-22X2.5C-33 MA3279-177 1084-22CN330
M22X2.5 2 --- --- TNM-22X2.5C-44 MA3279-227 1084-22CN440
2.5 --- --- TNM-22X2.5C-55 MA3279-277 1084-22CN550
3 --- --- TNM-22X2.5C-66 MA3279-327 1084-22CN660
1 --- --- TNM-24X3C-24 MA3279-129 1084-24CN240
1.5 --- --- TNM-24X3C-36 MA3279-179 1084-24CN360
M24X3 2 --- --- TNM-24X3C-48 MA3279-229 1084-24CN480
2.5 --- --- TNM-24X3C-60 MA3279-279 1084-24CN600
3 --- --- TNM-24X3C-72 MA3279-329 1084-24CN720

37
Thread
Length
(in Dia.)
1 --- --- TNM-27X3C-27 MA3279-131 1084-27CN270
1.5 --- --- TNM-27X3C-40.5 MA3279-181 1084-27CN405
M27X3 2 --- --- TNM-27X3C-54 MA3279-231 1084-27CN540
2.5 --- --- TNM-27X3C-67.5 MA3279-281 1084-27CN675
3 --- --- TNM-27X3C-81 MA3279-331 1084-27CN810
Metric Fine - Non-Locking Series

Thread
Length
(in Dia.)
1 --- --- TNM-8X1C-8 MA3279-108 4255-8CN080
1.5 --- --- TNM-8X1C-12 MA3279-158 4255-8CN120
M8X1 2 --- --- TNM-8X1C-16 MA3279-208 4255-8CN160
2.5 --- --- TNM-8X1C-20 MA3279-258 4255-8CN200
3 --- --- TNM-8X1C-24 MA3279-308 4255-8CN240
1 --- --- TNM-10X1C-10 MA3279-141 4255-10CN100
1.5 --- --- TNM-10X1C-15 MA3279-191 4255-10CN150
M10X1 2 --- --- TNM-10X1C-20 MA3279-241 4255-10CN200
2.5 --- --- TNM-10X1C-25 MA3279-291 4255-10CN250
3 --- --- TNM-10X1C-30 MA3279-341 4255-10CN300
1 --- --- TNM-10X1.25C-10 MA3279-110 4649-10CN100
1.5 --- --- TNM-10X1.25C-15 MA3279-160 4649-10CN150
M10X1.25 2 --- --- TNM-10X1.25C-20 MA3279-210 4649-10CN200
2.5 --- --- TNM-10X1.25C-25 MA3279-260 4649-10CN250
3 --- --- TNM-10X1.25C-30 MA3279-310 4649-10CN300
1 --- --- TNM-12X1.25C-12 MA3279-112 4649-12CN120
1.5 --- --- TNM-12X1.25C-18 MA3279-162 4649-12CN180
M12X1.25 2 --- --- TNM-12X1.25C-24 MA3279-212 4649-12CN240
2.5 --- --- TNM-12X1.25C-30 MA3279-262 4649-12CN300
3 --- --- TNM-12X1.25C-36 MA3279-312 4649-12CN360
1 --- --- TNM-12X1.5C-12 MA3279-113 3745-12CN120
1.5 --- --- TNM-12X1.5C-18 MA3279-163 3745-12CN180
M12X1.5 2 --- --- TNM-12X1.5C-24 MA3279-213 3745-12CN240
2.5 --- --- TNM-12X1.5C-30 MA3279-263 3745-12CN300
3 --- --- TNM-12X1.5C-36 MA3279-313 3745-12CN360
1 --- --- TNM-14X1.5C-14 MA3279-115 3745-14CN140
1.5 --- --- TNM-14X1.5C-21 MA3279-165 3745-14CN210
M14X1.5 2 --- --- TNM-14X1.5C-28 MA3279-215 3745-14CN280
2.5 --- --- TNM-14X1.5C-35 MA3279-265 3745-14CN350
3 --- --- TNM-14X1.5C-42 MA3279-315 3745-14CN420
1 --- --- TNM-16X1.5C-16 MA3279-117 3745-16CN160
1.5 --- --- TNM-16X1.5C-24 MA3279-167 3745-16CN240
M16X1.5 2 --- --- TNM-16X1.5C-32 MA3279-217 3745-16CN320
2.5 --- --- TNM-16X1.5C-40 MA3279-267 3745-16CN400
3 --- --- TNM-16X1.5C-48 MA3279-317 3745-16CN480

Thread
Length
Size CoilThread No. NA/NAS No. CoilThread No. MA/MS Specs Heli-Coil No.
(in Dia.)
1 --- --- TNM-18X1.5C-18 MA3279-119 3745-18CN180
1.5 --- --- TNM-18X1.5C-27 MA3279-169 3745-18CN270
M18X1.5 2 --- --- TNM-18X1.5C-36 MA3279-219 3745-18CN360
2.5 --- --- TNM-18X1.5C-45 MA3279-269 3745-18CN450
3 --- --- TNM-18X1.5C-54 MA3279-319 3745-18CN540
1 --- --- TNM-18X2C-18 MA3279-120 4266-18CN180
1.5 --- --- TNM-18X2C-27 MA3279-170 4266-18CN270
M18X2 2 --- --- TNM-18X2C-36 MA3279-220 4266-18CN360
2.5 --- --- TNM-18X2C-45 MA3279-270 4266-18CN450
3 --- --- TNM-18X2C-54 MA3279-320 4266-18CN540
1 --- --- TNM-20X1.5C-20 MA3279-122 3745-20CN200
1.5 --- --- TNM-20X1.5C-30 MA3279-172 3745-20CN300
M20X1.5 2 --- --- TNM-20X1.5C-40 MA3279-222 3745-20CN400
2.5 --- --- TNM-20X1.5C-50 MA3279-272 3745-20CN500
3 --- --- TNM-20X1.5C-60 MA3279-322 3745-20CN600
1 --- --- TNM-20X2C-20 MA3279-123 4266-20CN200
1.5 --- --- TNM-20X2C-30 MA3279-173 4266-20CN300
M20X2 2 --- --- TNM-20X2C-40 MA3279-223 4266-20CN400
2.5 --- --- TNM-20X2C-50 MA3279-273 4266-20CN500
3 --- --- TNM-20X2C-60 MA3279-323 4266-20CN600
1 --- --- TNM-22X1.5C-22 MA3279-125 3745-22CN220
1.5 --- --- TNM-22X1.5C-33 MA3279-175 3745-22CN330
M22X1.5 2 --- --- TNM-22X1.5C-44 MA3279-225 3745-22CN440
2.5 --- --- TNM-22X1.5C-55 MA3279-275 3745-22CN550
3 --- --- TNM-22X1.5C-66 MA3279-325 3745-22CN660
1 --- --- TNM-22X2C-22 MA3279-126 4266-22CN220
1.5 --- --- TNM-22X2C-33 MA3279-176 4266-22CN330
M22X2 2 --- --- TNM-22X2C-44 MA3279-226 4266-22CN440
2.5 --- --- TNM-22X2C-55 MA3279-276 4266-22CN550
3 --- --- TNM-22X2C-66 MA3279-326 4266-22CN660
1 --- --- TNM-24X2C-24 MA3279-128 4266-24CN240
1.5 --- --- TNM-24X2C-36 MA3279-178 4266-24CN360
M24X2 2 --- --- TNM-24X2C-48 MA3279-228 4266-24CN480
2.5 --- --- TNM-24X2C-60 MA3279-278 4266-24CN600
3 --- --- TNM-24X2C-72 MA3279-328 4266-24CN720
1 --- --- TNM-27X2C-27 MA3279-130 4266-27CN270
1.5 --- --- TNM-27X2C-40.5 MA3279-180 4266-27CN405
M27X2 2 --- --- TNM-27X2C-54 MA3279-230 4266-27CN540
2.5 --- --- TNM-27X2C-67.5 MA3279-280 4266-27CN675
3 --- --- TNM-27X2C-81 MA3279-330 4266-27CN810
1 --- --- TNM-27X2C-30 MA3279-132 4266-33CN330
1.5 --- --- TNM-30X2C-45 MA3279-182 4266-33CN495
M30X2 2 --- --- TNM-30X2C-60 MA3279-232 4266-33CN660
2.5 --- --- TNM-30X2C-75 MA3279-282 4266-33CN825
3 --- --- TNM-30X2C-90 MA3279-332 4266-33CN990

39
Thread
Length
(in Dia.)
1 --- --- TNM-33X2C-33 MA3279-134 4277-33CN330
1.5 --- --- TNM-33X2C-49.5 MA3279-184 4277-33CN495
M33X2 2 --- --- TNM-33X2C-66 MA3279-234 4277-33CN660
2.5 --- --- TNM-33X2C-82.5 MA3279-284 4277-33CN825
3 --- --- TNM-33X2C-99 MA3279-334 4277-33CN990
1 --- --- TNM-36X3C-36 MA3279-137 4277-36CN360
1.5 --- --- TNM-36X3C-54 MA3279-187 4277-36CN540
M36X3 2 --- --- TNM-36X3C-72 MA3279-237 4277-36CN720
2.5 --- --- TNM-36X3C-90 MA3279-287 4277-36CN900
3 --- --- TNM-36X3C-108 MA3279-337 4277-36CN108
1 --- --- TNM-39X2C-39 MA3279-138 4266-39CN390
1.5 --- --- TNM-39X2C-58.5 MA3279-188 4266-39CN585
M39X2 2 --- --- TNM-39X2C-78 MA3279-238 4266-39CN780
2.5 --- --- TNM-39X2C-97.5 MA3279-288 4266-39CN975
3 --- --- TNM-39X2C-117 MA3279-338 4266-39CN117
1 --- --- TNM-39X3C-39 MA3279-139 4277-39CN390
1.5 --- --- TNM-39X3C-58.5 MA3279-189 4277-39CN585
M39X3 2 --- --- TNM-39X3C-78 MA3279-239 4277-39CN780
2.5 --- --- TNM-39X3C-97.5 MA3279-289 4277-39CN975
3 --- --- TNM-39X3C-117 MA3279-339 4277-39CN117

CoilThread STI Taps
KATO CoilThread STI (Screw Thread Insert) Taps are designed specifically to create internal threads that will
accommodate a KATO CoilThread insert. CoilThread STI Taps can be used in a range of materials including aluminum,
magnesium, steel, plastics, and other free machining materials. KATO Taps are manufactured from High Speed Steel for
durability and prolonged tooling life.
KATO offers four tap styles for various applications:
Standard Regular Finishing Plug (4-Thread Chamfer) - Easy

starting for through-holes and blind holes.
Standard Regular Finishing Plug
Standard Regular Finishing Bottoming (2-Thread Chamfer) -

Ideal for blind holes which are drilled to the minimum depth, and
for applications that require threads to be close to the bottom of
the blind hole.
Standard Regular Finishing Bottoming
Spiral Pointed Plug (4-Thread Chamfer) - Free-cutting for use in

long through-holes and in blind holes with chip clearance.
Spiral Pointed Plug
Spiral Flute Bottoming (2-Thread Chamfer) - Designed to pull

chips out of deep or blind holes in soft materials.
Spiral Flute Bottoming
Features and Benefits

• KATO STI Taps can be used for both Tangless and tanged CoilThread inserts.
• Available in 3B and 2B (Unified) or 4H and 5H (Metric) Class of Fit.
• Full range of Unified and Metric thread sizes available.
• Lower cost than similar taps from competitors.

41
CoilThread STI Taps - Dimensions
Tap Dimensions Number of Flutes Standard Regular Finishing Plug:

Easy starting for through-holes and
Thread Length Length Length Diameter Size Finishing Spiral Spiral blind holes.
Size Overall of Thread of Square of Shank of Plug & Point Flute
A B C D Square Bottoming Plug Bottoming C
Unified Coarse
1-64 1.88 0.56 0.17 0.14 0.11 3 2 2
2-56 1.88 0.56 0.19 0.14 0.11 3 2 2
3-48 1.94 0.63 0.19 0.14 0.11 3 2 2
4-40 2.00 0.69 0.19 0.14 0.11 3 2 2
5-40 2.13 0.75 0.25 0.17 0.13 3 2 3 ØD
6-32 2.38 0.88 0.25 0.19 0.15 3 2 3
8-32 2.38 0.94 0.28 0.22 0.17 3 2 3
10-24 2.50 1.00 0.31 0.26 0.19 3 2 3 A
12-24 2.72 1.13 0.38 0.32 0.24 3 2 3
1/4-20 2.72 1.13 0.38 0.32 0.24 3 2 3
5/16-18 2.94 1.25 0.44 0.38 0.29 4 3 3
3/8-16 3.38 1.66 0.44 0.37 0.28 4 3 3
7/16-14 3.59 1.66 0.50 0.43 0.32 4 3 4 B
1/2-13 3.81 1.81 0.56 0.48 0.36 4 3 4
9/16-12 4.03 1.81 0.63 0.54 0.41 4 -- --
5/8-11 4.25 2.00 0.69 0.59 0.44 4 -- --
3/4-10 4.69 2.22 0.75 0.70 0.52 4 -- --
7/8-9 5.13 2.50 0.81 0.80 0.60 4 -- -- Standard Regular Finishing
1-8 5.75 2.56 1.00 1.02 0.77 4 -- -- Bottoming:
1-1/8-7 6.06 3.00 1.17 1.11 0.83 4 -- --
Ideal for blind holes which are
drilled to the minimum depth.
1-1/4-7 6.38 3.00 1.13 1.23 0.93 4 -- --
1-3/8-6 6.69 3.19 1.13 1.31 0.98 4 -- --
C
1-1/2-6 7.00 3.19 1.25 1.43 1.07 6 -- --
Unified Fine
0-80 1.70 0.38 0.23 0.14 0.11 3 --- ---
3-56 1.94 0.63 0.19 0.14 0.11 3 2 2
4-48 2.00 0.69 0.19 0.14 0.11 3 2 2
ØD
6-40 2.13 0.75 0.25 0.17 0.13 3 2 3
8-36 2.38 0.94 0.28 0.22 0.17 3 2 3
10-32 2.50 1.00 0.31 0.26 0.19 3 2 3
1/4-28 2.72 1.13 0.38 0.32 0.24 3 2 3
A
5/16-24 2.94 1.25 0.44 0.38 0.29 4 3 3
3/8-24 3.16 1.44 0.81 0.32 0.29 4 3 3
7/16-20 3.38 1.66 0.44 0.37 0.28 4 3 3
1/2-20 3.59 1.66 0.50 0.43 0.32 4 3 4
9/16-18 3.81 1.81 0.56 0.48 0.36 4 -- -- B
5/8-18 4.03 1.81 0.63 0.54 0.41 4 -- --
3/4-16 4.47 2.00 0.69 0.65 0.49 4 -- --
7/8-14 5.13 2.50 0.81 0.80 0.60 4 -- --
1-12 5.44 2.56 0.88 0.90 0.67 4 -- --
1-1/8-12 5.75 2.56 1.00 1.02 0.77 4 -- -- 1. All dimensions are in inches.
1-1/4-12 6.06 3.00 1.06 1.11 0.83 6 -- --
2. All dimensions are for reference only.
1-3/8-12 6.38 3.00 1.13 1.23 0.93 6 -- --
1-1/2-12 6.69 3.19 1.13 1.31 0.98 6 -- --

CoilThread STI Taps - Dimensions
Spiral Pointed Plug: Tap Dimensions Number of Flutes

Free-cutting for use in long
through-holes and in blind holes Thread Length Length Length Diameter Size Finishing Spiral Spiral
Size Overall of Thread of Square of Shank of Plug & Point Flute
with chip clearance.
A B C D Square Bottoming Plug Bottoming
C
Metric Coarse
M2x0.4 46.04 12.70 4.77 3.580 2.80 3 2 2
M2.2X0.45 47.62 14.29 4.76 3.580 2.790 3 2 2
M2.5X0.45 49.21 15.88 4.76 3.580 2.790 3 2 2
M3X0.5 50.80 17.46 4.76 3.580 2.790 3 2 2
ØD M3.5X0.6 53.98 19.05 6.35 4.270 3.330 3 2 3
M4X0.7 60.32 22.22 6.35 4.930 3.860 3 2 3
M5X0.8 63.50 25.40 7.94 6.480 4.850 3 2 3
M6X1 69.06 28.58 9.52 8.080 6.040 4 2 3
A M7X1 74.61 31.75 11.11 9.680 7.260 4 3 3
M8X1.25 74.61 31.75 11.11 9.680 7.260 4 3 3
M10X1.5 85.72 42.07 11.11 9.320 6.980 4 3 3
M12X1.75 91.28 42.07 12.70 10.900 8.180 4 3 4
M14X2 102.39 46.04 15.88 13.770 10.310 4 3 --
B M16X2 107.95 50.80 17.46 14.990 11.230 4 3 --
M18X2.5 119.06 56.36 19.05 17.700 13.280 4 -- --
M20X2.5 124.62 56.36 19.05 19.300 14.480 4 -- --
M22X2.5 130.18 63.50 20.64 20.320 15.240 4 -- --
M24X3 138.11 65.09 22.22 22.760 17.070 4 -- --
Spiral Flute Bottoming: M27X3 146.05 65.09 25.40 25.980 19.460 4 -- --
Designed to pull chips out of deep
Metric Fine
or blind holes in soft materials.
M8X1 74.61 31.75 11.11 9.680 7.260 4 3 3
C M10X1 80.71 36.51 10.32 8.200 6.150 4 3 3
M10X1.25 85.72 42.07 11.11 9.320 6.980 4 3 3
M12X1.25 91.28 42.07 12.70 10.900 8.180 4 3 4
M12X1.5 91.28 42.07 12.70 10.900 8.180 4 3 4
M14X1.5 96.84 46.04 14.26 12.190 9.140 4 3 4
M16X1.5 107.95 50.80 17.46 14.990 11.230 4 3 --
ØD
M18X1.5 113.51 50.80 17.46 16.560 12.420 4 -- --
M20X1.5 119.06 56.36 19.05 17.700 13.280 4 -- --
M22X1.5 130.18 63.50 20.64 20.320 15.240 4 -- --
M18X2 113.51 50.80 17.46 16.560 12.420 4 -- --
A M20X2 124.62 56.36 19.05 19.300 14.480 4 -- --
M22X2 130.18 63.50 20.64 20.320 15.240 4 -- --
M24X2 130.18 63.50 22.22 22.760 17.070 4 -- --
M27X2 138.11 65.09 25.40 25.930 19.460 4 -- --
M30X2 146.05 65.09 26.99 28.140 21.110 6 -- --
B
M33X2 153.99 76.20 28.58 31.320 23.500 6 -- --
M39X2 177.80 80.96 31.75 36.320 27.230 6 -- --
M36X3 169.86 80.96 28.58 33.150 24.870 6 -- --
M39X3 177.80 80.96 31.75 36.200 27.230 6 -- --


43
CoilThread STI Taps - Part Numbers
Example of a KATO CoilThread STI Tap part number:
Tool Type:
CT - CoilThread Tap (STI)
CT C - 02 SRP - H1 Class of Fit:
See notes on the next page
Style / Type:
Thread Designation:
Size Designation • SRP - Standard Regular Finishing Plug
• C - Unified Coarse
• SRB - Standard Regular Finishing Bottoming
• F - Unified Fine
• SPP - Spiral Point Plug
• M - Metric Sizes
• SFB - Spiral Flute Bottoming
Standard Regular Finishing Spiral Pointed Spiral Flute

Thread
Plug Bottoming Plug Bottoming
Size
3B 2B 3B 2B 3B 2B 3B 2B
Unified Coarse
1-64 CTC-01SRP-H1 CTC-01SRP-H2 CTC-01SRB-H1 CTC-01SRB-H2 CTC-01SPP-H1 CTC-01SPP-H2 CTC-01SFB-H1 CTC-01SFB-H2
1/4-20 CTC-4SRP-H2 CTC-4SRP-H3 CTC-4SRB-H2 CTC-4SRB-H3 CTC-4SPP-H2 CTC-4SPP-H3 CTC-4SFB-H2 CTC-4SFB-H3
9/16-12 CTC-9SRP-H3 CTC-9SRP-H4 CTC-9SRB-H3 CTC-9SRB-H4 --- --- --- ---
1-8 CTC-16SRP-H4 CTC-16SRP-H6 CTC-16SRB-H4 CTC-16SRB-H6 --- --- --- ---
1-1/8-7 CTC-18SRP-H4 CTC-18SRP-H6 CTC-18SRB-H4 CTC-18SRB-H6 --- --- --- ---
Unified Fine
0-80 CTF-00SRP-H1 CTF-03SRP-H1 CTF-00SRB-H1 CTF-00SRB-H2 --- --- --- ---
3-56 CTF-03SRP-H1 CTF-03SRP-H2 CTF-03SRB-H1 CTF-03SRB-H2 CTF-03SPP-H1 CTF-03SPP-H2 CTF-03SFB-H1 CTF-03SFB-H2
1/4-28 CTF-4SRP-H2 CTF-4SRP-H3 CTF-4SRB-H2 CTF-4SRB-H3 CTF-4SPP-H2 CTF-4SPP-H3 CTF-4SFB-H2 CTF-4SFB-H3
9/16-18 CTF-9SRP-H3 CTF-9SRP-H4 CTF-9SRB-H3 CTF-9SRB-H4 --- --- --- ---
1-12 CTF-16SRP-H4 CTF-16SRP-H6 CTF-16SRB-H4 CTF-16SRB-H6 --- --- --- ---
1-1/8-12 CTF-18SRP-H4 CTF-18SRP-H6 CTF-18SRB-H4 CTF-18SRB-H6 --- --- --- ---

Standard Regular Finishing
Thread
Plug Bottoming
Size
4H 5H 4H 5H
Metric Coarse
M2X0.4 CTM-2X.4SRP-4H CTM-2X.4SRP-5H CTM-2X.45SRB-4H CTM-2X.4SRB-5H
M2.2X0.45 CTM-2.2X.45SRP-4H CTM-2.2X.45SRP-5H CTM-2.2X.45SRB-4H CTM-2.2X.45SRB-5H
M6X1 CTM-6X1SRP-4H CTM-6X1SRP-5H CTM-6X1SRB-4H CTM-6X1SRB-5H
M7X1 CTM-7X1SRP-4H CTM-7X1SRP-5H CTM-7X1SRB-4H CTM-7X1SRB -5H
M8X1.25 CTM-8X1.25SRP-4H CTM-8X1.25SRP-5H CTM-8X1.25SRB-4H CTM-8X1.25SRB-5H
Metric Fine
1. The “H” limit indicates the tolerance range above the basic pitch diameter. Each “H” number is equal to
0.0005 inch above the basic pitch diameter.
2. The Class of Fit specifies the pitch diameter tolerance of the tapped hole, with class 3B (Unified) and 4H
(Metric) being the tighter range usually specified in military/aerospace applications. Class 2B (Unified)
and 5H (Metric) taps provide a broader tolerance range or looser fit, and are normally specified in
commercial/industrial applications.
3. The class of fit of the installed insert is controlled by the class of fit of the tapped hole.

45
Thread Spiral Pointed Plug Spiral Flute Bottoming
Size 4H 5H 4H 5H
Metric Coarse
M2X0.4 CTM-2X.4SPP-4H CTM-2X.4SPP-5H CTM-2X.45SFB-4H CTM-2X.4SFB-5H
M2.2X0.45 CTM-2.2X.45SPP-4H CTM-2.2X.45SPP-5H CTM-2.2X.45SFB-4H CTM-2.2X.45SFB-5H
M6X1 CTM-6X1SPP-4H CTM-6X1SPP-5H CTM-6X1SFB-4H CTM-6X1SFB-5H
M7X1 CTM-7X1SPP-4H CTM-7X1SPP-5H CTM-7X1SFB-4H CTM-7X1SFB -5H
M8X1.25 CTM-8X1.25SPP-4H CTM-8X1.25SPP-5H CTM-8X1.25SFB-4H CTM-8X1.25SFB-5H
Metric Fine

CoilThread STI Taps - Cross References
KATO Heli-Coil KATO Heli-Coil KATO Heli-Coil KATO Heli-Coil
Part Number Part Number Part Number Part Number Part Number Part Number Part Number Part Number
Standard Regular Finishing Plug Standard Regular Finishing Bottoming
3B 2B 3B 2B
Unified Coarse
CTC-01SRP-H1 01CPB CTC-01SRP-H2 01CPA CTC-01SRB-H1 01CBB CTC-01SRB-H2 01CBA
CTC-9SRP-H3 187-9 CTC-9SRP-H4 38187-9 CTC-9SRB-H3 4187-9 CTC-9SRB-H4 43187-9
Unified Fine
CTF-00SRP-H1 --- CTF-00SRP-H2 --- CTF-00SRB-H1 --- CTF-00SRB-H2 ---
CTF-03SRP-H1 03FPB CTF-03SRP-H2 03FPA CTF-03SRB-H1 03FBB CTF-03SRB-H2 03FBA
CTF-9SRP-H3 38193-9 CTF-9SRP-H4 18193-9 CTF-9SRB-H3 43193-9 CTF-9SRB-H4 20193-9

47
Spiral Point Plug Spiral Flute Bottoming
3B 2B 3B 2B
Unified Coarse
CTC-01SPP-H1 01CSB CTC-01SPP-H2 01CSA CTC-01SFB-H1 5905-01 CTC-01SFB-H2 6905-01
Unified Fine
CTF-03SPP-H1 03FSB CTF-03SPP-H2 03FSA CTF-03SFB-H1 5906-03 CTF-03SFB-H2 6906-03

Heli-Coil Heli-Coil Heli-Coil Heli-Coil
KATO KATO KATO KATO
Part Part Part Part
Part Number Part Number Part Number Part Number
Number Number Number Number
Standard Regular Finishing Plug Standard Regular Finishing Bottoming
4H 5H 4H 5H
Metric Coarse
CTM-2X.4SRP-4H 4687-2 CTM-2X.4SRP-5H 2087-2 CTM-2X.4SRB-4H 4693-2 CTM-2X.4SRB-5H 2093-2
CTM-2.2X.45SRP-4H 4687-2.2 CTM-2.2X.45SRP-5H 2087-2.2 CTM-2.2X.45SRB-4H 4693-2.2 CTM-2.2X.45SRB-5H 2093-2.2
CTM-6X1SRP-4H 4687-6 CTM-6X1SRP-5H 2087-6 CTM-6X1SRB-4H 4693-6 CTM-6X1SRB-5H 2093-6
CTM-8X1.25SRP-4H 4687-8 CTM-8X1.25SRP-5H 2087-8 CTM-8X1.25SRB-4H 4693-8 CTM-8X1.25SRB-5H 2093-8
Metric Fine

49
Heli-Coil Heli-Coil Heli-Coil Heli-Coil
KATO KATO KATO KATO
Part Part Part Part
Number Number Number Number
Spiral Point Plug Spiral Flute Bottoming
4H 5H 4H 5H
Metric Coarse
CTM-2X.4SPP-4H 4863-2 CTM-2X.4SPP-5H 4763-2 CTM-2X.4SFB-4H 5081-2 CTM-2X.4SFB-5H 4681-2
CTM-2.2X.45SPP-4H 4863-2.2 CTM-2.2X.45SPP-5H 4763-2.2 CTM-2.2X.45SFB-4H 5081-2.2 CTM-2.2X.45SFB-5H 4681-2.2
CTM-6X1SPP-4H 4863-6 CTM-6X1SPP-5H 4763-6 CTM-6X1SFB-4H 5081-6 CTM-6X1SFB-5H 4681-6
CTM-8X1.25SPP-4H 4863-8 CTM-8X1.25SPP-5H 4763-8 CTM-8X1.25SFB-4H 5081-8 CTM-8X1.25SFB-5H 4681-8
Metric Fine

CoilThread STI Gages
KATO CoilThread STI (Screw Thread Insert) Thread Plug Gages are designed to check the accuracy of the internal
thread of an STI tapped hole. Gaging the tapped hole prior to installation of the insert is critical to ensure the accuracy
of the finished thread. If the tapped hole gages correctly, the finished thread will also be accurate once the insert is
properly installed and seated. It is not necessary to gage the installed insert. Gaging of the tapped thread is specified
because a standard gage may not freely enter an installed insert. The insert will seat itself once a bolt or screw is
installed and tightened (Ref. NASM33537). In fact, it is not possible to gage a screw locking insert because of the
locking coil(s).
KATO offers two types of STI Thread Plug Gages (for unified sizes):
Working Gages:
Recommended for production use since their greater tolerance allows for more wear.
Reference Gages:
Have pitch diameters at or very close to the basic size and are to be used as master gages.
KATO STI Gages include a “GO” and “HI” (NO GO) member. The Working gage GO member has a 0.0002 wear
allowance on the pitch diameter. The GO member checks the basic pitch diameter, major diameter minimum and
lead. The HI member checks the maximum pitch diameter. The minor diameter must be checked separately with a
graduated pin set.
Features and Benefits:

• Available in 3B or 2B (Unified) and 4H or 5H (Metric) Class of Fit.
• Full range of Unified and Metric thread sizes available.
• Ensures accuracy of the finished threads.
• Lower cost than similar gages from competitors.

51
CoilThread STI Gages - Dimensions
A
Pitch Diameter (in) Pitch Diameter (mm)

Thread Length Thread Length
3B 2B 4H 5H
Size A Size A
Go NoGo Go NoGo Go NoGo Go NoGo
1-64 0.0832 0.0843 0.0832 0.0850 2.5 M2X0.4 2.260 2.295 2.260 2.310 63.5
2-56 0.0976 0.0989 0.0976 0.0996 2.5 M2.2X0.45 2.492 2.532 2.492 2.547 63.5
3-48 0.1126 0.1140 0.1126 0.1148 2.5 M2.5X0.45 2.792 2.832 2.792 2.847 63.5
4-40 0.1283 0.1299 0.1283 0.1308 2.9 M3X0.5 3.325 3.367 3.325 3.384 73.6
5-40 0.1413 0.1430 0.1413 0.1438 2.9 M3.5X0.6 3.890 3.940 3.890 3.959 73.6
6-32 0.1583 0.1601 0.1583 0.1611 2.9 M4X0.7 4.455 4.509 4.455 4.529 78.7
8-32 0.1843 0.1862 0.1843 0.1872 3.1
M5X0.8 5.520 5.577 5.520 5.597 78.7
10-24 0.2170 0.2192 0.2170 0.2203 3.1
M6X1 6.650 6.719 6.650 6.742 101.6
12-24 0.2430 0.2453 0.2430 0.2464 3.1
M7X1 7.650 7.719 7.650 7.742 101.6
1/4-20 0.2825 0.2851 0.2825 0.2863 3.5
M8X1.25 8.812 8.886 8.812 8.911 101.6
5/16-18 0.3486 0.3515 0.3486 0.3529 3.5
M10X1.5 10.974 11.061 10.974 11.089 116.8
3/8-16 0.4156 0.4189 0.4156 0.4203 4.6
M12X1.75 13.137 13.236 13.137 13.271 116.8
7/16-14 0.4839 0.4875 0.4839 0.4890 4.6
1/2-13 0.5499 0.5537 0.5499 0.5554 4.6 M14X2 15.299 15.406 15.299 15.444 129.5
9/16-12 0.6167 0.6208 0.6167 0.6225 5.1 M16X2 17.299 17.406 17.299 17.444 129.5
5/8-11 0.6841 0.6885 0.6841 0.6903 5.1 M18X2.5 19.624 19.738 19.624 19.778 129.5
3/4-10 0.8149 0.8196 0.8149 0.8216 5.1 M20X2.5 21.624 21.738 21.624 21.778 129.5
7/8-9 0.9471 0.9522 0.9471 0.9543 5.8 M22X2.5 23.624 23.738 23.624 23.778 129.5
1-8 1.0812 1.0868 1.0812 1.0868 5.8 M24X3 25.948 26.093 25.948 26.135 147.3
1-1/8-7 1.2178 1.2239 1.2178 1.2262 5.8 M27X3 28.948 29.093 28.948 29.135 147.3
1-1/4-7 1.3428 1.3490 1.3428 1.3514 6.8 Metric Fine
1-3/8-6 1.4832 1.4900 1.4832 1.4926 6.8 M8X1 8.650 8.719 8.650 8.742 101.6
1-1/2-6 1.6082 1.6151 1.6082 1.6177 6.8 M10X1 10.650 10.719 10.650 10.742 116.8
Unified Fine M10X1.25 10.812 10.886 10.812 10.911 116.8
0-80 0.0681 0.0690 0.0681 0.0697 2.9 M12X1.25 12.812 12.898 12.812 12.926 116.8
3-56 0.1106 0.1119 0.1106 0.1126 2.5
M12X1.5 12.974 13.067 12.974 13.099 116.8
4-48 0.1256 0.1271 0.1256 0.1279 2.9
M14X1.5 14.974 15.067 14.974 15.099 129.5
6-40 0.1543 0.1560 0.1543 0.1569 2.9
M16X1.5 16.974 17.067 16.974 17.099 129.5
8-36 0.1821 0.1840 0.1821 0.1849 3.1
M18X1.5 18.974 19.067 18.974 19.099 129.5
10-32 0.2103 0.2123 0.2103 0.2133 3.1
M20X1.5 20.974 21.067 20.974 21.099 129.5
1/4-28 0.2732 0.2754 0.2732 0.2765 4.0
M22X1.5 22.974 23.067 22.974 23.099 129.5
5/16-24 0.3395 0.3421 0.3395 0.3433 4.0
3/8-24 0.4020 0.4047 0.4020 0.4059 4.6 M18X2 19.299 19.406 19.299 19.444 129.5
7/16-20 0.4700 0.4731 0.4700 0.4744 4.6 M20X2 21.299 21.406 21.299 21.444 129.5
1/2-20 0.5325 0.5357 0.5325 0.5371 4.6 M22X2 23.299 23.406 23.299 23.444 129.5
9/16-18 0.5986 0.6020 0.5986 0.6035 5.1 M24X2 25.299 25.414 25.299 25.454 147.3
5/8-18 0.6611 0.6646 0.6611 0.6661 5.1 M27X2 28.299 28.414 28.299 28.455 147.3
3/4-16 0.7906 0.7945 0.7906 0.7961 5.1 M30X2 31.299 31.414 31.299 31.454 147.3
7/8-14 0.9214 0.9257 0.9214 0.9274 5.8 M33X2 34.299 34.414 34.299 34.454 147.3
1-12 1.0542 1.0589 1.0542 1.0608 5.8 M39X2 40.299 40.414 40.299 40.454 171.5
1-1/8-12 1.1792 1.1841 1.1792 1.1860 5.8 M36X3 37.948 38.093 37.948 38.135 171.5
1-1/4-12 1.3042 1.3092 1.3042 1.3112 6.8 M39X3 40.948 41.093 40.948 41.135 171.5
1-3/8-12 1.4292 1.4343 1.4292 1.4364 6.8
1. All dimensions for unified sizes are in inches.
1-1/2-12 1.5542 1.5595 1.5542 1.5615 6.8
2. All dimensions for metric sizes are in millimeters.
CoilThread STI Gages - Part Numbers
Tool Type:
CG - CoilThread Gage (STI)
CG C - 02 X - 3B Class of Fit:
See notes
Thread Designation: Style / Type:
• C - Unified Coarse Size Designation • X - Working
• F - Unified Fine • W - References
• M - Metric Sizes
1. Gaging of the tapped
Thread Working Gages Reference Gages Thread Working Gages thread is specified
Size Size because a standard
3B 2B 3B 2B 4H 5H
gage may not freely
Unified Coarse Metric Coarse enter an installed
1-64 CGC-01X-3B CGC-01X-2B CGC-01W-3B CGC-01W-2B M2X0.4 CGM-2X.4-4H CGM-2X.4-5H insert. The insert will
seat itself once a bolt
2-56 CGC-02X-3B CGC-02X-2B CGC-02W-3B CGC-02W-2B M2.2X0.45 CGM-2.2X.45-4H CGM-2.2X.45-5H
or screw is installed
3-48 CGC-03X-3B CGC-03X-2B CGC-03W-3B CGC-03W-2B M2.5X0.45 CGM-2.5X.45-4H CGM-2.5X.45-5H and tightened.
4-40 CGC-04X-3B CGC-04X-2B CGC-04W-3B CGC-04W-2B M3X0.5 CGM-3X.5-4H CGM-3X.5-5H
2. The “GO” member
5-40 CGC-05X-3B CGC-05X-2B CGC-05W-3B CGC-05W-2B M3.5X0.6 CGM-3.5X.6-4H CGM-3.5X.6-5H checks basic pitch
6-32 CGC-06X-3B CGC-06X-2B CGC-06W-3B CGC-06W-2B M4X0.7 CGM-4X.7-4H CGM-4X.7-5H diameter, major
8-32 CGC-2X-3B CGC-2X-2B CGC-2W-3B CGC-2W-2B M5X0.8 CGM-5X.8-4H CGM-5X.8-5H
diameter minimum
and lead. The “HI”
10-24 CGC-3X-3B CGC-3X-2B CGC-3W-3B CGC-3W-2B M6X1 CGM-6X1-4H CGM-6X1-5H member checks
12-24 CGC-1X-3B CGC-1X-2B CGC-1W-3B CGC-1W-2B M7X1 CGM-7X1-4H CGM-7X1-5H maximum pitch
1/4-20 CGC-4X-3B CGC-4X-2B CGC-4W-3B CGC-4W-2B M8X1.25 CGM-8X1.25-4H CGM-8X1.25-5H diameter. The minor
5/16-18 CGC-5X-3B CGC-5X-2B CGC-5W-3B CGC-5W-2B diameter is checked
M10X1.5 CGM-10X1.5-4H CGM-10X1.5-5H separately with a
3/8-16 CGC-6X-3B CGC-6X-2B CGC-6W-3B CGC-6W-2B
M12X1.75 CGM-12X1.75-4H CGM-12X1.75-5H graduated pin set.
M14X2 CGM-14X2-4H CGM-14X2-5H 3. The Class of Fit
M16X2 CGM-16X2-4H CGM-16X2-5H specifies the pitch
9/16-12 CGC-9X-3B CGC-9X-2B CGC-9W-3B CGC-9W-2B diameter tolerance of
M18X2.5 CGM-18X2.5-4H CGM-18X2.5-5H
5/8-11 CGC-10X-3B CGC-10X-2B CGC-10W-3B CGC-10W-2B the tapped hole, with
M20X2.5 CGM-20X2.5-4H CGM-20X2.5-5H
3/4-10 CGC-12X-3B CGC-12X-2B CGC-12W-3B CGC-12W-2B class 3B (Unified)
M22X2.5 CGM-22X2.5-4H CGM-22X2.5-5H and 4H (Metric) being
M24X3 CGM-24X3-4H CGM-24X3-5H the tighter range
1-8 CGC-16X-3B CGC-16X-2B CGC-16W-3B CGC-16W-2B usually specified in
M27X3 CGM-27X3-4H CGM-27X3-5H
1-1/8-7 CGC-18X-3B CGC-18X-2B CGC-18W-3B CGC-18W-2B military/aerospace
Metric Fine applications. Class
1-1/4-7 CGC-20X-3B CGC-20X-2B CGC-20W-3B CGC-20W-2B
M8X1 CGM-8X1-4H CGM-8X1-5H 2B (Unified) and 5H
1-3/8-6 CGC-22X-3B CGC-22X-2B CGC-22W-3B CGC-22W-2B
M10X1 CGM-10X1-4H CGM-10X1-5H (Metric) gages have
1-1/2-6 CGC-24X-3B CGC-24X-2B CGC-24W-3B CGC-24W-2B provide a broader
M10X1.25 CGM-10X1.25-4H CGM-10X1.25-5H
Unified Fine tolerance range and
0-80 CGF-00X-3B CGF-00X-2B CGF-00W-3B CGF-00W-2B
M12X1.25 CGM-12X1.25-4H CGM-12X1.25-5H are normally specified
M12X1.5 CGM-12X1.5-4H CGM-12X1.5-5H in commercial/
industrial applications.
4-48 CGF-04X-3B CGF-04X-2B CGF-04W-3B CGF-04W-2B M14X1.5 CGM-14X1.5-4H CGM-14X1.5-5H
1/4-28 CGF-4X-3B CGF-4X-2B CGF-4W-3B CGF-4W-2B M22X1.5 CGM-22X1.5-4H CGM-22X1.5-5H
5/16-24 CGF-5X-3B CGF-5X-2B CGF-5W-3B CGF-5W-2B M18X2 CGM-18X2-4H CGM-18X2-5H
5/8-18 CGF-10X-3B CGF-10X-2B CGF-10W-3B CGF-10W-2B
1-1/8-12 CGF-18X-3B CGF-18X-2B CGF-18W-3B CGF-18W-2B

53
CoilThread STI Gages - Cross References
3B Working 2B Working 3B Reference 2B Reference

Unified Coarse
CGC-01X-3B 3688-01 CGC-01X-2B 1442-01 CGC-01W-3B 1688-01 CGC-01W-2B 1440-01
Unified Fine
CGF-00X-3B --- CGF-00X-2B --- CGF-00W-3B --- CGF-00W-2B ---
CGF-03X-3B 3694-03 CGF-03X-2B 1443-03 CGF-03W-3B 1694-03 CGF-03W-2B 1441-03

CoilThread STI Gages - Cross References
KATO Heli-Coil KATO Heli-Coil
4H Working 5H Working
Metric Coarse
CGM-2X.4-4H 4624-2 CGM-2X.4-5H 1324-2
CGM-2.2X.45-4H 4624-2.2 CGM-2.2X.45-5H 1324-2.2
CGM-2.5X.45-4H 4624-2.5 CGM-2.5X.45-5H 1324-2.5
CGM-3X.5-4H 4624-3 CGM-3X.5-5H 1324-3
CGM-3.5X.6-4H 4624-3.5 CGM-3.5X.6-5H 1324-3.5
CGM-4X.7-4H 4624-4 CGM-4X.7-5H 1324-4
CGM-5X.8-4H 4624-5 CGM-5X.8-5H 1324-5
CGM-6X1-4H 4624-6 CGM-6X1-5H 1324-6
CGM-7X.1-4H 4624-7 CGM-7X1-5H 1324-7
CGM-8X1.25-4H 4624-8 CGM-8X1.25-5H 1324-8
CGM-10X1.5-4H 4624-10 CGM-10X1.5-5H 1324-10
CGM-12X1.75-4H 4624-12 CGM-12X.1.75-5H 1324-12
CGM-14X2-4H 4624-14 CGM-14X2-5H 1324-14
CGM-16X2-4H 4624-16 CGM-16X2-5H 1324-16
CGM-18X2.5-4H 4624-18 CGM-18X2.5-5H 1324-18
CGM-20X2.5-4H 4624-20 CGM-20X2.5-5H 1324-20
CGM-22X2.5-4H 4624-22 CGM-22X2.5-5H 1324-22
CGM-24X3-4H 4624-24 CGM-24X3-5H 1324-24
CGM-27X3-4H 4624-27 CGM-27X3-5H 1324-27
Metric Fine
CGM-8X1-4H 5416-8 CGM-8X1-5H 4916-8
CGM-10X1-4H 5416-10 CGM-10X1-5H 4916-10
CGM-10X1.25-4H 5424-10 CGM-10X1.25-5H 4924-10
CGM-12X1.25-4H 5424-12 CGM-12X1.25-5H 4924-12
CGM-12X1.5-4H 5480-12 CGM-12X1.5-5H 4980-12
CGM-14X1.5-4H 5480-14 CGM-14X1.5-5H 4980-14
CGM-16X1.5-4H 5480-16 CGM-16X1.5-5H 4980-16
CGM-18X1.5-4H 5480-18 CGM-18X1.5-5H 4980-18
CGM-20X1.5-4H 5480-20 CGM-20X1.5-5H 4980-20
CGM-22X1.5-4H 5480-22 CGM-22X1.5-5H 4980-22
CGM-18X2-4H 5418-18 CGM-18X2-5H 4918-18
CGM-20X2-4H 5418-20 CGM-20X2-5H 4918-20
CGM-22X2-4H 5418-22 CGM-22X2-5H 4918-22
CGM-24X2-4H 5418-24 CGM-24X2-5H 4918-24
CGM-27X2-4H 5418-27 CGM-27X2-5H 4918-27
CGM-30X2-4H 5418-30 CGM-30X2-5H 4918-30
CGM-33X2-4H 5418-33 CGM-33X2-5H 4918-33
CGM-39X2-4H -- CGM-39X2-5H --
CGM-36X3-4H -- CGM-36X3-5H --
CGM-39X3-4H 5421-39 CGM-39X3-5H 4918-39

55
CoilThread Tools Part Numbering System
The CoilThread tools part numbering system was designed to make identifying and ordering KATO installation and
removal tools quick and easy. Each letter and number is used to clearly identify the tool type, style, and size.
The KATO tool part number includes up to 5 segments. The example below is a Tangless KATO Prewinder Air tool for a
4-40 thread size.
2 KPA C - 04
1 2 3 4 5
1 Tool Type (Tangless or Tanged):

• Blank - Tanged tool
• 2 - prefix for CoilThread II Tangless tool
2 Tool Style:
•
•
KHE - KATO Hex Electric
KIP - KATO Installation Pawl
• KPA - KATO Prewinder Air
• KPE - KATO Prewinder Electric
• KPH - KATO Prewinder Hand
• KRE - KATO Round Electric
• KRP - KATO Removal Pawl
• KRT - KATO Removal Tool
• KTBT - KATO Tang Break-off Tool
3 Thread Designation:
•
•
C - Unified Coarse
F - Unified Fine
• M - Metric
• V - Various
4 Size Designation
5 Component / Replacement Part Suffix:

• D - Prewinder Body
• G - Nylon Guard
• H - Housing
• K - Pawl Kit (only on pawl part numbers 2KIP
& 2KRP series)
• M - Mandrel or Mandrel Assembly (based on
tool type and where applicable)
• S - Spacer Set (where applicable)

Tangless Installation Pawl
The KATO One Pawl Fits AllTM system was designed to simplify the Pawl ordering process, inventory management, and
reduce overall costs for users of KATO Tangless inserts & tools. Here’s how it works… Order any size KATO installation
pawl (2KIP Series) and use it in any KATO Tangless installation tool of the same size, it’s that simple!
Pawl Kit includes:

• 1 Pawl (2KIP Series)
• 2 Springs (2KSPR Series)
• 2 Pins (2KPIN Series)
Guaranteed Fit KATO Tool Part Number Description
2KHEF-F3 10-32 Hex Electric Tool (Free-Running)
2KHEF-L3 10-32 Hex Electric Tool (Locking)

For example, order a 10-32
installation pawl (2KIPF-3) and it’s 2KPAF-3 10-32 Prewinder Air Tool
guaranteed to work with all KATO 2KPEF-3 10-32 Prewinder Electric Tool
10-32 Tangless installation tools:
2KPHF-3 10-32 Prewinder Hand Tool
2KREF-F3 10-32 Round Electric Tool (Free-Running)
2KREF-L3 10-32 Round Electric Tool (Locking)
Prewinder Air Prewinder Hand

(2KPAF-3) (2KPHF-3)
Prewinder Electric Round Shaft Installation Tools Hex Electric

(2KPEF-3) (2KREF-L3 & 2KREF-F3) (2KHEF-L3 & 2KHEF-F3)

57
Tangless Installation Pawl
Dimensions A
Thread Length Thread Length Thread Length

Size A Size A Size A
Unified Coarse Unified Fine Metric Coarse
1-64 0.95 0-80 1.28 M2X0.4 0.95
2-56 1.95 10-32 1.68 M2.5X0.45 1.55
4-40 1.82 1/4-28 1.91 M3X0.5 1.66
6-32 1.85 5/16-24 2.05 M4X0.7 1.49
8-32 1.90 3/8-24 2.15 M5X0.8 1.68
10-24 2.00 7/16-20 2.40 M6X1 1.70
1/4-20 1.87 1/2-20 2.20 M8X1.25 2.23
5/16-18 2.09 M10X1.5 2.21
3/8-16 2.20 M12X1.75 2.59
Part Numbers Cross References

Thread Tangless Tangless Superseded KATO Pawl Number
KATO
Size Installation Pawl Installation Pawl Kit
Part Number
Air Tool Hex Tool Round Tool Hand Tool
Unified Coarse
1-64 2KIPC-01 2KIPC-01K Unified Coarse
2-56 2KIPC-02 2KIPC-02K 2KIPC-02 2CT11400-02 2CTSB-02CP CT16402-02 TCIC-02P
1/4-20 2KIPC-4 2KIPC-4K 2KIPC-4 2CT11400-4 2CTSB-4CP CT16402-4 TCIC-4P
5/16-18 2KIPC-5 2KIPC-5K 2KIPC-5 2CT11400-5 --- --- TCIC-5P
3/8-16 2KIPC-6 2KIPC-6K 2KIPC-6 2CT11400-6 --- --- TCIC-6P
Unified Fine Unified Fine
0-80 2KIPF-00 2KIPF-00K 2KIPF-3 2CT11401-3A 2CTSB-3FP CT16403-3 TCIF-3P
10-32 2KIPF-3 2KIPF-3K 2KIPF-4 2CT11401-4 --- --- TCIF-4P
1/4-28 2KIPF-4 2KIPF-4K 2KIPF-5 2CT11401-5 --- --- TCIF-5P
5/16-24 2KIPF-5 2KIPF-5K 2KIPF-6 2CT11401-6 --- --- TCIF-6P
3/8-24 2KIPF-6 2KIPF-6K 2KIPF-7 --- --- --- ---
7/16-20 2KIPF-7 2KIPF-7K 2KIPF-8 --- --- --- ---
1/2-20 2KIPF-8 2KIPF-8K Metric Coarse
Metric Coarse 2KIPM-2.5 2CT11400-M2.5 2CTSB-M2.5P CT16402-M2.5 TCIM-2.5P
M2X0.4 2KIPM-2 2KIPM-2K 2KIPM-3 2CT11400-M3 2CTSB-M3P CT16402-M3 TCIM-3P
M2.5X0.45 2KIPM-2.5 2KIPM-2.5K 2KIPM-4 2CT11400-M4 2CTSB-M4P CT16402-M4 TCIM-4P
M6X1 2KIPM-6 2KIPM-6K 2KIPM-101 2CT11400-M10 2CTSB-M10P CT16402-M10 TCIM-10P
M10X1.51 2KIPM-10 2KIPM-10K
M12X1.751 2KIPM-12 2KIPM-12K
1. Not compatible with the KATO One Pawl Fits All, 2KHEM, and 2KREM at this time.
2. Pawl Kit includes one pawl, two pins, and two springs.

Hex Electric Tool
The KATO Hex Electric (KHE) installation tool is designed for medium to high volume users of KATO Tangless and
tanged bulk packaged CoilThread inserts (for Strip-Feed packaged inserts, KATO recommends using the Prewinder
Electric Tool). The KHE tool utilizes the KATO KFS-20 brushless electric driver (CT5420), which incorporates a 1/4”
Quick-Disconnect keyless chuck system. When fully assembled, operators can quickly and easily change from one
thread size to another, or between Tangless and tanged CoilThread inserts.
In addition, when used with the KATO KFS-20 electric driver (CT5420) the KHE installation tool system is auto-reversing.
Once the insert is installed the driver will automatically reverse, minimizing overall installation time. Utilizing a powerful
electric motor and two torque adjusting compression springs (one for smaller thread sizes and one for larger thread
sizes), the KFS-20 electric driver (CT5420) is capable of installing inserts up to 3/8-16” & M12 (eliminating the need
to purchase two drivers). This provides operators the ability to precisely adjust the auto-reversing torque to ensure
consistent installation and prolong the life of the mandrel assembly.

• Available for both Tangless and tanged CoilThread inserts.
• Eliminates the need to purchase two drivers. Installs inserts up to 3/8-16” and M12.
• Auto-Reversing for reduced installation time.
• Quick-Disconnect keyless chuck system.
• Utilizes KATO’s One Pawl Fits All system (Tangless).
• Lower cost than competitive drivers with greater capability and ease of use.
• Adjustable torque, helps prolong the life of installation tools.
• 100% compatible with existing KATO Hex Electic tools (KHE Series).
• Clean and quiet, ideal for clean room operation.
• Brushless electric driver provides increase durability and reduces maintenance.
How to Order - Complete tool requires the following parts:

• KFS-20 Electric Driver (CT5420) - Includes Power Adapter. Shown with KATO Linear Torque
Arm (2KLRM-1) see page 87
• Hex Shaft Mandrel Assembly (See page 61).
Power Adapter
KFS-20 Electric Driver

(CT5420)
Tangless Hex Tool (2KHE Series)

Tanged Hex Tool (KHE Series)

59
Hex Electric Tool - Dimensions
KFS-20 Electric Driver A
ØB
ØC
Torque Rpm @ Rpm @ Tap Length Diameter Diameter Grip Chuck
Weight Voltage
(lbf-in) 30VDC 20VDC Capacity A B C Diameter Capacity
0.17-6.90 1000 690 M4 8.5” 0.428 1.1 1.3” 16.2 oz 1/4 Hex” 20-30 VDC
Power Adapter
B
C A
Part Maximum # of Control Size Reference
Model Input Output Weight
Number Driver Box Length A Height B Width C
U.S. CT5420 1 Built In 110 VAC 20 VDC/ 30 VDC 5.7” 1.6” 2.6” 11.5 oz
European CT5420-EU 1 Built In 240 VAC 20 VDC/ 30 VDC 5.7” 1.6” 2.6” 11.5 oz
Hex Shaft Mandrel Assembly Tangless - 2KHE

Thread
2KHE - Tangless KHE - Tanged
A
Size Length Diameter Diameter Length Diameter
A B C A B
Unified Coarse
1-64 2.73 0.24 0.38 ---- ----
2-56 2.84 0.24 0.37 3.83 0.28
4-40 2.95 0.24 0.37 3.62 0.28 Standard
6-32 2.94 0.38 0.37 3.00 0.31
ØB ØC 1/4” Hex
8-32 2.99 0.32 0.37 2.99 0.31
10-24
12-24
3.00
----
0.38
----
0.37
----
4.06
4.06
0.38
0.38
Tanged - KHE
1/4-20 3.00 0.37 0.44 3.06 0.45 A
5/16-18 3.00 0.70 0.70 3.00 0.56
3/8-16 3.00 0.70 0.70 4.00 0.56
Unified Fine
Standard
0-80 1.82 0.24 0.27 --- --- ØB
1/4” Hex
10-32 3.11 0.38 0.44 3.61 0.38
Metric Coarse
M2X0.4 2.73 0.24 0.38 ---- ----
M2.5X0.45 2.73 0.24 0.37 3.00 0.26 2. All dimensions are in inches.
M3X0.5 2.71 0.24 0.37 3.00 0.25
M3.5X0.6 2.73 0.24 0.37 2.98 0.24
M4X0.7 3.00 0.24 0.37 2.99 0.32
M5X0.8 3.11 0.24 0.37 4.00 0.38
M6X1 3.09 0.44 0.44 4.14 0.44
M8X1.25 3.88 0.51 0.51 3.04 0.56
M10X1.5 4.11 0.61 0.61 --- ---
M12X1.75 4.52 0.69 0.69 --- ---

Hex Electric Tool - Part Numbers
Tangless Tangless Tangless Linear
Thread Tanged Electric Driver
Replacement Replacement Torque
Size Hex Tool1 Mandrel Pawl Hex Tool w/ Power Adapter
Arm
Unified Coarse
1-644 2KHEC-01 2KHEC-01M 2KIPC-01 --- Manual Only
2-56 2KHEC-02 2KHEC-02M 2KIPC-02 KHEC-02
8-32 2KHEC-2 2KHEC-2M 2KIPC-2 KHEC-2 CT5420
10-24 2KHEC-3 2KHEC-3M 2KIPC-3 KHEC-3 or 2KLRM-1
12-24 --- --- --- KHEC-1 CT5420-EU5
1/4-20 2KHEC-4 2KHEC-4M 2KIPC-4 KHEC-4
5/16-18 2KHEC-5 2KHEC-5M 2KIPC-5 ---
3/8-16 2KHEC-6 2KHEC-6M 2KIPC-6 ---
Unified Fine2
0-804 2KREF-00 2KREF-00M 2KIPF-00 --- Manual Only
2KHEF-F3 2KHEF-F3M CT5420
10-32 2KIPF-3 KHEF-3 or 2KLRM-1
2KHEF-L3 2KHEF-L3M CT5420-EU5
Metric Coarse2
2KHEM-F2 2KHEM-F2M
M2X0.44 2KIPM-2 --- Manual Only
2KHEM-L2 2KHEM-L2M
2KHEM-F2.5 2KHEM-F2.5M
M2.5X0.45 2KIPM-2.5 KHEM-2.5
2KHEM-L2.5 2KHEM-L2.5M
2KHEM-F3 2KHEM-F3M
M3X0.5 2KIPM-3 KHEM-3
2KHEM-L3 2KHEM-L3M
M3.5X0.6 --- --- --- KHEM-3.5
2KHEM-F4 2KHEM-F4M
2KHEM-L4 2KHEM-L4M
2KHEM-F5 2KHEM-F5M CT5420
2KHEM-L5 2KHEM-L5M or 2KLRM-1
2KHEM-F6 2KHEM-F6M CT5420-EU5
M6X1 2KIPM-6 KHEM-6
2KHEM-L6 2KHEM-L6M
2KHEM-F8 ---
M8x1.253 See Notes KHEM-8
2KHEM-L8 ---
2KHEM-F10 ---
M10x1.53 See Notes ---
2KHEM-L10 ---
2KHEM-F12 ---
M12X1.753 See Notes ---
2KHEM-L12 ---
1. The Hex Electric tool consists of the installation mandrel (hex shaft), installation pawl, spring, pin, wrenches, and
adjusting sleeve fully assembled and ready for use.
2. For improved Tangless installation UNF & Metric thread sizes use a different installation mandrel for Free-Running
& Locking CoilThread inserts, this is indicated by the –F and –L designation in the part number. KATO strongly
recommends using the Prewinder Electric Tool (KPE Series) for Fine and Metric thread sizes.
3. Not compatible with the KATO One Pawl Fits All system at this time.
4. For these smaller thread sizes, KATO recommends manual installation only. These tools include a gage handle.
5. Use CT5420-EU for European Model (240V) only.
Tangless Replacement Parts
Suffix Description
K Pawl Kit (add a K to the end of the pawl part number; includes one pawl, two pins, and two springs)
G Nylon Guard (example: 2KHEC-04G)
H Housing (example: 2KHEC-04H)

61
Hex Electric Tool - Cross References
KATO Superseded KATO Superseded
Unified Coarse Unified Fine
2KHEC-02 2CTSB-02C 2KHEF-F3 2CTSB-3F
2KHEC-02M 2CTSB-02CM 2KHEF-F3M 2CTSB-3FM
2KHEC-04 2CTSB-04C 2KHEF-L3 2CTSB-3F
2KHEC-04M 2CTSB-04CM 2KHEF-L3M 2CTSB-3FM
2KHEC-06 2CTSB-06C Metric Coarse
2KHEC-06M 2CTSB-06CM 2KHEM-F2.5 2CTSB-M2.5F
2KHEC-2 2CTSB-2C 2KHEM-L2.5 2CTSB-M2.5L
2KHEC-2M 2CTSB-2CM 2KHEM-F3 2CTSB-M3F
2KHEC-3 2CTSB-3C 2KHEM-L3 2CTSB-M3L
2KHEC-4 2CTSB-4C 2KHEM-L4 2CTSB-M4L
2KHEM-L5 2CTSB-M5L
2KHEM-F6 2CTSB-M6F
2KHEM-L6 2CTSB-M6L
2KHEM-F8 2CTSB-M8F
2KHEM-L8 2CTSB-M8L
2KHEM-F10 2CTSB-M10F
2KHEM-L10 2CTSB-M10L
2KHEM-F12 2CTSB-M12F
2KHEM-L12 2CTSB-M12L

Prewinder Air Tool
The KATO Prewinder Air (KPA) installation tool is designed for medium to high volume users of KATO Tangless and
tanged strip-feed packaged CoilThread inserts (can also be used with bulk inserts). The KPA tool is comprised of the
KATO Air Motor (CT25017), a KATO Adapter (CT9605 or CT9705), and a Front End Assembly (see table on page 65).
Another important component to the air tool system is the KATO Filter-Regulator-Lubricator (2KFRL-1). The Filter-
Regulator-Lubricator cleans the air, allows precise control of the air pressure, and lubricates the air motor. When used
together, the KPA tool is capable of installing KATO CoilThread inserts up to 1/2” and M12 coarse and fine thread sizes.
For installation of Tangless CoilThread insert sizes 2-56, 4-40, M2.5, and M3, the KATO torque limiting Clutch Drive
(CT9602) is required to control the installation torque generated by the air motor; preventing damage to the Front-End
Assembly.

• Installs inserts up to 1/2” and M12.
• Semi-automated reversing for reduced installation time.

• Air Motor (CT25017).
• Adapter (CT9605 or CT9705 see table for details).
• Front-End Assembly (see table on page 65) .
• Filter-Regulator-Lubricator (2KFRL-1).
• Torque Limiting Clutch Drive (CT9602) required for Tangless sizes 2-56, 4-40, M2.5, and M3.
Shown with KATO Linear Arm Tool

Filter-Regulator-Lubricator Holder (2KLRM-1 with optional air
(2KFRL-1) tool kit) see page 87
Large Adapter
(CT9705)
Air Motor
(CT25017)
Front End Assembly
Front End Assembly
Standard Adapter Spacers

(CT9605)
Plastic Cushions
Shims
Torque Limiting Clutch Drive - CT9602
Required for Tangless Size
2-56, 4-40, M2.5, and M3.
63
Prewinder Air Tool - Dimensions
CT25017 A
B F
ØC
ØD ØE
Weight
Thread Length Length Diameter Diameter Diameter Length Max RPM Weight Air Air Motor Hose
Complete
Size A B C D E F at 90 PSI Motor Torque Fitting
Tool
Unified Coarse
2-56 10 0.97 0.18 0.34
4-40 10 1.09 0.26 0.40
6-32 10 1.25 0.31 0.50
1.25 3.00 1.4 lb
8-32 10 1.05 0.35 0.51
10-24 10 1.34 0.37 0.51 .838 lb
1500 .9188 1/4” NPT
1/4-20 10 1.44 0.42 0.63 (393.8 g)
5/16-18 11 1.25 0.56 0.75
3/8-16 11 2.01 0.69 0.88
1.55 4.00 2 lb
7/16-14 12 1.87 0.75 0.75
1/2-13 12 2.21 0.81 0.81
Unified Fine
6-40 10 1.03 0.31 0.50
8-36 10 1.05 0.35 0.51
1.25 3.00 1.4 lb
10-32 10 1.02 0.38 0.62
1/4-28 10 1.23 0.43 0.63 .838 lb
1500 .9188 1/4” NPT
5/16-24 12 1.93 0.56 0.75 (393.8 g)
3/8-24 12 2.04 0.69 0.87
1.55 4.00 2 lb
7/16-20 12 1.87 0.75 0.75
1/2-20 12 2.30 0.82 0.82
Metric Coarse
M2.5X0.45 10 1.47 0.39 0.39
M3X0.5 10 1.38 0.37 0.51
M3.5X0.6 10 1.38 0.37 0.51
M4X0.7 10 1.02 0.35 0.49 1.25 3.00 1.4 lb
M5X0.8 10 1.00 0.24 0.39 .838 lb
1500 .9188 1/4” NPT
M6X.1 10 1.48 0.39 0.63 (393.8 g)
M7X1 10 1.48 0.43 0.63
M8X1.25 12 1.33 0.56 0.75
M10X1.5 12 2.15 0.88 0.88 1.55 4.00 2 lb
M12X1.75 12 2.28 0.81 0.81
Metric Fine
M8X1 12 1.326 0.563 0.563
M10X1 12 2.152 0.875 0.875
.838 lb
M10X1.25 12 2.152 0.875 0.875 1.55 4.00 1500 .9188 2 lb 1/4” NPT
(393.8 g)
M12X1.25 12 2.282 0.814 0.814
M12X1.5 12 2.282 0.814 0.814
1. Dimensions listed are for a standard length front end assembly (1, 1.5, & 2 Diameter).
2. For thread sizes 2-56 to 1/4” and M2.5 to M6 use KATO Adapter CT9605. For thread sizes 5/16” to 1/2” and M8 to M12
use KATO Adapter CT9705.
3. Torque is calculated based on air motor .14hp @ 800 rpm.
4. All dimensions are in inches and for reference only.

Prewinder Air Tool - Part Numbers
Tangless Tanged Torque
Tangless Tangless Tanged Filter Linear
Thread Limiting Air
Front End Replacement Replacement Front End Replacement Adapter Regulator Torque
Size Clutch Motor
Assembly2 Mandrel Pawl Assembly2 Mandrel Lubricator Arm
Drive
Unified Coarse
2-56 2KPAC-02 2KPAC-02M 2KIPC-02 KPAC-02 KPAC-02M
CT96021
CT9605
10-24 2KPAC-3 2KPAC-3M 2KIPC-3 KPAC-3 KPAC-3M 2KLRM-1
CT25017 2KFRL-1 &
1/4-20 2KPAC-4 2KPAC-4M 2KIPC-4 KPAC-4 KPAC-4M 2KLRM-1A
---
5/16-18 2KPAC-5 2KPAC-5M 2KIPC-5 KPAC-5 KPAC-5M
3/8-16 2KPAC-6 2KPAC-6M 2KIPC-6 KPAC-6 KPAC-6M
CT9705
7/16-14 --- --- --- KPAC-7 KPAC-7M
1/2-13 --- --- --- KPAC-8 KPAC-8M
Unified Fine
6-40 --- --- --- KPAF-06 KPAF-06M
8-36 --- --- --- KPAF-2 KPAF-2M
CT9605
10-32 2KPAF-3 2KPAF-3M 2KIPF-3 KPAF-3 KPAF-3M
1/4-28 2KPAF-4 2KPAF-4M 2KIPF-4 KPAF-4 KPAF-4M
5/16-24 2KPAF-5 2KPAF-5M 2KIPF-5 KPAF-5 KPAF-5M 2KLRM-1
--- CT25017 2KFRL-1 &
3/8-24 2KPAF-6 2KPAF-6M 2KIPF-6 KPAF-6 KPAF-6M 2KLRM-1A
2KPAF-F7 2KPAF-F7M
7/16-203 2KIPF-7 KPAF-7 KPAF-7M CT9705
2KPAF-L7 2KPAF-L7M
2KPAF-F8 2KPAF-F8M
1/2-203 2KIPF-8 KPAF-8 KPAF-8M
2KPAF-L8 2KPAF-L8M
Metric Coarse
M2.5X0.45 2KPAM-2.5 2KPAM-2.5M 2KIPM-2.5 KPAM-2.5 KPAM-2.5M
M3X0.5 2KPAM-3 2KPAM-3M 2KIPM-3 KPAM-3 KPAM-3M CT96021
M3.5X0.6 --- --- --- KPAM-3.5 KPAM-3.5M
M5X0.8 2KPAM-5 2KPAM-5M 2KIPM-5 KPAM-5 KPAM-5M 2KLRM-1
CT25017 2KFRL-1 &
M6X1 2KPAM-6 2KPAM-6M 2KIPM-6 KPAM-6 KPAM-6M 2KLRM-1A
M7X1 --- --- --- KPAM-7 KPAM-7M ---
M8X1.25 2KPAM-8 2KPAM-8M 2KIPM-8 KPAM-8 KPAM-8M
M12X1.75 2KPAM-12 2KPAM-12M 2KIPM-12 KPAM-12 KPAM-12M
Metric Fine
M8X1 --- --- --- KPAM-8X1 KPAM-8X1M
M10X1 --- --- --- KPAM-10X1 KPAM-10X1M 2KLRM-1
M10X1.25 --- --- --- KPAM-10X1.25 KPAM-10X1.25M --- CT25017 CT9705 2KFRL-1 &
M12X1.25 --- --- --- KPAM-12X1.25 KPAM-12X1.25M 2KLRM-1A
M12X1.5 --- --- --- KPAM-12X1.5 KPAM-12X1.5M
1. The Torque Limiting Clutch Drive must be used with Tangless thread sizes 2-56, 4-40, M2.5 & M3. KATO will not warranty the
mandrels or pawls without the use of the Clutch Drive.
2. The Front End Assembly is designed to work with 1, 1.5, and 2 diameter inserts, for 2.5 and 3 diameter inserts, please contact
KATO for availability.
3. For improved Tangless installation UNF & Metric thread sizes use a different installation mandrel for Free-Running & Locking
CoilThread inserts, this is indicated by the –F and –L designation in the part number.
Replacement Parts
Suffix Description
D Prewinder Body
M Mandrel Assembly (Tangless mandrel includes, pawl, pin, and spring fully assembled and ready for use)
S Spacer Set (includes three spacers, one thick shim and three thin shims)

65
Prewinder Air Tool - Cross References
For your convenience, the cross reference table below includes the KATO part number, the superseded KATO part
number, and the Heli-Coil part number where applicable.
KATO Superseded Heli-Coil KATO Superseded Heli-Coil KATO Superseded Heli-Coil
Part Part Part Part Part Part Part Part Part
Number Number Number Number Number Number Number Number Number
Unified Coarse Unified Coarse Metric Coarse
2KPAC-02 2CT11000-02 18551-02-15 KPAC-02 CT11000-02 8551-02-15 KPAM-2.5 CT11000-M2.5 8751-2.5
2KPAC-02M 2CT11200-02 18551-02-30 KPAC-02M CT11200-02 8553-02 KPAM-2.5M CT11200-M2.5 8757-2.5
2KPAC-04 2CT11000-04 18551-04-15 KPAC-04 CT11000-04 8551-04-15 KPAM-3 CT11000-M3 8751-3
2KPAC-04M 2CT11200-04 18551-04-30 KPAC-04M CT11200-04 8553-04 KPAM-3M CT11200-M3 8757-3
2KPAC-06 2CT11000-06 18551-06-15 KPAC-06 CT11000-06 8551-06-15 KPAM-3.5 CT11000-M3.5 8751-3.5
2KPAC-06M 2CT11200-06 18551-06-30 KPAC-06M CT11200-06 8553-06 KPAM-3.5M CT11200-M3.5 8757-3.5
2KPAC-5 2CT11000-5 --- KPAC-5 CT11000-5 8551-5-15 KPAM-7 CT11000-M7 8751-7
2KPAC-5M 2CT11200-5 --- KPAC-5M CT11200-5 8253-5 KPAM-7M CT11200-M7 8757-7
2KPAC-6 2CT11000-6 --- KPAC-6 CT11000-6 8251-6 KPAM-8 CT11000-M8 8751-8
2KPAC-6M 2CT11200-6 --- KPAC-6M CT11200-6 8253-6 KPAM-8M CT11200-M8 8757-8
Unified Fine KPAC-7 CT11000-7 8251-7 KPAM-10 CT11000-M10 8751-10
2KPAF-3 2CT11001-3A 18852-3-15 KPAC-7M CT11200-7 8253-7 KPAM-10M CT11200-M10 8757-10
2KPAF-3M 2CT11201-3A 18852-3-30 KPAC-8 CT11000-8 8251-8 KPAM-12 CT11000-M12 8751-12
2KPAF-4 2CT11001-4 18852-4-15 KPAC-8M CT11200-8 8253-8 KPAM-12M CT11200-M12 8757-12
2KPAF-4M 2CT11201-4 18852-4-30 Unified Fine Metric Fine
2KPAF-5 2CT11001-5 --- KPAF-06 CT11001-06 8552-06 KPAM-8X1 CT11000-M8X1 8755-8
2KPAF-5M 2CT11201-5 --- KPAF-06M CT11201-06 8554-06 KPAM-8X1M CT11200-M8X1 8764-8
2KPAF-6 2CT11001-6 --- KPAF-2 CT11001-2 --- KPAM-10X1 CT11000-M10X1 8755-10
2KPAF-6M 2CT11201-6 --- KPAF-2M CT11201-2 --- KPAM-10X1M CT11200-M10X1 8764-10
Metric Coarse KPAF-3 CT11001-3 8552-3-15 KPAM-10X1.25 CT11000-M10X1.25 8756-10
2KPAM-2.5 2CT11000-M2.5 --- KPAF-3M CT11201-3 8554-3 KPAM-10X1.25M CT11200-M10X1.25 8759-10
2KPAM-2.5M 2CT11200-M2.5 --- KPAF-4 CT11001-4 8552-4-15 KPAM-12X1.25 CT11000-M12X1.25 8756-12
2KPAM-3 2CT11000-M3 --- KPAF-4M CT11201-4 8554-4 KPAM-12X1.25M CT11200-M12X1.25 8759-12
2KPAM-3M 2CT11200-M3 --- KPAF-5 CT11001-5 8252-5-15 KPAM-12X1.5 CT11000-M10X1.5 8753-12
2KPAM-4 2CT11000-M4 --- KPAF-5M CT11201-5 8254-5 KPAM-12X1.5M CT11200-M10X1.5 8774-12
2KPAM-4M 2CT11200-M4 --- KPAF-6 CT11001-6 8252-6
2KPAM-5 2CT11000-M5 --- KPAF-6M CT11201-6 8254-6
2KPAM-5M 2CT11200-M5 --- KPAF-7 CT11001-7 8252-7
2KPAM-6 2CT11000-M6 --- KPAF-7M CT11201-7 8254-7
2KPAM-6M 2CT11200-M6 --- KPAF-8 CT11001-8 8252-8
2KPAM-8 2CT11000-M8 --- KPAF-8M CT11201-8 8254-8
2KPAM-8M 2CT11200-M8 ---
2KPAM-10 2CT11000-M10 ---
2KPAM-10M 2CT11200-M10 ---
2KPAM-12 2CT11000-M12 ---
2KPAM-12M 2CT11200-M12 ---

Prewinder Electric Tool
The Best of Both Worlds… Exclusive to KATO, the Prewinder Electric tool combines the best features of the air and
electric installation tools. The KATO Prewinder Electric tool is the fastest semi-automatic installation system for Tangless
and tanged helically coiled inserts on the market!
The KATO Prewinder Electric (KPE) installation tool is designed for medium to high volume users of KATO Tangless
and tanged strip-feed packaged CoilThread inserts (can also be used with bulk inserts). The KPE tool is the industry’s
first and only electric installation tool that utilizes a Prewinder, which compresses the insert allowing for much easier and
consistent installation. The KPE tool is comprised of the KATO KFS-20 brushless electric driver (CT5420), the innovative
KATO prewinder adapter (CT5420-PA), and a front end assembly (see table on page 69).
In addition, the KPE tool is auto-reversing; once the insert is installed the driver will automatically reverse minimizing
overall installation time. Utilizing a powerful electric motor and two torque adjusting compression springs (one for smaller
thread sizes and one for larger thread sizes) the KFS-20 electric driver (CT5420) is capable of installing inserts up to 1/4”
and M6 thread sizes. Allowing operators to precisely adjust the auto-reversing torque, will ensure consistent installation
and prolong the life of the mandrel assembly.

• Fastest installation system on the market.
• Works with both Tangless and tanged CoilThread inserts.
• Installs inserts up to 1/4” and M6.
• Auto-Reversing for reduced installation time.
• Adjustable torque, helps prolong the life of installation tools.
• 100% compatible with existing KATO Prewinder Electic tools (KPE Series).
• Clean and quiet, ideal for clean room operation.
• Brushless electric driver provides increase durability and reduces maintenance.

• KFS-20 Electric Driver (CT5420) - Includes Power Adapter.
• Prewinder Adapter (CT5420-PA).
Shown with KATO Linear Torque
• Front End Assembly (see table on page 69).
Arm (2KLRM-1) see page 87

Power Adapter
(CT5420)
Front End Assembly Front End Assembly

Prewinder Adapter
Spacers
(CT5420-PA)
Shims

67
Prewinder Electric Tool - Dimensions
A
Torque Rpm @ Rpm @ Tap Length Grip Chuck

Weight Voltage
(lbf-in) 30VDC 20VDC Capacity A Diameter Capacity
0.26-6.93 1000 700 M4 11.5 1.3” 16.5 oz 1/4 Hex” 20-30 VDC
Power Adapter
C A
Part Maximum # Size Reference

Model Control Box Input Output Weight
Number of Driver Length A Height B Width C
U.S. CT5420 1 Built In 110 VAC 20 VDC/ 30 VDC 5.7” 1.6” 2.6” 11.5 oz
European CT5420-EU 1 Built In 240 VAC 20 VDC/ 30 VDC 5.7” 1.6” 2.6” 11.5 oz
Front End Assembly
Thread Length Length Diameter Diameter

Size A B C D
Unified Coarse
2-56 1.69 0.97 0.18 0.34
A
4-40 1.69 1.09 0.26 0.40
6-32 1.85 1.25 0.31 0.50 B
8-32 1.85 1.05 0.35 0.51
10-24 1.85 1.34 0.37 0.51
1/4-20 1.65 1.44 0.42 0.63
Unified Fine
10-32 1.95 1.02 0.38 0.62
1/4-28 1.65 1.23 0.43 0.63 ØC
Metric Coarse ØD
M2.5X0.45 1.69 1.47 0.39 0.39
M3X0.5 1.69 1.38 0.37 0.51
M4X0.7 1.65 1.02 0.35 0.49
M5X0.8 1.75 1.00 0.24 0.39 1. All dimensions are in inches.
M6X1 1.65 1.48 0.39 0.63 2. All dimensions for reference only.

Prewinder Electric Tool - Part Numbers
Tangless Tangless Tangless Tanged Tanged Linear
Thread Electric Driver Prewinder
Front End Replacement Replacement Front End Replacement Torque
Size1 w/ Power Adapter Adapter
Assembly Mandrel Pawl Assembly Mandrel Arm
Unified Coarse
2-56 2KPEC-02 2KPEC-02M 2KIPC-02 KPEC-02 KPEC-02M
CT5420
or CT5420-PA 2KLRM-1
CT5420-EU2
1/4-20 2KPEC-4 2KPEC-4M 2KIPC-4 KPEC-4 KPEC-4M
Unified Fine
10-32 2KPEF-3 2KPEF-3M 2KIPF-3 KPEF-3 KPEF-3M CT5420

or CT5420-PA 2KLRM-1
1/4-28 2KPEF-4 2KPEF-4M 2KIPF-4 KPEF-4 KPEF-4M CT5420-EU2
Metric Coarse
M2.5X0.45 2KPEM-2.5 2KPEM-2.5M 2KIPM-2.5 KPEM-2.5 KPEM-2.5M
M3X0.5 2KPEM-3 2KPEM-3M 2KIPM-3 KPEM-3 KPEM-3M CT5420
M4X0.7 2KPEM-4 2KPEM-4M 2KIPM-4 KPEM-4 KPEM-4M or CT5420-PA 2KLRM-1
M5X0.8 2KPEM-5 2KPEM-5M 2KIPM-5 KPEM-5 KPEM-5M CT5420-EU2
M6X1 2KPEM-6 2KPEM-6M 2KIPM-6 KPEM-6 KPEM-6M
1. The Front End Assembly is designed to work with 1, 1.5, and 2 Dia inserts, for 2.5 and 3 Dia inserts please contact
KATO for availability.
2. Use CT5420-EU for European Model (240V) only.
Replacement Parts
Suffix Description
D Prewinder Body
M Mandrel Assembly (Tangless mandrel includes, pawl, pin, and spring fully assembled and ready for use)
S Spacer Set (includes three spacers, one thick shim and three thin shims)

69
Prewinder Hand Tools
The KATO Prewinder Hand (KPH) installation tool is designed for low volume users of KATO Tangless and tanged
CoilThread inserts. Unlike competitors that utilize plastic body parts, the all-steel construction of the KPH tool makes
them sturdy and dependable. The KPH tool is designed with precision and durability in mind for manual installation of
CoilThread inserts. Customers that install hundreds or thousands of inserts per month should consider using the KATO
Prewinder Electric tool for a significant boost in productivity and reduced labor costs (see page 67).
KATO strongly recommends using Prewinder style hand tools for ALL manual installation of CoilThread Tangless and
tanged inserts. The prewinder compresses the insert allowing for easier and more consistent installation. For coarse
inserts above 1/2”, KATO does not offer the prewinder style hand tool. Style 2 (threaded mandrel) is recommended for
these larger sizes.

• Available for all sizes up to 1-1/2” and M39 (Tangless inserts up to 3/8” and M12).
• All-Steel Construction.
• Ergonomically friendly design.
How to Order
• A Tangless or tanged Prewinder Hand Tool is all that’s needed (see table on page 73).
Captive Sleeve Prewinder (Style 1) Threaded Mandrel (Style 2)
Non-Captive Sleeve Prewinder (Style 3)

Prewinder Hand Tools - Dimensions
Tangless Tools Tanged Tools
Thread Tool
Size Style Length Diameter Length Length Length Diameter Length Length
A B C D A B C D
Unified Coarse
2-56 7.47 0.28 2.28 0.98 7.47 0.28 2.28 0.98
3-48 --- --- --- --- 7.47 0.31 2.28 1.00
4-40 7.47 0.28 2.28 0.99 7.47 0.28 2.28 0.99
5-40 --- --- --- --- 7.47 0.31 2.28 1.00
Style 1 6-32 7.47 0.28 2.28 1.00 7.47 0.28 2.28 1.00
8-32 7.47 0.32 2.28 1.00 7.47 0.32 2.28 1.00
A
D 10-24 1 7.47 0.37 2.28 1.00 7.47 0.37 2.28 1.00
12-24 --- --- --- --- 7.97 0.44 2.53 1.12
1/4-20 7.97 0.50 2.53 1.25 7.97 0.50 2.53 1.25
ØB C 5/16-18 7.97 0.63 2.94 --- 7.97 0.63 3.72 ---
3/8-16 7.97 0.69 2.94 --- 7.97 0.69 3.72 ---
7/16-14 --- --- --- --- 8.47 0.75 3.72 ---
1/2-13 --- --- --- --- 8.84 0.88 3.78 ---
9/16-12 --- --- --- --- 4.25 0.50 --- ---
Style 2 5/8-11 --- --- --- --- 5.00 0.56 --- ---
A 3/4-10 --- --- --- --- 5.00 0.69 --- ---

7/8-9 --- --- --- --- 5.00 0.75 --- ---
1-8 1 --- --- --- --- 5.00 0.88 --- ---
2
1-1/8-7 --- --- --- --- 6.00 1.00 --- ---
1-1/4-7 --- --- --- --- 6.75 1.25 --- ---
ØB
1-3/8-6 --- --- --- --- 6.75 1.38 --- ---
1-1/2-6 --- --- --- --- 6.75 1.50 --- ---
Unified Fine
Style 3 3-56 --- --- --- --- 7.47 0.31 2.28 0.99
4-48 --- --- --- --- 7.47 0.31 2.28 0.99
A 6-40 --- --- --- --- 7.47 0.31 2.28 1.00
8-36 --- --- --- --- 7.47 0.32 2.28 1.00
10-32 7.47 0.37 2.28 0.99 7.47 0.37 2.28 0.99
1
1/4-28 7.97 0.44 2.53 1.24 7.97 0.44 2.53 1.09
5/16-24 7.97 0.63 2.94 --- 7.97 0.63 3.72 ---
3/8-24 7.97 0.69 2.94 --- 7.97 0.69 3.72 ---
ØB C 7/16-20 8.75 0.75 3.72 --- 8.75 0.75 3.72 ---
1/2-20 9.00 0.88 3.78 --- 9.00 0.88 3.78 ---
9/16-18 --- --- --- --- 6.38 1.13 2.88 ---
5/8-18 --- --- --- --- 6.38 1.13 2.88 ---
3/4-16 --- --- --- --- 7.00 1.50 2.88 ---
7/8-14 --- --- --- --- 7.38 1.50 2.88 ---
1-12 3 --- --- --- --- 6.88 1.75 2.88 ---
1-1/8-12 --- --- --- --- 7.31 2.00 2.88 ---
1-1/4-12 --- --- --- --- 6.81 2.00 2.88 ---
1-3/8-12 --- --- --- --- 7.31 2.25 3.00 ---
1-1/2-12 --- --- --- --- 8.00 2.25 3.00 ---
1. Style 2 tool (threaded mandrel) does not utilize a prewinder.

3. All dimensions for reference only.

71
Prewinder Hand Tools - Dimensions
Tangless Tools Tanged Tools
Thread Tool
Size Style Length Diameter Length Length Length Diameter Length Length
A B C D A B C D
Metric Coarse
M2X0.4 --- --- --- --- 7.47 0.28 2.28 0.98
M2.2X0.45 --- --- --- --- 7.47 0.31 2.28 0.86
M2.5X0.45 7.47 0.28 2.28 1.00 7.47 0.28 2.28 1.00
M3X0.5 7.47 0.28 2.28 0.99 7.47 0.28 2.28 0.99
M3.5X0.6 --- --- --- --- 7.47 0.30 2.28 0.99
M4X0.7 7.47 0.31 2.28 1.00 7.47 0.31 2.28 1.00
1
M5X0.8 7.47 0.37 2.28 1.00 7.47 0.37 2.28 1.00
Style 1 M6X1 7.97 0.43 2.28 1.25 7.97 0.43 2.53 1.25
M7X1 --- --- --- --- 7.97 0.69 3.72 ---
A M8X1.25 7.97 0.50 2.53 --- 7.97 0.69 3.72 ---
D
M10X1.5 7.97 0.69 2.94 --- 8.47 0.75 3.72 ---
M12X1.75 7.97 0.83 2.94 --- 8.84 0.88 3.78 ---
M14X2 --- --- --- --- 5.38 1.13 4.00 ---
ØB C
M16X2 --- --- --- --- 5.38 1.13 4.00 ---
M18X2.5 --- --- --- --- 4.88 1.24 2.38 ---
M20X2.5 3 --- --- --- --- 4.88 1.37 2.75 ---
M22X2.5 --- --- --- --- 5.88 1.75 4.50 ---
M24X3 --- --- --- --- 4.88 1.65 2.13 ---
Style 3 M27X3 --- --- --- --- 6.88 1.75 2.88 ---
Metric Fine
A M8X1 --- --- --- --- 7.97 0.69 3.72 ---
M10X1 --- --- --- --- 8.47 0.38 3.72 ---
M10X1.25 1 --- --- --- --- 8.47 0.38 3.72 ---
M12X1.25 --- --- --- --- 8.84 0.88 3.78 ---
M12X1.5 --- --- --- --- 8.84 0.88 3.78 ---
ØB C M14X1.5 --- --- --- --- 5.38 1.13 4.00 ---
M16X1.5 --- --- --- --- 5.38 1.13 4.00 ---
M18X1.5 --- --- --- --- 6.00 1.50 4.00 ---
M20X1.5 --- --- --- --- 6.38 1.50 4.50 ---
M22X1.5 --- --- --- --- 5.88 1.75 4.50 ---
M18X2 --- --- --- --- 6.00 1.50 4.00 ---
M20X2 --- --- --- --- 6.38 1.50 4.50 ---
M22X2 3 --- --- --- --- 5.88 1.75 4.50 ---
M24X2 --- --- --- --- 5.88 1.75 4.50 ---
M27X2 --- --- --- --- 6.88 1.75 2.88 ---
M30X2 --- --- --- --- 7.31 2.00 2.88 ---
M33X2 --- --- --- --- 6.81 2.00 2.88 ---
M39X2 --- --- --- --- 8.00 2.25 3.00 ---
M36X3 --- --- --- --- 7.31 2.25 3.00 ---
M39X3 --- --- --- --- 8.00 2.25 3.00 ---

2. All dimensions for reference only.

Prewinder Hand Tools - Part Numbers
Tangless Tangless Tanged Tangless Tangless Tanged
Thread Thread
Prewinder Replacement Prewinder Style Prewinder Replacement Prewinder Style
Size Size
Hand Tool Pawl Hand Tool Hand Tool Pawl Hand Tool
2-56 2KPHC-02 2KIPC-02 KPHC-02 M2X0.4 --- --- KPHM-2
3-48 --- --- KPHC-03 M2.2X0.45 --- --- KPHM-2.2
4-40 2KPHC-04 2KIPC-04 KPHC-04 M2.5X0.45 2KPHM-2.5 2KIPM-2.5 KPHM-2.5
5-40 --- --- KPHC-05 M3X0.5 2KPHM-3 2KIPM-3 KPHM-3
6-32 2KPHC-06 2KIPC-06 KPHC-06 M3.5X0.6 --- --- KPHM-3.5
8-32 2KPHC-2 2KIPC-2 KPHC-2 M4X0.7 2KPHM-4 2KIPM-4 KPHM-4
1
10-24 2KPHC-3 2KIPC-3 KPHC-3 1 M5X0.8 2KPHM-5 2KIPM-5 KPHM-5
12-24 --- --- KPHC-1 M6X1 2KPHM-6 2KIPM-6 KPHM-6
1/4-20 2KPHC-4 2KIPC-4 KPHC-4 M7X1 --- --- KPHM-7
5/16-18 2KPHC-5 2KIPC-5 KPHC-5 M8X1.25 2KPHM-8 2KIPM-8 KPHM-8
3/8-16 2KPHC-6 2KIPC-6 KPHC-6 M10X1.5 2KPHM-10 2KIPM-10 KPHM-10
7/16-14 --- --- KPHC-7 M12X1.75 2KPHM-12 2KIPM-12 KPHM-12
1/2-13 --- --- KPHC-8 M14X2 --- --- KPHM-14
9/16-12 --- --- KPHC-9 M16X2 --- --- KPHM-16
5/8-11 --- --- KPHC-10 M18X2.5 --- --- KPHM-18
3/4-10 --- --- KPHC-12 M20X2.5 --- --- KPHM-20 3
7/8-9 --- --- KPHC-14 M22X2.5 --- --- KPHM-22
1-8 --- --- KPHC-16 21 M24X3 --- --- KPHM-24
1-1/8-7 --- --- KPHC-18 M27X3 --- --- KPHM-27
1-1/4-7 --- --- KPHC-20 Metric Fine
1-3/8-6 --- --- KPHC-22 M8X1 --- --- KPHM-8X1
1-1/2-6 --- --- KPHC-24 M10X1 --- --- KPHM-10X1
1
Unified Fine M10X1.25 --- --- KPHM-10X1.25
3-56 --- --- KPHF-03 M12X1.25 --- --- KPHM-12X1.25
4-48 --- --- KPHF-04 M12X1.5 --- --- KPHM-12X1.5
6-40 --- --- KPHF-06 M14X1.5 --- --- KPHM-14X1.5
8-36 --- --- KPHF-2 M16X1.5 --- --- KPHM-16X1.5
10-32 2KPHF-3 2KIPF-3 KPHF-3 M18X1.5 --- --- KPHM-18X1.5
1/4-28 2KPHF-4 2KIPF-4 KPHF-4 M18X2 --- --- KPHM-18X2
1
5/16-24 2KPHF-5 2KIPF-5 KPHF-5 M20X1.5 --- --- KPHM-20X1.5
3/8-24 2KPHF-6 2KIPF-6 KPHF-6 M20X2 --- --- KPHM-20X2
2KPHF-F7 2KPHF-F7M M22X1.5 --- --- KPHM-22X1.5
7/16-202 2KIPF-7 3
2KPHF-L7 2KPHF-L7M M22X2 --- --- KPHM-22X2
2KPHF-F8 2KPHF-F8M M24X2 --- --- KPHM-24X2
1/2-202 2KIPF-8
2KPHF-L8 2KPHF-L8M M27X2 --- --- KPHM-27X2
9/16-18 --- --- KPHF-9 M30X2 --- --- KPHM-30X2
5/8-18 --- --- KPHF-10 M33X2 --- --- KPHM-33X2
3/4-16 --- --- KPHF-12 M39X2 --- --- KPHM-39X2
7/8-14 --- --- KPHF-14 M36X3 --- --- KPHM-36X3
1-12 --- --- KPHF-16 3 M39X3 --- --- KPHM-39X3
1-1/8-12 --- --- KPHF-18
1-1/4-12 --- --- KPHF-20
1-3/8-12 --- --- KPHF-22
1-1/2-12 --- --- KPHF-24
1. Style 2 tool (threaded mandrel) does not utilize a prewinder.

2. For Improved Tangless installation UNF & Metric thread
sizes use a different installation mandrel for Free-Running
and Locking CoilThread inserts, this is indicated by the -F
and -L designation in the part number.

73
Prewinder Hand Tools - Cross References
KATO Superseded Heli-Coil KATO Superseded Heli-Coil KATO Superseded Heli-Coil

Part Number Part Number Part Number Part Number Part Number Part Number Part Number Part Number Part Number
Unified Coarse Unified Coarse Metric Coarse
2KPHC-02 TCIC-02 17551-02 KPHC-02 CIC-02 551-02 KPHM-2 CIM-2 7751-2
2KPHC-04 TCIC-04 17551-04 KPHC-03 CIC-03 551-03 KPHM-2.2 CIM-2.2 7751-2.2
2KPHC-5 TCIC-5 --- KPHC-2 CIC-2 7551-2 KPHM-5 CIM-5 7751-5
2KPHC-6 TCIC-6 --- KPHC-3 CIC-3 7551-3 KPHM-6 CIM-6 7751-6
Unified Fine KPHC-4 CIC-4 7551-4 KPHM-7 CIM-7 7751-7
2KPHF-3 TCIF-3 17552-3 KPHC-5 CIC-5 7551-5 KPHM-8 CIM-8X1.25 7751-8
2KPHF-4 TCIF-4 17552-4 KPHC-6 CIC-6 7551-6 KPHM-10 CIM-10X1.5 7751-10
2KPHF-5 TCIF-5 --- KPHC-7 CIC-7 7551-7 KPHM-12 CIM-12X1.75 7751-12
2KPHF-6 TCIF-6 --- KPHC-8 CIC-8 7551-8 KPHM-14 CIM-14X2 7751-14
Metric Coarse KPHC-9 CIC-9 3724-9 KPHM-16 CIM-16X2 7751-16
2KPHM-2.5 TCIM-2.5 --- KPHC-10 CIC-10 3724-10 KPHM-18 CIM-18X2.5 7751-18
2KPHM-3 TCIM-3 --- KPHC-12 CIC-12 3724-12 KPHM-20 CIM-20X2.5 7751-20
2KPHM-4 TCIM-4 --- KPHC-14 CIC-14 3724-14 KPHM-22 CIM-22X2.5 7751-22
2KPHM-5 TCIM-5 --- KPHC-16 CIC-16 3724-16 KPHM-24 CIM-24X3 7751-24
2KPHM-6 TCIM-6 --- KPHC-18 CIC-18 3724-18 KPHM-27 --- 7751-27
2KPHM-8 TCIM-8 --- KPHC-20 CIC-20 3724-20 Metric Fine
2KPHM-10 TCIM-10 --- KPHC-22 CIC-22 3724-22 KPHM-8X1 CIM-8X1 7755-8
2KPHM-12 TCIM-12 --- KPHC-24 CIC-24 3724-24 KPHM-10X1 CIM-10X1 7755-10
Unified Fine KPHM-10X1.25 CIM-10X1.25 7756-10
KPHF-03 CIF-03 7552-03 KPHM-12X1.25 CIM-12X1.25 7756-12
KPHF-4 CIF-4 7552-4 KPHM-18X2 CIM-18X2 7754-18
KPHF-10 CIF-10 535-10 KPHM-27X2 --- 7754-27
KPHF-12 CIF-12 535-12 KPHM-30X2 --- 7754-30
KPHF-14 CIF-14 535-14 KPHM-33X2 --- 7754-33
KPHF-16 CIF-16 535-161 KPHM-39X2 --- 7754-39
KPHF-18 CIF-18 535-18 KPHM-36X3 --- 7752-36
KPHF-20 CIF-20 535-20 KPHM-39X3 --- 7752-39
KPHF-22 CIF-22 535-22
KPHF-24 CIF-24 535-24

Round Shaft Installation Tools
KATO has transitioned over to the all new KFS-20 brushless electric driver.
KATO recommends switching to the Hex Electric installation tools to increase productivity and reduce cost. See page 59.
For the fastest & most productive semi-automatic installation system. KATO recommends switching to the Prewinder
Electric tool. See page 67.

• Compatibility with legacy round electric drivers.
• Can be used for manual installation (Tangless) with the optional handle (2KREH-UI).
How to Order KATO offers a free Hex Kit (hex sleeve

and pin) to enable Tangless customers
• Round Shaft Installation Tool (see page 77) to easily switch to the new KFS-20
brushless hex electric driver.
Tangless 2KRE Tool With Optional Handle

(Handle Part#: 2KREH-UI)
Tangless Round Electric Tool

(2KRE Series)
Tanged Round Electric Tool

(KRE Series)

75
Round Shaft Installation - Dimensions
Round Shaft Mandrel Assembly Tangless - 2KRE
Thread
2KRE - Tangless KRE - Tanged A
Size Length Diameter Diameter Length Diameter
A B C A B
Unified Coarse
1-64 2.73 0.24 0.38 ---- ----
2-56 2.84 0.24 0.37 3.00 0.25
4-40 2.95 0.24 0.37 3.02 0.28
ØB ØC
6-32 2.94 0.38 0.37 3.00 0.31
8-32 2.99 0.32 0.37 3.00 0.31
10-24 3.00 0.38 0.37 3.01 0.38
Tanged - KRE
12-24 ---- ---- ---- 3.01 0.38
A
1/4-20 3.00 0.37 0.44 3.06 0.45
5/16-18 3.00 0.70 0.70 3.00 0.56
3/8-16 3.00 0.70 0.70 4.00 0.56
Unified Fine
0-80 1.82 0.24 0.27 --- ---
10-32 3.11 0.38 0.44 3.00 0.39 ØB
Metric Coarse 1. All dimensions for reference only.
M2X0.4 2.73 0.24 0.38 ---- ---- 2. All dimensions are in inches.
M2.5X0.45 2.73 0.24 0.37 3.00 0.25
M3X0.5 2.71 0.24 0.37 2.98 0.24
M3.5X0.6 2.73 0.24 0.37 2.98 0.24
M4X0.7 3.00 0.24 0.37 3.00 0.32
M5X0.8 3.11 0.24 0.37 2.99 0.38
M6X1 3.09 0.44 0.44 3.01 0.44
M8X1.25 3.88 0.51 0.51 3.04 0.56
M10X1.5 4.11 0.61 0.61 --- ---
M12X1.75 4.51 0.69 0.69 --- ---

Round Shaft Installation - Part Numbers
Tangless Round Tangless Tangless
Thread Tanged Round Optional Handle
Replacement Replacement Hex Kit
Size Electric Tool1 Mandrel Pawl
Electric Tool Tangless Only
Unified Coarse
1-644 2KREC-01 2KREC-01M 2KIPC-01 --- Included
2-56 2KREC-02 2KREC-02M 2KIPC-02 KREC-02
10-24 2KREC-3 2KREC-3M 2KIPC-3 KREC-3 2KREH-UI 2KHEX-1K5
12-24 --- --- --- KREC-1
1/4-20 2KREC-4 2KREC-4M 2KIPC-4 KREC-4
Unified Fine2
0-80 4
2KREF-00 2KREF-00M 2KIPC-00 --- Included
2KREF-F3 2KREF-F3M
10-32 2KIPF-3 KREF-3 2KREH-UI 2KHEX-1K5
2KREF-L3 2KREF-L3M
Metric Coarse2
2KREM-F2 2KREM-F2M
M2X0.44 2KIPM-2 --- Included
2KREM-L2 2KREM-L2M
2KREM-F2.5 2KREM-F2.5M
M2.5X0.45 2KIPM-2.5 KREM-2.5
2KREM-L2.5 2KREM-L2.5M
2KREM-F3 2KREM-F3M
M3X0.5 2KIPM-3 KREM-3
2KREM-L3 2KREM-L3M
M3.5X0.6 --- --- --- KREM-3.5
2KREM-F4 2KREM-F4M
2KREM-L4 2KREM-L4M
2KREM-F5 2KREM-F5M
2KREM-L5 2KREM-L5M 2KREH-UI 2KHEX-1K5
2KREM-F6 2KREM-F6M
M6X1 2KIPM-6 KREM-6
2KREM-L6 2KREM-L6M
2KREM-F8 ---
M8x1.253 See Notes KREM-8
2KREM-L8 ---
2KREM-F10 ---
M10x1.53 See Notes ---
2KREM-L10 ---
2KREM-F12 ---
M12X1.753 See Notes ---
2KREM-L12 ---
1. The Round Electric tool consists of the installation mandrel (round shaft), installation pawl, spring, pin, wrenches, and
adjusting sleeve fully assembled and ready for use. For manual installation order the optional handle 2KREH-UI
handle.
2. For improved Tangless installation UNF & Metric thread sizes use a different installation mandrel for free-running
& locking CoilThread inserts, this is indicated by the -F and -L designation in the part number. KATO strongly
recommends using Prewinder Electric Tool (KPE Series) for Fine and Metric thread sizes.
3. Not compatible with the KATO One Pawl Fits All system at this time.
4. For these smaller thread sizes, KATO recommends manual installation only. These tools include a gage handle.
5. Free for customers switching to KFS-20 Hex Electric Driver.
Tangless Replacement Parts

Suffix Description
G Nylon Guard (example: 2KREC-04G)
H Housing (example: 2KREC-04H)

77
Round Shaft Installation - Cross References
KATO Superseded Heli-Coil KATO Superseded Heli-Coil

Part Number Part Number Part Number Part Number Part Number Part Number
Unified Coarse Unified Coarse
2KREC-02 CT16002-02 7571-02 KREC-02 CTSB-02C 8051-02
2KREC-02M CT16410-02BH --- KREC-04 CTSB-04C 8051-04
2KREC-2M CT16410-2BH --- KREC-5 --- ---
2KREC-3 CT16002-3 7571-3 KREC-6 --- ---
2KREC-3M CT16410-3 --- Unified Fine
2KREC-4 CT16002-4 7571-4 KREF-3 CTSB-3F 10089-3
2KREC-4M CT16410-4 --- KREF-4 CTSB-4F 10089-4
2KREC-5 --- --- Metric Coarse
2KREC-5M --- --- KREM-2.5 CTSB-M2.5 ---
2KREC-6 --- --- KREM-3 CTSB-M3 ---
2KREC-6M --- --- KREM-3.5 CTSB-M3.5 ---
Unified Fine KREM-4 CTSB-M4 ---
2KREF-00 --- --- KREM-5 CTSB-M5 ---
2KREF-F3 CT16003-3 7572-3 KREM-6 CTSB-M6 ---
2KREF-F3M CT16411-3 --- KREM-8 CTSB-M8X1.25C ---
2KREF-L3 CT16003-3 7572-3
2KREF-L3M CT16411-3 ---
Metric Coarse
2KREM-F2 --- ---
2KREM-F2.5 --- ---
2KREM-L2.5 --- ---
2KREM-F3 --- ---
2KREM-L3 CT16002-M3L ---
2KREM-F4 CT16002-M4F ---
2KREM-L4 CT16002-M4L ---
2KREM-F5 CT16002-M5F ---
2KREM-L5 CT16002-M5L ---
2KREM-F6 CT16002-M6F ---
2KREM-L6 CT16002-M6L ---
2KREM-F8 CT16002-M8F ---
2KREM-L8 CT16002-M8L ---
2KREM-F10 --- ---
2KREM-L10 --- ---
2KREM-F12 --- ---
2KREM-L12 --- ---

Removal Tools
KATO Removal Tools (KRT) are insert specific, one style for Tangless CoilThread inserts and one for tanged
CoilThread inserts.
Tangless: The Tangless KATO Removal Tool (2KRT) is unique in the helical coil screw thread insert industry. The
KATO Tangless removal tool allows quick, non-destructive removal of Tangless inserts, preventing damage to the
parent material and expensive castings.
The KATO Tangless removal tool simply threads into the installed insert, grabs the removal notch and threads the
insert out without damaging the internal STI threads or surface of the casting (unlike competitor tools that must be
manually lined up with the drive notch of the installed insert). Another unique feature to the KATO Tangless removal
tool is it’s ability to back out or adjust an insert that has been installed too deep; giving operators greater control over
installation depth.
As an added benefit, the mandrel assembly portion of the KATO Tangless removal tool can be withdrawn from the
blue handle and inserted into the KATO SB-400C (CT5405) or SB-650C (CT5406) Electric Drivers for high-speed
removal, or adjustment, for a large number of inserts. This is impossible with competitor removal tools or with
conventional tanged style inserts.
Tanged: The KATO Tanged Removal/Extraction Tool (KRT) is designed with a wedge-shaped tip and an integrated
handle. The sharp tip is used to dig into the installed tanged insert (a hammer may be required). The handle is then
used to turn the tool counter-clockwise while applying pressure until the insert is extracted from the parent material.
Extraction of a tanged insert is only possible if the insert isn’t installed too deep, and the KRT can reach it.
The extraction process typically results in damage to the surface of the parent material and possibly the STI Threads
as well. KATO suggests caution when using the KRT to minimize damage to parent material. To avoid damage to
your casting and minimize rework KATO recommends using Tangless CoilThread inserts.
Consider switching to KATO Tangless CoilThread inserts and never use a destructive tanged extraction tool again!
Features and Benefits - For Tangless 2KRT only:

• Provides quick, non-destructive removal.
• Easily adjusts the installation depth of inserts that are too deep.
• Can be used in KATO electric drivers for fast, convenient removal or depth adjustment.
Tanged Removal/Extraction Tool (KRT Series)
Tangless Removal Tool (2KRT Series)
Handle & Wrenches Included

79
Removal Tools - Dimensions
2KRT KRT
A
A
C
B
ØB ØC
9/16”
Hex
Thread Length Diameter Diameter Thread Length Diameter Length

Size A B C Size A B C
Unified Coarse Unified Thread Sizes

1-64 5.18 0.24 0.38 2-56 4.45 3.00 0.63
2-56 5.16 0.24 0.37 (3-48) - (8-32) 4.45 3.00 0.63
4-40 5.33 0.24 0.37 (10-24) - (3/8-16) 4.25 3.00 0.56
6-32 5.36 0.38 0.44 (7/16-14) - (1-8) 5.06 4.00 1.63
8-32 5.60 0.36 0.44 (1-1/8-7) - (1-1/2-6) 6.13 4.00 1.31
10-24 5.41 0.37 0.44 Metric Thread Sizes
1/4-20 5.49 0.37 0.44 M2.2 - M2.5 4.45 3.00 0.63
M3 - M4 4.45 3.00 0.63
5/16-18 5.74 0.71 0.71
M5 - M10 4.25 3.00 0.56
3/8-16 5.76 0.71 0.71
M12 - M24 5.06 4.00 1.63
Unified Fine
M26- M39 6.13 4.00 1.31
0-80 3.52 0.24 0.27
10-32 5.67 0.37 0.44
1/4-28 5.46 0.37 0.44
5/16-24 5.74 0.71 0.71
3/8-24 5.76 0.71 0.71
Metric Coarse
M2X0.4 5.18 0.24 0.38
M2.5X0.45 5.18 0.24 0.38
M3X0.5 5.18 0.27 0.38
M4X0.7 5.41 0.35 0.43
M5X0.8 5.37 0.38 0.43
M6X1 5.16 0.43 0.43
M8X1.25 6.35 0.51 0.51
M10X1.5 6.58 0.59 0.59
M12X1.75 7.00 0.59 0.59

Removal Tools - Part Numbers
Tangless Tangless Tanged Tangless Tangless Tanged
Thread Thread
Removal Replacement Removal Removal Replacement Removal
Size Size
Tool Pawl Tool Tool Pawl Tool
1-64 2KRTC-01 2KRPC-01 --- M2X0.4 2KRTM-2 2KRPM-2 KRTV-02
2-56 2KRTC-02 2KRPC-02 KRTV-02 M2.2X0.45 --- ---
3-48 --- --- M2.5X0.45 2KRTM-2.5 2KRPM-2.5
4-40 2KRTC-04 2KRPC-04 M3X0.5 2KRTM-3 2KRPM-3 KRTV-06
5-40 --- --- KRTV-06 M3.5X0.6 --- ---
6-32 2KRTC-06 2KRPC-06 M4X0.7 2KRTM-4 2KRPM-4
8-32 2KRTC-2 2KRPC-2 M5X0.8 2KRTM-5 2KRPM-5
10-24 2KRTC-3 2KRPC-3 M6X1 2KRTM-6 2KRPM-6
12-24 --- --- M7X1 --- --- KRTV-6
1/4-20 2KRTC-4 2KRPC-4 KRTV-6 M8X1.25 2KRTM-8 2KRPM-8
5/16-18 2KRTC-5 2KRPC-5 M10X1.5 2KRTM-10 2KRPM-10
3/8-16 2KRTC-6 2KRPC-6 M12X1.75 2KRTM-12 2KRPM-12
7/16-14 --- --- M14X2 --- ---
1/2-13 --- --- M16X2 --- ---
9/16-12 --- --- M18X2.5 --- ---
KRTV-16
5/8-11 --- --- KRTV-16 M20X2.5 --- ---
3/4-10 --- --- M22X2.5 --- ---
7/8-9 --- --- M24X3 --- ---
1-8 --- --- M27X3 --- ---
1-1/8-7 --- --- Metric Fine
1-1/4-7 --- --- M8X1 --- ---
KRTV-24
1-3/8-6 --- --- M10X1 --- --- KRTV-6
1-1/2-6 --- --- M10X1.25 --- ---
Unified Fine M12X1.25 --- ---
0-80 2KRTF-00 2KRPF-00 --- M12X1.5 --- ---
3-56 --- --- M14X1.5 --- ---
4-48 --- --- M16X1.5 --- ---
KRTV-06
6-40 --- --- M18X1.5 --- ---
8-36 --- --- M18X2 --- ---
KRTV-16
10-32 2KRTF-3 2KRPF-3 M20X1.5 --- ---
1/4-28 2KRTF-4 2KRPF-4 M20X2 --- ---
KRTV-6
5/16-24 2KRTF-5 2KRPF-5 M22X1.5 --- ---
3/8-24 2KRTF-6 2KRPF-6 M22X2 --- ---
7/16-20 2KRTF-7 2KRPF-7 M24X2 --- ---
1/2-20 2KRTF-8 2KRPF-8 M27X2 --- ---
9/16-18 --- --- M30X2 --- ---
5/8-18 --- --- KRTV-16 M33X2 --- ---
3/4-16 --- --- M39X2 --- --- KRTV-24
7/8-14 --- --- M36X3 --- ---
1-12 --- --- M39X3 --- ---
1-1/8-12 --- ---
1-1/4-12 --- --- Tangless Replacement Parts
KRTV-24 Suffix Description
1-3/8-12 --- ---
1-1/2-12 --- --- Pawl Kit (add a K to the end of the pawl part number;
K
includes one pawl, two pins, and two springs)
G Nylon Guard (example: 2KRTC-04G)

M Replacement Mandrel (example: 2KRTC-04M)
H Housing (example: 2KRTC-04H)

81
Removal Tools - Cross References

Part Number Part Number Part Number Part Number Part Number Part Number
Unified Coarse KRTV-02 CET-02 1227-02
2KRTC-02 CT16002R-02 7570-02 KRTV-06 CET-06 1227-06
2KRTC-02M CT16410-02 --- KRTV-6 CET-6 1227-6
2KRTC-04 CT16002R-04 7570-04 KRTV-16 CET-16 1227-16
2KRTC-04M CT16410-04 --- KRTV-24 CET-24 1227-24
2KRTC-06 CT16002R-06 7570-06
2KRTC-06M CT16410-06 ---
2KRTC-2 CT16002R-2 7570-2
2KRTC-2M CT16410-2 ---
2KRTC-3 CT16002R-3 7570-3
2KRTC-3M CT16410R-3 ---
2KRTC-4 CT16002R-4 7570-4
2KRTC-4M CT16410R-4 ---
2KRTC-5 --- ---
2KRTC-5M --- ---
2KRTC-6 --- ---
2KRTC-6M --- ---
Unified Fine
2KRTF-00 --- ---
2KRTF-3 CT16003R-3 7570-3
2KRTF-3M CT16411R-3 ---
2KRTF-4 CT16003R-4 7570-4
2KRTF-4M CT16411R-4 ---
2KRTF-5 --- ---
2KRTF-5M --- ---
2KRTF-6 --- ---
2KRTF-6M --- ---
Metric Coarse
2KRTM-2 --- ---
2KRTM-2.5 CT16002R-M2.5 ---
2KRTM-3 CT16002R-M3 ---
2KRTM-4 CT16002R-M4 ---
2KRTM-5 CT16002R-M5 ---
2KRTM-6 CT16002R-M6 ---
2KRTM-8 CT16002R-M8 ---
2KRTM-10 CT16002R-M10 ---
2KRTM-12 CT16002R-M12 ---

Tang Break-Off Tool
The KATO Tang Break-Off Tool (KTBT), as the name implies is a spring-loaded punch designed to cleanly break
the tang off of conventional CoilThread inserts once they are installed. KATO recommends the tang be removed from
the insert after installation.
The standard KTBT tool is designed to break off tangs for inserts up to 2 diameter in length. A longer punch is
needed for 2.5 & 3 diameter nominal length inserts (see table on page 85).
To eliminate the tang break-off process, and to ensure a FOD-Free assembly consider switching to
KATO Tangless CoilThread inserts. There are no tangs to break-off, retrieve, or lose!

• Available for tanged insert sizes up to 1/2” and M12.
• Steel construction for durability and prolonged tool life.
• Replacement punch available for all sizes.
• Lower cost than similar tools from competitors.
Tang Break-off Tool
KTBT Replacement Punch

83
Tang Break-Off Tool - Dimensions
A
ØB
ØC
Thread Length Diameter Diameter Thread Length Diameter Diameter

Size A B C Size A B C
2-56 5.44 0.06 0.38 M2X0.4 5.44 0.06 0.38
3-48 5.44 0.06 0.38 M2.2X0.45 5.44 0.06 0.38
4-40 5.50 0.08 0.38 M2.5X0.45 5.44 0.06 0.38
5-40 5.50 0.08 0.38 M3X0.5 5.50 0.08 0.38
6-32 5.56 0.09 0.38 M3.5X0.6 5.56 0.09 0.38
8-32 5.63 0.11 0.38 M4X0.7 5.63 0.11 0.38
10-24 5.75 0.13 0.38 M5X0.8 5.75 0.13 0.38
12-24 5.75 0.13 0.38 M6X1 5.81 0.15 0.38
1/4-20 5.81 0.15 0.38 M7X1 5.81 0.15 0.38
5/16-18 5.81 0.12 0.47 M8X1.25 5.81 0.12 0.47
3/8-16 5.94 0.19 0.47 M10X1.5 5.94 0.19 0.47
7/16-14 7.22 0.23 0.56 M12X1.75 7.34 0.29 0.56
1/2-13 7.34 0.29 0.56 Metric Fine
Unified Fine M8X1 5.81 0.12 0.47
3-56 5.44 0.06 0.38 M10X1 5.94 0.19 0.47
4-48 5.50 0.08 0.38 M10X1.25 5.94 0.19 0.47
6-40 5.56 0.09 0.38 M12X1.25 7.34 0.29 0.56
8-36 5.63 0.11 0.38 M12X1.5 7.34 0.29 0.56
10-32 5.75 0.13 0.38
1/4-28 5.81 0.15 0.38
5/16-24 5.81 0.12 0.47
3/8-24 5.81 0.19 0.47
7/16-20 7.22 0.23 0.56
1/2-20 7.34 0.29 0.56


Tang Break-Off Tool - Part Numbers
Thread Tang Break-Off Tool Replacement Punch Tanged Break-Off Tool Replacement Punch
Size (1, 1.5 & 2D) (1, 1.5 & 2D) (2.5 & 3D) (2.5 & 3D)
Unified Coarse
2-56 KTBT-02 KTBT-02RP KTBT-02-30 KTBT-02RP-30
1/4-20 KTBT-4 KTBT-4RP KTBT-4-30 KTBT-4RP-30
Unified Fine
Thread Tang Break-Off Tool Replacement Punch Tanged Break-Off Tool Replacement Punch
Size (1, 1.5 & 2D) (1, 1.5 & 2D) (2.5 & 3D) (2.5 & 3D)
Metric Coarse
M2X0.4 KTBT-02 KTBT-02RP KTBT-02-30 KTBT-02RP-30
M2.2X0.45 KTBT-02 KTBT-02RP KTBT-02-30 KTBT-02RP-30
M6X1 KTBT-4 KTBT-4RP KTBT-4-30 KTBT-4RP-30
Metric Fine
1. Please Note: For sizes larger than 1/2” and M12 use long-nosed pliers; bend tang up and down to snap off
at notch.

85
Tang Break-Off Tool - Cross References

Part Number Part Number Part Number Replacement Punch Replacement Punch Replacement Punch
Unified Coarse
KTBT-02 CAB-02 3695-02 KTBT-02RP CAB-02RP 3697-02
Unified Fine
Metric Coarse
KTBT-02 CAB-02 4238-2.2 KTBT-02RP CAB-02RP 3697-02
Metric Fine

KATO Linear Torque Arm
KATO Linear Torque Arm (2KLRM-1) is designed to install Tangless or tanged
KATO CoilThread inserts using any KATO electric installation tool. Add the optional
Air Tool Kit (2KLRM-1A), and the KATO Linear Torque Arm will work seemlessly with
the KATO pneumatic installation tools.
The KATO Linear Torque Arm offers an unprecedented smoothness of linear

and rotational movements as it absorbs the torque reaction inherent with power
installation tools. The KATO Linear Torque Arm delivers ultra smooth vertical,
horizontal, and rotational motion, provides ergonomic support for the operator, and
reduces operator fatigue. The fluid movement of the linear torque arm increases
precision and production for a variety of applications.

• Keeps the installation tool perpendicular to the work piece.
• Reduces RMI (Repetitive Motion Injury) and CTS (Carpal Tunnel Syndrome) while
boosting production.
• Prevents cross threading and side load, prolonging the life of installation mandrels.
• Adjustable arm length.
• Adjustable counter balance provides exceptionally smooth vertical movement.
• Maneuvers smoothly as the arm absorbs torque reactions from electric and pneumatic
tools. Torque capacity of 177 in-lbf (20 Nm).
KATO Linear Torque Arm Dimensions:
Ø2.36”
Ø3.15” 4 x Ø.334”
Min .9”- Max 1.9”
Standard
Configuration
2KLRM-1
Min 5.0”- Max 13” 28”
Min 15”- Max 26” With Optional

Air Tool Kit
Max
2KLRM-1A
20”
35”

87
KATO Linear Torque Arm
KATO Linear Torque Arm (2KLRM-1)
2KLRM-1 Includes (standard configuration):
• KATO Linear Arm w/ vertical post and table stand.
• Adjustable counter balance.
• Spring loaded strip-feed reel bracket.
• Vertical tool holder designed to fit any KATO electric or
pneumatic tool.
Strip-Feed Inserts, Electric Driver, and Transformer not included
Shown with Optional Air Tool Kit (2KLRM-1A)
2KLRM-1A Includes (optional air tool kit):

• Filter-Regulator-Lubricator mounting bracket (designed to
work with the KATO 2KFRL-1).
• FRL mounting set screws & washers.
• Stainless steel air shutoff valve (1/4” NPT).
• Spiral Hose.
• 1/4” NPT Hose Fitting.
• 1/4” NPT Hose 90º (Elbow) Fitting.
• Teflon Tape.
Strip-Feed Inserts, Air Motor, and Filter-Regulator-Lubricator not included

KATO Perma-Coil® Thread Repair Kits
KATO Perma-Coil Kits (Screw Thread Inserts for Maintenance, Repair and
Overhaul) are universally accepted method of repairing stripped threads
in all types of materials. By using KATO Perma-Coil Kits, damaged threads
can be brought back to the original thread size, and better than new. Thread
wear, corrosion and galling will be virtually eliminated, and the assembly will
be stronger than the original with CoilThread inserts. Unlike threaded solid
bushing type fasteners, CoilThread inserts provide space and weight savings.
In addition, CoilThread inserts eliminate the need for oversized drilling and
tapping, thread welding, or plugging of damaged holes.
At KATO, there is only one standard of quality for original equipment or repair.
KATO CoilThread inserts meet or exceed all applicable military, aerospace,
and commercial standards.
Each KATO Perma-Coil Kit consists of:

• Aerospace quality free-running tanged inserts; in the most popular 1.5D
nominal length.
• CoilThead STI Tap.
• All steel threaded installation tool.
• Complete and fool-proof instructions.

89
KATO Perma-Coil® Thread Repair Kits - Part Numbers
Replacement Parts Replacement Parts

KATO KATO
Thread Thread
Perma-Coil Pack of Installation Perma-Coil Pack of Installation
Size Tap Size Tap
Kits Inserts Tool Kits Inserts Tool
4-40 1208-014 208-014 (12/PKG) 1172-014 1428-014 M3X0.5 1221-303 206-303 (12/PKG) 1287-303 1448-303
5-40 1208-015 208-015 (12/PKG) 1172-015 1428-015 M4X0.7 1221-304 206-304 (12/PKG) 1287-304 1448-304
6-32 1208-016 208-016 (12/PKG) 1182-016 1428-016 M5X0.8 1221-305 206-305 (12/PKG) 1287-305 1448-305
8-32 1208-018 208-018 (12/PKG) 1182-018 1428-018 M6X1 1221-306 206-306 (12/PKG) 1287-306 1448-306
10-24 1208-101 208-101 (12/PKG) 1182-101 1428-101 M7X1 1221-307 206-307 (12/PKG) 1289-307 1448-307
12-24 1208-102 208-102 (12/PKG) 1182-102 1428-102 M8X1.25 1221-308 206-308 (12/PKG) 1289-308 1448-308
1/4-20 1208-104 208-104 (12/PKG) 1182-104 1428-104 M9X1.25 1221-309 206-309 (12/PKG) 1289-309 1448-309
5/16-18 1208-105 208-105 (12/PKG) 1182-105 1428-105 M10X1.5 1221-310 206-310 (12/PKG) 1289-310 1448-310
3/8-16 1208-106 208-106 (12/PKG) 1182-106 1428-106 M11X1.5 1221-311 206-311 (6/PKG) 1289-311 1448-311
7/16-14 1208-107 208-107 (6/PKG) 1182-107 1428-107 M12X1.75 3221-M12C 106-312 (6/PKG) 1289-312 5043-120CP4
1/2-13 1208-108 208-108 (6/PKG) 1182-108 1428-108 M14X2 3221-M14C 106-314 (6/PKG) 1289-314 5043-140CP4
9/16-12 1208-109 208-109 (6/PKG) 1182-109 1428-109 M16X2 3221-M16C 106-316 (6/PKG) 1289-316 5043-160CP4
5/8-11 1208-110 208-110 (6/PKG) 1182-110 1428-110 M18X2.5 3221-M18C 106-318 (6/PKG) 1289-318 5043-180CP4
3/4-10 1208-112 208-112 (4/PKG) 1182-112 1428-112 M20X2.5 3221-M20C 106-320 (6/PKG) 1289-320 5043-200CP4
7/8-9 3208-C14 108-114 (1/PKG) 1182-114 1043-14C93 Metric Fine

1-8 3208-C16 108-116 (1/PKG) 1182-116 1043-16C93 M8X1.0 1221-M8F 106-608 (6/PKG) 1287-608 1448-608
11/8-7 3208-C18 108-118 (1/PKG) 1182-118 1043-18C93 M10X1.0 1221-M1010 106-61010 (6/PKG) 1287-61010 1448-61010
11/4-7 3208-C20 108-120 (1/PKG) 1182-120 1043-20C93 M10X1.25 3221-M10F 106-610 (12/PKG) 1287-610 1448-610
13/8-6 3208-C22 108-122 (1/PKG) 1182-122 1043-22C93 M11X1.0 1221-M11F 106-611 (6/PKG) 1287-611 1448-611
11/2-6 3208-C24 108-124 (1/PKG) 1182-124 1043-22C93 M11X1.25 1221-M1125 106-61125 (6/PKG) 127-61125 1448-61125
Unified Fine M12X1.25 3221-M12F 106-612 (6/PKG) 1287-612 5043-120FP4
10-32 1208-201 208-201 (12/PKG) 1172-201 1428-201 M12X1.5 3221-M1215 106-61215 (6/PKG) 1287-61215 5043-1215FP4
1/4-28 1208-204 208-204 (12/PKG) 1172-204 1428-204 M14X1.5 3221-M14F 106-614 (6/PKG) 1287-614 5043-140FP4
5/16-24 1208-205 208-205 (12/PKG) 1172-205 1428-205 M16X1.5 3221-M16F 106-616 (6/PKG) 1287-616 5043-160FP4
3/8-24 1208-206 208-206 (12/PKG) 1172-206 1428-206

7/16-20 1208-207 208-207 (6/PKG) 1172-207 1428-207
1/2-20 1208-208 208-208 (6/PKG) 1172-208 1428-208
9/16-18 1208-209 208-209 (6/PKG) 1172-209 1428-209
5/8-18 1208-210 208-210 (6/PKG) 1172-210 1428-210
3/4-16 1208-212 208-212 (4/PKG) 1172-212 1428-212
7/8-14 3208-F14 108-214 (1/PKG) 1039-14F 1043-14FP3
1-14 3208-F164 108-2164 (1/PKG) 1039-164F 1043-164FP3
1-12 3208-F16 108-216 (1/PKG) 1039-16F 1043-16FP3
11/8-12 3208-F18 108-218 (1/PKG) 1039-18F 1043-18FP3
11/4-12 3208-F20 108-220 (1/PKG) 1039-20F 1043-20FP3
13/8-12 3208-F22 208-222 (1/PKG) 1039-22F 1043-22FP3
11/2-12 3208-F24 108-224 (1/PKG) 1039-24F 1043-24FP3

KATO Perma-Coil® Master Thread Repair Kits
KATO Perma-Coil Master Thread Repair Kits are designed for professionals and mechanics. The Master Thread
Repair Kits contain the most popular thread sizes used in automotive and light truck applications. By using Perma-
Coil Thread Repair Kits, damaged threads can be brought back to the original thread size, and made better than new.
Thread wear, corrosion and galling will be virtually eliminated, and the assembly will be even stronger than the original
with Perma-Coil inserts.
Each Perma-Coil Master Thread Repair Kit consists of:

• 30 (6 of each size) Aerospace quality free-running tanged • 5 Molded Prewinder Sleeve for Unified Fine (1208-FMK).
inserts; in the most popular 1.5 Dia. nominal length. • 3 Molded Prewinder Sleeve for Metric (1221-MMK).
• 5 CoilThread STI Tap. • Step by Step instructions including drill sizes.
• 5 All steel threaded installation mandrel.
Master Thread Repair Kits
1208-CMK 1208-FMK 1221-MMK
Unified Coarse Unified Fine Metric
1/4-20 1/4-28 M5X0.8

5/16-18 5/16-24 M6X1.0
3/8-16 3/8-24 M8X1.25
7/16-14 7/16-20 M10X1.25
1/2-13 1/2-20 M10X1.5

91
KATO LockOne®
KATO’s NEW LockOne is a revolutionary positive locking product designed to prevent a standard nut from loosening
free under vibration. Upon tightening, the LockOne coils stretch, providing a superior locking force. Unlike nuts with
nylon or locking compounds, the KATO LockOne does not degrade with each use. Due to the unique LockOne design,
the assembly is FOD free. Save on assembly cost! No expensive replacement nuts! The LockOne lightweight design is
perfect for use on weight sensitive applications.
Effective Design and Assembly

LockOne fasteners underwent 30,000 cycle accelerated Designing in LockOne couldn’t be easier! Simply
vibration testing in accordance with NAS3350 (National account for an extra three threads to the bolt length.
Aerospace Specification for impact type vibration test). That’s it! It’s compact nature allows for ease of use
In fact, even after 180,000 cycles the LockOne assembly in designs with weight restrictions and maintenance
remained intact! schedules.
LockOne can be easily substituted into existing designs. KATO’s LockOne is fast and easy to install. No locking
LockOne is reusable, does not degrade with each cycle. compounds to apply. A standard dodecagonal
Made from 304 Stainless Steel WPB, LockOne is naturally (12-Point) socket wrench installs the LockOne at the
corrosion resistant. KATO LockOne replaces items such same time as the nut, minimizing installation time.
as double nuts (jam nuts), cotter pins, safety-wire, nylon LockOne may also be installed on existing applications,
nuts, Loctite®, and more! simply thread LockOne on the preinstalled nut. LockOne
is adjustable and removable after installation with the
same 12-point socket.
LockOne prevents the nut from loosening free from the bolt!

KATO LockOne®
Installation is Easy!
Step 1 Step 3
Simply load the LockOne Tighten as normal.
into the 12-Point socket.
Step 2 Step 4
Load the standard nut on If there is a gap between
top of the LockOne. the LockOne and the nut,
simply tighten the LockOne
until it is flush with the nut.
LockOne Performance
Test Sample 1 Test Sample 2
1,200
Double Nut
1,800
2,500
Self-Locking Nut
4,500
KATO LockOne
0 10,000 30,000 180,000+

(NAS3350)
Vibration Cycles
LockOne surpasses the testing requirements of NAS3350
(National Aerospace Specification for impact type vibration test).

93
KATO LockOne®
Part Numbers
Product Code: KLO M - 4
• KLO - KATO LockOne Size Designation:
Thread Designation: • Chart Below
• C - Coarse
• F - Fine
• M - Metric
Technical Data
Thread Size KATO LockOne Weight
S H W t
Unified Sizes
1/4-20 KLOC-4 0.48 0.11 0.03 0.03 0.80 g
5/16-18 KLOC-5 0.50 0.11 0.03 0.03 0.80 g
3/8-16 KLOC-6 0.55 0.13 0.04 0.03 1.30 g
1/2-13 KLOC-8 0.75 0.16 0.05 0.04 3.00 g
5/8-11 KLOC-10 --- --- --- --- 4.80 g
3/4-10 KLOC-12 --- --- --- --- 9.40 g
1-8 KLOC-16 --- --- --- --- 16.25 g
Metric Sizes
M4X.7 KLOM-4 7 1.4 .50 .35 0.24 g
M5X.8 KLOM-5 8 1.6 .60 .40 0.24 g
M6X1 KLOM-6 10 2.0 .70 .50 0.45 g
M8X1.25 KLOM-8 13 2.5 .88 .63 0.95 g
M10X1.5 KLOM-10 17 3.0 1.05 .75 1.79 g
M12X1.75 KLOM-12 19 3.5 1.23 .88 2.83 g
M16X2 KLOM-16 24 4.0 1.40 1.00 4.78 g
M20X2.5 KLOM-20 30 5.0 1.75 1.25 9.39 g
M22X2.5 KLOM-22 32 5.0 1.75 1.25 10.12 g
M24X3 KLOM-24 26 6.0 2.10 1.50 16.21 g
Specifications
W Nut LockOne
Axial
Spring
S Force
Bolt
Pitch
t H
Ø
Male Fastener
Superior Force
Once positioned against the nut, LockOne engages the bolt along pitch diameter inducing spring forces axially and
radially. These forces hold LockOne in place, preventing bolts and nuts from loosening free under vibration.

Hexatorq Hinges
KATO Hexatorq Hinges (KH) are innovative, high quality, metal and plastic resin hinge assemblies that offer an
unprecedented smoothness of motion. Hexatorq hinges have now set the industry standard for reliable, constant torque
and cost effective motion control.
Hexatorq: The Smooth Operator of Constant Torque Hinges

Conventional spring type hinges can lose their stiffness Hexatorq hinges are offered in standardized sizes to
and seize up to damage mating parts if used in high meet virtually all common application requirements.
temperature environments, or where excessive cycling We’ve done the testing for you! Our standardized range
increases the temperature inside the hinge. The Hexatorq of Hexatorq sizes and configurations was determined
design, utilizing a modern engineered plastic resin, through extensive design and durability testing. By
requires no lubrication. In fact, in an elevated temperature utilizing a Hexatorq series hinge you can significantly
application, Hexatorq hinges experience a predictable reduce your typical design to manufacture time cycle.
drop-off in torque, and will then return to preset torque Add those savings right to your bottom line! Custom shaft
values after a minimal cool down period. This means no configurations are available. Please contact the KATO
damage to your expensive part! Tech-Group for additional information.
Hexatorq Hinges with bracket
Hexatorq Hinges without bracket
Features and Benefits:

• Consistent torque over life...designed for 30,000 cycles or more without failure.
• Smooth operation throughout 360° range of motion.
• Holds position throughout full range of motion, no spring-back.
• Corrosion resistant stainless steel and engineered resin design.
• Light-weight and compact.
• Hex configuration provides for easy mold-in mounting without brackets.
• Custom shaft configurations available.
• No lubrication required! Eliminates the possibility of contamination or corrosion to sensitive parts.
• FOD free design, no metal to metal friction means no foreign object damage from metal particles.

95
Hexatorq Hinges - Dimensions
Non-Bracket Type
a
31.5 23.5
14 6 t
3 8 3
ØD Ød ØD ØD Ød ØD b
Øf (2 PLCS) Øf
c
Bracket Type
Left hand mounting shown.
16 15.5 8 15.5 A
B
E
8 3 C
R1.5 (2 PLCS) 14 Ø3.2 (2 PLCS)
Torque vs. Temperature Calculating Torque Requirements

Unpredictable Coil Type
Seizure Locking Hinge
Torque (kgf-mm)
KH7[*]150
A
KH6[*]100
L
KH5[*]50 W
Temperature (ºC)
Formula for calculating torque rating of Hexatorq Hinge:
T = W x L x Cos(A)
Where: A = Angle
KH7[*]150 L = Distance to Center of Gravity
T = Torque
Torque (kgf-mm)
W = Weight of Object to be Supported

KH6[*]100
Example: W = 2lbs. L = 4in. Angle = 0º
T = (2lbs.)(4in.)Cos(0º)
T = 8lbf-in.
KH5[*]50
Notes:
1. If 2 Hinges are used: 8lb-in/2 = 4lb-in per Hinge.
2. To convert from lbf-in to kgf-mm, divide by 11.5212.
Number of Cycles
(Applicable to 180º Range of Motion)

Hexatorq Hinges - Part Numbers
Number of Shaft Holes: Style:
• 1 or 2 • A = without bracket
Shaft Diameter (mm): • B = with bracket (requires mounting suffix)
• 5.0, 6.0, or 7.0
Product Code:
• KH = KATO Hinge
KH 5 2 B - 050 R
Torque Rating (kgf-mm): Mounting Suffix (Bracket Type Only):
• 25, 50, 75, 100, 125 or 150 • L = Left Hand
• R = Right Hand
Torque Bracketed Hinges Non-Bracketed Hinges

Part Diameter Diameter Diameter
t
Numbers kgf-mm lbf-in A B C E a b c D d f
KH51A025
KH51B025R 25 2.2 11.2 9.8 1.5 9.0 9.3 8.2 4.8 7.0 5.0 2.7 2.0
KH51B025L
KH52A025
KH52B025R 25 2.2 11.2 9.8 1.5 9.0 9.3 8.2 4.8 7.0 5.0 2.7 2.0
KH52B025L
KH51A050
KH51B050R 50 4.3 11.2 9.8 1.5 9.0 9.3 8.2 4.8 7.0 5.0 2.7 2.0
KH51B050L
KH52A050
KH52B050R 50 4.3 11.2 9.8 1.5 9.0 9.3 8.2 4.8 7.0 5.0 2.7 2.0
KH52B050L
KH61A075
KH61B075R 75 6.5 13.4 11.8 2.0 10.0 11.6 10.2 5.8 8.1 6.0 3.2 2.5
KH61B075L
KH62A075
KH62B075R 75 6.5 13.4 11.8 2.0 10.0 11.6 10.2 5.8 8.1 6.0 3.2 2.5
KH62B075L
KH61A100
KH61B100R 100 8.7 13.4 11.8 2.0 10.0 11.6 10.2 5.8 8.1 6.0 3.2 2.5
KH61B100L
KH62A100
KH62B100R 100 8.7 13.4 11.8 2.0 10.0 11.6 10.2 5.8 8.1 6.0 3.2 2.5
KH62B100L
KH71A125
KH71B125R 125 10.9 16.1 14.2 2.5 11.0 14.0 12.2 7.0 10.2 7.0 3.2 3.0
KH72B125L
KH72A125
KH72B125R 125 10.9 16.1 14.2 2.5 11.0 14.0 12.2 7.0 10.2 7.0 3.2 3.0
KH72B125L
KH71A150
KH71B150R 150 13.0 16.1 14.2 2.5 11.0 14.0 12.2 7.0 10.2 7.0 3.2 3.0
KH72B150L
KH72A150
KH72B150R 150 13.0 16.1 14.2 2.5 11.0 14.0 12.2 7.0 10.2 7.0 3.2 3.0
KH72B150L
2. To convert from kgf-mm to lbf-in, multiply by 0.0868.

97
KATOpediaTM
KATOpedia is the most comprehensive online encyclopedia on helical coil screw thread inserts. The KATO website has
always contained more information on helical coil screw thread inserts than any other website in existence!
KATOpedia not only replaces the Tech-Data section from our previous website but improves on it by providing even
more information like technical data sheets, drawings, instructions, compliance statements, and so much more! Try out
KATOpedia and let us know what you think.
Tool Instructions
Now you can view, read, and/or print any of our tooling instructions from our website.
Stay up to date on all the latest information and procedures for installing Tangless or
tanged inserts, setting and using installation tools, and learning important tips for tool
maintenance and care!
Tool Instructions
Video Workshop
One of the most frequently visited pages on the KATO website is the Video Workshop.
The KATO instructional videos have already helped thousands of customers learn
how to setup and use their KATO tools, but we’ve made them even better. The Video
Workshop contains instructional videos on the latest KATO tools. All of the videos were
shot in 1080p for exceptional clarity. The videos are short, easy to follow, and excellent
for training purposes!
Video Workshop
And Much More!
Product Wizard Tensile Strength Wizard 3D-Models Compliance Statement
And More!
9100
CERTIFIED
Certifications Insert Selection Technical Articles

KATO Apps
KATO Fastening Systems, the original inventor and manufacturer of the bi-directional
Tangless CoilThread insert, is introducing the next version of the most powerful product
search App for helical coil screw thread inserts and tools.The KATO App contains the most
comprehensive product database for helical coil screw thread inserts.
With four search options (KATO Part Number, Style & Size, MS/MA Number, and NAS/NA
Number), the KATO App makes it extremely easy to locate product & technical information,
and tooling options for any Tangless or tanged screw thread insert!
Tooling Information: Search by:

KATO has taken the guess work out of finding the right • KATO Part Number • MS124 Series
tool for the job. The KATO App provides part numbers
• MA3279 - MA3281 • MS21209
and ordering instructions for STI taps, STI gages, air
tools, electric tools, hand tools, and removal tools. • MA3329 - MA3331 • NA0276
• MS122 Series • NAS1130
Hole Preparation: Style & Size:

The KATO App provides step-by-step instructions No part number? No problem. Search using the Style
to accurately prepare an STI hole for proper insert & Size option, and the KATO app will provide the part
installation. number.

99
KATO FASTENING SYSTEMS, INC. OR
ASTENING.COM
CoilThread Inserts, an Advanex product
BE BOLD. GO TANGLESS!

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FASTENING SYSTEMS, INC.

THE ORIGINAL INVENTOR & MANUFACTURER OF THE

Don’t settle for anything less than the original…

Kato Fastening Systems

AS9100D with ISO 9001:2015

Certificate Number: C0097479-AS5

09 - MA/MS/NAS Specs 16 - Metric Drilling Dim. 20 - Insert Dimensions 47 - Cross References

53 - Part Numbers 58 - Part Numbers 61 - Part Numbers 65 - Part Numbers

54 - Cross References 58 - Cross References 62 - Cross References 66 - Cross References

69 - Part Numbers 73 - Part Numbers 77 - Part Numbers 81 - Part Numbers

74 - Cross References 78 - Cross References 82 - Cross References

94 - Part Numbers 97 - Part Numbers

KATO FASTENING SYSTEMS, INC.

CoilThread Inserts provide design and manufacturing flexibility.

Why use KATO CoilThread inserts?

The resilient characteristics of each coil in a CoilThread

When installed into STI tapped holes (per NASM33537 for

4 KATO FASTENING SYSTEMS, INC.

Tangless CoilThread CoilThread

KATO FASTENING SYSTEMS, INC.

Drive Notch: Tang: Preformed Notch:

Tangless CoilThread CoilThread

CoilThread Inserts Provide Design and Manufacturing Flexibility:

CoilThread inserts are available in Bulk and on Strip-Feed Reels, providing

6 KATO FASTENING SYSTEMS, INC.

Parent Some additional precautions for reducing galvanic

The best way to prevent galvanic corrosion is to use

KATO FASTENING SYSTEMS, INC.

Unified Sizes Metric Sizes

Notes: Bolt Projection

5. To achieve maximum strength, bolt length and thread length as

8 KATO FASTENING SYSTEMS, INC.

Metric Thread Sizes

KATO FASTENING SYSTEMS, INC.

How Locking Inserts Work:

Location of Locking Coils:

10 KATO FASTENING SYSTEMS, INC.

1. 12-24 is not specified in the NASM8846.

KATO FASTENING SYSTEMS, INC.

The minimum drilled hole depth is designed to allow for:

12 KATO FASTENING SYSTEMS, INC.

1. Tangless CoilThread insert installation is now complete.

To eliminate the tang break-off process, and to

Tang Break-Off: (step 6)

KATO FASTENING SYSTEMS, INC.

14 KATO FASTENING SYSTEMS, INC.

KATO FASTENING SYSTEMS, INC.

16 KATO FASTENING SYSTEMS, INC.

KATO FASTENING SYSTEMS, INC.

Inconel X-750 Nitronic 60®

Platings and Coatings

18 KATO FASTENING SYSTEMS, INC.

Insert Type: Size Designation: Nominal Length: Packaging:

Tangless CoilThread CoilThread

KATO FASTENING SYSTEMS, INC.

20 KATO FASTENING SYSTEMS, INC.

3. All dimensions for unified sizes are in inches.

KATO FASTENING SYSTEMS, INC.

22 KATO FASTENING SYSTEMS, INC.