Frigmaires - 6tph Dry Mortar Plant - Technical

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REF: FE/DMM/QTN/2024 DATE: 11/11/2024

To,
Mr. Gaurav Verma, (Manager – Special Projects)
Sturdflex Solutions Pvt. Ltd.
Shyam Tower, Premises No. 03-319, DH-6/11,
Action Area 1D, Street No. 319,
New Town, Kolkata-700156.
Mobile: 91473 00284
Email: gaurav.verma@shyamsteel.com
Website: www.sturdflex.com

SUB: OFFER FOR 6 MT/HR DRYMIX MORTAR PLANT

Dear Sir,
We are pleased to enclose our offer for a Horizontal plant of 6 MT/Hr for the manufacturing of Dry Mortars.
Similar plants have been supplied by us to leading firms all over the world. We are amongst the pioneers in
this field and have over 20 years’ experience in the manufacture, formulations and design of Dry mortar
plants.
Our plants have been exported to USA and Europe under CE certification. Most equipments are
manufactured in house at our factory located in Khopoli. Parts outsourced are from reputed international
and local vendors based in India.

Frigmaires has worked with leading Construction Chemical manufacturers all over the world. We employ
highly experienced technologists who have hands on plant experience for manufacturing Dry Mixed
Mortars and Plasticizers based on DIN, BS and ASTM specifications. Our dedicated team of engineers works
closely with our customers to ensure that the entire process of setting up the plant is made simple. We offer
complete plants along with the know how to Manufacture Wall Putty, Plasters, Tile Adhesives, Repair
Mortars, Leveling Compounds, Skim Coats, Grouts and Super Plasticizers. Apart from training your chemists,
we also provide technical and commercial support for a period of 12 months from date of commissioning
the plant.
We would greatly appreciate if you could kindly spare a few minutes to view our website
www.frigmaires.com. Kindly go through our proposal and let us know if you would be interested in taking
this to the next level of discussion.
With best regards, we remain.
Yours Faithfully,
FOR FRIGMAIRES ENGINEERS
H.S. ADVANI
PARTNER

TO SEE VIDEO- https://youtu.be/1bgagZl1pAs?si=Y3K757InFbG9-Ixq


www.frigmaires.com

TYPICAL LAYOUT OF PLANT WITH SAND SECTION

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CONTENTS OF TECHNICAL SPECIFICATION

ITEM 1: WHY FRIGMAIRES

ITEM 2: PREFACE

ITEM 3: HIGHLIGHTS

ITEM 4: SAND AND RM CHARGING SECTION TO SILOS

ITEM 5: STORAGE SILOS

ITEM 6: RAW MATERIAL CONVEYING TO WBH

ITEM 7: MIXING AND BATCHING

ITEM 8: AUTOMATION

ITEM 9: PACKING

ITEM 10: DUST CONTROL

ITEM 11: AIR COMPRESSOR

ITEM 12: MATERIAL HANDLING

ITEM 13: PLATFORM STRUCTURE

ITEM 14: ERECTION & COMMISSIONING

ITEM 15: TERMS & CONDITIONS

ITEM 16: TERMS & CONDITIONS

ITEM 17: CLIENT LIST

FOR FRIGMAIRES ENGINEERS

HARISH ADVANI
PARTNER

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WHY FRIGMAIRES
Here are some key reasons why partnering with Frigmaires Engineers can take your Dry mortar manufacturing to the
next level

UNPARALLELED QUALITY: Our Plants are carefully designed to provide exceptional performance, ensuring Plant
Optimization and quick ROI.

TECHNICAL EXPERTISE: Our team of experienced professionals is well-versed in the intricacies of the latest dry mortar
Formulations. We offer technical support and guidance to help you create customized solutions tailored to your
customers and market demands.

SUSTAINABILITY COMMITMENT: We prioritize environmental responsibility and sustainability throughout our


design. Our plants are designed to optimize power consumption that minimize carbon footprint and promote
resource conservation.

RELIABLE SUPPLY CHAIN: We understand the importance of a reliable and efficient supply chain. Our robust logistics
network ensures timely delivery of our products to meet your production demands.

RAW MATERIAL SOURCING: Based on our years of experience in this field we have developed strong relationships
with international suppliers of quality raw materials. All this information is shared with our customers to achieve
quality at the right price. We understand the financial considerations involved in Dry mortar manufacturing and are
committed to supporting your business growth by providing smart solutions.

TRAINING AND HANDING OVER: We take great care in ensuring that our client’s scope of work is kept to the bare
minimum. Erection and commissioning the plant is kept simple and easy to get the plant up and running. Our
engineers work closely with our clients to make the entire process simple and quick. We delegate experienced
engineers and chemist during the Commissioning of the plant to train our clients in manufacturing, formulating and
testing of products. We also assist in providing a technologist to operate the plant on a contractual basis if required.

We invite you to visit our website at www.frigmaires.com to learn more about our company and its values. You will
find detailed information on our project offerings, certifications, and commitment to quality.

We would be delighted to schedule a call or arrange a meeting to discuss how Frigmaires can support your dry mortar
manufacturing needs.

We can explore opportunities for collaboration, address any questions or concerns you may have, and develop a
tailored solution to meet your specific requirements.

Thank you for considering Frigmaires as your trusted partner we look forward to the possibility of working together
to create outstanding dry mortars that drive your business success.

Please feel free to contact us directly at. info@frigmaires.com / hsa@frigmaires.com

NOTE: ADVANTAGES OF WORKING WITH FRIGMAIRES ENGINEERS

 STARTING FORMULATIONS WILL BE PROVIDED


 LAB SET UP AND TRAINING INCLUDED
 PROVIDING PLANT CHEMIST. SALARY TO BE PAID BY CLIENT.
 RAW MATERIAL SUPPLY AND SOURCING SERVICES
 PLANT OPTIMISATION
 PACKGING SOLUTIONS
 INTRODUCTION TO POTENTIAL CUSTOMERS FOR TOLL BLENDING
 ADVICE ON INTERNATIONAL SALES AND MARKETING

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2. PREFACE
PROCESS DESCRIPTION: Sand from storage area is to be fed into the Sand Storage bin using Loaders. The sand is then
transferred to a Vibrating screen using a mechanical conveyor at a controlled rate. The sand is screened to 2 fractions
and fed into the hopper of the bucket elevator and transferred to the sand storage silos using a diverter valve. Fly
ash, Minerals like Dolomite, Gypsum or Cement is conveyed to the silos using truck mounted blowers or a separate
pneumatic blower included in this offer.

All raw materials are to be screened, dry and free flowing prior to conveying to respective silos using a combination
of mechanical and pneumatic conveyors as mentioned in the offer. Performance Additives as per formulations are
charged manually into a hopper located on the mixer platform using a hoist and charged into the mixer. All batched
materials are then discharged into respective weigh batch hoppers and dosed into the mixer. On completion of mixing
the finished product is discharged into a bin and conveyed to the hopper of the Packing machine. The complete plant
is operated by a PLC/SCADA management system with minimum of dust.

NOTE: For sand which is not washed, dried and screened a separate section is provided for this on request

DESIGN HIGHLIGHTS: We are pleased to submit our quotation for the design, supply, installation and commissioning
of a Production Facility capable of producing the below listed products at a rate of 6 MT/HR

MAIN PRODUCTS DRY MORTARS

Tile glue Jointing mortars

Wall Putty Grouts

Plasters Repair Mortars

The quality requirements presume our process control system specifically designed for Dry Material Mixing plants.
The control enables complete plant control from raw material acceptance through to finish product bagging.

The plant specified is in accordance with a concept, which has been proven in the numerous plants that we have built
during the past and using core components, and equipment that have been tested and proven in rugged industrial
conditions. This combination gives the highest plant availability, reliability and safety together with continuous high
product quality.

Our plant design offers certain advantages:

 Spare place can be considered to allow direct bulk loading or material distribution to a second bagging plant from
the mixer in a further step of extension. Moreover, a mobile bin can also be connected to the mixer hopper. This
will also allow a direct discharge of mixed batches.
 The raw material feeding of fillers and cement has been equipped with separated screws for each silo. Thus, wear
and tear will be minimised. Bulk big and small-bag discharge units can be provided for unloading bags into the
pneumatic blower for quick and economical transfer of raw materials.
 Separate filter units on all silos, weighers etc. minimize spillage, because most of the material will be fed back
into the appropriate bulk silo, weigher batch etc.
 Basically, the plant has been designed for automated production. Nevertheless, manual additions have been
considered for specific products, too. The mixer discharge into the mixer hoppers, i.e. pre-hopper for bagging
machine and intermediate hopper for filling of mobile bins are provided.
 OPTIONAL: SAND DRYING AND SCREENING PLANT

FOR FRIGMAIRES ENGINEERS

HARISH ADVANI

PARTNER
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3. HIGHLIGHTS

TOTAL AREA REQUIRED : CLOSED SHED 5000 SQFT. OPEN AREA 5000 SQFT WILL BE REQUIRED FOR
SILOS AND SAND STORAGE. FINSIHED GOODS STORAGE APPROX 3000-5000
SQFT. HT MINIMUM 10 MTRS NEAR MIXING AREA ONLY. TOTAL LAND AREA
TO BE APPROX 1/2 ACRE
POWER : 175 KW (TOTAL INSTALLED IS 230 HP)
STAFF : MANAGER1. LABOUR 8-10. CHEMIST1. OFFICE BOY 1
TRANSFORMER : 175 KVA.
GENERATOR : 175 KVA
WATER : 40 LTRS PER PERSON/DAY
AIR COMPRESSOR : 10 HP X 1 NO
RAW MATERIALS

Silo / tank Material Bulk density humidity

1 Cement 1.0 kg/l

2 Sand 1.5 kg/l <= 0,5%

4 Fly Ash/minerals 0.5 to 1.5 kg/l

5 Additives 0.5 to 1.5 kg/l

SILOS REQUIRED
CEMENT : 1 TYPE- IN BULK
SAND : 2 TYPES-BULK/BAGS
MINERALS/FLY ASH : 1 TYPE- BULK/BAGS
MATERIAL RECEIVING
SAND/MINERALS : IN BULK TRUCKS / BAGS TO BE MECHANICALY CONVEYED
CEMENT : IN BULKERS/BAGS TO BE TRANSFERRED BY PNEUMATIC BLOWER
1 PIECE SINGLE-CHAMBER SILOS FOR CEMENT 30 m3 EACH
2 PIECE SINGLE-CHAMBER SILO FOR SAND 30 m3 EACH
1 PIECE SINGLE CHAMBER SILO FOR MINERALS 30 m3 EACH
TOTAL STORAGE CAPACITY 120 m3
STORAGE CAPACITY BASED ON PRODUCTION IN SINGLE SHIFT 0F 8-12 HRS

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PLANT THROUGHPUT

1. The plant has been designed with one production line equipped with a 1000 Ltr mixer.
2. The batch cycle time is based on an average cycle time of 7-8 minutes.
3. Max plant throughput = Useful volume 600 x 1.4 BD= 840 kgs. x 7-8 batches= 6720 kgs. / hr average
* Material that may be subject to hazardous area regulations. Related additive unit design can be
considered upon request.

FOR FRIGMAIRES ENGINEERS


HARISH ADVANI
PARTNER

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4. SAND AND RM CHARGING SECTION TO SILOS

1. SAND FEEDING HOPPER: QTY 1 NO


Sand from storage area is to be charged into Sand Bin of approx. 2 cubic
meters using a power-driven loader or BOB CAT. The bin is fabricated
from mild steel sections and is provided with an Electric Vibrator and
bottom discharge rotary valve and mounted on a sturdy frame structure.
Duly painted with PU/Epoxy paint.

2. BELT CONVEYOR: The sand from the Sand feeding hopper is


mechanically conveyed to the Vibrating Screen using a Belt Conveyor. The
belt conveyor is provided with a feed and discharge chute, slat belt
complete with rollers, bearings, shroud cover and mounting frame. The
belt is driven by a VFD controlled Geared motor drive Cap 5 MT/hr.

3. GYRO SCREEN: QTY 1 NO


A single deck vibrating scree of 5 MT/hr. capacity complete with
removable screens of mesh size to suit formulations. Totally enclosed
with top cover, feed port, isolation pads, unbalanced motor/vibratory
motor of rated capacity with suitable discharge chutes and end
connections for discharge into the hopper of the Bucket elevator.

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4. M.S BUCKET BELT ELEVATOR WITH DIVERTER CHUTE

MODEL NO FE05

5 TPH. FOR MATERIAL HAVING BD OF 1.6 MT/


CAPACITY
M3

GEARED DRIVE As per design

BUCKET SPECS SEAMLESS, MEETS IS 6833 DULY HARD FACED.

BUCKET ELEVATOR LENGTH TO SUIT SILO HEIGHT

TOP CASING HEIGHT 5 MM

INTERMEDIATE CASING M. S 3 MM

BOTTOM CASING 5 MM

MAIN SHAFT FORGED STEEL EN8 MATERIAL

BEARING SELF ALIGN BALL BEARING WITH PLUMMER BLOCK

Y TYPE DIVERTER VALVE COMPLETE WITH DUCTING CHUTE TO 2 SILOS


ALOING WITH PIPE OUTLETS INCLUDED

HEAT RESSISTANCE OF SUITABLE WIDTH X 5


BELT WIDTH AND PLY
PLY. 3MM TOP X 1.5 MM BOTTOM.

SPEED AS PER RATED CAPACITY

RATCHET GEAR AND LEVEL PROVIDED ON BOX ONLY

MAINTENANCE PLATFORM PROVIDED ON 3 SIDES WITH RAILING

MANUAL INSPECTION DOOR YES

COUPLINGS / BELTS USED FENNER MAKE

TWO COATS OF PRIMER AND 2 COATS OF EPOXY PAINT PROVIDED

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5. CEMENT/MINERAL CONVEYING (DUAL OPTION) – 1 SET.

CAPACITY: 15 TPH FROM HOPPER TO SILO (6 TO 7 BAGS PER MIN) & 25 TO 30 TPH FROM BULKER TO SILO

Process: Cement and Minerals like Lime, Calcium Carbonate, Calcite, and Dolomite from Jumbo bags or
small bags are to be emptied and dumped into a bin manually. The material from the bin is directed into
the blower for conveying the mineral to the respective silos.
CEMENT AND MINERAL BLOWER
The System we address is designed to convey Cement and Minerals with an estimated bulk density of 0.9
to 1.2 gm/cc. The Cement /Minerals will be conveyed from manual cement feeding hopper to the Cement
Silo Conveying Capacity 15 Tons/hour. Conveying distance horizontal 20 M, Vertical 20 M. Nos. of 90-degree
long radius Bends 3 Nos. Service Duty Continuous. The system is mounted on a sturdy base frame having
anti-vibration pads.
System has an option to convey cement / Fly Ash /Minerals from Bulker as well as bags (which have
integrated piping for Aeration & discharge pipe) to Silo. The apex. Conveying rate will be 25 to 30 T/Hr.

The discharge line of blower will have 2 Nos. isolation valves. By closing the valve meant for manual feeding
hopper & opening the bulker line valve, the Blower will enable unloading from Bulker to Silo.

Scope of Supply:
System Model No. FCP-2 comprising of the following:
- Feeding cum debagging hopper (Manual Type).
- Compressor / Roots Blower with 40HP Electric Motor.
- Screw Pump with 30HP Electric Motor.
- Discharge Pipeline 4” NB.
- Flexible Cement hose diameter 100 MM. Length 3m with clamp.
- Control Panel with Starters for both Electric Motors, hour meter and cables from panel to Motors.

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5. STORAGE SILOS (CLIENT TO FABRICATE LOCALLY)

Bulk Storage : Cement Silo- 1 NO


Duty : To provide bulk storage for Cement grey
Design Bulk Density : 1.25 T/m3 (for structural loading)
Silo design : Single-chamber, mild steel, outboard surface coated
Capacity : 30 m3 EACH
Silo outlet flange : 300 mm
Silo top : Non-skid

The following connections are included for each chamber: Inlet


flange with valve, Dust Collector with PRV, Level Indicator High
and Low level, Vibratory pad 1 set top DN 300, Ring line 1“with
fluidisation jets, Outlet flange 300 mm with disch valve.

Bulk Storage : Sand- 2 NOS


Duty : To provide bulk storage for Mineral Lime
Design Bulk Density : 0.6-1.25 T/m3 (for structural loading)
Silo design : Single-chamber, mild steel, outboard surface coated
Capacity : 30 m3 EACH
Silo outlet flange : 250 mm
Silo top : Non-skid

The following connections are included for each chamber: Inlet


flange with valve, Level Indicator High and Low level, Vibratory
pad 1 set top DN 300, Ring line 1“with fluidisation jets, Outlet
flange 300 mm with disch valve.
Bulk Storage : Fly ash /Minerals- 1 NO
Duty : To provide bulk storage for Mineral Lime
Design Bulk Density : 0.6-1.25 T/m3 (for structural loading)
Silo design : Single-chamber, mild steel, outboard surface coated
Capacity : 30 m3 EACH
Silo outlet flange : 300 mm
Silo top : Non-skid

The following connections are included for each chamber: Inlet flange with valve, Dust Collector with
PRV, Level Indicator High and Low level, Vibratory pad 1 set top DN 300, Ring line 1“ with fluidisation jets,
Outlet flange 300 mm with disch valve.
NOTE 1: Silos are to be duly epoxy painted and provided with structural supports at a clearance of approx.
2 mtrs from ground level.
NOTE
1. Silos to be fabricated locally by client.
2. Drawings for Silos will be provided by FE.

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Silo Fabrication Yard

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6. RAW MATERIAL CONVEYING TO WBH

Process: All raw materials from the silos are conveyed to a weigh batch hopper by using screws located
below the silos and transferred to a weigh batch hopper.

1. Inclined Screw Feeder for Cement Qty – 1 NO.


Diameter : For rated capacity
Length C/C : To suit site conditions
Inclination : 30-45o
Power Installed : For rated capacity
Outlet : Universal inlet and outlet with accessories

2. Inclined Screw Feeder for Sand Qty – 2 NOS.


Diameter : For rated capacity
Length C/C : To suit site conditions
Inclination : 15-30o
Power Installed : For rated capacity
Outlet : Universal inlet and outlet with accessories

3. Inclined Screw Feeder for Mineral Qty – 1 NO.


Diameter : For rated capacity
Length C/C : To suit site conditions
Inclination : 30-45o
Power Installed : For rated capacity
Outlet : Universal inlet and outlet with accessories

Screw-conveyors general specifications


Both Sand and Cement screw conveyors will be sized as per the rated capacity.
The tube would be of Mild steel Construction with universal inlet and outlet
The screw conveyor flights would be of HARDOX steel
Wall thickness min. 4mm
Flight thickness min. 5mm
Progressive flight pitch
Inspection opening above outlet and under the inlet provided
All the screw conveyor motors will be driven by a Geared motor drive
Hanger Bearings will be located outside the product area
Shaft packing
Max. Circumferential speed <1.0 m/s

MAKE: WAM/COSBEN/MIX SRL

NOTE: VALVES, FITTINGS AND HOSES ARE INCLUDED IN THE ABOVE FOR TRANSFERRING THE RAW
MATERIALS TO 4 SILOS

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7. MIXING AND BATCHING

BATCHING AND MIXING

THE MATERIAL FROM THE STORAGE SILOS ARE CHARGED INTO 2 WEIGH BATCH HOPPERS AND FED INTO THE MIXER.
THE WEIGH BATCH HOPPERS AUTOMATICALLY DISCHARGES THE REQUIRED QUANTITY OF MATERIAL INTO THE
MIXER AS PER RECIPE MANAGEMENT SYSTEM. THE TIME FOR EACH BATCH OF 840 KGS WILL BE APPROX 7-8 MINUTES

A. WEIGH BATCH HOPPERS

FOR POWDERS: Mainly for cement, Fly Ash, Gypsum, Dolomite, Lime etc. The
weigh batch hopper is of 0.6 m3 capacity fitted with 4 load cells, inlet flanges, vent
line, vibrator, electro pneumatic discharge valve 200 mm, level indicators and
inspection door. The hopper is located above the mixer and has the required input
ports and accessories. The hoppers are mounted on a sturdy frame structure free
from vibrations.

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FOR SAND: Mainly for Cement, Fly Ash, Gypsum, Dolomite, Lime etc. The
weigh batch hopper is of 0.8 m3 capacity fitted with 4 load cells, inlet flanges,
vent line, vibrator, electro pneumatic discharge valve 250 mm, level
indicators and inspection door. The hopper is located above the mixer and
has the required input ports and accessories. The hoppers are mounted on a
sturdy frame structure free from vibrations.

ADDITIVE HOPPER: A hopper of 40 KGS capacity mounted on the mixer for charging of minor fillers and
additives like polymers, cellulose etc from bags. The hopper is to be charged manually. A pneumatic valve
of 125 mm is fitted at the bottom of the hopper and opens into the mixer. The valve is interconnected to
the PLC system. The material from the deck is to be manually dumped into the Hopper. The hopper is
connected to the dust extraction system for dust free manual additions. A small platform is included.

B. PLOUGH SHEAR MIXER

APPLICATION: For mixing of products having a BD of 1.5


MT/m3 Max particle size of 2 mm.

CONSTRUCTION: The mixer consists of a fabricated mixing


vessel inside which a specially designed single shaft fitted
with ploughs rotate to create a hurling and whirling three-
dimensional mixing effect. The shaft is installed in steel
housings complete with roller bearings, gunmetal bushes,
gland packing and lubrication points for trouble free
operations. A High-speed chopper for breaking up and
dispersing of lumps and agglomerates is fitted at the bottom
of the mixer installed in steel housings. Each mixer is provided with a Feed port, Discharge valve, Inspection
door, Vent opening, and one extra Additive port. The mixer shell is made from Arbex/Hradox steel.

DRIVE: The mixer is driven by a 3ph, TEFC, 50Hz electrical motor coupled to a worm reduction gear box The
drive is mounted on a sturdy base frame.

MODEL HP BATCH WORKING CAP IN KGS CHOPPERS


FSP-1000 20 840 1x5HP

C. COLLECTION HOPPER : QTY 1 NO

The material from the mixer is automatically discharged into the discharge
bin at a predetermined time. The bin is of 0.8 m³ capacity and provided
with a pneumatic valve, level indicators, balance line, sample port,
discharge aids and inspection windows with proximity switches, return
vent line and a slide gate valve.

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D. FINSHED PRODUCT BUCKET ELEVATOR: QTY 1 NO

Material from the collection bin falls into the hopper of the product transfer elevator and is conveyed
to the hopper of the Double Spout Packing machine. The system is complete with the necessary
instrumentation, discharge aids and fittings to integrate the process with the automation system.

MODEL NO FE15

15 TPH. FOR MATERIAL HAVING BD


CAPACITY
OF 1.4 MT/ M3

GEARED DRIVE TO SUIT

SEAMLESS, MEETS IS 6833 DULY


BUCKET SPECS
HARD FACED.

BUCKET ELEVATOR LENGTH TO SUIT SILO HEIGHT

TOP CASING HEIGHT 4 MM

INTERMEDIATE CASING M. S 3 MM

BOTTOM CASING 4 MM

MAIN SHAFT FORGED STEEL EN8 MATERIAL

BEARING SELF ALIGN BALL BEARING WITH PLUMMER BLOCK

HEAT RESSISTANCE OF SUITABLE


BELT WIDTH AND PLY WIDTH X 800/5 PLY. 3 MM TOP X 1.5
MM BOTTOM.

SPEED TO SUIT RATED CAPACITY

RATCHET GEAR AND LEVEL PROVIDED ON BOX ONLY

PROVIDED ON 3 SIDES WITH


MAINTENANCE PLATFORM
RAILING

MANUAL INSPECTION DOOR YES

COUPLINGS / BELTS USED FENNER MAKE

TWO COAT OF PRIMER AND 2 COATS OF EPOXY PAINT PROVIDED

NOTE: The elevator and discharge bin is to be installed in a pit. Dimensions of the pit will be submitted by
FE

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8. AUTOMATION

RECIPE MANAGEMENT SCADA SYSTEM

The Scope of Supply: based control panel with HMI complete with
starters and switch gears complete with control wiring as per
international codes

Scope of Work:
Design, Manufacturing, testing, supply, Installation and commissioning
of FE Batch SYSTEM along with control panel.
Testing, calibration of scales, commissioning and then training of your
staff.

PLANT CONFIGURATION
PLC based control panel along with power panel for operation of Mortar plant having following features.

The system is designed so as to configure all the equipment, instruments and valves supplied by us for
proper weighing batching and formulating of raw materials from silos, weigh batch hoppers and mixer
PLC based software for control of Mortar plant has following features
1. Plant works in MANUAL mode without PLC (By passing PLC).
2. Formula setting for 450-850 Kgs of mix and actual quantities are to be derived based on the actual
quantity being produced.
3. Software is capable storing of mix designs to the capacity of hard disk.
4. Software is in position to make delivery ticket mentioning mix name, cycle start time and cycle
stop time.
5. Selective Discharge criteria for mixer gates (Auto Discharge / Manual Discharge).
6. Alarms occur for various faults (which is mentioned user manual).
7. Aggregate weight gets compensated in next aggregate in the same cycle.
Weight displayed in computer & weight indicator to be same.
8. All charging gates (Aggregate, cement etc.) openings are selective.
9. Auto in flight system for all batched RM.
10. Weighing Termination is possible.
11. Queuing / Scheduling of the mix formulas is possible (OPTIONAL).
12. Printer, Computer and UPS provided will be of HP/DELL
13. Software of Siemens along with License key for SCADA and software installed
14. Ethernet card included
15. Broadband connection to be provided by client of suitable speed.
16. License keys will be supplied with Ethernet card and remote access for PLC.

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TERMS AND CONDITIONS

• Standard weights (Preferably of 20 Kgs) to the tune of at least80% of the full scale and sufficient labor
to handle the weights should be provided by you at site.
• Sufficient production should be ensured during commissioning so that your personnel are trained
properly and sufficiently.
• A period of minimum 8 -10 days should be ensured for commissioning.
• In case of any part being defective / damaged before, during or after commissioning (the material not
supplied by us) has to be provided by you. We shall not be liable for such defects.
• PLC make would be Schneider/Allen Bradley/Siemens.

9. PACKING MACHINE (Single Spout Type)- 1 NO

A. PACKING MACHINE
Packing Machine with Single spout MODEL FE 01 E for weighing and filling
of dry mortar and free flowing powders in standard valve type bags (20-50
kg).

Machine will be complete in all respects, factory assembled and ready for
installation under a feed hopper. The Machine will include:

a. Filling assembly IMPELLER mounted on structure.


b. Electronic Weighing system
c. Pneumatic arrangements including the filter – regulator –lubricator
d. Control Board
e. Compressed air requirement is 300 LPM at 7 kg/cm²
f. Charging Hopper with discharge aids are included and interlocked
with the PLC

DESIGNED FOR FILLING SMALL BAGS OF 20 TO 50 KGS

WORKING PRINCIPAL: Automatic Packing Machine with single Spout Model FE01E is designed for filling
and packing of valve type bags up to 250 bags / hr of 40kg. The machine is suitable for free-flowing dry
powders like cement, lime and other similar powders. with the help of one operator.

The operator places the bag on the spout and actuates the push button. The bag is automatically clamped
and the filling is assisted by an impeller type feeder which densifies the material and directs the material
towards the filling nozzle.

A two position pneumatically operated shutter valve is opened for coarse and fine feeding. The
Shutter valve changes its position upon completion of coarse feed. The product is weighed on the bag
holding assembly through load cells and electronic controller. The weight is displayed on the control panel
at any given time. Set points for coarse and fine feeding can be easily programmed. When the final weight
is achieved the bag clamp automatically releases the bag after a small delay. The machine is now ready for
the next cycle.

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SINGLE SPOUT FILLING MACHINE (IMPELLER TYPE). MODE FE 01


TYPE : Stationary Packer for self-closing valve type bags
PRODUCTS : Free flowing powders, 0.5% Moisture.
MATERIAL HANDLED : Dry Powders.
BULK DENSITY OF MATERIAL : 0.8-1.5 T/cm3
FILLING RANGE : 20 to 50 kgs.
OUTPUT PER HOUR : 250 bags/spout.
DRIVE MOTOR : 10 HP
NOZZLE SIZE : To suit customer bag
Subject to uniform bag size and operator efficiency.

ACCURACY: After 5-7 fills, the machine’s electronic Indicator automatically adjusts itself to get an
accuracy of ± 150 grams for a 50 kg bag for an Average of 10 consecutive fills, provided the bag size is
uniform, with sufficient perforations (120cm 3/h) & proper valve size and relatively constant product
density. Adjusting phase will be of 5 weighting’s when stopped for more than 10 minutes.

TEMPERATURE OF PRODUCT : 50 TO 60 ºC. Moisture max 0.5%


POWER REQUIREMENT : 415V, 50 Hz.
PROTECTION : IP 54.
INSULATION : CLASS B
AIR REQUIREMENT : 300 Lpm at 7 kg/cm2/spout free of moisture and dust.
DE-DUSTING : 2500 Ncm3/hr.

SCOPE OF SUPPLY STATIONERY PACKER


1. Main Frame Assembly in Mild steel duly painted with PU paint.

2. Suspension frame with a filling spout mounted on Load cells complete with filling tube and guide chutes.
3. Filling assembly consisting of balanced carbon steel wear resistant EN 31 SERIES metal impeller blades
installed in steel housing complete with bearings, pulleys and V belts, air flushing system, driven by a 10 HP
motor complete with belt drive and protection guards.
4. Electrical Pneumatic Panel Box with controls for fine and coarse fill, weight indicator, on/ off switch, safety
cut out, relays, solenoid valves and controls, indicating lamps. Duly prewired and enclosed in a IP 54 steel
enclosure.
5. FRL, Pressure Regulators & Pressure Gauge.
6. Pneumatically controlled Slide Gate Valve, with 3 positions Air Cylinder.
7. Adjustable bag rest.
8. Solenoid Valves & fittings.
9. Bag holders with Air Cylinder/Spout.
10. Bag size 350-650mm L and 350-550 mm W.
11. De dusting hood provided above the filling nozzle.

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MAJOR ELECTRICAL COMPONENTS STATIONARY PACKER


1. Electronic Microprocessor based Control unit.
2. Push button station.
3. Load Cell of 110 / 200 kg. Capacity.
4. S.M.P.S (Regulated Power Supply) for each Electric Panel.
5. M.C.B, Electrical contractors, MPCB, etc.
6. Operating and Display terminal protection IP-54.
7. Internal wiring as per IEC 60439/IS 2675
8. A Belt conveyor complete with Geared motor and drive of 3. Mtrs length is integrated and provided for
transferring of packed products to Palletizing area.
A. STORAGE HOPPER: QTY 1 NO
The storage hopper is of 1.5 m³ capacity and provided with a pneumatic valve, level indicators, balance line,
sample port, discharge aids and inspection windows with proximity switches, return vent line and a slide
gate valve.

10. CENTRALISED DUST CONTROL-1 NO

DUST CONTROL SYSTEM: Capacity of system will be 5000 CMH x 10 HP.


The basic principle of the system is to exhaust dust generated at charging
& discharging points in the plant. At these points dust hoods are located.
The dust collector collects the dust from the various points in the plant
through the ducting and hoods and exhausts the clean air to the
atmosphere with the help of a centrifugal fan mounted on top of the dust
collector.
A combination of steel and flexible ducts connects the hoods to the Dust
collector, which are run in plant. All ducting’s and hoods to be fabricated
at site as per our drawings and specifications.
The dust-contained air is sucked through the inlet and passes from outside the
tubular bags where in the dust gets collected on the filter bag walls. With
periodic operation of pressurized air thrown in the bags through nozzles the dust collected on the
outside of the bags falls down into the hopper, which can be collected later. The dust collectors are of
pulsejet type. As the name suggests a jet of compressed air is injected into the dust collecting bags to
give it a shake so that the dust clinging to the side walls drop down and the filter bags remain more or
less clean. The dust collector consists of dust air inlet, clean air outlet, filter bag, hopper, compressed
air nozzles and piping with solenoid valves as well as sequential timer for automatic operation of the
pulse jet type cleaning system. The cleaning of the filters is done with the help of compressed air
shaking arrangement. For that purpose, an air receiving tank is provided on the top of the dust collector
which supplies air with pressure to shake the filters.
Suitable ducting with damper valves will be provided as required.
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11. AIR COMPRESSOR: QTY 1 NO

SPECIFICATION PERFORMANCES

TYPE: Reciprocating. DISCHARGE PRESSURE: 175 PSIG

MODEL: 2475 C 5 PISTON DISPLACEMENT: 37.8CFM

BORE X SROKE: 5”&2.75”x 3.75 ACTUAL DELIVERY: 30 CFM

TYPE OF DRIVE: V Belts SPEED R.P.M.: 916 RPM

ELECTRICAL: 415V/3PH/50HZ BRAKE HORSEPOWER: 9.17 B.H.P

REGULATION: A.S.S.C. DRIVE HP.: 10 HP.

RECEIVER CAPS.:500 Litres. REPUTED INDIAN

TYPE OF MOTOR: T.E.F.C.

TYPE OF STARTER: D.O.L.

Scope of Supply: Air cooled system, Air Compressor Mounted on Horizontal Air Receiver complete with
V Belts, Motor pulley, Belt Gaurds, Pressure control switch, Pressure gauge, Safety valve, Drain and
service valve and FRL unit.

12. MATERIAL HANDLING: QTY 1 NO

CAGE HOIST 1 MT
A cage hoist is provided for lifting material from floor level to the
height of the weigh batch and additive hopper platform. The
hoist is complete with beams and structural members made
from rolled steel sections and provided with reputed make
electrical mechanical hoist having a SWL of 1 MT. The hoist is
provided with a push button station complete with operating
cord and limit switches. The cage provided is of size 1.5 x 1.5 mtrs
with safety railing enclosure.

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13. PLATFORM STRUCTURE

PLATFORM: A structural steel platform is provided for installing the mixer and weigh batch hopper. The
platform is provided with access ladders and railings. The platform is provided with foundation plates to be
fixed and grouted on a leveled concrete surface. The platform is painted with 2 coats of Primer and Epoxy
paint. All ducting, tubing and piping within battery limits will be included.
NOTE: The mixer is mounted on a sturdy framework at ground level. The collection bin is paced in a pit
of suitable size below the mixer. The discharge valve of the bin is connected to the hopper of the bucket
elevator and is controlled by a slide gate valve.
STEEL STRUCTURE FOR SILOS: Drawings for the silo and steel structure will be provided by us. Customer to
fabricate the same locally.

AIR COMPRESSOR PIPING: Included

SAND: Clean, dry and graded sand to be in client scope.

ELECTRICAL: All field wiring and earthing pits in client scope


INFORMATION FOR ABOVE WILL BE PROVIDED BY FE
NOTE: Specifications, dimensions, designs, descriptions, etc. mentioned in the proposal are not binding and
maybe subject to minor alterations without affecting the specified performance during detailed
engineering.
COST OF THE COMPLETE PLANT AS LISTED ABOVE WILL BE INR: 1.25 CRORES (ONE CRORE TWENTY FIVE
LAKHS ONLY)

FOR FRIGMAIRES ENGINEERS


H. S. ADVANI
PARTNER

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CUSTOMER SCOPE
• Fire precautions
• One telephone connection on the building site
• All machine parts, device controls and power sections, which are not included in our scope of
specification
• Covering of the pit openings- Fabrication work which is to be done at site after plant erection. Fe will
provide the drawings for the same.
• Foundation works and related construction works. Soil conditions suitable for crane and lifting vehicles
as well as for the foundation (GBP capacity of 150 kN/m2)
• Negotiations with authorities as well as all permissions necessary for operation
• Weights & measures fees and expenses
• Disposal of mis-batches and packaging material
• Free access road to the building site of min. 6m width
• Recreation and sanitary facilities for the assembly staff
• Changes necessary at plant components or buildings by the customer,
• Support with the start-up with material and putting the plant into service
• Main power supply line to our control cabinet with fuse protection.
• 2 authorized telephone connections for external maintenance (1 x PLC, 1 x computer)
• Documentation for applying for local planning permission and license to operate the plant

CALCULATIONS FOR ALL CIVIL ENGINEERING WORK INCLUDING MATERIALS FOR:


• All building foundation constructions
• Foundations for tower piles and structure including all equipment not located within the tower such as
office and staff facilities
• Equipment eventually necessary for heating or ventilating the mixing tower and buildings
• Sanitary facilities including pipe work
• Infrastructure for the plot, such as fencing, roads, gates, gate-house drainage system for rainwater
fresh and electrical cable connections, lighting etc.
• Gas and pipeline to the hot gas burner for the sand dryer- If applicable
• Recipes for products and production details
Note:
All works to be done by the customer until the assembly starts have to be fulfilled, that the assembly can
be executed fast without any disturbances and without any additional work.

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THE ABOVE PRICE IS INCLUSIVE OF:


1. ALL EQUIPMENTS AS LISTED ABOVE UNDER EQUIPMENTS.
2. BASIC & DETAILED ENGINEERING.
3. KNOW HOW & STARTING FORMULATION.
DOCUMENTATION PROVIDED BY US:
1. DETAILED PLANT LAY OUT
2. PROCESS FLOW CHART
3. CIVIL AND FOUNDATION DETAILS.
4. ELECTRICAL DRAWINGS
5. O&M MANUALS
6. SPARE PART LIST
7. TEST CERTIFICATES

DOES NOT INCLUDE


1. RAW MATERIALS STORAGE
2. LABOR FOR CIVIL. MECHANICAL AND ELECTRICAL WORK
3. RAW MATERIALS FOR TRIALS INCLUDING UTILITIES
4. ERECTION AND COMMISSIONING EQUIPMENT
5. CHARGES FOR SUPERVISION OF E&C
6. EARTHING PITS AND INTERNAL PLANT WIRING
7. WEIGHING SCALE
8. CONTROL CABIN
9. AIR COMPRESSOR PIPING, TUBING AND INSTRUMENTS.
10. ALL FIELD ELECTRICAL WIRING AND MATERIALS FOR SAME
11. AIR CONDITIONER AND OFFICE FURNITURE.
12. TRANSIT, INSURNACE, FREIGHT AND FORWARDING.

NOTE: INFORMATION FOR ABOVE WILL BE PROVIDED BY FE

PLANT INSTALLED IN INDIA

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14. ERECTION & COMMISSIONING

Supervision of Plant Startup. FE undertakes to supervise and assist in the plant startup and be ready for
production within 4 weeks from date of manpower and equipment mobilization at site. The charges for
providing start up assistance will be Rs.100,000 extra for a period of 15 days. Charges for delay beyond 4
weeks will be charged at Rs. 3500/ Per Person/ Per Day Extra. We will be deputing engineers in stages. Air
Ticket / lodging boarding / out of pocket expense and insurance of person is to be arranged by the client.
The start-up charges are to be paid in advance.
3rd Party inspection and certification: if required, charges will be extra. Any documents required for
importation or carrying out work at site are to be obtained by buyer.
Our engineers will be present during production of batches during which they will train your chemist.
All local permissions and contractual labor laws are to be arranged and complied by the buyer.
NOTE:
1. A Prerequisite E&C list will be provided 30 days prior to arrival of our engineer. Same is to be complied
with prior to his arrival.
2. FE will not be responsible for any 3rd party erecting or commissioning the plant without FE consent in
writing. Our Warrantee will stand cancelled if the same is carried out without our consent.
The Buyer is not entitled, without the supplier’s prior written consent, to use the Equipment or any part
thereof before the start-up and acceptance protocol has been signed. If the buyer nonetheless uses the
equipment prior, the supplier shall be entitled to sign the startup and acceptance protocol without the
supplier’s prior written consent, the supplier shall be relieved of any duties to conduct acceptance tests
and shall be entitled to sign the startup and acceptance protocol.
Our Engineer will stay on site for duration as specified in the order and T and C. Thereafter it will subject to
our confirmation and progress of work on site. Please note the engineer deputed will be a Project supervisor
to ensure work is being conducted as per design. You will need to employ a Project Manager and Site
Manager separately. The total period of stay of our engineer will be approx. 4-6 weeks from date of their
arrival. Thereafter it will be subject to our confirmation. Final Painting and Finishing of Plant is to be carried
out by client at site. Total time frame for above will be approx. 1 month depending on the scope of work
and site conditions.
Tool and Tackles (detailed list will be separately given in advance) like long-arm cranes, chain pulley blocks,
welding machines, gas-cutting set, cutting & grinding wheel sets and assortment of tools like set of
spanners, handheld drill machines etc. which may be generally required by our erector. Arrangement of
scaffolding work that may become as and when necessary, along with necessary forklifts and cranes. Client
to provide cranes & forklift as required. All materials required along with manpower is to be provided at
the time of Erection & Commissioning, we will not be held responsible for any delays and our charges will
be applicable from the date our technician leaves Bombay till he returns.

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Civil Work: We will provide all foundation drawings relating to civil works for equipment supplied by us.
Balance civil design and drawings are to be prepared by the local civil contractor. The client is to employ a
qualified contractor understanding civil drawings to execute the work as per our drawings and comply with
local regulations.
Electrical: We will provide all wiring and circuit drawings for equipment supplied by us. Balance electrical
design and drawings are to be prepared by the local electrical contractor. The client is to employ a qualified
electrical contractor understanding electrical drawings to execute the work as per our drawings and able
to comply with local regulations. All earthling work will be in client’s scope.
Piping and Insulation: We will provide all P&IDs and insulation drawings for equipment supplied by us.
Balance design and Piping drawings are to be prepared by the local Piping contractor. The client is to employ
a qualified piping and insulation contractor understanding the drawings and able to comply with local
regulations.
Plant Structure: All the components / parts will be supplied by FE as mentioned in the offer and actual
erection & final required welding of structural parts at site will be done under supervision of FE engineer.
Final painting and touch up will be carried out at site by client.
The client will provide all labor skilled and unskilled.
Time Period: The plant is to be erected and commissioned within 3 months of all equipment reaching site.
FE will not be responsible for any damages, losses, missing parts or equipment for delays arising from
customer’s end. The charges for erection and commissioning will have to be renegotiated after 3 months.
Under special circumstances the Client and FE can renegotiate this clause by way of a undertaking provided
by the client. The supplier shall assign sufficient suitably qualified personnel to perform the services. The
supplier shall provide the buyer with all necessary documentation to show the buyer the manner in which
the equipment is to be installed. After completing its obligations above, the buyer shall invite the supplier’s
representatives to attend at the site to proceed with the installation by issuing a written notice no later
than 8 weeks after delivery. After delivery, the buyer shall take all other preparatory steps necessary to
ensure that the site conforms with the conditions necessary for installation of the equipment.
The buyer shall ensure that:
(a) The supplier’s personnel can start work in accordance with the agreed time schedule, provided that the
supplier’s personnel shall only be required to work during normal working hours;
(b) The buyer has, in the notice of installation, informed the supplier of all relevant safety regulations in
force at the site and that all necessary safety measures are taken before services are performed.
(c) The buyer has, in the notice of installation, informed the supplier of any changes in the laws, regulations
and rules in connection with the provision of the services in the jurisdiction of the site between the
placement of the order and the time that such services are to be performed.
(d) The buyer arranges for the supplier suitable and reasonable accommodation in the vicinity of the site
for the supplier’s personnel.
(e) The buyer makes available to the supplier’s personnel free of charge at the proper time on the site all
necessary cranes, lifting equipment and equipment for transport on the Site, tools, machinery, materials
and supplies (including fuel, oils, grease and other materials, utilities, gas, water, electricity, steam,
compressed air, heating, lighting, etc.), and the buyer’s measuring and testing instruments.
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(f) the buyer makes available to the supplier free of charge offices on the site which shall be equipped with
telephone and internet connection
g) the buyer makes available to the supplier free of charge all necessary storage facilities to provide
protection against theft and/or deterioration of the equipment, any equipment or tools and the personal
effects of the supplier’s personnel; and
(h) The access routes to the site are suitable for the required transportation of the supplier’s personnel and
equipment.
(6) Upon the supplier’s request the buyer shall within reasonable time:
(a) Provide to the supplier relevant information on all laws, regulations and rules as may be applicable in
connection with the services in the jurisdiction where the services are to be performed.
(b) Make available to the supplier, free of charge, such labour and operators as may be reasonably required.
for the avoidance of doubt, the persons made available by the buyer under this clause shall provide their
own tools and the supplier shall not be liable for such labour provided by the buyer or for any acts or
omissions of the persons concerned.
(c) Give all necessary assistance required for the import and re-export of the supplier’s equipment and
tools, including assistance with customs formalities. such assistance shall be provided to the supplier free
of charge; and
(d) give all necessary assistance to ensure that the supplier’s personnel obtain, in good time, visa’s and any
official entry, exit or work permits, and tax certificates required in the buyer’s country, as well as access to
the site. such assistance shall be provided to the supplier free of charge.
(1) If the buyer anticipates that it may be unable to fulfil its obligations in a timely manner, the buyer shall
immediately notify the supplier in writing of such anticipated delay, stating the reason and the time when
the buyer can carry out its obligations (“notice of buyer’s delay”).
(2) Without prejudice to the supplier’s upon receipt of the notice of buyer’s delay, the supplier may (but
shall not be obliged to postpone the scheduled acceptance date to a new date to be decided by the supplier
(“extended acceptance date”).
(3) Regardless of whether the buyer issues a notice of buyer’s delay, if the buyer fails, neglects or refuses
to fulfil its obligations correctly and/or on time:

(a) The supplier may at his own discretion choose to carry out or employ a third party to carry out the
buyer’s obligations or otherwise take such measures as are appropriate under the circumstances.
(b) The supplier may suspend in whole or in part its performance of the contract. he shall forthwith notify
the buyer of such suspension.
(c) The buyer shall pay any part of the price for service which, but for the default, would have become due.
(d) The buyer shall reimburse the supplier for any costs not covered by the price for services which are
reasonably incurred by the Supplier.
FOR FRIGMAIRES ENGINEERS

H. S. ADVANI
PARTNER

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15. TERMS & CONDITIONS

1. TERMS: The above prices are EX FACTORY.


2. DELIVERY: The plant can be packed and made ready for dispatch in 20 weeks from the date of receipt of
clear technical and commercial purchase order. The delivery period will commence from date of receiving
timely payments. Any delays caused due to change in design or due to any government rules or sanctions,
irregular supply of raw materials and force majeure conditions beyond our control will not be attributed to
us.
3. TERMS OF PAYMENT: 40% advance and balance once plant is ready for delivery and against PI.
4. GST: @18% GST NO: 27AAAFF4938Q2ZU

5. BANKERS:
Beneficiary Name: Frigmaires Engineers.
Beneficiary account number: 50200002840251.
Favoring Beneficiary Bank: HDFC BANK LTD., India.
IFSC CODE: HDFC0000501

6. PART DISPATCH: Part Dispatch to be allowed unless otherwise stated

7. FORWARDING: Will be extra and will be charged at the time of delivery.

8. PACKING: Will be extra.

9. FORCE MAJEURE: Delivery of equipment is subject to force majeure by which it means causes such as
war, invasion, and civil disobedience. Government order or restrictions, strikes, lockouts, riots, fires,
epidemics, sabotage, trade embargo, earthquake, flood, accident breakdown of labour raw material,
wagons, shipping space or any other acts of God causes whosoever beyond our reasonable control,
affecting us or our sub-contractors suppliers etc.

10. JURISDICTION/GOVERNING LAW/ARBITRATION: All contracts between client and vendor are deemed
to be entered at Bombay, India and are therefore subject to the jurisdiction of courts at Mumbai - India.
These conditions and any contracts which are formed by reference to these conditions, and all questions
concerning its constructions, performance, validity, and interpretation shall be governed by the laws of
India. The United Nations convention on contracts for the international sale of goods shall not apply. In the
event that a dispute or difference arises between the parties, such dispute or difference shall be referred
to arbitration in accordance with the arbitration rules of the Arbitration committee of India. The place of
arbitration shall be India. Any award by the arbitration tribunal shall be final and binding upon the parties.
11. WARRANTY: FRIGMAIRES shall guarantee all equipment manufactured and supplied by them against
defective materials and workmanship for a period of 18 Months from the date of dispatch or 12 Months
from a date of commissioning, whichever is earlier based on single shift operation. Defective items may be
replaced or repaired at our option after conducting a thorough study of the defects occurred within shortest
period at no extra cost to the buyer. Defects arising from transportation shall not be within preview of our
warranty clause.
This warranty is subject to the following:
i) Buyer operating plant/equipment as per operating instructions and procedures furnished by the Seller
ii) Buyer carrying out regular and preventive maintenance of equipment.
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iii) Buyer not carrying out any modification or replacement without Seller’s approval in writing during
guarantee period.
iv) Seller shall not be responsible for replacement or repairs for normal wear and tear of component due
to operation.
v) Also, seller shall not be responsible for any consequential or indirect damages.
vi) All shipping, clearing and custom charges for damaged/replacement parts will be in client’s scope
vii) Replacement goods will be dispatched on FOB Basis.

Delivery of replacement goods will be within 1-4 weeks depending on type of replacement required and
availability.
12. SPECIFICATIONS & DESIGN ALTERATION: The information as regards specifications of equipment given
in the offer or in any of the seller’s publications, drawings, literature etc., is only intended to present a
general idea of the goods offered for sale. They are not binding on the seller in all minute details. The
specifications are subject to reasonable alternations without notice. The seller also reserves the right to
make changes in the design of components or materials which in the seller’s judgment are necessary or
which are necessitated by the non-availability of raw materials/components provided. Such changes are
not likely to affect the performance specifications materially. Special request for design alteration is to be
received and confirmed by seller well in advance of placing PO for commercial & delivery considerations.
The specified change in design on components are subject to availability. we reserved the rights with equal
or better alternative if necessary.
13. HANDING OVER: The Client is to provide a completion certificate within seven days from the date of
commissioning. In absence of this certificate FE will not attend to any customer complains. In case the buyer
is not able to supply adequate quantities of raw material and chemicals, performance of individual
equipment will be shown and the plant will be handed over to the buyer. The buyer is expected to put the
plant to commercial use only after settling all the dues of the seller and issuing a formal completion
certificate. The seller’s guarantee of the plant will be inoperative if the plant is put to use without formal
taking over.

14. ERRORS AND COMMISSIONS: The seller reserves the right to correct all typographical errors and
omissions and make engineering changes in the specifications where necessary and desirable with the
understanding that the quality and /or value of the equipment will not be adversely affected.

15. CANCELLATION: Orders once placed cannot be cancelled. In case of cancelation the advance and all
payments made will be forfeited. All loses incurred by FE due to order cancelation will be claimed from
client.

16. DELAYS: In case the client fails to take delivery or make payment once notified within 15 days, all
pending dues will be subject to interest, warehousing charges or any other charges incurred by the supplier
@3%/month. FE reserves the right to dispose the equipment to any alternate client and manufacture new
equipment/plant at the prevailing price. The supplier also has the rights to suspend performance of its
obligations under this contract.
17. INSPECTION: Goods to be inspected within a week of receiving inspection notice from the seller at the
premises
instructed by the seller. All third party inspections will be to client’s account. Extra tests, requests or
compliances required

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by the 3rd party inspector will be on a chargeable basis. FE will not be liable for any delays caused by 3rd
party inspection agency. All raw materials required for FAT are to be supplied by the buyer. No running
trials can be provided in case of variation in voltage and frequency to meet buyers country specifications.
Once the goods have been tested by the inhouse testing of supplier or the buyers inspector the same have
to be lifted and paid withing 15 days unless otherwise agreed upon in writing. In case the buyer is unable
to be present for the inspection/acceptance test the seller will prepare a report for the same and forward
to the buyer.

18. PRE-STARTUP: The buyer is not entitled, without the supplier’s prior written consent, to use the
equipment or any part thereof before the start-up and acceptance protocol has been signed. If the buyer
nonetheless uses the equipment prior to the signing of the start-up and acceptance protocol without the
supplier’s prior written consent, the supplier shall be relieved of any duties to conduct acceptance tests
and shall be not responsible to any damage or non- performance.

19. SUB CONTRACTOR: FE reserves the right to subcontract any part or equipment mentioned in the offer.
The inspection and despatch for the same will be conducted at the sub-contractor’s site if required.

20. RISK & TITLE: The risk of damage to or loss of the equipment’s shall pass on to the buyer at the time of
delivery unless otherwise agreed upon in writing.

21. FORCE MAJEURE: (1) The supplier shall not be liable to the buyer or be deemed to be in breach of
contract by reason of any delay in performing or any failure to perform any of the supplier’s obligations if
the delay or failure was due to any cause beyond the supplier’s reasonable control (“Force Majeure”)
without prejudice to the generality of the foregoing the following shall be regarded as causes beyond the
supplier’s reasonable control:
(a) Act of God, explosion, flood, tempest, fire, or accident.
(b) War or threat of war, sabotage, insurrection, civil disturbance, or requisition.
(c) Acts, restrictions, regulations, byelaws, prohibitions, or measures of any kind on the part of any
governmental parliamentary or local authority
(d) Import or export regulation or embargoes.
(e) Strikes, lockouts or other industrial actions or trade disputes (whether involving employees of supplier
or of a third party)
(f) Difficulties in obtaining raw materials, labour, fuel, parts, or machinery.
(g) Power failure or breakdown in machinery
(2) If the duration of any period of force majeure exceeds 180 days, either party may terminate this
agreement by giving 14 days’ notice in writing to that effect to the other party. Parties are only entitled to
compensation.

22. LIMITS OF LIABILITY


(1) Subject as expressly provided in these conditions, all warranties conditions or other terms implied by
statue or common law are excluded to the fullest permitted by law.
(2) Notwithstanding any other provision in these conditions, the supplier shall have no liability whatsoever
towards the buyer in respect of

(a) loss of profits, loss of use or anticipated savings or similar losses; (b) indirect or consequential damages
(even if such losses were reasonably foreseeable or it had been advised of the possibility of these being
incurred); regardless of whether such liability arises out of breach of contract or warranty, tort (including
negligence), product liability, indemnity, contribution, strict liability or any other legal theory whatsoever.

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(3) Notwithstanding any other provision in these conditions, the supplier shall have no liability whatsoever
after the end of the warranty period.

Notwithstanding any other provision in these conditions and/or in the contract, the suppliers total
aggregate liability for any damages or compensatory payments for any cause whatsoever in relation to the
equipment’s and/or the services, regardless whether such liability arises out of contract, tort (including
negligence), product liability, indemnity, contribution, strict liability or any other legal theory whatsoever,
including those liabilities shall be limited to an amount equivalent to 10% of the price.

23. LIMITATION PERIOD


Neither party may assert against the other any claim in connection with a contract unless the asserting
party has given the other party written notice of the claim within one (1) year after the delivery of the
equipment to the buyer, regardless of whether such asserting party knew or should reasonably have known
of the facts giving rise to such within such time- frame.

24. INTELLECTUAL PROPERTY RIGHTS


(1) The supplier makes no warranties in relation to the intellectual property rights in the equipment, the
services the specifications and/or the documentation
(2) All intellectual property rights in the equipment, the service, the specifications and the documentation
are the exclusive property of and shall remain vested in the supplier.
(3) The buyer shall not copy, reproduce, reverser engineer nor transmit or communicate to any third party
any intellectual property rights in the equipment, the services, the specifications or the documentation
without the supplier’s prior written consent
(4) The buyer shall indemnify, keep indemnified and hold harmless the supplier against any all costs,
expenses, losses or other liabilities incurred by the supplier in connection with or as a result of a breach by
the buyer.

25. GENERAL PROVISIONS


(1) The supplier reserves the right to engage sub-contractors to perform any part of the contract, but the
supplier shall not thereby be relieved from responsibility and shall remain liable to the buyer for the
performance of the contract.
(2) These conditions embody all the terms and conditions agreed upon between the parties as to the subject
matter of these conditions and supersedes and cancels in all respects all previous agreements and
undertakings, if any, between the parties with respect to the subject matter hereof, whether such be
written or oral.
(3) No variation, modification, or waiver of any provision of these conditions nor consent to any departure
by any party therefrom, shall in any event be of any force or effects unless the same shall be confirmed in
writing, signed by both parties and then such variation, modification, waiver, or consent shall be effective
only to the extent for which it may be made or given
(4) If any provision of these conditions is held or interpreted by any competent authority or tribunal to be
illegal or invalid under present or future laws or regulations effective and applicable during the terms of
these conditions such provisions shall be fully separable and these conditions shall be constructed as if such
illegal or invalid provision had comprised a part of these conditions and the remaining provisions of these
conditions shall remain in full force and effect and shall not be affected by the illegal or invalid provision or
by its severance from these conditions.

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26. CONFIDENTIALITY
(1) Each Party undertakes that it and its directors, officers, employees, representatives, agents, contractors
or affiliates will fully respect the confidentiality of internal business affairs of the other Party. Each of the
Parties hereby undertakes to treat as confidential all information. obtained from the other Party or
communicated to the receiving party pursuant to the Contract or through discussions or negotiations prior
to the Contract being entered into or acquired in the performance of the Contract, and will not divulge such
information to any person except to persons mentioned above who have a need to know the certain
information, and will use such information solely in connection with performing its obligations under these
Conditions and/or the Contract and not for its own benefit or for the benefit of any third party.
(2) The confidentiality of information shall not extend to information:
(a) Which is rightfully in the possession prior to the commencement of the negotiations resulting into the
contract; or
(b) Which is already in the public domain or becomes so at a further date other than as a result of breach
of this Clause; or
(c) Which is communicated or disclosed to the receiving party by a third party lawfully in possession thereof
and entitled so to disclose it; or
(d) Which a party is required to disclose by any applicable law or by any order of a tribunal of competent
jurisdiction.

NOTE: 3rd Party inspection and certification: if required, charges will be extra. Form M to be provided by
client. FE will not be responsible for quality of finish for Equipment not lifted within 1 month of intimation.
Charges for painting and finishing will be extra if required.

VALIDITY OF OFFER: 30 DAYS. THEREAFTER SUBJECT TO OUR CONFIRMATION

FOR FRIGMAIRES ENGINEERS

H. S. ADVANI
PARTNER

Page | 33
www.frigmaires.com

16. SCOPE OF WORK OF DETAILED ENGINEERING

A. Mechanical Process and Piping

Equipment List
P&ID PFD diagram.
Equipment Layouts
Operation and Maintenance Manual
B. Civil
Overall Plot Plan
Equipment Layout (Process)
Equipment Layout (Utility)
Equipment Layout (Electrical)
Foundation Details (For Equipment only)
Note: Civil design to be done locally by client based on local conditions
C. Electrical
Electrical Load list
Single line diagram.
Control and Field wiring details
Bill of material
D. Instruments
Instrument list

FOR FRIGMAIRES ENGINEERS


H. S. ADVANI
PARTNER

Page | 34
www.frigmaires.com

CLIENTS LIST

Page | 35

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