ELECTRODE QUALIFICATION TEST RECORD

Inspection Of Electrode Qualification Test

E-7018 3.15mm Batch No. 62403502

PROJECT : COMPOSITE WORK INSIDE BPCL-KR AS A PART

OF REJP PROJECT
CLIENT : BPCL KOCHI REFINERY
PMC : TRACTEBEL ENGINEERING PVT LTD
CONTRACTOR : AARKAY ERECTORS PVT LTD
P.O / DATED : 4510251314 / 04.06.2024

Document No:
AEPL/TEPL/REJP/-BPCL-KR/EQT-002 Rev 00

Rev Date Prepared by AEPL Checked by AEPL Reviewed by TEPL Approved by TEPL

00 25-07-2024 RAJESHKUMAR E R DILEEP KUMAR V

Electrode Qualification Test Document No Page No:

REJP -BPCL, KOCHI REFINERY AEPL/TEPL/REJP/-BPCL-KR/EQT-002 Rev 00 Page 1 of 1
 AARKAY ERECTORS PVT LTD

ELECTRODE QUALIFICATION TEST REPORT

CLIENT BHARATH PETROLEUM CORPARATION LIMITED KOCHI REFINERY FORMAT NO AEPL/TEPL/REJP/BPCL-KR/IR-011
PMC TRACTEBEL ENGINEERING PVT LTD REPORT NO AEPL/TEPL/REJP/BPCL-KR/EQT-002
CONTRACTOR AARKAY ERECTORS PVT LTD DATE 25-07-2024
PROJECT COMPOSITE WORK INSIDE BPCL-KR AS PART OF REJP PROJECT REV : 00
P.O NUMBER / DATED 4510251314 / 04.06.2024

Composite Works for Package Including Modification of Tank 310 & 330 Along with Fabrication, Erection, Testing & Commissioning of
Job NAME-
ATF, HSD & Naphtha Piping System and Associated Electrical, Instrumentation, Civil & Structural Works

Test start on : 15-07-2024

Test completed on : 19-07-2024

Manufacturer : ADOR

Date of approval 23-07-2024

Brand Name : SUPABASE X PLUS

Batch No. / Size 62403502

Ref. code : ASME SECTION II PART C

IS / AWS Classification : E 7018

Colour Code : NA

All Weld Test

Base Material used : IS 2062 GRADE B JOINT DETAIL

POSITION OF WELD 1G

WELDER NAME/NO PRASANTH V B

Buttering used : NA

Preheating temp. : 105ºC

Interpass temp. : 105ºC - 175 ºC

Postheat temp. / time : NA

Visual Inspection : ACC

Radiographic /PAUT result : ACC

Mechanical Test Results REFERENCE STANDARD : ASTM E8 / E8M : 2024

UTS (N/mm²) YS (N/mm²) / Proof strength % Elongation Gauge Length

Size of Current
Identification
Electrode AC/DC Achieved
Required Value Achieved value Required Value Required Value Achieved value
value

3.15 mm X 350
EQT-002 DC 490 min 538 400 min 464 22 min 33
mm

UTS = Ultimate Tensile Strength

CHARPY IMPACT TEST RESULTS: TEST METHOD ISO 148-1/2016 at Temp (-30⁰C) REFERENCE STANDARD : ASTM E23 : 2023a

OBSERVED Average VALUE IN

Size of Current SPECIFIED ENERGY
Identification SPECIMEN SIZE LOCATION TYPE OF NOTCH ENERGY IN JOULES
Electrode AC/DC IN JOULES
JOULES

298

144
3.15 mm X 350
EQT-002 DC 10 X 10 X 55 mm WELD V NOTCH 27 J min 168 232.00
mm

230

298

Note : Minimum and maximu values are discarded, Average is calculated for remaining three values # Impact value more than 80% machine capacity

CHEMICAL ANALYSIS RESULTS

REFERENCE STANDARD : ASTM E 415-2021
WELD / FILLER WIRE
Identifi- Size of Current
C Mn P S Si Ni Cr Mo V Cu Co/Nb
cation Electrode AC / DC %As per code
0.15 0.035 0.035 0.75 0.080
1.6 max 0.3 max 0.2 max 0.3 max NA NA
max max max max max
3.15 mm X
EQT-002 DC 0.06 1.268 0.03 0.014 0.519 0.014 0.033 0.001 0.003 NA NA ACCEPTABLE
350 mm
 AARKAY ERECTORS PVT LTD

ELECTRODE QUALIFICATION TEST REPORT

CLIENT BHARATH PETROLEUM CORPARATION LIMITED KOCHI REFINERY FORMAT NO AEPL/TEPL/REJP/BPCL-KR/IR-011
PMC TRACTEBEL ENGINEERING PVT LTD REPORT NO AEPL/TEPL/REJP/BPCL-KR/EQT-002
CONTRACTOR AARKAY ERECTORS PVT LTD DATE 25-07-2024
PROJECT COMPOSITE WORK INSIDE BPCL-KR AS PART OF REJP PROJECT REV : 00
P.O NUMBER / DATED 4510251314 / 04.06.2024

FILLET WELD TEST RESULTS

Current F H V OH
Identification Size of Electrode
AC/DC Flat Horizontal Vertical Overhead

Macro Examination Result

PROCEDURE TEST RESULT

Material :

Pipe / Plate Size :

Position :

In combination if any (Electrode) :

Current :

Preheat Temp. :

Post heat temp. :

Visual Examination Result :

Dye Penetrant/Magnetic Particle Testing Result :

Radiographic Examination Result :

TENSILE AND BEND TEST RESULT
Tensile Tests Kg/mm 2 Bend Tests
Actual
S.NO Position Identification Code F1/S1 F2/S2 R1/S3 R2/S4
T1 T2

IMPACT TEST RESULTS:

Impact Test temperature; °C Identification:
I1 I2 I3 I4 I5
I1 I average
Location Kgf-m Kgf-m Kgf-m Kgf-m Code requirements Kgf-m
Kgf-m Kgf-m Kgf-m

POSITION TEST AS PER IS :

Material :
Plate size :
Visual :
Radiography Result :
Identification ;
Tensile Test Impact Test
Bend Test
T- kg/mm² I Code
Position Identification
code Actual F1 F2 R1 R2 I1 I2 I3 Average Average
Kgf-m Kgf-m Kgf-m Kgf-m Kgf-m
 AARKAY ERECTORS PVT LTD

ELECTRODE QUALIFICATION TEST REPORT

CLIENT BHARATH PETROLEUM CORPARATION LIMITED KOCHI REFINERY FORMAT NO AEPL/TEPL/REJP/BPCL-KR/IR-011
PMC TRACTEBEL ENGINEERING PVT LTD REPORT NO AEPL/TEPL/REJP/BPCL-KR/EQT-002
CONTRACTOR AARKAY ERECTORS PVT LTD DATE 25-07-2024
PROJECT COMPOSITE WORK INSIDE BPCL-KR AS PART OF REJP PROJECT REV : 00
P.O NUMBER / DATED 4510251314 / 04.06.2024
WELDING DETAILS:

Filler Metal CURRENT

No.of Travel Speed
Layers Process Time (S) Heat Input
Electrodes(NOS) Range(MM/Min)
Class Dia Polarity Amp. (A) Volt. (V)

Layer 1-1 SMAW E-7018 3.15 mm DCEP 110-115 25-30 2 120 145-155 1.1 - 1.38
Layer 1-2 SMAW E-7018 3.15 mm DCEP 110-114 24-29 2 124 140-150 1.09 - 1.37
Layer 1-3 SMAW E-7018 3.15 mm DCEP 109-114 24-30 2 134 129-139 1.17 - 1.53
Layer 2-1 SMAW E-7018 3.15 mm DCEP 110-115 23-26 2 112 155-165 0.94 - 1.12
Layer 2-2 SMAW E-7018 3.15 mm DCEP 111-116 22-26 2 116 150-160 0.94 - 1.17
Layer 2-3 SMAW E-7018 3.15 mm DCEP 115-117 22-27 2 118 147-157 1.0 - 1.24
Layer 3-1 SMAW E-7018 3.15 mm DCEP 115-117 22-26 2 116 150-160 0.98 - 1.18
Layer 3-2 SMAW E-7018 3.15 mm DCEP 115-117 22-26 2 118 147-157 1.0 - 1.2
Layer 3-3 SMAW E-7018 3.15 mm DCEP 116-118 22-25 2 116 150-160 0.99 - 1.14
Layer 4-1 SMAW E-7018 3.15 mm DCEP 115-117 22-26 2 118 147-157 1.0 - 1.15
Layer 4-2 SMAW E-7018 3.15 mm DCEP 115-117 23-25 2 114 152-162 1.01 - 1.11
Layer 4-3 SMAW E-7018 3.15 mm DCEP 116-118 24-25 2 120 145-155 1.11 - 1.18
Layer 5-1 SMAW E-7018 3.15 mm DCEP 116-117 21-23 2 118 147-157 0.96 - 1.06
Layer 5-2 SMAW E-7018 3.15 mm DCEP 115-117 22-24 2 112 155-165 0.94 - 1.05
Layer 5-3 SMAW E-7018 3.15 mm DCEP 115-117 22-25 2 118 147-157 1.0 - 1.15
Layer 6-1 SMAW E-7018 3.15 mm DCEP 115-117 22-24 2 106 164-174 0.89 - 0.99
Layer 6-2 SMAW E-7018 3.15 mm DCEP 115-117 22-25 2 102 171-181 0.86 - 0.99
Layer 6-3 SMAW E-7018 3.15 mm DCEP 115-117 22-24 2 112 155-165 0.94 - 1.05
Layer 7-1 SMAW E-7018 3.15 mm DCEP 114-116 22-24 2 104 168-178 0.87 - 0.97
Layer 7-2 SMAW E-7018 3.15 mm DCEP 114-117 23-25 2 112 155-165 0.98 - 1.09
Layer 7-3 SMAW E-7018 3.15 mm DCEP 114-117 22-25 2 114 152-162 0.95 - 1.11
Layer 8-1 SMAW E-7018 3.15 mm DCEP 114-116 22-24 2 92 190-200 0.77 - 0.85
Layer 8-2 SMAW E-7018 3.15 mm DCEP 114-117 22-25 2 86 204-214 0.72 - 0.84
Layer 8-3 SMAW E-7018 3.15 mm DCEP 115-117 22-25 2 108 161-171 0.91 - 1.05
Layer 9-1 SMAW E-7018 3.15 mm DCEP 110-111 21-23 2 96 182-192 0.74 - 0.82
Layer 9-2 SMAW E-7018 3.15 mm DCEP 110-112 21-24 2 120 145-155 0.92 - 1.08
Layer 9-3 SMAW E-7018 3.15 mm DCEP 109-110 21-23 2 116 150-160 0.89 - 0.98
Layer 9-4 SMAW E-7018 3.15 mm DCEP 109-111 22-25 2 110 158-168 0.88 - 1.02

Special Remark for approval :

Encl 1)
2)
Notes: 1) Strike Whichever is not applicable
2) Index : T - Tensile Test; S - Side Bend; F - Face Bend; R - Root Bend; I - Impact Test ; Suffix indicates specimen number.

WITNESSED BY: AEPL TEPL / BPCL

SIGNATURE:

Name: RAJESHKUMAR E R

Date 25-07-2024