12.7mm Tube OD
12.7mm Tube OD
12.7mm Tube OD
The physical properties of the hot fluid have been extrapolated beyond the valid temperature range. Check the calculated values. The thermal analysis requires
properties at bulk and skin/wall temperatures.
The bundle entrance and exit vibration analysis is not available for TEMA K shells. The entrance and exit areas cannot be accurately defined with information
available in the program, and the nozzle flow rates often do not accurately represent the flow across the bundle due to fluid circulation.
For kettles (TEMA K or C shells), Xist assumes that the vapor in the two-phase feed bypasses the bundle, flowing directly to the outlet nozzle. If this assumption
is incorrect for your case, the shellside heat transfer coefficient calculated will be conservative and the internal recirculation rate will be incorrect.
The longest unsupported span of the bundle is in the U-bend region and thus prone to excessive vibration, even with a full support plate. The longest
unsupported span should be in the straight portion of the U-tube.
The u-bend span length (u-bend diameter + straight length along both legs from supports to bend tangent) exceeds the TEMA maximum unsupported span
length.
ASME Section VIII Div. 1 Code was used to ESTIMATE all pressure vessel dimensions and weights. The dimensions in this report cannot be used to fabricate
the vessel.
Shell inlet nozzle wall thickness may be too small for design conditions
Channel inlet nozzle wall thickness may be too small for design conditions
Channel outlet nozzle wall thickness may be too small for design conditions
Specified inlet shell nozzle thickness does not meet UG-45 requirements - reinforcement calculations aborted.
Specified inlet channel nozzle thickness does not meet UG-45 requirements - reinforcement calculations aborted.
Specified outlet channel nozzle thickness does not meet UG-45 requirements - reinforcement calculations aborted.
In the gravity-controlled flow regime, the shellside two-phase pressure drop correlation for perpendicular cut baffles is based on limited data.
Film boiling may occur during a clean startup. To check for this condition, rerun the case with fouling resistance of the boiling fluid set to 0.
The hot side velocity is lower than recommended, and the pressure drop is less than the specified allowable. Consider increasing the velocity to improve heat
transfer and possibly decrease fouling.
The Specified Pass Width Will Use a Tapered Pass Partition Plate
The Specified Pass Width Will Use a Tapered Pass Partition Plate
Inner tube bends are crossed. U-bend thinning factor = 0.8660 / TEMA min U-bend thinning factor = 0.8300
Smallest U-bend diameter = 41.0350 mm (1.6156 in). Minimum specified = 41.0350 mm (1.6156 in). TEMA minimum allowed = 31.0029 mm (1.2206 in).
Approximate tube wall thickness required for internal pressure and U-bend thinning without tube layout = 0.0025 inches ( 0.063 mm).
Approximate maximum external pressure for tube wall at tubeside design temperature without tube layout = 1360 lb/in2 ( 9376.1 kPa) [MEPT = 900 F (482.2
C)].
The stationary head bolt diameter = 19.05 mm (0.750 in). Maximum available bolt diameter is 152.4 mm (6.0 in).
Job No.
Customer Reference No.
Address Proposal No.
Plant Location Date 8/30/2017 Rev
Service of Unit Item No.
Size 310 - 600 x 3657.6 mm Type BKU Horizontal Connected In 1 Parallel 1 Series
Surf/Unit (Gross/Eff) 25.767 / 25.418 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 25.767 / 25.418 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name R134a ISO VG 32
Fluid Quantity, Total kg/hr 1519.0 4273.0
Vapor (In/Out) 562.02 1519.0
Liquid 956.95 4273.0 4273.0
Steam
Water
Noncondensables
Temperature (In/Out) C 21.08 20.86 68.00 48.00
Specific Gravity 1.2326 0.8274 0.8274
Viscosity cP 0.0116 V/L 0.2079 0.0116 10.480 18.881
Molecular Weight, Vapor
Molecular Weight, Noncondensables
Specific Heat kcal/kg-C 0.2232 V/L 0.3517 0.2230 0.4870 0.4870
Thermal Conductivity kcal/hr-m-C 0.0122 V/L 0.0708 0.0122 0.1047 0.1052
Latent Heat kcal/kg 43.491 43.534
Inlet Pressure kgf/cm2A 6.158 3.875
Velocity m/s 0.13 0.41
Pressure Drop, Allow/Calc kgf/cm2 0.000 3.43e-3 0.816 0.431
Fouling Resistance (min) m2-hr-C/kcal 0.000200 0.000200
Heat Exchanged 41601 kcal/hr MTD (Corrected) 36.1 C
Transfer Rate, Service 45.28 kcal/m2-hr-C Clean 49.65 kcal/m2-hr-C Actual 48.57 kcal/m2-hr-C
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design/Test Pressure kgf/cm2G 5.625 / 5.273 /
Design Temperature C 260.00 98.89
No Passes per Shell 1 4
Corrosion Allowance mm 3.175 3.175
Connections In mm 1 @ 52.502 1 @ 52.502
Size & Out mm 1 @ 77.927 1 @ 52.502
Rating Intermediate @ @
Tube No. 86U OD 12.700 mm Thk(Avg) 1.245 mm Length 3658. mm Pitch 16.933 mm
Tube Type Plain Material Carbon steel Tube pattern30
Shell Carbon steel ID 310.00 OD 329.05 mm Shell Cover (Integ.)
Channel or Bonnet Channel Cover
Tubesheet-Stationary Tubesheet-Floating
Floating Head Cover Impingement Plate None
Baffles-Cross Type Support %Cut (Diam) Spacing(c/c) 605.90 Inlet mm
Baffles-Long Seal Type None
Supports-Tube U-Bend Type Full support
Bypass Seal Arrangement 0 pairs seal strips Tube-Tubesheet Joint Expanded (No groove)
Expansion Joint Type
Rho-V2-Inlet Nozzle 504.31 kg/m-s2 Bundle Entrance Bundle Exit kg/m-s2
Gaskets-Shell Side Tube Side
- Floating Head
Code Requirements TEMA Class R
Weight/Shell 900.11 kg Filled with Water 1951.0 kg Bundle 258.27 kg
Remarks: Supports/baffle space = 5.
Construction Data
Shell material Carbon steel
Tube material Carbon steel
Shellside design pressure 5.625 kgf/cm2G
Tubeside design pressure 5.273 kgf/cm2G
Shellside vacuum pressure None
Tubeside vacuum pressure None
Shellside design temperature 260.00 C
Tubeside design temperature 98.89 C
Shellside corrosion allowance 3.175 mm
Tubeside corrosion allowance 3.175 mm
Shellside radiography None
Tubeside radiography None
TEMA class R
Shell outside diameter 329.05 mm
Shell inside diameter 310.00 mm
Shell wall thickness 9.525 mm
Front head outside diameter 329.05 mm
Front head inside diameter 310.00 mm
Front head thickness 9.525 mm
Rear head outside diameter 619.05 mm
Rear head inside diameter 600.00 mm
Rear head thickness 9.525 mm
Suppress mechanical calculations No
Reboiler Data
Reboiler type Kettle reboiler
Kettle inside diameter 600.00 mm
Height of liquid level 300.00 mm
Height of froth 127.00 mm
Reference pressure location At top of bundle
Baffle Data
Baffle type None
Use deresonating baffles No
Supports Data
Floating head support type None
Full support at U-Bend Full support
Support plates/baffle space 5
Nozzle Data
Shellside
Nozzle standard 01-ANSI_B36_10.TABLE
Shell entrance type No impingement device
Shell exit type Remove tubes if TEMA requires
Inlet Outlet Liq. Outlet
Nozzle outside diameter 60.325 88.900 -- mm
Nozzle inside diameter 52.502 77.927 -- mm
Number at this position 1 1 --
Tubeside
Nozzle standard 01-ANSI_B36_10.TABLE
Inlet Outlet Liq. Outlet
Nozzle outside diameter 60.325 60.325 -- mm
Nozzle inside diameter 52.502 52.502 -- mm
Number at this position 1 1 --
Clearance Data
Number of seal strip pairs Calculated
Block A stream No
Block E stream No
Block F stream No
Parallel/vertical passlane width 16.000 mm
Perpendicular/horizontal passlane width 16.000 mm
Number of passlane seal rods 6
Tubes to remove for tie rods Calculated
Number of tie rods 4
Tie rod outside diameter 9.525 mm
Baffle to shell clearance 3.175 mm
Baffle clearance type TEMA
310
mm
3658
mm
TEMA type BKU Total tube inlet nozzles 1 Stream ID Shellside Tubeside
Shell diameter 310 mm Total tube outlet nozzles 1 Stream name R134a ISO VG 32
Kettle diameter 600 mm Total shell inlet nozzles 1 Flow, 1000-kg/hr 1.5190 4.2730
Tube length 3658 mm Total shell outlet nozzles 1 Pressure drop, kgf/cm2 0.040 0.431
Dry weight 900 kg/shell Temperature, C 21.08 20.86 68.00 48.00
Wet weight 1951 kg/shell Wt. fraction vapor 0.3700 1.0000 0.0000 0.0000
Bundle weight 258 kg/shell Pressure, kgf/cm2A 6.158 6.118 3.875 3.444
TUBEPASS DETAILS
Pass Rows Tubes
1 6 43
2 6 43
3 6 43
4 6 43
SYMBOL LEGEND
Tube
Dummy Short Tube
Dummy Long Tube
Plugged Tube
Tie Rod
Seal Rod
Impingement Rod
1 2
4 3
52.502 mm
4553
mm
181 265 1760
mm mm mm
S2
T1
619
mm
329
mm
T2 S1
Fixed Slotted
872 2185
mm mm
3785
Bundle Extraction Length
mm
54 S2
mm
T1 502
mm
357
mm
490 551
345 mm mm
mm
T2 S1
54
mm
Nozzles OD, mm Rating Design Shell Tube Weight kg Company Amec Foster Wheeler
S1 Inlet 60.325 Pres (kgf/cm2G) 5.625 5.273 Bundle 258 Customer Ref
S2 Outlet 88.9 Temp (C) 260 98.89 Dry 900 Item
T1 Inlet 60.325 Passes 1 4 Wet 1951 Service
T2 Outlet 60.325 Thick (mm) 9.525 1.245 TEMA BKU Setting Plan
Date 8/30/2017 By
Diagram Rev