PC 7507

TEN00040-03
HYDRAULIC PC750 -7 PC750LC -7
EXCAVATOR PC750SE -7
PC800 -7 PC800SE -7
PC750-20072
SERIAL NUMBERS and up
PC800-40069
WARNING
Unsafe use of this machine may cause serious injury or
death. Operators and maintenance personnel must read
this manual before operating or maintaining this machine.
This manual should be kept near the machine for
reference and periodically reviewed by all personnel who
will come into contact with it.
NOTICE
Komatsu has Operation & Maintenance Manuals
written in some other languages. If a foreign language
manual is necessary, contact your local distributor for
availability.
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1-1
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FOREWORD FOREWORD
FOREWORD
This manual provides rules and guidelines which will help you use this machine safely and effectively. The
precautions in this manual must be followed at all times when performing operation and maintenance. Most
accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of
machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when
performing operation and maintenance.
WARNING
Operators and maintenance personnel must always do as follows before beginning operation or maintenance.
Always be sure to read and understand this manual thoroughly before performing operation and maintenance.
Read the safety messages given in this manual and the safety labels affixed to the machine thoroughly and be sure that you
understand them fully.
Keep this manual in the storage location for the operation and maintenance manual given below, and have all personnel read it
periodically.
If this manual has been lost or has become dirty and cannot be read, request a replacement manual immediately from Komatsu
or your Komatsu distributor.
If you sell the machine, be sure to give this manual to the new owners together with the machine.
Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped.
If this machine has been purchased in another country or purchased from someone in another country, it may lack certain safety
devices and specifications that are necessary for use in your country. If there is any question about whether your product
complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before
operating the machine.
Storage location for the Operation and Maintenance Manual:

magazine box on the left side of the operator's seat.
1-2
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FOREWORD SAFETY INFORMATION
SAFETY INFORMATION
To enable you to use this machine safely, safety precautions and labels are given in this manual and affixed to the
machine to give explanations of situations involving potential hazards and of the methods of avoiding such
situations.
Signal words
The following signal words are used to inform you that there is a potential hazardous situation that may lead to
personal injury or damage.
In this manual and on machine labels, the following signal words are used to express the potential level of hazard.
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury. This word is used also to alert against unsafe practices that may cause
property damage.
Example of safety message using signal word
WARNING
When standing up from the operator's seat, always place the lock lever in
the LOCK position.
If you accidentally touch the control levers when they are not locked, this
may cause a serious injury or death.
Other signal words
In addition to the above, the following signal words are used to indicate precautions that should be followed to
protect the machine or to give information that is useful to know.
This word is used for precautions that must be taken to avoid actions which could shorten
the life of the machine.
This word is used for information that is useful to know.
1-3
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SAFETY INFORMATION FOREWORD
Safety labels
Safety labels are affixed to the machine to inform the operator or maintenance worker on the spot when carrying out
operation or maintenance of the machine that may involve hazard.
This machine uses "Safety labels using words" and "Safety labels using pictograms" to indicate safety procedures.
Example of safety label using words
Safety labels using pictogram

Safety pictograms use a picture to express a level of hazardous
condition equivalent to the signal word. These safety pictograms
use pictures in order to let the operator or maintenance worker
understand the level and type of hazardous condition at all times.
Safety pictograms show the type of hazardous condition at the top
or left side, and the method of avoiding the hazardous condition at
the bottom or right side. In addition, the type of hazardous
condition is displayed inside a triangle and the method of avoiding
the hazardous condition is shown inside a circle.
Komatsu cannot predict every circumstance that might involve a potential hazard in operation and maintenance.
Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions.
If any procedures or actions not specifically recommended or allowed in this manual are used, it is your responsibility
to take the necessary steps to ensure safety.
In no event should you engage in prohibited uses or actions described in this manual.
The explanations, values, and illustrations in this manual were prepared based on the latest information available
at that time. Continuing improvements in the design of this machine can lead to changes in detail which may not
be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your
machine or for questions regarding information in this manual.
The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example: 1 J (1))
1-4
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FOREWORD INTRODUCTION
INTRODUCTION
This Komatsu machine is designed to be used mainly for the following work:
Digging work
Leveling work
Ditching work
Loading work
Demolition work
See the section "RECOMMENDED APPLICATIONS (PAGE 3-126)" for further details.
DIRECTIONS OF MACHINE
In this manual, the terms front, rear, left, and right refer to the travel direction as seen from the operator's seat when
the operator's seat is facing the front and the sprocket is at the rear of the machine.
BREAKING-IN THE NEW MACHINE

NOTICE
Your Komatsu machine has been thoroughly adjusted and tested before shipment from the factory. However, operating the
machine under full load before breaking the machine in can adversely affect the performance and shorten the machine life.
Be sure to break in the machine for the initial 100 hours (as indicated on the service meter).
Make sure that you fully understand the content of this manual, and pay careful attention to the following points when
breaking in the machine.
Run the engine at idle for 15 seconds after starting it. During this time, do not operate the control levers or fuel
control dial.
Idle the engine for 5 minutes after starting it up.
Avoid operation with heavy loads or at high speeds.
Immediately after starting the engine, avoid sudden starts, sudden acceleration, unnecessary sudden stops, and
sudden changes in direction.
1-5
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PRODUCT INFORMATION FOREWORD
PRODUCT INFORMATION
When requesting service or ordering replacement parts, please inform your Komatsu distributor of the following
items.
MACHINE SERIAL NUMBER PLATE AND ITS LOCATION

On the front bottom right of the operator's cab (side of upper frame)
ENGINE SERIAL NUMBER PLATE AND ITS LOCATION

This is at the side of the oil cooler housing on the left side face of the engine cylinder block.
(The EPA restrictions plate is on the top surface of the intake manifold at the front of the chassis.)
EPA: Environmental Protection Agency, U.S.A.
1-6
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FOREWORD PRODUCT INFORMATION
SERVICE METER LOCATION

On top of the machine monitor
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
Machine serial No.
Engine serial No.
Distributor name
Address
Service Personnel
Phone/Fax
1-7
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CONTENTS FOREWORD
CONTENTS
FOREWORD 1- 1
FOREWORD 1- 2
SAFETY INFORMATION 1- 3
INTRODUCTION 1- 5
DIRECTIONS OF MACHINE 1- 5
BREAKING-IN THE NEW MACHINE 1- 5
PRODUCT INFORMATION 1- 6
MACHINE SERIAL NUMBER PLATE AND ITS LOCATION 1- 6
ENGINE SERIAL NUMBER PLATE AND ITS LOCATION 1- 6
SERVICE METER LOCATION 1- 7
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR 1- 7
SAFETY 2- 1
SAFETY 2- 2
SAFETY LABELS 2- 4
LOCATION OF SAFETY LABELS 2- 5
SAFETY LABELS 2- 6
GENERAL PRECAUTIONS 2- 12
SAFETY MACHINE OPERATION 2- 20
STARTING ENGINE 2- 20
OPERATION 2- 22
TRANSPORTATION 2- 28
BATTERY 2- 29
TOWING 2- 31
LIFTING OBJECTS WITH BUCKET 2- 32
SAFETY MAINTENANCE INFORMATION 2- 33
OPERATION 3- 1
MACHINE VIEW ILLUSTRATIONS 3- 2
OVERALL MACHINE VIEW 3- 2
CONTROLS AND GAUGES 3- 3
DETAILED CONTROLS AND GAUGES 3- 5
MONITORING SYSTEM 3- 5
SWITCHES 3- 28
CONTROL LEVERS AND PEDALS 3- 35
SUN ROOF 3- 38
WINDSHIELD 3- 39
EMERGENCY EXIT FROM OPERATOR'S CAB 3- 44
DOOR LOCK 3- 44
CAP WITH LOCK 3- 45
HOT AND COOL BOX 3- 46
MAGAZINE BOX 3- 46
ASHTRAY 3- 47
AIR CONDITIONER CONTROLS 3- 48
RADIO 3- 62
AUXILIARY ELECTRIC POWER 3- 67
FUSE 3- 68
CIRCUIT BREAKER 3- 69
CONTROLLER 3- 70
TOOL BOX 3- 70
GREASE PUMP 3- 71
1-8
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FOREWORD CONTENTS
ACCUMULATOR 3- 74
MACHINE OPERATIONS AND CONTROLS 3- 75
BEFORE STARTING ENGINE 3- 75
STARTING ENGINE 3- 94
AFTER STARTING ENGINE 3- 99
STOPPING THE ENGINE 3-107
MACHINE OPERATION 3-108
STEERING THE MACHINE 3-112
SWINGING 3-114
WORK EQUIPMENT CONTROLS AND OPERATIONS 3-115
WORKING MODE 3-117
PROHIBITED OPERATIONS 3-118
GENERAL OPERATION INFORMATION 3-121
TRAVELING ON SLOPES 3-123
ESCAPE FROM MUD 3-125
RECOMMENDED APPLICATIONS 3-126
BUCKET REPLACEMENT 3-127
PARKING MACHINE 3-129
CHECK AFTER SHUT OFF ENGINE 3-130
LOCKING 3-131
TRANSPORTATION 3-132
PRECAUTIONS FOR TRANSPORTATION 3-132
LIFTING MACHINE 3-133
SHIPPING MACHINE INFORMATION 3-135
TRANSPORTATION POSTURE 3-136
PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE 3-142
COLD WEATHER OPERATION 3-144
COLD WEATHER OPERATION INFORMATION 3-144
AFTER DAILY WORK COMPLETION 3-147
AFTER COLD WEATHER SEASON 3-147
LONG TERM STORAGE 3-148
BEFORE STORAGE 3-148
DURING STORAGE 3-148
AFTER STORAGE 3-148
STARTING MACHINE AFTER LONG-TERM STORAGE 3-149
TROUBLES AND ACTIONS 3-150
RUNNING OUT OF FUEL 3-150
PHENOMENA THAT ARE NOT FAILURES 3-151
TOWING THE MACHINE 3-152
SEVERE JOB CONDITION 3-152
DISCHARGED BATTERY 3-153
OTHER TROUBLE 3-157
MAINTENANCE 4- 1
MAINTENANCE INFORMATION 4- 2
OUTLINE OF SERVICE 4- 4
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC 4- 4
ELECTRIC SYSTEM MAINTENANCE 4- 6
WEAR PARTS 4- 7
WEAR PARTS LIST 4- 8
LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS 4- 9
1-9
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CONTENTS FOREWORD
PROPER SELECTION 4- 9
TIGHTENING TORQUE SPECIFICATIONS 4- 13
TIGHTENING TORQUE LIST 4- 13
SAFETY CRITICAL PARTS 4- 14
SAFETY CRITICAL PARTS LIST 4- 15
MAINTENANCE SCHEDULE 4- 16
MAINTENANCE SCHEDULE CHART 4- 16
MAINTENANCE PROCEDURE 4- 18
INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS) 4- 18
INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS) 4- 18
WHEN REQUIRED 4- 19
CHECK BEFORE STARTING 4- 42
EVERY 10 HOURS MAINTENANCE 4- 43
SPECIFICATIONS 5- 1
SPECIFICATIONS 5- 2
ATTACHMENTS AND OPTIONS 6- 1
GENERAL PRECAUTIONS FOR SAFETY 6- 2
PRECAUTIONS WHEN SELECTING 6- 2
READ THE INSTRUCTION MANUAL THOROUGHLY 6- 2
PRECAUTIONS WHEN REMOVING OR INSTALLING 6- 2
PRECAUTIONS WHEN USING 6- 2
ATTACHMENT GUIDE 6- 3
COMBINATIONS OF WORK EQUIPMENT 6- 3
LOADING SHOVEL 7- 1
EXPLANATION OF COMPONENTS 7- 2
SWITCHES 7- 2
FUSE 7- 5
OPERATIONS 7- 6
OPERATION OF WORK EQUIPMENT 7- 6
PRECAUTIONS DURING OPERATION 7- 8
EXCAVATOR WORK 7- 12
PRECAUTIONS WHEN DISASSEMBLING MACHINE 7- 13
RELEASING PRESSURE 7- 13
MACHINE CONFIGURATION FOR TRANSPORT 7- 14
WEAR PARTS 7- 15
MAINTENANCE 7- 16
CHECK BEFORE STARTING 7- 16
SPECIFICATION 7- 21
1 - 10
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FOREWORD CONTENTS
COMBINATION OF WORK EQUIPMENT 7- 22

COMBINATION OF WORK EQUIPMENT 7- 22
INDEX 8- 1
1 - 11
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2-1
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SAFETY SAFETY
SAFETY
SAFETY LABELS 2- 4
Location of safety labels 2- 5
Safety labels 2- 6
SAFETY INFORMATION 2- 12
Safety Rules 2- 12
If Abnormalities are Found 2- 12
Working Wear and Personal Protective Items 2- 12
Fire Extinguisher and First Aid Kit 2- 12
Safety Equipment 2- 12
Keep Machine Clean 2- 13
Keep Operator's Compartment Clean 2- 13
Leaving Operator's Seat with Lock 2- 13
Handrails and Steps 2- 14
Mounting and Dismounting 2- 14
No Persons on Attachments 2- 14
Burn Prevention 2- 15
Fire Prevention and Explosion Prevention 2- 15
Action If Fire Occurs 2- 16
Windshield Washer Fluid 2- 16
Falling Objects, Flying Objects and Intruding Objects Prevention 2- 16
Attachment Installation 2- 17
Attachment Combinations 2- 17
Cab Widow Glasses 2- 17
Unauthorized Modifications 2- 17
Safety at Jobsite 2- 17
Working on Loose Ground 2- 18
Distance to High Voltage Cables 2- 18
Ensure Good Visibility 2- 18
Ventilation for Enclosed Area 2- 19
Signalman's Signal and Signs 2- 19
Emergency Exit from Operator's Cab 2- 19
Asbestos Dust Hazard Prevention 2- 19
2-2
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SAFETY SAFETY
SAFETY MACHINE OPERATION 2- 20

Starting Engine 2- 20
Checks Before Starting Engine 2- 20
Safety Rules for Starting Engine 2- 20
Starting Engine in Cold Weather 2- 21
Operation 2- 22
Checks Before Operation 2- 22
Safety Rules for Changing Machine Directions 2- 22
Safety Rules for Traveling 2- 23
Traveling on Slopes 2- 23
Operations on Slopes 2- 24
Prohibited Operations 2- 24
Operations on Snow 2- 26
Parking Machine 2- 27
Transportation 2- 28
Loading and Unloading 2- 28
Shipping the Machine 2- 28
Battery 2- 29
Battery Hazard Prevention 2- 29
Starting Engine with Booster Cables 2- 30
Towing 2- 31
Safety Rules for Towing 2- 31
Lifting Objects with Bucket 2- 32
Safety Rules for Lifting Objects 2- 32
SAFETY MAINTENANCE INFORMATION 2- 33

Warning Tag 2- 33
Keep Work Place Clean and Tidy 2- 33
Appoint Leader when Working with Others 2- 33
Stop Engine Before Carrying Out Maintenance 2- 34
Two Workers for Maintenance when Engine is Running 2- 35
Proper Tools 2- 35
Accumulator 2- 35
Personnel 2- 36
Attachments 2- 36
Work Under the Machine 2- 36
Noise 2- 36
When Using Hammer 2- 36
Welding Works 2- 37
Removing Battery Terminals 2- 37
Safety First when Using High-pressure Grease to Adjust Track Tension 2- 37
Do Not Disassemble Recoil Springs 2- 37
Safety Rules for High-pressure Oil 2- 37
Precaution for High Fuel Pressure 2- 38
Safety Handling High-pressure Hoses 2- 38
Precaution for High Voltage 2- 38
Waste Materials 2- 39
Air Conditioner Maintenance 2- 39
Compressed Air 2- 39
Periodic Replacement of Safety Critical Parts 2- 39
2-3
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SAFETY LABELS SAFETY
SAFETY LABELS
The following warning signs and safety labels are used on this machine.
Be sure that you fully understand the correct position and content of labels.
To ensure that the content of labels can be read properly, be sure that they are in the correct place and always
keep them clean. When cleaning them, do not use organic solvents or gasoline. These may cause the labels to
peel off.
There are also other labels in addition to the warning signs and safety labels. Handle those labels in the same
way.
If the labels are damaged, lost, or cannot be read properly, replace them with new ones. For details of the part
numbers for the labels, see this manual or the actual label, and place an order with Komatsu distributor.
2-4
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SAFETY SAFETY LABELS
LOCATION OF SAFETY LABELS
2-5
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SAFETY LABELS
(1) Caution before operating or maintaining machine
(09651-03001)
(2) Caution before operating (09802-03000)
(3) Caution for leaving operator's seat (09654-03001)
2-6
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(4) Caution for going close to electric cables (09801-03001)
(5) Caution when opening or closing front window

(09839-03000)
(6) Warning when stowing front window (09803-03000)
2-7
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(7) Warning for hot oil (09653-03001)
(8) Warning for hot cooling water (09668-03001)
(9) Caution for handling accumulator (09659-53000)
(10) Warning when adjusting track tension (09657-03003)
2-8
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(11) Warning for improper use of cables (09808-03000)
(12) Stop engine when performing inspection or maintenance

(09667-03001)
(13) Explanation of method for emergency escape (20Y-00-22880)
(14) Warning against falling off the edge (09805-23000)
(15) Warning against falling (09805-13000)
2-9
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(16) Keep off swing area (09133-23000)
(17) Warning when handling battery (09664-30082)
(18) Precautions for high voltage (6217-81-9260)
2 - 10
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(19) Precautions for high voltage (7872-10-1600)
(20) Jump start prohibited (09842-A0481)
2 - 11
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GENERAL PRECAUTIONS SAFETY
GENERAL PRECAUTIONS
SAFETY RULES
Only trained and authorized personnel can operate and maintain the machine.
Follow all safety rules, precautions and instructions in this manual when operating or performing maintenance on
the machine.
If you are not feeling well, or if you are under the influence of alcohol or medication, your ability to safely operate
or repair your machine may be severely impaired, putting yourself and everyone else on your job site in danger.
When working with another operator or with the person on the worksite traffic duty, discuss the content of the
operation beforehand and use the determined signals when carrying out the operation.
IF PROBLEMS ARE FOUND

If you find any problems in the machine during operation or maintenance (noise, vibration, smell, incorrect gauges,
smoke, oil leakage, etc., or any abnormal display on the warning devices or monitor), report to the person in charge
and have the necessary action taken. Do not operate the machine until the problem has been corrected.
WORKING WEAR AND PERSONAL PROTECTIVE ITEMS

Do not wear loose clothing and accessories. There is a hazard that they may catch on control levers or other
protruding parts.
If you have long hair and it hangs out from your hard hat, there
is a hazard that it may get caught up in the machine, so tie your
hair up and be careful not to let it get caught.
Always wear a hard hat and safety shoes. If the nature of the
work requires it, wear safety glasses, mask, gloves, ear plugs,
and safety belt when operating or maintaining the machine.
Check that all protective equipment functions properly before
using it.
FIRE EXTINGUISHER AND FIRST AID KIT

Always follow the precautions below to prepare for action if any injury or fire should occur.
Be sure that fire extinguishers have been provided and read the
labels to ensure that you know how to use them in emergencies.
Carry out periodic inspection and maintenance to ensure that
the fire extinguisher can always be used.
Provide a first aid kit in the storage point. Carry out periodic
checks and add to the contents if necessary.
SAFETY EQUIPMENT
Be sure that all guards, covers and mirrors are in their proper position. Have guards and covers repaired
immediately if they are damaged.
Understand the method of use of safety features and use them properly.
Never remove any safety features. Always keep them in good operating condition.
2 - 12
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SAFETY GENERAL PRECAUTIONS
KEEP MACHINE CLEAN

If water gets into the electrical system, there is a hazard that it will cause malfunctions or misoperation. Do not
use water or steam to wash the electrical system (sensors, connectors).
If inspection and maintenance is carried out when the machine
is still dirty with mud or oil, there is a hazard that you will slip and
fall, or that dirt or mud will get into your eyes. Always keep the
machine clean.
KEEP OPERATOR'S COMPARTMENT CLEAN

When entering the operator's compartment, always remove all mud and oil from the soles of your shoes.
If you operate the pedal with mud or oil affixed to your shoes, your foot may slip and this may cause a serious
accident.
Do not leave parts or tools lying around the operator's compartment.
Do not stick suction pads to the window glass. Suction pads act as a lens and may cause fire.
Do not use cellular telephones inside the operator's compartment when driving or operating the machine.
Never bring any dangerous objects such as flammable or explosive items into the operator's compartment.
LEAVING OPERATOR'S SEAT WITH LOCK

Before standing up from the operator's seat (such as when
opening or closing the front window or roof window, or when
removing or installing the bottom window, or when adjusting the
operator's seat), lower the work equipment completely to the
ground, set lock lever (1) securely to the LOCK position (L), then
stop the engine. If you accidentally touch the levers when they
are not locked, there is a hazard that the machine may suddenly
move and cause serious injury or property damage.
When leaving the machine, always lower the work equipment

completely to the ground, set lock lever (1) securely to the LOCK
position (L), then stop the engine. Use the key to lock all the
equipment. Always remove the key, take it with you, and keep it
in the specified place.
2 - 13
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HANDRAILS AND STEPS

To prevent personal injury caused by slipping or falling off the machine, always do as follows.
Use the handrails and steps marked by arrows in the diagram on
the right when getting on or off the machine.
To ensure safety, always face the machine and maintain

three-point contact (both feet and one hand, or both hands and
one foot) with the handrails and steps (including the track shoe)
to ensure that you support yourself.
Do not grip the control levers, or lock lever when getting on or off
the machine.
Never climb on the engine hood or covers where there are no
non-slip pads.
Before getting on or off the machine, check the handrails and
steps (including the track shoe). If there is any oil, grease, or
mud on the handrails or steps (including the track shoe), wipe it
off immediately. Always keep these parts clean. Repair any
damage and tighten any loose bolts.
Do not get on or off the machine while holding tools in your hand.
MOUNTING AND DISMOUNTING

Never jump on or off the machine. Never get on or off a moving machine.
If the machine starts to move when there is no operator on the machine, do not jump on to the machine and try
to stop it.
NO PERSONS ON ATTACHMENTS
Never let anyone ride on the work equipment, or other attachments. There is a hazard of falling and suffering serious
injury.
2 - 14
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BURN PREVENTION
Hot coolant
To prevent burns from hot water or steam spurting out when
checking or draining the coolant, wait for the water to cool to a
temperature where it is possible to touch the radiator cap by
hand before starting the operation. Even when the coolant has
cooled down, loosen the cap slowly to relieve the pressure
inside the radiator before removing the cap.
Hot oil
To prevent burns from hot oil spurting out when checking or
draining the oil, wait for the oil to cool to a temperature where it
is possible to touch the cap or plug by hand before starting the
operation. Even when the oil has cooled down, loosen the cap
or plug slowly to relieve the internal pressure before removing
the cap or plug.
FIRE PREVENTION AND EXPLOSION PREVENTION

Fire caused by fuel or oil
Fuel, oil, antifreeze, and window washer liquid are particularly
flammable and can be hazardous. To prevent fire, always
observe the following:
Do not smoke or use any flame near fuel or oil.
Stop the engine before refueling.
Do not leave the machine while adding fuel or oil.
Tighten all fuel and oil caps securely.
Do not spill fuel on overheated surfaces or on parts of the
electrical system.
Use well-ventilated areas for adding or storing oil and fuel.
Keep oil and fuel in the determined place and do not allow
unauthorized persons to enter.
After adding fuel or oil, wipe up any spilled fuel or oil.
When carrying out grinding or welding work on the chassis,
move any flammable materials to a safe place before
starting.
When washing parts with oil, use a non-flammable oil. Diesel
oil and gasoline may catch fire, so do not use them.
Put greasy rags and other flammable materials into a safe
container to maintain safety at the work place.
Do not weld or use a cutting torch to cut any pipes or tubes
that contain flammable liquids.
Fire caused by accumulation of flammable material.

Remove any dry leaves, chips, pieces of paper, dust, or any other flammable materials accumulated or affixed
around the engine, exhaust manifold, muffler, or battery, or inside the undercovers.
2 - 15
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Fire coming from electric wiring

Short circuits in the electrical system can cause fire.
Always keep electric wiring connections clean and securely tightened.
Check the wiring every day for looseness or damage. Tighten any loose connectors or wiring clamps. Repair
or replace any damaged wiring.
Fire coming from hydraulic line

Check that all the hose and tube clamps, guards, and cushions are securely fixed in position.
If they are loose, they may vibrate during operation and rub against other parts. This may lead to damage to the
hoses, and cause high-pressure oil to spurt out, leading to fire damage or serious injury.
Explosion caused by lighting equipment

When checking fuel, oil, battery electrolyte, window washer fluid, or coolant, always use lighting with
anti-explosion specifications. If such lighting equipment is not used, there is danger of explosion that may
cause serious injury.
When taking the electrical power for the lighting from the machine itself, follow the instructions in this manual.
ACTION IF FIRE OCCURS

If a fire occurs, escape from the machine as follows.
Turn the start switch OFF to stop the engine.
Use the handrails and steps to get off the machine.
WINDSHIELD WASHER FLUID

Use an ethyl alcohol base washer liquid.
Methyl alcohol base washer liquid may irritate your eyes, so do not use it.
FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION

On jobsites where there is a hazard that falling objects, flying
objects, or intruding objects may hit or enter the operator's cab,
consider the operating conditions and install the necessary guards
to protect the operator.
When carrying out demolition or breaker operations, install a
front guard and use a laminated coating sheet on the front glass.
When working in mines or quarries where there is a hazard of
falling rock, install FOPS (Falling Objects Protective Structure)
and a front guard, and use a laminated coating sheet on the front
glass.
When carrying out the above operations, always close the front
window. In addition, always ensure that by standers are a safe
distance away and are not in hazard from falling or flying
objects.
The above recommendations assume that the conditions are for
standard operations, but it may be necessary to add additional
guards according to the operating conditions on the jobsite.
Always contact your Komatsu distributor for advice.
2 - 16
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ATTACHMENT INSTALLATION
When installing optional parts or attachments, there may be problems with safety or legal restrictions. Therefore
contact your Komatsu distributor for advice.
Any injuries, accidents, product failures or other property damages resulting from the use of unauthorized
attachments or parts will not be the responsibility of Komatsu.
When installing and using optional attachments, read the instruction manual for the attachment, and the general
information related to attachments in this manual.
ATTACHMENT COMBINATIONS
Depending on the type or combination of work equipment, there is a hazard that the work equipment may hit the cab
or other parts of the machine. Before using unfamiliar work equipment, check if there is any hazard of interference,
and operate with caution.
CAB WINDOW GLASSES

If the cab glass on the work equipment side is broken, there is a hazard that the work equipment may contact the
operator's body directly. Stop operation immediately and replace the glass.
The ceiling window is made of organic glass (polycarbonate), and as such it is apt to break easily when receiving
damage on the surface, thereby deteriorating its protective characteristic. If there is a crack or damage caused
by a fallen rock, or when any sign of them is noticed, replace it with a new window.
If the cab door does not open for any reason, remove the glass from the rear window and use the window as an
emergency escape exit.
For details, see "EMERGENCY EXIT FROM OPERATOR'S CAB (PAGE 3-44)" in this manual.
UNAUTHORIZED MODIFICATIONS
Any modification made without authorization from Komatsu can create hazards. Before making a modification,
consult your Komatsu distributor.
Komatsu will not be responsible for any injuries, accidents, product failures or other property damages resulting
from modifications made without authorization from Komatsu.
SAFETY AT JOBSITE
Before starting operations, thoroughly check the area for any unusual conditions that could be dangerous.
When carrying out operations near combustible materials such as thatched roofs, dry leaves or dry grass, there
is a hazard of fire, so be careful when operating.
Check the terrain and condition of the ground at the worksite, and determine the safest method of operation. Do
not operate where there is a hazard of landslides or falling rocks.
If water lines, gas lines, or high-voltage electrical lines may be
buried under the worksite, contact each utility and identify their
locations. Be careful not to sever or damage any of these lines.
Take necessary measures to prevent any unauthorized person
from entering the operating area.
If any fire is lit near the machine, there is danger that sparks will
be sucked in and cause a fire.
Be extremely careful when handling flames.
When traveling or operating in shallow water or on soft ground, check the shape and condition of the bedrock, and
the depth and speed of flow of the water before starting operations.
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WORKING ON LOOSE GROUND

Avoid traveling or operating your machine too close to the edge of cliffs, overhangs, and deep ditches. The
ground may be weak in such areas. If the ground should collapse under the weight or vibration of the machine,
there is a hazard that the machine may fall or tip over. Remember that the soil after heavy rain or blasting or after
earthquakes is weak in these areas.
When working on embankments or near excavated ditches, there is a hazard that the weight and vibration of the
machine will cause the soil to collapse. Before starting operations, take steps to ensure that the ground is safe
and to prevent the machine from rolling over or falling.
DISTANCE TO HIGH VOLTAGE CABLES

Do not travel or operate the machine near electric cables. There is
a hazard of electric shock, which may cause serious personal
injury or death. On jobsites where the machine may go close to
electric cables, always do as follows.
Before starting work near electric cables, inform the local power
company of the work to be performed, and ask them to take the
necessary action.
Even going close to high-voltage cables can cause electric

shock, which may cause serious burns or even death. Always
Voltage of Cables Safety Distance
maintain a safe distance (see the table on the right) between the 100 V - 200 V Over 2 m (7 ft)
machine and the electric cable. Check with the local power 6,600 V Over 2 m (7 ft)
company about safe operating procedure before starting 22,000 V Over 3 m (10 ft)
operations. 66,000 V Over 4 m (14 ft)
To prepare for any possible emergencies, wear rubber shoes 154,000 V Over 5 m (17 ft)
and gloves. Lay a rubber sheet on top of the seat, and be careful
187,000 V Over 6 m (20 ft)
not to touch the chassis with any exposed part of your body.
275,000 V Over 7 m (23 ft)
Use a signalman to give warning if the machine approaches too
close to the electric cables. 500,000 V Over 11 m (36 ft)
When carrying out operations near high voltage cables, do not
let anyone near the machine.
If the machine should come too close or touch the electric cable, to prevent electric shock, the operator should
not leave the operator's compartment until it has been confirmed that the electricity has been shut off.
Also, do not let anyone near the machine.
ENSURE GOOD VISIBILITY

Check for any persons or obstacles in the area around the machine and check the conditions of the jobsite to
ensure that operations and travel can be carried out safely. Always do as follows.
When working in dark places, turn on the working lamp and front lamps installed to the machine, and set up
additional lighting in the work area if necessary.
Stop operations if the visibility is poor, such as in mist, snow, rain, or dust.
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VENTILATION FOR ENCLOSED AREA

Exhaust fumes from the engine can kill.
If it is necessary to start the engine within an enclosed area, or
when handling fuel, flushing oil, or paint, open the doors and
windows to ensure that adequate ventilation is provided to
prevent gas poisoning.
SIGNALMAN'S SIGNAL AND SIGNS

Set up signs to inform of road shoulders and soft ground. If the visibility is not good, position a signalman if
necessary. Operators should pay careful attention to the signs and follow the instructions from the signalman.
Only one signalman should give signals.
Make sure that all workers understand the meaning of all signals and signs before starting work.
EMERGENCY EXIT FROM OPERATOR'S CAB

If the cab door does not open for any reason, remove the glass from the rear window and use the window as an
emergency escape exit.
For details, see "EMERGENCY EXIT FROM OPERATOR'S CAB (PAGE 3-44)" in this manual.
ASBESTOS DUST HAZARD PREVENTION

Asbestos dust in the air can cause lung cancer if it is inhaled. There
is danger of inhaling asbestos when working on jobsites handling
demolition work or work handling industrial waste. Always observe
the following.
Spray water to keep down the dust when cleaning. Do not use
compressed air for cleaning.
If there is danger that there may be asbestos dust in the air,
always operate the machine from an upwind position. All
workers should use an approved respirator.
Do not allow other persons to approach during the operation.

Always observe the rules and regulations for the work site and environmental standards.
This machine does not use asbestos, but there is a danger that imitation parts may contain asbestos, so always use
genuine Komatsu parts.
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SAFETY MACHINE OPERATION SAFETY
SAFETY MACHINE OPERATION

STARTING ENGINE
If there is a warning tag hanging from the work equipment control
lever, do not start the engine or touch the levers.
CHECKS BEFORE STARTING ENGINE

Carry out the following checks before starting the engine at the beginning of the day's work.
Completely remove all flammable materials accumulated around the engine and battery, and remove any dirt
from the windows, mirrors, handrails and steps.
Check the coolant level, fuel level, and oil level in engine oil pan, check for clogging of the air cleaner, and check
for damage to the electric wiring.
Adjust the operator's seat to a position where it is easy to carry out operations, and check that there is no damage
or wear to the seat belt or mounting clamps.
Check the operation of the instruments and gauges, check the angle of the mirror, and check that the control
levers are all at the Neutral position.
Adjust the mirrors so that the rear of the machine can be seen clearly from the operator's seat.
When adjusting, see "Rearview Mirrors (PAGE 3-89)".
Check that there are no persons or obstacles above, below, or in the area around the machine.
SAFETY RULES FOR STARTING ENGINE

When starting the engine, sound the horn as a warning.
Start and operate the machine only while seated.
Do not allow anyone apart from the operator to ride on the machine.
Do not short circuit the starting motor circuit to start the engine. Short circuit can cause fire.
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SAFETY SAFETY MACHINE OPERATION
STARTING ENGINE IN COLD WEATHER

Carry out the warming-up operation thoroughly. If the machine is not thoroughly warmed up before the control
levers are operated, the reaction of the machine will be slow, and this may lead to unexpected accidents.
If the battery electrolyte is frozen, do not charge the battery or start the engine with a different power source.
There is a hazard that this will ignite the battery.
Before charging or starting the engine with a different power source, melt the battery electrolyte and check for
frost and leakage of battery electrolyte before starting.
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OPERATION
CHECKS BEFORE OPERATION

When carrying out the checks, move the machine to a wide area where there are no obstructions, and operate
slowly. Do not allow anyone near the machine.
Check that the movement of the machine matches the display on the control pattern card. If it does not match,
replace it immediately with the correct control pattern card.
Check the operation of the gauges and equipment, and check the operation of the bucket, arm, boom, travel
system, swing system, and steering system.
Check for any problem in the sound of the machine, vibration, heat, smell, or gauges; check also that there is no
leakage of oil or fuel.
If any problem is found, carry out repairs immediately.
SAFETY RULES FOR CHANGING MACHINE DIRECTIONS

Before traveling, set the machine so that sprocket (1) is behind
the operator's seat.
If sprocket (1) is in front of the operator's cab, the machine
moves in the opposite direction from the operation of the lever
(front and rear travel is reversed, left and right steering is
reversed). Be extremely careful when operating the machine in
this situation.
Before travelling, check again that there is no one in the
surrounding area, and that there are no obstacles.
Before travelling, sound the horn to warn people in the area.
Always operate the machine only when seated.
Always fasten your seat belt.
Do not allow anyone apart from the operator to ride on the
machine.
Check that the travel alarm (if equipped) works properly.
Always lock the door and windows of the operator's
compartment in position (open or closed).
On jobsites where there is a hazard of flying objects or of objects
entering the operator's compartment, check that the door and
windows are securely closed.
If there is an area to the rear of the machine which cannot be
seen, position a signal person. Take special care not to hit other
machines or people when turning or swinging the machine.
Always be sure to carry out the above precautions even when the
machine is equipped with mirrors.
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SAFETY RULES FOR TRAVELING

When traveling on flat ground, keep the work equipment 40 to 50
cm (16 to 20 in) high above the ground.
When traveling on rough ground, travel at low speed and do not
operate the steering suddenly. There is danger that the machine
may turn over. The work equipment may hit the ground surface
and cause the machine to lose its balance, or may damage the
machine or structures in the area.
When traveling on rough ground or steep slopes, if the machine
is equipped with auto-deceleration, always turn the
auto-deceleration switch OFF (cancel).
Avoid traveling over obstacles when possible. If the machine
has to travel over an obstacle, keep the work equipment close
to the ground and travel at low speed. Never travel over
obstacles which make the machine tilt strongly to one side.
When traveling or carrying out operations, always keep a safe
distance from people, structures, or other machines to avoid
coming into contact with them.
When passing over bridges or structures, check first that the
structure is strong enough to support the weight of the machine.
When traveling on public roads, check first with the relevant
authorities and follow their instructions.
When operating in tunnels, under bridges, under electric wires,
or other places where the height is limited, operate slowly and
be extremely careful not to let the machine body or work
equipment hit anything.
TRAVELING ON SLOPES
To prevent the machine from tipping over or slipping to the side,
always do as follows.
Keep the work equipment approx. 20 to 30 cm (8 to 12 in) above
the ground. In case of emergency, lower the work equipment to
the ground immediately to help stop the machine.
When travel up slopes, set the operator's cab facing uphill, when
travel down slopes, set the operator's cab facing downhill.
Always check the firmness of the ground under the front of the
machine when traveling.
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When traveling up a steep slope, extend the work equipment to

the front to improve the balance, keep the work equipment
approximately 20 to 30 cm (8 to 12 in) above the ground, and
travel at low speed.
When traveling downhill, lower the engine speed, keep the
travel lever close to the neutral position, and travel at low speed.
Always travel straight up or down a slope. Traveling at an angle

or across the slope is extremely dangerous.
Do not turn on slopes or travel across slopes. Always go down
to a flat place to change the position of the machine, then travel
on to the slope again.
Travel on grass, fallen leaves, or wet steel plates with low
speed. Even with slight slopes there is a hazard that the
machine may slip.
If the engine stops when the machine is traveling on a slope,
move the control levers immediately to the neutral position and
start the engine again.
OPERATIONS ON SLOPES
When working on slopes, there is a hazard that the machine may lose its balance and turn over when the swing
or work equipment are operated. This may lead to serious injury or property damage, so always provide a stable
place when carrying out these operations, and operate carefully.
Do not swing the work equipment from the uphill side to the
downhill side when the bucket is loaded. This operation is
dangerous, and may cause the machine to tip over.
If the machine has to be used on a slope, pile the soil to make
a platform (A) that will keep the machine as horizontal as
possible.
PROHIBITED OPERATIONS
Never dig the work face under an overhang. There is a hazard
that rocks may fall or that the overhang may collapse and fall on
top of the machine.
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Do not excavate too deeply under the front of the machine. The
ground under the machine may collapse and cause the machine
to fall.
To make it easier to escape if there is any problem, set the

tracks at right angles to the road shoulder or cliff with the
sprocket at the rear when carrying out operations.
Do not carry out demolition work under the machine. There is a

hazard that the machine may become unstable and tip over.
When working on or from the top of buildings or other structures,
check the strength and the structure before starting operations.
There is a hazard of the building collapsing and causing serious
injury or damage.
When carrying out demolition work, do not carry out demolition

above your head. There is a hazard of broken parts falling or of
the building collapsing and causing serious injury or property
damage.
Do not use the impact force of the work equipment for breaking
work. There is a hazard of damage to the work equipment, or a
hazard of serious personal injury being caused by flying pieces
of broken materials, or of the machine tipping over due to
reaction from the impact.
Generally speaking, the machine is more liable to overturn when
the work equipment is at the side than when it is at the front or
rear.
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When using a breaker or other heavy work equipment, there is a hazard of the machine losing its balance and
tipping over. When operating on flat ground as well as on slopes.
Do not suddenly lower, swing, or stop the work equipment.
Do not suddenly extend or retract the boom cylinder. There is a hazard that impact will cause the machine to
tip over.
Do not pass the bucket over the head of other workers or over the operator's seat of dump trucks or other hauling
equipment. The load may spill or the bucket may hit the dump truck and cause serious personal injury or death.
OPERATIONS ON SNOW
Snow-covered or frozen surfaces are slippery, so be extremely careful when traveling or operating the machine,
and do not operate the levers suddenly. Even a slight slope may cause the machine to slip, so be particularly
careful when working on slopes.
With frozen ground surfaces, the ground becomes soft when the temperature rises, and this may cause the
machine to tip over or make it impossible for the machine to escape.
If the machine enters deep snow, there is a hazard that it may tip over or become buried in the snow. Be careful
not to leave the road shoulder or to get trapped in a snow drift.
When clearing snow, the road shoulder and objects placed beside the road are buried in the snow and cannot be
seen. There is a hazard of the machine tipping over or hitting covered objects, so always carry out operations
carefully.
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PARKING MACHINE
Park the machine on firm, level ground.
Select a place where there is no hazard of landslides, falling
rocks, or flooding.
Lower the work equipment completely to the ground.
When leaving the machine, set lock lever (1) to the LOCK
position (L), then stop the engine.
Always close the operator's cab door, and use the key to lock all
the equipment in order to prevent any unauthorized person from
moving the machine. Always remove the key, take it with you,
and leave it in the specified place.
If it is necessary to park the machine on a slope, always do as
follows.
Set the bucket on the downhill side, then dig it into the
ground.
Put blocks under the tracks to prevent the machine from
moving.
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TRANSPORTATION
The machine can be divided into parts for transportation, so when transportating the machine, please contact your
Komatsu distributor to have the work carried out.
LOADING AND UNLOADING

When loading or unloading the machine, mistaken operation may
bring the hazard of the machine tipping over or falling, so particular
care is necessary. Always do as follows.
Perform loading and unloading on firm, level ground only.
Maintain a safe distance from the edge of the road or cliff.
Never use the work equipment to load or unload the machine.
There is danger that the machine may fall or tip over.
Always use ramps of adequate strength. Be sure that the ramps
are wide, long, and thick enough to provide a safe loading slope.
Take suitable steps to prevent the ramps from moving out of
position or coming off.
Be sure the ramp surface is clean and free of grease, oil, ice and loose materials. Remove dirt from
machine-tracks. On a rainy day, in particular, be extremely careful since the ramp surface is slippery.
Turn the auto-decelerator switch OFF (auto-deceleration function released).
Run the engine at low speed and travel slowly.
When on the ramps, do not operate any lever except for the travel lever.
Never correct your steering on the ramps. If necessary, drive off the ramps, correct the direction, then enter the
ramps again.
The center of gravity of the machine will change suddenly at the joint between the ramps and the track or trailer,
and there is danger of the machine losing its balance. Travel slowly over this point.
When loading or unloading to an embankment or platform, make sure that it has suitable width, strength, and
grade.
When swinging the upper structure on the trailer, the trailer is unstable, so pull in the work equipment and swing
slowly.
For machines equipped with a cab, always lock the door after boarding the machine. If this is not done, the door
may suddenly open during transportation.
Refer to "TRANSPORTATION (PAGE 3-132)".
SHIPPING THE MACHINE

When shipping the machine on a trailer, do as follows.
The weight, transportation height, and overall length of the machine differ according to the work equipment, so
be sure to confirm the dimensions.
When passing over bridges or structures on private land, check first that the structure is strong enough to support
the weight of the machine. When traveling on public roads, check first with the relevant authorities and follow their
instructions.
For details of the procedure when transporting the machine, see TRANSPORTATION (PAGE 3-132).
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BATTERY
BATTERY HAZARD PREVENTION

Battery electrolyte contains sulphuric acid, and batteries generate flammable hydrogen gas, which may explode.
Mistaken handling can lead to serious injury or fire. For this reason, always observe the following precautions.
Do not use or charge the battery if the battery electrolyte level is below the LOWER LEVEL line. This may cause
an explosion. Check the battery electrolyte level periodically and add distilled water to bring the electrolyte level
to the UPPER LEVEL line.
When working with batteries, always wear safety glasses and rubber gloves.
Never smoke or use any flame near the battery.
If you spill acid on your clothes or skin, immediately flush the

area with large amount of water.
If acid gets into your eyes, flush them immediately with large
amount of water and seek medical attention.
Before working with batteries, turn the starting switch to the OFF position.
As there is a hazard that sparks will be generated, always do as follows.

Do not let tools or other metal objects make any contact between the battery terminals. Do not leave tools or other
metal objects lying around near the battery.
Always disconnect the negative (-) terminal (ground side) first when removing the battery; when installing the
battery, connect the positive (+) terminal first, and connect the ground last. Tighten the battery terminals securely.
Flammable hydrogen gas is generated when the battery is charged, so remove the battery from the chassis, take
it to a well-ventilated place, and remove the battery caps before charging it.
Tighten the battery caps securely.
Install the battery securely to the determined place.
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STARTING ENGINE WITH BOOSTER CABLES

If any mistake is made in the method of connecting the booster
cables, it may cause the battery to explode, so always do as
follows.
When starting with a booster cable, carry out the starting
operation with two workers (one worker sitting in the operator's
seat and the other working with the battery).
When starting from another machine, do not allow the two
machines to touch.
When connecting the booster cables, turn the starting switch
OFF position for both the normal machine and problem
machine. There is a hazard that the machine will move when the
power is connected.
Be sure to connect the positive (+) cable first when installing the
booster cables. Disconnect the negative (-) cable (ground side)
first when removing them.
When removing the booster cables, be careful not to let the
booster cable clips touch each other or to let the clips touch the
machine.
Always wear safety glasses and rubber gloves when starting the
engine with booster cables.
When connecting a normal machine to a problem machine with
booster cables, always use a normal machine with the same
battery voltage as the problem machine.
For details of the starting procedure when using booster cables, see "Starting Engine with Booster Cables (PAGE
3-155)" in the OPERATION section.
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TOWING
SAFETY RULES FOR TOWING

Serious injury or death could result if a disabled machine is towed incorrectly or if there is a mistake in the selection
or inspection of the wire rope.
For towing, see "TOWING THE MACHINE (PAGE 3-152)".
Always check that the wire rope used for towing has ample strength for the weight of the machine being towed.
Never use a wire rope which has cut strands (A), reduced
diameter (B), or kinks (C). There is danger that the rope may
break during the towing operation.
Always wear leather gloves when handling wire rope.

Never tow a machine on a slope.
During the towing operation, never stand between the towing machine and the machine being towed.
Operate the machine slowly and be careful not to apply any sudden load to the wire rope.
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LIFTING OBJECTS WITH BUCKET
SAFETY RULES FOR LIFTING OBJECTS

Do not carry out lifting work on slopes, soft ground, or other places where the machine is not stable.
Use wire rope that conforms to the specified standard.
Always observe the specified lifting load strictly.
It is dangerous if the load hits any worker or structure. Always check carefully that the surrounding area is safe
before swinging or turning the machine.
Do not start, swing, or stop the machine suddenly. There is a hazard that the lifted load will swing.
Do not pull the load to the side or in towards the machine.
Do not leave the operator's seat when there is a raised load.
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SAFETY SAFETY MAINTENANCE INFORMATION
SAFETY MAINTENANCE INFORMATION

WARNING TAG
Always attach the "DO NOT OPERATE" warning tag to the work
equipment control lever in the operator's cab to alert others that
you are performing service or maintenance on the machine.
Attach additional warning tags around the machine if necessary.
Warning tag Part No. 09963-03001
Keep this warning tag in the tool box while it is not used. If there
is no toolbox, keep the tag in the operation manual pocket.
If others start the engine, or touch or operate the work
equipment control lever while you are performing service or
maintenance, you could suffer serious injury or property
damage.
KEEP WORK PLACE CLEAN AND TIDY

Do not leave hammers or other tools lying around in the work place. Wipe up all grease, oil, or other substances
that will cause you to slip. Always keep the work place clean and tidy to enable you to carry out operations safely.
If the work place is not kept clean and tidy, there is the danger that you will trip, slip, or fall over and injure yourself.
When cleaning the ceiling window which is made of organic glass (polycarbonate), use tap water and avoid use
of organic solvents for cleaning. An organic solvent like benzene, toluene or methanol can invite a chemical
reaction like dissolution and decomposition on the window glass, deteriorating polycarbonate in use.
APPOINT LEADER WHEN WORKING WITH OTHERS

When repairing the machine or when removing and installing the work equipment, appoint a leader and follow his
instructions during the operation.
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SAFETY MAINTENANCE INFORMATION SAFETY
STOP ENGINE BEFORE CARRYING OUT MAINTENANCE

Stop the machine on firm, level ground.
Select a place where there is no hazard of landslides, falling
rocks, or flooding.
Lower the work equipment completely to the ground and stop
the engine.
Turn the starting switch to the ON position. Operate the work
equipment control lever back and forth, left and right at the full
stroke 2 to 3 times to eliminate the remaining internal pressure
in the hydraulic circuit, and then move lock lever (1) to the LOCK
position (L).
Put blocks under the track to prevent the machine from moving.
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TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING

To prevent personal injury, do not carry out maintenance with the
engine running. If maintenance must be carried out with the engine
running, carry out the operation with at least two workers and do as
follows.
One worker must always sit in the operator's seat and be ready
to stop the engine at any time. All workers must maintain
contact with the other workers.
Set lock lever (1) to the LOCK position (L) to prevent the work
equipment from moving.
When carrying out operations near the fan, fan belt, or other
rotating parts, there is a hazard of being caught in the parts, so
be careful not to come close.
Do not touch any control levers. If any control lever must be
operated, give a signal to the other workers to warn them to
move to a safe place.
Never drop or insert tools or other objects into the fan or fan belt. Parts may break or be sent flying.
PROPER TOOLS
Use only tools suited to the task and be sure to use the tools
correctly. Using damaged, low quality, faulty, makeshift tools or
improper use of the tools could cause serious personal injury.
ACCUMULATOR
The accumulator is charged with high-pressure nitrogen gas.
When handling the accumulator, careless procedure may cause
an explosion which could lead to serious injury or property
damage. For this reason, always observe the following
precautions.
Do not disassemble the accumulator.
Do not bring it near flame or dispose of it in fire.
Do not make holes in it, weld it, or use a cutting torch.
Do not hit or roll the accumulator, or subject it to any impact.
When disposing of the accumulator, the gas must be released.
Please contact your Komatsu distributor to have this work
performed.
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PERSONNEL
Do not allow any unauthorized personnel into the area when servicing the machine. If necessary, employ a guard.
ATTACHMENTS
Appoint a leader before starting removal or installation
operations for attachments.
Place attachments that have been removed from the machine in
a stable condition so that they do not fall. And take steps to
prevent unauthorized persons from entering the storage area.
WORK UNDER THE MACHINE

If it is necessary to go under the work equipment or the machine
to carry out service and maintenance, support the work
equipment and machine securely with blocks and stands strong
enough to support the weight of the work equipment and
machine.
It is extremely dangerous to work under the machine if the track
shoes are lifted off the ground and the machine is supported
only with the work equipment. If any of the control levers is
touched by accident, or there is damage occurring to the
hydraulic piping, the work equipment or the machine will
suddenly drop. This is extremely dangerous. Never work under
the work equipment or the machine.
NOISE
When carrying out maintenance of the engine and you are exposed to noise for long periods of time, wear ear covers
or ear plugs while working.
If the noise from the machine is too loud, it may cause temporary or permanent hearing problems.
WHEN USING HAMMER

When using a hammer, pins may fly out or metal particles may be
scattered. This may lead to serious injury. Always do as follows.
If hard metal parts such as pins, bucket teeth, cutting edges, or
bearings are hit with a hammer, there is a hazard that pieces
might be scattered and cause serious personal injury or death.
Always wear safety glasses and gloves.
When hitting pins or bucket teeth, there is a hazard that broken
pieces might be sent flying and injure people in the surrounding
area. Always check that there is no one in the surrounding area.
There is a hazard that the pin hit with strong force may fly out and injure people in the surrounding area.
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WELDING WORKS
Welding operations must always be carried out by a qualified welder and in a place equipped with proper equipment.
There is a hazard of gas, fire, or electrocution when carrying out welding, so never allow any unqualified personnel
to carry out welding.
REMOVING BATTERY TERMINALS

When repairing the electrical system or when carrying out electrical welding, remove the negative (-) terminal of the
battery to prevent the flow of current.
SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION

Grease is pumped into the track tension adjustment system
under high pressure.
If the specified procedure for maintenance is not followed when
making adjustment, grease drain plug (1) may fly out and cause
serious injury or property damage.
When loosening grease drain plug (1) to loosen the track
tension, never loosen it more than one turn. Loosen the grease
drain plug slowly.
Never put your face, hands, feet, or any other part of your body
close to grease drain plug (1).
DO NOT DISASSEMBLE RECOIL SPRINGS

Never attempt to disassemble the recoils spring assembly. It contains a spring under high pressure which serves
as a shock absorber for the idler. If it is disassembled by mistake, the spring will fly out and cause serious injury.
When it becomes necessary to disassemble it, ask your Komatsu distributor to do the work.
SAFETY RULES FOR HIGH-PRESSURE OIL

The hydraulic system is always under internal pressure. When inspecting or replacing piping or hoses, always
check that the pressure in the hydraulic circuit has been released. If the circuit is still under pressure, it will lead to
serious personal injury, so always do as follows.
For details of the method of releasing the pressure, see "METHOD FOR RELEASING INTERNAL PRESSURE
IN HYDRAULIC CIRCUIT (PAGE 4-40)". If the circuit is still under pressure, do not carry out any inspection or
replacement operation.
If there is any leakage from the piping or hoses, the surrounding area will be wet, so check for cracks in the piping
and hoses and for swelling in the hoses.
When carry out inspection, wear safety glasses and leather gloves.
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There is a hazard that high-pressure oil leaking from small holes

may penetrate your skin or cause blindness if it contacts your
eyes directly. If you are hit by a jet of high-pressure oil and suffer
injury to your skin or eyes, wash the place with clean water, and
consult a doctor immediately for medical attention.
PRECAUTION FOR HIGH FUEL PRESSURE

High pressure is generated inside the engine fuel piping when the engine is running. When carrying out inspection
or maintenance of the fuel piping system, wait for at least 30 seconds after stopping the engine to let the internal
pressure go down before starting inspection or maintenance.
SAFETY HANDLING HIGH-PRESSURE HOSES

If oil or fuel leaks from high-pressure hoses, it may cause fire or defective operation, which may lead to serious
injury. If any loose bolts are found, stop work and tighten to the specified torque. If any damaged hoses are found,
stop operations immediately and contact your Komatsu distributor.
Replace the hose if any of the following problems are found.
Damaged or leaking hydraulic fitting.
Frayed or cut covering or exposed reinforcement wire layer.
Covering swollen in places.
Twisted or crushed movable portion.
Foreign material embedded in covering.
PRECAUTION FOR HIGH VOLTAGE

When the engine is running and immediately after it is stopped,
high voltage is generated inside the engine controller and the
engine injector, and there is danger of electrocution. Never
touch the inside of the controller or the engine injector portion.
If it is necessary to touch the inside of the controller or the engine
injector portion, please contact your Komatsu distributor.
2 - 38
.
WASTE MATERIALS
To prevent pollution, pay careful attention to the method of disposing of waste materials.
Always put oil drained from your machine in containers. Never
drain oil directly onto the ground or dump into the sewage
system, rivers, the sea, or lakes.
Obey appropriate laws and regulations when disposing of
harmful objects such as oil, fuel, coolant, solvent, filters, and
batteries.
AIR CONDITIONER MAINTENANCE

If air conditioner refrigerant gets into your eyes, it may cause blindness; if it touches your skin, it may cause frostbite.
Never touch refrigerant.
COMPRESSED AIR
When carrying out cleaning with compressed air, there is a hazard of serious injury caused by flying particles.
When using compressed air to clean elements or the radiator, always wear safety glasses, dust mask, gloves,
and other protective equipment.
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS

For using the machine safely for an extended period of time, replace safety-critical parts like hoses and seat belts
periodically.
Replacement of safety-critical parts: See "SAFETY CRITICAL PARTS (PAGE 4-14)".
The material of these components naturally changes over time, and repeated use causes deterioration, wear, and
fatigue. As a result, there is a hazard that these components may fail and cause serious injury or death. It is
difficult to judge the remaining life of these components from external inspection or the feeling when operating,
so always replace them at the specified interval.
Replace or repair safety-critical parts if any defect is found, even when they have not reached the specified
replacement time.
2 - 39
.
.
3-1
.
MACHINE VIEW ILLUSTRATIONS OPERATION
MACHINE VIEW ILLUSTRATIONS

OVERALL MACHINE VIEW
(1) Bucket (8) Sprocket

(2) Bucket link (9) Track frame
(3) Bucket cylinder (10) Track shoe
(4) Arm (11) Idler
(5) Arm cylinder (12) OPG (Operator Protection Guard)
(6) Boom This is an option for the PC750-7.
(7) Boom cylinder
3-2
.
OPERATION MACHINE VIEW ILLUSTRATIONS
CONTROLS AND GAUGES
3-3
.
MACHINE VIEW ILLUSTRATIONS OPERATION
(1) Car radio (24) Working mode selection switch

(2) Lower wiper switch (25) Wiper monitor
(Fixed front window cab specification) (26) Engine pre-heating monitor
or (27) Swing lock monitor
Large capacity airflow air conditioner (28) Engine water temperature monitor
blower switch (if equipped) (29) Engine oil pressure monitor
(3) Rotating lamp switch (if equipped) (30) Engine water temperature gauge
(4) Boom shockless control switch (31) Charge level monitor
(5) Air conditioner control switch (32) Radiator coolant level monitor
(6) lock lever (33) Working mode monitor
(7) Left work equipment control (34) Hydraulic oil temperature monitor
(8) Travel pedals (35) Hydraulic oil temperature gauge
(9) Travel levers (36) Maintenance interval monitor
(10) Cigarette lighter (37) Service meter
(11) Machine monitor (38) Travel speed monitor
(12) Horn switch (39) Engine oil level monitor
(13) Right work equipment control lever (40) Air cleaner clogging monitor
(14) Starting switch (41) Fuel gauge
(15) Fuel control dial (42) Fuel level monitor
(16) Lamp switch (43) Auto-deceleration monitor
(17) Alarm buzzer stop switch (44) Display control switch
(18) Swing lock switch (45) Input control switch
(19) Machine push-up switch (46) Window washer switch
(20) Swing holding brake release switch (47) Windshield Wiper switch
(21) Pump drive emergency switch (48) Maintenance switch
(22) Step light switch (49) Travel speed selection switch
(23) Has no function (50) Auto-deceleration switch
3-4
.
OPERATION DETAILED CONTROLS AND GAUGES
DETAILED CONTROLS AND GAUGES

The following is an explanation of devices needed for operating the machine.
To perform suitable operations correctly and safely, it is important to completely understand methods of operating
the equipment, and the meanings of the displays.
MONITORING SYSTEM
(1) All lights up screen (3) Normal operation screen

(2) Maintenance interval warning screen
A: Basic check monitors D: Meter display portion,pilot display

B: Caution monitors E: Monitor switches portion
C: Emergency monitors
3-5
.
DETAILED CONTROLS AND GAUGES OPERATION
Basic Operation of Machine Monitor
If There Is Abnormality When Starting Engine
If there is any abnormality when starting the engine, the check before starting screen (A) changes to the
maintenance interval warning screen (B), warning screen (D), or error screen (E).
After displaying the check before starting screen (A) for 2 seconds, the screen changes to the maintenance
interval warning screen (B).
After displaying the maintenance interval warning screen (B) for 30 seconds, the screen returns to the normal
screen (C).
After displaying the check before starting screen (A) for 2 seconds, the screen changes to the warning screen (D)
or error screen (E).
3-6
.
If Any Abnormality Occurs During Operation
If any abnormality occurs during operation, the normal operation screen (A) changes to warning screen (B) or the
error screen (D).
After displaying warning screen (B) for 2 seconds, the screen automatically changes to warning screen (C).
3-7
.
Basic Check Monitors

CAUTION
These monitors do not guarantee the condition of the machine.
Do not simply rely on the monitor when carrying out checks before starting (daily inspection). Always get off the machine and
check each item directly.
Displays basic items among the check before starting items that must be checked before starting the engine. If there
is any abnormality, monitor for the location of abnormality will light up.
A(1) Radiator coolant level monitor A(3) Maintenance interval monitor

A(2) Engine oil level monitor
Radiator Coolant Level Monitor

Monitor (1) warns the operator that there has been a drop in the
radiator coolant level.
If the radiator coolant is low, the lamp lights up red, so check
coolant level in the radiator and subtank, and add coolant.
3-8
.
Engine Oil Level Monitor

Monitor (2) warns the operator that the oil level in the engine oil pan
has dropped.
If oil level in the engine oil pan is low, the lamp lights up red, so
check the oil level, and add oil.
Maintenance Interval Monitor

This monitor (3) lights up red to warn the operator when the set
time has passed from the time of the previous maintenance.
This monitor screen goes out after 30 seconds and switches to the
normal screen.
For details of the method of checking the maintenance interval,
see "Maintenance Switch (PAGE 3-23)" in the Detailed controls
and gauges.
If it is desired to change settings for the maintenance interval, have

your Komatsu distributor change the settings.
3-9
.
Caution Monitors
CAUTION
If the warning monitor lights up red, stop operations as soon as possible and perform inspection and maintenance of the
applicable location. If the warning is ignored, it may lead to failure.
These are items that should be observed while the engine is running. If any abnormality occurs, the screen displays
the item that needs immediate action.
If there is an abnormality, the monitor for the abnormal location lights up red.
B(1) Charge level monitor B(4) Engine water temperature monitor

B(2) Fuel level monitor B(5) Hydraulic oil temperature monitor
B(3) Air cleaner clogging monitor
Charge Level Monitor

Monitor (1) warns the operator of an abnormality in the charging
system while the engine is running.
If the battery is not being charged properly while the engine is
running, monitor lights up red.
If monitor lights up red, check the V-belt for looseness. If any
abnormality is found, perform the necessary actions. For details,
see "OTHER TROUBLE (PAGE 3-157)".
3 - 10
.
Fuel Level Monitor

Monitor (2) lights up to warn the operator the fuel level in the tank
is low.
If the remaining amount of fuel goes down to 101 liters (26.68 US
gal), the light changes from green to red, so add fuel as soon as
possible.
Air Cleaner Clogging Monitor

Monitor (3) warns the operator of a clogged air cleaner.
If the monitor lights up red, stop the engine, inspect and clean the
air cleaner.
Engine Coolant Temperature Monitor

If monitor (4) lights up white in low temperatures, perform
warming-up operation. For details, see "Warming-up Operation
(PAGE 3-99)".
Continue warming-up operation until monitor (4) changes to green.
Hydraulic Oil Temperature Monitor

If monitor (5) lights up white in low temperatures, perform
warming-up operation. For details, see "Warming-up Operation
(PAGE 3-99)".
Continue warming-up operation until monitor (5) changes to green.
3 - 11
.
Emergency Monitors
CAUTION
If the monitor lights up red, stop the engine immediately or run at low idle, check applicable location, then perform necessary
actions.
These items should be observed while the engine is running. If there is a problem, the monitor for the abnormal
location lights up red and buzzer sounds, perform action immediately.
C(1) Engine coolant temperature monitor C(3) Engine oil pressure monitor
C(2) Hydraulic oil temperature monitor
Engine Coolant Temperature Monitor

Monitor (1) warns operator that the engine coolant temperature
has risen.
If engine coolant temperature becomes abnormally high, monitor
lights up red, overheat prevention system is automatically
actuated, and the engine speed goes down.
Stop operations and run engine at low idle until monitor (1)
changes to green.
Check for clogging of the radiator grill or any other problem that will
cause overheating.
3 - 12
.
Hydraulic Oil Temperature Monitor

Monitor (2) warns operator that the hydraulic oil temperature has
risen.
If monitor lights up red during operations, run engine at low idle or
stop the engine and wait until the oil temperature goes down and
monitor (2) changes to green.
Check for clogging of the radiator grill or any other problem that will
cause overheating.
Engine Oil Pressure Monitor

Monitor (3) lights up red if the engine lubrication oil pressure goes
below normal level. If monitor lights up red, stop the engine
immediately, check the lubrication system and level of oil in the
engine oil pan.
REMARK
Color when the monitor lights up for basic check items, caution items, and emergency stop items are as follows.
Color when monitor lights up

Type of monitor When When At low
normal abnormal temperature
Radiator coolant level monitor OFF Red -
Engine oil level monitor OFF Red -
Maintenance interval monitor OFF Red -
Charge monitor OFF Red -
Fuel level monitor Green Red -
Air cleaner clogging monitor OFF Red -
Engine coolant temperature monitor Green Red White
Hydraulic oil temperature monitor Green Red White
Engine oil pressure monitor OFF Red -
3 - 13
.
Meter Display Portion
D(1) Engine pre-heating monitor D(6) Travel speed monitor

D(2) Swing lock monitor D(7) Engine water temperature gauge
D(3) Wiper monitor D(8) Fuel gauge
D(4) Auto-deceleration monitor D(9) Hydraulic oil temperature gauge
D(5) Working mode monitor D(10) Service meter
Pilot Display
When the starting switch is ON, the pilot display lights up when the display items are functioning.
Engine Pre-heating Monitor

Monitor lamp (1) indicates pre-heating time required when starting
the engine at an ambient temperature below 0°C (32°F).
The monitor lamp lights when the ignition switch is turned to the
HEAT position and flashes after 30 seconds to show pre-heating
is completed. (Monitor lamp will go off after 10 seconds.)
3 - 14
.
Swing Lock Monitor

This monitor (2) informs the operator that the swing lock has been
actuated.
When actuated: Lights up
The monitor lights up when the swing lock switch is turned to the
ON (LOCK) position.
The monitor flashes when the swing holding brake release switch
is turned ON.
REMARK
The swing motor is equipped with a disc brake that mechanically
stops the rotation. When the swing lock monitor is lighted up, the
brake remains applied.
Wiper Monitor
Monitor (3) indicates operating ststus of the wiper.
The monitor display when wiper switch is operated, as follows.
When ON lights up: Wiper moves continuously
When INT lights up: Wiper moves intermittently
OFF: Wiper stops
Auto-deceleration Monitor
Monitor (4) shows if the auto-deceleration is being actuated.
The monitor display when auto-deceleration switch is operated, as
follows.
Auto-deceleration monitor ON: Auto-deceleration actuated
Auto-deceleration monitor OFF: Auto-deceleration canceled
Working Mode Monitor

Monitor (5) displays the set working mode.
The monitor display when working mode switch is operated, as
follows.
A : A mode (for heavy-load operations)
E : E mode (for operations with emphasis on fuel economy)
X: Heavy-duty lift (boom lifting power increased when raising boom
independently)
Y: Swing priority mode (priority given to swing when operating
boom and swing simultaneously)
3 - 15
.
Travel Speed Monitor

Monitor (6) displays set mode for the travel speed.
The monitor display when the travel speed selector switch is
operated, as follows.
Lo : Low speed
Hi : High speed
Gauges and Meter
Engine Coolant Temperature Gauge

Meter (7) indicates the engine cooling water temperature.
During normal operations, indicator should be in the black range
(A) - (C). If indicator enters the red range (A) - (B) during
operations, the overheat prevention system is actuated.
The overheat prevention system acts as follows.
Red range position (A): Engine water temperature monitor (1)
lights up red
Red range position (B): Engine speed is reduced to low idle,
engine water temperature monitor (1)
lights up red, and alarm buzzer sounds at
same time.
The overheat prevention system works until the temperature enters the black range (A) to (C).
When the engine is started, if the indicator is at position (C), engine coolant temperature monitor (1) lights up white.
In this case, carry out the warming-up operation. For details, see "Warming-up Operation (PAGE 3-99)".
Fuel Gauge
Meter (8) displays the level of fuel in the fuel tank.
During operations, the indicator should be in the black range. If
indicator enters red range (A) during operations, there is less than
101 liters (26.68 US gal) of fuel remaining in the tank, check and
add fuel.
REMARK
If the indicator enters red range (B), there is less than 84 liters
(22.19 US gal) of fuel remaining.
When the indicator is in the red range (A) to (B), fuel level monitor
(1) lights up red.
If the indicator enters the red range (A) to (B), do not carry out operations on steep slopes. There is danger of the
engine stalling.
The correct fuel level may not be displayed for a short time when the starting switch is turned ON, but this is not an
abnormality.
3 - 16
.
Hydraulic Oil Temperature Gauge

Meter (9) displays the hydraulic oil temperature.
During operations, the indicator should be in the black range (A) to
(C).
If the indicator enters red range (A) during operations, the hydraulic
oil temperature as gone above 102°C (215.6°F).
Stop the engine or run it at low idle and wait for the hydraulic oil
temperature to go down.
REMARK
Hydraulic oil temperature is as follows when the indicator enters
the red range (A):
(A) position in the red range: 102°C (215.6°F) or over
(B) position in the red range: 105°C (221°F) or over
When the indicator is in the red range (A) - (B), hydraulic oil
temperature monitor (1) lights up red.
If the indicator is on (C) position when starting the engine, it means
that hydraulic oil temperature is 25°C (77°F) or lower and the
hydraulic oil temperature monitor (1) will be illuminated white.
When this happens, refer to the section "Warming-up Operation
(PAGE 3-99)" and perform warm-up operation.
Service Meter
Monitor (10) displays the total time that the machine has been
operated.
Use the time display to set the maintenance interval. When the
starting switch is ON, the service meter advances even if the
machine is not moving.
The service meter advances by 1 for every hour of operation,
regardless of the engine speed.
3 - 17
.
Monitor Switches Portion
(1) Working mode selector switch (basic switch) (7) Has no function
(2) Auto-deceleration switch (selection switch) j (8) Back switch
(3) Travel speed selector switch (9) Up switch
(4) Wiper switch (10) Down switch
(5) Window washer switch (11) Input confirmation switch
(6) Maintenance switch (12) Adjusting brightness and contrast
3 - 18
.
Working Mode Selector Switch (Basic Switch)

Switch (1) is used to set the power and movement of the work
equipment.
Operations can easily be performed by selecting the mode to
match the type of operation.
A mode: For heavy-load operations
E mode: For operations with emphasis on fuel economy
Heavy-duty lift mode:
Boom lifting power increased when raising boom independently
Swing priority mode:
Priority given to swing when operating boom and swing
simultaneously
When the engine is started, the working mode is set automatically to A mode. When switch (1) is pressed, it is
possible to select other modes. The monitor display on display portion (A) changes for each mode.
If it is desired to have the working mode set to start automatically in E, L, or B mode (default option setting), have
your Komatsu distributor change the setting.
REMARK
When mode selector switch (1) is pressed, the mode is displayed
in the center of monitor display portion (A), and the screen returns
to normal screen after 2 seconds. (Diagram on the right is an
example of display for the E mode.)
3 - 19
.
Auto-deceleration Switch (Selection Switch)

When switch (2) is pressed, the auto-deceleration is actuated, if
the control levers are in neutral position, the engine speed is
automatically lowered to reduce fuel consumption.
Monitor display portion (A) ON : Auto-deceleration actuated
Monitor display portion (A) OFF : Auto-deceleration canceled
Each time the switch is pressed, auto-deceleration switches
between actuated and canceled.
Auto-deceleration function
When the auto-deceleration function is ON, if the work equipment and travel levers are returned to the N position,
the engine speed will drop after 4 seconds from the operating speed to idling speed.
This makes it possible to reduce fuel consumption.
If any lever is operated when the machine is in this condition, engine speed will return to the previous operating
speed to make it possible to perform operations.
REMARK
When switch (2) is pressed and the auto-deceleration is actuated,
the mode is displayed in the center of display portion (A), and the
screen returns to normal screen after 2 seconds.
3 - 20
.
Travel Speed Selector Switch
WARNING
When loading or unloading from a trailer, always travel at low speed (with travel speed selector switch (3) at the Lo position).
Never operate travel speed selector switch (3) while loading or unloading.
If the travel speed is switched between Hi and Lo when the machine is traveling, the machine may deviate to one side, even
when traveling in a straight line.
Stop the machine before switching the travel speed.
This switch (3) is used to set the travel speed to 2 stages.

Lo lights up : Low-speed travel
Hi lights up : Hi-speed travel
When the engine is started, the speed is automatically set to Lo.
Each time that the switch is pressed, the display changes Lo J
Hi J Lo in turn.
When traveling in high speed (Hi), if travel power is needed, such as when traveling on soft ground or on slopes,
the speed automatically switches to low speed (Lo), so there is no need to operate the switch. The monitor display
stays at Hi.
REMARK
Each time switch (3) is operated, the mode is displayed in the
center of display portion (A), and the screen returns to normal
screen after 2 seconds.
3 - 21
.
Wiper Switch
This switch (4) actuates the front window wiper.
Each time the switch is pressed, it changes ON → INT → stop
(OFF).
Monitor display portion (A) ON lighted up: Wiper moves
continuously
Monitor display portion (A) INT lighted up: Wiper moves
intermittently
Monitor display portion (A) OFF : Wiper stops
REMARK
Each time wiper switch (4) is operated, the mode is displayed in
the center of display portion (A). The screen returns to normal
screen after 2 seconds.
If the wiper does not work when switch (4) is turned ON, wiper
setting on the monitor is probably not correct, have your
Komatsu distributor change the setting.
Window Washer Switch

This switch (5) is kept continuously pressed, window washer fluid
is sprayed out on the front glass. When the switch is released, the
spray stops.
If switch (5) is kept pressed when the wiper is stopped, the
window washer fluid will spray out, and at the same time, the
wiper will be actuated continuously. When switch (5) is released,
the wiper will continue to operate for 2 cycles, then stop.
If the wiper is moving intermittenly and switch (5) is kept pressed
continuously, window washer fluid will spray out, and at the
same time, the wiper will be actuated continuously. When switch
(5) is released, the wiper will continue to operate for 2 cycles,
then return to intermittent operation.
3 - 22
.
Maintenance Switch
Switch (6) is used to check the time remaining until
maintenance.
When switch (6) is pressed, screen on the monitor display

changes to the maintenance screen, as shown in diagram on
the right.
The time remaining until maintenance is indicated by the color of
each monitor display. After confirming the maintenance time,
perform the maintenance.
White display: More than 30 hours remaining until maintenance
Yellow display: Less than 30 hours remaining until maintenance
Red display : Maintenance time has already passed
NOTICE
1. If the monitor display portion (A) changes to the maintenance warning
screen when the engine is started or when the machine is being
operated, stop operations immediately. When this happens, the monitor
corresponding to the maintenance warning screen will light up red.
2. Press switch (6) to display the maintenance screen and check for
abnormalities in any other monitors.
3. If another other monitor lights red on the maintenance screen, also
perform maintenance for that item.
Maintenance display items are as follows:
Monitor Default set

Maintenance item
No. screen (H)
01 Change engine oil 500
02 Replace engine oil filter 500
03 Replace fuel filter 500
04 Replace hydraulic oil filter 1000
05 Replace hydraulic tank breather 500
06 Replace corrosion resistor 1000
07 Change PTO case oil 1000
08 Change final drive case oil 2000
09 Change swing machinery case oil 1000
10 Change hydraulic oil 5000
30 Replace hydraulic oil pilot filter 500
31 Replace hydraulic oil drain filter 500
3 - 23
.
If it is desired to change settings for the maintenance interval, have your Komatsu distributor change the settings.
The method of checking time remaining until maintenance is as follows:

1. Look at the maintenance screen, press up switch (9) or down
switch (10) on the monitor switch portion, and select the item.
(Color of the monitor for selected item is inverted to black.)
2. After selecting the monitor item, press input confirmation

switch (11). Display screen will switch to the time remaining
until maintenance.
(Press back switch (8) to return to the previous screen.)
3. Check the time remaining until maintenance.

(a): Time remaining until maintenance
(b): Default setting for maintenance interval
When only checking the time remaining until maintenance,

press back switch (8) twice.
The screen will return to the normal operation monitor screen.
When canceling time remaining until maintenance and
returning to the default time setting, press inout confirmation
switch (11). The screen will switch to the default setting screen.
4. After checking the time on the default setting screen, press
input confirmation switch (11).
The screen will return to the maintenance screen.
(Press back switch (8) to return to the previous screen.)
3 - 24
.
Back Switch
Press switch (8) when in the maintenance mode,
brightness/contrast adjustment mode, or select mode. The screen
will return to the previous screen on the monitor display.
Up Switch, Down Switch

Press up switch (9) or down switch (10) when in the maintenance
mode, brightness/contrast adjustment mode, or select mode to
move the cursor on the monitor display (colors of selected monitor
are inverted) up, down, left, or right.
Input Confirmation Switch

Press switch (11) to confirm selected mode when in the
maintenance mode, brightness/contrast adjustment mode, or
select mode.
3 - 25
.
Liquid Crystal Monitor Adjustment Switch

Press switch (12) to adjust the brightness or contrast of the display
monitor.
Adjusting brightness and contrast

1.When monitor adjustment switch (12) is pressed, the monitor
display screen changes to the brightness/contrast screen shown
in the diagram on the right.
Adjusting brightness
2. Use the brightness/contrast screen and press up switch (9) or
down switch (10) to select brightness of the monitor.
(The selected monitor is inverted to black.)
3.When the screen changes to the brightness adjustment screen,

press up switch (9) or down switch (10) to adjust the brightness.
4.After completing adjustment of the brightness, press input
confirmation switch (11).
3 - 26
.
Adjusting contrast
2.Use the brightness/contrast screen and press up switch (9) or
down switch (10) to select the contrast monitor.
(The selected monitor is inverted to black.)
3.When the screen changes to the contrast adjustment screen,

press up switch (9) or down switch (10) to adjust the contrast.
4.After completing adjustment of the contrast, press input
confirmation switch (11).
3 - 27
.
SWITCHES
(1) Starting switch (10) Emergency pump drive switch

(2) Fuel control dial (11) Swing brake cancel switch
(3) Cigarette lighter (12) Rotating lamp switch (if equipped)
(4) Swing lock switch (13) Boom shockless control switch
(5) Lamp switch (14) Lower wiper switch
(6) Alarm buzzer stop switch (Fixed front window cab specification)
(7) Machine push-up switch Large capacity airflow air conditioner blower
(8) Horn switch switch (if equipped)
(9) Room lamp switch (15) Step light switch
3 - 28
.
Starting Switch
Starting switch (1) is used to start or stop the engine.
(A): OFF position
The key can be inserted or withdrawn. Switches for the electrical
system (except room lamp), are all turned off and the engine is
stopped.
(B): ON position
Electric current flows through the charging and lamp circuits. Keep
starting switch key in the ON position while the engine is running.
(C): START position
This is the engine-start position. Keep the key at this position
during cranking. Immediately after starting the engine, release the
key. It will automatically return to the ON position (B).
(D): HEAT (pre-heat) position
When starting the engine in cold weather, turn the key to HEAT position (D), the pre-heating monitor lights up. Keep
the key at this position until the monitor lamp flashes. Immediately after the pre-heating lamp flashes, release the
key. The key automatically returns to OFF position (A). Then, start the engine by turning the key to START position
(C).
Fuel Control Dial

Dial (2) adjusts the engine speed and output.
(a)Low idling (MIN): Turned fully to the left
(b)Full speed (MAX): Turned fully to the right
Cigarette Lighter
Lighter (3) is used to light cigarettes.
To use, push the lighter in. After a few seconds it will spring back.
Pull out the lighter and light your cigarette.
By removing the cigarette lighter, the socket is available as a
power source for the yellow flashing lamp.
Max. current is 85 W (24V x 3.5 A).
3 - 29
.
Swing Lock Switch
WARNING
When the machine is traveling under its own power, or when the swing
is not being operated, always set the switch to the ON position (a).
On slopes, even when the swing lock switch is at the ON position (a), the
weight of the work equipment may cause the upper structure to swing
if the swing control lever is operated in the downhill direction.
Switch (4) is used to lock the upper structure so it cannot swing.

(a) ON position (actuated) : The swing lock is always applied, and
the upper structure will not swing even
if the swing is operated. In this
condition, the swing lock lamp lights
up.
(b) OFF position (canceled) : The swing lock is applied only when
all the work equipment control levers
are in neutral; when any work
equipment control lever is operated,
the swing lock is canceled.
The swing lock is actuated approx. 5
seconds after all the control levers
are placed in the neutral position.
Lamp Switch
Switch (5) is used to turn on the front lamps, working lamps,
additional lamps at top front of the cab, and monitor lighting.
(a) ON: Lamps light up
(b) OFF: Lamps go off
Alarm Buzzer Stop Switch

This switch (6) is used (when the engine is running) to stop the
alarm buzzer when it has sounded to warn of a problem in a
warning item.
REMARK
This switch is an automatic reset type. If the STOP position (b) is
pressed, the alarm buzzer stops and the switch automatically
returns to its original position.
3 - 30
.
Machine Push-up Switch
WARNING
When using the boom thrust force to push up the chassis when moving down from a bench, there is danger that the machine may
suddenly go down and turn over, so set to the high-pressure setting.
This switch (7) is used to switch the safety valve set pressure at the
head end of the boom cylinder to two levels.
(a) Low pressure setting:

The boom thrust force is weak, so swaying of the chassis is
small during digging operations, and digging can be performed
smoothly.
This is used for general digging operations on normal ground,
soft rock, or blasted rock.
(b) High pressure setting:
The boom thrust force becomes more powerful, so it is easy to
twist and swing or escape from soft ground. It is effective in
performing digging operations using the bucket and weight of
the machine in confined areas.
Horn Switch
When the switch (8) at the tip of the right work equipment control
lever is pressed, the horn will sound.
Room Lamp Switch
NOTICE
It is possible to turn on the interior cab room lamp even when starting
switch is in the OFF position, do not forget to turn it off.
Switch (9) is used to turn on the interior cab room lamp.

(a) ON position: Lights up
(b) OFF position: Goes out
It will also light up even when the engine is not running.
3 - 31
.
Emergency Pump Drive Switch
NOTICE
Emergency pump drive switch is provided to make it possible to perform
work for a short time when there is a failure in the pump control system. It
is necessary to repair the abnormal location as soon as possible.
Switch (10) makes it possible to temporarily perform operations

should any abnormality occur in the pump control system (when
monitor display shows E02).
(a) When abnormal : Move switch up
(b) When normal : Move switch down
If the display shows E02, move the switch up to make it possible to
carry out work.
Swing Brake Cancel Switch
NOTICE
This switch makes it possible to perform swing operations for a short time
even when there is a problem in the swing parking brake electric system.
DO NOT use this switch except in emergencies. Repair the problem as
soon as possible.
Switch (11) makes it possible to temporarily perform operations

should any abnormality occur in the swing brake system (when
monitor display shows E03).
(a) Release: Position for abnormality (switch moved up)

(b) Normal: Normal position (switch moved down)
When the monitor display is "E03", move this switch up to make
it possible to perform operations.
When this switch is set to release position (a), the swing lock
monitor flashes.
Rotating Lamp Switch (If Equipped)

This switch (12) is used to light up the yellow rotating lamp on top
of the cab.
(a) ON: Lamps light up
(b) OFF: Lamps go off
3 - 32
.
Boom Shockless Control Switch

Switch (13) controls the shaking of work equipment when the
boom is stopped.
Effect
The shaking and spillage of load from the bucket is reduced.
Operator fatigue is reduced when operating for long periods, so
operations can be performed saftely.
REMARK
When the switch is at the ON position (a) and the boom is stopped, the movement of the boom until it stops will
increase slightly.
Be careful when using this operation until you become accustomed to it.
The boom drifts down and it is difficult to position it, so set this switch to the OFF position (b) when carrying out
operations with a raised load.
Lower Wiper Switch

Switch (14) operates lower wiper (A).
(a) ON position: Lower wiper (A) is actuated
(b) OFF position: Lower wiper (A) stops
If this switch is turned to the ON position at the same time as the

wiper switch, the wiper and lower wiper (A) will be actuated in turn.
REMARK
If the wiper and lower wiper are being actuated at the same
time, lower wiper will not stop even when the wiper switch
(monitor) is turned OFF. To stop the lower wiper, turn switch
(14) OFF.
If the wiper on the monitor is at the ON position and is operating
continuously, and the lower wiper switch is turned ON, the wiper
and lower wiper will be actuated in turn.
If the lower wiper switch is at the ON position and is operating
continuously, and the wiper is actuated with the machine
monitor, the lower wiper (both INT and ON) and wiper will be
actuated in turn.
When the monitor wiper switch is turned ON, if the lower wiper
is actuated, wiper setting on the monitor is probably incorrect,
have your Komatsu distributor change the setting.
3 - 33
.
Large Capacity Airflow Air Conditioner Blower Switch

(if equipped)
Switch (14) operates the large capacity airflow air conditioner
blower.
(a) ON: Large-capacity air conditioner blower is actuated
(b) OFF: Large-capacity air conditioner blower is stopped
Step Light Switch

Use switch (15) when dismounting the machine at night.
When the switch is turned to the ON (a) position, the step light
will light up for approx. 60 seconds.
Even if the starting switcg key is at the OFF (b) position, the step
light will light up for approx. 60 seconds when switch (15) is
pressed.
3 - 34
.
CONTROL LEVERS AND PEDALS
(1) Lock lever (3) Left work equipment control lever

(2) Travel levers (with auto-deceleration system)
(with a pedal and auto-deceleration system) (4) Right work equipment control lever
(with auto-deceleration system)
Lock Lever
WARNING
When standing up from the operator's seat, push lock lever (1) down
securely to set it to LOCK position (L). If lock lever (1) is not in LOCK
position (L) and the control levers are touched by mistake, it may lead
to serious personal injury.
Check lock lever (1) is placed securely at LOCK position (L).
Be careful not to touch the work equipment control levers when pulling
lock lever (1) up or pushing it down.
This lever (1) is a device to lock the work equipment, swing, travel, and attachment (if equipped) control levers.
Push the lever (1) down to apply the lock.
This lock lever (1) is a hydraulic lock, even if it is in the lock position (L), the work equipment control lever and travel
lever will move, but the work equipment, travel motor, and swing motor will not work.
3 - 35
.
Travel Levers (with Pedals and Auto-deceleration Device)
WARNING
Do not rest your foot on the pedal during operations. If the pedal is
depressed by mistake, the machine may suddenly move and cause a
serious accident. Be extremely careful when operating the pedal for
travel or steering operations. When you are not using the pedal, do not
rest your foot on it.
If the track frame is facing the rear, the direction of travel operations will
be reversed when the travel lever is operated. (The machine will travel
forward when operated in reverse, and in reverse when operated
forward; the left and right directions will also be reversed.)
When operating the travel levers, check if the track frame is facing the
front or the rear. (If the sprocket is at the rear, the track frame is facing
the front.)
This lever (2) is used to change the direction of travel between

forward and reverse. ( ) shows the pedal operation.
(a) FORWARD: The lever is pushed forward
(The pedal is angled forward)
(b) REVERSE: The lever is pulled back
(The pedal is angled back)
N (Neutral): The machine stops
REMARK
Machines equipped with travel alarm
When lever is shifted to the advance or reverse position from the neutral position, the alarm sounds to warn the
machine is starting to move.
3 - 36
.
Work Equipment Control Lever

Left work equipment control lever (3) is used to operate the arm
and upper structure.
Arm operation
(a) Arm OUT
(b) Arm IN
Swing operation
(c) Swing to right
(d) Swing to left
N (Neutral) : The upper structure and arm are held in position and
do not move.
Right work equipment control lever (4) is used to operate the boom
and bucket.
Boom operation
(a) RAISE
(b) LOWER
Bucket operation
(c) DUMP
(d) CURL
N (Neutral) : The boom and bucket are held in position and do not
move.
REMARK
The engine speed for all control levers (travel, work equipment, attachment) is changed as follows by the
auto-deceleration mechanism.
When the travel lever and work equipment control levers are at the neutral position, even if the fuel control dial
is above midrange speed, the engine speed will go down to a midrange speed. If one of these levers is operated,
the engine speed will rise to the speed set by the fuel control dial.
If all the control levers are at the neutral position, the engine speed goes down approx. 100 rpm, then after
approx. 4 seconds, the engine speed goes down to the deceleration speed (approx. 1300 rpm).
3 - 37
.
SUN ROOF
(PC750-7, PC750LC-7, PC750SE-7 full cab specification machine only)
WARNING
When standing up from the operator's seat, push lock lever (1) down
securely to set it to LOCK position (L).
If lock lever (1) is at the FREE position (F) and the control lever is touched
by mistake, this may lead to a serious accident.
Opening
1. Set the lock lever (1) securely to the LOCK position (L).
2. Check for any ceiling window movement by pulling lock knob
(A) located on front side, then push up and open the ceiling
window grasping grip (B).
Closing
Hold grasping grip (B), lower the ceiling window, and apply lock (A). If the lock cannot be applied, open the ceiling
window, then pull it in again and apply the lock.
3 - 38
.
WINDSHIELD
(PC750-7, PC750LC-7, PC750SE-7 full cab specification machine only)
WARNING
When opening or closing the front window, bottom window, or door,
always set lock lever (1) to LOCK position (L).
If the control levers are not locked and they are touched by accident,
this may lead to a serious accident.
When opening or closing the window at the front of the cab, stop the
machine on horizontal ground, lower the work equipment completely to
the ground, stop the engine, then carry out the operation.
When opening the front window, hold the grip securely with both hands,
pull up, and do not let go until the automatic lock catch is locked.
When closing the front window, the window will move quicker under its
own weight. Hold the grips securely with both hands when closing it.
It is possible to stow (pull up) the front window in the roof of the operator's compartment.
Opening
1. Stop the machine on level ground, lower the work equipment completely to the ground, then stop the engine.
2. Set the lock lever securely in the LOCK position (L).
3. Check that the wiper blade is stowed in the right stay.
3 - 39
.
4. Grip handles (A) at the top right and left of the front window,
and pull lock lever (B) toward yourself to release the lock at the
top of the front window. The top of the front window will come
out.
3 - 40
.
5. Hold lower knob (C) with your left hand from inside the
operator's cab, and with your right hand, grip top knob (D), pull
it up, and push it against lock catch (E) at the rear of the cab
securely to lock the window.
6. Check that lock lever (B) is securely in the LOCK position.

The lock is engaged if the arrow on lock case (F) matches
the position of the arrow on lock lever (B). Check visually.
If the arrow on lock case (F) does not match the position of
the arrow on lock lever (B), the lock is not engaged. Repeat
the operation in Step 5 to engage the lock.
3 - 41
.
Closing
WARNING
When closing the window, lower it slowly and be careful not to get your hand caught.
1. Stop the machine on level ground, lower the work equipment completely to the ground, then stop the engine.
2. Set the lock lever securely in the LOCK position (L).
3. Grip left and right handles (A), and pull down lock lever (B) to
release the lock.
4. Grip handle (C) at the bottom of the front window with your left
hand and handle (D) at the top with your right hand, push to the
front, then lower slowly.
3 - 42
.
5. When the bottom of the window reaches the top of the bottom
window, push the top of the window to the front to push it
against left and right lock catches (G) and engage the lock.
6. Check that lock lever (B) is securely in the LOCK position.

The lock is engaged if the arrow on lock case (F) matches
the position of the arrow on lock lever (B). Check visually.
If the arrow on lock case (F) does not match the position of
the arrow on lock lever (B), the lock is not engaged. Repeat
the operation in Step 5 to engage the lock.
Removing Lower Windshield

1. Open the front window, then hold grip (A), pull up, and remove
the bottom window.
2. After removing the bottom window, store it at the rear of the

operator's cab and lock it securely with left and right locks (B).
When removing, always hold the glass with one hand and
release the lock with the other hand.
3 - 43
.
EMERGENCY EXIT FROM OPERATOR'S CAB

If for some reason, the cab door does not open, remove the rear
window and use it as an emergency escape.
Remove the rear window as follows.
1. Pull ring (1) and completely remove seal (2) from the rubber
core.
2. With pressure push on corner of the window, the glass will fall
outside.
Do not remove the rear window except when using it as an
emergency exit.
DOOR LOCK
Use the door lock to fix the door in position after opening it.
1. Push the door against catch (1) to lock it in position.
2. To release the lock, press knob (2) down at the left side of the
operator's seat to release the catch.
When fixing the door, fix it firmly to the catch.
3 - 44
.
CAP WITH LOCK

Use the starting switch key to open and close the locks on the caps and covers.
For details of the locations of the caps and covers with locks, see "LOCKING (PAGE 3-131)".
Insert the key as far as it will go to the shoulder (A). If the key is
turned before it is inserted all the way, it may break.
Opening and Closing Caps with Lock
Opening the Cap

1. Insert the key into the key slot.
2. Turn the starting switch key counterclockwise, align the key
slot with the match mark (3) on the cap, then open the cap.
(1): Open
(2): Lock
REMARK
A type is used for the fuel tank cap. B type is used for the
hydraulic tank.
With this type, if the cap rotates freely, it is locked. In this
condition, the cap cannot be removed from the tank.
Turn the starting switch key counterclockwise, align counter
mark (3) on the cap with the groove of the rotor, then turn the
cap slowly until a click is heard. This releases the lock and the
cap can be opened.
Locking the Cap

1. Turn the cap until tight, then insert the key into the key slot.
2. Turn the key counterclockwise (but, for the B type, turn clockwise) and take the key out.
3 - 45
.
Opening and Closing Cover with Lock
Opening the Cover (Locked Cover)

1. Insert the key into the key slot.
2. Turn the key counterclockwise and open the cover by pulling
the cover grip.
(A): Open
(B): Lock
Locking the Cover

1. Close the cover and insert the key into the key slot.
2. Turn the key clockwise and take the key out.
HOT AND COOL BOX

Located on the right side at rear of the operator's seat. It is
interconnected with the air conditioner. Box stays warm when the
heater is used, and box stays cool when the air conditioning is
used.
MAGAZINE BOX
(with cup holder)
Located on left side of the operator's seat.
Keep the Operation and Maintenance Manual in this box so that it
can be taken out and read whenever necessary.
3 - 46
.
ASHTRAY
This is under the machine monitor at the front right of the operator's
compartment.
Always make sure that you extinguish your cigarette, then put it in
the ashtray and close the lid.
3 - 47
.
AIR CONDITIONER CONTROLS
Air Conditioner Control Panel
(1) OFF switch (6) FRESH/RECIRC selector switch

(2) Fan switch (7) Display monitor
(3) Temperature control switch (8) Air conditioner switch
(4) Vent selector switch (9) Defroster selector lever
(5) Auto switch
When the function of the switch is actuated, the pilot lamp for the switch lights up.
OFF Switch
Switch (1) is used to stop the fan and air conditioner.
When OFF switch (1) is pressed, the set temperature and air
flow display on display monitor (7), the lamps above auto switch
(5), and air conditioner (8) go out, and operation stops.
3 - 48
.
Fan Switch
Switch (2) is used to adjust the air flow.
The air flow can be adjusted to six levels.
Press the ∧ switch to increase the air flow; press the ∨ switch to
reduce the air flow.
During auto operation, the air flow is automatically adjusted.
Temperature Control Switch

Switch (3) is used to control temperature inside the cab. The
temperature can be set between 18°C (64.4°F) and 32°C (89.6°
F).
Press the ∧ switch to raise the set temperature; press the ∨ s
witch to lower the set temperature.
The temperature is generally set at 25°C (77°F).
The temperature can be set in stages of 0.5°C (0.9°F).
<Monitor display and the function>
Monitor display °C Set temperature
18.0 Max. cooling

Adjusts temperature inside cab to set
18.5 to 31.5
temperature
32.0 Max. heating
3 - 49
.
Vent Selector Switch

Switch (4) is used to select the vents.
When switch (4) is pressed, the display on monitor display (7)
switches and air blows out from the vents displayed.
During automatic operation, the vents are automatically
selected.
(A): Rear vents (4 places)

(B): Face vent (1 place)
(C): Foot vent (1 place)
(D1): Front window vent (1 place)
(D2): Front window vent (1 place)
Front window vent (D2) can be opened or closed by hand.
3 - 50
.
Auto Switch
With switch (5), the air flow, vents, and air source
(RECIRC/FRESH) are automatically selected according to the set
temperature.
When auto switch (5) is pressed, the lamp above the auto switch
lights up.
Press switch (5), then use temperature control switch (3) to set
the temperature, and run the air conditioner under automatic
control.
When the control is switched from automatic operation to
manual operation, it is possible to operate the to change air flow,
vents, and air source (RECIRC/FRESH). When manual control
is used, lamp above the auto switch goes out.
Outside air is shut off and only air inside the cab is circulated.
RECIRC
Use this setting to perform rapid cooling of the cab or when outside air is dirty.
Outside air is taten into the cab.
FRESH
Use this setting to take in fresh air when performing demisting.
FRESH/RECIRC Selector Switch

Switch (6) is used to switch the air source between recirculation of
the air inside the cab and intake of fresh air from the outside.
When switch (6) is pressed, the lamp above the selector switch
lights up to show that air is being blown out.
During automatic operation, the selection of inside air (RECIRC)
and outside air (FRESH) is performed automatically.
Outside air is shut off and only air inside the cab is circulated.
RECIRC
Use this setting to perform rapid cooling of the cab or when outside air is dirty.
Outside air is taten into the cab.
FRESH
Use this setting to take in fresh air when performing demisting.
Display Monitor
Monitor (7) displays the status of temperature setting (a), air flow
(b), and vents (c).
When OFF switch (1) is pressed, the display of temperature
setting (a) and air flow (b) goes out, and operation stops.
3 - 51
.
Air Conditioner Switch

Switch (8) is used to turn the air conditioner (cooling,
dehumidifying, heating) ON or OFF.
When the fan is actuated (display (b) is shown) and air
conditioner switch (8) is pressed, the air conditioner is switched
ON, lamp above the air conditioner switch lights up, and the air
conditioner starts.
When switch (8) is pressed again, the air conditioner is switched
OFF, lamp above the air conditioner switch goes out, and the air
conditioner stops.
Air conditioner cannot be operated while the fan is off.
Defroster Selector Lever

Lever (9) is used in cold or rainy weather to remove mist that forms
on the front glass.
(A) Selector lever forward: To defroster (open)
(B) Selector lever back: Closed
The defroster can be used when the vent selector switch is set to
face or face and foot.
3 - 52
.
Method of Operation
The air conditioner can be operated automatically or manually. Select the method of operation as desired.
Automatic Operation
1. Turn auto switch (5) ON.
The lamp above switch (5) lights up.
The set temperature (a) and air flow (b) are displayed on the
monitor.
2. Use temperature set switch (3) to set to the desired

temperature. The air flow, combination of vents, and selection
of fresh or recirculated air is automatically selected according
to the set temperature, and the air conditioner is operated
automatically to provide the set temperature.
REMARK
When vent display monitor (c) displays (d) or (e), and engine
coolant temperature is low, the air flow is automatically limited to
prevent cold air from blowing out.
3 - 53
.
Stopping Automatic Operation

Press OFF switch (1). The displays for temperature setting (a) and
air flow (b) on monitor (7), and lamps above auto switch (5) and air
conditioner switch (8) go out, the operation stops.
Manual Operation
1. Press fan switch (2) and adjust the air flow. When doing this,
check that temperature setting (a) and air flow (b) are displayed
on monitor (7).
2. Turn air conditioner switch (8) ON. Check that the lamp above
air conditioner switch lights up.
3 - 54
.
3. Press temperature setting switch (3) and adjust temperature

inside the cab.
4. Press vent selector switch (4) and select the desired vents.
When this is done, the display for vent (c) of the display monitor
changes according to the selection.
5. Press RECIRC/FRESH selector switch (6) and select

recirculation of the air inside the cab (RECIRC) or intake of
fresh air from outside (FRESH).
3 - 55
.
Stopping Manual Operation

Press OFF switch (1). The displays for temperature setting (a) and
air flow (b) on monitor (7), and lamps above auto switch (5) and air
conditioner switch (8) go out, the operation stops.
Operation with Cold Air to Face and Warm Air to Feet

To operate with cold air blowing to the face and warm air blowing
to the feet, set as follows.
on monitor (7).
2. Press vent selector switch (4) and set the vent display on the
display monitor to the display shown in the diagram on the
right.
3 - 56
.
3. Turn air conditioner switch (8) ON. Check that the lamp above
air conditioner switch lights up.
4. Adjust fan switch (2), temperature setting switch (3) and

RECIRC/FRESH selector switch (6) to the desired positions.
Defroster Operation
on monitor (7).
3 - 57
.
2. Press vent selector switch (4) and set vent display on the
display monitor to (f) or (g) as shown in diagram on the right.
3. Press RECIRC/FRESH selector switch (6) and set it to take in

fresh air.
4. Press temperature setting switch (3) and set temperature on

the display (7) monitor to maximum heating.
5. Adjust vents (A), (B), and (D2) so air blows onto the window
glass.
(Vents (C) and (D1) are fixed and cannot be adjusted.)
3 - 58
.
When operating in the rainy season or when it is desired to remove

the mist from the window glass or to dehumidify the air, turn air
conditioner switch (8) ON.
Use Air Conditioner with Care
NOTICE
When running the air conditioner, always start with the engine running at low speed. Never start the air conditioner when the
engine is running at high speed. It will cause failure of the air conditioner.
If water gets into the control panel or sunlight sensor, it may lead to unexpected failure, be careful not to let water get on these
parts. In addition, never bring any flame near these parts.
For the auto function of the air conditioner to work properly, always keep the sunlight sensor clean and do not leave anything
around the sunlight sensor that may interfere with its sensor function.
Ventilation
If you smoke when the cooler is on, the smoke may start to hurt your eyes, so turn the lever to FRESH to remove
the smoke while continuing the cooling.
When running the air conditioner for a long time, turn the lever to the FRESH position once an hour to carry out
ventilation and cooling.
Temperature Control
When the cooler is on, set the temperature so that it feels slightly cool when entering the cab (5 - 6 °C lower than
the outside temperature). This temperature difference is considered to be the most suitable for your health, o
always be careful to adjust the temperature properly.
Air Conditioner Maintenance

When carrying out inspection of a machine equipped with an air conditioner, see the "MAINTENANCE SCHEDULE
CHART (PAGE 4-16)" and carry out inspection according to the table.
3 - 59
.
Other Functions
Self-diagnostic Function
It is possible to perform troubleshooting of various sensors and equipment used on the air conditioner.
1. Press OFF switch (1). The temperature setting and air flow display on the liquid crystal display portion go out
and operation stops.
2. If the "∨" and "∧" parts of temperature setting switch (3) are kept pressed at the same time for at least 3 seconds,
the troubleshooting mode is displayed on the liquid crystal display portion.
<Monitor display and failure mode>
Display Failure mode

E-- No failure
E11 Disconnection in recirculated air sensor
E12 Short circuit in recirculated air sensor
E13 Disconnection in fresh air sensor
E14 Short circuit in fresh air sensor
Disconnection in coolant temperature
E15
sensor
E16 Short circuit in coolant temperature sensor
E18 Short circuit in sunlight sensor
E21 Disconnection in vent sensor
E22 Short circuit in vent sensor
E43 Problem in vent damper
E44 Problem in air mix damper
E45 Problem in RECIRC/FRESH air damper
E51 Problem in refrigerant pressure
When more than one failure is detected, press the "∨" or "∧" portion of temperature setting switch (3) to display
the failures in turn.
After completing the troubleshooting, press OFF switch (1) again to return to the normal display.
If any problem is detected by the self-diagnostic function, contact your Komatsu distributor perform inspection and
repair.
3 - 60
.
Function to Switch Set Temperature Display Between Fahrenheit and Celsius

It is possible to switch the set temperature display between °F and
°C.
If the "∨" and "∧" portions of temperature setting switch (3) are
pressed at the same time for more than 5 seconds while the fan is
running, the temperature display will switch between °F and °C.
(Note that the unit is not displayed.)
Liquid crystal display range

°C 18.0 to 32.0
°F 63 to 91
3 - 61
.
RADIO
Control Panel
(1) Power switch, Volume control knob, Balance (5) AS/PS button
control knob (6) Preset station buttons (1,2,3,4,5,6)
(2) SEL button (7) Display
(3) FM/AM selection button (8) Time reset button
(4) Display selection button (9) Tuning button
Power switch, Volume control knob, Balance control knob

Press this knob (1) to turn the power for the radio on. The frequency is displayed on display (7). Press the knob
again to turn the power off.
Turn the knob clockwise to increase the volume; press counterclockwise to reduce the volume. The range for the
volume is VOL 0 - VOL 40.
SEL button
Each time this button (2) is pressed, the mode changes as follows: VOL (volume) J BAS (bass) J TRE (treble) J
BAL (balance). The mode is displayed on display (7). For details of each mode, see "Method of Operating Mode
(PAGE 3-65)".
FM/AM Selection Button (AM/FM)

Press this button (3) to select the desired band.
Each time the button is pressed, the band changes FM J AM J FM . . .
3 - 62
.
Display Selection Button (TIME)

On this machine, priority is given to the frequency display. When the frequency is being displayed, press button (4)
and the display will show the present time for 5 seconds. After 5 seconds pass, the display returns automatically
to the frequency display. If any button other than TIME ADJ (H, M, ADJ) is pressed within 5 seconds, the display
returns to the frequency display. For details of the method of adjusting the time, see "Setting Correct Time (PAGE
3-65)".
AS/PS button
This button (5) actuates the auto store and preset scan functions.
Auto store
If this button is pressed for more than 2 seconds during radio reception, a search is made automatically of the
6 station settings to find an unused preset number, and that frequency is stored in the preset memory.
Preset scan
If this button is pressed within 2 seconds, it is possible to select one of the already preset stations. Wait for 6 sec.
after pressing the button and then press the button again to select the next preset station. If it is impossible to
receive the preset frequency, the selection advances after 1 second to the next preset station.
Preset Station Buttons (1, 2, 3, 4, 5, 6)

If this button (6) has been used to decide which stations to preset, it is possible to select the desired station at a
touch. It is possible to preset 6 stations each for both AM and FM.
For details of the method of presetting the stations, see "Method of Setting with Preset Button (PAGE 3-64)".
Display
This display (7) shows the reception band, frequency, preset No., and time.
Time Reset Button

Use this button (8) when adjusting the time. For details of the method of adjusting the time, see "Setting Correct
Time (PAGE 3-65)".
H: Hour
M: Minute
ADJ: Sets to 00 minutes
Tuning Button (TUNING)

Use this button (9) to change the frequency.
For further details, see "Method of Tuning (PAGE 3-64)"
3 - 63
.
Controls of Radio
Method of Setting with Preset Button

1. Press power switch (1) and display the frequency on display
(7).
2. Use tuning button (9) to set to the desired frequency. There are
two methods for tuning: auto tuning and manual tuning.
3. With the display (7) showing the desired frequency, keep the
desired Preset button No pressed for at least 1.5 seconds. The
reception sound will disappear, but when the presetting
operation (saving to memory) is completed, the sound will
appear again and the Preset No and frequency will be shown
on the display to show that the presetting operation has been
completed.
After completing the presetting, press Preset button (6) and
release it within approx. 1.5 seconds. This will make it possible
to receive the channel preset to that button. One channel each
for AM and FM can be preset to each Preset button.
REMARK
It is also possible to save to the Preset button by using the auto
store button.
Method of Tuning
1. Press power switch (1) and display the frequency on display (7).
2. Use tuning button (9) to set to the desired frequency. There are two methods for tuning: auto tuning and manual
tuning.
Manual tuning
Press tuning button (9) until the frequency is displayed on display (7).
< button: Frequency moves down
> button: Frequency moves up
When the frequency reaches the top or bottom frequency, it automatically continues as follows: Top J Bottom, or
Bottom J Top.
Auto tuning
Press tuning button (9) for at least 3 seconds. When a station is picked up, the tuning automatically stops. To
search for the next station, press the tuning button again for at least 3 seconds.
< button: Frequency moves down
> button: Frequency moves up
If this button is pressed during auto tuning, the auto tuning will be cancelled and the setting will return to the
frequency in use before the button was pressed.
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Method of Operating Mode

(BAS) Bass adjustment: When button (2) is pressed, BAS is displayed on display (7). If knob (1) is turned
clockwise within 5 seconds, the bass sound is emphasized. If the knob is turned
counterclockwise, the bass sound is reduced.
(TRE) Treble adjustment: When button (2) pressed, TRE is displayed on display (7). If knob (1) is turned
clockwise within 5 seconds, the treble sound is emphasized. If the knob is turned
counterclockwise, the treble sound is reduced.
(BAL) Balance adjustment: When button (2) is pressed, BAL is displayed on display (7). If knob (1) is turned
clockwise within 5 seconds, the sound from the right speaker is increased. If the knob
is turned counterclockwise, the sound from the left speaker is increased. When it is
set to BAL 0, the sound from the left and right speakers is balanced.
REMARK
With each mode, the display is returned automatically to its original setting after 5 seconds.
Setting Correct Time

1. Press display selector button (4) to display the time.
After 5 seconds, the display will return to the frequency display
and the time cannot be corrected. If this happens, press
display selector button (4) again.
2. Press time adjustment button (8) to select Hour or Minute.
H button: Adjusts the hour (each time the button is pressed,
the time advances by one hour)
M button: Adjusts the minute (each time the button is pressed,
the time advances by one minute)
If the H or M button is kept pressed, the time will advance
continuously until the button is released.
ADJ button: When the ADJ button is pressed, the time is reset
as follows.
When display is 00 - 05 minutes, time is returned to 00 min.
00 sec. (No change in hour)
(10:05 J 10:00)
When display is 55 - 59 minutes, time is advanced to 00
min. 00 sec. (Hour advances)
(10:59 J 11:00)
When display is 06 - 54 minutes, time cannot be reset.
(Time stays same)
(10:26 J 10:26)
Use the H, M, and ADJ buttons to set to the correct time.
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Antenna
NOTICE
Before transporting the machine or putting it inside a building, stored the
antenna to prevent any interference.
Use Radio with Care

To ensure safety, always keep the sound to a level where it is possible to hear outside sounds during operation.
If water gets into the speaker case or radio, it may lead to an unexpected failure, so be careful not to get water
on the equipment.
Do not wipe the scales or buttons with solvent such as benzene or thinner. Wipe with a dry soft cloth. If the dirt
cannot be removed easily, soak the cloth with alcohol.
When the battery is replaced, the settings for the preset buttons are all cleared, so set them again.
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AUXILIARY ELECTRIC POWER
24V Power Source
NOTICE
Do not use this as the power supply for 12V equipment.
It will cause failure of the equipment.
Pull out the connector plug for taking out electric power from the
rear side of the panel.
Maximum usable electric power is 85 W (24 V x 3.5 A).
12V Power Source

(If equipped)
This power source can be used up to a capacity of 60W (12V x 5A).
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FUSE
NOTICE
Before replacing a fuse, be sure to turn off the starting switch.
The fuses protect the electrical equipment and wiring from burning
out.
If the fuse becomes corroded, or white powder can be seen, or the
fuse is loose in the fuse holder, replace the fuse.
Replace the fuse with another of the same capacity.
Fuse Capacities and Circuit Names
Fuse
No. Name of Circuit
capacity
(1) 10A Prolix circuit
(2) 10A Electromagnetic valve
(3) 10A PPC hydraulic lock solenoid
(4) 20A Window washer, cigarette lighter
(5) 10A Horn, flash lamp light (if equipped)
(6) 10A Spare
(7) 10A Rotating lamp (if equipped)
(8) 10A Spare
(9) 10A Radio
(10) 20A Monitor, Buzzer
(11) 25A Air conditioner unit
(12) 20A Spare
(13) 20A Spare
(14) 10A Optional power source (1)
(15) 10A Optional power source (2), 12V power port
(16) 10A Radio backup
(17) 10A Network pass (direct from battery)
(18) 10A Spare
(19) 10A Room lamp
(20) 10A Step light
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CIRCUIT BREAKER
NOTICE
When resetting the circuit breaker, always turn the starting switch OFF
first.
If the starting switch does not work, even when the starting
switch is turned on, open the circuit breaker box inside the
grease pump box located at the front right of machine, and
perform inspection.
If an excess current is generated, the circuit breaker cuts off
electrical current to protect electrical components and wiring
from damage. To return the circuit electrical current to normal
after it has been cut off, push in the reset button.
If the electric circuit is working normally, the reset button
remains in. If the reset button pops out again immediately after
it is pushed in, it is necessary to check the electric circuit.
REMARK
The circuit breaker is a circuit protection device installed to
circuits where large current flows. It protects the electrical
components and wiring from damage caused by an abnormal
current in the same way as a normal fuse. After repairing and
restoring the location of the abnormality, there is no need to
replace the breaker. It can be used again.
If the starting motor does not work even when the starting
switch is turned to the ON position, breaker (6) has probably cut
off the circuit, so check and restore circuit breaker (6).
If the electrical equipment does not work even when the fuse is
replaced, breaker (1) or (9) has probably cut off the circuit, so
check and restore circuit breaker (1) or (9).
Fuse
No. Name of Circuit
capacity
1 40A Fuse 1 to 15
Work equipment headlamp, right side
2 20A
headlamp
3 20A Power supply grease pump
4 20A Pump controller
5 20A Cab upper headlamp
6 20A Starting switch, engine controller (control)
7 20A Engine controller (power supply)
8 20A Monitor, buzzer
9 20A Fuse 16 to 20
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CONTROLLER
Controller installed.
NOTICE
Do not let water, mud, or juice spill on the controller. This will cause
failures.
If any problem occurs in the controller, do not repair it by yourself.
Please contact your Komatsu distributor for repairs.
TOOL BOX
(Cloth bag)
This is inside the toolbox at the rear of the cab.
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GREASE PUMP
This is stored inside the grease pump box on the right side of the
chassis.
Method of Use
1. When the engine is started, and the power switch (1) and
remote switch (2) are turned to the ON position, pump (3) is
actuated and grease is sent under pressure to grease gun (4).
(A): ON
(B): OFF
2. When the lever of grease gun (4) is pulled, it is set to the

greasing condition and grease is discharged.
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The greasing condition can be checked with pressure gauges

(5) and (6).
(5): Green color (low pressure)
(6): Red color (high pressure)
3. When the lever of grease gun (4) is released, the supply of grease stops.
4. After using, turn only remote switch (2) OFF.
Precautions when Using
NOTICE
When not using the grease pump, always turn off remote switch (2) to
prevent pressure from building up inside grease gun (1).
Set so the nipple and nozzle at the tip of grease gun are
perpendicular.
When removing the nozzle at tip of the grease gun from the
grease fitting, carefully angle the tip of nozzle slightly and
remove it.
When there is only a small amount of grease left in the grease
can, the pump will not pump out grease, so move grease to the
center or fill the can with new grease.
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Supplying Grease
1. Remove bolts (2) at 2 places, then remove grease pump holder
bracket (1).
2. Remove wing bolts (4) of grease can (3) at 3 places, then
remove cover (5) together with the grease pump.
3. Remove follow plate (6) inside the grease can.
Place follow plate (6) flat on top of the grease, use your
hand to push it into the grease, and push down until grease
comes out from the packing portion in the center of follow
plate (6).
4. Fill the grease can with new grease, then set follow plate (6) on
top of the grease.
When putting follow plate (6) on top of the grease, first fill the
hollow in the center of the follow plate with grease to enable
the operation to be carried out smoothly.
5. Insert the grease pump into the packing portion at the center of
follow plate (6), set cover (5) on grease can (3), then tighten 3
wing bolts (4) uniformly to hold in position.
6. After fitting grease pump holder bracket (1) into the head of the
grease pump, install with 2 bolts (2).
The pump will operate for a short time and then stop, but the first grease includes air inside the pump, so it is
cloudy white and not suitable for use.
7. Loosen check valve (7), and pump out all the grease which has
air in it from hole (a) at the bottom of check valve (7).
8. After bleeding the air, close check valve (7) securely.
9. After bleeding air from inside the pump, pull lever of the grease
gun to completely discharge grease mixed with air from inside
the hose and grease gun.
When filling with grease, be extremely careful not to let sand
or dirt stick to follow plate (6) or the suction portion of the
grease pump.
If there is ample grease, but the pump does not pump out
any grease, follow plate (6) may not be correctly set in
position, so correctly set it into position again.
The standard grease can contains 18 liters (4.76 US gal). If a
20-liter (5.28 US gal) can is used, there will be more grease left.
REMARK
Keep spare grease in grease can storage location in the grease
pump chamber.
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ACCUMULATOR
WARNING
The accumulator is charged with high-pressure nitrogen gas, improper operation may cause an explosion which could lead to
serious injury or damage. When handling the accumulator, always do as follows:
Pressure in the control circuit cannot be completely removed. When removing the hydraulic equipment, do not stand in the
direction that oil spurts out when performing the operation.
Loosen the bolts slowly.
Do not disassemble the accumulator.
Do not bring it near flame or dispose of it in fire.
Do not make holes in it or weld it.
Do not hit it, roll it, or subject it to any impact.
When disposing of the accumulator, the gas must be released. Contact your Komatsu distributor for proper disposal.
This machine is equipped with an accumulator in the control circuit. The accumulator is a device to store oil pressure
for the control circuit. Because an accumulator is installed, the control circuit can be actuated for a short time even
after the engine is stopped. As a result, if the control lever is moved in the LOWER direction, the work equipment
will go down under its own weight.
The accumulator is installed to the position shown in the diagram
on the right.
Releasing Hydraulic Pressure with Accumulator

1. Place the work equipment on the ground. Close the crusher attachment jaws, etc.
2. Stop the engine.
3. Move lock lever to the free position. Move the work equipment control lever and attachment control pedal to full
strokes back and forth, right and left to release pressure in the control circuit.
4. Start the engine, then stop the engine after 2 - 3 seconds, then perform step 3.
5. Continue the operation in Step 4 until the hissing noise of pressure oil can no longer be heard. (Approx. 2 - 3
times)
6. Set lock lever to the LOCK position, and lock the work equipment levers and attachment control pedal. Note that
the pressure cannot be completely released, so if accumulator in the control circuit is removed, loosen the
screws slowly, and do not stand in the direction oil spurts out.
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OPERATION MACHINE OPERATIONS AND CONTROLS
MACHINE OPERATIONS AND CONTROLS

BEFORE STARTING ENGINE
Walk-around Checks
Before starting the engine, walk around the machine and look at the underside of chassis for anything unusual like
loose bolts and nuts, leakage of fuel, oil and coolant. Also check the condition of the work equipment and the
hydraulic system.
Also check for loose wiring, play, and collection of dust at places that reach high temperature.
WARNING
Remove any flammable materials from around the battery, engine, muffler, turbocharger, or other high temperature engine parts.
Leakage of fuel or oil will cause the machine to catch fire. Check carefully, be sure to repair any problem, or contact your Komatsu
distributor.
Perform the following inspections and cleaning every day before starting engine for the day's work.
1. Check for damage, wear, play in work equipment, cylinders, linkage, hoses
Check for cracks, excessive wear, play in wotk equipment, cylinders, linkage, and hoses. If any problem is
found, repair it.
2. Remove dirt and debris from around the engine, battery, and radiator.
Check for dirt accumulated around the engine and radiator. Also check for flammable material (dry leaves, twigs,
etc.) around the battery, engine muffler, turbocharger, or other high temperature engine parts. If any dirt or
flammable materials are found, remove them.
3. Check for coolant and oil leakage around the engine

Check for oil leakage from the engine and coolant leaks from the cooling system. If any problem is found, repair
it.
4. Check for oil leakage from hydraulic equipment, hydraulic tank, hoses, and joints
Check for oil leakage. If any problem is found, repair the area where oil is leaking.
5. Check the undercarriage (track, sprocket, idler, guard) for damage, wear, loose bolts, or leakage of oil from
rollers.
If any problem is found, repair it.
6. Check for problems in handrails, steps, loose bolts.

If any problem is found, repair it. Tighten any loose bolts.
7. Check for problem in gauges, monitor.

Check for problem in the gauges and monitor in the operator's cab. If any problem is found, replace the parts.
Clean off any dirt from the surface.
8. Clean, check rear view mirror

Check for damage to the rear view mirror. If damaged, replace it with a new mirror. Clean surface of the mirror
and adjust angle so area at the rear can be seen from the operator's seat.
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MACHINE OPERATIONS AND CONTROLS OPERATION
9. Seat belt and mounting clamps

Check for damage or wear to the seat belt and mounting clamps. If there is any damage, replace with new parts.
10. Check bucket with hook (if equipped) for damage.

Check for damage to the hook, guide, and hook mount. If any problem is found, contact your Komatsu distributor
for repairs.
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Checks Before Starting

Always check the items in this section before starting the engine each day.
Check Coolant Level, Add Coolant
WARNING
Do not open the radiator cap unless necessary. When checking the coolant, always wait for the engine to cool down and check
the sub-tank.
Immediately after the engine is stopped, the coolant is at a high temperature and the radiator is under high internal pressure.
If the cap is removed to check the coolant level in this condition, there is a hazard of burns. Wait for the temperature to go
down, then turn the cap slowly to release the pressure and remove it carefully.
1. Open rear cover (1) at left side of the machine, and check
coolant level is between the FULL and LOW lines in sub tank
(2). If the level is low, open top cover (3) and add coolant
through filler (4) of sub tank to the FULL line.
2. After adding coolant, tighten the cap securely.
3. If sub tank (2) is empty, check for leaks, then check coolant
level in the radiator. If the coolant level is low, add coolant to
the radiator, then add coolant to sub tank (2).
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.
REMARK
When adding coolant to the radiator, remove cover (5), slowly
loosen radiator cap (6) to release the cooling system pressure.
Then push cap (6) in and turn, then remove it.
Check that the coolant level is above shaded portion in diagram
on the right. If the level is low, add coolant through the filler.
After adding coolant, install radiator cap (6).
For details of the procedure in cold weather, see "COLD
WEATHER OPERATION (PAGE 3-144)".
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.
Check Oil Level in Engine Oil Pan, Add Oil
WARNING
Parts and oil are at high temperature immediately after the engine is stopped and may cause serious burns. Wait for the oil
temperature to go down before performing this operation.
1. Open the front cover in the center of the engine hood.

2. Remove dipstick (G), and wipe the oil off with a cloth.
3. Fully insert dipstick (G) into filler pipe, then remove it.
4. The oil level should be between the H and L marks on dipstick

(G).
If oil level is below the L mark, add engine oil through filler pipe
(F).
5. If oil is above the H mark, drain the excess engine oil from drain
plug (P) at bottom of the engine oil pan, then recheck the oil
level.
6. If oil level is correct, securely tighten the oil filler cap and close
the engine hood.
REMARK
When checking the oil level after the engine has been operated,
wait for at least 15 minutes after stopping the engine before
checking.
If the machine is at an angle, make it horizontal before checking.
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Check Fuel Level, Add Fuel
WARNING
When adding fuel, never let the fuel overflow. This may cause a fire. If any fuel is spilled, wipe it up completely. Never bring flames
near fuel because it is highly flammable and dangerous.
1. Use sight gauge (G) at the front face of the fuel tank to check
that the tank is filled with fuel.
2. If the level is not within the sight gauge, watch sight gauge (G)
from fuel filler port (F) while adding fuel.
Fuel capacity: 880 liters (232.5 US gal)
3. After adding fuel, tighten the cap securely.
REMARK
If breather hole (1) in the cap is clogged, the pressure in the tank
will drop and fuel will not flow. Clean the hole from time to time.
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Check for Water and Sediment in Water Separator, Drain Water

(When additional fuel filter is installed)
The water separator is installed at the bottom of the additional fuel filter.
1. It is possible to judge the water level and amount of sediment
by looking through transparent cap (2). If there is any water or
sediment collected at the bottom, set a container to catch the
drain water under drain hose (3).
2. Loosen plug (1) and drain the water.
3. When fuel comes out from drain hose (3), tighten plug (1)
immediately.
Tightening torque: 0.2 to 0.45 Nm (0.02 to 0.046 kgm, 0.1 to 0.3
lbft)
Drain Water And Sediment from Fuel Tank

1. Set the container to catch the fuel under drain port (1) on the
rear of the fuel tank on the right side of the machine.
2. Open drain valve (2) and drain the sediment and water
accumulated at the bottom together with the fuel.
3. When clean fuel comes out, close drain valve (2).
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Check Oil Level in Hydraulic Tank, Add Oil
WARNING
If the oil filler cap is removed without releasing the internal pressure, oil will spurt out, so turn the oil filler cap slowly to release
the internal pressure, then remove it carefully.
1. If work equipment is not in the condition shown in diagram on

the right, start engine, run at low idle, retract the arm and
bucket cylinders, then lower the boom, set bucket teeth in
contact with the ground, and stop the engine.
2. Within 15 seconds after stopping the engine, turn starting
switch to the ON position, and operate the control levers (work
equipment, travel) in each direction to release the internal
pressure.
3. Open cover (1) on the left side of the machine and check sight
gauge (G). The oil level should be between the H and L marks.
NOTICE
Do not add oil if the level is above the H line. This will damage the hydraulic
equipment and cause the oil to spurt out.
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.
WARNING
If oil is above the H level, stop the engine, wait for the hydraulic oil to cool
down, then drain excess oil from drain plug (P1). When draining the oil,
loosen bottom drain plug (P1), then loosen side drain plug (P2) and drain
the oil. After draining the oil, tighten plugs (P1) and (P2).
(A): Rear
4. If level is below the L mark, add oil through filler (F) at top of the
hydraulic tank.
REMARK
Oil level will vary depending upon the oil temperature. Use the following as a guide:
Before operation: around L level
(Oil temperature 10 to 30°C (50 to 86°F))
Normal operation: around H level
(Oil temperature 50 to 80°C (122 to 176°F))
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Check Oil Level in Swing Machinery Case, Add Oil
WARNING
1. Remove dipstick (G) and wipe oil from the dipstick with a cloth.
2. Fully insert dipstick (G) into the filler pipe.
(A): Front
Swing machinery at front of machine
Swing machinery at rear of machine
3. When dipstick (G) is pulled out, if oil level is between the H and
L marks of the gauge, oil level is proper.
4. If oil does not reach the L mark on dipstick (G), add oil through
the filler pipe (F).
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.
5. If oil is above the H mark on the oil level gauge, loosen drain plug (P) and drain the excess oil.
When draining oil, pull out tube (1), then loosen drain plug (P). After draining the excess oil, store tube (1)
inside hole (B).
Machine front drain
Machine rear drain
6. After checking oil level or adding oil, fully insert dipstick (G) into the filler pipe.
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.
Check Oil Level in PTO Case, Add Oil
WARNING
NOTICE
Park the machine on flat ground and stop the engine. After waiting for more than 30 minutes after stopping the engine, check the
oil level.
1. Open the left side cover and use dipstick (G) to check the oil
level.
2. The oil level should be between the L and H marks. If

necessary, add oil at the dipstick guide hole.
Check Air Cleaner For Clogging

1. Confirm that the air cleaner clogging monitor does not light up.
2. If it lights up, immediately clean or replace the element.
For details of method of cleaning the element, see "CHECK,
CLEAN AND REPLACE AIR CLEANER ELEMENT (PAGE
4-19)".
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.
Check Working Lamp Switch

Turn the lamp switch to the ON position and check that the
working lamp light up.
If the lamps do not light up, there is probably a broken bulb or

disconnection in the wiring, contact your Komatsu distributor for
repairs.
Check Electric Wiring
WARNING
If the fuses frequently blow or if there are traces of short circuits in the electrical wiring, locate the cause and immediately
perform repairs, or contact your Komatsu distributor for repairs.
Keep the top surface of the battery clean and check the breather hole in the battery cap. If it is clogged with dirt or dust, wash
the battery cap to clean the breather hole.
Check for damage and wrong capacity of the fuse and any sign of disconnection or short circuit in the electric wiring.
Check also for loose terminals and tighten any loose parts.
Check the wiring of the "battery", "starting motor" and "alternator" carefully in particular.
Always check if there is any accumulation of flammable material around the battery, and remove such flammable
material.
Please contact your Komatsu distributor for investigation and correction of the cause.
Check Function of Horn

1. Turn the starting switch to the ON position.
2. Confirm that the horn sounds immediately when the horn button is pressed.
If the horn does not sound, contact your Komatsu distributor for repair.
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.
Adjustment
Seat Adjustment
WARNING
When adjusting the position of the operator's seat, always set the lock lever to the LOCK position to prevent any accidental
contact with the control levers.
Always adjust the operator's seat before starting each operation or when the operators change shift.
Adjust the operator's seat so control levers and switches can be operated freely and easily with the operator's
back against the backrest.
(A) Fore-and-aft adjustment

Pull lever (1) up, set the seat to the desired position, then release
the lever.
Fore-and-aft adjustment: 160 mm (6.3 in) (16 stages)
(B) Adjusting reclining
NOTICE
The operator's seat can be reclined to a large angle when the seat is
completely pushed forward, but the reclining angle is reduced when the
seat is moved backward. So return the seat to its upright position before
moving the seat to the rear.
Pull up lever (2) and set the backrest to a position that is

comfortable for operation, then release the lever.
Sit with your back against the seat backrest when adjusting. If your
back is not against the backrest, the backrest may suddenly move
forward.
(C) Adjusting seat tilt

Forward tilt
Push lever (3) down to adjust angle of the front of seat. (4 stages)
To raise the angle at front of the seat, keep the lever pushed down and apply your weight to the rear of seat.
To lower the angle at front of the seat, keep the lever pushed down and apply your weight to the front of seat.
Rear tilt
Pull lever (4) up to adjust angle of the rear of seat. (4 stages)
To raise the angle at rear of the seat, keep lever (3) pulled up, and stand up slightly to remove your weight from
the seat.
To lower the angle at rear of the seat, keep lever (3) pulled up, and apply your weight to the seat.
Amount of tilt: Up 13°, down 13°
Adjusting seat height

It is possible to move the seat up or down by combining adjustments forward tilt and rear tilt.
After setting the forward tilt or rear tilt to the desired height, operate the opposite part to set the seat horizontal then
secure in position.
Height adjustment: 60 mm (2.4 in)
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.
(D) Adjusting armrest angle

Armrest (5) can be made to spring up by hand approx. 90°.
In addition, by turning the bottom (6) of the armrest by hand it is possible to make fine vertical adjustments of the
armrest angle.
Armrest adjustment angle: 25°.
REMARK
If the seat back is tipped to the front without raising the armrest(5), armrest will rise automatically.
If the cable at the rear of armrest (5) is tense (when the seat back is tipped to the front), armrest (5) cannot be
adjusted by turning dial (6). When adjusting the angle of armrest (5), set the seat back to a position where it is
easy to carry out operations, then adjust the armrest.
(E) Overall fore-and-aft adjustment of seat

Move lever (7) to right, set to the desired position, then release the lever. In this case, the operator's seat, left and
right control levers, and lock lever all slide together.
Fore-and-aft adjustment:180 mm (7.1 in) (9 stages)
(F) Adjusting suspension

Turn knob (8) to the right to make the suspension harder,or to the left to make the suspension softer. Adjust the
reading of the dial to match the operator's weight and select the optimum suspension.
REMARK
To obtain the optimum adjustment, turn the knob (8) so that the indicator of the weight display (kg) in the transparent
portion of knob (8) is the same as the operator's weight.
Rearview Mirrors
Loosen screw (1) and screw (2) of the mirrors and adjust the
mirrors to an angle which gives the best view from the operator's
seat.
In particular, adjust the mirrors so that you can see persons on both
the left and right sides at the rear of the machine.
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Seat Belt
WARNING
Before fitting the seat belt, check that there is no problem in the belt mount bracket or mounting belt. If it is worn or damaged,
replace the seat belt.
Even if no problem can be seen in the belt, replace the seat belt every 3 years. The date of manufacture of the belt is shown on
the back of the belt.
Always wear the seat belt during operations.
Fit the seat belt so that it is not twisted.
Fastening and Removing

This seat belt has a wind-in device, so it is not necessary to adjust the length.
Fastening Seat Belt

Hold grip (2) and pull the belt out from wind-in device (1), check that
the belt is not twisted, then insert tongue (3) into buckle (4)
securely.
When doing this, pull the belt lightly to check that it is properly
locked.
Removing Belt
Press button (5) in buckle (4), and remove tongue (3) from buckle (4).
The belt is automatically wound in, hold grip (2) and return the belt slowly to wind-in device (1).
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Operations Before Starting Engine

WARNING
When starting the engine, check that the lock lever (1) is securely at the
LOCK position (L).
If the control levers are not locked and they are touched by accident when
starting the engine, the work equipment may move unexpectedly, and this
may lead to a serious accident.
1. Check that lock lever (1) is at the LOCK position (L).
2. Check the position of each lever.

Set control lever to the neutral position.
3. Insert key into starting switch (2), turn the key to ON position
(B), then perform the following checks.
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.
If a password has been set, the input display screen is shown on

the monitor screen.
After inputting the password, press input confirmation switch (3).
REMARK
For details of the method of setting, changing, or canceling the
password, see separate "PROCEDURE FOR SETTING,
CHANGING, OR CANCELING PASSWORD".
1) The buzzer sounds for approx. 1 second, and the following

monitors and meters light up for approx. 3 seconds.
Radiator coolant level monitor (4)
Engine oil level monitor (5)
Charge level monitor (6)
Fuel level monitor (7)
Engine coolant temperature monitor (8)
Engine oil pressure monitor (9)
Engine coolant temperature gauge (10)
Fuel gauge (11)
Air cleaner clogging monitor (12)
If the monitors do not light up or the buzzer does not sound,
there is probably a failure in the monitor, so contact your
Komatsu distributor for repairs.
2) After approx. 3 seconds, the screen switches to the
working mode/travel speed display monitor. Then it
switches to the normal screen.
Fuel level monitor (7)
Engine coolant temperature monitor (8)
Engine coolant temperature gauge (10)
Fuel gauge (11)
Hydraulic oil temperature gauge (13)
Hydraulic oil temperature monitor (14)
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.
3) If the hydraulic oil temperature gauge goes out and caution

lamp (15) stays lighted up red, perform inspection
immediately for the item which is lighted up red.
4) If there are any items where the maintenance time has

passed, maintenance interval monitor (16) lights up for 30
seconds. Press maintenance switch (17), check the item,
then perform maintenance immediately.
For details of the method of checking the maintenance

interval, see "Maintenance Switch (PAGE 3-23)" in the
Detailed controls and gauges.
5) Press lamp switch (18) and check that the front lamp lights
up.
If it does not light up, there is probably a blown bulb or
disconnection, so contact your Komatsu distributor for
repairs.
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STARTING ENGINE
Normal Starting
WARNING
Sit down in the operator's seat before starting the engine.
Do not attempt to start the engine by short-circuiting the engine starting
circuit. Such an act may cause serious bodily injury or fire.
Check that there are no persons or obstacles in the surrounding area,
then sound the horn and start the engine.
Exhaust gas is toxic. When starting the engine in confined spaces, be
particularly careful to ensure good ventilation.
NOTICE
Before starting the engine, check that the fuel control dial is at the low idle (MIN) position.
If the fuel control dial is at the FULL position, the engine will accelerate suddenly and cause damage to the engine parts.
Do not crank the starting motor continuously for more than 20 seconds.
If the engine does not start, wait for at least 2 minutes before trying again.
REMARK
If the engine is stopped when it is not fully warmed up and it is started again a few minutes later, there may be a delay
in the engine rotation during cranking. This is caused by fuel gas remaining inside the cylinder; it does not indicate
any abnormality. In addition, even if this phenomenon occurs, there is no problem with the reliability or durability of
the engine or other parts.
1. Check the lock lever (1) is in the LOCK position (L). If the lock
lever is in the FREE position (F), the engine does not start.
2. Set fuel control dial (2) at the low idle (MIN) position.
If it is at the high idle (MAX) position, always change it to the
low idle (MIN) position.
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.
3. Turn the key in starting switch (3) to START position (C). The
engine will start.
4. After the engine starts, release the key in starting switch (3).
The key will automatically return to the ON position (B).
5. Even after the engine is started, do not touch the work

equipment control levers and the travel pedals, while the
engine hydraulic pressure monitor lamp is still lighted.
NOTICE
If the engine oil pressure monitor does not go out even after 4 to 5 seconds
have passed, stop the engine immediately. Check the oil level, check for
leakage of oil, and take the necessary action.
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.
Starting Engine in Cold Weather

WARNING
Start the engine only after sitting down in the operator's seat.
Do not attempt to start the engine by short-circuiting the engine starting circuit. Such an act may cause a serious bodily injury
or fire.
Check that there are no persons or obstacles in the surrounding area, then sound the horn and start the engine.
Never use starting aid fluids as they may cause explosions.
Exhaust gas is toxic. When starting the engine in confined spaces, be particularly careful to ensure good ventilation.
NOTICE
Before starting the engine, check that fuel control dial (2) is at the low
idle (MIN) position.
If the fuel control dial is at the FULL position, the engine will accelerate
suddenly and cause damage to the engine parts, set it to an
intermediate or low speed position.
Do not keep the strating motor rotating continuously for more than 20
seconds.
If the engine fails to start, wait for about 2 minutes and repeat from Step
2.
When starting in low temperatures, do as follows.

1. Check the lock lever (1) is at the LOCK position (L). If the lock
lever is in the FREE position (F), the engine does not start.
2. Set fuel control dial (2) at a low idle (MIN) position.

Do not set fuel control dial (2) at the high idle (MAX) position.
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.
3. Hold the key in starting switch (3) at the HEAT position (D), and
check that preheating monitor (4) lights up. After about 30
seconds, preheating monitor lamp (4) will flash to indicate that
preheating is finished.
REMARK
The monitors and gauges will light up also when the key is
turned to the HEAT position, but this is not a problem.
If the temperature is low, the monitor screen may become dark
or it may take time for the display to appear, but this is not a
problem.
4. When preheating monitor (4) flashes, turn the key in starting

switch (3) to the START position (C) to start the engine.
5. After the engine starts, release the key in starting switch (3).
The key will automatically return to the ON position (B).
6. After starting the engine, do not touch the work equipment

control lever or travel pedal while the engine oil pressure
monitor lamp is lighted up.
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.
REMARK
The actuation time for the turbo protect function and the relationship with the engine coolant temperature are as
shown below.
If the fuel control dial is operated within the time shown below, the engine speed will not change.
Coolant temperature Turbo protect time (sec.)

Above 10°C (50°F) 0
10 to -10°C (50 to 14°F) Change 0 to 5
below -10°C (14°F) 5
In cold weather, the turbo protect function is actuated, so the engine speed is maintained below 1000 rpm for
several seconds. After that, the automatic warming-up function raises the engine speed to 1200 rpm.
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AFTER STARTING ENGINE

WARNING
If there has been any Emergency stop, abnormal actuation or trouble, turn the starting switch key to the OFF position.
If the work equipment is operated without sufficiently warming the machine up, response of the work equipment to movement
of the control lever will be slow, and the work equipment may not respond as the operator desires, so always perform the
warming-up operation. Particularly in cold areas, be sure the warming-up operation is completed.
Warming-up Operation
NOTICE
When the hydraulic oil is at a low temperature, do not perform
operations or move the levers suddenly. Always perform the
warming-up operation. This will help extend the machine life.
Do not suddenly accelerate the engine before the warming-up operation
is completed.
Do not run the engine at low or high idle continuously for more than 20
minutes. This will cause oil leaks from the turbocharger oil supply
piping. If it is necessary to run the engine at idle, apply a load from time
to time or run the engine at a mid-range speed.
REMARK
If the hydraulic oil temperature is low, the hydraulic oil temperature monitor display will be white.
After the engine starts, do not start operating the machine immediately. First, carry out the following operations and
checks.
1. Turn fuel control dial (2) to center position (A) between the low
idling (MIN) and high idling (MAX) positions and run the engine
at a mid-range speed under no load until the engine water
temperature monitor gives a green display.
2. Set lock lever (1) slowly and securely to the FREE position (F),
then raise the bucket from the ground.
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.
3. Operate bucket control lever (3) and arm control lever (4)
slowly to move the bucket cylinder and arm cylinder to the end
of the stroke.
4. Operate the bucket for 30 seconds and the arm for 30 seconds
in turn fully for 5 minutes.
(A): Arm is pushed out
(B): Arm is pulled in
(C): Bucket is pushed out
(D): Bucket is pulled in
NOTICE
When the work equipment is retracted, take care that it does not interfere
with the machine body or ground.
5. If swing lock switch (6) is set to the ON (actuated) position and

swing control lever (5) is operated at full stroke, oil temperature
rise can be increased earlier.
(E): Left swing

(F): Right swing
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.
6. After performing the warming-up operation, check and be sure

all the gauges on machine monitor (6) and the caution lamps
are in the following conditions:
Radiator coolant level monitor (7): OFF
Engine oil level monitor (8): OFF
Charge level monitor (9): OFF
Fuel level monitor (10): Green display
Engine coolant temperature monitor (11): Green display
Engine oil pressure monitor (12): OFF
Engine coolant temperature gauge (13): Indicator in black
range
Fuel gauge (14): Indicator in black range
Engine pre-heating monitor (15): OFF
Air cleaner clogging monitor (16): OFF
Hydraulic oil temperature gauge (17): Indicator in black
range
Hydraulic oil temperature monitor (18): Green display
7. Check for abnormal exhaust gas color, noise, or vibration. If

any problem is found, contact your Komatsu distributor.
8. If air cleaner clogging monitor (16) lights up, clean or replace

the element immediately.
For details of the method of cleaning the element, see
"CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
(PAGE 4-19)".
9. Use working mode selector switch (19) on machine monitor (6)

to select the working mode to be used.
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Working mode monitor display

1) A mode
For heavy-load operations
2) E mode
For operations with emphasis on fuel economy
3) Heavy-duty lift
Boom lifting power increased when raising boom
independently
4) Swing priority mode

simultaneously
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.
In Cold Weather Areas

(AUTOMATIC WARMING-UP OPERATION)
When starting the engine in cold areas, carry out the automatic warming-up operation after starting the engine.
When the engine is started, if the engine water temperature is low (below 30°C (86°F), the warming-up operation
is performed automatically.
The automatic warming-up operation is canceled if the engine coolant temperature reaches the specified
temperature (30°C (86°F) or if the warming-up operation continues for 10 minutes. If the engine coolant or hydraulic
oil temperatures are low after 10 minutes, continue to warm the engine up as follows:
NOTICE
Do not suddenly accelerate the engine before the warming-up operation
is completed.
Do not run the engine at low or high idle continuously for more than 20
minutes. This will cause oil leaks from the turbocharger oil supply
piping. If it is necessary to run the engine at idle, apply a load from time
to time or run the engine at a mid-range speed.
Never perform operations or operate the control levers when the
hydraulic oil is still a low temperature. Always continue the warming-up
operation until the hydraulic oil temperature monitor display is green.
This will extend the service life of the machine.
REMARK
If the hydraulic oil temperature is low, the hydraulic oil temperature monitor display will be white.
1. Turn fuel control dial (2) to the medium speed position (a).
2. Set lock lever (1) slowly and securely to the FREE position (F),
then raise the bucket from the ground.
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.
3. Operate bucket control lever (3) and arm control lever (4)
slowly to move the bucket cylinder and arm cylinder to the end
of the stroke.
4. Operate the bucket for 30 seconds and the arm for 30 seconds
in turn fully for 5 minutes.
(A): Arm is pushed out
(B): Arm is pulled in
(C): Bucket is pushed out
(D): Bucket is pulled in
NOTICE
When the work equipment is retracted, take care that it does not interfere
with the machine body or ground.
5. After the warming-up operation is completed, check that each

gauge and monitor lamp is in the following condition:
Radiator coolant level monitor (7): OFF
Engine oil level monitor (8): OFF
Charge level monitor (9): OFF
Fuel level monitor (10): Green display
Engine coolant temperature monitor (11): Green display
Engine oil pressure monitor (12): OFF
Engine coolant temperature gauge (13): Indicator in black
range
Fuel gauge (14): Indicator in black range
Engine pre-heating monitor (15): OFF
Air cleaner clogging monitor (16): OFF
Hydraulic oil temperature gauge (17): Indicator in black
range
Hydraulic oil temperature monitor (18): Green display
6. Check for abnormal exhaust gas color, noise, or vibration. If

any problem is found, contact your Komatsu distributor.
7. If air cleaner clogging monitor (16) lights up, clean or replace

the element immediately.
For details of the method of cleaning the element, see
"CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
(PAGE 4-19)".
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.
8. Turn fuel control dial (2) to the full speed (MAX) position and
perform step 4 for 3 - 5 minutes.
9. Repeat the following operation 3 - 5 times and operate slowly.
Boom operation RAISE ←→ LOWER

Arm operation IN ←→ OUT
Bucket operation CURL ←→ DUMP
Swing operation LEFT ←→ RIGHT
Travel (Lo) operation FORWARD ←→ REVERSE
REMARK
If the above operation is not carried out, then may be a delay in
response when starting or stopping the actuation of the travel,
swing, or work equipment.
10. Use working mode selector switch (19) on machine monitor (6)
to select the working mode to be used.
Working mode monitor display

1) A mode
For heavy-load operations
2) E mode
For operations with emphasis on fuel economy
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.
3) Heavy-duty lift
Boom lifting power increased when raising boom
independently
4) Swing priority mode

simultaneously
NOTICE
Canceling automatic warm-up operation
If it becomes necessary in an emergency to cancel the automatic warm-up operation or to lower the engine speed to low idle, do
as follows.
1] Turn fuel control dial (2) to the full speed (MAX)

position and hold it for 3 seconds.
2] When fuel control dial (2) is returned to the low idle

(MIN) position, the engine speed will drop.
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.
STOPPING THE ENGINE
NOTICE
If the engine is stopped abruptly, service life of component parts of the
engine may be considerably reduced. Do not stop the engine abruptly
except in an emergency. If the engine has overheated, do not try to stop it
abruptly but run it at medium speed to allow it to cool down gradually, and
then stop it.
1. Run the engine at low idle for about 5 minutes to cool down
gradually.
2. Turn the key in starting switch (1) to the OFF position (A) and
stop the engine.
3. Remove the key from starting switch (1).
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MACHINE OPERATION
Preparations for Moving the Machine

WARNING
Before operating the steering levers, check the direction of the track
frame.
If the sprocket is at the front, the operation of the travel levers is
reversed.
When moving the machine, check that the area around the machine is
safe, and always sound the horn before moving.
Do not allow anyone in the area around the machine.
Remove all obstacles from the travel path of the machine.
The rear of the machine is a blind spot, be extremely careful when
traveling in reverse.
If the lever is moved inside the deceleration range, engine speed will
rise suddenly. Operate the levers carefully.
For machines equipped with a travel alarm, check that the warning
equipment works properly.
1. Set swing lock switch (1) to the ON (actuated) position and

confirm that swing lock monitor lamp (2) lights up.
2. Turn fuel control dial (3) towards the full speed position to
increase the engine speed.
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.
Moving Machine Forward

1. Set lock lever (4) in the FREE position (F), fold the work
equipment, and raise it 40 to 50 cm (16 to 20 in) from the
ground.
2. Operate the right and left travel levers (5), or the right or left travel pedals (6) as follows:
When sprocket (A) is at the rear of the machine:
Slowly push the levers (5) forward, or slowly depress the front
part of the pedals (6) to move the machine forward.
When sprocket (A) is at the front of the machine:

Slowly pull the levers (5) backward, or slowly depress the rear
part of the pedals (6) to move the machine forward.
3. For machines equipped with a travel alarm, check that the alarm sounds. If the alarm does not sound, contact
your Komatsu distributor for repairs.
REMARK
In cold temperatures, if the machine travel speed is not normal, thoroughly perform the warming-up operation.
In addition, if the undercarriage is clogged with mud and the machine travel speed is not normal, remove the soil and
mud from the undercarriage.
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.
Moving Machine Backward

1. Set lock lever (4) in the FREE position (F), fold the work
equipment, and raise it 40 to 50 cm (16 to 20 in) from the
ground.
2. Operate the right and left travel levers (5), or the right or left travel pedals (6) as follows:
When sprocket (A) is at the rear of the machine:
Slowly pull the levers (5) backward, or slowly depress the rear
part of the pedals (6) to move the machine backward.
When sprocket (A) is at the front of the machine:

Slowly push the levers (5) forward, or slowly depress the front
part of the pedals (6) to move the machine backward.
3. For machines equipped with a travel alarm, check that the alarm sounds. If the alarm does not sound, contact
your Komatsu distributor for repairs.
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.
Stopping Machine
Avoid stopping suddenly. Give yourself ample room when stopping.
1. Put the left and right travel levers (1) in the neutral position,
then stop the machine.
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.
STEERING THE MACHINE
Steering
WARNING
Before operating the travel levers, check the direction of the track frame (the position of the sprocket). If the sprocket is at the rear,
the machine moves in the reverse direction to the operation of the travel levers.
Use the travel levers to change direction.

Avoid sudden changes of direction as much as possible.
Especially when performing counter-rotation (spin turn), stop the
machine before turning.
Operate two travel levers (1) as follows.
Steering the Machine when Stopped

When turning to the left:
Push the right travel lever forward to turn to the left when traveling
forward; and pull it back to turn left when traveling in reverse.
(A): Forward left turn
(B): Reverse left turn
REMARK
When turning to the right, operate the left travel lever in the same
way.
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.
Changing Direction of the Machine

When turning to the left:
If the left travel lever is returned to the neutral position, the machine
will turn to the left.
(A): Forward left turn
(B): Reverse left turn
REMARK
When turning to the right, operate the right travel lever in the same
way.
Counter-rotation Turn (Spin Turn)

When using counter-rotation (spin turn) to turn left, pull the left
travel lever back and push the right travel lever forward.
REMARK
When using counter-rotation to turn right, pull the right travel lever
back and push the left travel lever forward.
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.
SWINGING
WARNING
The tail of the machine extends outside the tracks. Before operating the
swing, check that the area around the machine is safe.
1. Before starting the swing operation, turn swing lock switch (1)
OFF and check that swing lock monitor (2) has gone out.
2. Operate left work equipment control lever (3) to swing the

upper structure.
(A): Left swing
(B): Right swing
3. When not using the swing, turn swing lock switch (1) ON.
Check that swing lock monitor (2) lights up.
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.
WORK EQUIPMENT CONTROLS AND OPERATIONS

WARNING
If the lever is operated when the engine speed has been lowered by the auto-deceleration function, the engine speed will suddenly
rise, so operate the levers carefully.
The work equipment is operated by the left and right work equipment control levers. The left work equipment control
lever operates the arm and swing, and the right work equipment control lever operates the boom and bucket.
The movements of the lever and work equipment are as shown in the diagrams on the right. When the levers are
released, they automatically return to the neutral position and the work equipment is held in place.
If the work equipment control levers are returned to the neutral position when the machine is stopped, even if the
fuel control dial is set to FULL, the auto-deceleration mechanism will act to reduce the engine speed to a
mid-range speed.
REMARK
With this machine, an accumulator is installed in the operating circuit, if less than 15 seconds has passed since the
engine was stopped, when the starting switch is turned to the ON position even with the engine stopped, it is
possible to operate the levers to lower work equipment to the ground.
In addition, this operation can also be used to release the remaining pressure in the hydraulic cylinder circuit or to
lower the boom after the machine has been loaded onto a trailer.
Arm operation
Swing operation
3 - 115
.
Boom operation
Bucket operation
3 - 116
.
WORKING MODE
Working Mode
The mode selector switch can be used to switch the mode to match operating conditions and purpose, thereby
enabling work to be performed efficiently.
Make effective use of each mode as follows.
When the starting switch is turned to the ON position, the working mode is set to A mode (digging).
Use the working mode switch to set the mode to the most efficient
mode to match the type of work.
Working mode Applicable operations

Normal digging, loading operations
A mode
(Operations with emphasis on productivity)
E mode
(operation with emphasis on fuel economy)
Heavy-duty lift
(boom lifting power increased when raising boom independently)
Swing priority Normal digging, loading operations
mode (priority given to swing when operating boom and swing simultaneously)
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.
PROHIBITED OPERATIONS
WARNING
If it is necessary to operate the work equipment control lever when the machine is traveling, stop the machine, then operate
the control lever.
If any lever is operated when the auto-deceleration is being actuated, the engine speed will suddenly increase, so be careful
when operating.
Operations Using Swing Force

Do not use the swing force to compact soil or break objects. This
is not only dangerous, but will also drastically reduce the life of the
machine.
Operations Using Travel Force

Do not dig the bucket into the ground and use the travel force to
carry out excavation. This will damage the machine or work
equipment.
Prohibition of Operations Using Hydraulic Cylinders to Stroke Ends

If the work equipment is used with the cylinder rod operated to its
stroke end, and given impact by some external force, the hydraulic
cylinders will be damaged, causing personal injury. Avoid
operations with the hydraulic cylinder fully retracted or fully
extended.
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.
Operations Using Bucket Dropping Force

Do not use the dropping force of the machine for digging, or use the
dropping force of the bucket as s pickaxe, breaker, or pile driver.
This will drastically reduce the life of the machine.
Operations Using Machine Dropping Force

Do not use the dropping force of the machine for digging.
Digging Hard Rocky Ground

Do not attempt to directly excavate hard rocky ground with the work equipment. It is better to excavate it after
breaking up by some other means. This will not only save the machine from damage but will make for better
economy.
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.
Sudden Lever Shifting High Speed Travel

(1) Never carry out sudden lever shifting as this may cause sudden
starting.
(2) Avoid sudden lever shifting from forward (A) to reverse (B) (or
from reverse (B) to forward (A)).
(3) Avoid sudden lever shifting change such as sudden stopping
from near top speed (lever release operation).
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.
GENERAL OPERATION INFORMATION
Traveling
Traveling over boulders, tree stumps, or other obstacles will cause
a big shock to the chassis (and in particular to the tracks), and this
will cause damage to the machine. For this reason, always remove
any obstacles or travel around them, or take other steps to avoid
traveling over such obstacles as far as possible.
If there is no way to avoid traveling over an obstacle, reduce the
travel speed, keep the work equipment close to the ground, and try
to travel so that the center of the track passes over the obstacle.
High Speed Travel

On uneven roadbeds such as rock beds or uneven roads with large
rocks, travel at Lo speed. When traveling at high speed, set the
idler in the forward direction.
To switch the travel speed, press travel speed selector switch
(1). The travel speed is displayed as Lo, Mi, or Hi on the monitor
display.
Precautions when Carrying Out Operations Continually with the Work Equipment in the Same Posture
Precautions when carrying out operations continually with the work equipment in the same posture.
When operations are carried out continuously with the cylinder operated slightly, operate the cylinder occasionally
by a large amount to ensure greasing of the work equipment pins. This will prevent loss of grease at the pins.
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.
Permissible Water Depth
NOTICE
When driving the machine out of water, if the angle of the machine exceeds
15°, the rear of the upper structure will go under water, and water will be
thrown up by the cooling fan. This may cause the fan to break.
Be extremely careful when driving the machine out of water.
Do not drive the machine in water deeper than the center of carrier
roller (1).
Supply grease to the parts which have been under water for a long
time until the used grease is projected out of the bearings (around
the bucket pin, in particular).
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.
TRAVELING ON SLOPES
WARNING
Turning or operating the work equipment when working on slopes may
cause the machine to lose it balance and turn over, so avoid such
operations.
It is particularly dangerous to swing downhill when the bucket is loaded.
If such operations have to be performed, pile soil to make a platform (A)
on the slope so the machine is kept horizontal during operation.
Do not travel up or down steep slopes. There is a danger that the
machine may turn over.
When traveling, raise the bucket approx. 20 to 30 cm (8 to 12 in) from the
ground.
Do not travel downhill in reverse.
Never turn on slopes or travel across slopes.
Always go down to a flat place to perform these operations. It may be
longer, but it will ensure safety.
Always operate or travel in such a way that it is possible to stop safely
at any time if the machine slips or becomes unstable.
When traveling uphill, if the shoes slip or it is impossible to travel uphill
using only the force of the tracks, do not use the pulling force of the arm
to help the machine travel uphill. There is danger that the machine may
turn over.
1. When traveling down steep hills, use the travel lever and fuel
control lever to keep the travel speed low.
When traveling down slopes of more than 15°, set the work
equipment in the posture shown in the figure on the right, and
lower the engine speed.
REMARK
Travel down hills with the sprocket side down.
If the machine travels down with the sprocket side up, the track
tends to become loose, and that can cause skipping pitches.
2. When traveling up a steep hill of more than 15°, set the work
equipment to the posture shown in the diagram on the right.
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.
When traveling up a steep slope, extend the work equipment to

the front to improve the balance, keep the work equipment
approximately 20 to 30 cm (8 to 12 in) above the ground, and
travel at low speed.
Traveling Downhill
Put the travel lever in the neutral position. This will cause the brake to be automatically applied.
Engine Stopped on Slope

If the engine stops when traveling uphill, move the travel levers to the neutral position, lower the bucket to the
ground, stop the machine, then start the engine again.
Cab Doors on Slope

If the engine stops when the machine is on a slope, never use the left work equipment control lever to carry out
swing operations. The upper structure will swing under its own weight.
Do not open or close the door when the machine is on a slope. The operating effort may suddenly change.
Always keep the door locked in position when it is open and when it is closed.
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.
ESCAPE FROM MUD

When operating, be careful not to get stuck in mud. If the machine gets stuck in mud, do as follows to get the
machine out.
If machine push-up switch (1) is turned ON, the pushing force of
the boom is increased and it becomes easier to escape.
Track on One Side Stuck
NOTICE
When using the boom or arm to raise the machine, always have the bottom
of the bucket in contact with the ground. The angle between the boom and
arm should be 90° to 110°.
The same applies when using the bucket installed in the reverse direction.
When only one side is stuck in mud, use the bucket to raise the
track, then lay boards or logs and drive the machine out.
Tracks on Both Sides Stuck

When the tracks on both sides are stuck in mud and they slip,
making it impossible for the machine to move, lay boards or logs as
explained above, and dig the bucket into the ground in front. Then
pull in the arm as in normal digging operations and put the travel
levers in the FORWARD position to pull the machine out.
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.
RECOMMENDED APPLICATIONS
In addition to the following, it is possible to further increase the range of applications by using various attachments.
Backhoe Work
A backhoe is suitable for excavating areas that are lower than the
machine.
When the condition of the machine is as shown in the diagram on
the right (angle between [bucket cylinder and link] and [arm
cylinder and arm] is 90°), the maximum excavation force is
obtained from the pushing force of each cylinder.
When excavating, use this angle effectively to optimize your
working efficiency.
The range for excavating with the arm is from a 45° angle away
from the machine to a 30° angle towards the machine.
There may be some differences depending on the excavation
depth, but try to stay within the above range rather than operating
the cylinder to the end of its stroke.
Ditching Work
Ditching work can be performed efficiently by attaching a bucket
which matches the digging operation and then setting the tracks
parallel to the line of the ditch to be excavated.
To excavate a wide ditch, first dig both sides and then finally
remove the center portion.
Loading Work
In places where the swing angle is narrow, work efficiency can be
enhanced by locating the dump truck in a place easily visible to the
operator.
Loading is easier and capacity greater if you begin from the front of
the dump truck body than if loading is done from the side.
3 - 126
.
BUCKET REPLACEMENT
WARNING
When pins are knocked in with a hammer, pieces of metal may fly and cause serious injury.
When carrying out this operation, always wear goggles, hard hat, gloves, and other protective equipment.
When the bucket is removed, place it in a stable condition.
If pins are hit with a strong force, there is a hazard that the pin may fly out and injure people in the surrounding area. Make sure
that there is no one in the surrounding area before starting the operation.
When removing the pins, do not stand behind the bucket. In addition, be extremely careful not to put your foot under the bucket
while standing at the side for the work.
When removing or inserting pins, be extremely careful not to get your fingers caught.
Never insert your fingers into the pin holes when aligning the holes.
Stop the machine on a firm and flat surface and do the work. When performing joint work, appoint a lead and follow
that person's instructions and signals.
Replacement
1. Place the bucket in contact with a flat surface.
NOTICE
When removing the bucket, set the bucket cylinder (3) facing down as
shown in the diagram in the right to prevent the front link (5) from jumping
up under the weight of the bucket cylinder (3).
REMARK
When removing the pins, place the bucket so that it is in light
contact with the ground.
If the bucket is lowered strongly to the ground, the resistance will
be increased and it will be difficult to remove the pins.
2. Remove the stopper bolts and nuts, then remove pins (A) and
(B), and remove the bucket.
NOTICE
After removing the pins, make sure that mud or sand does not get on them.
Dust seals are fitted at both ends of the bushings, be careful not to damage
them.
3 - 127
.
3. Align the arm with holes (1) of the replacement bucket and the
link with holes (2), then insert grease-coated pins (A) and (B)
into hole (1) and hole (2) respectively.
REMARK
Carry out installation in the reverse order to removal.
When installing bucket (6), it is easy to damage the O-ring (7),
so fit O-ring (7) to arm (4) in the position shown in diagram on
the right. After inserting pin, fit the O-ring correctly in the groove.
Install the stopper bolts and nuts for each pin, then grease the
pin.
3 - 128
.
PARKING MACHINE
WARNING
Avoid stopping suddenly. Give yourself ample room when stopping.
When stopping the machine, select flat hard ground and avoid
dangerous places. If it is unavoidably necessary to park the machine on
a slope, insert blocks underneath the track shoes. As an additional
safety measure, thrust the bucket into the ground.
If the control lever is touched by accident, the work equipment or the
machine may move suddenly, and this may lead to a serious accident.
Before leaving the operator's compartment, always set the lock lever
securely to LOCK position.
1. Put left and right travel levers (1) in the neutral position.
The machine stops.
2. Turn fuel control dial (2) to lower the engine speed to low idle.
3 - 129
.
3. Lower the bucket horizontally until the bottom touches the

ground.
4. Set lock lever (3) in the LOCK position.
CHECK AFTER SHUT OFF ENGINE

Check the engine coolant temperature, engine oil pressure, and
fuel level on the machine monitor.
3 - 130
.
LOCKING
Always lock the following places.
(1) Door of operator's cab
Always remember to close the window.
(2) Fuel tank filler port
(3) Engine hood (3 places)
(4) Battery box cover (2 places)
(5) Left side door of the machine (2 places)
(6) Tool box side cover
(7) Hydraulic tank filler port
REMARK
Use the starting switch key to lock and unlock all these places.
3 - 131
.
TRANSPORTATION OPERATION
TRANSPORTATION
When transporting the machine, observe all related laws and regulations, and be careful to assure safety.
PRECAUTIONS FOR TRANSPORTATION

WARNING
This machine must be disassembled for transportation. When transporting the machine, please consult your Komatsu
distributor.
3 - 132
.
OPERATION TRANSPORTATION
LIFTING MACHINE
WARNING
The operator carrying out the lifting operation using a crane must be a properly qualified crane operator.
Never raise the machine with any worker on it.
Always make sure that the wire rope is of ample strength for the weight of this machine.
When lifting, keep the machine horizontal.
When carrying out lifting operations, set the lock lever to the LOCK position to prevent the machine from moving unexpectedly.
Never enter the area under or around a raised machine.
Never try to lift the machine in any posture other than the posture given in the procedure below or using lifting equipment other
than in the procedure below.
There is a hazard that the machine may lose its balance.
NOTICE
This method of lifting applies to the standard specification machine.
The method of lifting differs according to the attachments and options installed.
For details of the procedure for machines that are not the standard specification, please consult your Komatsu distributor.
For weight, see "SPECIFICATIONS (PAGE 5-2)".

When lifting the machine, carry out the operation on flat ground as follows.
1. Lifting machine
Fit wire rope (cable) to lifting holes (2) in the bracket installed
to the mounting hole of the counterweight and boom foot pin
(1).
Lifting weight: 46 tons
(a): Pin diameter at lifting position ∅140 mm (5.5 in)
(b): Hole diameter at lifting position ∅63 mm (2.5 in)
(c): 2466 mm (97.2 in)
(d): Distance between centers (horizontal) measurement 3862
mm (152.2 in)
2. The mark for the center of gravity installed to the machine
shows the position of the center of gravity in the condition
shown in the diagram on the right.
3 - 133
.
3. Combination of wire rope (cable) length

The length of wire rope (cable) is the length from the pin to center of the hole.
When using the following wire rope, use wire rope with more length than given in chart below.
In addition, select a wire rope length that will bring the lifting position directly above the center of gravity of
the machine.
Combination
(A) 5m (16 ft 5 in)
(B) 5.5m (18 ft 1 in)
4. After the machine comes off the ground, check the hook condition and the lifting posture, and then lift slowly.
3 - 134
.
SHIPPING MACHINE INFORMATION

WARNING
When loading the machine, choose firm level ground. Keep well away from the road shoulder.
Run the engine at low speed and operate slowly.
After placing the machine on the specified position of the trailer, secure it according to the following procedure.
1. Set all the control levers securely at LOCK position (L) with
lock lever (1).
2. Stop the engine and pull out the starting switch key.
3. Lock the window glass, roof window, front window, operator's
seat door, side cover, engine hood, and battery box cover
securely.
4. When transporting the machine, place a retangular block

under the front and rear track shoes to prevent the machine
from moving. Furthermore fasten tha machine with chains or
wire ropes of sufficient strength. Make sure particularly that the
machine will not slip sideways.
3 - 135
.
TRANSPORTATION POSTURE
This machine can be divided into three or four units for transportation. When transporting, contact your Komatsu
distributor.
Three Units for Transportation
Four Units for Transportation
3 - 136
.
Posture for Each Unit
Upper Structure + Undercarriage
PC750-7 PC800-7
Item Unit PC750LC-7
PC750SE-7 PC800SE-7
Overall mm 3,490 3,490 3,490
width (ft in) (11'5") (11'5") (11'5")
mm 3,620 3,620 3,620
A
(ft in) (11'11") (11'11") (11'11")
mm 6,840 6,840 7,100
B
(ft in) (22'5") (22'5") (23'4")
kg 46,200 46,800 49,700
Weight
(lb) (101,871) (103,194) (109,589)
Upper Structure
Secure the upper structure to the platform with a chain and block.
PC750-7
PC800-7
Item Unit PC750SE-7
PC800SE-7
PC750LC-7
Overall mm 3,195 3,195
width (ft in) (10'6") (10'6")
mm 2,730 2,730
A
(ft in) (8'11") (8'11")
mm 5,970 5,970
B
(ft in) (19'7") (19'7")
kg 24,800 24,900
Weight
(lb) (54,684) (54,905)
Undercarriage
If there is a warning tag hanging on the work equipment control
lever, do not start the engine.
PC750-7 PC800-7
Item Unit PC750LC-7
PC750SE-7 PC800SE-7
Q'ty - 2 2 2
mm 1,445 1,445 1,445
A
(ft in) (4'9") (4'9") (4'9")
mm 5,810 6,330 5,810
B
(ft in) (19'1") (20'9") (19'1")
mm 1,255 1,355 1,255
C
(ft in) (4'1") (4'5") (4'1")
21,400 24,900 21,900
(10,700x2) (12,450x2) (10,950x2)
Weight kg (lb)
[47,187 [54,905 [48,290
(23,594x2)] (27,452x2)] (24,145x2)]
3 - 137
.
Work Equipment
Boom
PC750-7 PC750SE PC800-7 PC800SE

Item Unit
PC750LC-7 -7 -7
mm 8,505 7,405 8,345 7,405
A
(ft in) (27'11") (24'4") (27'5") (24'4")
mm 2,610 2,465 2,600 2,465
B
(ft in) (8'7") (8'1") (8'6") (8'1")
Overall mm 1,500 1,500 1,500 1,500
width (ft in) (4'11") (4'11") (4'11") (4'11")
kg 7,400 6,840 7,660 6,840
Weight
(lb) (16,317) (15,082) (16,890) (15,082)
Arm
PC750-7 PC750SE PC800-7 PC800SE

Item Unit
PC750LC-7 -7 -7
mm 5,105 4,075 4,775 4,075
A
(ft in) (16'9") (13'4") (15'8") (13'4")
mm 1,324 1,696 1,410 1,696
B
(ft in) (4'4") (5'7") (4'8") (5'7")
Overall mm 749 753 749 753
width (ft in) (2'5") (2'6") (2'5") (2'6")
kg 3,910 4,850 4,460 4,850
Weight
(lb) (8,622) (10,694) (9,834) (10,694)
Bucket (with side cutter, shroud)
PC750-7 PC750SE PC800-7 PC800SE

Item Unit
PC750LC-7 -7 -7
mm 2,365 2,200 2,390 2,200
A
(ft in) (7'9") (7'3") (7'10") (7'3")
mm 1,850 1,950 1,880 1,950
B
(ft in) (6'1") (6'5") (6'2") (6'5")
Overall mm 1,850 2,105 1,870 2,255
width (ft in) (6'1") (6'11") (6'2") (7'5")
kg 2,960 3,420 3,535 3,845
Weight
(lb) (6,527) (7,541) (7,795) (8,478)
3 - 138
.
Boom cylinder (same for all models)
PC750-7
PC800-7
Item Unit PC750SE-7
PC800SE-7
PC750LC-7
mm 3,235 3,235
A
(ft in) (10'7") (10'7")
1,580 1,580
kg (790x‚Q) (790x‚Q)
Weight
[lb] [3,484 [3,484
(1,742x2)] (1,742x2)]
Arm cylinder
PC750SE-7
PC750-7
Item Unit PC800-7
PC750LC-7
PC800SE-7
Q'ty - 1 2
mm 3,580 2,595
A
(ft in) (11'9") (8'6")
994
kg 881 (497x2)
Weight
[lb] [1,943] [2,192
(1,096x2)]
Others
Counterweight
PC750-7 PC800-7
Item Unit PC750SE-7 PC800SE-7
PC750LC-7
mm 1,530 1,530
A
(ft in) (5'0") (5'0")
mm 3,195 3,195
B
(ft in) (10'6") (10'6")
mm 830 830
C
(ft in) (2'9") (2'9")
kg 9,840 12,040
Weight
(lb) (21,697) (26,548)
3 - 139
.
OPG (PC800-7, PC800SE-7 only)
PC800-7
Item Unit
PC800SE-7
mm 1,820
A
(ft in) (5'12")
mm 250
B
(ft in) (0'11")
mm 980
C
(ft in) (3'3")
kg 55
Weight
(lb) (121)
Radiator duct (1) (same for all models)
PC750-7 PC800-7
PC750LC-7
mm 1,600 1,600
A
(ft in) (5'3") (5'3")
mm 70 70
B
(ft in) (0'3") (0'3")
mm 1,090 1,090
C
(ft in) (3'7") (3'7")
kg 37 37
Weight
(lb) (82) (82)
Radiator duct (2) (same for all models)
PC750-7 PC800-7
PC750LC-7
mm 1,600 1,600
A
(ft in) (5'3") (5'3")
mm 70 70
B
(ft in) (0'3") (0'3")
mm 470 470
C
(ft in) (1'7") (1'7")
kg 19 19
Weight
(lb) (41.9) (41.9)
3 - 140
.
Catwalk (1) (same for all models)
PC750-7 PC800-7
PC750LC-7
mm 3,200 3,200
A
(ft in) (10'6") (10'6")
mm 500 500
B
(ft in) (1'8") (1'8")
kg 50 50
Weight
(lb) (110) (110)
Catwalk (2) (same for all models)
PC750-7 PC800-7
PC750LC-7
mm 1,900 1,900
A
(ft in) (6'3") (6'3")
mm 500 500
B
(ft in) (1'8") (1'8")
kg 29 29
Weight
(lb) (64) (64)
3 - 141
.
PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE

WARNING
Never use the machine for operations with the track frame retracted.
Reducing Track Gauge

1. Remove center frame mounting bolts (1). (one side, front +
rear: 20 bolts)
2. Swing the upper structure so that it is at 90° on the side of track

frame (A) to be retracted, then use the work equipment to jack
up the track frame.
3. Set blocks (B) (20 to 30 cm (8 to 12 in) wooden blocks) towards
the outside of track frame (A), then use the boom cylinder to
lower the machine slowly. The track frame (A) will slide and
stop when it contacts the stopper.
4. Lower the machine carefully and install bolts (2). (one side,
front + rear: 8 bolts out of bolts (1))
Tightening torque: 2452 - 3040 Nm
(250 - 310 kgm, 1810 - 2245 lbft)
5. Follow the same procedure to retract the track frame on the
other side.
3 - 142
.
Increasing Track Gauge

1. Remove center frame mounting bolts (2) (one side, front + rear:
8 bolts) from the front and rear of the track frame on the side to
be extended.
2. Swing the upper structure so that it is at 90° on the opposite

side to track frame (A) to be extended.
REMARK
Height H of the track frame being raised should be less than 50 mm
(2 in). Take care not to raise the track frame so much that the
stopper bolt is distorted.
3. Using the arm, pull the machine to the front.

The track frame will slide.
4. Extend the track frame until it comes into contact with the
stopper, then lower the machine slowly to the ground. Install
bolts (1) (one side, front + rear: 20 bolts) and tighten to
specified torque.
Tightening torque: 2452 - 3040 Nm
(250 - 310 kgm, 1810 - 2245 lbft)
5. Follow the same procedure to retract the track frame on the
other side.
Stop the machine on firm level ground when extending or
retracting the track frame gauge width.
Never operate the cylinders suddenly when extending or
retracting the track frame gauge width. It is dangerous if
they are operated suddenly.
3 - 143
.
COLD WEATHER OPERATION OPERATION
COLD WEATHER OPERATION

COLD WEATHER OPERATION INFORMATION
If the temperature becomes low, it becomes difficult to start the engine, and the coolant may freeze, so do as follows.
Fuel and Lubricants

Change to fuel and oil with low viscosity for all components. For details of the specified viscosity, see
"LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS (PAGE 4-9)".
Coolant
WARNING
Antifreeze is toxic. Be careful not to get it into your eyes or on your skin. If it should get into your eyes or on your skin, wash
it off with large amounts of fresh water and see a doctor at once.
When changing the coolant or when handling coolant containing antifreeze that has been drained when repairing the radiator,
please contact your Komatsu distributor or request a specialist company to carry out the operation. Antifreeze is toxic. Do not
let it flow into drainage ditches or spray it onto the ground surface.
Antifreeze is flammable. Do not bring any flame close. Do not smoke when handling antifreeze.
NOTICE
Never use methanol, ethanol, or propanol-based antifreeze.
Never use any water-leakage prevention agent or any antifreeze containing such an agent.
Do not mix different types of antifreeze.
For details of the antifreeze mixture when changing the coolant, see "CLEAN INSIDE OF COOLING SYSTEM
(PAGE 4-24)".
Use a Permanent Antifreeze (ethylene glycol mixed with corrosion inhibitor, antifoam agent, etc.) meeting the
standard requirements as shown below. With permanent antifreeze, no change of coolant is required for a year. If
it is doubtful that an available antifreeze meets the standard requirements, ask the supplier of that antifreeze for
information.
Standard requirements for permanent antifreeze
SAE J1034
FEDERAL STANDARD O-A-548D
REMARK
In areas where permanent antifreeze is not available, it is possible to use antifreeze whose main component is
ethylene glycol and does not contain any corrosion inhibitor. (Such antifreeze can be used for the winter season
only.) However, in such a case, the coolant must be changed twice a year (spring and autumn), so use permanent
antifreeze when possible.
3 - 144
.
OPERATION COLD WEATHER OPERATION
Battery
WARNING
The battery generates flammable gas. Do not bring fire or sparks near the battery.
Battery electrolyte is dangerous. If it gets in your eyes or on your skin, wash it off with a large amount of water and consult a
doctor.
Battery electrolyte dissolves paint. If it gets on the bodywork, wash it off immediately with water.
If the battery electrolyte is frozen, do not charge the battery or start the engine with a different power source. There is danger
that the battery may explode.
Battery electrolyte is toxic. Do not let it flow into drainage ditches or spray it on to the ground surface.
When the ambient temperature drops, the capacity of the battery will also drop. If the battery charge ratio is low, the
battery electrolyte may freeze. Maintain the battery charge as close as possible to 100%. Insulate it against cold
temperature to ensure the machine can be started easily the next morning.
REMARK
Measure the specific gravity and calculate the charging rate from the following conversion table.
Electrolyte
Temperature 20°C 0°C -10°C -20°C
Charging (68°F) (32°F) (14°F) (-4°F)
Rate (%)
100 1.28 1.29 1.30 1.31
90 1.26 1.27 1.28 1.29
80 1.24 1.25 1.26 1.27
75 1.23 1.24 1.25 1.26
As the battery capacity drastically drops in low temperatures, cover or remove the battery from the machine, store
the battery in a warm place, and install it again the next morning.
If the electrolyte level is low, add distilled water in the morning before beginning work. Do not add water after the
day's work to prevent diluted electrolyte in the battery from freezing during the night.
3 - 145
.
COLD WEATHER OPERATION OPERATION
Monitor
A feature of the liquid crystal monitor is that the screen becomes dark and is difficult to read in cold weather
(particularly with the starting switch ON).
In this case, adjust the brightness and contrast of the screen.
For details, see "Liquid Crystal Monitor Adjustment Switch (PAGE 3-26)".
If the screen is dark, increase the brightness and contrast (extend the scale in the + E direction) to make the screen
brighter and easier to read.
Brightness
Contrast
Guideline for bar display for brightness and contrast in cold weather
Ambient temperature Brightness Contrast

-10°C (14°F) 7 (max) 5-4
-20°C (-4°F) 7 7-6
3 - 146
.
OPERATION COLD WEATHER OPERATION
AFTER DAILY WORK COMPLETION

WARNING
Performing idle-running of the tracks is dangerous, stay well away from the tracks.
To prevent mud, water, or the undercarriage from freezing and making it impossible for the machine to move on the
following morning, observe the following precautions.
Remove any mud or water from the machine. In particular, remove any drops of water on the surface of the
hydraulic cylinder rod. These drops of water may get inside the seal together with mud and damage the seal.
Park the machine on hard, dry ground.
If this is impossible, park the machine on boards.
The boards prevent the tracks from freezing to the ground, and allow the machine to be moved the next morning.
Open the drain valve and drain any water collected in the fuel system to prevent it from freezing.
Fill the fuel tank to capacity. This minimizes moisture condensation in the tank when the temperature drops.
After operation in water or mud, remove water from undercarriage as described below to extend undercarriage
service life.
1. Swing 90° with engine at low idle and bring the work equipment
to the side of the track.
2. Jack up the machine until the track is raised slightly from the
ground. Rotate the track under no load. Repeat this procedure
on both the left and right sides.
AFTER COLD WEATHER SEASON

When the season changes and the weather becomes warmer, do as follows.
Replace all fuel and oil with the specified fuel and oil.
For details, see "LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS (PAGE 4-9)".
If for any reason permanent antifreeze cannot be used, and an ethylene glycol base antifreeze (winter, one
season type) is used instead, or if no antifreeze is used, drain the cooling system completely. Thoroughly flush
out the cooling system and fill it with fresh coolant.
3 - 147
.
LONG TERM STORAGE OPERATION
LONG TERM STORAGE

BEFORE STORAGE
NOTICE
When storing the machine, set the machine in the posture
shown in the diagram on the right to protect the cylinder
rod.
(To prevent rusting of the cylinder rod)
When putting the machine in storage for a long time, do as follows.

Clean and wash all parts, then store the machine indoors. If the machine has to be stored outdoors, select level
ground and cover the machine with canvas.
Completely fill the fuel tank, lubricate and change the oil before storage.
Coat the exposed portion of the hydraulic cylinder piston rod with grease.
Disconnect the negative terminals of the battery and cover it, or remove it from the machine and store it
separately.
Lock each control lever and pedal with the lock lever and pedal lock.
Set the stop valve to the "lock"position on machines ready for attachments. Install the blind plugs to the elbows.
Set the selector valve to the "When not use" position on machines ready for attachments.
DURING STORAGE
WARNING
If it is necessary to perform the rust-prevention operation while the machine is indoors, open the doors and windows to improve
ventilation and prevent gas poisoning.
During storage, operate and move the machine for a short distance once a month so that a new film of oil will coat
moving parts. At the same time, also charge the battery.
For machines equipped with an air conditioner, operate the air conditioner for three to five minutes once a month
to circulate lubricant to all parts of its compressor. Be sure to idle the engine at low speed and operate the air
conditioner. Also check the quantity of refrigerant twice a year.
When operating the work equipment, wipe off all the grease from the hydraulic cylinder rods.
Rotate the tracks.
AFTER STORAGE
NOTICE
If the machine has been stored without carrying out the monthly rust-prevention operation, consult your Komatsu distributor
before using it.
When using the machine after long-term storage, do as follows before using it.
Wipe off the grease from the hydraulic cylinder rods.
Add oil and grease at all lubrication points.
When the machine is stored for a long period, moisture in the air will mix with the oil. Check the oil before and after
starting the engine. If there is water in the oil, change all the oil.
3 - 148
.
OPERATION LONG TERM STORAGE
STARTING MACHINE AFTER LONG-TERM STORAGE

When starting the engine after the machine has been in storage for a long time, perform the automatic warming-up
operation.
If the engine is started according to the starting procedure for cold weather, the warming-up operation is performed
automatically.
(For details, see "Starting Engine in Cold Weather (PAGE 3-96)" and "In Cold Weather Areas (PAGE 3-103)".)
3 - 149
.
TROUBLES AND ACTIONS OPERATION
TROUBLES AND ACTIONS

RUNNING OUT OF FUEL
When starting the engine again after running out of fuel, fill with fuel, then bleed the air from the fuel system before
starting the engine.
Always watch the fuel level and be careful not to run out of fuel.
If the engine has stopped because of lack of fuel, it is necessary to use the priming pump to bleed the air completely
from the fuel circuit.
Procedure for Bleeding Air
CAUTION
This engine consists of higher precision parts than on the conventional fuel injection pump and nozzle, so if dirt gets in, it will
cause problems. If there is any dirt stuck to the fuel line, use fuel to wash it off completely.
Be careful when opening the air bleed plug at the fuel filter head and the air bleeder of the supply pump. The system is still
under pressure and fuel may spurt out.
1. Loosen air bleed plug (A), (B) at the fuel filter head (1).
2. Loosen the knob of priming pump (2), then pump the knob until
no more bubbles come out of air bleed plug (A).
3. Wrap sealing tape around air bleed plug (A) before tightening
it.
4. Operate the priming pump again and check that no more
bubbles come out with the fuel from air bleed plug (B).
5. Tighten air bleed plug (B).
Tightening torque: 4.9 to 6.9 Nm (0.5 to 0.7 kgm , 3.6 to 5.1 lbft)
6. Loosen air bleeder (3) of the supply pump.

7. Pump priming pump (2) approx. 90 - 100 times until no more
bubbles come out with the fuel from air bleeder (3), then tighten
air bleeder (3).
8. Continue pumping (approx. 50 times) until the priming pump (2) becomes stiff and the overflow valve release
sound becomes continuous.
3 - 150
.
OPERATION TROUBLES AND ACTIONS
9. Push in the knob of priming pump (2) and tighten it.

10. Turn the key in the starting switch to the START position and start the engine.
When doing this, do not crank the starting motor continuously for more than 20 seconds. If the engine does not
start, wait for at least 2 minutes, then try again. Perform this operation a maximum of 4 times.
11. If the engine does not start, repeat the operation from Step 1.
PHENOMENA THAT ARE NOT FAILURES

Note that the following phenomena are not failures:
When the arm control lever is operated to the IN position and the
work equipment is lowered under no load from a high position,
the arm speed will drop momentarily when the arm is more or
less at the vertical position.
When the bucket control lever is operated to the CURL position

and the work equipment is lowered under no load from a high
position, the bucket speed will drop momentarily when the
bucket teeth are more or less at the horizontal position.
The bucket or arm will fluctuate by itself during heavy-duty
digging operations.
When starting or stopping the swing, noise will be emitted from the brake valve.
When going down a steep slope at low speed, a noise will be emitted from the travel motor.
3 - 151
.
TOWING THE MACHINE

WARNING
Serious injury or death could result if a disabled machine is towed
incorrectly or if there is a mistake in the selection or inspection of the wire
rope.
Always check that the wire rope used for towing has ample strength for
the weight of the machine being towed.
Never use a wire rope which has cut strands (A), reduced diameter (B),
or kinks (C). There is danger that the rope may break during the towing
operation.
Always wear leather gloves when handling wire rope.
Never tow a machine on a slope.
During the towing operation, never stand between the towing machine
and the machine being towed.
Operate the machine slowly and be careful not to apply any sudden load
to the wire rope.
NOTICE
The maximum towing capacity for this machine is 530,000N(54,000kgf).
Always carry out towing operations within the maximum towing capacity.
If the machine sinks in mud and cannot get out under its own
power, or if the drawbar pull of the excavator is being used to tow
a heavy object, use a wire rope as shown in the diagram on the
right.
Place pieces of wood between wire ropes and body to prevent
damage to ropes and body.
Hold the wire rope level and direct it straight to the track frame.
When towing a machine, travel at a speed of less than 1 km/h for
a distance of only a few meters to a place that is suitable for
carrying out repairs.
This is for use only in emergencies.
SEVERE JOB CONDITION

When carrying out digging operations in water, if the work equipment mounting pin goes into the water, carry out
greasing every time the operation is carried out.
For heavy-duty operations and deep digging, carry out greasing of the work equipment mounting pins every time
before operation.
After greasing, operate the boom, arm and bucket several times, then grease again.
3 - 152
.
DISCHARGED BATTERY
WARNING
It is dangerous to charge a battery when installed on a machine. Make
sure that it is removed before charging.
When checking or handling the battery, stop the engine and turn the
starting switch key to the OFF position.
The battery generates hydrogen gas, so there is a hazard of explosion.
Do not bring lighted cigarettes near the battery, or do anything that will
cause sparks.
Battery electrolyte is dilute sulfuric acid, and it will attack your clothes
and skin. If it gets on your clothes or on your skin, immediately wash it
off with a large amount of water. If it gets in your eyes, wash it out with
fresh water and consult a doctor.
When handling batteries, always wear safety glasses and rubber
gloves.
When removing the battery, first disconnect the cable from the ground
(normally the negative (-) terminal). When installing, install the positive
(+) terminal first.
If a tool touches the positive terminal and the chassis, there is danger
that it will cause a spark, so be extremely careful.
If the terminals are loose, there is danger that the defective contact may
generate sparks that will cause an explosion.
When removing or installing the terminals, check which is the positive
(+) terminal and which is the negative (-) terminal.
Battery Removal and Installation

Before removing the battery, remove the ground cable (normally connected to the negative (-) terminal).
If any tool touches between the positive terminal and the chassis, there is a hazard of sparks being generated.
When installing the battery, connect the ground cable last.
When replacing the battery, fix the battery securely in position with the battery mounting clamp.
Tightening torque of mounting bolt: 9.8 to 19.6 Nm (1.0 to 2.0 kgm, 7.2 to 14.5 lbft)
3 - 153
.
Battery Charges
When charging the battery, if the battery is not handled correctly,
there is a hazard that the battery may explode. Always follow the
instructions of "DISCHARGED BATTERY (PAGE 3-153)" and the
instruction manual accompanying the charger, and do as follows.
Set the voltage of the charger to match the voltage of the battery
to be charged. If the correct voltage is not selected, the charger
may overheat and cause an explosion.
Connect the positive (+) charger clip of the charger to the
positive (+) terminal of the battery, then connect the negative (-)
charger clip of the charger to the negative (-) terminal of the
battery. Be sure to attach the clips securely.
Connect the positive (+) charger clip of the charger to the positive (+) terminal of the battery, then connect the
negative (-) charger clip of the charger to the negative (-) terminal of the battery. Be sure to attach the clips
securely.
Set the charging current to 1/10 of the value of the rated battery capacity; when carrying out rapid charging, set
it to less than the rated battery capacity.
If the charger current is too high, the electrolyte will leak or dry up, and this may cause the battery to catch fire and
explode.
If the battery electrolyte is frozen, do not charge the battery or start the engine with a different power source.
There is a danger that this will ignite the battery electrolyte and cause the battery to explode.
Do not use or charge the battery if the battery electrolyte level is below the LOWER LEVEL line. This may cause
an explosion. Check the battery electrolyte level periodically and add distilled water to bring the electrolyte level
to the UPPER LEVEL line.
3 - 154
.
Starting Engine with Booster Cables

When starting the engine with a booster cable, do as follows.
Connecting and Disconnecting Booster Cables
WARNING
When connecting the cables, never contact the positive (+) and negative
(-) terminals.
When starting the engine with a booster cable, always wear safety
glasses.
Be careful not to let the normal machine and problem machine contact
each other. This prevents sparks from generating near the battery which
could ignite the hydrogen gas given off by the battery. If hydrogen gas
explodes, it could cause serious injury.
Be careful not to make a mistake when connecting a booster cable. In
the last connection (to the upper structure frame), a spark will be
caused, connect the cable to a spot as far away from the battery as
possible. (Avoid the work equipment, however, because it is not a good
conductor)
When removing the booster cable, exercise good care so that the
booster cable clips may not contact each other, or they contact the
chassis.
NOTICE
The starting system for this machine uses 24V. For the normal machine, also use a 24V battery.
The size of the booster cable and clip should be suitable for the battry size.
The battery of the normal machine must be the same capacity as that of the engine to be started.
Check the cables and clips for damage or corrosion.
Make sure that the cables and clips are firmly connected.
Check that the lock levers and parking brake levers of both machine are in the LOCK position.
Check that each lever is in the NEUTRAL position.
Booster Cable Connection

Keep the starting switch of the normal machine and problem
machine in the OFF position.
Connect the booster cable as follows, in the order of the numbers
marked in the diagram.
1. Make sure the starting switches of the normal machine and
problem machine are both at the OFF position.
2. Connect one clip of booster cable (A) to the positive (+)
terminal of the problem machine.
3. Connect the other clip of booster cable (A) to the positive (+)
terminal of the normal machine.
4. Connect one clip of booster cable (B) to the negative (-) terminal of the normal machine.
5. Connect the other clip of booster cable (B) to the upper structure frame of the problem machine.
3 - 155
.
Starting the Engine
CAUTION
Always check that the lock lever is set to the LOCK position, regardless of whether the machine is working normally or has failed.
Check also that all the control levers are at the HOLD or neutral position.
1. Make sure the clips are firmly connected to the battery terminals.
2. Start engine of the normal machine and run it at high idle speed.
3. Turn the starting switch of the problem machine to the START position and start the engine.
If the engine doesn't start at first, try again after 2 minutes or so.
Booster Cable Disconnection

After the engine has started, disconnect the booster cables in the
reverse of the order in which they were connected.
1. Remove one clip of booster cable (B) from the engine block of
the problem machine.
2. Remove the other clip of booster cable (B) from the negative (-)
3. Remove one clip of booster cable (A) from the positive (+)
4. Remove the other clip of booster cable (A) from the positive (+)
terminal of the problem machine.
3 - 156
.
OTHER TROUBLE
Electrical System
( ): Always contact your Komatsu distributor when dealing with these items.
In cases of problems or causes which are not listed below, contact your Komatsu distributor for repairs.
Problem Main causes Remedy

Lamp does not glow brightly even Defective wiring ( Check, repair loose terminals,
when the engine runs at high speed disconnections)
Lamp flickers while engine is Defective adjustment of V belt Check, adjust V belt tension
running tension For details, see EVERY 250
HOURS SERVICE
Charge level monitor does not go Defective alternator ( Replace)
out even when engine is running Defective wiring ( Check, repair)
Abnormal noise is generated from Defective alternator ( Replace)
alternator
Starting motor does not crank when Defective wiring ( Check, repair)
Starting switch is turned ON Defective starting motor ( Replace)
Insufficient battery charge Charge
Defective safety relay ( Replace)
Defective engine controller ( Replace)
Pinion of starting motor keeps going Insufficient battery charge Charge
in and out Defective safety relay (direct ( Replace)
starting motor)
Starting motor turns engine Insufficient battery charge Charge
sluggishly Defective starting motor ( Replace)
Starting motor disengages before Defective wiring ( Check, repair)
engine starts Insufficient battery charge ( Replace)
Pre-heating monitor does not light Defective wiring ( Check, repair)
Defective heater relay ( Replace)
Defective monitor ( Replace)
Oil pressure monitor does not light Defective monitor ( Replace)
up when engine is stopped (starting Defective sensor ( Replace)
switch at ON position) Defective wiring ( Check, repair)
Charge level monitor does not light Defective monitor ( Replace)
up when engine is stopped (starting Defective wiring ( Check, repair)
switch at ON position)
3 - 157
.
Chassis

Speed of travel, swing, boom, arm, Lack of hydraulic oil Add oil to specified level, see
bucket is slow CHECK BEFORE STARTING
Pump generates abnormal noise Clogged element in hydraulic Clean, see EVERY 2000
tank strainer HOURS SERVICE
Loose suction hose Retighten
Excessive rise in hydraulic oil Loose fan belt Check fan belt tension, see
temperature EVERY 500 HOURS SERVICE
Dirty oil cooler Clean, see EVERY 500 HOURS
SERVICE
Lack of hydraulic oil Add oil to specified level, see
CHECK BEFORE STARTING
Track comes off Track too loose Adjust track tension, see WHEN
Abnormal wear of sprocket REQUIRED
Bucket rises slowly, does not rise Lack of hydraulic oil Add oil to specified level, see
Does not swing Swing lock switch still applied Turn swing lock switch OFF
3 - 158
.
Engine

Engine oil pressure monitor lights Engine oil pan oil level is low Add oil to specified level, see
up (sucking in air) CHECK BEFORE STARTING
Clogged oil filter cartridge Replace cartridge, see EVERY
500 HOURS SERVICE
Defective tightening of oil pipe ( Check, repair)
joint, oil leakage from damaged
part
Disconnection, broken wiring to ( Repair, connect wiring)
sensor
Steam is emitted from top part of Coolant level low Add coolant, repair, see
radiator (pressure valve) leakage CHECK BEFORE
STARTING
Loosen fan belt Check fan belt tension, see
EVERY 500 HOURS SERVICE
Radiator coolant level monitor Dirt or scale accumulated in Change coolant, clean
lights up cooling system inside of cooling system, see
WHEN REQUIRED
Clogged radiator fin or damaged Clean or repair, see EVERY 500
Engine water temperature gauge is fin HOURS SERVICE
in red range Defective engine water ( Replace engine water
temperature gauge temperature gauge E
Defective thermostat ( Replace thermostat E
Defective thermostat seal ( Replace thermostat seal E
Engine water temperature monitor Loose radiator filler cap (high Tighten cap or replace packing
lights up altitude operation)
Disconnection, broken wiring to ( Repair, connect wiring)
sensor
Engine water temperature gauge Defective water temperature ( Replace water temperature
display stays at lowest level and gauge monitor gauge monitor)
does not rise Defective thermostat Replace thermostat
In cold weather, cold wind is ( Install radiator curtain)
blowing strongly against engine
Engine does not start even when Lack of fuel Add fuel, see CHECK BEFORE
starting motor is turned STARTING
Air in fuel system ( Repair place where air is sucked
in)
No fuel in fuel filter Fill filter with fuel. See EVERY
500 HOURS SERVICE.
Starting motor cranks engine too See ELECTRICAL SYSTEM
slowly
Starting motor does not turn See ELECTRICAL SYSTEM
Defective valve clearance ( Adjust valve clearance)
(defective compression)
Fuel stops from time to time Fuel tank cap (Clean or replace fuel tank cap)
3 - 159
.

Excessive oil consumption Oil leakage ( Check, repair)
Excessive oil in il pan Add oil to specified level. See
CHECK BEFORE STARTING.
Exhaust gas is white or blue Worn piston, ring, cylinder liner ( Replace)
Improper fuel Replace with specified fuel
Defective turbocharger ( Check, replace)
Exhaust gas is black Clogged air cleaner element Clean or replace. See WHEN
REQUIRED.
Worn piston, ring, cylinder liner ( Check, repair)
Defective compression See adjustment of clearance
above
Defective turbocharger ( Check, replace)
Defective exchaust brake ( Check, replace, repair)
Defective injector ( Check, adjust, repair)
Engine hunts Air entering suction side of fuel
line
There is knocking Poor quality fuel being used
(combustion or mechanical) Overheating
Error code is displayed on monitor
Alarm buzzer sounds
Contact your Komatsu distributor
Engine suddenly loses power
(entered delayed mode)
3 - 160
.
Electronic Control System

If an error code is displayed on the machine monitor display, follow the self-diagnostic remedy table below.
Machine Monitoring System
Monitor
Failure mode Remedy
display
E02 TVC valve system error When emergency pump drive switch is up, normal operations
become normal, but carry out inspection immediately. (*)
E03 Swing brake system error Turn the swing holding brake release switch is up to release the
brake. When applying the swing brake, operate it manually with
the swing lock switch. Depending on the cause of the problem, it
may not be possible to release it. In any case, have it inspected
immediately.(*)
E10 Abnormality in electronic
governor system Carry out inspection immediately.
(engine stopped)
E11 Abnormality in electronic It is possible to carry out normal working operations, but have
governor system inspection carried out immediately.
(abnormality in engine
protection output)
E14 Abnormality in throttle Move machine to a safe posture, and carry out inspection
(abnormality in fuel control immediately.
dial)
E15 Abnormality in electronic It is possible to carry out normal driving operations, but have
governor system inspection carried out immediately.
If the engine can be operated, set the machine to a safe

posture, then have inspection carried out immediately.
If the engine is operated and stalls, turn the emergency pump
E0E Abnormality in network drive switch is up set the machine to a safe posture, then have
inspection carried out immediately.
Even if the engine is stopped, have inspection carried out
immediately.
CALL Operation cannot be Move machine to a safe posture, and carry out inspection
continued immediately.
If no error code is displayed but work Carry out inspection immediately.
equipment or swing cannot be operated
(*): For details of handling the emergency pump drive switch and swing holding brake cancel switch, see
"SWITCHES (PAGE 3-28)".
3 - 161
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Point of Contact to Telephone when Error Occurs

If an error screen is displayed on the monitor, the screen changes
as follows each time input confirmation switch (1) is pressed.
Error screen → screen A → screen B → screen C → error screen
Check the point of contact telephone number on screen B.
REMARK
If the point of contact telephone number has not been registered,
screen B is not displayed.
If it is necessary to register the point of contact telephone number,
ask your Komatsu distributor to register it.
3 - 162
.
4-1
.
MAINTENANCE INFORMATION MAINTENANCE
MAINTENANCE INFORMATION
Do not perform any inspection and maintenance operation that is not found in this manual.
Service Meter Reading

Check the service meter reading every day to see if the time has come for any necessary maintenance to be
performed.
Komatsu Genuine Replacement Parts

Use Komatsu genuine parts specified in the Parts Book as replacement parts.
Komatsu Genuine Lubricants

For lubrication of the machine, use the Komatsu genuine lubricants. Moreover use oil of the specified viscosity
according to the ambient temperature.
Windshield Washer Fluid

Use automobile window washer fluid, and be careful not to let any dirt get into it.
Fresh and Clean Lubricants

Use clean oil and grease. Also, keep the containers of the oil and grease clean. Keep foreign materials away from
oil and grease.
Check Drained Oil and Used Filter

When replacing the filter after changing the oil, check the drained oil and old filter. If large amounts of metal particles
or dirt are found, be sure to report to the person in charge and take the necessary action. When replacing the engine
oil filter, fill the new filter with fresh, clean specified oil before installing.
Fuel Strainer
If your machine is equipped with a fuel strainer, do not remove it while fueling.
Welding Instructions
Turn off the engine starting switch.
Do not apply more than 200 V continuously.
Connect grounding cable within 1 m (3.3 ft) of the area to be welded. If grounding cable is connected near
instruments, connectors, etc., the instruments may malfunction.
If a seal or bearing happens to come between the part being welded and grounding point, change the grounding
point to avoid such parts.
Do not use the area around the work equipment pins or the hydraulic cylinders as the grounding point.
Do not Drop Things Inside Machine

When opening inspection windows or the oil filler port of the tank to carry out inspection, be careful not to drop
nuts, bolts, or tools inside the machine.
If such things are dropped inside the machine, it may cause damage and/or malfunction of the machine, and will
lead to failure. If you drop anything inside the machine, always remove it immediately.
Do not put unnecessary things in your pockets. Carry only things which are necessary for inspection.
4-2
.
MAINTENANCE MAINTENANCE INFORMATION
Dusty Jobsite
When working at dusty worksites, do as follows:
Inspect the air cleaner clogging monitor frequently to see if the air cleaner is clogged.
Clean the radiator core frequently to avoid clogging.
Clean and replace the fuel filter frequently.
Clean electrical components, especially the starting motor and alternator, to avoid accumulation of dust.
When inspecting or changing the oil, move the machine to a place that is free of dust to prevent dirt from getting
into the oil.
Avoid Mixing Lubricants

If a different brand or grade of oil has to be added, drain the old oil and replace all the oil with the new brand or grade
of oil. Never mix different brand or grade of oil.
Locking the Inspection Covers

Lock inspection cover securely into position with the lock bar. If inspection or maintenance is performed with
inspection cover not locked in position, there is a danger that it may be suddenly blow shut by the wind and cause
injury to the worker.
Hydraulic System - Air Bleeding

When hydraulic equipment has been repaired or replaced, or the hydraulic piping has been removed and installed
again, the air must be bled from the circuit. For details, see "BLEEDING AIR FROM HYDRAULIC SYSTEM (PAGE
4-37)".
Hydraulic Hose Installation

When removing parts at locations where there are O-rings or gasket seals, clean the mounting surface, and
replace with new parts.
When doing this, be careful not to forget to assemble the O-rings and gaskets.
When installing the hoses, do not twist them or bend them sharply. If they are installed so, their service life will
be shortened extremely and they may be damaged.
Checks After Inspection and Maintenance Works

If you forget to perform the checks after inspection and maintenance, unexpected problems may occur, and this may
lead to serious injury or property damage. Always do the following:
Checks after operation (with engine stopped)
Have any inspection and maintenance points been forgotten?
Have all inspection and maintenance items been performed correctly?
Have any tools or parts been dropped inside the machine? It is particularly dangerous if parts are dropped
inside the machine and get caught in the lever linkage mechanism.
Are there any leakage of coolant or oil? Have all nuts and bolts been tightened?
Checks when operating engine
For details of the checks when operating the engine, see "TWO WORKERS FOR MAINTENANCE WHEN
ENGINE IS RUNNING (PAGE 2-35)" and pay careful attention to safety.
Are the inspection and maintenance items working properly?
Is there any leakage of fuel or oil when the engine speed is raised?
4-3
.
OUTLINE OF SERVICE MAINTENANCE
OUTLINE OF SERVICE
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
Oil
Oil is used in the engine and hydraulic equipment under extremely severe conditions (high temperature, high
pressure), and deteriorates with use.
Always use oil that matches the grade and temperature for use given in the Operation and Maintenance Manual.
Even if the oil is not dirty, always change the oil after the specified interval.
Oil corresponds to blood in the human body, always be careful when handling it to prevent any impurities (water,
metal particles, dirt, etc.) from getting in.
The majority of problems with the machine are caused by the entry of such impurities.
Take particular care not to let any impurities get in when storing or adding oil.
Never mix oils of different grades or brands.
Always add the specified amount of oil.
Having too much oil or too little oil are both causes of problems.
If the oil in the work equipment is not clear, there is probably water or air getting into the circuit. In such cases,
please contact your Komatsu distributor.
When changing the oil, always replace the related filters. In particular, when replacing the engine oil filter, fill the
new filter with fresh, clean specified oil before installing.
We recommend you have an analysis made of the oil periodically to check the condition of the machine. For
those who wish to use this service, please contact your Komatsu distributor.
At the time of shipping from the factory, SAE1OWCD is used for hydraulic type of oil. When HO46-hydraulic oil
is going to be used, change specified amount of oil (whole amount). The hydraulic oil that is not recommended
by Komatsu can cause clogging of oil filter, so do not use it. The portion of the oil that remains in the piping or
cylinders will not be a problem even though it will be mixed into new oil.
Fuel
The fuel pump is a precision instrument, and if fuel containing water or dirt is used, it cannot work properly.
Be extremely careful not to let impurities get in when storing or adding fuel.
Always use the fuel specified in the Operation and Maintenance Manual.
Fuel may congeal depending on the temperature when it is used (particularly in low temperature below -15°C (5
°F)). It is necessary to use the fuel that is suitable for the temperature.
To prevent the moisture in the air from condensing and forming water inside the fuel tank, always fill the fuel tank
after completing the day's work.
Before starting the engine, or when 10 minutes have passed after adding fuel, drain the sediment and water from
the fuel tank.
If the engine runs out of fuel, or if the filters have been replaced, it is necessary to bleed the air from the circuit.
Cooling System Coolant

River water contains large amount of calcium and other impurities, so if it is used, scale will stick to the engine and
radiator, and this will cause defective heat exchange and overheating.
Do not use water that is not suitable for drinking.
When using antifreeze, always observe the precautions given in the Operation and Maintenance Manual.
Komatsu machines are supplied with Komatsu original anti-freeze in the coolant when the machine is shipped.
This anti-freeze is effective in preventing corrosion of the cooling system.
The anti-freeze can be used continuously for two years or 4000 hours. Therefore, it can be used as it is even in
hot areas.
Antifreeze is flammable, so be extremely careful not to expose it to flame or fire.
4-4
.
MAINTENANCE OUTLINE OF SERVICE
The proportion of anti-freeze to water differs according to the ambient temperature.

For details of the mixing proportions, see "CLEAN INSIDE OF COOLING SYSTEM (PAGE 4-24)".
If the engine overheats, wait for the engine to cool before adding coolant.
If the coolant level is low, it will cause overheating, and will also cause problems with corrosion due to air entering
the coolant.
Grease
Grease is used to prevent seizure and noises at the joints.
The nipples not included in the MAINTENANCE section are nipples used when overhauling, so they do not need
grease.
If any part becomes stiff or generates noise after being used for a long time, grease it.
Always wipe off all of the old grease that is pushed out when greasing.
Be particularly careful to wipe off the old grease in places where sand or dirt sticking in the grease would cause
wear of the rotating parts.
Carrying Out KOWA (Komatsu Oil Wear Analysis)

KOWA is a maintenance service that makes it possible to prevent machine failures and downtime. With KOWA, the
oil is periodically sampled and analyzed. This enables early detection of wear of the machine drive parts and other
problems.
We strongly recommend you to use this service. The oil analysis is carried out at actual cost, so the cost is low, and
the results of the analysis are reported together with recommendations which will reduce repair costs and machine
downtime.
KOWA Analysis Items

Measurement of density of metal wear particles
This uses an ICP (Inductively Coupled Plasma) analyzer to
measure the density of iron, copper, and other metal wear
particles in the oil.
Measurement of quantity of particles

This uses a PQI (Particle Quantifier Index) measurer to
measure the quantity of iron particles of 5µm or more, enabling
early detection of failures.
Others
Measurements are made of items such as the ratio of water in the oil, density of the antifreeze coolant, ratio of
fuel in the oil, and dynamic viscosity, enabling a highly precise diagnosis of the machine's health.
4-5
.
OUTLINE OF SERVICE MAINTENANCE
Oil Sampling
Sampling interval
250 hours: Engine
500 hours: Other components
Precautions when sampling

Make sure that the oil is well mixed before sampling.
Perform sampling at regular fixed intervals.
Do not perform sampling on rainy or windy days when water or dust can get into the oil.
For further details of KOWA, please contact your Komatsu distributor.
Oil and Fuel Storage

Keep indoors to prevent any water, dirt, or other impurities from getting in.
When keeping drum cans for a long period, put the drum on its side so that the filler port of the drums is at the side
to prevent moisture from being sucked in.
If drums have to be stored outside, cover them with a waterproof sheet or take other measures to protect them.
To prevent any change in quality during long-term storage, be sure to use in the order of first in - first out (use the
oldest oil or fuel first).
Filters
Filters are extremely important safety parts. They prevent impurities in the fuel and air circuits from entering
important equipment and causing problems.
Replace all filters periodically. For details, see the Operation and Maintenance Manual.
However, when working in severe conditions, replace the filters at shorter intervals according to the oil and fuel
(sulfur content) being used.
Never try to clean the filters (cartridge type) and use them again. Always replace with new filters.
When replacing oil filters, check if any metal particles are attached to the old filter. If any metal particles are found,
contact your Komatsu distributor.
When replacing the engine oil filter, fill the new filter with fresh, clean specified oil before installing.
Do not open packs of spare filters until just before they are to be used.
Always use Komatsu genuine filters.
ELECTRIC SYSTEM MAINTENANCE

It is extremely dangerous if the electrical equipment becomes wet or the covering of the wiring is damaged. This
will cause an electrical short circuit and may lead to malfunction of the machine. Do not wash the inside of the
operator's cab with water. When washing the machine, be careful not to let water get into the electrical
components.
Service relating to the electric system is checking fan belt tension, checking damage or wear to the fan belt and
checking battery fluid level.
Never install any electric components other than those specified by Komatsu.
External electro-magnetic interference may cause malfunction of the control system controller, before installing
a radio receiver or other wireless equipment, contact your Komatsu distributor.
When working at the seashore, carefully clean the electric system to prevent corrosion.
When installing an operator's cab cooler or any other electrical equipment, connect it to an independent power
source connector. The cables to supply power to the optional equipment must never be connected to the fuse,
starting switch, or battery relay.
4-6
.
MAINTENANCE WEAR PARTS
WEAR PARTS
Replace wear parts such as the filter element or air cleaner element at the time of periodic maintenance or before
they reach the wear limit. The wear parts should be replaced correctly in order to ensure more economic use of the
machine. When replacing parts, always use Komatsu genuine parts.
As a result of our continuous efforts to improve product quality, the part number may change, so inform your
Komatsu distributor of the machine serial number and check for the latest part number when ordering parts.
4-7
.
WEAR PARTS MAINTENANCE
WEAR PARTS LIST

The parts in parentheses are to be replaced at the same time.
Item Part No. Part Name Q'ty Replacement frequency

209-60-77530 Element 2
Hydraulic oil filter Every 1000 hours
(07000-05180) (O-ring) (2)
Drain filter 209-60-76210 Cartridge 1 Every 500 hours
424-16-11140 Element 1
(424-15-14860) (O-ring) (1)
Pilot filter (424-16-11130) (O-ring) (1) Every 500 hours
(419-15-14860) (O-ring) (1)
(419-15-14870) (Gasket) (1)
Engine oil filter 600-211-1340 Cartridge 1 Every 500 hours
Every 500 hours

(Without additional fuel filter)
Fuel filter 600-319-3520 Cartridge 1
Every 1000 hours
(With additional fuel filter)
Additional fuel filter 600-319-3240 Cartridge 1 Every 500 hours

Corrosion resistor 600-411-1171 Cartridge 1 Every 1000 hours
600-185-6100 Element assembly 1 -
Air cleaner 600-185-6110 Outer Element assembly 1
-
(600-184-1671) (O-ring) (1)
Horizontal pin type
All models 209-70-54210 Tooth 5
(209-70-54240) (Pin) (5)
209-70-14181 Side cutter (Left) 1
209-70-14191 Side cutter (Right) 1
PC750-7 209-70-14210 (Bolt) (12)
21T-32-11320 (Nut) (12)
01643-33080 (Washer) (12)
Bucket -
427-70-13610 Side shroud 4
21N-939-3330 (Pin) (8)
PC800-7
(209-939-7110) (Shim) (16)
(209-939-7120) (Shim (8)
209-70-13610 Shroud 4
PC750SE-7 01011-83015 (Bolt) (12)
PC800SE-7 01643-33080 (Nut) (24)
01580-13024 (Washer) (12)
20Y-60-21470 Element 1
Hydraulic tank breather Every 1000 hours
(20Y-60-21470) (Element) (1)
21N-62-31221 Element 2
(07000-12055) (O-ring) (2)
Line filter -
(07000-12070) (O-ring) (2)
(07001-02070) (Back-up ring) (2)
4-8
.
MAINTENANCE LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS
LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS

PROPER SELECTION
*1: ASTM D975 No. 1

*2 Use only diesel fuel.
NOTICE
Use only diesel fuel.
The engine mounted on this machine employs electronic control and a high-pressure fuel injection device to obtain good fuel
consumption and good exhaust gas characteristics. For this reason, it requires high precision for the parts and good lubrication.
If kerosene or other fuel with low lubricating ability is used, there will be a big drop in durability.
4-9
.
LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS MAINTENANCE
Reservoir Swing
Final drive
Engine oil P.T.O machinery Hydraulic Cooling
case Fuel tank
pan case case system system
(each)
Capacity (each)
Liters 58 13.5 24.5 20 800 880 85
Specified
US gal 15.32 3.57 6.47 5.28 211.36 232.50 22.50
Liters 53 13.5 24.5 20 440 – –
Refill
US gal 14.00 3.57 6.47 5.28 116.25 – –
REMARK
When fuel sulphur content is less than 0.5%, change oil in the oil pan according to the periodic maintenance
hours described in this manual.
Change oil according to the following table if fuel sulfur content is above 0.5%.
When starting the engine with an atmospheric temperature of lower than 0°C (32°F), be sure to use engine oil
of SAE10W, SAE10W-30 and SAE15W-40, even though the atmospheric temperature goes up to 10°C (50°
F) more or less during the day.
Use API classification CD as engine oil and if API classification CC, reduce the engine oil change interval to half.
There is no problem if single grade oil is mixed with multigrade oil (SAE10W-30, 15W-40), but be sure to add
single grade oil that matches the temperature range in the table.
We recommend Komatsu genuine oil which has been specifically formulated and approved for use in engine and
hydraulic work equipment applications.
Specified capacity: Total amount of oil including oil for components and oil in piping.
Refill capacity: Amount of oil needed to refill system during normal inspection and maintenance.
ASTM: American Society of Testing and Material

SAE: Society of Automotive Engineers
API: American Petroleum Institute
Fuel sulfur content Engine oil change interval

0.5 to 1.0% 1/2 of regular interval
Above 1.0% 1/4 of regular interval
4 - 10
.
MAINTENANCE LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS
Engine Oil
Anti-freeze
[CD or CE]
Gear Oil Grease Coolant
SAE10W, 30, 40
No. Supplier [GL-4 or GL-5] [Lithium-Base] [Ethylene Glycol
10W30, 15W40
SAE80, 90, 140 NLGI No.2 Base]
(The 15W40 oil
Permanent Type
marked * is CE.)
EO10-CD AF-ACL
EO30-CD GO90 G2-LI AF-PTL
1 KOMATSU
EO10-30CD GO140 G2-LI-S AF-PT(Winter, one
EO15-40CD season type)
Diesel sigma S
super dieselmulti-
2 AGIP Rotra MP GR MU/EP -
grade
*Sigma turbo
Multi-purpose gear PYKON premium
3 AMOCO *Amoco 300 -
oil grease
Litholine HEP 2
4 ARCO *Arcofleet S3 pius Arco HD gear oil -
Arco EP moly D
Gear oil EP
5 BP Vanellus C3 Energrease LS-EP2 Antifreeze
Hypogear EP
*RPM delo 400 Universal thuban Marfak all purpose 2
6 CALTEX AF engine coolant
RPM delo 450 Universal thuban EP Ultra-duty grease 2
EP
*Turbomax EPX
MS3
7 CASTROL *RX super Hypoy Anti-freeze
Spheerol EPL2
CRD Hypoy B
Hypoy C
8 CHEVRON *Delo 400 Universal gear Ultra-duty grease 2 -
Universal gear
9 CONOCO *Fleet motor oil Super-sta grease -
lubricant
Multiperformance 3C Tranself EP
10 ELF - Glacelf
Performance 3C Tranself EP type 2
Essolube D3
*Essolube XD-3
EXXON Gear oil GP
11 *Essolube XD-3 Extra Beacon EP2 All season coolant
(ESSO) Gear oil GX
*Esso heavy duty
Exxon heavy duty
Super duty motor oil Multi-purpose gear Gulfcrown EP2 Antifreeze and
12 GULF
*Super duty plus lubricant Gulfcrown EP special coolant
Delvac 1300 Mobilux EP2
Mobilube GX
13 MOBIL *Delvac super Mobilgease 77 -
Mobilube HD
10W-30, 15W-40 Mobilgrease special
4 - 11
.
LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS MAINTENANCE
Engine Oil
Anti-freeze
[CD or CE]
Gear Oil Grease Coolant
SAE10W, 30, 40
No. Supplier [GL-4 or GL-5] [Lithium-Base] [Ethylene Glycol
10W30, 15W40
SAE80, 90, 140 NLGI No.2 Base]
(The 15W40 oil
Permanent Type
marked * is CE.)
Multi-purpose white
*Supreme duty Multi-purpose 4092 grease 705 Anti-freeze and
14 PENNZOIL
fleet motor oil Multi-purpose 4140 707L White-bearing summer coolant
grease
PETROFIN FINA potonic N
15 FINA kappa TD FINA marson EPL2 FINA tamidor
A FINA potonic NE
Spirax EP
16 SHELL Rimura X Albania EP grease -
Spirax heavy duty
Sunoco ultra prestige Sunoco antifreeze
Sunoco GL5
17 SUN - 2EP and summer
gear oil
Sun prestige 742 coolant
*Ursa super plus Multifak EP2 Coda 2055 startex
18 TEXACO Multigear
Ursa premium Starplex 2 antifreeze coolant
Total EP
Rubia S
19 TOTAL Total Transmission Multis EP2 Antigal/antifreeze
*Rubia X
TM
20 UNION *Guardol MP gear lube LS Unoba EP -
*Turbostar Multigear
21 VEEDOL *Diesel star Multigear B - Antifreeze
MDC Multigear C
4 - 12
.
MAINTENANCE TIGHTENING TORQUE SPECIFICATIONS
TIGHTENING TORQUE SPECIFICATIONS

TIGHTENING TORQUE LIST
CAUTION
If nuts, bolts, or other parts are not tightened to the specified torque, it will cause looseness or damage to the tightened parts, and
this will cause failure of the machine or problems with operation.
Always pay careful attention when tightening parts.
Unless otherwise specified, tighten the metric nuts and bolts to the torque shown in the table below.
If it is necessary to replace any nut or bolt, always use a Komatsu genuine part of the same size as the part that was
replaced.
Thread Width Tightninig torque [Nm (kgm)]

diameter across
of bolt flats
(a)(mm) (b)(mm) Target value Permissible range
6 10 13.2 (1.35) 11.8 - 14.7 (1.2 - 1.5)

8 13 31 (3.2) 27 - 34 (2.8 - 3.5)
10 17 66 (6.7) 59 - 74 (6.0 - 7.5)
12 19 113 (11.5) 98 - 123 (10.0 - 12.5)
14 22 177 (18.0) 157 - 196 (16.0 - 20.0)
16 24 279 (28.5) 245 - 309 (25.0 - 31.5)
18 27 382 (39.0) 343 - 425 (35.0 - 43.5)
20 30 549 (56.0) 490 - 608 (50.0 - 62.0)
22 32 745 (76.0) 662 - 829 (67.5 - 84.5)
24 36 927 (94.5) 824 - 1030 (84.0 - 105.0)
27 41 1320 (135.0) 1180 - 1470 (120.0 - 150.0)
30 46 1720 (175.0) 1520 - 1910 (155.0 - 195.0)
33 50 2210 (225.0) 1960 - 2450 (200.0 - 250.0)
36 55 2750 (280.0) 2450 - 3040 (250.0 - 310.0)
39 60 3280 (335.0) 2890 - 3630 (295.0 - 370.0)
42 65 3830 (390.0) 3430 - 4220 (350.0 - 430.0)
Apply the following table for Hydraulic Hose.
Thread Width Tightening torque

diameter across
Target value Permissible range
flats
a (mm) b (mm) Nm kgm lbft Nm kgm lbft
10 14 14.7 1.5 10.8 12.7 - 16.7 1.3 - 1.7 9.4 - 12.3
14 19 29.4 3.0 21.7 27.5 - 39.2 2.8 - 4.0 20.3 - 28.9
18 24 78.5 8.0 57.9 58.8 - 98.1 6.0 - 10.0 43.4 - 72.3

22 27 117.7 12.0 86.6 88.3 - 137.3 9.0 - 14.0 65.1 - 101.3
24 32 147.1 15.0 108.5 117.7 - 176.5 12.0 - 18.0 86.8 - 130.2
30 36 215.7 22.0 159.1 176.5 - 245.2 18.0 - 25.0 130.2 - 180.8

33 41 255.0 26.0 188.1 215.7 - 284.4 22.0 - 29.0 159.1 - 209.8
4 - 13
.
SAFETY CRITICAL PARTS MAINTENANCE
SAFETY CRITICAL PARTS

For using the machine safely for an extended period of time, you are required to periodically replace the safety
(critical and fire prevention) related parts listed in the table of important parts on the following page.
Material quality of these parts can change as time passes and they are likely to wear out or deteriorate. However,
it is difficult to determine the extent of wear or deterioration at the time of periodic maintenance. Hence, it is required
to replace them with new ones regardless of their condition after a certain period of usage. This is important to
ensure that these parts maintain their full performance at all times.
Furthermore, should anything abnormal be found on any of these parts, replace it with a new one even if the periodic
replacement time for the part has not yet arrived.
If any of the hose clamps show deterioration like deformation or cracking, replace the clamps at the same time as
the hoses.
Also perform the following checks with hydraulic hoses which need to be replaced periodically. Tighten all loose
clamps and replace defective hoses, as required.
When replacing hoses, always replace O-rings, gaskets, and other such parts at the same time.
Have your Komatsu distributor replace the critical parts.
Check the hydraulic and fuel hoses when performing the following periodic inspections.
4 - 14
.
MAINTENANCE SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS LIST
No. Safety critical parts for periodic replacement Q'ty Replacement interval
1 Fuel hose (fuel tank - strainer) 1
2 Fuel hose (strainer - priming pump) 1
3 Fuel hose (priming pump - supply pump) 1
4 Fuel return hose (injection pump - fuel cooler) 1 Every 4000 hours or 2 years,
5 Fuel return hose (fuel cooler - fuel tank) 1 whichever comes sooner
6 Fuel spill hose (engine - fuel tank) 1
7 Fuel drain hose 1
8 Heater hose (heater - engine) 2
9 Fuel hose (strainer - valve for additional fuel filter) 1 Every 4000 hours or 2 years,
whichever comes sooner
10 Fuel hose (valve - additional fuel filter) 1
(if equipped
11 Fuel hose (additional fuel filter - valve) 1 additional fuel filter)
12 Fuel hose (valve for additional fuel filter - priming pump) 2
13 Water separator (case, O-ring, plug) 2
14 Front pump outlet hose 2
15 Rear pump outlet hose 2
16 Pump branch hose 2
17 Swing hose 4
18 Suction hose 4
Every 4000 hours or 2 years,
19 Boom cylinder line hose (B/H) 4
whichever comes sooner
20 Arm cylinder line hose (B/H) 4
21 Bucket cylinder line hose (B/H) 4
22 Boom cylinder line hose (L/S) 4
23 Arm cylinder line hose (L/S) 2
24 Bucket cylinder line hose (L/S) 6
25 Bottom dump cylinder line hose (L/S) 10
26 Injector nozzle tip 1 set
27 High-pressure piping clamp 15
Every 8000 hours
28 Fuel spray prevention cap 16
29 Seat belt 1 Every 3 years
4 - 15
.
MAINTENANCE SCHEDULE MAINTENANCE
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE CHART
INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS)
CLEAN STRAINER OF PTO LUBRICATING OIL FILTER 4- 61
CHANGE OIL IN SWING MACHINERY CASE 4- 71
CHANGE OIL IN PTO CASE 4- 73
CHANGE OIL IN FINAL DRIVE CASE 4- 78
WHEN REQUIRED
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT 4- 19
CLEAN INSIDE OF COOLING SYSTEM 4- 24
CHECK AND TIGHTEN TRACK SHOE BOLTS 4- 28
CHECK AND ADJUST TRACK TENSION 4- 29
CHECK ELECTRICAL INTAKE AIR HEATER 4- 31
REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE) 4- 31
ADJUST BUCKET CREARANCE 4- 32
REPLACE OF FAN BELT AND ADJUSTMENT OF AUTO TENSIONER 4- 33
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID 4- 34
CHECK AND ADJUST AIR CONDITIONER 4- 35
CLEAN LINE FILTER, REMOVE DIRT 4- 36
BLEEDING AIR FROM HYDRAULIC SYSTEM 4- 37
METHOD FOR RELEASING INTERNAL PRESSURE IN HYDRAULIC CIRCUIT 4- 40
CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (CONTROL CIRCUIT) 4- 41
CHECKS BEFORE STARTING
EVERY 10 HOURS MAINTENANCE

LUBRICATING 4- 43

LUBRICATING SWING CIRCLE 4- 46

CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL 4- 47
CHECK LEVEL OF BATTERY ELECTROLYTE 4- 48
CHECK, CLEAN FUEL TANK STRAINER 4- 51
CHECK AND TIGHTEN TRACK FRAME AND AXLE CONNECTING BOLTS 4- 51
CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST 4- 52
CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST (ONLY FOR MACHINES
EQUIPPED WITH AIR CONDITIONER) 4- 53

REPLACE FUEL FILTER CARTRIDGE (MACHINES EQUIPPED WITHOUT ADDITIONAL FUEL
FILTER CARTRIDGE) 4- 54
CHECK SWING PINION GREASE LEVEL, ADD GREASE 4- 55
4 - 16
.
MAINTENANCE MAINTENANCE SCHEDULE
CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS, AFTER COOLER FINS, FUEL
COOLER FINS, AND CONDENSER FINS (ONLY MACHINES EQUIPPED WITH AIR CONDITIONER) 4- 57
CLEAN FRESH/RECIRC AIR FILTERS OF AIR CONDITIONER (ONLY FOR MACHINES EQUIPPED
WITH AIR CONDITIONER) 4- 58
REPLACE PILOT FILTER ELEMENT 4- 60
CLEAN STRAINER OF PTO LUBRICATING OIL FILTER 4- 61
CHECK FAN BELT 4- 61
REPLACE DRAIN FILTER CARTRIDGE 4- 62
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE 4- 63
REPLACE ADDITIONAL FUEL FILTER CARTRIDGE (IF EQUIPPED WITH MACHINES) 4- 65

REPLACE FUEL FILTER CARTRIDGE (MACHINES EQUIPPED WITH ADDITIONAL FUEL FILTER
CARTRIDGE) 4- 67
REPLACE BREATHER ELEMENT IN HYDRAULIC TANK 4- 69
REPLACE HYDRAULIC OIL FILTER ELEMENT 4- 70
CHANGE OIL IN SWING MACHINERY CASE 4- 71
CHANGE OIL IN PTO CASE 4- 73
CHECK ALL TIGHTENING PARTS OF TURBOCHARGER 4- 73
CHECK PLAY OF TURBOCHARGER ROTOR 4- 73
REPLACE CORROSION RESISTOR CARTRIDGE 4- 74
LUBRICATING FAN PULLEY ASSEMBLY, TENSION PULLEY ASSEMBLY 4- 74
CHECK WELDED STRUCTURE 4- 75
CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (FOR BREAKER) 4- 77

CHANGE OIL IN FINAL DRIVE CASE 4- 78
CHECK INJECTOR 4- 78
CLEAN HYDRAULIC TANK STRAINER 4- 79
CLEAN ENGINE BREATHER 4- 80
CLEAN, CHECK TURBOCHARGER 4- 80
CHECK ALTERNATOR, STARTING MOTOR 4- 80
CHECK ENGINE VALVE CLEARANCE, ADJUST 4- 80

CHECK WATER PUMP 4- 81
CHECK VIBRATION DAMPER 4- 81
CHECK FAN PULLEY AND TENSION PULLEY 4- 81
CHECK FOR LOOSENESS OF HIGH-PRESSURE PIPING CLAMP, HARDENING OF RUBBER 4- 81
REPLACE INJECTOR NOZZLE ASSEMBLY 4- 82
CHECK FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER 4- 83

CHANGE OIL IN HYDRAULIC TANK 4- 84
CHECK AND TIGHTEN SWING CIRCLE BOLTS 4- 86

REPLACE HIGH-PRESSURE PIPING CLAMP 4- 87
REPLACE FUEL SPRAY PREVENTION CAP 4- 87
4 - 17
.
MAINTENANCE PROCEDURE MAINTENANCE
MAINTENANCE PROCEDURE
Perform the following maintenance only after the first 100 hours.
Clean strainer of PTO lubricating oil filter
For details of the method of maintaining, see EVERY 500 HOURS MAINTENANCE.
Perform the following maintenance only after the first 250 hours.
Change oil in swing machinery case
Change oil in PTO case
Change oil in final drive case
Special tools are needed for inspection and maintenance, so contact your Komatsu distributor.
For details of the method of replacing or maintaining, see EVERY 1000 HOURS and EVERY 2000 HOURS
SERVICE.
4 - 18
.
MAINTENANCE MAINTENANCE PROCEDURE
WHEN REQUIRED
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT

WARNING
When using compressed air, there is danger of dirt flying and causing personal injury.
Always wear protective glasses, dust mask, or other protective equipment.
When removing the outer element from the air cleaner body, it is dangerous to pull it out by force. When working in high places
or where the foothold is poor, be careful not to fall because of the reaction when pulling out the outer element.
Checking
If air cleaner clogging monitor (1) of the monitor panel flashes,
clean the air cleaner element.
Replacing
Replacing element, O-ring
If one year has passed since installing the element or if air
cleaner clogging monitor (1) on the monitor panel flashes
immediately after the element is cleaned, replace the outer
element, inner element, and O-ring.
Replacing evacuator valve
Replace it if it is damaged or the rubber is markedly deformed.
NOTICE
Do not clean the air cleaner element until the air cleaner clogging monitor on the monitor panel flashes. If the element is cleaned
frequently before the clogging monitor flashes, the air cleaner will not be able to display its performance fully, and the cleaning
efficiency will also go down.
In addition, during the cleaning operation, more dirt stuck to the element will fall inside the inner element.
Cleaning Outer Element

1. Open the engine hood at the front side of the machine, remove
6 hooks (2), then remove cover (3).
NOTICE
Before and after cleaning the element, do not leave or keep it in direct
sunlight.
2. Hold the outer element (6), rock it lightly up and down and to the left and right, and rotate the element to the left
and right to pull it out.
4 - 19
.
NOTICE
Never remove the inner element (5). It will allow dirt to enter and cause
failure of the engine.
Do not use a screwdriver or other tool.
3. After removing the outer element (6), cover the air connector
inside the air cleaner body with a clean cloth or tape to prevent
dirt or dust from entering.
4. Wipe off or brush off the dirt stuck to cover (3) and the inside of
the air cleaner body (7).
5. Remove any dirt or dust that is accumulated to evacuator valve

(4) installed to cover (3).
4 - 20
.
6. Direct dry compressed air (less than 0.69 MPa (7 kg/cm2, 99.4
PSI)) to the outer element from inside along its folds, then
direct it from outside along its folds and again from inside.
1) Remove one seal from the element whenever the element
has been cleaned.
2) Replace the outer element which has been cleaned 6
times repeatedly or used throughout a year. Replace the
inner element at the same time.
3) Replace both inner and outer elements when the air cleaner clogging monitor (1) lights up soon after
installing the cleaned outer element even though it has not been cleaned 6 times.
4) Check that there is no play in the inner element. If any play is found, push it in properly.
7. Remove the cloth or tape cover installed in Step 3.
8. If small holes or thinner parts are found on the element when
it is checked by shining a light through it after cleaning, replace
the element.
NOTICE
When cleaning the element, do not hit or beat it against anything.
Do not use an element whose folds or gasket or seal are damaged.
9. When replacing the element, push the indicator button at the

bottom of the air cleaner to reset it.
4 - 21
.
Install Air Cleaner Element
NOTICE
Do not use any damaged gasket or seal or element with damaged pleats.
Cleaning the element or O-ring after one year has passed and using them again will cause problems. Always replace them with
new parts.
The seal portion on imitation parts lacks precision, and allows the entry of dust, which leads to damage of the engine. Do not
use such imitation parts.
Do not run the engine with the inner element removed. It will cause damage to the engine.
1. Check that there is no dirt or oil stuck to the seal portion of the new element or cleaned element. Wipe off any
dirt or oil.
2. When the outer element has been removed, check that the inner element has not come out of position and is
not at an angle. If inner element is at an angle, insert your hand and push it in straight.
3. Push the outer element in straight with your hand when installing it to the air cleaner body.
If the outer element is held and rocked lightly up and down and to the left and right while pushing it in, the outer
element can be inserted easily.
NOTICE
When inserting the element, if the rubber at the tip is swollen or the outer element is not pushed in straight, and cover (3) is
assembled by force to hook (2), there is danger that the hook and air cleaner body may be damaged, so be careful when
assembling.
4. Install cover (3) as follows.

1) Align cover (3) with the element.
2) Hook the tip of hook (2) to the protruding part of the air
cleaner body and lock it in position.
3) When locking hooks (2) in position, apply the hooks in turn
on opposite sides (top, bottom, left, right) in the same way
as when tightening bolts.
4) Always install cover (3) so that the evacuator (5) is facing
the ground (A).
5) When cover (3) is installed, check that the clearance
between the air cleaner body and cover (3) is not too large.
If it is too large, install again.
4 - 22
.
Replacing Inner Element

1. First remove the outer element, and then remove the inner element.
2. Cover the air connector side (outlet side) with a clean cloth or tape.
3. Clean the air cleaner body interior, then remove the cover from the air intake port in Step 2.
4. Install the new inner element to the body, then tighten the nut.
Do not clean the inner element and use it again.
NOTICE
The inner element must not be used again even after cleaning. When replacing the outer element, replace the inner element at the
same time.
5. Set the outer element in position, then lock cover (3) with hooks
(2).
6. After replacing the element, press reset button (4) of the dust
indicator to return the yellow display to its original position.
4 - 23
.
CLEAN INSIDE OF COOLING SYSTEM

WARNING
Immediately after the engine is stopped, the coolant is at a high temperature and the radiator is under high internal pressure.
If the cap is removed to drain the coolant in this condition, there is a hazard of burns. Wait for the temperature to go down, then
turn the cap slowly to release the pressure before removing it.
Cleaning is carried out with the engine running. When standing up or leaving the operator's seat, set the lock lever to the LOCK
position.
For details of starting the engine, see"BEFORE STARTING ENGINE (PAGE 3-75)" and "STARTING ENGINE (PAGE 3-94)" in the
OPERATION section.
There is danger of touching the fan if the undercover is left removed.
Never enter behind the machine when the engine is running.
Clean the inside of the cooling system, change the coolant and replace the corrosion resistor according to the table
below.
Cleaning inside of cooling system

Kind of coolant Replacing corrosion resistor
and changing coolant
Every year (autumn) or
Permanent type antifreeze
every 2000 hours,
(All season type)
whichever comes first
Every 1000 hours and when
Non permanent type antifreeze Every 6 months (spring, autumn)
cleaning the inside of the
containing ethylene glycol (Drain antifreeze in spring,
cooling system and
(winter, one season type) add antifreeze in autumn)
when changing coolant
Every 6 months or
When not using antifreeze every 1000 hours,
whichever come first
Stop the machine on level ground when cleaning or changing the coolant.
Use a permanent type of antifreeze.
If, for some reason, it is impossible to use permanent type antifreeze, use an antifreeze containing ethylene glycol.
Super Coolant (AF-ACL) has an anti-corrosion effect as well as an antifreeze effect.
The ratio of antifreeze to water depends on the ambient temperature, but to obtain the corrosion resistance effect,
a minimum ratio of 30% by volume is necessary.
When deciding the ratio of antifreeze to water, check the lowest temperature in the past, and decide from the mixing
rate table given below.
It is actually better to estimate a temperature about 10°C (18°F) lower when deciding the mixing rate.
Mixing rate of water and antifreeze
Min. atmospheric °C - 10 - 15 - 20 - 25 - 30 -35 -40

temperature °F 14 5 -4 - 13 - 22 -31 -40
liters 25.5 30.5 34.8 39.0 42.5 45.9 49.3
Amount of antifreeze
US gal 6.8 8.1 9.2 10.3 11.25 12.13 13.03
liters 59.5 54.5 50.2 46.0 42.5 39.1 35.7
Amount of water
US gal 15.7 14.4 13.3 12.2 11.25 10.37 9.47
Proportion by volume % 30 36 41 46 50 54 58
4 - 24
.
WARNING
Antifreeze coolant is flammable, so keep it away from flame.
Antifreeze coolant is toxic. When removing the drain plug, be careful not to get water containing antifreeze coolant on you. If it
gets in your eyes, flush your eyes with large amount of fresh water and see a doctor at once.
Use city water for the coolant.

If river water, well water or other such water supply must be used, contact your Komatsu distributor.
We recommend use of an antifreeze density gauge to control the mixing proportions.
Prepare a container to catch drained coolant:
Min 85 liters (22.5 US gal) capacity.
1. Stop the engine, then turn valve (1) of corrosion resistor (2) to
the CLOSE stopper position.
2. After removing the small cover (fastened with two bolts) of the
engine hood on top of the radiator cap, turn the radiator cap (3)
slowly and remove it.
3. Remove undercovers (4) and (5).
4 - 25
.
4. Set a container under drain valves (6) and (7) to catch the
coolant, then open drain valves (6) and (7) and drain the
coolant.
When draining the coolant, install the drain hose (kept in the
toolbox) to drain valves (6) and (7) and be careful not to let
the coolant splash.
5. After draining the antifreeze solution, close drain valves (6) and (7), then fill with clean water. After the radiator
is filled with water, start and run the engine at low idling speed. After the water temperature rises above 90°C
(194°F), run the engine for about 10 minutes.
6. Stop the engine and open drain valves (6) and (7) to drain the water.
7. After draining the water, clean the radiator with detergent.
When carrying out the flushing operation, follow the instructions given with the flushing agent.
8. Close drain valves (6) and (7).
9. Replace the corrosion resistor, and turn valve (1) to the OPEN stopper position.
For details of the method for replacing the corrosion resistor cartridge, see "REPLACE CORROSION
RESISTOR CARTRIDGE (PAGE 4-74)".
10. Install undercovers (4) and (5).
11. Fill with antifreeze and tap water until the water overflows from the water filler. Determine the proportions of
antifreeze and water in accordance with the water and antifreeze mixture table.
12. To remove air in the cooling system, run the engine for 5 minutes at low idle, then for 5 minutes at high idle.
(While doing this, leave the radiator cap removed.)
4 - 26
.
13. Open the cover at the left side at rear of the machine, drain the
coolant from sub tank (8), wash inside of the sub tank, remove
cap (9), then fill with coolant to between the FULL and LOW
marks.
14. Stop engine and tighten the cap. Check the coolant level, and
add coolant if necessary.
4 - 27
.
CHECK AND TIGHTEN TRACK SHOE BOLTS

If the machine is used with track shoe bolts (1) loose, they will
break, so tighten any loose bolts immediately.
Tightening
1. First, tighten to a tightening torque of 784 ± 78 Nm (80 ± 8 kgm, 578.6 ± 57.9 lbft), then check that the nut and
shoe are in tight contact with the link mating surface.
2. After checking, further tighten to the tightening torque of 120° ± 10°.
Order for Tightening

Tighten the bolts in the order shown in the diagram on the right.
After tightening, check that the nut and shoe are in close contact
with the link mating surface.
4 - 28
.
CHECK AND ADJUST TRACK TENSION

WARNING
For details of starting the engine and operating the work equipment, see "BEFORE STARTING ENGINE (PAGE 3-75)",
"STARTING ENGINE (PAGE 3-94)", "AFTER STARTING ENGINE (PAGE 3-99)", and "WORK EQUIPMENT CONTROLS AND
OPERATIONS (PAGE 3-115)" in the OPERATION section.
The wear of the pins and bushings on the undercarriage will vary with the working conditions and type of soil, so
inspect the track tension frequently in order to maintain the standard tension.
Stop the machine on firm, horizontal ground when carrying out the inspection and maintenance.
Checking
1. Run the engine at low idle, then move the machine forward for
a distance equal to the track length on ground, and slowly stop
the machine.
2. Place wooden bar (3) on top of the track from No. 2 roller (1) to
No. 3 roller (2).
3. Measure the maximum deflection between bottom surface of
the wooden bar and top surface of the track shoe.
Deflection "a" should be 10 - 30 mm (0.4 - 1.2 in).
4 - 29
.
Adjustment
WARNING
There is danger of plug (1) flying out under the high internal pressure of the grease. Never loosen plug (1) more than 1 turn.
Never loosen any part other than plug (1). Never put your face in the mounting direction of plug (1).
If the track tension cannot be loosened with the procedure given here, please contact your Komatsu distributor.
Increasing Track Tension

Prepare a grease pump.
1. Pump in grease through valve (1) using a grease gun.
2. To check that the tension is correct, move the machine slowly
forward and in reverse.
3. Check the track tension again, and if the tension is not correct,
adjust it again.
4. Continue to pump in grease until (A) becomes 148 mm (5.8 in).

If the tension is still loose, the pin and bushing are excessively
worn, so they must be either turned or replaced. Contact your
Komatsu distributor for repairs.
Loosening Track Tension
WARNING
It is extremely dangerous to release the grease by any method except the procedure given below.
If track tension is not relieved by this procedure, contact your Komatsu distributor for repairs.
1. Loosen plug (1) gradually to release the grease.

2. Turn plug (1) a maximum of one turn.
3. If the grease does not come out smoothly, move the machine
forwards and backwards a short distance.
4. Tighten plug (1).
5. To check that the tension is correct, move the machine slowly
forward.
6. Check the track tension again, and if the tension is not correct,
adjust it again.
4 - 30
.
CHECK ELECTRICAL INTAKE AIR HEATER

Before the start of the cold season (once a year), contact your Komatsu distributor to have the electrical intake air
heater repaired or checked for dirt or disconnections.
Remove the electrical intake air heater from the engine intake manifold, and check it for possible disconnections and
dirt.
When inspecting and replacing the electrical intake air heater, replace the gasket with new one.
REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE)

Replace the teeth before the wear reaches the adapter.
WARNING
It is dangerous if the work equipment is mistakenly moved when
replacing the teeth.
Set the work equipment in a stable condition, stop the engine, then set
lock lever (1) securely to the LOCK position (L).
As the locking pin is knocked out with force, there is danger that the pin
may fly out. Check that there is no one near the machine.
Broken pieces may fly during the replacement operation, so always
wear safety glasses, gloves, or other protective equipment.
1. Set block (3) under bottom face of the bucket so pin (1) can be
removed. Turn the starting switch to the ON position within 15
seconds after stopping the engine, fully operate the control
levers, check that work equipment is stable, then set the lock
lever to the LOCK position (L). Set so bottom face of the bucket
is horizontal.
2. Place a bar on the head of pin (1), hit the bar with a hammer to
knock out the pin, then remove tooth (2).
REMARK
If the bucket teeth cannot be safely removed by this mothod,
have your Komatsu distributor replace the bucket teeth.
4 - 31
.
3. Clean the mounting face. Fit a new tooth (2) in the adapter,
push in pin (1) partially by hand, then lock it with a hammer to
install the tooth to the bucket.
ADJUST BUCKET CLEARANCE

WARNING
It is dangerous if the work equipment is mistakenly moved when adjusting
the bucket clearance.
Set the work equipment in a stable condition, stop the engine, then set lock
lever (1) securely to the LOCK position (L).
If there is excessive free play on the coupling section of the bucket

and arm, adjust the bucket clearance in the following manner.
1. Set the work equipment in the position shown in the diagram on
the right, then stop the engine and set the lock lever to the
LOCK position (L).
2. Loosen 3 bolts (2), 6 bolts (3), plate (1) and plate (5).
3. Take out shims (4) equivalent in size to free play (a).
Thickness of shim (4) is 0.5 mm or 1.0 mm (0.02 or 0.04 in).

When free play (a) is less than a thickness of shim, do not
compress the shims by tightening bolt (2).
4. Tighten 3 bolts (2) and 6 bolts (3).
With this adjustment, clearance (b) becomes larger, but play (a) is removed.
4 - 32
.
REPLACEMENT OF FAN BELT AND ADJUSTMENT OF AUTO TENSIONER

An auto-tensioner is installed, so there is no need for any adjustment until the belt is replaced.
Replacement
1. After loosening locknut (1), loosen adjustment screw (2) and
pull back to bracket (3).
2. Insert a bar of a length of approx. 50 cm (20 in) into hole (4) (

∅18) of the tension pulley bracket, then pull strongly.
3. The tension of the spring is extended and the tension pulley is
moved to the inside, so remove the old belt and fit a new belt.
Replace the V-belts as a set of 4.
4 - 33
.
Adjustment
1. Tighten adjustment screw (2), bring the tip of the adjustment
screw into contact with tension pulley lever (5), then tighten the
adjustment screw a further 2 turns and hold it in position with
locknut (1).
2. If a gap forms between the tip of adjustment screw (2) and
tension pulley lever (5) during operation, repeat the adjustment
procedure in Step 1.
If the fan belt screeches, use the same procedure to adjust.
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID

If there is air in the window washer fluid, check the level of the fluid
in window washer tank (1). Add automobile window washer fluid if
necessary.
When adding fluid, be careful not to let any dust get in.
Mixture Ratio of Pure Washer Fluid and Water

The proportion differs according to the ambient temperature, so dilute the washer fluid with water to the following
proportions before adding.
Operation area Freezing

Mixture ratio
and season temperature
Pure washer fluid
Normal - 10°C (14°F)
1/3: water 2/3
Winter in cold Pure washer fluid
- 20°C (- 4°F)
region 1/2: water 1/2
Winter in extremely
Pure washer fluid - 30°C (- 22°F)
cold region
There are two types depending on the freezing temperature:

-10°C (14°F) (general use) and -30°C (-22°F) (cold area use), select according to the area and season.
4 - 34
.
CHECK AND MAINTENANCE AIR CONDITIONER

(Only for machines equipped with an air conditioner)
Check Level of Refrigerant (gas)
WARNING
If the refrigerant used in the air conditioner gets into your eyes or on your hands, it may cause loss of sight or frostbite. Do not
touch the refrigerant. Never loosen any part of the refrigerant circuit.
Do not bring any flame close to any point where the refrigerant gas is leaking.
If the level of the refrigerant (gas) is low, the cooling effect will be
reduced. Run the engine at high idle, and check the flow of the
refrigerant gas (R134a) in the refrigerant circuit through the sight
glass (2) (inspection window) of the receiver (1) when the cooler is
running at high speed.
(A) No bubbles in refrigerant flow: Suitable
(B) Some bubbles in flow (bubbles pass continuously):
Lack of refrigerant
(C) Colorless, transparent: No refrigerant
REMARK
When there are bubbles, the refrigerant gas level is low, so contact
your Komatsu distributors to have refrigerant added. If the air
conditioner is run with the refrigerant gas level low, it will cause
damage to the compressor.
4 - 35
.
Inspection During Off Season

Even during the off-season, operate the air conditioner for 3 to 5 minutes once a month to maintain the oil film at all
parts of the compressor.
Inspection and Maintenance Items
Guideline for maintenance

Check, maintenance items Content of check, maintenance
interval
Refrigerant (gas) Charge amount Twice a year (spring, autumn)
Air conditioner condenser Clogged fins Every 500 hours
Compressor Operating condition Every 4000 hours
V-belt Damage, tension Every 250 hours
Operating condition
Blower motor, fan When required
(does it make abnormal noise?)
Control mechanism Operating condition (does it function normally?) When required
Mounting condition, looseness at tightening or
Piping mounts When required
connecting portions, leakage of gas, damage
CLEAN LINE FILTER, REMOVE DIRT

If there is any abnormality in the pump or other hydraulic equipment, remove the dirt from inside the line filter as
follows.
Before removing the line filter, release the pressure inside the hydraulic circuit. For details, see "METHOD FOR
RELEASING INTERNAL PRESSURE IN HYDRAULIC CIRCUIT (PAGE 4-40)".
1. Remove plug (2).
2. Using a bolt (10 mm (0.4 in)), remove filter (1).
3. Wash filter (1).
Be careful to remove the dirt stuck to the side face of the
filter when washing it.
4. Replace backup ring (3) and O-rings (4) and (5) with new parts.
5. Assemble filter (1) after washing it.
Tightening torque for plug (2): 181 ± 18.1 Nm (18.5 ± 1.85
kgm, 133.8 ± 13.4 lbft)
After assembling the line filter again, bleed the air. For details, see "BLEEDING AIR FROM HYDRAULIC SYSTEM
(PAGE 4-37)".
4 - 36
.
BLEEDING AIR FROM HYDRAULIC SYSTEM

For details, see "STARTING ENGINE (PAGE 3-94)". If it is necessary to refer to the items for starting the engine,
moving the machine off, steering, or stopping, see the OPERATION section.
NOTICE
Bleed the air as follows.
1. Pump (work equipment, swing)
2. Work equipment circuit
Run the engine at less than 1000 rpm, and operate the cylinders slowly.
Do not suddenly stop and cause the cylinder pressure to rise or operate to the end of the stroke.
When operating the cylinder for the first stroke (extending and retracting), operate particularly slowly.
When operating the cylinder for the first stroke, there is a large amount of air inside the circuit, so the work equipment will not
move for at least 10 seconds. Be careful not to operate the lever to the end of the stroke.
Use clean oil of NAS7 class or above when filling the pump. Be sure to use a clean oil can.
Carry out Steps 1 - 3 below to bleed the air. If necessary, carry out Steps 4 - 6 in addition.
1. Bleeding air from pump
1) Loosen air bleed plug (1) and check that oil oozes out from
the air bleeder (3).
2) If oil (4) does not ooze out, remove the pump case drain
hose and elbow, then fill the inside of the pump case with
hydraulic oil through drain port (2).
If the mouthpiece is lower than the surface of the oil in the
hydraulic tank, oil will flow out from the drain hole when it
is removed, so secure the mouthpiece of the hose at a
position higher than the level of the oil in the hydraulic tank.
3) After completing the air bleed operation, tighten air bleeder
(1) and install the drain hose.
NOTICE
If the drain hose is installed first, oil will spurt out from plug (1) hole. If the
pump is operated without filling the pump case with hydraulic oil,
abnormal heat will be generated and this may cause premature damage to
the pump.
2. Starting engine
Start the engine according to "STARTING ENGINE (PAGE 3-94)" keep running the engine at low idle for 10
minutes, and carry out the following procedure.
3. Bleeding air from cylinders

1) Run the engine at low idle, and extend and retract each cylinder 4 to 5 times, taking care that a cylinder is
not moved to the end of its stroke. (Stop the cylinder approx. 100 mm (3.9 in) short of its stroke end)
2) Next, operate each cylinder 3 to 4 times to the end of its stroke.
3) Finally, operate each cylinder 4 to 5 times to the end of its stroke to completely remove the air.
NOTICE
If the engine is run at high speed immediately after startup or a cylinder is pushed up to its stroke end, air taken inside the cylinder
may cause damage to the piston packing.
4 - 37
.
4. Bleeding air from swing motor (bleed the air only when the oil inside the swing motor case has been drained)
When oil has been drained from inside swing motor case
1) Run the engine at low idling, loosen drain hose (1), and
check that oil oozes out from drain hose (1).
NOTICE
Do not operate the swing under any circumstances.
2) If the oil does not ooze out, stop the engine, remove drain
hose (1), then fill the motor case with hydraulic oil.
3) After completion of bleeding air, install drain hose (1).

4) Run the engine at low idle, and slowly swing the upper structure at least 2 times uniformly to the left and right.
NOTICE
If the air is not bled from the swing motor, the motor bearings may be damaged.
When replacing the travel motor safety valve, please contact your Komatsu distributor to have it replaced and to have the air
bled.
5. Bleeding air from attachment (when installed)

If an attachment has been installed, run the engine at low idling and operate the attachment pedal repeatedly
(approx. 10 times) until the air has been bled from the attachment and circuit.
NOTICE
If the method of bleeding the air from the attachment itself is specified by the manufacturer, bleed the air according to the
specified procedure.
After completing the air bleeding operation, stop the engine, and leave the machine for 5 minutes before starting operations.
This will remove the air bubbles in the oil inside the hydraulic cylinders.
Check that there is no leakage of oil and wipe off any oil that has been spilled.
4 - 38
.
6. Bleeding air from travel motor circuit

If the piping has been removed from the travel motor circuit,
bleed the air after reassembling. To bleed the air, run the
engine at low idling and do as follows.
1) Start the engine and run at low idling.
2) Remove travel motor cover (1), then loosen air bleed plug
(2) one turn.
NOTICE
Do not loosen plug (2) more than one turn.
3) Carry out fine operation of the travel lever and set to

FORWARD and REVERSE 4 - 5 times.
4) When no more cloudy white oil comes out from air bleed
plug (2), tighten air bleed plug (2).
5) Install the travel motor cover.
7. Operation
1) After completing the air bleed operation, stop the engine and wait for at least 5 minutes before starting
operations. This will allow the bubbles in the oil inside the tank to escape.
2) Check that there is no leakage of oil, and wipe up any oil that has been spilled.
4 - 39
.
METHOD FOR RELEASING INTERNAL PRESSURE IN HYDRAULIC CIRCUIT
RELEASING PRESSURE FROM WORK EQUIPMENT CIRCUIT, SWING CIRCUIT, TRAVEL CIRCUIT
WARNING
The hydraulic system is always under internal pressure, so when inspecting or replacing the piping or hoses, always release
the pressure in the circuit before starting. If the pressure is not released, high pressure oil may spurt out and cause serious
personal injury.
The parts and oil are at high temperature after the engine is stopped, and may cause serious burns. Wait for the temperature
to go down before starting the operation.
When the oil filler cap is removed, oil may spurt out, so turn the cap slowly to release the pressure before removing the cap.
1. Stop the machine on firm horizontal ground, lower the work

equipment to the ground as shown in the diagram on the right,
then stop the engine.
Set the lock lever at the FREE position (F).
2. Operate each work equipment control lever to the full stroke
within 5 - 6 seconds after stopping the engine.
Leave the starting switch at the ON position.
3. Remove the cap of the hydraulic tank.

4. Start the engine, run for approx. 10 seconds, then stop the engine again.
Do not run the engine at more than 1000 rpm.
Set the work equipment control levers to the HOLD position.
5. Operate each work equipment control lever to the full stroke within 5 - 6 seconds after stopping the engine.
Repeat Steps 4 - 5 three times.
RELEASING PRESSURE IN ACCUMULATOR CIRCUIT

After stopping the engine, set lock lever to the FREE position, then
operate each work equipment control lever 3 - 4 times to the end
of the stroke. After 1 minute, the internal pressure will be relieved.
Do not loosen any piping until at least 1 minute has passed after
relieving the internal pressure.
4 - 40
.
CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (control circuit)
NOTICE
If the nitrogen gas charge pressure in the accumulator is low and operations are continued, it will become impossible to release
the remaining pressure inside the hydraulic circuit if a failure occurs on the machine.
Check the nitrogen gas charge pressure as follows.

1. Set the work equipment to maximum reach as shown in the
diagram on the right.
2. Stop the engine and carry out the LOWER operation for the boom.
3. Check that the tip of the bucket drops at least 1 m (3 ft).
If the tip of the bucket drops less than 1 m (3 ft), the charge pressure inside the accumulator is low, so contact
your Komatsu distributor.
4 - 41
.

For details of the following items, see "Checks Before Starting (PAGE 3-77)" in the OPERATION section.
Check coolant level, add coolant
Check oil level in engine oil pan, add oil
Check fuel level, add fuel
Check for water and sediment in water separator, drain water
Drain water and sediment from fuel tank
Check oil level in hydraulic tank, add oil
Check oil level in swing machinery case, add oil
Check oil level in PTO case, add oil
Check air cleaner for clogging
Check working lamp switch
Check electric wiring
Check function of horn
4 - 42
.
LUBRICATING
1. Set to the greasing posture below, lower the work equipment to the ground, then stop the engine.
2. Using a grease pump, pump in grease through the grease fittings shown by arrows.
3. After greasing, wipe off any old grease that was pushed out.
(1) Boom cylinder foot pin (2 places)
4 - 43
.
(2) Boom foot pin (2 places)

(3) Boom cylinder rod end pin (2 places)
(4) Arm cylinder foot pin (1 place)
(5) Boom - Arm coupling pin (1 place)

(6) Bucket cylinder foot pin (1 place)
(7) Arm cylinder rod pin (1 place)
(8) Arm - Link coupling pin (1 place)

(9) Arm-Bucket coupling pin (1 place)
4 - 44
.
(10) Link coupling pin (2 places)

(11) Bucket cylinder rod pin (1 place)
(12) Bucket-Link coupling pin (1 place)
4 - 45
.

Maintenance for every 10 hours service should be carried out at
the same time.
LUBRICATING SWING CIRCLE

(4 points)
1. Lower the work equipment to the ground.
2. Using a grease pump, pump in grease through the grease
fittings shown by arrows.
4 - 46
.

Maintenance for every 10 hours service should be carried out at the same time.
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL

WARNING
The parts and oil are at high temperature immediately after the engine is stopped, and may cause serious burns. Wait for the
temperature to go down before starting the operation.
If there is still pressure remaining inside the case, the oil or plug may fly out.
Loosen the plug slowly to release the pressure.
Prepare a handle.
1. Set the TOP mark at the top, with the UP mark and plug (P)
perpendicular to the ground surface.
2. Using a handle, remove plug (F) and check that the oil level is
within a range of 10 mm (0.4 in) below the bottom edge of the
plug hole.
3. If the oil level is low, check again. Install plug (F), operate the
travel lever, travel in FORWARD or REVERSE, and rotate the
sprocket one turn. Perform inspection for Procedure 2 again.
4. If the oil level is low, add engine oil through plug hole (F) until
the oil overflows from plug hole (F).
5. After checking, install plug (F).
4 - 47
.
CHECK LEVEL OF BATTERY ELECTROLYTE

Carry out this procedure before operating the machine.
WARNING
Do not use the battery if the battery electrolyte level is below the LOWER LEVEL line. This will accelerate deterioration of the
inside of the battery and reduce the service life of the battery. In addition, it may cause an explosion.
The battery generates flammable gas and there is danger of explosion, do not bring fire or sparks near the battery.
Battery electrolyte is dangerous. If it gets in your eyes or on your skin, wash it off with a large amount of water and consult a
doctor.
When adding distilled water to the battery, do not allow the battery electrolyte to go above the UPPER LEVEL line. If the
electrolyte level is too high, it may leak and cause damage to the paint surface or corrode other parts.
NOTICE
If there is a fear that the battery water may freeze after refilling with purified water (e.g. commercially available replenishment water
for a battery), do the replenishment before the day's work on the next day.
Inspect the battery electrolyte level at least once a month and follow the basic safety procedures given below.
Open cover (1) at the rear left side of the machine. The batteries
are installed at (A) part.
When Checking Electrolyte Level from Side of Battery

If it is possible to check the electrolyte level from the side of the battery, check as follows.
1. Use a wet cloth to clean the area around the electrolyte level
lines and check that the electrolyte level is between the
UPPER LEVEL (U.L.) and LOWER LEVEL (L.L.) lines.
If the battery is wiped with a dry cloth, static electricity may
cause a fire or explosion.
4 - 48
.
2. If the electrolyte level is below the midway point between the

U.L and L.L lines, remove cap (1) and add distilled water to the
U.L line.
3. After adding distilled water, tighten cap (1) securely.
REMARK
If distilled water is added to above the U.L. line, use a syringe to
lower the level to the U.L. line. Neutralize the removed fluid with
baking soda (sodium bicarbonate), then flush it away with a large
amount of water or consult your Komatsu distributor or battery
maker.
4 - 49
.
When it is Impossible to Check Electrolyte Level from Side of Battery

If it is impossible to check the electrolyte level from the side of the battery, or there is no display of the UPPER
LEVEL line on the side of the battery, check as follows.
1. Remove cap (1) at the top of the battery, look through the water
filler port, and check the electrolyte surface. If the electrolyte
does not reach the sleeve, add distilled water so that the level
reaches the bottom of the sleeve (UPPER LEVEL line) without
fail.
Use the diagram below for reference, and check if the electrolyte reaches the bottom of the sleeve.
2. After adding distilled water, tighten cap (1) securely.
REMARK
If water is added to above the bottom tip of the sleeve, use a pipette to remove electrolyte. Neutralize the removed
electrolyte with sodium bicarbonate, then flush it away with a large amount of water. If necessary, contact your
Komatsu distributor or your battery maker.
When it is Possible to Use Indicator to Check Electrolyte Level

If it is possible to use an indicator to check the electrolyte level, follow the instructions given.
4 - 50
.
CHECK, CLEAN FUEL TANK STRAINER

Tighten the valve of the fuel tank, remove cap (1) of the strainer
case under the oil pan, then take out the strainer and wash the
strainer and strainer case.
After doing this, replace the strainer O-ring.
CHECK AND TIGHTEN TRACK FRAME AND AXLE CONNECTING BOLTS

Bolts (1) connecting the track frame and axle will break if they
remain loose, so loose bolts must always be retightened.
Tightening torque: 2746 ± 294 Nm (280 ± 30 kgm, 2030 ± 220
lbft)
4 - 51
.
CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST
Checking
The standard deflection for the drive belt is (A) when pressed with
a thumb (at approx. 58.8 N {approx. 6 kg}) at a point midway
between drive pulley (2) and alternator pulley (1).
(A): 10 - 15 mm (0.4 - 0.6 in)
Adjustment
1. Loosen bolts and nuts (3) - (7) in number order, and move the
alternator.
If nut (8) is tightened, the belt tension will increase; if nut (8)
is loosened, the belt will become loose.
2. After adjusting the belt, tighten bolts and nuts (3) - (7) in
reverse number order from (7) to (3). Finally, tighten nut (8).
Check each pulley for damage, wear of the V-groove, and
wear of the V-belt. Check in particular that the V-belt does
not contact the bottom of the V-groove.
If the V-belt is elongated and there is no more allowance for
adjustment, or if the belt is cracked or cut, replace the belt.
When the V-belt has been replaced, adjust again after
running for 1 hour.
4 - 52
.
CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
Checking
1. Remove bolts (2) and (3), then remove cover (1).
2. The standard deflection for the drive belt is (A) when pressed
with a thumb [at approx. 58.8 N (approx. 6 kg] at a point
midway between drive pulley (4) and air conditioner
compressor pulley (5).
(A): 10 - 15 mm (0.4 - 0.6 in)
Adjustment
1. Loosen bolts and nuts (6) - (10) in number order, and move the
compressor.
If bolt (10) is tightened, the belt tension will increase; if bolt
(10) is loosened, the belt will become loose.
2. After adjusting the belt, tighten bolts and nuts (6) - (9) in
reverse number order from (9) to (6). Finally, tighten nut (10).
Check each pulley for damage, wear of the V-groove, and
wear of the V-belt. Check in particular that the V-belt does
not contact the bottom of the V-groove.
If the V-belt is elongated and there is no more allowance for
adjustment, or if the belt is cracked or cut, replace the belt.
When the V-belt has been replaced, adjust again after
running for 1 hour.
3. Install cover (1).
4 - 53
.

Maintenance for every 10, 100, and 250 hours of service should be performed at the same time.
REPLACE FUEL FILTER CARTRIDGE

(Machines equipped without additional fuel filter cartridge)
WARNING
After the engine has been operated, all parts are at high temperature, so do not replace the filter immediately. Wait for all parts
to cool down before starting the operation.
High pressure is generated inside the engine fuel piping system when the engine is running.
When replacing the filter, wait for at least 30 seconds after stopping the engine to let the internal pressure go down before
replacing the filter.
Do not bring any fire or flame close.
Be careful when opening the air bleed plug in the fuel filter head. It is still under pressure, so fuel may spurt out.
NOTICE
Genuine Komatsu fuel filter cartridges use a special filter that has highly efficient filtering ability. When replacing the filter
cartridge, always use a genuine Komatsu part.
The common rail fuel injection system used on this machine consists of more precise parts than the conventional injection
pump and nozzle.
If any part other than a genuine Komatsu filter cartridge is used, dust or dirt may get in and cause problems with the injection
system. Always avoid using substitute parts.
When carrying out inspection or maintenance of the fuel system, pay more attention than normal to the entry of dirt. If dirt is
stuck to any part, use fuel to wash it off completely.
Container to catch the oil

Prepare a filter wrench
1. Set the container to catch the fuel under the filter cartridge.
2. Using a filter wrench, turn filter cartridge (1) counterclockwise
on remove it.
3. Clean the filter holder, coat the packing surface of the new filter
cartridge thinly with oil, then install the filter cartridge to the filter
holder.
NOTICE
Do not fill the fuel filter cartridge with fuel.
Remove cap (B) and install the fuel filter.
4 - 54
.
4. When installing, tighten until the packing surface contacts the seal surface of the filter holder, then tighten it 3/4
of a turn.
If the filter cartridge is tightened too far, the packing will be damaged and this will lead to leakage of fuel. If the
filter cartridge is too loose, fuel will also leak from the packing, so always tighten the correct amount.
5. After completion of the replacement of fuel filter cartridge (1), bleed the air.
Bleed the air as follows:
6. Add fuel to the fuel tank until full (to FULL mark on the fuel gauge).
7. After replacing filter cartridge (1), loosen air bleed plug (B) in
the filter head (2).
no more bubbles come out of air bleed plug (B).
10. Push the knob of priming pump (3) in and tighten it.
Use a genuine Komatsu part for the fuel filter cartridge. After
replacing the filter cartridge, run the engine, and check for any
fuel leakage from the filter seal surface.
Do not run the starting motor continuously for more than 20
seconds. This will put excessive load on the wiring harnesses
and starting motor.
CHECK SWING PINION GREASE LEVEL, ADD GREASE

Prepare a scale.
1. Open the grease pump box at the right side of the machine,
then remove spare grease can holder cover (1) and spare
grease can.
2. Remove 3 bolts (2), then remove cover (3).
3. Insert a scale into the grease and check that the depth of the
grease is approx. 60 mm (2.4 in). Add grease if necessary.
Insert the scale (A) in the position shown in the diagram on the
right when measuring.
4 - 55
.
If the grease is particularly milky due to ingress of water, etc., then

remove bolts (4) and cover (5) from the bottom of the track frame
and remove the grease. Replace all of the grease with new
grease.
The total amount of grease is 65 liters (60 kg) [17.17 US gal (132
lb)].
4. Install cover (3) with bolts (2).
4 - 56
.
CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS, AFTERCOOLER FINS, FUEL COOLER
FINS, AND AIR CONDITIONER CONDENSER FINS (only machines equipped with air conditioner)
WARNING
If compressed air, high-pressure water, or steam hits your body directly or dirt is sent flying by the compressed air, high-pressure
water, or steam, there is danger of personal injury. Always wear protective glasses, dust mask, and other protective equipment.
NOTICE
When using compressed air, use from a distance to prevent damage to the fins.
In particular, with the fuel cooler and aftercooler, blow with compressed air at an angle of 45° with the nozzle at a distance of at
least 300 mm (11.8 in).
Never blow the compressed air at right angles to the core. If the fins are damaged, it may cause coolant leakage or overheating.
On dusty jobsites, check the fins daily, irrespective of the maintenance interval.
1. Open the engine hood and rear duct (1) on the right side of the
machine.
2. Use compressed to blow off mud, dust, or leaves clogging the
radiator fins, oil cooler fins, fuel cooler fins (2) and after cooler
fins (3). At the same time, clean the net in front of the oil cooler.
On machines equipped with an air conditioner, clean the
condenser fins (4) also.
Steam or water can be used in place of compressed air.
3. Check the rubber hose. Replace with a new one if the hose is
found to have cracks or to be hardened by aging.
Also, check hose clamps for looseness.
Aftercooler hose clamp tightening torque:
9.81 ± 0.49 Nm (1.0 ± 0.05 kgm, 7.2 ± 0.4 lbft)
4 - 57
.
CLEAN FRESH/RECIRC AIR FILTERS OF AIR CONDITIONER (ONLY FOR MACHINES EQUIPPED
WITH AIR CONDITIONER)
WARNING
If compressed air scattered around dust and debris, there is danger of injury. Always wear protective equipment such as
protective glasses and mask.
NOTICE
As a guideline, the filters should be cleaned every 500 hours, but on dusty jobsites, clean the filters more frequently.
REMARK
If the filter becomes clogged, the air flow will be reduced, and there will be an abnormal noise from the air conditioner
unit.
CLEAN RECIRC AIR FILTER

1. Remove wing bolts (1) from the inspection window at the
bottom rear left on the inside of the operator's cab, then take
out the recirculated air filter.
2. Clean the filter with compressed air. If there is oil on the filter,
or if the filter is extremely dirty, wash it in a neutral agent. After
rinsing it in water, dry it thoroughly before using it again.
If the clogging of the filter cannot be removed by blowing with
air or washing in water, replace the filter with a new part.
CLEAN FRESH AIR FILTER

1. Pull up the lock release lever (1) under the door release lever
to release the lock.
2. Open cover (2) at the bottom left of the operator's cab by hand,
pull out filter case (3) from the inside, then remove the filter.
4 - 58
.
3. Clean the filter with compressed air. If there is oil on the filter, or if the filter is extremely dirty, wash it in a neutral
agent. After rinsing it in water, dry it thoroughly before using it again.
If the clogging of the filter cannot be removed by blowing with air or washing in water, replace the filter with a new
part.
4. After cleaning, insert the filter in filter case (3) again, open the cover at the bottom left of the operator's cab by
hand, return the filter case to its original position, then close the cover. When doing this, check that the lock is
applied.
4 - 59
.
REPLACE PILOT FILTER ELEMENT

WARNING
to go down before cleaning the engine breather.
When using compressed air, there is a hazard that dirt may be blown up and cause serious injury.
Always use safety glasses, dust mask, or other protective equipment.
1. Remove drain plug (1) and drain the oil.

2. Loosen bolt (2), then remove filter case (3).
3. Replace filter element (4).
4. Tighten drain plug (1).
Tightening torque: 14.7 - 19.6 Nm

(1.5 - 2.0 kgm , 10.8 - 14.5 lbft)
5. Install the new filter element together with filter case (3), then
tighten with bolt (2).
Tightening torque: 65 - 88 Nm (6.6 - 9.0 kgm , 47.7 - 65.1 lbft)
When replacing the filter element, check O-rings (5) and (6)
and (8) and gaskets (7). If any abnormality is found, replace
with new parts.
4 - 60
.
CLEAN STRAINER OF PTO LUBRICATING OIL FILTER

WARNING
1. Remove filter case (1).

2. Take out the strainer, remove any dirt stuck to the strainer, then
wash it in flushing oil.
If the strainer or O-ring are damaged, replace with a new part.
3. Install the strainer and filter case (1).
CHECK FAN BELT

Check the V-belt and when the following conditions exist, replace
the V-belt:
When the V-belt makes contact with the bottom of the groove in
each pulley.
When the V-belt is worn, and its surface is lower than the outer
diameter of the pulley.
When cracking and peeling of the V-belt occurs.
A device is installed to maintain the tension constant regardless of any elongation of the V-belt, so there is no need
to carry out adjustment until the V-belt is replaced.
For details of the replacement procedure, see "REPLACEMENT OF FAN BELT AND ADJUSTMENT OF AUTO
TENSIONER (PAGE 4-33)".
4 - 61
.
REPLACE DRAIN FILTER CARTRIDGE

1. Using a filter wrench, turn the filter cartridge (1) to the left to
remove it.
2. Fill the new filter cartridge with hydraulic oil, coat the packing
surface with oil, then install it.
When installing it, bring the packing surface into contact with
the seal surface of the filter holder, then tighten a further 1/2 -
3/4 turns.
4 - 62
.
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
For machines equipped with a bypass filter (if equipped), carry out this maintenance every 250 hours.
WARNING
Oil pan refill capacity: 55 liters (14.53 US gal)

1. Set a container immediately under drain valve (1) at the bottom

of the engine to catch the drained oil.
2. Install hose (3) (kept in the toolbox) to drain valve (1), then
move lever (2) of the drain valve down slowly and drain the oil.
After draining the oil, move the lever up to close the valve.
Never loosen plug (a). Even if it is not loosened, the oil will
come out when the lever is operated.
When not using hose (3), keep it in the toolbox.
3. Open the front cover of the engine hood, use a filter wrench
from the top of the engine, turn filter cartridge (4) to the left, and
remove it.
4 - 63
.
4. Clean the filter holder, fill the new filter cartridge with clean oil, coat the thread and packing surface of the new
filter cartridge with clean oil (or coat it thinly with grease), then install it to the filter holder.
REMARK
Check that there is no old packing stuck to the filter holder. If there is any old packing stuck to the filter, it will cause
leakage of oil.
5. When installing, bring the packing surface into contact with the seal surface of the filter holder, then tighten a
further 3/4 - 1 turn.
When tightening with a filter wrench, be extremely careful not to dent or damage the filter.
6. After replacing the filter cartridge, add oil through oil filler port
(F) so that the oil level is between the H and L marks on dipstick
(G).
7. Run the engine for a short time at low idling, then stop the
engine. Check that the oil level gauge is between the H and L
marks. For details, see "Check Oil Level in Engine Oil Pan,
Add Oil (PAGE 3-79)".
4 - 64
.
REPLACE ADDITIONAL FUEL FILTER CARTRIDGE

(Machines equipped with additional fuel filter cartridge)
WARNING
NOTICE
pump and nozzle.

1. Set the container to catch the fuel under the additional fuel filter
cartridge.
to remove it.
3. After removing the cartridge, turn cup (2) of the water separator
installed to the bottom of the cartridge counterclockwise. (This
cup is used again.)
4. Install cup (2) to the bottom of the new additional fuel filter
cartridge. (When doing this, always replace the O-ring with a
new part.)
Cup tightening torque: 10 Nm (1.0 kgm , 7.2 lbft)
5. Clean the filter holder, fill the new filter cartridge with clean fuel,
coat the packing surface thinly with oil, then install to the filter
holder.
NOTICE
When adding fuel, do not remove cap (B). Always add fuel from the 8
small holes (A) on the dirty side.
After adding fuel, remove cap (B) and install the fuel filter.
Always fill with clean fuel. Be careful not to let any dirt or dust get into
the fuel. In particular, center portion is the clean side, so do not remove
cap (B) when adding fuel. Be careful not to let dirt or dust get into center
portion on the clean side.
4 - 65
.
of a turn.
7. Check that the drain plug at the bottom of the water separator cup is tightened securely.
Tightening torque: 0.2 to 0.45 Nm (0.02 to 0.046 kgm, 0.1 to 0.3 lbft)
8. When carrying out standard replacement of the fuel filter cartridge (every 1000 hours), replace the cartridge and
bleed the air. For details, see "REPLACE FUEL FILTER CARTRIDGE (PAGE 4-67)".
9. Start the engine, check that there is no leakage of fuel from the filter seal surface or water separator mounting
surface, then run for approx. 10 minutes at low idling.
4 - 66
.

Maintenance for every 10, 100, 250, and 500 hours of service should be performed at the same time.
REPLACE FUEL FILTER CARTRIDGE

(Machines equipped with additional fuel filter cartridge)
WARNING
NOTICE
pump and nozzle.

1. Set the container to catch the fuel under the filter cartridge.
on remove it.
3. Clean the filter holder, coat the packing surface of the new filter
cartridge thinly with oil, then install the filter cartridge to the filter
holder.
NOTICE
Do not fill the fuel filter cartridge with fuel.
Remove cap (B) and install the fuel filter.
4 - 67
.
of a turn.
5. After completion of the replacement of fuel filter cartridge (1), bleed the air.
Bleed the air as follows:
6. Add fuel to the fuel tank until full (to FULL mark on the fuel
gauge).
7. After replacing filter cartridge (1), loosen air bleed plug (B) in
the filter head (2).
no more bubbles come out of air bleed plug (B).
10. Push the knob of priming pump (3) in and tighten it.
Use a genuine Komatsu part for the fuel filter cartridge. After
replacing the filter cartridge, run the engine, and check for any
fuel leakage from the filter seal surface.
Do not run the starting motor continuously for more than 20
seconds. This will put excessive load on the wiring harnesses
and starting motor.
4 - 68
.
REPLACE BREATHER ELEMENT IN HYDRAULIC TANK

WARNING
The parts and oil are at high temperature immediately after the engine is stopped, and may cause burns. Wait for the
temperature to go down before starting the work.
When removing the oil filler cap, turn it slowly to release the internal pressure, then remove it.
1. After pulling out snap ring (2) of breather assembly (A) at the
top of the hydraulic tank, remove cover (3).
2. Replace filter element (4) with a new element.
3. Install cover (3) and snap ring (2).
4. Remove cap assembly (F) of the filler port, then replace

element (1) inside the cap.
4 - 69
.
REPLACE HYDRAULIC OIL FILTER ELEMENT

WARNING
1. Set the work equipment on the hard and flat ground in the
maintenance posture as shown in the figure, then lower it to the
ground and stop the engine.
2. Remove the cap from oil filler (F) on top of the hydraulic tank,
and release the internal pressure.
3. Loosen 4 bolts, then remove cover (1).
When doing this, the cover may fly out under the force of spring
(2), hold the cover down when removing the bolts.
4. After removing spring (2), valve (3) and strainer (5), take out
element (4).
If there are metal particles or foreign material inside strainer
(5), contact your Komatsu distributor.
5. Clean the removed parts in flushing oil.
6. Install the new element in the place where old element (4) was
installed.
7. Set valve (3), strainer (5) and spring (2) on top of the element.
8. Set cover (1) in position, push it down by hand, and install the
cover with the mounting bolts.
9. Install the cap of oil filler port (F).
10. To bleed the air, start the engine according to "STARTING
ENGINE (PAGE 3-94)" and run the engine at low idle for 10
minutes.
11. Stop the engine.
REMARK
Operate the machine after halting for more than 5 minutes to eliminate bubbles in the oil inside the tank.
12. Check for oil leakage and wipe off any spilled oil.
4 - 70
.
CHANGE OIL IN SWING MACHINERY CASE

WARNING
Refill capacity: 24.5 liters (6.47 US gal)

1. Set a container under drain hose (1) at the bottom of the
machine to catch the oil.
2. Loosen drain valve (P) under the machine body, drain the oil,
then tighten the drain plug again.
Machine front drain
Machine rear drain
4 - 71
.
3. Remove dipstick (G), then add the specified amount of oil

through filler port (F) of the dipstick guide.
4. Wipe off the oil on the dipstick with a cloth.
5. Fully insert dipstick (G) into filler pipe, then remove it.
6. The oil level should be between H and L marks on the dipstick

(G). If the oil does not reach the L mark, add oil through oil filler
port (F).
7. If the oil is above the H mark, pull tube (1) out, then loosen plug
(P). After draining the excess oil, check the oil level again. If
the oil level is correct, wind in tube (1) and store it inside the
hole.
8. Immediately after changing the oil, oil level is variable.
So operate for one hour, then check the oil level again.
4 - 72
.
CHANGE OIL IN PTO CASE

WARNING
NOTICE
Park the machine on flat ground and stop the engine. After waiting for more than 30 minutes after stopping the engine, check the
oil level.
Refill capacity: 13.5 liters (3.57 US gal)

1. Loosen drain plug (1) at the bottom of the PTO case, drain the
oil, then tighten the plug again.
2. Refill the specified quantity of oil through oil filler (F).
NOTICE
If excess oil is supplied, drain it to the specified amount to avoid
overheating.
CHECK ALL TIGHTENING PARTS OF TURBOCHARGER

Please contact your Komatsu distributor to have the tightening portions checked.
CHECK PLAY TURBOCHARGER ROTOR

Contact your Komatsu distributor to have the rotor play checked.
4 - 73
.
REPLACE CORROSION RESISTOR CARTRIDGE

WARNING
The oil is at high temperature after the engine has been operated, so never replace the cartridge immediately after finishing
operations.
Wait for the oil to cool down before replacing cartridge.
Container to catch coolant

1. Turn valve (1) of corrosion resistor (2) to the CLOSE stopper
position.
2. Set a container under the cartridge to catch the coolant.
3. Using a filter wrench, turn cartridge (2) to the left to remove it.
4. Clean the filter holder, coat the seal surface of the new
cartridge thinly with oil, then install the cartridge.
Always use a genuine Komatsu part for the cartridge.
5. When installing the cartridge, bring the packing surface into contact with the seal surface of the filter holder, then
tighten a further 2/3 times.
If the filter cartridge is tightened too far, the gasket will be damaged and coolant will leak. If it is too loose, coolant
will leak from the gap in the gasket, so always keep the proper tightening angle.
6. Turn valve (1) of corrosion resistor (2) to the OPEN stopper position.
7. After replacing the cartridge, run the engine, and check for any leakage of water from the filter seal surface. If
any water leakage is found, check the tightening of the filter cartridge.
LUBRICATING FAN PULLEY ASSEMBLY, TENSION PULLEY ASSEMBLY

Using a grease gun, pump in grease through the grease fittings
shown by arrows.
(1) Fan pulley assembly (1 points)
(2) Tension pulley assembly (1 points)
Always wipe off the grease that it is squeezed out from the
breather.
4 - 74
.
CHECK WELDED STRUCTURE

(Color check)
Cracks in welded structures can be seen easily with a color check. Check the revolving frame, center frame, boom,
and arm every 1000 hours.
In particular, carry out a color check on the important check points (marked with a circle).
The procedure for the color check is as follows.
1. Prepare the materials needed for the color check. (Detergent, penetrating agent, developing solution)
2. Spray with detergent and wash to remove all the dirt and oil from the place to be checked.
3. After washing, dry the area, then spray with penetrating agent and leave for 5 - 20 minutes.
4. Spray with detergent, then clean the surface with a cloth.
5. Clean the surface again, then spray with developing solution.
6. Leave for 15 - 20 minutes, then check visually for cracks.
If there are any cracks, color can be seen.
7. If there are any cracks, carry out the repair procedure to repair.
4 - 75
.
(A): Important check points

(F): Front
Revolving frame
Center frame
4 - 76
.
(A): Important check points
Boom
Arm
CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (for breaker)

(If equipped)
A special tool is needed for inspecting and charging with nitrogen gas.
Have your Komatsu distributor inspect and charge the accumulator.
4 - 77
.

Maintenance for every 10, 100, 250, 500, and 1000 hours of service should be performed at the same time.
CHANGE OIL IN FINAL DRIVE CASE

WARNING
The parts and oil are at high temperature immediately after the engine is stopped, and may cause serious burns. Wait for the
temperature to go down before starting the operation.
If there is still pressure remaining inside the case, the oil or plug may fly out.
Loosen the plug slowly to release the pressure.
Refill capacity: Each 20 liters (5.28 US gal)

Prepare a handle.
1. Set the TOP mark at the top, with the TOP mark and plug (P)
perpendicular to the ground surface.
2. Remove plugs (P) and (F) with the handle and drain the oil.
REMARK
Check the O-rings in the plugs for damage. If necessary, replace
with new ones.
3. Tighten plug (P).

4. Add oil through the hole of plug (F).
5. When the oil overflows from the hole of plug (F), install plug (F).
Tightening torque of plugs (P) and (F) :
93.1 - 122.5 Nm (9.5 - 12.5 kgm, 68.7 - 90.4 lbft)
CHECK INJECTOR
Check the color of the exhaust gas visually. If there is any abnormality in the exhaust gas color, contact your
Komatsu distributor for inspection.
For details, see "TROUBLES AND ACTIONS (PAGE 3-150)" "Exhaust color is black".
4 - 78
.
CLEAN HYDRAULIC TANK STRAINER

WARNING
After the engine is stopped, the parts and oil are at high temperature, so there is danger of burns. Wait for the temperature to
go down before starting the operation.
When the cap of the oil filler port is removed, oil may spurt out, so turn it slowly to release the internal pressure, then remove
it carefully.
When removing cover (1), the cover may fly off under the force of spring (2), so loosen the 4 bolts slowly.
1. Remove the cap from oil filler (F) on top of the hydraulic tank.
2. Remove cover (1) and lift up the top of rod (3) from above to
take out spring (2) and strainer (4).
3. Remove any dirt stuck to strainer (4), then wash it in flushing
oil. If strainer (4) is damaged, replace it with a new part.
4. When installing, check that the O-ring at the bottom of strainer
(4) is not out of place or twisted, then coat the surface of the
O-ring with grease, insert it on to tank protrusion (5), and install.
5. Install cover (1) with bolts.
4 - 79
.
CLEAN ENGINE BREATHER

WARNING
1. Wipe away dust around the breather.

2. Remove breather (1).
3. Rinse the whole breather in diesel oil or flushing oil. Dry with
compressed air, then install it.
4. Replace O-ring with new one. Coat a new O-ring with engine
oil, set it, then install breather (1).
CLEAN, CHECK TURBOCHARGER

Contact your Komatsu distributor for cleaning or inspection.
CHECK ALTERNATOR, STARTING MOTOR

The brushes may be worn,or the bearing may have run out of grease, so contact your Komatsu distributor for
inspection or repair.
When the engine is frequently started, ask for inspection every 1000 hours or every 6 months, whichever comes
sooner.
CHECK ENGINE VALVE CLEARANCE, ADJUST

Special tools are needed for inspection and maintenance, so contact your Komatsu distributor.
4 - 80
.

Maintenance for every 10, 100, 250, 500, 1000, and 2000 hours of service should be performed at the same time.
CHECK WATER PUMP

Check if there is oil leakage, water leakage, or clogging of the drain hole. If any abnormality is found, contact your
Komatsu distributor for disassembly and repair or replacement.
CHECK VIBRATION DAMPER

There may be leakage from the damper, dents, or face runout, so contact your Komatsu distributor for replacement.
CHECK FAN PULLEY AND TENSION PULLEY

Inspect the pulley for play and grease leakage.
If any fault is detected, ask Komatsu distributor to disassemble and repair or replace.
CHECK FOR LOOSENESS OF HIGH-PRESSURE PIPING CLAMP, HARDENING OF RUBBER
Check for any looseness in the high-pressure clamp mounting bolts (1) to (15) in the drawing in the illustrations
below. Check visually and feel with your finger to check that the rubber has not hardened. If there is any problem,
the problem part must be replaced. Contact your Komatsu distributor for part replacement.
4 - 81
.
NOTICE
If the engine continues to be used when there are loose bolts, hardened rubber, or missing parts, there is danger of damage or
breakage occurring due to vibration and wear at the connections of high-pressure piping. Always check that the proper
high-pressure piping clamps are correctly installed.
REPLACE INJECTOR NOZZLE ASSEMBLY

Contact your Komatsu distributor to have the injector nozzle assembly replaced.
4 - 82
.
CHECK FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER

Fuel spray prevention caps (1) - (16) and fuel spray prevention cover (17) are protective parts installed to prevent
fire caused by fuel leaking and spraying out on to high temperature parts of the engine. Check visually that there
are no missing caps or loose bolts, and feel with your finger to check that the rubber has not hardened. If there is
any problem, the problem part must be replaced. Contact your Komatsu distributor for part replacement.
4 - 83
.

CHANGE OIL IN HYDRAULIC TANK

WARNING
Refill capacity: 440 liters (116.25 US gal)

Prepare a handle for socket wrench set
1. Swing the upper structure so that the drain plug under the
hydraulic tank will be between both tracks.
2. Retract the arm and bucket cylinders, then lower the boom and
put the teeth in contact with the ground.
3. Set the lock lever to the LOCK position and stop the engine.
4. Remove the cap of oil filler (F) at the top of the hydraulic tank.
4 - 84
.
5. Set the container to catch the oil under the drain plug at the
bottom of the chassis. Remove drain plug (P1), then loosen
plug (P2) and drain the oil. After draining the oil, tighten drain
plugs (P1) and (P2).
Tightening torque: 70 ± 10 Nm (7 ± 1 kgm , 50 ± 7 lbft)
(A): Rear
6. Remove the 10 mounting bolts of cover (2), take off the cover,
then remove drain plug (3) at the bottom of the pump suction
tube.
7. After draining the oil, tighten drain plug (3) and install cover (2).
When loosening drain plug (P2) be careful not to get oil on
yourself.
8. Tighten the bolts to install cover (2).

9. Add the specified amount of new and clean oil through oil filler port (F). Check that the oil level is between H and
L on the sight gauge.
10. Bleed the air from the circuit after cleaning or replacing the filter element or strainer, or after changing the oil.
4 - 85
.
CHECK AND TIGHTEN SWING CIRCLE BOLTS

If the machine is operated with loose swing circle bolts (A) and (B),
they will be broken. Retighten the bolts whenever they are found
loose.
Tightening
1. Tightening procedure of swing circle bolt (A)
1) Open the grease pump box at the right side of the machine,
then remove spare grease can holder cover (1) and spare
grease can.
2) Remove 3 bolts (2), then remove cover (3).
REMARK
When cover (3) does not come off easily, insert removed bolt (2)
into tapped bolt hole (4) and then remove cover (3).
3) Fit the socket wrench (width across flats b = 46 mm) and

extension bar to bolt (A) and tighten it.
4 - 86
.
2. Tightening procedure of swing circle bolt (B)

1) Swing the upper structure 90 degrees to the
undercarriage.
2) Fit the socket wrench (width across flats b = 46 mm) and
extension bar to bolt (B) from the right (or left) side of the
undercarriage frame and tighten the bolt.
Tightening torque of bolts (A) and (B)

Target value: 1,720 Nm {175 kgm}
Allowable range: 1,520 to 1,910 Nm {155 to 195 kgm}

Maintenance for every 10, 100, 250, 500, 1000, 2000, and 4000 hours of service should be performed at the same
time.
REPLACE HIGH-PRESSURE PIPING CLAMP

Contact your Komatsu distributor to have the engine high-pressure clamps replaced.
REPLACE FUEL SPRAY PREVENTION CAP

Contact your Komatsu distributor to have the fuel spray prevention cap replaced.
4 - 87
.
.
5-1
.
SPECIFICATIONS SPECIFICATIONS
SPECIFICATIONS
Item Unit PC750-7 PC750SE-7 PC750LC-7 PC800-7 PC800SE-7
Operating weight 72,500 73,300 78,100 76,200 75,700
kg (lb)
(with operator) (159,863) (161,627) (172,211) (168,021) (166,919)
Bucket capacity m3 (cu.yd) 3.1 (4.1) 4.0 (5.2) 3.1 (4.1) 3.4 (4.4) 4.3 (5.6)
Name of engine - Komatsu SAA6D140E-3 diesel engine
Flywheel horsepower HP/rpm 454/1,800 454/1,800 454/1,800 454/1,800 454/1,800
mm 14,305 13,030 14,305 13,895 13,030
A Overall length
(ft in) (46'11") (42'9") (46'11") (45'7") (42'9")
mm 4,660 4,615 4,660 4,850 4,615
B Overall height
(ft in) (15'3") (15'2") (15'3") (15'11") (15'2")
mm 4,210 4,210 4,310 4,210 4,210
C Overall width
(ft in) (13'10") (13'10") (14'2") (13'10") (13'10")
mm 710 710 810 710 710
D Track shoe width
(ft in) (2'4") (2'4") (2'8") (2'4") (2'4")
mm 3,560 3,560 3,560 3,640 3,640
E Height of cab
(ft in) (11'8") (11'8") (11'8") (11'11") (11'11")
mm 4300 4300 4300 4300 4300
F Radius of upper structure
(ft in) (14'1") (14'1") (14'1") (14'1") (14'1")
mm 5,810 5,810 6,330 5,810 5,810
G Length of track
(ft in) (19'1") (19'1") (20'9") (19'1") (19'1")
mm 4,500 4,500 4,500 4,500 4,500
H Tumbler center distance
(ft in) (14'9") (14'9") (14'9") (14'9") (14'9")
mm 840 840 840 840 840
Min.ground clearance
(ft in) (2'9") (2'9") (2'9") (2'9") (2'9")
km/h 2.8/4.2 2.8/4.2 2.8/4.2 2.8/4.2 2.8/4.2
Travel speed (Low/High)
(MPH) (1.7/2.6) (1.7/2.6) (1.7/2.6) (1.7/2.6) (1.7/2.6)
Swing speed rpm 6.8 6.8 6.8 6.8 6.8
5-2
.
SPECIFICATIONS SPECIFICATIONS
Working range Unit PC750-7 PC750SE-7 PC750LC-7 PC800-7 PC800SE-7

mm 13,740 12,265 13,740 13,660 12,265
A Maximum digging radius
(ft in) (45'1") (40'3") (45'1") (44'10") (40'3")
mm 8,600 7,130 8,600 8,445 7,130
B Maximum digging depth
(ft in) (28'3") (23'5") (28'3") (27'8") (23'5")
mm 11,840 11,330 11,840 11,955 11,330
C Maximum digging height
(ft in) (38'10") (37'2") (38'10") (39'3") (37'2")
Maximum vertical wall mm 5,575 4,080 5,575 5,230 4,080
D
digging depth (ft in) (18'3") (13'5") (18'3") (17'2") (13'5")
mm 8,145 7,525 8,145 8,235 7,525
E Maximum dumping height
(ft in) (26'9") (24'8") (26'9") (27'0") (24'8")
Maximum digging reach mm 13,460 11,945 13,460 13,400 11,945
F
at ground level (ft in) (44'2") (39'2") (44'2") (43'12") (39'2")
5-3
.
.
6-1
.
GENERAL PRECAUTIONS FOR SAFETY ATTACHMENTS AND OPTIONS
GENERAL PRECAUTIONS FOR SAFETY

When installing attachments or options to the machine, it is necessary to pay attention to safety. Please obey the
following precautions strictly when selecting, installing, or using attachments or options.
PRECAUTIONS WHEN SELECTING

Please consult your Komatsu distributor before installing attachments or options to the machine. Depending on
the type of attachment or option, it may be necessary to install a front guard, overhead guard, or other safety
structure to the machine. There may also be problems of the attachment or option hitting the operator's cab.
Install only attachments or options authorized by Komatsu. Komatsu cannot accept any responsibility for any
accident, damage, or failure caused by the use of attachments or options not authorized by Komatsu.
READ THE INSTRUCTION MANUAL THOROUGHLY

Before installing or using any attachment or option, make sure that you thoroughly read and understand the
instruction manuals for the machine and the attachment or option.
If you lose the instruction manual or it is damaged, always obtain an new copy from the attachment manufacturer
or your Komatsu distributor.
PRECAUTIONS WHEN REMOVING OR INSTALLING

When removing or installing the attachment or option, obey the following precautions, and take care to ensure safety
during the operation.
Carry out the removal and installation operation on a flat, firm ground surface.
When the operation is carried out by two or more workers, choose the leader and follow his instructions.
Use a crane when handling heavy objects (more than 25 kg (55 lb)). (The crane must be operated by a qualified
operator.)
Never go under a load raised by the crane.
Do not carry out operations with the load kept raised by the crane. Always use a stand to prevent the load from
falling.
When removing a heavy part, consider the balance after it is removed. To prevent the machine from tipping over,
set a support in position if necessary before removing the part.
Before installing or after removing the attachment or option, set it in a stable condition to prevent it from falling
over.
For details of the removal or installation operation, please consult your Komatsu distributor.
PRECAUTIONS WHEN USING

When long or heavy work equipment is installed, remember the following precautions. Before starting operations,
move the machine to a safe place and carry out a test operation to make sure that you fully understand the
movement, center of gravity, and working range of the machine.
Do not swing the work equipment if the machine is at an angle. If the work equipment is swung with the machine
at an angle, there is danger that the machine will tip over.
Always maintain a safe distance from obstacles in the surrounding area when operating. If long work equipment
is installed, the working range becomes larger.
If heavy work equipment is installed, pay careful attention to the following precautions.
The swing overrun (the distance the work equipment moves before completely stopping after the swing brake
is applied) will be greater. There is danger of hitting objects if the swing overrun is miscalculated, so allow extra
space to the swing position when swinging.
The hydraulic drift of the work equipment (the amount of the work equipment moves down under its own weight
when it is stopped in a raised position) also becomes greater. Do not stop the work equipment in a raised
position; always lower it to the ground.
Do not swing, lower, or stop the work equipment suddenly. There is danger that the machine may tip over.
Do not suddenly extend or retract the boom cylinder. The shock may cause the machine to tip over.
6-2
.
ATTACHMENTS AND OPTIONS ATTACHMENT GUIDE
ATTACHMENT GUIDE
WARNING
Please read the instruction manual for the attachment and the sections of this manual related to attachments and options.
When installing any attachment or option, there may be problems with safety, so please contact your Komatsu distributor
before installing.
Installing attachments or options without consulting your Komatsu distributor may not only cause problems with safety, but
may also have an adverse effect on the operation of the machine and the life of the equipment.
Any injuries, accidents, or damage resulting from the use of unauthorized attachments or options will not be the responsibility
of Komatsu.
COMBINATIONS OF WORK EQUIPMENT

WARNING
Depending on the type or combination of work equipment, there is danger that the work equipment may hit the cab or machine
body.
When using unfamiliar work equipment for the first time, check before starting if there is any danger of interference, and operate
with caution.
6-3
.
ATTACHMENT GUIDE ATTACHMENTS AND OPTIONS
Select the combination of boom, arm, and bucket from the combinations shown in the table below.
PC750-7
Model PC750SE-7 PC800-7 PC800SE-7
PC750LC-7
Strengthened
Standard boom SE boom SE boom
Boom boom Bucket width [mm (in)]
8.2m 7.1m 7.1m
8.2m
With side With side
Standard Long SE Strengthened SE arm
cutter cutter
Arm arm arm arm arm
(excluding (including
3.6m 5.6m 2.9m 3.6m 2.9m 3.6m side shroud) side shroud)
Narrow 1550 1700

z z X X X X
2.8<2.5> m3 (61.1) (67.0)
Work equipment
Standard 1700 1850

z { X X X X
3.1<2.8> m3 (67.0) (72.9)
Quarry 1820 1870
{ X X { X X
3.4<3.0> m3 (71.7) (73.7)
Bucket
Quarry
1820 1870
strength X X X z X X
(71.7) (73.7)
3.4<3.0> m3
Wide 2000 2105
X X z X z z
4.0<3.5> m3 (78.8) (82.9)
Wide 2150 2250
X X { X z X
4.3<3.8> m3 (84.7) (88.7)
Wide 2230 2335
X X { X { X
4.5<4.0> m3 (87.9) (92.0)
Note: The figure shown in < > for the bucket shows the CECE bucket capacity.
z: This shows the general operations.
{: This shows the light work.
X : This shows that the impossible to use.
6-4
.
ATTACHMENTS AND OPTIONS ATTACHMENT GUIDE
Working Range Diagram
PC750-7 PC750-7
PC750SE-7 PC800-7 PC800SE-7 PC800SE-7
PC750LC-7 PC750LC-7
Working range Unit SE arm Strengthened SE arm SE arm
Standard Long arm
2.9m arm 3.6m 2.9m 3.6m
arm 3.6m 5.6m
Maximum digging mm 13,740 15,635 12,265 13,660 12,265 12,710
A
reach (ft in) (45'1") (51'4") (40'3") (44'10") (40'3") (41'8")
B
depth (ft in) (28'3") (34'9") (23'5") (27'8") (23'5") (25'7")
C
height (ft in) (38'10") (41'8") (37'2") (39'3") (37'2") (36'3")
Maximum vertical mm 5,575 7,920 4,080 5,230 4,080 4,260
D
wall digging depth (ft in) (18'3") (25'12") (13'5") (17'2") (13'5") (13'12")
Maximum dumping mm 8,145 8,890 7,525 8,235 7,525 7,430
E
height (ft in) (26'9") (29'2") (24'8") (27'0") (24'8") (24'5")
F
reach at ground level (ft in) (44'2") (50'6") (39'2") (43'12") (39'2") (40'8")
6-5
.
.
7-1
.
EXPLANATION OF COMPONENTS LOADING SHOVEL
EXPLANATION OF COMPONENTS
SWITCHES
(1) Starting switch (9) Room lamp switch

(2) Fuel control dial (10) Pump drive emergency switch
(3) Cigarette lighter (11) Swing holding brake release switch
(4) Swing lock switch (12) Rotating lamp switch (if equipped)
(5) Lamp switch (13) Shackles boom control switch
(6) Alarm buzzer stop switch (14) Lower wiper switch (machines equipped with
(7) Machine push-up switch fixed front window cab)
(8) Horn switch (15) Step light switch
(16) Bottom dump switch
7-2
.
LOADING SHOVEL EXPLANATION OF COMPONENTS
Starting Switch
Fuel Control Dial

(with Auto-deceleration System)
Cigarette Lighter
Swing Lock Switch
Lamp Switch
Alarm Buzzer Stop Switch
Machine Push-up Switch
Horn Switch
When the switch (8) at the tip of the right work equipment control
lever is pressed, the horn will sound.
Room Lamp Switch
Emergency Pump Drive Switch
Swing Brake Cancel Switch
Rotating Lamp Switch (If Equipped)
Shackles Boom Control Switch
7-3
.
EXPLANATION OF COMPONENTS LOADING SHOVEL
Lower Wiper Switch
Step Light Switch
Bottom Dump Switch

Use this switch (16) to open and close the front bucket.
If the button at the tip of the left work equipment control lever is
depressed, the bucket will close.
If the button at the tip of the right work equipment control lever is
depressed, the front bucket will open.
For explanation of switches (1) to (7) and (9) to (15), see "SWITCHES (PAGE 3-28)".
7-4
.
LOADING SHOVEL EXPLANATION OF COMPONENTS
FUSE
NOTICE
Before replacing a fuse, be sure to turn off the starting switch.
The fuses protect the electrical equipment and wiring from burning
out.
If the fuse becomes corroded, or white powder can be seen, or the
fuse is loose in the fuse holder, replace the fuse.
Replace the fuse with another of the same capacity.
Fuse Capacities and Circuit Name
Fuse
No. Name of circuit
capacity
(1) 10A Prolix circuit
(2) 10A Solenoid valve
(3) 10A PPC hydraulic lock solenoid
(4) 20A Window washer, cigarette lighter
Horn, flash lamp light (if equipped),
(5) 10A
L/S (if equipped)
(6) 10A Spare
(7) 10A Rotating lamp (if equipped)
(8) 10A Spare
(9) 10A Radio, L/S (if equipped)
(10) 20A Monitor, Buzzer
(11) 25A Air conditioner unit
(12) 20A Spare
(13) 20A Spare
(14) 10A Optional power source (1)
(15) 10A Optional power source (2), 12 V power port
(16) 10A Radio backup
(17) 10A Network pass (direct from battery)
(18) 10A Spare
(19) 10A Room lamp
(20) 10A Step light
7-5
.
OPERATIONS LOADING SHOVEL
OPERATIONS
OPERATION OF WORK EQUIPMENT
WARNING
If the lever is operated in the deceleration range, the engine speed will suddenly rise. Operate the levers carefully.
If the work equipment control levers are operated quickly, the engine speed will suddenly rise. Operate the levers carefully.
The work equipment is operated with the left work equipment control lever and right work equipment control lever.
The left work equipment control lever operates the arm, swing, and bottom dump (CLOSE); the right work equipment
control lever operates the boom, bucket, and bottom dump (OPEN).
The relationship between the operation of the lever and the movement of the work equipment is as shown in the
diagram on the right.
When the lever is released, it returns to the HOLD position and the work equipment is held in position.
If the work equipment control levers are returned to the neutral position when the machine is stopped, even if the
fuel control dial is set to FULL, the auto-deceleration mechanism will act to reduce the engine speed to a
mid-range speed.
REMARK
If the key in the starting switch is turned ON within 15 seconds after stopping the engine, it is possible to lower the
work equipment to the ground by operating the levers.
In addition, the levers can also be operated to release any remaining pressure inside the hydraulic cylinder circuit
and to lower the boom after loading the machine on a trailer.
Arm operation
(A): Arm OUT
(B): Arm IN
Swing operation
(A): Left swing
(B): Right swing
7-6
.
LOADING SHOVEL OPERATIONS
Boom operation
(A): Boom RIASE
(B): Boom LOWER
Bucket operation
(A): Bucket DUMP
(B): Bucket CURL
Bottom dump operation

(A): OPEN
(B): CLOSE
7-7
.
PRECAUTIONS DURING OPERATION

WARNING
When the arm is pushed out to the front, the speed momentarily becomes
slow around the vertical position of the arm.
(A): Platform
It is Prohibited to Use the Swing Force for Operations.

Do not use bucket swing force to compact soil or break an earth
wall, or do not dig the bucket teeth into the ground while swinging
the bucket. Such a way of using the bucket can cause damage to
the work equipment.
It is Prohibited to Use the Travel Force for Operations.

Do not move off and excavate with the bucket left dug into the
ground.
7-8
.
Do not Carry Out Operations with the Hydraulic Cylinder at the End of its Stroke.
If the cylinder is operated to the end of its stroke during operations,
a large force will be brought to bear on the stopper inside the
cylinder, and this will reduce the service life of the machine, so
leave room (distance a) at the end of the stroke as far as possible.
It is Prohibited to Use the Dropping Force of the Bucket for Operations.

Do not use the dropping force of the bucket as a pickaxe, breaker,
or pile driver. This will bring excessive force to bear on the rear of
the machine, and will not only damage the machine, but is also
dangerous.
Be Careful of Stability when Swinging.

During swing operations, the stability of the machine differs to the
front, rear, left and right, and there is danger that itmay tip over.
It is Prohibited to Use the Tilt Operation for Digging.

Do not set the teeth vertically when the bucket is pulled in, and then
use the tilt operation to carry out digging.
7-9
.
It is Prohibited to Grip Rocks.

Do not use the bottom dump bucket to grip rocks.
It is Prohibited to Use the Bucket for Leaving Operations.

Using the rear bucket to carry out leveling operations will bring an
excessive force to bear on the work equipment, so do not use the
rear bucket in this way.
Be Careful not to Spill the Load.

When the bucket is fully loaded, do not raise the boom fully. If the
boom is raised fully, the load will spill to the rear and cause danger
to the operator.
Be Careful not to Hit the Undercarriage.

If the upper structure is set diagonally to the track frame when
carrying out digging operations, the work equipment will hit the
track links.
7 - 10
.
Scraping-down Operations are Prohibited.

Never use the front bucket of a bottom-dump bucket to scrap down
rocks or soil.
Digging Rocky Ground

economy.
Phenomena that do not Indicate Failure

economy.
The arm may sometimes stop when the bucket teeth become
more or less horizontal.
The bottom dump of the bucket may sometimes stop at the

bottom horizontal position when the bottom dump control lever
changes from open to close.
7 - 11
.
EXCAVATOR WORK
In addition to the following, it is possible to further increase the range of applications by using various attachments.
Shovel Work
This is suitable for digging a place which is higher than the
machine's position. It is most efficient if the arm s digging angle is
from vertical to 60i forward, and the arm cylinder is used effectively.
A simple method of seeing the angle of the bucket teeth to the

ground surface is to use the teeth and the part of the rear bucket
shown in the diagram on the right. Check that the part of the rear
bucket is more or less parallel to the teeth.
Loading Work
In places where the swing angle is small, work efficiency can be
enhanced by locating the dump truck in a place easily visible to the
operator.
Loading is easier if the excavator is placed beside the dump truck
for loading. This way means more earth can be loaded more
effectively than by a loader working behind the truck.
7 - 12
.
LOADING SHOVEL PRECAUTIONS WHEN DISASSEMBLING MACHINE
PRECAUTIONS WHEN DISASSEMBLING MACHINE

RELEASING PRESSURE
When disassembling the machine or removing the piping during inspection or maintenance, always release the
pressure as follows.
Releasing Pressure from Work Equipment Circuit, Swing Circuit, Travel Circuit
WARNING
The hydraulic system is always under internal pressure, so when inspecting or replacing the piping or hoses, always release
the pressure in the circuit before starting. If the pressure is not released, high pressure oil may spurt out and cause serious
personal injury.
to go down before starting the operation.
When the oil filler cap is removed, oil may spurt out, so turn the cap slowly to release the pressure before removing the cap.
1. Stop the machine on firm horizontal ground, lower the work

equipment to the ground as shown in the diagram on the right,
Set the lock lever at the FREE position.
2. Operate each work equipment control lever to the full stroke
within 5 - 6 seconds after stopping the engine.
Leave the starting switch at the ON position.
3. Remove the cap of the hydraulic tank.
4. Start the engine, run for approx. 10 seconds, then stop the engine again.
Do not run the engine at more than 1000 rpm.
Set the work equipment control levers to the HOLD position.
5. Operate each work equipment control lever to the full stroke within 5 - 6 seconds after stopping the engine.
Repeat Steps 4 - 5 three times.
Releasing Pressure in Accumulator Circuit

After stopping the engine, set lock lever (1) to the FREE position,
then operate each work equipment control lever 3 - 4 times to the
end of the stroke. After 1 minute, the internal pressure will be
relieved.
Do not loosen any piping until at least 1 minute has passed after
relieving the internal pressure.
7 - 13
.
TRANSPORTATION LOADING SHOVEL
TRANSPORTATION
The machine can be disassembled into the machinery, operator's cab, platform, attachment, and counterweight,
and transported in pieces. Please contact your Komatsu distributor when transporting the machine.
MACHINE CONFIGURATION FOR TRANSPORT

PC750-7 (LOADING SHOVEL)
Undercarriage
Item Unit
Q'ty - 2
A mm (ft in) 1445 (4'9")
B mm (ft in) 5810 (19'1")
C mm (ft in) 1255 (4'1")
21400 (47187)
Weight kg (lb)
[10700 X 2 (23594 X 2)]
Work Equipment
Item Unit
Q'ty - 1
A mm (ft in) 9500 (31'2")
B mm (ft in) 2855 (9'4")
2320 / 2620 (5.1m3)
Overall width mm (ft in)
[7'7" / 8'7" (6.7 cu.yd)]
18700 / 19100 (5.1 m3)
Weight kg (lb)
[41234 / 42116 (6.7 cu.yd)]
Upper Structure
Secure the upper structure to the platform with a chain and block.
Item Unit
Q'ty - 1
A mm (ft in) 2730 (8'11")
B mm (ft in) 5970 (19'7")
Overall width mm (ft in) 3195 (10'6")
Weight kg (lb) 24800 (54684)
7 - 14
.
LOADING SHOVEL WEAR PARTS
WEAR PARTS
Replace wear parts such as the filter element or air cleaner element at the time of periodic maintenance or before
they reach the wear limit. The wear parts should be replaced correctly in order to ensure more economic use of the
machine. When replacing parts, always use Komatsu genuine parts.
As a result of our continuous efforts to improve product quality, the part number may change, so inform your
Komatsu distributor of the machine serial number and check for the latest part number when ordering parts.
WEAR PARTS LIST

The parts in parentheses are to be replaced at the same time.
Item Part No. Part Name Q'ty Replacement frequency

Hydraulic oil filter 209-60-77530 Element 2
Every 1000 hours service
(07000-05180) (O-ring) (2)
Drain filter 209-60-76210 Cartridge 1 Every 500 hours service
424-16-11140 Element 1
(424-15-14860) (O-ring) (1)
Pilot filter
(424-16-11130) (O-ring) (1) Every 500 hours service
(419-15-14860) (O-ring) (1)
(419-15-14870) (Gasket) (1)
Engine oil filter 600-211-1340 Cartridge 1 Every 500 hours service
Fuel filter 600-311-3310 Cartridge 1 Every 500 hours service
600-319-3440 Element 1
Additional fuel filter (600-311-3230) (Sealant) (1) Every 500 hours service
(600-311-3220) (Sealant) (1)
Corrosion resistor 600-411-1171 Cartridge 1 Every 1000 hours service
600-185-6100 Element assembly 1 -
Air cleaner 600-185-6110 Outer element assembly 1
-
(600-184-1671) (O-ring) (1)
209-72-14150 Point 6
Bucket (209-72-14160) (Pin) (6) -
(209-72-14170) (Lock) (6)
285-62-17320 Element 1
Hydraulic tank breather Every 1000 hours service
(20Y-60-21470) (Element) (1)
21N-62-31221 Element 2
(07000-12055) (O-ring) (2)
Line filter -
(07000-12070) (O-ring) (2)
(07001-02070) (Back-up ring) (2)
7 - 15
.
MAINTENANCE LOADING SHOVEL
MAINTENANCE
Check Oil Level in Hydraulic Tank, Add Oil
WARNING
If the oil filler cap is removed without releasing the internal pressure, oil will spurt out, so turn the oil filler cap slowly to release
the internal pressure, then remove it carefully.
1. If work equipment is not in the condition shown in diagram on

the right, start engine, run at low idle, retract the arm and
bucket cylinders, then lower the boom, set bucket teeth in
contact with the ground, and stop the engine.
2. Within 15 seconds after stopping the engine, turn starting
switch to the ON position, and operate the control levers (work
equipment, travel) in each direction to release the internal
pressure.
3. Open cover (1) on the left side of the machine and check sight
gauge (G). The oil level should be between the H and L marks.
NOTICE
Do not add oil if the level is above the H line. This will damage the hydraulic
equipment and cause the oil to spurt out.
7 - 16
.
LOADING SHOVEL MAINTENANCE
WARNING
If oil is above the H level, stop the engine, wait for the hydraulic oil to cool
down, then drain excess oil from drain plug (P1). When draining the oil,
loosen bottom drain plug (P1), then loosen side drain plug (P2) and drain
the oil. After draining the oil, tighten plugs (P1) and (P2).
(A): Rear
4. If level is below the L mark, add oil through filler (F) at top of the
hydraulic tank.
7 - 17
.
LUBRICATTING
1. Set the work equipment in the greasing posture below, then lower the work equipment to the ground and stop
the engine.
2. Using a grease pump, pump in grease through the grease fittings shown by arrows.
(1) Boom cylinder foot pin (2 places)

(2) Arm-Bucket coupling pin (2 places)
(3) Bucket hinge pin (2 places)
(4) Bottom dump cylinder rod end pin (2 places)
(5) Bottom dump cylinder foot pin (2 places)
(6) Bucket cylinder foot pin (2 places)
(7) Bucket cylinder rod end, link connection pin (4 places)
(8) Boom centralized greasing block (7 places)
Boom foot pin
Arm cylinder foot pin
Boom cylinder rod end
Bucket cylinder rod end
(9) Arm cylinder rod end (1 place)
(10) Boom-Arm coupling pin (2 places)
7 - 18
.
LOADING SHOVEL MAINTENANCE

CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER
WARNING
The parts and oil are at high temperature after the engine is stopped, and may cause burns. Wait for the temperature to go down
before starting the work.
Refill capacity: 440 liters (116.25 US gal)

Prepare a handle for socket wrench set
1. Retract the arm cylinder, extend the bucket cylinder, lower the
boom, set the bottom of the bucket in contact with the ground,
2. Set the lock lever to the LOCK position and stop the engine.
3. Remove the cap of oil filler (F) at the top of the hydraulic tank.
4. Set the container to catch the oil under the drain plug at the
bottom of the chassis. Remove drain plug (P1), then loosen
plug (P2) and drain the oil. After draining the oil, tighten drain
plugs (P1) and (P2).
Tightening torque: 70 ± 10 Nm (7 ± 1 kgm , 50 ± 7 lbft)
7 - 19
.
5. Remove the 10 mounting bolts of cover (2), take off the cover,
then remove drain plug (3) at the bottom of the pump suction
tube.
6. After draining the oil, tighten drain plug (3) and install cover (2).
When loosening drain plug (P2) be careful not to get oil on

yourself.
7. Remove 4 bolts, then remove cover (4). When doing this, cover
(4) may fly off because of the force of spring (5), so keep the
cover pushed down when removing the bolts.
8. Hold the top of rod (6) and pull up to remove spring (5) and
strainer (7).
9. Remove any dirt stuck to strainer (7), then wash in clean diesel
oil or flushing oil. If strainer (7) is broken, replace it with a new
part.
10. When installing, insert strainer (7) into protruding part (8) of the
tank, and assemble.
11. Tighten the bolts to install cover (2).
12. Add the specified amount of new and clean oil through oil filler port (F). Check that the oil level is between H and
L on the sight gauge.
13. Bleed the air from the circuit after cleaning or replacing the filter element or strainer, or after changing the oil.
7 - 20
.
LOADING SHOVEL SPECIFICATION
SPECIFICATION
PC750-7 (LOADING SHOVEL)
Item Unit PC750-7LOADING SHOVEL

Operating weight
kg (lb) 76,000 (167,550)
(including 1 operator)
Bucket capacity m3 (cu.yd) 4.5 (5.9)
Name of engine - Komatsu SAA6D140E-3 diesel engine
Engine horsepower kW (HP)/rpm 338 (454)/1,800
A Overall length mm (ft in) 9,865 (32' 4")
B Overall height mm (ft in) 5,640 (18' 6")
C Overall width mm (ft in) 4,110 (13' 6")
D Track width mm (ft in) 610 (2')
E Height of cab mm (ft in) 3,560 (11' 8")
F Tail swing radius mm (ft in) 4,245 (13' 11")
G Length of track mm (ft in) 5,810 (19' 1")
H Tumbler center distance mm (ft in) 4,500 (14' 9")
Min. ground distance mm (ft in) 840 (2' 9")
Travel speed (Low/Hi) km/h (MPH) 2.8/4.2 (1.7/2.6)
Swing speed rpm 6.8
7 - 21
.
COMBINATION OF WORK EQUIPMENT LOADING SHOVEL
COMBINATION OF WORK EQUIPMENT

WARNING
Depending on the type or combination of work equipment, there is danger that the work equipment may hit the cab or machine
body.
When using unfamiliar work equipment for the first time, check before starting if there is any danger of interference, and operate
with caution.
COMBINATION OF WORK EQUIPMENT

Select the combination of boom, arm, and bucket from the combinations shown in the table below.
For the dimensions of A to F, see the specifications shown in the working range diagram
Boom mm (ft in) 4600 (15'1")

Work equipment
Arm mm (ft in) 3400 (11'2")

3
Bucket capacity m (cu.yd) 4.5 (5.9) 5.1 (6.7)
Bucket width mm (ft in) 2320 (7'7") 2620 (8'7")
Loosen specific gravity 1.8 {
of soil to be handled 1.6 { {
{: Can be used
: Cannot be used
7 - 22
.
LOADING SHOVEL COMBINATION OF WORK EQUIPMENT
Working Range Diagram
(PC750-7 LOADING SHOVEL)
Working ranges Unit PC750-7LOADING SHOVEL

A Max. digging radius mm (ft in) 10.305(33'10")
B Max. digging reach at ground level mm (ft in) 9,920(32'7")
C Max. digging height mm (ft in) 10,635 (34'11")
D Max. digging depth mm (ft in) 3,535 (11'7")
E Min. digging reach at ground level mm (ft in) 5,620(18'5")
F Min. swing radius of work equipment mm (ft in) 6,340(20'10")
7 - 23
.
.
INDEX
INDEX
<A> <F>
ACCUMULATOR 3- 74 FOREWORD 1- 2
AFTER STARTING ENGINE 3- 99 FUSE 3- 68
AIR CONDITIONER CONTROLS 3- 48 FUSE 7- 5
ASHTRAY 3- 47
ATTACHMENT GUIDE 6- 3 <G>
COMBINATIONS OF WORK GENERAL OPERATION INFORMATION 3-121
EQUIPMENT 6- 3 GENERAL PRECAUTIONS 2- 12
AUXILIARY ELECTRIC POWER 3- 67 GENERAL PRECAUTIONS FOR
SAFETY 6- 2
<B> PRECAUTIONS WHEN REMOVING
BEFORE STARTING ENGINE 3- 75 OR INSTALLING 6- 2
BREAKING-IN THE NEW MACHINE 1- 5 PRECAUTIONS WHEN SELECTING 6- 2
BUCKET REPLACEMENT 3-127 PRECAUTIONS WHEN USING 6- 2
READ THE INSTRUCTION MANUAL
<C> THOROUGHLY 6- 2
CAP WITH LOCK 3- 45 GREASE PUMP 3- 71
CHECK AFTER SHUT OFF ENGINE 3-130
CIRCUIT BREAKER 3- 69 <H>
COLD WEATHER OPERATION 3-144 HANDLING OIL, FUEL, COOLANT, AND
AFTER COLD WEATHER SEASON 3-147 PERFORMING OIL CLINIC 4- 4
AFTER DAILY WORK COMPLETION 3-147 HOT AND COOL BOX 3- 46
COLD WEATHER OPERATION
INFORMATION 3-144 <I>
COMBINATION OF WORK EQUIPMENT 7- 22 INTRODUCTION 1- 5
COMBINATION OF WORK
EQUIPMENT 7- 22 <L>
CONTROL LEVERS AND PEDALS 3- 35 LIFTING MACHINE 3-133
CONTROLLER 3- 70 LOCKING 3-131
CONTROLS AND GAUGES 3- 3 LONG TERM STORAGE 3-148
AFTER STORAGE 3-148
<D> BEFORE STORAGE 3-148
DETAILED CONTROLS AND GAUGES 3- 5 DURING STORAGE 3-148
DIRECTIONS OF MACHINE 1- 5 STARTING MACHINE AFTER
DOOR LOCK 3- 44 LONG-TERM STORAGE 3-149
LUBRICANTS, FUEL AND COOLANT
<E> SPECIFICATIONS 4- 9
ELECTRIC SYSTEM MAINTENANCE 4- 6 PROPER SELECTION 4- 9
EMERGENCY EXIT FROM
OPERATOR'S CAB 3- 44 <M>
ENGINE SERIAL NUMBER PLATE AND MACHINE OPERATION 3-108
ITS LOCATION 1- 6 MACHINE OPERATIONS AND
ESCAPE FROM MUD 3-125 CONTROLS 3- 75
EXCAVATOR WORK 7- 12 MACHINE SERIAL NUMBER PLATE
EXPLANATION OF COMPONENTS 7- 2 AND ITS LOCATION 1- 6
MACHINE VIEW ILLUSTRATIONS 3- 2
OVERALL MACHINE VIEW 3- 2
8-1
.
INDEX
MAGAZINE BOX 3- 46 PROHIBITED OPERATIONS 3-118

MAINTENANCE 7- 16
CHECK BEFORE STARTING 7- 16 <R>
EVERY 10 HOURS MAINTENANCE 7- 18 RADIO 3- 62
EVERY 5000 HOURS RECOMMENDED APPLICATIONS 3-126
MAINTENANCE 7- 19
MAINTENANCE INFORMATION 4- 2 <S>
MAINTENANCE PROCEDURE 4- 18 SAFETY 2- 2
CHECK BEFORE STARTING 4- 42 SAFETY CRITICAL PARTS 4- 14
EVERY 10 HOURS MAINTENANCE 4- 43 SAFETY CRITICAL PARTS LIST 4- 15
EVERY 100 HOURS MAINTENANCE 4- 46 SAFETY INFORMATION 1- 3
EVERY 1000 HOURS SAFETY LABELS 2- 4
MAINTENANCE 4- 67 SAFETY MACHINE OPERATION 2- 20
EVERY 2000 HOURS BATTERY 2- 29
MAINTENANCE 4- 78 LIFTING OBJECTS WITH BUCKET 2- 32
EVERY 250 HOURS MAINTENANCE 4- 47 OPERATION 2- 22
EVERY 4000 HOURS TOWING 2- 31
MAINTENANCE 4- 81 TRANSPORTATION 2- 28
EVERY 500 HOURS MAINTENANCE 4- 54 SAFETY MAINTENANCE
EVERY 5000 HOURS INFORMATION 2- 33
MAINTENANCE 4- 84 SERVICE METER LOCATION 1- 7
EVERY 8000 HOURS SHIPPING MACHINE INFORMATION 3-135
MAINTENANCE 4- 87 SPECIFICATION 7- 21
INITIAL 100 HOURS MAINTENANCE SPECIFICATIONS 5- 2
(ONLY AFTER THE FIRST 100 STARTING ENGINE 3- 94
HOURS) 4- 18 STEERING THE MACHINE 3-112
INITIAL 500 HOURS MAINTENANCE STOPPING THE ENGINE 3-107
(ONLY AFTER THE FIRST 500 SUN ROOF 3- 38
HOURS) 4- 18 SWINGING 3-114
WHEN REQUIRED 4- 19 SWITCHES 3- 28
MAINTENANCE SCHEDULE 4- 16 SWITCHES 7- 2
MAINTENANCE SCHEDULE CHART 4- 16
MONITORING SYSTEM 3- 5 <T>
TIGHTENING TORQUE LIST 4- 13
<O> TIGHTENING TORQUE
OPERATION OF WORK EQUIPMENT 7- 6 SPECIFICATIONS 4- 13
OPERATIONS 7- 6 TOOL BOX 3- 70
OUTLINE OF SERVICE 4- 4 TRANSPORTATION 3-132
<P> MACHINE CONFIGURATION FOR
PARKING MACHINE 3-129 TRANSPORT 7- 14
PRECAUTIONS DURING OPERATION 7- 8 TRANSPORTATION POSTURE 3-136
PRECAUTIONS FOR TRAVELING ON SLOPES 3-123
TRANSPORTATION 3-132 TROUBLES AND ACTIONS 3-150
PRECAUTIONS WHEN DISCHARGED BATTERY 3-153
DISASSEMBLING MACHINE 7- 13 OTHER TROUBLE 3-157
RELEASING PRESSURE 7- 13 PHENOMENA THAT ARE NOT
PROCEDURE FOR INCREASING OR FAILURES 3-151
REDUCING TRACK FRAME GAUGE 3-142 RUNNING OUT OF FUEL 3-150
PRODUCT INFORMATION 1- 6 SEVERE JOB CONDITION 3-152
8-2
.
INDEX
TOWING THE MACHINE 3-152
<W>
WEAR PARTS 4- 7
WEAR PARTS 7- 15
WINDSHIELD 3- 39
WORK EQUIPMENT CONTROLS AND
OPERATIONS 3-115
WORKING MODE 3-117
<Y>
YOUR MACHINE SERIAL NUMBERS
AND DISTRIBUTOR 1- 7
8-3
.
PC750-7, PC750LC-7, PC750SE-7, PC800-7, PC800SE-7 HYDRAULIC EXCAVATOR

Form No. TEN00040-03
©
2010 KOMATSU
All Rights Reserved
Printed in Japan 12-10

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TEN00040-03

HYDRAULIC PC750 -7 PC750LC -7

Storage location for the Operation and Maintenance Manual:

FOREWORD SAFETY INFORMATION

Example of safety message using signal word

Other signal words

This word is used for information that is useful to know.

SAFETY INFORMATION FOREWORD

Example of safety label using words

Safety labels using pictogram

BREAKING-IN THE NEW MACHINE

PRODUCT INFORMATION FOREWORD

MACHINE SERIAL NUMBER PLATE AND ITS LOCATION

ENGINE SERIAL NUMBER PLATE AND ITS LOCATION

EPA: Environmental Protection Agency, U.S.A.

FOREWORD PRODUCT INFORMATION

SERVICE METER LOCATION

YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR

Machine serial No.

Engine serial No.

COMBINATION OF WORK EQUIPMENT 7- 22

SAFETY MACHINE OPERATION 2- 20

SAFETY MAINTENANCE INFORMATION 2- 33

SAFETY LABELS SAFETY

SAFETY SAFETY LABELS

LOCATION OF SAFETY LABELS

SAFETY LABELS SAFETY

(2) Caution before operating (09802-03000)

(3) Caution for leaving operator's seat (09654-03001)

SAFETY SAFETY LABELS

(4) Caution for going close to electric cables (09801-03001)

(5) Caution when opening or closing front window

(6) Warning when stowing front window (09803-03000)

SAFETY LABELS SAFETY

(7) Warning for hot oil (09653-03001)

(8) Warning for hot cooling water (09668-03001)

(9) Caution for handling accumulator (09659-53000)

(10) Warning when adjusting track tension (09657-03003)

SAFETY SAFETY LABELS

(11) Warning for improper use of cables (09808-03000)

(12) Stop engine when performing inspection or maintenance

(13) Explanation of method for emergency escape (20Y-00-22880)

(14) Warning against falling off the edge (09805-23000)

(15) Warning against falling (09805-13000)

SAFETY LABELS SAFETY

(16) Keep off swing area (09133-23000)

(17) Warning when handling battery (09664-30082)

(18) Precautions for high voltage (6217-81-9260)

SAFETY SAFETY LABELS

(19) Precautions for high voltage (7872-10-1600)

(20) Jump start prohibited (09842-A0481)

GENERAL PRECAUTIONS SAFETY

IF PROBLEMS ARE FOUND

WORKING WEAR AND PERSONAL PROTECTIVE ITEMS

FIRE EXTINGUISHER AND FIRST AID KIT

SAFETY GENERAL PRECAUTIONS

KEEP MACHINE CLEAN