Inventory MGMT

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Q1 Annual Requirement 2000 Units

Cost of Material Per Unit 20 Rs


Order Cost per order 40 Rs
Carrying cost of inventory 20% of Inventory Value

A 2000 2000
O 40 40
C 20% X 20 4 160000
4

40000

A EOQ 200

B No of Orders A 10
EOQ

C Time Gap between two orders No of days in a year 365


No of Orders 10 36.5

D Total Cost Purchase Cost 2000 x 20 40000


Carrying Cost EOQ/2 x C 400
Order Cost A/EOQ x O 400
40800
Q2
Annual Demand 4000
Unit Price 40 Total Cost
Order Cost 20
Storage Cost 7% PA
Interest Rate 3% PA

R 4000 Units
Unit Price 40 Rs
Carrying Cost 10% of Unit Price 4

2xAxO 160000
C 4 40000
EOQ 200

Carrying Cost EOQ /2 x C 400

Order Cost R/EOQ x O 400

Total Cost Unit Cost 160000


Carrying Cost 400
Order Cost 400
160800
Purchase Cost A x Unit Price

Carrying Cost (EOQ / 2) x C

Order Cost (A/ EOQ ) x O


Annual Sales 20,000 Units
Order Cost 2000 Rs
Per Unit Price 12 Rs
Carrying Cost 25% of PU

2
20000 26666666.7
2000 5164.0
3
The XYZ Ltd. carries a wide assortment of items for its customers.
One of its popular items has annual demand of 8000 units. Ordering cost per order is found to be Rs. 12.5.
The carrying cost of average inventory is 20% per year and the cost per unit is Re. 1.00.
Determine the optimal economic quantity and make your recommendations.
Company having order options ; 1, 2, 4, 8, 12, 16.

8000 Lot Size /2 Avg Inv x 20% No fo Order x OC


No of Order Lot Size Average Inventory CC OC
1 8000 4000 800 12.5
2 4000 2000 400 25
4 2000 1000 200 50
8 1000 500 100 100
12 666.67 333.33 66.67 150
16 500 250 50 200
er is found to be Rs. 12.5.

TC
812.5
425
250
200
216.67
250
Item Name Annual Req Units Rate TC
D 21000 41 861000 31%
C 15000 36 540000 19%
J 9820 33 324060 12%
I 8900 32.75 291475 10% 72%
K 6780 31.25 211875 8%
B 7600 16.75 127300 5%
N 6590 16.25 107087.5 4%
A 8000 11.5 92000 3%
G 4550 19.25 87587.5 3%
F 4600 17.8 81880 3%
H 3560 12.5 44500 2%
E 3400 6 20400 1%
L 2000 5.75 11500 0.41%
M 500 7.25 3625 0.13%
2804290 100.00%

4 2016535
14 2804290 29% 72%
Q2 You are a Store Manager at Maruti Udyog lmited Plant and
primary task to maintain inventory on prioirty basis
For that Top level management suggest maintain inventory
on ABC Basis, Now prepare a report:
Item Names Annual Demand (Units) Price /Units AXR %
L 1675 1544 2586200 16%
N 2100 875 1837500 11%
M 1973 919 1813187 11%
K 1345 1245 1674525 10%
O 1875 775 1453125 9%
R 1255 765.5 960702.5 6%
G 960 925.5 888480 6%
J 1155 765.5 884152.5 6%
S 955 819.9 783004.5 5%
Q 1150 575.5 661825 4%
H 695 875.5 608472.5 4%
I 865 655 566575 4%
P 1245 375 466875 3%
C 1800 156.5 281700 2%
B 1560 145.5 226980 1%
A 1200 135.5 162600 1%
F 890 112.5 100125 1%
E 475 111 52725 0%
D 350 108.9 38115 0%
16046869 100%
CF
16% Item % Cost %
28% 4 21% 50% 8023435
39% 5 26% 30%
49% 10 53% 20% 3209374
58% 19 100% 16046869
64%
70%

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