Proven Solutions GE-Evulet
Proven Solutions GE-Evulet
Proven Solutions GE-Evulet
Andrei T. Evulet
CORE Symposium, Houston, May 2011
Todays Agenda
Fundamentals of Combustion Emissions Combustion Systems for Heavy Duty Gas Turbines MS5002C/D
MS5002E
Combustion Systems for Aeroderivative Turbines
LM2500/+
PGT25 + G4
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10
11
DLN1
MS5002C MS5002D
600
550 500 450 400 25 30 35 40 DLN2
MS5002E PGT25
17 18
PGT25+/G4 24 LM6000 PF 28 LM6000 PH
DLE1
DLE2 45
LMS 100 42
50
GT Efficiency %
Stoichiometric
NOx
CO Limit
NOx Limit
Stoichiometric point
Flame Temperature
Flame Temp
Fuel/Air can be controlled by: AIR: axial compressor speed, IGV (Inlet Guide Vane) angle, variable geometry vanes, inlet bleed heating, overboard bleed FUEL: valves to control staged burners
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AND
Low NOX / CO
Emissions
CO
NOx
HD (DLN)
PR 8-23 T3 650-900 F Can-Annular Combustor Burning Length...>30 in
Todays Agenda
Fundamentals of Combustion Efficiency Combustion Systems for Heavy Duty Gas Turbines MS5002C/D MS5002E Combustion Systems for Aeroderivative Turbines PGT25 + G4
T_flame
T_fire
T8
Temperature
9 8 6 7 5 4 3 2 0 1 4
10
11
12
13
14
secondary
Fuel
Compressor Air
Comb. inlet primary dilution Turbine Inlet Turbine exhaust
Compressor Air
Secondary Zone Primary Zone Second-Stage Burning Transient During Transfer to Premixed Primary zone extinguished Fuel 100%
Emissions
F/A
CO
ode
ode
T-fire
IGV
ary M
Prim
Prim
Low NOx/CO
~20%
* ~80%
Prem
100%
Partially Premixed
NOx
ary M
ix Mo
de
Min IGV angle w/out IBH restricted by compressor icing and compressor operating limits IBH System allows min IGV angle down - Heated inlet
y Mo de Emissions
F/A
T-fire
IGV
Prim ar
Prim
ary M
ode
~20%
~50%
CO ~80% 100%NOx
Start-up
CI
HGPI (LTPI)
CI
MI
Wobbe Index variation +/- 15% Wobbe index rate of change 1% /sec
Todays Agenda
Fundamentals of Combustion Efficiency Combustion Systems for Heavy Duty Gas Turbines MS5002C/D MS5002E Combustion Systems for Aeroderivative Turbines LM2500/+ PGT25 + G4
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1st Unit COD: November 2007; Generator Drive Combined Cycle Fuel gas with large Wobbe Index variation (>25%)
ISO PERFORMANCE Output Efficiency (%) Heat Rate NOx Exh. Gas Flow Exh. Gas Temp. Load Speed HP Turbine Leverage proven MS5002D material >50 installed units
Premixed fuel
Diffusion fuel
TP impingement cooling
Combustion Operability
DIFFUSION MODE
Start up
1 Diffusion circuit:
- D5 (all nozzles)
(D5)
3 Premix circuits:
- PM3 (3 outer nozzles) - PM1A (inner nozzle) - PM1B (1 outer nozzle)
PILOTED PMX
(D5+PM1A+ PM1B+PM3)
TRANSIENT MODE
PREMIX
Compressor Air Bleed for Fuel/Air control at partial load Premix operation from 50% to 100% load
(PM1A+PM1B+PM3)
Base Load
1600
1600
Transfer IN
1400
Transfer OUT
fuel mass flow [g/s]
1400
1200
1200
1000
1000
800
800
600
600
400
400
200
200
25%
20%
15 ppm
ppmvd
10 8 6 4 2 0 18 20 22 24 26 Load [MW] 28 30 32 34
NOx15 nov 07 NOx may 08 NOx feb 10 NOx nov 10
Next ...
Pipeline (Gazprom)
#3 units for existing Stations and 16 units (delivery 11) for new Arctic Pipeline ...operating Temp. -50 C First unit mechanical drive successfully
Russia
India
Traditional on-site Maintenance & Modular Replacement available
West Bengal
Todays Agenda
Fundamentals of Combustion Efficiency
PGT25+G4
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SCP
Pkg
BOP
100 99 98 97 96 95 94 93 92 91 90
99.7 98.1
99.8
99.7 97.4
99.8
97.7
97.7
2007
2008
2009
2010*
Reliability
Availability
Aircraft engine & LM family experience Extensive development testing Every engine is factory full-load tested Lease engine and rotable component availability Aircraft engine maintenance philosophy
Gas Turbine Package/Generator Set 50th percentile unit (median)
SAC
DLE
SAC
DLE
SAC
DLE
Fuel
Fuel Gas Dual Engines 396 9 Hours 8,654,411 30,588
System Steam Water Steam Water Steam Water Dry Injection Injection Dry Injection Injection Dry Injection Injection
Gas
Liquid
Fuel flexibility to low & medium BTU fuels experience > 4.6 million hrs-----best in class!!
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Hours 23,167,975 4,625,717 4,182,349 1,720,772 72,944 1,197,135 11,614,933 254,620 5,878,004
34 LNG MD
16 Marine MD 6 Spares 8 Lease
Country Qty Application Operation Canada 1 Mech Drive Continuous Bulgaria 1 Cogen Continuous Italy 1 Cogen Continuous Turkmenistan 3 Mech Drive Continuous Brazil 3 Powergen Continuous Japan 2 Cogen Continuous Japan 1 Spare Continuous Germany 1 Cogen Continuous Russia 2 Cogen Continuous Italy 1 CHP (District Heating) Continuous France 2 Marine Marine Norway 2 Powergen Continuous Norway 2 Powergen Continuous Norway 1 Spare Continuous Russia 1 Cogen Continuous Russia 1 Cogen Continuous US 1 CHP (District Heating) Continuous Thailand 2 Mech Drive Continuous Portugal 2 Cogen Continuous Kuwait 4 Mech Drive Continuous Kuwait 1 Spare Continuous Brazil 3 Powergen Continuous Australia 2 Mech Drive Continuous Australia 1 Spare Continuous Ghana 3 Powergen Continuous Angola 4 Powergen Continuous Angola 1 Spare Continuous Spain 1 Cogen Continuous Brazil 3 Powergen Continuous Belgium 1 CHP (District Heating) Continuous Australia 6 Mech Drive (LNG) Continuous Australia 1 Spare Continuous UK 2 Powergen Continuous Turkmenistan 3 Mech Drive Continuous Korea 1 Powergen Continuous Mexico 3 Powergen Continuous US 1 CHP (District Heating) Continuous Papau New Guenia 10 Mech Drive (LNG) Continuous Papau New Guenia 3 Mech Drive Continuous Papau New Guenia 2 Spare Continuous Australia 12 Mech Drive (LNG) Continuous Brazil 3 Powergen Continuous China 3 Powergen Continuous Italy 1 Cogen Continuous Germany 1 Cogen Continuous Australia 3 Powergen Continuous Angola 4 Powergen Continuous Angola 1 Spare Continuous USA 3 Powergen Continuous Norway 1 Powergen Continuous USA 3 Powergen Continuous USA 1 Spare Continuous Russia 1 Cogen Continuous UK 4 Powergen Continuous Australia 6 Mech Drive (LNG) Continuous Russia 2 Cogen Continuous France 6 Marine Marine Italy 2 Marine Marine Morocco 1 Marine Marine Italy 3 Marine Marine
Off shore No No No No Yes No No No No No No Yes Yes Yes No No No No No No No Yes Yes Yes Yes Yes Yes No Yes No No No Yes No No Yes No No No No No Yes Yes No No No Yes Yes Yes Yes Yes Yes No Yes No No No No No No
Type DLE DLE DLE SAC SAC DLE DLE DLE DLE SAC SAC DLE DLE DLE DLE DLE DLE SAC DLE DLE DLE SAC SAC SAC SAC SAC SAC DLE SAC DLE SAC SAC SAC SAC DLE SAC DLE DLE DLE DLE DLE SAC SAC DLE DLE DLE SAC SAC SAC DLE SAC SAC DLE DLE DLE DLE SAC SAC SAC SAC
Fuel Systemnits tested U Units Commissioned Fired Hours Gas 1 1 30.454 Gas 1 1 27.800 Gas 1 1 18.534 Gas 3 3 40.454 Dual Fuel 3 3 36.409 Gas 2 2 27.377 Gas 1 0 Gas 1 1 13.448 Gas 2 2 15.970 Gas 1 0 Liquid 2 1 4.476 Gas 2 0 Dual Fuel 2 0 Dual Fuel 1 0 Gas 1 0 Gas 1 0 Gas 1 1 6.348 Gas 2 0 Gas 2 2 28.083 Gas 4 0 Gas 1 0 Gas 3 3 19.239 Gas 2 0 Gas 1 0 Dual Fuel 3 3 7.291 Dual Fuel 4 0 Dual Fuel 1 0 Gas 1 1 9.620 Dual Fuel 3 3 4.422 Gas 1 1 9.173 Gas 6 6 53.080 Gas 1 0 Dual Fuel 2 0 Gas 3 3 Gas 1 0 Dual Fuel 3 0 Gas 1 0 Gas 10 0 Gas 3 0 Gas 2 0 Gas 6 0 Gas 3 0 Gas 2 0 Gas 1 0 Gas 0 0 Gas 0 0 Dual Fuel 2 0 Dual Fuel 0 0 Dual Fuel 2 0 Dual Fuel 0 0 Dual Fuel 2 0 Dual Fuel 0 0 Gas 1 0 Gas 3 0 Gas 0 0 Gas 0 0 Liquid 3 0 Liquid 0 0 Liquid 0 0 Liquid 0 0
On-Condition Maintenance
(For Scheduled and Corrective Maintenance) On-Condition
Inspect and Repair as Necessary to Restore to Desired Operational Condition
Maintenance Philosophy
Leveraging from the aircraft philosophy to optimize on-site maintenance and maximize availability
LM2500 Gas Generator
Modular Design
Major Component Exchanges Easy to Handle & Transport Rotors / Stators Nominally Ground for Easy Interchange
Leaders in DLE combustion for aeroderivative gas turbines LM2500 & LM6000 combined:
more than 500 units and 12 million hours!!
LM2500
Gas Dual
LM6000
367 9
7,544,730 21,300
SCP
Pkg
BOP
Percent
94
92 90
Source: ORAP; All rights reserved: SPS
DLE GG Reliability DLE Package Reliability SAC GG Reliability SAC Package Reliability
Todays Agenda
Fundamentals of Combustion Efficiency Combustion Systems for Heavy Duty Gas Turbines
MS5002C/D
MS5002E
CO NOx
CO Limit NOx Limit
Flame Temperature
Excessive CO / Blowout
Flame Temperature
Power
Lean Pre-mixed Combustion with Fuel Staging to maintain the narrow flame temperature window
DLE1 experience
LM2500/+
Gas Dual
# units hours
375 9
8,022,423 26,370
LM6000
209 14 4 2
CO2
Std DLE
20 40 60 80
N2
100 MWI 60 50 40 30 20 10
PGT25+G4 LM6000
30 % 24 %
14 stages HPC (optimized airfoils) Use existing 5 stages LPC @ 3930 RPM for higher airflow CF6-80E HPT Rotor (2 stages) for higher operating temperatures
OLD
27m
Improved gas turbine performance by reducing inlet losses +0.5 % Power Output
NEW
22m
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Premixers
DLE2
DLE1
DLE2 Testing
LM6000PH
Extensive testing conducted on FETT Nov.10 thru Jan11
demonstrated capability in Mech. Drive mode Exceeded 55MW output Fuel Flexibility Test conducted for high ethane content
Reliable Innovation
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Clean ...
CO2 and NOx/CO emission reduction covering 50%-100% operation range All products offer <0.5 g/bHP-hr with DLN/DLE
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Summary
Multiple options to choose from ... DLN/DLE is the most advanced NOx control combustion technology available
GT LM2500 LM2500 LM2500+ LM2500+ LM2500+G4 LM2500+G4 32J 32J 32J 32J Fr52C/D Fr52C/D GE10 GE10 52e NOx [g/bhp-hr] NOx [ppm] CO [g/bhp-hr] CO [ppm] # units 0.315 0.189 0.3 2.94 0.31 0.304 1.73 1.384 0.6055 0.211 0.671 0.669 0.356 0.356 0.64 186 15 25 266 25 25 100 80 35 12 42 42 25 25 15 0.192 0.192 0.182 0.032 0.45 0.185 0.075 0.075 0.12 0.3 0.256 0.55 0.347 0.347 0.2 5 25 25 <5 60 25 25 25 40 25 25 50 40 40 25 COMBUSTOR TECHNOLOGY Heat Rate STD/SAC Water/Steam LHE DLN/DLE btu/bhp-hr X 6777 X 7100 >1500 X 6639 X 6540 X 6776 149 X 6486 X 9417 X 9417 >600 X 9417 X 9655 >100 X 8608 >50 X 8514 >100 X 7405 >100 X 7405 15 X 6705 Power SHP 31298 30528 40701 41070 48790 44371 13900 13900 13900 13900 39346 38000 16100 16100 43000
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