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    Cep - Mp-I

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    Manufacturing processes

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    Cep - Mp-I

    Uploaded by

    www.sadafzahra543
    8 views2 pages
    Manufacturing processes

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    CEP- MP-I.docx

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    Manufacturing processes

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    8 views2 pages

    Cep - Mp-I

    Uploaded by

    www.sadafzahra543
    Manufacturing processes

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    Mechanical Engineering Department

    Complex Engineering Problem (CEP)

    Subject: Manufacturing Processes, Semester: 3rd

    Session: 2023 Instructor: … Dr Azhar Hussain…..


    Problem Statement/Scenario:
    Machining is a vital manufacturing process; it is performed on almost all the components except
    nearnet shape cast components. Product life cycle, manufacturing and operational economics are
    linked with machining.
    For this reason you are asked to cut a stepped shaft of 2” diameter starting from material of your
    own choice.
    You are requested to design your machining process for maximum production rate and minimum
    machining Cost.
    Whereas the materials to be removed from the surface of specimen will be greater than 3 mm and
    final tolerance is ±.0025mm and surface roughness .08um.

    Activities to be performed and reported.

    ● From the statement select machine tool and make an assumed drawing of stock and final
    shape.
    ● Apply rough cutting and final machining.
    ● Material Identification and its importance.
    ● Machine tool/machine tools selection and tool choice for each machine.
    ● Cutting parameters (RMR) selection wrt engine horsepower available and analysis.
    ● Choice of cutting parameters and rationale in terms of quality, vibration, cost etc- u may use
    arbitrary values or comments in tabular form.
    ● Estimation of tool life.
    ● Consideration of vibration and chatter. Constructing a diagram for safe speed selection for
    machine tool
    ● Choice of cutting Fluid for machining.
    ● Conclusion
    CLO CLO Statement Nature of Complex Activities Performed Taxonomy PLO’s
    Engineering Problem Level Assessed
    CLO-2 Design a Design of a process Selection of machine tool 4 3
    machining process Selection of Tool
    by analyzing the Selection of fluid
    tool, material and Design of process for
    machine material removal
    characteristics.

    Characteristic Problem Highlights Knowledge Professional


    of CEP Profile Competencies
    Requires in depth knowledge of machining
    WP1 WK-5 EP-1
    WP-2 Choice of machine tool limits final outcome
    WP-7
    There are many sub parts of the problem

    Rubrics for Assessment


    Criteria Excellent Good Satisfactory Poor Weightag
    e

    5 4 3 1-2
    Demonstration IC part with Either of the Demonstrate poor 25
    of Knowledge sub parts and parts or d knowledge literature
    drawing is drawings is partly survey
    given. missing
    +
    mechanical
    part with sub
    parts and
    drawing is
    given
    Range of Conflicting Conflicting Few of the Not 25
    Conflicting requirements issues are requirements considere
    Requirements are tabulated highlighted are ignored d at all
    and in selection
    interlinked of processes
    only

    Interdependenc Manifestation Manifested Explained Parts are 25


    e of IC+ parts proper parts linkage not
    mechanical functioning partly interlinked
    part role without
    components linking to
    importance consequenc
    e

    Reports Submitted Ignored one Ignored more Not 25


    standard aspect of than two formatted
    report timely standard aspects of well
    report reporting

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