Lab4 Fabrication

LAB 4
FAKULTI TEKNOLOGI & KEJURUTERAAN

INDUSTRI & PEMBUATAN
UNIVERSITI TEKNIKAL MALAYSIA MELAKA
BMIP 1303 MANUFACTURING PRACTICE
LAB SHEET
SHEET METAL FABRICATION
Learning LO3 Perform the process according to the proper

Outcome (LO):
Program PO1 Ability to select and apply appropriate techniques, resources
Outcome: and
Synopsis: This lab activity will enrich students’ knowledge on the sheet metal
fabrication.
Students are exposed to common equipment for performing the
fabrication process.
Related Lecture’s Sheet Metal Fabrication (Topic 12 and
Topic:
Prepared by: Dr Date: 17 Oct
Approved by
Date LM/SLM/HOD
QMS : REVISION RECORDS
Revision Description Date Prepared by : Approved by

No (DD/MM/YY) LM/SLM/HOD:
1 Change wall height 10 Oct 22 Dr. Qadafie Ts. Mazran
(100mm)
Change total length
(420mm)
1.0THEORY
The term ‘sheet metal’ is used to mean metal having thickness in the range from
0.4mm to 6 mm. When the thickness is more than 6 mm, the metal is called a plate.
Products made from sheet metal can be found almost anywhere. Metal tables, steel
cabinets, car bodies, beverages cans and home appliances are some of the common
examples. The advantages of sheet metal are high strength, good surface finish, good
dimensional accuracy and relatively low cost. Sheet metal can be economically used
in mass production, such as in the production of heating, ventilation and air
conditioning parts.
2.0EQUIPMENTS/ EXPERIMENT APPARATUS/ CONSUMABLE MATERIALS

Equipment used:
1. Shearing machine
2. Bending machine
3. Rolling machine
4. Drilling machine
5. Drill Bit
6. Riveting tools
7. Vernier caliper
8. Hammer
9. Mallet
10. Anvil
11. Ruler
12. Scri
ber Raw
Materials:
Galvanized plate 0.5 – 1.5mm thickness
3.0 PROCEDURES/ METHODOLOGY

Write down the procedure of the fabrication process based on explanation by your instructor.
*Instruction to students during lab session

(Refer Attached Drawing)
1. Obtain a sample of sheet metal product from the lab

2. Sketch and plan the product process with accurate and proper dimensions
3. Produce a complete planning to fabricate the product
4. Obtain proper materials, measuring tools, cutting and hand tools
5. Refer Attachment 1 for detail drawing.
6. Measure and cut raw material of sheet metal provided based on drawing
7. Apply suitable tools and equipment to fabricate the product
8. Take and record measurements of the completed product
9. Submit the product and lab report.
4.0RESULTS
Students are required to state the measurement of the
finished product. Paste the picture of finished product in this
section.
Figure 1 Example picture of Finished Product
5.0DISCUSSION
For discussion, you should answer all questions as follows:
1. List 5 safety measures while operating machines in metal fabrication lab.
2. List 3 main components of a shearing machine or bending machine and briefly
explain their functions.
3. Discuss any finding of difficulty based on this lab project activities.
6.0CONCLUSION
Please state your conclusion (experience gained) and recommendations based on this laboratory.
7.0OTHERS
The report front page must be prepared using format as APPENDIX A.

ASSESSMENT CRITERIA:
Your response to each task will be graded separately based on the checklist attached. To
obtain maximum marks, ensure that your response addresses each of the tasks in the question
accordingly.
Lab Report Assessment checklist.
Assessment tasks Mark LO PO C/P/A level

allocation
Procedure (Introduction & define 10 LO3 PO5 P2-Set
project objectives)
Work Process (Ability to show works 20 LO3 PO5 P3 –
process by own understanding & Guided
words) Response
Outcome (Results – Table) 20 LO2 P05 P3 – Mechanism
Outcome (Discussion) Answer all 30 LO3 PO5 C2-Understanding

questions
Outcome (Conclusion) experience 20 LO3 PO5 C2-Understanding
gained & recommendation.
TOTAL 100
SPECIFIC INSTRUCTION
1. Answer in ENGLISH .
2. Must include list of references .
3. Submit your assignment ONCE only in a SINGLE file.
4. Submit your assignment ONLINE (ULEARN).
5. Submission date: 1 Week after lab session.
6. This lab report/activity accounts for 5% of the total marks for the course.
APPENDIX A
LAB 4
FAKULTI TEKNOLOGI & KEJURUTERAAN
INDUSTRI & DAN PEMBUATAN
UNIVERSITI TEKNIKAL MALAYSIA MELAKA
BMIP 1303 MANUFACTURING PRACTICE
LAB REPORT 4
SHEET METAL FABRICATION
INSTRUCTOR’S NAME
STUDENT’S NAME MATRIX NO:

S1.
S2.
S3.
S4.
ASSESSEMENT RUBRICS
ASSESSMENT TASK/ITEMS MARK GIVEN MARKS

ALLOCATION S1 S2 S3 S4
1 Procedure (Introduction & define project 10
objectives)
2 Work Process (Ability to show works process 20
by own understanding & words)
3 Outcome (Results – Table) 20
4 Outcome (Discussion) Answer all questions 30
5 Outcome (Conclusion) 20
experience gained & recommendation.
TOTAL MARKS 100
Approved By: ………………………………………………..…..

(Instructor’s Signature & Stamp)
Date: …………………………………………….........
105

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LAB 4

FAKULTI TEKNOLOGI & KEJURUTERAAN

SHEET METAL FABRICATION

Learning LO3 Perform the process according to the proper

QMS : REVISION RECORDS

Revision Description Date Prepared by : Approved by

2.0EQUIPMENTS/ EXPERIMENT APPARATUS/ CONSUMABLE MATERIALS

3.0 PROCEDURES/ METHODOLOGY

*Instruction to students during lab session

1. Obtain a sample of sheet metal product from the lab

Figure 1 Example picture of Finished Product

The report front page must be prepared using format as APPENDIX A.

Lab Report Assessment checklist.

Assessment tasks Mark LO PO C/P/A level

Outcome (Discussion) Answer all 30 LO3 PO5 C2-Understanding

SHEET METAL FABRICATION

STUDENT’S NAME MATRIX NO:

ASSESSMENT TASK/ITEMS MARK GIVEN MARKS

Approved By: ………………………………………………..…..

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