Series: AC Power Input Pulse Input Type

Download as pdf or txt
Download as pdf or txt
You are on page 1of 92

HM-60156-6

Closed Loop Stepping Motor and Driver Package

AR Series
AC power input Pulse input type
USER MANUAL

Thank you for purchasing an Oriental Motor product.


This USER MANUAL describes product handling procedures and safety precautions.
•• Please read it thoroughly to ensure safe operation.
•• Always keep the manual where it is readily available.


1 Safety precautions....................................................3 10 Quick operations.................................................... 37


2 Overview of the product.........................................5 11 Explanation of I/O signals.................................... 39
3 System configuration...............................................6 11-1 Input signals......................................................................39
11-2 Output signals..................................................................42
4 Introduction...............................................................8 11-3 Timing chart......................................................................45
5 Regulations and standards.....................................9 12 Setting...................................................................... 47
5-1 UL Standards and CSA Standards................................ 9 12-1 Resolution..........................................................................47
5-2 EU Directives.....................................................................10 12-2 Pulse input mode............................................................47
6 Precautions for use................................................ 11 12-3 Operating current............................................................48
7 Preparation............................................................. 13 12-4 Speed filter.........................................................................48
7-1 Checking the product....................................................13 13 Extended functions............................................... 49
7-2 How to identify the product model..........................13 13-1 Setting.................................................................................50
7-3 Combinations of motors and drivers.......................14 13-2 Operation...........................................................................54
7-4 Input/output power ratings........................................15 13-3 Adjustment........................................................................55
7-5 Names and functions of parts.....................................16 14 Inspection................................................................ 58
8 Installation.............................................................. 18 15 General specifications........................................... 59
8-1 Location for installation................................................18
16 Alarms and warnings............................................ 60
8-2 Installing the motor........................................................18
8-3 Installing a load................................................................19 16-1 Alarms..................................................................................60
8-4 Permissible radial load and permissible axial 16-2 Warnings.............................................................................64
load......................................................................................20 17 Troubleshooting and remedial actions............. 66
8-5 Installing the driver.........................................................22 18 Accessories (sold separately)............................... 67
8-6 Installing the regeneration unit.................................22
19 Reference................................................................. 71
9 Connection.............................................................. 23
19-1 Timing charts....................................................................71
9-1 Connecting the motor...................................................23 19-2 Function/parameter list................................................82
9-2 Connecting the I/O signals..........................................24 19-3 Alarm/warning lists.........................................................88
9-3 Connecting the power supply....................................30
9-4 Grounding the motor and driver...............................31
9-5 Connecting the 24 VDC power supply input,
regeneration resistor/unit and electromagnetic
brake....................................................................................31
9-6 Connecting the data setter..........................................33
9-7 Noise measures................................................................33
9-8 Installing and wiring in compliance with EMC
Directive.............................................................................35

▌2
Safety precautions

1 Safety precautions
The precautions described below are intended to prevent danger or injury to the user and other personnel through safe, correct use
of the product. Use the product only after carefully reading and fully understanding these instructions.

Handling the product without observing the instructions that accompany a "Warning" symbol may
result in serious injury or death.
Handling the product without observing the instructions that accompany a "Caution" symbol may result
in injury or property damage.
The items under this heading contain important handling instructions that the user should observe to
ensure safe use of the product.

General
•• Do not use the product in explosive or corrosive environments, in the presence of flammable gases, locations subjected to
splashing water, or near combustibles. Doing so may result in fire, electric shock or injury.
•• Assign qualified personnel the task of installing, wiring, operating/controlling, inspecting and troubleshooting the product.
Failure to do so may result in fire, electric shock, injury or damage to equipment.
•• Do not transport, install the product, perform connections or inspections when the power is on. Always turn the power off before
carrying out these operations. Failure to do so may result in electric shock.
•• The terminals on the driver's front panel marked with symbol indicate the presence of high voltage. Do not touch these
terminals while the power is on to avoid the risk of fire or electric shock.
•• Take measures to keep the moving parts in position for vertical operations such as elevator applications. The motor loses holding
torque when the power is shut off, allowing the moving parts to fall and possibly cause injury or damage to equipment.
•• The brake mechanism of an electromagnetic brake motor is used to keep the moving part and motor in position. Do not use it as
a deceleration/safety brake. Doing so may result in injury or damage to the equipment.
•• When the driver generates an alarm (any of the driver's protective functions is triggered), the motor will stop and lose its holding
torque. Accordingly, provide measures to hold the moving part in place in the event of an alarm. Failure to do so may result in
injury or equipment damage.
•• When the driver generates an alarm (any of the driver's protective functions is triggered), first remove the cause and then clear
the protection function. Continuing the operation without removing the cause of the problem may cause malfunction of the
motor and driver, leading to injury or damage to equipment.

Installation
•• The motor and driver are Class I equipment. When installing the motor and driver, do not touch the driver without grounding the
driver first. Failure to do so may result in electric shock.
•• Install the motor and driver in the enclosure in order to prevent electric shock or injury.

Connection
•• Keep the driver's input power voltage within the specified range. Failure to do so may result in fire or electric shock.
•• Connect the cables securely according to the wiring diagram. Failure to do so may result in fire or electric shock.
•• Do not forcibly bend, pull or pinch the cable. Doing so may fire and electric shock.

Operation
•• Turn off the driver power in the event of a power failure. Or the motor may suddenly start when the power is restored and may
cause injury or damage to equipment.
•• Do not turn the FREE input to ON while the motor is operating. The motor will stop and lose its holding power. Doing so may
result in injury or damage to equipment.

Maintenance and inspection


•• Do not touch the connection terminals on the driver while the power is supplied or for at least 10 minutes after turning off the
power. Before making wiring connections or carrying out checks, also wait for the CHARGE LED to turn off and check the voltage
with a tester, etc. Failure to do so may result in electric shock.

Repair, disassembly and modification


•• Do not disassemble or modify the motor and driver. This may cause electric shock or injury. Refer all such internal inspections and
repairs to the branch or sales office from which you purchased the product.

3▐
Safety precautions

General
•• Do not use the motor and driver beyond its specifications. Doing so may result in electric shock, injury or damage to equipment.
•• Keep your fingers and objects out of the openings in the motor and driver. Failure to do so may result in fire, electric shock or
injury.
•• Do not touch the motor and driver during operation or immediately after stopping. The surface is hot and may cause a skin
burn(s).

Transportation
•• Do not carry the motor by holding the motor output shaft or motor cable. Doing so may cause injury.

Installation
•• Provide a cover over the rotating parts (output shaft) of the motor. Failure to do so may result in injury.
•• Do not leave anything around the motor and driver that would obstruct ventilation. Doing so may result in damage to
equipment.

Connection
•• The data edit connector (CN4) and I/O signal connector (CN5) are not insulated. When grounding the positive terminal of the
power supply, do not connect any equipment (PC, etc.) whose negative terminal is grounded. Doing so may cause the driver and
these equipment to short, damaging both.

Operation
•• Use a motor and driver only in the specified combination. An incorrect combination may cause a fire.
•• Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment will operate
safely in the event of a system failure or malfunction. Failure to do so may result in injury.
•• Before supplying power to the driver, turn all input signals to the driver OFF. Otherwise, the motor may start suddenly at power
ON and cause injury or damage to equipment.
•• Do not touch the rotating part (output shaft) during operation. Doing so may cause injury.
•• The motor surface temperature may exceed 70 °C (158 °F) even under normal operating conditions. If the
operator is allowed to approach the running motor, attach a warning label as shown below in a conspicuous
position. Failure to do so may result in skin burn(s).
•• Before moving the motor directly with the hands, confirm that the FREE input turns ON. Failure to do so may Warning label
result in injury.
•• Use a 24 VDC power supply that has been given reinforced insulation between the primary side and secondary side. Failure to do
so may cause electric shock.
•• Immediately when trouble has occurred, stop running and turn off the driver power. Failure to do so may result in fire, electric
shock or injury.
•• To prevent electric shock, use only an insulated screwdriver to adjust the driver's switches.

Maintenance and inspection


•• When the insulation resistance measurement or dielectric strength test is conducted, do not touch the terminals. Doing so may
result in electric shock.

Disposal
•• To dispose of the motor and driver, disassemble it into parts and components as much as possible and dispose of individual
parts/components as industrial waste.

▌4
Overview of the product

2 Overview of the product


This product is a stepping motor and driver package consisting of a stepping motor with a built-in rotor position detection sensor
and a high-performance microstep driver.
When the AR Series is used with an accessory data setter OPX-2A (sold separately) or data setting software MEXE02, push-motion
operation can be performed in addition to accurate positioning operation.

„„ Main features

zz Introducing closed loop control


The AR Series can continue its operation even upon encountering quick acceleration or an abrupt change in load.
Monitoring the speed and amount of rotation while the motor is running, the AR Series performs closed-loop control under
overload and similar conditions to continue its operation at the peak torque.

zz Energy-saving
Motor and driver losses have been substantially reduced to achieve low heat generation and save energy.
Since the motor and driver generate much less heat, they can now be operated for longer hours at high speed, which was not
possible with conventional stepping motors/drivers.

zz Easy adjustment using a speed filter


Even after the motor has been installed in the equipment, the motor response can be adjusted to suppress vibration using a digital
switch with ease.

zz Separate main power supply and control power supply


A separate 24 VDC power supply is connected to supply control power, independently of the main power supply.
This way, the motor position can be detected and contents of alarms can be checked while the 24 VDC power is supplied, even when
the main power is cut off.

zz Supporting sink output and source output


The driver supports both the current sink output circuit and the current source output circuit. (Line driver output is not supported).

zz Automatically controlled electromagnetic brake


Since the driver automatically controls the electromagnetic brake, all you need is to connect a 24 VDC power supply and the
electromagnetic brake will operate. This saves time to adjust the timings of control signal inputs and design a ladder program.

zz Alarm and warning functions


The driver provides alarms that are designed to protect the driver from overheating, poor connection, error in operation, etc.
(protective functions), as well as warnings that are output before the corresponding alarms generate (warning functions).

„„ Various operation modes


Positioning operation and return to electrical home operation can be performed.
Push-motion operation can be performed when using an accessory OPX-2A (sold separately) or MEXE02.

„„ Extended functions
When used with the OPX-2A or MEXE02, the desired parameters, operation mode, resolution and other items can be set according
to your equipment. For details, refer to p.49

5▐
System configuration

3 System configuration

All you
you need is to turn the C-ON input ON
and input pulses!
24 VDC power supply
Be sure to connect a 24 VDC power
Regeneration unit supply if the motor is equipped
An optional regeneration unit RGB100 with an electromagnetic brake.
(sold separately).
24 VDC
Connect this unit if gravitational operation Driver
or other operations involving up/down
GND
movement, or sudden starting/stopping
of a large inertial load, will be repeated
frequently.

Thermostat output Connect to CN1.


(AWG22) 2 pcs.

Regeneration unit
(AWG18) 2 pcs.

Connect to CN2.

Connect to CN4.
Cable for motor
This cable is used to connect
the motor and driver.

Motor
Connect to CN5.

PE

Single-phase 100-115 V
PE Single-phase 200-230 V
Three-phase 200-230 V

Power supply Circuit breaker or Noise filter


Use the power supply ground fault interrupt Use a noise filter to eliminate noise.
within the rated voltage circuit (GFI) It has the effect of reducing noise
range. Be sure to connect a circuit generated from the power supply and driver.
breaker or ground fault interrupt
circuit to protect the wiring on
the primary side.

▌6
System configuration

Extend functions are made available through


Extended
use of accessories (sold separately)!
Data setter OPX-2A

PC in which the data editing software MEXE02


Or has been installed
The customer must provide a PC.
Use the communication cable for the data setting software
CC05IF-USB (sold separately) when connecting the PC and driver.

Easy setting using switches!

Set the operating current.


(CURRENT switch)
Restrict the torque/temperature rise.
· Driver cable
· Connector-terminal Set the speed filter.
block conversion unit (V-FIL switch)
Both are accessories Suppress motor vibration or cause
(sold separately). the motor to start/stop smoothly.
Controller Set the resolution.
Connect a controller that has
(D0/D1 and CS0/CS1 switches)
a pulse generating function.
Change the resolution per revolution
of the motor output shaft.

7▐
Introduction

4 Introduction

„„ Before use
Only qualified personnel should work with the product.
Use the product correctly after thoroughly reading the section "1 Safety precautions" on p.3.
The product described in this manual has been designed and manufactured to be incorporated in general industrial equipment.
Do not use for any other purpose. Oriental Motor Co., Ltd. is not responsible for any damage caused through failure to observe this
warning.

„„ Operating Manuals for the AR Series


Operating manuals for the AR Series are listed below.
The "USER MANUAL" does not come with the product. For details, contact your nearest Oriental Motor sales office or download from
Oriental Motor website download page.
After reading the above manuals, keep them in a convenient place so that you can reference them at any time.

Applicable product Type of operating manual Description of operating manual


OPERATING MANUAL Motor This manual explains the functions as well as the installation
(Supplied with motor) method and others for the motor.
AR Series
OPERATING MANUAL Driver This manual explains the functions as well as the installation
AC power input
(Supplied with driver) method and others for the driver.
Pulse input type
This manual explains the function, installation and connection of
USER MANUAL
the motor and driver as well as operating method.
This manual explains how to set data using the accessory data
Data setter OPX-2A OPERATING MANUAL
setter OPX-2A (sold separately).
Data setting software This manual explains how to set data using the accessory data
OPERATING MANUAL
MEXE02 setting software MEXE02.

▌8
Regulations and standards

5 Regulations and standards

5-1 UL Standards and CSA Standards


This product is recognized by UL under the UL Standards and CSA standards.

„„ Applicable Standards

Applicable Standards Certification Body Standards File No.


UL 1004-1
UL 1004-2
Motor UL 1004-6 UL E64199
CSA C22.2 No.100
CSA C22.2 No.77
UL 508C
Driver UL E171462
CSA C22.2 No.14

„„ COMPLIANCE WITH UL STANDARDS

zz Driver
•• Drivers have no provision for solid state motor overload protection. Motor overload protection is required at end application.
•• Drivers have no provision for motor over temperature protection. Motor over temperature protection is required at end
application.
•• For UL standard (UL 508C), the product is recognized for the condition of Maximum Surrounding Air Temperature 50 °C (122 °F).
•• Use a Class 2 power supply (UL-recognized) to the 24 VDC control circuit.
•• Drivers shall be used in Pollution degree 2 environment.

zz Motor
AR series motor (AC power input type) is recognized under UL 1004-1, -6 based on the condition shown herein.
The following shows the stepping motor specifications (Maximum Voltage, Maximum current, Holding torque and Maximum speed).

Characteristic
Maximum Voltage Maximum Current Heat sink size Holding Torque Maximum Speed
Motor model *1
[V] [A] [mm] *2 [N•m] [r/min]
ARM46C 0.49 115×115×5 0.3
ARM66C 0.74 1.2
ARM69C 340 0.92 4000
250×250×6 2
ARM98C 1.13
ARM911C 1.27 4

: Enter the motor type A (standard-single shaft-), B (standard-double shaft-), M (Electromagnetic Brake Type) in the box () within
the model name.
*1 All models may or may not be followed by a hyphen and any letters and / or any numbers.
*2 The material of the heat sink is aluminum.

9▐
Regulations and standards

5-2 EU Directives

„„ CE Marking
This product is affixed the CE Marking under the Low Voltage Directive and EMC Directive.

zz Low Voltage Directive


This product is certified by TÜV Rheinland under the EN 60034-1 and EN 61800-5-1.

Applicable Standards
EN 60034-1
Motor EN 60034-5
EN 60664-1
EN 50178
Driver
EN 61800-5-1

Installation conditions
To be incorporated in equipment.
Overvoltage category: II
Motor
Pollution degree: 3 (2 for the double-shaft type)
Protection against electric shock: Class I
To be incorporated in equipment.
Overvoltage category: II
Driver
Pollution degree: 2
Protection against electric shock: Class I

•• This product cannot be used with cables normally used for IT power distribution systems.
•• Be sure to maintain a protective ground in case hands should make contact with the product. Securely ground the protective
earth terminals of the motor and driver.
•• To protect against electric shock using an earth leakage breaker (RCD), connect a type B earth leakage breaker to the primary
side of the driver.
•• When using a circuit breaker (MCCB), use a unit conforming to the EN or IEC standard.
•• Isolate the motor cable, power-supply cable and other drive cables from the signal cables (CN1, CN4, CN5) by means of double
insulation.
•• The temperature of the driver's heat sink may exceed 90 °C (194 °F) depending on the driving conditions. Accordingly, take heed
of the following items:
· Do not touch the driver.
· Do not use the driver near flammable objects.
· Always conduct a trial operation to check the driver temperature.

zz EMC Directive
This product is conducted EMC testing under the conditions specified in "Example of motor and driver installation and wiring" on p.35.
The conformance of your mechanical equipment with the EMC Directive will vary depending on such factors as the configuration,
wiring, and layout for other control system devices and electrical parts used with this product. It therefore must be verified through
conducting EMC measures in a state where all parts including this product have been installed in the equipment.

Applicable Standards
EN 55011 group 1 class A
EN 61000-6-4, EN 61800-3
EMI
EN 61000-3-2
EN 61000-3-3
EMS EN 61000-6-2, EN 61800-3

This product is not intended to be used on a low-voltage public network which supplies domestic premises; radio frequency
interference is expected if used on such a network.

„„ Other Directive

RoHS Directive
The products do not contain the substances exceeding the restriction values of RoHS Directive (2011/65/EU).

▌10
Precautions for use

6 Precautions for use


This section covers limitations and requirements the user should consider when using the product.

zz Always use the cable (supplied or accessory) to connect the motor and driver.
Be sure to use the cable (supplied or accessory) to connect the motor and driver.
In the following condition, an appropriate accessory cable must be purchased separately.
Refer to p.67 for details.
•• If a flexible cable is to be used.
•• If a cable of 3 m (9.8 ft.) or longer is to be used.
•• If a motor and driver package without a cable was purchased.

zz Conduct the insulation resistance measurement or dielectric strength test separately on the motor
and the driver.
Conducting the insulation resistance measurement or dielectric strength test with the motor and driver connected may result in
damage to equipment.

zz Do not apply a radial load and axial load in excess of the specified permissible limit.
Operating the motor under an excessive radial load or axial load may damage the motor bearings (ball bearings).
Be sure to operate the motor within the specified permissible limit of radial load and axial load.
See p.20 for details.

zz Use the motor in conditions where its surface temperature will not exceed 100 °C (212 °F).
The driver has an overheat protection function, but the motor has no such feature. The motor surface temperature may exceed
100 °C (212 °F) under certain conditions (ambient temperature, operating speed, duty cycle, etc.).
To prevent the motor bearings (ball bearings) from reaching its usable life quickly, use the motor in conditions where the surface
temperature will not exceed 100 °C (212 °F).
Use the geared type motor in a condition where the gear case temperature does not exceed 70 °C (158 °F), in order to prevent
deterioration of grease and parts in the gear case.
If the motor is to be operated continuously, install the motor in a location where heat dissipation capacity equivalent to a level
achieved with a heat sink [made of aluminum, 250×250×6 mm (9.84×9.84×0.24 in.)] is ensured.

zz Holding torque at standstill


The motor holding torque is reduced by the current cutback function of the driver at motor standstill.
When selecting a motor, check the holding torque at motor standstill in the specifications on the catalog.

zz Do not use the electromagnetic brake to reduce speed or as a safety brake.


Do not use the electromagnetic brake as a means to decelerate and stop the motor. The brake hub of the electromagnetic brake will
wear significantly and the braking force will drop. Since the power off activated type electromagnetic brake is equipped, it helps
maintain the position of the load when the power is cut off, but this brake cannot securely hold the load in place. Accordingly, do not
use the electromagnetic brake as a safety brake.
To use the electromagnetic brake to hold the load in place, do so after the motor has stopped.

zz Double shaft type motor


Do not apply a load torque, radial load or axial load to the output shaft on the opposite side of the motor output shaft.

zz Preventing leakage current


Stray capacitance exists between the driver's current-carrying line and other current-carrying lines, the earth and the motor,
respectively. A high-frequency current may leak out through such capacitance, having a detrimental effect on the surrounding
equipment. The actual leakage current depends on the driver's switching frequency, the length of wiring between the driver and
motor, and so on. When providing a leakage current breaker, use the following products, for example, which have high-frequency
signal protection:
Mitsubishi Electric Corporation: NV series
Fuji Electric FA Components & Systems Co., Ltd.: EG and SG series

zz Preventing electrical noise


See "9-7 Noise measures" on p.33 for measures with regard to noise.

zz Peak torque of geared type motor


Always operate the geared type motor under a load not exceeding the peak torque. If the load exceeds the peak torque, the gear will
be damaged.

zz About grease of geared motor


On rare occasions, a small amount of grease may ooze out from the geared motor. If there is concern over possible environmental
damage resulting from the leakage of grease, check for grease stains during regular inspections.
Alternatively, install an oil pan or other device to prevent leakage from causing further damage.
Oil leakage may lead to problems in the customer's equipment or products.

11▐
Precautions for use

zz Rotating direction of the gear output shaft


The relationship between the rotating direction of the motor shaft and that of the gear output shaft changes as follows, depending
on the gear type and gear ratio.

Rotating direction
Type of gear Gear ratio
(relative to the motor rotating direction)
3.6, 7.2, 10 Same direction
TH geared
20, 30 Opposite direction
PL geared
PS geared All gear ratios Same direction
PN geared
Harmonic geared All gear ratios Opposite direction

zz Do not perform push-motion operation with geared motors.


Doing so may result in damage to the motor or gear part.

zz Saving data to the non-volatile memory


Do not turn off the main power supply or 24 VDC power supply while data is being written to the non-volatile memory and 5
seconds after the completion of data write. Doing so may abort the data write and cause an EEPROM error alarm to generate.
The non-volatile memory can be rewritten approximately 100,000 times.

zz Motor excitation at power ON


Simply turning on the power will not excite the motor. To excite the motor, always turn the C-ON input ON.
If the applicable driver parameter is changed using the OPX-2A or MEXE02, the motor can be excited automatically after the
power ON.

zz Connect an accessory regeneration unit RGB100 (sold separately) if vertical drive (gravitational
operation) such as elevator applications is performed or if sudden start-stop operation of a large
inertial load is repeated frequently.
An alarm of overvoltage protection may be detected depending on the driving condition of the motor.
If the alarm of overvoltage protection is detected, adjust the driving condition or connect the accessory regeneration unit RGB100
(sold separately).

zz Note on connecting a power supply whose positive terminal is grounded


The communication connector (CN4) and I/O signal connector (CN5) are not insulated. When grounding the positive terminal of the
power supply, do not connect any equipment (PC, etc.) whose negative terminal is grounded. Doing so may cause the driver and
these equipment to short, damaging both. Use the data setter OPX-2A to set data, etc.

▌12
Preparation

7 Preparation
This chapter explains the items you should check, as well as the name and function of each part.

7-1 Checking the product


Verify that the items listed below are included. Report any missing or damaged items to the branch or sales office from which you
purchased the product.
Verify the model number of the purchased unit against the number shown on the package label.
Check the model number of the motor and driver against the number shown on the nameplate. The unit models and corresponding
motor/driver combinations are listed on p.14.
•• Motor..............................................................................................................1 unit
•• Driver..............................................................................................................1 unit
•• CN1 connector (6 pins)............................................................................1 pc.
•• CN3 connector (5 pins)............................................................................1 pc.
•• CN5 connector (36 pins)..........................................................................1 pc.
•• Connector wiring lever (for CN3).........................................................1 pc.
•• AR Series OPERATING MANUAL Motor.............................................1 copy
•• AR Series AC power input OPERATING MANUAL Driver.............1 copy
•• Cable for motor..........................................................................................1 pc. (Included in a motor and driver package product)
•• Cable for electromagnetic brake..........................................................1 pc. (Supplied with electromagnetic brake motor package)
•• Parallel key ��������������������������������������������������������������������������������������������������1 pc. (Supplied with geared types; except for the AR46TH, AR46PL
and AR66TH)

7-2 How to identify the product model

AR 6 6 A A - H 50 - 3
Number: Length of supplied connection cable (m)
None: Without connection cable
Gear ratio*
T : TH geared type
P : PL geared type
PS : PS geared type
N : PN geared type
H : Harmonic geared type
Blank : Standard type
Power supply voltage A : Single-phase 100-115 V
C : Single-phase 200-230 V
S : Three-phase 200-230 V
Motor type A : Single shaft
B : Double shaft
M : Electromagnetic brake type
Motor length
Motor size 4 : 42 mm (1.65 in.)
6 : 60 mm (2.36 in.)
9 : 85 mm (3.35 in.) [90 mm (3.54 in.) for geared types]
Series name AR series

** The model name is "7" for the gear ratio "7.2:1" of the PS geared type.

13▐
Preparation

7-3 Combinations of motors and drivers


•• represents A (single shaft), B (double shaft), or M (with electromagnetic brake).
For the AR911 standard type,  represents A (single shaft) or B (double shaft).
For the geared type,  represents A (single shaft) or M (with electromagnetic brake).
•• represents a number indicating the gear ratio.
•• represents the cable length (-1, -2, -3) when the connection cable is supplied.

„„ Standard type „„ PN geared type


Model Motor model Driver model Model Motor model Driver model
AR46A ARM46C AR46A-N ARM46C-N
AR66A ARM66C AR66A-N ARM66C-N ARD-A
AR69A ARM69C ARD-A AR98A-N ARM98C-N
AR98A ARM98C AR46C-N ARM46C-N
AR911A ARM911C AR66C-N ARM66C-N ARD-C
AR46C ARM46C AR98C-N ARM98C-N
AR66C ARM66C AR46S-N ARM46C-N
AR69C ARM69C ARD-C AR66S-N ARM66C-N ARD-S
AR98C ARM98C AR98S-N ARM98C-N
AR911C ARM911C
AR46S ARM46C
AR66S ARM66C
AR69S ARM69C ARD-S
AR98S ARM98C
AR911S ARM911C

„„ TH geared type „„ PS geared type


Model Motor model Driver model Model Motor model Driver model
AR46A-T ARM46C-T AR46A-PS ARM46C-PS
AR66A-T ARM66C-T ARD-A AR66A-PS ARM66C-PS ARD-A
AR98A-T ARM98C-T AR98A-PS ARM98C-PS
AR46C-T ARM46C-T AR46C-PS ARM46C-PS
AR66C-T ARM66C-T ARD-C AR66C-PS ARM66C-PS ARD-C
AR98C-T ARM98C-T AR98C-PS ARM98C-PS
AR46S-T ARM46C-T AR46S-PS ARM46C-PS
AR66S-T ARM66C-T ARD-S AR66S-PS ARM66C-PS ARD-S
AR98S-T ARM98C-T AR98S-PS ARM98C-PS

„„ PL geared type „„ Harmonic geared type


Model Motor model Driver model Model Motor model Driver model
AR46A-P ARM46C-P AR46A-H ARM46C-H
AR66A-P ARM66C-P ARD-A AR66A-H ARM66C-H ARD-A
AR98A-P ARM98C-P AR98A-H ARM98C-H
AR46C-P ARM46C-P AR46C-H ARM46C-H
AR66C-P ARM66C-P ARD-C AR66C-H ARM66C-H ARD-C
AR98C-P ARM98C-P AR98C-H ARM98C-H
AR46S-P ARM46C-P AR46S-H ARM46C-H
AR66S-P ARM66C-P ARD-S AR66S-H ARM66C-H ARD-S
AR98S-P ARM98C-P AR98S-H ARM98C-H

▌14
Preparation

7-4 Input/output power ratings


•• represents A (single shaft), B (double shaft) or M (with electromagnetic brake).
For the AR911 standard type,  represents A (single shaft) or B (double shaft).
For geared type,  represents A (single shaft) or M (with electromagnetic brake).
•• For geared type,  represents the type of gear and number indicating the gear ratio.
•• represents the cable length (-1, -2, -3) when the connection cable is supplied.

Input
Model Motor model Driver model Output current
Voltage Frequency Current
AR46A ARM46C 2.9 A 0.49 A
AR66A ARM66C 4.4 A 0.74 A
Single-phase
AR69A ARM69C ARD-A 6.1 A 0.92 A
100-115 V
AR98A ARM98C 5.5 A 1.13 A
AR911A ARM911C 6.5 A 1.27 A
AR46C ARM46C 1.9 A 0.49 A
AR66C ARM66C 2.7 A 0.74 A
Single-phase
AR69C ARM69C ARD-C 50/60 Hz 3.8 A 0.92 A
200-230 V
AR98C ARM98C 3.4 A 1.13 A
AR911C ARM911C 4.1 A 1.27 A
AR46S ARM46C 1.0 A 0.49 A
AR66S ARM66C 1.4 A 0.74 A
Three-phase
AR69S ARM69C ARD-S 2.0 A 0.92 A
200-230 V
AR98S ARM98C 1.8 A 1.13 A
AR911S ARM911C 2.2 A 1.27 A

15▐
Preparation

7-5 Names and functions of parts

„„ Driver (Example: 200-230 V input type)

Mounting hole (at the back)

POWER LED
ALARM LED
24 VDC power supply input terminals (CN1)

Regeneration resistor thermal input terminals (CN1) Current setting switch


Electromagnetic brake terminals (CN1)
Speed filter setting switch

Resolution switches
Control mode select switch
Pulse input mode select switch

Motor connector (CN2)

Data edit connector (CN4)

CHARGE LED

Regeneration resistor terminals (CN3)

I/O signal connector (CN5)

Main power supply input terminals (CN3)

Mounting hole (at the back)

Protective Earth Terminals

Name Description Ref.


POWER LED (Green) This LED is lit while the main power or 24 VDC power is input. −
This LED will blink when an alarm generates. It is possible to check the generated alarm by
ALARM LED (Red) p.60
counting the number of times the LED blinks.
This switch adjusts the operating current. It is used to limit the torque and temperature rise.
Current setting switch (CURRENT) A desired current can be set as a percentage (%) of the rated output current. p.48
Factory setting: F
This switch adjusts the motor response. Use this switch if you want to suppress motor
vibration or cause the motor to start/stop smoothly. "0" and "F" correspond to the minimum
Speed filter setting switch (V-FIL) p.48
and maximum speed filter settings, respectively.
Factory setting: 1
Resolution switches These two switches are used to set the resolution per revolution of the motor output shaft.
p.47
(D0/D1, CS0/CS1) The factory settings are "D0" and "CS0" (1000 P/R).
This switch toggles the driver between the normal mode and current control mode.
NORM: Normal mode (Keep the switch in this position in normal conditions of use.)
Control mode select switch
CCM: Current control mode (Set the switch to this position if you want to suppress noise or p.56
(NORM/CCM)
vibration.)
Factory setting: NORM

▌16
Preparation

Name Description Ref.


This switch is used to toggle between the 1-pulse input mode and 2-pulse input mode
according to the pulse output mode of the controller.
Pulse input mode select switch
1P:1-pulse input mode, active low p.47
(2P/1P)
2P:2-pulse input mode, active low
The factory setting of the pulse-input mode depends on the destination country.
Data edit connector (CN4) Connect a PC in which the MEXE02 has been installed, or the OPX-2A. p.33
I/O signal connector (CN5) Connect the I/O signals of the controller. p.24
2
Protective Earth Terminals Used for grounding via a grounding cable of AWG16 to 14 (1.25 to 2.0 mm ) or more. p.31
Connect 24 VDC. Once a 24 VDC power supply is connected, you can check the contents
24 VDC power supply input of alarms that have generated even when the main power is cut off. If a motor with
terminals (CN1) [24V] an electromagnetic brake is used, be sure to connect a 24 VDC power supply as the
electromagnetic brake power.
Connect the accessory regeneration unit RGB100 (sold separately). If no regeneration unit
Regeneration resistor thermal input is connected, plug in the CN1 connector to short the TH1 and TH2 terminals. The driver p.31
terminals (CN1) [TH1, TH2] is shipped with a jumper wire preassembled in the CN1 connector, so you can short the
terminals by simply plugging the connector.
Connect the lead wires from the electromagnetic brake (24 VDC).
Electromagnetic brake terminals
MB1:Electromagnetic brake − (black)
(CN1) [MB1, MB2]
MB2:Electromagnetic brake + (white)
Motor connector (CN2) Connect the motor. p.23
This LED is lit while the main power is input. After the main power was turned off, the LED
CHARGE LED (Red) −
will turn off once the residual voltage in the driver drops to a safe level.
Regeneration resistor terminals
Connect the accessory regeneration unit RGB100 (sold separately). p.32
(CN3) [RG1, RG2]
•• Single-phase 100-115 V, single-phase 200-230 V
L, N:Connect a single-phase 100-115 VAC or 200-230 VAC.
Main power supply input terminals
•• Three-phase 200-230 V p.30
(CN3)
L1, L2, L3: Connect a three-phase 200-230 VAC.
•• NC: Not used.
Mounting holes
These mounting holes are used to secure the driver with screws. p.22
(2 locations at the back)

„„ Motor (Example: ARM66MC)

Motor Protective Earth Terminal

Mounting holes (4 locations)

Electromagnetic brake
Output shaft

Pilot Motor cable

Electromagnetic brake cable

Connector cover

17▐
Installation

8 Installation
This chapter explains the installation location and installation methods of the motor and driver.

8-1 Location for installation


The motor and driver are designed and manufactured to be incorporated in equipment. Install them in a well-ventilated location
that provides easy access for inspection.
The location must also satisfy the following conditions:
•• Inside an enclosure that is installed indoors (provide vent holes)
•• Operating ambient temperature Motor: −10 to +50 °C (+14 to +122 °F) (non-freezing)
Harmonic geared type: 0 to +40 °C (+32 to +104 °F) (non-freezing)
Driver: 0 to +50 °C (+32 to +122 °F) (non-freezing)
•• Operating ambient humidity 85% or less (non-condensing)
•• Area that is free of explosive atmosphere or toxic gas (such as sulfuric gas) or liquid
•• Area not exposed to direct sun
•• Area free of excessive amount of dust, iron particles or the like
•• Area not subject to splashing water (rain, water droplets), oil (oil droplets) or other liquids
•• Area free of excessive salt
•• Area not subject to continuous vibration or excessive shocks
•• Area free of excessive electromagnetic noise (from welders, power machinery, etc.)
•• Area free of radioactive materials, magnetic fields or vacuum
•• 1000 m (3300 ft.) or lower above sea level

8-2 Installing the motor


The motor can be installed in any direction.
To allow for heat dissipation and prevent vibration, install the motor on a metal surface of sufficient strength.

•• Installation method A •• Installation method B

Through hole for pilot

Through hole
for pilot

Metal plate

Metal plate

Frame size Tightening torque Effective depth of bolt Installation


Type Bolt size
[mm (in.)] [N·m (oz-in)] [mm (in.)] method
42 (1.65) M3 1 (142) 4.5 (0.177) A
Standard 60 (2.36) M4 2 (280)
− B
85 (3.35) M6 3 (420)
42 (1.65)
M4 2 (280) 8 (0.315)
TH geared 60 (2.36)
90 (3.54) M8 4 (560) 15 (0.591)
PL geared 42 (1.65) M4 2 (280) 8 (0.315) A
PN geared
60 (2.36) M5 2.5 (350) 10 (0.394)
PS geared
Harmonic geared *1 90 (3.54) M8 4 (560) 15 (0.591)
Harmonic geared *2 90 (3.54) M8 4 (560) − B

*1 AR46 and AR66 type.


*2 AR98 type.

▌18
Installation

8-3 Installing a load


When connecting a load to the motor, align the centers of the motor output shaft and load shaft. Flexible couplings are available as
accessories.

•• When coupling the load to the motor, pay attention to the centering of the shafts, belt tension, parallelism of
the pulleys, and so on. Securely tighten the coupling and pulley set screws.
•• Be careful not to damage the output shaft or bearings when installing a coupling or pulley to the motor output
shaft.
•• Do not modify or machine the motor output shaft. Doing so may damage the bearings and destroy the motor.
•• Do not apply strong force using hammer or other tools when removing the parallel key. Doing so may damage
the motor output shaft and bearings (ball bearings).

zz Using a coupling
Align the centers of the motor output shaft and load shaft in a straight line.

zz Using a belt drive


Align the motor output shaft and load shaft in parallel with each other, and position both pulleys so that the line connecting their
centers is at a right angle to the shafts.

zz Using a gear drive


Align the motor output shaft and gear shaft in parallel with each other, and let the gears mesh at the center of the tooth widths.

· Using a coupling · Using a belt drive · Using a gear drive

zz Using a parallel key (geared motor)


When connecting the load and gear output shaft with a key slot, secure the load using the key supplied with the gear output shaft
after machining the key slot on the load.

zz Installing on the flange surface (Harmonic geared type)


With a Harmonic geared type (excluding AR98), a load can be installed directly to the gear using the load mounting holes provided
on the flange surface.
Load
Load mounting holes

Flange Bolts

Metal plate

Number of Tightening torque Effective depth of bolt


Model Bolt size
bolts [N·m (oz-in)] [mm (in.)]
AR46 M3 6 1.4 (198) 5 (0.197)
AR66 M4 6 2.5 (350) 6 (0.236)

•• When installing a load on the flange surface, the load cannot be mounted using the key slot in the output
shaft.
•• Design an appropriate installation layout so that the load will not contact the metal plate or bolts used for
installing the motor.

19▐
Installation

8-4 Permissible radial load and permissible axial load

•• If the radial load or axial load exceeds the specified allowable value, repeated load applications may cause the
bearing (ball bearings) or output shaft of the motor to undergo a fatigue failure.
•• With a double shaft type, do not apply load torque, radial load or axial load to the output shaft on the opposite
side of the motor output shaft.

The permissible radial load and permissible axial load of the PS geared type and PN geared type represent the
value that the service life of the gear part satisfies 20,000 hours when either of the radial load or axial load is
applied to the gear output shaft.

Permissible radial load [N (lb.)]


Permissible axial
Type Model Gear ratio Distance from the tip of motor output shaft [mm (in.)]
load [N (lb.)]
0 (0) 5 (0.2) 10 (0.39) 15 (0.59) 20 (0.79)
AR46 35 (7.8) 44 (9.9) 58 (13) 85 (19.1) − 15 (3.3)
AR66
90 (20) 100 (22) 130 (29) 180 (40) 270 (60) 30 (6.7)
Standard AR69 −
AR98
260 (58) 290 (65) 340 (76) 390 (87) 480 (108) 60 (13.5)
AR911
AR46 10 (2.2) 14 (3.1) 20 (4.5) 30 (6.7) − 15 (3.3)
TH geared AR66 − 70 (15.7) 80 (18) 100 (22) 120 (27) 150 (33) 40 (9)
AR98 220 (49) 250 (56) 300 (67) 350 (78) 400 (90) 100 (22)
5, 7.2, 10 73 (16.4) 84 (18.9) 100 (22) 123 (27) −
AR46 50 (11.2)
25, 36, 50 109 (24) 127 (28) 150 (33) 184 (41) −
5 200 (54) 220 (49) 250 (56) 280 (63) 320 (72)
AR66 7.2, 10 250 (56) 270 (60) 300 (67) 340 (76) 390 (87) 100 (22)
PL geared 25, 36, 50 330 (74) 360 (81) 400 (90) 450 (101) 520 (117)
5, 7.2, 10 480 (108) 540 (121) 600 (135) 680 (153) 790 (177)
25 850 (191) 940 (210) 1050 (230) 1190 (260) 1380 (310)
AR98 300 (67)
36 930 (200) 1030 (230) 1150 (250) 1310 (290) 1520 (340)
50 1050 (230) 1160 (260) 1300 (290) 1480 (330) 1710 (380)
5 70 (15.7) 80 (18) 95 (21) 120 (27) −
7.2 80 (18) 90 (20) 110 (24) 140 (31) −
10 85 (19.1) 100 (22) 120 (27) 150 (33) −
AR46 100 (22)
25 120 (27) 140 (31) 170 (38) 210 (47) −
36 130 (29) 160 (36) 190 (42) 240 (54) −
50 150 (33) 170 (38) 210 (47) 260 (58) −
5 170 (38) 200 (45) 230 (51) 270 (60) 320 (72)
7.2 200 (45) 220 (49) 260 (58) 310 (69) 370 (83)
10 220 (49) 250 (56) 290 (65) 350 (78) 410 (92)
PS geared AR66 200 (45)
25 300 (67) 340 (76) 400 (90) 470 (105) 560 (126)
36 340 (76) 380 (85) 450 (101) 530 (119) 630 (141)
50 380 (85) 430 (96) 500 (112) 600 (135) 700 (157)
5 380 (85) 420 (94) 470 (105) 540 (121) 630 (141)
7.2 430 (96) 470 (105) 530 (119) 610 (137) 710 (159)
10 480 (108) 530 (119) 590 (132) 680 (153) 790 (177)
AR98 600 (135)
25 650 (146) 720 (162) 810 (182) 920 (200) 1070 (240)
36 730 (164) 810 (182) 910 (200) 1040 (230) 1210 (270)
50 820 (184) 910 (200) 1020 (220) 1160 (260) 1350 (300)

▌20
Installation

Permissible radial load [N (lb.)]


Permissible axial
Type Model Gear ratio Distance from the tip of motor output shaft [mm (in.)]
load [N (lb.)]
0 (0) 5 (0.2) 10 (0.39) 15 (0.59) 20 (0.79)
5 80 (18) 95 (21) 120 (27) 160 (36) −
AR46 7.2 90 (20) 110 (24) 130 (29) 180 (40) − 100 (22)
10 100 (22) 120 (27) 150 (33) 200 (45) −
5 240 (54) 260 (58) 280 (63) 300 (67) 330 (74)
7.2 270 (60) 290 (65) 310 (69) 340 (76) 370 (83)
10 300 (67) 320 (72) 350 (78) 380 (85) 410 (92)
AR66 200 (45)
25 410 (92) 440 (99) 470 (105) 520 (117) 560 (126)
PN geared 36 360 (81) 410 (92) 480 (108) 570 (128) 640 (144)
50 360 (81) 410 (92) 480 (108) 570 (128) 700 (157)
5 370 (83) 390 (87) 410 (92) 430 (96) 460 (103)
7.2 410 (92) 440 (99) 460 (103) 490 (110) 520 (117)
10 460 (103) 490 (110) 520 (117) 550 (123) 580 (130)
AR98 600 (135)
25 630 (141) 660 (148) 700 (157) 740 (166) 790 (177)
36 710 (159) 750 (168) 790 (177) 840 (189) 900 (200)
50 790 (177) 840 (189) 890 (200) 940 (210) 1000 (220)
AR46 180 (40 ) 220 (49) 270 (60) 360 (81) 510 (114) 220 (49)
Harmonic
AR66 − 320 (72) 370 (83) 440 (99) 550 (123) 720 (162) 450 (101)
geared
AR98 1090 (240) 1150 (250) 1230 (270) 1310 (290) 1410 (310) 1300 (290)

„„ Permissible moment load of the Harmonic geared type


When installing an arm or table on the flange surface, calculate the moment load using the formula below if the flange surface
receives any eccentric load. The moment load should not exceed the permissible value specified in the table.
Moment load: M [N·m (oz-in)] = F × L

Permissible moment L [m]


Model F [N]
load [N·m (oz-in)]
AR46 5.6 (790)
AR66 11.6 (1640)

21▐
Installation

8-5 Installing the driver


The driver is designed so that heat is dissipated via air convection and conduction through 35 (1.38) 20 (0.79) or more
the enclosure. Install the driver on a flat metal plate [material: aluminium, 200×200×2 mm
(7.87×7.87×0.08 in.) equivalent ] having excellent heat conductivity. When two or more drivers
are to be installed side by side, provide 20 mm (0.79 in.) and 25 mm (0.98 in.) clearances in the
horizontal and vertical directions, respectively.
When installing the driver in an enclosure, use two screws (M4, not supplied) to secure the

150 (5.91)
driver through the mounting holes.

•• Install the driver in an enclosure whose pollution degree is 2 or better


environment, or whose degree of protection is IP54 minimum.
•• Do not install any equipment that generates a large amount of heat or noise
near the driver.
•• Do not install the driver underneath the controller or other equipment
vulnerable to heat.
•• Check ventilation if the ambient temperature of the driver exceeds 50 °C

25 (0.98) or more
(122 °F).
•• Be sure to install the driver vertically (vertical position).

Unit: mm (in.)

8-6 Installing the regeneration unit


Install the accessory regeneration unit RGB100 (sold separately) in a location where heat dissipation capacity equivalent to a level
achieved with a heat sink [made of aluminum, 350×350×3 mm (13.78×13.78×0.12 in.)] is ensured. Affix the RGB100 on a smooth
metal plate offering high heat conductivity, using two screws (M4, not supplied).
· Plate cutout for mounting
[unit: mm (in.)]
Screw (M4)
(not supplied)
165 (6.50)

Regeneration unit
RGB100

+0.3
Ø4.2 0
+0.012
(Ø0.1654 0 )

▌22
Connection

9 Connection
This chapter explains how to connect the motor, I/O signals and power supply to the driver, as well as grounding method.
The installation and wiring methods in compliance with the EMC Directive as well as protection against noise are also explained.

9-1 Connecting the motor


Connection example (electromagnetic brake motor)
Refer to p.31 for the connection method of 24 VDC power supply.
24 VDC power supply *2
CN1 connector
CN1 connector
24 VDC±5%

24 VDC 24 V+
Connector cover
GND 24 V-
Connect to CN1 *1

Cable for electromagnetic brake Black MB1


White MB2
Connect to CN2 *1

Cable for motor

Connector cover

*1 Keep 30 m (98.4 ft.) or less for the wiring distance between the motor and driver.
*2 Refer to the following current capacities for the 24 VDC power supply.

Model Current capacity


AR46 0.58 A or more
AR66, AR69, AR98 0.75 A or more

•• Have the connector plugged in securely. Insecure connector connection may cause malfunction or damage to
the motor or driver.
•• When plugging/unplugging the connector, turn off the power and wait for the CHARGE LED to turn off before
doing so. The residual voltage may cause electric shock.

•• The lead wires of the "cable for electromagnetic brake" have polarities, so connect them in the correct
polarities. If the lead wires are connected with their polarities reversed, the electromagnetic brake will not
operate properly.
•• If the distance between the motor and driver is extended to 20 m (65.6 ft.) or longer, use a power supply of 24
VDC±4%.
•• When unplugging the connector, do so while pressing the latches on the connector.
•• When installing the motor to a moving part, use an accessory flexible cable offering excellent flexibility. Refer
to p.67 for details.

23▐
Connection

9-2 Connecting the I/O signals


Solder the I/O signal cable (AWG28 to 24: 0.08 to 0.2 mm2) to the CN5 connector (36 18 16 14 12 10 8 6 4 2
pins) while checking the pin numbers in the "Connector function table" provided 17 15 13 11 9 7 5 3 1
below. Use a shielded cable for I/O signals.
We provide an accessory driver cable allowing simple and easy connection with a
driver, as well as connector-terminal block conversion unit. Refer to p.69 for details.

36 34 32 30 28 26 24 22 20
35 33 31 29 27 25 23 21 19
„„ Connector function table

Operating mode Name


Pin
Positioning Push-motion Ref.
No. Positioning operation Push-motion operation *
operation operation *
1 − − −
2 GND Ground connection −
3 ASG+
A-phase differential output (Line driver)
4 ASG−
p.44
5 BSG+
B-phase differential output (Line driver)
6 BSG−
7 TIM1+
Timing differential output (Line driver) p.43
8 TIM1−
9 ALM+
Alarm output p.44
10 ALM−
11 WNG+
Warning output p.44
12 WNG−
13 END+
Positioning complete output p.43
14 END−
15 READY+/AL0+ *
Operation ready complete output/ Alarm code output 0 * p.43
16 READY−/AL0− *
17 TLC+/AL1+ *
Torque limit output/Alarm code output 1 * p.43
18 TLC−/AL1− *
19 TIM2+/AL2+ *
Timing output (open collector)/Alarm code output 2 * p.43
20 TIM2−/AL2− *
21 GND Ground connection −
22 IN-COM Input common −
23 C-ON Current on input p.39
24 CLR/ALM-RST Deviation clear input/Alarm reset input p.41
25 CCM Current control mode ON input p.42
26 CS T-MODE * Resolution selection input Push-motion operation ON * p.40
27 − M0 * − p.42
Push-current setting selection
28 RETURN M1 * Return to electrical home operation p.40
input *
29 P-RESET M2 * Position reset input p.41
30 FREE Excitation OFF, Release the electromagnetic brake input p.40
31 CW+/PLS+
CW pulse input/Pulse input (+5 V or line driver)
32 CW−/PLS−
33 CW+24 V/PLS+24 V CW pulse input/Pulse input (+24 V)
p.39
34 CCW+24 V/DIR+24 V CCW pulse input/Direction input (+24 V)
35 CCW+/DIR+
CCW pulse input/Direction input (+5 V or line driver)
36 CCW−/ DIR−

** The signal will become effective if the applicable setting has been changed using the OPX-2A or MEXE02.

The factory setting of the C-ON input is normally open. Be sure to turn the C-ON input ON when operating the
motor. Set the C-ON input to normally closed when the C-ON input is not used. Refer to p.39 for details.

▌24
Connection

„„ Assembling the connector


Cable clamp
Screw (M2.5)
Screw (M2)
Tightening torque:
I/O signal cable 0.5 to 0.55 N·m (71 to 78 oz-in)
Connector
Case

Place the spring washer


outside the case.
Screw (M2.5) Align the washer in the
depression in the case.

„„ Connecting the connector


Insert the CN5 connector into the I/O signal connector (CN5) on the driver, and tighten the screw.
Tightening torque:0.3 to 0.35 N·m (42 to 49 oz-in)
CN5

Screw

Be certain the I/O signal cable is as short as possible. The maximum input frequency will decrease as the cable
length increases.

25▐
Connection

„„ Connecting to a current sink output circuit

zz When pulse input is of line driver type


Controller Driver
2.7 kΩ
33
200 Ω
31
10 kΩ
32
2.7 kΩ
34
200 Ω
35
10 kΩ
36
5 to 24 VDC 0V
3 kΩ
22
10 kΩ
23
3 kΩ
10 kΩ
24
3 kΩ
10 kΩ
25
3 kΩ
10 kΩ
26
3 kΩ
10 kΩ
27
3 kΩ
10 kΩ
28
3 kΩ
10 kΩ
29
3 kΩ
10 kΩ
30
30 VDC
or less 0V
10 mA or less
R0
9
10
R0
11
12
R0
13
14
R0
15
16
R0
17
18
R0
19
20
0V
3
4
5
6
26C31 or equivalent
7
8
2
21
0V 0V
1 NC

•• Use output signals at 30 VDC or less. If the current exceeds 10 mA, connect an external resistor R0.
•• Connect a termination resistor of 100 Ω or more between the driver and the input of the line receiver.

▌26
Connection

zz When pulse input is of 5 VDC type


Controller Driver
5 VDC 2.7 kΩ
33
200 Ω
31
10 kΩ
32
2.7 kΩ
34
200 Ω
35
10 kΩ
36

0V

zz When pulse input is of 24 VDC type


Controller Driver
24 VDC 2.7 kΩ
33
200 Ω
31
10 kΩ
32
2.7 kΩ
34
200 Ω
35
10 kΩ
36

0V

27▐
Connection

„„ Connecting to a current source output circuit

zz When pulse input is of line driver type


Controller Driver
2.7 kΩ
33
200 Ω
31
10 kΩ
32
2.7 kΩ
34
200 Ω
35
10 kΩ
36
5 to 24 VDC 0V 3 kΩ
22
0V 10 kΩ
23
3 kΩ
10 kΩ
24
3 kΩ
10 kΩ
25
3 kΩ
10 kΩ
26
3 kΩ
10 kΩ
27
3 kΩ
10 kΩ
28
3 kΩ
10 kΩ
29
3 kΩ
10 kΩ
30
30 VDC 10 mA or less
or less 9
R0
10
11
R0
12
13
R0
14
15
R0
16
17
R0
18
19
R0
20

3
0V
4
5
6 26C31 or equivalent
7
8
2
21
0V 0V
1 NC

•• Use output signals at 30 VDC or less. If the current exceeds 10 mA, connect an external resistor R0.
•• Connect a termination resistor of 100 Ω or more between the driver and the input of the line receiver.

▌28
Connection

zz When pulse input is of 5 VDC type


Controller Driver
5 VDC
2.7 kΩ
33
200 Ω
31
10 kΩ
32
2.7 kΩ
34
200 Ω
35
10 kΩ
36
0V

zz When pulse input is of 24 VDC type


Controller Driver
24 VDC
2.7 kΩ
33
200 Ω
31
10 kΩ
32
2.7 kΩ
34
200 Ω
35
10 kΩ
36
0V

29▐
Connection

9-3 Connecting the power supply


Use the CN3 connector (5 pins) to connect the power supply cable (AWG16 to 14: 1.25 to 2.0 mm2) to the main power supply
connector (CN3) on the driver.

„„ Power supply current capacity

zz Single-phase 100-115 V zz Single-phase 200-230 V zz Three-phase 200-230 V


Power supply Power supply Power supply
Model Model Model
current capacity current capacity current capacity
AR46 2.9 A or more AR46 1.9 A or more AR46 1.0 A or more
AR66 4.4 A or more AR66 2.7 A or more AR66 1.4 A or more
AR69 6.1 A or more AR69 3.8 A or more AR69 2.0 A or more
AR98 5.5 A or more AR98 3.4 A or more AR98 1.8 A or more
AR911 6.5 A or more AR911 4.1 A or more AR911 2.2 A or more

Single-phase Single-phase Three-phase


100-115 V 200-230 V 200-230 V
CN3 connector CN3 connector

Single-phase Three-phase
100-115 V 200-230 V R
200-230 V 50/60 Hz
50/60 Hz L S
N T

•• Pay attention to the polarity of the power supply. Reverse-polarity connection may cause damage to the driver.
•• Do not wire the power supply cable of the driver in the same cable duct with other power lines or motor cables.
Doing so may cause malfunction due to noise.
•• When cycling the power or plugging/unplugging the connector, turn off the power and wait for the CHARGE
LED to turn off. The residual voltage may cause electric shock.

„„ Connecting method of the power supply cable

2. Push the connector wiring


lever in the direction of the arrow.

Strip gauge
3. Insert the cable.
1. Strip off the cable sheath
based on the strip gauge.

Cable size capacity: AWG16 to 14 (1.25 to 2.0 mm2)


Sheath length to be removed: 8 to 9 mm (0.31 to 0.35 in.)

You can also connect the power supply cable using a flat-tip screwdriver.
Insert a flat-tip screwdriver with a tip of 3.0 to 3.5 mm (0.12 to 0.14 in.) in width into the insertion port and push.
In this condition, insert the cable.

Screwdriver insertion port Insert the cable while pushing


down the screwdriver.

▌30
Connection

9-4 Grounding the motor and driver

„„ Grounding the motor


Be sure to ground the Protective Earth Terminal of the motor.
•• Screw size: M4
•• Tightening torque: 1.2 N·m (170 oz-in)
Use a grounding wire of AWG18 (0.75 mm2) or more.
Use a round, terminal in combination with an inner-clip washer and bolt it in place to secure
the grounding connection. Ground wires and crimp terminals are not supplied.

PE

„„ Grounding the driver


Be sure to ground the protective earth terminal of the driver.
•• Screw size: M4
•• Tightening torque: 1.2 N·m (170 oz-in)
You can ground either of the two protective earth terminals. The terminal not grounded
should be connected to the protective earth lead of the motor cable.
Use a grounding wire (AWG16 to 14: 1.25 to 2.0 mm2), and do not share the protective earth
terminal with a welder or any other power equipment.
When grounding the protective earth terminal, use a round terminal and secure the
grounding point near the driver. Protective Earth
Terminal
(Ground one of
these terminals.)

9-5 Connecting the 24 VDC power supply input, regeneration resistor/


unit and electromagnetic brake
Use the CN1 connector (6 pins) to connect the 24 VDC power supply input, regeneration resistor thermal input and electromagnetic
brake. Connect the lead wire (AWG28 to 16: 0.08 to 1.25 mm2) to the connector while checking the pin numbers in below.

Display Description
24V+ 24 VDC power supply input
24V− (Be sure to connect these pins when an electromagnetic brake is used.)
TH1 Regeneration resistor thermal input
TH2 (If these pins are not used, short it using a jumper wire.)
Electromagnetic brake −
MB1
(Connect the black lead wire of the electromagnetic brake.)
Electromagnetic brake +
MB2
(Connect the white lead wire of the electromagnetic brake.)

„„ Connecting method
Flat tip screwdriver Flat tip screwdriver CN1
connector screw size: M2 connector screw size: M2.5
Tightening torque: Tightening torque:
0.22 to 0.25 N·m 0.4 N·m (56 oz-in)
7 mm (0.28 in.) (31 to 35 oz-in)
Lead wire

CN1 connector

31▐
Connection

„„ Connecting the 24 VDC power supply input


Once a 24 VDC power supply is connected, you can check the contents of alarms that have generated even when the main power
is cut off. If a motor with electromagnetic brake is used, be sure to connect a 24 VDC power supply as the electromagnetic brake
power. Since the 24 VDC power supply is not used for operating the motor, connect the power supply as necessary as shown in the
table below.

Type Power supplyvoltage Current capacity


Standard 24 VDC±5% 0.5 A or more
AR46: 0.58 A or more
With electromagnetic brake 24 VDC±5%
AR66, AR69, AR98: 0.75 A or more

If the distance between the motor and driver is extended to 20 m (65.6 ft.) or longer, use a power supply of 24±4%
VDC.

„„ Connecting the regeneration resistor


Connect an accessory regeneration unit RGB100 (sold separately) if vertical drive (gravitational operation) such as elevator
applications is performed or if sudden start-stop operation of a large inertial load is repeated frequently.

Regeneration unit RGB100

To TH1 and TH2


R: 150 Ω
150 °C (302 °F)

terminals on CN1
[N.C.]

AWG22

To RG1 and RG2


AWG18 terminals on CN3

2
•• The two thin lead wires (AWG22: 0.3 mm ) of the regeneration unit are the thermostat outputs. Connect them to the TH1 and TH2
terminals using the CN1 connector.
2
•• Regenerative current flows through the two thick lead wires (AWG18: 0.75 mm ) of the regeneration unit. Connect them to the
RG1 and RG2 terminals using the CN3 connector.

•• Before connecting the regeneration unit, be sure to remove the jumper wire from the CN1 connector.
•• If the current consumption of the regeneration unit exceeds the allowable level, the thermostat will be
triggered and a regeneration unit overheat alarm will generate. If a regeneration unit overheat alarm generates,
turn off the power and check the content of the error.

Regeneration unit specifications


Model RGB100
Continuous regenerative power: 50 W *
Allowable current consumption
Instantaneous regenerative power: 600 W
Resistance 150 Ω
Operation:Opens at 150±7 °C (302±45 °F)
Operating temperature of thermostat
Reset:Closes at 145±12 °C (293±54 °F) (normally closed)
Electrical rating of thermostat 120 VAC 4 A, 30 VDC 4 A (minimum current: 5 mA)

** Install the regeneration unit in a location where heat dissipation capacity equivalent to a level achieved with a heat sink [made of
aluminum, 350×350×3 mm (13.78×13.78×0.12 in.)] is ensured.

„„ Connecting the electromagnetic brake


Refer to p.23.

▌32
Connection

9-6 Connecting the data setter


Connect OPX-2A cable or communication cable for the data setting software to
the data edit connector (CN4) on the driver.

Cable for OPX-2A or


communication cable
for the data setting software

The data edit connector (CN4) and I/O signal connector (CN5) of the driver are not electrically insulated.
When grounding the positive terminal of the power supply, do not connect any equipment (PC, etc.)
whose negative terminal is grounded. Doing so may cause the driver and these equipment to short,
damaging both.

9-7 Noise measures


The electrical noise is of two types: One is a noise to invade into the driver from the outside and cause the driver malfunction, and
the other is a noise to emit from the driver and cause peripheral equipments malfunction.
For the noise that is invaded from the outside, take measures to prevent the driver malfunction. It is needed to take adequate
measures because signal lines are very likely to be affected by the noise.
For the noise that is emitted from the driver, take measures to suppress it.

„„ Measures against electrical noise


There are the following three methods mainly to take measures against the electrical noise.

zz Noise suppression
•• When relays or electromagnetic switches are used together with the system, use noise filters and CR circuits to suppress surges
generated by them.
•• Use an accessory cable (sold separately) when extending a wiring distance between the motor and driver. This is effective in
suppressing the electrical noise emitted from the motor.
•• Cover the driver by a metal plate such as aluminum. This is effective in shielding the electrical noise emitted from the driver.

zz Prevention of noise propagation


•• Connect a noise filter in the power supply cable of driver.
•• Place the power lines, such as the motor and power supply cables, keeping a distance of 200 mm (7.87 in.) or more from the
signal lines, and also do not bundle them or wire them in parallel. If the power cables and signal cables have to cross, cross them
at a right angle.
2 2
•• Use shielded twisted pair cables of AWG28 to AWG24 (0.08 mm to 2.0 mm ) for power lines and signal lines.
•• Keep cables as short as possible without coiling and bundling extra lengths.
•• When grounding PE terminals of multiple drivers to a grounding point, it
becomes more effective to block the electrical noise since impedance on Shielded cable
the grounding point is decreased. However, ground them so that a potential Cable clamp
difference does not occur among the grounding points. An accessory driver
cable including with a ground wire is available (sold separately). Refer to p.69 for
details.
•• To ground a shielded cable, use a metal cable clamp that will maintain contact with the entire circumference of the cable. Ground
the cable clamp near the product.

zz Suppression of effect by noise propagation


•• Loop the noise propagated cable around a ferrite core. Doing so will prevent the propagated noise invades into the driver or
emits from the driver. The frequency band in which an effect by the ferrite core can be seen is generally 1 MHz or more. Check the
frequency characteristics of the ferrite core used. To increase the effect of noise attenuation by the ferrite core, loop the cable a
lot.
•• Change the transmission method of the pulse signal to the line driver type in order to prevent noise effects. When the pulse
signal of the controller is the open collector type, use an accessory pulse signal converter for noise immunity (sold separately).
Refer to p.70 for details.

33▐
Connection

„„ Noise suppression parts

zz Noise filter
•• Connect the following noise filter (or equivalent) to the power line. Doing so will prevent the propagated noise through the
power line. Install the noise filter as close to the driver as possible.

Single-phase 100-115 V
Manufacture Three-phase 200-230 V
Single-phase 200-230 V
SOSHIN ELECTRIC CO.,LTD HF2010A-UPF HF3010C-SZA
Schaffner EMC FN2070-10-06 FN3025HP-10-71
2
•• Use the AWG18 (0.75 mm ) or thicker wire for the input and output cables of the noise filter, and secure firmly using a cable clamp
etc. so that the cable does not come off the enclosure.
•• Place the input cable as far apart as possible from the output cable, and do not wire the cables in parallel. If the input and output
cable are placed at a close distance or if they are wired in parallel, the noise in the enclosure affects the power cable through stray
capacitance, and the noise suppressing effect will reduce.
•• Connect the ground terminal of the noise filter to the grounding point, using as thick and short a wire as possible.
•• When connecting a noise filter in an enclosure, wire the input cable of the noise filter as short as possible. Wiring in long distance
may reduce the noise suppressing effect.

• Recommended wiring example • Wiring example where the noise tends to generate

Enclosure Enclosure
Driver Driver
Noise
generated

Noise Noise
filter filter

Input cable

zz Surge arrester
A surge arrester is effective for reduction of the surge voltage of the lightning surge generated between the AC power line and earth
or between AC power lines. Connect the following surge arrester.

Single-phase 100-115 V
Manufacture Three-phase 200-230 V
Single-phase 200-230 V
SOSHIN ELECTRIC CO.,LTD LT-C12G801WS LT-C32G801WS
OKAYA ELECTRIC INDUSTRIES CO., LTD. R·A·V-781BWZ-4 R·A·V-781BXZ-4

When measuring dielectric strength of the equipment, be sure to remove the surge arrester, or the surge arrester
may be damaged.

„„ Noise suppression parts (accessories)


Accessories are sold separately. Refer to p.67 for details.

zz Driver cable
This cable is a shielded cable for good noise immunity to connect the driver and controller. The ground wires useful to grounding are
provided at both ends of the cable. The EMC measures are conducted using the Oriental Motor driver cable.

zz Connector-terminal block conversion unit


This is an accessory in which I/O signals of a controller can be connected on the terminal block. The ground wires useful to
grounding are provided at both ends of the cable.

zz Pulse signal converter for noise immunity


This is a noise filter for pulse signal lines. It eliminates the noise of the pulse signal and changes the pulse signal to the line driver
type.

zz Surge suppressor
This product is effective to suppress the surge which occurs in a relay contact part. Connect it when using a relay or electromagnetic
switch. CR circuit for surge suppression and CR circuit module are provided.

▌34
Connection

9-8 Installing and wiring in compliance with EMC Directive


Effective measures must be taken against the EMI that the motor and driver may give to adjacent control-system equipment, as
well as the EMS of the motor and driver itself, in order to prevent a serious functional impediment in the machinery. The use of the
following installation and wiring methods will enable the motor and driver to be compliant with the EMC directive. Refer to p.10 for
the applicable standards.
Oriental Motor conducts EMC measurements on its motors and drivers in accordance with "Example of motor and driver installation
and wiring" on p.35.
The user is responsible for ensuring the machine's compliance with the EMC Directive, based on the installation and wiring explained
below.

zz Connecting noise filter


In large electrically noisy environments, connect a noise filter. Refer to "Noise filter" on p.34 for details.

zz Connecting surge arrester


Refer to p.34.

zz Connecting the AC power line reactor


When inputting single-phase 230 V, insert a reactor (5 A, 5 mH) in the AC power line to ensure compliance with EN 61000-3-2.

zz Connecting the 24 VDC power supply


Use a 24 VDC power supply conforming to the EMC Directive.
Use a shielded twisted pair cable for wiring. Refer to "Prevention of noise propagation" on p.33 for wiring method.

zz Connecting the motor cable


Use an accessory motor cable (sold separately) when extending the wiring distance between the motor and driver.

zz Connecting the signal cable


Refer to "Prevention of noise propagation" on p.33.

zz How to ground
•• The cable used to ground the motor, driver and noise filter must be as thick and short as possible so that no potential difference
is generated.
•• Choose a large, thick and uniformly conductive surface for the grounding point.
•• Be sure to ground the Protective Earth Terminal of the motor and driver. Refer to p.31 for grounding method.

zz Example of motor and driver installation and wiring


Motor OPX-2A

PE Motor cable

Shielded cable
Noise 24 VDC Driver
filter power supply Shielded
AC A Controller
cable

PE PE FG

FG
Surge Noise Signal cable
arrester filter Power supply (Driver cable)
AC A
cable

PE FG
FG
Grounded panel PE

FG A: Cable clamp

35▐
Connection

zz Precautions about static electricity


Static electricity may cause the driver to malfunction or suffer damage. While the driver is receiving power, handle the driver with
care and do not come near or touch the driver.
Always use an insulated screwdriver to adjust the driver's switches.

The driver uses parts that are sensitive to electrostatic charge. Before touching the driver, turn off the power to
prevent electrostatic charge from generating. If an electrostatic charge is impressed on the driver, the driver may
be damaged.

▌36
Quick operations

10 Quick operations
If you are new to the AR Series driver, read this chapter and you will be able to perform basic motor operations quickly.

Before operating the motor, check the condition of the surrounding area to ensure safety.

STEP 1 Check the installation and connection

Check
CN1 connector
connection

Check
Motor connection

Check
Check C-ON input and
Motor and driver installation CW (CCW) pulse connection

Pulse generator or
programmable controller
Check
Power supply
connection

STEP 2 Operate the motor

To suppress vibration and shock: V-FIL


Response Starting/stopping
becomes quicker. becomes smoother.
3. Confirm that the motor
rotates without problem.

To change the resolution: CS0/CS1, D0/D1

D0 D1 D0 D1
CS0 CS1 CS0 CS0
Resolution 1000 P/R Resolution 500 P/R

D0 D1
CS1 CS1
Resolution 10000 P/R Resolution 5000 P/R

1. Turn the C-ON input ON to excite the motor.


2. Input pulses.

37▐
Quick operations

STEP 3 Were you able to operate the motor properly?


How did it go? Were you able to operate the motor properly? If the motor does not function, check the following points:
•• Is the C-ON input ON?
•• Are the regeneration resistor thermal input terminals (TH1 and TH2) on the CN1 shorted with a jumper wire?
•• Is any alarm present?
•• Are the power supply and motor connected securely?
For more detailed settings and functions, refer to "13 Extended functions" on p.49.

▌38
Explanation of I/O signals

11 Explanation of I/O signals


Check the timing charts on p.71.

11-1 Input signals


The following input signals of the driver are photocoupler inputs. The signal state represents the "ON: Carrying current" or "OFF: Not
carrying current" state of the internal photocoupler rather than the voltage level of the signal.
IN-COM, C-ON, CLR/ALM-RST, CCM
CW, CCW CS, RETURN, P-RESET, FREE
Driver internal circuit Driver internal circuit
2.7 kΩ 3 kΩ
24 VDC: 33, 34 22
200 Ω 10 kΩ
5 VDC: 31, 35 23 to 30
10 kΩ
32, 36

„„ C-ON input
This signal is used to excite the motor (initial value: normally open).
With the OPX-2A or MEXE02, it is possible to set the C-ON input logic and the excitation position at the C-ON input ON. Refer to p.53
for details.

The factory setting of the C-ON input is normally open. Be sure to turn the C-ON input ON when operating the
motor. Set the C-ON input to normally closed when the C-ON input is not used.

„„ CW/PLS input, CCW/DIR input


These input serve as the CW and CCW inputs in the 2-pulse input mode, or PLS and DIR inputs in the 1-pulse input mode. They are
common to all pulse input types including 5 VDC input, 24 VDC input and line driver input.

•• When no pulse is input, be sure to keep the photocoupler in the OFF state.
•• The CW and CCW indicate the rotation direction of the motor, as seen from the output shaft. The output shaft
of the TH geared typed motors with ratios of 20 and 30, as well as all ratios of the Harmonic geared type
motors, rotate in the opposite direction of the motor shaft.

zz 2-pulse input mode


•• When the CW input is turned ON, the motor will rotate by one *
step in CW direction. ON
•• When the CCW input is turned ON, the motor will rotate by one CW input
OFF
step in CCW direction.
ON
** The minimum interval time needed for switching the direction of CCW input
OFF
rotation will vary, depending on the operating speed and size of
the load. Do not shorten the interval time more than necessary.
CW
Motor operation
CCW

While one pulse is input, the other pulse should always be turned OFF. If both pulses are turned ON
simultaneously, no pulse will be input.

39▐
Explanation of I/O signals

zz 1-pulse input mode


•• When the PLS input is turned ON while the DIR input is ON, the *
motor will rotate by one step in CW direction. ON
•• When the PLS input is turned ON while the DIR input is OFF, the PLS input
OFF
motor will rotate by one step in CCW direction.
ON
** The minimum interval time needed for switching the direction of DIR input
OFF
rotation will vary, depending on the operating speed and size of
the load. Do not shorten the interval time more than necessary.
CW
Motor operation
CCW

zz Pulse signal
Input a pulse with sharp rising and falling edges as shown in the figure. The 2 µs or more
figure shows the voltage levels of pulse signals. ON 90%

10%
OFF
0.8 µs or more
0.8 µs or more
2 µs or less 2 µs or less

„„ FREE input
When the FREE input is turned ON, current supplied to the motor will be cut off, thereby allowing the motor output shaft to be
turned by external force. If the motor is equipped with an electromagnetic brake, the electromagnetic brake will also be released.
When the FREE input is turned OFF, current will be supplied to excite the motor and the holding torque will be restored. The
automatic return operation after turning the FREE input OFF can be set using the OPX-2A or MEXE02. Refer to p.53.

When operating the motor, be sure to turn the FREE input OFF.

„„ CS (T-MODE) input
The CS input is effective when positioning operation is performed.
When "push-motion operation" is selected with the OPX-2A or MEXE02, the T-MODE input will become effective.

zz CS input
When the resolution switch (CS0/CS1) is set to CS0, the resolution setting can be changed according to the CS input.

Resolution
switch CS0 and D0 CS0 and D1
CS input
The CS0 setting is selected. The CS0 setting is selected.
OFF
Factory setting: 1000 P/R Factory setting: 500 P/R
The CS1 setting is selected. The CS1 setting is selected.
ON
Factory setting: 10000 P/R Factory setting: 5000 P/R

While the resolution switch (CS0/CS1) is set to CS1, the CS input is disabled. The CS1 setting is maintained.

zz T-MODE input
When the T-MODE input is turned ON, the push-motion operation will be started.

„„ RETURN (M1) input


The RETURN input is effective when positioning operation is performed.
When "push-motion operation" is selected with the OPX-2A or MEXE02, the M1 input will become effective.

zz RETURN input
When the RETURN input is turned ON, the motor will start a return to electrical home operation.
Return to electrical home operation is a type of operation that moves the motor to its electrical home position (where the cumulative
value of command positions becomes "0").
The electrical home position is initially at the motor position when the power is turned on and it can be changed to a desired
position using the P-RESET input.

▌40
Explanation of I/O signals

zz M1 input
Combine this input with the M0 and M2 inputs to select a desired current setting for push-motion operation.
Refer to p.54 for details.

„„ P-RESET (M2) input


The P-RESET input is effective when positioning operation is performed.
When "push-motion operation" is selected with the OPX-2A or MEXE02, the M2 input will become effective.

zz P-RESET input
When the P-RESET input is turned ON, the cumulative value of command positions will become "0" and the electrical home position
will be set. Input this signal while the motor is at standstill.
ON
CW/CCW input
OFF
5 ms or more
ON
P-RESET input
OFF
ON
END output OFF
5 ms or less

Cumulative position commands

zz M2 input
Combine this input with the M0 and M1 inputs to select a desired current setting for push-motion operation.
Refer to p.54 for details.

„„ CLR/ALM-RST input
This input is used to clear the position deviation counter.
If an alarm generates, the CLR/ALM-RST input will function as an input signal to reset the alarm.

zz CLR input
500 µs or more
ON
CLR input
OFF
5 ms or less 5 ms or less
ON
READY output
OFF
5 ms or less 5 ms or less
ON
END output
OFF
5 ms or less
±1.8°

Position deviation 0°

Position deviation occurs due to external force

When performing a return to mechanical home operation using a stopper, etc., do not use the CLR input. If the
CLR input is used, the home position may become offset.

•• Pulse input is disabled while the CLR input is ON.


•• When the CLR input is turned ON, the automatic return operation and return to electrical home operation will
stop.

41▐
Explanation of I/O signals

zz ALM-RST input
When an alarm generates, the ALM output will turn OFF. When the ALM-RST input is 5 ms or more
turned from ON to OFF, the ALM output will turn ON and the alarm will be reset. (The ON
alarm will be reset at the OFF edge of the ALM-RST input.) Before resetting an alarm, ALM-RST input
OFF
always remove the cause of the alarm and ensure safety.
5 ms or less
For details, refer to "ALM output" on p.44, and "16-1 Alarms" on p.60.
ON
ALM output
OFF

Alarms that cannot be reset with the ALM-RST input need to be reset by cycling the power. If a normal condition
cannot be restored after cycling the power, contact your nearest Oriental Motor sales office.

„„ CCM input
When the CCM input is turned ON, the control mode will change from the normal mode to the current control mode.
In the current control mode, noise and vibration can be reduced although the motor synchronicity drops.
Be sure to turn the CCM input ON/OFF after confirming that the motor has stopped.

Keep the control mode switch in the NORM (normal mode). If the switch is in the CCM (current control mode), the
CCM input will be disabled.

„„ M0 input
When "push-motion operation" is set with the OPX-2A or MEXE02, the M0 input will become effective.
Combine this input with the M1 and M2 inputs to select a desired current setting for push-motion operation.
Refer to p.54 for details.

11-2 Output signals


The driver outputs signals in the photocoupler/open-collector output mode or line driver output mode. The signal state represents
the "ON: Carrying current" or "OFF: Not carrying current" state of the internal photocoupler rather than the voltage level of the signal.
ALM, WNG, END, READY/AL0
TLC/AL1, TIM2/AL2 ASG, BSG, TIM1
Driver internal circuit Driver internal circuit
9, 11, 13 10 mA or less 3, 5, 7
15, 17, 19 26C31
4, 6, 8 or equivalent
10, 12, 14
16, 18, 20 2

21
0V

The ASG output, BSG output and TIM1 output are line driver outputs. When connecting a line driver output,
receive the output signal using a line receiver. Also, be sure to connect pins 2 and 21 of the driver to the GND on
the line receiver, and connect a termination resistor of 100 Ω or more between the driver and the input of the line
receiver.

Controller Driver
3
*
4
5
*
6 26C31 or
7 equivalent
*
8
2
0V 21 0V
* Termination resistor
1 NC
of 100 Ω or more

▌42
Explanation of I/O signals

„„ READY/AL0 output
When the driver becomes ready, the READY output turns ON. Input pulse signals to driver after the READY output has turned ON.
If an alarm generates, an alarm code indicating the cause of the alarm can be output and checked via the combination of AL0, AL1
and AL2 outputs. To use alarm codes, the applicable parameter must be changed using the OPX-2A or MEXE02. For details on
alarm, refer to p.60.

„„ TLC/AL1 output
This signal will be output when the torque characteristic exceeds the specified range. If a push current is set using an extended
function, this signal is output while pushing.
If an alarm generates, an alarm code indicating the cause of the alarm can be output and checked via the combination of AL0, AL1
and AL2 outputs. To use alarm codes, the applicable parameter must be changed using the OPX-2A or MEXE02. For details on
alarm, refer to p.60.

„„ END output
When the motor has completed its movement, the END output will turn ON. Specifically, the END output will turn ON when the rotor
position falls within ±1.8° of the command position while no pulse signal is input.
A desired output condition for the END signal can be set using the OPX-2A or MEXE02.
Refer to "19-2 Function/parameter list" on p.82.

Motor operation

ON
END output
OFF

** The output time of the END signal varies depending on the position command filter and operating speed.

„„ TIM1 output
The TIM output will turn ON every time the motor output shaft rotates by 7.2°.
Two types of TIM outputs are available: the line driver output (TIM1 output), and the open collector output (TIM2 output). Change
the TIM output according to the pulse input mode of the programmable controller.

ON 1 20 40 (When setting to 1000 P/R)


Pulse input
OFF

Motor output shaft


ON
TIM output rotates by 7.2°
OFF

Motor operation

•• The TIM1 output will turn ON when the pulse speed is 10 kHz or less, and the TIM2 output will turn ON when
the pulse speed is 500 Hz or less.
•• When changing the resolution using the CS input, do so while the TIM output is ON and the motor is at
standstill. If the CS input is turned ON/OFF when one or both of these conditions are unsatisfied, the TIM output
will not turn ON even after the motor output shaft rotates by 7.2°.

„„ TIM2/AL2 output
Refer to "TIM1 output" for the TIM2 output.
If an alarm generates, an alarm code indicating the cause of the alarm can be output and checked via the combination of AL0, AL1
and AL2 outputs. To use alarm codes, the applicable parameter must be changed using the OPX-2A or MEXE02. For details on
alarm, refer to p.60.

43▐
Explanation of I/O signals

„„ ASG output, BSG output


The ASG output is used to output pulses according to motor operation. The motor position can be monitored by counting the ASG
output pulses. The number of output pulses per motor revolution varies depending on the resolution effective when turning the
power on.
The BSG output has a 90° phase difference with respect to the ASG output. The motor rotation direction can be determined by
detecting the BSG output level at the rise of the ASG output.
Regardless of the resolution, the accuracy of the pulse output is in a range of ±0.36°.
CW rotation CCW rotation
ON
ASG output
OFF
90°
ON
BSG output
OFF

•• The ASG output and BSG output are subject to a maximum delay of 0.1 ms with respect to motor operation.
Use these outputs to check the position at which the motor is stopped.
•• Connect a termination resistor of 100 Ω or more between the driver and the input of the line receiver.

Electrical characteristics of ASG output and BSG output


250 ns or more 250 ns or more 500 ns or more
ON
90%
ASG output

OFF 10%
250 ns or more 250 ns or more 250 ns or more
ON
90%
BSG output
10%
OFF

The electrical characteristics vary depending on the IC specification of the line driver.

„„ WNG output
When a warning generates, the WNG output turns ON. The warning can be generated before a corresponding alarm generates. To
use the WNG output, the applicable parameter must be changed using the OPX-2A or MEXE02. (The initial value is to use the same
conditions applicable to alarms.) For details on warning, refer to p.64.

„„ ALM output
When an alarm generates, the ALM output will turn OFF. At the same time, the ALARM LED of the driver will blink and the motor
current will be cut off and stop. *
In the case of an electromagnetic brake motor, the electromagnetic brake will switch to the holding mode.
Set the programmable controller so that it will stop motor operation commands upon detection of an OFF status of the ALM output.
The cause of the alarm can be checked by counting the number of times the ALARM LED blinks. For details, refer to p.60.
** Abnormal operation data alarm is not supported by this function (because the current will not be cut off even after these errors
occur).

Blink
ALARM LED

ON
ALM output
OFF

Motor operation The motor stops


due to inertial force.

When the driver is When a protective


operating normally. function is triggered.

▌44
Explanation of I/O signals

11-3 Timing chart

„„ When no 24 VDC power supply is connected to CN1


When turning the main power supply on and turning the C-ON input ON, the motor will be excited.
The READY output will turn ON and pulse input will be enabled.
10 s or more
ON
Main power supply
OFF

ON
CW/CCW input
OFF
Effective at 2 s or less
ON
C-ON input
OFF
300 ms or less 5 ms or less
ON
READY output
OFF
600 ms or less
ON
ALM output
OFF

ON
WNG output
OFF
600 ms or less 5 ms or less
ON
END output
OFF
200 ms or less 250 ms or less
ON
Motor excitation
OFF

Motor operation

45▐
Explanation of I/O signals

„„ When a 24 VDC power supply is connected to CN1


10 s or more
ON
Main power supply
OFF

ON
24 VDC power supply
OFF

ON
CW/CCW input
OFF
1 s or more
ON
C-ON input
OFF
700 ms or less Whichever
300 ms or less is longer* 5 ms or less
ON
READY output
OFF
600 ms or less
ON
ALM output
OFF

ON
WNG output
OFF
600 ms or less 5 ms or less
ON
END output
OFF
250 ms or less 60 ms or less
Hold
Electromagnetic brake
Release
200 ms or less 250 ms or less
ON
Motor excitation
OFF

Motor operation

** The specific time varies depending on the timing at which the C-ON input is turned ON.

▌46
Setting

12 Setting
This chapter explains how to change and set the driver functions using the switches on the front face of the driver.

Before operating any switch, turn off the driver power and wait for the CHARGE LED to turn off. Failure to do so
may cause electric shock.

Current setting switch (Factory setting: F)

Speed filter setting switch (Factory setting: 1)

Resolution switch (Factory setting: D0, CS0)


Keep this switch in the NORM position.
Pulse input mode select switch
(The factory setting depends on the destination country.)

12-1 Resolution
Use the resolution switches (D0/D1 and CS0/CS1) to set a desired resolution per revolution of the motor output shaft.

D0 D1 D0 D1
CS0 CS1 CS0 CS0

Resolution 1000 P/R Resolution 500 P/R

D0 D1
CS1 CS1

Resolution 10000 P/R Resolution 5000 P/R

•• The new settings of the resolution switches will become effective after the power is cycled. If a 24 VDC power
supply is used, also cycle the 24 VDC power supply.
•• When changing the resolution using the CS input, use the switches in "CS0"/"D0" or "CS0"/"D1" combination. If
the CS input is turned ON when "CS1" is selected, the resolution will not be changed.

•• To change the basic resolution setting: Refer to "Resolution" on p.50.

12-2 Pulse input mode


Set a desired pulse input mode of the driver according to the pulse output mode of the
controller (pulse generator) used with the driver. Set a desired mode using the pulse input
mode select switch (2P/1P).
1P: 1-pulse input mode (when the PLS input and DIR input are used)
2P: 2-pulse input mode (when the CW input and CCW input are used) 2P 1P

The new setting of the pulse input mode select switch will become effective after the power is cycled. If a 24 VDC
power supply is used, also cycle the 24 VDC power supply.

•• To change the basic setting for pulse input mode: Refer to "Pulse input mode" on p.51.

47▐
Setting

12-3 Operating current


Set a desired operating current using the current setting switch (CURRENT).
The operating current to be set is the maximum output current multiplied by
the operating current rate (%) set to each dial setting of the current setting
switch, where "F" corresponds to 100%. CURRENT
One of 16 operating current levels from 0 to F can be set.
If the load is small and there is an ample allowance for torque, motor
temperature rise can be suppressed by setting a lower operating current.
The dial settings and corresponding operating current rates are listed below.

Dial setting Operating current rate (%) Dial setting Operating current rate (%)
0 6.3 8 56.3
1 12.5 9 62.5
2 18.8 A 68.8
3 25.0 B 75.0
4 31.3 C 81.3
5 37.5 D 87.5
6 43.8 E 93.8
7 50.0 F 100 (factory setting)

Excessively low operating current may cause a problem in starting the motor or holding the load in position. Do
not lower the operating current more than necessary.

•• To change the basic setting for operating current: Refer to "Operating current" on p.56.

12-4 Speed filter


The motor response to input pulses can be adjusted with the speed filter setting
switch (V-FIL).
One of 16 speed filter levels from 0 to F can be set.
When setting a higher value for the speed filter, lower vibration at low speed V-FIL
operation or smoother operation at starting/stopping of the motor can be achieved.
However, if this setting is too high, synchronization performance is decreased. Set a
suitable value based on the load or application.

Dial setting Speed filter time constant (ms) Dial setting Speed filter time constant (ms)
0 0 8 30
1 1 (factory setting) 9 50
2 2 A 70
3 3 B 100
4 5 C 120
5 7 D 150
6 10 E 170
7 20 F 200

· Speed filter setting switch=0 (minimum) · Speed filter setting switch=F (maximum)

Command speed Command speed

Operating speed Operating speed


END output END output

•• To change the basic setting for speed filter: Refer to "Speed filter" on p.56.

▌48
Extended functions

13 Extended functions
Using the OPX-2A or MEXE02, the driver parameters can be changed, OPX-2A MEXE02
and also test operation and monitoring operations can be performed.
The key functions are listed below.
Parameter codes displayed on the OPX-2A screen are shown in
brackets. Since these codes are also referenced in the main text herein,
use these codes as keywords.
Parameters that can be set with the OPX-2A can also be set with
MEXE02. For the method to set parameters with the OPX-2A or
MEXE02, refer to the operating manual for each product.

„„ Application parameters

OPX-2A screen
Item Description Ref.
display
[APP-0-00]
Operating current Set each operating current rate assigned to the current setting switch. to p.56
[APP-0-15]
[APP-1-00]
Speed filter Set each filter time constant assigned to the speed filter setting switch. to p.56
[APP-1-15]
I/O input mode Select the input signal mode. [APP-2-00] −
AL0-2 signal output Change the setting to enable/disable alarm code output. [APP-2-01] p.62
C-ON input logic Change the C-ON input logic. [APP-2-02] p.53
END signal range Set the output condition for END output. [APP-2-03] p.43
If the position at which the motor stops deviates from the theoretical
END signal offset position due to the effect of the load, friction, etc., set an offset for the [APP-2-04] p.53
output position corresponding to the END output.
[APP-2-05]
Push-motion current Set the operating current rate applicable to push-motion operation. to p.54
[APP-2-12]
Standstill current Set the standstill current as a percentage of the operating current. [APP-3-00] p.56
Set the speed error gain. When this value is increased, motor vibration will
Speed error gain 1 [APP-3-01]
decrease.
p.57
Set the speed error gain. When this value is increased, motor vibration at
Speed error gain 2 [APP-3-02]
the time of speed change will decrease.
Set the position loop gain. When this value is increased, the response will
Position loop gain [APP-4-00]
increase.
Set the speed loop gain. When this value is increased, the response will
Speed loop gain [APP-4-01] p.57
increase.
Speed loop integral time Set the integral time constant for speed loop. When this value is
[APP-4-02]
constant decreased, the response will increase.
Anti-vibration control Change the setting to enable/disable anti-vibration control. [APP-4-03]
Frequency of anti-vibration p.57
Set the frequency of anti-vibration control. [APP-4-04]
control
Operating speed of return
Set the operating speed of return to electrical home operation. [APP-6-00]
operation
Acceleration/deceleration rate Set the acceleration and deceleration rate of return to electrical home
[APP-6-01] p.55
of return operation operation.
Starting speed of return
Set the starting speed of return to electrical home operation. [APP-6-02]
operation
Operating speed of JOG
Set the operating speed of JOG operation. [APP-7-00]
operation
Acceleration/deceleration rate
Set the acceleration and deceleration rate of JOG operation. [APP-7-01] p.55
of JOG operation
Starting speed of JOG
Set the starting speed of JOG operation. [APP-7-02]
operation

49▐
Extended functions

„„ System parameters

OPX-2A screen
Item Description Ref.
display
[SyS-0-00]
Electronic gear A1 to A4 Set the denominator of the electric gear. to
[SyS-0-03] p.50

Electronic gear B Set the numerator of the electric gear. [SyS-0-04]


Pulse input mode Select the pulse input mode. [SyS-1-00] p.51
Smooth drive Change the setting to enable/disable the smooth drive. [SyS-1-01] p.56
Excite position at first current Select the position at which the motor is excited after the power has been
[SyS-1-02] p.53
on turned on.
Set whether or not to automatically return the motor, when the current is
Auto return [SyS-1-03] p.53
turned on, to the position where it was stopped.
Rotation direction Select rotation direction of the motor. [SyS-1-04] p.53

When a system parameter has been changed, the new parameter will become effective after the power is cycled. If a 24 VDC
power supply is used, also cycle the 24 VDC power supply.

13-1 Setting

„„ Resolution
The resolution can be set using the applicable driver switches or CS input.

zz Using the switches


Use the resolution switches (D0/D1 and CS0/CS1) to set a desired resolution per revolution of the motor output shaft.

D0 D1 D0 D1
CS0 CS1 CS0 CS0

Resolution 1000 P/R Resolution 500 P/R

D0 D1
CS1 CS1

Resolution 10000 P/R Resolution 5000 P/R

The new settings of the resolution switches will become effective after the power is cycled. If a 24 VDC power
supply is used, also cycle the 24 VDC power supply.

The values of resolution switches (CS0/CS1, D0/D1) can be changed with the system parameters for electronic gear [SyS-0-00] to
[SyS-0-04] as shown in the table below. Note that the calculated value must fall within the setting range specified below:

Resolution setting range: 100 to 10000 P/R


Factory setting: 1000 P/R

Resolution switches CS0 CS1


Electronic gear B [SyS-0-04] Electronic gear B [SyS-0-04]
D0 1000 × 1000 ×
Electronic gear A1 [SyS-0-00] Electronic gear A2 [SyS-0-01]
Electronic gear B [SyS-0-04] Electronic gear B [SyS-0-04]
D1 1000 × 1000 ×
Electronic gear A3 [SyS-0-02] Electronic gear A4 [SyS-0-03]

•• When a system parameter has been changed, the new parameter will become effective after the power is
cycled. If a 24 VDC power supply is used, also cycle the 24 VDC power supply.
•• If the calculated resolution exceeds the setting range, an electronic gear setting error warning will generate.
Check all of four combinations in the above table. Refer to p.64.
•• If the power is cycled while an electronic gear setting error warning is present, an electronic gear setting error
alarm will generate. Refer to p.60.

▌50
Extended functions

zz Using the CS input


When the resolution switch (CS0/CS1) is set to CS0, the resolution setting can be changed according to the CS input.

Resolution
switch CS0 and D0 CS0 and D1
CS input
The CS0 setting is selected. The CS0 setting is selected.
OFF
Factory setting: 1000 P/R Factory setting: 500 P/R
The CS1 setting is selected. The CS1 setting is selected.
ON
Factory setting: 10000 P/R Factory setting: 5000 P/R

•• When the resolution switch (CS0/CS1) is set to CS1, the CS input is disabled. The CS1 setting is maintained.
•• When the CS input is turned ON while the application parameter for abnormal operation data warning [APP-
5-00] is set to "Enable," a return to electrical home operation will be disabled and an abnormal operation data
warning will generate. When performing a return to electrical home operation after the CS input is turned ON,
turn the P-RESET input ON to confirm the electrical home position and then turn the RETURN input ON.

„„ Pulse input mode


Set the desired pulse input mode of the driver according to the pulse output mode of the controller (pulse generator) used with the
driver. The pulse input mode is set using the applicable driver switch or parameter.
•• 1-pulse input mode
A pulse signal is input via the PLS input and the rotation direction is selected using the DIR input.
•• 2-pulse input mode
When a pulse signal is input via the CW input, the motor will rotate in forward direction. If a pulse signal is input via the CCW
input, the motor will rotate in reverse direction.
•• Phase difference input mode (set by a parameter)
The motor will rotate in forward direction when the CCW input phase is delayed by 90° relative to the CW input.
The motor will rotate in reverse direction when the CCW input phase is advanced by 90° relative to the CW input.

zz Using the switch


Set a desired mode using the pulse input mode select switch (2P/1P).
1P: 1-pulse input mode, active low
2P: 2-pulse input mode, active low
Each mode can only be set with the low active using the pulse input mode select switch.
To select the high active, set the applicable parameter using the OPX-2A or MEXE02. 2P 1P

•• The new setting of the pulse input mode select switch will become effective after the power is cycled. If a 24
VDC power supply is used, also cycle the 24 VDC power supply.
•• The factory setting of the pulse input mode depends on the destination country.

zz Using the parameter


Set a desired mode using the system parameter for pulse input mode [SyS-1-00].

Pulse input mode Input pattern Timing chart


0.8 µs or more 0.8 µs or more
ON
PLS input
OFF
Active high
ON
DIR input
OFF
Rotation direction Forward rotation Reverse rotation
1-pulse input mode
0.8 µs or more 0.8 µs or more
ON
PLS input
OFF
Active low
ON
DIR input
OFF
Rotation direction Forward rotation Reverse rotation

51▐
Extended functions

Pulse input mode Input pattern Timing chart


0.8 µs or more
ON
CW input
OFF
Active high
ON
CCW input
OFF
Rotation direction Forward rotation Reverse rotation
2-pulse input mode
0.8 µs or more
ON
CW input
OFF
Active low
ON
CCW input
OFF
Rotation direction Forward rotation Reverse rotation
0.4 µs or more
ON
CW input
OFF
×1
ON
CCW input
OFF
Rotation direction Forward rotation Reverse rotation
0.4 µs or more
ON
CW input
OFF
Phase difference mode ×2
ON
CCW input
OFF
Rotation direction Forward rotation Reverse rotation
0.4 µs or more
ON
CW input
OFF
×4
ON
CCW input
OFF
Rotation direction Forward rotation Reverse rotation

Whether to cause the motor to rotate in CW direction or CCW direction when a forward direction pulse is input can be set using the
system parameter for rotation direction [SyS-1-04]. Refer to p.53

When a system parameter has been changed, the new parameter will become effective after the power is cycled.
If a 24 VDC power supply is used, also cycle the 24 VDC power supply.

zz Pulse signal
Input a pulse with sharp rising and falling edges as shown in the figures. The figure shows the voltage levels of pulse signals.

•• 1-pulse input mode, 2-pulse input mode •• Phase difference mode

2 µs or more 2 µs or more
ON 90% 2 µs or less 2 µs or less

10% 90%
OFF
0.8 µs or more 10%
0.8 µs or more
0.4 µs or more 0.4 µs or more
2 µs or less 2 µs or less
2 µs or less 2 µs or less

90%

10%
0.4 µs or more 0.4 µs or more

▌52
Extended functions

„„ Motor excitation at power ON


When the power is turned on and the C-ON input switched ON, the motor will be excited at the current position. If the system
parameter for excite position at first current on [SyS-1-02] is set to "Electrical angle 0°," the motor will be excited at the position
corresponding to electrical angle 0° (where the TIM output turns ON).
If the C-ON input is set to normally closed, however, the motor will be excited automatically at the electrical angle 0° position after
the power has been turned on.
The C-ON input logic can be set using the application parameter for C-ON input logic [APP-2-02].

•• If the parameter for excite position at first current on [SyS-1-02] is set to "Electrical angle 0°", the motor output
shaft may move by a maximum of 3.6° when the C-ON input is turned ON.
•• When a system parameter has been changed, the new parameter will become effective after the power is
cycled. If a 24 VDC power supply is used, also cycle the 24 VDC power supply.

„„ Automatic return operation


This is a return operation when the motor is in a state of current ON.
If the system parameter for auto return [SyS-1-03] is set to "Enable," the motor can automatically return, when the C-ON input is
turned ON or FREE input is turned OFF, to the position where it was stopped.

When a system parameter has been changed, the new parameter will become effective after the power is cycled.
If a 24 VDC power supply is used, also cycle the 24 VDC power supply.

„„ Setting the motor rotation direction


Set a desired motor rotation direction using the system parameter for rotation direction [SyS-1-04].

•• When a system parameter has been changed, the new parameter will become effective after the power is
cycled. If a 24 VDC power supply is used, also cycle the 24 VDC power supply.
•• The CW and CCW indicate the rotation direction of the motor, as seen from the output shaft. The output shaft
of the TH geared typed motors with ratios of 20 and 30, as well as all ratios of the Harmonic geared type
motors, rotate in the opposite direction of the motor shaft.

Setting of rotation direction


CW pulse is input CCW pulse is input
parameter [SyS-1-04]
•• The command position increases. •• The command position decreases.
•• The motor rotates in CW direction. •• The motor rotates in CCW direction.

When “+ = CW” is set

•• The command position increases. •• The command position decreases.


•• The motor rotates in CCW direction. •• The motor rotates in CW direction.

When “+ = CCW” is set

„„ Setting the positioning completion (END) signal offset


The motor stops at the theoretical stopping position as a center point or thereabout. If the motor stops at a position deviated from
the theoretical stopping position due to the load, friction, etc., and the deviation band exceeds the specified END signal range, the
END output will not turn ON. In this case, use the application parameter for END signal offset [APP-2-04] to compensate the deviation
band.

53▐
Extended functions

13-2 Operation

„„ Push-motion operation
Push-motion operation is a type of operation where pulses are input to pressurize the load continuously.
When selecting a push-motion operation with the application parameter for I/O input mode [APP-2-00], turning the T-MODE input
ON and inputting pulses, push-motion operation will start.
Pulses will be continuously input and accumulate even when the load is balanced with the torque.

Do not perform push-motion operation with geared type motors. Doing so may cause damage to the motor or
gear part.

If push-motion operation is performed for a long time while a large push-motion current is set, the driver may
increase the temperature rise and generate the overheat protection alarm.

zz Setting the current for push-motion operation


Set a desired current for push-motion operation using any of the application parameters for push-motion current 0 to 7 (any one of
[APP-2-05] to [APP-2-12]). The current value set in the parameter will be used to limit the output torque.
You can select a desired current setting by a combination of ON/OFF statuses of M0 to M2 inputs.

Setting range: 0 to 100%

Push-motion current parameter Initial value (%) M2 M1 M0


0 [APP-2-05] 30.0 OFF OFF OFF
1 [APP-2-06] 40.0 OFF OFF ON
2 [APP-2-07] 50.0 OFF ON OFF
3 [APP-2-08] 60.0 OFF ON ON
4 [APP-2-09] 70.0 ON OFF OFF
5 [APP-2-10] 80.0 ON OFF ON
6 [APP-2-11] 90.0 ON ON OFF
7 [APP-2-12] 100.0 ON ON ON

zz Performing the push-motion operation


1. Set the application parameter for I/O input mode [APP-2-00] to “Push-motion operation.”
2. Select a current value using the M0 to M2 inputs.
3. Turn the T-MODE input ON.
4. Input CW or CCW pulses.
The load is pressurized continuously while the T-MODE input is ON.
The output torque is limited at the current value selected for the parameter in step 2.
If the output torque reaches the current value selected for the parameter in step 2, the TLC output will turn ON.
Refer to p.74 and p.75 for the timing charts.
5. Stop the pulse input.
6. Turn the T-MODE input OFF.

If the load is removed during push-motion operation, the motor will move at high speed the number accumulated
pulses.

•• During push-motion operation, the automatic current cutback function does not operate even when the pulse
input is stopped. In other words, the value of push current selected for the parameter is maintained.
•• Since pulses are input continuously during push-motion operation, a prolonged push condition may generate
an excessive position deviation alarm. If the push condition continues for a prolonged period, stop the pulse
input. Whether or not the motor is pushing the load can be determined using the TLC output.

▌54
Extended functions

„„ Test operation
Test operation is performed using the data setter OPX-2A or the data setting software MEXE02.
Conduct test operation (JOG operation) to check the levels of vibration and noise or to check how operations are performed in a
push-motion operation and/or a return to electrical home operation.
Set the required conditions for JOG operation using the following parameters:
•• Operating speed of JOG operation [APP-7-00]
•• Acceleration and deceleration rate of JOG operation [APP-7-01]
•• Starting speed of JOG operation [APP-7-02]

JOG operation is performed only while each applicable operation button is pressed on the OPX-2A or clicked in
MEXE02. External signals cannot be used to start/stop the motor.

„„ Return to electrical home operation


When the RETURN input is turned ON, the motor will start a return to electrical home operation.
The electrical home (position) refers to the motor position effective when the driver power is turned on, or the position when the
P-RESET input is turned ON.
Set the required conditions for return to electrical home operation using the following parameters:
•• Operating speed of return operation [APP-6-00]
•• Acceleration and deceleration rate of return operation [APP-6-01]
•• Starting speed of return operation [APP-6-02]
Refer to p.78 for the timing chart.

•• Pulses are not counted during return to electrical home operation.


•• If the CS input is turned ON when the application parameter for abnormal operation data warning [APP-5-00] is
set to “Enable,” a return to electrical home operation will be disabled and an abnormal operation data warning
will generate. If a return to electrical home operation is to be performed after the CS input is turned ON, turn
the P-RESET input ON to confirm the electrical home position and then turn the RETURN input ON.
•• Turning the P-RESET input ON while a return to electrical home operation is still in progress will set the
applicable position as the electrical home, and the motor will stop.

13-3 Adjustment
You can adjust the operating current, motor operation at start/stop, and compliance with the command.
The items that can be adjusted vary between the normal mode and the current control mode.

Item Description Normal mode Current control mode


Operating current Adjust the current during operation. Can be adjusted
Standstill current Adjust the current at standstill. Can not be adjusted
Apply a filter to input pulses to make the pulses
Speed filter
smooth. Can be adjusted Can be adjusted
Smooth drive Insert interpolation pulses between input pulses.
Suppress vibration while the motor is
Speed error gain Can not be adjusted
accelerating/decelerating.
Position loop gain Vibration that generates while the motor is
Speed loop gain accelerating/decelerating or at standstill can be
Speed integral time constant adjusted to an optimal level. Can not be
Can be adjusted
Enclosure vibration that occurs with an adjusted
Anti-vibration control equipment of low rigidity can be adjusted to an
optimal level.

55▐
Extended functions

„„ Control mode
The driver operates in one of two control modes: the normal mode, and the current control mode. The desired mode can be set
using the control mode select switch (NORM/CCM).
If noise is heard during high-speed operation or there is notable vibration, it may be effective to
switch to the current control mode.
Note, however, that a slight delay may occur in the current control mode, compared to the normal
mode, depending on the condition of the load. NORM CCM
Keep the driver in the normal mode during normal conditions of use.
NORM: Normal mode
CCM: Current control mode

•• The new setting of the control mode select switch will become effective after the power is cycled. If a 24 VDC
power supply is used, also cycle the 24 VDC power supply.
•• In the normal mode, the CCM input becomes effective.

„„ Operating current
Set a desired operating current using the current setting switch (CURRENT).
The operating current to be set is the maximum output current multiplied by
the operating current rate (%) set to each dial setting of the current setting
switch, where "F" corresponds to 100%. CURRENT
One of 16 operating current levels from 0 to F can be set. If the load is small
and there is an ample allowance for torque, you can suppress rise in motor
temperature by setting a lower operating current.

If the operating current is too low, starting of the motor and its position hold function may be affected. Do not
lower the operating current more than necessary.

You can change the value assigned to each dial setting of the current setting switch, by using a corresponding application parameter
for operating current at CURRENT (one of [APP-0-00] to [APP-0-15]).

„„ Standstill current
When the motor stops, the current cutback function will be actuated to lower the motor current to the standstill current.
The standstill current is a value that the operating current which was set with the current setting switch is multiplied by a value of
the standstill current. Set a desired standstill current using the application parameter for standstill current [APP-3-00].
The initial value is 50%.

„„ Speed filter
You can use the speed filter setting switch (V-FIL) to adjust how the motor responds to
input pulses.
One of 16 speed filter levels from 0 to F can be set.
When the speed filter level is raised, vibration can be suppressed during low-speed V-FIL
operation, and starting/stopping of the motor will become smooth.
Note, however, that an excessively high filter level will result in lower synchronicity with
commands. Set an appropriate value according to the specific load and purpose.
You can change the value assigned to each dial setting of the speed filter setting switch,
by using a corresponding application parameter for speed filter at V-FIL (one of [APP-1-00]
to [APP-1-15]).

„„ Smooth drive
When the smooth drive function is used, the driver automatically implements microstep control over input pulses. This helps
suppress motor vibration.
If the smooth drive function is not used, vibration may increase in the low-speed range although starting characteristics will improve.
Set whether or not to use the smooth drive using the system parameter for smooth drive [SyS-1-01].

When a system parameter has been changed, the new parameter will become effective after the power is cycled.
If a 24 VDC power supply is used, also cycle the 24 VDC power supply.

▌56
Extended functions

„„ Speed error gain


The speed error gain is used to suppress vibration while the motor is operating or accelerating/ decelerating.
Set the required conditions using the following application parameters:
•• Speed error gain 1 [APP-3-01]............................ Adjusts vibration during operation.
•• Speed error gain 2 [APP-3-02]............................ Adjusts vibration during acceleration/deceleration.

The initial values reflect results of adjustment. Do not change the initial values in normal conditions of use.

„„ Position loop gain, speed loop gain, speed loop integral time constant
These items are effective in the current control mode.
Vibration that occurs while the motor is accelerating/decelerating or at standstill can be adjusted to an optimal value. (The optimal
value varies depending on the equipment and operating conditions.)
Set the required conditions using the following application parameters:
•• Position loop gain [APP-4-00] ����������������������������������������������Adjusts the compliance with respect to position deviation. When this value is
increased, the deviation between the command position and actual position
will decrease. However, an excessively high value may increase the motor
overshoot or cause hunting.
•• Speed loop gain [APP-4-01] �������������������������������������������������Adjusts the compliance with respect to speed deviation. When this value
is increased, the deviation between the command speed and actual speed
will decrease. However, an excessively high value may increase the motor
overshoot or cause hunting.
•• Speed loop integral time constant [APP-4-02] ��������������Decreases the deviation that cannot be adjusted with the speed loop gain.
An excessively high value will slow the motor movement. An excessively low
value, on the other hand, may cause hunting.

„„ Anti-vibration control
This item is effective in the current control mode.
Even when the motor is assembled into a machine of low rigidity, residual vibration can be suppressed during positioning, in order
to shorten the positioning time. (The optimal value varies depending on the equipment and operating conditions.)
Set the required conditions using the following application parameters:
•• Anti-vibration control [APP-4-03].........................................................Sets whether or not to enable anti-vibration control.
•• Frequency of anti-vibration control [APP-4-04]..............................Set the frequency of anti-vibration control.

57▐
Inspection

14 Inspection
It is recommended that periodic inspections be conducted for the items listed below after each operation of the motor.
If an abnormal condition is noted, discontinue any use and contact your nearest Oriental Motor sales office.

„„ During inspection
•• Are any of the motor mounting screws loose?
•• Check for any unusual noises in the motor bearings (ball bearings) or other moving parts.
•• Are the motor output shaft and load shaft out of alignment?
•• Are there any scratches, signs of stress or loose driver connections in the motor lead wires?
•• Check for a blocked opening of the driver case.
•• Are any of the driver mounting screws or power connection terminal screws loose?
•• Are there any strange smells or appearances within the driver?

The driver uses semiconductor elements. Handle the driver with care since static electricity may damage
semiconductor elements.

▌58
General specifications

15 General specifications
Motor Driver
IP65 *1
Degree of protection IP20
(IP20 for the double-shaft type)
−10 to +50 °C (+14 to +122 °F) *2
(non-freezing)
Ambient 0 to +50 °C (+32 to +122 °F) *3
Harmonic geared type:
temperature (non-freezing)
0 to +40 °C (+32 to +104 °F) *2
Operation (non-freezing)
environment Humidity 85% or less (non-condensing)
Altitude Up to 1000 m (3300 ft.) above sea level
Surrounding
No corrosive gas, dust, water or oil
atmosphere
Ambient
−20 to +60 °C (−4 to +140 °F) (non-freezing)
temperature
Storage Humidity 85% or less (non-condensing)
environment Altitude Up to 3000 m (10000 ft.) above sea level
Surrounding
No corrosive gas, dust, water or oil
atmosphere
Ambient
−20 to +60 °C (−4 to +140 °F) (non-freezing)
temperature
Shipping Humidity 85% or less (non-condensing)
environment Altitude Up to 3000 m (10000 ft.) above sea level
Surrounding
No corrosive gas, dust, water or oil
atmosphere
100 MΩ or more when 500 VDC megger is
100 MΩ or more when 500 VDC megger is applied between the following places:
applied between the following places: •• Protective Earth Terminal - Power supply
Insulation resistance
•• Case - Motor and sensor windings terminals
•• Case - Electromagnetic brake windings •• Signal I/O terminals - Power supply
terminals
Sufficient to withstand the following for
Sufficient to withstand 1.5 kVAC at 50/60 Hz
1 minute.
applied between the following places for
1 minute: •• Protective Earth Terminal - Power supply
Dielectric strength
terminals: 1.5 kVAC 50/60 Hz
•• Case - Motor and sensor windings
•• Signal I/O terminals - Power supply
•• Case - Electromagnetic brake windings
terminals: 1.8 kVAC 50/60 Hz

*1 Excluding the mounting surface and connectors.


*2 When installing a motor to a heat sink of a capacity at least equivalent to an aluminum plate [250×250 mm (9.84×9.84 in.),
thickness 6 mm (0.24 in.)].
*3 When installing a motor to a heat sink of a capacity at least equivalent to an aluminum plate [200×200 mm (7.87×7.87 in.),
thickness 2 mm (0.08 in.)].

59▐
Alarms and warnings

16 Alarms and warnings


The driver provides alarms that are designed to protect the driver from overheating, poor connection, error in operation, etc.
(protective functions), as well as warnings that are output before the corresponding alarms generate (warning functions).

16-1 Alarms
When an alarm generates, the ALM output will turn OFF and the motor will stop. (The motor will continue to operate after
generating the abnormal operation data alarm, because abnormal operation data alarm does not cut off the motor current.)
When the application parameter for AL0-2 signal output [APP-2-01] is set to "Enable", the READY output, TLC output and TIM2 output
will automatically switch to the AL0 output, AL1 output and AL2 output, respectively.
When an alarm generates, the ALARM LED will blink. The present alarm can be checked by counting the number of times the ALARM
LED blinks, or using the OPX-2A or MEXE02.

Example: Overvoltage alarm (number of blinks: 3)


Approx. 0.2 s Approx. 0.2 s

Interval
Approx. 1.4 s

„„ Alarm reset
Perform one of the reset operations specified below. Before resetting an alarm, always remove the cause of the alarm and ensure
safety. Refer to p.75 for the timing chart.
•• Turn the ALM-RST input to ON and then OFF. (The alarm will be reset at the OFF edge of the input.)
•• Perform an alarm reset using the OPX-2A or MEXE02.
•• Cycle the power.

Some alarms cannot be reset with the ALM-RST input, OPX-2A or MEXE02. Check the following table to identify
which alarms meet this condition. To reset these alarms, you must cycle the power. If a 24 VDC power supply is
connected, also cycle the 24 VDC power supply.

▌60
Alarms and warnings

61▐
Alarms and warnings

„„ Descriptions of alarms
See p.88 for more information about the alarm parameters.

Alarm code output Reset using the


Number of ALARM LED Alarm Motor operation
Alarm type ALM-RST input/
blinks AL2 AL1 AL0 code upon alarm*
OPX-2A/MEXE02
Overheat protection 21

Overload 30

Possible
Overspeed 31

2 OFF ON OFF

Command pulse error 34

Regeneration unit overheat 51

Not possible
×

Overvoltage protection 22
3 OFF ON ON

Main power supply error 23


Undervoltage 25

Overflow rotation during


10
current on Possible
4 ON OFF OFF

Overflow rotation during


12
current off

Overcurrent protection 20
5 ON OFF ON Not possible
Drive circuit error 2D

Abnormal operation data 70  Possible


7 ON ON ON
Electronic gear setting error 71 × Not possible

Sensor error during operation 28


Initial sensor error 42

Initial rotor rotation error 8 OFF OFF OFF 43


× Not possible

Motor combination error 45

EEPROM error 9 OFF OFF ON 41


** The symbols in the "Motor operation upon alarm" field are explained below.
×: When an alarm generates, the motor current will be cut off and the motor will lose its holding torque. In the case of an electromagnetic
brake motor, the motor will become unexcited and the electromagnetic brake will hold the load automatically.
: Even when an alarm generates, the motor current will not be cut off and the motor position will be held.

▌62
Alarms and warnings

Cause Action

The internal temperature of the driver exceeded 85 °C (185 °F). Review the ventilation condition in the enclosure.
•• Reduce the load or increase the acceleration/deceleration rate.
The cumulative value of applied loads exceeding the peak torque
•• If the driver is in the current control mode, increase the current limit
reached or exceeded the value set in the overload parameter [APP-5-
value.
03].
•• Check if the electromagnetic brake is released during operation.
•• Check the electronic gear setting and reduce the speed of the motor
The speed of the motor output shaft exceeded 4500 r/min (excluding output shaft to 4500 r/min or less.
geared motors). •• If the motor is overshooting at the time of acceleration, increase the
acceleration/deceleration rate.
•• Set the command pulse to 500 kHz or less.
The command pulse frequency exceeded the specified value. •• Check the electronic gear setting and reduce the speed of the motor
output shaft to 4500 r/min or less.
•• If no regeneration unit is used, short the TH1 and TH2 terminals of
CN1.
•• The regeneration unit is not connected correctly.
•• Connect the regeneration unit correctly.
•• The regeneration unit is overheating.
•• The regenerative power of the regeneration unit exceeds the
allowable level. Review the load condition and operating conditions.
•• Check the input voltage of the main power supply.
•• 200-230 VAC was applied to a product specified for 100-115 VAC.
•• If this alarm generates during operation, reduce the load or increase
•• A large inertial load was stopped abruptly, or up/down operation the acceleration/deceleration rate.
was performed without connecting a regeneration unit.
•• Connect the accessory regeneration unit RGB100 (sold separately).
The motor was started when the main power was cut off. Check if the main power is input properly.
The main power was cut off momentarily or the voltage became low. Check the input voltage of the main power supply.
•• When the current was turned on, the deviation between the
command position and actual position at the motor output shaft •• Reduce the load, or increase the acceleration/deceleration rate.
exceeded the value set in the parameter for overflow rotation •• If the driver is in the current control mode, increase the current limit
during current on [APP-5-01]. value.
•• The load is large or acceleration/deceleration rate is too short.
•• Do not turn the C-ON input ON while an overflow rotation during
The C-ON input was turned ON while an overflow rotation during current off warning is present.
current off warning was present.
•• Set the auto return parameter [SyS-1-03] to “Disable.”
Turn off the power and check the motor, cable and driver output
The motor, cable or driver output circuit was shorted.
circuit for shorting, and then cycle the power.
Turn off the power and check the connection between the motor
The motor cable was disconnected.
cable and driver, and then cycle the power.
Return to electrical home operation was performed while an Do not perform return to electrical home operation while an
abnormal operation data warning was present. abnormal operation data warning is present.
The power was turned on when the resolution set by the electronic Turn on the power again after setting the "electronic gear" parameter
gear was outside the specified range. correctly so that the resolution is in a range of "100 to 10000 P/R."
A sensor error occurred while the motor was operating. Turn off the power and check the connection between the motor
A sensor error occurred when the power was turned on. cable and driver, and then cycle the power.
The motor output shaft rotated at a speed of 15 r/min or more while Adjust the load and make sure the motor output shaft does not turn
the initialization was still in progress following a power on. due to an external force when the power is turned on.
Check the driver model and motor model, and use the driver and
A motor not supported by the driver is connected.
motor in the correct combination.
Data stored in the driver was damaged. Initialize the parameters using the OPX-2A or MEXE02.

63▐
Alarms and warnings

16-2 Warnings
When a warning generates, the WNG output will turn ON. The motor will continue to operate.
Once the cause of the warning is removed, the WNG output will turn OFF automatically.
Present warnings can be checked using the OPX-2A or MEXE02.
You can also check the records of up to ten most recent warnings starting from the latest one, or clear the warning records.

You can also clear the warning records by turning off the driver power.

„„ Descriptions of warnings
See p.90 for more information about the warning parameters.

Warning type Warning code Cause Action


•• When the current was turned on, the deviation
between the command position and actual
•• Reduce the load or increase the acceleration/
position at the motor output shaft exceeded
Overflow rotation deceleration rate.
10 the value set in the parameter for overflow
during current on rotation during current on [APP-5-04]. •• If a torque limit is set using an extended
function, increase the setting.
•• The load is large or acceleration/ deceleration
rate is too short.
When the current was turned off, the deviation
between the command position and actual •• Reduce the amount of rotation at current off to
position to motor output shaft exceeded the the specified setting or less.
Overflow rotation Or, change the setting.
12 value set in the parameter for overflow rotation
during current off
during current off [APP-5-02]. (This warning is •• Turn the CLR input ON to clear the position
output when the parameter for auto return [SyS- deviation.
1-03] is set to “Enable.”)
The internal temperature of the driver exceeded
Review the ventilation condition in the
Overheat 21 the value set in the overheat warning parameter
enclosure.
[APP-5-07].
•• Check the input voltage of the main power
•• The voltage of the main power supply supply.
exceeded the value set in the overvoltage
warning parameter [APP-5-05]. •• If this warning generates during operation,
Overvoltage 22 reduce the load or increase the acceleration/
•• A large inertial load was stopped abruptly, or deceleration rate.
up/down operation was performed without
connecting a regeneration unit. •• Connect the accessory regeneration unit
RGB100 (sold separately).
•• Do not turn the C-ON input ON while the main
Main power supply The C-ON input was turned ON when the main power is cut off.
23
error power was cut off.
•• Check the C-ON input logic.
•• The DC voltage of the main power supply
became lower than the value set in the
undervoltage warning parameter [APP-5-06]. Check the input voltage of the main power
Undervoltage 25
supply.
•• The main power was cut off momentarily or
the voltage became low.
•• Reduce the load or increase the acceleration/
•• A load exceeding the peak torque was applied deceleration rate.
for the time set in the overload warning
parameter [APP-5-08] or longer. •• If the driver is in the current control mode,
Overload 30
increase the current limit value.
•• The load is large or acceleration/ deceleration
rate is too short. •• Check if the electromagnetic brake is released
during operation.
•• Check the electronic gear setting and reduce
the speed of the motor output shaft to the
The detected motor speed exceeded the value value set in the parameter or less.
Overspeed 31 set in the overspeed warning parameter [APP-5-
09]. •• If the motor is overshooting at the time
of acceleration, increase the acceleration/
deceleration rate.

▌64
Alarms and warnings

Warning type Warning code Cause Action


The CS input was changed when the current was Do not change the CS input when the current is
on. on.

Abnormal operation The traveled distance from the electrical home


70 exceeded the control range (2,147,483,648
data Turn the P-RESET input ON and set the electrical
pulses). (This alarm generates when the
home, again.
application parameter for abnormal operation
data warning [APP-5-00] is set to “Enable.”)
Set the "electronic gear" parameter correctly so
Electronic gear setting The resolution set by the electronic gear is
71 that the resolution is in a range of "100 to 10000
error outside the specified range.
P/R."

65▐
Troubleshooting and remedial actions

17 Troubleshooting and remedial actions


During motor operation, the motor or driver may fail to function properly due to an improper speed setting or wiring. When the
motor cannot be operated correctly, refer to the contents provided in this section and take appropriate action. If the problem
persists, contact your nearest office.

Phenomenon Possible cause Remedial action


•• Turn the C-ON input ON and confirm that the motor
•• The motor is not excited. will be excited.
The C-ON input is turned OFF.
•• The motor can be moved by •• Check the setting of the application parameter for
hand. C-ON input logic [APP-2-02].
The FREE input is turned ON. Turn the FREE input OFF.
The CLR input is turned ON. Turn the CLR input OFF.
•• Check the connection between the controller and
The CW input or CCW input is not connected driver.
properly.
•• Check the pulse signal specifications (voltage, width).
Each pulse signal input should specify either the CW
The motor does not operate. The CW input and CCW input are turned ON
input or CCW input, but not both. Make sure the terminal
simultaneously in the 2-pulse input mode.
not receiving the signal input remains OFF.
The pulse signal is connected to DIR input in the
Connect the pulse signal to the PLS input.
1-pulse input mode.
An electromagnetic brake motor is used and the Check the connection between the electromagnetic
electromagnetic brake is not released. brake and driver.
The CW input and CCW input are connected in Connect CW pulse signals via the CW input, and connect
reverse in the 2-pulse input mode. CCW pulse signals via the CCW input.
The motor rotates in the Turn the DIR input ON to cause the motor to rotate in CW
The DIR input is set in reverse in the 1-pulse
direction opposite to the direction, and turn the input OFF to cause the motor to
input mode.
specified direction. rotate in CCW direction.
The system parameter for rotation direction Check the setting of the rotation direction parameter
[SyS-1-04] is set wrong. [SyS-1-04].
•• With TH geared motors, the gear rotates in the
The gear output shaft rotates direction opposite to the motor when the gear ratio is
A gear that rotates in the direction opposite to 20 or 30.
in the direction opposite to the
the motor shaft is used.
motor. •• With Harmonic geared motors, the gear always rotates
in the direction opposite to the motor.
•• Check the connection between the controller and
Motor operation is unstable. Pulse signals are not connected properly. driver.
•• Check the pulse signal specifications (voltage, width).
Lower the current using the current setting switch. If
Notable vibration occurs. The load is small. the motor output torque is too large relative to the load,
vibration will increase.
Check the connection between the electromagnetic
The electromagnetic brake The power is input to the electromagnetic brake.
brake and driver.
does not hold the load.
The FREE input is turned ON. Turn the FREE input OFF.
The electromagnetic brake is The power is not supplied to the electromagnetic Check the connection between the electromagnetic
not released. brake. brake and driver.
The TIM output does not turn The CS input was turned OFF while the motor The TIM output may not turn ON if the CS input is
ON. was operating. switched from ON to OFF.

I/O signals can be monitored using the OPX-2A or MEXE02. Use these options to check the wiring conditions of I/O signals.

▌66
Accessories (sold separately)

18 Accessories (sold separately)

„„ Motor cable
The AR Series has models supplied with a "cable for motor" to connect the motor and driver, and also it has models without a "cable
for motor." "If the distance between the motor and driver is extended more than 3 m (9.8 ft.) when using the model with a ""cable for
motor,"" use the connection cable set. In the case of the model without a ""cable for motor,"" use an extension cable set."
A cable set for the electromagnetic brake motor consists of a motor cable and an electromagnetic brake cable.
When installing the motor on a moving part, use a flexible cable offering excellent flexibility.

zz Extending the wiring length using a connection cable set


Do not use the supplied cable.

Connection cable set

For electromagnetic brake*

For motor

** Only when the motor is of electromagnetic brake type.

zz Extending the wiring length using an extension cable set


Connect an extension cable to the supplied cable.

Extension cable set


Cable for electromagnetic brake
For electromagnetic brake* (supplied)*

For motor Cable for motor (supplied)

** Only when the motor is of electromagnetic brake type.

When extending the wiring length by connecting an extension cable to the supplied cable, keep the total cable
length to 30 m (98.4 ft.) or less.

67▐
Accessories (sold separately)

zz Connection cable set


The cable set for electromagnetic brake motors consists of two cables, one for motor and the other for electromagnetic brake.
See p.69 for connector pin assignments of the cable.

•• Connection cable set •• Connection cable set


For motor For electromagnetic brake
Model Length [m (ft.)] Model Length [m (ft.)]
CC010VAF 1 (3.3) CC010VAFB 1 (3.3)
CC020VAF 2 (6.6) CC020VAFB 2 (6.6)
CC030VAF 3 (9.8) CC030VAFB 3 (9.8)
CC050VAF 5 (16.4) CC050VAFB 5 (16.4)
CC070VAF 7 (23) CC070VAFB 7 (23)
CC100VAF 10 (32.8) CC100VAFB 10 (32.8)
CC150VAF 15 (49.2) CC150VAFB 15 (49.2)
CC200VAF 20 (65.6) CC200VAFB 20 (65.6)
CC300VAF 30 (98.4) CC300VAFB 30 (98.4)

•• Flexible connection cable set •• Flexible connection cable set


For motor For electromagnetic brake
Model Length [m (ft.)] Model Length [m (ft.)]
CC010VAR 1 (3.3) CC010VARB 1 (3.3)
CC020VAR 2 (6.6) CC020VARB 2 (6.6)
CC030VAR 3 (9.8) CC030VARB 3 (9.8)
CC050VAR 5 (16.4) CC050VARB 5 (16.4)
CC070VAR 7 (23) CC070VARB 7 (23)
CC100VAR 10 (32.8) CC100VARB 10 (32.8)
CC150VAR 15 (49.2) CC150VARB 15 (49.2)
CC200VAR 20 (65.6) CC200VARB 20 (65.6)
CC300VAR 30 (98.4) CC300VARB 30 (98.4)

zz Extension cable set

•• Extension cable set •• Extension cable set


For motor For electromagnetic brake
Model Length [m (ft.)] Model Length [m (ft.)]
CC010VAFT 1 (3.3) CC010VAFBT 1 (3.3)
CC020VAFT 2 (6.6) CC020VAFBT 2 (6.6)
CC030VAFT 3 (9.8) CC030VAFBT 3 (9.8)
CC050VAFT 5 (16.4) CC050VAFBT 5 (16.4)
CC070VAFT 7 (23) CC070VAFBT 7 (23)
CC100VAFT 10 (32.8) CC100VAFBT 10 (32.8)
CC150VAFT 15 (49.2) CC150VAFBT 15 (49.2)
CC200VAFT 20 (65.6) CC200VAFBT 20 (65.6)

•• Flexible extension cable set •• Flexible extension cable set


For motor For electromagnetic brake
Model Length [m (ft.)] Model Length [m (ft.)]
CC010VART 1 (3.3) CC010VARBT 1 (3.3)
CC020VART 2 (6.6) CC020VARBT 2 (6.6)
CC030VART 3 (9.8) CC030VARBT 3 (9.8)
CC050VART 5 (16.4) CC050VARBT 5 (16.4)
CC070VART 7 (23) CC070VARBT 7 (23)
CC100VART 10 (32.8) CC100VARBT 10 (32.8)
CC150VART 15 (49.2) CC150VARBT 15 (49.2)
CC200VART 20 (65.6) CC200VARBT 20 (65.6)

▌68
Accessories (sold separately)

zz Connector pin assignments

•• Pin assignment of "cable for motor" •• Motor side


Pin No. Color Lead size
1 White 10 9 8 7 6
AWG26 (0.14 mm2) 5 4 3 2 1
2 Purple
3 Red
Model: 5559-10P-210 (Molex)
4 Blue AWG22 (0.3 mm2)
•• Driver side
5 Green
6 Black
AWG26 (0.14 mm2)
7 Brown 6 7 8 9 10
8 Gray 1 2 3 4 5
AWG22 (0.3 mm2)
9 Orange
Model: 5557-10R-210 (Molex)
10 Drain wire AWG26 (0.14 mm2)

•• Pin assignment of "cable for electromagnetic brake"


Pin No. Color Lead size 2
1 White 1
AWG20 (0.5 mm2)*
2 Black
** AWG21 (0.5 mm2) for flexible cable Model 5559-02P-210 (Molex)

„„ Data setter
The data setter lets you set parameters for your AR Series with ease and also functions as a monitor.
Model: OPX-2A

„„ Communication cable for the data setting software


Be sure to purchase the communication cable for the data setting software when connecting a driver to the PC in which the data
setting software MEXE02 has been installed.
This is a set of a PC interface cable and USB cable. The cable is connected to the USB port on the PC.
Model: CC05IF-USB [5 m (16.4 ft.)]
The MEXE02 can be downloaded from Oriental Motor Website Download Page. Also, the MEXE02 is provided in the form of a
storage medium. For details, check out our web site or contact your nearest Oriental Motor sales office.

„„ Regeneration unit
Connect the regeneration unit if gravitational operation or other operations involving up/down movement, or sudden starting/
stopping of a large inertial load, will be repeated frequently. Always connect the regeneration unit if an overvoltage protection
warning or alarm generates.
Model: RGB100

„„ Driver cable
A shielded cable for driver I/O signals (36 pins) offering excellent noise resistance.
The ground wires useful to grounding are provided at both ends of the cable.

Model Connector type Length [m (ft.)]


CC36D1E 1 (3.3)
Straight
CC36D2E 2 (6.6)
CC36D1AE 1 (3.3)
Right Angle
CC36D2AE 2 (6.6)

„„ Connector-terminal block conversion unit


The driver and programmable controller can be connected on the terminal block.
A shielded cable is used. The ground wires useful to grounding are provided at both ends of the cable.
Model: CC36T10E [1 m (3.3 ft.)]

69▐
Accessories (sold separately)

„„ Pulse signal converter for noise immunity


It eliminates the noise of the pulse signal and changes the pulse signal to the line driver type.
Model: VCS06

„„ CR circuit for surge suppression


This product is effective to suppress the serge which occurs in a relay contact part. Use it to protect the contacts of the relay or
switch.
Model: EPCR1201-2

„„ CR circuit module
This product is effective to suppress the surge which occurs in a relay contact part. Use this product to protect the contacts of the
relay or switch.
4 pieces of CR circuit for surge suppression are mounted on the compact circuit, and this product can be installed to the DIN rail. This
product can make the wiring easily and securely since it also supports terminal block connection.
Model: VCS02

▌70
Reference

19 Reference

19-1 Timing charts

„„ Power input
ON
Main power supply
OFF
2 s or less 7 s or less

Output signals Confirmation of output

„„ C-ON input

zz The C-ON input is turned ON after turning on the power


ON
Main power supply
OFF

ON
24 VDC power supply
OFF
1 s or more Whichever
2 s or more is longer
ON
C-ON input
OFF
300 ms or less 5 ms or less
ON
READY output
OFF
250 ms or less 60 ms or less
Electromagnetic Hold
brake Release
200 ms or less 250 ms or less
ON
Motor excitation
OFF

•• If 24 VDC power is not input, the electromagnetic brake does not operate.
•• When the C-ON input is OFF, motor excitation will turn off after the electromagnetic brake is actuated.

71▐
Reference

zz The power is turned on after turning the C-ON input ON, or the main power is cut off.
ON
Main power supply
OFF

ON
24 VDC power supply
OFF

ON
C-ON input
OFF
1 s or less Whichever
2 s or less is longer 60 ms or less
ON
READY output
OFF
60 ms or less 5 ms or less
ON
WNG output
OFF
1 s or less Whichever
2 s or less is longer 60 ms or less
Electromagnetic Hold
brake Release
1 s or less Whichever
2 s or less is longer 60 ms or less
ON
Motor excitation
OFF

•• If the main power is cut off, electromagnetic brake operation and motor excitation will turn off simultaneously.

„„ FREE input
ON
FREE input
OFF

ON
C-ON input
OFF
5 ms or less 250 ms or less 5 ms or less
ON
READY output
OFF
60 ms or less 60 ms or less 60 ms or less
Electromagnetic Hold
brake Release
250 ms or less 200 ms or less 250 ms or less
ON
Motor excitation
OFF

▌72
Reference

„„ P-RESET input
Generation condition
Alarm

ON
CW/CCW input
OFF
5 ms or more 0 s or more
ON
P-RESET input
OFF
5 ms or less
ON
READY output
OFF
5 ms or less

Cumulative position
commands

•• When the P-RESET input is turned ON, the cumulative value of position commands will be reset to "0" and the current position
will be set as the electrical home.
•• If an alarm generates, the P-RESET input will become invalid.
•• Input the P-RESET signal while the motor is at standstill.

„„ CS input
5 ms or more
ON
C-ON input
OFF
5 ms or more
ON
CS input *1
OFF
5 ms or more
ON
RETURN input
OFF
300 ms or less 60 ms or less
ON
READY output
OFF
5 ms or less
ON
WNG output
OFF
60 ms or less
ON
ALM output *2
OFF
200 ms or less
ON
Motor excitation
OFF

*1 If the CS input is changed while the C-ON input is ON, an operation data error warning will generate.
*2 If a return to electrical home operation is performed while an operation data error warning is present, an operation data error
alarm will generate. Note that the motor will remain excited.
•• This timing chart assumes that the application parameter for abnormal operation data warning [APP-5-00] is set to "Enable." If
this parameter is set to "Disable," no warning will be output and an alarm will generate right away.
•• Change the CS input when the current is turned off.

73▐
Reference

„„ T-MODE input, M0 to M2 input


The motor current waveform in the above chart assumes that the standstill current is set to 50% while the push current is set to
100%.
ON
T-MODE input
OFF

ON
M0 input
OFF

ON
M1 input
OFF

ON
M2 input
OFF

ON
READY output
OFF
5 ms or less 5 ms or less 5 ms or less 5 ms or less
100%
*1 *3 *3 *3 *2

Motor current 50%


45 to 65 ms 5 ms or less 20 to 45 ms

0%

*1 When the T-MODE is ON, the motor current rises to the push current at a rate of approx. 0.9% per millisecond.
*2 When the T-MODE is OFF, the motor current drops to the push current at a rate of approx. 1.8% per millisecond.
*3 When the value of push current is changed using the M0 to M2 inputs, the change is reflected immediately.
•• When the T-MODE input is turned ON, the value of push current set by the M0 to M2 inputs will become effective and the
overload protection alarm will become invalid.
•• Input the T-MODE signal while the motor is at standstill.
•• The combinations of M0 to M2 inputs and corresponding initial values of push-current percentage are shown below.

M2 M1 M0 Initial value (%)


OFF OFF OFF 30.0
OFF OFF ON 40.0
OFF ON OFF 50.0
OFF ON ON 60.0
ON OFF OFF 70.0
ON OFF ON 80.0
ON ON OFF 90.0
ON ON ON 100.0

„„ CLR input
500 µs or more
ON
CLR input
OFF
5 ms or less 5 ms or less
ON
READY output
OFF
5 ms or less 5 ms or less
ON
END output
OFF
5 ms or less
±1.8°

Position deviation 0°

Position deviation occurs due to external force

▌74
Reference

„„ ALM-RST input

Alarm Generation condition


10 ms or more *1 5 ms or more
ON
ALM-RST input *2
OFF
5 ms or less 350 ms or less
ON
READY output
OFF
5 ms or less 5 ms or less
ON
ALM output
OFF
60 ms or less 300 ms or less
Electromagnetic Hold
brake Release
60 ms or less 250 ms or less
ON
Motor excitation
OFF

*1 The specific time varies depending on when an alarm record is saved.


*2 An alarm is reset at the OFF edge of the ALM-RST input.
•• This timing chart assumes generation of an alarm that turns off motor excitation.

„„ TLC output

zz Normal mode
ON
CW input
OFF

ON
CCW input
OFF

ON
CCM input
OFF
*1
ON
T-MODE input
OFF
5 ms or less 5 ms or less 5 ms or less 5 ms or less
ON
TLC output *2
OFF
±1.8°

Position deviation 0°

Internal speed command

Push-motion operation is in progress

*1 Input the T-MODE signal while the motor is at standstill.


*2 When the position deviation exceeds ±1.8°, the TLC signal will be output even during acceleration/deceleration.

75▐
Reference

zz Current control mode


ON
CW input
OFF

ON
CCW input
OFF

ON
CCM input
OFF
*1
ON
T-MODE input
OFF
15 ms or less
15 ms or less 15 ms or less 15 ms or less
ON
TLC output *2
OFF
Current limit

Motor current

±1.8°

Position deviation 0°

Internal speed command

Push-motion operation is in progress

*1 Input the T-MODE signal while the motor is at standstill.


*2 When the motor current reaches the operating current, the TLC signal will be output even during acceleration/ deceleration.

„„ END output
ON
CW/CCW input
OFF
5 ms or less
5 ms or less 5 ms or less *
ON
END output
OFF

±1.8°

Position deviation 0°

Internal speed command

Internal speed command


External force is applied
under active speed filter
Internal speed command

** The output time of the END signal varies depending on the speed filter and operating speed.

•• The END output will turn ON when the position deviation becomes ±1.8° and internal speed command is "0."

▌76
Reference

„„ TIM1 output/TIM2 output


* *
ON
CW/CCW input
OFF
150 µs or less 150 µs or less 50 µs or more 150 µs or less
ON
TIM1 output
OFF
5 ms or less 5 ms or less 800 µs or more 5 ms or less
ON
TIM2 output
OFF

** When pulses corresponding to 1/50th the resolution are input (assuming that the resolution is a multiple of 50).
•• This timing chart assumes that an operation starts from the position where the TIM output turns ON.
•• The TIM1 output is a line driver output, while the TIM2 output is an open collector output.

„„ Operation by pulse input

zz Positioning operation
0 s or more
ON
CW/CCW input
OFF

ON
READY output
OFF

zz When an error occurs


ON
Main power supply *2
OFF

ON
24 VDC power supply
OFF

ON
CW/CCW input
OFF
250 ms or more
ON
C-ON input
OFF
300 ms or less 60 ms or less
ON
READY output *2
OFF
60 ms or less
ON
ALM output *2
OFF
60 ms or less
ON
WNG output
OFF
*1

Cumulative position commands

*1 When the READY output is OFF, input pulses are ignored.


*2 If a pulse is input while the main power is cut off, a main power supply error alarm will generate.

77▐
Reference

„„ Return to electrical home operation

zz When operation is interrupted


ON
C-ON input
OFF
5 ms or more 5 ms or more
ON
RETURN input
OFF
5 ms or less 300 ms or less 5 ms or less *
ON
READY output
OFF
5 ms or less 5 ms or less 5 ms or less *
ON
END output
OFF
250 ms or less 200 ms or less
ON
Motor excitation
OFF

Cumulative position
commands

Operating speed of return


Internal speed command
to electrical home operation

Acceleration and deceleration rate Acceleration and deceleration rate


of return to electrical home operation of return to electrical home operation

** The output time of the END signal varies depending on the speed filter and operating speed.
•• If the C-ON input is turned OFF while a return to electrical home operation is still in progress, the operation will be interrupted.
When the C-ON input is turned ON again and then the RETURN input is turned ON, the operation will resume from the position
where it was interrupted.
•• Return to electrical home operation can also be interrupted with the FREE input or CLR input. Note, however, that when a return
to electrical home operation is interrupted using the CLR input, motor excitation will not turn off.

▌78
Reference

zz Operation is terminated with the P-RESET input


ON
C-ON input
OFF
5 ms or more
ON
RETURN input
OFF
5 ms or more
ON
P-RESET input
OFF
*
ON
READY output
OFF
5 ms or less *
ON
END output
OFF

ON
Motor excitation
OFF

5 ms or less
Cumulative position
commands

5 ms or less

Operating speed of return


Internal speed command
to electrical home operation

Acceleration and deceleration rate


of return to electrical home operation

** The output time of the END signal varies depending on the speed filter and operating speed.
•• When the P-RESET input is turned ON, the cumulative value of position commands will be reset to "0" and the current position
will be set as the electrical home position. Accordingly, the return to electrical home operation will end.

„„ Automatic return operation

zz Position deviation occurs due to cutoff of the main power supply


ON
Main power supply
OFF

ON
24 VDC power supply
OFF

ON
C-ON input
OFF
60 ms or less *
ON
READY output
OFF
5 ms or less *
ON
END output
OFF
60 ms or less 500 ms or less
ON
Motor excitation
OFF

Position deviation

Operating speed of return to


Internal speed command electrical home operation
(variable)

Position deviation occurs


due to external force Acceleration and deceleration rate of return
to electrical home operation (variable)

** The output time of the END signal varies depending on the speed filter and operating speed.

79▐
Reference

zz Position deviation occurs due to turning OFF of the C-ON input


ON
C-ON input
OFF
5 ms or less *
ON
READY output
OFF
250 ms or less *
ON
END output
OFF
200 ms or less 250 ms or less
250 ms or less 250 ms or less
ON
Motor excitation
OFF

Position deviation

Operating speed of return to


Internal speed command
electrical home operation

Position deviation occurs


due to external force Acceleration and deceleration rate of
return to electrical home operation

** The output time of the END signal varies depending on the speed filter and operating speed.
•• If the C-ON input is turned OFF while automatic return operation is still in progress, the operation will be interrupted. When the
C-ON input is turned ON again, the return operation will resume.
•• Automatic return operation can also be interrupted using the FREE input.

zz Operation is terminated with the CLR input


ON
C-ON input
OFF
500 µs or more
ON
CLR input
OFF
5 ms or less
ON
READY output
OFF
5 ms or less *
ON
END output
OFF
250 ms or less
ON
Motor excitation
OFF
5 ms or less

Position deviation
5 ms or less

Operating speed of return to


Internal speed command electrical home operation

Acceleration and deceleration rate of


return to electrical home operation

** The output time of the END signal varies depending on the speed filter and operating speed.
•• When the CLR input is turned ON, the position deviation will be cleared. Accordingly, the return operation will end.

▌80
Reference

„„ ALM output/WNG output


0 s or more
Generation condition
Alarm

Generation condition Generation condition


Warning
5 ms or less
ON
READY output
OFF
5 ms or less
ON
ALM output *
OFF
5 ms or less 5 ms or less Whichever
1 ms or more is longer 5 ms or less
ON
WNG output
OFF
60 ms or less
Electromagnetic Hold
brake Release
60 ms or less
ON
Motor excitation
OFF

** An alarm code is also output at the same timing.


•• This timing chart assumes generation of an alarm that turns off motor excitation.
•• Some alarms do not turn off motor excitation.
•• Some alarms are not preceded by a warning.

81▐
Reference

19-2 Function/parameter list

Standard Extended
Item Overview
specification function

Control mode Set the control mode.


Available
Set the resolution using the resolution switches.

Change the electronic gear value assigned to each resolution switch. The
calculated value should fall within the setting range specified below (the value of
Resolution electronic gear B is common):
Not available
Resolution setting range: 100 to 10000 P/R
Resolution = 1000 × (Electronic gear B / Electronic gear A1 to A4)
Four resolutions can be set using different combinations of resolution switches.

Set the operating current using the current setting switch. The purpose of the
setting varies depending on the control mode.
Normal mode: An operating current is set. Available
Current control mode: A current limit value used for limiting the torque and
temperature rise is set.

Operating current

Change the value assigned to each dial setting of the current setting switch.
Not available

Available

Standstill current
Set the standstill current as a percentage of the operating current.
percentage setting
Set the pulse input mode using the select switch. Available

Pulse input mode selection


Set the pulse input mode using the applicable parameter.
Not available

Rotation direction Set the rotation direction of the motor.

Excite the motor. Available


C-ON input
Set the logic of the C-ON input.

Enable/disable return
Set whether or not to return the motor to its excitation position (where the
operation to excitation
deviation becomes “0”) when the current is turned on.
position at current ON Not available
I/O input signal mode
Set whether or not to perform push-motion operation.
selection
Output a corresponding alarm code using the READY/AL0 output, TLC/AL1 output
Alarm code
and TIM2/AL2 output when an alarm generates.

▌82
Reference

Current Parameter/operation data


Normal
control OPX-2A
mode Name Setting range Initial value
mode screen display
− − − −
− − − −
SyS-0-00 Electronic gear A1 10
SyS-0-01 Electronic gear A2 1
SyS-0-02 Electronic gear A3 1 to 1000 20
SyS-0-03 Electronic gear A4 2
SyS-0-04 Electronic gear B 10

− − − −

APP-0-00 Operating current at CURRENT ‘0’ 6.3


APP-0-01 Operating current at CURRENT ‘1’ 12.5
Available
APP-0-02 Operating current at CURRENT ‘2’ 18.8
APP-0-03 Operating current at CURRENT ‘3’ 25.0
APP-0-04 Operating current at CURRENT ‘4’ 31.3
APP-0-05 Operating current at CURRENT ‘5’ 37.5
APP-0-06 Operating current at CURRENT ‘6’ 43.8
APP-0-07 Operating current at CURRENT ‘7’ 50.0
0.0 to 100.0 [%]
APP-0-08 Operating current at CURRENT ‘8’ 56.3
APP-0-09 Operating current at CURRENT ‘9’ 62.5
APP-0-10 Operating current at CURRENT ‘A’ 68.8
APP-0-11 Operating current at CURRENT ‘B’ 75.0
Available
APP-0-12 Operating current at CURRENT ‘C’ 81.3
APP-0-13 Operating current at CURRENT ‘D’ 87.5
APP-0-14 Operating current at CURRENT ‘E’ 93.8
APP-0-15 Operating current at CURRENT ‘F’ 100.0
Not
APP-3-00 Standstill current 0.0 to 50 [%] 50.0
available
− − − −
0: Setting by the pulse input mode
select switch
1: 2-pulse input mode, active low
2: 2-pules input mode, active high
SyS-1-00 Pulse input mode 3: 1-pulse input mode, active low 0
4: 1-pules input mode, active high
5: Phase difference mode, ×1
6: Phase difference mode, ×2
7: Phase difference mode, ×4
0: + = CCW
SyS-1-04 Rotation direction 1
Available 1: + = CW
− − − −
0: Contact A (normally open)
APP-2-02 C-ON input logic 0
1: Contact B (normally closed)

0: Disable
SyS-1-03 Auto return 0
1: Enable

0: positioning operation (normal)


APP-2-00 I/O input mode 0
1: push-motion operation
0: Disable
APP-2-01 AL0-2 signal output 0
1: Enable

83▐
Reference

Standard Extended
Item Overview
specification function

END signal range Set the output band for END output.
Not available
END signal offset Set the offset for END output.
Pulse input operation Perform operation based on input of CW/CCW pulses. Available

Set the current for push-motion operation.

Not available

Push-motion operation

Set the input signal mode.

Select the current for push-motion operation using the M0 to M2 inputs.


Output the TLC signal during push-motion operation. The output condition varies
depending on the control mode:
Normal mode: The TLC output will turn ON when misstepping (±1.8° or more) is
Available
detected.
Current control mode: The TLC output will turn ON when the specified torque is
reached.
Set the operating speed of return to electrical home operation.
Setting for return to
Set the acceleration and deceleration rate of return to electrical home operation. Not available
electrical home operation
Set the starting speed of return to electrical home operation.
ASG/BSG output Check the motor output.
The TIM outputs (TIM1, TIM2) will turn ON every time the motor output shaft
TIM output
rotates by 7.2°. Available
Apply a filter to the operation commands using the speed filter setting switch. Available
Adjust the filter according to the load condition.

Speed filter (V-FIL) setting


Change the value assigned to each dial setting of the speed filter setting switch.

Not available

Adjustment in normal Suppress vibration during rotation.


mode Suppress vibration during operation and acceleration/deceleration.
Adjust the position loop gain.
Adjust the speed loop gain.
Gain adjustment in current Adjust the speed loop integral time constant.
control mode Set the frequency of anti-vibration control.

Set anti-vibration control to be enabled.

▌84
Reference

Current Parameter/operation data


Normal
control OPX-2A
mode Name Setting range Initial value
mode screen display
APP-2-03 END signal range 0.0 to 18.0 [°] 1.8
APP-2-04 END signal offset −1.8 to 1.8 [°] 0.0
− − − −
APP-2-05 Push-motion current 0 30.0
APP-2-06 Push-motion current 1 40.0
APP-2-07 Push-motion current 2 50.0
APP-2-08 Push-motion current 3 60.0
0.0 to 100.0 [%]
APP-2-09 Push-motion current 4 70.0
APP-2-10 Push-motion current 5 80.0
APP-2-11 Push-motion current 6 90.0
APP-2-12 Push-motion current 7 100.0
0: positioning operation (normal)
APP-2-00 I/O input mode 0
1: push-motion operation
− − − −

− − − −

APP-6-00 Operating speed of return operation 1 to 4000 [r/min] 30


Acceleration and deceleration rate of
APP-6-01 0.01 to 1000.00 [ms/1000 r/min] 100.00
return operation
Available
APP-6-02 Starting speed of return operation 0 to 4000 [r/min] 30
Available
− − − −

− − − −

− − − −

APP-1-00 Speed filter at V-FIL ‘0’ 0


APP-1-01 Speed filter at V-FIL ‘1’ 1
APP-1-02 Speed filter at V-FIL ‘2’ 2
APP-1-03 Speed filter at V-FIL ‘3’ 3
APP-1-04 Speed filter at V-FIL ‘4’ 5
APP-1-05 Speed filter at V-FIL ‘5’ 7
APP-1-06 Speed filter at V-FIL ‘6’ 10
APP-1-07 Speed filter at V-FIL ‘7’ 20
0 to 200 [ms]
APP-1-08 Speed filter at V-FIL ‘8’ 30
APP-1-09 Speed filter at V-FIL ‘9’ 50
APP-1-10 Speed filter at V-FIL ‘A’ 70
APP-1-11 Speed filter at V-FIL ‘B’ 100
APP-1-12 Speed filter at V-FIL ‘C’ 120
APP-1-13 Speed filter at V-FIL ‘D’ 150
APP-1-14 Speed filter at V-FIL ‘E’ 170
APP-1-15 Speed filter at V-FIL ‘F’ 200
Not APP-3-01 Speed error gain 1 45
0 to 500
available APP-3-02 Speed error gain 2 45
APP-4-00 Position loop gain 1 to 50 10
APP-4-01 Speed loop gain 10 to 200 180
Not APP-4-02 Speed loop integral time constant 10.0 to 200.0 [ms] 100.0
Available
available APP-4-04 Frequency of anti-vibration control 3.00 to 100.00 [Hz] 7.00
0: Disable
APP-4-03 Anti-vibration control 0
1: Enable

85▐
Reference

Standard Extended
Item Overview
specification function

Smooth drive Set the smooth drive.

Set the operating speed of JOG operation.

JOG operation Set the acceleration and deceleration rate of JOG operation.

Set the starting speed of JOG operation. Not available Available


Motor excitation position Select the position at which the motor is excited after the power has been turned
at power on on.

Show the speed on the data setter with a sign or as an absolute value.
Data setter
Set the gear ratio for geared motor used for speed monitor.

▌86
Reference

Current Parameter/operation data


Normal
control OPX-2A
mode Name Setting range Initial value
mode screen display
0: Disable
SyS-1-01 Smooth drive 1
1: Enable
APP-7-00 Operating speed of JOG operation 1 to 4000 [r/min] 30
Acceleration and deceleration rate of
APP-7-01 0.01 to 1000.00 [ms/1000 r/min] 100.00
JOG operation
Available Available APP-7-02 Starting speed of JOG operation 0 to 4000 [r/min] 30
0: Detected position
SyS-1-02 Excite position at first current on 0
1: Electrical angle 0°
0: Signed
APP-8-00 Displayed speed on OPX-2A 0
1: Absolute value
APP-8-01 Deceleration rate of speed monitor 1.0 to 100.0 1.0

87▐
Reference

19-3 Alarm/warning lists

„„ Alarms (protective functions)

Item Overview/condition

When an alarm generates, the ALARM LED on the front face of the driver will blink. The
Alarm check function LED indicator
number of times the LED blinks varies depending on the content of the alarm.
ALM output ALM output This signal will be output when an alarm generates.
Alarm code output (AL0 to These outputs are used by the host controller to detect the content of each alarm that
AL2 outputs) has generated.
Alarm code output
Alarm code output enable/
Enable alarm code output if you want alarm codes to be output.
disable setting
Power cycle/ reconnection Cycle the power to reset alarms.
Alarm reset
ALM-RST input Input the ALM-RST signal to reset alarms.
Excessive position Set the condition under which an excessive position deviation alarm generates when
deviation alarm the current is turned on.
Alarm detection Set the condition under which an overload detection alarm generates when the
condition setting current is turned off. The overload condition varies depending on the control mode.
Overload alarm
Normal mode: A position deviation of 1.8° or more has occurred.
Current control mode: The operating current has reached the limit.
Overheat protection The internal temperature of the driver exceeded 85 °C (185 °F).
The cumulative value of applied loads exceeding the peak torque reached or exceeded
Overload
the value set in the overload parameter [APP-5-03].
Overspeed The speed of the motor output shaft exceeded 4500 r/min (excluding geared motors).
Command pulse error The command pulse frequency exceeded the specified value.
Regeneration unit •• The regeneration unit is not connected correctly.
overheat •• The regeneration unit is overheating.
•• 200-230 VAC was applied to a product specified for 100-115 VAC.
Overvoltage protection •• A large inertial load was stopped abruptly, or up/down operation was performed
without connecting a regeneration unit.
Main power supply error The motor was started when the main power was cut off.
Undervoltage The main power was cut off momentarily or the voltage became low.
•• When the current was turned on, the deviation between the command position and
Overflow rotation during actual position exceeded the value set in the parameter for overflow rotation during
current on current on [APP-5-01].
Descriptions of alarms •• The load is large or acceleration/deceleration rate is low.
Overflow rotation during The C-ON input was turned ON while an excessive position deviation warning at
current off current OFF was present.
Overcurrent protection The motor, cable or driver output circuit was shorted.
Drive circuit error The motor cable was disconnected.
Return to electrical home operation was performed while an abnormal operation data
Abnormal operation data
warning was present.
Electronic gear setting The power was turned on when the resolution set by the electronic gear was outside
error the specified range.
Sensor error during
A sensor error occurred while the motor was operating.
operation
Initial sensor error A sensor error occurred when the power was turned on.
The motor output shaft rotated at a speed of 15 r/min or more while the initialization
Initial rotor rotation error
was still in progress following a power on.
Motor combination error A motor not supported by the driver is connected.
EEPROM error Data stored in the driver was damaged.

▌88
Reference

Current Parameter/operation data


Standard Extended Normal
control OPX-2A
specification function mode Name Setting range Initial value
mode screen display

− − − −
Available
− − − −

− − − −
Not available
0: Disable
APP-2-01 AL0-2 signal output 0
1: Enable
− − − −
Available
− − − −
Overflow rotation during
APP-5-01 0.01 to 300.00 [rev] 3.00
current on

Not available
APP-5-03 Overload 0.1 to 30.0 [s] 5.0

− − − −

− − − −

− − − −
− − − −

− − − −

Available Available Available


− − − −

− − − −
− − − −

− − − −
Available

− − − −

− − − −
− − − −

− − − −

− − − −

− − − −

− − − −

− − − −

− − − −
− − − −

89▐
Reference

„„ Warnings (warning functions)

Item Overview/condition

WNG output When a warning generates, the WNG output will turn ON.
Warning check Return to electrical home
function When the CS input is turned ON, a return to electrical home operation will be disabled
operation warning output
and an operation data error warning will generate.
enable/disable setting
Set the condition under which an excessive position deviation warning generates
Excessive position when the current is turned on.
deviation warning Set the condition under which an excessive position deviation warning generates
when the current is turned off.
Overvoltage warning Set the condition under which an overvoltage warning generates.
Warning detection Undervoltage warning Set the condition under which an undervoltage warning generates.
condition setting Overheat warning Set the condition under which a driver overheat warning generates.
Set the condition under which an overload detection warning generates. The overload
condition varies depending on the control mode.
Overload warning
Normal mode: A position deviation of 1.8° or more has occurred.
Current control mode: The operating current has reached the limit.
Overspeed warning Set the condition under which a motor overspeed warning generates.
•• When the current was turned on, the deviation between the command position and
Overflow rotation during actual position exceeded the value set in the parameter for overflow warning rotation
current on during current on [APP-5-04].
•• The load is large or acceleration/deceleration rate is too short.
When the current was turned off, the deviation between the command position and
Overflow rotation during actual position exceeded the value set in the parameter for overflow rotation during
current off current off [APP-5-02]. (This warning is output when the parameter for auto return [SyS-
1-03] is set to “Enable.”)
The internal temperature of the driver exceeded the value set in the overheat warning
Overheat
parameter [APP-5-07].
•• The voltage of the main power supply exceeded the value set in the overvoltage
warning parameter [APP-5-05].
Overvoltage
•• A large inertial load was stopped abruptly, or up/down operation was performed
without connecting a regeneration unit.
Descriptions of Main power supply error The C-ON input was turned ON when the main power was cut off.
warnings
•• The DC voltage of the main power supply became lower than the value set in the
Undervoltage undervoltage warning parameter [APP-5-06].
•• The main power was cut off momentarily or the voltage became low.
•• A load exceeding the peak torque was applied for the time set in the overload
Overload warning parameter [APP-5-08] or longer.
•• The load is large or acceleration/deceleration rate is too short.
The detected motor speed exceeded the value set in the overspeed warning parameter
Overspeed
[APP-5-09].
•• The CS input was changed when the current was on.

Operation data error •• The traveled distance from the electrical home exceeded the control range
(2,147,483,648 pulses). (This alarm generates when the application parameter for
abnormal operation data warning [APP-5-00] is set to “Enable.”)
Electronic gear setting
The resolution set by the electronic gear is outside the specified range.
error

▌90
Reference

Current Parameter/operation data


Standard Extended Normal
control OPX-2A
specification function mode Name Setting range Initial value
mode screen display
− − − −

Abnormal operation data 0: Disable


APP-5-00 0
warning 1: Enable

Overflow warning rotation


APP-5-04 3.00
during current on
0.01 to 300.00 [rev]
Overflow rotation during
APP-5-02 100.00
current off
APP-5-05 Overvoltage warning 320 to 450 [V] 435
APP-5-06 Undervoltage warning 120 to 280 [V] 120
APP-5-07 Overheat warning 40 to 85 [°C] 85

APP-5-08 Overload warning 0.1 to 30.0 [s] 5.0

APP-5-09 Overspeed warning 1 to 5000 [r/min] 4500

− − − −

− − − −
Not available Available Available Available

− − − −

− − − −

− − − −

− − − −

− − − −

− − − −

− − − −

− − − −

91▐
•• Unauthorized reproduction or copying of all or part of this Operating Manual is prohibited.
If a new copy is required to replace an original manual that has been damaged or lost, please contact your nearest Oriental Motor branch or
sales office.
•• Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information, circuit,
equipment or device provided or referenced in this manual.
•• Characteristics, specifications and dimensions are subject to change without notice.
•• While we make every effort to offer accurate information in the manual, we welcome your input. Should you find unclear descriptions, errors or
omissions, please contact the nearest office.
•• and are registered trademark or trademark of Oriental Motor Co., Ltd., in Japan and other countries.
Other product names and company names mentioned in this manual may be registered trademarks or trademarks of their respective
companies and are hereby acknowledged. The third-party products mentioned in this manual are recommended products, and references to
their names shall not be construed as any form of performance guarantee. Oriental Motor is not liable whatsoever for the performance of these
third-party products.
© Copyright ORIENTAL MOTOR CO., LTD. 2011

• Please contact your nearest Oriental Motor office for further information.

Technical Support Tel:(800)468-3982 Singapore Korea


8:30 A.M. to 5:00 P.M., P.S.T. (M-F) Tel:1800-8420280 Tel:080-777-2042
7:30 A.M. to 5:00 P.M., C.S.T. (M-F) www.orientalmotor.com.sg www.inaom.co.kr
www.orientalmotor.com
Tel:1800-806161 Hong Kong Branch
Tel:+55-11-3266-6018 www.orientalmotor.com.my Tel:+852-2427-9800
www.orientalmotor.com.br
Tel:1800-888-881 4-8-1 Higashiueno, Taito-ku, Tokyo
Schiessstraße 74, 40549 Düsseldorf, Germany www.orientalmotor.co.th 110-8536 Japan
Technical Support Tel:00 800/22 55 66 22 Tel:03-6744-0361
www.orientalmotor.de www.orientalmotor.co.jp
Tel:+91-80-41125586
www.orientalmotor.co.in
Tel:01256-347090
www.oriental-motor.co.uk
Tel:0800-060708
www.orientalmotor.com.tw
Tel:01 47 86 97 50
www.orientalmotor.fr
Tel:400-820-6516
www.orientalmotor.com.cn
Tel:02-93906346
www.orientalmotor.it

You might also like