Industrial Training
Industrial Training
Industrial Training
SUBMITTED BY
PROF. M.S.DUKALE
1.ABSTRACT
To create a pool of excellent and competent people who are going to tackle
and satisfy the automation problem and automation need respectively. It is again
intended to serve the society by reducing human effort through innovations and
advances in Mechatronics and Automation.
I
GURUKRUPA ENGINEERING WORKS PVT.LTD.
2.ACKNOWLEDGEMENT
With deep sense of gratitude we would like to thanks all the people who have
lit our path with their kind guidance. We are very grateful to these intellectuals who
did their best to help during our inplant training.
The special gratitude goes to Mr. M.S.DUKALE, staff members, and technical
staff members of Mechanical Engineering Department for their expensive and
precious guidance in completion of this seminar.
We also thankful to our parents who providing their wishful support for our
seminar completion successfully.
And lastly we thanks to our all friends and the people who are directly or
indirectly related to our inplant training
II
GURUKRUPA ENGINEERING WORKS PVT.LTD.
CONTENTS
B Acknowledgement II
- C Contents III,IV
D List of figures
2 2 Introduction to industry 3
3 Equipments/Instrument/Machine used in 5
industry
3.1 Adjustable spanner 5
III
GURUKRUPA ENGINEERING WORKS PVT.LTD.
6.1 Pulley 13
6
6.2 Crane 14
10 10 Special/Challenging experiences 21
encounter
Reference 23
Conclusion 24
List of Figure
IV
GURUKRUPA ENGINEERING WORKS PVT.LTD.
Fig.no.4.1 Components 10
Fig.no.6.1 Pulley 13
Fig.no.6.2 Crane 14
V
GURUKRUPA ENGINEERING WORKS PVT.LTD.
CHAPTER 1
ORGANIZATION AND GENERAL LAYOUT
CHAPTER 2
Introduction to the industry
SHOP FLOOR
CHAPTER 3
Equipments/Instruments/Machine used in industry
3.1.Adjustable spanner:
3.2.Measuring tape
A tape measure or measuring tape is a flexible and used to measure distance.It consists of a ribbon
of cloth, plastic, fibre glass, or metal strip with linear-measurement markings. It is a common
measuring tool. Its design allows for a measure of great length to be easily carried in pocket or toolkit
and permits one to measure around curves or corners. Today it is ubiquitous, even appearing in
miniature form as a keychain fob, or novelty item.Surveyorsuse tape measures in lengths of over
100m(300+ ft).
CHAPTER 4
PRODUCTION PLANNING AND CONTROLLING
1. Pre-planning function
2. Planning function
Mechanical Department, K.K. Wagh Polytechnic, Nashik-03 7
GURUKRUPA ENGINEERING WORKS PVT.LTD.
3. Control function
Production Planning and Control Functions
The functions of production planning and controlling are depicted in the following
figure.
What is manufacturing?
Manufacturing is the production of products for use or sale using labour and machines,
tools, chemical and biological processing, or formulation. The term may refer to a range
of human activity, from handicraft to high tech, but is most commonly applied to
industrial design, in which raw materials are transformed into finished goods on a large
scale. Such finished goods may be sold to other manufacturers for the production of
other, more complex products, such as aircraft, household appliances, furniture, sports
equipment or automobiles, or sold to wholesalers, who in turn sell them to retailers, who
then sell them to end users and consumers.
Manufacturing is the production of products for use or sale using labour and machines,
tools, chemical and biological processing, or formulation. The term may refer to a range of
human activity, from handicraft to high tech, but is most commonly applied to industrial
design, in which raw materials are transformed into finished goods on a large scale. Such
finished goods may be sold to other manufacturers for the production of other, more complex
products, such as aircraft, household appliances, furniture, sports equipment or automobiles,
or sold to wholesalers, who in turn sell them to retailers, who then sell them to end users and
consumers.
Manufacturing engineering or manufacturing process are the steps through which raw
materials are transformed into a final product. The manufacturing process begins with the
product design, and materials specification from which the product is made. These materials
are then modified through manufacturing processes to become the required part.
CHAPTER 5
Testing of raw materials
CHAPTER 6
MATERIAL HANDLING PRODUCT AND PROCEDUCT
Mechanical Department, K.K. Wagh Polytechnic, Nashik-03 12
GURUKRUPA ENGINEERING WORKS PVT.LTD.
Fig.6.1Pulley
6.2 Crane:-
A crane is a type of machine, generally equipped with a hoist rope, wire ropes or chains,
and sheaves, that can be used both to lift and lower materials and to move them horizontally. It is
mainly used for lifting heavy things and transporting them to other places. The device uses one or
more simple machines to create mechanical advantage and thus move loads beyond the normal
capability of a human. Cranes are commonly employed in the transport industry for the loading and
unloading of freight, in the construction industry for the movement of materials, and in the
manufacturing industry for the assembling of heavy equipment.
Fig.6.2 Crane
CHAPTER 7
SAFETY PROCEDURE AND GEARS
• Never use any machine you have not been trained to use.
• Pull plug or throw switch to off position before cleaning or adjusting any
machine. Keep fingers, hands, spoons, etc., away from moving parts. Wait until
machine stops before moving food.
• Check all switches to see that they are off before plugging into the outlet.
• Particular care must be taken when cleaning the slicing machine.
• First pull the plug.
• Turn the gauge to zero in order to cover the edge of the blade Do not touch the
edge of the blade Clean the blade from the centre out.
• Clean the inside edge of the blade with a stick that has a cloth wrapped around
one end.
• Do not start a mixer until the bowl is locked in place and the attachments are
securely fastened.
• When using a mixer, turn off motor before you scrape down the sides of the bowl.
• Use a wooden or plastic plunger rather than your hands or spoons to push meat
down into a meat grinder.
• Keep your hands to the front of the revolving bowl when operating the food
cutter. This is one of the most dangerous pieces of equipment in the commercial
kitchen.
• Never start a machine until you are sure all parts are in their proper places. If it is
a machine that operates with gears, check the gear position.
• You must be aware of the lock-out procedures that are to be followed before
repairing or cleaning any machine. Lock-out procedures must be clearly posted
by management near each machine.
• When using electrical power equipment, always follow the manufacturer’s
instructions and recommendations. Do not wear rings, a wristwatch, or a tie when
operating electrical power equipment.
Although the company is small the safety standards are at its best u got 3 fire
extinguishers in the hall where CNC are located and each in each labs.A fire extinguisher is
an active fire protection device used to extinguish or control small fires, often in emergency
situations. It is not intended for use on an out-of-control fire, such as one which has reached
the ceiling, endangers the user (i.e., no escape route, smoke, explosion hazard, etc.), or
otherwise requires the expertise of a fire brigade. Typically, a fire extinguisher consists of a
hand-held cylindrical pressure vessel containing an agent which can be discharged to
extinguish a fire. Fire extinguishers manufactured with non-cylindrical pressure vessels also
exist but are less common. The chemical reaction and working of fire extinguisher are typed
as below.Monoammonium phosphate, ABC Dry Chemical, ABE Powder, tri-class, or multi-
purpose dry chemical is a dry chemical extinguishing agent used on class A, class B, and
class C fires. It uses a specially fluidized and siliconizedmonoammonium phosphate powder.
ABC dry chemical is usually a mix of monoammonium phosphate and ammonium sulfate,
the former being the active one.
CHAPTER 8
Drilling is a cutting process that uses a drill bit to cut a hole of circular cross-section
in solid materials. The drill bit is usually a rotary cutting tool, often multi-point. The bit
is pressed against the work-piece and rotated at rates from hundreds to thousands of
revolutions per minute. This forces the cutting edge against the work-piece, cutting off
chips (swarf) from the hole as it is drilled.
CHAPTER 9
PROJECT/ACTIVITY DESCRIPTION
In industry sever activities are performed. Hence, the small project is successfully
performed as follow:
we learnt about G and M codes which were taught by their staff which was excellent and we
wrote our own code by the design of the product and our code had some mistakes though but
it was corrected by the staff and a protype was formed in the CNC
CNC G codes
CNC M Codes
CHAPTER 10
SPECIAL/CHALLENGING EXPERIENCES ENCOUNTERED
Problem 1: Being Assigned All of the Grunt Work
First, remember that you must pay your dues as an intern to eventually get the full-time
job of your dreams. There is a lot to learn about the organization, its people, its mission,
and the clientele it serves, and much of that learning takes place while doing the run-
ofthe-mill work.
You may have been offered $15 per hour but notice you are only receiving $10 per
hour in your weekly paycheck. Or, promised reimbursement for transportation or food
has not been proferred after two or three weeks. If either of these or a similar situation
are the case, it is important to find out what may be the problem before you become
disheartened and your attitude is affected. No one will blame you for checking on
compensation or reimbursement.
Problem 3: You Feel Overwhelmed and Unable to Perform to the Best of Your Ability
It is not unusual for interns to feel overwhelmed, and many are certainly given a heavy
load with minimal training. Persevere in the early stages, and give yourself some time to
come up to speed. If you feel pressured by your supervisor, explain that you want to take
the time necessary to do a good job and minimize mistakes.
However, if the discomfort is persistent, and you do not feel that things are getting any
easier, you might want to reconsider if the internship is worth continuing.
SOLUTION: Seek a second opinion from other interns, a colleague at work, or someone
who you trust to give you a good perspective. It might be that you are being too hard on
yourself and that you are performing just fine. It might be that your employer has
unreasonable demands. If you suspect the latter, talk to your supervisor about their
expectations and for feedback on your performance. Although difficult, a frank
discussion about performance and expectations shows maturity. Learning to be
comfortable in this situation will stand you in good stead for future performance
conversations.
REFERENCES
www.google/images.com
www.wikipedia.com
CONCLUSION
Industrial Training is a program that expose student to the real working environment
and experience. Through Industrial training, I can conclude that industrial training is
very important and it can give much advantage for student who will graduate their
Diploma or Certificate to gain experience before they get to the real situation in the
future where the students are being exposed to many kinds of job or work with the time
given.
Through industrial training, student also can learn to communicate better and polite
when facing the worker and staff. Student will also learn to be more discipline when
doing the work given and committed in doing those work and job in work place.