Manual FP23 1input Man MFP023-E01-D
Manual FP23 1input Man MFP023-E01-D
Manual FP23 1input Man MFP023-E01-D
Programmable Controller
Instruction Manual
(Detailed version)
1-input
MFP023-E01-D
July. 2017
i
Request
Make sure that this Instruction Manual (Detailed version) is given to the final user of the
device.
Keep this manual at the work site during operation of the FP23 Series.
Preface
This Instruction Manual describes the basic functions and how to use "1-input:
1-output/2-output" FP23 Series Controllers.
For details on "2-input: 1-output/2-output" and "servo output," refer to separate
manuals.
This Instruction Manual is meant for those will be involved in the wiring, installation,
operation and routine maintenance of the FP23 Series. This manual describes the
handling, installation and wiring procedures for operation.
While using this device, you should always follow the instructions written in this
manual.
For safety precautions and potential damage to equipment and/or facilities,
additional instructions are indicated by the following headings.
Safety Precautions
Warning
The FP23 Series digital controllers are control instruments designed for
industrial use to control temperature, humidity and other physical values.
It must not be used in any way that may adversely affect the safety, health
or working conditions of those who come into contact with the effects of its
use. When used, adequate and effective safety countermeasures must be
provided at all times by the user. No warranty, express or implied, is valid
when this device is used without the proper safety countermeasures.
Warning
Before you start to use this device, install it in a control panel or the like
and avoid touching the terminals.
Do not open this device's case, and touch the boards or inside of the
case with your hands or a conductor. The user should never repair or
modify this device. Doing so might cause an accident that may result in
death or serious bodily injury from electric shock.
ii
Caution
To avoid damage to connected peripheral devices, facilities or the product
itself due to malfunction of this device, safety countermeasures such as
proper installation of the fuse or installation of overheating protection must
be taken before use. No warranty, express or implied, is valid in the case
of use resulting in an accident without having taken the proper safety
countermeasures.
The warning mark on the plate affixed on the casing of this device warns
you not to touch charged parts while this device is powered ON. Doing
so might cause an electric shock.
A means for turning the power OFF such as switch or a breaker must be
installed on the external power circuit connected to the power terminal
on this device. Fasten the switch or breaker at a position where it can be
easily operated by the operator, and indicate that it is a means for
powering this device OFF.
This device does not have a built-in fuse. Install a fuse that conforms to
the following rating in the power circuit connected to the power terminal.
Fuse rating/characteristics: 250 VAC 1.0A/medium lagged or lagged type
When wiring this device, tighten the terminal connections firmly.
Use the device with the power voltage and frequency within their rated
ranges.
Do not apply a voltage or current outside of the input rating to the input
terminal. Doing so might shorten the service life of this device or cause it
to malfunction.
The voltage and current of the load connected to the output terminal
should be within the rated range. Exceeding this range may cause the
temperature to rise which might shorten the service life of this device or
cause it to malfunction.
This device is provided with ventilation holes for heat to escape. Prevent
metal objects or other foreign matter from entering these ventilation
holes as this may cause this device to malfunction. Do not block these
ventilation holes or allow dirt and dust to stick to these holes.
Temperature buildup or insulation failure might shorten the service life
of this device or cause it to malfunction.
Repeated tolerance tests on voltage, noise, surge, etc. may cause this
device to deteriorate.
Never remodel this device or use it a prohibited manner.
To ensure safe and proper use of this device, and to maintain its
reliability, observe the precautions described in this manual.
Do not operate the keys on the front panel of this device with a hard or
sharp-tipped object. Be sure to operate the keys with your fingertips.
When cleaning this device, do not use paint thinner or other solvents.
Wipe gently with a soft, dry cloth.
It takes 30 minutes to display the correct temperature after applying
power to the digital controller. (Therefore, turn the power on more than
30 minutes prior to the operation.)
iii
This device has been fully checked for quality assurance before shipment from the
factory. However, you are requested to make sure that there are no errors, damages or
shortages in the delivered items by confirming the model code, external appearance of
the device and the number of accessories.
Checking accessories
Make sure that your product package has all of the following items
Standard accessories
(1) Instruction Manual (A3 size paper ×4)
(2) Mounting fixture (w/ 2 screws)
(3) Terminal cover
(4) Unit decal
Optional accessories
(1) Current transformer (CT) for heater break alarm (when the heater break alarm option
is selected)
(2) Terminal resistor (when the RS-485 communication option is selected)
Setup tool “Parameter Assistant” /USB driver can be downloadable FREE from
the Shimaden website shown as below.
http://www.shimaden.co.jp/english/support/index.html
iv
1-input specification
Item Code Specification
1. Series FP23- Multi-function programmable controller, DIN 96 x 96 mm
SS Universal-input, 1-input/1-output control, 3 event outputs
2. Basic functions
SD Universal-input, 1-input/2-output control, 3 event outputs
Contact 1c, Contact rating: 240 V AC, 2.5 A/resistive load,
Y
1A/ inductive load
3. Control Output 1 I Current 4 to 20 mA DC, Load resistance: 600Ω max.
P SSR drive voltage 12 V±1.5 V DC, Load current: 30 mA max.
V Voltage 0 to 10 V DC, Load current: 2 mA max.
N- None
Contact 1c, Contact rating: 240 V AC 2.5 A/resistive load, 1A/
4. Control Output 2 Y-
inductive load
N- selected when basic
I- Current 4 to 20 mA DC, Load resistance: 600Ω max.
function SS is used
P- SSR drive voltage 12 V±1.5 V DC, Load current: 30 mA max.
V- Voltage 0 to 10 V DC, Load current: 2 mA max.
00 None
Heater Break alarm (heater
5. Heater Break alarm 31 Selectable only when
(for single phase) *1 Current 30 A, CT provided)
Control Output 1 or 2 is Y
Heater Break alarm (heater or P
32
current 50 A, CT provided)
0 Without
3 0 to 10 mV DC, Output resistance: 10Ω
6. Analog Output 1
4 4 to 20 mA DC, Load resistance: 300Ω max.
6 0 to 10 V DC, Load current: 2 mA max.
0 Without
3 0 to 10 mV DC, Output resistance: 10Ω
7. Analog Output 2/sensor power supply 4 4 to 20 mA DC, Load resistance: 300Ω max.
6 0 to 10 V DC, Load current: 2 mA max.
8 Sensor power supply 24 V DC 25mA
Standard 0 4 DI, 5 DO
8. External I/O control signals
1 10 DI, 9 DO
(DI/DO) *2
2 10 DI, 13 DO
0 Without
RS-485 (not
3 SHIMADEN protocol/
9. Communication interface insulated)
MODBUS communication
5 RS-485
protocol
7 RS-232C
0 Standard firmware
10. Remarks 1-9
Customized firmware
A-Z
*1 When the 2-output specification is used, either of Control Output 1 or Control Output 2 is used
as the heater break alarm.
*2 Ten DI points (code 1 or 2) are required for switching the start pattern No. by DI.
v
Contents
5 SETUP .............................................................................................. 19
5-1 Parameter Setup Procedure ........................................................................ 19
10 FIX SETTINGS.................................................................................. 53
10-1 Switching the FIX Mode ............................................................................... 53
10-2 FIX SV Value ............................................................................................... 53
10-3 FIX PID No. ................................................................................................. 54
10-4 FIX MOVE ................................................................................................... 54
10-5 FIX EVENT/DO Action Points ...................................................................... 55
11 PID SETTING.................................................................................... 57
11-1 Proportional Band (P) .................................................................................. 57
11-2 Integral Time (I) ........................................................................................... 57
11-3 Derivative Time (D) ...................................................................................... 58
11-4 Manual Reset (MR)...................................................................................... 58
11-5 Action Hysteresis (DF) ................................................................................. 59
11-6 Dead Band (DB) .......................................................................................... 59
11-7 Set Value Function (SF) .............................................................................. 61
11-8 Output Limit Value (OUT1L to OUT2H) ....................................................... 62
viii
17 ERROR DISPLAYS........................................................................... 99
17-1 Operation Check Abnormalities at Power ON .............................................. 99
17-2 PV Input Abnormalities .............................................................................. 100
17-3 Heater Current Abnormalities (option) ....................................................... 100
The following shows how to move between the LCD display screens of this device.
1-0
When the DISP key is pressed at a screen other than the 0-0 basic screen, the 0-0 basic
screen is returned to.
xiii
GRP SCRN ENT + SCRN GRP SCRN ENT + SCRN GRP SCRN ENT + SCRN SCRN ENT + SCRN GRP SCRN ENT + SCRN
7-0
xiv
1 INSTALLATION & WIRING 1
Caution
Do not use this device in the following sites. Doing so might result in
malfunction or damage to this device and in some cases cause fire and/or
dangerous situations.
Locations that are filled with or generate inflammable gas, corrosive
gas, dirt and dust, smoke, etc.
Locations that are subject to water droplets, direct sunlight or strong
radiated heat from other equipment
Locations where the ambient temperature falls below -10°C or rises
above 50°C
Locations where dew condensation forms and the humidity reaches
90% or more
Near equipment that generates high-frequency noise
Near heavy current circuits or locations likely to be subject to inductive
interference
Locations subject to strong vibration and impact
Locations exceeding an elevation of 2000 m
External dimensions
or more
Unit: mm
1-3 Mounting
Caution
To ensure safety and maintain the functions of this device, do not
disassemble this device.
If this device must be disassembled for replacement or repair, contact
your dealer.
1. Drill mounting holes referring to the panel cutout dimensions described in the
previous section.
The applicable thickness of the mounting panel is 1.0 to 8.0 mm.
2. Press this device into the panel from the front of the panel.
3. Insert the mounting fixtures at the top and bottom of this device, and tighten the
screws from behind to fasten the device in place.
4. Over-tightening the screws may deform or damage the device housing.
Take care not to tighten the screws too tight.
5. After completing wiring after installation, attach the terminal cover.
Mounting fixture
FP23
Mounting fixture
1 INSTALLATION & WIRING 3
5.8
25
10.5
3
21
10
30 2-3.5
40
Unit: mm
2.36
40
12
15
2-M3 depth 4
7.5
30
40
Unit: mm
4 1 INSTALLATION & WIRING
Terminal Terminal
Symbol Description Symbol Description
No No.
1-6 Wiring
Caution
● To prevent electric shock, always turn off and disconnect this device
from the power supply before starting wiring.
● Do not touch wired terminals or charged parts with your hands while the
power is supplied.
Check that the wiring is free from mistakes according to "1-5 Rear Terminal
Arrangement Diagrams."
Use crimped terminals that accommodate an M3 screw and that have a width of 6.2
mm or less.
For thermocouple input, use a compensation wire compatible with the type of
thermocouple.
For RTD input, the resistance of a single lead wire must be 10Ω or less and the three
wires must have the same resistance.
The input signal lead must not be passed along the same conduit or duct as that for
high-voltage power lines.
Shield wiring (single point grounding) is effective against static induction noise.
Short interval twisted pair wiring is effective against electromagnetic induction noise.
When wiring, use wire or cable (minimum 1 mm2 cross-sectional area) of 600 V
grade PVC insulated wire or equivalent wire having the same rating.
For wiring the ground, ground the ground terminal with the earth resistance at less
than 100Ω and with wire 2 mm2 or thicker.
Two earth terminals are provided, each connected internally. One is for the ground
connection, and the other is for connecting the shield of the signal lead. Do not use
the earth terminals for crossover wiring of the power system ground lead.
If this device is considered as being susceptible to noise caused by the power supply,
attach a noise filter to prevent abnormal functioning.
Install a noise filter onto a grounded panel, and make the wire connecting the noise
filter output and the power supply terminal on this controller as short as possible.
100-240V AC
100-240V AC IN OUT 50/60Hz
Earth
② SV display
Infrared sensor
⑥ Infrared interface
③ LCD display
Key switches
DISP (Display key) Displays the basic screen.
GRP (Group key) Changes the screen group.
Or, returns to the screen group top screen.
SCRN (Screen key) Switches the parameter display screen in a screen group.
(Parameter key) Selects the parameter to set up or change.
The parameter to be changed is indicated by the cursor (►).
(Shift key) Moves the digit in set numerical values.
(Down key) Decrements parameters and numerical values during setup.
(Up key) Increments parameters and numerical values during setup.
ENT (Entry key) Resisters data or parameter numerical values.
STEP (Step key) At a reset, increments the start step No. in the basic screen.
( ENT must be pressed to resister.)
PTN (Pattern key) At a reset, increments the start pattern No. in the basic screen.
( ENT must be pressed to resister.)
The following key combination operations are available in screens from 0-1 to 0-6.
ENT + PTN : Hold (HLD) operation
ENT + STEP : Advance (ADV) operation
2 NAMES & FUNCTIONS OF PARTS ON FRONT PANEL 9
LED indicators
RUN HLD MAN FIX EV1 EV2 EV3 D01 D02 D03 D04 D05 EXT COM
② SV display
⑥ Infrared Interface
③ LCD display
Front panel
④
key switches
Status lamps
RUN green Lights during control is being executed. Blinks during program
start delay time (PRG.Wait).
HLD green Lights when the program is paused in Program mode. Blinks
when the pause has caused by an input error in the Program
mode or in the Fix mode.
MAN green Blinks when control output is set to manual operation (MAN).
FIX green Lights in the FIX mode.
EV1 orange Lights during EV1 action.
EV2 orange Lights during EV2 action.
EV3 orange Lights during EV3 action.
DO1 orange Lights during DO1 action.
DO2 orange Lights during DO2 action.
DO3 orange Lights during DO3 action.
DO4 orange Lights during DO4 action.
DO5 orange Lights during DO5 action.
EXT green Lights when start pattern No. selection (PTN2bit, PTN3bit,
PTN4bit, PTN5bit) are set to DI5 to DI8.
COM green Lights during communication (COM) mode.
AT green Lights during auto tuning standby. Blinks during auto tuning
execution.
OUT1 green When control output is current or voltage output, the brightness
of this lamp changes according to fluctuation of Control Output 1,
and during contact or SSR drive voltage output, this lamp lights
when Control Output 1 is ON and goes Out when Control Output
1 is OFF.
OUT2 green When control output is current or voltage output, the brightness
of this lamp changes according to fluctuation of Control Output 2,
and during contact or SSR drive voltage output, this lamp lights
when Control Output 2 is ON and goes Out when Control Output
2 is OFF.
10 2 NAMES & FUNCTIONS OF PARTS ON FRONT PANEL
3 BASIC OPERATIONS 11
3 BASIC OPERATIONS
3-1 Power ON
When the power is turned ON, the basic screen is displayed after the initial screens are
displayed on the LCD for about three seconds.
When the FP23 is powered ON for the first time, check on screen to make sure that this
device is the one you ordered.
PowerON
The series name is displayed.
1
FP23 PROG. The I/O type is displayed.
CONTROLLER The figure shows a thermocouple (TC) set for
Input 1, SSR drive voltage (P) set for Output 1,
INPUT1: TC and output (V) set for Output 2.
2
OUT 1 : P
OUT 2 : V The installation status of option functions is
displayed.
AO1 :YES DI/DO:YES The figure shows that Analog Output 1, Analog
AO2 :YES DO :YES Output 2 and the communication function are
3
COM :YES HB :YES
SPS :NO installed (YES), DI (10 points) and DO (9 points)
are installed (YES), and DO 13 points and the
PTN STEP heater break alarm are installed (YES), and no
1 1 SPS (sensor power supply) is not available (NO).
4 0 50 100
OUT1
0.0%
Basic screen (Monitor Group top screen)
The figure shows that Output 1 is 0%.
Note
The actually installed numbers for external DI or DO can be confirmed with the
above screen.
The operation screens of this device are configured so that screens are displayed in
order from the most frequently used screen in regular use.
The following shows an example of screens in the 1-input/1-output specification.
Next screen
① PTN ② CTRL EXEC ②
1 STEP
1 PID display
0 50 100 Exec.Key. Start PTN PID and Out Limit, AT
OUT1
DISP 0.0% GRP PTN Link, FIX GRP GRP ②
SCRN
③
PID01- OUT1
To display the basic screen P 3.0% MR: 0.0%
I : 120s SF: 0.40
Press the DISP key. D: 30s
1. When there are two or more parameters, press the key to move the
cursor ( ) to the parameter to be changed.
2. Change the parameter settings by the or key, check the setting,
and press the ENT key to fix and register settings. The character stops
blinking.
The control mode is switched by the FIX mode ON/OFF settings in the FIX MODE
screen (No.1 to 6). The Mode switches to the FIX (fixed value) mode when ON is set,
and to the Program mode when OFF is set.
DEV Out Outside higher/lower limit deviation PV Low PV lower limit absolute value
The FP23 is also installed with various program setup functions such as the
pattern link function, pattern execution function, and step loop function.
The following briefly introduces these functions.
Pattern link
Pattern 1
Between steps 2 to 5
USB Infrared
communications
adapter
Infrared
Heater break communications
PV input DI input DI input
CT input
Ramp bias
PV slope RUN/RST switching
PV bias
Execution PV Execution PV
5 SETUP
Caution
With some operations, when you initialize this device, all parameter
settings return to their factory defaults.
Before you initialize this device, note down and retain settings as required.
It is assumed that experienced personnel familiar with basic operation of this device will
set up this device.
Users other than device manufacturers should thoroughly familiarize themselves with the
functions to be used before they start to operate or set up this device.
Basic operations and setup of this device are described in detail from Chapter 6 onwards
by following programming procedures.
Some screens and parameters are not displayed when option functions are not added
on or when option functions are not selected.
For an overview of operation screens and how to move between screens, see "LCD
Flow Chart" in the preface. For an overview of setup parameters, see "18. List of
Parameters."
Set up parameters in the order shown below.
6. PID Setting
For details, see "Chapter 11."
7. EVENT & DO Settings
For details, see "Chapter 12."
8. Option (HB, COM, DI, AO) Settings
For details, see "Chapter 13."
9. Key Lock Setting
When setup of parameters are completed, set the key lock as necessary to
prevent inadvertent operation.
For details, see "Chapter 14."
10. Monitoring, Executing & Stopping Operation
For details, see "Chapter 15."
11. Operations During Control
For details, see "Chapter 16."
6 OUTPUT SPECIFICATION & KEY LOCK 21
8-1
Select the output mode after setting control action to the Reset State.
For details on operation to stop control, see "4-1 Control Modes."
8-1 Setting range Single, or Dual
KLOCK : OFF
Initial value Single
OUTPUT: Dual
IR COM: ON
[ 1in 2out 1loop ]
Allow the infrared communication using S5004 (Infrared Communication Adapter, selling
separately). IR COM should be ON before the instrument parameters are set via infrared
communication.
Parameter Assistant Software is also used for this communication. For details, see
“Parameter Assistant Instruction Manual” which can be accessed from its Help menu.
8-1 Setting range ON, OFF
KLOCK : OFF
OUTPUT: Dual
Initial value ON
IR COM: ON
[ 1in 2out 1loop ]
When the range is changed in the above screen, the following confirmation message will
be displayed.
Press the key to select YES, and press the ENT key to apply the setting.
WARNING WARNING
Params Initialize Params Initialize
proceed? NO proceed? YES
Caution
When the range is changed, the above warning message will be
displayed, and parameters will be initialized.
For details on parameters that are initialized, see "18 List of
Parameters"
7 I/O SETTINGS, INFRARED COMMUNICATION 25
When scaling is changed in the above screen, the following confirmation message will be
displayed.
Press the key to select YES, and press the ENT key to apply the setting. The
range will be changed.
WARNING WARNING
Params Initialize Params Initialize
proceed? NO proceed? YES
Caution
When the range is scaled, the above warning message will be
displayed, and parameters will be initialized.
For details on parameters that are initialized, see "18 List of
Parameters."
26 7 I/O SETTINGS, INFRARED COMMUNICATION
Input Type Sensor Type Code Symbol Measuring range Measuring range
45 JPt 1 -200.0 to 500.0 °C -300.0 to 900.0 °F
46 JPt 2 -100.00 to 100.00 °C -150.0 to 200.0 °F
47 JPt 3 -100.0 to 300.0 °C -150.0 to 600.0 °F
48 JPt 4 -60.00 to 40.00 °C -80.00 to 100.00 °F
49 JPt 5 -50.00 to 50.00 °C -60.00 to 120.00 °F
50 JPt 6 -40.00 to 60.00 °C -40.00 to 140.00 °F
7-4 Unit
Set the measurement unit.
7-2 RTD, TC:
R A N G E : 7 1 (- 1 0~1 0 m V )
S c _ L: 0.0% Setting range °C, °F
S c _ H: 100.0%
U N I T: % D P: X X X X . X Initial value °C
Voltage, Current:
Setting range °C, °F, %, None
Initial value %
Only temperature (°C or °F) can be selected for RTD or TC input.
When the unit is changed in the above screen, the following confirmation message will
be displayed at TC and RTD input. At voltage or current input, this warning message will
not be displayed.
Press the key to select YES, and press the ENT key to apply the setting. The unit
will be changed.
WARNING WARNING
Params Initialize Params Initialize
proceed? NO proceed? YES
Caution
When the unit is changed, the above warning message will be
displayed, and parameters will be initialized.
For details on parameters that are initialized, see "18 List of
Parameters."
7 I/O SETTINGS, INFRARED COMMUNICATION 29
When “Figure” is changed in the above screen, the following confirmation message will
be displayed.
Press the key to select YES, and press the ENT key to apply the setting.
“Figure” will be changed.
WARNING WARNING
Params Initialize Params Initialize
proceed? NO proceed? YES
Caution
When the lowest digit is changed, the above warning message will be
displayed, and parameters will be initialized.
For details on parameters that are initialized, see "18 List of
Parameters."
30 7 I/O SETTINGS, INFRARED COMMUNICATION
(2) PV filter
When the PV signal contains noise, the control result sometimes is adversely affected by
fluctuation of PV signals.
The PV filter is used to decrease this influence and stabilize control.
7-1 Setting range OFF, 1 to 100 s
PV B i a s: 0.0
PV F i l t e r: OFF Initial value OFF
PV Slope: 1.000
(3) PV slope
This item sets the PV slope during voltage input and current input.
The screen is not displayed during RTD and TC input.
7-1 Setting range 0.500 to 1.500
PV B i a s: 0.0
PV F i l t e r: OFF Initial value 1.000
PV Slope: 1.000
In square root operation, the PV fluctuates greatly by a slight fluctuation of the input value
in the vicinity of signal zero.
"Low cut" is a function for outputting "0" (zero) to PV at the preset input value or lower.
Setting low cut prevents action from becoming unstable when there is noise on the input
signal line.
The set value of low cut is 0.0 to 5.0% of the PV input range.
100 %
square root extraction
PV resulting from
0%
Input 100 %
0%
Low cut
0.0 to 5.0%
8 I/O AUXILIARY SETTINGS 33
Reverse By this action, the smaller the measured value (PV) than the set value (SV),
the higher the output.
This action is generally used for heating control.
Direct By this action, the larger the measured value (PV) than the set value (SV),
the higher the output.
This action is generally used for cooling control.
Note
Output characteristics cannot be switched during execution of auto tuning (AT).
Note
In ON-OFF control (P=OFF), when output at reset is set to 50% or more, the actual
output at reset becomes 100%.
When output at reset is set to 49.9% or less, the actual output at error becomes 0%.
Output at reset is maintained without being affected by whether or not an error has
occurred.
34 8 I/O AUXILIARY SETTINGS
Note
In ON-OFF control (P=OFF), when output at error is set to 50% or more, the
actual output at reset becomes 100%.
When output at reset is set to 49.9% or less, the actual output at error becomes
0%.
Output at reset is given priority when an error has occurred at Reset State.
Note
If a short time is set as the proportional cycle time in contact output, the contact
life of the output relay may be adversely affected.
Pay particular attention to this point when setting the proportional cycle time.
If a long time is set as the proportional cycle time in a control system with a short
delay time, the control result will be adversely affected.
The proportional cycle time cannot be set during execution of auto tuning (AT) or
ramp control action.
A1= 0.00%
B1= 0.00%
A2= 20.00%
B2= 10.00%
A3= 40.00%
B3= 25.00%
A4= 70.00%
B4= 80.00%
A5= 90.00%
B5= 95.50%
A6=100.00%
B6=100.00%
Caution
Set so that the relationship An < A (n+1) is satisfied.
When the relationship becomes An A (n+1), A (n+1) onwards
becomes invalid.
8 I/O AUXILIARY SETTINGS 37
8-5 Limiters
(1) Output rate-of-change limiter
Set this setting item when a control target that is adverse to sudden changes in output is
used.
The rate-of-change limiter can be set to each of Output 1 (OUT1) and Output 2 (OUT2 is
displayed only in the 2-output specification device).
6-2 Setting range
Rate Limiter
O U T 1 : OFF OUT1, OUT2: OFF, 0.1 to 100.0 %/s
O U T 2 : OFF
Initial value
OUT1, OUT2: OFF
(2) SV limiter
The SV limit is used to prevent a wrongful setting. Set the lower limit value and higher
limit value of the SV value setting range.
8-2 Setting range Within measuring range
SV Limit_L: 0 . 0℃
SV Limit_H: 1 3 7 0 . 0℃ SV Limit L<SV Limit H)
Initial value
SV Limit_L Lower limit value of measuring
range
SV Limit_H Higher limit value of measuring
range
If the preset SV value (FIX SV, Start SV, STEP SV) exceeds the SV limit, the SV value
will be displayed inverted in white as shown below, and the SV value will be replaced
internally with the limiter value, and the limit-cut SV value will be displayed on the SV
display.
Ex) When FIX SV value is set to 400.0°C with RANGE 04(K1) –100.0 to 400.0°C,
and then SV Limit_H is set to 350.0°C
1-6
FIX MODE: O FF
FIX SV : 4 0 0 . 0℃
FIX PID : 0
FIX MOVE: E XE
Displayed with Analog
SCRN
Output 1 or 2 (optional)
respectively.
LCD Display will be blank.
SCRN
Control Output 2 lower limit value Control Output 2 higher limit value
Analog Output 1 lower limit value Analog Output 1 higher limit value
Analog Output 2 lower limit value Analog Output 2 higher limit value
9 PROGRAM SETTINGS
H/M hours/minutes
M/S minutes/seconds
HLD Sets a hold state until the device is restored from scale over or a reset is
performed. Note, however, that this differs from a regular hold state in that the
setting value of the output at error continues to be output. For details, see "8-3
(3) Output at error."
RUN Program action continues until the end of the program or a reset is input. Note,
however, that this differs from a regular RUN state in that the setting value of the
output at error continues to be output.
For details, see "8-3 (3) Output at error."
RESET Releases and resets program operation.
40 9 PROGRAM SETTINGS
RESET During Program control, the state that was active before the power
fail is not held, and the device is reset when the power is turned
ON again.
CONTINUE During Program control, the state that was active before the power
interrupt is held. (During FIX control, the state that was active before
the power interrupt is held at all times.)
Excluding the following:
1. AT execution
2. Change in state of DI input
3. PID No. when the hysteresis of zone PID is taken into consideration
Note
When "00:00" is set, time advance does not function.
9 PROGRAM SETTINGS 41
Note
2S-1
PTN
01 SV : 4 0 0 . 0℃ When the STEP SV value exceeds the limit, the
STEP Time: 00h00m SV value is highlighted as shown left side.
001 PID : 0 The SV value displayed reversed in white is
replaced internally with the limiter value, and the
SV value cut by the limiter is displayed on the SV
display.
For details, see "8-5 (2) SV limiter."
When PID=0 is set, the previous execution step PID No. is looked up.
When PID=0 is set to the start step, the program is executed by PID No.1 at the start of
the program.
42 9 PROGRAM SETTINGS
Set control action to a stopped (reset) state before performing this operation.
Note
This parameter can also be set before execution of program control in the basic
screen. For details, see "15-1 Operations in Basic Screen."
(3) Start SV
Set the SV value at start of the program.
The start SV function is enabled only when the program is started from step 1.
Note
2-2
PTN When the Start SV value exceeds the limit, the
01
Start SV: 400. 0℃ SV value is highlighted as shown left side.
PTN Reps: 1 The highlighted SV value is replaced internally
with the limiter value, and the SV value cut by the
limiter is displayed on the SV display.
For details, see "8-5 (2) SV limiter."
9 PROGRAM SETTINGS 43
Ex) When the pattern execution count is set to "3" at PTN1 (from step 1 to 4)
Pattern 1
Ex) When execution count is set to "3" at start step No.2 and end step No.5
Steps 2 to 5
Step2 start
GUA lit
SSV
(Start SV)
When the deviation between the step SV and PV of the flat step does not enter the
guarantee soak zone when the ramp step switches to the flat step, the program does not
move to the next step, and program execution stands by until this region is reached or
the GUA time ends.
In this standby state, the GUA lamp lights in the status monitor screen (0-2).
Note
Even if step 1 is flat (SSV = SV1) when the RST mode changes to the PROG
mode, guarantee soak is performed.
Even in steps where the step time is set to "00:00", guarantee soak is performed if
the guarantee soak conditions are satisfied.
(10) PV start
When the start step at program execution is ramp control, and the value of difference
between start SV value and PV value is larger, dead time occurs. To omit this dead time,
set the PV value for the purpose of starting as the start SV. When PV start is OFF,
execution starts from the start SV at all times.
PVSSV<SV1 PVSSV>SV1
SV1/SV2 PV
SSV
SSV
PV SV1/SV2
Step1 Step2 Step1 Step2
SSV<PVSV1 SSV>PVSV1
SV1/SV2 SSV
T1
T2
PV
SSV T2
T1
PV SV1/SV2
Step1 Step2 Step1 Step2
T1: The time in this period is shortened to T1: The time in this period is shortened to
become PV start. become PV start.
T2: Step1 time to be executed T2: Step1 time to be executed
SSV<SV1<PV SSV>SV1>PV
PV SSV
SV1/SV2
SV1/SV2
SSV PV
Step1 Step2 Step1 Step2
In this case, the program advances to step In this case, the program advances to step
2, and step 1 is omitted. 2, and step 1 is omitted.
*1 PV start is enabled only when the start step time is set to "00m01s" or more.
*2 Cautions in and action
Due to the relationship with the device’s internal resolution, an accurate SSV (start SV
value) might not be calculated when the PV start function is started up by conditions
such as a large step SV rate-of-change.
9 PROGRAM SETTINGS 47
Pattern link
Note
When "0" is set to the pattern link execution count, the link function is disabled.
Note
When pattern 0 is set, the link to patterns set from then onwards becomes invalid.
48 9 PROGRAM SETTINGS
High side
AT action point
AT point
SV value
AT point
Low side
AT action point
Note
For ATP (AT point), set the AT action points above and below the SV as a
deviation.
When auto tuning is executed with PV outside of the preset AT points above and
below, auto tuning is performed at an AT point between PV and SV.
When auto tuning is executed with the PV value inside the At action points above
and below, auto tuning is performed using the SV value.
When ATP is set to "0", the SV value becomes the AT action points.
When zone PID SV is selected, AT points become invalid.
9 PROGRAM SETTINGS 49
2-6
PTN DO Set Point
01 DO1 HD: 2 5 0 0 . 0℃
D O 2 L D : - 2 5 0 0 . 0℃
DO3 HD: 2 5 0 0 . 0℃
2-7
PTN DO Set Point
01 DO4 HD: 2 5 0 0 . 0℃
D O 5 L D : - 2 5 0 0 . 0℃
2-8
PTN DO Set Point
01 DO6 HD: 2 5 0 0 . 0℃
D O 7 L D : - 2 5 0 0 . 0℃
2-9
PTN DO Set Point
01 DO8 HD: 2 5 0 0 . 0℃
D O 9 L D : - 2 5 0 0 . 0℃
2-10
PTN DO Set Point
0 1 D O 1 0 H D : 2 5 0 0 . 0℃
D O 1 1 L D : - 2 5 0 0 . 0℃
2-11
PTN DO Set Point
0 1 D O 1 2 H D : 2 5 0 0 . 0℃
D O 1 3 L D : - 2 5 0 0 . 0℃
Setting range
HD (DEV Hi) Higher limit deviation -25000 to 25000 digit
LD (DEV Low) Lower limit deviation -25000 to 25000 digit
OD (DEV Out) Outside higher/lower limit deviation value 0 to 25000 digit
ID (DEV In) Inside higher/lower limit deviation value 0 to 25000 digit
HA (PV Hi) PV higher limit absolute value Within measuring range
LA (PV Low) PV lower limit absolute value Within measuring range
Initial value
HD (DEV Hi) Higher limit deviation value 25000 digit
LD (DEV Low) Lower limit deviation value -25000 digit
OD (DEV Out) Outside higher/lower limit deviation value 25000 digit
ID (DEV In) Inside higher/lower limit deviation value 25000 digit
HA (PV Hi) PV higher limit absolute value Within measuring range
(higher limit value)
LA (PV Low) PV lower limit absolute value Within measuring range
(lower limit value)
50 9 PROGRAM SETTINGS
Actual ON time: the time until Time Signal will be ON after the program has started
Actual OFF time: the time until Time Signal will be OFF after the program has started
ON time: Time signal ON time
OFF time: Time signal OFF time
9 PROGRAM SETTINGS 51
Note
This pattern can also be set before program control execution in the basic screen.
For details, see "15-1 Operations in Basic Screen."
10 FIX SETTINGS 53
10 FIX SETTINGS
Note
Switching between the Program mode and the FIX mode is also possible in the
basic screen.
Note
1-6 When the FIX SV value exceeds the limit, the
FIX MODE: OFF SV value is highlighted as left side.
FIX SV : 4 0 0 . 0℃
FIX PID : 1 The highlighted SV value is replaced internally
FIX MOVE: EXE with the limiter value, and the SV value cut by
the limiter is displayed on the SV display.
For details, see "8-5 (2) SV limiter."
54 10 FIX SETTINGS
Note
When the FP23 moves from FIX mode to the Program mode, the FP23 maintains
its current state (RUN or Reset).
10 FIX SETTINGS 55
1-8
FIX DO Set Point
DO1 HD: 2 5 0 0 . 0℃
D O 2 L D : - 2 5 0 0 . 0℃
DO3 HD: 2 5 0 0 . 0℃
1-9
FIX DO Set Point
DO4 HD: 2 5 0 0 . 0℃
DO5 HD: 2 5 0 0 . 0℃
1-10
FIX DO Set Point
DO6 HD: 2 5 0 0 . 0℃
DO7 HD: 2 5 0 0 . 0℃
1-11
FIX DO Set Point
DO8 HD: 2 5 0 0 . 0℃
DO9 HD: 2 5 0 0 . 0℃
1-12
FIX DO Set Point
DO10 HD: 2 5 0 0 . 0℃
DO11 HD: 2 5 0 0 . 0℃
1-13
FIX DO Set Point
DO12 HD: 2 5 0 0 . 0℃
DO13 HD: 2 5 0 0 . 0℃
Setting range
HD (DEV Hi) Higher limit deviation -25000 to 25000 digit
LD (DEV Low) Lower limit deviation -25000 to 25000 digit
OD (DEV Out) Outside higher/lower limit deviation value 0 to 25000 digit
ID (DEV In) Inside higher/lower limit deviation value 0 to 25000 digit
HA (PV Hi) PV higher limit absolute value Within measuring range
LA (PV Low) PV lower limit absolute value Within measuring range
Initial value
HD (DEV Hi) Higher limit deviation value 25000 digit
LD (DEV Low) Lower limit deviation value -25000 digit
OD (DEV Out) Outside higher/lower limit deviation value 25000 digit
ID (DEV In) Inside higher/lower limit deviation value 25000 digit
HA (PV Hi) PV higher limit absolute value Within measuring range
(higher limit value)
LA (PV Low) PV lower limit absolute value Within measuring range
(lower limit value)
56 10 FIX SETTINGS
11 PID SETTING 57
11 PID SETTING
When a wide proportional band is set, the change in the control output with respect to
deviation decreases, and the offset (constant deviation) increases.
When a narrow proportional band is set, the change in the control output increases, and
the offset decreases. If too narrow a proportional band is set, hunting (vibration) occurs,
and action becomes similar to that of ON-OFF control.
When P=OFF is set, control becomes ON-OFF control, and auto tuning cannot be
executed.
3-1
PID01-OUT1 Setting range OFF, 0.1 to 999.9 %
P: 3.0% MR: 0.0%
I: 120s SF: 0.40
Initial value 3.0 %
D: 30s
When auto tuning is executed with I=OFF, the manual reset (MR) value is computed and
automatically set.
For details on automatic setting of MR, see "11-4 Manual Reset (MR)."
58 11 PID SETTING
When auto tuning is executed with D=OFF, computation is performed only by PI value
(proportional, integral).
3-1
PID01-OUT1 Setting range -50.0 to 50.0 %
P: 3.0% MR: 0.0% Initial value 0.0 % (in 1-output specification)
I: OFF SF: 0.40 50.0 % (in 2-output specification)
D: 30s
Automatic setting of MR
When auto tuning is executed with I=OFF, the manual reset (MR) value is computed and
automatically set.
During PID control, MR is used as the target load ratio in PID initial operation.
For this reason, to reduce overshoot when the power is turned ON or when RST is
switched to RUN, set a small MR value to lower this target load ratio.
When auto tuning is performed by PID control on the FP23, the load ratio is calculated so
that offset is decreased even if there is no I action, and a value corresponding to the
manual reset is automatically set.
This function enables control results superior to those enabled by regular PID control to
be obtained.
11 PID SETTING 59
PID01-OUT2
P: 3.0% DB: 0.0℃ Setting range -19999 to 20000 digit
I: OFF SF: 0.40 Initial value 0 digit
D: 30s
The patterns in the following figures show the relationship between output action and
dead band.
RA: Reverse Action, DA: Direct Action
3-1
PID01-OUT1 Setting range 0.00 to 1.00
P: 3.0% MR: 0.0%
Initial value 0.40
I: OFF SF: 0.40
D: 30s
SF = 0.00 Regular PID control is carried out, and the overshoot correction
function is disabled.
SF → Small Overshoot correction is small.
SF → Large Overshoot correction is large.
SF > 0.10 SF ≦ 0.10
SV
PV
PD action PID action
62 11 PID SETTING
Though regular control is performed using the initial values as they are, these lower limit
and higher limit values are used for control that requires higher accuracy.
In a heating control specification, set a lower limit value when the return value is slow
arriving due to overshoot at the upper side. For control targets whose temperature
immediately drops when the temperature rise is slow and output is lowered.
When the 2-output specification is selected, OUT1 is displayed on the upper row, and
OUT2 is displayed on the lower row.
Note
The output limiter is invalid during contact output or SSR drive voltage output
when P=OFF is set and ON-OFF control is selected.
11 PID SETTING 63
PID No.3
zone value
Zone hysteresis
PID No.2
PID No.1
zone value Zone hysteresis
PID No.1
Note
When the same zone value is set to multiple PID Nos., the PID No. having the
smallest No. is executed.
Even if the zone value or zone hysteresis is changed with the SV value inside zone
hysteresis, the execution PID No. will not be changed until the SV No. leaves zone
hysteresis.
64 11 PID SETTING
3-1
PID01-OUT1 Setting range Within measuring range
P: 3.0% MR: 0.0% Initial value 0 digit
I: 120s SF: 0.40
D: 30s ZN: 0.0℃
Note
When the same zone value is set to two or more PID Nos., the PID having the
smallest No. is executed.
To use the Zone PID function, zone setting and zone hysteresis must be set.
12 EVENT & DO SETTING 65
*1 LOGIC operations (AND/OR/XOR) can be assigned only to EV1 to EV3, and DO1 to DO3.
*2 LOGIC operations (Timer/Count) can be assigned only to DO4 and DO5.
*3 Only DO6 to DO13 can be assigned to Direct. The Direct function can be used when the
communication option is added on.
OFF OFF
PV
LOW HIGH
Action set point Set value
N.O.(normally open) When EVENT/DO turns ON, contacts are closed or output
transistor turns ON.
N.C.(normally closed) When EVENT/DO turns ON, contacts are opened or output
transistor turns OFF.
(2) Hysteresis
Set the hysteresis between ON action and OFF action. Setting hysteresis can avoid
chattering, etc., and obtain stable action.
This item is displayed when Modes (2) to (7) are selected in EVENT/DO action.
4-3 Setting range 1 to 9999 digit
EV1
MD:DEV Low ACT:N.O. Initial value 20 digit
DF: 2 . 0℃ IH:OFF
DLY: OFF
ON
Hysteresis
OFF
Set Point
LOW PV HIGH
68 12 EVENT & DO SETTING
Note
EVENT/DO is not output when the source of the signal output disappears during
the delay time. When the source is generated again, counting of the time is
performed from the beginning.
When the delay time is set to OFF, EVENT/DO is output at the same time that the
source of EVENT/DO is generated.
When an EVENT/DO source is generated within the delay time operation, the
delay time can be changed. Note, however, that the delay time is the time not from
when measurement is performed from the newly set time but from the time that
was measured from when the output source was generated.
Note
When IH is set to OFF, 1 or 2, EVENT/DO action turns ON when a scale over
error occurs on the EVENT/DO set side.
When IH is set to 3, EVENT/DO action turns OFF when a scale over error occurs
on the EVENT/DO set side.
To output an alarm when a scale over error occurs with IH set to 3, assign scale
over (SO) to other EVENT/DO.
12 EVENT & DO SETTING 69
SRC1 Gate1 DI OR
BUF.
The screens below are for when [LOGIC] has been assigned to EV1.
AND Logical product of 2 inputs EVENT/DO turn ON when both of the two
inputs turn ON.
OR Logical sum of 2 inputs EVENT/DO turn ON when either of the two
inputs turns ON.
XOR Exclusive OR of 2 inputs EVENT/DO turn ON when one of the two
inputs turns ON and the other turns OFF.
70 12 EVENT & DO SETTING
Note
When another function is assigned to DI, the function also starts to operate when
that DI signal is input.
When the assignment to DI is set to None, the function does not operate.
Note
When the logic operation input is a time signal (TS1 to TS8), FF (flip-flop) cannot
be set.
12 EVENT & DO SETTING 71
12-4 Timers/Counters
Timers and counters can be assigned to DO4 and DO5.
With this function, DI or TS is taken as input and EVENT/DO is taken as output, and
EVENT/DO can be output after the preset time has elapsed after generation of an input,
or when the input of the preset count is reached.
The timers and counters operate regardless of the control action of this device, and
output a one-shot pulse of one second.
The screens below are for when [LOGIC] has been assigned to DO4 and DO5.
(2) Counter
The count can be set within the range 1 to 5000 only when the mode (Log MD) is set to
counter.
The pulse width of DI must be 100ms or more.
4 -9
D O4 C oun t: OF F
Setting range OFF, 1 to 5000
MD :L OGI
SR C: Non
C
e
A CT :N. O.
Initial value OFF
Lo g MD: Co un te r
Note
When another function is assigned to DI, the function also starts to operate when
that DI signal is input.
When the assignment to DI is set to None, the function does not operate even if
the DI signal is input.
72 12 EVENT & DO SETTING
CT
"HB_HH" is displayed on the LCD display screen when the detection current exceeds
55.0A.
"----" is displayed on the LCD display screen when the current cannot be detected.
74 13 OPTION (HB, COM, DI, AO) SETTINGS
Note
To use Heater Break Alarm, HBA must be assigned for EVENT/DO in
EVENT/DO group.
Note
To use Heater Loop Alarm, HLA must be assigned for EVENT/DO in EVENT/DO
group.
Real Once the alarm is output, alarm output is canceled when the heater current
returns to normal.
Lock Once the alarm is output, alarm output is locked (fixed), and is output
continuously even if the heater current returns to normal.
Alarm output can be canceled by setting HBA/HLA to OFF or turning the
power OFF.
13 OPTION (HB, COM, DI, AO) SETTINGS 75
13-2 Communication
(1) Setting communication
For details, refer to the separate manual "FP23 Series Programmable Controller
Communications (Interface) (RS-232C/RS-485) Instruction Manual (Detailed version)."
This section explains only setting items.
5-8 PROT: Communication protocol
COM PROT: SHIMADEN Setting range SHIMADEN, MOD_ASC,
ADDR: 1 MOD_RTU
BPS : 9600
Initial value SHIMADEN
MEM : EEP
ADDR: Communication address
Setting range 1 to 98
Initial value 1
BPS: Communication speed
Setting range 2400, 4800, 9600, 19200 bps
Initial value 9600 bps
MEM: Communication memory mode
Setting range EEP, RAM, R_E
Initial value EEP
5-9 DATA: Communication data length
COM DATA: 7 Setting range 7, 8
PARI: EVEN Initial value 7
STOP: 1
PARI: Communication parity
DELY: 10 ms
Setting range EVEN, ODD, NONE
Initial value EVEN
STOP: Communication stop bit
Setting range 1, 2
Initial value 1
DELY: Communication delay time
Setting range 1 to 50 ms
Initial value 10 ms
5-10
CTRL: Control code
COM CTRL: STX_ETX_CR
BCC: ADD Setting range STX_ETX_CR,
STX_ETX_CRLF, @_: _CR
Initial value STX_ETX_CR
BCC: Block Check Character
Setting range ADD, ADD_two’s cmp,
XOR, None
Initial value ADD
13 OPTION (HB, COM, DI, AO) SETTINGS 77
In the LOCAL mode, the key sign is displayed at the communication selection, indicating
that changing from LOCAL (local) to COM (communication) by the front panel keys isn’t
possible.
Even in the LOCAL mode, the Communication mode can be changed from LOCAL to
COM by sending commands to the FP23 from the host.
In the COM mode, the Communication mode can also be changed from COM to LOCAL
by operating the front panel keys.
13-3 DI
DI is digital input for external control based upon an externally input non-voltage contact
signal or an open collector signal.
Actions can be selected, and assigned to DI2 to DI10.
Note, however, that DI1 is fixed to RUN/RST.
LG is displayed for the DI to be used by input (SRC) in event logic operations. For
details, See “12-3 (2) Assigning logic operation input (SRC1, SRC2)”.
5-2
D I 1 RUN/RST
DI2 None
D I 3:
3 None LG
DI4: None
List of DI Types
No-action Signal
Mode Action Conditions Detection
Note 1 The corresponding DI action details cannot be executed while parameters listed in the
"No-action Conditions" column in the DI Assignments Table are being executed.
Note 2 Signal detection timing:
Level input Action is maintained with DI input ON.
Edge input Action is executed by DI input ON, and is maintained even if DI input
turns OFF. Action is canceled by DI input ON again.
Note 3 DI input must be held at ON or OFF for at least 0.1 sec. to detect DI input.
Note 4 Once a function is assigned to a DI, the same function cannot be set by the front panel
keys as DI is given priority.
Note 5 When the same action is assigned to two or more DIs, the DI having the smallest
No. is valid under the following conditions, and DIs having a larger No. are invalid:
Note 6 When action types (PTN2bit, PTN3bit, PTN4bit, and PTN5bit) that use multiple DI
terminals are assigned, the assigned action of the DI to be used will be cleared
depending on the assignment.
When DI5 is assigned to PTN5bit with MAN assigned to DI6, MAN assigned to DI6 is
canceled as the start pattern No. will be assigned to DI6.
Note 7 When a DI assignment is canceled during DI execution, the currently executing action is
continued (excluding LOGIC operation).
Note 8 For details on logic operation, see "12-3 Event Logic Operations."
80 13 OPTION (HB, COM, DI, AO) SETTINGS
Note
When start pattern No.0 is selected (DI input in OPEN state), the start pattern No.
becomes No.1.
13 OPTION (HB, COM, DI, AO) SETTINGS 81
5-5
Ao1MD: PV
Ao1_L: 0 . 0℃
Ao1_H: 1 3 7 0 . 0℃
.
14 KEY LOCK SETTING 83
LOCK1 Locks parameters other than SV-related, AT, MAN, and EVENT/DO
parameters.
LOCK2 Locks parameters other than SV-related parameters.
LOCK3 Locks all parameters. (excluding the key lock parameter itself)
For details on parameters that are locked, see "18 List of Parameters."
84 14 KEY LOCK SETTING
15 MONITORING, EXECUTING & STOPPING OPERATION 85
When "0" is set to the start step, that pattern is not executed. To execute control, set a
value other than "0" to the start step.
86 15 MONITORING, EXECUTING & STOPPING OPERATION
Note
When the mode is changed from the Program mode to the FIX mode, the move
operation changes depending on the FIX MOVE setting.
For details, see "10-4 FIX MOVE."
CH2
SV display
PV
AT PV
OUT1
OUT2 SV
Start step
PTN
STEP
RUN
FP23
The following table shows the relationship between the start step No. in Reset
state and the SV display.
.
16 OPERATIONS DURING CONTROL 89
100.0% 100.0%
100.0% 0 50
OUT2 100
0.0%
During manual output, OUT1 or OUT2 can be selected by the key, and output can
be adjusted by operating the , or key. For details, refer to “16-3
Switching Auto/Manual of Control Output”.
0-1 0 50
OUT1 100
30.0% 0 50
OUT2 100
0.0%
0-2
GUA U P LVL DWN
S:003
PTN LNK Indicates the pattern link execution count and setting count.
PTN REP Indicates the pattern execution count and setting count.
STP LOP Indicates the execution count and setting count of the step loop.
PID No. Indicates the PID No. currently in use.
16 OPERATIONS DURING CONTROL 91
Note
As auto tuning is affected by the output limiter during execution, set the lower and
higher limit values of the control output value before executing auto tuning.
(Normally, set the lower limit value to 0% and the higher limit value to 100%.)
SV5/SV6
PID3 AT
SV3/SV4 execution
Start SV AT ON
Step3 AT is in a standby state as the step is a ramp section. (AT LED lit)
Step4 AT of flat section PID2 is executed (AT LED blinks), and becomes a standby state at
the remaining time (AT LED lit).
Step5 AT is in a standby state as the step is a ramp section. (AT LED lit)
Step6 AT of flat section PID3 is executed (AT LED blinks), and becomes a standby state at the
remaining time (AT LED lit).
Step7 AT is in a standby state as the step is a ramp section. (AT LED lit)
Step8 AT is in a standby state (AT LED lit) as computation of PID2 has ended at Step4.
*1 AT also ends (AT LED Out) at program end (Step8).
*2 In the case of this example, AT of PID1 is not performed.
Note
When there is not enough step execution time at flat sections, and AT does not
end, AT execution of that No. is carried out to the next time.
16 OPERATIONS DURING CONTROL 93
The manual execution conditions (common to front panel keys and external switch input)
are as follows:
(1) AT must not be in progress.
(2) The FP23 must not be in a Reset (RST) state.
MAN: ON 30.0% 0 50
C O M
: LOCAL OUT2 100
0.0%
1. In the setup screen (1-1), select MAN (manual) using the cursor, and select ON
to register manual output.
2. Next, to perform control output manually, move to the basic screen (group 0)
by the DISP key, and move to the output value display (0-1) screen by the SCRN
key. At this time, make sure that the cursor ( ) is displayed at the top left of the
LCD screen.
3. You can select OUT1 or OUT2 by the key, and adjust the output by the
, or key.
There is no need to register and fix settings by the ENT key.
94 16 OPERATIONS DURING CONTROL
30.0% 0 50
OUT2 100
0.0%
ENT + or ENT +
16 OPERATIONS DURING CONTROL 95
In the following example, the remaining Step5’s period is used to reach SV5 after HLD is
canceled.
Remaining Remaining
period T period T
SV5/SV6
SV3/SV4
HLD execution HLD cancel
SV reaches after
the remaining
period T
SV1/SV2
Start SV
Time
Step1 Step2 Step3 Step4 Step5 Step5 Step6
extended
Note
ADV is disabled for about two second after ADV is executed.
In a guarantee soak (GUA) state, GUA is canceled on both the step and time, and
the program only moves to the next step.
Advance cannot be executed during a hold (HLD).
SV5/SV6
Move to step 6
SV3/SV4
ADV execution
SV1/SV2
Start SV
Time
Step1 Step2 Step3 Step4 Step5 Step6
16 OPERATIONS DURING CONTROL 97
ADV time
SV5/SV6
SV3/SV4
ADV execution
SV1/SV2
Start SV
Time
Step1 Step2 Step3 Step4 Step5 Step6
Note
In time selection, when the ADV time is greater than the remaining time of that
step, advance beyond the next step is not performed, and the program only
advances to the next step in the same way as in step selection.
98 16 OPERATIONS DURING CONTROL
17 ERROR DISPLAYS 99
17 ERROR DISPLAYS
Display Cause
ROM error
Request
If any of the messages shown in the table are displayed, repair or
replacement is required. Immediately turn the power OFF, and contact
your dealer.
100 17 ERROR DISPLAYS
Display Cause
The PV value exceeded the measuring range lower limit (-10%FS).
The PV value exceeded the measuring range higher limit (+110%FS).
RTD Burnout
Thermocouple Burnout
One or two RTD-B burnout, or all leads of the RTDs burnout.
Action of this device in this case is PV moving excessively towards the
higher limit.
Request
Check input or the heater lead when the above messages are
displayed. If the input or the heater lead is not in error and there is
another probable cause, contact your dealer.
Display Cause
The heater current exceeds 55.0A.
18 LIST OF PARAMETERS 101
18 LIST OF PARAMETERS
Display Symbol Indicates the parameter symbol displayed on the LCD screen.
Description of Function
Indicates the display or setup details.
Setting range Indicates the range of parameters or numerical values that can be
set.
Initial Value Indicates the factory default.
(Excluding instances where this device is shipped with values
customized to customer specified values)
Lock Number indicates the level at which key lock is valid.
Display Description
Setting Range Initial Value Lock
Symbol of Function
FIX EV Set Point FIX EV action DEV_Hi: -25000 to 25000 digit 25000 digit 2
EV1 to EV3 * point setting DEV_Low: -25000 to 25000 digit -25000 digit
DEV_Out: 0 to 25000 digit 25000 digit
DEV_In: 0 to 25000 digit 25000 digit
PV_Hi: Within measuring range Measuring range
higher limit value
PV_Low: Within measuring range Measuring range
higher limit value
FIX DO Set Point FIX DO DEV_Hi: -25000 to 25000 digit 25000 digit 2
DO1 to DO13 * action point DEV_Low: -25000 to 25000 digit -25000 digit
setting DEV_Out: 0 to 25000 digit 25000 digit
DEV_In: 0 to 25000 digit 25000 digit
PV_Hi: Within measuring range Measuring range
higher limit value
PV_Low: Within measuring Measuring range
range higher limit value
Display Description of
Setting Range Initial Value Lock
Symbol Function
STEP001 to 400
SV * Step SV Within SV limiter setting range 0 digit 3
Time Step time 00:00 to 99:59 00:01 1
PID Step PID No. 0 to 10 0 1
104 18 LIST OF PARAMETERS
Display
Description of Function Setting Range Initial Value Lock
Symbol
PID (01 to 10) -OUT1
P No.1 proportional band (OUT1) OFF, 0.1 to 999.9 % 3.0 % 1
I No.1 integral time (OUT1) OFF, 1 to 6000 s 120 s 1
D No.1 differential time (OUT1) OFF, 1 to 3600 s 30 s 1
DF * No.1 hysteresis (OUT1) 1 to 9999 digit 20 digit 1
MR No.1 manual reset (OUT1) -50.0 to 50.0 % 0.0 % (1-out spec)
-50.0 % (2-out 1
spec)
SF No.1 set value function (OUT1) 0.00 to 1.00 0.40 1
ZN * No.1 PID zone (OUT1) Within measuring range 0 digit 1
PID (01 to 10) -OUT2
P No.1 proportional band (OUT2) OFF, 0.1 to 999.9 % 3.0 % 1
I No.1 integral time (OUT2) OFF, 1 to 6000 s 120 s 1
D No.1 differential time (OUT2) OFF, 1 to 3600 s 30 s 1
DF * No.1 hysteresis (OUT2) 1 to 9999 digit 20 digit 1
DB * No.1 dead band (OUT2) -19999 to 20000 digit 0 digit 1
No.1 target value function 0.40 1
SF 0.00 to 1.00
(OUT2)
ZN * No.1 PID zone (OUT2) Within measuring range 0 digit 1
PID (01 to 10) No.1 output limiter lower limit 0.0 to 100.0 % 0.0 % 1
OUT1L value (OUT1)
No.1 output limiter higher limit 1
OUT1H 0.0 to 100.0 % 100.0 %
value (OUT1)
No.1 output limiter lower limit 1
OUT2L 0.0 to 100.0 % 0.0 %
value (OUT2)
No.1 output limiter higher limit 1
OUT2H 0.0 to 100.0 % 100.0 %
value (OUT2)
Zone Zone PID mode OFF: OFF 1
PID1 PV: PV zone switching
SV: SV zone switching
HYS1 * Zone hysteresis 0 to 10000 digit 20 digit 1
AT Point * Auto tuning point 0 to 10000 digit 0 1
18 LIST OF PARAMETERS 105
*1 Logic operation (AND, OR, XOR) can be assigned only to LOGIC EV1 to EV3, and
DO1 to DO3.
*2 Logic operation (Timer, Count) can be assigned only to DO4 and DO5.
*3 Direct output can be assigned only to DO6 to DO13 with communication option.
*4 This function is optional and is not displayed when it is not installed.
18 LIST OF PARAMETERS 107
*1 HB can be selected when 2-output is specified, and the output 1/output 2 is any combination
from Y/Y, P/P,Y/P or P/Y.
18 LIST OF PARAMETERS 109
FP23- S -
OUT2
PID No. P I D DF DB SF ZN OUT1L OUT1H
01
02
03
04
05
06
07
08
09
10
Zone PID
Item Set Value
Zone PID1
Zone HYS1
AT Point
19 PARAMETER SETUP RECORD SHEETS 117
20 SPECIFICATIONS
20-1 Display
LED display Measured value (PV): 7-segment red LED 5 digits, height of characters 16 mm
Set value (SV) : 7-segment green LED 5 digits, height of characters 11 mm
LCD display PTN No., STP No., Graph Pattern, control output value, various
parameter displays
128 x 32 dot matrix liquid crystal display with yellow-green LED backlight
Action display lamps 17 action statuses display. Lights on or blinks depending on the status
RUN Green Lights when control is executed, brinks when
program execution is waiting
HLD Green Lights when program operation is stopped
temporarily, brinks when it is stopped by input
error
MAN Green Lights when manual control is in operation
FIX Green Lights when FIX (fixed value control) mode
EV1 to EV3 Orange Lights when event output is ON
DO1 to DO5 Orange Lights when DO output is ON
COM Green Lights when the communication mode is ON
EXT Green Lights when start pattern external switching is
assigned
AT Green Lights when auto tuning is in standby, brinks
when it is being executed
OUT1 Green Control Output 1
OUT2 Green Control Output 2
Display accuracy ±(0.1% + 1digit) of measuring range (See Measuring Range Code Table
for individual ranges.)
TC input ±(0.1% FS + 1°C)
Pt input ±(0.1% FS + 0.1°C)
mV, V input ±(0.1% FS + 1 digit)
mA input Depends on accuracy of externally attached resistor
(When ±0.1%FS accuracy is required, specify when ordering)
Temperature range for maintaining display accuracy
23°C±5°C
Display resolution 0.0001, 0.001, 0.01, 0.1, 1 (differs depending on measuring range)
Sampling cycle 0.1 seconds (100 msec)
20-2 Settings
Local setting By 10 front panel key switches
SV setting range Same as measuring range (within setting limiter)
Higher/lower setting limiter
Any value in measuring range (lower limit value < higher limit value)
122 20 SPECIFICATIONS
20-3 Input
Universal-input, multi-range
Thermocouple input, RTD input, voltage input (mV, V), current input (mA)
Thermocouple (TC)
Input type B, R, S, K, E, J, T, N, PLII, PR40-20, WRe5-26, {L, U (DIN43710)}, K,
AuFe-Cr (Kelvin scale). For details, see Measuring Range Code Table.
Display range ±10% of measuring range.
Allowable range of external resistance
100Ω max.
Input resistance Approx. 500 kΩ
Cold junction compensation
Selectable between internal and external cold junction compensation
Internal cold junction compensation accuracy
±1°C (in range of 18 to 28°C)
Burnout functions Standard feature (up scale)
RTD input type JIS Pt100 /JPt100 3-wire type. For details, see Measuring Range Code
Table.
Display range ±10% of measuring range (not lower than -273.15°C)
Lead wire tolerance 10Ω max. per wire
Amperage Approx. 1.1mA
Voltage input (mV, V) type
-10 to 10, 0 to 10, 0 to 20, 0 to 50, 10 to 50, 0 to 100, -100 to 100 mV
-1 to 1, 0 to 1, 0 to 2, 0 to 5, 1 to 5, 0 to 10, -10 to 10 V
Universal-input, programmable scaling
For details, see Measuring Range Code Table.
Input resistance Approx. 500 kΩ
Current input (mA) type
4 to 20, 0 to 20 mA: universal-input and programmable scaling
For details, see Measuring Range Code Table.
Receiving resistance 250Ω by external resistor
Common functions
Sampling cycle 0.1 seconds (100 msec)
PV bias ±10000 digit
PV slope Input value x 0.500 to 1.500
PV filter OFF, 1 to 100 seconds
Input operation Possible with voltage or current input
Square root extraction operation
Low cut range 0.0 to 5.0% FS
Linearizer approximation
Number of input points: 11
Isolation Insulated between input and DI input, or input and various outputs.
Not insulated between input and the system, or input and CT input.
20 SPECIFICATIONS 123
20-4 Control
Control output 1-output specification, 2-output specification
Control system (common to Control Output 1 and 2)
Expert PID control with auto tuning function
Multi-PID By PID Nos.01 to 10 (10 types)
Individual PID set on each step and FIX SV
Zone PID Selectable between individual PID and zone PID (max. 10 zones)
Proportional band (P) OFF, 0.1 to 999.9% (OFF: ON-OFF action)
Integral time (I) OFF, 1 to 6000 seconds (OFF: P or PD control)
Derivative time (D) OFF, 1 to 3600 seconds (OFF: P or PI control)
Manual reset (MR) -50.0 to 50.0% (available when I = OFF)
Dead band (DB) -19999 to 20000 digit (Control Output 2)
Hysteresis (DF) 1 to 9999 digit (at ON-OFF action, available when P = OFF)
Proportional cycle 1 to 120 seconds (at contact or SSR drive voltage output)
Control output type/rating (common to Control Outputs 1 and 2)
Y: Contact 1c, contact rating 240 V AC/2.5A resistive load, 1A inductive
load
I: Current 4 to 20 mA DC/load resistance 600Ω max.
P: SSR drive voltage 12 V±1.5 V DC/load current 30 mA max.
V: Voltage 0 to 10 V DC/load current 2 mA max.
Output accuracy ±0.5% FS (5 to 100% output/within accuracy maintaining temperature range)
Resolution Approx. 1/14000 (during current or voltage output)
Operation/output update cycle
0.1 seconds (100 msec)
Control output characteristics
Reverse (for heating)/Direct (for cooling), Control Outputs 1 and 2 set
individually (heating/cooling, 2-stage heating/2-stage cooling selectable in
2-output specification)
Higher/lower output Higher limit/lower limit (set individually for each PID No.)
limiter setting range 0.0 to 100.0% (lower limit < higher limit)
Output rate-of-change OFF, 0.1 to 100.0%/seconds (set individually for control outputs limiter 1
and 2)
Control output at error 0.0 to 100.0% (set individually for Control Outputs 1 and 2)
Control output at standby
0.0 to 100.0% (set individually for Control Outputs 1 and 2)
Manual control
Auto/manual Balanceless/bumpless action
switching (simultaneous for Control Outputs 1 and 2)
Output setting range 0.0 to 100.0% set individually for Control Output 1 and 2
Setting resolution 0.1%
Isolation Insulated between Control Output and the system.
Not insulated between Control Outputs.
124 20 SPECIFICATIONS
PRINTED IN JAPAN