Manual FP23 1input Man MFP023-E01-D

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FP23 Series

Programmable Controller
Instruction Manual
(Detailed version)
1-input

Thank you for purchasing the Shimaden FP23 Series


Programmable Controller. Check that the delivered product is the
correct item you ordered. Do not begin operating this product until
you have read and thoroughly understood the contents of this
Instruction Manual (Detailed version)

MFP023-E01-D
July. 2017
i

Request
Make sure that this Instruction Manual (Detailed version) is given to the final user of the
device.
Keep this manual at the work site during operation of the FP23 Series.

Preface
This Instruction Manual describes the basic functions and how to use "1-input:
1-output/2-output" FP23 Series Controllers.
For details on "2-input: 1-output/2-output" and "servo output," refer to separate
manuals.
This Instruction Manual is meant for those will be involved in the wiring, installation,
operation and routine maintenance of the FP23 Series. This manual describes the
handling, installation and wiring procedures for operation.
While using this device, you should always follow the instructions written in this
manual.
For safety precautions and potential damage to equipment and/or facilities,
additional instructions are indicated by the following headings.

Safety Precautions

Warning
The FP23 Series digital controllers are control instruments designed for
industrial use to control temperature, humidity and other physical values.
It must not be used in any way that may adversely affect the safety, health
or working conditions of those who come into contact with the effects of its
use. When used, adequate and effective safety countermeasures must be
provided at all times by the user. No warranty, express or implied, is valid
when this device is used without the proper safety countermeasures.

Warning
 Before you start to use this device, install it in a control panel or the like
and avoid touching the terminals.
 Do not open this device's case, and touch the boards or inside of the
case with your hands or a conductor. The user should never repair or
modify this device. Doing so might cause an accident that may result in
death or serious bodily injury from electric shock.
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Caution
To avoid damage to connected peripheral devices, facilities or the product
itself due to malfunction of this device, safety countermeasures such as
proper installation of the fuse or installation of overheating protection must
be taken before use. No warranty, express or implied, is valid in the case
of use resulting in an accident without having taken the proper safety
countermeasures.

 The warning mark on the plate affixed on the casing of this device warns
you not to touch charged parts while this device is powered ON. Doing
so might cause an electric shock.
 A means for turning the power OFF such as switch or a breaker must be
installed on the external power circuit connected to the power terminal
on this device. Fasten the switch or breaker at a position where it can be
easily operated by the operator, and indicate that it is a means for
powering this device OFF.
 This device does not have a built-in fuse. Install a fuse that conforms to
the following rating in the power circuit connected to the power terminal.
Fuse rating/characteristics: 250 VAC 1.0A/medium lagged or lagged type
 When wiring this device, tighten the terminal connections firmly.
 Use the device with the power voltage and frequency within their rated
ranges.
 Do not apply a voltage or current outside of the input rating to the input
terminal. Doing so might shorten the service life of this device or cause it
to malfunction.
 The voltage and current of the load connected to the output terminal
should be within the rated range. Exceeding this range may cause the
temperature to rise which might shorten the service life of this device or
cause it to malfunction.
 This device is provided with ventilation holes for heat to escape. Prevent
metal objects or other foreign matter from entering these ventilation
holes as this may cause this device to malfunction. Do not block these
ventilation holes or allow dirt and dust to stick to these holes.
Temperature buildup or insulation failure might shorten the service life
of this device or cause it to malfunction.
 Repeated tolerance tests on voltage, noise, surge, etc. may cause this
device to deteriorate.
 Never remodel this device or use it a prohibited manner.
 To ensure safe and proper use of this device, and to maintain its
reliability, observe the precautions described in this manual.
 Do not operate the keys on the front panel of this device with a hard or
sharp-tipped object. Be sure to operate the keys with your fingertips.
 When cleaning this device, do not use paint thinner or other solvents.
Wipe gently with a soft, dry cloth.
 It takes 30 minutes to display the correct temperature after applying
power to the digital controller. (Therefore, turn the power on more than
30 minutes prior to the operation.)
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Check before use

This device has been fully checked for quality assurance before shipment from the
factory. However, you are requested to make sure that there are no errors, damages or
shortages in the delivered items by confirming the model code, external appearance of
the device and the number of accessories.

Confirmation of model codes


Referring to the table below check the model codes affixed to the case of the product to
check if the respective codes indicate what was specified when you ordered the product.

Checking accessories
Make sure that your product package has all of the following items
Standard accessories
(1) Instruction Manual (A3 size paper ×4)
(2) Mounting fixture (w/ 2 screws)
(3) Terminal cover
(4) Unit decal

Optional accessories
(1) Current transformer (CT) for heater break alarm (when the heater break alarm option
is selected)
(2) Terminal resistor (when the RS-485 communication option is selected)

Options (sold separately)


The following table shows the options available for this product.

Model Name Model No. Specification


Infrared Communication S5004 USB Cable (2m)
Adapter
Shunt resistor QCS002 250Ω±0.1%
Relay Unit AP2MC Converts open collector output to 2-point
contact.

Setup tool “Parameter Assistant” /USB driver can be downloadable FREE from
the Shimaden website shown as below.
http://www.shimaden.co.jp/english/support/index.html
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 1-input specification
Item Code Specification
1. Series FP23- Multi-function programmable controller, DIN 96 x 96 mm
SS Universal-input, 1-input/1-output control, 3 event outputs
2. Basic functions
SD Universal-input, 1-input/2-output control, 3 event outputs
Contact 1c, Contact rating: 240 V AC, 2.5 A/resistive load,
Y
1A/ inductive load
3. Control Output 1 I Current 4 to 20 mA DC, Load resistance: 600Ω max.
P SSR drive voltage 12 V±1.5 V DC, Load current: 30 mA max.
V Voltage 0 to 10 V DC, Load current: 2 mA max.
N- None
Contact 1c, Contact rating: 240 V AC 2.5 A/resistive load, 1A/
4. Control Output 2 Y-
inductive load
N- selected when basic
I- Current 4 to 20 mA DC, Load resistance: 600Ω max.
function SS is used
P- SSR drive voltage 12 V±1.5 V DC, Load current: 30 mA max.
V- Voltage 0 to 10 V DC, Load current: 2 mA max.
00 None
Heater Break alarm (heater
5. Heater Break alarm 31 Selectable only when
(for single phase) *1 Current 30 A, CT provided)
Control Output 1 or 2 is Y
Heater Break alarm (heater or P
32
current 50 A, CT provided)
0 Without
3 0 to 10 mV DC, Output resistance: 10Ω
6. Analog Output 1
4 4 to 20 mA DC, Load resistance: 300Ω max.
6 0 to 10 V DC, Load current: 2 mA max.
0 Without
3 0 to 10 mV DC, Output resistance: 10Ω
7. Analog Output 2/sensor power supply 4 4 to 20 mA DC, Load resistance: 300Ω max.
6 0 to 10 V DC, Load current: 2 mA max.
8 Sensor power supply 24 V DC 25mA
Standard 0 4 DI, 5 DO
8. External I/O control signals
1 10 DI, 9 DO
(DI/DO) *2
2 10 DI, 13 DO
0 Without
RS-485 (not
3 SHIMADEN protocol/
9. Communication interface insulated)
MODBUS communication
5 RS-485
protocol
7 RS-232C
0 Standard firmware
10. Remarks 1-9
Customized firmware
A-Z
*1 When the 2-output specification is used, either of Control Output 1 or Control Output 2 is used
as the heater break alarm.
*2 Ten DI points (code 1 or 2) are required for switching the start pattern No. by DI.
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Contents

1 INSTALLATION & WIRING ................................................................. 1


1-1 Installation Site .............................................................................................. 1
1-2 External Dimensions and Panel Cutout ......................................................... 1
1-3 Mounting ........................................................................................................ 2
1-4 Current Transformer (CT) for Heater Break Alarm......................................... 3
1-5 Rear Terminal Arrangement Diagram ............................................................ 4
1-6 Wiring ............................................................................................................ 6

2 NAMES & FUNCTIONS OF PARTS ON FRONT PANEL................... 7

3 BASIC OPERATIONS ....................................................................... 11


3-1 Power ON .................................................................................................... 11
3-2 Switching LCD Screen Display and Moving the Cursor ............................... 12
(1) Switching the screen display................................................................................... 12
3-3 Changing and Registering Data ................................................................... 13
(1) Entering numerical values....................................................................................... 13
(2) Selecting setup items .............................................................................................. 14

4 CONTROL MODES & FUNCTION BLOCKS .................................... 15


4-1 Control Modes ............................................................................................. 15
4-2 Reset State .................................................................................................. 15
4-3 Program Functions ...................................................................................... 16
4-4 CONTROL FUNCTION BLOCK DIAGRAMS .............................................. 18
(1) 1-input, 1-output/2-output........................................................................................ 18

5 SETUP .............................................................................................. 19
5-1 Parameter Setup Procedure ........................................................................ 19

6 OUTPUT SPECIFICATION & KEY LOCK......................................... 21


6-1 Confirming the Output Specification ............................................................ 21
6-2 Releasing the Key Lock ............................................................................... 22
(1) Key lock screen display .......................................................................................... 22
(2) Releasing the key lock ............................................................................................ 22

7 I/O SETTINGS, INFRARED COMMUNICATION .............................. 23


7-1 Output Specifications (2-output specification) .............................................. 23
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7-2 Infrared Communication .............................................................................. 23


7-3 Measuring Range ........................................................................................ 24
(1) Range setting .......................................................................................................... 24
(2) Range scaling.......................................................................................................... 25
7-4 Unit .............................................................................................................. 28
7-5 Decimal Point Position ................................................................................. 29
(1) Decimal point position ............................................................................................. 29
(2) Switching the lowest digit past the decimal point .................................................... 29
7-6 Cold Junction Compensation ....................................................................... 30
(1) Thermocouple cold junction compensation ............................................................. 30

8 I/O AUXILIARY SETTINGS ............................................................... 31


8-1 PV Compensation Value ............................................................................ 31
(1) PV bias .................................................................................................................... 31
(2) PV filter .................................................................................................................... 31
(3) PV slope .................................................................................................................. 31
8-2 Square Root Extraction Operation ............................................................... 32
(1) Enabling the square root extraction operation......................................................... 32
(2) Low cut .................................................................................................................... 32
8-3 Control Output ............................................................................................. 33
(1) Action characteristics .............................................................................................. 33
(2) Output at reset......................................................................................................... 33
(3) Output at error ......................................................................................................... 34
(4) Proportional cycle time ............................................................................................ 34
(5) Setting output 2 ....................................................................................................... 34
8-4 Setting the Ten-Segment Linearizer Approximation .................................... 35
(1) Enabling ten-segment linearizer approximation ...................................................... 35
(2) Setting input points .................................................................................................. 35
8-5 Limiters ........................................................................................................ 37
(1) Output rate-of-change limiter................................................................................... 37
(2) SV limiter ................................................................................................................. 37
8-6 Compensating Control Output/Analog Output ............................................. 38

9 PROGRAM SETTINGS ..................................................................... 39


9-1 Program Initial Settings ............................................................................... 39
(1) Time unit.................................................................................................................. 39
(2) Program start delay time ......................................................................................... 39
(3) Input error mode ...................................................................................................... 39
(4) Power failure compensation .................................................................................... 40
(5) Advance mode ........................................................................................................ 40
(6) Advance time........................................................................................................... 40
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9-2 Step-related Settings ................................................................................... 41


(1) Step SV value ......................................................................................................... 41
(2) Step Time................................................................................................................ 41
(3) Step PID No. ........................................................................................................... 41
9-3 Pattern-related Settings ............................................................................... 42
(1) Number of steps...................................................................................................... 42
(2) Start step ................................................................................................................ 42
(3) Start SV .................................................................................................................. 42
(4) Pattern execution count .......................................................................................... 43
(5) Start step No. of step loop ...................................................................................... 43
(6) End step No. of step loop........................................................................................ 43
(7) Execution count of step loop ................................................................................... 44
(8) Guarantee soak zone.............................................................................................. 44
(9) Guarantee soak time............................................................................................... 45
(10) PV start ................................................................................................................... 45
9-4 Pattern Link-related Settings ....................................................................... 47
(1) Setting the pattern link execution count .................................................................. 47
(2) Pattern link .............................................................................................................. 47
9-5 Settings Before Program Operation ............................................................. 48
(1) Auto-tuning point ..................................................................................................... 48
(2) Program EVENT/DO action points.......................................................................... 49
(3) Time signal (TS)...................................................................................................... 50
(4) Start pattern No....................................................................................................... 52

10 FIX SETTINGS.................................................................................. 53
10-1 Switching the FIX Mode ............................................................................... 53
10-2 FIX SV Value ............................................................................................... 53
10-3 FIX PID No. ................................................................................................. 54
10-4 FIX MOVE ................................................................................................... 54
10-5 FIX EVENT/DO Action Points ...................................................................... 55

11 PID SETTING.................................................................................... 57
11-1 Proportional Band (P) .................................................................................. 57
11-2 Integral Time (I) ........................................................................................... 57
11-3 Derivative Time (D) ...................................................................................... 58
11-4 Manual Reset (MR)...................................................................................... 58
11-5 Action Hysteresis (DF) ................................................................................. 59
11-6 Dead Band (DB) .......................................................................................... 59
11-7 Set Value Function (SF) .............................................................................. 61
11-8 Output Limit Value (OUT1L to OUT2H) ....................................................... 62
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11-9 Zone PID ..................................................................................................... 63


(1) Selecting Zone PID ................................................................................................. 64
(2) Zone hysteresis ....................................................................................................... 64
(3) PID zone value ........................................................................................................ 64

12 EVENT & DO SETTING .................................................................... 65


12-1 Monitor Screens .......................................................................................... 65
(1) DO monitor .............................................................................................................. 65
(2) Logic monitor ........................................................................................................... 65
12-2 EVENT/DO Action ....................................................................................... 65
(1) Output characteristics.............................................................................................. 67
(2) Hysteresis................................................................................................................ 67
(3) Delay time ............................................................................................................... 68
(4) Inhibit Action ............................................................................................................ 68
12-3 Event Logic Operations ............................................................................... 69
(1) Logic operation mode (Log MD) .............................................................................. 69
(2) Assigning logic operation input (SRC1, SRC2) ....................................................... 70
(3) Logic operation input logic (Gate1, Gate2).............................................................. 70
12-4 Timers/Counters .......................................................................................... 71
(1) Timer time ............................................................................................................... 71
(2) Counter.................................................................................................................... 71
(3) Assigning input (SRC) ............................................................................................. 71
(4) Mode (Log MD) ....................................................................................................... 72

13 OPTION (HB, COM, DI, AO) SETTINGS .......................................... 73


13-1 Setting the Heater Break/Heater Loop Alarms............................................. 73
(1) Connecting the Current Transformer (CT) .............................................................. 73
(2) Heater current monitor ............................................................................................ 73
(3) Heater Break Alarm current (HBA) .......................................................................... 74
(4) Heater Loop Alarm current (HLA)............................................................................ 74
(5) Heater Break/Heater Loop Alarm mode (HBM) ....................................................... 74
(6) Heater Break detection Selection (HB) ................................................................... 75
13-2 Communication............................................................................................ 76
(1) Setting communication ............................................................................................ 76
(2) Communication Mode (COM).................................................................................. 77
13-3 DI ................................................................................................................. 78
(1) DI monitor screen .................................................................................................... 78
(2) Selecting DI Action .................................................................................................. 78
13-4 Analog Output.............................................................................................. 81
(1) Analog Output type.................................................................................................. 81
(2) Scaling Analog Output............................................................................................. 81
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14 KEY LOCK SETTING ........................................................................ 83


14-1 Setting Key Lock .......................................................................................... 83
(1) Displaying the key lock screen................................................................................ 83
(2) Key lock .................................................................................................................. 83

15 MONITORING, EXECUTING & STOPPING OPERATION ............... 85


15-1 Operations in Basic Screen ......................................................................... 85
(1) Setting the start pattern........................................................................................... 85
(2) Setting the start step ............................................................................................... 85
(3) Setting the FIX mode .............................................................................................. 86
(4) Setting the FIX SV value (only in FIX mode) .......................................................... 86
15-2 Displaying the Step No. and SV .................................................................. 87
15-3 How to Start / Stop Control .......................................................................... 87

16 OPERATIONS DURING CONTROL ................................................. 89


16-1 Monitoring Control ....................................................................................... 89
(1) Basic screen ........................................................................................................... 89
(2) Output value display ............................................................................................... 89
(3) Monitoring program status ...................................................................................... 89
(4) Monitoring the remaining step time ......................................................................... 90
(5) Monitoring the program ........................................................................................... 90
(6) Monitoring the pattern link....................................................................................... 90
(7) Monitoring information during control execution ..................................................... 90
16-2 Executing and Stopping Auto Tuning........................................................... 91
16-3 Switching Auto/Manual of Control Output .................................................... 93
(1) Manual output operations ....................................................................................... 93
(2) Simple key-based manual output operations .......................................................... 94
16-4 Temporarily Holding (HLD) and Resuming Program Execution ................... 95
16-5 Executing Advance (ADV) ........................................................................... 96

17 ERROR DISPLAYS........................................................................... 99
17-1 Operation Check Abnormalities at Power ON .............................................. 99
17-2 PV Input Abnormalities .............................................................................. 100
17-3 Heater Current Abnormalities (option) ....................................................... 100

18 LIST OF PARAMETERS ................................................................. 101


18-1 Execution Screen Group (group 1) ............................................................ 101
18-2 Program Screen Group (group 2) .............................................................. 102
18-3 Step Screen Group (group 2S) .................................................................. 103
18-4 PID Screen Group (group 3) ...................................................................... 104
18-5 EVENT/DO Screen Group (group 4).......................................................... 105
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18-6 DI/Option Screen Group (group 5)............................................................. 107


18-7 Control Output Screen Group (group 6) .................................................... 110
18-8 Unit/Range Screen Group (group 7) .......................................................... 111
18-9 Lock, etc. Screen Group (group 8) ............................................................ 112

19 PARAMETER SETUP RECORD SHEETS ..................................... 113


19-1 Product Model Code .................................................................................. 113
19-2 CTRL EXEC Parameters ........................................................................... 113
19-3 PROG STEP Parameters .......................................................................... 114
19-4 PID Parameters ......................................................................................... 116
19-5 EVENT/DO Parameters ............................................................................. 117
19-6 DI/Options Parameters .............................................................................. 118
19-7 Control Output Parameters ........................................................................ 118
19-8 Unit/Measuring Range Parameters ........................................................... 118
19-9 Lock, etc. Parameters ................................................................................ 119

20 SPECIFICATIONS .......................................................................... 121


20-1 Display ....................................................................................................... 121
20-2 Settings ..................................................................................................... 121
20-3 Input .......................................................................................................... 122
20-4 Control ....................................................................................................... 123
20-5 Program Function ...................................................................................... 124
20-6 Event Output.............................................................................................. 125
20-7 External Control Output (DO) .................................................................... 126
20-8 External Control Input (DI) ......................................................................... 126
20-9 Logic Operation Functions ......................................................................... 127
20-10 Heater Break Alarm (option) ...................................................................... 127
20-11 Analog Output (option) .............................................................................. 128
20-12 Sensor Power Supply (option) ................................................................... 128
20-13 Communication (option) ............................................................................ 129
20-14 Infrared Communication ............................................................................ 130
20-15 General Specifications ............................................................................... 130
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LCD Flow Chart

The following shows how to move between the LCD display screens of this device.

Standard screen Screens that are always displayed

Non-standard Screens that are displayed depending


screen on options/setup values.

Group 0 Group 1 Group 2 Group 3


Basic screens Control execution
screens Program screens PID screens
Group 2S
Step screens
0-0 1-0 2-0 3-0
PTN
1 STEP
1 CTRL EXEC
PT N
01 PROGRAM PID
OUT1 Exec.Key, Start PTN, Pattern/Step, GRP PID and Out Limit, AT
0 50 100 GRP GRP GRP
0.0% PTN Link, FIX Time Signal 2S-0
PT N
GRP SCRN GRP SCRN ENT + SCRN GRP SCRN ENT + SCRN STEP 01 STEP GRP SCRN ENT + SCRN
SV, Time, PID No.
0-1 1-1 2-1 Step No. 0
3-1
OUT1 0 50 100 AT  OFF PT N STEP
SCRN PID01-OUT1
0.0% MAN  OFF 01 or ENT + SCRN P: 3.0% MR: 0.0%
COM  LOCAL Num. of STEP : 20 GRP STEP I: 120s SF: 0.40
Start STEP : 1 D: 30s
2S-1
PTN
SCRN SCRN ENT + SCRN SCRN ENT + SCRN SCRN ENT + SCRN
0-2 2-2 P TN 3-2
1-2 01 SV : 0.0
GUA U P LVL DWN PT N PID01 OUT1L: 0.0%
HLD OFF 01 ST EP Time: 00h01m
ADV OFF OUT1H: 100.0%
Start SV : 0.0 ℃ 00 1 PID : 0
PTN Reps : 1
Start PTN: 1 SCRN
SCRN ENT + SCRN or ENT + SCRN
SCRN 2-3
0-3 SCRN ENT + SCRN STEP
STEP 1-3 PT N Loop Setup SCRN ENT + SCRN
TIME 00h01m PTN Link Reps: 0
01 Start : 1 2S-400
P: 01 Link Format End : 1 PTN
S:003 0 50 100 Reps : 1 01 3-19
1st: 0 3rd: 0 SV : 0.0 ℃
2nd: 0 4th: 0 S TEP PID10-OUT1
SCRN ENT + SCRN Time: 00h01m
SCRN 2-4 40 0 PID : 0 P: 3.0% MR: 0.0%
0-4 I: 120s SF: 0.40
SCRN ENT + SCRN PT N GUArantee Soak
PTN 01 D: 30s
1-4 ZONE : OFF SCRN
1 or ENT + SCRN
9th: 0 Time : 00h00m ENT + SCRN
STP 5th: 0
PV Start : OFF STEP 3-20 SCRN
3 6th: 0 10th: 0
7th: 0 11th: 0 PID10 OUT1L: 0.0%
SCRN ENT + SCRN OUT1H: 100.0%
SCRN 8th: 0 12th: 0 2-5
0-5
PTN EV Set point
PTN Link
SCRN ENT + SCRN 01 2S-0
EV1 HD : 2500.0 ℃
1- 2- 4- 3- 5-10 1-5 EV2 LD : -2500.0 ℃
1- 5-10- 2- 3- 3- 2 13th: 0
3-21 SCRN ENT + SCRN
17th: 0
9- 7- 4- 1- 1- 3- 3 14th: 0 18th: 0 Zone PID1: OFF
SCRN ENT + SCRN HYS1: 2.0
15th: 0 19th: 0 2-6
SCRN
0-6 16th: 0 20th: 0
PT N DO Set point
PTN LNK : 1/ 1 01 DO1 HD : 2500.0 ℃
PTN REP : 1/ 1 SCRN ENT + SCRN DO2 LD : -2500.0 ℃ ENT + SCRN
STP LOP : 1/ 1 1-6
DO3 HD : 2500.0 ℃
3-22 SCRN
PID No. : 1 FIX MODE: OFF AT Point : 0.0 ℃
FIX SV : 0.0 ℃
SCRN FIX PID : 1
SCRN ENT + SCRN
FIX MOVE: EXE

2-11 SCRN ENT + SCRN


0-0 SCRN ENT + SCRN
1-7 P TN DO Set point
01 DO12 HD : 2500.0 ℃
FIX EV Set Point
DO13 LD : -2500.0 ℃
EV1 HD: 2500.0 ℃ 3-0
EV2 LD: -2500.0 ℃
SCRN ENT + SCRN
2-12
SCRN ENT + SCRN P TN ON STEP : OFF
1-8 01 ON Time : 00h00m
FIX DO Set Point OFF STEP : OFF
DO1 HD: 2500.0 ℃ TS1 OFF Time : 00h00m
DO2 LD: -2500.0 ℃
DO3 HD: 2500.0 ℃
SCRN ENT + SCRN

SCRN ENT + SCRN


2-19
P TN ON STEP : OFF
1-13 01 ON Time : 00h00m
FIX DO Set Point OFF STEP : OFF
DO12 HD: 2500.0 ℃ TS8 OFF Time : 00h00m
DO13 HD: 2500.0 ℃
SCRN ENT + SCRN
SCRN ENT + SCRN
2-0

1-0

When the DISP key is pressed at a screen other than the 0-0 basic screen, the 0-0 basic
screen is returned to.
xiii

Group 4 Group 5 Group 6 Group 7 Group 8


Event/DO screens DI/Option screens Control output screens Unit/Range screens Lock screens

4-0 5-0 6-0 7-0 8-0


EVENT/DO DI/OPTION CTRL OUT UNIT/RANGE LOCK , etc 0-0
Alarm and Status GRP A-Output, H-Break, RA/DA, Cycle, Rate Bias, Filter Key Lock, SV Limit,
GRP GRP GRP GRP
Communication SQ.Root, Prox Mode Time Unit, ADV_Mode

GRP SCRN ENT + SCRN GRP SCRN ENT + SCRN GRP SCRN ENT + SCRN SCRN ENT + SCRN GRP SCRN ENT + SCRN

4-1 5-1 6-1 GRP


8-1
DO6 DO7 DO8 DO9 DI1 DI2 DI3 DI4 DI5 OUT1 ACT: Reverse
KLOCK OFF
RST: 0.0% ( TC, RTD input ) OUTPUT: Single
DO10 DO11 DO12 DO13 DI6 DI7 DI8 DI9 DI10 ERR: 0.0%
7-1 IR COM: ON
CYC: 30s [ 1in 1out 1loop ]
PV Bias : 0.0
SCRN ENT + SCRN
4-2 SCRN ENT + SCRN PV Filter: OFF
5-2 SCRN ENT + SCRN 8-2 SCRN ENT + SCRN
EV1 EV2 EV3 6-2
B | I F & F - - DI1 RUN/RST SV Limit_L: 0.0 ℃
Rate Limiter
DO1 DO2 DO3 DI2 None OUT1: OFF SV Limit_H: 800.0 ℃
B | I - - - - DI3: None SCRN ENT + SCRN
7-2
DI4: None RANGE: 06(K3)
SCRN ENT + SCRN
4-3
Sc_L  0.0℃ SCRN ENT + SCRN
EV1 Log MD: AND SCRN ENT + SCRN
5-3 SCRN ENT + SCRN Sc_H  800.0℃ 8-3
MD: LOGIC ACT:N.O.
SRC1:None Gate1:BUF DI5: None UNIT:℃ DP XXXX.X Time Unit : H/M
SRC2:None Gate2:BUF DI6: None PRG.Wait : 00h00m
7-3 SCRN ENT + SCRN SO Mode : HLD
ENT + SCRN DI7: None 6-0
SCRN POWER ON : RESET
4-4 DI8: None Figure: Normal
EV2 CJ : Internal
MD: DEV Low ACT:N.O. SCRN ENT + SCRN
SCRN ENT + SCRN 8-4
DF: 2.0℃ IH:OFF
DLY: OFF 5-4 ADV Mode: Step
DI9: None ADV Time: 00h00m
ENT + SCRN SCRN ENT + SCRN
4-5 SCRN DI10: None
EV3
MD: RUN ACT:N.O.
7-0 SCRN ENT + SCRN
SCRN ENT + SCRN
5-5
SCRN ENT + SCRN Ao1MD: PV
4-6 8-0
Ao1_L: 0.0℃
DO1
Ao1_H: 800.0℃
MD: None ACT:N.O.
( mV, V input )

5-6 SCRN ENT + SCRN 7-1


SCRN ENT + SCRN
4-7 Ao2MD: SV PV Bias : 0.0
DO2 Ao2_L: 0.0℃ PV Filter: OFF
MD: None ACT:N.O. Ao2_H: 800.0℃ PV Slope: 1.000

SCRN ENT + SCRN


SCRN ENT + SCRN SCRN ENT + SCRN
4-8 5-7 7-2
DO3 Heater [ 0.0A ] RANGE: 84(0~5V)
MD: None ACT:N.O. HBA: OFF Sc_L: 0.0%
HLA: OFF Sc_H: 100.0%
HBM: Lock HB OUT1 UNIT:% DP XXXX.X
ENT + SCRN
4-9 SCRN SCRN ENT + SCRN SCRN ENT + SCRN
DO4 Time: OFF 5-8 7-3
MD: LOGIC ACT:N.O. COM PROT: SHIMADEN SQ.Root: ON
SRC: None ADDR: 1 Low Cut: 1.0%
Log MD: Timer BPS : 9600
ENT + SCRN MEM : EEP
4-10 SCRN
DO5 SCRN ENT + SCRN SCRN ENT + SCRN
MD: None ACT:N.O. 5-9 7-4
COM DATA: 7
PMD: ON
PARI: EVEN
STOP: 1
A 1: 0.00%
SCRN ENT + SCRN DELY: 10 ms
B 1: 0.00%
4-17 5-10 SCRN ENT + SCRN SCRN ENT + SCRN
7-5
DO13 COM CTRL: STX_ETX_CR A 2: 0.00%
MD: None ACT:N.O.
BCC: ADD B 2: 0.00%
A 3: 0.00%
B 3: 0.00%
SCRN ENT + SCRN
SCRN ENT + SCRN
SCRN ENT + SCRN
4-0 7-9
5-0 A 10: 0.00%
B 10: 0.00%
A 11: 0.00%
B 11: 0.00%

SCRN ENT + SCRN

7-0
xiv
1 INSTALLATION & WIRING 1

1 INSTALLATION & WIRING

1-1 Installation Site

Caution
Do not use this device in the following sites. Doing so might result in
malfunction or damage to this device and in some cases cause fire and/or
dangerous situations.
 Locations that are filled with or generate inflammable gas, corrosive
gas, dirt and dust, smoke, etc.
 Locations that are subject to water droplets, direct sunlight or strong
radiated heat from other equipment
 Locations where the ambient temperature falls below -10°C or rises
above 50°C
 Locations where dew condensation forms and the humidity reaches
90% or more
 Near equipment that generates high-frequency noise
 Near heavy current circuits or locations likely to be subject to inductive
interference
 Locations subject to strong vibration and impact
 Locations exceeding an elevation of 2000 m

1-2 External Dimensions and Panel Cutout

 External dimensions

with terminal cover


Unit: mm
2 1 INSTALLATION & WIRING

Panel cutout dimensions and space for gang mounting


or more

or more

Unit: mm

1-3 Mounting

Caution
To ensure safety and maintain the functions of this device, do not
disassemble this device.
If this device must be disassembled for replacement or repair, contact
your dealer.

Follow the procedure below to mount this device on a panel.

1. Drill mounting holes referring to the panel cutout dimensions described in the
previous section.
The applicable thickness of the mounting panel is 1.0 to 8.0 mm.
2. Press this device into the panel from the front of the panel.
3. Insert the mounting fixtures at the top and bottom of this device, and tighten the
screws from behind to fasten the device in place.
4. Over-tightening the screws may deform or damage the device housing.
Take care not to tighten the screws too tight.
5. After completing wiring after installation, attach the terminal cover.

Mounting fixture

FP23

Mounting fixture
1 INSTALLATION & WIRING 3

1-4 Current Transformer (CT) for Heater Break Alarm


The CT can be used when the heater Break alarm (option) is selected in the product
specifications.
Either of the following CT is provided.

 For 0 to 30A (CTL-6-S)

5.8

25
10.5

3
21
10

30 2-3.5
40

Unit: mm

 For 0 to 50A (CTL-12-S36-8)

2.36
40

12
15

2-M3 depth 4
7.5

30
40

Unit: mm
4 1 INSTALLATION & WIRING

1-5 Rear Terminal Arrangement Diagram


1 INSTALLATION & WIRING 5

Terminal Terminal
Symbol Description Symbol Description
No No.

1 + Analog output 1 38 DI5


2 - (optional) 39 DI6
40 DI7
3 + Analog output 2 or External input DI5 to DI10
41 DI8
4 - Sensor power supply ( optional )
42 DI9
(optional)
43 DI10
5 + Heater break alarm CT input
44 COM
6 - (optional)
12 SG
mV, Communication function
8 + 13 SD+
Thermocouple ( optional )
10 - 14 RD -
input
15 COM+
8 A Control output 2
Input 16 NO -
10 B RTD input ( optional )
17 NC
11 B
7 + 18 DO10
V, mA input External Control Output
10 - 19 DO11
45 L DO10 to DO13
Power supply 20 DO12
46 N Open collector output
21 DO13
( optional )
47 Grounding ( internal shorting 22 DO COM
48 across terminals )
49 COM+ A receiving resistor of 1/2W 250Ω 0.1%
50 NO - Control output 1 is attached across input terminals (7-10)
51 NC for use for the 0 to 20mA, and 4 to
52 COM 20mA inputs.
53 EV1 Event output EV
54 EV2 ( standard )
55 EV3
23 COM
24 DO1
External Darlington
25 DO2
control output
26 DO3
output DO
27 DO4 Open
( standard )
28 DO5 collector
output
29 DI1
30 DI2
External control output DI
31 DI3
( standard )
32 DI4
33 COM
34 DO6
External control output DO
35 DO7
Open collector output
36 DO8
( optional )
37 DO9
6 1 INSTALLATION & WIRING

1-6 Wiring

Caution
● To prevent electric shock, always turn off and disconnect this device
from the power supply before starting wiring.
● Do not touch wired terminals or charged parts with your hands while the
power is supplied.

Pay attention to the following points when performing wiring:

 Check that the wiring is free from mistakes according to "1-5 Rear Terminal
Arrangement Diagrams."
 Use crimped terminals that accommodate an M3 screw and that have a width of 6.2
mm or less.
 For thermocouple input, use a compensation wire compatible with the type of
thermocouple.
 For RTD input, the resistance of a single lead wire must be 10Ω or less and the three
wires must have the same resistance.
 The input signal lead must not be passed along the same conduit or duct as that for
high-voltage power lines.
 Shield wiring (single point grounding) is effective against static induction noise.
 Short interval twisted pair wiring is effective against electromagnetic induction noise.
 When wiring, use wire or cable (minimum 1 mm2 cross-sectional area) of 600 V
grade PVC insulated wire or equivalent wire having the same rating.
 For wiring the ground, ground the ground terminal with the earth resistance at less
than 100Ω and with wire 2 mm2 or thicker.
 Two earth terminals are provided, each connected internally. One is for the ground
connection, and the other is for connecting the shield of the signal lead. Do not use
the earth terminals for crossover wiring of the power system ground lead.
 If this device is considered as being susceptible to noise caused by the power supply,
attach a noise filter to prevent abnormal functioning.
Install a noise filter onto a grounded panel, and make the wire connecting the noise
filter output and the power supply terminal on this controller as short as possible.

make wiring shortest


Noise filter FP23

100-240V AC
100-240V AC IN OUT 50/60Hz

Earth

Recommended filter: RSEL-2003 from TDK


2 NAMES & FUNCTIONS OF PARTS ON FRONT PANEL 7

2 NAMES & FUNCTIONS OF PARTS ON FRONT


PANEL

⑤ LED indicators ① PV display

② SV display

Infrared sensor
⑥ Infrared interface
③ LCD display

④ Front panel key


switches
PV display
Displays the measured value ( PV ).
Displays an error message when an error ( e.g. scale over ) occurs.
SV display
Displays the target set value ( SV ).
LCD display (21 characters x 4 lines, max.)
 Pattern/step No. display
Displays the pattern/step No. in the Program mode.
In the ” F” mode, "F" indicating the FIX mode is displayed at the PTN field and
"- - -" is displayed at the STEP field.
"- - - " at the STEP field goes out during control execution (RUN) in the FIX
mode.
 Output (OUT) display
The control output value is displayed by a numerical value and a bar graph as
a percentage (%).
 Program monitor display
Displays the program status monitor.
 Remaining step time display
Displays the remaining step time during program operation.
 Pattern graph display
Displays the pattern (step) graph during program operation.
 Screen title display
Displays the screen group title in the respective screen group top screen.
 Setup parameter display
Parameters can be selected and displayed by front key operation.
8 2 NAMES & FUNCTIONS OF PARTS ON FRONT PANEL

Key switches
DISP (Display key) Displays the basic screen.
GRP (Group key) Changes the screen group.
Or, returns to the screen group top screen.
SCRN (Screen key) Switches the parameter display screen in a screen group.
(Parameter key) Selects the parameter to set up or change.
The parameter to be changed is indicated by the cursor (►).
(Shift key) Moves the digit in set numerical values.
(Down key) Decrements parameters and numerical values during setup.
(Up key) Increments parameters and numerical values during setup.
ENT (Entry key) Resisters data or parameter numerical values.
STEP (Step key) At a reset, increments the start step No. in the basic screen.
( ENT must be pressed to resister.)
PTN (Pattern key) At a reset, increments the start pattern No. in the basic screen.
( ENT must be pressed to resister.)

The following key combination operations are available in screens from 0-1 to 0-6.
ENT + PTN : Hold (HLD) operation
ENT + STEP : Advance (ADV) operation
2 NAMES & FUNCTIONS OF PARTS ON FRONT PANEL 9

LED indicators
RUN HLD MAN FIX EV1 EV2 EV3 D01 D02 D03 D04 D05 EXT COM

⑤ LED indicators ① PV display

② SV display

⑥ Infrared Interface

③ LCD display
Front panel

key switches

 Status lamps
RUN green Lights during control is being executed. Blinks during program
start delay time (PRG.Wait).
HLD green Lights when the program is paused in Program mode. Blinks
when the pause has caused by an input error in the Program
mode or in the Fix mode.
MAN green Blinks when control output is set to manual operation (MAN).
FIX green Lights in the FIX mode.
EV1 orange Lights during EV1 action.
EV2 orange Lights during EV2 action.
EV3 orange Lights during EV3 action.
DO1 orange Lights during DO1 action.
DO2 orange Lights during DO2 action.
DO3 orange Lights during DO3 action.
DO4 orange Lights during DO4 action.
DO5 orange Lights during DO5 action.
EXT green Lights when start pattern No. selection (PTN2bit, PTN3bit,
PTN4bit, PTN5bit) are set to DI5 to DI8.
COM green Lights during communication (COM) mode.
AT green Lights during auto tuning standby. Blinks during auto tuning
execution.
OUT1 green When control output is current or voltage output, the brightness
of this lamp changes according to fluctuation of Control Output 1,
and during contact or SSR drive voltage output, this lamp lights
when Control Output 1 is ON and goes Out when Control Output
1 is OFF.
OUT2 green When control output is current or voltage output, the brightness
of this lamp changes according to fluctuation of Control Output 2,
and during contact or SSR drive voltage output, this lamp lights
when Control Output 2 is ON and goes Out when Control Output
2 is OFF.
10 2 NAMES & FUNCTIONS OF PARTS ON FRONT PANEL
3 BASIC OPERATIONS 11

3 BASIC OPERATIONS

3-1 Power ON
When the power is turned ON, the basic screen is displayed after the initial screens are
displayed on the LCD for about three seconds.
When the FP23 is powered ON for the first time, check on screen to make sure that this
device is the one you ordered.

PowerON
The series name is displayed.

1
FP23 PROG.  The I/O type is displayed.
CONTROLLER The figure shows a thermocouple (TC) set for
Input 1, SSR drive voltage (P) set for Output 1,
INPUT1: TC and output (V) set for Output 2.
2
OUT 1 : P
OUT 2 : V  The installation status of option functions is
displayed.
AO1 :YES DI/DO:YES The figure shows that Analog Output 1, Analog
AO2 :YES DO :YES Output 2 and the communication function are
3
COM :YES HB :YES
SPS :NO installed (YES), DI (10 points) and DO (9 points)
are installed (YES), and DO 13 points and the
PTN STEP heater break alarm are installed (YES), and no
1 1 SPS (sensor power supply) is not available (NO).
4 0 50 100
OUT1
0.0%
 Basic screen (Monitor Group top screen)
The figure shows that Output 1 is 0%.

The details displayed on screen vary according to specifications, or according to preset


function specifications.

Note
 The actually installed numbers for external DI or DO can be confirmed with the
above  screen.

LCD Display Actual numbers


DI/DO DO DI DO
NO NO 4 5
YES NO 10 9
YES YES 10 13
12 3 BASIC OPERATIONS

3-2 Switching LCD Screen Display and Moving the Cursor


(1) Switching the screen display
For details on moving between screens, see "LCD Flow Chart" in the preface.

The operation screens of this device are configured so that screens are displayed in
order from the most frequently used screen in regular use.
The following shows an example of screens in the 1-input/1-output specification.

Next screen
① PTN ② CTRL EXEC ②
1 STEP
1 PID display
0 50 100 Exec.Key. Start PTN PID and Out Limit, AT
OUT1
DISP 0.0% GRP PTN Link, FIX GRP GRP ②
SCRN

PID01- OUT1
 To display the basic screen P 3.0% MR: 0.0%
I : 120s SF: 0.40
Press the DISP key. D: 30s

 To switch the display between screen groups SCRN


③ ⑤
Press the GRP key to successively switch PID01 OUT1L 0.0%
GRP
OUT1H : 100.0%
screen group top screens.
 To switch setup screens within groups
Press the SCRN key to successively switch screens. ④
PID01 OUT1L : 0.0%
 To move the cursor in a screen OUT1H 100.0%

Press the key to move the cursor ( :


blinking) when there are two or more parameters
in the same screen.
 To display the top screen
Press the GRP key in a respective parameter
setup screen other than the basic screen group
to switch to the top screen of a screen group.
3 BASIC OPERATIONS 13

3-3 Changing and Registering Data


Basically, set up and change parameters while confirming the LCD screen display.

(1) Entering numerical values


1. When there are two or more parameters, press the key to move the
cursor ( ) to the parameter to be changed.
2. Press the or , keys. The smallest digit of the numerical value
blinks.
3. Press the key again. Move the blinking section in the numerical value to
the digit to be changed, and change the value using the or key.
4. Press the ENT key. The numerical value is fixed and registered, and stops
blinking.

 Changing a numerical value setting (example)


The following shows the procedure for changing the value of PID parameter I to 100 s.
PID01-OUT1
① P: 3.0% MR: 0.0%  To move between screens
I: 120s SF: 0.40 Press the GRP key three times in the initial
D: 30s
screen to display the top screen of the PID
screen (group 3).
PID01-OUT1 Next, press the SCRN key once.
P: 3.0% MR: 0.0%
②  To move the cursor from P to I
I: 120s SF: 0.40
D: 30s Press the key once to move the blinking
cursor ( ) to I.
PID01-OUT1  To make the I numerical value blink and
P: 3.0% MR: 0.0%
③ move to the 10’s digit
I: 120s SF: 0.40
D: 30s Press the key twice to move the blinking
▼ cursor to the 10’s digit.
PID01-OUT1  To change the numerical value of the 10’s
P: 3.0% MR: 0.0% digit to 0
④ I: 100s SF: 0.40
D: 30s
Press the key to change the display from
"2" to "0".
ENT
 To fix and register the setting
PID01-OUT1
⑤ P: 3.0% MR: 0.0% Press the ENT key to fix the new setting.
I: 100s SF: 0.40
D: 30s
14 3 BASIC OPERATIONS

(2) Selecting setup items


The settings of parameters marked by a  key mark cannot be changed.

1. When there are two or more parameters, press the key to move the
cursor ( ) to the parameter to be changed.
2. Change the parameter settings by the or key, check the setting,
and press the ENT key to fix and register settings. The character stops
blinking.

 Selecting a parameter (example)


The following shows the procedure for changing control output to manual in the RUN
mode.
AT OFF
① MAN : OFF  To move between screens
COM  LOCAL Press the GRP key once in the initial screen to
display the top screen of the execution screen
(group 1).
AT : OFF Next, press the SCRN key once.
② MAN OFF
COM  LOCAL
 To move the cursor from AT to MAN
▼ Press the key once to move the blinking
cursor ( ) to MAN.
AT : OFF
③ MAN ON
 To change the MAN setting from OFF to ON
COM  LOCAL
Press the key to change the display from
ENT OFF to ON.
AT  OFF
 To fix and register the setting
④ MAN ON
COM  LOCAL Press the ENT key to fix the new setting.
In this case, Auto Tuning can no longer be
executed, and the key mark is displayed.
4 CONTROL MODES & FUNCTION BLOCKS 15

4 CONTROL MODES & FUNCTION BLOCKS

4-1 Control Modes


The FP23 has two control modes.
They are the "Program mode" for performing program operation, and the "FIX mode" for
performing fixed value control.
The following illustrates how to move between the two modes.

FIX mode Program mode

Reset (RST) state Reset (RST) state Factory Default

Indicates mode when the device


is powered ON for the first time.
 

Fixed value control Program control


execution (RUN) execution (RUN)

The control mode is switched by the FIX mode ON/OFF settings in the FIX MODE
screen (No.1 to 6). The Mode switches to the FIX (fixed value) mode when ON is set,
and to the Program mode when OFF is set.

Switch RST/RUN by the ENT + DISP keys.

4-2 Reset State


The FP23 does not execute control when it is in a Reset State in both the Program
mode and the FIX mode.
Note, however, that output at reset can be set in advance.
For details, see "8-3(2) Output at reset."
Also, when the operation modes shown in the next page are assigned to EVENT/DO,
EVENT/DO are not output in a reset state.
16 4 CONTROL MODES & FUNCTION BLOCKS

EVENT/DO operation modes that are not output in a reset state

Type Action Type Action


DEV Hi Higher limit deviation DEV In Inside higher/lower limit deviation

DEV Low Lower limit deviation PV Hi PV higher limit absolute value

DEV Out Outside higher/lower limit deviation PV Low PV lower limit absolute value

4-3 Program Functions


Up to 20 steps x 20 patterns can be stored to memory on this device.
Steps can be freely assigned as long as the total number of steps to assign to each
pattern is within 400 steps.
For example, when you have completely used up the steps, set the number of steps
allocated to pattern 20 to 0 (20 to 0), and change the number of steps in pattern 1 to 40
(20 to 40) as shown in the following example.
PTN CH PTN CH
20 1 01 1
Num. of STEP: 0 Num. of STEP: 40
Start STEP : 1 Start STEP : 1
In this case, pattern 20 cannot be used in the program.

The FP23 is also installed with various program setup functions such as the
pattern link function, pattern execution function, and step loop function.
The following briefly introduces these functions.

 Pattern link function


Each of the patterns can be linked.
The pattern link can be set in any order.
Linking is not performed when the pattern link is set to 0.
1-3 1-4 1-5
PTN Link Reps: 1 5th: 0 9th: 0 13th: 0 17th: 0
Link Format 6th: 0 10th: 0 14th: 0 18th: 0
1st: 3 3rd: 4 7th: 0 11th: 0 15th: 0 19th: 0
2nd: 1 4th: 6 8th: 0 12th: 0 16th: 0 20th: 0

 Pattern link execution function


Linked patterns can be executed repeatedly 1 to 9999 times.
1-3
PTN Link Reps: 2
Link Format
1st: 3 3rd: 4
2nd: 1 4th: 6
4 CONTROL MODES & FUNCTION BLOCKS 17

Pattern link

Pattern 3 Pattern 1 Pattern 4 Pattern 6

 Pattern execution function


Any pattern can be executed repeatedly 1 to 9999 times
2-2
PTN
01
Start SV: 0 . 0℃
PTN Reps: 2

Pattern 1

Step 1 Step 2 Step 3 Step 4

 Step loop function


Any step can be executed repeatedly 1 to 9999 times.
2-3
PTN Loop Setup
01 Start: 2
End : 5
Reps : 2

Between steps 2 to 5

Step 1 Step 2 Step 3 Step 4 Step 5 Step 6


18 4 CONTROL MODES & FUNCTION BLOCKS

4-4 CONTROL FUNCTION BLOCK DIAGRAMS


(1) 1-input, 1-output/2-output

1-input Specification Function Block Diagram

USB Infrared
communications
adapter

Infrared
Heater break communications
PV input DI input DI input
CT input

PTN DI Heater break


Range selection Pattern selection SHIMADEN
assignments assignments alarm protocol
Linear input Sensor input Heater loop
Program pattern selection
(mV,
(mV,V,mA)
mA) (TC, RTD) alarm

Scaling Unit Alarm mode


selection (lock/real)
Square root Decimal
extraction point
operation selection
Program operation FIX operation
TenBroken line
Segment External CJ
Linearization
approximation SV limit SV limit

Linearization Program operation/FIX


operation switching

PV filter FIX MOVE (tracking) operation

Ramp bias
PV slope RUN/RST switching

PV bias

Execution PV Execution PV

Processing of logic operations, front panel infrared communications

Characteristics EV, DO type selection Analog output Communication


switching Output at error Analog output
type selection conditions
type selection selection
Status, HB
Alarm logic DI
Rate-of-change event
Output at reset operations assignments
limiter
Protocol
A_out1 scaling A_out2 scaling selection:
Output limiter Hysteresis Status, HB SHIMADEN /
Control time signal ModBus
Output 2
DI Auto/manual Standby action
assignments switching control
logic
Logic operation
PID, control logic Delay time timers/counters
operations
I,V Y,P
Proportional Output characteristics
cycle (NO, NC)
RS-232C/
RS-485

Control Control Analog Analog Serial


EV, DO output communication
Output 1 Output 2 Output 1 Output 2
5 SETUP 19

5 SETUP

5-1 Parameter Setup Procedure


Follow the procedure below to set up this device or change device settings when you use
this device for the first time, change the operation parameters during use, or the control
target device has been changed, for example.

Caution
With some operations, when you initialize this device, all parameter
settings return to their factory defaults.
Before you initialize this device, note down and retain settings as required.

It is assumed that experienced personnel familiar with basic operation of this device will
set up this device.
Users other than device manufacturers should thoroughly familiarize themselves with the
functions to be used before they start to operate or set up this device.
Basic operations and setup of this device are described in detail from Chapter 6 onwards
by following programming procedures.
Some screens and parameters are not displayed when option functions are not added
on or when option functions are not selected.
For an overview of operation screens and how to move between screens, see "LCD
Flow Chart" in the preface. For an overview of setup parameters, see "18. List of
Parameters."
Set up parameters in the order shown below.

1. Confirm the Output Specification and Release the Key Lock.


Perform this as necessary.
For details, see "Chapter 6."
2. I/O Settings
For details, see "Chapter 7."
3. I/O Auxiliary Settings
For details, see "Chapter 8."
4. Program Settings
Make "program initial settings," "step-related settings," "pattern-related
settings," "pattern link-related settings," and "settings before program
operation."
For details, see "Chapter 9."
5. FIX Settings
For details, see "Chapter 10."
20 5 SETUP

6. PID Setting
For details, see "Chapter 11."
7. EVENT & DO Settings
For details, see "Chapter 12."
8. Option (HB, COM, DI, AO) Settings
For details, see "Chapter 13."
9. Key Lock Setting
When setup of parameters are completed, set the key lock as necessary to
prevent inadvertent operation.
For details, see "Chapter 14."
10. Monitoring, Executing & Stopping Operation
For details, see "Chapter 15."
11. Operations During Control
For details, see "Chapter 16."
6 OUTPUT SPECIFICATION & KEY LOCK 21

6 OUTPUT SPECIFICATION & KEY LOCK

Perform the following as necessary.

6-1 Confirming the Output Specification


The current output specification is displayed at the bottom row of the key lock, number of
outputs setting screen (No.8-1).

8-1

KLOCK: OFF 1in 1out 1loop: 1-output controller


OUTPUT: Single
1in 2out 1loop: 2-output controller
IR COM: ON
[ 1in 1out 1loop ]
22 6 OUTPUT SPECIFICATION & KEY LOCK

6-2 Releasing the Key Lock


(1) Key lock screen display
To call up the LOCK, etc. screen group (group 8) from the basic screen, press the GRP
key.
Press the SCRN key in the LOCK, etc. screen group to switch to the screens for making
and changing setups.
Select parameters in screens by pressing the key.
Set parameters by pressing the , or key, and press the ENT key to
fix and register settings.

0-0 Basic screen 8-0 Lock,etc screen


STEP GRP
PTN
1 1 LOCK, etc.
OUT1 0 50 100 Key Lock, SV Limit,
DISP
0.0% Time Unit,ADV_Mode

SCRN ENT + SCRN


8-1

KLOCK: OFF GRP


Dotted line indicates that OUTPUT: Dual
the same key must be IR COM: ON
pressed more than once. [ 1in 2out 1loop ]

(2) Releasing the key lock


When the key lock is applied, the  (key mark) is displayed at the relevant parameter
on the LCD screen indicating that the parameter cannot be set or its settings changed.
The following shows the procedure for releasing the key lock.
8-1 Setting range OFF, LOCK1, LOCK2, LOCK3
KLOCK: OFF Initial value OFF
OUTPUT: Dual
IR COM: ON
[ 1in 2out 1loop ]

OFF Release the key lock


LOCK1 Locks parameters other than SV related, AT, MAN, or EVENT/DO action
points
LOCK2 Locks parameters other than SV related
LOCK3 Locks all parameters (excluding the key lock parameter itself)
For details on parameters that are locked, see "18 List of Parameters."
7 I/O SETTINGS, INFRARED COMMUNICATION 23

7 I/O SETTINGS, INFRARED COMMUNICATION

7-1 Output Specifications (2-output specification)

This item is displayed in the case of the 1-input/2-output specification.


At this item, select either 1-output action (Single) or 2-output action (Dual).
When action is set to Single, control output becomes the output of OUT1 only.

Select the output mode after setting control action to the Reset State.
For details on operation to stop control, see "4-1 Control Modes."
8-1 Setting range Single, or Dual
KLOCK : OFF
Initial value Single
OUTPUT: Dual
IR COM: ON
[ 1in 2out 1loop ]

Single 1-output control action


Only OUT1 is used for control output.
Dual 2-output control action
OUT1 and OUT2 are used for control output.

Displaying the current operation mode


The current operation mode is displayed at the bottom line of the key lock and number of
outputs setup screen (No. 8-1).

1in 1out 1loop : 1-output controller


1in 2out 1loop : 2-output controller

7-2 Infrared Communication

Allow the infrared communication using S5004 (Infrared Communication Adapter, selling
separately). IR COM should be ON before the instrument parameters are set via infrared
communication.
Parameter Assistant Software is also used for this communication. For details, see
“Parameter Assistant Instruction Manual” which can be accessed from its Help menu.
8-1 Setting range ON, OFF
KLOCK : OFF
OUTPUT: Dual
Initial value ON
IR COM: ON
[ 1in 2out 1loop ]

ON Infrared communication by S5004 is available.


OFF Infrared communication by S5004 is not available.
24 7 I/O SETTINGS, INFRARED COMMUNICATION

7-3 Measuring Range


Before performing setup, set control action to Reset State.
For details on operation to stop control, see "4-1 Control Modes."

(1) Range setting

7-2 Setting range 01 to 19, 31 to 58, 71 to 77, 81 to


RANGE:06(K3)
S c _ L: 0 . 0℃ 87
S c _ H: 8 0 0 . 0℃ Initial value 06 (K3)
U N I T :℃ DP XXXX.X

When the range is changed in the above screen, the following confirmation message will
be displayed.
Press the key to select YES, and press the ENT key to apply the setting.

WARNING WARNING
Params Initialize Params Initialize
proceed? NO proceed? YES

Caution
 When the range is changed, the above warning message will be
displayed, and parameters will be initialized.
For details on parameters that are initialized, see "18 List of
Parameters"
7 I/O SETTINGS, INFRARED COMMUNICATION 25

(2) Range scaling


This item is set during voltage input and current input, and cannot be set during RTD and
TC input. Set the measurement range (scaling). Sc_L is scaling of the lower limit side of
PV, and Sc_H is scaling of the higher limit side of PV.
7-2 Settable range -19999 to 30000 digit
R A N G E : 7 1 (- 1 0~1 0 m V )
Sc_L: 0.0% Measuring range Minimum span: 10 digit
Sc_H : 100.0% Maximum span: 30000 digit
U N I T :% D P: X X X X . X
Any setting within the above
ranges is possible.
(Note that Sc_L<Sc_H)
Initial value Sc_L: 0 digit
Sc_H: 1000 digit

The maximum span is (Sc_H - Sc_L) ≤ 30000.


When an Sc_L is set that causes the span to exceed 30000, a value that does not
exceed span is automatically set to Sc_H.

When scaling is changed in the above screen, the following confirmation message will be
displayed.
Press the key to select YES, and press the ENT key to apply the setting. The
range will be changed.

WARNING WARNING
Params Initialize Params Initialize
proceed? NO proceed? YES

Caution
 When the range is scaled, the above warning message will be
displayed, and parameters will be initialized.
For details on parameters that are initialized, see "18 List of
Parameters."
26 7 I/O SETTINGS, INFRARED COMMUNICATION

Measuring Range Code Table


Input Type Sensor Type Code Symbol Measuring range Measuring range
B *1 01 B 0.0 to 1800.0 °C 0 to 3300 °F
R 02 R 0.0 to 1700.0 °C 0 to 3100 °F
S 03 S 0.0 to 1700.0 °C 0 to 3100 °F
K 04 K1 -100.0 to 400.0 °C -150.0 to 750.0 °F
K 05 K2 0.0 to 400.0 °C 0.0 to 750.0 °F
K 06 K3 0.0 to 800.0 °C 0.0 to 1500.0 °F
K 07 K4 0.0 to 1370.0 °C 0.0 to 2500.0 °F
K *2 08 K5 -200.0 to 200.0 °C -300.0 to 400.0 °F
E 09 E 0.0 to 700.0 °C 0.0 to 1300.0 °F
Thermo
-couple J 10 J 0.0 to 600.0 °C 0.0 to 1100.0 °F
T *2 11 T -200.0 to 200.0 °C -300.0 to 400.0 °F
N 12 N 0.0 to 1300.0 °C 0.0 to 2300.0 °F
PL II 13 PLII 0.0 to 1300.0 °C 0.0 to 2300.0 °F
PR40-20 *3 14 PR40-20 0.0 to 1800.0 °C 0 to 3300 °F
WRe5-26 15 WRe5-26 0.0 to 2300.0 °C 0 to 4200 °F
Universal Input

U 16 U -200.0 to 200.0 °C -300.0 to 400.0 °F


L 17 L 0.0 to 600.0 °C 0.0 to 1100.0 °F
K *4 18 K 10.0 to 350.0 K 10.0 to 350.0 K
AuFe-Cr *5 19 AuFe-Cr 0.0 to 350.0 K 0.0 to 350.0 K
31 Pt 1 -200.0 to 600.0 °C -300.0 to 1100.0 °F
32 Pt 2 -100.00 to 100.00 °C -150.0 to 200.0 °F
33 Pt 3 -100.0 to 300.0 °C -150.0 to 600.0 °F
34 Pt 4 -60.00 to 40.00 °C -80.00 to 100.00 °F
35 Pt 5 -50.00 to 50.00 °C -60.00 to 120.00 °F
36 Pt 6 -40.00 to 60.00 °C -40.00 to 140.00 °F

Pt100 37 Pt 7 -20.00 to 80.00 °C 0.00 to 180.00 °F


RTD (new)JIS/IEC 38 Pt 8 *6 0.000 to 30.000 °C 0.00 to 80.00 °F
39 Pt 9 0.00 to 50.00 °C 0.00 to 120.00 °F
40 Pt10 0.00 to 100.00 °C 0.00 to 200.00 °F
41 Pt11 0.00 to 200.00 °C 0.0 to 400.0 °F
42 Pt12 *7 0.00 to 300.00 °C 0.0 to 600.0 °F
43 Pt13 0.0 to 300.0 °C 0.0 to 600.0 °F
44 Pt14 0.0 to 500.0 °C 0.0 to 1000.0 °F
7 I/O SETTINGS, INFRARED COMMUNICATION 27

Input Type Sensor Type Code Symbol Measuring range Measuring range
45 JPt 1 -200.0 to 500.0 °C -300.0 to 900.0 °F
46 JPt 2 -100.00 to 100.00 °C -150.0 to 200.0 °F
47 JPt 3 -100.0 to 300.0 °C -150.0 to 600.0 °F
48 JPt 4 -60.00 to 40.00 °C -80.00 to 100.00 °F
49 JPt 5 -50.00 to 50.00 °C -60.00 to 120.00 °F
50 JPt 6 -40.00 to 60.00 °C -40.00 to 140.00 °F

Pt100 51 JPt 7 -20.00 to 80.00 °C 0.00 to 180.00 °F


RTD (old) JIS/IEC 52 JPt 8 *6 0.000 to 30.000 °C 0.00 to 80.00 °F
53 JPt 9 0.00 to 50.00 °C 0.00 to 120.00 °F
54 JPt10 0.00 to 100.00 °C 0.00 to 200.00 °F
55 JPt11 0.00 to 200.00 °C 0.0 to 400.0 °F
56 JPt12 *7 0.00 to 300.00 °C 0.0 to 600.0 °F
Universal Input

57 JPt13 0.0 to 300.0 °C 0.0 to 600.0 °F


58 JPt14 0.0 to 500.0 °C 0.0 to 900.0 °F
-10 to 10 mV 71 -10 to 10 mV
0 to 10 mV 72 0 to 10 mV
0 to 20 mV 73 0 to 20 mV Initial value : 0.0 to 100.0
Measuring range : Any value in the following
Voltage 0 to 50 mV 74 0 to 50 mV
ranges can be set by the
(mV) 10 to 50 mV 75 10 to 50 mV scaling function.
0 to 100 mV 76 0 to 100 mV Scaling range : -19999 to 30000 digit
-100 to 100 Span : 10 to 30000 digit
-100 to 100 mV 77 Scale over occurs when the input measured value
mV
exceeds 32000.
-1 to 1 V 81 -1 to 1 V
0 to 1 V 82 0 to 1 V
0 to 2 V 83 0 to 2 V When used with 0 to 20 mA, 4 to 20 mA current
Voltage input, select either of measuring range codes 84 and
0 to 5 V 84 0 to 5 V
(V) 85, and attach a shunt resistor of 1/2W, 250Ω±0.1%
1 to 5 V 85 1 to 5 V to the input terminals.
0 to 10 V 86 0 to 10 V
-10 to 10 V 87 -10 to 10 V
*1 : The accuracy of thermocouple B is not guaranteed at temperatures 400°C and 750°F or
below.
*2 : Accuracy at temperatures -100°C (-148°F) or below ±(0.5%FS+1 digit).
*3 : Accuracy is ±(0.3%FS+1°C).
*4 : The accuracy of thermocouple K is ±(0.75%FS+1K)/10.0 to 30.0K,
±(0.30%FS+1K)/30.0 to 70.0K, ±(0.25%FS+1K)/70.0 to 350.0K.
*5 : The accuracy of thermocouple AuFe-Cr is ±(0.25%FS+1K).
*6 : The higher limit side scale over occurs when the input measured value exceeds 32.000.
*7 : The higher limit side scale over occurs when the input measured value exceeds 320.00.
28 7 I/O SETTINGS, INFRARED COMMUNICATION

7-4 Unit
Set the measurement unit.
7-2 RTD, TC:
R A N G E : 7 1 (- 1 0~1 0 m V )
S c _ L: 0.0% Setting range °C, °F
S c _ H: 100.0%
U N I T: % D P: X X X X . X Initial value °C

Voltage, Current:
Setting range °C, °F, %, None
Initial value %
Only temperature (°C or °F) can be selected for RTD or TC input.
When the unit is changed in the above screen, the following confirmation message will
be displayed at TC and RTD input. At voltage or current input, this warning message will
not be displayed.
Press the key to select YES, and press the ENT key to apply the setting. The unit
will be changed.

WARNING WARNING
Params Initialize Params Initialize
proceed? NO proceed? YES

Caution
 When the unit is changed, the above warning message will be
displayed, and parameters will be initialized.
For details on parameters that are initialized, see "18 List of
Parameters."
7 I/O SETTINGS, INFRARED COMMUNICATION 29

7-5 Decimal Point Position


(1) Decimal point position
This item can be set during voltage input, and cannot be set during RTD and TC input.
Set the decimal point position for PV display.
7-2 Setting range xxxx.x to x.xxxx
R A N G E : 7 1 (- 1 0~1 0 m V )
S c _ L: 0.0% Initial value xxxx.x
S c _ H: 100.0%
U N I T: % D P: XXXX.X

(2) Switching the lowest digit past the decimal point


The lowest digit past the decimal point of measuring ranges determined by the range
setting can be set.
Note, however, that this function cannot be used for measurement ranges without digits
past the decimal point.
This screen is not displayed in the case of voltage input and current input.
7-3
Setting range Normal, Short
Figure:Normal
CJ :Internal Initial value Normal

When “Figure” is changed in the above screen, the following confirmation message will
be displayed.
Press the key to select YES, and press the ENT key to apply the setting.
“Figure” will be changed.

WARNING WARNING
Params Initialize Params Initialize
proceed? NO proceed? YES

Caution
 When the lowest digit is changed, the above warning message will be
displayed, and parameters will be initialized.
For details on parameters that are initialized, see "18 List of
Parameters."
30 7 I/O SETTINGS, INFRARED COMMUNICATION

7-6 Cold Junction Compensation


(1) Thermocouple cold junction compensation
Set whether to perform cold junction compensation during TC input internally
or externally.
Normally, set to internal compensation. Set to external compensation when greater
accuracy is required.
7-3 Setting range Internal, External
Figure:Normal
CJ :Internal Initial value Internal
8 I/O AUXILIARY SETTINGS 31

8 I/O AUXILIARY SETTINGS

8-1 PV Compensation Value


(1) PV bias
This item is used to compensate for error in the indicated temperature, for example, in
the sensor/connected peripherals.
7-1 Setting range -10000 to 10000 digit
PV Bias: 0.0
PV Filter: OFF Initial value 0 digit
PV Slope: 1.000

(2) PV filter
When the PV signal contains noise, the control result sometimes is adversely affected by
fluctuation of PV signals.
The PV filter is used to decrease this influence and stabilize control.
7-1 Setting range OFF, 1 to 100 s
PV B i a s: 0.0
PV F i l t e r: OFF Initial value OFF
PV Slope: 1.000

PV filtering is performed by First Order Lag computation.


The filter time constant can be set up to 100 seconds.
When a large time constant is set, noise removal performance increases. However, in
control systems having a fast response, noise removal is adversely affected.

(3) PV slope
This item sets the PV slope during voltage input and current input.
The screen is not displayed during RTD and TC input.
7-1 Setting range 0.500 to 1.500
PV B i a s: 0.0
PV F i l t e r: OFF Initial value 1.000
PV Slope: 1.000

Execution PV = A x X + B where, A=PV input, X=PV slope, B=Bias


When this item is used in combination with square root extraction operation and linearizer
approximation, this slope is applied to the result of square root extraction operation and
linearizer approximation.
32 8 I/O AUXILIARY SETTINGS

8-2 Square Root Extraction Operation


Signals having square root characteristics such as in the measurement of flow rates can
be linearized.
This item is set during voltage input and current input.
This item is not displayed in the case of RTD or TC input.

(1) Enabling the square root extraction operation


The square root extraction operation function is valid when SQ.Root is set to ON.
7-3 Setting range ON, OFF
SQ.Root: OFF
Initial value OFF

(2) Low cut


This item functions only when the square root extraction operation function is enabled.
Low cut processing is performed on the input before square root extraction operation is
performed.

7-3 Setting range 0.0 to 5.0%


SQ.Root: ON
Low Cut: 1.0% Initial value 1.0%

In square root operation, the PV fluctuates greatly by a slight fluctuation of the input value
in the vicinity of signal zero.
"Low cut" is a function for outputting "0" (zero) to PV at the preset input value or lower.
Setting low cut prevents action from becoming unstable when there is noise on the input
signal line.
The set value of low cut is 0.0 to 5.0% of the PV input range.

100 %
square root extraction
PV resulting from

0%
Input 100 %
0%
Low cut
0.0 to 5.0%
8 I/O AUXILIARY SETTINGS 33

8-3 Control Output


(1) Action characteristics
Select either reverse action (heating specifications) or direct action (cooling
specifications) as the output characteristics.
6-1 Setting range Reverse, Direct
OUT1 ACT: Reverse
RST:
ERR:
0.0%
0.0%
Initial value Reverse
CYC: 30s

Reverse By this action, the smaller the measured value (PV) than the set value (SV),
the higher the output.
This action is generally used for heating control.
Direct By this action, the larger the measured value (PV) than the set value (SV),
the higher the output.
This action is generally used for cooling control.

Note
 Output characteristics cannot be switched during execution of auto tuning (AT).

(2) Output at reset


Use this item to maintain control output at a fixed value in a reset state.
6-1 Setting range 0.0 to 100.0%
OUT1 ACT: Reverse
RST: 0.0% Initial value 0.0%
ERR: 0.0%
CYC: 30s

Note
 In ON-OFF control (P=OFF), when output at reset is set to 50% or more, the actual
output at reset becomes 100%.
When output at reset is set to 49.9% or less, the actual output at error becomes 0%.
 Output at reset is maintained without being affected by whether or not an error has
occurred.
34 8 I/O AUXILIARY SETTINGS

(3) Output at error


Set the value to be output when an error occurs.
6-1 Setting range 0.0 to 100.0%
OUT1 ACT: Reverse
RST:
ERR:
0.0%
0.0%
Initial value 0.0%
CYC: 30s

Note
 In ON-OFF control (P=OFF), when output at error is set to 50% or more, the
actual output at reset becomes 100%.
When output at reset is set to 49.9% or less, the actual output at error becomes
0%.
 Output at reset is given priority when an error has occurred at Reset State.

(4) Proportional cycle time


Set the proportional cycle time.
This setting item is for the contact and SSR drive voltage output specification.
The screen is not displayed in the case of the current and voltage output specification.
6-1 Setting range 1 to 120s
OUT1 ACT: Reverse
RST:
ERR:
0.0%
0.0%
Initial value 30s: Contact output (Y)
CYC: 30s 3s: SSR drive output (P)

Note
 If a short time is set as the proportional cycle time in contact output, the contact
life of the output relay may be adversely affected.
Pay particular attention to this point when setting the proportional cycle time.
 If a long time is set as the proportional cycle time in a control system with a short
delay time, the control result will be adversely affected.
 The proportional cycle time cannot be set during execution of auto tuning (AT) or
ramp control action.

(5) Setting output 2


This setting item is available only when the 2-output specification is selected, and is not
displayed for a 1-output specification.
The setup method and cautions for parameters are the same as those for Output 1.
6-1 Setting range Initial value
OUT2 ACT: Reverse
RST: 0.0% ACT :Reverse, Direct Direct
ERR: 0.0%
CYC: 30s RST :0.0 to 100.0% 0.0%
ERR :0.0 to 100.0% 0.0%
CYC :1 to 120s Contact output (Y) 30s
SSR drive output (P) 3s
8 I/O AUXILIARY SETTINGS 35

8-4 Setting the Ten-Segment Linearizer Approximation


(1) Enabling ten-segment linearizer approximation
This function performs linearization based upon ten-segment approximation when the
PV input is a non-linear signal.
This item is set during voltage input and current input.
The screen is not displayed during RTD and TC input.
7-4 Setting range ON, OFF
PMD: OFF
Initial value OFF

(2) Setting input points


Set the input points in the case of ten-segment linearizer approximation input. Set PV
display value (B) to PV input value (A).
When the value of B is smaller than the value of the previous A, values of B from then
onwards are invalid.
7-4 Up to 11 points can be set. 11 points (B1 to B11) can
PMD: ON
be set for PV display (%) on PV 11 inputs (A1 to A11).
A 1: 0.00%
B 1: 0.00%
For each input point, B1 is set to A1, B2 for A2 and so
forth until B11 is set to A11, and linear interpolation is

executed between input points.


This item is set during voltage input and current input.
The screen is not displayed during RTD and TC input.
7-9
A10: 0.0 0%
B10: 0.0 0% Setting range An, Bn: -5.00 to 105.00%
A11: 0.0 0%
B11: 0.0 0% Initial value An, Bn: 0.00%
36 8 I/O AUXILIARY SETTINGS

 Ten-segment linearizer setting (example)


In the following figure, A1, B1 to A6, B6 are used to set input points with four intermediate
points.
For before A1 and from A6 onwards, the ramps of (AI, B1) to (A2, B2) and the ramps of
(A5, B5) to (A6, B6) are applied.

A1= 0.00%
B1= 0.00%
A2= 20.00%
B2= 10.00%
A3= 40.00%
B3= 25.00%
A4= 70.00%
B4= 80.00%
A5= 90.00%
B5= 95.50%
A6=100.00%
B6=100.00%

Caution
 Set so that the relationship An < A (n+1) is satisfied.
When the relationship becomes An  A (n+1), A (n+1) onwards
becomes invalid.
8 I/O AUXILIARY SETTINGS 37

8-5 Limiters
(1) Output rate-of-change limiter
Set this setting item when a control target that is adverse to sudden changes in output is
used.
The rate-of-change limiter can be set to each of Output 1 (OUT1) and Output 2 (OUT2 is
displayed only in the 2-output specification device).
6-2 Setting range
Rate Limiter
O U T 1 : OFF OUT1, OUT2: OFF, 0.1 to 100.0 %/s
O U T 2 : OFF
Initial value
OUT1, OUT2: OFF

(2) SV limiter
The SV limit is used to prevent a wrongful setting. Set the lower limit value and higher
limit value of the SV value setting range.
8-2 Setting range Within measuring range
SV Limit_L: 0 . 0℃
SV Limit_H: 1 3 7 0 . 0℃ SV Limit L<SV Limit H)
Initial value
SV Limit_L Lower limit value of measuring
range
SV Limit_H Higher limit value of measuring
range

If the preset SV value (FIX SV, Start SV, STEP SV) exceeds the SV limit, the SV value
will be displayed inverted in white as shown below, and the SV value will be replaced
internally with the limiter value, and the limit-cut SV value will be displayed on the SV
display.

Ex) When FIX SV value is set to 400.0°C with RANGE 04(K1) –100.0 to 400.0°C,
and then SV Limit_H is set to 350.0°C



1-6
FIX MODE: O FF
FIX SV : 4 0 0 . 0℃
FIX PID : 0
FIX MOVE: E XE

The white-inverted section indicates limiter over.


38 8 I/O AUXILIARY SETTINGS

8-6 Compensating Control Output/Analog Output


Error that occurs in control output (at linear output) or analog output can be
compensated.

1. Release the key lock if it is applied.


For details on how to release the key lock, see "6-2 Releasing the Key Lock."
2. Set controller control action to the stop mode (reset).
For details on control stop operation, see "4-1 Control Modes."
3. Set the count value.
Call up the LOCK, etc. top screen (group 8) from the basic screen by the GRP
key.
Move to the setup screen by holding down the ENT key and pressing the GRP
key for at least 3 seconds, and select the output to compensate by pressing the
SCRN and keys. Set the count value currently displayed on the SV display
with the or key, and press the ENT key to fix and register settings

LOCK, etc 



 Displayed when Control
Output 1 is current or
voltage.
Key Lock , SV Limit, SCRN
Time Unit, ADV_Mode
  Displayed when Control
Output 2 is current or
ENT + GRP 
SCRN voltage.

 
 Displayed with Analog
SCRN
Output 1 or 2 (optional)
respectively.
 
LCD Display will be blank.

SCRN

PV Display Description PV Display Description


 Control Output 1 lower limit value  Control Output 1 higher limit value

 Control Output 2 lower limit value  Control Output 2 higher limit value

 Analog Output 1 lower limit value  Analog Output 1 higher limit value

 Analog Output 2 lower limit value  Analog Output 2 higher limit value

When "0" is set, settings return to factory defaults.


4. When you have finished setting the above, press the DISP key to return to the
LOCK, etc. screen.
9 PROGRAM SETTINGS 39

9 PROGRAM SETTINGS

9-1 Program Initial Settings


(1) Time unit
Set the unit of time that is currently used in various items such as step time or time signal.
Set control action to Reset State before performing this operation.
8-3 Setting range H/M, M/S
Time Unit: H/M
PRG.Wait : 00h00m Initial value H/M
SO Mode : HLD
POWER ON : RESE T

H/M hours/minutes
M/S minutes/seconds

(2) Program start delay time


The delay time until start of program control execution can be set.
The time unit is fixed to H/M.
The RUN lamp blinks for that duration that the delay time is active after program control
execution is started.
Program control is started, and the RUN lamp lights after the preset delay time has
elapsed.
8-3 Setting range 00h00m to 99h59m
Time Unit: H/M
PRG.Wait : 00h00m Initial value 00h00m
SO Mode : HLD
POWER ON : RESE T

(3) Input error mode


Set processing when a sensor breaks or a scale over or other error occurs during
program control.
8-3 Setting range HLD, RUN, RESET
Time Unit: H/M
PRG.Wait : 00h00m Initial value HLD
SO Mode : HLD
POWER ON : RESE T

HLD Sets a hold state until the device is restored from scale over or a reset is
performed. Note, however, that this differs from a regular hold state in that the
setting value of the output at error continues to be output. For details, see "8-3
(3) Output at error."
RUN Program action continues until the end of the program or a reset is input. Note,
however, that this differs from a regular RUN state in that the setting value of the
output at error continues to be output.
For details, see "8-3 (3) Output at error."
RESET Releases and resets program operation.
40 9 PROGRAM SETTINGS

(4) Power failure compensation


Set in which state of the device is to be restored when the power is turned ON again after a
power failure during program execution.
8-3 Setting range RESET, CONTINUE
Time Unit: H/M
PRG.Wait : 00h00m Initial value RESET
SO Mode : HLD
POWER ON : RESE T

RESET During Program control, the state that was active before the power
fail is not held, and the device is reset when the power is turned
ON again.
CONTINUE During Program control, the state that was active before the power
interrupt is held. (During FIX control, the state that was active before
the power interrupt is held at all times.)
Excluding the following:
1. AT execution
2. Change in state of DI input
3. PID No. when the hysteresis of zone PID is taken into consideration

(5) Advance mode


Set the details of advance operation.
For details on advance operation, refer to "16-5 Executing Advance (ADV)
8-4 Setting range Step, Time
ADV Mode: Step
ADV Time: 00h00m Initial value Step

Step Advances the program by steps.


Time Advances the program by time.
When there is a part that exceeds the step width time in the time set here, that
part becomes invalid, and the program advances to the start of the next step
immediately when the step width time is exceeded.

(6) Advance time


Set the advance time when the advance mode is set to [Time].
8-4 Setting range 00:00 to 99:59
ADV Mode: Time
ADV Time: 00h00m Initial value 00:00

Note
 When "00:00" is set, time advance does not function.
9 PROGRAM SETTINGS 41

9-2 Step-related Settings


Make settings for each step.
The following describes setup operation using start pattern 1 and step 1 as an example.

(1) Step SV value


Set the SV value of step 1.
2S-1 Setting range Within SV limiter setting range
PTN
01 SV : 0 . 0℃ Initial value 0.0
STEP Time: 00h01m
001 PID : 0

Note
2S-1
PTN
01 SV : 4 0 0 . 0℃  When the STEP SV value exceeds the limit, the
STEP Time: 00h00m SV value is highlighted as shown left side.
001 PID : 0  The SV value displayed reversed in white is
replaced internally with the limiter value, and the
SV value cut by the limiter is displayed on the SV
display.
 For details, see "8-5 (2) SV limiter."

(2) Step Time


Set the time of step 1.
2S-1 Setting range 00:00 to 99:59
PTN
01 SV : 0. 0℃ Initial value 00:01
STEP Time: 00h01m
001 PID : 0

(3) Step PID No.


Set the PID No. of step 1 execution.
2S-1 Setting range 0 to10
PTN
01 SV : 0 . 0℃ Initial value 0
STEP Time: 00h01m
001 PID : 0

When PID=0 is set, the previous execution step PID No. is looked up.
When PID=0 is set to the start step, the program is executed by PID No.1 at the start of
the program.
42 9 PROGRAM SETTINGS

9-3 Pattern-related Settings


(1) Number of steps
Set the number of steps to be used in the program pattern.
2-1 Setting range 0 to 400
PTN
01 Initial value PTN1: 20
Num. of STEP: 20
Start STEP : 1 Other: 0

Set control action to a stopped (reset) state before performing this operation.

(2) Start step


Set the step at program start.
2-1 Setting range 0 to number of steps
PTN
01 Initial value PTN1: 1
Num. of STEP: 20
Start STEP : 1 Other: 0

When "0" is set, that pattern becomes invalid.

Note
 This parameter can also be set before execution of program control in the basic
screen. For details, see "15-1 Operations in Basic Screen."

(3) Start SV
Set the SV value at start of the program.
The start SV function is enabled only when the program is started from step 1.

2-2 Setting range Within SV limiter setting range


PTN
01 Initial value 0.0
Start SV: 0 . 0℃
PTN Reps: 1

Note
2-2
PTN  When the Start SV value exceeds the limit, the
01
Start SV: 400. 0℃ SV value is highlighted as shown left side.
PTN Reps: 1  The highlighted SV value is replaced internally
with the limiter value, and the SV value cut by the
limiter is displayed on the SV display.
 For details, see "8-5 (2) SV limiter."
9 PROGRAM SETTINGS 43

(4) Pattern execution count


Set the execution count of the program pattern. When a pattern execution count smaller
than the current execution count is set during program execution, the program pattern
ends after execution up to the end step. (If the pattern is linked, the program moves to the
next pattern.)
2-2 Setting range 1 to 9999
PTN
01 Initial value 1
Start SV: 0 . 0℃
PTN Reps: 3

Ex) When the pattern execution count is set to "3" at PTN1 (from step 1 to 4)

Pattern 1

Step 1 Step 2 Step 3 Step 4

PTN 1 is executed three times.

(5) Start step No. of step loop


Set the start step No. during step loop.
2-3 Setting range 1 to number of steps
PTN Loop Setup
01 Start: 1 Initial value 1
End : 1
Reps : 1

(6) End step No. of step loop


Set the end step No. during step loop.
2-3 Setting range 1 to number of steps
PTN Loop Setup
01 Start: 1 Initial value 1
End : 1
Reps : 1
44 9 PROGRAM SETTINGS

(7) Execution count of step loop


Set the execution count of the step loop.
2-3 Setting range 1 to 9999
PTN Loop Setup
01 Start: 2 Initial value 1
End : 5
Reps : 3

Ex) When execution count is set to "3" at start step No.2 and end step No.5

Steps 2 to 5

Step 1 Step 2 Step 3 Step 4 Step 5 Step 6

Steps 2 to 5 are executed 3 times.

(8) Guarantee soak zone


Set the guarantee soak zone (hysteresis of guarantee soak function).
Set the setting value as a deviation with respect to the SV value of a flat step.

2-4 Setting range OFF,1 to 9999


PTN GUArantee Soak
01 Zone: OFF Initial value OFF
Time:00h00m
PV Start: OFF

What is the guarantee soak (GUA) function?


During program control, when the SV value migrates from a ramp step
to a flat step, the PV value sometimes can no longer track the SV value
and the flat step time may become shorter on some control systems.
This function is for avoiding this and assuring the time of the flat step.

GUA function OFF Almost no flat section


SV1,/SV 2

Even if SV1 is not reached


after step 1 time elapses,
Step2 start control migrates to step 2.
SSV
(Start SV) Step1 Step2
9 PROGRAM SETTINGS 45

Wide flat section

GUA function ON Guarantee soak zone


SV1/SV2 (above and below SV value)

Step2 start
GUA lit

SSV
(Start SV)

When the deviation between the step SV and PV of the flat step does not enter the
guarantee soak zone when the ramp step switches to the flat step, the program does not
move to the next step, and program execution stands by until this region is reached or
the GUA time ends.
In this standby state, the GUA lamp lights in the status monitor screen (0-2).

Note
 Even if step 1 is flat (SSV = SV1) when the RST mode changes to the PROG
mode, guarantee soak is performed.
 Even in steps where the step time is set to "00:00", guarantee soak is performed if
the guarantee soak conditions are satisfied.

(9) Guarantee soak time


Set the guarantee soak time. Time measurement is performed at the same time that the
ramp step time ends, and the program moves to the flat step regardless of whether the
PV value is inside or outside the zone when the preset time is reached.
Note, however, that when "00: 00" is set, GUA continues until PV reaches the zone.

2-4 Setting range 00:00 to 99:59


PTN GUArantee Soak
01 Zone: OFF Initial value 00:00
Time:00h00m
PV Start: OFF

(10) PV start
When the start step at program execution is ramp control, and the value of difference
between start SV value and PV value is larger, dead time occurs. To omit this dead time,
set the PV value for the purpose of starting as the start SV. When PV start is OFF,
execution starts from the start SV at all times.

2-4 Setting range ON/OFF


PTN GUArantee Soak
01 Zone: OFF Initial value OFF
Time:00h00m
PV Start: OFF
46 9 PROGRAM SETTINGS

PVSSV<SV1 PVSSV>SV1

SV1/SV2 PV

SSV
SSV

PV SV1/SV2
Step1 Step2 Step1 Step2

SSV<PVSV1 SSV>PVSV1

SV1/SV2 SSV

T1
T2
PV
SSV T2
T1

PV SV1/SV2
Step1 Step2 Step1 Step2

T1: The time in this period is shortened to T1: The time in this period is shortened to
become PV start. become PV start.
T2: Step1 time to be executed T2: Step1 time to be executed
SSV<SV1<PV SSV>SV1>PV

PV SSV

SV1/SV2
SV1/SV2

SSV PV
Step1 Step2 Step1 Step2

In this case, the program advances to step In this case, the program advances to step
2, and step 1 is omitted. 2, and step 1 is omitted.

*1 PV start is enabled only when the start step time is set to "00m01s" or more.
*2 Cautions in  and  action
Due to the relationship with the device’s internal resolution, an accurate SSV (start SV
value) might not be calculated when the PV start function is started up by conditions
such as a large step SV rate-of-change.
9 PROGRAM SETTINGS 47

9-4 Pattern Link-related Settings


(1) Setting the pattern link execution count
Set the number of times that pattern link is executed.
1-3 Setting range 0 to 9999
PTN Link Reps: 0
Link Format Initial value 0
1st: 3 3rd: 4
2nd: 1 4th: 6

Pattern link

Pattern3 Pattern1 Pattern4 Pattern6

Note
 When "0" is set to the pattern link execution count, the link function is disabled.

(2) Pattern link


This setting is for linking (connecting) and operating each pattern by a program.
Set the pattern No. to be linked in order from 1st pattern.
Up to 20 patterns can be linked from 1st to 20th.
The same pattern can also be set repeatedly.

1-3 Setting range 0 to higher limit of assigned


PTN Link Reps: 1
Link Format pattern
1st: 3 3rd: 4
2nd: 1 4th: 6 Initial value 0

Note
 When pattern 0 is set, the link to patterns set from then onwards becomes invalid.
48 9 PROGRAM SETTINGS

9-5 Settings Before Program Operation


(1) Auto-tuning point
To avoid hunting resulting from limit cycle with SV value in executing Auto Tuning, set a
hypothetical SV value to carry out Auto Tuning at a point away from the actual SV value.
3-22 Setting range 0, 1 to 10000 digit
AT Point: 0.0℃
Initial value 0

PV When auto tuning is executed with SV+TP < PV

High side
AT action point
AT point
SV value
AT point
Low side
AT action point

PV When auto tuning is executed with SV-ATP > PV

Note
 For ATP (AT point), set the AT action points above and below the SV as a
deviation.
 When auto tuning is executed with PV outside of the preset AT points above and
below, auto tuning is performed at an AT point between PV and SV.
 When auto tuning is executed with the PV value inside the At action points above
and below, auto tuning is performed using the SV value.
 When ATP is set to "0", the SV value becomes the AT action points.
 When zone PID SV is selected, AT points become invalid.
9 PROGRAM SETTINGS 49

(2) Program EVENT/DO action points


Set the action points of each of EVENT/DO in the Program mode.
This screen is not displayed when an action other than the six actions shown below is set
to EVENT/DO.
2-5
PTN EV Set Point
01 EV1 HD: 2 5 0 0 . 0℃
E V 2 L D : - 2 5 0 0 . 0℃
EV3 HD: 2 5 0 0 . 0℃

2-6
PTN DO Set Point
01 DO1 HD: 2 5 0 0 . 0℃
D O 2 L D : - 2 5 0 0 . 0℃
DO3 HD: 2 5 0 0 . 0℃

2-7
PTN DO Set Point
01 DO4 HD: 2 5 0 0 . 0℃
D O 5 L D : - 2 5 0 0 . 0℃

2-8
PTN DO Set Point
01 DO6 HD: 2 5 0 0 . 0℃
D O 7 L D : - 2 5 0 0 . 0℃

2-9
PTN DO Set Point
01 DO8 HD: 2 5 0 0 . 0℃
D O 9 L D : - 2 5 0 0 . 0℃

2-10
PTN DO Set Point
0 1 D O 1 0 H D : 2 5 0 0 . 0℃
D O 1 1 L D : - 2 5 0 0 . 0℃

2-11
PTN DO Set Point
0 1 D O 1 2 H D : 2 5 0 0 . 0℃
D O 1 3 L D : - 2 5 0 0 . 0℃

Setting range
HD (DEV Hi) Higher limit deviation -25000 to 25000 digit
LD (DEV Low) Lower limit deviation -25000 to 25000 digit
OD (DEV Out) Outside higher/lower limit deviation value 0 to 25000 digit
ID (DEV In) Inside higher/lower limit deviation value 0 to 25000 digit
HA (PV Hi) PV higher limit absolute value Within measuring range
LA (PV Low) PV lower limit absolute value Within measuring range

Initial value
HD (DEV Hi) Higher limit deviation value 25000 digit
LD (DEV Low) Lower limit deviation value -25000 digit
OD (DEV Out) Outside higher/lower limit deviation value 25000 digit
ID (DEV In) Inside higher/lower limit deviation value 25000 digit
HA (PV Hi) PV higher limit absolute value Within measuring range
(higher limit value)
LA (PV Low) PV lower limit absolute value Within measuring range
(lower limit value)
50 9 PROGRAM SETTINGS

(3) Time signal (TS)


Eight time signals are available for each pattern.
The following screen descriptions are for Time Signal 1 (TS1).
To use a time signal as an external output, TS1 to TS8 must be assigned to EV1 to EV3
and DO1 to DO13 in the EVENT/DO screen group.

Time signal enabling conditions


Though invalid conditions can be assigned, they do not function.

1) The ON step No. must already be set (must not be OFF).


2) The ON step No.  the OFF step No.
Note, however, that the actual ON time  the actual OFF time.
 When the ON step No. = OFF step No.
TS turns ON for 1 second when the actual ON time = actual OFF time
 When the ON step No. < OFF step No.
TS turns ON for 1 second when the actual ON time = actual OFF time

Step1 Step2 Step3

(1) ON step No. < OFF step No.


Actual ON time < Actual OFF time

(2) ON step No. = OFF step No.


Actual ON time < Actual OFF time

(3) ON step No. < OFF step No.


Actual ON time < Actual OFF time

(4) ON step No. = OFF step No.


Actual ON time = Actual OFF time

(5) ON step No. < OFF step No.


Actual ON time = Actual OFF time

(6) ON step No. <OFF step No.


ON time = 00: 00
OFF time = 00: 00

ON Time OFF Tim e

Actual ON time: the time until Time Signal will be ON after the program has started
Actual OFF time: the time until Time Signal will be OFF after the program has started
ON time: Time signal ON time
OFF time: Time signal OFF time
9 PROGRAM SETTINGS 51

< Other precautions relating to setting >


(1) The Time Signal (TS) tick is suspended during a Hold or Guarantee Soak.
(2) If TS turns ON when the OFF step assigned is OFF with the ON step and ON
time both enabled, TS stays ON until the end of the pattern.
(3) When the OFF step or actual OFF time exceeds the end step time, TS output
becomes OFF at the end of the pattern end step.
Note, however, that it becomes ON when the ON time at the next pattern is
00:00.
(4) When the ON time = step time, TS turns ON at the start of the next step.
(including OFF time)
(5) When TS values have been changed in a Hold state during program execution,
the values will not be updated until after the hold state is released.

Time signal ON step No.


Set the step No. at which Time signal 1 (TS1) turns ON.
2-12 Setting range OFF, 1 to number of steps
PTN ON STEP: OFF
01 ON Time:O0hO0m Initial value OFF
OFF STEP: OFF
TS1 OFF Time:O0hO0m

Time signal ON time


Set the time from the start of the step at which Time signal 1 (TS1) turns ON up to when
the signal actually turns ON.
2-12 Setting range 00:00 to 99:59
PTN ON STEP: OFF
01 ON Time:O0hO0m Initial value 00:00
OFF STEP: OFF
TS1 OFF Time:O0hO0m

Time signal OFF step No.


Set the step No. at which Time signal 1 (TS1) turns OFF.

2-12 Setting range OFF, 1 to number of steps


PTN ON STEP: OFF
01 ON Time:O0hO0m Initial value OFF
OFF STEP: OFF
TS1 OFF Time:O0hO0m
52 9 PROGRAM SETTINGS

Time signal OFF time


Set the time from the start of the step at which Time signal 1 (TS1) turns OFF up to when
the signal actually turns OFF
2-12 Setting range 00:00 to 99:59
PTN ON STEP: OFF
01 ON Time:O0hO0m Initial value 00:00
OFF STEP: OFF
TS1 OFF Time:O0hO0m

(4) Start pattern No.


Set the start pattern No. when executing a program.
This screen belongs not to PROGRAM (program screen group) but to CTRL EXEC
(execution screen group).
1-2 Setting range 1 to higher limit of assigned
HLD: OFF
ADV: OFF pattern
Start PTN: 1 Initial value 1

Note
 This pattern can also be set before program control execution in the basic screen.
For details, see "15-1 Operations in Basic Screen."
10 FIX SETTINGS 53

10 FIX SETTINGS

10-1 Switching the FIX Mode


The FP23 can be set to the FIX (fixed value control) mode.
Note that movement to the FIX mode when the Program mode is switched to the FIX
mode varies according to the FIX MOVE setting.
For details, see "10-4 FIX MOVE".
1-6 Setting range ON,OFF
FIX MODE: OFF
FIX SV : 0 . 0℃ Initial value OFF
FIX PID : 1
FIX MOVE: EXE

ON FIX (fixed value control) mode


OFF Program mode

Note
 Switching between the Program mode and the FIX mode is also possible in the
basic screen.

10-2 FIX SV Value


Set the SV value during fixed value control (FIX mode: ON).
1-6 Setting range Within SV limiter setting range
FIX MODE: OFF
FIX SV : 0 . 0℃ Initial value 0 digit
FIX PID : 1
FIX MOVE: EXE

Note
1-6  When the FIX SV value exceeds the limit, the
FIX MODE: OFF SV value is highlighted as left side.
FIX SV : 4 0 0 . 0℃
FIX PID : 1  The highlighted SV value is replaced internally
FIX MOVE: EXE with the limiter value, and the SV value cut by
the limiter is displayed on the SV display.
 For details, see "8-5 (2) SV limiter."
54 10 FIX SETTINGS

10-3 FIX PID No.


Set the PID No. during fixed value control (FIX mode: ON).
The PID No. cannot be set when Zone PID is enabled. ("Zone" is displayed.)

1-6 Setting range 1 to 10


FIX MODE: OFF
FIX SV : 0 . 0℃ Initial value 1
FIX PID : 1
FIX MOVE: EXE

10-4 FIX MOVE


Make detailed settings for when the FP23 enters FIX mode.
1-6 Setting range EXE, EXE/STBY, EXE/TRCK
FIX MODE: OFF
FIX SV : 0 . 0℃ Initial value EXE
FIX PID : 1
FIX MOVE: EXE

EXE Switch to RUN state when transferring to FIX mode.


EXE/STBY Current (RUN/RST) state is maintained when transferring to FIX
mode.
EXE/TRCK In case of RST state, switch to RUN state when transferring to FIX
mode.
In case of RUN state, track the SV and PID No. that have been used
just before, and switch to RUN state.

FIX MOVE Before Move → After Move Remarks


PRG RST → FIX RUN Enters the RUN mode.
EXE
PRG RUN → FIX RUN Stays in the RUN mode.
PRG RST → FIX RST Stays in the RST mode.
EXE/STBY
PRG RUN → FIX RUN Stays in the RUN mode.
PRG RST → FIX RUN Enters the RUN mode.
EXE/TRCK PRG RUN → FIX RUN Executing SV value and PID values are
tracked.

Note
 When the FP23 moves from FIX mode to the Program mode, the FP23 maintains
its current state (RUN or Reset).
10 FIX SETTINGS 55

10-5 FIX EVENT/DO Action Points


Set each of the EVENT/DO action points in the FIX mode.
This screen is not displayed when a mode other than the six actions shown below is set
to EVENT/DO.
1-7
FIX EV Set Point
EV1 HD: 2 5 0 0 . 0℃
E V 2 L D : - 2 5 0 0 . 0℃
EV3 HD: 2 5 0 0 . 0℃

1-8
FIX DO Set Point
DO1 HD: 2 5 0 0 . 0℃
D O 2 L D : - 2 5 0 0 . 0℃
DO3 HD: 2 5 0 0 . 0℃

1-9
FIX DO Set Point
DO4 HD: 2 5 0 0 . 0℃
DO5 HD: 2 5 0 0 . 0℃

1-10
FIX DO Set Point
DO6 HD: 2 5 0 0 . 0℃
DO7 HD: 2 5 0 0 . 0℃

1-11
FIX DO Set Point
DO8 HD: 2 5 0 0 . 0℃
DO9 HD: 2 5 0 0 . 0℃

1-12
FIX DO Set Point
DO10 HD: 2 5 0 0 . 0℃
DO11 HD: 2 5 0 0 . 0℃

1-13
FIX DO Set Point
DO12 HD: 2 5 0 0 . 0℃
DO13 HD: 2 5 0 0 . 0℃

Setting range
HD (DEV Hi) Higher limit deviation -25000 to 25000 digit
LD (DEV Low) Lower limit deviation -25000 to 25000 digit
OD (DEV Out) Outside higher/lower limit deviation value 0 to 25000 digit
ID (DEV In) Inside higher/lower limit deviation value 0 to 25000 digit
HA (PV Hi) PV higher limit absolute value Within measuring range
LA (PV Low) PV lower limit absolute value Within measuring range

Initial value
HD (DEV Hi) Higher limit deviation value 25000 digit
LD (DEV Low) Lower limit deviation value -25000 digit
OD (DEV Out) Outside higher/lower limit deviation value 25000 digit
ID (DEV In) Inside higher/lower limit deviation value 25000 digit
HA (PV Hi) PV higher limit absolute value Within measuring range
(higher limit value)
LA (PV Low) PV lower limit absolute value Within measuring range
(lower limit value)
56 10 FIX SETTINGS
11 PID SETTING 57

11 PID SETTING

11-1 Proportional Band (P)


"Proportional band" refers to the range in which control output changes in proportion to
the difference (deviation) between the measured value (PV) and the set value (SV).
Here, set the percentage (%) that control output is made to change with respect to the
measuring range.

When a wide proportional band is set, the change in the control output with respect to
deviation decreases, and the offset (constant deviation) increases.
When a narrow proportional band is set, the change in the control output increases, and
the offset decreases. If too narrow a proportional band is set, hunting (vibration) occurs,
and action becomes similar to that of ON-OFF control.
When P=OFF is set, control becomes ON-OFF control, and auto tuning cannot be
executed.

3-1
PID01-OUT1 Setting range OFF, 0.1 to 999.9 %
P: 3.0% MR: 0.0%
I: 120s SF: 0.40
Initial value 3.0 %
D: 30s

11-2 Integral Time (I)


Integral action is a function for correcting the offset (constant deviation) that occurs due to
proportional action.
When a long integral time is set, offset correction action is weak, and it takes a long time to
correct the offset. The shorter an integral time is set, the stronger the correction action
becomes. However, if too short an integral time is set, hunting (vibration) occurs, and
action becomes similar to that of ON-OFF control.
3-1
PID01-OUT1 Setting range OFF, 1 to 6000 s
P: 3.0% MR: 0.0% Initial value 120 s
I: 120s SF: 0.40
D: 30s

When auto tuning is executed with I=OFF, the manual reset (MR) value is computed and
automatically set.
For details on automatic setting of MR, see "11-4 Manual Reset (MR)."
58 11 PID SETTING

11-3 Derivative Time (D)


Derivative action functions in two ways. It forecasts changes in the control output to reduce
influence caused by external disturbance, and suppresses overshoot caused by integral
action to improve control stability.
The shorter a derivative time is set, the weaker derivative action becomes. Alternatively,
the longer a derivative time is set, the stronger derivative action becomes. However, if too
long a derivative time is set, hunting (vibration) occurs, and action becomes similar to that
of ON-OFF control.
3-1

PID01-OUT1 Setting range OFF, 1 to 3600 s


P: 3.0% MR: 0.0% Initial value 30 s
I: 120s SF: 0.40
D: 30s

When auto tuning is executed with D=OFF, computation is performed only by PI value
(proportional, integral).

11-4 Manual Reset (MR)


This function manually corrects offset that occurs when control action is performed by P
or P+D (I=0) control.
When a + side MR value is set, the control result shifts to the + side, and when a – MR
value is set, the control action shifts to the – side. The amount of shift is proportional to
the size of the numerical value that is set.

3-1
PID01-OUT1 Setting range -50.0 to 50.0 %
P: 3.0% MR: 0.0% Initial value 0.0 % (in 1-output specification)
I: OFF SF: 0.40 50.0 % (in 2-output specification)
D: 30s

 Automatic setting of MR
When auto tuning is executed with I=OFF, the manual reset (MR) value is computed and
automatically set.
During PID control, MR is used as the target load ratio in PID initial operation.
For this reason, to reduce overshoot when the power is turned ON or when RST is
switched to RUN, set a small MR value to lower this target load ratio.
When auto tuning is performed by PID control on the FP23, the load ratio is calculated so
that offset is decreased even if there is no I action, and a value corresponding to the
manual reset is automatically set.
This function enables control results superior to those enabled by regular PID control to
be obtained.
11 PID SETTING 59

11-5 Action Hysteresis (DF)


This item sets the hysteresis (DF) in ON-OFF control action when P is set to OFF.
When a narrow hysteresis is set, chattering is more likely to occur on the output.
When a wide hysteresis is set, chattering, etc. can be avoided and stable control action
can be obtained.
3-1
PID01-OUT1 Setting range 1 to 9999 digit
P: OFF
Initial value 20 digit
DF: 2.0 ℃

11-6 Dead Band (DB)


This setting is for only the 2-output specification.
Set the action range of output 2 (OUT2) taking the characteristics of the control target
and energy savings into consideration.

PID01-OUT2
P: 3.0% DB: 0.0℃ Setting range -19999 to 20000 digit
I: OFF SF: 0.40 Initial value 0 digit
D: 30s

The patterns in the following figures show the relationship between output action and
dead band.
RA: Reverse Action, DA: Direct Action

 Control output 1:RA, Control output 2: DA (RA+DA)

Control Output 1 Control Output 2


100% Control Output 1
Control Output 2

50%     DB=0 digit


 -19999 DB<0 digit
0%  0<DB 20000 digit
-DB DB=0 +DB
Set value (SV)
Low Measured value (PV) High
60 11 PID SETTING

 Control output 1:RA, Control output 2: RA (RA+RA)


Control Output 1 Control Output 2
100% Control Output 1
Control Output 2
50%     DB=0 digit
 -19999 DB<0 digit
0%  0<DB 20000 digit
-DB DB=0 +DB
Set value (SV)
Low Measured value (PV) High

 Control output 1:DA, Control output 2: RA (DA+RA)

Control Output 2 Control Output 1


100% Control Output 1
Control Output 2
50%     DB=0 digit
 -19999 DB<0 digit
0%  0<DB 20000 digit
-DB DB=0 +DB

Set value (SV)


Low Measured value (PV) High

 Control output 1:DA, Control output 2: DA (DA+DA)


Control Output 1 Control Output 2
100% Control Output 1
Control Output 2
50%     DB=0 digit
 -19999 DB<0 digit
0%  0<DB 20000 digit
-DB DB=0 +DB

Set value (SV)


Low Measured value (PV) High
11 PID SETTING 61

11-7 Set Value Function (SF)


This function determines the strength for preventing overshooting that occurs during
Expert PID control.
Set Value Function is valid only when integral action (PI or PID) is set.

3-1
PID01-OUT1 Setting range 0.00 to 1.00
P: 3.0% MR: 0.0%
Initial value 0.40
I: OFF SF: 0.40
D: 30s

SF = 0.00 Regular PID control is carried out, and the overshoot correction
function is disabled.
SF → Small Overshoot correction is small.
SF → Large Overshoot correction is large.

 Reference: About PID action according to set value function (SF)


During a ramp step, PID and PD action can be switched automatically by the SF value.
Overshooting in flat steps can be reduced by controlling a ramp step by PD section.

SF > 0.10 SF ≦ 0.10

PID action PID action

SV
PV
PD action PID action
62 11 PID SETTING

11-8 Output Limit Value (OUT1L to OUT2H)


This is the screen for setting the lower limit value and higher limit value of the control
output corresponding to the PID No.

Though regular control is performed using the initial values as they are, these lower limit
and higher limit values are used for control that requires higher accuracy.
In a heating control specification, set a lower limit value when the return value is slow
arriving due to overshoot at the upper side. For control targets whose temperature
immediately drops when the temperature rise is slow and output is lowered.
When the 2-output specification is selected, OUT1 is displayed on the upper row, and
OUT2 is displayed on the lower row.

3-2 Setting range


PID01 OUT1L: 0.0% Lower limit value 0.0 to 99.9 %
OUT1H: 100.0% Higher limit value 0.1 to 100.0 %
OUT2L: 0.0% (Lower limit value < Higher limit
OUT2H: 100.0% value)
Initial value
Lower limit value 0.0 %
Higher limit value 100.0 %

Note
 The output limiter is invalid during contact output or SSR drive voltage output
when P=OFF is set and ON-OFF control is selected.
11 PID SETTING 63

11-9 Zone PID


This function sets two or more zones in a measuring range and switches different PID
values in each zone for use.
When this function is used, the optimum PID value can be set to each temperature range
(zone) so that satisfactory controllability is obtained in a wide temperature range.

PID No.3
zone value
Zone hysteresis

PID No.2
PID No.1
zone value Zone hysteresis
PID No.1

PID No.1 PID No.2


zone value Zone hysteresis
PID No.3

Step1 Step2 Step3 Step4 Step5 Step6

Note
 When the same zone value is set to multiple PID Nos., the PID No. having the
smallest No. is executed.
 Even if the zone value or zone hysteresis is changed with the SV value inside zone
hysteresis, the execution PID No. will not be changed until the SV No. leaves zone
hysteresis.
64 11 PID SETTING

(1) Selecting Zone PID


Select whether or not to use Zone PID.
When this function is used, further select whether to set the zone by SV or by PV.
3-21 Setting range OFF, SV, PV
Zone PID1: OFF Initial value OFF
HYS1: 2.0

OFF Zone PID function is disabled.


SV Zone PID function of SV is used.
PV Zone PID function of PV is used.

(2) Zone hysteresis


The hysteresis can be set with respect to the zone set value.
This hysteresis is valid for all zone set values.
3-21 Setting range 0 to 10000 digit
Zone PID1: ON Initial value 20 digit
HYS1: 2.0

(3) PID zone value


Set the zone value (temperature range) to be used by the Zone PID function for each
PID No.

3-1
PID01-OUT1 Setting range Within measuring range
P: 3.0% MR: 0.0% Initial value 0 digit
I: 120s SF: 0.40
D: 30s ZN: 0.0℃

Note
 When the same zone value is set to two or more PID Nos., the PID having the
smallest No. is executed.
 To use the Zone PID function, zone setting and zone hysteresis must be set.
12 EVENT & DO SETTING 65

12 EVENT & DO SETTING

12-1 Monitor Screens


(1) DO monitor
4-1
When DOxx (x: 6 to13) turns ON, □ is highlighted as ■.
D06 D07 D08 D09 DO6 to DO13 are optional, then they are not displayed
when they are not installed.
D010 D011 DO12 D013

(2) Logic monitor


4-2
This screen is displayed when LOGIC is assigned to
EV1 EV2 EV3
one or more EVENT/DOs.
B | I F & F -
D01 D02 D03 LOGIC |: OR &: AND ^: XOR
B | I - - - - Input B: Buffer F: Flip flop I: Inverter

The cursor position is highlighted.


In the screen as above, Buffer and Inverter are assigned to DO1 to make the device
perform OR operation on both inputs.

12-2 EVENT/DO Action


Note that if you have changed this setting, action set points (SP) and hysteresis (DF)
parameters are initialized.
4-3 Setting range See "List of EVENT/DO Types".
EV1
MD:None ACT:N.O. Initial value EV1: DEV Hi
EV2: DEV Low
EV3: RUN
DO 1 to 13: None
66 12 EVENT & DO SETTING

 List of EVENT/DO Types


No. Mode Action No. Mode Action
1 None No action 12 LOGIC Logic operation (AND/OR/XOR)
2 DEV Hi Higher limit deviation value LOGIC Logic operation (Timer/Count)
3 DEV Low Lower limit deviation value Direct Direct output
4 DEV Out Outside higher/lower limit 13 RUN Program/FIX execution
deviation
5 DEV In Inside higher/lower limit 14 HLD Hold
deviation
6 PV Hi PV higher limit absolute value 15 GUA Guarantee soak
7 PV Low PV lower limit absolute value 16 STEP Step signal
8 SO Scale over 17 PRG.END End signal
9 FIX FIX mode 18 TS1 Time signal 1 to 8
to to
25 TS8
10 AT Auto tuning execution in 26 HBA Heater break alarm output
progress (option)
11 MAN Manual operation in progress 27 HLA Heater loop alarm output
(option)

*1 LOGIC operations (AND/OR/XOR) can be assigned only to EV1 to EV3, and DO1 to DO3.
*2 LOGIC operations (Timer/Count) can be assigned only to DO4 and DO5.
*3 Only DO6 to DO13 can be assigned to Direct. The Direct function can be used when the
communication option is added on.

 EVENT/DO Action Diagrams


(2)DEV High (3)DEV Low (4)DEV Outside (5)DEV Inside
ON ON ON ON ON ON

OFF OFF OFF OFF OFF OFF


PV
LOW HIGH
(6)PV High (7)PV Low
ON ON

OFF OFF
PV
LOW HIGH
Action set point Set value

* EVENT/DO output conforms to the setting (OPEN/CLOSE) of output characteristics.


12 EVENT & DO SETTING 67

 EVENT/DO Action in RST State


When the actions in the table below are assigned to EVENT/DO, EVENT/DO do not
function in a Reset (RST) state.

Mode Action Mode Action


DEV Hi Higher limit deviation value DEV In Inside higher/lower limit deviation
DEV Low Lower limit deviation value PV Hi PV higher limit absolute value
DEV Out Outside higher/lower limit PV Low PV lower limit absolute value
deviation

(1) Output characteristics

4-3 Setting range N.O., N.C.


EV1
MD:DEV Low ACT:N.O. Initial value N.O.
DF: 2 . 0℃ IH:OFF
DLY: OFF

N.O.(normally open) When EVENT/DO turns ON, contacts are closed or output
transistor turns ON.
N.C.(normally closed) When EVENT/DO turns ON, contacts are opened or output
transistor turns OFF.

(2) Hysteresis
Set the hysteresis between ON action and OFF action. Setting hysteresis can avoid
chattering, etc., and obtain stable action.
This item is displayed when Modes (2) to (7) are selected in EVENT/DO action.
4-3 Setting range 1 to 9999 digit
EV1
MD:DEV Low ACT:N.O. Initial value 20 digit
DF: 2 . 0℃ IH:OFF
DLY: OFF

Ex) PV Low’s case

ON
Hysteresis

OFF
Set Point

LOW PV HIGH
68 12 EVENT & DO SETTING

(3) Delay time


This function is for turning EVENT/DO ON after the preset time has elapsed after an
EVENT/DO source has been generated.
This item is displayed when Modes (2) to (7) are selected in the EVENT/DO action.
4-3 Setting range OFF, 1 to 9999 s
EV1
MD:DEV Low ACT:N.O. Initial value OFF
DF: 2 . 0℃ IH:OFF
DLY: OFF

Note
 EVENT/DO is not output when the source of the signal output disappears during
the delay time. When the source is generated again, counting of the time is
performed from the beginning.
 When the delay time is set to OFF, EVENT/DO is output at the same time that the
source of EVENT/DO is generated.
 When an EVENT/DO source is generated within the delay time operation, the
delay time can be changed. Note, however, that the delay time is the time not from
when measurement is performed from the newly set time but from the time that
was measured from when the output source was generated.

(4) Inhibit Action


This function is for turning EVENT/DO ON when the PV value leaves the EVENT/DO
action range and enters the range again without outputting EVENT/DO even if the PV
value is in the action range at power ON.
Select this item taking Inhibit Action and event action at scale over into consideration.
This item is displayed when Modes (2) to (7) are selected in the EVENT/DO action.
4-3 Setting range OFF, 1, 2, 3
EV1
MD:DEV Low ACT:N.O. Initial value OFF
DF: 2 . 0℃ I H: O F F
DL Y: OFF

OFF Inhibit action is not performed.


1 Inhibit action is executed at power ON and when the control state changes
from RST to RUN.
2 Inhibit action is executed at power ON, when the control state changes
from RST to RUN, and when the state of SV has changed.
3 Inhibit action is not performed (action OFF at scale over input error).

Note
 When IH is set to OFF, 1 or 2, EVENT/DO action turns ON when a scale over
error occurs on the EVENT/DO set side.
 When IH is set to 3, EVENT/DO action turns OFF when a scale over error occurs
on the EVENT/DO set side.
 To output an alarm when a scale over error occurs with IH set to 3, assign scale
over (SO) to other EVENT/DO.
12 EVENT & DO SETTING 69

12-3 Event Logic Operations


Logic operations can be assigned to EV1 to EV3, and DO1 to DO3.
This function performs logic operations on inputs from two DIs or Time signals, and
outputs the result to EVENT/DO. DI signal can also be output by communication. Simple
sequences can be performed by using timer/count functions.
 Event logic operation block diagram

SRC1 Gate1 DI F.F.


EVENT
Logic Output

SRC1 Gate1 DI OR
BUF.

The screens below are for when [LOGIC] has been assigned to EV1.

(1) Logic operation mode (Log MD)

4-3 Setting range AND, OR, XOR


EV1 Log MD:AND
MD:LOGIC ACT:N.O. Initial value AND
SRC1:None Gate1:BUF
SRC2:None Gate2:BUF

AND Logical product of 2 inputs EVENT/DO turn ON when both of the two
inputs turn ON.
OR Logical sum of 2 inputs EVENT/DO turn ON when either of the two
inputs turns ON.
XOR Exclusive OR of 2 inputs EVENT/DO turn ON when one of the two
inputs turns ON and the other turns OFF.
70 12 EVENT & DO SETTING

(2) Assigning logic operation input (SRC1, SRC2)


Assign the DI No. or time signal No. to two inputs (SRC1 & SRC2) for logic operation.

4-3 Setting range None, TS1 to TS8, DI1 to DI10


E V 1 L o g M D: A N D
MD:LOGIC ACT:N.O. Initial value None (no assignment)
SRC1:None Gate1:BUF
SRC2:None Gate2:BUF

Note
 When another function is assigned to DI, the function also starts to operate when
that DI signal is input.
 When the assignment to DI is set to None, the function does not operate.

(3) Logic operation input logic (Gate1, Gate2)


Set the logic of the two inputs for logic operation.

4-3 Setting range BUF, INV, FF


E V 1 L o g M D: A N D
MD:LOGIC ACT:N.O. Initial value BUF
SRC1:None Gate1:BUF
SRC2:None Gate2:BUF

BUF (buffer) The input signal is treated as it is.


INV (inverter) The input signal is inverted, then treated as the logic signal.
FF (flip-flop) The logic signal toggles each time the input signal turns from
OFF to ON.

Note
 When the logic operation input is a time signal (TS1 to TS8), FF (flip-flop) cannot
be set.
12 EVENT & DO SETTING 71

12-4 Timers/Counters
Timers and counters can be assigned to DO4 and DO5.
With this function, DI or TS is taken as input and EVENT/DO is taken as output, and
EVENT/DO can be output after the preset time has elapsed after generation of an input,
or when the input of the preset count is reached.
The timers and counters operate regardless of the control action of this device, and
output a one-shot pulse of one second.
The screens below are for when [LOGIC] has been assigned to DO4 and DO5.

(1) Timer time


The time can be set within the range 1 to 5000 seconds only when the mode (Log MD) is
set to timer.
4-9 Setting range OFF, 1 to 5000 s
DO4 Time: OFF
MD:LOGIC ACT:N.O. Initial value OFF
SRC:None
Log MD:Timer

(2) Counter
The count can be set within the range 1 to 5000 only when the mode (Log MD) is set to
counter.
The pulse width of DI must be 100ms or more.
4 -9
D O4 C oun t: OF F
Setting range OFF, 1 to 5000
MD :L OGI
SR C: Non
C
e
A CT :N. O.
Initial value OFF
Lo g MD: Co un te r

(3) Assigning input (SRC)


Assign the DI No. or TS No.
4-9 Setting range None, TS1 to TS8, DI1 to DI10
DO4 Time: OFF
MD:LOGIC ACT:N.O. Initial value None (no assignment)
SRC:None
Log MD:Timer

Note
 When another function is assigned to DI, the function also starts to operate when
that DI signal is input.
 When the assignment to DI is set to None, the function does not operate even if
the DI signal is input.
72 12 EVENT & DO SETTING

(4) Mode (Log MD)


Select and set timer or counter.
4-9 Setting range Timer, Counter
DO4 Time: OFF
MD:LOGIC ACT:N.O. Initial value Timer
SRC:None
Log MD: Timer

Timer DO turns ON after DI is input and a preset time elapses.


Counter DO turns ON when DI input count reaches the preset value.
13 OPTION (HB, COM, DI, AO) SETTINGS 73

13 OPTION (HB, COM, DI, AO) SETTINGS

13-1 Setting the Heater Break/Heater Loop Alarms


This function is optional and is not displayed when it is not available.
This function outputs an alarm when the heater has burned out during control (heater
break) or when some trouble on the final control element causes a heater current to flow
when output is OFF (heater loop error).
Alarm output is assigned to EVENT/DO (external output), and HBA (heater break alarm)
or HLA (heater loop alarm) is assigned for use.
Heater Break Alarm and Heater Loop Alarm can be used when Control Output 1 or
Control Output 2 is a contact (Y) or SSR drive voltage (P).
These alarms cannot be used if control output is current (I) or voltage (V).
Hysteresis is fixed to 0.2A.

(1) Connecting the Current Transformer (CT)


Pass the load wire through the hole of the CT (provided with this device).
Wire from the CT terminal to the CT input terminal on this device.
The wire has no polarity.
For 30A CT CTL-6-S
For 50A CT CTL-12-S36-8

Rear terminal (CT input terminal) To ⑤, ⑥

Heater (load) wiring

CT

(2) Heater current monitor


The monitor displays the current value detected by the current transformer (CT).
5-7 Display range 0.0 to 50.0 A
He a t e r [ 0.0A]
HBA: OFF
HLA: OFF
HBM: Lock HB: O U TH 1

 "HB_HH" is displayed on the LCD display screen when the detection current exceeds
55.0A.
 "----" is displayed on the LCD display screen when the current cannot be detected.
74 13 OPTION (HB, COM, DI, AO) SETTINGS

(3) Heater Break Alarm current (HBA)


An alarm is output when the current of the load wire is smaller than the preset value.

5-7 Setting range OFF, 0.1 to 50.0 A


He a t e r [ 0.0A]
HBA: OFF Initial value OFF
HLA: OFF
HBM: Lock HB: O U TH 1

Note
 To use Heater Break Alarm, HBA must be assigned for EVENT/DO in
EVENT/DO group.

(4) Heater Loop Alarm current (HLA)


An alarm is output when the current of the load wire is greater than the preset value.

5-7 Setting range OFF, 0.1 to 50.0 A


He a t e r [ 0.0A]
HBA: OFF Initial value OFF
HLA: OFF
HBM: Lock HB: O U TH 1

Note
 To use Heater Loop Alarm, HLA must be assigned for EVENT/DO in EVENT/DO
group.

(5) Heater Break/Heater Loop Alarm mode (HBM)


You can select the real mode or the lock mode as the alarm output mode.
5-7 Setting range Real, Lock
He a t e r [ 0.0A]
HBA: OFF Initial value Real
HLA: OFF
HBM: Lock HB: O U TH 1

Real Once the alarm is output, alarm output is canceled when the heater current
returns to normal.
Lock Once the alarm is output, alarm output is locked (fixed), and is output
continuously even if the heater current returns to normal.
Alarm output can be canceled by setting HBA/HLA to OFF or turning the
power OFF.
13 OPTION (HB, COM, DI, AO) SETTINGS 75

(6) Heater Break detection Selection (HB)


Select the control output at which Heater Break is detected.
This parameter can be set when 2-output specification is selected, and specified either
Y/Y, P/P, Y/P or P/Y for output 1/output 2.
5-7 Setting range OUT1, OUT2
He a t e r [ 0.0A]
HBA: OFF Initial value OUT1
HLA: OFF
HBM: Lock HB: O U TH 1
76 13 OPTION (HB, COM, DI, AO) SETTINGS

13-2 Communication
(1) Setting communication
For details, refer to the separate manual "FP23 Series Programmable Controller
Communications (Interface) (RS-232C/RS-485) Instruction Manual (Detailed version)."
This section explains only setting items.
5-8 PROT: Communication protocol
COM PROT: SHIMADEN Setting range SHIMADEN, MOD_ASC,
ADDR: 1 MOD_RTU
BPS : 9600
Initial value SHIMADEN
MEM : EEP
ADDR: Communication address
Setting range 1 to 98
Initial value 1
BPS: Communication speed
Setting range 2400, 4800, 9600, 19200 bps
Initial value 9600 bps
MEM: Communication memory mode
Setting range EEP, RAM, R_E
Initial value EEP
5-9 DATA: Communication data length
COM DATA: 7 Setting range 7, 8
PARI: EVEN Initial value 7
STOP: 1
PARI: Communication parity
DELY: 10 ms
Setting range EVEN, ODD, NONE
Initial value EVEN
STOP: Communication stop bit
Setting range 1, 2
Initial value 1
DELY: Communication delay time
Setting range 1 to 50 ms
Initial value 10 ms
5-10
CTRL: Control code
COM CTRL: STX_ETX_CR
BCC: ADD Setting range STX_ETX_CR,
STX_ETX_CRLF, @_: _CR
Initial value STX_ETX_CR
BCC: Block Check Character
Setting range ADD, ADD_two’s cmp,
XOR, None
Initial value ADD
13 OPTION (HB, COM, DI, AO) SETTINGS 77

(2) Communication Mode (COM)


Select whether or not to set or change various data using the front panel keys (local) or
by communication (option).
1-1
Setting range LOCAL, COM
AT : OFF AT : OFF
MAN: OFF MAN: OFF Initial value LOCAL
COM LOCAL COM LOCAL

In the LOCAL mode, the key sign is displayed at the communication selection, indicating
that changing from LOCAL (local) to COM (communication) by the front panel keys isn’t
possible.
Even in the LOCAL mode, the Communication mode can be changed from LOCAL to
COM by sending commands to the FP23 from the host.
In the COM mode, the Communication mode can also be changed from COM to LOCAL
by operating the front panel keys.

LOCAL Settings can be made using the front panel keys.


(Settings cannot be made by communication.)
COM Settings can be made by communication.
(Settings cannot be made by the front panel keys.)
78 13 OPTION (HB, COM, DI, AO) SETTINGS

13-3 DI
DI is digital input for external control based upon an externally input non-voltage contact
signal or an open collector signal.
Actions can be selected, and assigned to DI2 to DI10.
Note, however, that DI1 is fixed to RUN/RST.

(1) DI monitor screen


□ is highlighted as ■ when a signal is input to DI regardless of whether or not DI is
assigned.
DI5 to DI10 are optional, and are not displayed when they are not available.
5-1
DI1 DI2 DI3 DI4 DI5
DI6 DI7 DI8 DI9 DI10

(2) Selecting DI Action


5-2 5-3 5-4
D I 1 RUN/RST DI5: None DI9: None
DI2: None DI6: None DI10:None
DI3: None DI7: None
DI4: None DI8: None

This is the assignment to DI.

LG is displayed for the DI to be used by input (SRC) in event logic operations. For
details, See “12-3 (2) Assigning logic operation input (SRC1, SRC2)”.

5-2
D I 1 RUN/RST
DI2 None
D I 3:
3 None LG
DI4: None

Restriction conditions when assigning DI


 RUN/RST is assigned (fixed) to DI1. This assignment cannot be changed.
 PTN2bit and PTN3bit can be assigned only to DI5 and DI8.
 PTN4bit and PTN5bit can be assigned only to DI5.
13 OPTION (HB, COM, DI, AO) SETTINGS 79

 List of DI Types
No-action Signal
Mode Action Conditions Detection

None No action (factory default) ---- ----


RUN/RST Switching of Run/Reset (when ON: Run execution) None Edge
RST Forced Reset (when ON: Reset state) None Level
HLD Control suspension/restart (when ON: suspension state) None Level
ADV Execute advance (when ON: execute advance) HLD Edge
FIX Switching of FIX mode/Program mode (when ON: FIX mode) None Level
MAN Switching of control output between auto/manual (when ON: manual) AT Level
LOGIC Logic operation input [exclusive port] (when ON: input ON) None Level
PTN2bit Selection of start pattern No. by DI input (selectable from 3 patterns) FIX Level
PTN3bit Selection of start pattern No. by DI input (selectable from 7 patterns) FIX Level
PTN4bit Selection of start pattern No. by DI input (selectable from 15 patterns) FIX Level
PTN5bit Selection of start pattern No. by DI input (selectable from 20 patterns) FIX Level

Note 1 The corresponding DI action details cannot be executed while parameters listed in the
"No-action Conditions" column in the DI Assignments Table are being executed.
Note 2 Signal detection timing:
Level input Action is maintained with DI input ON.
Edge input Action is executed by DI input ON, and is maintained even if DI input
turns OFF. Action is canceled by DI input ON again.
Note 3 DI input must be held at ON or OFF for at least 0.1 sec. to detect DI input.
Note 4 Once a function is assigned to a DI, the same function cannot be set by the front panel
keys as DI is given priority.
Note 5 When the same action is assigned to two or more DIs, the DI having the smallest
No. is valid under the following conditions, and DIs having a larger No. are invalid:

(1) When the same action is assigned to multiple DIs.


For example, assignment DI2 becomes invalid when MAN is assigned to DI1 and DI2.
(2) When action types (PTN2bit, PTN3bit, PTN4bit, PTN5bit) that use multiple DI terminals
are assigned to multiple DIs.
For example, assignment to DI8 becomes invalid when PTN3bit is assigned to DI5 and
DI8.

Note 6 When action types (PTN2bit, PTN3bit, PTN4bit, and PTN5bit) that use multiple DI
terminals are assigned, the assigned action of the DI to be used will be cleared
depending on the assignment.
When DI5 is assigned to PTN5bit with MAN assigned to DI6, MAN assigned to DI6 is
canceled as the start pattern No. will be assigned to DI6.
Note 7 When a DI assignment is canceled during DI execution, the currently executing action is
continued (excluding LOGIC operation).
Note 8 For details on logic operation, see "12-3 Event Logic Operations."
80 13 OPTION (HB, COM, DI, AO) SETTINGS

 Selection of start pattern No.


The start pattern No. can be selected by the external input.
To use this function, PTN2bit, PTN3bit, PTN4bit, or PTN5bit must be assigned to DI5, or
PTN2bit or PTN3bit must be assigned to DI8, and the EXT lamp must be set to light.

Ex: To assign [PTN5bit] to DI5, and select start pattern No.5


The start pattern No. is automatically assigned from DI5 to DI9, and the  key mark is
displayed. To select start pattern No.5, short across DI COM (terminal No.44) and DI5
(terminal No.38), and DI7 (terminal No.40) according to the following table.

DI Start Pattern No.


(terminal No.)
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
DI5 (38) * * * * * * * * * *
DI6 (39) * * * * * * * * * *
DI7 (40) * * * * * * * * *
DI8 (41) * * * * * * * *
DI9 (42) * * * * *
* mark indicates short across DI COM (44).

Note
 When start pattern No.0 is selected (DI input in OPEN state), the start pattern No.
becomes No.1.
13 OPTION (HB, COM, DI, AO) SETTINGS 81

13-4 Analog Output


This function is optional and is not displayed when it is not installed.
All of the following assignments are possible for both Analog Output 1 (Ao1) and Analog
Output 2 (Ao2).

(1) Analog Output type

5-5 Setting range PV, SV, DEV, OUT1, OUT2


Ao1MD: PV
Ao1_L: 0 . 0℃ Initial value Ao1: PV
Ao1_H: 1 3 7 0 . 0℃
Ao2: SV

PV : Measured value SV : Target set value


DEV : Deviation of PV and SV OUT1 : Control Output 1
OUT2 : Control Output 2

(2) Scaling Analog Output

5-5
Ao1MD: PV
Ao1_L: 0 . 0℃
Ao1_H: 1 3 7 0 . 0℃

 Setting ranges and defaults


(Ao1_L < Ao1_H, or Ao2_L < Ao2_H)

Description Analog output Type Setting Range Default


PV, SV Within measuring
Ao1_L analog output 1 lower range Setting range
limit scaling lower limit value
Ao2_L analog output 2 lower DEV -100.0 to 100.0%
limit scaling
OUT1, OUT2 0.0 to 100.0% 0.0%
PV, SV Within measuring
Ao1_H analog output 1 range Setting range
higher limit scaling higher limit value
Ao2_H analog output 2 DEV -100.0 to 100.0%
higher limit scaling
OUT1, OUT2 0.0 to 100.0% 100.0%
82 13 OPTION (HB, COM, DI, AO) SETTINGS

.
14 KEY LOCK SETTING 83

14 KEY LOCK SETTING

14-1 Setting Key Lock


(1) Displaying the key lock screen
To call up the LOCK, etc. screen group (group 8) from the basic screen, press the GRP
key.
Press the SCRN key in the LOCK, etc. screen group to switch to the screens for making
and changing setups.
Select parameters in screens by pressing the key.
Set parameters by pressing the or key, and press the ENT key to fix
and register settings.

0-0 Basic screen 8-0 Lock,etc screen


STEP GRP
PTN
1 1 LOCK, etc.
OUT1 0 50 100 Key Lock, SV Limit,
DISP
0.0% Time Unit,ADV_Mode

SCRN ENT + SCRN


8-1

KLOCK: OFF GRP


Dotted line indicates that OUTPUT: Dual
the same key must be IR COM: ON
pressed more than once. [ 1in 2out 1loop ]

(2) Key lock


When Key lock is applied,  (key mark) is displayed at the relevant parameter on
the LCD screen and the parameter cannot be set or changed.
8-1
KLOCK OFF Setting range OFF, LOCK1, LOCK2, LOCK3
OUTPUT: Dual
IR COM: ON
Initial value OFF
[ 1in 2out 1loop ]

LOCK1 Locks parameters other than SV-related, AT, MAN, and EVENT/DO
parameters.
LOCK2 Locks parameters other than SV-related parameters.
LOCK3 Locks all parameters. (excluding the key lock parameter itself)
For details on parameters that are locked, see "18 List of Parameters."
84 14 KEY LOCK SETTING
15 MONITORING, EXECUTING & STOPPING OPERATION 85

15 MONITORING, EXECUTING & STOPPING


OPERATION
To execute Program control or Fixed value control, the basic screen (No.0-0) must be
displayed.
When another screen is displayed, press the DISP key to move to the basic screen.

15-1 Operations in Basic Screen


The following operations are possible in the basic screen in a reset state:
(1) Setting the start pattern
(2) Setting the start step
(3) Setting FIX mode (between the Program mode and the FIX mode)
(4) Changing FIX SV value (can be changed while execution)
(5) Start/Stop Program control/Fixed value control

(1) Setting the start pattern


Set the start pattern before the program is started.
When the PTN key is pressed in Basic screen group top screen, the program pattern No.
on the LCD display blinks and is incremented. (It can also be changed by the or
key if it is blinking.)
When you press the ENT key after changing the program pattern No. to fix the setting,
blinking stops.
0-0 0-0 0-0
PTN
10
STEP
50
1 100
PTN
5 0
STEP
50
1 100
PTN
5 0
STEP
50
1 100
OUT1 OUT1 OUT1
0.0% PTN 0.0% ENT 0.0%
Press 4 times

(2) Setting the start step


Set the start step before the program is started.
When the STEP key is pressed in Basic screen group top screen, the program step No.
on the LCD display blinks and is incremented. (It can also be changed by the or
key if it is blinking.)
When you press the ENT key after changing the program step No. to fix the setting,
blinking stops.
0-0 0-0 0-0
PTN
50
STEP
50
1 PTN
5 0
STEP
50
3 PTN
5 0
STEP
50
3
OUT1 100
OUT1 100
OUT1 100

0.0% STEP 0.0% ENT 0.0%


Press 2 times

When "0" is set to the start step, that pattern is not executed. To execute control, set a
value other than "0" to the start step.
86 15 MONITORING, EXECUTING & STOPPING OPERATION

(3) Setting the FIX mode


When the PTN key is pressed in Basic screen group top screen, the program pattern
No. on the LCD display blinks and is incremented. (It can also be changed by the
or key if it is blinking.)
When "F" is selected, and the ENT key is pressed to fix the setting, blinking stops.
0-0 0-0 0-0
PTN
1 0
STEP
50
1 100
PTN
F 0
STEP
---
50 100
PTN
F 0
STEP
---
50 100
OUT1 OUT1 OUT1
0.0% PTN 0.0% ENT 0.0%

Note
 When the mode is changed from the Program mode to the FIX mode, the move
operation changes depending on the FIX MOVE setting.
For details, see "10-4 FIX MOVE."

(4) Setting the FIX SV value (only in FIX mode)


In the FIX mode, pressing the , or key in Basic screen group top
screen causes the lowermost digit in the SV display to blink.
Press the key to move the blinking section on the numerical value to the digit to be
changed, and press the or key to change the SV value. After changing the
SV value, press the ENT key to fix the setting. The blinking section on the numerical
value stops.
15 MONITORING, EXECUTING & STOPPING OPERATION 87

15-2 Displaying the Step No. and SV


PROG CONTROLLER
RUN HLD MAN FIX EV1 EV2 EV3 DO1 DO2 DO3 DO4 DO5 EXT COM

CH2

SV display
PV

AT PV
OUT1
OUT2 SV

Start step
PTN

STEP
RUN

DISP GRP SCRN ENT

FP23

The following table shows the relationship between the start step No. in Reset
state and the SV display.

Start Step No. SV display


Program mode FIX mode
0 Starting SV
1 Starting SV
2 to 400 Previous step’s SV
--- FIX SV

15-3 How to Start / Stop Control


Check the following again before starting control:

1. The LCD display shows the Basic.


2. Confirm if the FP23 is in the desired control mode (Program or FIX).
3. The LCD display shows the desired start pattern/start step.
In the Basic screen, press the ENT + DISP keys, to start (RUN lamp lit) / stop control.
88 15 MONITORING, EXECUTING & STOPPING OPERATION

.
16 OPERATIONS DURING CONTROL 89

16 OPERATIONS DURING CONTROL

16-1 Monitoring Control


(1) Basic screen
During program control, the currently executing pattern and step are displayed.
During fixed value control, "F" is displayed on the pattern display, and "- - - " is displayed
on the step display indicating that the display is off.
0-0 0-0
PTN
F 0
STEP
50 100
PTN
1 0
STEP
50
1
OUT1 OUT1 100

100.0% 100.0%

(2) Output value display


The output values of Control Output 1 (OUT1) and Control Output 2 (OUT2: option) are
displayed on the upper and lower sections, respectively, as a % and a bar graph.
In the 1-output specification, OUT2 is not displayed.
0-1 0 50
OUT1 100

100.0% 0 50
OUT2 100

0.0%

During manual output, OUT1 or OUT2 can be selected by the key, and output can
be adjusted by operating the , or key. For details, refer to “16-3
Switching Auto/Manual of Control Output”.
0-1 0 50
OUT1 100

30.0% 0 50
OUT2 100

0.0%

(3) Monitoring program status

0-2
GUA U P LVL DWN

GUA Lights in guarantee soak.


UP Lights at execution of ascending step.
LVL Lights at execution of flat step.
DWN Lights at execution of descending step.
90 16 OPERATIONS DURING CONTROL

(4) Monitoring the remaining step time


This screen is displayed only during program control.
The remaining time of the currently executing step is displayed. The display returns to the
basic screen when a stop (RST) is input by DI or when the mode has moved to the FIX
mode by DI.
0-3
STEP
Time 00h01m
0 50
P: 01 100

S:003

(5) Monitoring the program


This screen graphically displays the program pattern.
With programs exceeding ten steps, you can scroll the monitor display in 1-step
increments by pressing the key to display the next ten steps, or pressing the
key to display the previous ten steps.
0 - 64
PTN
1
STP
3

(6) Monitoring the pattern link


This screen is displayed only during program control.
The pattern link settings and execution state are displayed.
The currently executing pattern No. is displayed blinking.
00-5
-7
PTN Link
1- 2- 4- 3- 5-10
1- 5-10- 2- 3- 3- 2
9- 7- 4- 1- 1- 3- 3

(7) Monitoring information during control execution


This screen is displayed only during control execution.
The states of the following four parameters are displayed.
Note, however, that only the PID No. is displayed during fixed value control (FIX).
00-6
-8
PTN LNK: 1/ 1
PTN REP: 1/ 1
STP LOP: 1/ 1
PID No. 1

PTN LNK Indicates the pattern link execution count and setting count.
PTN REP Indicates the pattern execution count and setting count.
STP LOP Indicates the execution count and setting count of the step loop.
PID No. Indicates the PID No. currently in use.
16 OPERATIONS DURING CONTROL 91

16-2 Executing and Stopping Auto Tuning


Auto tuning (AT) can be executed and stopped.
During execution of auto tuning, the AT LED indicator blinks, lights during auto tuning
standby, and go out when auto tuning ends or stops.
1-1 Setting range ON, OFF
AT : OFF
MAN: OFF Initial value OFF
C O M
: LOCAL

What is "auto tuning?"


Auto tuning automatically calculates the optimum PID constants by the
limit cycle method so that control is executed using these values.

Note
 As auto tuning is affected by the output limiter during execution, set the lower and
higher limit values of the control output value before executing auto tuning.
(Normally, set the lower limit value to 0% and the higher limit value to 100%.)

Auto tuning cannot be executed


Program Mode FIX Mode
Reset state (RST) Auto tuning cannot be executed Auto tuning cannot be executed
Manual output (MAN) Auto tuning cannot be executed Auto tuning cannot be executed
Zone PID set to "PV" Auto tuning cannot be executed Auto tuning cannot be executed
PV value scale over Auto tuning cannot be executed Auto tuning cannot be executed
PID P=OFF Auto tuning standby Auto tuning cannot be executed
(ON-OFF control)

Auto tuning end conditions


Program Mode FIX Mode
When the RUN state changes to the reset (RST) state End of auto tuning End of auto tuning
When output has elapsed for about 200 minutes in a 0% or 100% state End of auto tuning End of auto tuning
At power interruption End of auto tuning End of auto tuning
When PID operation has ended --- End of auto tuning
When computation of all PID Nos. (No.1 to No.10) has ended End of auto tuning ---
When PV value has exceeded the scale End of auto tuning End of auto tuning
92 16 OPERATIONS DURING CONTROL

About auto tuning during program control


Once AT has been executed, the program judges whether the current step is a ramp
section or a flat section, and stands by for the next step in an AT standby state (lamp lit)
on ramp sections. At flat sections, AT is executed (lamp blinks) using the PID No. of that
step.
Note, however, that under the conditions, the above operation sometimes is not
performed.
(1) If the FP23 is in Hold state, AT is executed even if the current step is a ramp
section.
(2) AT forcibly ends at PV scale over.
(3) The state changes to the AT standby state when P=OFF (ON-OFF control).
(4) For PID Nos. obtained by AT execution once and set with appropriate PID values,
the state is the AT standby state even on flat sections until the program ends, and
AT is not executed as long as AT is not performed again.

The following shows an example of AT execution at Step3.

SV5/SV6
PID3 AT
SV3/SV4 execution

SV1/SV2 PID2 AT PID2 AT


execution standby

Start SV AT ON

Step1 Step2 Step3 Step4 Step5 Step6 Step7 Step8


PID1 PID1 PID2 PID2 PID3 PID3 PID2 PID2

Step3 AT is in a standby state as the step is a ramp section. (AT LED lit)
Step4 AT of flat section PID2 is executed (AT LED blinks), and becomes a standby state at
the remaining time (AT LED lit).
Step5 AT is in a standby state as the step is a ramp section. (AT LED lit)
Step6 AT of flat section PID3 is executed (AT LED blinks), and becomes a standby state at the
remaining time (AT LED lit).
Step7 AT is in a standby state as the step is a ramp section. (AT LED lit)
Step8 AT is in a standby state (AT LED lit) as computation of PID2 has ended at Step4.
*1 AT also ends (AT LED Out) at program end (Step8).
*2 In the case of this example, AT of PID1 is not performed.

Note
 When there is not enough step execution time at flat sections, and AT does not
end, AT execution of that No. is carried out to the next time.
16 OPERATIONS DURING CONTROL 93

About auto tuning during fixed value control (FIX)


During FIX control, the AT lamp blinks from the moment that AT is started.
When AT ends, the AT lamp automatically goes out.

16-3 Switching Auto/Manual of Control Output


Normally, automatic operation is performed. However, use this item to manually set
control output, for example, during device testing.
During manual output, note that the set value is continually output and feedback control
is not performed.
During manual output, the MAN monitor lamp and status monitor are displayed blinking.
1-1 Setting range OFF, ON
AT : OFF
MAN: OFF Initial value OFF
C O M
: LOCAL

The manual execution conditions (common to front panel keys and external switch input)
are as follows:
(1) AT must not be in progress.
(2) The FP23 must not be in a Reset (RST) state.

(1) Manual output operations


In a 1-output specification, the output value of OUT2 and the output bar graph are not
displayed on the screen.
1-1 0-1 0 50
AT : OFF OUT1 100

MAN: ON 30.0% 0 50
C O M
: LOCAL OUT2 100

0.0%

1. In the setup screen (1-1), select MAN (manual) using the cursor, and select ON
to register manual output.
2. Next, to perform control output manually, move to the basic screen (group 0)
by the DISP key, and move to the output value display (0-1) screen by the SCRN
key. At this time, make sure that the cursor ( ) is displayed at the top left of the
LCD screen.
3. You can select OUT1 or OUT2 by the key, and adjust the output by the
, or key.
There is no need to register and fix settings by the ENT key.
94 16 OPERATIONS DURING CONTROL

(2) Simple key-based manual output operations


In the output value display screen (0-1), you can switch automatic/manual by pressing
the ENT + keys, or the ENT + keys.
0-1 0 50
OUT1 100

30.0% 0 50
OUT2 100

0.0%

ENT + or ENT +
16 OPERATIONS DURING CONTROL 95

16-4 Temporarily Holding (HLD) and Resuming Program Execution


Hold is a function for temporarily holding program control. When this function is set to ON,
HLD is executed, and when it is set to OFF, HLD is canceled.
During HLD execution, the HLD monitor lamp and status monitor are lit.

1-2 Setting range OFF, ON


HLD: OFF
ADV: OFF Initial value OFF
Start PTN: 1

In the following example, the remaining Step5’s period is used to reach SV5 after HLD is
canceled.
Remaining Remaining
period T period T

SV5/SV6

SV3/SV4
HLD execution HLD cancel
SV reaches after
the remaining
period T
SV1/SV2

Start SV

Time
Step1 Step2 Step3 Step4 Step5 Step5 Step6
extended

*1 HLD is enabled even in the guarantee soak.


*2 ADV cannot be executed during HLD.
*3 HLD operation by key entry or communication is enabled only when DI is not assigned. (DI
input is given priority.)
*4 When a program is executed with HLD DI input ON, program execution is dependent on the
SV value of the PV start function.
Ex: When PV start is ON, hold by SV value of PV start
When PV start is OFF, hold by start SV
*5 During HLD, changes to parameters are not reflected until HLD is canceled even if start V,
step SV and time signal related parameters are changed.
96 16 OPERATIONS DURING CONTROL

16-5 Executing Advance (ADV)


Advance is a function for forcibly moving to the next step (or time) from the current step
(or time) during program execution.
1. Step move: Program advance in step units (single steps).
2. Time move: Program advance in time units.
For details on the setting of move action by ADV execution and ADV time when time
move is set, see "9-1 (5), Advance mode," and "9-1 (6), Advance time."

1-2 Setting range ON, OFF


HLD: OFF
ADV: OFF Initial value OFF
Start PTN: 1

Note
 ADV is disabled for about two second after ADV is executed.
 In a guarantee soak (GUA) state, GUA is canceled on both the step and time, and
the program only moves to the next step.
 Advance cannot be executed during a hold (HLD).

Example) Move by step (forcibly end step 5 and move to step 6)

SV5/SV6
Move to step 6

SV3/SV4
ADV execution

SV1/SV2

Start SV

Time
Step1 Step2 Step3 Step4 Step5 Step6
16 OPERATIONS DURING CONTROL 97

Example) Move by time (move by ADV time only)

ADV time
SV5/SV6

SV3/SV4
ADV execution
SV1/SV2

Start SV
Time
Step1 Step2 Step3 Step4 Step5 Step6

Note
 In time selection, when the ADV time is greater than the remaining time of that
step, advance beyond the next step is not performed, and the program only
advances to the next step in the same way as in step selection.
98 16 OPERATIONS DURING CONTROL
17 ERROR DISPLAYS 99

17 ERROR DISPLAYS

17-1 Operation Check Abnormalities at Power ON


This device displays the following error codes on the PV display when an error is
detected.

Display Cause
 ROM error

 RAM error


In any of the states shown on
 EEPROM error the left, all outputs turn OFF or
become 0%.
 Input 1 A/D error

 Hardware error

Request
 If any of the messages shown in the table are displayed, repair or
replacement is required. Immediately turn the power OFF, and contact
your dealer.
100 17 ERROR DISPLAYS

17-2 PV Input Abnormalities


When a PV input-related abnormality is detected during execution of control on this
device, the following error codes are displayed on the PV display.

Display Cause
 The PV value exceeded the measuring range lower limit (-10%FS).

 The PV value exceeded the measuring range higher limit (+110%FS).

RTD Burnout

Thermocouple Burnout

 One or two RTD-B burnout, or all leads of the RTDs burnout.
Action of this device in this case is PV moving excessively towards the
higher limit.

 Reference junction compensation (-20°C) is at the lower limit.


(thermocouple input)

 Reference junction compensation (+80°C) is at the higher limit.


(thermocouple input)

Request
 Check input or the heater lead when the above messages are
displayed. If the input or the heater lead is not in error and there is
another probable cause, contact your dealer.

17-3 Heater Current Abnormalities (option)


When a heater current abnormality is detected during execution of control on this device
the following error codes are displayed on the LCD.

Display Cause
 The heater current exceeds 55.0A.
18 LIST OF PARAMETERS 101

18 LIST OF PARAMETERS

This chapter lists all of the parameters used by the FP23.


Parameters that cannot be set by the user are not listed.

Display Symbol Indicates the parameter symbol displayed on the LCD screen.
Description of Function
Indicates the display or setup details.
Setting range Indicates the range of parameters or numerical values that can be
set.
Initial Value Indicates the factory default.
(Excluding instances where this device is shipped with values
customized to customer specified values)
Lock Number indicates the level at which key lock is valid.

* Indicates a parameter that may be initialized when one of a range


setting, unit setting or PV scaling setting has been changed.
Parameters marked by * may need to be confirmed again when
the above settings have been changed.

18-1 Execution Screen Group (group 1)

Description of Initial Loc


Display Symbol Setting Range
Function Value k
AT Auto Tuning ON/OFF OFF 2
MAN * Manual output ON/OFF OFF 2
COM Communication mode LOC: Local settings LOC 2
COM: Communications
settings
HLD Hold ON/OFF OFF 1
ADV Advance ON/OFF OFF 1
Start PTN Start pattern No. 1 to 20 1 1
PTN Link Reps Pattern link execution 0 to 9999 0 1
count
Link Format Pattern link settings 0 to assigned pattern higher 0 1
1st to 20th limit
FIX MODE FIX mode selection ON/OFF OFF 1
FIX SV * FIX SV value setting Within SV limit setting range 0 digit 3
FIX PID FIX PID No. selection 1 to 10 1 1
FIX MOVE FIX move selection EXE EXE 1
EXE/STBY
EXE/TRCK
102 18 LIST OF PARAMETERS

Display Description
Setting Range Initial Value Lock
Symbol of Function
FIX EV Set Point FIX EV action DEV_Hi: -25000 to 25000 digit 25000 digit 2
EV1 to EV3 * point setting DEV_Low: -25000 to 25000 digit -25000 digit
DEV_Out: 0 to 25000 digit 25000 digit
DEV_In: 0 to 25000 digit 25000 digit
PV_Hi: Within measuring range Measuring range
higher limit value
PV_Low: Within measuring range Measuring range
higher limit value
FIX DO Set Point FIX DO DEV_Hi: -25000 to 25000 digit 25000 digit 2
DO1 to DO13 * action point DEV_Low: -25000 to 25000 digit -25000 digit
setting DEV_Out: 0 to 25000 digit 25000 digit
DEV_In: 0 to 25000 digit 25000 digit
PV_Hi: Within measuring range Measuring range
higher limit value
PV_Low: Within measuring Measuring range
range higher limit value

18-2 Program Screen Group (group 2)


Display Description of Initial
Setting Range Lock
Symbol Function Value
Num.of STEP Number of steps 0 to assigned step higher limit 20 1
Start STEP Start step 0 to number of steps 1 1
Start SV * Start SV Within SV limiter setting range 0 digit 3
PTN Reps Pattern execution count 1 to 9999 times 1 1
Loop Setup
Start Start step No. 1 to number of steps 1 1
End End step No. 1 to number of steps 1 1
Reps Execution count 1 to 9999 times 1 1
GUArantee Soak
Zone * Guarantee soak zone OFF, 1 to 9999 digit OFF 1
Time * Guarantee soak time 00: 00 to 99: 59 00: 00 1
PV Start PV start ON/OFF OFF 1
EV Set Point EV action point setting DEV_Hi: -25000 to 25000 digit 25000 digit 2
EV1 to EV3 * DEV_Low: -25000 to 25000 digit -25000 digit
DEV_Out: 0 to 25000 digit 25000 digit
DEV_In: 0 to 25000 digit 25000 digit
PV_Hi: Within measuring range Measuring
range higher
limit value
PV_Low: Within measuring range Measuring
range higher
limit value
18 LIST OF PARAMETERS 103

Display Description of Initial


Setting Range Lock
Symbol Function Value
DO Set Point DO action point setting DEV_Hi: -25000 to 25000 digit 25000 digit 2
DO1 to DO13 * DEV_Low: -25000 to 25000 digit -25000 digit
DEV_Out: 0 to 25000 digit 25000 digit
DEV_In: 0 to 25000 digit 25000 digit
PV_Hi: Within measuring range Measuring
range higher
limit value
PV_Low: Within measuring range Measuring
range higher
limit value
TS1 to TS8
ON STEP Time signal ON step OFF, 1 to number of steps OFF 1
ON Time Time signal ON time 00:00 to 99:59 00:00 1
OFF STEP Time signal OFF step OFF, 1 to number of steps OFF 1
OFF Time Time signal OFF time 00:00 to 99:59 00:00 1

18-3 Step Screen Group (group 2S)

Display Description of
Setting Range Initial Value Lock
Symbol Function
STEP001 to 400
SV * Step SV Within SV limiter setting range 0 digit 3
Time Step time 00:00 to 99:59 00:01 1
PID Step PID No. 0 to 10 0 1
104 18 LIST OF PARAMETERS

18-4 PID Screen Group (group 3)

Display
Description of Function Setting Range Initial Value Lock
Symbol
PID (01 to 10) -OUT1
P No.1 proportional band (OUT1) OFF, 0.1 to 999.9 % 3.0 % 1
I No.1 integral time (OUT1) OFF, 1 to 6000 s 120 s 1
D No.1 differential time (OUT1) OFF, 1 to 3600 s 30 s 1
DF * No.1 hysteresis (OUT1) 1 to 9999 digit 20 digit 1
MR No.1 manual reset (OUT1) -50.0 to 50.0 % 0.0 % (1-out spec)
-50.0 % (2-out 1
spec)
SF No.1 set value function (OUT1) 0.00 to 1.00 0.40 1
ZN * No.1 PID zone (OUT1) Within measuring range 0 digit 1
PID (01 to 10) -OUT2
P No.1 proportional band (OUT2) OFF, 0.1 to 999.9 % 3.0 % 1
I No.1 integral time (OUT2) OFF, 1 to 6000 s 120 s 1
D No.1 differential time (OUT2) OFF, 1 to 3600 s 30 s 1
DF * No.1 hysteresis (OUT2) 1 to 9999 digit 20 digit 1
DB * No.1 dead band (OUT2) -19999 to 20000 digit 0 digit 1
No.1 target value function 0.40 1
SF 0.00 to 1.00
(OUT2)
ZN * No.1 PID zone (OUT2) Within measuring range 0 digit 1
PID (01 to 10) No.1 output limiter lower limit 0.0 to 100.0 % 0.0 % 1
OUT1L value (OUT1)
No.1 output limiter higher limit 1
OUT1H 0.0 to 100.0 % 100.0 %
value (OUT1)
No.1 output limiter lower limit 1
OUT2L 0.0 to 100.0 % 0.0 %
value (OUT2)
No.1 output limiter higher limit 1
OUT2H 0.0 to 100.0 % 100.0 %
value (OUT2)
Zone Zone PID mode OFF: OFF 1
PID1 PV: PV zone switching
SV: SV zone switching
HYS1 * Zone hysteresis 0 to 10000 digit 20 digit 1
AT Point * Auto tuning point 0 to 10000 digit 0 1
18 LIST OF PARAMETERS 105

18-5 EVENT/DO Screen Group (group 4)


Display Description of
Setting Range Initial Value Lock
Symbol Function
EV1 to EV3, DO1 to DO13
MD EV1 to 3 None : No action EV1: DEV Hi 1
DO1 to 13 DEV Hi : Higher limit deviation EV2: DEV Low
Operation mode DEV Low : Lower limit deviation EV3: RUN
DEV Out : Outside higher/lower limit
deviation DO1 to 13:
DEV In : Inside higher/lower limit None
deviation
PV Hi : PV higher limit absolute value
PV Low : PV lower limit absolute value
SO : Scale over
FIX : In FIX mode
AT : Auto tuning execution in
progress
MAN : Manual output
LOGIC : Logic operation (*1 *2)
Direct : Direct output (*3)
RUN : RUN
HLD : Program hold
GUA : Guarantee soak zone
STEP : Step signal
PRG.END : Program end signal
TS1 : Time signal 1
TS2 : Time signal 2
TS3 : Time signal 3
TS4 : Time signal 4
TS5 : Time signal 5
TS6 : Time signal 6
TS7 : Time signal 7
TS8 : Time signal 8
HBA : Heater Break Alarm output (*4)
HLA : Heater Loop Alarm output (*4)
ACT EV1 to EV3 N.O.: Normally open N.O. 1
DO1 to DO13 output N.C.: Normally closed
characteristics
DF * EV1 to EV3 1 to 9999 digit 20 digit 1
DO1 to DO13
hysteresis
IH EV1 to EV3 OFF, 1/2/3 OFF 1
DO1 to DO13
standby action
DLY EV1 to EV3 OFF, 1 to 9999 s OFF 1
DO1 to DO13 delay
time
106 18 LIST OF PARAMETERS

Display Description of Initial


Setting Range Lock
Symbol Function Value
EV1 to EV3 / DO1 to DO3
SRC1 Source input1 None/TS1 to TS8/DI1 to DI10 None 1
SRC2 Source input 2
Gate1 Gate input1 BUF/INV/FF BUF 1
Gate2 Gate input 2
Log MD Logic operation mode AND/OR/XOR AND 1
DO4, DO5 (when MD = LOGIC)
SRC Source input None/TS1 to TS8/DI1 to DI10 None 1
Log MD Logic operation mode Timer / Counter Timer 1
Time Timer OFF, 1 to 5000 s OFF 1
Count Counter OFF, 1 to 5000 OFF 1

*1 Logic operation (AND, OR, XOR) can be assigned only to LOGIC EV1 to EV3, and
DO1 to DO3.
*2 Logic operation (Timer, Count) can be assigned only to DO4 and DO5.
*3 Direct output can be assigned only to DO6 to DO13 with communication option.
*4 This function is optional and is not displayed when it is not installed.
18 LIST OF PARAMETERS 107

18-6 DI/Option Screen Group (group 5)


Display Description of Initial
Setting Range Lock
Symbol Function Value
DI1 DI1 assignment RUN/RST (fixed) RST 1
DI2 DI2 assignment None None 1
RUN/RST
RST
HLD
ADV
FIX
MAN
LOGIC
DI3 DI3 assignment None None 1
DI4 DI4 assignment RUN/RST
DI6 DI6 assignment RST
DI7 DI7 assignment HLD
DI9 DI9 assignment ADV
DI10 DI10 assignment FIX
MAN
LOGIC
DI5 DI5 assignment None None 1
RUN/RST
RST
HLD
ADV
FIX
MAN
LOGIC
PTN2bit
PTN3bit
PTN4bit
PTN5bit
DI8 DI8 assignment None None 1
RUN/RST
RST
HLD
ADV
FIX
MAN
LOGIC
PTN2bit
PTN3bit
108 18 LIST OF PARAMETERS

Display Description Initial


Setting Range Lock
Symbol of Function Value
Ao1MD Analog output 1 PV : Measurement value PV 1
type SV : Setting value
DEV : Deviation value
OUT1 : Output 1
OUT2 : Output 2
Ao1_L * Analog output 1 PV, SV : Within measuring range Setting range 1
lower limit side DEV : -100.0 to 100.0 % lower limit
scaling OUT1,OUT2 : 0.0 to 100.0 % value
Ao1_H * Analog output 1 PV, SV : Within measuring range Setting range 1
higher limit side DEV : -100.0 to 100.0 % higher limit
scaling OUT1,OUT2 : 0.0 to 100.0 % value
Ao2MD Analog output 2 PV : Measurement value SV 1
type SV : Setting value
DEV : Deviation value
OUT1 : Output value
OUT2 : Output value 2
Ao2_L * Analog output 2 PV, SV : Within measuring range Setting range 1
lower limit side DEV : -100.0 to 100.0 % lower limit
scaling OUT1,OUT2 : 0.0 to 100.0 % value
Ao2_H * Analog output 2 PV, SV : Within measuring range Setting range 1
higher limit side DEV : -100.0 to 100.0 % higher limit
scaling OUT1,OUT2 : 0.0 to 100.0 % value
Heater Heater current 0.0 to 50.0A --- ---
value monitor
HBA Heater Break OFF, 0.1 to 50.0 A OFF 1
alarm
HLA Heater loop alarm OFF, 0.1 to 50.0 A OFF 1
HBM Heater Break Lock: Lock Lock 1
mode Real: Real
HB Heater current OUT1: Control Output 1 OUT1 1
detection OUT2: Control Output 2 *1
selection

*1 HB can be selected when 2-output is specified, and the output 1/output 2 is any combination
from Y/Y, P/P,Y/P or P/Y.
18 LIST OF PARAMETERS 109

Display Description of Initial


Setting Range Lock
Symbol Function Value
COM PROT Communication protocol SHIMADEN, MOD_ASC, SHIMADEN 1
MOD_RTU
ADDR Communication address 1 to 98 1 1
BPS Communication speed 2400 bps 9600 bps 1
4800 bps
9600 bps
19200 bps
MEM Communication memory EEP : Write to EEPROM, RAM EEP 1
mode RAM : Write to RAM only
R_E : Write to EEPROM other
than SV, COM mode, out
COM DATA Communication data 7: 7 bit 7 1
length 8: 8 bit
PARI Communication data EVEN/ODD/None EVEN 1
parity
STOP Communication stop bit 1/2 1 1
DELY Communication delay 1 to 50 ms 10 ms 1
time
COM CTRL*1 Communication control STX_ETX_CR STX_ETX_CR 1
code STX_ETX_CRLF
@_: _CR
BCC *1 Communication BCC ADD ADD 1
check ADD_two's cmp
XOR
None

*1 SHIMADEN protocol only


- DI5 to DI10 and Ao1MD to BCC are optional and are not displayed when they are not
installed.
110 18 LIST OF PARAMETERS

18-7 Control Output Screen Group (group 6)


Display Description of
Setting Range Initial Value Lock
Symbol Function
OUT1 ACT Output 1 control Reverse: Reverse characteristics Reverse 1
characteristics Direct: Direct characteristics
RST Output preset value 0.0 to 100.0 % 0.0 % 1
at output 1 reset
ERR Output preset value 0.0 to 100.0 % 0.0 % 1
at output 1 error
CYC Output 1 proportional 1 to 120 s Contact (Y) : 30 s 1
cycle time SSR (P) : 3 s
OUT2 ACT *1 Output 2 control Reverse: Reverse characteristics Direct 1
characteristics Direct: Direct characteristics

RST *1 Output preset value 0.0 to 100.0 % 0.0 % 1


at output 2 reset
ERR *1 Output preset value 0.0 to 100.0 % 0.0 % 1
at output 2 error
CYC *1 Output 2 proportional 1 to 120 s Contact (Y) : 30 s 1
cycle time SSR (P) : 3 s
Rate Limiter
Out1 Output 1 OFF, 0.1 to 100.0 %/s OFF 1
rate-of-change
limiter
Out2 *1 Output 2 OFF, 0.1 to 100.0 %/s OFF 1
rate-of-change
limiter

*1 Control output 2 is optional and is not displayed when it is not installed.


18 LIST OF PARAMETERS 111

18-8 Unit/Range Screen Group (group 7)


Display Description of Initial
Setting Range Lock
Symbol Function Value
PV Bias * PV bias -10000 to 10000 digit 0 digit 1
PV Filter PV filter OFF, 1 to 100 Sec OFF 1
PV Slope * PV slope 0.500 to 1.500 digit 1.000 1
*1
RANGE Measuring range 01 to 19: Thermocouple 06 1
31 to 58: RTD
71 to 77: Voltage (mV)
81 to 87: Voltage (V)
Sc_L * PV lower limit side scaling -19999 to 29990 digit 0 digit 1
Sc_H * PV higher limit side -19989 to 30000 digit 1000 digit 1
scaling
UNIT * Measurement unit RTD, TC : °C, °F RTD, TC 1
: °C
I, V :%, °C, °F, None I, V
:%
DP * Decimal point position XXXXX. XXXX.X 1
XXXX.X
XXX.XX
XX.XXX
X.XXXX
Figure * Number of digits past Normal : Digits past decimal point Normal 1
*2 decimal point Short : No digits past decimal point
CJ *3 Cold junction Internal : Internal compensation Internal 1
compensation External : External compensation
SQ.Root * Square root extraction OFF : No operation OFF 1
*4 ON : Operation
Low cut *5 Low cut (Voltage input) 0.0 to 5.0 % 1.0 % 1
PMD *4 Linearizer approximation OFF : Approximation OFF OFF 1
ON : Approximation ON
A1 to A11 *4 Linearizer approximation -5.00 to 105.00 % 0.00 % 1
input 1 to 11
B1 to B11 *4 Linearizer approximation -5.00 to 105.00 % 0.00 % 1
output 1 to 11

*1 This screen is not displayed in the case of RTD and TC input.


*2 This screen is not displayed in the case of voltage and current input.
*3 This screen is displayed only in the case of TC input.
*4 This screen is displayed only in the case of RTD and TC input.
*5 This screen is displayed only in the case of “square root function = ON”.
112 18 LIST OF PARAMETERS

18-9 Lock, etc. Screen Group (group 8)


Display Description of
Setting Range Initial Value Lock
Symbol Function

KLOCK Key lock OFF : Release OFF ---


LOCK1 : Other than SV,
CONTROL
LOCK2 : Other than SV
LOCK3 : All
OUTPUT Output mode Single : 1-output 1-output: Single 1
Dual : 2-output 2-output: Dual
IR COM Front panel ON : Enabled ON 1
communication OFF : Disabled
SV Limit_L * SV limiter lower limit Within measuring range. Measuring range 1
value Note that L<H lower limit value
SV Limit_H * SV limiter higher limit Within measuring range. Measuring range 1
value Note that L<H higher limit value
Time Unit Time unit H/M: Hours/minutes H/M 1
M/S: Minutes/second
PRG.Wait Program control 00h00m to 99h59m 00h00m 1
execution delay time
SO Mode Input error mode HOLD : Hold state HOLD 1
RUN : RUN continued
RESET : Reset state
POWER ON Power interruption RESET RESET 1
compensation CONTINUE
ADV Mode Advance mode Step : Step Step 1
Time : Time
ADV Time Advance time 00:00 to 99:59 00:00 1
19 PARAMETER SETUP RECORD SHEETS 113

19 PARAMETER SETUP RECORD SHEETS

Lots of parameters are set on this device before use.


Users will find these sheets will come in handy to restore a system in the event of a
malfunction, for example, if they keep a detailed record of the product model No. they are
using and the values set on this device.
We recommend that you fully utilize these record sheets by making a blank copy of these
tables and entering the required values on the copied record sheet.

19-1 Product Model Code

FP23- S  -      

19-2 CTRL EXEC Parameters


Item Set value Item Set value
AT FIX MODE
MAN FIX SV
HLD FIX PID
ADV FIX MOVE
Start PTN FIX EV1 Set Point
PTN- Link Reps FIX EV2 Set Point
Link Format FIX EV3 Set Point
1st FIX DO1 Set Point
2nd FIX DO2 Set Point
3rd FIX DO3 Set Point
4th FIX DO4 Set Point
5th FIX DO5 Set Point
6th FIX DO6 Set Point
7th FIX DO7 Set Point
8th FIX DO8 Set Point
9th FIX DO9 Set Point
10th FIX DO10 Set Point
11th FIX DO11 Set Point
12th FIX DO12 Set Point
13th FIX DO13 Set Point
14th
15th
16th
17th
18th
19th
20th
114 19 PARAMETER SETUP RECORD SHEETS

19-3 PROG STEP Parameters


PTN No. ____________

Item Set Value Item Set Value


Num. of STEP EV1 Set Point
Start STEP EV2 Set Point
Start SV EV3 Set Point
PTN Reps DO1 Set Point
Loop setup DO2 Set Point
Start DO3 Set Point
End DO4 Set Point
Reps DO5 Set Point
Guarantee Soak DO6 Set Point
Zone DO7 Set Point
Time DO8 Set Point
PV Start DO9 Set Point
DO10 Set Point
DO11 Set Point
DO12 Set Point
DO13 Set Point

STEP No. ____________ STEP No. ____________

Item Set Value Item Set Value


SV SV
Time Time
PID PID

STEP No. ____________ STEP No. ____________

Item Set Value Item Set Value


SV SV
Time Time
PID PID

STEP No. ____________ STEP No. ____________

Item Set Value Item Set Value


SV SV
Time Time
PID PID

STEP No. ____________ STEP No. ____________

Item Set Value Item Set Value


SV SV
Time Time
PID PID
19 PARAMETER SETUP RECORD SHEETS 115

STEP No. ____________ STEP No. ____________

Item Set Value Item Set Value


SV SV
Time Time
PID PID

PTN No. _______

Item Set Value Item Set Value


Num. of STEP EV1 Set Point
Start STEP EV2 Set Point
Start SV EV3 Set Point
PTN Reps DO1 Set Point
Loop setup DO2 Set Point
Start DO3 Set Point
End DO4 Set Point
Reps DO5 Set Point
Guarantee Soak DO6 Set Point
Zone DO7 Set Point
Time DO8 Set Point
PV Start DO9 Set Point
DO10 Set Point
DO11 Set Point
DO12 Set Point
DO13 Set Point

STEP No. ____________ STEP No. ____________

Item Set Value Item Set Value


SV SV
Time Time
PID PID

STEP No. ____________ STEP No. ____________

Item Set Value Item Set Value


SV SV
Time Time
PID PID

STEP No. ____________ STEP No. ____________

Item Set Value Item Set Value


SV SV
Time Time
PID PID
116 19 PARAMETER SETUP RECORD SHEETS

STEP No. ____________ STEP No. ____________

Item Set Value Item Set Value


SV SV
Time Time
PID PID

STEP No. ____________ STEP No. ____________

Item Set Value Item Set Value


SV SV
Time Time
PID PID

19-4 PID Parameters


OUT1
PID No. P I D DF MR SF ZN OUT1L OUT1H
01
02
03
04
05
06
07
08
09
10

OUT2
PID No. P I D DF DB SF ZN OUT1L OUT1H
01
02
03
04
05
06
07
08
09
10

Zone PID
Item Set Value
Zone PID1
Zone HYS1
AT Point
19 PARAMETER SETUP RECORD SHEETS 117

19-5 EVENT/DO Parameters


Item EV1 EV2 EV3 DO1 DO2 DO3
MD
ACT
DF
IH
DLY
Log MD
SRC1
GATE1
SRC2
GATE2

Item DO4 DO5 DO6 DO7 DO8 DO9


MD
ACT
DF
IH
DLY
Log MD --- --- ---
SRC --- --- --- ---
Time /Count --- --- --- ---

Item DO10 DO11 DO12 DO13


MD
ACT
DF
IH
DLY
118 19 PARAMETER SETUP RECORD SHEETS

19-6 DI/Options Parameters


Item Set Value Item Set Value
DI1 HBA
DI2 HLA
DI3 HBM
DI4 HB
DI5 COM PROT
DI6 ADDR
DI7 BPS
DI8 MEM
DI9 DATA
DI10 PARI
Ao1MD STOP
Ao1 L DELY
Ao1 H CTRL
Ao2MD BCC
Ao2 L
Ao2 H

19-7 Control Output Parameters


Item OUT1 OUT2
ACT
RST
ERR
CYC
Rate Limiter

19-8 Unit/Measuring Range Parameters


Input setting
Item Set Value
PV Bias
PV Filter
PV Slope
RANGE
Sc_L
Sc_H
UNIT
DP
Figure
CJ
SQ. Root
Low Cut
PMD
19 PARAMETER SETUP RECORD SHEETS 119

Input point set values


Input point No. Set Value
n An Bn
1
2
3
4
5
6
7
8
9
10
11

19-9 Lock, etc. Parameters


Item Set Value
KLOCK
OUTPUT
IR COM

Item Set Value


SV Limit_L
SV Limit_H
Time Unit
PRG.Wait
SO Mode
POWER ON
ADV Mode
ADV Time
120 19 PARAMETER SETUP RECORD SHEETS
20 SPECIFICATIONS 121

20 SPECIFICATIONS

20-1 Display
 LED display Measured value (PV): 7-segment red LED 5 digits, height of characters 16 mm
Set value (SV) : 7-segment green LED 5 digits, height of characters 11 mm
 LCD display PTN No., STP No., Graph Pattern, control output value, various
parameter displays
128 x 32 dot matrix liquid crystal display with yellow-green LED backlight
 Action display lamps 17 action statuses display. Lights on or blinks depending on the status
RUN Green Lights when control is executed, brinks when
program execution is waiting
HLD Green Lights when program operation is stopped
temporarily, brinks when it is stopped by input
error
MAN Green Lights when manual control is in operation
FIX Green Lights when FIX (fixed value control) mode
EV1 to EV3 Orange Lights when event output is ON
DO1 to DO5 Orange Lights when DO output is ON
COM Green Lights when the communication mode is ON
EXT Green Lights when start pattern external switching is
assigned
AT Green Lights when auto tuning is in standby, brinks
when it is being executed
OUT1 Green Control Output 1
OUT2 Green Control Output 2
 Display accuracy ±(0.1% + 1digit) of measuring range (See Measuring Range Code Table
for individual ranges.)
TC input ±(0.1% FS + 1°C)
Pt input ±(0.1% FS + 0.1°C)
mV, V input ±(0.1% FS + 1 digit)
mA input Depends on accuracy of externally attached resistor
(When ±0.1%FS accuracy is required, specify when ordering)
 Temperature range for maintaining display accuracy
23°C±5°C
 Display resolution 0.0001, 0.001, 0.01, 0.1, 1 (differs depending on measuring range)
 Sampling cycle 0.1 seconds (100 msec)

20-2 Settings
 Local setting By 10 front panel key switches
 SV setting range Same as measuring range (within setting limiter)
 Higher/lower setting limiter
Any value in measuring range (lower limit value < higher limit value)
122 20 SPECIFICATIONS

20-3 Input
 Universal-input, multi-range
Thermocouple input, RTD input, voltage input (mV, V), current input (mA)
 Thermocouple (TC)
Input type B, R, S, K, E, J, T, N, PLII, PR40-20, WRe5-26, {L, U (DIN43710)}, K,
AuFe-Cr (Kelvin scale). For details, see Measuring Range Code Table.
Display range ±10% of measuring range.
Allowable range of external resistance
100Ω max.
Input resistance Approx. 500 kΩ
Cold junction compensation
Selectable between internal and external cold junction compensation
Internal cold junction compensation accuracy
±1°C (in range of 18 to 28°C)
Burnout functions Standard feature (up scale)
 RTD input type JIS Pt100 /JPt100 3-wire type. For details, see Measuring Range Code
Table.
Display range ±10% of measuring range (not lower than -273.15°C)
Lead wire tolerance 10Ω max. per wire
Amperage Approx. 1.1mA
 Voltage input (mV, V) type
-10 to 10, 0 to 10, 0 to 20, 0 to 50, 10 to 50, 0 to 100, -100 to 100 mV
-1 to 1, 0 to 1, 0 to 2, 0 to 5, 1 to 5, 0 to 10, -10 to 10 V
Universal-input, programmable scaling
For details, see Measuring Range Code Table.
Input resistance Approx. 500 kΩ
 Current input (mA) type
4 to 20, 0 to 20 mA: universal-input and programmable scaling
For details, see Measuring Range Code Table.
Receiving resistance 250Ω by external resistor
 Common functions
Sampling cycle 0.1 seconds (100 msec)
PV bias ±10000 digit
PV slope Input value x 0.500 to 1.500
PV filter OFF, 1 to 100 seconds
 Input operation Possible with voltage or current input
Square root extraction operation
Low cut range 0.0 to 5.0% FS
Linearizer approximation
Number of input points: 11
 Isolation Insulated between input and DI input, or input and various outputs.
Not insulated between input and the system, or input and CT input.
20 SPECIFICATIONS 123

20-4 Control
 Control output 1-output specification, 2-output specification
 Control system (common to Control Output 1 and 2)
Expert PID control with auto tuning function
Multi-PID By PID Nos.01 to 10 (10 types)
Individual PID set on each step and FIX SV
Zone PID Selectable between individual PID and zone PID (max. 10 zones)
Proportional band (P) OFF, 0.1 to 999.9% (OFF: ON-OFF action)
Integral time (I) OFF, 1 to 6000 seconds (OFF: P or PD control)
Derivative time (D) OFF, 1 to 3600 seconds (OFF: P or PI control)
Manual reset (MR) -50.0 to 50.0% (available when I = OFF)
Dead band (DB) -19999 to 20000 digit (Control Output 2)
Hysteresis (DF) 1 to 9999 digit (at ON-OFF action, available when P = OFF)
Proportional cycle 1 to 120 seconds (at contact or SSR drive voltage output)
 Control output type/rating (common to Control Outputs 1 and 2)
Y: Contact 1c, contact rating 240 V AC/2.5A resistive load, 1A inductive
load
I: Current 4 to 20 mA DC/load resistance 600Ω max.
P: SSR drive voltage 12 V±1.5 V DC/load current 30 mA max.
V: Voltage 0 to 10 V DC/load current 2 mA max.
Output accuracy ±0.5% FS (5 to 100% output/within accuracy maintaining temperature range)
Resolution Approx. 1/14000 (during current or voltage output)
 Operation/output update cycle
0.1 seconds (100 msec)
 Control output characteristics
Reverse (for heating)/Direct (for cooling), Control Outputs 1 and 2 set
individually (heating/cooling, 2-stage heating/2-stage cooling selectable in
2-output specification)
 Higher/lower output Higher limit/lower limit (set individually for each PID No.)
limiter setting range 0.0 to 100.0% (lower limit < higher limit)
 Output rate-of-change OFF, 0.1 to 100.0%/seconds (set individually for control outputs limiter 1
and 2)
 Control output at error 0.0 to 100.0% (set individually for Control Outputs 1 and 2)
 Control output at standby
0.0 to 100.0% (set individually for Control Outputs 1 and 2)
 Manual control
Auto/manual Balanceless/bumpless action
switching (simultaneous for Control Outputs 1 and 2)
Output setting range 0.0 to 100.0% set individually for Control Output 1 and 2
Setting resolution 0.1%
 Isolation Insulated between Control Output and the system.
Not insulated between Control Outputs.
124 20 SPECIFICATIONS

20-5 Program Function


 Number of patterns Max. 20 patterns
 Number of steps Max. 400 steps
 Step time 0 minutes 0 seconds to 99 minutes 59 seconds or 0 hours 0 minutes to 99
hours 59 minutes
 Pattern execution counts
Repeatable to 9999 times max.
 Step loop count Repeatable to 9999 times max.
 Pattern link setting Connectable to 20 patterns max.
Executable to 9999 times max.
 Link execution setting Repeatable to 9999 times max.
 Program settings By front panel keys or communication
Level Same as measuring range
Time (1) 0 to 99 hours 59 minutes/step
Time (2) 0 to 99 minutes 59 seconds/step
Ramp settings Automatic computation by setting time and level
Ascend, descend, ramp control
Timer Sets the delay time for start of program operation
00 hours 00 minutes to 99 hours 59 minutes
 Setting resolution
Level 0.1 or 1 (varies according to measuring range)
Time 1 minute or 1 second
 Advance function Program moves to next step during operation.
 Hold function Progress of program time is stopped temporarily during operation.
 Time signal setting
Number of registrations
Max. 8 points per pattern. (TS1~TS8) Assigned to event output or DO
Time (1) 0 to 99 hours 59 minutes
Time (2) 0 to 99 minutes 59 seconds
Resolution 1 minute or 1 second
 Guarantee soak zone When the program moves from a ramp step to a flat step, the program
does not move to the next step if the PV value is not in the set zone range
or is not more than the preset time.
Setting resolution 0 to 9999 digit
Time (1) 0 to 99 hours 59 minutes
Time (2) 0 to 99 minutes 59 seconds
20 SPECIFICATIONS 125

20-6 Event Output


 Number of outputs Total 3; EV1 to EV3
 Output rating 240 V AC/1.0A resistive load common to contact outputs (normally open
contacts)
 Output update cycle 0.1 seconds (100 msec)
 Setting/selection Individual setting (individual output), selectable from the following 27
types (to designate output)
 Output types 1) None No action (no assignment)
2) DEV Hi Higher limit deviation alarm
3) DEV Low Lower limit deviation alarm
4) DEV Out Outside higher/lower limit deviation alarm
5) DEV In Inside higher/lower limit deviation alarm
6) PV Hi PV higher limit alarm
7) PV Low PV lower limit alarm
8) SO ON at scale over
9) FIX ON in FIX mode
10) AT ON during execution of auto tuning
11) MAN ON during manual control
12) LOGIC ON during logic operation output
13) RUN ON during control execution
14) HLD ON during program hold
15) GUA ON during guarantee soak
16) STEP ON during step move
17) PRG. END ON at program end
18) TS1 ON during time signal 1
|
25) TS8 ON during time signal 8
26) Direct ON during direct output by communication
27) HBA ON during Heater Break alarm action
28) HLA ON during Heater Loop alarm action
Direct cannot be set for event, but for DO.
 Setting range DEV Hi, Low -25000 to 25000 digit
DEV Out, In 0 to 25000 digit
PV Hi, Low Within measuring range
Hysteresis 1 to 9999 digit (when DEV or PV is selected)
Action delay time OFF, 1 to 9999 digit (when DEV or PV is selected)
Standby action Selectable from 3 types (when DEV or PV is selected)
OFF No standby action
1 At power ON, or at RST -> RUN
2 At power ON, at RST -> RUN, or at execution SV is changed
3 At input error (SO), when action is OFF
Output character is- Selectable between normally open and normally closed
tics switching
 Isolation Insulated between event output and various I/O, or event output and the
system.
126 20 SPECIFICATIONS

20-7 External Control Output (DO)


 Number of outputs 13 points in total; standard 5 and 8 optional
DO1 to DO3 Darlington output 3 points
DO4 to DO5 Open collector output 2 points
DO6 to DO13 Open collector output 8 points (optional)
 Output rating Open collector output 24 V DC/8 mA max., ON voltage 0.8V max.
Darlington output 24 V DC/50mA max., ON voltage 1.5V max.
 Output update cycle 0.1 seconds (100 msec)
 Setting/selection Individual setting (individual output), selectable.
Details are the same as those for event outputs.
(However, LOGIC can be assigned to only DO1 to DO5. Direct can be
assigned to only DO6 to DO13 with communication option.)
Details of setting range, hysteresis, action delay time and stand by action
are the same as those for event outputs.
 Output characteristics switching
Normal open and normal close selectable
 Isolation Insulated between DO and various I/O, or DO and the system.
Not insulated between DOs.

20-8 External Control Input (DI)


 Number of inputs 10 points in total; standard 4 and 6 optional
DI1 to DI4 4 points
DI5 to DI10 6 points (optional)
 Input rating Non-voltage contact or open collector
Input specifications
Photocoupler input 5 V DC, 2.5 mA max. Voltage application per 1 input
Input holding time 0.1 seconds (100 msec)
 Setting/selection Individual setting (individual input), selectable from 12 types
Input types 1) None No action (no assignment)
2) RUN/RST Switching of Run/Reset (when ON: Run execution)
3) RST Forced Reset (when ON: Reset state)
4) HLD Control suspension/restart (when ON: suspension state)
5) ADV Execute advance (when ON: execute advance)
6) FIX Switching of FIX mode/Program mode (when ON: FIX
mode)
7) MAN Switching of control output between auto/manual (when
ON: manual)
8) LOGIC Logic operation input [exclusive port] (when ON: input
ON)
9) PTN2bit Selection of start pattern No. by DI input (selectable
from 3 patterns)
10) PTN3bit Selection of start pattern No. by DI input (selectable
from 7 patterns)
11) PTN4bit Selection of start pattern No. by DI input (selectable from
15 patterns)
12) PTN5bit Selection of start pattern No. by DI input (selectable from
20 patterns)
 Isolation Insulated between DI and various I/O, or DI and the system
Not insulated between DIs.
20 SPECIFICATIONS 127

20-9 Logic Operation Functions


 Number of logic Assignable to 8 points in total: EV1 to EV3 3 points, DO1 to DO5 5 points
DO4 and DO5 are exclusively for timer and counter operation.
 Logic operation TS1 to TS8, and DI1 to DI10, can be assigned individually
inputs to source 1 and 2
 Input logic conversion Input logic conversion possible individually on source 1 and 2 (EV1 to
EV3, DO1 to DO3 output)
1) BUF By external control input logic
2) INV Inversion of external control input logic
3) FF Flip-flop logic operation of external control input
(When a time signal is assigned to a source, flip-flop cannot be set.)
 Logic operation (1) Logic operation output by source 1 and 2 (EV1 to EV3, DO1 to DO3
output)
1) AND Output by logical product
2) OR Output by logical sum
3) XOR Output by exclusive OR
 Logic operation (2) Logic operation Output by source 1 (DO4, DO5 output)
1) Timer operation OFF, 1 to 5000 seconds
2) Counter operation OFF, 1 to 5000 counts

20-10 Heater Break Alarm (option)


 Alarm action HBA alarm ON when control output is ON and heater break is detected
HLA alarm ON when control output is OFF and heater loop error is
detected
Alarm detection HBA is detected at heater current  setting current value, when control
output is ON
HLA is detected at heater current  setting current value, when control
output is OFF
Hysteresis at heater Break or loop error detection
0.2 A
 Current detection Heater current detection by external CT (supplied CT for exclusive
use/single phase)
Current detection selection
Selectable from Control Output 1 or Control Output 2 only when control
output is Y or P
Sampling cycle 0.2 seconds (200 msec)
Minimum action confirmation time
0.2 seconds (200 msec) or longer (regardless of whether control output is
ON or OFF)
 Current setting Heater break, heater loop alarm set individually
Setting range OFF, 0.1 to 50.0 A (OFF = suspension of alarm action)
Setting resolution 0.1 A
 Current display 0.0 to 55.0 A
Display accuracy 3% FS (sine wave 50 Hz)
Sampling cycle 0.2 seconds (200 msec)
Minimum action confirmation time
0.2 seconds (200 msec) or longer (regardless of whether control output is
ON or OFF)
 Output Assigned to EVENT, DO output
Output hold Selectable between Lock mode and Real mode
 Isolation Insulated between CT input and DI input, or CT input and various outputs.
Not insulated between CT input and sensor input, or CT input and the
system.
128 20 SPECIFICATIONS

20-11 Analog Output (option)


 Number of Outputs Maximum 2, A_o1, A_o2 individual setting, individual output
Only A_o1 when sensor power supply (optional) is selected
 Output types Selectable from 5 types
PV, SV, DEV, OUT1, OUT2
Output rating Individual selection (individual output)
0 to 10 mV DC/output resistance 10Ω
0 to 10 V DC/load current 2 mA max.
4 to 20mA DC/load resistance 300Ω max.
 Output accuracy ±0.1% FS (of indicated value)
 Output resolution Approx. 1/14000
 Output update cycle 0.1 second (100 msec)
 Output scaling PV, SV within measuring range
DEV, within -100.0 to 100.0%;
OUT1, OUT2 within 0.0 to 100.0%; reverse scaling possible
 Isolation Insulated between analog outputs and various I/O or analog outputs and
the system.
Not insulated between analog outputs (A_o1 and A_o2)

20-12 Sensor Power Supply (option)


 Number of outputs 1
Output from Analog Output 2 (A_o2) terminal
When the sensor power supply (SPS) is selected, Analog Output 2 (A_o2)
is unusable.
 Output rating 24 V DC/25 mA (max).
 Isolation Insulated between SPS and various I/O, SPS and analog output 1, or
SPS and the system.
20 SPECIFICATIONS 129

20-13 Communication (option)


 Communication type RS-232C, RS-485
 Communication system RS-232C 3-line half-duplex system
RS-485 2-line half-duplex multidrop (bus) system
 Communication distance
RS-232C 15 m max.
RS-485 500 m max. (depending on connection conditions)
 Number of connectable devices
RS-232C 1
RS-485 32 (including the host, differs depending on connection
conditions)
 Synchronization system Start-stop synchronization
 Communication speed 2400, 4800, 9600, 19200 bps
 Communication (device) address
1 to 98
 Communication delay time
1 to 50 msec
 Communication memory mode
EEP, RAM, r_E
 Communication protocol (1) SHIMADEN protocol
Data length 7 bit, 8bit
Parity EVEN, ODD, NONE
Stop bit 1bit, 2bit
Control code STX_ETX_CR, STX_ETX_CRLF, @_: _CR
Checksum (BCC) ADD, ADD_two's cmp, XOR, None
Communication code ASCII
 Communication protocol (2) MODBUS ASCII mode
Data length 7 bit (fixed)
Parity EVEN, ODD, NONE
Stop bit 1bit, 2bit
Control code _CRLF
Error check LRC check
Function code 03H and 06H (Hex) supported
1) 03H Read data
2) 06H Write data
 Communication protocol (3) MODBUS RTU mode
Data length 8 bit (fixed)
Parity EVEN, ODD, NONE
Stop bit 1bit, 2bit
Control code None
Error check CRC 16
Function code 03H and 06H (Hex) supported
1) 03H Read data
2) 06H Write data
130 20 SPECIFICATIONS

20-14 Infrared Communication


 Communication system Serial communication with PC through USB adapter
(sold separately)
 Number of connectable devices 1
 Infrared communication specification
Synchronization system Start-stop synchronization
Communication speed 9600 bps
Data format 7E1 (7 bits, even parity, 1 stop bit)
Control code STX_ETX_CR
Checksum (BCC) ADD
Communication code ASCII
 Communication protocol SHIMADEN protocol (extended)

20-15 General Specifications


 Data storage Non-volatile memory (EEPROM)
 Operating environment conditions
Temperature -10 to 50°C
Humidity 90% RH max. (no dew condensation)
Elevation 2000 m above sea level or lower
Category II
Pollution class 2
 Storage temperature -20 to 65°C
 Power voltage 100 to 240 V AC ±10% (50/60 Hz)
 Power consumption Max. 22 VA
 Input noise removal Normal mode 40 dB min. (50/60 Hz)
ratio Common mode 120 dB min. (50/60 Hz)
 Applicable standards Safety IEC61010-1 and EN61010-1
IEC61010-2-030 , EN61010-2-030
EMC EN61326-1
 Insulation resistance Across I/O terminals and power terminals: 500 V DC 20MΩ min.
Across power terminals and ground terminals: 500 V DC 20MΩ min.
 Dielectric strength Across I/O terminals and power terminals: 3000V AC for 1 minute
Across power terminals and ground terminals: 1500 V AC for 1 minute
 Protective structure Front operating panel only is dust-proof and drip-proof. (equivalent to IP66)
 Case material PC resin molding (equivalent to UL94V-1)
 External dimensions 96 x 96 x 111 mm (panel depth: 100 mm) (H x W x D)
 Mounting Imbedded in panel (using mounting fixtures)
 Thickness of usable panel
1.0 to 8.0 mm
 Size of panel cutout 92 (H) x 92 (W) mm
 Weight 600 g max.
The contents of this Instruction Manual are subject to change without notice.

PRINTED IN JAPAN

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