CODE COD Reactor Manual

Cat. No.
45600-18
COD Reactor Model 45600 & THM Reactor Model 49100 Instrument Manual
Hach Company, 1994-2000. All rights reserved. Printed in the U.S.A.
ap/dk 3/00 4ed
TRADEMARKS OF HACH COMPANY

AccuGrow AccuVac AccuVer AccuVial Add-A-Test AgriTrak AluVer AmVer APA 6000 AquaChek AquaTrend BariVer BODTrak BoroTrace BoroVer C. Moore Green CA 610 CalVer ChromaVer ColorQuik CoolTrak CuVer CyaniVer Digesdahl DithiVer Dr. F. Fluent Dr. H. Tueau DR/Check EC 310 FerroMo FerroVer FerroZine FilterTrak 660 Formula 2533 Formula 2589 Gelex H2O University H2OU Hach Logo Hach One Hach Oval Hach.com HachLink Hawkeye The Hach Guy HexaVer HgEx HydraVer ICE-PIC IncuTrol Just Add Water LeadTrak M-ColiBlue24 ManVer MolyVer Mug-O-Meter NetSketcher NitraVer NitriVer NTrak OASIS On Site Analysis. Results You Can TrustSM OptiQuant OriFlow OxyVer PathoScreen PbEx PermaChem PhosVer Pocket Colorimeter Pocket Pal Pocket Turbidimeter Pond In Pillow PourRite PrepTab ProNetic Pump Colorimeter QuanTab Rapid Liquid RapidSilver Ratio RoVer
sension
Simply AccurateSM SINGLET SofChek SoilSYS SP 510 Spec StablCal StannaVer SteriChek StillVer SulfaVer Surface Scatter TanniVer TenSette Test N Tube TestYES!SM TitraStir TitraVer ToxTrak UniVer VIScreen Voluette WasteAway ZincoVer
TABLE OF CONTENTS
TRADEMARKS OF HACH COMPANY ................................................................................. 2 SAFETY PRECAUTIONS ........................................................................................................ 5 SPECIFICATIONS..................................................................................................................... 8
OPERATION .......................................................................................................................... 9 SECTION 1 OPERATION ................................................................................................ 11

1.1 General Description............................................................................................................ 11 1.1.1 COD Reactor ............................................................................................................ 11 1.1.2 THM Reactor ............................................................................................................ 11 1.1.3 Additional Features................................................................................................... 12 1.2 Operation............................................................................................................................ 13 1.3 Operating Controls and Indicators ..................................................................................... 14 1.4 Line Voltage Selection ....................................................................................................... 15 1.5 Reactor Preparation, 150 C or 100 C Mode.................................................................... 16 1.6 Reactor Preparation, Temperature Adjust Mode................................................................ 16 1.7 Operational Notes............................................................................................................... 17
SECTION 2 MAINTENANCE ........................................................................................ 19

2.1 150 C Temperature Adjustment........................................................................................ 19 2.2 100 C Temperature Adjustment........................................................................................ 20 2.3 Fuse Replacement .............................................................................................................. 20 2.4 Block Removal and Installation (Cleaning the COD Reactor) .......................................... 22 2.5 Cleaning the THM Reactor ................................................................................................ 23
GENERAL INFORMATION ........................................................................................... 25

REPLACEMENT PARTS ........................................................................................................ 27 HOW TO ORDER.................................................................................................................... 29 REPAIR SERVICE................................................................................................................... 30 WARRANTY ........................................................................................................................... 31 CERTIFICATION .................................................................................................................... 32
APPENDIX A: Hach COD Methods .............................................................................. 35

Dichromate Reactor Digestion Method.................................................................................... 37 Digestion .................................................................................................................................. 39 Colorimetric Measurement, 0 to 40 mg/L COD ...................................................................... 42 Colorimetric Measurement, 0 to 150 mg/L COD .................................................................... 44 Colorimetric Measurement, 0 to 1500 and 0 to 15,000 mg/L COD......................................... 46 Titrimetric Measurement, 0 to 150, 0 to 1500, and 0 to 15,000 mg/L COD............................ 48 3
TABLE OF CONTENTS, continued

APPENDIX B: Hach COD Methods .............................................................................. 57
Manganese III Reactor Digestion Method............................................................................... 59
APPENDIX C: THM Plus Method ............................................................................ 69

THM Reactor Method.............................................................................................................. 71
SAFETY PRECAUTIONS
1.2 Operation 1.4 Line Voltage Selection 1.5 Reactor Preparation, 150 C or 100 C Mode 1.6 Reactor Preparation, Temperature Adjust Mode 2.3 Fuse Replacement 2.4 Block Removal and Installation (Cleaning the COD Reactor)
5
SAFETY PRECAUTIONS, continued COD Reactor Operation

This instrument is used to incubate glass vials containing small quantities of hazardous ingredients at high temperature. Read and comply with the precautionary labels on the instrument and read the Material Safety Data Sheets (MSDS) supplied with the reagent vials. Refer to SECTION 1 OPERATION.
THM Reactor Operation

This instrument is used to incubate glass vials at high temperature. Read and comply with the precautionary labels on the instrument and read the Material Safety Data Sheets (MSDS) supplied with the reagent vials. Refer to SECTION 1 OPERATION.
Handling Reagent Vials

Use care when handling the vials and wear protective clothing. Refer to SECTION 1 OPERATION. After completion of the testing, dispose of used vials in accordance with all federal, state and local regulations. Use only Hach prepared COD reagent vials in the Model 45600 COD Reactor.
Safety Equipment
Use protective clothing when operating the Reactor, including goggles or face mask, and gloves. Refer to SECTION 1 OPERATION. Use of the optional safety shield is strongly recommended for use with the COD or THM Reactor.
Reagent Spills
Clean up spilled reagents immediately. Refer to Section 1.7 on page 17. If reagent contacts skin, rinse the affected area thoroughly with water. Avoid breathing released vapors. Read the Material Safety Data Sheets (MSDS) supplied with each reagent for complete chemical information.
Fire Hazard
Avoid the presence of flammable liquids near the operating Reactor. A fire hazard could be created.
SAFETY PRECAUTIONS, continued Power Cord

A power cord suitable for U.S. and Canadian 115 V ac line voltage is supplied with the Model 45600 COD Reactor and Model 49100 THM Reactor. If either model is to be configured for 230 V ac, an approved UL/CSA power cord with NEMA 6-15P type cord cap must be used in place of the 115 V ac power cord supplied. The Model 45600-02 COD Reactor and Model 49100-02 THM Reactor are factory configured for European 230 V ac line voltage. The power cord supplied with this model has a Continental European type plug and is listed by VDE for 250 V ac line voltage.
Line Voltage Selection

Verify proper line voltage select switch position and appropriate fuse rating. Refer to Section 1.4 on page 15.
Fuse Replacement
Use fuses with the specified current and voltage ratings. Refer to Section 2.3 on page 20.
SPECIFICATIONS
Specifications subject to change without notice. Ambient Operating Temperature: +10 to +45 C Storage Temperature: 40 to +60 C Temperature Stability: 0.5 C (100 to 150 C) Capacity (COD): 25 16 100-mm vials, one thermometer. Optional accessory block available with capacity for twenty-one 16-mm and four 22-mm tubes, and one thermometer. Capacity (THM): 10 1-inch vials, one thermometer COD Accuracy (150 C mode): 2 C @ 25 C ambient THM Accuracy (100 C mode): 2 C @ 25 C ambient Range Adjustment (COD):100 to 155 C adjustment minimum Range Adjustment (THM):50 to 105 C adjustment minimum Timer: 0 to 120 minutes with audible alarm and automatic shutoff mode Block: Removable, black anodized aluminum, 11.4 cm square 6.3 cm high Thermometer: 1-inch dial type, 0 to 200 C, 1% accuracy, can be recalibrated, 2 C divisions Power Requirements: Selectable 115 V ac/230 V ac, 8.5%, 50/60 Hz, 2.4/1.2 Amp ac, 220 W Dimensions: 20.3 cm wide 12 cm high 30.5 cm deep Weight: Net: 3.5 kg; Shipping: 4 kg Warm-up Time: 30 to 40 minutes from +25 C to +150 C
OPERATION
DANGER
Handling chemical samples, standards, and reagents can be dangerous. Review the necessary Material Safety Data Sheets and become familiar with all safety procedures before handling any chemicals.
DANGER
La manipulation des chantillons chimiques, talons et ractifs peut tre dangereuse. Lire les Fiches de Donnes de Scurit des Produits (FDSP) et se familiariser avec toutes les procdures de scurit avant de manipuler tous les produits chimiques.
PELIGRO
La manipulacin de muestras qumicas, estndares y reactivos puede ser peligrosa. Revise las fichas de seguridad de materiales y familiarcese con los procedimientos de seguridad antes de manipular productos qumicos.
GEFAHR
Das Arbeiten mit chemischen Proben, Standards und Reagenzien ist mit Gefahren verbunden. Es wird dem Benutzer dieser Produkte empfohlen, sich vor der Arbeit mit sicheren Verfahrensweisen und dem richtigen Gebrauch der Chemikalien vertraut zu machen und alle entsprechenden Materialsicherheitsdatenbltter aufmerksam zu lesen.
PERIGO
A manipulao de amostras, padres e reagentes qumicos pode ser perigosa. Reveja a folha dos dados de segurana do material e familiarize-se com todos os procedimentos de segurana antes de manipular quaisquer produtos qumicos.
10
SECTION 1
OPERATION
1.1 General Description

1.1.1 COD Reactor
The Model 45600 COD Reactor (Figure 1) is a 25-well, dry-bath incubator that provides the 150 C temperature environment required in Hach's test system for chemical oxygen demand (COD) determinations. In addition to the COD requirements, this model provides features for timed operation as well as temperature adjustment. In the COD digestion mode, the temperature switch is set in the 150 C position and the temperature is maintained within 2 C constantly. Heater block temperature can be verified by placing the thermometer supplied with the instrument in the temperature well provided in the block. In the adjustable temperature mode (100 to 155 C), the instrument can be used for digestion of other samples that require different digestion temperatures. A 2-hour timer is incorporated for applications where timed digestion is desired. When this feature is used, the bell will sound and the unit will shut off at the end of the selected time period. The timer also can be used without the shut-off feature when operating in the infinity mode.
1.1.2
THM Reactor
The Model 49100 THM Reactor is a 10-well, dry bath incubator that provides the 100 C temperature environment required in Hachs test system for Trihalomethanes (THM) Plus determination. In addition to the THM requirements, this model provides features for timed operation and temperature adjustment. In the THM digestion mode, the temperature switch is set in the 100 position and the temperature is constantly maintained within 2 C. Verify the heater block temperature by placing the thermometer supplied with the instrument in the temperature well in the block.
11
SECTION 1, continued
1.1.3 Additional Features
The instrument can be switched to operate on either 115 or 230 V ac. Accessories supplied with the COD Reactor and THM Reactor include a dial gauge thermometer, power cord, the appropriate fuses, and instruction manual with quick reference card. Optional accessories offered are a safety shield and a special heater block with wells sized to hold twenty-one 16-mm tubes and four 22-mm tubes. Refer to OPTIONAL ACCESSORIES on page 27. The optional safety shield is 15-inch high, 3/16-inch thick polycarbonate attached to a heavy steel base. It is placed on the laboratory bench in front of the COD Reactor or THM Reactor to protect the operator from splattered reagent in the unlikely event that a reagent vial should break.
Figure 1 Model 45600 COD Reactor
12
SECTION 1, continued 1.2 Operation

GEFAHR Dieses Gert dient zur Inkubation von Testproben mit eventuell gefhrlichen Stoffen. Sie sollten bei der Handhabung unbedingt Schutzkleidung, wie Handschuhe und Schutzbrille oder eine Gesichtmaske tragen. Verschttetes Produkt ist unverzglich aufzuwischen. Bei Kontakt mit der Haut mu die betroffene Stelle sofort grndlichst mit Wasser gesplt werden. Bitte lesen Sie die kompletten chemischen Informationen und Daten aller Datenbltter mit den Material Sicherheitsanweisungen (IDDMS). PELIGRO Este instrumento se utiliza para incubar muestras de prueba que pueden contener materiales peligrosos. Por lo tanto, es necesario usar ropa de proteccin incluso guantes y antiparras o mscara facial. Los derrames deben limpiarse de inmediato y, en caso de contacto con la piel, lave la zona afectada con abundante agua. Para la informacin completa sobre los productos quimicos, lea todas las Hojas de Datos sobre Seguridad de Materiales (HDSM). DANGER Cet appareil sert l'incubation d'chantillons contenant des matires dangereuses. Pour la manipulation, nous recommandons le port de vtements de protection, de gants et de lunettes ou d'un masque. Si le produit est renvers, il doit tre essuy immdiatement. En cas de contact accidentel avec la peau, la zone concerne doit tre abondamment rince l'eau. Prire de lire attentivement les fiches produits avec les donnes de scurit (FPDS) contenant des informations chimiques compltes. PERIGO Este instrumento usado para a incubao de espcimes de que podem conter. Roupa protetora, incluindo luvas e culos de proteo ou protetor facial, deve ser usada. Qualquer material entornado deve ser imediatamente limpo e, no caso de contato com a pele, a rea afetada dever ser bem lavada com gua. Leia as Folhas de Informao de Segurana do Material (FISM) para obter os dados qumicos completos.
DANGER This instrument is used to incubate test samples that may contain hazardous materials. Protective clothing, including gloves and goggles or face mask, should be worn. Any spills should be wiped up immediately and if skin is contacted, rinse the affected area thoroughly with water. Please read all Material Safety Data Sheets (MSDS) for complete chemical information.
13
SECTION 1, continued 1.3 Operating Controls and Indicators

(See Figure 2) Power Indicatorlights when line power is turned on. If instrument is in the Timer Mode, there must be time showing on the Timer for the POWER indicator to be lit. Temperature Mode Switchselects constant 150 C operation for the COD Reactor and 100 C operation for the THM Reactor, or the adjustable temperature operating mode whereby an alternative temperature can be selected with the 100 to 155 C ADJUST control on the back panel for the COD reactor or the 50 to 105 C ADJUST control for the THM reactor. Timerused to select digestion time in minutes. Indicator knob shows digestion time remaining. Timer Switchused in conjunction with timer to operate the reactor in a timed digestion when set to TIMER position. The reactor will shut off at the end of the elapsed time. When the timer switch is in the Infinity position, the timer can be off or used as an audible alarm to track the digestion time. The heater block will remain at the selected temperature as long as the instrument power is on. Heating Indicatorlights only when heater is operating. The heater cycles on and off while maintaining a stable temperature. Power Entry Moduleincludes a power switch, power receptacle and line fuses. Voltage Select Switchadapts instrument for 115-volt or 230-volt operation. Factory set for 115 V ac. Temperature Controlused to select alternative incubation temperature when temperature switch is in the ADJ position. Clockwise rotation of the control increases the temperature. Temperature is adjustable between 100 and 155 C for the COD Reactor and between 50 and 105 C for the THM Reactor. 150 C Mode Temperature Control (COD Reactor)used in the 150 C temperature mode to adjust the temperature setting to a constant 150 C. Refer to Section 2.1 on page 19. 14
100 C Mode Temperature Control (THM Reactor)used in the 100 C temperature mode to adjust the temperature setting to a constant 100 C. Refer to Section 2.2 on page 20.
Figure 2 COD Reactor Controls, Indicators and Connectors
1.4
Line Voltage Selection

Note: Misapplication of AC line power to this instrument can cause serious damage to the instrument. Prior to connection, verify that the Voltage Select Switch is set for the proper AC line requirement.
This instrument is factory set and properly fused for 115 V ac line requirements. To convert the instrument for 230 V ac line requirements, proceed as follows: 1. Disconnect power cord from power entry module receptacle. 2. Rotate the indicator slot on the Voltage Select Switch to the 230 position. 15
3. Remove the two 3-amp fuses and replace them with two 1.6-amp fuses. Refer to Section 2.3 on page 20. 4. Restore the power cord connection.
1.5
Reactor Preparation, 150 C or 100 C Mode

Set the Power switch to I (on) and the Temperature switch to either 150 C for the COD Reactor or 100 C for the THM Reactor. Verify that the Timer switch is set to infinity. Allow a warm-up period of approximately 30 minutes. When the Heating Indicator begins to cycle on and off, the block temperature is stable. The proper temperature can be verified by placing a thermometer into the small well provided in the heater block. The instrument is now ready for digesting samples. If the timer is to be used to turn the reactor off at the end of the digestion, set the timer switch to the TIMER position and rotate the timer knob clockwise to the desired digestion time.
1.6
Reactor Preparation, Temperature Adjust Mode

1. Set the Power switch to I (on) and set the Temperature switch to ADJ. Verify that the timer switch is set to infinity. 2. Place a thermometer in the heater block thermometer well and allow the temperature reading to stabilize.
Note: Use care when adjusting the temperature control. This control is a single-turn potentiometer and can be permanently damaged if too much torque is applied at the end of adjustment travel. At the first sign of resistance to rotation, stop applying torque. If overadjustment does occur and the potentiometer is damaged, contact a Hach Service Center. Refer to REPAIR SERVICE on page 30.
3. Using a non-conducting screwdriver or trimmer pot adjustment tool, turn the temperature adjust control slightly counterclockwise if the temperature must be lowered or clockwise if the temperature must be raised. Allow the thermometer reading to stabilize to determine if further adjustment is needed. Repeat this step until the thermometer reading stabilizes at the desired temperature. If the optional glass thermometer is used, remove the thermometer.
16
SECTION 1, continued 1.7 Operational Notes
Do not place the COD Reactor or THM Reactor in a draft, in direct sunlight or near equipment that emits heat or cold. Temperature stability could be affected. Use of the optional safety shield is strongly recommended. Use of an optional glass thermometer is recommended only for checking the heater block temperature during instrument preparation. Because the thermometer is breakable, it is advisable to remove the thermometer during normal operation of the reactor. Use vial and tube sizes that match the heater block wells for best results. During operation, the temperature of the empty block will differ slightly from the temperature of the block full of vials. Also, loading the block with cold tubes will lower the block temperature several degrees and require a few minutes to recover as the tubes warm. If the temperature does not recover completely, the appropriate temperature control can be adjusted to compensate. See Section 2.1 150 C Temperature Adjustment on page 19 or Section 2.2 100 C Temperature Adjustment on page 20. The dial thermometer supplied with the COD Reactor can be recalibrated by placing the stem into an ice-water bath, allowing it to come to equilibrium and adjusting the nut beneath the dial to obtain a reading of zero C.
Note: In the event of an accidental spill into the heater block, disconnect power to the instrument and allow it to cool. After the instrument has cooled, remove all reagent tubes and remove the heater block for cleaning. Refer to Section 2.4 Block Removal and Installation (Cleaning the COD Reactor) on page 22. If the spill was severe and not contained on or in the heater block, damage may have occurred to the instruments electrical components. Contact the appropriate service center. Refer to REPAIR SERVICE on page 30.
17
18
SECTION 2
MAINTENANCE
There are no scheduled maintenance requirements for this instrument. It should be kept clean, and reagent spills should be wiped up promptly. The temperature setting for the 150 C mode or the 100 C mode can be adjusted as described below if necessary. If your reactor does not perform properly, please contact a Hach Service Center for instructions. Refer to REPAIR SERVICE on page 30.
2.1 150 C Temperature Adjustment
The 150 C temperature setting may need readjustment in time due to component aging. Best accuracy will be obtained if the setting is made while the block is full of vials. Proceed as follows: 1. Place COD Digestion Reagent Vials in all the tube wells and insert the thermometer into the temperature well. 2. Set the timer switch to infinity, the temperature mode switch to 150 C and the power switch to I (on). Allow the block temperature to stabilize. 3. Observe the thermometer reading when the temperature has stabilized.
4. Remove the plug from the 150 C Temperature Control opening. See Figure 2 on page 15. Using a non-conducting screwdriver or trimmer pot adjustment tool, slightly adjust the 150 C control clockwise to increase the block temperature or counterclockwise to decrease it, allowing time for the temperature to stabilize between adjustments. Repeat as necessary until the thermometer reading stabilizes at the proper temperature. Replace the plug in the back panel opening.
19
SECTION 2, continued 2.2 100 C Temperature Adjustment

The 100 C temperature setting may need readjustment in time due to component aging. Best accuracy will be obtained if the setting is made while the block is full of vials. Proceed as follows: 1. Place THM Plus Reagent Vials in all the tube wells and insert the thermometer into the temperature well. 2. Set the Timer switch to infinity, the Temperature Mode switch to 100 C and the Power switch to I (on). Allow the block temperature to stabilize. 3. Observe the thermometer reading when the temperature has stabilized.
4. Remove the plug from the 100 C Temperature Control opening. See Figure 2 on page 15. Using a non-conducting screwdriver or trimmer pot adjustment tool, slightly adjust the 100 C control clockwise to increase the block temperature or counterclockwise to decrease it, allowing time for the temperature to stabilize between adjustments. Repeat as necessary until the thermometer reading stabilizes at the proper temperature. Replace the plug in the back panel opening.
2.3
Fuse Replacement
GEFAHR Zur Wahrung des kontinuierlichen Brandschutzes drfen die Sicherungen nur mit Sicherungen des gleichen Typs und mit gleichen Stromkennwerten verwendet werden. PELIGRO Para una continua proteccin contra incendios, reemplace los fusibles nicamente por los del tipo y capacidad recomendados.
DANGER For continued protection against fire, replace fuses only with fuses of specified type and current rating.
20
DANGER Pour assurer la protection contre les incendies, remplacez les fusibles uniquement avec des fusibles du mme type et pour la mme tension. PERIGO Para proteo continiua contra fogo, troque os fusveis somente por fusveis do tipo especificado para a fora da corrente.
The fuse holder is located on the back panel within the power entry module. See Figure 3. 1. Disconnect the power cord from the instrument before removing the fuse holder. 2. Remove the fuse holder by inserting a small screwdriver or other pointed tool in the small opening and prying out the holder. Both sides of the power line are fused. 3. Replace the fuses with two 3A fuses for 115-volt operation or two 1.6A fuses for 230-volt operation. Refer to REPLACEMENT PARTS on page 27 for the proper fuse description and catalog number. Spare fuses can be stored in the two slide-out clips in the fuse holder. 4. Replace the holder and reconnect the power cord.
Figure 3 Fuse Replacement
21
SECTION 2, continued 2.4 Block Removal and Installation (Cleaning the COD Reactor)
GEFAHR Heitzeinheit nicht mit bloen Hnden berhren, wenn sie nicht mit Sicherheit ausgekhlt ist. Vorsicht: Sie riskieren schwere Verbrennungen. PELIGRO No toque el bloque calefactor con la mano desprotegida, a menos que est seguro de que se haya enfriado. En caso contrario, pueden ocurrir quemaduras graves. DANGER Pour viter les brlures graves, ne jamais toucher le bloc chauffant sans protection aux mains moins d'tre sr qu'il s'est refroidi. PERIGRO No toque no bloco do aquecedor sem proteger a mo, a menos que esteja certo que ele j esfriou.
DANGER Do not touch the heater block without hand protection unless you are certain it has cooled. A severe burn could result.
Place the removable heater block in the instrument with the same orientation each time to avoid confusion in test documentation. When viewed from the front of the instrument, readability of the well designations is best with the numbers running from left to right and the letters from front to back. Before attempting to remove the block, turn the instrument off and allow the block to cool. Remove all the vials. Remove the block as follows: 1. The heater block is secured in place with two socket-head machine screws that are accessible from the top of the block. Using the hexagonal wrench supplied with the COD Block Replacement Kit, loosen and remove the two socket-head screws. The block will adhere to the heater plate beneath it because of the thermal compound applied on the bottom surface. Use side-to-side and/or front-to-back rocking motions to free the block and lift it from the instrument. 2. If there has been a reagent spill in one of the wells, rinse under a water tap to remove any residue. Remove the thermal compound from the bottom of the block and the heater plate. Use the applicator supplied with the COD Block Installation Kit to scrape the block and plate to remove the old 22
compound. Dampen a cloth with isopropyl alcohol and wipe the block and plate clean.
Note: If the old thermal compound is not removed, poor thermal conductance can occur, resulting in slower block warm-up and response times.
3. Prepare the block to be installed by applying a coat of thermal compound to the bottom surface. Use the compound and applicator supplied in the COD Block Replacement Kit. Use the saw-toothed edge of the applicator to apply a layer of uniform thickness that covers the bottom of the block completely. 4. Place the block into the instrument with the well numbers from left to right across the back and the well letters along the left side. Install the two socket-head screws and tighten with the hexagonal wrench. 5. Restore power to the instrument and install the thermometer in the small well. Check the temperature of the block when it becomes stable. If necessary, adjust the temperature setting as described in Sections 2.1 and 2.2. If the optional glass thermometer is used, remove the thermometer before use.
2.5 Cleaning the THM Reactor

Turn the instrument off, unplug the instrument, and allow the block to cool. Remove all the vials. Use a damp cloth to wipe the block clean.
23
24
GENERAL INFORMATION
At Hach Company, customer service is an important part of every product we make. With that in mind, we have compiled the following information for your convenience.
25
26
REPLACEMENT PARTS
REQUIRED APPARATUS
Description Cat. No.
COD Block Replacement Kit........................................................................................45649-00 Includes: Screw, 8x32 socket-head (2) Thermal Compound, 2-oz jar Thermal Compound Applicator Wrench, hexagonal, 9/64 inch Instruction Sheet COD Reactor Replacement Block Kit, 25 16-mm wells (includes COD Block Replacement Kit) ................................................................45609-01 Fuse, 3A, 250 V, Slow-Blo (T), for 115 Vac operation (UL, CSA approved) (2 needed) (supplied with 45600-00 instruments) ..................................................45640-00 Fuse, 1.6A, 250 V, Slow-Blo (T), for 230 Vac operation (UL, CSA approved) (2 needed) (supplied with 45600-02 instruments) ..................................................30307-00 Fuse, 1.6A, 250 V, Slow-Blo (T), for 230 Vac operation (IEC type, VDE approved) (2 needed) (supplied with 45600-02 instruments) ..................................................30306-00 Manual, Instruction .......................................................................................................45600-18 Power Cord, UL, CSA approved for 115 Vac operation ...............................................18010-00 Power Cord, VDE approved for European 230 Vac operation......................................46836-00 Quick Reference Card ...................................................................................................45600-44 Thermometer, dial gauge, 0 to 200 C ..........................................................................45655-00
OPTIONAL ACCESSORIES
COD Accessory Block Kit, 21 16-mm wells and 4 22-mm wells, (includes COD Block Replacement Kit) ................................................................45717-01 Isopropyl Alcohol, tech. grade, 100 mL........................................................................12276-42 Gloves, Heat Resistant ..................................................................................................21788-00 Safety Goggles ..............................................................................................................20972-00 Safety Shield .................................................................................................................23810-00 Trimmer Pot Adjustment Tool.......................................................................................18933-00
27
28
HOW TO ORDER
By Telephone:
6:30 a.m. to 5:00 p.m. MST Monday through Friday (800) 227-HACH (800-227-4224) By FAX: (970) 669-2932
By Mail:
Hach Company P.O. Box 389 Loveland, CO 80539-0389 U.S.A.
Ordering information by E-mail: orders@hach.com
Information Required

Hach account number (if available) Your name and phone number Purchase order number Brief description or model number
Billing address Shipping address Catalog number Quantity
Technical and Customer Service (U.S.A. only)

Hach Technical and Customer Service Department personnel are eager to answer questions about our products and their use. Specialists in analytical methods, they are happy to put their talents to work for you. Call 1-800-227-4224 or E-mail techhelp@hach.com.
International Customers
Hach maintains a worldwide network of dealers and distributors. To locate the representative nearest you, send E-mail to intl@hach. com or contact:
In Canada, Latin America, Africa, Asia, Pacific Rim:
HACH Company P.O. Box 389, Loveland CO 80539-0389 U.S.A. Telephone: (970) 669-3050; FAX: (970) 669-2932 In Europe, the Middle East, or Mediterranean Africa: HACH Company c/o Dr. Bruno Lange GmbH Willsttterstr. 11 D-40549 Dsseldorf Germany Telephone: +49/[0]211.52.88.0 Fax: +49/[0]211.52.88.231 29
REPAIR SERVICE
Authorization must be obtained from Hach Company before sending any items for repair. Please contact the HACH Service Center serving your location. In the United States: Hach Company 100 Dayton Avenue Ames, Iowa 50010 (800) 227-4224 (U.S.A. only) Telephone: (515) 232-2533 FAX: (515) 232-1276 In Canada: Hach Sales & Service Canada Ltd. 1313 Border Street, Unit 34 Winnipeg, Manitoba R3H 0X4 (800) 665-7635 (Canada only) Telephone: (204) 632-5598 FAX: (204) 694-5134 E-mail: canada@hach.com In Latin America, the Caribbean, the Far East, the Indian Subcontinent, Africa, Europe, or the Middle East: Hach Company World Headquarters P.O. Box 389 Loveland, Colorado, 80539-0389 U.S.A. Telephone: (970) 669-3050 FAX: (970) 669-2932 E-mail: intl@hach.com
30
WARRANTY
Hach warrants most products against defective materials or workmanship for at least one year from the date of shipment; longer warranties may apply to some items.
HACH WARRANTS TO THE ORIGINAL BUYER THAT HACH PRODUCTS WILL CONFORM TO ANY EXPRESS WRITTEN WARRANTY GIVEN BY HACH TO THE BUYER. EXCEPT AS EXPRESSLY SET FORTH IN THE PRECEDING SENTENCE, HACH MAKES NO WARRANTY OF ANY KIND WHATSOEVER WITH RESPECT TO ANY PRODUCTS. HACH EXPRESSLY DISCLAIMS ANY WARRANTIES IMPLIED BY LAW, INCLUDING BUT NOT BINDING TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. LIMITATION OF REMEDIES: Hach shall, at its option, replace or
repair nonconforming products or refund all amounts paid by the buyer. THIS IS THE EXCLUSIVE REMEDY FOR ANY BREACH
OF WARRANTY. LIMITATION OF DAMAGES: IN NO EVENT SHALL HACH BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND FOR BREACH OF ANY WARRANTY, NEGLIGENCE, ON THE BASIS OF STRICT LIABILITY, OR OTHERWISE.
This warranty applies to Hach products purchased and delivered in the United States. Catalog descriptions, pictures and specification, although accurate to the best of our knowledge, are not guarantee or warranty. For a complete description of Hach Companys warranty policy, request a copy of our Terms and Conditions of Sale for U.S. Sales from our Customer Service Department.
31
CERTIFICATION
Hach Company certifies this instrument was tested thoroughly, inspected and found to meet its published specifications when it was shipped from the factory. The COD and THM Reactors have been tested and are certified as indicated to the following instrumentation standards:
Product Safety
UL 1262 (ETL Listing # H0492805390), 115V model, 45900-00 CSA C22.2 No. 1010.1 (ETLc Certification # H0492805390), 115V model, 45900-00 Certified by Hach to EN 61010-1 (IEC1010-1) per 73/23/EEC, supporting test records by Dash, Straus & Goodhue (now Intertek Testing Services), 230V model, 45900-02.
Immunity
EN 61326:1998 (EMC Requirements for Electrical Equipment for Measurement, Control and Laboratory Use) per 89/336/EEC EMC: Supporting test records by Hach Company, certified compliance by Hach Company. Standards include: IEC 1000-4-2:1995 (EN 61000-4-2:1995) Electrostatic Discharge Immunity (Criteria B) IEC 1000-4-3:1995 (EN 61000-4-3:1996) Radiated RF Electromagnetic Field Immunity (Criteria A) IEC 1000-4-4:1995 (EN 61000-4-4:1995) Electrical Fast Transients/Burst (Criteria B) IEC 1000-4-5:1995 (EN 61000-4-5:1995) Surge (Criteria B) IEC 1000-4-6:1996 (EN 61000-4-6:1996) Conducted Disturbances Induced by RF Fields (Criteria A) IEC 1000-4-11:1994 (EN 61000-4-11:1994) Voltage Dip/Short Interruptions (Criteria B) Additional immunity Standard/s include: ENV 50204:1996 Radiated Electromagnetic Field from Digital Telephones (Criteria A) 32
CERTIFICATION, continued Emissions

Per 89/336/EEC EMC: EN 61326:1998 (Electrical Equipment for measurement, control and laboratory use-EMC requirements): Supporting test records by Hach Co. Required Standard/s include: EN 55014 (CISPR 14) Emissions, Testing by ETL/Dash, Straus & Goodhue (now Intertek Testing Services) NVLAP # 0270, EN 55022 (CISPR 22) Emissions, Class B Limits Testing by Hach Company Additional Standard/s include: EN 61000-3-2 (IEC 1000-3-2) Harmonic Disturbances Caused by Electrical Equipment EN 61000-3-3 (IEC 1000-3-3) Voltage Fluctuation (Flicker) Disturbances Caused by Electrical Equipment CANADIAN RADIO INTERFERENCE- REGULATION, 1374, Class A: Supporting test records by Hach Company and ETL/Dash, Straus & Goodhue (now Intertek Testing Services) NVLAP # 0270, certified compliance by Hach Company. This Class A digital apparatus meets all requirements of the Canadian Interference- Causing Equipment Regulations. Cet appareil numrique de la classe A respecte toutes les exigences du Rglement sur le matriel brouilleur du Canada. FCC PART 15, Class "A" Limits: Supporting test records by Hach Company and Dash, Straus & Goodhue (now Intertek Testing Services) NVLAP # 0270, certified compliance by Hach Company. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
33
CERTIFICATION, continued
Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense. The following techniques of reducing the interference problems are applied easily. 1. Disconnect the COD or THM Reactor from it's power source to verify that it is or is not the source of the interference. 2. If the COD or THM Reactor is connected into the same outlet as the device with which it is interfering, try another outlet. 3. Move the COD or THM Reactor away from the device receiving the interference. 4. Reposition the receiving antenna for the device receiving the interference. 5. Try combinations of the above.
34
APPENDIX A: Hach COD Methods

Dichromate Reactor Digestion Method USEPA Approved Digestion Colorimetric Measurement Titrimetric Measurement
35
36
OXYGEN DEMAND, CHEMICAL

Dichromate Reactor Digestion Method*
USEPA approved for reporting wastewater analysis**
Method 8000 For water, wastewater and seawater
Introduction
The Chemical Oxygen Demand (COD) test is used widely to estimate the amount of organic matter in wastewater. It is a measurement of the oxygen equivalent of the materials present in the wastewater that are subject to oxidation by a strong chemical oxidant, in this case dichromate. When wastewater contains only readily available organic bacterial food and no toxic matter, the COD test results provide a good estimate of Biochemical Oxygen Demand (BOD) values. In the Dichromate Reactor Digestion Method test, the COD procedure is simpler than Dichromate Reflux Method. Small volumes of the water sample are pipetted into vials containing the premeasured reagents, including catalysts and chloride compensator. The vials are incubated until digestion is complete and then cooled. The COD measurement is made either with the spectrophotometer (accepted for reporting by the U.S. Environmental Protection Agency) or by titration.
Material Safety Data Sheets and Labels

Material Safety Data Sheets (MSDS) are supplied with all reagents. It is good laboratory practice to read the MSDS and the reagent container labels to familiarize yourself with the reagents used in this procedure.
* Jirka, A.M.; Carter, M.J. Analytical Chemistry, 1975, 47(8): 1397. ** Federal Register, April 21, 1980, 45(78): 26811-26812. The Ultra Low Range (0 to 40 mg/L) COD Vials are not USEPA approved. High Range Plus (0 to 15,000 mg/L) COD Vials are not USEPA approved. Titrimetric measurement is not USEPA approved.
37
OXYGEN DEMAND, CHEMICAL, continued Analysis Procedure

Both the titrimetric measurement and the colorimetric measurement for determining Dichromate Chemical Oxygen Demand (COD) are detailed in this procedure. Sample digestion is required for both methods, with the choice of the final measurement method left to the analyst. Colorimetric measurement is the simpler and quicker of the two and is USEPA approved. Hach's titrimetric measurement should be used if turbidity or colored species remain after digestion; it is not USEPA approved.
Waste Management
Final samples will contain mercury, silver, and chromium at concentration levels regulated as hazardous waste by the Federal RCRA. Contact your governing local, state, or federal agency for further information on proper disposal of these materials.
38
OXYGEN DEMAND, CHEMICAL, continued

Digestion Method 8000
1. Homogenize 100 mL 2. Turn on the COD 3. Remove the cap of a of sample for 30 seconds Reactor. Preheat to COD Digestion Reagent in a blender. 150 C. Place the plastic Vial for the appropriate shield in front of the range: Note: Mix the sample reactor. prior to homogenization.
To improve accuracy and reproducibility, pour the homogenized sample into a 250 mL beaker and gently stir with a magnetic stir plate. For samples containing large amounts of solids, increase the homogenization time. Note: Some of the chemicals and apparatus used in this procedure may be hazardous to the health and safety of the user if inappropriately handled or accidentally misused. Please read all warnings and the safety section of this manual. Wear appropriate eye protection and clothing for adequate user protection. If contact occurs, flush the affected area with running water. Follow instructions carefully. Note: Ensure safety devices are in place to protect analyst from splattering should reagent leaking occur.
Sample Conc. Range (mg/L) 0 to 40 0 to 150 0 to 1500 0 to 15,000 COD Digestion Reagent Vial Type Ultra Low Range Low Range High Range High Range Plus
4. Hold the vial at a 45-degree angle. Pipet 2.00 mL (0.2 mL for the 0 to 15,000 mg/L range) of sample into the vial.
Note: For the 015,000 mg/L range, pipet only 0.20 mL of sample, not 2.00 mL of sample, using a TenSette Pipet. For greater accuracy a minimum of three replicates should be analyzed and the results averaged. Note: Spilled reagent will affect test accuracy and is hazardous to skin and other materials. Do not run tests with vials that have been spilled. If vials spill, wash them with running water.
Note: The reagent mixture is light-sensitive. Keep unused vials in the opaque shipping container, in a refrigerator if possible. The light striking the vials during the test will not affect results.
39
Heat for 2 hours
HRS MIN SEC
5. Replace the vial cap tightly. Rinse the outside of the COD vial with deionized water and wipe the vial clean with a paper towel.
6. Hold the vial by the cap and over a sink. Invert gently several times to mix the contents. Place the vial in the preheated COD Reactor.
7. Prepare a blank by repeating steps 3 to 6, substituting 2.00 mL (0.2 mL for the 0 to 15,000 mg/L range) deionized water for the sample.
8. Heat the vials for 2 hours.

Note: Many samples are digested completely in less than 2 hours. If desired, measure the concentration (while still hot) at 15 minute intervals until the reading remains unchanged. Cool the vials to room temperature for final measurement.
Note: The vial will become Note: Be sure the pipet very hot during mixing. is clean. Note: One blank must be run with each set of samples. Run samples and blanks with the same lot of vials.
40
Choose a range.
9. Turn the reactor off. Wait about 20 minutes for the vials to cool to 120 C or less.
10. Invert each vial

several times while still warm. Place the vials into a rack. Wait until the vials have cooled to room temperature.
11. Use one of the

following techniques to measure the COD:
Colorimetric method, 040 mg/L COD Colorimetric method, Note: If a pure green color 0150 mg/L COD appears in the reacted Colorimetric method, sample, measure the 01500 mg/L COD COD and, if necessary, Colorimetric method, repeat the test with a 015,000 mg/L COD diluted sample. Titrimetric method, 0150, 01500, 015,000 mg/L COD
41

Colorimetric Measurement, 0 to 40 mg/L COD*
HACH PROGRAM
Method 8328
HACH PROGRAM: 2700 COD, ULR

2 7 0 0
ENTER
3. Insert the Test Tube Adapter into the sample cell module by sliding it under the thumb screw and into the alignment Select the stored The wavelength (), grooves. Fasten with the program number for ultra 350 nm, is automatically thumb screw. selected. low range COD by Note: The DR/4000 Test pressing 2700 with the Tube Adapter is NOT numeric keys.
Press: ENTER
designed to allow readings on hot vials (150 C).
1. If using the DR/4000 2. The display will Spectrophotometer, show: press the soft key under HACH PROGRAM: HACH PROGRAM. 2700 COD, ULR
4. Clean the outside of the blank with a towel.

Note: Wiping with a damp towel, followed by a dry one will remove fingerprints or other marks.
* Ultra Low Range Reagent Vials are not USEPA approved and may be used only with spectrophotometers with 350-nm capability.
42
ZERO
5. Place the blank into the adapter with the Hach logo facing the front of the instrument. Close the light shield.
Note: Preparation of the blank is described in the digestion procedure.
6. Press the soft key under ZERO.

The display will show: 0.0 mg/L COD
7. Clean the outside of the sample vial with a towel.
Note: For alternate concentration units press the OPTIONS soft key. Then press the soft key Note: The blank is stable under UNITS to scroll through the available when stored in the dark; options. Press ENTER to see Blanks for Colorimetric Measurement return to the read screen. on page 51.
8. Place the sample vial into the adapter with the Hach logo facing the front of the instrument. Close the light shield. Results in mg/L COD (or chosen units) will be displayed.
Note: Results may be expressed as mg/L COD or mg/L O2. Press the soft key under OPTIONS and then press FORM: to scroll through the available choices. Note: If the display shows
45 mg/L COD and/or OVER!, the upper limit of

the range has been exceeded. Repeat the test with a dilute sample or use a Low Range or High Range COD Reagent Vial.
43

Colorimetric Measurement, 0 to 150 mg/L COD
420 nm
Method 8000
1. Enter the stored program number for chemical oxygen demand (COD), low range.
Press: 4 3 0 ENTER The display will show: Dial nm to 420
2. Rotate the 3. Place the COD Vial wavelength dial until the Adapter into the cell small display shows: holder with the marker to the right. 420 nm
When the correct wavelength is dialed in, the display will quickly show: Zero Sample then: mg/L COD LR
Note: Approach the wavelength setting from the higher to lower values.

Note: Wiping with a damp towel, followed by a dry one, will remove fingerprints or other marks.
44
5. Place the blank into the adapter with the Hach logo facing the front of the instrument. Place the cover on the adapter.
Note: The blank is stable when stored in the dark; see Blanks for Colorimetric Determination following these procedures.
6. Press: ZERO
The display will show: Zeroing. . . . then: 0. mg/L COD LR
8. Place the sample vial into the adapter with the Hach logo facing the front of the instrument. Place the cover on the adapter.
9. Press: READ
The display will show: Reading. . . . then the result in mg/L COD will be displayed.
Note: For most accurate results with samples near 150 mg/L COD, repeat the analysis with a diluted sample.
45

Colorimetric Measurement, 0 to 1500 and 0 to 15,000 mg/L COD*
620 nm
Method 8000
1. Enter the stored program number for chemical oxygen demand, high range.
Press: 4 3 5 ENTER The display will show: Dial nm to 620
2. Rotate the 3. Place the COD Vial wavelength dial until the Adapter into the cell small display shows: holder with the marker to the right. 620 nm
When the correct wavelength is dialed in, the display will quickly show: Zero Sample then: mg/L COD HR

Note: Wiping with a damp towel followed by a dry one will remove fingerprints or other marks.
* The High Range Plus (0 to 15,000 mg/L) COD Vials are not USEPA approved.
46
5. Place the blank into the adapter with the Hach logo facing the front of the instrument. Place the cover on the adapter.
Note: The blank is stable when stored in the dark. See Blanks for Colorimetric Measurement following these procedures.
6. Press: ZERO
The display will show: Zeroing. . . . then: 0. mg/L COD HR
8. Place the sample vial in the adapter with the Hach logo facing the front of the instrument. Place the cover on the adapter.
9. Press: READ
The display will show: Reading. . . . then the result in mg/L COD will be displayed.
Note: When using High Range Plus COD Digestion Reagent Vials multiply the reading by 10. Note: For most accurate results with samples near 1500 or 15,000 mg/L COD, repeat the analysis with a diluted sample.
47
Titrimetric Measurement, 0 to 150, 0 to 1500, and 0 to 15,000 mg/L COD* Method 8231
Stir Bar
1. Carefully remove the cap of a digested vial. Rinse the inside walls with less than 1 mL of deionized water.
2. Add a small Teflon- 3. Place the vial on the coated stirring bar and titration stand. Turn on one drop of the the magnetic stirrer. appropriate Ferroin Indicator Solution. When using the Low Range COD Digestion Vials, use Low Range Ferroin Indicator Solution. When using the High Range or High Range Plus COD Digestion Reagent Vials, use High Range Ferroin Indicator Solution.
Note: If the color of the prepared sample changes from blue-green to orange-brown, the COD value is out of range. Dilute the sample and repeat the digestion.
4. Titrate with the appropriate Ferrous Ammonium Sulfate Standard Solution (FAS) until the sample color changes sharply from greenish-blue to orangebrown. When using the Low Range COD Digestion Reagent Vials, use 0.0125 N FAS. When using the High Range or High Range Plus COD Digestion Reagent Vials, use 0.125 N FAS. Record the mL of titrant required. The mL required for the prepared sample is value B. The mL required for the blank is value A.
Note: Mix the FAS bottle well before using. Note: Values A and B are used in step 8.
* Titrimetric measurement of reactor-digested samples is not USEPA approved.
48
2000 (A - B) ------------ M = C mg/L COD
5. Pipet 2.00 mL of 6. Add one drop of Potassium Dichromate the Ferroin Indicator Standard Solution into Solution selected in an empty vial. When step 2. using the Low Range COD Digestion Reagent Vials, use a 0.025 N solution. When using High Range or High Range Plus COD Digestion Reagent Vials, use a 0.25 N solution.
Add 3 ml of sulfuric acid to the vial. Swirl to mix. Wait for the solution to cool until the vial is comfortable to touch.
Note: Steps 5 through 7 need only be done daily because the FAS deteriorates over time.
7. Add a stir bar and 8. Determine the titrate with the Ferrous mg/L COD according to Ammonium Sulfate the equation above. Standard Solution Where: selected in step 4 until the color changes from A = mL used in titration of greenish-blue to orange- reagent blank B = mL used in titration of brown. Record the prepared sample number of mL required. C = mL used in titration This is value C in the of standard solution in Step 7 following equation. above
Note: Mix the FAS bottle well before using. Note: To remove the stir bar from the vial, tip the vial at an angle in one hand and hold the stir bar retriever in the other. Place the retriever near the bottom of the vial on the OUTSIDE. Move the retriever up the wall to the top of the vial.
M = 0.1 when using Low Range COD Digestion Reagent Vials M = 1 when using High Range COD Digestion Reagent Vials M = 10 when using High Range Plus COD Digestion Reagent Vials For example, when using Low Range COD Reagent Vials: A= 3.95 mL B = 2.00 mL C = 4.00 mL M = 0.1 mg/L COD 2000 = ( 3.95 2.00 ) ------------ 0.1 4.00 = 97.5
49
OXYGEN DEMAND, CHEMICAL, continued Sampling and Storage

Collect samples in glass bottles. Use plastic bottles only if they are known to be free of organic contamination. Test biologically active samples as soon as possible. Homogenize samples containing solids to assure representative samples. Samples treated with sulfuric acid to a pH of less than 2 (about 2 mL per liter) and refrigerated at 4 C can be stored up to 28 days. When significant amounts of preservatives are used, a volume correction should be made for the extra acid by dividing the total volume (sample + acid) by the sample volume and multiplying this value by the final test reading.
Accuracy Check
Standard Solution Method Check the accuracy of the 0 to 40 mg/L range with a 30 mg/L COD standard solution. Using Class A glassware, prepare a 1000-mg/L solution by diluting 850 mg of dried (120 C, overnight) potassium acid phthalate (KHP) in 1000 mL of organic-free deionized water. Prepare a 30 mg/L dilution by diluting 3.00 mL of this solution into a 100.0 mL volumetric flask. Dilute to volume with deionized water, stopper, and invert 10 times to mix. Check the accuracy of the 0 to 150 mg/L range with a 100 mg/L standard. Prepare by dissolving 85 mg of dried (120 C, overnight) potassium acid phthalate (KHP) in 1 liter of deionized water. Use 2 mL as the sample volume. The expected result will be 100 mg/L COD. Or, dilute 10 mL of 1000-mg/L COD Standard Solution to 100 mL to produce a 100-mg/L standard. Check the accuracy of the 0 to 1500 mg/L range by using either a 300 mg/L or 1000 mg/L COD Standard Solution. Use 2 mL of one of these solutions as the sample volume; the expected result will be 300 or 1000 mg/L COD respectively. Or, prepare a 500 mg/L standard by dissolving 425 mg of dried (120 C, overnight) KHP. Dilute to 1 liter with deionized water. Check the accuracy of the 0 to 15,000 mg/L range by using a 10,000 mg/L COD standard solution. Prepare the 10,000 mg/L solution by dissolving 8.500 g of dried (120 C, overnight) KHP 50

in 1 liter of deionized water. Use 0.2 mL of this solution as the sample volume; the expected result will be 10,000 mg/L COD.
Preparing Organic-Free Water

To prepare organic-free water with no measurable COD: 1. Pour 1.0 liter of deionized water with low COD in a 2-liter Erlenmeyer flask. 2. Add the contents of one Potassium Persulfate Powder Pillow to the flask. Swirl to dissolve. 3. Suspend a UV lamp in the flask so the glass portion of the bulb is immersed and the black bakelite portion is above the solution. Follow the safety and operation instructions recommended in the UV lamp kit. Safety UV goggles should be worn for eye protection. 4. Irradiate the solution with UV light for at least 2 hours (overnight is fine). 5. Remove the lamp from the solution. Add one level 0.05-gram scoop of Nickel Sulfate to the solution. 6. Heat the water to a boil. Remove the flask from the hot plate and cover it with a watch glass. 7. Let the flask cool to room temperature. The water will have zero oxygen demand. Seal the flask top with aluminum foil to prevent organic contamination. The water should stay free of oxygen demand for one week if properly sealed.
Blanks for Colorimetric Measurement

The blank may be used repeatedly for measurements using the same lot of vials. Store it in the dark. Monitor decomposition by measuring the absorbance at the appropriate wavelength (350, 420, or 620 nm.) Zero the instrument in the absorbance mode, using a culture tube (see OPTIONAL APPARATUS on page 56) containing 5 mL of deionized water. Measure the absorbance of the blank and record the value. Prepare a blank when the absorbance has changed by approximately 0.010 absorbance units. 51
OXYGEN DEMAND, CHEMICAL, continued Precision For Colorimetric Measurement

In a single laboratory using standard solutions of 100 mg/L COD and 500 mg/L COD and two lots of reagent with the DR/2010 Spectrophotometer, a single operator obtained a standard deviation of 2.7 mg/L COD, 18 mg/L COD and 100 mg/L COD for 0 to 150, 0 to 1500 and 0 to 15,000 mg/L ranges, respectively.
Estimated Detection Limit (EDL)

The EDL is the calculated lowest average concentration in a deionized water matrix that is different from zero with a 99% level of confidence. The EDL for program 2700 is 0.2 mg/L COD, and for program 430 is 2 mg/L COD. The EDL for program 435 is 5 mg/L COD. For more information on derivation and use of Hachs estimated detection limit, see your Hach spectrophotometer instrument manual.
Interferences
Chloride is the primary interference when determining COD concentration. Each COD vial contains mercuric sulfate, which will eliminate chloride interference up to the level specified in column 1 in the table below. Samples with higher chloride concentrations should be diluted. Dilute the sample enough to reduce the chloride concentration to the level given in column 2. If sample dilution will cause the COD concentration to be too low for accurate determination, add 0.50 g of mercuric sulfate (HgSO4) to each COD vial before the sample is added. The additional mercuric sulfate will raise the maximum chloride concentration allowable to the level given in column 3. Bromide interference will not be controlled by mercuric sulfate.
52
Vial Type Used
Maximum Cl concentration in sample (mg/L) 2000 2000 2000 20,000
Suggested Cl concentration of diluted sample (mg/L) 1000 1000 1000 10,000
Maximum Cl concentration in sample with 0.5 g HgSO4 Added (mg/L) NA 8000 4000 40,000
Ultra Low Range Low Range High Range Ultra High Range
Summary of Method
The mg/L COD results are defined as the mg of O2 consumed per liter of sample under conditions of this procedure. In this procedure, the sample is heated for two hours with a strong oxidizing agent, potassium dichromate. Oxidizable organic compounds react, reducing the dichromate ion (Cr2O72) to green chromic ion (Cr3+). When the 040 mg/L or 0150 mg/L colorimetric measurement is used, the amount of Cr6+ remaining is determined. When the 01500 mg/L or 015,000 mg/L colorimetric measurement is used, the amount of Cr3+ produced is determined. The COD reagent also contains silver and mercury ions. Silver is a catalyst, and mercury is used to complex chloride interferences.
53

REQUIRED REAGENTS (for colorimetric measurement)
Description Quantity Required Per Test Unit Cat. No.
Select the appropriate COD Digestion Reagent Vial: Ultra Low Range, 0 to 40 mg/L COD ...............................12 .....................25/pkg ... 24158-25 Low Range, 0 to 150 mg/L COD.......................................12 .....................25/pkg ... 21258-25 High Range, 0 to 1500 mg/L COD ....................................12 .....................25/pkg ... 21259-25 High Range Plus, 0 to 15,000 mg/L COD .........................12 .....................25/pkg ... 24159-25 Water, deionized............................................................... varies......................... 4 L ....... 272-56
REQUIRED REAGENTS (for titrimetric measurement)*

Select One or Both Potassium Dichromate Standard Solutions 0.025 N ............................................................................ 2 mL .................. 500 mL ....... 164-49 0.25 N............................................................................... 2 mL ................ 1000 mL ..... 1809-53 Sulfuric Acid, ACS ......................................................... 3 mL .............. 500 mL** ....... 979-49 Water, deionized............................................................... varies......................... 4 L ....... 272-56 Select the appropriate COD Digestion Reagent Vial Low Range ........................................................................12 ...............25/pkg*** ... 21258-25 High Range ...................................................................... 1 2...............25/pkg*** ... 21259-25 High Range Plus ...............................................................12 .....................25/pkg ... 24159-25 Select one or both Ferroin Indicator Solutions Low Range .................................................................. 1 2 drops ..........29 mL DB ... 20551-33 High Range ..................................................................12 drops ....29 mL DB*** ..... 1812-33 Select one or both Ferrous Ammonium Sulfate Standard Solutions*** 0.0125 N .......................................................................... varies ................ 1000 mL ... 14237-53 0.125 N ............................................................................ varies .................. 500 mL ... 20548-49
* Does not include reagent or apparatus for reagent blanks or standardization. ** Contact Hach for larger sizes. *** Ferrous Ammonium Sulfate Standard Solutions, as prepared by Hach, have a length of cadmium wire in each bottle. The cadmium wire will help preserve the standard solution. Before filling the buret, the bottle should be swirled to bring the upper layer of solution in contact with the wire. When titrating these solutions, do not return unused portions from the buret to the bottle or allow solution to stand in the buret for long periods of time. Do NOT use an automatic buret with a reservoir that holds more solution than can be used in one day.
54

REQUIRED APPARATUS (for colorimetric measurement)
Description Quantity Required Per Test Unit Cat.
COD Reactor, 115/230 Vac, 50/60 Hz, North American fuses and plug........................................... 1........................... each....45600-00 COD Reactor, 230 Vac, 50 Hz, European fuses and plug ..................................................... 1........................... each....45600-02 COD Test Tube Adapter, DR/4000 ..................................... 1........................... each....48189-00 COD Vial Adapter, DR/2010 .............................................. 1........................... each....44799-00 Pipet, TenSette, 0.1 to 1.0 mL........................................... 1........................... each....19700-01 Pipet, volumetric, Class A, 2.00 mL ................................... 1........................... each....14515-36 Pipet Filler, safety bulb........................................................ 1........................... each....14651-00 Test Tube Rack .................................................................. 12......................... each....18641-00
REQUIRED APPARATUS (for titrimetric measurement)

Description Quantity Required Per Test Unit Cat.
Bottle, wash, 500 mL .......................................................... 1........................... each ........620-11 Buret Clamp, double ........................................................... 1........................... each ........328-00 Buret, automatic, Class A, 5.00 mL .................................... 1........................... each ....20550-37 COD Reactor, 115/230 Vac, 50/60 Hz, North American fuses and plug........................................... 1........................... each....45600-00 COD Reactor, 230 Vac, 50 Hz, European fuses and plug ..................................................... 1........................... each....45600-02 Pipet, volumetric, Class A, 2.00 mL ................................... 1........................... each ....14515-36 Pipet, Mohr, 5.00 mL .......................................................... 1........................... each ....20934-37 Pipet Filler, safety bulb........................................................ 1.......................... each ....14651-00 Safety Shield, laboratory bench .......................................... 1........................... each ....23810-00 Stir Bar ................................................................................ 1.......................... each ....20549-59 Stir Bar Retriever................................................................. 1........................... each ....15232-00 Stirrer, magnetic, 120 Vac, 50/60 Hz .................................. 1........................... each ....23444-00 Stirrer, magnetic, 240 Vac, 50/60 Hz .................................. 1........................... each....23444-02 Support Stand ...................................................................... 1........................... each ........563-00 Test Tube Rack, steel, 8 place ..........................................1 or 2 .......................each ....18641-00 Titration Stand, test tube ..................................................... 1........................... each ....18642-00
55

OPTIONAL REAGENTS
COD Digestion Reagent Vials, 0 to 40 mg/L COD.....................................150/pkg ... 24158-15 COD Digestion Reagent Vials, 0 to 150 mg/L COD...................................150/pkg ... 21258-15 COD Digestion Reagent Vials, 0 to 1500 mg/L COD.................................150/pkg ... 21259-15 COD Standard Solution, 300 mg/L.............................................................. 200 mL ... 12186-29 COD Standard Solution, 1000 mg/L............................................................ 200 mL ... 22539-29 Mercuric Sulfate, ACS............................................................................ 28.3 grams ..... 1915-20 Nickel Sulfate, ACS................................................................................... 25 grams ... 11264-24 Potassium Acid Phthalate, ACS.......................................................................500 g ....... 315-34 Sulfuric Acid, ACS .................................................................................... 500 mL* ....... 979-49 Potassium Persulfate Powder Pillows ..........................................................100/pkg ... 20847-69
OPTIONAL APPARATUS
Balance, analytical, 115 Vac ............................................................................. each ... 26103-00 Balance, analytical, 220 Vac ............................................................................. each .. 26103-02 Beaker, 250 mL................................................................................................. each ....... 500-46 Blender, 120 Vac, 1.2-L, 2-speed...................................................................... each ... 26161-00 Blender, 220 Vac, 1.2-L, 2-speed...................................................................... each ... 26161-02 Culture Tube, 16 x 100 ....................................................................................6/pkg ... 22758-06 Culture Tube Cap .............................................................................................6/pkg ... 22411-06 Cylinder, graduated, 5 mL ................................................................................ each ....... 508-37 Electromagnetic Stirrer, 120 V ac, with electrode stand .................................. each ... 45300-01 Electromagnetic Stirrer, 230 V ac, with electrode stand .................................. each ... 45300-02 Flask, volumetric, Class A, 1000 mL ............................................................... each ... 14574-53 Flask, volumetric, Class A, 100 mL ................................................................. each ... 14574-42 pH Indicator Paper, 1 to 11 pH ............................................................... 5 rolls/pkg ....... 391-33 Pipet, serological, 5 mL .................................................................................... each ....... 532-37 Pipet Tips, for 19700-01 TenSette Pipet ......................................................50/pkg ... 21856-96 Pipet, volumetric, Class A, 10 mL.................................................................... each ... 14515-38 Safety Shield for COD Reactor ........................................................................ each ... 23810-00 Spoon, measuring, 0.5 g.................................................................................... each ....... 907-00 Stir Bar, 22.2 x 4.76 mm................................................................................... each ... 45315-00 Stir Bar Retriever .............................................................................................. each ... 15232-00 UV Lamp Kit, 115 Vac ..................................................................................... each ... 20828-00 UV Lamp Kit, 230 Vac ..................................................................................... each ... 20828-02
For Technical Assistance, Price and Ordering, see GENERAL INFORMATION.
In the U.S.A.Call 800-227-4224 Outside the U.S.A.Contact the Hach office or distributor serving you.
* Contact Hach for larger sizes.
56
APPENDIX B: Hach COD Methods

Manganese III COD Method Digestion Colorimetric Measurement
57
58
Method 10067
OXYGEN DEMAND, CHEMICAL (20 to 1000 mg/L)

510 nm
For water and wastewater
Manganese III Reactor Digestion Method * (with optional chloride removal)
IF SAMPLE CONTAINS CHLORIDE, GO TO STEP 6
1. Enter the stored user 2. Rotate the 3. Homogenize program number for wavelength dial until the 100 mL of sample for Manganese III COD. small display shows: 30 seconds in a blender.
Press: 4 3 2 ENTER The display will show: Dial nm to 510 510 nm When the correct wavelength is dialed in, the display will quickly show: Zero Sample
Note: Blending promotes even distribution of solids and improves accuracy and reproducibility.
4. If the sample contains chloride, go to step 6 and follow the chloride removal procedure.
Note: If samples cannot be analyzed immediately, see Sampling and Storage then: mg/L COD Mn III on page 64. Note: Preheat the COD Reactor to 150 C for use later in the procedure.
Note: Approach wavelength settings from higher to lower values.
If chloride is not present in significant amounts, Note: Continue mixing the pipet 0.50 mL of sample while pipetting if homogenized sample suspended solids are into a Mn III COD vial. present. Cap and invert several times to mix.
Note: If the sample COD value is not between 20 to 1000 mg/L and the chloride removal procedure is not necessary, dilute the sample with deionized water to obtain a range of 20 to 1000 mg/L COD. Multiply the final result by the dilution factor.
To determine if chloride will interfere, run the sample with and without the chloride removal procedure and compare the results.
* U.S. patent 5,556,787.
59
PREPARE BLANK
5. Prepare a blank (see note) by substituting 0.50 mL of deionized water for the sample. Continue with step 19 of this procedure.
Chloride Removal 7. Using an automatic Procedure (Steps 618) dispenser or TenSette 6. Using a TenSette Pipet, add 1.0 mL of concentrated sulfuric Pipet or a pipet and acid to the mixing cell. safety bulb, pipet 9.0 mL of homogenized sample Note: Mixing concentrated sulfuric acid and water is Note: The reagent blank into an empty glass not additive. Adding 1.0 is stable and can be mixing cell. If the mL of concentrated reused. Verify reagent sample COD exceeds sulfuric acid to 9.0 mL of blank quality by measuring 1000 mg/L, dilute the sample does not result in the absorbance of the a final volume of 10.0 mL. blank vs. a clean COD vial sample as described in This factor is built into the filled with deionized water. Table 1.
The absorbance range should be about 1.451.51. Note: If suspended solids are present, continue mixing the sample while pipetting. calibration curve.
8. Cap the cell tightly and invert it several times. The solution will become hot. Cool to room temperature before proceeding.
Note: Acidified samples are stable for several months when refrigerated at 4 C.
Table 1 Dilution Table (for use with Chloride Removal Procedure only)
Sample (mL) 6.0 3.0 1.0 0.5 Deionized Water (mL) 3.0 6.0 8.0 8.5 Range (mg/L COD) 301500 603000 1809000 36018,000 Multiplication Factor 1.5 3 9 18
All dilutions require that the ratio of sample to sulfuric acid remain at 9:1. For other dilutions that are not listed in Table 1, simply add the sample volume + deionized water and divide by the sample volume to obtain the multiplication factor.
Example:
Dilute the sample to a range of 904500 mg/L COD Sample Volume (2.0 mL) + Deionized water (7.0 mL) = Total Volume (9.0 mL) Total Volume Multiplication Factor = ----------------------------------------- = 9.0 mL = 4.5 ----------------Sample Volume 2.0 mL Standard test range is 201000 mg/L COD. Example Test Range = 4.5 (20) to 4.5 (1000) = 90-4500 mg/L COD It is best to use 0.5 mL or more of sample for diluting. If sample values exceed 18,000 mg/L COD, use a separate sample dilution before the sample chloride removal procedure.
60
PREPARE BLANK
9. Prepare a blank (see note) by repeating steps 68, substituting 9.0 mL of deionized water for the sample.
Note: The reagent blank is stable and can be reused. Verify reagent blank quality by measuring the absorbance of the blank vs. a clean COD vial filled with deionized water. The absorbance range, when using chloride removal, should be about 1.421.47. Note: Use a clean pipet or rinse it thoroughly. Note: One blank must be run with each lot of reagents. Run all samples and blanks with the same lot of vials (lot number is on the container label).
10. If not already on,

turn on the COD Reactor and heat to 150 C. Place the shield in front of the reactor.
Note: Ensure safety devices are in place to protect the analyst from splattering if leaks occur. Spilled reagent will affect test accuracy and is hazardous. Do not run tests with vials which have been spilled.
11. Label each Mn III

COD vial and remove the cap. Place the vial in one of the numbered holes in the Vacuum Pretreatment Device (VPD)* base.
Note: The VPD must be attached to a vacuum pump (not an aspiratortype vacuum) that can create a vacuum of 20 to 25 inches of mercury.
12. Place the VPD top

on the base. Insert a fresh Chloride Removal Cartridge (CRC)** directly above each Mn III COD Reagent Vial. Plug any open holes in the VPD top using the stoppers provided.
*Patent pending.
** U.S. patents 5,667,754 and 5,663,914.
61
13. Turn the vacuum

pump on and adjust the vacuum regulator valve on top of the VPD until the internal gauge reads 20 inches of water.
14. Pipet 0.60 mL of
15. Close the vacuum

regulator valve completely to achieve full vacuum. After 1 minute under full vacuum, open the VPD vacuum regulator valve to release the vacuum.
Note: The maximum range of the VPD vacuum gauge is 40 inches of water. It will not indicate the full vacuum level obtained. Full vacuum is 2025 inches of mercury, measured at the vacuum pump with a gauge calibrated for inches of mercury.
16. Turn the pump off.

Remove the VPD top and set it beside the base.
acidified sample (made in steps 68) into the CRC. Pipet 0.60 mL of acidified blank into another CRC. It should take about Note: The optimum setting allows the sample 3045 seconds to draw to flow through the CRC in the liquid through the CRC into each vial. about 30 to 45 seconds.
Note: If the sample does not flow through the CRC, increase the vacuum until flow starts, then reduce the vacuum to 20 inches of water. Proceed as usual.
62

3:00 minutes
17. Use forceps to

remove the filter from the top of each CRC. Place each filter in the corresponding Mn III COD Vial (use the numbers on the VPD as a guide).
Note: To avoid cross contamination, clean forcep tips between samples by wiping with a clean towel or rinsing with deionized water. Note: If the sample does not contain suspended solids, it is not necessary to transfer the filter to the digestion vial.
18. Remove the Mn III 19. Place the vials in

COD vial from the vacuum chamber and replace the original cap. Screw the cap on tightly. Invert several times to mix.
20. Remove the vials the COD Reactor that is and place them in a preheated to 150 C. cooling rack for Digest for 1 hour. 2 minutes to air cool. Then cool the vials to Note: Boiling sample in the vials during digestion room temperature in a cool water bath or indicates the vial is not running tap water. This properly sealed; test Note: Dispose of the used results will be invalid. usually takes about Chloride Removal 3 minutes. Cartridge. Do not reuse it.
Note: Samples can be digested up to 4 hours to oxidize more resistant organics. The prepared blank must be treated in the same manner. Note: Occasionally a vial will develop a colorless upper layer and a purple lower layer. Invert the vial several times to mix and proceed. This will not affect test results.
21. Remove the vials
22. Place the COD from the water and wipe Vial Adapter into the with a clean, dry paper cell holder. towel.
Invert the vials several times to mix.
23. Place the blank into 24. Press: ZERO

the sample cell adapter. Place the cover on the adapter. The display will show: Zeroing. . . then: 0 mg/L COD Mn III
63
25. If the chloride
26. Place the sample in removal was done, make the sample cell adapter. sure the filter disc is not Place the cover on the suspended in the middle adapter. of the vial; it can interfere with the instrument reading. Move it with gentle swirling or by lightly tapping the vial on the table top.
27. Press: READ

The display will show: Reading. . . then the results in mg/L COD will be displayed.
Note: Adjust the result for any sample dilution in steps 4 or 6.
Sampling and Storage

Collect samples in clean glass bottles. Use plastic bottles only if they are known to be free of organic contamination. Test biologically active samples as soon as possible. Homogenize samples containing solids to assure representative samples. Samples treated with concentrated sulfuric acid to a pH of less than 2 (about 2 mL per liter) and refrigerated at 4 C may be stored up to 28 days. Correct results for volume additions; see your Hach spectrophotometer manual for more information.
Accuracy Check
Standard Solution Method Prepare an 800 mg/L COD standard solution by adding 0.6808 g of dried (103 C, overnight) potassium acid phthalate (KHP) to 1 liter of deionized water. Use 0.50 mL of this solution (0.60 mL for the chloride removal procedure) as the sample volume. The result should be 800 26 mg/L COD. An 800 mg/L COD solution can also be purchased directly from Hach (see OPTIONAL REAGENTS AND APPARATUS on page 67). 64
OXYGEN DEMAND, CHEMICAL, continued Method Performance (for Manganic III COD without the chloride removal procedure)
Precision In a single laboratory, using a standard solution of 800 mg/L COD and two representative lots of reagent with the DR/2010 Spectrophotometer, a single operator obtained a standard deviation of 20 mg/L COD. Estimated Detection Limit (EDL) The EDL for program 432 is 4 mg/L COD. The EDL is the calculated lowest average concentration in a deionized water matrix that is different from zero with a 99% level of confidence. For more information on derivation and use of Hachs estimated detection limit, see your Hach spectrophotometer manual.
Interferences
Inorganic materials may also be oxidized by trivalent manganese and constitute a positive interference when present in significant amounts. Chloride is the most common interference and is removed by sample pretreatment with the Chloride Removal Cartridge. If chloride is known to be absent or present in insignificant levels, the pretreatment can be omitted. A simple way to determine if chloride will affect test results is to run routine samples with and without the chloride removal, then compare results. Other inorganic interferences (i.e., nitrite, ferrous iron, sulfide) are not usually present in significant amounts. To correct for these interferences, determine their concentrations separately. Then perform the COD test on a standard solution made up to match those concentrations, and subtract that COD value from the sample COD test result. Ammonia nitrogen is known to interfere in the presence of chloride; it does not interfere if chloride is absent.
Summary of Method
Chemical oxygen demand (COD) is defined as ... a measure of the oxygen equivalent of the organic matter content of a sample that is susceptible to oxidation by a strong chemical oxidant 65

(APHA Standard Methods, 19th ed., 1995). Trivalent manganese is a strong, non-carcinogenic chemical oxidant that changes quantitatively from purple to colorless when it reacts with organic matter. It typically oxidizes about 80% of the organic compounds. Studies have shown that the reactions are highly reproducible and test results correlate closely to Biochemical Oxygen Demand (BOD) values and hexavalent chromium COD tests. None of the oxygen demand tests provide 100% oxidation of all organic compounds. A calibration is provided which is based on the oxidation of Potassium Acid Phthalate (KHP). A different response may be seen in analyzing various wastewaters. The KHP calibration is adequate for most applications. The highest degree of accuracy is obtained when test results are correlated to a standard reference method such as BOD or one of the chromium COD methods. Special waste streams or classes will require a separate calibration to obtain a direct mg/L COD reading or to generate a correction factor for the precalibrated KHP response. The sample digestion time can be extended up to 4 hours for samples which are difficult to oxidize.
REQUIRED REAGENTS
Chloride Removal Cartridges (CRC)...................................... 1 ...... 25/pkg ................ 26618-25 Chloride Removal Cartridges (CRC)...................................... 1 .... 150/pkg ................ 26618-15 Manganese III COD Reagent Vials, 20 to 1000 mg/L COD ............................................................ 1 ...... 25/pkg ................ 26234-25 Manganese III COD Reagent Vials, 20 to 1000 mg/L COD ............................................................ 1 .... 150/pkg ................ 26234-15 Sulfuric Acid, concentrated, ACS........................................1 mL........4 kg .................... 979-09 Water, deionized.................................................................. varies ........ 4 L .................... 272-56
66

REQUIRED APPARATUS
Adapter, COD, DR/2010 ........................................................ 1...........each .................44799-00 Blender, Osterizer, 120 Vac, 14-speed ................................... 1...........each .................26747-00 Blender Container, 50250 mL .............................................. 1......... 2/pkg .................26748-00 Cap, with inert Teflon liner, for mixing bottle ....................... 1....... 12/pkg .................24018-12 COD Reactor, 115/230 Vac, 50/60 Hz, North American fuses and plug.............................................. 1...........each .................45600-00 or COD Reactor, 230 Vac, 50 Hz, European fuses and plug ........................................................ 1...........each .................45600-02 Forceps, extra fine point ......................................................... 1...........each .................26696-00 Mixing Bottle, glass, for sample + acid ................................. 1...........each .................24347-06 Pipet, TenSette, 1.0 to 10.0 mL ............................................ 1...........each .................19700-10 Pipet Tips, for 19700-10 TenSette ........................................ 2....... 50/pkg .................21997-96 Pipet, TenSette, 0.1 to 1.0 mL .............................................. 1...........each .................19700-01 Pipet Tips, for 19700-01 TenSette ........................................ 2....... 50/pkg .................21856-96 Safety Shield .......................................................................... 1...........each .................23810-00 Test Tube Rack, steel, 8 place ................................................ 1...........each .................18641-00 Vacuum Pretreatment Device (VPD) ..................................... 1...........each .................49000-00 Vacuum Pump, 115 Vac ......................................................... 1...........each .................14697-00 or Vacuum Pump, 220 Vac ......................................................... 1...........each .................14697-02
OPTIONAL REAGENTS AND APPARATUS

COD Standard Solution, 800 mg/L COD........................................200 mL.................26726-29 Dispenser, Digital, for sulfuric acid .....................................................each .................25631-37 Pipet Tips, for 19700-10 TenSette .............................................. 1000/pkg .................21997-28 Pipet Tips, for 19700-10 TenSette ................................................ 250/pkg .................21997-25 Potassium Acid Phthalate, ACS ......................................................... 500 g .....................315-34
For Technical Assistance, Price and Ordering see GENERAL INFORMATION.
67
68
APPENDIX C: THM Plus Method

Digestion and Colorimetric Measurement
69
70
THM Plus Trihalomethanes*

THM Reactor Method
HACH PROGRAM
Method 10140 0200 ppb as Chloroform For drinking water
HACH PROGRAM: 3560 THM Plus
ENTER
1. Place the reactor in a 2. Press the soft key fume hood and place a under HACH plastic shield in front of PROGRAM. Select the stored program number the reactor. for Trihalomethane Turn on the COD (THM) Plus by pressing Reactor. Preheat to 3560 on the numeric 100 C. keys.
Press ENTER.
Note: For the most precise results, use matched cells. See Sample Cell Matching on page 77.
3. The display will show:

HACH PROGRAM: 3560 THM Plus
The wavelength (), Note: Maintain the water 515 nm, is automatically temperature between 18 selected. and 25 C.
Note: If analyzing more than four samples, use 450 mL of water.
4. Prepare a cooling bath by adding 500 mL of cold (1825 C) tap water to an evaporating dish.
* Patent Pending
71
THM Plus Trihalomethanes, continued
5. Fill two sample cells 6. Add three drops of to the 10 mL mark with THM Plus Reagent 1 to sample. Label one each cell. sample and the other blank.
Note: Perform steps 5 through 9 rapidly so as not to lose volatile THMs from the sample. If you are testing more than one sample, complete steps 5 through 9 for one sample before going on to the next. Note: If dispensing sample with a pipette, the pipette must dispense quickly without causing aeration or back pressure.
7. Cap tightly and mix gently by swirling each cell three times.
Note: Vigorous shaking can cause loss of THMs.
8. Use a TenSette pipette to add 3 mL of THM Plus Reagent 2 to each cell.

Note: The liquid is viscous and a small amount may remain in the tip after dispensing. This will not affect the results. Note: The THM Plus Reagent 2 must be at room temperature before use.
START TIMER
10 mL
9. Cap tightly and mix by shaking ten times.

Note: Thorough mixing ensures that all of the THM goes into the liquid and does not accumulate in the head space.
10. Place the sample

cell in the THM reactor at 100 C. Set the blank aside.
11. Press 800 START TIMER to begin an

eight-minute reaction period.
12. At the end of the

reaction period, remove the cell from the reactor and place in the cell holder assembly. Place the assembly in a cooling bath.
72
START TIMER
10 mL
10 mL
13. Press: NEXT TIMER twice.
to add 1 mL of THM Plus Reagent 3 to the Note: Pressing NEXT TIMER twice skips Timer 1, At the end of the cooling sample cell and to the blank. Swirl to mix. which is used for a water period, remove the cell bath digestion. Note: The sample will from the cooling bath. minutes.
become warm Note: The liquid is viscous and may not be entirely dispensed if measured using any other pipetting method.
14. Press: START TIMER 2. Cool for three
15. Use the Repipet Jr. 16. Replace the

cooling water with fresh, cold tap water. Place the assembly containing the sample and blank cells into the cooling bath.
START TIMER
START TIMER
17. Press: START TIMER 3 to begin a

three-minute cooling time. At the end of the cooling period, remove the cells from the cooling bath.
Note: At the end of the cooling time, the sample temperature should be between 15 and 25 C.
18. Add one THM Plus 19. Cap each cell

Reagent 4 Powder Pillow each to the sample cell and to the blank. tightly and shake to dissolve.
20. Press START

TIMER 4 to begin a
15-minute color development time.
73
ZERO
21. While the color is
22. Wipe the reagent 23. At the end of the 15 24. Press the soft key developing, insert the blank with a damp minutes, place the blank under ZERO. AccuVac Ampul towel, followed by a dry into the cell holder and The display will show: Adapter into instrument. one, to remove close the light shield. 0 ppb CHCl3 fingerprints or other marks. Note: For alternate
concentration units, press the soft key under OPTIONS, and then the soft key under UNITS. Scroll through the available options. Press ENTER to return to the Read screen.
25. Wipe the sample

cell with a damp towel, followed by a dry one, to remove fingerprints or other marks.
26. Place the prepared

sample into the cell holder. Close the lid. Results will be displayed in ppb chloroform.
74
THM Plus Trihalomethanes, continued Sampling and Storage

Collect samples in 40-mL glass bottles sealed with Teflon-lined septa caps. Use Cat. No. 27940-05 or equivalent for best results. Fill the bottles slowly to overflowing so that no air is included with the sample. Seal the bottles tightly and invert to check that no air has been trapped. Because trihalomethane compounds (THMs) are extremely volatile, immediate analysis yields the greatest accuracy. If the samples cannot be analyzed immediately, cool samples to 4 C. This will slow the formation of any additional THM compounds in chlorinated samples. Store the preserved samples at 4 C in an atmosphere free of organic vapors. Samples should not be held more than 48 hours. Allow the samples to equilibrate to room temperature before analyzing. Ascorbic acid cannot be used as a preservative with the THM Plus method. Sodium Thiosulfate may be used as a preservative in samples containing hardness of 100 mg/L or less as CaCO3.
Accuracy Check
Standard Additions Method Prepare the standard additions sample at the same time as the unspiked water sample. Snap the neck off a THM Standard Ampule, 10 ppm as chloroform. Using a Wiretrol Pipet (Cat. No. 25689-05), add 0.050 mL of the standard to 10 mL of water sample. Immerse the tip of the pipet below the surface of the water sample and dispense the aliquot of chloroform standard. Cap the sample cell immediately and swirl three times to mix. Prepare the sample and the spiked sample according to the procedure steps 626. a. Leave the unspiked sample in the sample compartment after completing step 26. Verify that the units displayed are in ppb. Select standard additions mode by pressing the soft keys under OPTIONS, (MORE) and the STD ADD. b. Press ENTER to accept the default sample volume (mL), 10.0. c. Use the keypad to enter 10000. Press ENTER. 75

d. Press the soft key under ENTRY DONE. e. Read the standard additions sample prepared above. Accept the standard additions reading by pressing the soft key under READ. The addition should reflect 80120% recovery. To view % Recovery, press the soft key under EDIT TABLE.
See the Procedures Manual for more information.

Standard Solutions Method
Chloroform is extremely volatile! Do not shake it when mixing.
Prepare a 99 ppb chloroform standard by pipetting 10.0 mL of organic-free water into a sample cell. Snap the neck off a THM Standard Ampule, 10 ppm as chloroform. Using a Wiretrol Pipette (Cat. No. 25689-05), transfer 0.100 mL of the chloroform standard into the organic-free water. Immerse the end of the pipet tip under the water to dispense the chloroform. Cap the sample cell immediately and swirl three times to mix. Immediately perform steps 625 of the procedure. Do not make up the standard in advance. Use the standard immediately upon preparation.
Method Performance
Precision Standard: 60 ppb CHCl3
Program 3560 95% Confidence Limits 5664 ppm CHCl3
For more information on determining precision data and method detection limits, refer to the Procedures Manual.
Estimated Detection Limit
Program 3560 EDL 6 ppb CHCl3
For more information on the derivation and use of Hachs estimated detection limit, see the Procedures Manual. To
76

determine a method detection limit (MDL) as defined by the 40 CFR part 136, appendix B, see the Procedures Manual.
Sensitivity
Portion of Curve Entire Range Abs 0.010 Concentration 21 ppb as CHCl3
See the Procedures Manual for more information.
Sample Cell Matching

The THM Plus method requires that the 1" sample cells be optically matched for best performance. Although sample cells supplied by Hach Company are distortion-free, nicks and scratches from handling, fingerprints, and other foreign material on the glass surfaces may cause an optical mismatch between two sample cells and introduce error into the test results. This type of error may be avoided by optically matching the sample cells and following the cell precaution statements listed in the procedure.
Procedure: 1. Turn on your instrument and select the THM Plus method. Select the wavelength indicated in the procedure if your instrument has not automatically done so. 2. Change the instrument to the absorbance mode. 3. Pour at least 10 mL of deionized water into each of the samples cells to be matched. 4. Place one of the sample cells into the cell holder. Note and mark the orientation of the cell in the cell holder. Close the light shield. (Sample cells should be carefully wiped with a lint free cloth to remove any fingerprints or other foreign matter on the outside of the cell.) 5. Press: ZERO. The display will show: 0.000 Abs 6. Place the next sample cell into the cell holder. Close the light shield. 7. Wait for the absorbance value to stabilize. Record the value. 77

8. Turn the cell 180 degrees and repeat steps 67. Try to achieve an absorbance value within 0.001 Abs of the first cell. Note the orientation of the sample cell in the cell holder. This will allow the cells to be oriented consistently in the cell holder.
Reagent Storage
Refrigerate THM Plus Reagent 2 for maximum stability. Longterm exposure to temperatures above 35 C may cause reagent degradation.
Interferences
The substances in the following table have been tested and found not to interfere up to the indicated levels (in ppm):
Interferences that have no effect up to the maximum level tested
Interference Chlorine Copper Hardness, Ca Hardness, Mg Iron Lead Mercury Monochloramine Nickel Sodium Bisulfite EDTA Maximum Level tested <10 ppm <1000 ppm <1000 ppm as CaCO3 May have some turbidity until Reagent 3 is added <4000 ppm as CaCO3 May have some turbidity until Reagent 3 is added <10 ppm <2 ppm <10 ppm <20 ppm <10ppm <100 ppm Interferes negatively at all levels
78

Additional disinfection by-products that react
Compound 1,1,1-trichloro-2-propanone 1,1,1-tricholoacetonitrile Chloral hydrate Dibromochloroacetic acid Dichlorobromoacetic acid Tribromoacetic acid Trichloroacetic acid Effect Interferes positively Interferes positively Interferes positively Interferes positively Interferes positively Interferes positively Interferes positively
Summary of Method
The THM Plus method reacts with the trihalogenated disinfection by-products formed as the result of the disinfection of drinking water with chlorine in the presence of naturally occurring organic materials. These disinfection by-products (DBPs) may be produced in the treatment plant or the distribution system as long as the water is in contact with free chlorine residual. The formation of the DBPs is influenced by chlorine contact time, chlorine dose and residual, temperature, pH, precursor concentration, and bromide concentration. The predominant DBPs formed by the chlorination of drinking water are the trihalomethanes or THMs. The four trihalogenated compounds that form are chloroform, bromoform, dichlorobromomethane, and dibromochloromethane. These four compounds comprise the Total Trihalomethanes (TTHMs) group which is regulated under the Safe Drinking Water Act. The combined concentration of the TTHMs, reported as chloroform, is regulated to be 100 ppb or less in drinking water samples. Other DBPs that may be present and react under the conditions of the THM Plus method are listed in Interferences. In the THM Plus method, THM compounds present in the sample react with N, N,-diethylnicotinamide under heated alkaline conditions to form a dialdehyde intermediate. The sample is then cooled and acidified to pH 2.5. The dialdehyde intermediate formed is then reacted with 7-napthylamine-1,3 disulfonic acid to form a colored Schiff base which absorbs at 515 nm. The color formed is directly proportional to the total amount of THM compounds present in the sample. The results are reported as ppb chloroform.
79
THM Plus Trihalomethanes, continued Safety

Good safety habits and laboratory techniques should be used throughout the procedure. Consult the Material Safety Data Sheet for information specific to the reagents used.
REQUIRED REAGENTS
Reagent Set (50 tests) ................................................................................................... 27908-00 Includes: (1) 27539-29, (1) 27540-48, (1) 27541-42, (1) 27566-99
THM Plus Reagent 1.......................................................6 drops ........ 30 mL/bottle .. .27539-29 THM Plus Reagent 2........................................................ 6 mL ........ 330 mL/bottle ... 27540-48 THM Plus Reagent 3........................................................ 2 mL ........ 100 mL/bottle ... 27541-42 THM Plus Reagent 4..................................................... 2 pillows ......... 100 pillows ... 27566-99
REQUIRED APPARATUS
Beaker, 600-mL ................................................................................................ each ....... 500-52 Cell Holder Assembly, TTHM.............................................1 .......................... each ... 47880-00 Evaporating Dish, 125 mm x 65 mm ...................................1 .......................... each ... 27647-00 Repipet Jr., 1 mL..................................................................1 .......................... each ... 21113-02 Pipet, Tensette, 110 mL .....................................................1 .......................... each ... 19700-10 Pipet tips, 110 mL (for 19700-10) ...............................................................50/pkg ... 25589-96 Sample cells, 10 mL, w/caps. ..............................................2 .........................6/box ... 24276-06 THM Reactor, Model 49100, 115 V ac ............................................................ each ... 49100-00 THM Reactor, Model 49100, 230 V ac ............................................................ each ... 49100-02 Wipers, Disposable, KimWipes ...................................................................280/pkg ... 20970-00
OPTIONAL REAGENTS
THM Standard Ampules, 10 ppm as Chloroform............................................7/pkg ... 27567-07 Water, Reagent, Organic-free....................................................................... 500 mL ... 26415-49
OPTIONAL APPARATUS
Flask, volumetric, 100 mL, class A ................................................................. .each ... 14574-42 Pipet, filler, safety bulb ..................................................................................... each ... 14651-00 Pipet, volumetric, class A, 10 mL..................................................................... each ... 14515-38 Pipettes, Wiretrol, 50100 L ..................................................................250/pkg ... 25689-05 Vials, glass, 40-mL, with Septa cap.................................................................5/pkg ... 27940-05
For Technical Assistance, Price and Ordering, see GENERAL INFORMATION.
80

CODE COD Reactor Manual

Uploaded by

Copyright:

Available Formats

CODE COD Reactor Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

CODE COD Reactor Manual

Uploaded by

Copyright:

Available Formats

Cat. No.

Hach Company, 1994-2000. All rights reserved. Printed in the U.S.A.

ap/dk 3/00 4ed

TRADEMARKS OF HACH COMPANY

OPERATION .......................................................................................................................... 9 SECTION 1 OPERATION ................................................................................................ 11

SECTION 2 MAINTENANCE ........................................................................................ 19

GENERAL INFORMATION ........................................................................................... 25

APPENDIX A: Hach COD Methods .............................................................................. 35

TABLE OF CONTENTS, continued

APPENDIX C: THM Plus Method ............................................................................ 69

SAFETY PRECAUTIONS, continued COD Reactor Operation

THM Reactor Operation

Handling Reagent Vials

SAFETY PRECAUTIONS, continued Power Cord

Line Voltage Selection

1.1 General Description

SECTION 1, continued 1.2 Operation

SECTION 1, continued 1.3 Operating Controls and Indicators

Line Voltage Selection

Reactor Preparation, 150 C or 100 C Mode

Reactor Preparation, Temperature Adjust Mode

SECTION 1, continued 1.7 Operational Notes

2.1 150 C Temperature Adjustment

SECTION 2, continued 2.2 100 C Temperature Adjustment

2.5 Cleaning the THM Reactor

Ordering information by E-mail: orders@hach.com

Billing address Shipping address Catalog number Quantity

Technical and Customer Service (U.S.A. only)

CERTIFICATION, continued Emissions

APPENDIX A: Hach COD Methods

OXYGEN DEMAND, CHEMICAL

Method 8000 For water, wastewater and seawater

Material Safety Data Sheets and Labels

OXYGEN DEMAND, CHEMICAL, continued Analysis Procedure

OXYGEN DEMAND, CHEMICAL, continued

OXYGEN DEMAND, CHEMICAL, continued

Heat for 2 hours

HRS MIN SEC

8. Heat the vials for 2 hours.

OXYGEN DEMAND, CHEMICAL, continued

10. Invert each vial

11. Use one of the

OXYGEN DEMAND, CHEMICAL, continued

HACH PROGRAM: 2700 COD, ULR

4. Clean the outside of the blank with a towel.

OXYGEN DEMAND, CHEMICAL, continued

6. Press the soft key under ZERO.

7. Clean the outside of the sample vial with a towel.

45 mg/L COD and/or OVER!, the upper limit of

OXYGEN DEMAND, CHEMICAL, continued

4. Clean the outside of the blank with a towel.

OXYGEN DEMAND, CHEMICAL, continued

7. Clean the outside of the sample vial with a towel.

OXYGEN DEMAND, CHEMICAL, continued

4. Clean the outside of the blank with a towel.

OXYGEN DEMAND, CHEMICAL, continued

7. Clean the outside of the sample vial with a towel.

OXYGEN DEMAND, CHEMICAL, continued

* Titrimetric measurement of reactor-digested samples is not USEPA approved.

OXYGEN DEMAND, CHEMICAL, continued