RO CACLUCLATION AS PER ASME PTC 19.

5 (LIQUID)
FLUID NAME
SL.NO DESIGN DATA
1 UPSRTEAM PRESSURE P1

2 DOWNSTREAM PRESUURE P2

3 TEMPERATURE Tmeas
4 DENSITY ρ
5 FLOWRATE qv
qm
6 PIPE DIAMETER Dmeas

7 PIPE MATERIAL
8 ORIFICE MATERIAL
9 DYNAMIC VISCOSITY
10 DIFFERENTIAL PRESSURE ▲P
11 MOLECULAR WEIGHT MW
12 UNIT CONVERSION CONSTANT n
13 PROPORTIONALITY CONSTANT Gc

SL.NO ASSUMPTION
1 BETA RATIO ß

SL.NO CALCULATION PREREQUISITES

1 THERMAL EXPANSION COEFFICIENT OF PIPE αPIPE

SL.NO DESIGN CALCULATIONS

1 Dactual Dact

2 REYNOLDS NUMBER ReD

3 ORIFICE DIA USING ß VALUE dorifice

4 DISCHARGE COEFFICIENT C

5 CALCULATION OF EXPAQNSION FACTOR Ɛ

6 ORIFICE DIA FROM FLOW RATE dorifice

7 CAVITATION INDEX σ

VAPOUR PRESSURE
VELOCITY THROUGH ORIFICE Vo
E PTC 19.5 (LIQUID)
WATER

9.4 bar
940000 Pa
0.498 bar
49800 Pa
40 °C
1025 kg/cm2
1700 m3/hr
484.02777777778 kg/s
364.9 mm
0.3649 m
ASTM A106 Gr B
SDSS
0.00098 p
890200 Pa
86.1 kg/k.mol
1
1

0.6

0.000117 °C-1

0.365753866 m

1723377.6864138

0.21894 m
218.94 mm
0.6031444756359

1.00000
CAVITATION DOESNOT OCCUR
0.1493822109495 m
149.38221094953 mm
2.8240807895595 TRUE
4000 Pa
25.430
1.01E+021 0
 ITERATION 1
NEW BETA RATIO 0.408422780552464
Ɛ 1
C 0.601678179
d 0.153756607349283 m
153.756607349283 mm

ITERATION 2
NEW BETA RATIO 0.420382726314869
Ɛ 1
C 0.602080462
d 0.153570459153044 m
153.570459153044 mm

ITERATION 3
NEW BETA RATIO 0.419873782422422
Ɛ 1
C 0.602063038
d 0.153578663764723 m
153.578663764723 mm

ITERATION 4
NEW BETA RATIO 0.419896214479721
Ɛ 1
C 0.602063805855311
d 0.153578302679829 m
153.578302679829 mm
 INSTRUMENTATION LTD, PALAKKAD

RESTRICTION ORIFICE SIZING AND SPECIFICATION SHEET (LIQUID SERVICE)

(AS PER ASME PTC 19.5 AND ISO 5167)
EPCC FOR CRUDE TANK FULL SURFACE FIRE PROTECTION
PROJECT TAG NO 86-RO-4003
SYSTEM
CUSTOMER M/s TECHNICAL SUPPLIES INTERNATIONAL CO. LLC REVISION 1
OR/CDQ ILP/CDQ/ 3352153/AN DATE 3/1/2024
ENQ NO 9087-VEC-DSC-IN-RFQ-004 SHEET NO 1
FLUID SEA WATER
Sl No DESIGN INPUTS (In SI Unit)
1 Upstream Pressure (P1) 9.4 bar 940000 Pa
2 Downstream Pressure (P2) 0.498 bar 49800 Pa
3 Temperature (Tmeas) 40 °C
4 Density (ρ) 1025 kg/m3
5 Volumetric Flow rate (qv) / Mass flow rate (qm) 1700 m3/hr 484.02778 kg/s
6 Pipe Diameter (D) 364.9 mm 0.36490 m
7 Pipe Material ( αp ) ASTM A106 Gr B
8 Orifice Material ( αpe ) SS A240 TYPE 2507
Sl No DESIGN OUTPUTS
1 Pipe Diameter ( Dactual ) 365.754 mm 0.36575 m
2 Orifice Diameter (destimated) 153.763 mm 0.15376 m
3 Reynold's Number of pipe (ReD) 1723377.69
4 Diacharge coefficient (Cv) 0.60057
5 Expansion Factor (Ɛ) 1.00000
6 Orifice Diameter (dcalculated) 153.76308 mm 0.15376 m
7 Pressure Difference (∆P) 90775.4744 mmwc 890200 Pa
8 Pressure Ratio (P2/P1) 0.05298
9 Volumetric Flow rate 0.47222 m3/s
10 Beta Ratio (ß) 0.42040
11 Cavitation Index (σ) 2.82408
12 Uncertainity in Discharge 0.60000 %
13 Uncertainity in Expansion 3.78809 %
Sl No DESIGN ITERATIONS ITR-1 ITR-2 ITR-3 ITR-4
1 Beta Ratio 0.40842 0.42086 0.42038 0.42040
2 Orifice Diameter (dFinal) (in mm) 153.93040 153.75645 153.76335 153.76307
3 Diacharge coefficient (Cv) 0.60032 0.60058 0.60057 0.60057
4 Expansion Factor (Ɛ) 1.00000 1.00000 1.00000 1.00000
Note:- Iterations are in SI Units unless otherwise specified, Beta ratio must be 0.1 < ß < 0.75
Limit of Use:-

1) CAVITATION DOESNOT OCCUR

2) PRESSURE ARE IN LIMITS
3) TURBULENT FLOW
4) BETA RATIO IS IN LIMITS

PREPARED BY : NITHIN GEORGE CHECKED BY : PRAKASH

Fluid SEA WATER

Pipe Material ASTM A106 Gr B

Orifice Material SDSS

ITR-0 ITR-1

P1 (bar) 9.4 9.4

P1 (Pa) SI 940000 940000
P2 (bar) 0.498 0.498
P2 (Pa) SI 49800 49800
Temperature (°C) 40 40
Volumetric Flow rate (m3/hr) 1700 1700
Mass Flow rate (Kg/s) 484.028 484.028
Viscosity (Pa.S) 9.800E-04 9.800E-04
Density (Kg/m3) 1025 1025
Sp.heat (k) 1.027459 1.027459
Pipe Material α 0.000117 0.000117
Dmeas (m) 364.9 364.9
Dmeas (mm) 0.36490 0.36490
Dactual (mm) 365.75387 365.75387
Dactual (m) 0.36575 0.36575
Beta 0.6 0.40842
Diff pressure (bar) 8.90200 8.90200
Diff pressure (Pa) 890200.000 890200.000
Diff pressure (mmwc) 90775.4744 90775.4744
ReD (D in mm) 1723377.68641 1723377.68641
L1 m 0.06961 0.06961
L2 m 0.06961 0.06961
Cd (C) 0.603144475635858 0.600320310945224
Velocity Factor / head Coeff. 0.148897058823529 0.028621705928928
Exp Factor (E) 1.00000 1.00000
Orifice diameter (m) Est 0.21894 0.14938
Orifice diameter (mm) Est 218.94000 149.38221
Orifice diameter (m) Calc 0.14938 0.15393
Orifice diameter (mm) Calc 149.38221 153.93040
Beta1 0.40842 0.42086
Beta ratio Error -31.930 3.045
Pressure loss (Pa) 464399.536 660958.239
Pressure loss (bar) 4.644 6.610
Pressure loss (hp) 46439.954 66095.824
Pressure loss (mmwc) 47355.749 67399.234

Uncertainity in Discharge 0.6 0.6

Uncertainity in Expansion 3.78808510638298 3.78808510638298

Pressure Ratio (P2/P1) in Pa 0.05298 0.05298

gamma ratio (cp/cv) for steam 1.56620 1.56620
Critical Pressure Ratio (Pc/P1) 1.41385 1.41385

Mass Flow rate (Qm) 518.81299 490.90576

Volumetric Flow rate (Qv) 0.47222 0.47222

 ITR-2 ITR-3 ITR-4 ITR-5 ITR-6

9.4 9.4 9.4 9.4 9.4

940000 940000 940000 940000 940000
0.498 0.498 0.498 0.498 0.498
49800 49800 49800 49800 49800
40 40 40 40 40
1700 1700 1700 1700 1700
484.028 484.028 484.028 484.028 484.028
9.800E-04 9.800E-04 9.800E-04 9.800E-04 9.800E-04
1025 1025 1025 1025 1025
1.027459 1.027459 1.027459 1.027459 1.027459
0.000117 0.000117 0.000117 0.000117 0.000117
364.9 364.9 364.9 364.9 364.9
0.36490 0.36490 0.36490 0.36490 0.36490
365.75387 365.75387 365.75387 365.75387 365.75387
0.36575 0.36575 0.36575 0.36575 0.36575
0.42086 0.42038 0.42040 0.42040 0.42040
8.90200 8.90200 8.90200 8.90200 8.90200
890200.000 890200.000 890200.000 890200.000 890200.000
90775.4744 90775.4744 90775.4744 90775.4744 90775.4744
1723377.68641 1723377.68641 1723377.68641 1723377.68641 1723377.68641
0.06961 0.06961 0.06961 0.06961 0.06961
0.06961 0.06961 0.06961 0.06961 0.06961
0.600580891724048 0.600570888966698 0.600571285593991 0.600571269886963 0.600571270509016
0.032388055063642 0.032237189106198 0.032243161271737 0.032242924749554 0.032242934116629
1.00000 1.00000 1.00000 1.00000 1.00000
 0.15393 0.15376 0.15376 0.15376 0.15376
153.93040 153.75645 153.76335 153.76307 153.76309
0.15376 0.15376 0.15376 0.15376 0.15376
153.75645 153.76335 153.76307 153.76309 153.76308
0.42038 0.42040 0.42040 0.42040 0.42040
-0.113 0.004 0.000 0.000 0.000
648940.355 649402.958 649384.618 649385.344 649385.315
6.489 6.494 6.494 6.494 6.494
64894.036 64940.296 64938.462 64938.534 64938.532
66173.746 66220.918 66219.048 66219.122 66219.119

0.6 0.6 0.6 0.6 0.6

3.78808510638298 3.78808510638298 3.78808510638298 3.78808510638298 3.78808510638298

0.05298 0.05298 0.05298 0.05298 0.05298

1.56620 1.56620 1.56620 1.56620 1.56620
1.41385 1.41385 1.41385 1.41385 1.41385
491.80368 491.76774 491.76916 491.76911 491.76911
0.47222 0.47222 0.47222 0.47222 0.47222
 ITR-7 ITR-8 ITR-9 ITR-10 ITR-11

9.4 9.4 9.4 9.4 9.4

940000 940000 940000 940000 940000
0.498 0.498 0.498 0.498 0.498
49800 49800 49800 49800 49800
40 40 40 40 40
1700 1700 1700 1700 1700
484.028 484.028 484.028 484.028 484.028
9.800E-04 9.800E-04 9.800E-04 9.800E-04 9.800E-04
1025 1025 1025 1025 1025
1.027459 1.027459 1.027459 1.027459 1.027459
0.000117 0.000117 0.000117 0.000117 0.000117
364.9 364.9 364.9 364.9 364.9
0.36490 0.36490 0.36490 0.36490 0.36490
365.75387 365.75387 365.75387 365.75387 365.75387
0.36575 0.36575 0.36575 0.36575 0.36575
0.42040 0.42040 0.42040 0.42040 0.42040
8.90200 8.90200 8.90200 8.90200 8.90200
890200.000 890200.000 890200.000 890200.000 890200.000
90775.4744 90775.4744 90775.4744 90775.4744 90775.4744
1723377.68641 1723377.68641 1723377.68641 1723377.68641 1723377.68641
0.06961 0.06961 0.06961 0.06961 0.06961
0.06961 0.06961 0.06961 0.06961 0.06961
0.600571270484381 0.600571270485356 0.600571270485318 0.600571270485319 0.600571270485319
0.032242933745661 0.032242933760353 0.032242933759771 0.032242933759794 0.032242933759793
1.00000 1.00000 1.00000 1.00000 1.00000
 0.15376 0.15376 0.15376 0.15376 0.15376
153.76308 153.76308 153.76308 153.76308 153.76308
0.15376 0.15376 0.15376 0.15376 0.15376
153.76308 153.76308 153.76308 153.76308 153.76308
0.42040 0.42040 0.42040 0.42040 0.42040
0.000 0.000 0.000 0.000 0.000
649385.316 649385.316 649385.316 649385.316 649385.316
6.494 6.494 6.494 6.494 6.494
64938.532 64938.532 64938.532 64938.532 64938.532
66219.119 66219.119 66219.119 66219.119 66219.119

0.6 0.6 0.6 0.6 0.6

3.78808510638298 3.78808510638298 3.78808510638298 3.78808510638298 3.78808510638298

0.05298 0.05298 0.05298 0.05298 0.05298

1.56620 1.56620 1.56620 1.56620 1.56620
1.41385 1.41385 1.41385 1.41385 1.41385
491.76911 491.76911 491.76911 491.76911 491.76911
0.47222 0.47222 0.47222 0.47222 0.47222
 ITR-12

9.4
940000
0.498
49800
40
1700
484.028
9.800E-04
1025
1.027459
0.000117
364.9
0.36490
365.75387
0.36575
0.42040
8.90200
890200.000
90775.4744
1723377.68641
0.06961
0.06961
0.600571270485319
0.032242933759793
1.00000
 0.15376
153.76308
0.15376
153.76308
0.42040
0.000
649385.316
6.494
64938.532
66219.119

0.6
3.78808510638298

0.05298
1.56620
1.41385
491.76911
0.47222