*DCG*

8120, 8220, 8320, 8420,

and 8520 Tractors Repair

TECHNICAL MANUAL
8120, 8220, 8320, 8420, and 8520
Tractors Repair
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TM1970 04MAR21 n (ENGLISH)
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*tm1970*

John Deere Waterloo Works

PRINTED IN U.S.A.
 Introduction
Foreword
This manual is written for an experienced technician. Information is organized in groups for the various
Essential and recommended tools required in performing components requiring service instruction. At the beginning
certain service work are identified in this manual. of each group are summary listings of all applicable
Live with safety: Read the safety messages in the essential and recommended tools, other material needed
introduction of this manual and the cautions presented to do the job, service parts kits, specifications, wear
throughout the text of the manual. tolerances, and torque values.
Technical manuals are concise guides for specific
This is the safety-alert symbol. When you see this machines. They are on-the-job guides containing only the
symbol on the machine or in this manual, be alert to the vital information needed for diagnosis, analysis, testing,
potential for personal injury. and repair.
Technical manuals are used to provide service information. Fundamental service information is available from other
The Repair Technical Manual tells how to repair the sources covering basic theory of operation, fundamentals
components. The Operation and Test Technical Manual of troubleshooting, general maintenance, and basic type
helps you quickly identify the majority of failures. of failures and their causes.
RX,TMIFC -19-03APR96-1/1

Dealer Predelivery Information Form satisfaction, there are certain predelivery services that
must be performed by the dealer. These services are
The John Deere Predelivery Form, when properly filled listed on the predelivery form with the tractor.
out and signed by dealer, verifies predelivery and delivery
services were satisfactorily performed.
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Perform all services listed and check each job off as it is
Because of the shipping factors involved, plus extra n
completed. Fill form out completely and sign it.
finishing touches necessary to promote customer
O OURX113,0000002 -19-18APR01-1/1

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 Contents
Section 10—General Information
Group 05—Safety Section 58—INDEPENDENT LINK
Group 10—General Information SUSPENSION™ Axle
Group 00—Component Removal and Installation
Section 20—Engine Group 05—Controls
Group 00—Component Removal and Installation Group 10—Final Drives
Group 05—Engine Repair Group 15—Drive Shafts
Group 20—Brakes
Group 25—Differential
Section 30—Fuel and Cooling Systems Group 30—Steering
Group 05—Diesel Fuel System
Group 35—Suspension
Group 10—Air Intake System
Group 15—Engine Cooling System
Group 20—Coolers and Air Conditioning Condenser Section 60—Steering and Brakes
Group 05—Steering Column
Group 10—Steering Control Assembly
Section 40—Electrical Group 15—Steering Cylinders
Group 05—Connectors
Group 20—Brake Valve
Group 10—Wiring Harness Routings
Group 25—Brake Components
Group 15—Charging Circuit
Group 30—Trailer Brakes
Group 20—Starting Circuit
Group 25—Relays, Fuses, Solenoids, and Switches
Group 30—Monitoring Systems and Sensors Section 70—Hydraulics
Group 35—Armrest Control Group 00—Component Removal and Installation
Group 05—Hydraulic System Repair and Cleanup

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Group 40—Implement and Accessory Connectors
Group 45—Convenience and Accessory Components

Section 50—Power Shift Transmission n l Group 10—Tandem Hydraulic Pump (Steering-Brakes-

Charge)
Group 15—Secondary Hydraulic Pump (Hitch-SCV)
Group 00—Component Removal and Installation
Group 05—Miscellaneous Repair O Group 20—Filter Bypass
Group 25—Hitch Valve, Selective Control Valves, and
Group 10—Transmission

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Group 30—Hitch

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Section 56—Drive Systems Section 80—Miscellaneous
Group 00—Component Removal and Installation

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Group 05—Hood
Group 05—Rear Differential and Input Quill
Group 10—Front Axle (Two-Wheel Drive)
Group 10—Final Drives
Group 15—Rear PTO
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Group 20—Hydraulic Pump Drive
Group 25—MFWD Clutch
Group 15—Wagon and Pick-Up Hitch

Section 90—Operator Station

Group 00—Component Removal and Installation
Group 30—Drivelines
Group 05—Heating, Ventilating, and Air Conditioning
(HVAC)
Section 57—MFWD Axles Group 10—Air Conditioning System
Group 00—Component Removal and Installation
Group 15—Air Suspension Seat
Group 05—Final Drives
Group 20—ACTIVE SEAT™
Group 10—Axle Housing
Group 25—Armrest
Group 15—Differential
Group 30—Cab Door and Windshield
Group 20—Input Gear Train
Group 25—Oscillation
Group 30—Secondary Brake Section 99—Dealer Fabricated Tools
Group 05—Fabricated Tools

Original Instructions. All information, illustrations and specifications in this

manual are based on the latest information available at the time of publication.
The right is reserved to make changes at any time without notice.
COPYRIGHT © 2021
DEERE & COMPANY
Moline, Illinois
All rights reserved.
A John Deere ILLUSTRUCTION ™ Manual
Previous Editions
Copyright © 2010, 2016, 2018

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 Contents

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 Section 10
General Information
Contents

Page

Group 05—Safety
Recognize Safety Information ....................... 10-05-1
Handle Fluids Safely—Avoid
Fires........................................................... 10-05-1
Prevent Battery Explosions ........................... 10-05-1
Prepare for Emergencies............................... 10-05-2
Prevent Acid Burns........................................ 10-05-2
Handle Chemical Products Safely.................. 10-05-3
Avoid High-Pressure Fluids ........................... 10-05-3
Park Machine Safely...................................... 10-05-3
Support Machine Properly ............................. 10-05-4
Wear Protective Clothing............................... 10-05-4
Work in Clean Area ....................................... 10-05-4
Service Machines Safely ............................... 10-05-5
Work In Ventilated Area................................. 10-05-5
Illuminate Work Area Safely .......................... 10-05-5
Replace Safety Signs .................................... 10-05-6
Use Proper Lifting Equipment........................ 10-05-6
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Avoid Harmful Asbestos Dust........................ 10-05-6
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Avoid Heating Near Pressurized
Fluid Lines ................................................. 10-05-7
Remove Paint Before Welding or

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Heating ...................................................... 10-05-7

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Use Proper Tools ........................................... 10-05-7
Construct Dealer-Made Tools
Safely......................................................... 10-05-8
Decommissioning — Proper
Recycling and Disposal of Fluids
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and Components ....................................... 10-05-8
Live With Safety............................................. 10-05-9

Group 10—General Information

General Specifications................................... 10-10-1
Overall Dimensions ....................................... 10-10-4
Sealants and Adhesives
Cross-Reference Chart.............................. 10-10-5
Metric Bolt and Screw Torque
Values ........................................................ 10-10-7
Unified Inch Bolt and Screw Torque
Values ........................................................ 10-10-8
Glossary of Terms.......................................... 10-10-9

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