High efficiency and Energy saving

India

China India Singapore

NEXT STAGE SCREW

Hitachi (China) Ltd. Hitachi India Trading Pvt. Ltd. Hitachi Asia Ltd.
18th Floor Beijing Fortune Building Units 304-306, 3rd Floor, Power & Industrial Systems Group
5 Dong San Huan Bei Lu ABW Elegance Tower, 24 Jurong Port Road, #03-05 Cwt Distripark,
Chao Yang District, Jasola District Centre, Office Block, Singapore 619097
Beijing 100004
TEL : +86 (10) 6590-8111
New Delhi 110025
TEL : +91 (11) 4060-5252
TEL : +65-6305-7400
FAX : +65-6305-7401
7.5 240kW GENERAL CATALOG
FAX : +86 (10) 6590-8110 FAX : +91 (11) 4060-5253
(Shanghai Office) Thailand
(Hitachi (Shanghai) Trading Co., Ltd.) Indonesia Hitachi Asia (Thailand) Co., Ltd.
12th Floor, Rui Jin Building Hitachi Asia Ltd. (Jakarta Office) 18th Floor, Ramaland Building, 952
No.205, Maoming Road (S) 24th Floor, Mid Plaza 2, JL. Jend. Rama IV Road Bangrak, Bangkok 10500
Shanghai, 200020 Sudirman Kav. 10-11, Jakarta 10220 TEL : +66 (2) 632-9292
TEL : +86 (21) 6472-1002 TEL : +62 (21) 574-4313 FAX : +66 (2) 632-9299
FAX : +86 (21) 6472-4990 FAX : +62 (21) 574-4312
(Guangzhou Branch) Vietnam
3406, Office Tower, CITIC Plaza Malaysia Hitachi Asia Ltd. (Ho Chi Minh City Office)
233 TianHe North Road, Hitachi Asia (Malaysia) Sdn. Bhd. 8th Floor, The Landmark, 5B Ton Duc Thang
Guangzhou 510613 Suite 17.3, Level 17, Menara IMC (Letter Box Street District 1, Ho Chi Minh City
TEL : +86 (20) 8752-1289 No.5) No. 8 Jalan Sultan Ismail, 50250, TEL : +84 (8) 3829-9725
FAX : +86 (20) 8752-1301 Kuala Lumpur FAX : +84 (8) 3829-9729
TEL : +60 (3) 2031-8751 (Ha Noi Office)
Hitachi East Asia Ltd. FAX : +60 (3) 2713-2855 Sun Red River Bldg., 5th Floor,
4th Floor, North Tower World 23 Phan Chu Trinh Street
Finance Centre, Harbour City, Canton Philippines Hoan Kiem District Hanoi
Road, Tsim Sha Tsui, Kowloon Hong Kong. Hitachi Asia Ltd. (Philippines Branch) TEL : +84 (4) 3933-3123
TEL : +852 2735-9218 25th Floor, Pacific Star Building, Cor. Makati & Sen. FAX : +84 (4) 3933-3125
FAX : +852 2375-3192 Gil. Puyat Ave., Makati, Metro Manila
TEL : +63 (2) 819-7528, -7529
(Taipei Branch) FAX : +63 (2) 819-7539
3rd Floor, Hung Kuo Building
No.167 Tun-Hwa North Road,
Taipei (105) Taiwan
TEL : +886 (2) 2718-8777
FAX : +886 (2) 2514-7664

E145 0711
 Evolution of Air Compressor
H
I

A Collaboration of Economic Efficiency and Environmental Concerns

S
C

How to realize higher economic efficiency and reduction of environmental burden has become a great CHALLENGE for
R

Evolution of HITACHI COMPRESSOR

the air compressor industry in the 21st century.
E

1910 1920 1930 1940 1950 1960 1970 1980 1990 2000 2010 Line-Up 3-4
HITACHI, with long-year-accumulated technology, offers a perfect answer to this challenge.
W

HITACHI, to pursue the ultimate goal of higher Energy-Saving performance together with less environmental burdens, Accomplish 100,000 units of
screw compressor
shipment in 2001
adds with varied types and specs to the highly-reputed as a new line-up.
HITACHI, aiming to further development, provides solutions for different industrials. World First 2007 Type
5-6
Air Cooled Instruction
Air Cooled Screw Compressor
HITACHI, by developing new core technology, will continue provid- with Built-in Inverter 2001
HISCREW
NEXT Series
22/37kW
ing highly-advanced screw air compressors to satisfy the needs of 1993 Air Cooled HISCREW
7.5kW 2000 Series S/M/V Type
every customer. NEXTseries
Specification 7-8
1990 Good-Design
Award, 1990
in Common
7.5/15kW
1984 Air Cooled HISCREW E Type
22/37kW
Air/Water HISCREW I Type
1979
7.5/15kW First HISCREW
NEXTseries
9-10
Air Cooled Type HISCREW 7.5-15kW
1976 First Packaged Type
22/45kW
1961 Water Cooled Type Packaged Screw Compressor

VHC
NEXTseries
11-14
22/37kW
1918 1956
330kW(450HP) Oil-flooded, 1970
HTC Type Vertical Type 125/240kW
VHC Water Cooled Type
Large Oil-Flooded Screw Compressor
NEXTseries
15-16
1949 55/75kW
Small-class
VSS Type
1911 HITACHI First
75kW HSD Air Compressor

NEXTseries
22-75kW 17-18
Compression Principle Option
A screw compressor uses two meshing rotors (known as male/female rotor), to compress the air.
To prevent air leakage and lubricate the rotors, lubricating oil is injected and sealed in the compression casing.
Process of air compression Compressed Air
2000series
19
100/110kW

2000series
Dual type 20
150kW
Intake Air

2-stage
21
125-240kW

Intermediate
Series 22
22/37kW

Auxiliary 21-26
22-26
Equipment

System
27-28
Structure

Precaution 29-30

1 2
 From Small to Large, Extensive Line-Up of High Economic Efficiency and Environmental
Performance, Solution for Diversified High-Level Demands

7.5-15 kW Class 125-240kW Class

Line-Up
VSD 2-stage series Fixed Speed Type

Fixed Speed Type

, ,

Instruction
Air-Cooled Water-Cooled

Type
P21

Pursuit of Energy-Saving and Easy-to-use, Built-in Dryer Higher Efficiency, Compact, Without Dryer

Without Dryer P9 10
Large 2-stage Class

Specification
NEXTseries
Economic Small Class

in Common
22 37kW Class Intermediate Series 22 37kW(1.57MPa)

NEXTseries
7.5-15kW
VSD Intermediate Series 1.57MPa

NEXTseries
22/37kW
Fixed Speed Type Fixed Speed Type

, , Air-Cooled Air-Cooled

P22
Water-Cooled

HISCREW of medium pressure type,

NEXTseries
Built-in Dryer
Highly Improved Energy-Saving, Widely-Used

55/75kW
Without Dryer
Class with great variation
Without Dryer P11 14 provides pressure of 1.57MPa

NEXTseries
22-75kW
Option
55 75kW Class Auxiliary Equipment P22 26 System Structure P27 28 Precaution P29 30

100/110kW
2000series
When selecting HISCREW, besides FAD, pressure and voltage, V/M/S type should also be
VSD considered as well.
Fixed Speed Type
For details of control types, please refer to the next page.
, , Air-Cooled

2000series
Dual type
150kW
Water-Cooled

Pursuit of Energy-Saving and Environmental

Built-in Dryer
List of Model
Without Dryer Model VSD Fixed Speed Type
P15 16
Performance, Middle Class

125-240kW
2-stage
Air-Cooled Water-Cooled Air-Cooled Water-Cooled Air-Cooled Water-Cooled
Motor
Output (kW) Built-in Dryer Without Dryer Built-in Dryer Without Dryer Built-in Dryer Without Dryer Built-in Dryer Without Dryer Built-in Dryer Without Dryer Built-in Dryer Without Dryer

100-150kW Class
7.5

Intermediate Series
11

22/37kW
15
22
VSD
37
Fixed Speed Type

, , 55

Equipment
Auxiliary
Air-Cooled
75
Water-Cooled P19
100

High Performance, Compact Package, 110

Without Dryer 150 75×2
Wide Application Large Class

Structure
System
125 240
VSD 22/37
Fixed Speed Type
NEXT series 2-stage series 2000 Series Intermediate Series(1.57MPa)
Air-Cooled

Precaution
P20
Water-Cooled

V/M Type in 1 Package, Large Variable

Speed Control Class Without Dryer

3 Combination of 75kW V type and 75kW M type 4

 Advanced Technology of Energy-Saving and High Efficiency Aiming at Ultimate Shape of High Performance
Type Instruction

Variable speed control (VSD) enables to exert Energy-Saving effect Excellent Energy-Saving Effect with Fixed Rotation Speed of Motor
NEXT Generation of Compressor with Expertise in Saving Unnecessary Power Consumption Auto Start/Stop for M type, Continuous Operation Function for S type as Standard Model

Line-Up
(Variable Rotation Speed Control System of Motor) , Fixed Rotation Speed of Motor
Since I type control system (Load/Unload Capacity Control) is loaded as standard on M type or S type, energy-saving is achieved.

Instruction
Variable Speed Control to Respond to the Necessary Used Air on V plus Further energy-saving is possible by the combination of ECOMODE.

Type
Compared to the conventional Fixed Speed type, optimal capacity control of V plus is possible to respond to the need of used air.
Therefore, power consumption is reduced by cutting the unnecessary work.
ECOMODE

Specification
NEXTseries
in Common
Cut-off Pressure is Automatically Lowered.
Energy-Saving control mode ECOMODE is equipped as standard. Cut-off Pressure
Fixed Speed Model V plus Model (75kW) (Start Unloading)
Possible to save up to 7.3MWh electric power every year in case of 37kW model

Pressure
740rpm Responding to the load rate of compressor, the cut-off pressure is
3.9m3/min 22kW 3.9m3/min automatically lowered. Operation of energy-saving is achieved by reducing Cut-in Pressure
(Start Loading)

NEXTseries
7.5-15kW
1,230rpm the unnecessary operation for increasing pressure.
Time
6.5m3/min 37kW 6.5m3/min Energy-Saving Max. 3%
V/M/S Type Control and Energy-Saving
1,860rpm
9.8m3/min 55kW 9.8m3/min Capacity Control

NEXTseries
22/37kW
2,500rpm Type of Control Feature Comparison/Effect Type of Model
13.0m3/min 75kW 13.2m3/min Discharge air capacity is controlled by nonstep control of Pressure Fluctuation
M type
U Type (Suction Throttle Valve) open ratio of the suction throttle valve. Energy-Saving Effect S type
Discharge air capacity is controlled by open ratio of the suction
Compared to Pressure Fluctuation
I Type (Air Purge) throttle valve as 0% or 100%. In case of low load, shaft power
input is reduced by lowering the pressure inside the oil tank/case. U type Energy-Saving Effect S type M type V type V plus

NEXTseries
Discharge air capacity is controlled by automatic Compared to Pressure Fluctuation

55/75kW
P Type (Motor Auto Start/Stop) Start/Stop of motor according to the pressure setting I type Energy-Saving Effect
M type V type V plus
Provide Necessary Compressed Hold Function of Operation Pressure V Type (Variable Speed Control)
Discharge air capacity is controlled by adjustment of
variable rotation speed of motor.
Pressure Fluctuation
Energy-Saving Effect V type V plus
(JP No. 3262011 and others, Japan Regional Award)
Air at Necessary Pressure by Stable Pressure Control PQ WIDE MODE
Wide range of capacity setting is available for each pressure.
Possible to increase the air capacity to 105% at low pressure setting
Pressure Fluctuation
Energy-Saving Effect
V plus
It is possible to keep the setting pressure during low load operation by HITACHI

NEXTseries
Available on 22-75kW Models as Option

22-75kW
Since highly precise pressure control within change of ±0.01MPa is unique control logic.For conventional VSD type, because decline of pressure

Option
possible, necessary amount of compressed air at required pressure is occurs in case of low load operation or automatic Start/Stop operation, it is Energy-Saving
provided to the application equipment with high efficiency. necessary to set the pressure higher than the target pressure in advance. Due to
Further, significant energy-saving can be achieved since the setting of the hold function of operation pressure on V plus, further energy-saving is possible. HITACHI will always provide highly-advanced air compressors. Performance of highly-reputed HISCREW V plus is further improved.
pressure is at scale of 0.01MPa. Data of 37kW Model as Reference Example of Annual Power Consumption (37kW Model, Air Consumption Rate 40%)

100/110kW
2000series
100
M type

Power Consumption Rate

Energy-Saving Effect 90
S type 250 About 131MWh 250 About 66MWh
Pressure 80 Difference Difference
0.69 200 200
Hold Function of Operation Pressure 70
0.65
60 150 150
232 232
Pressure(

2000series
Dual type
50 MWh MWh

150kW
100 100 166
0.59 40 101 MWh
0.6 50 50
30 MWh
Constant Pressure 0 0
0.01MPa Control Area 20
Stable Pressure Control Normal VSD Type Conventional Suction Conventional Suction
)

125-240kW
10 Throttle Control Throttle Control
Decline of Pressure

2-stage
0
Calculation Condition: 6,000h/year Operation Time, Operation Calculation Condition: 6,000h/year Operation Time
0 10 20 30 40 50 60 70 80 90 100
Pressure at 0.6MPa (V plus), 0.7MPa (Conventional Model) (ECOMODE in use), Operation Pressure at 0.7MPa
Air Consumption Rate
Comparison on Power Consumption Unit: MWh Comparison of CO2 Emission Unit: t
PQ WIDE MODE to Enlarge the Applicable Range

Intermediate Series
(JP No. 3516108 and others, Japan Regional Award)

22/37kW
Air Consumption Rate

PQ WIDE MODE, by automatically adjusting the maximum rotation speed of the compressor, enables to increase the discharge air capacity in case that Conventional Suction Throttle Control
the pressure declines. Conventional Suction Throttle Control +
Purge Control
Compared to conventional VSD, compressor is possible to operate at a wider range of pressure (P) and air capacity (Q). HISCREW NEXT Series

Conventional Suction Throttle Control

Equipment
Auxiliary
Air Capacity at PQ WIDE MODE Pressure Increase Conventional Suction Throttle Control +
Purge Control
7.5 15kW 55 75kW
HISCREW NEXT Series
Air Capacity Increase

Conventional Suction Throttle Control

Model Model
Pressure

Conventional Suction Throttle Control +

Structure
Purge Control

System
Conventional VSD HISCREW NEXT Series

Conventional Suction Throttle Control

Conventional Suction Throttle Control +
Purge Control
22 37kW 100kW HISCREW NEXT Series

Precaution
Pressure Decline
Conventional Suction Throttle Control
Model Model Conventional Suction Throttle Control +
Purge Control
Air Consumption Rate HISCREW NEXT Series

Calculation Condition: 6,000h/year Operation Time, pressure setting of 7.5-15kW V plus Models is 0.73MPa, others are 0.83MPa. Pressure setting of 22-37kW V plus is 0.6MPa, others are 0.7MPa. ECOMODE is in use for S/M type.
Default (0.000555t/kWh) is used as CO2 emission coefficient.
5 6
 Specification in Common
NEXTseries Specification in Common

Energy-Saving, Reduction of Running Cost and Easy-to-Use are realized

by advanced technology on

Line-Up
Low Pressure Drop Design Simple Operation
Besides large-size suction filter and oil separator, air dryer with lower pressure drop has been newly developed. New development of simple and easy-to-look instrumental panel.

Instruction
Energy-saving is maximized by minimizing the energy loss due to internal pressure loss. Possible to switch between ECOMODE, PQ WIDE MODE, and remote control by

Type
operation on the instrumental panel.
Possible of quick TROUBLESHOOTING referring to the information on the monitor in
case of trouble.

Specification
NEXTseries
in Common
Improved Reliability by Adoption of Large-Size Suction Filter
Suction filter has been enlarged by one size compared to conventional 2000 series. One-Touch to Change Pressure Setting
Easy to change pressure setting on the instrumental panel to achieve energy-saving.
Effective filtration area ratio of suction filter

NEXTseries
7.5-15kW
(Comparison with conventional 2000 series) Instantaneous Power Interruption (IPI) Restart Function as Standard Equipment

1 Size-Up 7.5kW Automatic restart is available after instantaneous power interruption.

(Standard for V plus and M type)
11 15kW
Conventional NEXT series

NEXTseries
22/37kW
2000 series Cascade Vector Control Logic* by HITACHI Original Technology
Both Quick Response and High Reliability are Possible due to PID Control.
All the control logics of variable speed control used on V plus are exclusively developed by HITACHI.
Air Dryer Oil Separator With the control system of the discharge pressure at scale of ±0.01MPa, quick response, excellent load following

NEXTseries
55/75kW
capacity and high reliability are achieved.
Low Pressure Drop Stainless Heat Exchanger Reduction in Oil Consumption
22 75kW
New development of low pressure drop, stainless heat exchanger Compared to the conventional 2000
Compared to the conventional 2000 series, the loss of pressure series, the oil contained in the
System Upgrade (JP No. 3547314 and others)

NEXTseries
22-75kW
drop is reduced by 0.02MPa, and durability is also improved. discharge air is reduced by 60% to

Option
Improvement of Reliability 0.002cc/m3 level. Flexible response to the need of Energy-Saving is possible by the V plus-centered HITACHI unique system upgrade.
Compared to the conventional 2000 series, the performance As compressors which use mineral oil, Obvious difference in total merit is easy to find.
when operated in high-temperature surrounding is improved. it is possible to reduce the necessary
Drain Function for Energy-Saving oil volume significantly.

100/110kW
2000series
V-M Combination System Single-V System/Multi-V System
Depending on the amount of If 2 or 3 compressors are necessary, HITACHI V-M combination Besides V-M Combination System, Energy-Saving is also
compressed air necessary, the interval Stainless Housing
system is your BEST choice. There is great merit on HITACHI possible with any combination such as Single-V multi-unit control
of drain is automatically adjusted by New development of stainless oil
V-M combination system which divides 1 compressor into 2. system, or Multi-V multi-unit control system etc.
solenoid valve. separator housing

2000series
Dual type
For system structure, refer to P27.

150kW
Unnecessary air compression is saved. Improved durability.
(V plus ONLY)

125-240kW
Example Effect of V-M Combination System

2-stage
Long Cycle, Easy Maintenance
Energy consumption is similar to the one of 75kW V plus.

Initial Investment
It is easy to carry out the inspection and maintenance, since the parts such as filters or check valve are all easily
About 25% of the initial investment can be saved.

Intermediate Series
reachable after removing the front door.
Power consumption is reduced by 39% or 164 MWh/year, when the air

22/37kW
Overhaul Cycle – 8 years Possible of Oil Change Every 2 years
The overhaul cycle of air end is every [NEW HISCREW OIL2000], oriented to Air consumption rate is 60% at pressure of 0.6MPa.
8 years, since the combination of Compressor, with top level of reliability Calculation condition: 6,000h/year running
high-performance bearing and Oil change cycle is every 2 years, or

Equipment
Auxiliary
37kW
high-precision oil filtration system is 12,000hr whichever comes first. V-M Combination System
adopted. The oil change cycle has been extended by reduction of oil

Power Consumption Rate

consumption.

Structure
System
Oil Separator Large Suction Filter Conventional
Suction Throttle
Control
Adoption of easy-maintenance, Adoption of large cartridge type suction filter
spin-on type oil separator. high-efficiency of filtration and
extension of filter cleaning

Precaution
interval.

Air Consumption Rate

7 8
 7.5 11/15kW Class 7.5kW 15kW

Compact type with inherited technology

Line-Up
Pursuit of Excellent Economic Efficiency, Environmental Performance, STANDARD SPECIFICATIONS
Easy Maintenance
ECOMODE Variable Speed Control Type
Air Dryer (Built-in)

Instruction
Type
Instrumental Panel Air Intake Filter
Oil Separator
Fixed Speed Type Cooling Method
Motor Nominal Output
Air-Cooled Discharge Pressure
Cooler

Specification
Rated

NEXTseries
in Common
Discharge Capacity
PQ WIDE Discharge Pressure
PQ WIDE MODE Built-in Dryer MODE Discharge Capacity
Working Range of PQ WIDE MODE
Without Dryer
Suction Pressure/Temperature
Air End Temperature of Discharge Air

NEXTseries
7.5-15kW
Driving System
Capacity Control Type
Built-in Inverter Starter Type
( ONLY) Lubricating Oil
Lubricating Oil Filling Amount
Outside View
Outlet Dew Point

NEXTseries
VSD Air

22/37kW
Refrigerator Nominal Output
Dryer
Coolant Used/Control Method
Starter Panel Discharge Air Pipe Diameter
Air-Cooled External Dimension (W×D×H)
Cooling Fan Weight
Noise Level (1.5m from the front)

NEXTseries
55/75kW
Built-in Dryer
Motor
Outside View Without Dryer
Oil Case Oil Filter Internal Structure
Fixed Speed Type
Energy-Saving New V-Belt Adjustment Mechanism

NEXTseries
22-75kW
Option
In addition to high performance of the compressor itself, overall Tension of V-belt can be adjusted by 2 bolts.
energy-saving can be achieved. Compared with the common suction It is much easier to carry out the maintenance.
Cooling Method
throttle valve type, 30 40% energy-saving is possible.
Motor Nominal Output

100/110kW
2000series
In case of 40 60% air consumption rate Discharge Pressure
100
Discharge Capacity
90 Suction Pressure/Temperature
Power Consumption Rate

Temperature of Discharge Air

80
Driving System
70

2000series
Capacity Control Type

Dual type
150kW
60 Starter Type
Lubricating Oil
50
Lubricating Oil Filling Amount
40 Outlet Dew Point
Air

125-240kW
Refrigerator Nominal Output
Dryer

2-stage
30 Conventional Suction Throttle Control for Small Class Coolant Used/Control Method
Conventional Suction Throttle Control +
20 Purge Control for Small Class Discharge Air Pipe Diameter
HISCREW NEXT Mtype External Dimension (W×D×H)
10 HISCREW NEXT Stype Weight
HISCREW NEXT series Vplus

Intermediate Series
Noise Level (1.5m from the front)
0

22/37kW
0 10 20 30 40 50 60 70 80 90 100 Notes:
Air Consumption Rate 1. Capacity is the converted value at its inlet condition. For guaranteed values, contact your
Model Introduction
Example of Annual Power Consumption Example of Annual Power Consumption nearest dealer or HITACHI local representative offices.
2. Noise level is measured value at 1.5m in front and 1m height in an anechoic room, under full
(7.5kW, air consumption rate 40%) (15kW, air consumption rate 40%) load operation. It may vary in different operation conditions or environments. For V plus type, Oil-Flooded N: NEXT series
About 52MWh About 27MWh Easy Cleaning of Cooler 3 dB A is increased when PQ WIDEMODE is ON. Screw Built-in Dryer (No R indication for without dryer type)

Equipment
Auxiliary
100 100 Difference Difference 3. To reduce the pressure fluctuation it is necessary to install an air receiver tank of enough Packaged Air-Cooled
volume. Output (kW) Frequency 5:50Hz 6:60Hz
Possible to access the cooler by ONLY removing the 4. Earth leakage circuit breaker is NOT attached. Prepare it in advance. S I Type Control, M P Type Control, V VSD

right cover. 5. Pressure is indicated as the gauge pressure.

6. ( ) indicates the values of Built-in Dryer type.
About 27MWh About 12MWh 7. Dew point of outlet air of built-in dryer models is under 30 of ambient temperature, 45 of
Difference Difference

Structure
System
50 50 92 Dust-Proof Starter Panel Structure inlet air temperature and rated pressure. When PQ WIDEMODE of V plus type with Built-in
Dryer is ON, the dew point of outlet air at minimum operation pressure is higher than the one
MWh
above by 3 .
65 Structure of independent suction and ventilation duct,
MWh 8. It is necessary to install an air dryer or filter of larger size when operated pressure is below
50 40
MWh 38 separated from the internal air ventilation of the air the pressure range of PQ WIDEMODE for V plus. Contact your nearest dealer or HITACHI
23 MWh MWh local representative offices.
compressor is adopted. Moreover, it is possible to

Precaution
MWh 9. Dew point gets much worse if operated under 0.6MPa with Built-in Dryer.
0 0 change the cooling fan of the inverter easily. 10. Air capacity of Built-in Dryer may decrease by Max. 3% when drain condensates.
Conventional Suction Throttle Conventional Suction Throttle 11. shows values of capacity under different discharge pressure.
Control + Purge Control Control + Purge Control
12. Temperature of discharge air may vary in different environments.
type Ask your distributor to carry out the service.
Calculation Condition: Pressure Setting: NEXT-Vplus 0.73MPa Others 0.83MPa
6,000hr/year Operation
9 10
 22/37kW Class 22kW 37kW

High-Level Performance with Advanced Technology New Developed Belt Automatic Tensioner

Line-Up
Energy-Saving and Easy-To-Use are Achieved
Air Dryer (Built-in) Air Dryer (Built-in)
Cooler Cooler

Instruction
Type
VSD

PQ WIDE MODE Fixed Speed Type

Air-Cooled Instrumental Panel Air-Cooled Instrumental Panel

Specification
NEXTseries
Water-Cooled Water-Cooled

in Common
Built-in Dryer Cooling Fan Built-in Dryer
Oil Separator Cooling Fan
Without Dryer Without Dryer

Air End Starter Panel

NEXTseries
7.5-15kW
Oil Separator
Oil Case
Pulley/Belt

Outside View Starter Panel Motor

NEXTseries
Outside View

22/37kW
(DCBL Controller
Built-in) Air Intake Filter

Air Intake Filter

NEXTseries
ALL-IN-ONE Structure Air End

55/75kW
Internal Structure
Internal Structure

Energy Saving Vplus ALL-IN-ONE Structure Air End Energy Saving Mtype Stype Belt Automatic Tensioner

NEXTseries
22-75kW
Option
HITACHI will always provide highly-advanced air compressors. Zero transmission loss is possible by direct Since I type control system (Load/Unload Capacity Control) is loaded New Developed Belt Automatic Tensioner as Standard Equipment
Performance of highly-reputed HISCREW V plus is further connection of air end and high-efficiency DCBL as standard on M type or S type, energy-saving is achieved. Adjustment of belt tension depending on the condition of operation, belt slip
improved. motor. Moreover, as the oil separator is directly Further energy-saving is possible by the combination of ECOMODE. is effectively avoided.
connected to the air end, energy loss due to Higher reliability is obtained by adopting the combination of highly durable

100/110kW
2000series
100
Data of 37kW Model as Reference the pressure drop on the piping between is Data of 37kW Model as Reference V- belt.
90
minimized.
Power Consumption Rate

As highly reliable mechanical seal is adopted as

Power Consumption Rate

80
sealing between the DCBL motor and air end, oil is

2000series
70

Dual type
definitely prevented from entering the inside of motor.

150kW
60

50

40
Conventional Suction Throttle Control DCBL Controller

125-240kW
30
Conventional Suction Throttle Control + (JP No. 3255213 and others; Japan regional award)

2-stage
Purge Control
20
HISCREW NEXT Mtype+ECOMODE
10 HISCREW NEXT Stype+ECOMODE Instantaneous Power Interruption (IPI)
HISCREW NEXT Vplus
0
Restart Function as Standard Equipment
IPI Restart Function by the DCBL

Intermediate Series
0 10 20 30 40 50 60 70 80 90 100

Air Consumption Rate controller when little accident occurs is

22/37kW
Air Consumption Rate
equipped as standard.
Example of Annual Power Consumption Example of Annual Power Consumption Retry is performed up to 3 times according Example of Annual Power Consumption Example of Annual Power Consumption
(22kW, air consumption rate 40%) (37kW, air consumption rate 40%) to the judgment by itself when the motor trips. So it is possible to eliminate (22kW, air consumption rate 40%) (37kW, air consumption rate 40%)
the influence to the operation of the compressor from outside disturbance.

Equipment
Auxiliary
250 250 250 250
About 77MWh About 131MWh About 33MWh About 66MWh
200 Difference 200 Difference 200 Difference 200 Difference
World First “Cascade Vector Control” Loaded
150 150 150 150
232 World first to load “Cascade Vector Control” to air compressor. 232
100 100 MWh 100 100 MWh 166
136 By adding Vector Control in a line form (Cascade) to the normal DCBL 136

Structure
MWh

System
MWh 101 MWh 103
50
59 50
MWh control, both high efficiency and high reliability are achieved. 50
MWh 50
MWh
0 0 0 0
Conventional Suction Conventional Suction Conventional Suction Conventional Suction
Throttle Control Throttle Control As for packaged rotary screw compressor, until Nov. 2006 Throttle Control Throttle Control

Precaution
Calculation Condition:
Pressure Setting: NEXT-Vplus 0.6MPa, Others 0.7MPa Calculation Condition: 6,000h/year Operation Time (ECOMODE in use),
(2)6,000hr/year Operation Operation Pressure at 0.7MPa

11 12
 22/37kW Class 22kW 37kW

Specification in Common

Higher Performance Obtained by HITACHI Unique Profile of Rotors

Line-Up
STANDARD SPECIFICATIONS

Variable Speed Control Type

Instruction
Type
Cooling Method

NEW ECOPROFILE Low Noise Design Motor Nominal Output

Discharge Pressure
Rated
Discharge Capacity
HITACHI unique profile of rotors has been highly evolved. The sound during operation is improved, due to the new developed

Specification
NEXTseries
in Common
PQ WIDE Discharge Pressure
Compared to the conventional 2000 series, the air capacity is profile of rotors, optimization of the vibration-proof structure and MODE Discharge Capacity
Working Range of PQ WIDE MODE
enlarged by 5% despite the discharge pressure or rotation speed. the improvement of the fan duct layout.
Suction Pressure/Temperature
Temperature of Discharge Air
Driving System

NEXTseries
7.5-15kW
Capacity Control Type
Starter Type
Conventional 2000 series Output of Cooling Fan
Lubricating Oil
22kW 3.8 4.0 3.9 Lubricating Oil Filling Amount
5%up Low Pressure Drop Design Air Outlet Dew Point

NEXTseries
22/37kW
Refrigerator Nominal Output
6.6 6.5
Dryer
37kW 6.3 Besides the adoption of large suction filter, oil separator, and
Coolant Used/Control Method
Discharge Air Pipe Diameter
cooler, air dryer with low pressure drop has also been newly External Dimension (W×D×H)
Weight
developed. The performance of energy-saving is maximized by Noise Level (1.5m from the front)

NEXTseries
minimizing the energy loss due to the pressure drop inside the

55/75kW
Recommended Cooling Water
compressor.
Cooling Water Pipe Diameter

NEXTseries
22-75kW
Option
Fixed Speed Type

100/110kW
Cooling Fan (Air Cooled Type)

2000series
Water Cooled Type
Cooling Method
High-Efficiency, Energy-Saving Turbo Fan Stainless plate type heat exchanger for Motor Nominal Output
High-Efficiency, Energy-Saving the water cooled type is adopted. Discharge Pressure
Discharge Capacity
Turbo Fan is newly developed. The performance of cooling efficiency

2000series
Suction Pressure/Temperature

Dual type
150kW
Compared to the conventional and corrosion resistance has been Temperature of Discharge Air
improved. Driving System
one, 40% of energy-saving has
been obtained. Capacity Control Type
Starter Type

125-240kW
Output of Cooling Fan

2-stage
Lubricating Oil
Inverter Control Lubricating Oil Filling Amount
Also, inverter control of the turbo fan is possible on V plus. Outlet Dew Point
Air
Higher energy-saving and silence is obtained. (V plus ONLY) Refrigerator Nominal Output
Dryer

Intermediate Series
Coolant Used/Control Method

22/37kW
Discharge Air Pipe Diameter
External Dimension (W×D×H)
Example of Comparison (22kW Model, Air Consumption Rate 40%) Weight
Noise Level (1.5m from the front)
Recommended Cooling Water
0.75

Equipment
Auxiliary
Power Used on Fan

40 Reduction
Cooling Water Pipe Diameter
0.50 Notes:
Further Reduction of 73% 1. Capacity is the converted value at its inlet condition. For guaranteed values, contact your 9. It is necessary to install an air dryer or filter of larger size when operated pressure is below
by Inverter Control
nearest dealer or HITACHI local representative offices. the pressure range of PQ WIDEMODE for V plus. Contact your nearest dealer or HITACHI

Structure
0.25 2. Noise level is measured value at 1.5m in front and 1m height in an anechoic room, under full local representative offices.

System
load operation. It may vary in different operation conditions or environments. For V plus type, 10. Air capacity of Built-in Dryer may decrease by Max. 3% when drain condensates.
3 dB A is increased when PQ WIDEMODE is ON. 11.
0 3. Make sure to install an air receiver tank of enough volume. 12. Temperature of discharge air may vary in different environments.
4. U type control is available as option for M/S type model.
Conventional 5. Earth leakage circuit breaker is NOT attached. Prepare it in advance.
2000 series Model Introduction

Precaution
6. Pressure is indicated as the gauge pressure.
7. ( ) indicates the values of Built-in Dryer type.
8. Dew point of outlet air of built-in dryer models is under 30 of ambient temperature, 45 of Oil-Flooded N: NEXT series
Screw Built-in Dryer (No R indication for without dryer type)
inlet air temperature and rated pressure.
Packaged A:Air-Cooled W:Water-Cooled
Dew point of Built-in Dryer gets much worse if operation pressure is under 0.4MPa.
Output (kW) Frequency 5:50Hz 6:60Hz
When operation pressure is below the rated pressure under PQ WIDEMODE, the dew point of
S I Type Control, M P Type Control, V VSD
built-in dryer increases. The dew point increase by 3 , when the discharge pressure is 0.6MPa.
13 14
 55 75kW Class 55kW 75kW
Long Cycle, Easy Maintenance
It is easy to carry out the inspection and maintenance, since the parts such as filters are all reachable after removing the front door.
Pursuit of Energy-Saving and Environmental Performance, Overhaul Cycle – 8 years Possible of Oil Change Every 2 years

Line-Up
Well-Qualified, Middle Class The overhaul cycle of air end is every 8 years,
since the combination of high-performance bearing
[NEW HISCREW OIL2000], oriented to Air Compressor,
with top level of reliability.
PQ WIDE MODE PQ WIDE MODE and high-precision oil filtration system is adopted. Oil change cycle is every 2 years . The oil change cycle
VSD VSD
Oil Separator has been extended by reduction of oil consumption.

Instruction
Large Suction Filter

Type
Fixed Speed Type Fixed Speed Type Adoption of Easy-Maintenance, Spin-On Type Oil Separator.
Air-Cooled Air-Cooled Adoption of Large Cartridge Type Suction Filter
High-Efficiency of Filtration and Extension of Filter Cleaning Interval.
Water-Cooled Water-Cooled
In case of running hours under 6,000 hr/year

Specification
NEXTseries
in Common
Built-in Dryer Built-in Dryer
STANDARD SPECIFICATIONS
Without Dryer Without Dryer

Variable Speed Control Type

Outside View Outside View

NEXTseries
7.5-15kW
Cooling Method
Motor Nominal Output
Discharge Pressure
Rated
New Air End Energy-Saving Discharge Capacity
PQ Discharge Pressure
New air end loaded with new developed HITACHI will always provide highly-advanced air compressor. WIDE MODE Discharge Capacity

NEXTseries
Working Range of PQ WIDE MODE

22/37kW
rotor profile With overwhelming sales record, HISCREW V plus has been improved Suction Pressure/Temperature
Compared to the conventional to a higher level. Temperature of Discharge Air
Driving System
2000 Series, the air capacity is increased Since I type control system (Load/Unload Capacity Control) is loaded as Capacity Control Type
by 5% during operation at rated pressure. standard on M type or S type, top-class of energy-saving is achieved. Starter Type

NEXTseries
Further energy-saving is possible by the combination of ECOMODE. Output of Cooling Fan

55/75kW
Lubricating Oil
Conventional 2000 Series Data of 55kW Model as Reference
100 Lubricating Oil Filling Amount
Power Consumption Rate

55kW 9.5 10.0 9.8 90

80
Outlet Dew Point
Air Dryer Refrigerator Nominal Output
5%up 70 Coolant Used
Discharge Air Pipe Diameter

NEXTseries
60

22-75kW
12.6 13.2 13.0

Option
75kW 50 External Dimension (W×D×H)
Weight
5%up 40
30 Noise Level (1.5m from the front)
Recommended Cooling Water
20 (Based on Standard Regulation of Japan Refrigeration and Air
10 Conditioning Industry Association, JRA-GL-02-1994)
Cooling Fan Cooling Water Pipe Diameter

100/110kW
0

2000series
Loaded on Air-Cooled Type 0 10 20 30 40 50 60 70 80 90 100

New developed high-efficiency and energy-saving turbo fan Air Consumption Rate
controlled by Inverter. Example of Annual Power Consumption (Air Consumption Rate 50%) Fixed Speed Type
In case that the need of compressed air is low, the rotation of Example of 55kW , Example of 75kW ,
cooling fan is slowed down automatically to reduce the power

2000series
About 94MWh About 113MWh

Dual type
500 500

150kW
Difference Difference
consumption. Meanwhile, the noise of blow is also reduced. 400 400
About 193MWh Cooling Method
3.0 3.0 More 60% of power is About 146MWh Difference
Power Used on Fan Motor (kW

300 300
Difference Motor Nominal Output
saved by inverter control. 446
2.5 More 60% of power is 2.5 200 340 200 333
246 MWh Rated
Discharge Pressure
2.0
saved by inverter control.
2.0 100 MWh 193 100 MWh 253 Discharge Capacity
MWh

125-240kW
MWh MWh
Suction Pressure/Temperature

2-stage
1.5 1.5 0 0
2.2 Conventional Suction Conventional Suction Temperature of Discharge Air
1.0 1.5 1.0 Throttle Control Throttle Control Driving System
0.5 0.6 0.5 0.9
Calculation condition Capacity Control Type
0 0 (1) 6,000h/year operation

Intermediate Series
55kW 55kW 75kW 75kW (2) Operation pressure: 0.6MPa, 0.7MPa, conventional suction Starter Type

Air-Cooled
22/37kW
throttle control 0.7MPa Output of Cooling Fan
(3) NOT include the power consumption of auxiliary equipment (cooling fan, or dryer etc.) Lubricating Oil
100% Rotation Speed 70% Rotation Speed 100% Rotation Speed 70% Rotation Speed
Lubricating Oil Filling Amount
Outlet Dew Point
High-Efficiency DCBL Driving System Air Dryer Refrigerator Nominal Output
Coolant Used

Equipment
Auxiliary
Discharge Air Pipe Diameter
Direct connection of new developed high-efficiency DCBL motor and air end.
External Dimension (W×D×H)
For the control of DCBL motor, cascade vector control (in-line form) is loaded. Weight
Noise Level (1.5m from the front)
Therefore, high-efficiency and high-reliability are achieved. Equipped on V plus Model Recommended Cooling Water
(Based on Standard Regulation of Japan Refrigeration and Air
Conditioning Industry Association, JRA-GL-02-1994)

Structure
System
Cooling Water Pipe Diameter
Standard Response to Ambient Temperature Up To 45 (Air-Cooled Standard Type) Notes: 8. Air capacity of Built-in Dryer may decrease by Max. 3% when drain condensates.
1. Capacity is the converted value at its inlet condition. For guaranteed values, contact your nearest dealer or HITACHI local representative offices. 9. U type control is available as option on M type and S type. Fixed U type control is not possible on M type model.
Continuous running and long maintenance cycle are possible by adoption of new high-performance Exhaust Air 2. Pressure is indicated as the gauge pressure. 10. Earth leakage circuit breaker is NOT attached. Prepare it in advance.
3. Motor output values are indicated as motor nominal outputs. 11. It is necessary to install an air receiver tank of enough volume.
cooling structure and mandatory ventilation of the inside of the unit by the cooling air flow of the Cooler 4. Noise level is measured value at 1.5m in front and 1m height in an anechoic room, under full load operation. It may vary in different

Precaution
operation conditions or environments. For V plus type, 3 dB A is increased when PQ WIDEMODE is ON. Model Introduction
cooler. Cooling Fan 5. Temperature of discharge air may vary in different environments.
6. Dew point of outlet air of built-in dryer models is under 30 of ambient temperature, 45 of inlet air temperature and rated pressure.
Oil-Flooded N: NEXT series
Dew point of Built-in Dryer gets much worse if operation pressure is under 0.4MPa
Overhaul Cycle: 8 years or 48,000hr which comes first Starter When operation pressure is below the rated pressure under PQ WIDEMODE, the dew point of built-in dryer increases.
Screw Built-in Dryer (No R indication for without dryer type)
Continuous Running under Panel The dew point increase by 3 , when the discharge pressure is 0.6MPa.
Packaged A:Air-Cooled W:Water-Cooled
Oil Change: 2 years or 12,000hr which comes first Output (kW) Frequency 5:50Hz 6:60Hz
Ambient Temperature of 45 7. It is necessary to install an air dryer or filter of larger size when operated pressure is below the pressure range of PQ WIDEMODE for V S I Type Control, M P Type Control, V VSD
Capacitor Change: 8 years or 48,000hr which comes first Motor plus. Contact your nearest dealer or HITACHI local representative offices.
15 16
 22/37/55/ 75kW Class Option 22kW 75kW
Energy-Saving and High-Efficiency are further OPTIMIZED.
High Quality of Environmental Performance and Easy-To-Use is available in the form of Optional Specification

Line-Up
Primary Function
Energy-Saving Operation, Schedule Operation, Alternate or Specification

Instruction
Follow-Up Operation (Parallel or Interval Change-Over),

Type
Alternate/Follow-Up Operation
Communication Function, Maintenance Time Notification, Data Function/
Operation V-M Combination Operation
Memory of Operation and Load, Timely Changing of Pressure
Schedule Operation Start/Stop up to 5 set
Setting etc.

Specification
NEXTseries
in Common
Maintenance Time Notification
History Memory of Shutdown(Up to 6 Shutdown)

Maintenance History Memory of Alarm(Up to 6 Alarm)

1. High-Grade Option (Available on 22/37/55/75kW Vplus, M Type) 1. HG option is applicable for both HISCREW NEXT series V plus and M Type (22 – 75 kW).
2. In case of alternate or follow-up operation, both of the units must be HG option.
Related Data Memory of Operation(Up to 12 Data) 2 Kinds of Time Setting

NEXTseries
Data of Load (6 days)

7.5-15kW
3. It is necessary to carry out extra wiring work for alternate or follow-up operation.
Upgrade of Easy-To-Use (Prepare the necessary wiring cables in advance, since they are not attached with the unit.)
Communication Function Applicable for Remote Monitoring System
(COSMOS )

4. For communication function, purchasing remote monitoring system COSMOS for NEXT Information Display of Characters
series separately and extra wiring are necessary. (Wiring cables for communication are LCD Display Digital Display of Current
Digital Display of Pressure, Temperature and Current, Various Settings by Display of Characters
not attached, prepare them in advance.)
Multi-Language Available Japanese, English, Chinese
Information for Maintenance has been enlarged.

NEXTseries
List of Shutdown History 5. The appearance and specifications are subject to change without notification.

22/37kW
LCD Monitor Monitor Switch Menu Switch Digital Display

2.Option for High Ambient Temperature Up to 45 (Available on 22/37kW Air-cooled Type)

NEXTseries
Operation under Ambient Temperature of 45 , Long Maintenance Cycle

55/75kW
Monitor (Temperature and Current) Notification of Maintenance
New Developed Structure of Unit with Excellent Cooling Performance
Mandatory Ventilation of the Inside of the Unit by Cooling Fan
Exhaust Air type Exhaust Air

NEXTseries
22-75kW
Option
Continuous Operation under Ambient Temperature of 45 Cooler Cooler

Cooling Fan Cooling Fan

Start Switch Stop Switch Long Maintenance Cycle DCBL Motor Belt

100/110kW
2000series
Overhaul Cycle: 8 years or 48,000hr which comes first Starter Panel
Energy-Saving and Labor-Saving Oil Change: 2 years or 12,000hr which comes first Starter Panel
Capacitor Change: 8 years or 48,000hr which comes first (with DCBL Controller) Main Motor
Further Evolution by Loading Automatic Function Same Maintenance Cycles are achieved
Schedule Operation as Standard Equipment. Further, it is possible to achieve optimal operation by changing to 2nd with the Standard Model.

2000series
Dual type
150kW
pressure setting to meet the demand of air. Noise level is 5 dB A higher than the Standard Model.
Image of Changing to 2nd Pressure Setting
Schedule Operation Pressure under 1st Pressure under 2nd
Pressure Setting Pressure Setting Effect of Energy-Saving STANDARD SPECIFICATIONS

125-240kW
Cut-Out Pressure1
0.69MPa

2-stage
Cut-In Pressure1
0.59MPa Cut-Out Pressure 2
0.57MPa]

Intermediate Series
Discharge Pressure

22/37kW
Cut-In Pressure 2 Discharge Capacity
0.47MPa] Discharge Pressure
Discharge Capacity
Day Time Night Time Time
Time of Change Working Range of PQ WIDE MODE
Suction Pressure/Temperature
˚

Equipment
Auxiliary
Dual Operation
Alternating or Follow-Up Operation can Implementation Merit
be set by ONLY Changing Wiring

Structure
System
Wiring
Operation/Stop
It is possible for 2 units of HG version (V-M combination, Air Receiver Tank Construction
Load/Unload Work
2 M-type, or 2 Vplus) to switch between alternating Alternate Construction
Initial Cost (%)

Operation Panel
Work
operation and follow-up operation by ONLY changing Remodeling
Notes:

Precaution
1. Capacity is the converted value at its inlet condition. For guaranteed values, contact your 5. Earth leakage circuit breaker is NOT attached. Prepare it in advance.
wiring, without an external control panel. If the amount of Standard Unit HG Unit
nearest dealer or HITACHI local representative offices. 6. Pressure is indicated as the gauge pressure.
M-Type
used air becomes 0, the operation of both 2 units 2. Noise level is measured value at 1.5m in front and 1m height in an anechoic room, under full 7. ( ) indicates the values under different discharge pressure.
load operation. It may vary in different operation conditions or environments. For V plus type, 8. Temperature of discharge air may vary in different environments.
automatically stops. In addition, it is possible to further Standard Spec. HG Unit 3 dB A is increased when PQ WIDEMODE is ON. 9. Model with built-in dryer is NOT available.
3. Make sure to install an air receiver tank of enough volume.
improve Easy-To-Use by combining with other functions. Calculation Condition: 22kW M-Type with Built-in Dryer, the initial 4. U type control is available as option for M/S type model.
cost of standard spec. as 100%
17 18
 100/110kW/150kW Class 100 110kW 150kW

High Performance, Compact Package Evolved Energy-Saving Feature with V-M Combination

Line-Up
VSD VSD
Improvement of Energy-Saving Performance
Fixed Speed Type Fixed Speed Type Fixed Speed Type

Instruction
Type
100
Air-Cooled Air-Cooled Air-Cooled Evolved Energy-Saving feature is

Power Consumption Rate

90

Water-Cooled Water-Cooled Water-Cooled possible by loading 2 units of 80

70
75kW inside together with V-M 60
combination control. 50

Specification
NEXTseries
in Common
40
Without Dryer Without Dryer Without Dryer
VSD type with inverter as MASTER is 30

preferred during operation. 20

10
In case of increase in used air, 0
0 10 20 30 40 50 60 70 80 90 100
the operation of fixed speed type VSD Type

Stop
Unload Variable Speed Control Unload Variable Speed Control
will be triggered. (MASTER)

NEXTseries
7.5-15kW
Fixed Speed Type
The change of load can be (SLAVE)

balanced by the revolution

Air Consumption Rate
control of VSD type.
Energy-Saving Automatic Switch-Over of Operation in case of Trouble

NEXTseries
22/37kW
100
Responding to the amount of used air, linear decline of power In case that operation of one compressor stops due to trouble, the total operation continues by automatically switching over to the other.
consumption feature is refined. Further, motor of special specification 90

is NOT needed since higher efficiency has been achieved. 80

Easy-Maintenance
Power Consumption Rate

NEXTseries
Energy-Saving of 35-50% is possible compared with conventional 70

55/75kW
modulation control. (In case of 40-60% Air Consumption Rate) 60
Easy daily inspection such as cleaning/ Overhaul Cycle - 6 years
50 Cleaning of Cooler
replacement of suction filter, refill of oil, The overhaul cycle is every 6 years,
40 Easy to clean by removing since the combination of
replacement of oil filter and oil separator is the side cover. high-performance bearing used on
Conventional Suction Throttle Control
possible by ONLY removing the front panel.

NEXTseries
30 the air end and high-precision oil

22-75kW
Option
Conventional Suction Throttle Control + Purge Control filtration system is adopted.
20
Refilling Grease Spin-on type oil
10
Possible to refill grease separator element
of motor from back side Adoption of
0 10 20 30 40 50 60 70 80 90 100
Easy-Maintenance, spin-on
Air Consumption Rate

100/110kW
2000series
type oil separator element
Totally Enclosed
Fan-cooled Motor
Totally enclosed motor Direct gear driven
is built in, high for both No coupling and
reliability and efficiency. adjustment are necessary

2000series
Dual type
150kW
STANDARD SPECIFICATIONS STANDARD SPECIFICATIONS
Variable Speed Control Type , Fixed Speed Type , Fixed Speed Type

125-240kW
2-stage
Cooling Method Cooling Method
Motor Nominal Output Motor Nominal Output 2
Discharge Pressure Discharge Pressure
Discharge Capacity Discharge Capacity
Discharge Pressure Suction Pressure/Temperature

Intermediate Series
Discharge Capacity Temperature of Discharge Air

22/37kW
Setting Range of Pressure Starter Type
Working Range of PQ WIDE MODE Capacity Control Type
Suction Pressure/Temperature Lubricating Oil Filling Amount
Temperature of Discharge Air Output of Cooling Fan
Starter Type
Cooling Water
Capacity Control Type

Equipment
Auxiliary
Lubricating Oil Filling Amount Discharge Air Pipe Diameter
Output of Cooling Fan External Dimension (W×D×H)
Weight
Cooling Water
Noise Level (1.5m from the front)
Discharge Air Pipe Diameter Minimum Air Receiver Volume
External Dimension (W×D×H)

Structure
Notes:

System
Weight 1. Capacity is the converted value at its inlet condition. Capacity is measured at following pressure. 6. It is necessary to install an air receiver tank of enough volume. If the volume of the air receiver tank
Noise Level (1.5m from the front) 0.75MPa model : 0.70MPa. 0.85MPa model : 0.8MPa is not enough, normal capacity control may malfunction.
For guaranteed values, contact your nearest dealer or HITACHI local representative offices 7. External dimension does NOT include the duct on the back side (180mm in depth) and protruding
Notes: 2. Pressure is indicated as the gauge pressure. objects such as piping.
1. Capacity is the converted value at its inlet condition. Capacity is measured at following pressure. 6. It is necessary to install an air receiver tank of enough volume. If the volume of the air receiver tank 3. Motor output values are indicated as motor nominal outputs. 8. Models of 200V or 3000V voltage spec. are NOT available.
V plus 0.70MPa model : 0.70MPa is not enough, normal capacity control may malfunction. 4. Lubricating oil is NOT filled when shipment, therefore prepare NEW HISCREW OIL 2000 in advance. 9. Earth leakage circuit breaker is NOT attached. Prepare it in advance.
S/M type 0.75MPa model : 0.70MPa. 0.85MPa model : 0.8MPa 7. Models of 200V or 3000V voltage spec. are NOT available. 5. Noise level is measured value at 1.5m in front and 1m height in an anechoic room, under full load

Precaution
For guaranteed values, contact your nearest dealer or HITACHI local representative offices. 8. Earth leakage circuit breaker is NOT attached. Prepare it in advance. operation. It may vary in different operation conditions or environments.
2. Pressure is indicated as the gauge pressure.
3. Motor output values are indicated as motor nominal outputs.
4. Lubricating oil is NOT filled when shipment, therefore prepare NEW HISCREW OIL 2000 in advance.
5. Noise level is measured value at 1.5m in front and 1m height in an anechoic room, under full load
operation. It may vary in different operation conditions or environments.

19 20
 125-240kW Class Intermediate Series 22/37kW(1.57MPa)
125 240kW 22 37kW
STANDARD SPECIFICATIONS
1.57MPa
High Efficiency, Energy-Saving HITACHI Unique 2-stage Air End Type
Large Class

Line-Up
Higher Efficiency, More Energy-Saving and
Fixed Speed Type
Labor-Saving compared to Conventional Models Fixed Speed Type

Instruction
Air-Cooled

Type
Water-Cooled
Improvement of 5 to 7% in efficiency compared to conventional models
For 2-stage HISCREW, unique 2-stage air end is adopted. Compared
to conventional OS series, the amount of discharge air is upped by 5 to Notes:
1. Capacity is the converted value at its inlet condition. For guaranteed values, 5. Make sure to install an air receiver of enough volume.
Without Dryer
7% as for the same motor output.

Specification
Without Dryer

NEXTseries
contact your nearest dealer or HITACHI local representative offices. 6. It is necessary to install oil cleaner which can discharge drain during operation

in Common
2. Pressure is indicated as the gauge pressure. as a set.
3. Motor output values are indicated as motor nominal outputs. 7. Earth leakage circuit breaker is NOT attached. Prepare it in advance.
Comparison of 4. Noise level is measured value at 1.5m in front and 1m height, under full load 8. Specifications and outside view are subject to change without notice.
operation and converted to the value in an anechoic room. It may vary in
Discharge Air different operation conditions or environments.

240kW Model
Conventional Model (OS series)
Energy-Saving Effect of Operation

NEXTseries
2-stage

7.5-15kW
Integral Unload Mode as Standard Equipment
In addition to U-Mode Control (non-step control of open ratio of
Auxiliary Equipment Auxiliary Equipment
suction filter), I-Mode Control (intake throttle and purge) 1 is provided
Environment Protection, Energy-Saving, Labor-Saving

NEXTseries
as standard control. Excellent Energy-Saving effect is achieved

22/37kW
during capacity control operation as well as normal operation.
Example (Comparison with Conventional Model)
Example of 240kW Model
100
Conventional Model 1. A function of locking the compressor in U
A Wide Variety of Auxiliary Equipment for Improving the Quality of Air
0.69MPa (OS standard U Type)
Discharge Pressure Type operation in case of being used as a
We recommend using the following auxiliary equipment with your compressors for effective and systematic use of your facilities.
Power Consumption Rate

NEXTseries
80 base load unit or balancing the influence of
Conventional Type: OS-240U6

55/75kW
Model
New Type: OSP-240S6WT change in pressure is provided.
Operation Time 6,000h/year 60
2. To maximize the effect of Energy-Saving, Example of Compressed Air System
Annual Power Consumption at Full-Load Operation (240kW) it is necessary to install an air receiver
About 1,567MWh 40 tank with sufficient volume. For details,
For HITACHI Oil-Flooded Screw Compressor, V plus of Variable Speed Control, M type (possible to response to significant

NEXTseries
contact your nearest dealer or HITACHI

22-75kW
Case 1 (Air Consumption is Case 2 (Air Consumption is

Option
30m3/min) 20 m3/min) 20
local representative offices. pressure change) and S type (possible to response to continuous load) are provided as various HISCREW series.
Power reduction rate is 13%. Power reduction rate is 21%. As solutions for higher demand of diversity, optional specifications and a wide variety of auxiliary equipment are provided.
Power saved is about Power saved is about
200MWh/year. 327MWh/year. 0 10 20 30 40
Air Consumption m3/min
50

100/110kW
2000series
1 2
Labor-Saving due to Easy-Maintenance
The Amount of Oil Contained in the Discharge Air Filtration 1μm
NOT Necessary for Daily Draining Significant Reduction of Oil Consumption cc/m3 Dew Point under
Auto temperature adjust valve which the temperature inside the oil The amount of oil contained in the discharge air is Pressure/10 or below

2000series
Dual type
150kW
separator is automatically controlled so that no drain is condensed, reduced to 0.003cc/m3 (1/10 of the conventional
is provided as standard equipment. It is NOT necessary to do the type) as the adoption of new developed oil 1
troublesome daily draining of the oil separator. separator, which gives a new image to large
0.03 10 Air Receiver
Tank
Air Filter
Air Dryer
oil-flooded screw compressor. Besides providing

125-240kW
Not necessary in case
NOT Necessary to Change Bearing of Motor

2-stage
cleaner compressed air, the work of refilling oil is the compressor is
There is NO bearing in the motor as adoption of unique over-hang structure. 0.003 Built-In Dryer Type
Therefore, change of bearing and refilling of grease are NOT necessary. also significantly reduced.

Oil Concentration

Intermediate Series
STANDARD SPECIFICATIONS 0.01wtppm

22/37kW
Dew Point under
Pressure/10 or below

Air Filter Micro-Mist

Equipment
Auxiliary
Filter
3 4 5

Structure
Oil Concentration

System
0.003wtppm
Dew Point under
Pressure/10 or below
2 Units 2 12 Units 1 4 Units

Precaution
Notes: Dedicated Switch-Over Dedicated Multi-Unit Dedicated Web Remote Air Filter Micro-Mist Activated
1. Capacity is the converted value at its inlet condition. For guaranteed values, contact your nearest 4. To maximize the effect of energy-saving under I type control, it is necessary to install an air receiver Operation Panel Control Panel Monitoring System
dealer or HITACHI local representative offices. tank of enough volume.
Filter Carbon
2. Pressure is indicated as the gauge pressure. 5. Specifications described above do NOT include reactor starter (separately placed).
(Dual Roller (Multi Roller EX) COSMOS Filter
3. Noise level is measured value at 1.5m in front and 1m height in an anechoic room, under full load 6. Dimension of the exclusive reactor starter (separately placed) for 3000V voltage spec. is Respond to NEXT Series
operation. It may vary in different operation conditions or environments. 600×1,000×1,400(W×D×H). 2000 series
HG Version
21 22
 Auxiliary Equipment Auxiliary Equipment

High-Performance, Excellent Function 3 types of filter are provided to remove dirt particles of micron size and smell
Provision of High-Quality Dry Air

Line-Up
1 Air Dryer - supply air of lower degree of humidity 2 Line Filter
Although there is little water contained in the discharge air of HISCREW, Remove dirt particles of micron size and smell
HFC refrigerant
dry air of higher quality can be achieved by using air dryer. R407C

Instruction
Type
Compact structure designed for combination of HISCREW. HDR series Adoption Air Filter Micron Mist Filter Activated Carbon
with high-performance and high temperature allowance compose a rich Able to eliminate solid Able to eliminate oil and Filter
line-up of models. material of 1-3 micron or solid material of 0.01 Able to absorb and
larger in size 1 micron or larger in size

Specification
eliminate oil vapor with

NEXTseries
in Common
Density of oil in the smell
discharge air is Density of oil in the
HDR Medium Size series HDR series Medium Size 0.01wtppm 2 discharge air is
0.003wtppm 3

NEXTseries
7.5-15kW
Cooling Method of Condenser
7.5BX 11BX 15BX 22B 37B 55B 75B 100B 125B 160B 200B 240B
Frequency of Power Supply 50/60
Capacity (converted to the ambient pressure) 1.2 1.8 2.4 3.9 6.6 10.6 13.8 20 27.6 32 40 50
Applicable Compressor 7.5 15 22 37 55 75 100
Inlet Air Temperature 30

Common
Capacity (Note 1) 1.3/1.4 2.5/2.9 4.0/4.3 6.8/7.4 10.8/11.3 15.0/15.7 19.0/20.0
Inlet Air Pressure 0.69
Max. Inlet Pressure of Compressed Air 0.3 0.97 0.4 0.97
Applicable Fluid Compressed Air

NEXTseries
Max. Inlet Temperature of Compressed Air 80

22/37kW
Max. Pressure 1.57 0.97
Ambient Temperature 5 40
Rc3/4 Rc1 4 Rc1 Rc1 1/2
Rc1 1/2 Rc2 Rc2 2 1/2B 3B 3B 4B
Dew Point of Outlet Air 10 under pressure
HAF-7.5BX HAF-11BX HAF-15BX HAF-22B HAF-37B
HAF-55B HAF-75B HAF-100B HAF-125B HAF-160B HAF-200B HAF-240B
Rated Output of Refrigerator 0.3 0.5 1.1 2.2 3.0 3.75
Inlet Air Temperature Range 5 60
Refrigerant Control Device Capillary Tube Ejector
Ambient Temperature Range 2 60
Capacity Control Device Hot Gas Bypass Valve
Filtration Rating 1 1

NEXTseries
Refrigerant Used

Air Filter
R407C

55/75kW
Filtration Efficiency 99.999
Finish Color Ivory (Munsell No. 5Y8.5/1)
Initial 0.005
Pipe Diameter Rc 1 Rc 1 Rc 1 1/2 Rc 1 1/2 Rc 1 1/2 Rc 2 Rc 2 1/2
Element Exchange 0.07
Dimensions (W×D×H) 303×603×720 303×603×720 356×513×1,067 356×513×1,274 356×903×1,274 356×903×1,489 406×1,400×1,385
Dimension (Max. Diameter×Length) 92×237 130×290.5 4 160×509 170×591 170×699 173×792 173×949 590×1,512 590×1,512 590×1,512 640×1,735
Weight 44 46 74 87 135 170 280
Drain Outlet Diameter Rc1/4
Accessories Auto Drain Trap, Drain Valve

NEXTseries
Weight 1 2 2.1 3 3.3 3.7 4.3 6 57 61 61 73

22-75kW
Option
Note HMF-7.5BX HMF-11BX HMF-15BX HMF-22B HMF-37B HMF-55B HMF-75B HMF-100B HMF-125B HMF-160B HMF-200B HMF-240B
Inlet Air Temperature Range 5 60

Micron Mist Filter

Ambient Temperature Range 2 60
Density of Oil in the Discharge Air 0.01 2
Initial 0.01
Element Exchange

100/110kW
0.07

2000series
HFC refrigerant
Dimension (Max. Diameter×Length) 92×237 130×364 4 160×582 170×664 170×772 173×865 173×1,022 590×1,512 590×1,512 590×1,512 640×1,735
R407C Drain Outlet Diameter Rc1/4
Adoption Weight 1 2 2.1 3 3.3 3.7 4.3 6 57 61 61 73
HKF-7.5BX HKF-11BX HKF-15BX HKF-22B HKF-37B HKF-55B HKF-75B HKF-100B HKF-125B HKF-160B HKF-200B HKF-240B

Activated Carbon Filter

Inlet Air Temperature Range 5 60

2000series
Ambient Temperature Range 2 60

Dual type
150kW
Density of Oil in the Discharge Air 0.003 3
Pressure Drop(Loss) 0.007
Dimension (Max. Diameter×Length) 92×232 130×281.5 4 160×308 170×390 170×498 173×591 173×748 590×1,512 590×1,512 590×1,512 640×1,735
HDR Large Size series series Weight 1 2 3 3.3 3.7 4.3 6 57 61 61 73

125-240kW
Make sure to install an air dryer before the filter.

2-stage
Cooling Method of Condenser
Frequency of Power Supply
Applicable Compressor
Capacity (Note 1)
Long-Time Continuous Operation is Possible by HITACHI Unique Technology

Intermediate Series
Max. Inlet Pressure of Compressed Air

22/37kW
Max. Inlet Temperature of Compressed Air
Ambient Temperature
Dew Point of Outlet Air 10 under pressure HITACHI Oil Cleaner (Necessary for long-time continuous operation)
Rated Output of Refrigerator
Refrigerant Control Device Capillary Tube HITACHI oil cleaner is a HITACHI unique product to remove and discharge drain even during the operation. It is particularly
Capacity Control Device Hot Gas Bypass Valve Hot Gas Bypass Valve( Hot Gas Bypass Valve Hot Gas Bypass Valve(

Equipment
necessary for long-time continuous operation. Also,it is necessary as a set when operating intermediate series OSP(1.57MPa).

Auxiliary
Refrigerant Used
Finish Color Ivory (Munsell No. 5Y8.5/1)
Model
Cooling Water Quantity Item (Unit) OWS-1 OWS-1A OWS-2 OWS-2A OWSK-1 OWSK-1A
Pipe Diameter
Applicable Model — 22kW 7.5 15kW (22/37kW 1.57MPa)
Dimensions
Pressure Range of Normal Operation MPa 0.39 0.97 0.39 0.97 0.39 1.67

Structure
(W×D×H)

System
Shell Capacity L 15 9 15
Weight
Ambient Temperature 0 40 0 40 0 40
Accessories Auto Drain Trap, Drain Valve
Applicable Fluid — Oil or Drain Oil or Drain Oil or Drain
Note
Condensate Level Sensing — Visual Check with Capacitance-type Visual Check with Capacitance-type Visual Check with Capacitance-type
Method Drain Gauge Level Switch Drain Gauge Level Switch Drain Gauge Level Switch
Auto Discharge by Auto Discharge by

Precaution
Drain Discharge Method — Auto Discharge by
Manual Solenoid Valve Manual Solenoid Valve Manual
Solenoid Valve
Volume of Discharged Drain 640-800/time 100/ 700-1,300/1
when Solenoid Valve Functions cm3 — — —
(20s) 5 activation 20sec.
Weight kg 42 54 35 47 50 62
Dimension(W×D×H) mm 394×350×1,086 625×356×1,086 442×360×800 841×360×800 685×350×1,193 908×379×1,193

23 Mark shows auto discharge drain equipment. Power supply of single-phase, 200V is necessary. 24
 Auxiliary Equipment Auxiliary Equipment

Highly Advanced Control of 2 HISCREW Units

Line-Up
3 Exclusive Alternate Operation Panel (Dual Roller ) 5 Remote Monitoring System Oriented for Air Compressor (COSMOS )
Alternate operation panel of high performance. Without installing special software, it is possible to real-time monitor the operating condition of the air
Control 2 HISCREW units to operate alternately. compressor via Web from the existing PC in the office. This will contribute to the labor-saving and

Instruction
Type
Useful to balance the operation time of master/slave unit and their back-up ones. energy-saving of facility management. Further, as COS-200N for NEXT series, it is possible to control

Various alternate and/or Follow-Up operation are also applicable for S-type models the Start/Stop and pressure setting by installing the attached software.
(AUTO function is not necessary)

Specification
NEXTseries
in Common
The adoption of large LCD and touch panel has improved its Power Supply

user-friendliness and achieved compact in size Frequency Remote Monitoring System

The built-in pressure sensor has digitalized pressure setting, which
Controllable Number of Units COSMOS
Discharge Pressure RS485 Multi-Drop Connection
facilitates piping work and adjustments. Input

NEXTseries
Office

7.5-15kW
IPI Restart Function, Schedule Operation, History Memory of Trouble,
Long-Term Suspense of Operation as Standard Equipment Output
Controllable Pressure Range of Discharge
I/O terminal for Start/Stop and remote control as standard equipment
Dimension(W×D×H) LAN or Direct
Weight Connection

NEXTseries
22/37kW
When setting the minimum range of pressure, contact your nearest dealer or
HITACHI local representative offices.

Dedicated Control Panel for Multiple HISCREW with High-Efficiency

NEXTseries
Possible of Remote Monitoring Compressor Room

55/75kW
Content of Data Monitor
4 Control Panel of Multiple HISCREW (Multi Roller EX ®) Possible to monitor the operation data such as pressure, temperature, and load rate,

NEXTseries
particular alarm/trouble, and notification of maintenance via communication.

22-75kW
Option
Easy-To-Use and Easy-To-Watch LCD Touch Panel Loaded (1-4 units)
It is easy to do the operation and other setting through the dialog type interface.
Weekly Operation Function and 2nd Pressure Setting Function as Standard Equipment
It is possible to set the weekly schedule operations of multiple HISCREW.

100/110kW
2000series
In case of changing to 2nd pressure setting, the operation pressure is automatically changed depending on
the day of the week or the time. Therefore, further Energy-Saving is possible.
Energy-Saving
Compared with the conventional parallel operation (suction throttle control), significant Energy-Saving is

2000series
Dual type
achieved by the multi-unit control system of Multi Roller EX.

150kW
Even higher Energy-Saving can be achieved by combination of . For details, refer to P.27.
Control Function by Pressure Prediction (JP No.3404492)
In case that the point of pressure drop is predicated, restart will be triggered earlier so as to setback the pressure drop.

125-240kW
Control of Auxiliary Equipment

2-stage
Control of Auxiliary Equipment as Standard
Control of up to 12 separate placed air dryers and up to 2 cooling water pumps is possible.
Possible for 3 patterns of control

Intermediate Series
(1) Rotary Control (2) 2 Loop Control (3) Turn-Back Control

22/37kW
Sequential Start/Stop of Multiple VSD or Fixed Speed Control of Fixed Speed Type with different air capacities
Fixed Speed Type HISCREW Type with separate rotary control (Turn-Back Control is Available ONLY on Fixed Speed Type)

Equipment
Auxiliary
Power Supply
Frequency It is necessary to modify the compressor for communication function. The applicable range of models is scheduled to be enlarged.
Controllable Number of Units This system indicates COSMOS unit ONLY. It is necessary to carry out wiring work separately.
It is NOT applicable for models other than compressors of NEXT series and 2000 series.
Touch Panel For PC used as monitor, OS of Windows® 2000 or XP or later version together with IE6.0 or later version are necessary.
Initial Air Filling Selection of Starting Unit Rotary Operation Turn-Back Operation (Fixed Speed Type ONLY) PID Control Since this unit collects real-time data in a short time, the function may get slower due to the condition of compressors monitored.
Pressure Prediction Control 2nd Pressure Setting Weekly Operation IPI Restart (Instantaneous Power Interruption (IPI) up to about 350ms at AC200V) By installing the dedicated software attached on the PC, it is possible to set the Start/Stop and pressure by remote control. (COS-200N)

Structure
System
Control Function Restart after Recovery from Power Failure Interlock/Solo Switch Shutdown History Display Central Operation Mandatory Start (Mandatory Rotation)
Control of Auxiliary Equipment (Air Dryer, Cooling Water Pump) Windows is a registered trademark of Microsoft Corp. in the United States and other countries.
Capacity Display by loading a capacity sensor (Necessary to buy a common sold capacity sensor in advance)
Discharge Pressure
Input

Precaution
Output
Controllable Pressure Range of Discharge
Dimension(W×D×H)
Weight

25 26
 System Structure System Structure

Maximized Effect of Energy-Saving by Combination with V plus centered

Method of Energy-Saving in case of multiple compressors setting

Line-Up
To respond to the change of used air, In case of setting multiple air compressors, install at least 1 unit of 3 Patterns of Energy-Saving System
3 patterns of optimal capacity control for air V plus type is the key-point to achieve Energy-Saving. In case that simple energy-saving operation of 2-3 units is wanted
Automatic Start/Stop M type Full-Load instead of multi unit control
compressor are provided. In case of installing 1 unit of V plus type with variable speed control, it is possible to adjust the Operation, or Stop

Instruction
capacity with the V plus type. And part of the load operation on the fixed speed type is
V-M Combination Type

Type
significantly reduced so as to achieve efficient operation.
Variable Speed Control Ideal Energy-Saving Operation by the combination of
Daily Consumption of Compressed Air Example Structure of Compressor System (Example) V plus and M type
100%
Capacity Adjustment In case that further energy-saving is wanted beside multi unit control,

Specification
NEXTseries
in Common
Type and leveling the operation time of each unit to some extent
75%

Single-V Multi-Unit Control System

Multi unit control system of one V plus and multiple Fixed Speed
50% Multi Roller EX type units

NEXTseries
7.5-15kW
In case that optimal energy-saving effect and leveled operation time
of each unit are wanted
25%

Multi-V Multi-Unit Control System

Leveled operation time and optimal energy-saving operation under

NEXTseries
22/37kW
0% Multi Roller EX multi unit control of multiple V plus
0:00
1:00

2:00

3:00

4:00

5:00

6:00

7:00

8:00
9:00

10:00

11:00

12:00

13:00

14:00

15:00

16:00

17:00

18:00

19:00

20:00

21:00

22:00

23:00

0:00

V-M Combination Type (JP 3547314) (2-3 units)

NEXTseries
55/75kW
Air capacity and power consumption of 1 unit of 37kW is displayed as 100%.
Conventional System Power Consumption Rate Example of Energy-Saving Effect
Conventional Compressor Explanation

Initial Investment
of Suction Throttle Power consumption is same featured as 75kW V plus.

NEXTseries
22-75kW
U Type
U Type Reduction of 25% in initial investment is possible.

Option
Type 1 unit
U Type Air Capacity Adjustment under U Type Control
Energy-Saving effect is not much Reduction of power consumption up to 39%, or about 165MWh/year when
A: Discharge Air Capacity 0% the air consumption rate is 60%.
Power Consumption 140%
Calculation condition: operation time is 6,000h/year, discharge pressure is 0.6MPa

100/110kW
2000series
V-M Combination
System 37kW
V-M Combination Air Consumption Rate
Power Consumption Rate

Power Consumption Rate

Type
Explanation

2000series
Dual type
150kW
All-time operation, all-time capacity adjustment, responding
to the air consumption at all area for power reduction

Full load or automatic stop

125-240kW
Air Receiver Tank Air Consumption Rate

2-stage
Air Consumption Rate

Single-V Multi-V Multi-unit Control Type (3-12 units)

Intermediate Series
Power Consumption Rate
Example of Effect under Single-V Multi Unit Control

22/37kW
Conventional System Multi-Unit
Control Panel Explanation
Conventional Compressor of U 1 Multi-Unit Control of Single-V / Multi-V
Full-Load Lock Air Capacity Adjustment under U Type Control 1
Suction Throttle Type U Type Without
U U Power reduction is possible, but can NOT reach the same
Multi-Unit 4 2 2 Fixed Speed Type (M/S type) under Multi-Unit Control
(U Type) Start/Stop Control
level as Single-V.
U U U

Equipment
Auxiliary
3 Suction Throttle Type under Multi-Unit Control
U U U U
4 Suction Throttle Type under Parallel Control
Air Consumption Rate (without Multi-Unit Control)
Single-V Multi-V

Structure
System
Power Consumption Rate
3 Unit MWh
Multi-Unit
Multi-Unit Control System Control Panel Explanation Air Consumption Rate
Energy-Saving Effect
V
Multi Roller EX +
HISCREW + V S 270 164 147
Full-Load Lock All-time operation, all-time capacity adjustment, responding to
HISCREW S type 240 205 171

Precaution
S type
S S air consumption at all area for power reduction
multi unit control Start/Stop V 210 243 195
S type
S S S
, or
S type V Calculation Condition: 37kW air compressor without built-in air dryer ×4 units
Full load or automatic stop
(Same in efficiency and performance)
Air Consumption Rate Operation time is 6,000h/year
or
27 28
 Precaution Precaution

Pay attention to the ventilation of air compressor.

Line-Up
It is impossible to operate HISCREW in an airtight room.
Ventilation Data
Prepare equipment to exchange heat generated by the HISCREW.
(1) Ventilation without Exhaust Duct (Figure A) Water-Cooled Without a Built-in Air Dryer

Instruction
When the whole compressor room is ventilated, the ventilating fan capacity shall be larger than recommended fan capacity 1 in the table Item/Unit

Type
below. (This value is calculated under the condition when the room temperature rise is 5 or below. ) Install the ventilating fan as high as Heat Generation

possible on the wall. Recommended Fan Capacity 1

(2) Ventilation with Exhaust Duct (Figure B)

Specification
NEXTseries
in Common
If the pressure loss (resistance of the exhaust air through the duct)is within 20Pa {2mmAq}, ventilating fan in the duct is not required. In this
Water-Cooled With Built-in Air Dryer Calculation of necessary ventilation capacity
case, install the ventilating duct directly to the exhaust port of the compressor as shown in Figure B. Also, make sure the ventilating duct is
Item/Unit Q Necessary ventilation capacity m3/min
removable for the convenience during maintenance. Meanwhile, to ventilate the exhaust air from dryer, install a ventilating fan which
Heat Generation H Heat generation per unit MJ/h
has a capacity larger than recommended fan capacity 3 in the table below. n Number of unit installed

NEXTseries
Recommended Fan Capacity 1

7.5-15kW
If the pressure loss (resistance of the exhaust air through the duct)is larger than 20Pa {2mmAq}, ventilating fan whose capacity is larger than T Tolerable temperature rise
The recommended fan capacity is calculated under the condition which the rise in ambient (The highest tolerable temperature of the
recommended fan capacity 2 in the table below installed in the duct is necessary. Keep in mind the rise in temperature of exhaust air during temperature is within 5 and the static pressure is 0 Pa. For further details, refer to the
installation figure and instruction manual and plan your ventilation facility. compressor – annually highest ambient temperature)
selecting ventilating fan. In this case, set up a hood on the duct inlet port and make sure to take a distance h, which is longer than the duct
diameter as shown in Figure C.

NEXTseries
Do not use the duct installed ventilating fan for dryer exhaust. It may cause freezing on the inside of the aftercooler of the dryer by enforced exhaust.

22/37kW
Fig.A Fig.B Fig.C Necessary Capacity of Power Transformer
Exhaust Air Exhaust Air Exhaust Air
Ventilating Duct Ventilating Duct
Select an appropriate power transformer to secure necessary main power supply for the compressor.

NEXTseries
Without Dryer

55/75kW
Refer to the table Refer to the table
1 below for 2 below for
ventilating fan. ventilating fan.

h
Air Intake Removable when Air Intake Air Intake

NEXTseries
22-75kW
maintenance

Option
Exhaust Air Exhaust Air Exhaust Air
Ventilating Duct Ventilating Duct
Refer to the table
Dryer Built-in

3 below for

100/110kW
2000series
ventilating fan. Dryer Exhaust Air Dryer Exhaust Air
Refer to the table Refer to the table
1 below for 2 below for
ventilating fan. ventilating fan.
h

Air Intake Removable when Air Intake Air Intake

maintenance ( hduct
is longer than the
diameter )

2000series
Dual type
150kW
Ventilation Data

125-240kW
2-stage
Air-Cooled Without a Built-in Air Dryer : shows V plus of NEXT series, while shows S/M type. Regarding compressor application
Item/Unit The compressors described in this catalog are designed for air ONLY. Do NOT use these compressors for compression of gas other
MJ/h

Intermediate Series
Heat Generation
{kcal/h} than air.

22/37kW
Air Exhaust (air compressor) m3/min - Failure to adhere to this precaution may result in a fire or damage to the equipment.
Model for Ambient Temperature of 45 m3/min
Approx. Temp. Rise (exhaust air) Never use these compressors directly as equipment of breathing.
Model for Ambient Temperature of 45
Regarding installation
Maximum Pressure Loss (exhaust air) Pa mmAq
Recommended Fan Capacity 1 m3/min These compressors are designed for indoor use. Avoid installing the compressors at a place subject to rain, water and/or high humidity.

Equipment
Auxiliary
Recommended Fan Capacity 2 m3/min
-Failure to adhere to this precaution may cause electric current leakage, rust and/or reduction in air compressor life.
Model for Ambient Temperature of 45 m3/min
Avoid areas of close proximity to explosives and/or flammable gases, such as: acetylene, propane gas, organic solvents, explosive
powdered dust and/or fire.
Air-Cooled With Built-in Air Dryer -Failure to adhere to this precaution may cause fire or accident.

Structure
shows V plus of NEXT series, while shows S/M type.

System
Item/Unit Avoid areas where corrosive gases are present, such as: ammonia, acid, iron powder and/or sulfurous acid.
MJ/h
Heat Generation -Failure to adhere to this precaution may cause rust to the compressor components, reduction in compressor life and/or damage.
{kcal/h}
Air Exhaust (air compressor) m3/min Regarding usage
m3/min

Precaution
Approx. Temp. Rise (exhaust air) Before use, read the instruction manual carefully for correct use of the compressor.
Maximum Pressure Loss (exhaust air)
Pa mmAq
Recommended Fan Capacity 1
Absolutely avoid modifying the compressor or its components.
m3/min
Recommended Fan Capacity 2 m3/min -Failure to adhere to this precaution may cause damage and/or malfunction.
Recommended Fan Capacity 3 m3/min

29 30