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Scrubber design calculation pdf
How to design a scrubber. Types of scrubbers pdf. Wet scrubber design calculation pdf. Design calculation of wet scrubber. Venturi scrubber design calculation pdf.
Sheet 1 of 11 SCRUBBER DESIGN (PACKED COLUMN) Prepared by : Column Tag No. : HCL ScrubberChecked by : Job No. : 4506ADate : Client : JOL Project : SR - Plant -4, 5 ### Input Data Stream : HCL Vap. Packing type = Intallox SaddlesPacking size = 25 mmPacking MOC = PP Gas pr. Drop / m bed = 15 mmWC / m packing height =
147.1Total packing height = 3.2 m (including all packed beds) Gas / Vapour Properties Gas / Air flow rate = 1000 kg/h OR 0 = 0.2778 kg/s = 0 Gas pressure at entry = 1.0000 atm Gas temperature at entry = 30.00 = 303.00Gas / Air mol weight = 29 Component to be scrubbedComponent Name = HCL VapComponent flow rate = 70 Kg/h% comp. in
air/gas = 6 % (v/v)Molecular weight of comp. = 36.5 Liquid / Scrubbing media PropertiesScrubbing media = 20% NaOHLiquid flow rate, L = 77 kg/h = 0.0214 kg/s = 1100 Conversion : = 0.0035000 3.5 0.00350000 = 21 = 33 Ref. Table 6.3, Characterstics of Random packingsConversion factor, J = 1.0 factor for adequate liquid distribution &
irrigation across the bed (N/m2)/m m3/h m3/s oC oK (presumed) / (given by client) / (by process cal.) Liquid Density, L kg/m3 Liquid Viscosity, µL Ns/m2 Cp = Ns/m2 Packing factor, Fp m-1 Charac. Packing Factor,Cf Sheet 2 of 11 Calculations TO CALCULATE COLUMN DIAMETER Since larger flow quantities are at the bottom for an absorber, the
diameter will be chosen to accommodate the bottom conditions. To calculate Gas densityAvg.
molecular weight = 29.45 Kg / Kmol If gas flow rate is given in kg/h If gas flow rate is given in m3/h Gas in = 0.0094321826 Kmol/s Gas in x pr. in atm x 1kmol = mass / mol wt T in kelvin 1.0 atm 22.4 = 273 pr. In atm 1 = 0 Kmol/s = 0.234499 = 0 Kg/smass = mol wt x kmol Select vol. flow rate and mass flow rate from above,Selected mass flow rate =
0.2777778 Kg/s Selected vol. Flow rate = 0.234499Selected molar flow rate = 0.0094322 Kmol/s Therefore, gas density = 1.1846 (mass flow rate / vol. Flow rate) To find L', G' and Tower c/s areaAssuming essentially complete absorbtion, Component removed = 0.0207 Kg/s (molar flow rate x % comp. x mol. Wt.)Liquid leaving = 0.0420 Kg/s (Inlet
liquid flow rate + comp. Removed) 0.5 = 0.00497 Using 0.00497 as ordinate, 147.1 = 0.04 (from graph) Therefore, G' = 0.04 0.5 = 1.6665 Tower c/s area = 0.1667 ( c/s area = mass flow rate / G' ) Tower diameter = 0.4607 m = 460.7 mm= 500 mm = (m3/s) x 273 (kmol/s) x T in kelvin x 1.0 atm x 22.4 m3/s m3/s Kg/m3 L' G G' L Refer fig.6.34 using a
gas pressure drop of (N/m2)/m G' 2 Cf µL0.1 J G ( L -- G) gc G ( L -- G) gc Cf µL0.1 J Kg / m2.s m2 Sheet 3 of 11 Corresponding c/s area = 0.1963 TO ESTIMATE POWER REQUIREMENT Efficiency of fan / blower = 60 % To calculate pressure drop Pressure drop for irrigated = 470.72 (pressure drop per m packing x total ht. of packing)packing For dry
packing, O/L Gas flow rate, G' = 1.3095 (Gas inlet flow rate - Component removed) / c/s area O/L Gas pressure = 100854.28 (subtracting pressure drop across packing) = gas mol wt. x 273 x gas o/l pr. 22.41m3/Kmol T in kelvin 101330 = 1.1605 = 96.7 Ref.
Table 6.3, Characterstics of Random packings Delta P = Z = 142.89 Pressure drop for packing = 613.61 (irrigated packing + dry packing) Pressure drop for internals = 25 mmWC (packing supports and liquid distributors) = 245.17 Gas velocity = 7.5 m/s Inlet expansion & outlet = 1.5 x Velocity heads =contraction losses = 42.19 N m / Kg = 49.97
(divide by density) Total pressure drop = 908.75 (packing + internals + losses) Fan power output = = 201.35 N .m / s= 0.20 kW Power for fan motor = 0.34 kW (fan power output / motor efficiency)= 0.45 hp m2 assumed / given N/m2 Kg / m2.s N/m2 Gas density, G Kg/m3 CD CD G' 2 G N/m2 N/m2 N/m2 1.5 x (V2 / 2g) N/m2 N/m2 pressure drop,N/m2
x (gas in - component removed) Kg/s O/L gas density, Kg/m3 Sheet 4 of 11 COLUMN DIAMETER / HYDRAULIC CHECK == 0.0025 Design for an initial pressure drop of 15 mm H2O /m packing = 0.85 = 6.50 Trial % flooding == 36.1620 = = 3.7763 Trial column c/s area = = 0.0736 Trial column dia., D = 0.3060 m D = Round off 'D' to nearest
standard sizeTherefore, D = 0.500 m = 0.1963 % flooding = 13.5472 ConclusionGenerally packed towers are designed for 50% -- 85% flooding.If flooding is to be reduced,(i) Select larger packing size and repeat the above steps.OR(ii) Increase the column diameter and repeat the above steps. Liq.-Vap. Flow factor, FLV (L / V) x ( V / L) From K4 v/s
FLV, K4 K4 at flooding ( (K4 / K4 at flooding) ) x 100 Gas mass flow rate, Vm K4 . V ( L -- V) 13.1 Fp (µL / L)0.1 kg/m2.s V / Vm (Trial As) m2 (4/pi) x Trial As Column C/S area, As m2 As = (pi/4) x D2 % flooding = Trial % flooding x (Trial As / As) (1/2) Sheet 5 of 11 HETP PREDICTION Norton's Correlation : ln HETP = n - 0.187 ln + 0.213 ln µApplicable
when, liquid phase surface tension > 4 dyne/cm & < 36 dyne/cmliquid viscosity > 0.08 cP & < 0.83 cP Conversion :Input Data 0.018 N/m = 18 dyne/cmLiquid-phase Surface Tension, = 20 dyne/cm Norton's Correlation Applicable Liquid Viscosity = 3.5 cP Norton's Correlation NOT applicable n = 1.13080 Calculation ln HETP = 0.8374366 HETP =
2.3104368 ft= 0.7042211 m For separations, less than 15 theoritical stages, a 20% design safety factor can be applied. Considering 20% safety factor, HETP = 0.8450653 m For separations, requiring 15 to 25 theoritical stages, a 15% design safety factor can be applied. Considering 15% safety factor, HETP = 0.8098543 m Table 6.2Constant for
HETP Correlation Ref.:: Random Packings and Packed Towers ---- Strigle Ref. : : Chemical Engineering, Volume-6 , COULSON & RICHARDSON'S Ref. : : Mass Transfer Operation : : Treybal Academia.edu uses cookies to personalize content, tailor ads and improve the user experience. By using our site, you agree to our collection of information
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Scrubber design calculation pdf

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