Quick Start

PowerFlex 4 Adjustable
Frequency AC Drive
FRN 6.xx
This Quick Start guide summarizes the basic steps needed to install,
start-up and program the PowerFlex 4 Adjustable Frequency AC Drive.
The information provided Does Not replace the User Manual and is
intended for qualified drive service personnel only.
For detailed PowerFlex 4 information including EMC instructions,
application considerations and related precautions refer to the
PowerFlex 4 User Manual, Publication 22A-UM001… at
www.rockwellautomation.com/literature.

General Precautions
ATTENTION: The drive contains high voltage capacitors which take
time to discharge after removal of mains supply. Before working on
! drive, ensure isolation of mains supply from line inputs [R, S, T (L1,
L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage
levels. Failure to do so may result in personal injury or death.
Darkened display LEDs is not an indication that capacitors have
discharged to safe voltage levels.
ATTENTION: Equipment damage and/or personal injury may result
if parameter A092 [Auto Rstrt Tries] or A094 [Start At PowerUp] is
! used in an inappropriate application. Do not use this function without
considering applicable local, national and international codes,
standards, regulations or industry guidelines.
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
! implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
! when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic
Damage” or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
! errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of
the system.
English-2

Mounting Considerations
• Mount the drive upright on a flat, vertical and level surface.
Min. Panel Thickness Screw Size Screw Torque DIN Rail
1.9 mm (0.0747 in.) M4 (#8-32) 1.56-1.96 N-m (14-17 lb.-in.) 35 mm
• Protect the cooling fan by avoiding dust or metallic particles.
• Do not expose to a corrosive atmosphere.
• Protect from moisture and direct sunlight.
Minimum Mounting Clearances

See page 12 for 120 mm 120 mm

mounting dimensions. (4.7 in.) (4.7 in.) 25 mm
(1.0 in.)

Closest object that

may restrict air flow
through the drive heat
sink and chassis

120 mm 120 mm
(4.7 in.) (4.7 in.)

Mounting Option A Mounting Option B

No clearance required between drives.

Ambient Operating Temperatures

Ambient Temperature Enclosure Rating Minimum Mounting
Minimum Maximum Clearances
IP 20/Open Type Use Mounting Option A
40°C (104°F)
-10°C (14°F) IP 30/NEMA 1/UL Type 1(1) Use Mounting Option B
50°C (122°F) IP 20/Open Type Use Mounting Option B
(1)
Rating requires installation of the PowerFlex 4 IP 30/NEMA 1/UL Type 1 option kit.

General Grounding Requirements

Important: The MOV to ground jumper must be
removed if the drive is installed on an ungrounded or
resistive grounded distribution system.
Tighten screw after jumper removal.

R/L1 U/T1
Jumper S/L2 V/T2
Location T/L3 W/T3

SHLD

CE Conformity
Refer to the PowerFlex 4 User Manual for details on how to comply with
the Low Voltage (LV) and Electromagnetic Compatibility (EMC)
Directives.
 English-3

Specifications, Fuses and Circuit Breakers

Drive Ratings
Output Power
Input Ratings Branch Circuit Protection
Catalog Ratings Dissipation
Number Voltage 140M Motor Min. Enclosure IP20 Open
(2) (3) (4) 3
kW (HP) Amps Range kVA Amps Fuses Protectors Contactors Volume (in. ) Watts
100 - 120V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output
22A-V1P5N104 0.2 (0.25) 1.5 90-126 0.75 6.0 10 140M-C2E-C10 100-C09 1655 32
22A-V2P3N104 0.4 (0.5) 2.3 90-126 1.15 9.0 15 140M-C2E-C16 100-C12 1655 40
22A-V4P5N104 0.75 (1.0) 4.5 90-126 2.25 18.0 30 140M-D8E-C20 100-C23 1655 55
22A-V6P0N104 1.1 (1.5) 6.0 90-126 3.0 24.0 40 140M-F8E-C32 100-C37 1655 80
200 - 240V AC (±10%) – 1-Phase(1) Input, 0 - 230V 3-Phase Output, NO BRAKE
22A-A1P4N103 0.2 (0.25) 1.4 180-265 0.7 3.2 6 140M-C2E-B40 100-C09 1655 32
22A-A2P1N103 0.4 (0.5) 2.1 180-265 1.05 5.3 10 140M-C2E-B63 100-C09 1655 40
22A-A3P6N103 0.75 (1.0) 3.6 180-265 1.8 9.2 15 140M-C2E-C16 100-C12 1655 55
22A-A6P8N103 1.5 (2.0) 6.8 180-265 3.4 14.2 25 140M-C2E-C16 100-C16 1655 85
22A-A9P6N103 2.2 (3.0) 9.6 180-265 4.8 19.6 30 140M-D8E-C25 100-C23 1655 125
200 - 240V AC (±10%) – 1-Phase(1) Input, 0 - 230V 3-Phase Output
22A-A1P5N104 0.2 (0.25) 1.5 180-265 0.75 5.0 10 140M-C2E-B63 100-C09 1655 32
22A-A2P3N104 0.4 (0.5) 2.3 180-265 1.15 6.0 10 140M-C2E-B63 100-C09 1655 40
22A-A4P5N104 0.75 (1.0) 4.5 180-265 2.25 10.0 15 140M-C2E-C16 100-C12 1655 55
22A-A8P0N104 1.5 (2.0) 8.0 180-265 4.0 18.0 30 140M-D8E-C20 100-C23 1655 85
200 - 240V AC (±10%) – 3-Phase Input, 0 - 230V 3-Phase Output
22A-B1P5N104 0.2 (0.25) 1.5 180-265 0.75 1.8 3 140M-C2E-B25 100-C09 1655 32
22A-B2P3N104 0.4 (0.5) 2.3 180-265 1.15 2.5 6 140M-C2E-B40 100-C09 1655 40
22A-B4P5N104 0.75 (1.0) 4.5 180-265 2.25 5.2 10 140M-C2E-C10 100-C09 1655 55
22A-B8P0N104 1.5 (2.0) 8.0 180-265 4.0 9.5 15 140M-C2E-C16 100-C12 1655 85
22A-B012N104 2.2 (3.0) 12.0 180-265 5.5 15.5 25 140M-C2E-C16 100-C16 1655 125
22A-B017N104 3.7 (5.0) 17.5 180-265 8.6 21.0 30 140M-F8E-C25 100-C23 1655 180
380 - 480V AC (±10%) – 3-Phase Input, 0 - 460V 3-Phase Output
22A-D1P4N104 0.4 (0.5) 1.4 340-528 1.4 1.8 3 140M-C2E-B25 100-C09 1655 35
22A-D2P3N104 0.75 (1.0) 2.3 340-528 2.3 3.2 6 140M-C2E-B40 100-C09 1655 50
22A-D4P0N104 1.5 (2.0) 4.0 340-528 4.0 5.7 10 140M-C2E-B63 100-C09 1655 70
22A-D6P0N104 2.2 (3.0) 6.0 340-528 5.9 7.5 15 140M-C2E-C10 100-C09 1655 100
22A-D8P7N104 3.7 (5.0) 8.7 340-528 8.6 9.0 15 140M-C2E-C16 100-C16 1655 150
Input/Output Ratings Approvals
Output Frequency: 0-240 Hz (Programmable) UL508C EMC Directive 89/336/EEC, LV Dir. 73/23/EEC
UL CSA 22.2 LV: EN 50178
Efficiency: 97.5% (Typical) C
®
US No. 14 EMC: EN 61800-3

Digital Control Inputs (Input Current = 6mA) Analog Control Inputs

SRC (Source) Mode: SNK (Sink) Mode: 4-20mA Analog: 250 ohm input impedance
18-24V = ON 0-6V = ON 0-10V DC Analog: 100k ohm input impedance
0-6V = OFF 18-24V = OFF External Pot: 1-10k ohms, 2 Watt minimum
Control Output (Programmable Output, form C relay)
Resistive Rating: 3.0A at 30V DC, 125V AC and 240V AC Inductive Rating: 0.5A at 30V DC, 125V AC, and 240V AC
Recommended Fuses and Circuit Breakers
Fuse: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent. Circuit Breakers: HMCP or Bulletin 140U or equivalent.
Protective Features
Motor Protection: I2t overload protection - 150% for 60 Secs, 200% for 3 Secs (Provides Class 10 protection)
Overcurrent: 200% hardware limit, 300% instantaneous fault
Over Voltage: 100-120V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 150V AC incoming line)
200-240V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 290V AC incoming line)
380-460V AC Input – Trip occurs at 810V DC bus voltage (equivalent to 575V AC incoming line)
Under Voltage: 100-120V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 75V AC incoming line)
200-240V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 150V AC incoming line)
380-480V AC Input – Trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line)
Control Ride Through: Minimum ride through is 0.5 Secs - typical value 2 Secs
Faultless Power Ride Through: 100 milliseconds
Dynamic Braking
Internal brake IGBT included with all ratings except No Brake versions. Refer to Appendix B of the PowerFlex 4 User Manual for
DB resistor ordering information.
(1)
200-240V AC - 1-Phase drives are also available with an integral EMC filter. Catalog suffix changes from N103 to N113
and N104 to N114.
English-4
(2)
The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection
Circuit Breakers Application Ratings.
(3) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/
277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.
(4)
When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or
non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations
may require a larger enclosure.

Power Wiring
Power Wire Rating Recommended Copper Wire
Unshielded 600V, 75°C (167°F) THHN/THWN 15 Mils insulated, dry location
Shielded 600V, 75°C or 90°C (167°F or 194°F) RHH/RHW-2 Belden 29501-29507 or equivalent
Shielded Tray rated 600V, 75°C or 90°C (167°F or 194°F) RHH/RHW-2 Shawflex 2ACD/3ACD or equivalent

Power Terminal Block (A Frame Shown) R/L1 S/L2 T/L3 U/T1 V/T2 W/T3

Terminal Description
R/L1, S/L2 1-Phase Input
R/L1, S/L2, T/L3 3-Phase Input BR+ BR-

U/T1 To Motor U/T1

Switch any two motor leads to
V/T2 To Motor V/T2 = change forward direction.
W/T3 To Motor W/T3
BR+, BR- Dynamic Brake Resistor Connection [0.75 kW (1 HP) ratings and higher]
Safety Ground - PE

Power Terminal Block Specifications

Frame Maximum Wire Size (1) Minimum Wire Size (1) Torque
A 3.3 mm2 (12 AWG) 0.8 mm2 (18 AWG)
1.7-2.2 N-m (16-19 lb.-in.)
B 5.3 mm2 (10 AWG) 1.3 mm2 (16 AWG)
(1)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

Input Power Conditions

Input Power Condition Corrective Action
Low Line Impedance (less than 1% line reactance) • Install Line Reactor(2)
• or Isolation Transformer
Greater than 120 kVA supply transformer
Line has power factor correction capacitors
Line has frequent power interruptions
Line has intermittent noise spikes in excess of 6000V (lightning)
Phase to ground voltage exceeds 125% of normal line to line voltage • Remove MOV jumper to ground.
• or Install Isolation Transformer with
Ungrounded Distribution System grounded secondary if necessary.
(2)
Refer to Appendix B of the PowerFlex 4 User Manual for accessory ordering information.

I/O Wiring Recommendations(3)

Wire Type(s) Description Minimum Insulation Rating
Belden 8760/9460 0.8 mm2 (18AWG), twisted pair, 100% shield with
(or equiv.) drain. 300V
60 degrees C
Belden 8770 0.8 mm2 (18AWG), 3 conductor, shielded for (140 degrees F)
(or equiv.) remote pot only.
(3)
If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be
necessary, but is always recommended.

I/O Terminal Block Specifications

Maximum Wire Size (4) Minimum Wire Size (4) Torque
1.3 mm2 (16 AWG) 0.13 mm2 (26 AWG) 0.5-0.8 N-m (4.4-7 lb.-in.)
(4)
Maximum / minimum that the terminal block will accept - these are not recommendations.
 English-5

Refer to the PowerFlex 4 User Manual for recommendations on

maximum power and control cable length.

Control Terminal Block

(1) Important: I/O Terminal 01 is Refer to the PowerFlex 4
P036 I/O Terminal 01
always a coast to stop input except [Start Source] Stop Stop User Manual for more
when P036 [Start Source] is set to Keypad Per P037 Coast information.
“3-Wire” control. In three wire 3-Wire Per P037 Per P037
control, I/O Terminal 01 is controlled 2-Wire Per P037 Coast

by P037 [Stop Mode]. All other stop RS485 Port Per P037 Coast

sources are controlled by P037

[Stop Mode]. Typical Typical
Stop
(1) SRC Wiring SNK Wiring
Important: The drive is shipped with 01
Start/Run FWD
(2)
a jumper installed between I/O 02
Terminals 01 and 11. Remove this Direction/Run REV
03
jumper when using I/O Terminal 01 SNK SRC Digital Common
04
as a stop or enable input. Digital Input 1
05
(2) Two wire control shown. For Digital Input 2
06
three wire control use a momentary +24V +24V DC
input on I/O Terminal 02 to 11
command a start. Use a maintained +10V +10V DC
12
input for I/O Terminal 03 to 0-10V In
13
change direction. Relay N.O. Analog Common
R1 14
Relay Common 4-20mA In Potentiometer
R2 15 must be
Relay N.C. RS485 Shield 1-10k ohm
R3 16
2 Watt Min.

01 02 03 04 05 06

R1 R2 R3
30V DC 125V AC 240V AC RS485
SNK 11 12 13 14 15 16 (DSI)
Resistive 3.0A 3.0A 3.0A
Inductive 0.5A 0.5A 0.5A SRC (1) 8 1

No. Signal Default Description Param.

R1 Relay N.O. Fault Normally open contact for output relay. A055
R2 Relay Common – Common for output relay.
R3 Relay N.C. Fault Normally closed contact for output relay. A055

Sink/Source DIP Switch Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch setting.

The factory installed jumper or a normally closed input

01 Stop(1) Coast P036(1)
must be present for the drive to start.
02 Start/Run FWD Not Active P036, P037
Command comes from the integral keypad by default. To
03 Direction/Run REV Not Active disable reverse operation, see A095 [Reverse Disable]. P036, P037,
A095
For digital inputs. Electronically isolated with digital inputs
04 Digital Common –
from analog I/O.
05 Digital Input 1 Preset Freq Program with A051 [Digital In1 Sel]. A051
06 Digital Input 2 Preset Freq Program with A052 [Digital In2 Sel]. A052
Drive supplied power for digital inputs.
11 +24V DC –
Maximum output current is 100mA.
Drive supplied power for 0-10V external potentiometer.
12 +10V DC – P038
Maximum output current is 15mA.
For external 0-10V input supply
13 0-10V In(3) Not Active P038
(input impedance = 100k ohm) or potentiometer wiper.
For 0-10V In or 4-20mA In. Electronically isolated with
14 Analog Common –
analog inputs from digital I/O.
English-6

No. Signal Default Description Param.

For external 4-20mA input supply
15 4-20mA In(3) Not Active P038
(input impedance = 250 ohm).
Terminal should be connected to safety ground - PE when
16 RS485 (DSI) Shield –
using the RS485 (DSI) communications port.
(3)
Only one analog frequency source may be connected at a time. If more than one reference is connected at the same
time, an undetermined frequency reference will result.

Prepare For Drive Start-Up

ATTENTION: Power must be applied to the drive to perform the

following start-up procedures. Some of the voltages present are at
! incoming line potential. To avoid electric shock hazard or damage to
equipment, only qualified service personnel should perform the
following procedure. Thoroughly read and understand the procedure
before beginning. If an event does not occur while performing this
procedure, Do Not Proceed. Remove All Power including user
supplied control voltages. User supplied voltages may exist even when
main AC power is not applied to the drive. Correct the malfunction
before continuing.

Before Applying Power to the Drive

❏ 1. Confirm that all inputs are connected to the correct terminals and are
secure.
❏ 2. Verify that AC line power at the disconnect device is within the rated
value of the drive.
❏ 3. Verify that any digital control power is 24 volts.
❏ 4. Verify that the Sink (SNK)/Source (SRC) Setup DIP Switch is set to
match your control wiring scheme. See page 5 for location.
Important: The default control scheme is Source (SRC). The Stop
terminal is jumpered (I/O Terminals 01 and 11) to allow
starting from the keypad. If the control scheme is changed
to Sink (SNK), the jumper must be removed from I/O
Terminals 01 and 11 and installed between I/O Terminals
01 and 04.
❏ 5. Verify that the Stop input is present or the drive will not start.
Important: If I/O Terminal 01 is used as a stop input, the jumper
between I/O Terminals 01 and 11 must be removed.
Applying Power to the Drive
❏ 6. Apply AC power and control voltages to the drive.
❏ 7. Familiarize yourself with the integral keypad features (see next page)
before setting any Program Group parameters.
Start, Stop, Direction and Speed Control
Factory default parameter values allow the drive to be controlled from
the integral keypad. No programming is required to start, stop, change
direction and control speed directly from the integral keypad.
Important: To disable reverse operation, see A095 [Reverse Disable].
If a fault appears on power up, refer to page 11 for an explanation of the
fault code. For complete troubleshooting information, refer to the
PowerFlex 4 User Manual.
 English-7

Integral Keypad

➋
➊
RUN
➌
VOLTS
Menu Description
FWD AMPS Display Group (View Only)
REV HERTZ
Consists of commonly viewed drive operating
PROGRAM FAULT conditions.
➍ ➎ Basic Program Group
Consists of most commonly used
programmable functions.
➏ ➐ ➑ Advanced Program Group
Consists of remaining programmable functions.

Fault Designator
➒ Consists of list of codes for specific fault
conditions. Displayed only when fault is present.

No. LED LED State Description

➊ Run/Direction
Status
Steady Red Indicates drive is running and commanded motor direction.
Flashing Red Drive has been commanded to change direction. Indicates
actual motor direction while decelerating to zero.
➋ Alphanumeric
Display
Steady Red Indicates parameter number, parameter value, or fault code.
Flashing Red Single digit flashing indicates that digit can be edited.
All digits flashing indicates a fault condition.
➌ Displayed Units Steady Red Indicates the units of the parameter value being displayed.

➍ Program Status Steady Red Indicates parameter value can be changed.

➎ Fault Status Flashing Red Indicates drive is faulted.

➏ Pot Status Steady Green Indicates potentiometer on Integral Keypad is active.

➐ Start Key Status Steady Green Indicates Start key on Integral Keypad is active.
The Reverse key is also active unless disabled by A095
[Reverse Disable].

No. Key Name Description

➑ Escape Back one step in programming menu.
Cancel a change to a parameter value and exit Program
Mode.
Select Advance one step in programming menu.
Select a digit when viewing parameter value.
Up Arrow Scroll through groups and parameters.
Down Arrow Increase/decrease the value of a flashing digit.
Enter Advance one step in programming menu.
Save a change to a parameter value.
➒ Potentiometer Used to control speed of drive. Default is active.
Controlled by parameter P038.

Start Used to start the drive. Default is active.

Controlled by parameter P036.
Reverse Used to reverse direction of the drive. Default is active.
Controlled by parameters P036 and A095.
Stop Used to stop the drive or clear a fault.
This key is always active.
Controlled by parameter P037.
English-8 See the PowerFlex 4 User Manual for more information on parameters.

Viewing and Editing Parameters

The last user-selected Display Group parameter is saved when power is removed and is
displayed by default when power is reapplied.
The following is an example of basic integral keypad and display functions. This example
provides basic navigation instructions and illustrates how to program the first Program
Group parameter.
Step Key(s) Example Displays
1. When power is applied, the last user-selected VOLTS
Display Group parameter number is briefly AMPS
HERTZ
displayed with flashing characters. The display PROGRAM FAULT
then defaults to that parameter’s current value.
(Example shows the value of d001 [Output
Freq] with the drive stopped.)
2. Press Esc once to display the Display Group VOLTS
AMPS
parameter number shown on power-up. The HERTZ

parameter number will flash. PROGRAM FAULT

3. Press Esc again to enter the group menu. The VOLTS

group menu letter will flash. AMPS
HERTZ

4. Press the Up Arrow or Down Arrow to scroll PROGRAM FAULT

through the group menu (d, P and A).

or
5. Press Enter or Sel to enter a group. The right or VOLTS
AMPS
digit of the last viewed parameter in that group HERTZ

will flash. PROGRAM FAULT

6. Press the Up Arrow or Down Arrow to scroll or

through the parameters that are in the group.
7. Press Enter or Sel to view the value of a
parameter. If you do not want to edit the value,
or VOLTS
AMPS
HERTZ
press Esc to return to the parameter number. PROGRAM FAULT

8. Press Enter or Sel to enter program mode to

edit the parameter value. The right digit will or VOLTS
AMPS
HERTZ
flash and the Program LED will illuminate if the PROGRAM FAULT
parameter can be edited.
9. Press the Up Arrow or Down Arrow to change
the parameter value. If desired, press Sel to
or
move from digit to digit or bit to bit. The digit or
bit that you can change will flash.
10. Press Esc to cancel a change. The digit will
stop flashing, the previous value is restored and
the Program LED will turn off.
Or
Press Enter to save a change. The digit will stop VOLTS
AMPS
flashing and the Program LED will turn off. HERTZ

PROGRAM FAULT

11. Press Esc to return to the parameter list. VOLTS

AMPS
Continue to press Esc to back out of the HERTZ
programming menu. PROGRAM FAULT

If pressing Esc does not change the display,

then d001 [Output Frequency] is displayed.
Press Enter or Sel to enter the group menu.
See the PowerFlex 4 User Manual for more information on parameters. English-9

Display Group Parameters

No. Parameter Min/Max Display/Options
d001 [Output Freq] 0.0/[Maximum Freq] 0.1 Hz
d002 [Commanded Freq] 0.0/[Maximum Freq] 0.1 Hz
d003 [Output Current] 0.00/(Drive Amps × 2) 0.01 Amps
d004 [Output Voltage] 0/Drive Rated Volts 1 VAC
d005 [DC Bus Voltage] Based on Drive Rating 1 VDC
d006 [Drive Status] 0/1 (1 = Condition True) Bit 3 Bit 2 Bit 1 Bit 0
Decelerating Accelerating Forward Running
d007- [Fault x Code] F2/F122 F1
d009
d010 [Process Display] 0.00/9999 0.01 – 1
d012 [Control Source] 0/9 Digit 1 = Speed Command Digit 0 = Start Command
(See P038; 9 = “Jog Freq”) (See P036; 9 = “Jog”)
d013 [Contrl In Status] 0/1 (1 = Input Present) Bit 3 Bit 2 Bit 1 Bit 0
Reserved Stop Input Dir/Run REV Start/Run FWD
d014 [Dig In Status] 0/1 (1 = Input Present) Bit 3 Bit 2 Bit 1 Bit 0
Reserved Reserved Digital In2 Sel Digital In1 Sel
d015 [Comm Status] 0/1 (1 = Condition True) Bit 3 Bit 2 Bit 1 Bit 0
Fault Occurred RS485 Option Transmitting Receiving
d016 [Control SW Ver] 1.00/99.99 0.01
d017 [Drive Type] 1001/9999 1
d018 [Elapsed Run Time] 0/9999 Hrs 1 = 10 Hrs
d019 [Testpoint Data] 0/FFFF 1 Hex
d020 [Analog In 0-10V] 0.0/100.0% 0.1%
d021 [Analog In 4-20mA] 0.0/100.0% 0.1%
d024 [Drive Temp] 0/120 degC 1 degC

Smart Start-Up with Basic Program Group Parameters

= Stop drive before changing this parameter.
No. Parameter Min/Max Display/Options Default
P031 [Motor NP Volts] 20/Drive Rated Volts 1 VAC Based on Drive Rating
Set to the motor nameplate rated volts.
P032 [Motor NP Hertz] 10/240 Hz 1 Hz 60 Hz
Set to the motor nameplate rated frequency.
P033 [Motor OL Current] 0.0/(Drive Rated Amps×2) 0.1 Amps Based on Drive Rating
Set to the maximum allowable motor current.
P034 [Minimum Freq] 0.0/240.0 Hz 0.1 Hz 0.0 Hz
Sets the lowest frequency the drive will output continuously.
P035 [Maximum Freq] 0/240 Hz 1 Hz 60 Hz
Sets the highest frequency the drive will output.
P036 [Start Source] 0/5 0 = “Keypad”(1) 3 = “2-W Lvl Sens” 0
Sets the control scheme used to start the drive. 1 = “3-Wire” 4 = “2-W Hi Speed”
2 = “2-Wire” 5 = “Comm Port”
(1) When active, the Reverse key is also active unless disabled by A095 [Reverse Disable].

P037 [Stop Mode] 0/7 0 = “Ramp, CF” (1) 4 = “Ramp” 0

(1)
Active stop mode for all stop sources [e.g. keypad, 1 = “Coast, CF” (1) 5 = “Coast”
run forward (I/O Terminal 02), run reverse (I/O 2 = “DC Brake, CF” 6 = “DC Brake”
(1)
Terminal 03), RS485 port] except as noted below. 3 = “DCBrkAuto,CF” 7 = “DC BrakeAuto”
Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set for “3-Wire” control.
When in three wire control, I/O Terminal 01 is controlled by P037 [Stop Mode].
(1)
Stop input also clears active fault.
P038 [Speed Reference] 0/5 0 = “Drive Pot” 3 = “4-20mA Input” 0
Sets the source of the speed reference to the 1 = “InternalFreq” 4 = “Preset Freq”
drive. 2 = “0-10V Input” 5 = “Comm Port”
Important: When A051 or A052 [Digital Inx Sel] is set to option 2, 4, 5, 6, 13 or 14, and the digital input is active, A051
or A052 will override the speed reference commanded by this parameter. Refer to Chapter 1 of the PowerFlex 4 User
Manual for details.
P039 [Accel Time 1] 0.0/600.0 Secs 0.1 Secs 10.0 Secs
Sets the rate of accel for all speed increases.
P040 [Decel Time 1] 0.1/600.0 Secs 0.1 Secs 10.0 Secs
Sets the rate of decel for all speed decreases.
P041 [Reset To Defalts] 0/1 0 = “Idle State” 0
Resets all parameter values to factory defaults. 1 = “Reset Defaults”
P043 [Motor OL Ret] 0/1 0 = “Disabled” 1 = “Enabled” 0
Enables/disables the Motor Overload Retention function.
English-10 See the PowerFlex 4 User Manual for more information on parameters.

Advanced Group Parameters

No. Parameter Min/Max Display/Options Default
A051 [Digital In1 Sel] 0/26 0 = “Not Used” 8 = “RampStop,CF” 4
I/O Terminal 05 1 = “Acc 2 & Dec 2” 9 = “CoastStop,CF”
A052 [Digital In2 Sel] 2 = “Jog” 10 = “DCInjStop,CF”
I/O Terminal 06 3 = “Aux Fault” 11 = “Jog Forward”
4 = “Preset Freq” 12 = “Jog Reverse”
5 = “Local” 13 = “10V In Ctrl”
6 = “Comm Port” 14 = “20mA In Ctrl”
7 = “Clear Fault” 26 = “Anlg Invert”
A055 [Relay Out Sel] 0/21 0 = “Ready/Fault” 6 = “Above Freq” 0
1 = “At Frequency” 7 = “Above Cur”
2 = “MotorRunning” 8 = “Above DCVolt”
3 = “Reverse” 9 = “Retries Exst”
4 = “Motor Overld” 10 = “Above Anlg V”
5 = “Ramp Reg” 20 = “ParamControl”
21 = “NonRec Fault”
A056 [Relay Out Level] 0.0/9999 0.1 0.0
A067 [Accel Time 2] 0.0/600.0 Secs 0.1 Secs 20.0 Secs
A068 [Decel Time 2] 0.1/600.0 Secs 0.1 Secs 20.0 Secs
A069 [Internal Freq] 0.0/240.0 Hz 0.1 Hz 60.0 Hz
A070 [Preset Freq 0](1) 0.0/240.0 Hz 0.1 Hz 0.0 Hz
A071 [Preset Freq 1] 5.0 Hz
A072 [Preset Freq 2] 10.0 Hz
A073 [Preset Freq 3] 20.0 Hz
(1)
To activate [Preset Freq 0] set P038 [Speed Reference] to option 4.
Input State of Digital In 1 Input State of Digital In 2 (2)
Frequency Source Accel / Decel Parameter Used
(I/O Terminal 05) (I/O Terminal 06)
0 0 [Preset Freq 0] [Accel Time 1] / [Decel Time 1]
1 0 [Preset Freq 1] [Accel Time 1] / [Decel Time 1]
0 1 [Preset Freq 2] [Accel Time 2] / [Decel Time 2]
1 1 [Preset Freq 3] [Accel Time 2] / [Decel Time 2]
(2) When a Digital Input is set to “Accel 2 & Decel 2”, and the input is active, that input overrides the settings in this table.

A078 [Jog Frequency] 0.0/[Maximum Freq] 0.1 Hz 10.0 Hz

A079 [Jog Accel/Decel] 0.1/600.0 Secs 0.1 Secs 10.0 Secs
A080 [DC Brake Time] 0.0/90.0 Secs 0.1 Secs 0.0 Secs
A081 [DC Brake Level] 0.0/(Drive Amps × 1.8) 0.1 Amps Amps × 0.05
A082 [DB Resistor Sel] 0/99 0 = Disabled 2 = NoProtection 0
1 = Normal RA Res 3-99 = % of Duty Cycle
A083 [S Curve %] 0/100% 1% 0% (Disabled)
A084 [Start Boost] 1/14 Settings in % of base voltage. 8
Variable Torque Constant Torque 7 (5 HP Drives)
1 = “30.0, VT” 5 = “0.0, no IR” 10 = “10.0, CT”
2 = “35.0, VT” 6 = “0.0” 11 = “12.5, CT”
3 = “40.0, VT” 7 = “2.5, CT” 12 = “15.0, CT”
4 = “45.0, VT” 8 = “5.0, CT” 13 = “17.5, CT”
9 = “7.5, CT” 14 = “20.0, CT”
A088 [Maximum Voltage] 20/Rated Volts 1 VAC Rated Volts
A089 [Current Limit] 0/(Drive Amps × 1.8) 0.1 Amps Amps × 1.5
A090 [Motor OL Select] 0/2 0 = “No Derate” 1 = “Min Derate” 0
2 = “Max Derate”
A091 [PWM Frequency] 2.0/16.0 kHz 0.1 kHz 4.0 kHz
A092 [Auto Rstrt Tries] 0/9 1 0
A093 [Auto Rstrt Delay] 0.0/300.0 Secs 0.1 Secs 1.0 Secs
A094 [Start At PowerUp] 0/1 0 = “Disabled” 1 = “Enabled” 0

A095 [Reverse Disable] 0/1 0 = “Rev Enabled” 1 = “Rev Disabled” 0

A096 [Flying Start En] 0/1 0 = “Disabled” 1 = “Enabled” 0

A097 [Compensation] 0/3 0 = “Disabled” 2 = “Mechanical” 1
1 = “Electrical” 3 = “Both”
A098 [SW Current Trip] 0.0/(Drive Amps × 2) 0.1 Amps 0.0 (Disabled)
A099 [Process Factor] 0.1/999.9 0.1 30.0
A100 [Fault Clear] 0/2 0 = “Ready/Idle” 1 = “Reset Fault” 0
2 = “Clear Buffer”
A101 [Program Lock] 0/1 0 = “Unlocked” 1 = “Locked” 0
A102 [Testpoint Sel] 0/FFFF 1 Hex 400
See the PowerFlex 4 User Manual for more information on parameters. English-11

No. Parameter Min/Max Display/Options Default

A103 [Comm Data Rate](3) 0/5 0 = “1200” 3 = “9600” 3
1 = “2400” 4 = “19.2K”
2 = “4800” 5 = “38.4K”
A104 [Comm Node Addr](3) 1/247 1 100
A105 [Comm Loss Action] 0/3 0 = “Fault” 2 = “Stop” 0
1 = “Coast to Stop” 3 = “Continu Last”
A106 [Comm Loss Time] 0.1/60.0 0.1 5.0
(3)
A107 [Comm Format] 0/5 0 = “RTU 8-N-1” 3 = “RTU 8-N-2” 0
1 = “RTU 8-E-1” 4 = “RTU 8-E-2”
2 = “RTU 8-O-1” 5 = “RTU 8-O-2”
A110 [Anlg In 0-10V Lo] 0.0/100.0% 0.1% 0.0%
A111 [Anlg In 0-10V Hi] 0.0/100.0% 0.1% 100.0%
A112 [Anlg In4-20mA Lo] 0.0/100.0% 0.1% 0.0%
A113 [Anlg In4-20mA Hi] 0.0/100.0% 0.1% 100.0%
A114 [Slip Hertz @ FLA] 0.0/10.0 Hz 0.1 Hz 2.0 Hz
A115 [Process Time Lo] 0.00/99.99 0.01 0.00
A116 [Process Time Hi] 0.00/99.99 0.01 0.00
A117 [Bus Reg Mode] 0/1 0 = “Disabled” 1 = “Enabled” 1
A118 [Comm Write Mode] 0/1 0 = “Save” 1 = “RAM Only” 0
(3) Power to drive must be cycled before any changes will affect drive operation.

Fault Codes
To clear a fault, press the Stop key, cycle power or set A100 [Fault Clear] to 1 or 2.
No. Fault Description
F2 Auxiliary Input(1) Check remote wiring.
F3 Power Loss Monitor the incoming AC line for low voltage or line power interruption.
F4 UnderVoltage(1) Monitor the incoming AC line for low voltage or line power interruption.
F5 OverVoltage(1) Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be
caused by motor regeneration. Extend the decel time or install dynamic brake option.
F6 Motor Stalled(1) Increase [Accel Time x] or reduce load so drive output current does not exceed the current set
by parameter A089 [Current Limit].
F7 Motor Overload(1) An excessive motor load exists. Reduce load so drive output current does not exceed the
current set by parameter P033 [Motor OL Current].
F8 Heatsink OvrTmp(1) Check for blocked or dirty heat sink fins. Verify that ambient temperature has not exceeded
40°C (104°F) for IP 30/NEMA 1/UL Type 1 installations or 50°C (122°F) for Open type installations.
Check fan.
F12 HW OverCurrent(1) Check programming. Check for excess load, improper DC boost setting, DC brake volts set too
high or other causes of excess current.
F13 Ground Fault Check the motor and external wiring to the drive output terminals for a grounded condition.
F33 Auto Rstrt Tries Correct the cause of the fault and manually clear.
F38 Phase U to Gnd Check the wiring between the drive and motor. Check motor for grounded phase.
F39 Phase V to Gnd Replace drive if fault cannot be cleared.
F40 Phase W to Gnd
F41 Phase UV Short Check the motor and drive output terminal wiring for a shorted condition.
F42 Phase UW Short Replace drive if fault cannot be cleared.
F43 Phase VW Short
F48 Params DefaultedThe drive was commanded to write default values to EEPROM. Clear the fault or cycle power to
the drive. Program the drive parameters as needed.
(1)
F63 SW OverCurrent Check load requirements and A098 [SW Current Trip] setting.
F64 Drive Overload Reduce load or extend Accel Time.
F70 Power Unit Cycle power. Replace drive if fault cannot be cleared.
F71 Net Loss The communication network has faulted.
F81 Comm Loss If adapter was not intentionally disconnected, check wiring to the port. Replace wiring, port
expander, adapters or complete drive as required. Check connection. An adapter was
intentionally disconnected. Turn off using A105 [Comm Loss Action].
F100 Parameter Checksum Restore factory defaults.
F122 I/O Board Fail Cycle power. Replace drive if fault cannot be cleared.
(1)
Auto-Reset/Run type fault. Configure with parameters A092 and A093.
English-12

Drive Dimensions
PowerFlex 4 Panel Mount Drives – Ratings are in kW and (HP)
Frame

240V AC – 1-Phase
120V AC – 1-Phase 240V AC – 1-Phase 240V AC – 3-Phase 480V AC – 3-Phase
No Brake
A 0.2 (0.25) 0.2 (0.25) 0.2 (0.25) 0.2 (0.25) 0.37 (0.5)
0.37(0.5) 0.37 (0.5) 0.37 (0.5) 0.37 (0.5) 0.75 (1.0)
0.75 (1.0) 0.75 (1.0) 0.75 (1.0) 1.5 (2.0)
1.5 (2.0)
B 0.75(1.0) 1.5 (2.0) 1.5 (2.0) 2.2 (3.0) 2.2 (3.0)
1.1 (1.5) 2.2 (3.0) 3.7 (5.0) 3.7 (5.0)

PowerFlex 4 Panel Mount Drives (1)– Dimensions are in millimeters and (inches).
Weights are in kilograms and (pounds).
a
d c

g e b

5.5 (0.22)

Shipping
Frame a b(2) c d e(3) f g
Weight
A 80 (3.15) 185 (7.28) 136 (5.35) 67 (2.64) 152 (5.98) 59.3 (2.33) 140 (5.51) 1.4 (3.1)
B 100 (3.94) 213 (8.39) 136 (5.35) 87 (3.43) 180 (7.09) 87.4 (3.44) 168 (6.61) 2.2 (4.9)
(1) Flange Mount drives are also available. Refer to the PowerFlex 4 User Manual for more information.
(2) Overall height of drive with IP 30/NEMA 1/UL Type 1 option kit installed.
(3) Overall height of standard IP 20/Open Type drive.

IP 30/NEMA 1/UL Type 1 Option Kit – Dimensions are in millimeters and (inches)
79.1
(3.11)
59.2 64.1
(2.33) (2.52)
40.0 40.6
(1.57) ∅ 22.2 (1.60) ∅ 22.2
20.7 (0.87) 25.6 (0.87)
(0.81) (1.01)

109.3 109.9
(4.30) (4.33)

75.3 74.3
(2.96) (2.93)

Frame A - 22-JBAA Frame B - 22-JBAB

U.S. Allen-Bradley Drives Technical Support

Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives

Publication 22A-QS001I-EN-P – June 2013

Supersedes Publication 22A-QS001H-EN-P – October 2009 Copyright © 2013 Rockwell Automation, Inc. All rights reserved.