SGS Aluminum Machining Solutions
SGS Aluminum Machining Solutions
SGS Aluminum Machining Solutions
www.kyocera-sgstool.com
ISO 9001 Certified
S-CARB HIGH PERFORMANCE END MILLS
®
®
• Less built up edge due to lower
co-efficient of friction
Microhardness: 4000 HV
Oxidation Temperature: 850°C / 1562°F
0 5,000 10,000 15,000 20,000 25,000
Coefficient of Friction: .01–.02
Thickness: 1–2 Microns (based on tool diameter)
Automotive/Motorbike Firearms
• Performance aluminum wheels • Aluminum components
• Non-ferrous housings,
transmissions, manifolds,
Semiconductor
electronic pumps
• Aluminum vacuum chambers
300 270
Feed Rate in Inches Per Minute
Competitor 1
250 230 220
210
195 Competitor 2
200 180
Competitor 3
150
Competitor 4
100
Competitor 5
50
KSPT S-Carb®
0 Series 43
Tool
TOLERANCES (inch)
DIAMETER D1 D2
1/8 - 3/16 +0.00000 / –0.00032 h6
1/4 - 3/8 +0.00000 / –0.00035 h6
®
1/2 - 5/8 +0.00000 / –0.00043 h6
3/4 - 1 +0.00000 / –0.00051 h6
SERIES 47
Long Reach
Neck
Series 47, 47L
Right Spiral
TOLERANCES (inch)
DIAMETER D1 D2 POS
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TOLERANCES (inch)
DIAMETER D1 D2 BALL RADIUS
1/8 - 3/16 +0.00000 / –0.00032 h6 +.0005 / -.0005
1/4 - 3/8 +0.00000 / –0.00035 h6 +.0005 / -.0005
1/2 - 5/8 +0.00000 / –0.00043 h6 +.0005 / -.0005 ®
3/4 - 1 +0.00000 / –0.00051 h6 +.0005 / -.0005
SERIES 47B
| Fractional
Long Reach
Neck
Right Spiral
TOLERANCES (inch)
POS
DIAMETER D1 D2 BALL RADIUS
1/4 - 3/8 +0.00000 / –0.00035 h6 +.0005 / -.0005
1/2 - 5/8 +0.00000 / –0.00043 h6 +.0005 / -.0005 ®
Positive Rake 3/4 - 1 +0.00000 / –0.00051 h6 +.0005 / -.0005
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TOLERANCES (mm)
DIAMETER D1 D2
3 +0,000 / –0,006 h6
4-6 +0,000 / –0,008 h6
8 - 10 +0,000 / –0,009 h6
® 12 - 16 +0,000 / –0,011 h6
20 - 25 +0,000 / –0,013 h6
SERIES 47M
Long Reach
Neck
Series 47M, 47ML
Right Spiral
TOLERANCES (mm)
POS
DIAMETER D1 D2
6 +0,000 / –0,008 h6
8 - 10 +0,000 / –0,009 h6
Positive Rake
12 - 16 +0,000 / –0,011 h6
® 20 +0,000 / –0,013 h6
External
Coolant
SERIES 47ML
2
Cutting Length Overall Shank Ti-NAMITE-B
Reach Uncoated
Diameter of Cut Length Diameter (TiB2) Flutes
L3 EDP No.
D1 L2 L1 D2 EDP No.
6,0 10,0 100,0 6,0 54,0 44561 44609
8,0 12,0 100,0 8,0 54,0 44562 44610
10,0 12,0 100,0 10,0 54,0 44563 44611
12,0 16,0 150,0 12,0 80,0 44564 44612
16,0 20,0 150,0 16,0 80,0 44565 44613
20,0 25,0 150,0 20,0 80,0 44566 44614
6 www.kyocera-sgstool.com
TOLERANCES (mm)
DIAMETER D1 D2 BALL RADIUS
3 +0,000 / –0,006 h6 +0,0127 / -0,0127
4-6 +0,000 / –0,008 h6 +0,0127 / -0,0127
8 - 10 +0,000 / –0,009 h6 +0,0127 / -0,0127
12 - 16 +0,000 / –0,011 h6 +0,0127 / -0,0127 ®
SERIES 47MB
| Metric
Long Reach
Neck
Right Spiral
TOLERANCES (mm)
POS
DIAMETER D1 D2 BALL RADIUS
6 +0,000 / –0,008 h6 +0,0127 / -0,0127
6 - 10 +0,000 / –0,009 h6 +0,0127 / -0,0127
Positive Rake
10 - 18 +0,000 / –0,011 h6 +0,0127 / -0,0127 ®
18 - 25 +0,000 / –0,013 h6 +0,0127 / -0,0127
External
Coolant
SERIES 47MLB
2
Cutting Length Overall Shank Ti-NAMITE-B
Reach Uncoated
Flutes Diameter of Cut Length Diameter (TiB2)
L3 EDP No.
D1 L2 L1 D2 EDP No.
6,0 10,0 100,0 6,0 54,0 44581 44615
8,0 12,0 100,0 8,0 54,0 44582 44616
10,0 12,0 100,0 10,0 54,0 44583 44617
12,0 16,0 150,0 12,0 80,0 44584 44618
16,0 20,0 150,0 16,0 80,0 44585 44619
20,0 25,0 150,0 20,0 80,0 44586 44620
www.kyocera-sgstool.com 7
L1 TOLERANCES (inch)
L2 DIAMETER D1 D2
1/8 - 3/16 +0.00000 / –0.00032 h6
D1 D2 1/4 - 3/8 +0.00000 / –0.00035 h6
® 1/2 - 5/8 +0.00000 / –0.00043 h6
38° 3/4 - 1 +0.00000 / –0.00051 h6
SERIES 43
8 www.kyocera-sgstool.com
TOLERANCES (inch)
DIAMETER D1 D2
1/8 - 3/16 +0.00000 / –0.00032 h6 L1
1/4 - 3/8 +0.00000 / –0.00035 h6 L2
1/2 - 5/8 +0.00000 / –0.00043 h6
3/4 - 1 +0.00000 / –0.00051 h6
D1 D2
CORNER RADIUS TOLERANCE (inch)
38° ®
R = +0.0000 / –0.0020 R
SERIES 43CR
Series 43CR
1/4 3/8 2-1/2 1/4 .010 35575 35665
1/4 3/8 2-1/2 1/4 .015 35576 35666
Straight
1/4 3/8 2-1/2 1/4 .030 35577 35667
1/4 3/8 2-1/2 1/4 .060 35578 35668
1/4 3/4 2-1/2 1/4 .010 34773 34795
| Fractional
1/4 3/4 2-1/2 1/4 .015 35579 35669
Stub, Regular,
Long 1/4 3/4 2-1/2 1/4 .030 34774 34796
1/4 3/4 2-1/2 1/4 .060 35580 35670
1/4 1 3 1/4 .010 35581 35671
1/4 1 3 1/4 .015 35582 35672
Right Spiral 1/4 1 3 1/4 .030 35583 35673
POS
1/4 1 3 1/4 .060 35584 35674
5/16 5/8 2-1/2 5/16 .030 34775 34797
3/8 1/2 3 3/8 .010 35585 35675
Positive Rake
3/8 1/2 3 3/8 .015 35586 35676
3/8 1/2 3 3/8 .030 35587 35677
3/8 1/2 3 3/8 .060 35588 35678
External 3/8 1/2 3 3/8 .090 35589 35679
Coolant 3/8 1 2-1/2 3/8 .010 34776 34798
3/8 1 2-1/2 3/8 .030 34777 34799
3 3/8 1 2-1/2 3/8 .060 32761 32825
3/8 1 3 3/8 .015 35590 35680
Flutes
3/8 1 3 3/8 .090 35591 35681
3/8 1-1/2 4 3/8 .010 35592 35682
3/8 1-1/2 4 3/8 .015 35593 35683
3/8 1-1/2 4 3/8 .030 35594 35684
3/8 1-1/2 4 3/8 .060 35595 35685
3/8 1-1/2 4 3/8 .090 35596 35686
1/2 5/8 3 1/2 .010 35597 35687
1/2 5/8 3 1/2 .015 35598 35688
1/2 5/8 3 1/2 .030 35599 35689
1/2 5/8 3 1/2 .060 35600 35690
1/2 5/8 3 1/2 .090 35601 35691
1/2 5/8 3 1/2 .120 35602 35692
1/2 1 3 1/2 .010 35603 35693
1/2 1 3 1/2 .015 35604 35694
1/2 1 3 1/2 .030 35605 35695
1/2 1 3 1/2 .060 35606 35696
(continued on next page)
www.kyocera-sgstool.com 9
TOLERANCES (inch)
DIAMETER D1 D2
10 www.kyocera-sgstool.com
TOLERANCES (inch)
DIAMETER D1 D2
1/8 - 3/16 +0.00000 / –0.00032 h6 L1
1/4 - 3/8 +0.00000 / –0.00035 h6 L2
1/2 - 5/8 +0.00000 / –0.00043 h6
3/4 - 1 +0.00000 / –0.00051 h6
D1 D2
CORNER RADIUS TOLERANCE (inch)
38° ®
R = +0.0000 / –0.0020 R
Series 43CR
3/4 2-1/4 5 3/4 .090 35637 35727
3/4 2-1/4 5 3/4 .120 35638 35728
Straight
3/4 2-1/4 5 3/4 .190 35639 35729
3/4 2-1/4 5 3/4 .250 35640 35730
1 1-1/4 5 1 .030 35641 35731
| Fractional
1 1-1/4 5 1 .060 35642 35732
Stub, Regular,
Long 1 1-1/4 5 1 .090 35643 35733
1 1-1/4 5 1 .120 35644 35734
1 1-1/4 5 1 .190 35645 35735
1 1-1/4 5 1 .250 35646 35736
Right Spiral 1 2 4-1/2 1 .030 34789 34811
POS
1 2 4-1/2 1 .060 34790 34812
1 2 4-1/2 1 .090 34791 34813
1 2 4-1/2 1 .120 34816 34818
Positive Rake
1 2 5 1 .190 35647 35737
1 2 5 1 .250 35648 35738
1 3-1/4 6 1 .030 35649 35739
External 1 3-1/4 6 1 .060 35650 35740
Coolant 1 3-1/4 6 1 .090 35651 35741
1 3-1/4 6 1 .120 35652 35742
3 1 3-1/4 6 1 .190 35653 35743
1 3-1/4 6 1 .250 35654 35744
Flutes
www.kyocera-sgstool.com 11
TOLERANCES (inch)
DIAMETER D1 D2
1/8 - 3/16 +0.00000 / –0.00032 h6
1/4 - 3/8 +0.00000 / –0.00035 h6
® 1/2 - 5/8 +0.00000 / –0.00043 h6
3/4 - 1 +0.00000 / –0.00051 h6
SERIES 43L
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TOLERANCES (inch)
DIAMETER D1 D2 L1
1/8 - 3/16 +0.00000 / –0.00032 h6 L3
1/4 - 3/8 +0.00000 / –0.00035 h6
L2
1/2 - 5/8 +0.00000 / –0.00043 h6
3/4 - 1 +0.00000 / –0.00051 h6 D1 D2
SERIES 43LC
Series 43LC
1/4 3/8 2-1/2 1/4 3/4 .015 35787 36235
1/4 3/8 2-1/2 1/4 3/4 .060 35788 36236
Straight
1/4 3/8 4 1/4 3/4 .010 32753 32817
1/4 3/8 4 1/4 3/4 .030 32754 32818
1/4 3/8 4 1/4 1-1/2 .010 32755 32819
| Fractional
1/4 3/8 4 1/4 1-1/2 .030 32756 32820
Long Reach
Neck 1/4 3/8 4 1/4 2-1/8 .010 32757 32821
1/4 3/8 4 1/4 2-1/8 .030 32758 32822
5/16 7/16 4 5/16 1-1/8 .030 32759 32823
5/16 7/16 4 5/16 2-1/8 .030 32760 32824
Right Spiral 3/8 1/2 3 3/8 1-1/8 .015 35791 36239
POS
3/8 1/2 3 3/8 1-1/8 .090 35792 36240
3/8 1/2 4 3/8 1-1/8 .030 32762 32826
3/8 1/2 4 3/8 1-1/8 .060 32763 32827
Positive Rake
3/8 1/2 4 3/8 2-1/8 .030 32764 32828
3/8 1/2 4 3/8 2-1/8 .060 32765 32829
1/2 5/8 3 1/2 1-3/8 .015 35795 36243
External 1/2 5/8 4 1/2 1-3/8 .030 32767 32831
Coolant 1/2 5/8 4 1/2 1-3/8 .060 32768 32832
1/2 5/8 4 1/2 1-3/8 .090 32769 32833
3 1/2 5/8 4 1/2 1-3/8 .120 32770 32834
1/2 5/8 4 1/2 2-1/4 .015 35796 36244
Flutes
1/2 5/8 6 1/2 2-1/8 .030 32771 32835
1/2 5/8 6 1/2 2-1/8 .060 32772 32836
1/2 5/8 6 1/2 2-1/8 .090 32773 32837
1/2 5/8 6 1/2 2-1/8 .120 32774 32838
1/2 5/8 6 1/2 3-3/8 .030 32775 32839
1/2 5/8 6 1/2 3-3/8 .060 32776 32840
1/2 5/8 6 1/2 3-3/8 .090 32777 32841
1/2 5/8 6 1/2 3-3/8 .120 32778 32842
5/8 3/4 4 5/8 1-3/4 .030 32779 32843
5/8 3/4 4 5/8 1-3/4 .060 32780 32844
5/8 3/4 4 5/8 1-3/4 .090 32781 32845
5/8 3/4 4 5/8 1-3/4 .120 32782 32846
(continued on next page)
www.kyocera-sgstool.com 13
TOLERANCES (inch)
L1 DIAMETER D1 D2
L3 1/8 - 3/16 +0.00000 / –0.00032 h6
L2 1/4 - 3/8 +0.00000 / –0.00035 h6
1/2 - 5/8 +0.00000 / –0.00043 h6
D1 D2 3/4 - 1 +0.00000 / –0.00051 h6
14 www.kyocera-sgstool.com
TOLERANCES (inch) L1
DIAMETER D1 D2 L3
1/4 - 3/8 +0.00000 / –0.00035 h6
L2
1/2 - 5/8 +0.00000 / –0.00043 h6
3/4 - 1 +0.00000 / –0.00051 h6 D1 D2
SERIES 43EC
Series 43EC
3/8 1/2 4 3/8 2-1/8 .015 35793 36241
3/8 1/2 4 3/8 2-1/8 .090 35794 36242
Straight
1/2 5/8 5 1/2 3-3/8 .015 35797 36245
1/2 5/8 6 1/2 4-1/4 .015 35798 36246
1/2 5/8 6 1/2 4-1/4 .030 35799 36247
| Fractional
1/2 5/8 6 1/2 4-1/4 .060 35800 36248
Long Reach
Neck 1/2 5/8 6 1/2 4-1/4 .090 35801 36249
1/2 5/8 6 1/2 4-1/4 .120 35802 36250
3/4 1 6 3/4 3-3/8 .190 35805 36253
3/4 1 6 3/4 3-3/8 .250 35806 36254
Right Spiral 1 1-1/4 7 1 4-3/8 .030 35813 36261
POS
1 1-1/4 7 1 4-3/8 .060 35814 36262
1 1-1/4 7 1 4-3/8 .090 35815 36263
1 1-1/4 7 1 4-3/8 .120 35816 36264
Positive Rake
1 1-1/4 7 1 4-3/8 .190 35817 36265
1 1-1/4 7 1 4-3/8 .250 35818 36266
External
Coolant
3
Flutes
www.kyocera-sgstool.com 15
L1
L2 TOLERANCES (inch)
DIAMETER D1 D2 BALL RADIUS
SERIES 43B
3
Flutes
16 www.kyocera-sgstool.com
L1
L3
TOLERANCES (inch) L2
DIAMETER D1 D2 BALL RADIUS
1/4 - 3/8 +0.00000 / –0.00035 h6 +.0005 / -.0005 D1 D2
®
1/2 - 5/8 +0.00000 / –0.00043 h6 +.0005 / -.0005
3/4 - 1 +0.00000 / –0.00051 h6 +.0005 / -.0005 38°
SERIES 43LB
| Fractional
Right Spiral
POS
3
SERIES 43EB
Flutes
Cutting Length Overall Shank Ti-NAMITE-B
Reach Uncoated
Diameter of Cut Length Diameter (TiB2)
L3 EDP No.
D1 L2 L1 D2 EDP No.
1/4 3/8 3 1/4 1-1/8 34942 35006
3/8 1/2 4 3/8 2-1/8 34944 35008
1/2 5/8 5 1/2 3-3/8 34947 35011
1/2 5/8 6 1/2 4-1/4 34948 35012
5/8 3/4 6 5/8 3-3/8 34950 35014
3/4 1 6 3/4 3-3/8 34952 35016
1 1-1/4 7 1 4-3/8 34956 35020
www.kyocera-sgstool.com 17
TOLERANCES (mm)
L1
L2 DIAMETER D1 D2
6 +0,000 / –0,008 h6
8 - 10 +0,000 / –0,009 h6
D1 D2
® 12 - 16 +0,000 / –0,011 h6
38° 20 +0,000 / –0,013 h6
SERIES 43M
Long Reach
Neck
Series 43M, 43ML
Right Spiral
POS
18 www.kyocera-sgstool.com
TOLERANCES (mm)
DIAMETER D1 D2
6 +0,000 / –0,008 h6
8 - 10 +0,000 / –0,009 h6
12 - 16 +0,000 / –0,011 h6
20 +0,000 / –0,013 h6
SERIES 43MCR
| Metric
L1
Long Reach L3
Neck
L2
POS
D1 D2
Positive Rake
38°
SERIES 43MLC R
Cutting Length Overall Shank Corner Ti-NAMITE-B
Reach Uncoated
Diameter of Cut Length Diameter Radius (TiB2)
L3 EDP No.
External D1 L2 L1 D2 R EDP No.
Coolant 6,0 10,0 63,0 6,0 20,0 0,5 44769 44789
6,0 10,0 63,0 6,0 20,0 1,0 44770 44790
3 6,0 13,0 72,0 6,0 30,0 0,5 44771 44791
6,0 13,0 72,0 6,0 30,0 1,0 44772 44792
Flutes
8,0 12,0 75,0 8,0 25,0 0,3 44773 44793
8,0 12,0 75,0 8,0 25,0 0,5 44774 44794
8,0 12,0 75,0 8,0 25,0 1,0 44775 44795
8,0 12,0 75,0 8,0 25,0 1,5 44776 44796
10,0 14,0 100,0 10,0 35,0 0,3 44777 44797
10,0 14,0 100,0 10,0 35,0 0,5 44778 44798
10,0 14,0 100,0 10,0 35,0 1,0 44779 44799
10,0 14,0 100,0 10,0 35,0 1,5 44780 44800
12,0 16,0 100,0 12,0 40,0 0,5 44781 44801
12,0 16,0 100,0 12,0 40,0 1,0 44782 44802
12,0 16,0 100,0 12,0 40,0 1,5 44783 44803
12,0 16,0 100,0 12,0 40,0 2,0 44784 44804
12,0 16,0 100,0 12,0 40,0 2,5 44832 44839
12,0 16,0 100,0 12,0 40,0 3,0 44833 44738
12,0 16,0 100,0 12,0 40,0 4,0 44834 44741
16,0 20,0 125,0 16,0 50,0 2,0 44785 44805
16,0 20,0 125,0 16,0 50,0 2,5 44835 44840
16,0 20,0 125,0 16,0 50,0 3,0 44836 44739
16,0 20,0 125,0 16,0 50,0 4,0 44786 44806
20,0 25,0 150,0 20,0 65,0 2,0 44787 44807
20,0 25,0 150,0 20,0 65,0 2,5 44837 44841
20,0 25,0 150,0 20,0 65,0 3,0 44838 44740
20,0 25,0 150,0 20,0 65,0 4,0 44788 44808
www.kyocera-sgstool.com 19
L1
L2
TOLERANCES (mm)
DIAMETER D1 D2
D1 D2
3 +0,000 / –0,006 h6
38° 4-6 +0,000 / –0,008 h6
L1 8 - 10 +0,000 / –0,009 h6
® L3 12 - 16 +0,000 / –0,011 h6
L2
20 +0,000 / –0,013 h6
D1 D2
38°
SERIES 43M
Regular,
Long Reach
Neck
Series 43M
Right Spiral
POS
Positive Rake
External
Coolant
3
Flutes
20 www.kyocera-sgstool.com
TOLERANCES (mm)
DIAMETER D1 D2
6 +0,000 / –0,008 h6
L1
8 - 10 +0,000 / –0,009 h6 L2
12 - 16 +0,000 / –0,011 h6
20 +0,000 / –0,013 h6
D1 D2
CORNER RADIUS TOLERANCE (mm) ®
38°
R = +0,00 / –0,05 R
SERIES 43MCR
Series 43MCR
Corner 6,0 13,0 57,0 6,0 0,5 • 44902
6,0 13,0 57,0 6,0 1,0 • 44894
6,0 13,0 72,0 6,0 0,8 • 44842
6,0 13,0 72,0 6,0 1,2 • 44843
Straight 6,0 24,0 75,0 6,0 0,5 • 44844
6,0 24,0 75,0 6,0 1,0 • 44845
8,0 19,0 63,0 8,0 0,3 • 44846
8,0 19,0 63,0 8,0 0,5 • 44847
| Metric
Regular, Long 8,0 19,0 63,0 8,0 1,0 • 44848
8,0 19,0 63,0 8,0 1,5 • 44849
8,0 32,0 75,0 8,0 0,5 • 44850
8,0 32,0 75,0 8,0 1,0 • 44851
Right Spiral 8,0 32,0 75,0 8,0 1,5 • 44852
POS
8,0 32,0 75,0 8,0 2,0 • 44853
10,0 22,0 72,0 10,0 0,3 • 44854
10,0 22,0 72,0 10,0 0,5 • 44855
10,0 22,0 72,0 10,0 1,0 • 44856
Positive Rake
10,0 22,0 72,0 10,0 1,5 • 44857
10,0 40,0 100,0 10,0 0,5 • 44858
10,0 40,0 100,0 10,0 1,0 • 44859
External 10,0 40,0 100,0 10,0 1,5 • 44860
Coolant 10,0 40,0 100,0 10,0 2,0 • 44861
12,0 48,0 100,0 12,0 0,5 • 44862
3 12,0 48,0 100,0 12,0 1,0 • 44863
12,0 48,0 100,0 12,0 1,5 • 44864
Flutes 12,0 48,0 100,0 12,0 2,0 • 44865
12,0 48,0 100,0 12,0 2,5 • 44866
12,0 48,0 100,0 12,0 3,0 • 44867
14,0 30,0 89,0 14,0 1,0 • 44868
14,0 30,0 89,0 14,0 2,0 • 44869
14,0 30,0 89,0 14,0 3,0 • 44870
16,0 32,0 92,0 16,0 4,0 • 44871
16,0 64,0 125,0 16,0 0,5 • 44872
16,0 64,0 125,0 16,0 1,0 • 44873
16,0 64,0 125,0 16,0 1,5 • 44874
16,0 64,0 125,0 16,0 2,0 • 44875
16,0 64,0 125,0 16,0 2,5 • 44876
16,0 64,0 125,0 16,0 3,0 • 44877
16,0 64,0 125,0 16,0 4,0 • 44878
20,0 38,0 104,0 20,0 4,0 • 44879
20,0 80,0 150,0 20,0 0,5 • 44880
20,0 80,0 150,0 20,0 1,0 • 44881
20,0 80,0 150,0 20,0 1,5 • 44882
20,0 80,0 150,0 20,0 2,0 • 44883
20,0 80,0 150,0 20,0 2,5 • 44884
20,0 80,0 150,0 20,0 3,0 • 44885
20,0 80,0 150,0 20,0 4,0 • 44886
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TOLERANCES (mm)
L1
DIAMETER D1 D2
L3
L2 8 - 10 +0,000 / –0,009 h6
12 - 16 +0,000 / –0,011 h6
20 +0,000 / –0,013 h6
D1 D2
CORNER RADIUS TOLERANCE (mm)
®
38°
R R = +0,00 / –0,05
22 www.kyocera-sgstool.com
L1
L2
TOLERANCES (mm)
DIAMETER D1 D2 BALL RADIUS D1 D2
3 +0,000 / –0,006 h6 +0,0127 / -0,0127
38°
4-6 +0,000 / –0,008 h6 +0,0127 / -0,0127
8 - 10 +0,000 / –0,009 h6 +0,0127 / -0,0127 L1
L3 ®
12 - 16 +0,000 / –0,011 h6 +0,0127 / -0,0127 L2
20 - 25 +0,000 / –0,013 h6 +0,0127 / -0,0127
D1 D2
38°
SERIES 43MB
Series 43MB
Ball 3,0 4,5 57,0 6,0 – • 44916
3,0 6,0 57,0 6,0 10,0 • 44917
3,0 9,0 57,0 6,0 16,0 • 44918
4,0 6,0 57,0 6,0 – • 44919
Common
4,0 8,0 57,0 6,0 13,0 • 44920
4,0 12,0 57,0 6,0 21,0 • 44921
| Metric
5,0 7,5 57,0 6,0 – • 44922
Straight 5,0 10,0 63,0 6,0 16,0 • 44923
5,0 15,0 63,0 6,0 26,0 • 44924
6,0 9,0 57,0 6,0 – • 44925
6,0 12,0 63,0 6,0 19,0 • 44926
Stub, Regular, 6,0 18,0 75,0 6,0 31,0 • 44927
Long, Long
8,0 12,0 63,0 8,0 – • 44928
Reach Neck
8,0 16,0 75,0 8,0 25,0 • 44929
8,0 24,0 83,0 8,0 41,0 • 44930
10,0 15,0 75,0 10,0 – • 44931
Right Spiral 10,0 20,0 83,0 10,0 31,0 • 44932
POS 10,0 30,0 100,0 10,0 51,0 • 44933
12,0 18,0 83,0 12,0 – • 44934
12,0 24,0 100,0 12,0 37,0 • 44935
Positive Rake 12,0 36,0 130,0 12,0 61,0 • 44936
16,0 24,0 100,0 16,0 – • 44937
16,0 32,0 130,0 16,0 49,0 • 44938
16,0 48,0 150,0 16,0 81,0 • 44939
External
Coolant 20,0 30,0 108,0 20,0 – • 44940
20,0 40,0 130,0 20,0 61,0 • 44941
3 20,0 60,0 150,0 20,0 101,0 • 44942
25,0 37,5 127,0 25,0 – • 44943
Flutes
25,0 50,0 152,0 25,0 76,0 • 44944
25,0 75,0 170,0 25,0 126,0 • 44945
www.kyocera-sgstool.com 23
HIGH PERFORMANCE
S-CARB ®
CHIP BREAKER
ROUGHING
END MILLS
The original, symmetrical 3-flute design
features an engineered flute form that provides
high performance results through a full range
of machining conditions. This expanded offering
includes a variety of standard,
reach, and corner radius options
that are available with exclusive
Ti-NAMITE-B coating for
®
www.sgstool.com
SERIES 43CB & 43MCB FOR
ALUMINUM, NON-FERROUS,
& NON-METALLIC MATERIALS
SYMMETRICAL END GASHING:
Superior balance in a high-speed
environment reduces vibration and
increases plunging capabilities
compared to traditional 3-flute designs
Flute Design
ENGINEERED
www.sgstool.com
TOLERANCES (inch)
DIAMETER D1 D2
1/4 - 3/8 +0.00000 / –0.00035 h6
L1 1/2 - 5/8 +0.00000 / –0.00043 h6
L2
3/4 - 1 +0.00000 / –0.00051 h6
D1 D2
®
CORNER RADIUS TOLERANCE (inch)
R 38° R = +0.0000 / –0.0020
SERIES 43CB
Chip Breaker
1/2 1-1/4 3-1/4 1/2 .030 34301 34306
1/2 1-5/8 4 1/2 .030 33408 33468
1/2 2 4 1/2 .030 33409 33469
1/2 2-1/2 5 1/2 .030 33410 33470 External
Coolant
1/2 3-1/8 6 1/2 .030 33411 33471
POS
5/8 3/4 3-1/2 5/8 .030 33412 33472
5/8 1-5/8 3-3/4 5/8 .030 34302 34307
5/8 2-1/8 4 5/8 .030 33413 33473
Positive Rake
5/8 3-1/4 6 5/8 .030 33415 33475
5/8 3-3/4 6 5/8 .030 33416 33476
3/4 1 4 3/4 .030 33417 33477
3
3/4 1-5/8 4 3/4 .030 34303 34308 Flutes
3/4 2-1/4 4 3/4 .030 33418 33478
3/4 3-1/4 6 3/4 .030 33419 33479
3/4 4 6 3/4 .030 33420 33480
1 1-1/4 5 1 .030 33421 33481
1 2 4-1/2 1 .030 34304 34309
1 2-5/8 6 1 .030 33422 33482
1 3-1/4 6 1 .030 33423 33483
1 4-1/8 7 1 .030 33424 33484
26 www.kyocera-sgstool.com
TOLERANCES (inch)
DIAMETER D1 D2
1/4 - 3/8 +0.00000 / –0.00035 h6
L1
L3
1/2 - 5/8 +0.00000 / –0.00043 h6 L2
3/4 - 1 +0.00000 / –0.00051 h6
D1 D2
CORNER RADIUS TOLERANCE (inch) ®
L1
L2
SERIES 43LCB D1 D2
Cutting Length Overall Shank Corner Ti-NAMITE-B
Reach Uncoated
Diameter of Cut Length Diameter R 38° Radius (TiB2)
L3 EDP No.
D1 L2 L1 D2 R EDP No.
Corner 1/4 3/8 4 1/4 3/4 .020 33500 33540
Positive Rake
3 TOLERANCES (mm)
DIAMETER D1 D2
Flutes
6 - 10 +0,000 / –0,009 h6
12 - 16 +0,000 / –0,011 h6
L1
L2
20 +0,000 / –0,013 h6
D1 D2
CORNER RADIUS TOLERANCE (mm) ®
SERIES 43MCB
www.kyocera-sgstool.com 27
HIGH PERFORMANCE
ALUMINUM MACHINING
ADVANCED PRODUCTIVITY ROUGHING AND FINISHING
APR
Bringing the Advanced Productivity Rougher to a new level
S-CARB APR3 ®
of performance!
S-CARB® APR4 • 3 and 4 flute variable pitch geometry for reduced
vibration
• Re-engineered flute design for reduced load
at high metal removal rates
• Improved design for coolant and MQL
• 4 flute variant for ultimate metal removal rates
on high-powered machines
• Ti-NAMITE-B coated for extended tool life
THE SPINDLE ® 14
12
10
Setting new 8
6
standards in 4
Aluminum Airframe 2
0
Machining. COMPETITOR COMPETITOR S-CARB®
1 2 APR
TIME (MINUTES)
TIME IN MINUTES
600
500
400
300
200
10
0
HIGH-SPEED S-CARB®
WATERLINE APF
®
CORNER RADIUS TOLERANCE (inch)
38°
R R= +/– 0.0012
SERIES 43APR
Roughing
Profile
POS
Positive Rake
Internal
Coolant
3
Flutes
30 www.kyocera-sgstool.com
L1
L3
TOLERANCES (mm)
DIAMETER D1 D2 L2
12 - 25 –0,010/–0,050 h6
D1 D2
CORNER RADIUS TOLERANCE (mm) ®
38°
R = +/– 0,03 R
SERIES 43MAPR
Series 43MAPR
12,0 18,0 83,0 12,0 38,0 2,0 44685
12,0 18,0 83,0 12,0 38,0 3,0 44686
12,0 18,0 83,0 12,0 38,0 4,0 44687
Square
16,0 24,0 92,0 16,0 51,0 – 44652
16,0 24,0 92,0 16,0 51,0 2,0 44688
16,0 24,0 92,0 16,0 51,0 3,0 44689
Straight 16,0 24,0 92,0 16,0 51,0 4,0 44690
20,0 30,0 86,0 20,0 45,0 – 44646
| Metric
20,0 30,0 86,0 20,0 45,0 3,0 44647
20,0 30,0 86,0 20,0 45,0 4,0 44648
Long Reach 20,0 30,0 86,0 20,0 45,0 5,0 44649
Neck 20,0 35,0 104,0 20,0 64,0 – 44653
20,0 35,0 104,0 20,0 64,0 3,0 44691
20,0 35,0 104,0 20,0 64,0 4,0 44692
20,0 35,0 104,0 20,0 64,0 5,0 44693
Right Spiral
25,0 35,0 108,0 25,0 55,0 3,0 44809
25,0 35,0 108,0 25,0 55,0 4,0 44810
25,0 35,0 108,0 25,0 55,0 5,0 44811
Chip Breaker/ 25,0 35,0 140,0 25,0 80,0 – 44654
Roughing 25,0 35,0 140,0 25,0 80,0 3,0 44694
Profile
25,0 35,0 140,0 25,0 80,0 4,0 44695
POS
25,0 35,0 140,0 25,0 80,0 5,0 44696
25,0 35,0 140,0 25,0 90,0 3,0 44645
Positive Rake Available on request: • JetStream Technology • Side exit coolant holes
Internal
Coolant
3
Flutes
www.kyocera-sgstool.com 31
L1
L3 TOLERANCES (mm)
L2 DIAMETER D1 D2
20 - 25 –0,01/–0,10 h6
D1 D2
ADVANCED PRODUCTIVITY ROUGHER ADVANCED PRODUCTIVITY ROUGHER
CORNER RADIUS TOLERANCE (mm)
38° R= +/– 0,05
R
SERIES APR3
Right Spiral
Series APR3
Chip Breaker/
Roughing
Profile
POS
Positive Rake
Internal
Coolant
3
Flutes
32 www.kyocera-sgstool.com
L1
L3
TOLERANCES (mm)
L2
DIAMETER D1 D2
20 - 25 –0,01/–0,10 h6
D1 D2
CORNER RADIUS TOLERANCE (mm) ADVANCED PRODUCTIVITY ROUGHER ADVANCED PRODUCTIVITY ROUGHER
38°
R= +/– 0,05 R
41°
SERIES APR4
Series APR4
20,0 35,0 86,0 20,0 45,0 4,0 45007
20,0 35,0 106,0 20,0 – – 45008
Square
20,0 35,0 106,0 20,0 65,0 2,0 45009
20,0 35,0 106,0 20,0 65,0 3,0 45010
20,0 35,0 106,0 20,0 65,0 4,0 45011
| Metric
Straight 20,0 35,0 106,0 20,0 65,0 5,0 45012
25,0 43,0 108,0 25,0 – – 45013
25,0 43,0 108,0 25,0 60,0 2,0 45014
25,0 43,0 108,0 25,0 60,0 3,0 45015
Regular, 25,0 43,0 108,0 25,0 60,0 4,0 45016
Long Reach
Neck
25,0 35,0 140,0 25,0 – – 45017
25,0 35,0 140,0 25,0 80,0 3,0 45018
25,0 35,0 140,0 25,0 90,0 3,0 45019
Variable Right
Spiral
Chip Breaker/
Roughing
Profile
POS
Positive Rake
Internal
Coolant
4
Flutes
www.kyocera-sgstool.com 33
L1
L3
TOLERANCES (inch)
L2 DIAMETER D1 D2
1/2 - 3/4 –0.00040/–0.00200 h6
D1 D2
ADVANCED PRODUCTIVITY FINISHER
CORNER RADIUS TOLERANCE (inch)
38°
R 41° R= +/– 0.0018
SERIES 43APF
Flute Spacing
Unequal
POS
Positive Rake
Internal
Coolant
4
Flutes
34 www.kyocera-sgstool.com
L1
L3
TOLERANCES (mm)
L2
DIAMETER D1 D2
6 - 25 –0,010/–0,050 h6 D2
D1
ADVANCED PRODUCTIVITY FINISHER
CORNER RADIUS TOLERANCE (mm)
38°
R = +/– 0,03 R 41°
SERIES 43MAPF
Series 43MAPF
10,0 40,0 80,0 10,0 50,0 – 44629
12,0 30,0 83,0 12,0 40,0 – 44630
Square
12,0 30,0 83,0 12,0 40,0 2,0 44745
12,0 30,0 83,0 12,0 40,0 3,0 44746
12,0 30,0 83,0 12,0 40,0 4,0 44747
Straight 12,0 30,0 83,0 12,0 50,0 0,5 44641
12,0 30,0 83,0 12,0 50,0 5,0 44642
| Metric
12,0 48,0 100,0 12,0 62,0 – 44631
12,0 48,0 100,0 12,0 62,0 2,0 44748
Long Reach 12,0 48,0 100,0 12,0 62,0 3,0 44749
Neck 12,0 48,0 100,0 12,0 62,0 4,0 44750
16,0 42,0 93,0 16,0 51,0 5,0 44643
16,0 40,0 92,0 16,0 51,0 – 44634
16,0 40,0 92,0 16,0 51,0 2,0 44751
Variable Right 16,0 40,0 92,0 16,0 51,0 3,0 44752
Spiral
16,0 40,0 92,0 16,0 51,0 4,0 44753
16,0 64,0 125,0 16,0 82,0 – 44635
16,0 64,0 125,0 16,0 82,0 2,0 44754
≠
16,0 64,0 125,0 16,0 82,0 3,0 44755
Flute Spacing 16,0 64,0 125,0 16,0 82,0 4,0 44756
Unequal
20,0 50,0 108,0 20,0 63,0 – 44636
POS
20,0 50,0 108,0 20,0 63,0 3,0 44757
20,0 50,0 108,0 20,0 63,0 4,0 44758
20,0 50,0 108,0 20,0 63,0 5,0 44759
Positive Rake
20,0 80,0 150,0 20,0 102,0 – 44637
20,0 80,0 150,0 20,0 102,0 3,0 44760
20,0 80,0 150,0 20,0 102,0 4,0 44761
20,0 80,0 150,0 20,0 102,0 5,0 44762
Internal
Coolant 25,0 63,0 130,0 25,0 79,0 – 44638
25,0 63,0 130,0 25,0 79,0 3,0 44763
4 25,0 63,0 130,0 25,0 79,0 4,0 44764
25,0 63,0 130,0 25,0 79,0 5,0 44765
Flutes
25,0 100,0 175,0 25,0 120,0 – 44639
25,0 100,0 175,0 25,0 120,0 3,0 44766
25,0 100,0 175,0 25,0 120,0 4,0 44767
25,0 100,0 175,0 25,0 120,0 5,0 44768
Available on request: • JetStream Technology
www.kyocera-sgstool.com 35
SKI-CARB END MILLS
FOR NON-FERROUS,
ALUMINUM, & NON-METALLIC
APPLICATIONS
The Original 2 Flute High Performance End Mill for Aluminum
Design Features:
Varied Speed and Feed Optimal Rake
• Circular Land reduces edge • High Helix (45 degree) increases
aggressiveness for varied speed effective rake for greater shearing
and feed rates and allows for ability without reducing edge
milling into corners while strength.
significantly reducing chatter.
Outstanding Rigidity
• Short Length increases rigidity.
Superior Chip Control
• Ski Land with primary and Maximum Chip Protection
secondary flute wall construction • Available Corner Radii offer
minimizes chip interference by additional protection against
directing chips away from chipping.
secondary flute.
CIRCULAR LAND
PRIMARY Tight control of the circular land
POLISHED SIDE RELIEF
width reduces edge aggressiveness,
SKI LAND
which allows for a wide variety of
speed and feed rates. It also allows for
milling into corners without chatter.
Unique to the Ski-Carb is the primary-
CHIP PATH
secondary flute wall construction,
SECONDARY which reduces chip interference.
FLUTE
SURFACE
Slotting in 6061 - T6 Aluminum
1/2” Diameter - .300” Ad
8% Flood Coolant
33%
Ti-NAMITE-B
Less Wear
Wear Comparison
A390 Cast Aluminum Uncoated
10,000 rpm / 120 ipm
.100 Rw x .300 Ad
Uncoated
TI-NAMITE-B
Wear (inch)
33% less wear with Ti-NAMITE-B after 400” of Machining
Coating A DVA N C E D
TOLERANCES (inch)
DIAMETER D1 D2
L1
L2 1/4 - 3/8 +0.00000 / –0.00035 h6
1/2 - 5/8 +0.00000 / –0.00043 h6
3/4 - 1 +0.00000 / –0.00051 h6
D1 D2
CORNER RADIUS TOLERANCE (inch)
45°
R R = +0.0000 / –0.0020
SERIES 44
Corner Ti-NAMITE-B
Cutting Length Overall Shank Uncoated Ti-NAMITE-B
Radius* (TiB2) Uncoated
Diameter of Cut Length Diameter EDP No. (TiB2)
R EDP No. EDP No.
D1 L2 L1 D2 w/Flat EDP No.
(Optional) w/Flat
Square
1/4 3/4 2-7/16 3/8 .015-.060 34501 34502 32033 32053
1/4 1-1/4 3-1/16 3/8 .015-.060 34503 34504 32034 32054
1/4 1-3/4 3-9/16 3/8 .015-.060 34505 34506 32035 32055
5/16 1-3/8 3-1/8 3/8 .015-.060 34507 34508 32036 32056 Common
3/8 3/4 2-1/2 3/8 .015-.060 34509 34510 32037 32057
3/8 1-1/2 3-1/4 3/8 .015-.060 34511 34512 32038 32058
3/8 2-1/2 4-1/4 3/8 .015-.060 34513 34514 32039 32059
| Fractional & Metric
1/2 1-1/4 3-1/4 1/2 .015-.125 34515 34516 32040 32060 Straight
1/2 2 4 1/2 .015-.125 34517 34518 32041 32061
1/2 3 5 1/2 .015-.125 34519 34520 32042 32062
5/8 1-5/8 3-3/4 5/8 .015-.125 34521 34522 32043 32063
5/8 2-1/2 4-5/8 5/8 .015-.125 34523 34524 32044 32064 Weldon Flat
D1 D2
CORNER RADIUS TOLERANCE (mm)
45°
R R = +0,00 / –0,05 Positive Rake
2
SERIES 44M Flutes
Corner Ti-NAMITE-B
Cutting Length Overall Shank Uncoated Ti-NAMITE-B
Radius* (TiB2) Uncoated
Diameter of Cut Length Diameter EDP No. (TiB2)
R EDP No. EDP No.
D1 L2 L1 D2 w/Flat EDP No.
(Optional) w/Flat
3,0 8,0 52,0 6,0 0,38-0,76 44505 44506 49663 49674
4,0 11,0 55,0 6,0 0,38-0,76 44509 44510 49664 49675
5,0 13,0 57,0 6,0 0,38-0,76 44513 44514 49665 49676
6,0 13,0 57,0 6,0 0,38-1,52 44517 44518 49666 49677
8,0 19,0 69,0 10,0 0,38-1,52 44521 44522 49667 49678
10,0 22,0 72,0 10,0 0,38-1,52 44525 44526 49668 49679
12,0 26,0 83,0 12,0 0,38-3,17 44529 44530 49669 49680
14,0 26,0 83,0 14,0 0,38-3,17 44533 44534 49670 49681
16,0 32,0 92,0 16,0 0,38-3,17 44537 44538 49671 49682
18,0 32,0 92,0 18,0 0,38-3,17 44541 44542 49672 49683
20,0 38,0 104,0 20,0 0,38-3,17 44545 44546 49673 49684
*Full range of Corner Radius options available.
38 www.kyocera-sgstool.com
TOLERANCES (inch)
L1
DIAMETER D1 D2
L3
1/4 - 3/8 +0.00000 / –0.00035 h6 L2
1/2 - 5/8 +0.00000 / –0.00043 h6
3/4 - 1 +0.00000 / –0.00051 h6
D1 D2
CORNER RADIUS TOLERANCE (inch)
45°
R = +0.0000 / –0.0020 R
SERIES 45
Ti-NAMITE-B
Cutting Length Overall Reach* Shank Corner Uncoated Ti-NAMITE-B
(TiB2) Uncoated
Diameter of Cut Length (Optional) Diameter Radius EDP No. (TiB2)
EDP No. EDP No.
D1 L2 L1 L3 D2 R w/Flat EDP No.
w/Flat
Corner
1/4 3/8 2-1/2 1 3/8 .010 91257 91242 91250 91235
5/16 7/16 2-1/2 1-1/8 3/8 .012 91258 91243 91251 91236
Series 45
3/8 9/16 2-1/2 1-1/8 3/8 .015 91259 91244 91252 91237
Straight 1/2 3/4 3 1-1/2 1/2 .020 91260 91245 91253 91238
5/8 7/8 3-1/2 1-3/4 5/8 .025 91261 91246 91254 91239
3/4 1 4 2 3/4 .030 91262 91247 91255 91240
1 1-1/4 4 2-1/8 1 .040 91263 91248 91256 91241
| Fractional
Weldon Flat
*Contact your KSPT Sales Representative for more information on Reach options.
Stub
Right Spiral
External
Coolant
POS
Positive Rake
2
Flutes
www.kyocera-sgstool.com 39
A
E
D SERIES 131N
B
A
TRI-MARGIN DESIGN
A
• improved hole stability over two-flute designs
• superior surface finish, roundness and hole
cylindricity
• unsurpassed hole size control
SELF-STABILIZING POINT
B
• pyramid design stabilizes the drill
on contact with the workpiece
The key features designed into the Hi-PerCarb Series OPEN FLUTE STRUCTURE
C
131N Drill allow the product to offer application bene- • efficiently transports chips while
maintaining strength at high feed rates
fits not only beyond that of standard carbide drills, but
SCULPTED GASH
also other High Performance drills. Each feature of the D
• allows chips to easily flow away from
Hi-PerCarb Series 131N Drill was uniquely engineered the drill center
as a solution towards addressing the issues commonly • reduced cutting forces over competitive
three-flute designs
encountered during high production drilling. MINIMAL MARGIN DESIGN
E
• reduces frictional heat generated by
excessive margin contact with the workpiece
• parallel design maintains contact width
as margin wears for performance consistency
250
COMPARISON
200
Series 131N drills with
15 -20% less force than 150
the top competitors
100
50
0
SERIES 131N Competitor 1 Competitor 2 Competitor 3
80
70 75
SURFACE 60 66
FINISH
FINISH (Ra)
50 56
COMPARISON
40 43
Series 131N drill results
in improvement of hole 30
finishes 30-60% over 29
20
leading competitors
10
0
SERIES 131N Competitor 1 Competitor 2 Competitor 3 Competitor 4
800 0.014
700 0.012
.0124
USAGE & WEAR 600
689
COMPARISONS
USAGE (inches)
0.01
WEAR (inches)
500
Ti-NAMITE B coating 0.008
significantly improves 400
wear resistance, which is 0.006
300
particularly beneficial 311
0.004
when drilling high silicon 200
aluminum alloys 100 0.002
0.0015
0 0
Uncoated Ti-Namite B Uncoated Ti-Namite B
www.kyocera-sgstool.com 41
PRECISION.
SERIES 131N 3 Flute Drill vs. Competition 2 Flute Drill in 2024 Aluminum
0.00250 0.00250
Deviation from Zero
0.00150 0.00150
0.00100 0.00100
0.00050 0.00050
0.00000 0.00000
Measured hole size Measured hole circularity Measured hole Measured hole size Measured hole circularity Measured hole
(Top to Bottom) (Top To Bottom) cylindricity (Top to Bottom) (Top To Bottom) cylindricity
PASSION.
Lab Results Indicate the Hi-PerCarb Series 131N Drill outperforms the competition in measured hole quality at a
variety of speed and feed rates.
42 www.kyocera-sgstool.com
9530 RPM
200 INCHES PER MINUTE
0.00350 SERIES 131N
Competitor 1
0.00300
Competitor 2
0.00250
Deviation from Zero
0.00200
0.00150
0.00100
0.00050
0.00000
Measured hole size Measured hole circularity Measured hole
(Top to Bottom) (Top To Bottom) cylindricity
This ceramic based coating ensures a smooth surface and a low affinity to cold welding or edge build-up, which makes
it optimal for aluminum and copper applications. It has high toughness and high hardness.
Microhardness: 4000 HV
Oxidation Temperature: 850°C / 1562°F
Coefficient of Friction: .01–.02
Thickness: 1–2 Microns (based on tool diameter)
www.kyocera-sgstool.com
www.kyocera-sgstool.com 43
TOLERANCES (inch) TOLERANCES (mm)
L1
L2 L4 DIAMETER D1 D2 DIAMETER D1 D2
L3 ≤.1181 +.00008/+.00047 h6 ≤3 +0,002/+0,012 h6
>.1181–.2362 +.00016/+.00063 h6 >3-6 +0,004/+0,016 h6
D1 D2
>.2362–.3937 +.00024/+.00083 h6 > 6 - 10 +0,006/+0,021 h6
Cutting Tap Size Shank Overall Flute Min, Cleared Shank Ti-NAMITE-B
Decimal Metric Uncoated
Diameter Reference Diameter Length Length Length Length (TB)
Equiv. Equiv. EDP No.
D1 Only D2 L1 L2 L3 L4 EDP No.
3,0 mm 0.1181 6,0 62,0 20,0 14,0 36,0 64600 67600 Common
3,1 mm 0.1220 6,0 62,0 20,0 14,0 36,0 64601 67601
1/8 0.1250 3.18 6,0 62,0 20,0 14,0 36,0 54600 54700
Reach
| Fractional & Metric
3,2 mm 0.1260 M3,5 X 0,35 6,0 62,0 20,0 14,0 36,0 64602 67602
3,3 mm 0.1299 M4 X 0,7 6,0 62,0 20,0 14,0 36,0 64603 67603
3,4 mm 0.1339 6,0 62,0 20,0 14,0 36,0 64604 67604
#29 0.1360 3.45 8-32,8-36 6,0 62,0 20,0 14,0 36,0 54601 54701 Right Spiral
3,5 mm 0.1378 M4 X 0,5 6,0 62,0 20,0 14,0 36,0 64605 67605
9/64 0.1406 3.57 6,0 62,0 20,0 14,0 36,0 54602 54702
3,6 mm 0.1417 M4 X 0,35 6,0 62,0 20,0 14,0 36,0 64606 67606 External
Coolant
3,7 mm 0.1457 M4,5 X 0,75 6,0 62,0 20,0 14,0 36,0 64607 67607
3,8 mm 0.1496 10-24 6,0 66,0 24,0 17,0 36,0 64608 67608
3
3,9 mm 0.1535 6,0 66,0 24,0 17,0 36,0 64609 67609
Series 131N 3XD
5/32 0.1562 3.97 6,0 66,0 24,0 17,0 36,0 54603 54703 Flutes
4,0 mm 0.1575 M4,5 X 0,5 6,0 66,0 24,0 17,0 36,0 64610 67610
#21 0.1590 4.04 10-32 6,0 66,0 24,0 17,0 36,0 54604 54704
4,1 mm 0.1614 6,0 66,0 24,0 17,0 36,0 64611 67611
4,2 mm 0.1654 M5 / M5 x 0,75 6,0 66,0 24,0 17,0 36,0 64612 67612
4,3 mm 0.1693 6,0 66,0 24,0 17,0 36,0 64613 67613
11/64 0.1719 4.37 6,0 66,0 24,0 17,0 36,0 54605 54705
4,4 mm 0.1732 12-24 6,0 66,0 24,0 17,0 36,0 64614 67614
4,5 mm 0.1772 M5 X 0,5 6,0 66,0 24,0 17,0 36,0 64615 67615
4,6 mm 0.1811 12-28 6,0 66,0 24,0 17,0 36,0 64616 67616
4,7 mm 0.1850 12-32 6,0 66,0 24,0 17,0 36,0 64617 67617
3/16 0.1875 4.76 6,0 66,0 28,0 20,0 36,0 54606 54706
4,8 mm 0.1890 7/32-32 6,0 66,0 28,0 20,0 36,0 64618 67618
4,9 mm 0.1929 6,0 66,0 28,0 20,0 36,0 64619 67619
5,0 mm 0.1969 M6 X 1 6,0 66,0 28,0 20,0 36,0 64620 67620
5,1 mm 0.2008 1/4-20 6,0 66,0 28,0 20,0 36,0 64621 67621
13/64 0.2031 5.16 6,0 66,0 28,0 20,0 36,0 54607 54707
5,2 mm 0.2047 M6 X 0,75 6,0 66,0 28,0 20,0 36,0 64622 67622
5,3 mm 0.2087 6,0 66,0 28,0 20,0 36,0 64623 67623
5,4 mm 0.2126 6,0 66,0 28,0 20,0 36,0 64624 67624
5,5 mm 0.2165 M6 X 0,5 6,0 66,0 28,0 20,0 36,0 64625 67625
7/32 0.2188 5.56 1/4-32 6,0 66,0 28,0 20,0 36,0 54608 54708
5,6 mm 0.2205 6,0 66,0 28,0 20,0 36,0 64626 67626
5,7 mm 0.2244 6,0 66,0 28,0 20,0 36,0 64627 67627
5,8 mm 0.2283 6,0 66,0 28,0 20,0 36,0 64628 67628
5,9 mm 0.2323 6,0 66,0 28,0 20,0 36,0 64629 67629
15/64 0.2344 5.95 6,0 66,0 28,0 20,0 36,0 54609 54709
(continued on next page)
44 www.kyocera-sgstool.com
TOLERANCES (inch) TOLERANCES (mm)
L1
DIAMETER D1 D2 DIAMETER D1 D2 L2 L4
≤.1181 +.00008/+.00047 h6 ≤3 +0,002/+0,012 h6 L3
Cutting Tap Size Shank Overall Flute Min, Cleared Shank Ti-NAMITE-B
Decimal Metric Uncoated
Diameter Reference Diameter Length Length Length Length (TB)
Equiv. Equiv. EDP No.
D1 Only D2 L1 L2 L3 L4 EDP No.
www.kyocera-sgstool.com 45
TOLERANCES (inch) TOLERANCES (mm)
L1
L2 L4 DIAMETER D1 D2 DIAMETER D1 D2
L3 ≤.1181 +.00008/+.00047 h6 ≤3 +0,002/+0,012 h6
>.1181–.2362 +.00016/+.00063 h6 >3-6 +0,004/+0,016 h6
D1 D2
>.2362–.3937 +.00024/+.00083 h6 > 6 - 10 +0,006/+0,021 h6
Cutting Tap Size Shank Overall Flute Min, Cleared Shank Ti-NAMITE-B
Decimal Metric Uncoated
Diameter Reference Diameter Length Length Length Length (TB)
Equiv. Equiv. EDP No.
D1 Only D2 L1 L2 L3 L4 EDP No.
9,1 mm 0.3583 10,0 89,0 47,0 35,0 40,0 64661 67661 Common
23/64 0.3594 9.13 10,0 89,0 47,0 35,0 40,0 54619 54719
9,2 mm 0.3622 M10 X 0,75 10,0 89,0 47,0 35,0 40,0 64662 67662
Reach
9,3 mm 0.3661 10,0 89,0 47,0 35,0 40,0 64663 67663
| Fractional & Metric
U 0.3680 9.35 7/16-14 10,0 89,0 47,0 35,0 40,0 54620 54720
9,4 mm 0.3701 10,0 89,0 47,0 35,0 40,0 64664 67664
9,5 mm 0.3740 M11 / M10 X 0,5 10,0 89,0 47,0 35,0 40,0 64665 67665 Right Spiral
3/8 0.3750 9.53 10,0 89,0 47,0 35,0 40,0 54621 54721
9,6 mm 0.3780 10,0 89,0 47,0 35,0 40,0 64666 67666
9,7 mm 0.3819 10,0 89,0 47,0 35,0 40,0 64667 67667 External
Coolant
9,8 mm 0.3858 10,0 89,0 47,0 35,0 40,0 64668 67668
9,9 mm 0.3898 10,0 89,0 47,0 35,0 40,0 64669 67669
3
25/64 0.3906 9.92 7/16-20 10,0 89,0 47,0 35,0 40,0 54622 54722
Series 131N 3XD
10,0 mm 0.3937 10,0 89,0 47,0 35,0 40,0 64670 67670 Flutes
46 www.kyocera-sgstool.com
TOLERANCES (inch) TOLERANCES (mm)
L1
DIAMETER D1 D2 DIAMETER D1 D2 L2 L4
≤.1181 +.00008/+.00047 h6 ≤3 +0,002/+0,012 h6 L3
Cutting Tap Size Shank Overall Flute Min, Cleared Shank Ti-NAMITE-B
Decimal Metric Uncoated
Diameter Reference Diameter Length Length Length Length (TB)
Equiv. Equiv. EDP No.
D1 Only D2 L1 L2 L3 L4 EDP No.
www.kyocera-sgstool.com 47
TOLERANCES (inch) TOLERANCES (mm)
L1
L2 L4 DIAMETER D1 D2 DIAMETER D1 D2
L3 ≤.1181 +.00008/+.00047 h6 ≤3 +0,002/+0,012 h6
>.1181–.2362 +.00016/+.00063 h6 >3-6 +0,004/+0,016 h6
D1 D2
>.2362–.3937 +.00024/+.00083 h6 > 6 - 10 +0,006/+0,021 h6
Cutting Tap Size Shank Overall Flute Min. Cleared Shank Ti-NAMITE-B
Decimal Metric Uncoated
Diameter Reference Diameter Length Length Length Length (TB)
Equiv. Equiv. EDP No.
D1 Only D2 L1 L2 L3 L4 EDP No.
3,0 mm 0.1181 6,0 66,0 28,0 23,0 36,0 65000 64800 Common
3,1 mm 0.1220 6,0 66,0 28,0 23,0 36,0 65001 64801
1/8 0.1250 3.18 6,0 66,0 28,0 23,0 36,0 55000 54800
Reach
| Fractional & Metric
3,2 mm 0.1260 M3,5 X 0,35 6,0 66,0 28,0 23,0 36,0 65002 64802
3,3 mm 0.1299 M4 X 0,7 6,0 66,0 28,0 23,0 36,0 65003 64803
3,4 mm 0.1339 6,0 66,0 28,0 23,0 36,0 65004 64804
#29 0.1360 3.45 8-32,8-36 6,0 66,0 28,0 23,0 36,0 55001 54801 Right Spiral
3,5 mm 0.1378 M4 X 0,5 6,0 66,0 28,0 23,0 36,0 65005 64805
9/64 0.1406 3.57 6,0 66,0 28,0 23,0 36,0 55002 54802
3,6 mm 0.1417 M4 X 0,35 6,0 66,0 28,0 23,0 36,0 65006 64806 External
Coolant
3,7 mm 0.1457 M4,5 X 0,75 6,0 66,0 28,0 23,0 36,0 65007 64807
3,8 mm 0.1496 10-24 6,0 74,0 36,0 29,0 36,0 65008 64808
3
3,9 mm 0.1535 6,0 74,0 36,0 29,0 36,0 65009 64809
Series 131N 5XD
5/32 0.1562 3.97 6,0 74,0 36,0 29,0 36,0 55003 54803 Flutes
4,0 mm 0.1575 M4,5 X 0,5 6,0 74,0 36,0 29,0 36,0 65010 64810
#21 0.1590 4.04 10-32 6,0 74,0 36,0 29,0 36,0 55004 54804
4,1 mm 0.1614 6,0 74,0 36,0 29,0 36,0 65011 64811
4,2 mm 0.1654 M5 / M5 x 0,75 6,0 74,0 36,0 29,0 36,0 65012 64812
4,3 mm 0.1693 6,0 74,0 36,0 29,0 36,0 65013 64813
11/64 0.1719 4.37 6,0 74,0 36,0 29,0 36,0 55005 54805
4,4 mm 0.1732 12-24 6,0 74,0 36,0 29,0 36,0 65014 64814
4,5 mm 0.1772 M5 X 0,5 6,0 74,0 36,0 29,0 36,0 65015 64815
4,6 mm 0.1811 12-28 6,0 74,0 36,0 29,0 36,0 65016 64816
4,7 mm 0.1850 12-32 6,0 74,0 36,0 29,0 36,0 65017 64817
3/16 0.1875 4.76 6,0 82,0 44,0 35,0 36,0 55006 54806
4,8 mm 0.1890 7/32-32 6,0 82,0 44,0 35,0 36,0 65018 64818
4,9 mm 0.1929 6,0 82,0 44,0 35,0 36,0 65019 64819
5,0 mm 0.1969 M6 X 1 6,0 82,0 44,0 35,0 36,0 65020 64820
5,1 mm 0.2008 1/4-20 6,0 82,0 44,0 35,0 36,0 65021 64821
13/64 0.2031 5.16 6,0 82,0 44,0 35,0 36,0 55007 54807
5,2 mm 0.2047 M6 X 0,75 6,0 82,0 44,0 35,0 36,0 65022 64822
5,3 mm 0.2087 6,0 82,0 44,0 35,0 36,0 65023 64823
5,4 mm 0.2126 6,0 82,0 44,0 35,0 36,0 65024 64824
5,5 mm 0.2165 M6 X 0,5 6,0 82,0 44,0 35,0 36,0 65025 64825
7/32 0.2188 5.56 1/4-32 6,0 82,0 44,0 35,0 36,0 55008 54808
5,6 mm 0.2205 6,0 82,0 44,0 35,0 36,0 65026 64826
5,7 mm 0.2244 6,0 82,0 44,0 35,0 36,0 65027 64827
5,8 mm 0.2283 6,0 82,0 44,0 35,0 36,0 65028 64828
5,9 mm 0.2323 6,0 82,0 44,0 35,0 36,0 65029 64829
15/64 0.2344 5.95 6,0 82,0 44,0 35,0 36,0 55009 54809
(continued on next page)
48 www.kyocera-sgstool.com
TOLERANCES (inch) TOLERANCES (mm)
L1
DIAMETER D1 D2 DIAMETER D1 D2 L2 L4
≤.1181 +.00008/+.00047 h6 ≤3 +0,002/+0,012 h6 L3
Cutting Tap Size Shank Overall Flute Min. Cleared Shank Ti-NAMITE-B
Decimal Metric Uncoated
Diameter Reference Diameter Length Length Length Length (TB)
Equiv. Equiv. EDP No.
D1 Only D2 L1 L2 L3 L4 EDP No.
www.kyocera-sgstool.com 49
TOLERANCES (inch) TOLERANCES (mm)
L1
L2 L4 DIAMETER D1 D2 DIAMETER D1 D2
L3 ≤.1181 +.00008/+.00047 h6 ≤3 +0,002/+0,012 h6
>.1181–.2362 +.00016/+.00063 h6 >3-6 +0,004/+0,016 h6
D1 D2
>.2362–.3937 +.00024/+.00083 h6 > 6 - 10 +0,006/+0,021 h6
Cutting Tap Size Shank Overall Flute Min. Cleared Shank Ti-NAMITE-B
Decimal Metric Uncoated
Diameter Reference Diameter Length Length Length Length (TB)
Equiv. Equiv. EDP No.
D1 Only D2 L1 L2 L3 L4 EDP No.
9,1 mm 0.3583 10,0 103,0 61,0 49,0 40,0 65061 64861 Common
23/64 0.3594 9.13 10,0 103,0 61,0 49,0 40,0 55019 54819
9,2 mm 0.3622 M10 X 0,75 10,0 103,0 61,0 49,0 40,0 65062 64862
Reach
| Fractional & Metric
3/8 0.3750 9.53 10,0 103,0 61,0 49,0 40,0 55021 54821
9,6 mm 0.3780 10,0 103,0 61,0 49,0 40,0 65066 64866
9,7 mm 0.3819 10,0 103,0 61,0 49,0 40,0 65067 64867 External
Coolant
9,8 mm 0.3858 10,0 103,0 61,0 49,0 40,0 65068 64868
9,9 mm 0.3898 10,0 103,0 61,0 49,0 40,0 65069 64869
3
25/64 0.3906 9.92 7/16-20 10,0 103,0 61,0 49,0 40,0 55022 54822
Series 131N 5XD
10,0 mm 0.3937 10,0 103,0 61,0 49,0 40,0 65070 64870 Flutes
50 www.kyocera-sgstool.com
TOLERANCES (inch) TOLERANCES (mm)
L1
DIAMETER D1 D2 DIAMETER D1 D2 L2 L4
≤.1181 +.00008/+.00047 h6 ≤3 +0,002/+0,012 h6 L3
Cutting Tap Size Shank Overall Flute Min. Cleared Shank Ti-NAMITE-B
Decimal Metric Uncoated
Diameter Reference Diameter Length Length Length Length (TB)
Equiv. Equiv. EDP No.
D1 Only D2 L1 L2 L3 L4 EDP No.
www.kyocera-sgstool.com 51
®
Series
44, 45, 43CR, 43CB, Ap
43LC, 43, 43L, 43LCB, Diameter (D1)
43B, 43LB, 43EB, 43EC, Ae Ae (inch)
47, 47B, 47L, 47LB Vc
Fractional Hardness Ae x D1 Ap x D1 (SFM) 1/8 1/4 3/8 1/2 3/4 1
1600 RPM 48896 24448 16299 12224 8149 6112
Fz 0.0009 0.0025 0.0045 0.0060 0.0070 0.0085
Slot
1 ≤1 Feed
88 122 147 147 114 104
| Speed & Feed Recommendations
Feed
50 69 83 83 64 58
3 flutes (IPM)
750 RPM 22920 11460 7640 5730 3820 2865
ALUMINUM DIE Fz 0.0009 0.0025 0.0045 0.0060 0.0070 0.0085
≤ 125 Bhn Profile
CAST ALLOYS Feed
N or ≤ 0.5 ≤ 1.5 41 57 69 69 53 49
(HIGH SILICON) (600-900) 2 flutes (IPM)
≤ 77 HRb
A-390, A-392, B-390
Feed
62 86 103 103 80 73
3 flutes (IPM)
1240 RPM 37894 18947 12631 9474 6316 4737
Fz 0.0021 0.0055 0.0105 0.0140 0.0165 0.0195
HSM
≤ 0.05 ≤2 Feed
159 208 265 265 208 185
(992-1488) 2 flutes (IPM)
Feed
239 313 398 398 313 277
3 flutes (IPM)
865 RPM 26434 13217 8811 6609 4406 3304
Fz 0.0008 0.0020 0.0040 0.0050 0.0060 0.0070
Slot
1 ≤1 Feed
42 53 70 66 53 46
(692-1038) 2 flutes (IPM)
Feed
63 79 106 99 79 69
3 flutes (IPM)
1080 RPM 33005 16502 11002 8251 5501 4126
COPPER ALLOYS Fz 0.0008 0.0020 0.0040 0.0050 0.0060 0.0070
≤ 140 Bhn Profile
Aluminum Bronze, ≤ 0.5 ≤ 1.5 Feed
N or 53 66 88 83 66 58
Brass, Naval Brass, (864-1296) 2 flutes (IPM)
≤ 3 HRc
Red Brass
Feed
79 99 132 124 99 87
3 flutes (IPM)
1780 RPM 54397 27198 18132 13599 9066 6800
Fz 0.0017 0.0045 0.0085 0.0115 0.0140 0.0160
HSM
≤ 0.05 ≤2 Feed
185 245 308 313 254 218
(1424-2136) 2 flutes (IPM)
Feed
277 367 462 469 381 326
3 flutes (IPM)
continued on next page
52 www.kyocera-sgstool.com
®
Series
44, 45, 43CR, 43CB, Ap
43LC, 43, 43L, 43LCB, Diameter (D1)
43B, 43LB, 43EB, 43EC, Ae Ae (inch)
47, 47B, 47L, 47LB Vc
Fractional Hardness Ae x D1 Ap x D1 (SFM) 1/8 1/4 3/8 1/2 3/4 1
345 RPM 10543 5272 3514 2636 1757 1318
Fz 0.0008 0.0020 0.0040 0.0050 0.0060 0.0070
Slot
Fractional
1 ≤1 Feed
17 21 28 26 21 18
(276-414) 2 flutes (IPM)
Feed
25 32 42 40 32 28
3 flutes (IPM)
430 RPM 13141 6570 4380 3285 2190 1643
Note:
• Bhn (Brinell), HRc (Rockwell C), HRb (Rockwell B)
• rpm = sfm x 3.82 / D1
• ipm = Fz x number of flutes x rpm
• reduce speed and feed for materials harder than listed
• reduce cut depth and feed by 50% for long flute or long reach tools
• reduce feed and Ae when finish milling (.02 x D1 maximum)
• refer to the KYOCERA SGS Tool Wizard® for complete technical information (www.kyocera-sgstool.com)
www.kyocera-sgstool.com 53
®
Series
44M, 43MCR, 43MLC, Ap
43MCB, 43M, 43MB, Diameter (D1)
47M, 43ML, 47ML, Ae Ae (mm)
47MB, 47MLB Vc
Metric Hardness Ae x D1 Ap x D1 (m/min) 3 6 10 12 20 25
490 RPM 52022 26011 15607 13005 7803 6243
Fz 0.022 0.060 0.120 0.144 0.187 0.213
Slot
1 ≤1 Feed
2247 3121 3746 3745 2913 2653
(392-588) 2 flutes (mm/min)
Feed
3371 4682 5618 5618 4370 3980
| Speed & Feed Recommendations
3 flutes (mm/min)
610 RPM 64762 32381 19429 16190 9714 7771
Fz 0.022 0.060 0.120 0.144 0.187 0.213
ALLOYS ≤ 150 Bhn Profile
N 2024, 5052, 5086, or ≤ 0.5 ≤ 1.5 Feed
2797 3885 4663 4662 3627 3303
6061, 6073, 7075 ≤ 7 HRc (488-732) 2 flutes (mm/min)
Feed
4196 5828 6994 6994 5440 4955
3 flutes (mm/min)
1005 RPM 106698 53349 32009 26674 16005 12804
Fz 0.050 0.132 0.280 0.336 0.440 0.488
HSM
≤ 0.05 ≤2 Feed
10754 14083 17925 17924 14084 12484
(804-1206) 2 flutes (mm/min)
Feed
16131 21124 26888 26885 21126 18726
3 flutes (mm/min)
185 RPM 19641 9820 5892 4910 2946 2357
Fz 0.022 0.060 0.120 0.144 0.187 0.213
Slot
1 ≤1 Feed
848 1178 1414 1414 1100 1002
(148-222) 2 flutes (mm/min)
Feed
1273 1768 2121 2121 1650 1503
3 flutes (mm/min)
Metric
54 www.kyocera-sgstool.com
®
Series
44M, 43MCR, 43MLC, Ap
43MCB, 43M, 43MB, Diameter (D1)
47M, 43ML, 47ML, Ae Ae (mm)
47MB, 47MLB Vc
Metric Hardness Ae x D1 Ap x D1 (m/min) 3 6 10 12 20 25
105 RPM 11148 5574 3344 2787 1672 1338
Fz 0.019 0.048 0.107 0.120 0.160 0.175
Slot
Feed
Metric
1 ≤1 428 535 713 669 535 468
(84-126) 2 flutes (mm/min)
Feed
642 803 1070 1003 803 702
3 flutes (mm/min)
130 RPM 13802 6901 4141 3450 2070 1656
Note:
• Bhn (Brinell), HRc (Rockwell C), HRb (Rockwell B)
• rpm = (1000 x m/min) / (3.14 x D1)
• mm / min = Fz x number of flutes x rpm
• reduce speed and feed for materials harder than listed
• reduce cut depth and feed by 50% for long flute or long reach tools
• reduce feed and Ae when finish milling (.02 x D1 maximum)
• refer to the KYOCERA SGS Tool Wizard for complete technical information (www.kyocera-sgstool.com)
®
www.kyocera-sgstool.com 55
®
Ap
Diameter (D1)
Series Ae Ae (inch)
43APR Vc
Fractional Hardness Ae x D1 Ap x D1 (sfm) 3/4 1
4920 RPM 25059 18794
Slot
1 ≤1 Fz 0.0060 0.0070
(3936-5904)
| Speed & Feed Recommendations
Note:
• Bhn (Brinell) HRc (Rockwell C)
• surface speed is dependent on machine spindle and fixturing
• balancing is recommended at ultra high surface speeds
• *tool life may be reduced when machining Lithium Alloys
• rpm = Vc x 3.82 / D1
• ipm = Fz x 3 x rpm
• maximum recommended depths shown
• reduce speed and feed for materials harder than listed
Fractional & Metric
Ap
Diameter (D1)
Series Ae Ae (mm)
43MAPR Vc
Metric Hardness Ae x D1 Ap x D1 (m/min) 12 16 20 25
1500 RPM 39788 29841 23873 19098
Slot
1 ≤1 Fz 0.080 0.110 0.150 0.180
ALUMINUM ALLOYS ≤ 150 Bhn (1200-1800)
Feed (mm/min) 9549 9848 10743 10313
2024, 5052, 5086, 6061, or
6063, 7075 ≤ 7 HRc Profile 2000 RPM 53050 39788 31830 25464
≤ 0.5 ≤ 1.5 Fz 0.080 0.110 0.150 0.180
(1600-2400)
Feed (mm/min) 12732 13130 14324 13751
N
Slot 1200 RPM 31830 23873 19098 15278
1 ≤1 Fz 0.060 0.083 0.110 0.140
ALUMINUM ALLOYS (960-1440)
≤ 150 Bhn Feed (mm/min) 11459 5944 6302 6417
(LITHIUM)*
or
2090, 2091, 2099, 2195, 1500 RPM 39788 29841 23873 19098
≤ 7 HRc Profile
2199, 2297, 8090
≤ 0.5 ≤ 1.5 Fz 0.060 0.083 0.110 0.140
(1200-1800)
Feed (mm/min) 7162 7430 7878 8021
Note:
• Bhn (Brinell) HRc (Rockwell C)
• surface speed is dependent on machine spindle and fixturing
• balancing is recommended at ultra high surface speeds
• *tool life may be reduced when machining Lithium Alloys
• rpm = (Vc x 1000) / (D1 x 3.14)
• mm/min = Fz x 3 x rpm
• maximum recommended depths shown
• reduce speed and feed for materials harder than listed
• ramp angle = 15˚ (feed rate = 50%)
• plunge depth = 1 x D1 (feed rate = 30%)
• refer to the KYOCERA SGS Tool Wizard for complete technical information (www.kyocera-sgstool.com)
®
56 www.kyocera-sgstool.com
ADVANCED PRODUCTIVITY ROUGHER ADVANCED PRODUCTIVITY ROUGHER
Ap
Diameter (D1)
Ae Ae (mm)
Series
43APR-3 APR-3 APR-4
43APR-4 Vc
Metric Ae x D1 Ap x D1 (m/min) 20 25 20 25
1600 RPM 25461 20369 25461 20369
Slot
Metric
1 ≤1 Fz 0.12 0.12 0.12 0.12
(300-2100)
Feed (mm/min) 9166 7333 12222 9777
1800 RPM 28644 22915 28644 22915
ALUMINIUM ALLOYS Profile
N ≤ 0.5 ≤ 1.5 Fz 0.15 0.15 0.15 0.15
Note:
• For best results use the peak power of the specific machine torque chart.
• Typically 10kw is required to remove 1 litre of material (MMR).
• Eg. >> (Ae x Ap x Feed) / 1000000 >> Therefore Full slotting Ø25: 25 x 25 x 7333 = 4.58 Litres so it needs a min of 46Kw.
• Larger cuts and chip load consume more power.
• Review the power chart of each machine to determine MAX power for ultimate performance.
• Example below shows peak power @ 10,000 rpm.
• The APR-4 design is for ultimate metal removal but typicaly requires more power, and is also better suited to horizontal machines.
• The new coolant supply is designed for MQL as well as normal emulsion coolant on the same data.
• Ensure max MQL flow prior to cutting.
• Refer to the KYOCERA SGS Tool Wizard for complete technical information (www.kyocera-sgstool.com).
®
www.kyocera-sgstool.com 57
ADVANCED PRODUCTIVITY FINISHER
Ap
Diameter (D1)
Series Ae Ae (inch)
43APF Vc
Fractional Hardness Ae x D1 Ap x D1 (sfm) 1/2 3/4
2625 RPM 20055 13370
Profile
≤ 0.1 ≤ 2.5 Fz 0.0030 0.0050
(2100-3150)
ALUMINUM ALLOYS ≤ 150 Bhn Feed (in/min) 241 267
2024, 5052, 5086, 6061, or
6063, 7075 ≤ 7 HRc 2625 RPM 20055 13370
Profile
≤ 0.1 ≤4 Fz 0.0020 0.0040
(2100-3150)
Feed (in/min) 160 214
| Speed & Feed Recommendations
N
1970 RPM 15051 10034
Profile
≤ 0.1 ≤ 2.5 Fz 0.0030 0.0050
ALUMINUM ALLOYS (1576-2364)
≤ 150 Bhn Feed (in/min) 181 201
(LITHIUM)*
or
2090, 2091, 2099, 2195, 1970 RPM 15051 10034
≤ 7 HRc Profile
2199, 2297, 8090
≤ 0.1 ≤4 Fz 0.0020 0.0040
(1576-2364)
Feed (in/min) 120 161
Note:
• Bhn (Brinell) HRc (Rockwell C)
• surface speed is dependent on machine spindle and fixturing
• balancing is recommended at ultra high surface speeds
• *tool life may be reduced when machining Lithium Alloys
• rpm = Vc x 3.82 / D1
• ipm = Fz x 4 x rpm
• maximum recommended depths shown
• reduce speed and feed for materials harder than listed
• finish cuts typically require reduced feed and cutting depths of 0.02 X D1 maximum
• ramp angle = 6˚ (feed rate = 50%)
• plunging not recommended
• refer to the KYOCERA SGS Tool Wizard for complete technical information (www.kyocera-sgstool.com)
Series 33
Ap
Diameter (D1)
Series Ae Ae (mm)
43MAPF Vc
Metric Hardness Ae x D1 Ap x D1 (m/min) 6 8 10 12 16 20 25
800 RPM 42440 31830 25464 21220 15915 12732 10186
Profile
≤ 0.1 ≤ 2.5 Fz 0.050 0.055 0.060 0.070 0.100 0.140 0.170
(640-960)
ALUMINUM ALLOYS ≤ 150 Bhn Feed (mm/min) 8488 7003 6111 5942 6366 7130 6926
2024, 5052, 5086, 6061, or
6063, 7075 ≤ 7 HRc 800 RPM 42440 31830 25464 21220 15915 12732 10186
Profile
≤ 0.1 ≤4 Fz 0.040 0.045 0.050 0.050 0.070 0.100 0.120
(640-960)
Feed (mm/min) 6790 5729 5093 4244 4456 5093 4889
N
600 RPM 31830 23873 19098 15915 11936 9549 7639
Profile
≤ 0.1 ≤ 2.5 Fz 0.050 0.055 0.060 0.070 0.100 0.140 0.170
ALUMINUM ALLOYS (480-720)
≤ 150 Bhn Feed (mm/min) 6366 5252 4584 4456 4774 5347 5195
(LITHIUM)*
or
2090, 2091, 2099, 2195, 600 RPM 31830 23873 19098 15915 11936 9549 7639
≤ 7 HRc Profile
2199, 2297, 8090
≤ 0.1 ≤4 Fz 0.040 0.045 0.050 0.050 0.070 0.100 0.120
(480-720)
Feed (mm/min) 5093 4297 3820 3183 3342 3820 3667
Note:
• Bhn (Brinell) HRc (Rockwell C)
• surface speed is dependent on machine spindle and fixturing
• balancing is recommended at ultra high surface speeds
• *tool life may be reduced when machining Lithium Alloys
• rpm = (Vc x 1000) / (D1 x 3.14)
• mm/min = Fz x 4 x rpm
• maximum recommended depths shown
• reduce speed and feed for materials harder than listed
• finish cuts typically require reduced feed and cutting depths of 0.02 X D1 maximum
• ramp angle = 6˚ (feed rate = 50%)
• plunging not recommended
• refer to the KYOCERA SGS Tool Wizard for complete technical information (www.kyocera-sgstool.com)
®
58 www.kyocera-sgstool.com
Diameter (D1)
Series 131N (inch)
3D& 5D Vc
Fractional Hardness (sfm) 1/8 3/16 1/4 3/8 1/2 5/8 3/4
Note:
• Bhn (Brinell) HRc (Rockwell C) HRb (Rockwell B)
• rpm = Vc x 3.82 / D1
• ipm = Fr x RPM
• reduce speed and feed for materials harder than listed
• refer to the KYOCERA SGS Tool Wizard for complete technical information (www.kyocera-sgstool.com)
®
Diameter (D1)
Series 131N (mm)
3D& 5D Vc
Metric Hardness (m/min) 3 6 8 10 12 14 16
Note:
• Bhn (Brinell) HRc (Rockwell C) HRb (Rockwell B)
• rpm = (Vc x 1000) / (D1 x 3.14)
• mm/min = Fr x RPM
• reduce speed and feed for materials harder than listed
• refer to the KYOCERA SGS Tool Wizard for complete technical information (www.kyocera-sgstool.com)
®
www.kyocera-sgstool.com 59
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