Installation Instructions

Original Instructions

FLEX 5000 Digital 16-point Sinking Input Modules

Catalog Numbers 5094-IB16, 5094-IB16XT

Topic Page
Summary of Changes 1
About the Module 5
Before You Begin 5
Required Components 5
Install the Module 7
Install the End Cap 7
Wire the Terminal Base 8
Disconnect Wires from the Terminal Base 9
Wiring Diagram 9
Power the System 10
Remove the Module 10
Replace the Module 10
Module Specifications 11
Additional Resources 11

Summary of Changes
This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all changes.

Topic Page
Updated trademarks 1
Updated UK and European Hazardous Location Approval 3
Updated IEC Hazardous Location Approval 3
Updated Special Conditions for Safe Use 4
Updated Module Specifications 11

Product Overview
The 5094-IB16 and 5094-IB16XT digital 16-point sinking input modules detect input transitions on field devices. That is, the modules detect when an input changes state from OFF to
ON or from ON to OFF. The input modules convert input state transition signals to the appropriate logic level used in the controller.

FLEX 5000® I/O modules use the Producer-Consumer communication model. The Producer-Consumer communication model is an intelligent data exchange between modules and
other system devices in which each module produces data without first being polled.

FLEX 5000 I/O modules are used with some Logix 5000® controllers and configured with the Studio 5000 Logix Designer® application. For more information on how which Logix
5000 controllers and Logix Designer application versions are compatible with FLEX 5000 I/O modules, see the publications listed in Additional Resources on page 11.
FLEX 5000 Digital 16-point Sinking Input Modules Installation Instructions

ATTENTION: Read this document and the documents listed in the Additional Resources section about installation, configuration and operation of this equipment before you install, configure, operate or maintain
this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of
practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
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ATENCIÓN: Antes de instalar, configurar, poner en funcionamiento o realizar el mantenimiento de este producto, lea este documento y los documentos listados en la sección Recursos adicionales acerca de la
instalación, configuración y operación de este equipo. Los usuarios deben familiarizarse con las instrucciones de instalación y cableado y con los requisitos de todos los códigos, leyes y estándares vigentes.
El personal debidamente capacitado debe realizar las actividades relacionadas a la instalación, ajustes, puesta en servicio, uso, ensamblaje, desensamblaje y mantenimiento de conformidad con el código de
práctica aplicable. Si este equipo se usa de una manera no especificada por el fabricante, la protección provista por el equipo puede resultar afectada.
ATENÇÃO: Leia este e os demais documentos sobre instalação, configuração e operação do equipamento que estão na seção Recursos adicionais antes de instalar, configurar, operar ou manter este produto.
Os usuários devem se familiarizar com as instruções de instalação e fiação além das especificações para todos os códigos, leis e normas aplicáveis.
É necessário que as atividades, incluindo instalação, ajustes, colocação em serviço, utilização, montagem, desmontagem e manutenção sejam realizadas por pessoal qualificado e especializado, de acordo com
o código de prática aplicável.
Caso este equipamento seja utilizado de maneira não estabelecida pelo fabricante, a proteção fornecida pelo equipamento pode ficar prejudicada.
ВНИМАНИЕ: Перед тем как устанавливать, настраивать, эксплуатировать или обслуживать данное оборудование, прочитайте этот документ и документы,
перечисленные в разделе «Дополнительные ресурсы». В этих документах изложены сведения об установке, настройке и эксплуатации данного оборудования.
Пользователи обязаны ознакомиться с инструкциями по установке и прокладке соединений, а также с требованиями всех применимых норм, законов и
стандартов.
Все действия, включая установку, наладку, ввод в эксплуатацию, использование, сборку, разборку и техническое обслуживание, должны выполняться
обученным персоналом в соответствии с применимыми нормами и правилами.
Если оборудование используется не предусмотренным производителем образом, защита оборудования может быть нарушена.
:

ACHTUNG: Lesen Sie dieses Dokument und die im Abschnitt „Weitere Informationen“aufgeführten Dokumente, die Informationen zu Installation, Konfiguration und Bedienung dieses Produkts enthalten, bevor Sie
dieses Produkt installieren, konfigurieren, bedienen oder warten. Anwender müssen sich neben den Bestimmungen aller anwendbaren Vorschriften, Gesetze und Normen zusätzlich mit den Installations- und
Verdrahtungsanweisungen vertraut machen.
Arbeiten im Rahmen der Installation, Anpassung, Inbetriebnahme, Verwendung, Montage, Demontage oder Instandhaltung dürfen nur durch ausreichend geschulte Mitarbeiter und in Übereinstimmung mit den
anwendbaren Ausführungsvorschriften vorgenommen werden.
Wenn das Gerät in einer Weise verwendet wird, die vom Hersteller nicht vorgesehen ist, kann die Schutzfunktion beeinträchtigt sein.
ATTENTION : Lisez ce document et les documents listés dans la section Ressources complémentaires relatifs à l’installation, la configuration et le fonctionnement de cet équipement avant d’installer, configurer,
utiliser ou entretenir ce produit. Les utilisateurs doivent se familiariser avec les instructions d’installation et de câblage en plus des exigences relatives aux codes, lois et normes en vigueur.
Les activités relatives à l’installation, le réglage, la mise en service, l’utilisation, l’assemblage, le démontage et l’entretien doivent être réalisées par des personnes formées selon le code de pratique en vigueur.
Si cet équipement est utilisé d’une façon qui n’a pas été définie par le fabricant, la protection fournie par l’équipement peut être compromise.
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ATTENZIONE Prima di installare, configurare ed utilizzare il prodotto, o effettuare interventi di manutenzione su di esso, leggere il presente documento ed i documenti elencati nella sezione “Altre risorse”,
riguardanti l’installazione, la configurazione ed il funzionamento dell’apparecchiatura. Gli utenti devono leggere e comprendere le istruzioni di installazione e cablaggio, oltre ai requisiti previsti dalle leggi, codici e
standard applicabili.
Le attività come installazione, regolazioni, utilizzo, assemblaggio, disassemblaggio e manutenzione devono essere svolte da personale adeguatamente addestrato, nel rispetto delle procedure previste.
Qualora l’apparecchio venga utilizzato con modalità diverse da quanto previsto dal produttore, la sua funzione di protezione potrebbe venire compromessa.
DİKKAT: Bu ürünün kurulumu, yapılandırılması, işletilmesi veya bakımı öncesinde bu dokümanı ve bu ekipmanın kurulumu, yapılandırılması ve işletimi ile ilgili İlave Kaynaklar bölümünde yer listelenmiş
dokümanları okuyun. Kullanıcılar yürürlükteki tüm yönetmelikler, yasalar ve standartların gereksinimlerine ek olarak kurulum ve kablolama talimatlarını da öğrenmek zorundadır.
Kurulum, ayarlama, hizmete alma, kullanma, parçaları birleştirme, parçaları sökme ve bakım gibi aktiviteler sadece uygun eğitimleri almış kişiler tarafından yürürlükteki uygulama yönetmeliklerine uygun şekilde
yapılabilir.
Bu ekipman üretici tarafından belirlenmiş amacın dışında kullanılırsa, ekipman tarafından sağlanan koruma bozulabilir.
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POZOR: Než začnete instalovat, konfigurovat či provozovat tento výrobek nebo provádět jeho údržbu, přečtěte si tento dokument a dokumenty uvedené v části Dodatečné zdroje ohledně instalace, konfigurace
a provozu tohoto zařízení. Uživatelé se musejí vedle požadavků všech relevantních vyhlášek, zákonů a norem nutně seznámit také s pokyny pro instalaci a elektrické zapojení.
Činnosti zahrnující instalaci, nastavení, uvedení do provozu, užívání, montáž, demontáž a údržbu musí vykonávat vhodně proškolený personál v souladu s příslušnými prováděcími předpisy.
Pokud se toto zařízení používá způsobem neodpovídajícím specifikaci výrobce, může být narušena ochrana, kterou toto zařízení poskytuje.
UWAGA: Przed instalacją, konfiguracją, użytkowaniem lub konserwacją tego produktu należy przeczytać niniejszy dokument oraz wszystkie dokumenty wymienione w sekcji Dodatkowe źródła omawiające
instalację, konfigurację i procedury użytkowania tego urządzenia. Użytkownicy mają obowiązek zapoznać się z instrukcjami dotyczącymi instalacji oraz oprzewodowania, jak również z obowiązującymi
kodeksami, prawem i normami.
Działania obejmujące instalację, regulację, przekazanie do użytkowania, użytkowanie, montaż, demontaż oraz konserwację muszą być wykonywane przez odpowiednio przeszkolony personel zgodnie z
obowiązującym kodeksem postępowania.
Jeśli urządzenie jest użytkowane w sposób inny niż określony przez producenta, zabezpieczenie zapewniane przez urządzenie może zostać ograniczone.
OBS! Läs detta dokument samt dokumentet, som står listat i avsnittet Övriga resurser, om installation, konfigurering och drift av denna utrustning innan du installerar, konfigurerar eller börjar använda eller utföra
underhållsarbete på produkten. Användare måste bekanta sig med instruktioner för installation och kabeldragning, förutom krav enligt gällande koder, lagar och standarder.
Åtgärder som installation, justering, service, användning, montering, demontering och underhållsarbete måste utföras av personal med lämplig utbildning enligt lämpligt bruk.
Om denna utrustning används på ett sätt som inte anges av tillverkaren kan det hända att utrustningens skyddsanordningar försätts ur funktion.
LET OP: Lees dit document en de documenten die genoemd worden in de paragraaf Aanvullende informatie over de installatie, configuratie en bediening van deze apparatuur voordat u dit product installeert,
configureert, bediend of onderhoudt. Gebruikers moeten zich vertrouwd maken met de installatie en de bedradingsinstructies, naast de vereisten van alle toepasselijke regels, wetten en normen.
Activiteiten zoals het installeren, afstellen, in gebruik stellen, gebruiken, monteren, demonteren en het uitvoeren van onderhoud mogen uitsluitend worden uitgevoerd door hiervoor opgeleid personeel en in
overeenstemming met de geldende praktijkregels.
Indien de apparatuur wordt gebruikt op een wijze die niet is gespecificeerd door de fabrikant, dan bestaat het gevaar dat de beveiliging van de apparatuur niet goed werkt.

2 Rockwell Automation Publication 5094-IN003D-EN-P - August 2022

 FLEX 5000 Digital 16-point Sinking Input Modules Installation Instructions

Environment and Enclosure

ATTENTION: This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in
EN/IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating.
This equipment is not intended for use in residential environments and may not provide adequate protection to radio communication services in such
environments.
This equipment is supplied as open-type equipment for indoor use. It must be mounted within an enclosure that is suitably designed for those specific
environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure
must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA or be approved for
the application if nonmetallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain
additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
In addition to this publication, see the following:
• Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1, for more installation requirements.
• NEMA Standard 250 and EN/IEC 60529, as applicable, for explanations of the degrees of protection provided by enclosures.

North American Hazardous Location Approval

The following information applies when operating this equipment in hazardous Informations sur l'utilisation de cet équipement en environnements dangereux:
locations:
Les produits marqués “CL I, DIV 2, GP A, B, C, D” ne conviennent qu'à une utilisation en
Products marked “CL I, DIV 2, GP A, B, C, D” are suitable for use in Class I Division 2 Groups
environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux.
A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is Chaque produit est livré avec des marquages sur sa plaque d'identification qui indiquent
supplied with markings on the rating nameplate indicating the hazardous location le code de température pour les environnements dangereux. Lorsque plusieurs produits
temperature code. When combining products within a system, the most adverse sont combinés dans un système, le code de température le plus défavorable (code de
temperature code (lowest “T” number) may be used to help determine the overall température le plus faible) peut être utilisé pour déterminer le code de température
temperature code of the system. Combinations of equipment in your system are subject global du système. Les combinaisons d'équipements dans le système sont sujettes à
to investigation by the local Authority Having Jurisdiction at the time of installation.
inspection par les autorités locales qualifiées au moment de l'installation.
AVERTISSMENT
WARNING RISQUE D'EXPLOSION
EXPLOSION HAZARD • Couper le courant ou s'assurer que l'environnement est classé
• Do not disconnect equipment unless power has been removed or non dangereux avant de débrancher l'équipement.
the area is known to be nonhazardous. • Couper le courant ou s'assurer que l'environnement est classé
• Do not disconnect connections to this equipment unless power non dangereux avant de débrancher les connecteurs. Fixer tous
has been removed or the area is known to be nonhazardous. les connecteurs externes reliés à cet équipement à l'aide de vis,
Secure any external connections that mate to this equipment by loquets coulissants, connecteurs filetés ou autres moyens
using screws, sliding latches, threaded connectors, or other fournis avec ce produit.
means provided with this product. • La substitution de composants peut rendre cet équipement
• Substitution of components may impair suitability for Class I, inadapté à une utilisation en environnement de Classe I, Division
Division 2. 2.

WARNING: For Class I Division 2 applications, use only Class I Division 2 listed or recognized accessories and modules approved for use within the
5094 platform.

WARNING: When used in a Class I, Division 2, hazardous location, this equipment must be mounted in a suitable enclosure with proper wiring method that
complies with the governing electrical codes.

UK and European Hazardous Location Approval

The following applies to products marked II 3 G:
• Are Equipment Group II, Equipment Category 3, and comply with the Essential Health and Safety Requirements relating to the design and construction of such equipment given
in Schedule 1 of UKEX Regulation 2016 No. 1107 and Annex II of EU Directive 2014/34/EU. See the UKEx and EU Declaration of Conformity at rok.auto/certifications for details.
• The type of protection is Ex ec IIC T4 Gc according to EN IEC 60079-0:2018, EXPLOSIVE ATMOSPHERES - PART 0: EQUIPMENT - GENERAL REQUIREMENTS and EN IEC 60079-
7:2015+A1:2018, Explosive atmospheres - Equipment protection by increased safety "e".
• Comply to Standard EN IEC 60079-0:2018, EXPLOSIVE ATMOSPHERES - PART 0: EQUIPMENT - GENERAL REQUIREMENTS, EN IEC 60079-7:2015+A1:2018 Explosive atmospheres -
Equipment protection by increased safety "e", reference certificate number DEMKO 17 ATEX 1907X & UL22UKEX2394X.
• Are intended for use in areas in which explosive atmospheres caused by gases, vapors, mists, or air are unlikely to occur, or are likely to occur only infrequently and for short
periods. Such locations correspond to Zone 2 classification according to UKEX regulation 2016 No. 1107 and ATEX directive 2014/34/EU.

IEC Hazardous Location Approval

The following applies to products marked with IECEx certification:
• Are intended for use in areas in which explosive atmospheres caused by gases, vapors, mists, or air are unlikely to occur, or are likely to occur only infrequently and for short
periods. Such locations correspond to Zone 2 classification to IEC 60079-0.
• The type of protection is Ex ec IIC T4 Gc according to IEC 60079-0 and IEC 60079-7.
• Comply to Standards IEC 60079-0, Explosive atmospheres Part 0: Equipment - General requirements, Edition 7, Revision Date 2017, IEC 60079-7, 5.1 Edition revision date 2017,
Explosive atmospheres - Part 7: Equipment protection by increased safety "e", reference IECEx certificate number IECEx UL 17.0066X.

Rockwell Automation Publication 5094-IN003D-EN-P - August 2022 3

FLEX 5000 Digital 16-point Sinking Input Modules Installation Instructions

WARNING: Special Conditions for Safe Use:

• This equipment is not resistant to sunlight or other sources of UV radiation.
• This equipment shall be mounted in an UKEX/ATEX/IECEx Zone 2 certified enclosure with a minimum ingress protection rating of at least IP54 (in accordance
with EN/IEC 60079-0) and used in an environment of not more than Pollution Degree 2 (as defined in EN/IEC 60664-1) when applied in Zone 2 environments.
The enclosure must be accessible only by the use of a tool.
• This equipment shall be used within its specified ratings defined by Rockwell Automation.
• Transient protection shall be provided that is set at a level not exceeding 140% of the peak rated voltage value at the supply terminals to the equipment.
• The instructions in the user manual shall be observed.
• This equipment must be used only with UKEX/ATEX/IECEx certified Rockwell Automation backplanes.
• Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this
product.
• Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.
• Earthing is accomplished through mounting of modules on rail.
• Devices shall be used in an environment of not more than Pollution Degree 2.
• The installer shall ensure that the service temperature of the suitably-certified enclosure and the “maximum ambient” temperature of the module when
installed is not exceeded.
• Do not touch. Product surfaces may reach high temperatures.

Prevent Electrostatic Discharge

ATTENTION: This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines
when you handle this equipment:
• Touch a grounded object to discharge potential static.
• Wear an approved grounding wriststrap.
• Do not touch connectors or pins on component boards.
• Do not touch circuit components inside the equipment.
• Use a static-safe workstation, if available.
• Store the equipment in appropriate static-safe packaging when not in use.

Electrical Safety Considerations

ATTENTION:
• All wiring must comply with applicable electrical installation requirements (N.E.C. article 501-4(b)).
• Wire conductor and insulation ratings shall support minimum temperature rating of 85 °C (185 °F).
• Do not wire more than 1 conductor on any terminal.
• In case of malfunction or damage, no attempts at repair should be made. The module should be returned to the manufacturer for repair. Do not dismantle
the module.
• This equipment is certified for use only within the surrounding air temperature range of -40…+70 °C (-40…+158 °F) The equipment must not be used
outside of this range.
• Use only a soft dry anti-static cloth to wipe down equipment. Do not use any cleaning agents.

IMPORTANT Any illustrations, charts, sample programs, and layout examples shown in this publication are intended solely for the purposes of example. Since there
are many variables and requirements associated with any particular installation, Rockwell Automation does not assume responsibility or liability for
actual use based upon the examples shown in this publication.

4 Rockwell Automation Publication 5094-IN003D-EN-P - August 2022

 FLEX 5000 Digital 16-point Sinking Input Modules Installation Instructions

About the Module

FRONT VIEW BACK VIEW
Release lever

Keyswitch ports

FLEX 5000 I/O

TM
POWER STATUS
Module status indicator
SA power indicator
Slide-in writable label
5094-IB16 DIGITAL 16 INPUT 24 VDC 1 1 TB3
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 I/O status indicators

Latching hooks

Before You Begin

Before you install the module, you must install a FLEX 5000 I/O system. At minimum, the system must include a FLEX 5000 EtherNet/IP™ adapter and backplane end cap. For more
information on how to install a FLEX 5000 I/O system, see the FLEX 5000 EtherNet/IP Adapter Installation Instructions, publication 5094-IN001, and the FLEX 5000 Terminal Base
Assembly Modules Installation Instructions, publication 5094-IN010.

You can install the module next to any FLEX 5000 I/O module.

IMPORTANT See the FLEX 5000 Standard and Safety I/O Modules User Manual, publication 5094-UM001, for FW/SW requirements.

Required Components
To install the module, you need the physical components that are listed in the following table.

Components Needed for FLEX 5000 I/O Module Installation

Component Description
5094-TB3 (consists of a 5094-MB and 5094-RTB3)
5094-TB3S (consists of a 5094-MB and 5094-RTB3S)
5094-TB3XT (consists of a 5094-MBXT and 5094-RTB3XT)
Terminal base (TB) 5094-TB3SXT (consists of a 5094-MBXT and 5094-RTB3SXT)
assembly IMPORTANT: You must order mounting bases (MBs) and removable terminal bases (RTBs) separately. MBs and RTBs do not ship with
FLEX 5000 I/O modules.
We recommend that you order only the MB and RTB type that your system requires.
A backplane end cap ships with a FLEX 5000 EtherNet/IP adapter.
Backplane end cap You can order backplane end caps separately:
5094-ECR-QTY5 – Backplane end cap, Pack of 5
The following tools are needed:
• Screwdriver
Tools • Wire stripper
• Wires
For more information on available wire sizes and wire insulation stripping length, see Module Specifications on page 11.

Rockwell Automation Publication 5094-IN003D-EN-P - August 2022 5

FLEX 5000 Digital 16-point Sinking Input Modules Installation Instructions

Dimensions
FRONT VIEW SIDE VIEW
94.0 mm (3.70 in.) 87.0 mm (3.43 in.)

FLEX 5000 I/O

TM
POWER STATUS

54.0 mm 54.0 mm
(2.13 in.) (2.13 in.)
5094-IB16 DIGITAL 16 INPUT 24 VDC 1 1 TB3
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Ground Considerations
You must ground DIN rails according to the Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1.

ATTENTION: This product is grounded through the DIN rail to chassis ground. Use zinc-plated chromate-passivated steel DIN rail to assure proper
grounding. The use of other DIN rail materials (for example, aluminum or plastic) that can corrode, oxidize, or are poor conductors, can result in improper or
intermittent grounding. Secure DIN rail to mounting surface approximately every 200 mm (7.8 in.) and use end-anchors appropriately. Be sure to ground the
DIN rail properly. See the Industrial Automation Wiring and Grounding Guidelines, Rockwell Automation publication 1770-4.1 for more information.

You can use a zinc-plated chromated steel DIN rail such as the Allen-Bradley® 199-DR1; 46277-3; EN60715 – 35 x 7.5 mm (1.38 x 0.30 in.) with your FLEX 5000 I/O system.

Power Considerations

ATTENTION: Power to this equipment and all connected I/O must be supplied from a source compliant with the following:
Isolated from Mains power via an approved Isolating Transformer constructed with Basic Insulation

The FLEX 5000 EtherNet/IP adapter is powered by a Power RTB that is connected to an external power supply and installed on the adapter.

The Power RTB also provides module power through the backplane to operate the FLEX 5000 I/O modules.
• You must limit the SA field-side power source to 10 A, max, at 18…32V DC.
• Confirm that the external module power supply is adequately sized for the total module power bus current draw in the system.
For example, if the total module power current draw, including current inrush requirements, is 5 A, you can use a module power supply that is limited to 5 A.
• You must use SELV-listed power supplies for module power if there are Functional Safety modules that are connected to the FLEX 5000 I/O system.
• Not all power supplies are certified for use in all applications, for example, nonhazardous and hazardous environments.

IMPORTANT We recommend that you use separate external power supplies for the adapter and the adjacent terminal base. This practice can prevent unintended
consequences that can result if you use one supply.

For more information, see the publications that are listed in Additional Resources on page 11.

6 Rockwell Automation Publication 5094-IN003D-EN-P - August 2022

 FLEX 5000 Digital 16-point Sinking Input Modules Installation Instructions

Install the Module

WARNING: When you insert or remove the module while backplane power is on, an electric arc can occur. This could cause an explosion in hazardous location
installations.
Be sure that power is removed or the area is nonhazardous before proceeding. Repeated electric arcing causes excessive wear to contacts on both the
module and its mating connector. Worn contacts may create electrical resistance that can affect module operation.

The module mounts on a FLEX 5000 terminal base assembly. For instructions on how to install a FLEX 5000 terminal base assembly, see the FLEX 5000 Terminal Base Assembly
Modules Installation Instructions, publication 5094-IN010.
1. Rotate the left keyswitch on the terminal base clockwise to position 1, and the right keyswitch to position 1, as indicated on the module.
2. Position the module in front of the terminal base and make sure the pins are aligned with the connectors in the terminal base.

Keyswitches

Connectors

3. Press firmly and evenly to seat the module on the terminal base. The module is seated when the latching hooks are locked into the terminal base.

Install the End Cap

ATTENTION: Do not discard the end cap. Use this end cap to cover the exposed interconnections on the last terminal base on the DIN rail.
Failure to do so could result in equipment damage or injury from electric shock.

An end cap is shipped with a FLEX 5000 EtherNet/IP adapter.

You must install an end cap on the right side of the last installed terminal base. The end cap covers the exposed interconnections on the adapter module or on the last installed
terminal base. If you do not install the end cap before powering the system, equipment damage or injury from electric shock can result.

Once you have installed all your modules for your system, install the end cap on the last terminal base.
1. Make sure that the end cap is unlocked.

If the end cap is locked, pull the tab until it clicks.

Locked Unlocked

Tab

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FLEX 5000 Digital 16-point Sinking Input Modules Installation Instructions

2. Align the end cap with interlocking pieces on the last terminal base in the system.

3. Push the end cap towards the DIN rail.

4. Press the locking tab until it clicks.

Wire the Terminal Base

WARNING: If you connect or disconnect wiring while the field-side power is on, an electrical arc can occur. This could cause an explosion in hazardous location
installations. Be sure that power is removed or the area is nonhazardous before proceeding.

1. Confirm that all sources of power to the module and terminal base are turned off.
2. Strip insulation from the wires that you connect to the terminal base.

TB Type Action
Screw 0.34…2.5 mm2 (22…14 AWG) = Strip 12 mm ± 1 mm (0.47 ± 0.04 in.) of insulation from the wires
0.34…1.5 mm2 (22…16 AWG) = Strip 10 mm ± 1 mm (0.39 ± 0.04 in.) of insulation from the wires
Spring
2.5 mm2 (14 AWG) = Strip 15 mm ± 1 mm (0.59 ± 0.04 in.) of insulation from the wires
3. Connect the wires to the terminal base.

TB Type Action
1. Insert the wire into the terminal.
Screw 2. Turn the screwdriver to close the terminal on the wire. Torque the screw to 0.4 N•m (3.5 lb•in).
Push the wire into the terminal.
Spring If the wire is too thin, crimp a wire ferrule on the wire and insert it.

Screw-type TB Spring-type TB

4. Connect individual input device wiring to terminals 0…15 as indicated in Wiring Connections for 5094-IB16 and 5094-IB16XT on page 10.
5. Connect the associated +V DC power lead of the input device to the corresponding Voltage terminal for each input.
(Voltage terminals are internally connected together.)
6. Connect the associated input common (3-wire devices only) to the corresponding Common terminal for each input.
(Common terminals are internally connected together.)
7. Connect +V DC power to terminal SA+ on the left side of the terminal base.
8. Connect V DC common to terminal SA– on the left side of the terminal base.
9. If daisychaining +V DC power to the next terminal base, connect a jumper from terminal SA+ on the right side of this terminal base to terminal SA+ on the left side of the next
terminal base.
10. If continuing V DC common to the next terminal base, connect a jumper from terminal SA– on the right side of this terminal base to terminal SA– on the left side of the next
terminal base.

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 FLEX 5000 Digital 16-point Sinking Input Modules Installation Instructions

Disconnect Wires from the Terminal Base

WARNING: If you connect or disconnect wiring while the field-side power is on, an electrical arc can occur. This could cause an explosion in hazardous location
installations. Be sure that power is removed or the area is nonhazardous before proceeding.

Disconnect wires from the terminal base.

TB Type Action
1. Turn the screwdriver counter-clockwise to open the terminal.
Screw 2. Remove the wire.
1. Insert and hold a screwdriver in the slot above the terminal.
Spring 2. Remove the wire.
3. Pull out the screwdriver.

Screw-type TB Spring-type TB

Wiring Diagram
The following is an example wiring diagram. You must connect a 24V DC power source to the left SA+/– terminals to provide field-side power.

The example applies to the 5094-IB16 and 5094-IB16XT digital input modules.
Inputs
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

2-wire 3-wire
sensor sensor
Common
SA– C O M M O N SA–

–
Voltage
SA+ V O L T A G E SA+

+ +

Rockwell Automation Publication 5094-IN003D-EN-P - August 2022 9

FLEX 5000 Digital 16-point Sinking Input Modules Installation Instructions

Wiring Connections for 5094-IB16 and 5094-IB16XT

Input Input Terminal Common Terminal Voltage Terminal
Input 0 0
Input 1 1
Input 2 2
Input 3 3
Input 4 4
Input 5 5
Input 6 6
Input 7 7 Common terminals are internally connected Voltage terminals are internally connected
Input 8 8 together. together.
Input 9 9
Input 10 10
Input 11 11
Input 12 12
Input 13 13
Input 14 14
Input 15 15
V DC common SA–
+V DC power SA+

Power the System

After you install all FLEX 5000 I/O modules, you can turn on power to the FLEX 5000 EtherNet/IP adapter and, if used, field-side power to the terminal bases. For more information,
see Power Considerations on page 6.

Remove the Module

WARNING: When you insert or remove the module while backplane power or SA power (field-side) is on, an electric arc can occur. This could cause an
explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding. Repeated electric arcing causes excessive wear to contacts on both the
module and its mating connector. Worn contacts may create electrical resistance that can affect module operation
1. Press and hold the release lever on the top of the module. Be sure to press the entire lever evenly.

2. Pull the module off the terminal base.

Replace the Module

To replace the module, follow the steps that are described beginning at Install the Module on page 7.

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 FLEX 5000 Digital 16-point Sinking Input Modules Installation Instructions

Module Specifications
The following table lists a subset of the module specifications. For a complete list of specifications, see the FLEX 5000 Modules Specifications Technical Data,
publication 5094-TD001.

5094-IB16 and 5094-IB16XT Digital Input Module Specifications

Attribute Value
Temperature, operating
IEC 60068-2-1 (Test Ad, Operating Cold),
IEC 60068-2-2 (Test Bd, Operating Dry Heat), -40 °C ≤ Ta ≤ +70 °C (-40 °F ≤ Ta ≤ +158 °F)
IEC 60068-2-14 (Test Nb, Operating Thermal
Shock)
Temperature, surrounding air, max 70 °C (158 °F)
Enclosure type rating None (open-style)
Input rating 2…8 mA @ 10…32V DC
Backplane Power (BP) voltage 15V DC
Backplane Power (BP) current, max 80 mA
Sensor Actuator Power (SA) voltage range 18…32V DC
8 mA per channel
Sensor Actuator Power (SA) current, max 135 mA per module (128 mA + 7 mA for SA power detection)
250V (continuous), Basic Insulation Type, System to Field
Isolation voltage No isolation between SA Power and input ports
No isolation between individual input ports
TB keying 1 1

Wire size 0.34… 2.5 mm2 (22…14 AWG) solid or stranded copper wire rated at 105 °C (221 °F), or greater, 1.2 mm (3/64 in.) insulation max.
Ferrule according to DIN 46 228/1.
Screw-type TB:
• 0.34…2.5 mm2 (22…14 AWG) = 12 mm ± 1 mm (0.47 ± 0.04 in.)
Insulation stripping length, TB Spring-type TB:
• 0.34…1.5 mm2 (22…16 AWG) = 10 mm ± 1 mm (0.39 ± 0.04 in.)
• 2.5 mm2 (14 AWG) = 15 mm ± 1 mm (0.59 ± 0.04 in.)
Screw-type TB: 0.4 N•m (3.5 lb•in)
TB torque specifications Spring-type TB: Not applicable
North American temp code T4
UKEX/ATEX temp code T4
IECEx temp code T4
5094-IB16 – ISA S71.04 G2
Corrosion resistance classification 5094-IB16XT – ISA S71.04 G3

Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.

Resource Description
FLEX 5000 Modules Specifications Technical Data, publication 5094-TD001 Provides specifications for FLEX 5000 EtherNet/IP adapters and FLEX 5000 modules.
FLEX 5000 Terminal Base Assembly Modules Installation Instructions, Describes how to install the FLEX 5000 terminal base assemblies.
publication 5094-IN010
FLEX 5000 Standard and Safety I/O Modules User Manual, publication 5094-UM001 Describes how to install, configure, and operate the FLEX 5000 digital I/O modules.
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.
Product Certifications website, rok.auto/certifications Provides declarations of conformity (DoC), certificates, and other certification details.

You can view or download publications at rok.auto/literature.

Rockwell Automation Publication 5094-IN003D-EN-P - August 2022 11

Rockwell Automation Support
Use these resources to access support information.

Technical Support Center Find help with how-to videos, FAQs, chat, user forums, and product notification updates. rok.auto/support
Knowledgebase Access Knowledgebase articles. rok.auto/knowledgebase
Local Technical Support Phone Numbers Locate the telephone number for your country. rok.auto/phonesupport
Literature Library Find installation instructions, manuals, brochures, and technical data publications. rok.auto/literature
Product Compatibility and Download Center Download firmware, associated files (such as AOP, EDS, and DTM), and access product release rok.auto/pcdc
(PCDC) notes.

Documentation Feedback
Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback.

Waste Electrical and Electronic Equipment (WEEE)

At the end of life, this equipment should be collected separately from any unsorted municipal waste.

Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.

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Publication 5094-IN003D-EN-P - August 2022 | Supersedes Publication 5094-IN003C-EN-P-August 2020 PN-673336
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