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    English_Exam_Correction

    Uploaded by

    Achref Abidi

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    © All Rights Reserved
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    English_Exam_Correction

    Uploaded by

    Achref Abidi
    1 views3 pages

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    1 views3 pages

    English_Exam_Correction

    Uploaded by

    Achref Abidi

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    © All Rights Reserved
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    Correction of Theoretical Questions

    Q1. Advantages of MMC/LMC Modifiers:

    The MMC (Maximum Material Condition) and LMC (Least Material Condition) modifiers help control

    geometric tolerances by considering material variation.

    This improves assembly, as parts can fit optimally despite dimensional variations. A situation where

    these modifiers do not apply is for flatness tolerances

    on surfaces that do not depend on material conditions.

    Q2. Calculation of the Virtual Boundary (VB):

    To calculate the VBs for the holes and the pin, considering a position tolerance of 0.04, it is

    necessary to use the nominal diameters with tolerated variations.

    The detailed calculation may require combined tolerance analysis to obtain the relative variation.

    Q3. Interpretation of Control Frames (a and b):

    - The control frames define the geometric specifications for the parts:

    - Frame 1: flatness specification.

    - Frame 2: perpendicularity tolerance.

    - Frame 3: cylindricity constraint.

    - Frame 4: concentricity.

    - Frame 5: symmetry.

    - Flatness can be a refinement constraint if it specifies a surface before an orientation tolerance,

    optimizing manufacturing precision.

    Q4. Geometric Tolerance for CNC Machine:

    For the production of 10 parts, a concentricity tolerance would be recommended to ensure precise
    centering, essential in turning. A circularity tolerance could suffice if the precision is less critical.

    Q5. Errors in Drawing and Process Plan:

    - Errors: Identify any inconsistencies in the specified tolerances.

    - Process Plan: The parts (100 units, 3-axis turning center) might require sequential machining, with

    critical tolerances monitored to maintain precision.

    Q5c. Use of Parallelism:

    Parallelism of the surface relative to reference A ensures that this surface remains aligned with

    another, which is crucial for assembly and mechanical stability.

    Correction of the Exercise

    Q1. Comments on Bias and Repeatability:

    - Each graph shows variations in bias (high/low) and repeatability (high/low), which can be visually

    assessed based on the spread and shifts.

    Q2. Definition of Gauge Repeatability and Reproducibility:

    - Repeatability is the gauge's ability to reproduce identical measurements under the same

    conditions.

    - Reproducibility measures the consistency between different operators using the same gauge.

    Q3. Variance Analysis in R&R Study:

    Using the trial data (with three operators and ten parts measured three times each), it is possible to

    calculate the variation between parts and the operators'

    reproducibility using the variance component method.


    If you need more details on calculations, particularly for position tolerances or R&R analysis, feel

    free to specify.

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