Battery-Chamber-Cut-Sheet

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Battery Test Chambers

Reach-In & Walk-In


Russells Technical Products battery
test chambers are equipped with safety
features conforming to industry safety
standards, enabling testing to a variety of
conditions and specifications, including
extreme temperature cycling, humidy,
altitude, and vibration integration.

Battery test chambers from RTP can


be used across the spectrum of testing
applications, including lithium ion,
battery packs, lead acid batteries,
modules, and more. From smaller
applications within a reach-in chamber
to jobs necessitating a walk-in or drive-
in test system, our battery test chambers
are designed to safely test to your exact
specifications.

TYPICAL CHAMBER PERFORMANCE:


AVAILABLE BATTERY CHAMBER SAFETY FEATURES: » Temperature Range:
-73oC to +1800C (-100oF to +356oF)
» Light and audible alarm warning » Humidity Range:
» Overheat protector with sensor 5% to 95% RH within the bounds
of a +85oC (+185oF) max dry
» Drip tray for electrolyte leakage bulb and a +4oC (+40oF) min
» Cooling mechanism for sample plate dewpoint*
(liquid nitrogen) » Altitude Range:
» Gas detection sensors and alarms Consult factory
» Pressure relief vent (low flow) *extended ranges available
» Auto-reset blow-out port
» Reinforced door latches
» Port restraint to secure silicone port plug
» Intrinsic barriers
» Fire detection & suppression systems
» Purging system with inert gas
» Minimal spark interior construction
» Electric door lock

www.russells-tech.com info@russells-tech.com (616) 392-3161


Common Types of Battery Tests
TEST DESCRIPTION PASSING CRITERIA

No explosion or
Short-Circuit Test
fire
No explosion or
Abnormal Charging Test
fire
No explosion or
Forced-Discharge Test
fire
No explosion, fire,
Shock Test
or leakage
No explosion, fire,
Vibration Test
or leakage
No explosion or Our expert application engineers will work with you to select
Heating Test the right chamber and features to meet your specific testing
fire
needs safely and efficiently.
No explosion or The safety standards for lithium-ion batteries under
Temperature Cycling Test
fire EUCAR, UL, CSA, or IEC describe the requirements for the
construction and testing of lithium-ion batteries. Testing of
Low Pressure Test batteries involves potentially destructive tests, which can
No leakage lead to hazards like fire and explosions, compromising the
(Altitude Simulation)
safety of the test engineers.

EUCAR HAZARD LEVELS define the outcome of cell level safety testing. However, you also
need to understand the capacity of the cells being tested and likely hazard level to determine
if the chamber can contain a cell failure. A large capacity cell being tested with a likely hazard
level 4 result can create an overpressure in a small test chamber, which could cause a failure of
the test chamber itself, endangering testing personnel.

DESCRIPTION CLASSIFICATION LEVEL & EFFECT

0 No effect No effect, no loss of functionality

Passive protection No defect; no leakage; no venting, fire or flame; no rupture; no explosion; no exothermic reaction or
1
activated thermal runaway. Cell reversibly damaged. Repair of protection device needed.
No leakage; no venting, fire or flame; no rupture; no explosion; no exothermic reaction or thermal
2 Defect/damage
runaway. Cell irreversibly damaged. Repair needed.
Leakage, mass No venting, fire or flame; no rupture; no explosion. Weight loss < 50% of electrolyte weight
3
change <50% (electrolyte = solvent + salt)
Venting, mass No fire or flame; no rupture; no explosion. Weight loss ≥ 50% of electrolyte weight
4
change ≥50% (electrolyte = solvent + salt).

5 Fire or flame No rupture; no explosion (i.e. no flying parts).

6 Rupture No explosion, but flying parts of the active mass.

7 Explosion Explosion (i.e. disintegration of the cell).

www.russells-tech.com info@russells-tech.com (616) 392-3161

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