sony_xr-4900_sm_1

XR-4900
SERVICE MANUAL E Model
Model Name Using Similar Mechanism XR-C5100

Tape Transport Mechanism Type MG-25F-136
SPECIFICATIONS
– Continued on next page –
FM/MW/SW CASSETTE CAR STEREO
MICROFILM
TABLE OF CONTENTS
1. GENERAL
Location of Controls ....................................................... 3
Resetting the Unit ........................................................... 4
Detaching the Front Panel ............................................... 4
Setting the Clock ............................................................. 4
Installation ....................................................................... 5
Connections ..................................................................... 6
2. DISASSEMBLY ......................................................... 9
3. ASSEMBLY OF MECHANISM DECK ............ 11
4. MECHANICAL ADJUSTMENTS ....................... 14
5. ELECTRICAL ADJUSTMENTS
Test Mode ........................................................................ 14
Tape Deck Section .......................................................... 14
Tuner Section .................................................................. 15
6. DIAGRAMS ................................................................. 18
6-1. Printed Wiring Board –MAIN Section– ........................ 19
6-2. Schematic Diagram –MAIN (1/2) Section– .................. 21
6-3. Schematic Diagram –MAIN (2/2) Section– .................. 23
6-4. Printed Wiring Board –PANEL Section– ...................... 25
6-5. Schematic Diagram –PANEL Section– ......................... 27
6-6. IC Pin Function Description ........................................... 31
7. EXPLODED VIEWS ................................................ 33
8. ELECTRICAL PARTS LIST ............................... 36
Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Notes on chip component replacement

• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
–2–
SECTION 1 This section is extracted from
GENERAL instruction manual.
–3–
–4–
–5–
–6–
–7–
–8–
SECTION 2
DISASSEMBLY
Note: Follow the disassembly procedure in the numerical order given.
FRONT PANEL ASS’Y
1 Push the button

(release). A
2 Remove the front panel ass’y

to the direction of the arrow A.
COVER ASS’Y
1
3 cover ass’y
–9–
SUB PANEL, MECHANISM DECK (MG-25F-136) 5 screw
(PTT2.6 × 6)
3 connector
(CN351)
6 mechanism deck
(MG-25F-136)
4 flexible flat cable
(CN301)
2 sub panel
1 three screws
(PTT2.6 × 8)
1 three screws
(PTT2.6 × 8)
5 two screws
(PTT 2.6 × 8)
5 two screws
MAIN BOARD, HEAT SINK
(PTT 2.6 × 10)
3 Two ground point 1 screw

screws (PTT2.6 × 8)
5 two screws
(PTT 2.6 × 8)
4 main board 6 heat sink
2 rubber cap (25)
1 two screws
(PTT2.6 × 8)
– 10 –
SECTION 3
ASSEMBLY OF MECHANISM DECK
Note: Follow the assembly procedure in the numerical order given.
5 Fit projection on C part.
HOUSING 7 Holder the hanger by bending the claw.
2 Install the hanger onto

two claws of the housing.
1 Install the catch to the hanger.
4 Fit claw on B part.

hanger
3 Put the housing 6 Fit projaction on D part.

under A part.
housing
C part
8 Hold the hanger by
bending the claw.
D part
A part
B part
ARM (SUCTION)
2 Move the arm (suction) in the arrow
direction and fit on projection.
projection
1 Fit the arm (suction) on the shaft.
– 11 –
LEVER (LDG-A) / (LDG-B)
shaft A
shaft A
shaft B
shaft B
shaft C
1 Fit the lever (LDG-A) on

shafts A – C and install it.
3 type-E stop ring 2.0
2 Fit the lever (LDG-B) on

shafts A and B and
install it.
GEAR (LDG-FT)
gear (LDG-D) 6 polyethylene washer
hole
5 gear (LDG-FT)
hole lever (LDG-A)
gear (LDG-FB)
4 Align hole in the gear (LDG-D)

with hole the lever (LDG-A)
2 tensiton spring (LD-2)

3 Move the lever (LDG-B)
in the arrow direction.
2 tensiton spring (LD-1)
– 12 –
GUIDE (C)
2 guide (C)
1 three claws
MOUNTING POSITION OF CAPSTAN/REEL MOTOR

(M901)
30 °
3 Capstan/reel motor(M901)
2 Two precision screws

(P 2 × 2)
1 Belt
– 13 –
SECTION 4 SECTION 5
MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS
1. Clean the following parts with a denatured-alcohol-moistene TEST MODE
swab: This set have the test mode function. In the test mode, FM Auto
playback head pinch roller Scan/Stop Level and MW Auto Scan/Stop Level adjustments can
rubber belt capstan be performed easier than it in ordinary procedure.
idlers
2. Demagnetize the playback head with a head demagnetizer. <Set the Test Mode>
3. Do not use a magnetized screwdriver for the adjustments. 1. Set the “power select” switch (S501) is “A” position.
4. After the adjustments, apply suitable locking compound to the 2. Turn ON the regulated power supply. (All LEDs on the set
parts adjusted. lights up, and the clock is displayed.)
5. The adjustments should be performed with the power supply Note: Press the [OFF] button, if the clock is not displayed.
voltage unless otherwise noted. 3. Push the preset [4] button.
4. Push the preset [5] button.
• Torque Measurement 5. Press the preset [1] button for more than two seconds.
6. Then the display indicates all lights, the test mode is set.
Mode Torque Meter Meter Reading
30 – 65 g•cm <Release the Test mode>
Forward CQ-102C
(0.42 – 0.90 oz·inch)
1. Push the [OFF] button.
Forward 0.5 – 4.5 g•cm 2. Return the “power select” switch (S501) to initially set posi-
CQ-102C
Back Tension (0.01 – 0.06 oz·inch)
tion.
30 – 65 g•cm
Reverse CQ-102RC
(0.42 – 0.90 oz·inch) See the adjustment location from on page 17 for the
Reverse 0.5 – 4.5 g•cm adjustment.
CA-102RC
Back Tension (0.01 – 0.06 oz·inch)
60 – 200 g•cm TAPE DECK SECTION 0 dB=0.775 V
FF, REW CQ-201B
(0.83 – 2.78 oz·inch)
Tape Speed Adjustment
Setting:
• Tape Tension Measurement speed checker

or
frequency counter
Mode Tension Meter Meter Reading test tape
WS-48A
more than 90 g (3 kHz, 0 dB)
Forward CQ-403A
(more than 3.18 oz) 10 k Ω
more than 90 g
Reverse CQ-403R
(more than 3.18 oz) set
– +
AUDIO OUT jack (J331)
Procedure:
1. Put the set into the FWD PB mode.
2. Adjust adjustment resistor for inside capstan motor so that the
reading on the speed checker or frequency counter becomes in
specification.
Specification: Constant speed

Speed checker Frequency counter
–1.5 to +2.5% 2,955 to 3,075 Hz
Adjustment Location: See page 17.
– 14 –
TUNER SECTION FM Stereo Separation Adjustment
0 dB=1 µV
Setting:
Cautions during repair [SOURCE] button: FM
When the tuner unit is defective, replace it by a new one be- FREQUENCY SELECT switch: FM200 k
cause its internal block is difficult to repair. FM RF signal
generator antenna jack (J1) level meter
Note: 0.01 µF 10 k Ω
Adjust the tuner section in the sequence shown below. +
1. FM Auto Scan/Stop Level Adjustment set
–
2. FM Stereo Separation Adjustment
3. MW Auto Scan/Stop Level Adjustment AUDIO OUT jack (J331)
Carrier frequency : 97.9 MHz
FM Auto Scan/Stop Level Adjustment Output level : 70 dB (3.2 mV)
Mode : stereo
Setting: Modulation : main: 1 kHz, 33.75 kHz deviation (45%)
[SOURCE] button: FM sub: 1 kHz, 33.75 kHz deviation (45%)
19 kHz pilot: 7.5 kHz deviation (10%)
FREQUENCY SELECT switch: FM200 k
FM RF signal Procedure:
generator
antenna jack (J1) FM Stereo
Level meter Level meter
0.01 µF signal generator
connection reading (dB)
set output channel
L-CH L-CH A
Carrier frequency : 97.9 MHz
Output level : 22 dB (12.6 µV) B
Mode : mono R-CH L-CH Adjust RV4 on TU1
Modulation : 1 kHz, 22.5 kHz deviation (30%) for minimum reading.
R-CH R-CH C
Procedure:
D
1. Set to the test mode. (See page 14). L-CH R-CH Adjust RV4 on TU1
2. Push the [SOURCE] button and set to FM. for minimum reading.
Display L-CH Stereo separation: A-B

R-CH Stereo separation: C-D
FM The separations of both channels should be equal.
97.9 SHUF Specification: Separation more than 30 dB
3. Adjust with the volume RV2 on TU1 so that the “FM” indica- Adjustment Location: See page 17.
tion turns to “FM ” indication on the display window.
But, in case of already indicated “FM ”, turn the RV2 so that
put out light “ ” indication and adjustment.
Display
97.9 SHUF
– 15 –
MW Auto Scan/Stop Level Adjustment
Make this adjustment after “FM Auto Scan/Stop Level Adjustment”.
Setting:
[SOURCE] button: MW
FREQUENCY SELECT switch: MW10 k
30 Ω 15 pF
65 pF
AM RF signal
generator
AM dummy antenna
(50 Ω)
set
Carrier frequency : 1000 kHz antenna jack (J1)

30% amplitude
modulation by
1 kHz signal
Output level : 33 dB (44.7 µV)
Procedure:
1. Set to the test mode. (See page 14.)
2. Push the [SOURCE] button and set to FM.
3. Push the [MODE] button and set to MW.
Display
MW
1000 SHUF
4. Adjust with the volume RV1 on TU1 so that the “MW” indica-
tion turns to “MW ” indication on the display window.
But, in case of already indicated “MW ”, turn the RV1 so that
put out light “ ” indication and adjustment.
Display
1000 SHUF
– 16 –
Adjustment Location:
– SET UPPER VIEW –
Tape Speed Adjustment
TU 1
RV 1 MW Auto Scan/Stop Level Adjustment
RV 2 FM Auto Scan/Stop Level Adjustment
RV 4 FM Stereo Separation Adjustment
– 17 –
SECTION 6
DIAGRAMS
• Waveforms
THIS NOTE IS COMMON FOR PRINTED WIRING
BOARDS AND SCHEMATIC DIAGRAMS. 1
(In addition to this, the necessary note is printed 2.8Vp-p
in each block.)
For schematic diagrams. 18.432MHz

Note: IC501 !™ OSC2
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics 2
and tantalums.
• All resistors are in Ω and 1/4 W or less unless otherwise 5.0Vp-p
specified.
• ¢ : internal component.
• C : panel designation. 32.768kHz
• U : B+ Line. IC501 !§ XO
• Power voltage is dc 14.4V and fed with regulated dc power
supply from ACC and BATT cords.
• Voltage and waveforms are dc with respect to ground
under no-signal conditions.
no mark : FM
< > : TAPE PLAYBACK
∗ : Impossible to measure
• Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal production
tolerances.
• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal production
tolerances.
• Circled numbers refer to waveforms.
• Signal path.
F : FM
f : AM (MW)
E : TAPE PLAYBACK
For printed wiring boards.

Note:
• X : parts extracted from the component side.
• ¢ : internal component.
• b : Pattern from the side which enables seeing.
– 18 –
XR-4900
• Semiconductor 6-1. PRINTED WIRING BOARD — MAIN SECTION —

Location
Ref. No. Location
D1 F-1
D51 F-11
D52 E-11
D351 I-12
D352 G-13
D501 J-5
D551 F-12
D552 F-12
D553 I-9
D554 F-12
D571 D-10
D572 D-10
D581 G-11
D588 E-9
D591 G-11
D601 J-13
D610 D-11
D611 D-11
D613 D-11
D614 C-11
D621 E-6
D622 E-7
D623 E-6
D624 E-7
D701 J-3
D702 K-3
D704 K-3
D705 K-5
D706 K-5
D707 K-5
D708 K-5
D709 K-5
D710 J-3
D711 K-5
D721 D-8
D722 D-8
D723 D-8
D724 D-9
D731 B-7
D732 D-7
D733 D-7
D734 B-7
D781 D-13
IC21 E-3
IC301 H-4
IC331 D-5
IC351 I-12
IC501 I-7
IC551 K-12
IC611 E-14
IC751 B-7
Q51 E-11
Q52 E-11
Q121 G-4
Q151 G-6
Q171 A-4
Q181 A-3
Q252 G-6
Q251 G-6
Q271 A-3
Q281 B-3
Q351 H-13
Q352 H-12
Q353 H-12
Q354 H-12
Q551 I-10
Q571 D-9
Q581 G-11
Q583 F-9
Q591 F-11
Q592 F-10
Q601 J-13
Q602 J-12
Q621 F-7
Q622 F-7 (Page 26)
– 19 – – 20 –
XR-4900
6-2. SCHEMATIC DIAGRAM — MAIN (1/2) SECTION — • Refer to page 18 for Waveforms. • Refer to page 19 for Printed Wiring Board. • Refer to page 29 for IC Block Diagrams.
– 21 – – 22 –
XR-4900
6-3. SCHEMATIC DIAGRAM — MAIN (2/2) SECTION — • Refer to page 18 for Waveforms. • Refer to page 19 for Printed Wiring Board. • Refer to page 29 for IC Block Diagrams.
– 23 – – 24 –
XR-4900
6-4. PRINTED WIRING BOARD — PANEL SECTION — • Semiconductor

Location
Ref. No. Location
D902 B-12
D903 B-12
D904 B-11
D951 C-9
Q945 C-2
(Page 19)
• Semiconductor
Location
Ref. No. Location
IC901 A-8
– 25 – – 26 –
XR-4900
6-5. SCHEMATIC DIAGRAM — PANEL SECTION —
(Page 24)
– 27 – – 28 –
• IC Block Diagrams – MAIN Board – IC301 CXA2509AQ-T4
IC21 TB2118F (EL) IC351 LB1930M-TLM
LINEOUT2
TAPEIN2
PBOUT2
AUXIN2
PBEQ2
MSSW
DIREF
AM CP OUT
FM CP OUT
GND
NC
NC
A-GND
D-GND
AM IN
FM IN
VCC 1 10 NC
VDD
REG
VCC
30 29 28 27 26 25 24 23 22 21
IFC
VT
XI
NC 2 BUFFER
24 23 22 21 20 19 18 17 16 15 14 13 IN1 3 9 OUT1 24dB
MOTOR 120µ/70µ
CONTROL
DRIVE 8 NC
CIRCUIT T2
+ AMP
VDD
IN2 4 CIRCUIT 7 OUT2 + –
20 MSMODE
VCC BUFFER – +
– + – + S-GND 5 6 P-GND NR BIAS MS
AMP PBFB2 31 19 DRSW
X1 MODE
AMP
4BIT SWALLOW PBRIN2 32
REGULATOR COUNTER TAPE/AUX
18 TAPESW
PBREF2 33 F2
17 INSW
SEEK/RECP SEEK/RECP TAPE EQ
PBFIN2 34
PRESCALLER +
16 NC
FWD/RVS
SIG 12BIT VCT 35
PHASE VCT
PROGRAMMABLE
COMPARATOR PBGND 36 VCC MS ON/ 15 NC
COUNTER
20BIT OFF
+ LPF +
REF
IF COUNTER DETECT
–
40BIT SHIFT PBFIN1 37 14 MSOUT
REFERENCE REGISTER
OSCILLATOR F3
DIVIDER PBREF1 38 F1
X1 13 DGND
18BIT
22BIT PBRIN1 39
18BIT PBFB1 40 12 MSTC
ON/OFF + –
– + 11 G1FB
T1
BUFFER
VDD2
SERIAL I/O OUTPUT 120µ/70µ 24dB

INTERFACE PORT PORT
1 2 3 4 5 6 7 8 9 10
PBEQ1
PBOUT1
VCC
TAPEIN1
AUXIN1
MSLPF
LINEOUT1
NC
NC
G2FB
1 2 3 4 5 6 7 8 9 10 11 12
I/O-1
CK
XO
SR
I/O-2
DOUT
OUT-1
OUT-2
VDD2
CE
DIN
OSC
IC661 BA3918-V2
IC331 TDA7462D
28 SE3L
27 SE3R REGULATOR
26 MUTE
25 SDA
24 SCL
PAUSE
23 PAUSE
DETECT
OVER VOLTAGE
INPUT TREBLE/ FRONT PROTECT
LOUDNESS VOLUME VOICE BANDPASS 22 OUT FL
GAIN & SOFT BASS FADER
FRONT SIDE
CONTROL
SELECTOR
SE1L 1 CONTROL MUTE –

AUTO CONTROL HP LP
– – –
SE1R 2 CIRCUIT CIRCUIT
ZERO CIRCUIT + + + +
MD+ 3
INPUT MULTIPLEXER &
FRONT
MD– 4 21 OUT FR
FADER
MIXING STAGE
CDL+ 5
CDL– 6
CDR– 7 COMPANDER
CDR+ 8 1 2 3 4 5 6 7 8 9 10 11 12
PDR 9 REAR
NC
MODE2
MODE1
STB
VDD
AMP
VCC
ANT
COM
AM
FM
GND
REAR SIDE
SELECTOR
20 OUT RL
PDGND 10 FADER
PDL 11
SE2L 12 LOUDNESS
INPUT
CONTROL REAR
SE2R 13 GAIN
CIRCUIT 19 OUT RR IC751 TDA7384
FADER
SUBWOOFER FADER
BEEP LP
SUBWOOFER 18 SUBOUT+
OUT 17 SUBOUT–
SDA
IIC
DIGITAL CONTROL CIRCUIT SCL
BUS
16 VDD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
POWER
CREF 14
TAB
PW-GND
OUT2–
ST-BY
OUT2+
Vcc1
OUT1–
PW-GND1
OUT1+
SVR
IN1
IN2
S-GND
IN4
IN3
AC-GND
OUT3+
PW-GND3
OUT3–
Vcc2
OUT4+
MUTE
OUT4–
PW-GND4
DIAGNOSTICS OUT
SUPPLY 15 GND
– 29 – – 30 –
6-6. IC PIN FUNCTION DESCRIPTION
• IC501 MASTER U-COM (MN101C12GTB1)
Pin No. Pin Name I/O Function
1 VREF- – Basic voltage (- side) of AD conversion input
2 VSM I FM/AM common signal meter A/D conversion input terminal
3 KEYIN1 I
KEY (AD conversion) input
4 KEYIN0 I
5 DBASS IN I Position detecting AD input terminal of D-BASS
6 DSTSEL I Terminal for setting to select the value of destination
7 FUNC-SEL I Function selecting (AD conversion) input
8 NCO I Not used
9 RC-IN0 I Rotary commander (AD conversion) input
10 VREF+ I Basic voltage (+side) of AD conversion input
11 VDD – Power supply
12 OSC2 –
Radiator (18.432 MHz) connecting terminal
13 OSC1 –
14 VSS – Ground
15 XI –
Sub clock (for clock) radiator (32.768 kHz) connecting terminal
16 XO –
17 MMOD GND – Ground
18 RC-IN1 I Rotary commander shift input
19 SYSRST O SYSTEM RESET control output
20 BUSON O BUS ON control output
21 UNISO O Serial data output
22 UNISI I Serial data input
23 UNICKO O Serial clock output
24 UNICKI I Serial clock input
25 NCO O Not used
26 KEYACK I Key input acknowledge
27 NOSESW I Removing/attaching front panel detection input
28 BU-IN I BACK-UP detection input terminal
29 SIRCS I Remote control input
30 TELMUT I TELEPHONE MUTE detection input
31 TEST-IN I Test mode setting input terminal
32 RAMBU I Reset detection input of RAM
33 RESET I Reset input terminal
34 VOL-MUT O Not used
35 BEEP O Control output for buzzer
36 AMPMUT O Power amplifier mute control output terminal
37 AMPON O Power amplifier STANDBY control terminal
38 PLL-CKO O PLL CLK output terminal
39 PLL-CE O PLL CE output terminal
40 PLL-SO O PLL DATA output terminal
41 PLL-SI I PLL DATA input terminal
42 LCD-SD O LCD serial data output
43 LCD-CE O LCD chip enable output terminal
44 LCD-CKO O LCD serial clock output
45 VOL-SIO O Electrical volume serial data output
46 NCO O Not used
47 VOL-CKD O Electrical volume serial data output
48 ACCIN I Accessory power supply detection input
49 MUT O System MUTE control output
– 31 –
Pin No. Pin Name I/O Function
50 NCO O Not used
51 AMSON O “L” is output in AMS mode
52 N/R-OUT O FOR/REV control output
53 MTLON I/O Metal control input/output
54 TAPMUT O Tape mute control output
55 DOLON I/O Dolby control input/output
56 AMSIN I Input to detect existence of song during AMS mode
57 to 75 NCO O Not used
76 ST I/O Combination stereo input and monaural output
77 SD-IN I SIGNAL DETECTOR input terminal
78 REIN 0 I
Rotary encoder input terminal
79 REIN 1 I
80 AD ON O Power supply control output of AD conversion
81 PW SEL I Power selection initialise
82 ILLON O Illumination power supply control output
83 REL I Input to detect rotation of reel table
84 POS3 I
85 POS2 I
Tape position signal detection input
86 POS0 I
87 POS1 I
88 LM LOD O Loading motor control output (to a direction of loading)
89 LM EJ O Loading motor control output (to a direction of ejection)
90 TAPON O TAPE power supply control output
When ‘on’ is output, “H” is output, otherwise when ‘off’ is output, “L” is output.
91 CM ON O Capstan motor control signal output terminal of TAPE
92 PW ON O System power supply control output
93 FM ON O FM power supply control output terminal
94 TUNON O TUNER power supply control output terminal
95 NCO O
96 to 99 NCO O Not used
100 NCO O
– 32 –
SECTION 7
EXPLODED VIEWS
NOTE:
• -XX, -X mean standardized parts, so they may have • The mechanical parts with no reference number in
some difference from the original one. the exploded views are not supplied.
• Items marked “*” are not stocked since they are • Hardware (# mark) list and accessories and pack-
seldom required for routine service. Some delay ing materials are given in the last of this parts list.
should be anticipated when ordering these items.
• Color Indication of Appearance Parts Example:
KNOB, BALANCE (WHITE) . . . . (RED)
Â Â
Parts color Cabinets color
(1) CHASSIS SECTION
14 15
MG-25F-136
#3
F781
7
10
#2
6 #4
#2
#2
4 12 11
5
3 2
#2
13
#1
#2
#2 1
Front panel ass’y
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
1 3-031-022-01 PANEL, SUB * 10 3-018-390-01 BRACKET (IC)
2 3-935-003-01 SPRING, TORSION
3 3-027-437-01 DOOR, CASSETTE * 11 3-031-026-01 HEAT SINK
4 X-3367-437-1 LOCK ASSY 12 3-935-014-01 CUSHION (U)
* 5 3-033-846-01 INSULATED PLATE * 13 3-009-813-42 CHASSIS
14 3-012-859-01 CAP (25), RUBBER
* 6 A-3317-521-A MAIN BOARD, COMPLETE 15 3-937-650-01 PLATE (C), GROUND
7 3-915-923-01 SCREW, GROUND POINT
* 8 X-3373-270-1 COVER ASSY F781 1-532-877-11 FUSE (BLADE TYPE) (AUTO FUSE)(10A)
9 1-776-207-82 CORD (WITH CONNECTOR) (POWER)
– 33 –
(2) FRONT PANEL SECTION
not supplied
(KEY board)
B
64
63
62
61
67
LCD901
65
#5
54
#5
#5
66
53
51
A
56
55
B
52
58
60
57
51 3-030-838-01 BUTTON (RELEASE) * 61 3-030-839-01 SHEET (REFLECTOR)
52 3-030-832-01 LEVER (S/A)
53 3-932-475-01 SPRING (RELEASE) * 62 3-030-824-01 PLATE, LIGHT GUIDE
54 3-030-834-01 BUTTON (M/S) 63 1-694-508-11 CONDUCTIVE BOARD, CONNECTION
55 3-030-835-01 BUTTON (1-6) * 64 3-030-825-01 HOLDER (LCD)
65 3-030-827-01 PANEL, FRONT BACK
56 3-031-027-11 BUTTON (P/P/A) 66 X-3377-056-1 FRONT PANEL ASSY
57 3-030-831-01 BUTTON (SOURCE)
58 3-030-830-11 KNOB (VOL) * 67 3-030-840-01 PLATE (B), GROUND
60 3-030-837-01 BUTTON (D-BASS) LCD901 1-803-496-11 DISPLAY PANEL, LIQUID CRYSTAL
– 34 –
(3) MECHANISM DECK SECTION (MG-25F-136)
159 160
163
158
A
155
161
HP901
154
157 162
#6
156 M901
A
164
153
152
165
#7
168
168
166
167
151
151 A-3291-667-A CLUTCH (FR) ASSY 161 3-933-346-01 CATCHER
152 3-019-130-01 LEVER (LDG-A) 162 3-933-344-01 GUIDE (C)
153 3-019-131-01 LEVER (LDG-B) 163 3-014-798-01 SCREW (HEAD), SPECIAL
154 3-020-539-01 SPRING (LD-1), TENSION 164 3-364-151-01 WASHER
155 3-020-540-01 SPRING (LD-2), TENSION 165 A-3301-267-A CHASSIS ASSY (G)
156 3-020-542-01 GEAR (LOADING FT) 166 3-017-302-01 BELT (25)

157 3-341-753-11 WASHER, POLYETHYLENE 167 3-936-853-01 FLYWHEEL (F)
158 3-020-533-01 HOUSING 168 3-701-437-21 WASHER
159 3-020-532-01 ARM (SUCTION) HP901 1-500-157-21 HEAD, MAGNETIC (PLAYBACK)
160 3-020-534-01 HANGER M901 A-3291-665-A MOTOR ASSY, MAIN (CAPSTAN/REEL)
– 35 –
SECTION 8
KEY ELECTRICAL PARTS LIST
Note:
When indicating parts by reference • Due to standardization, replacements in the parts list • SEMICONDUCTORS
number, please include the board may be different from the parts specified in the In each case, u: µ , for example:
name. diagrams or the components used on the set. uA...: µ A..., uPA...: µ PA..., uPB...: µ PB...,
• -XX, -X mean standardized parts, so they may have uPC...: µ PC..., uPD...: µ PD...
some difference from the original one. • CAPACITORS
• Items marked “*” are not stocked since they are uF : µ F
seldom required for routine service. Some delay • COILS
should be anticipated when ordering these items. uH : µ H
• RESISTORS
All resistors are in ohms
METAL: Metal-film resistor
METAL OXIDE: Metal Oxide-film resistor
F : nonflammable
KEY BOARD < PILOT LAMP >
**********
PL901 1-517-633-21 LAMP, PILOT
1-694-508-11 CONDUCTIVE BOARD, CONNECTION PL902 1-517-633-21 LAMP, PILOT
* 3-030-824-01 PLATE, LIGHT GUIDE
* 3-030-825-01 HOLDER (LCD) < TRANSISTOR >
* 3-030-839-01 SHEET (REFLECTOR)
* 3-030-840-01 PLATE (B), GROUND Q945 8-729-900-53 TRANSISTOR DTC114EK
< CAPACITOR > < RESISTOR >
C952 1-163-033-00 CERAMIC CHIP 0.022uF 50V R901 1-216-647-11 METAL CHIP 680 0.5% 1/10W
C953 1-163-251-11 CERAMIC CHIP 100PF 5% 50V R902 1-216-647-11 METAL CHIP 680 0.5% 1/10W
C954 1-165-319-11 CERAMIC CHIP 0.1uF 50V R903 1-216-647-11 METAL CHIP 680 0.5% 1/10W
C955 1-165-319-11 CERAMIC CHIP 0.1uF 50V R904 1-216-651-11 METAL CHIP 1K 0.5% 1/10W
C956 1-164-222-11 CERAMIC CHIP 0.22uF 25V R905 1-216-655-11 METAL CHIP 1.5K 0.5% 1/10W
< CONNECTOR > R906 1-216-655-11 METAL CHIP 1.5K 0.5% 1/10W
R907 1-216-659-11 METAL CHIP 2.2K 0.5% 1/10W
CNP901 1-785-775-11 PIN, CONNECTOR 15P R916 1-216-033-00 METAL CHIP 220 5% 1/10W
R921 1-216-647-11 METAL CHIP 680 0.5% 1/10W
< DIODE > R922 1-216-647-11 METAL CHIP 680 0.5% 1/10W
D902 8-719-105-99 DIODE RD6.2M-B1 R923 1-216-647-11 METAL CHIP 680 0.5% 1/10W
D903 8-719-105-99 DIODE RD6.2M-B1 R924 1-216-651-11 METAL CHIP 1K 0.5% 1/10W
D904 8-719-105-99 DIODE RD6.2M-B1 R925 1-216-655-11 METAL CHIP 1.5K 0.5% 1/10W
D951 8-719-422-49 DIODE MA8056-L R926 1-216-655-11 METAL CHIP 1.5K 0.5% 1/10W
R927 1-216-659-11 METAL CHIP 2.2K 0.5% 1/10W
< IC >
R928 1-216-663-11 METAL CHIP 3.3K 0.5% 1/10W
IC901 8-759-366-34 IC LC75824E R929 1-216-667-11 METAL CHIP 4.7K 0.5% 1/10W
R930 1-216-671-11 METAL CHIP 6.8K 0.5% 1/10W
< LIQUID CRYSTAL DISPLAY > R931 1-208-806-11 RES,CHIP 10K 2% 1/10W
R932 1-208-810-11 RES,CHIP 15K 2% 1/10W
LCD901 1-803-496-11 DISPLAY PANEL, LIQUID CRYSTAL
R951 1-216-041-00 METAL CHIP 470 5% 1/10W
< SWITCH > R953 1-216-121-00 RES,CHIP 1M 5% 1/10W
R954 1-216-049-11 RES,CHIP 1K 5% 1/10W
LSW901 1-771-609-11 SWITCH, TACTILE (WITH LED)(OFF) R955 1-216-049-11 RES,CHIP 1K 5% 1/10W
LSW902 1-762-619-21 SWITCH, KEY BOARD (WITH LED)(SOURCE) R956 1-216-049-11 RES,CHIP 1K 5% 1/10W
LSW903 1-762-619-21 SWITCH, KEY BOARD (WITH LED)(MODE *)
LSW905 1-762-619-21 SWITCH, KEY BOARD (WITH LED)(SOUND) R957 1-216-109-00 METAL CHIP 330K 5% 1/10W
LSW906 1-762-619-21 SWITCH, KEY BOARD (WITH LED)(SHIFT) R961 1-216-021-00 METAL CHIP 68 5% 1/10W
R963 1-216-033-00 METAL CHIP 220 5% 1/10W
LSW921 1-762-619-21 SWITCH, KEY BOARD (WITH LED)(6) R965 1-216-033-00 METAL CHIP 220 5% 1/10W
LSW922 1-762-619-21 SWITCH, KEY BOARD (WITH LED)(PRST -) R967 1-216-033-00 METAL CHIP 220 5% 1/10W
LSW923 1-762-619-21 SWITCH, KEY BOARD (WITH LED)(PRST +)
LSW927 1-762-619-21 SWITCH, KEY BOARD (WITH LED)(DSPL) R969 1-216-033-00 METAL CHIP 220 5% 1/10W
LSW928 1-771-609-11 SWITCH, TACTILE (WITH LED)(6) R975 1-216-029-00 METAL CHIP 150 5% 1/10W
R977 1-216-037-00 METAL CHIP 330 5% 1/10W
LSW929 1-771-609-11 SWITCH, TACTILE (WITH LED)(5/ENTER) R981 1-216-655-11 METAL CHIP 1.5K 0.5% 1/10W
LSW930 1-771-609-11 SWITCH, TACTILE (WITH LED)(4/n) R982 1-216-663-11 METAL CHIP 3.3K 0.5% 1/10W
LSW931 1-771-609-11 SWITCH, TACTILE (WITH LED)(3/PLAY MODE)
LSW932 1-771-609-11 SWITCH, TACTILE (WITH LED)(2/SET UP) R983 1-216-671-11 METAL CHIP 6.8K 0.5% 1/10W
LSW933 1-771-609-11 SWITCH, TACTILE (WITH LED)(1/N) R984 1-216-081-00 METAL CHIP 22K 5% 1/10W
R990 1-216-295-00 SHORT 0
– 36 –
KEY MAIN
R991 1-216-295-00 SHORT 0 C53 1-124-234-00 ELECT 22uF 20% 16V
R999 1-216-295-00 SHORT 0 C54 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V
C55 1-124-234-00 ELECT 22uF 20% 16V
< ROTARY ENCODER >
C56 1-124-234-00 ELECT 22uF 20% 16V
RE901 1-475-014-11 ENCODER, ROTARY C101 1-163-263-11 CERAMIC CHIP 330PF 5% 50V
C102 1-163-263-11 CERAMIC CHIP 330PF 5% 50V
< SWITCH > C103 1-163-021-11 CERAMIC CHIP 0.01uF 10% 50V
C104 1-164-489-11 CERAMIC CHIP 0.22uF 10% 16V
S901 1-771-290-11 SWITCH, SLIDE
(SEEK/AMS + ) +/= 0 -) C105 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V
S981 1-762-937-11 SWITCH, ROTARY (D-BASS) C106 1-164-505-11 CERAMIC CHIP 2.2uF 16V
************************************************************** C108 1-164-505-11 CERAMIC CHIP 2.2uF 16V
C109 1-163-227-11 CERAMIC CHIP 10PF 0.5PF 50V
* A-3317-521-A MAIN BOARD, COMPLETE
********************* C110 1-163-227-11 CERAMIC CHIP 10PF 0.5PF 50V
C111 1-163-227-11 CERAMIC CHIP 10PF 0.5PF 50V
* 3-018-390-01 BRACKET (IC) C121 1-163-989-11 CERAMIC CHIP 0.033uF 10% 25V
* 3-031-026-01 HEAT SINK C122 1-163-989-11 CERAMIC CHIP 0.033uF 10% 25V
7-685-793-09 SCREW +PTT 2.6X8 (S) C124 1-163-989-11 CERAMIC CHIP 0.033uF 10% 25V
7-685-794-09 SCREW +PTT 2.6X10 (S)
< CAPACITOR > C152 1-109-982-11 CERAMIC CHIP 1uF 10% 10V
C153 1-164-505-11 CERAMIC CHIP 2.2uF 16V
C1 1-163-235-11 CERAMIC CHIP 22PF 5% 50V C171 1-126-163-11 ELECT 4.7uF 20% 50V
C2 1-163-133-00 CERAMIC CHIP 470PF 5% 50V C172 1-163-251-11 CERAMIC CHIP 100PF 5% 50V
C3 1-124-234-00 ELECT 22uF 20% 16V
C4 1-124-233-11 ELECT 10uF 20% 16V C174 1-164-489-11 CERAMIC CHIP 0.22uF 10% 16V
C5 1-124-234-00 ELECT 22uF 20% 16V C181 1-126-163-11 ELECT 4.7uF 20% 50V
C6 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V C183 1-163-251-11 CERAMIC CHIP 100PF 5% 50V
C7 1-163-021-11 CERAMIC CHIP 0.01uF 10% 50V C184 1-164-489-11 CERAMIC CHIP 0.22uF 10% 16V
C22 1-163-133-00 CERAMIC CHIP 470PF 5% 50V C205 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V
C23 1-124-234-00 ELECT 22uF 20% 16V C206 1-164-505-11 CERAMIC CHIP 2.2uF 16V
C24 1-163-021-11 CERAMIC CHIP 0.01uF 10% 50V C208 1-164-505-11 CERAMIC CHIP 2.2uF 16V
C25 1-163-091-00 CERAMIC CHIP 8PF 50V C209 1-163-227-11 CERAMIC CHIP 10PF 0.5PF 50V
C26 1-124-233-11 ELECT 10uF 20% 16V
C27 1-163-224-11 CERAMIC CHIP 7PF 0.25PF 50V C210 1-163-227-11 CERAMIC CHIP 10PF 0.5PF 50V
C28 1-163-231-11 CERAMIC CHIP 15PF 5% 50V C211 1-163-227-11 CERAMIC CHIP 10PF 0.5PF 50V
C29 1-163-133-00 CERAMIC CHIP 470PF 5% 50V C252 1-109-982-11 CERAMIC CHIP 1uF 10% 10V
C30 1-163-251-11 CERAMIC CHIP 100PF 5% 50V C253 1-164-505-11 CERAMIC CHIP 2.2uF 16V
C32 1-163-017-00 CERAMIC CHIP 0.0047uF 5% 50V C271 1-126-163-11 ELECT 4.7uF 20% 50V
C34 1-109-982-11 CERAMIC CHIP 1uF 10% 10V C281 1-126-163-11 ELECT 4.7uF 20% 50V
C37 1-124-233-11 ELECT 10uF 20% 16V C283 1-163-251-11 CERAMIC CHIP 100PF 5% 50V
C301 1-124-234-00 ELECT 22uF 20% 16V
C39 1-163-133-00 CERAMIC CHIP 470PF 5% 50V C302 1-131-353-00 TANTALUM 10uF 10% 35V
C40 1-163-224-11 CERAMIC CHIP 7PF 0.25PF 50V C303 1-163-251-11 CERAMIC CHIP 100PF 5% 50V
C44 1-163-251-11 CERAMIC CHIP 100PF 5% 50V C304 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V
C45 1-164-506-11 CERAMIC CHIP 4.7uF 16V C305 1-107-823-11 CERAMIC CHIP 0.47uF 10% 16V
C52 1-124-233-11 ELECT 10uF 20% 16V C333 1-124-233-11 ELECT 10uF 20% 16V
– 37 –
MAIN
C334 1-163-021-11 CERAMIC CHIP 0.01uF 10% 50V < CONNECTOR >
C335 1-124-584-00 ELECT 100uF 20% 10V
C336 1-163-809-11 CERAMIC CHIP 0.047uF 10% 25V CN301 1-766-260-11 CONNECTOR, FFC/FPC (ZIF) 7P
C337 1-124-234-00 ELECT 22uF 20% 16V * CN351 1-506-995-11 PIN, CONNECTOR (PC BOARD) 13P
C351 1-165-319-11 CERAMIC CHIP 0.1uF 50V CN701 1-785-774-11 PLUG, CONNECTOR 15P
CN781 1-774-701-11 PIN, CONNECTOR 16P
C353 1-163-021-11 CERAMIC CHIP 0.01uF 10% 50V < DIODE >
C354 1-124-233-11 ELECT 10uF 20% 16V
C355 1-124-234-00 ELECT 22uF 20% 16V D1 8-719-991-65 DIODE SB02W03C
C356 1-126-934-11 ELECT 220uF 20% 16V D51 8-719-158-15 DIODE RD5.6S-B
D52 8-719-423-10 DIODE MA8100-M-TX
C357 1-165-319-11 CERAMIC CHIP 0.1uF 50V D351 8-719-977-22 DIODE DTZ9.1
C358 1-163-021-11 CERAMIC CHIP 0.01uF 10% 50V D352 8-719-911-19 DIODE 1SS119
C501 1-124-584-00 ELECT 100uF 20% 10V
C502 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V D501 8-719-400-20 DIODE MA152WA
C503 1-163-231-11 CERAMIC CHIP 15PF 5% 50V D551 8-719-400-20 DIODE MA152WA
D552 8-719-404-50 DIODE MA111-TX
C504 1-163-231-11 CERAMIC CHIP 15PF 5% 50V D553 8-719-404-50 DIODE MA111-TX
C505 1-163-234-11 CERAMIC CHIP 20PF 5% 50V D554 8-719-072-70 DIODE MA2ZD14001S0
C507 1-163-213-00 CERAMIC CHIP 0.0022uF 5% 50V D571 8-719-057-80 DIODE MA8160-M-TX
C508 1-164-161-11 CERAMIC CHIP 0.0022uF 10% 100V D572 8-719-420-14 DIODE MA8082-M
D581 8-719-057-80 DIODE MA8160-M-TX
C551 1-125-710-11 DOUBLE LAYER 0.1F 0 5.5V D588 8-719-404-50 DIODE MA111-TX
C552 1-128-057-11 ELECT 330uF 20% 6.3V D591 8-719-422-76 DIODE MA8075-M
C556 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V D601 8-719-423-32 DIODE MA8120-M
C571 1-126-163-11 ELECT 4.7uF 20% 50V D610 8-719-970-02 DIODE 1SR139-400
D611 8-719-970-02 DIODE 1SR139-400
C582 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V D613 8-719-970-02 DIODE 1SR139-400
C601 1-164-346-11 CERAMIC CHIP 1uF 16V D614 8-719-970-02 DIODE 1SR139-400
C602 1-164-346-11 CERAMIC CHIP 1uF 16V
C611 1-124-233-11 ELECT 10uF 20% 16V D621 8-719-422-12 DIODE MA8039
C612 1-124-233-11 ELECT 10uF 20% 16V D622 8-719-404-50 DIODE MA111-TX
D623 8-719-422-12 DIODE MA8039
C614 1-124-233-11 ELECT 10uF 20% 16V D624 8-719-422-97 DIODE MA8091-M
C615 1-124-233-11 ELECT 10uF 20% 16V D701 8-719-977-12 DIODE DTZ6.8B
C616 1-124-233-11 ELECT 10uF 20% 16V
C617 1-124-233-11 ELECT 10uF 20% 16V D702 8-719-158-15 DIODE RD5.6S-B
C618 1-164-506-11 CERAMIC CHIP 4.7uF 16V D704 8-719-158-15 DIODE RD5.6S-B
D705 8-719-035-74 DIODE MA4062-M(TA)
C621 1-164-489-11 CERAMIC CHIP 0.22uF 10% 16V D706 8-719-035-74 DIODE MA4062-M(TA)
C622 1-124-589-11 ELECT 47uF 20% 16V D707 8-719-035-74 DIODE MA4062-M(TA)
C751 1-126-096-11 ELECT 10uF 20% 35V D708 8-719-105-99 DIODE RD6.2M-B1
C752 1-107-682-11 CERAMIC CHIP 1uF 10% 16V D709 8-719-035-74 DIODE MA4062-M(TA)
D710 8-719-977-12 DIODE DTZ6.8B
C754 1-124-233-11 ELECT 10uF 20% 16V D711 8-719-423-32 DIODE MA8120-M
C757 1-124-233-11 ELECT 10uF 20% 16V
D722 8-719-970-02 DIODE 1SR139-400
C786 1-109-982-11 CERAMIC CHIP 1uF 10% 10V D731 8-719-970-02 DIODE 1SR139-400
C787 1-109-982-11 CERAMIC CHIP 1uF 10% 10V D732 8-719-970-02 DIODE 1SR139-400
D733 8-719-970-02 DIODE 1SR139-400
C789 1-163-077-00 CERAMIC CHIP 0.1uF 10% 25V D781 8-719-049-38 DIODE 1N5404TU
C792 1-163-077-00 CERAMIC CHIP 0.1uF 10% 25V < IC >
C795 1-109-982-11 CERAMIC CHIP 1uF 10% 10V
IC21 8-759-586-59 IC TB2118F-EL-S
C993 1-163-251-11 CERAMIC CHIP 100PF 5% 50V IC22 8-759-909-71 IC BA4558F
IC301 8-752-079-78 IC CXA2509AQ-T4
IC331 8-759-572-10 IC TDA7462D013TR
– 38 –
MAIN
IC351 8-759-527-33 IC LB1930M-TLM JC782 1-216-295-00 SHORT 0
JC992 1-216-296-00 SHORT 0
IC501 8-759-590-79 IC MN101C12GTB1
IC551 8-759-574-61 IC XC61AN4302MR < COIL >
IC611 8-759-347-49 IC BA3918-V2
IC751 8-759-490-74 IC TDA7384 L2 1-469-132-21 FERRITE 0uH
L3 1-410-501-11 INDUCTOR 2.2uH
< JACK > L4 1-410-196-11 INDUCTOR CHIP 2.2uH
L6 1-410-989-11 INDUCTOR CHIP 0.47uH
J1 1-764-808-21 JACK (FM/AM ANTENNA IN) L21 1-410-509-11 INDUCTOR 10uH
J331 1-774-698-11 JACK, PIN 2P (AUDIO OUT (LINE OUT))
J561 1-566-822-41 JACK (REMOTE IN) L22 1-410-989-11 INDUCTOR CHIP 0.47uH
L501 1-410-989-11 INDUCTOR CHIP 0.47uH
< JUMPER RESISTOR > L781 1-411-669-21 INDUCTOR 0uH
JC1 1-216-296-00 SHORT 0 < TRANSISTOR >

JC2 1-216-296-00 SHORT 0
JC3 1-216-296-00 SHORT 0 Q51 8-729-106-68 TRANSISTOR 2SD1615A-GP
JC4 1-216-296-00 SHORT 0 Q52 8-729-106-68 TRANSISTOR 2SD1615A-GP
JC7 1-216-296-00 SHORT 0 Q53 8-729-020-67 TRANSISTOR XN1A312-TX
Q121 8-729-920-21 TRANSISTOR DTC314TKH04
JC21 1-216-296-00 SHORT 0 Q151 8-729-920-21 TRANSISTOR DTC314TKH04
JC25 1-216-296-00 SHORT 0
Q271 8-729-920-21 TRANSISTOR DTC314TKH04
JC121 1-216-295-00 SHORT 0
JC151 1-216-295-00 SHORT 0 Q351 8-729-015-11 TRANSISTOR 2SD1802FAST-TL
JC181 1-216-296-00 SHORT 0 Q353 8-729-900-53 TRANSISTOR DTC114EK
Q354 8-729-106-60 TRANSISTOR 2SB1115A
JC182 1-216-295-00 SHORT 0 Q551 8-729-027-23 TRANSISTOR DTA114EKA-T146
JC191 1-216-296-00 SHORT 0
JC192 1-216-296-00 SHORT 0 Q571 8-729-120-28 TRANSISTOR 2SC1623-L5L6
JC272 1-216-296-00 SHORT 0 Q581 8-729-900-53 TRANSISTOR DTC114EK
Q591 1-801-806-11 TRANSISTOR DTC144EKA-T146
JC303 1-216-295-00 SHORT 0
JC304 1-216-295-00 SHORT 0 Q601 8-729-423-99 TRANSISTOR 2SD2137-OP
JC331 1-216-296-00 SHORT 0 Q621 8-729-027-23 TRANSISTOR DTA114EKA-T146
Q622 8-729-021-94 TRANSISTOR 2SK1657-T1B
JC332 1-216-296-00 SHORT 0
JC351 1-216-295-00 SHORT 0 < RESISTOR >
JC352 1-216-295-00 SHORT 0
JC354 1-216-296-00 SHORT 0 R1 1-216-049-11 RES,CHIP 1K 5% 1/10W
JC356 1-216-296-00 SHORT 0 R2 1-216-073-00 METAL CHIP 10K 5% 1/10W
R3 1-216-296-00 SHORT 0
JC504 1-216-296-00 SHORT 0
R10 1-216-049-11 RES,CHIP 1K 5% 1/10W
JC508 1-216-295-00 SHORT 0 R11 1-216-053-00 METAL CHIP 1.5K 5% 1/10W
JC571 1-216-296-00 SHORT 0
JC621 1-216-296-00 SHORT 0 R23 1-249-417-11 CARBON 1K 5% 1/4W F
R24 1-249-417-11 CARBON 1K 5% 1/4W F
JC751 1-216-296-00 SHORT 0
R29 1-216-025-00 RES,CHIP 100 5% 1/10W
– 39 –
MAIN
R30 1-216-049-11 RES,CHIP 1K 5% 1/10W R506 1-216-049-11 RES,CHIP 1K 5% 1/10W
R32 1-216-073-00 METAL CHIP 10K 5% 1/10W R507 1-249-417-11 CARBON 1K 5% 1/4W F
R508 1-249-417-11 CARBON 1K 5% 1/4W F
R33 1-216-049-11 RES,CHIP 1K 5% 1/10W R509 1-249-417-11 CARBON 1K 5% 1/4W F
R34 1-216-041-00 METAL CHIP 470 5% 1/10W R510 1-247-807-31 CARBON 100 5% 1/4W
R51 1-216-057-00 METAL CHIP 2.2K 5% 1/10W
R52 1-216-033-00 METAL CHIP 220 5% 1/10W R511 1-216-206-00 RES,CHIP 2.2K 5% 1/8W
R101 1-216-041-00 METAL CHIP 470 5% 1/10W R512 1-216-246-00 RES,CHIP 100K 5% 1/8W
R513 1-216-057-00 METAL CHIP 2.2K 5% 1/10W
R102 1-216-109-00 METAL CHIP 330K 5% 1/10W R514 1-247-807-31 CARBON 100 5% 1/4W
R103 1-216-077-00 METAL CHIP 15K 5% 1/10W R517 1-216-246-00 RES,CHIP 100K 5% 1/8W
R104 1-216-079-00 METAL CHIP 18K 5% 1/10W
R520 1-216-049-11 RES,CHIP 1K 5% 1/10W
R121 1-216-057-00 METAL CHIP 2.2K 5% 1/10W R521 1-216-049-11 RES,CHIP 1K 5% 1/10W
R151 1-249-429-11 CARBON 10K 5% 1/4W R523 1-216-049-11 RES,CHIP 1K 5% 1/10W
R152 1-216-081-00 METAL CHIP 22K 5% 1/10W
R172 1-216-065-00 RES,CHIP 4.7K 5% 1/10W R526 1-216-097-00 RES,CHIP 100K 5% 1/10W
R527 1-216-097-00 RES,CHIP 100K 5% 1/10W
R174 1-216-129-00 METAL CHIP 2.2M 5% 1/10W R528 1-216-097-00 RES,CHIP 100K 5% 1/10W
R181 1-216-033-00 METAL CHIP 220 5% 1/10W
R182 1-216-065-00 RES,CHIP 4.7K 5% 1/10W R530 1-216-246-00 RES,CHIP 100K 5% 1/8W
R535 1-249-417-11 CARBON 1K 5% 1/4W F
R191 1-249-429-11 CARBON 10K 5% 1/4W R538 1-216-033-00 METAL CHIP 220 5% 1/10W
R192 1-216-105-00 RES,CHIP 220K 5% 1/10W
R541 1-216-097-00 RES,CHIP 100K 5% 1/10W
R205 1-216-073-00 METAL CHIP 10K 5% 1/10W
R206 1-216-081-00 METAL CHIP 22K 5% 1/10W R545 1-216-174-00 RES,CHIP 100 5% 1/8W
R251 1-249-429-11 CARBON 10K 5% 1/4W R546 1-216-246-00 RES,CHIP 100K 5% 1/8W
R547 1-216-049-11 RES,CHIP 1K 5% 1/10W
R272 1-216-065-00 RES,CHIP 4.7K 5% 1/10W
R554 1-216-097-00 RES,CHIP 100K 5% 1/10W
R281 1-216-033-00 METAL CHIP 220 5% 1/10W R555 1-208-806-11 RES,CHIP 10K 0.50% 1/10W
R282 1-216-065-00 RES,CHIP 4.7K 5% 1/10W R556 1-208-806-11 RES,CHIP 10K 0.50% 1/10W
R284 1-216-278-11 RES,CHIP 2.2M 5% 1/8W
R301 1-208-812-11 RES,CHIP 18K 2% 1/10W R558 1-216-035-00 METAL CHIP 270 5% 1/10W
R559 1-216-097-00 RES,CHIP 100K 5% 1/10W
R303 1-216-065-00 RES,CHIP 4.7K 5% 1/10W R561 1-216-073-00 METAL CHIP 10K 5% 1/10W
R304 1-216-077-00 METAL CHIP 15K 5% 1/10W
R305 1-216-298-00 METAL CHIP 2.2 5% 1/10W R562 1-208-806-11 RES,CHIP 10K 0.50% 1/10W
R306 1-216-105-00 RES,CHIP 220K 5% 1/10W R563 1-216-025-00 RES,CHIP 100 5% 1/10W
R564 1-216-025-00 RES,CHIP 100 5% 1/10W
R331 1-216-298-00 METAL CHIP 2.2 5% 1/10W R571 1-216-089-00 RES,CHIP 47K 5% 1/10W
R352 1-249-383-11 CARBON 1.5 5% 1/6W F
R353 1-216-065-00 RES,CHIP 4.7K 5% 1/10W R573 1-249-421-11 CARBON 2.2K 5% 1/4W F
R354 1-216-073-00 METAL CHIP 10K 5% 1/10W R574 1-216-081-00 METAL CHIP 22K 5% 1/10W
R581 1-216-089-00 RES,CHIP 47K 5% 1/10W
R501 1-216-097-00 RES,CHIP 100K 5% 1/10W R586 1-216-073-00 METAL CHIP 10K 5% 1/10W
R503 1-216-049-11 RES,CHIP 1K 5% 1/10W
R590 1-216-246-00 RES,CHIP 100K 5% 1/8W
– 40 –
MAIN
R591 1-216-089-00 RES,CHIP 47K 5% 1/10W ACCESSORIES & PACKING MATERIALS
R592 1-216-089-00 RES,CHIP 47K 5% 1/10W *******************************
R593 1-216-089-00 RES,CHIP 47K 5% 1/10W 3-865-814-41 MANUAL, INSTRUCTION

R594 1-216-049-11 RES,CHIP 1K 5% 1/10W (ENGLISH, SPANISH, CHINESE)
R596 1-216-246-00 RES,CHIP 100K 5% 1/8W 3-865-815-31 MANUAL, INSTRUCTION, INSTALL
R597 1-216-097-00 RES,CHIP 100K 5% 1/10W (ENGLISH, SPANISH, CHINESE)
R601 1-249-393-11 CARBON 10 5% 1/4W F X-3373-412-1 CASE (PANEL) ASSY
R602 1-249-395-11 CARBON 15 5% 1/4W F **************************************************************

R603 1-216-186-00 RES,CHIP 330 5% 1/8W
R621 1-249-425-11 CARBON 4.7K 5% 1/4W F *************
R622 1-216-073-00 METAL CHIP 10K 5% 1/10W HARDWARE LIST
R702 1-216-025-00 RES,CHIP 100 5% 1/10W *************
R703 1-216-025-00 RES,CHIP 100 5% 1/10W #1 7-621-772-10 SCREW +B 2X4

R704 1-216-295-00 SHORT 0 #2 7-685-793-09 SCREW +PTT 2.6X8 (S)
R705 1-216-295-00 SHORT 0 #3 7-685-792-09 SCREW +PTT 2.6X6 (S)
R706 1-216-049-11 RES,CHIP 1K 5% 1/10W #4 7-685-794-09 SCREW +PTT 2.6X10 (S)
R707 1-216-049-11 RES,CHIP 1K 5% 1/10W #5 7-685-106-19 SCREW +P 2X10 TYPE2 NON-SLIT
R708 1-216-198-00 RES,CHIP 1K 5% 1/8W #6 7-624-104-04 STOP RING 2.0, TYPE -E

R709 1-216-174-00 RES,CHIP 100 5% 1/8W #7 7-627-553-17 PRECISION SCREW +P 2X2 TYPE 3
R710 1-216-174-00 RES,CHIP 100 5% 1/8W
R711 1-216-049-11 RES,CHIP 1K 5% 1/10W **************************************************************
R712 1-216-049-11 RES,CHIP 1K 5% 1/10W
PARTSFORINS TALLATION AND CONNECTIONS
R713 1-216-025-00 RES,CHIP 100 5% 1/10W **************************************
R714 1-216-025-00 RES,CHIP 100 5% 1/10W
R751 1-216-049-11 RES,CHIP 1K 5% 1/10W 501 3-916-161-31 FRAME ASSY
R753 1-216-049-11 RES,CHIP 1K 5% 1/10W 502 X-3370-077-1 SCREW ASSY (AE.KEY), FITTING
R781 1-216-081-00 METAL CHIP 22K 5% 1/10W 503 3-386-828-01 SCREW, FITTING
504 3-349-410-01 BUSHING
R782 1-216-230-00 RES,CHIP 22K 5% 1/8W 505 3-388-078-01 KEY
< SWITCH > 506 3-934-325-01 SCREW, +K (5X8) TAPPING

507 3-018-384-01 COLLAR
S501 1-571-478-11 SWITCH, SLIDE (POWER SELECT) 508 1-776-207-82 CORD (WITH CONNECTOR) (POWER)
S502 1-571-478-11 SWITCH, SLIDE (FREQUENCY SELECT)
S551 1-692-431-21 SWITCH, TACTILE (RESET)
< TUNER >
TU1 A-3220-695-A FM/AM TUNER UNIT (TUX-011(EA))
< VIBRATOR >
X21 1-781-246-21 VIBRATOR, CRYSTAL (10.25MHz)

X501 1-781-294-21 VIBRATOR, CRYSTAL (18.432MHz)
X502 1-567-098-41 VIBRATOR, CRYSTAL (32.768kHz)
**************************************************************
MISCELLANEOUS
*************
9 1-776-207-82 CORD (WITH CONNECTOR) (POWER)

63 1-694-508-11 CONDUCTIVE BOARD, CONNECTION
F781 1-532-877-11 FUSE (BLADE TYPE) (AUTO FUSE) (10A)
HP901 1-500-157-21 HEAD, MAGNETIC (PLAYBACK)
LCD901 1-803-496-11 DISPLAY PANEL, LIQUID CRYSTAL
M901 A-3291-665-A MOTOR ASSY, MAIN (CAPSTAN/REEL)
**************************************************************
– 41 –
XR-4900
Sony Corporation
99B097025-1
9-926-444-11 Personal & Mobile Communication Company
Printed in Singapore © 1999. 2
– 42 – Published by Quality Assurance Dept.

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XR-4900

SERVICE MANUAL E Model

Model Name Using Similar Mechanism XR-C5100

– Continued on next page –

FM/MW/SW CASSETTE CAR STEREO

3. ASSEMBLY OF MECHANISM DECK ............ 11

4. MECHANICAL ADJUSTMENTS ....................... 14

7. EXPLODED VIEWS ................................................ 33

8. ELECTRICAL PARTS LIST ............................... 36

Flexible Circuit Board Repairing

Notes on chip component replacement

FRONT PANEL ASS’Y

1 Push the button

2 Remove the front panel ass’y

3 Two ground point 1 screw

4 main board 6 heat sink

2 rubber cap (25)

2 Install the hanger onto

4 Fit claw on B part.

3 Put the housing 6 Fit projaction on D part.

1 Fit the arm (suction) on the shaft.

1 Fit the lever (LDG-A) on

2 Fit the lever (LDG-B) on

gear (LDG-D) 6 polyethylene washer

hole lever (LDG-A)

4 Align hole in the gear (LDG-D)

2 tensiton spring (LD-2)

MOUNTING POSITION OF CAPSTAN/REEL MOTOR

2 Two precision screws

• Tape Tension Measurement speed checker

AUDIO OUT jack (J331)

Specification: Constant speed

Display L-CH Stereo separation: A-B

FM The separations of both channels should be equal.

97.9 SHUF Specification: Separation more than 30 dB

Adjustment Location: See page 17.

Carrier frequency : 1000 kHz antenna jack (J1)

Adjustment Location: See page 17.

– SET UPPER VIEW –

Tape Speed Adjustment

RV 1 MW Auto Scan/Stop Level Adjustment

RV 2 FM Auto Scan/Stop Level Adjustment

RV 4 FM Stereo Separation Adjustment

For schematic diagrams. 18.432MHz

For printed wiring boards.

• Semiconductor 6-1. PRINTED WIRING BOARD — MAIN SECTION —

6-4. PRINTED WIRING BOARD — PANEL SECTION — • Semiconductor

6-5. SCHEMATIC DIAGRAM — PANEL SECTION —

SERIAL I/O OUTPUT 120µ/70µ 24dB

SE1L 1 CONTROL MUTE –

(1) CHASSIS SECTION

Front panel ass’y

156 3-020-542-01 GEAR (LOADING FT) 166 3-017-302-01 BELT (25)

< CAPACITOR > < RESISTOR >

JC1 1-216-296-00 SHORT 0 < TRANSISTOR >

R593 1-216-089-00 RES,CHIP 47K 5% 1/10W 3-865-814-41 MANUAL, INSTRUCTION

R602 1-249-395-11 CARBON 15 5% 1/4W F **************************************************************

R703 1-216-025-00 RES,CHIP 100 5% 1/10W #1 7-621-772-10 SCREW +B 2X4

R708 1-216-198-00 RES,CHIP 1K 5% 1/8W #6 7-624-104-04 STOP RING 2.0, TYPE -E

< SWITCH > 506 3-934-325-01 SCREW, +K (5X8) TAPPING