ILLUSTRATED PARTS LIST

800-643-7332 • amsportworks.com

200 SERIES LUTV 2014 Model 201

WITH 150cc ENGINE

150cc 2 WHEEL DRIVE LIGHT UTILITY VEHICLE

pub. 04/29/2016
 TABLE OF CONTENTS

SECTION 1 CYLINDER HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SECTION 2 CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SECTION 3 ENGINE CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SECTION 4 TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SECTION 5 CVT COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SECTION 6 OUTER CRANKCASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SECTION 7 PISTON / CRANK / CONNECTING ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SECTION 8 CAMSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SECTION 9 OIL PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SECTION 10 DRIVEN PULLEY & CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SECTION 11 ENGINE ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SECTION 12 ELECTRIC START . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SECTION 13 DRIVER PULLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SECTION 14 FAN COVER / SHROUD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SECTION 15 CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SECTION 16 FRAME GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16,18
SECTION 17 STEERING & BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SECTION 18 FRONT SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SECTION 19 BED / TAILGATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
SECTION 20 ENGINE / MUFFLER / AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SECTION 21 SWINGARM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SECTION 22 REAR AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SECTION 23 ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
 200 SERIES LUTV SECTION 1 CYLINDER HEAD ASSEMBLY

7
14 14

2 9 6
22 21 5
20 4 3
23 12
19 1
18

10

8 16

13 11
24
15 19
20
13
21
23
22 17

Ref# Part# Description Qty Ref# Part# Description Qty

1 14254 HEAD, CYLINDER - 150CC 1 13 50003 BOLT, M6 x 1.00 x 25 HHF 4
2 50304 SPARK PLUG (CR7HSA) 1 14 50024 NUT, M6 x 1.00 HEX FLANGE 2
3 14255 GASKET, CYL HEAD - 150CC 1 15 14265 COVER, VALVE - 150CC 1
4 14256 GASKET, CARB INSULATOR - 150CC 1 16 14266 PIN, M10 X 16 DOWEL 2
5 14257 INSULATOR, CARB - 150CC 1 17 50087 BOLT FLANGE SH 6 X 100 2
6 14258 MANIFOLD, INTAKE - 150CC 1 18 14267 VALVE, INTAKE - 150CC 1
7 14259 CLAMP, CARB HOSE - 150CC 1 19 14268 SEAL, VALVE STEM - 150CC 2
8 14260 GASKET, VALVE COVER - 150CC 1 20 14269 SEAT, VALVE SPRING OUTER - 150CC 2
9 14261 O-RING, M27 X 2 RUBBER - 150CC 1 21 14270 SPRING, OUTER AND INNER VALVE - 150CC 2
10 14262 TUBE, BREATHER - 150CC 1 22 14271 RETAINER, VALVE SPRING - 150CC 2
11 14263 STUD, M6 X 1.25 X 18 2 23 14272 KEEPER, VALVE SPRING - 150CC 4
12 14264 STUD, M6 X 1.25 X 50 2 24 14273 VALVE, EXHAUST - 150CC 1

200 Series LUTV (2014 - 201 model) 15730

NOTE: parts denoted as left or right hand are from driver’s point of view. 1
pub. 04/29/2016
 200 SERIES LUTV SECTION 2 CYLINDER

Ref # Part # Description Qty

1 14317 CYLINDER - 150CC 1
2 14582 GASKET, CYLINDER BASE - 150CC 1
3 50032 BOLT FLANGE SH 6 X 22 2
4 14266 PIN, M10 X 16 DOWEL 2
5 14276 TENSIONER, CAM CHAIN - 150CC 1
6 14275 GASKET, CAM CHAIN TENSIONER - 150CC 1
7 14274 ASM, CAM CHAIN TENSIONER - 150CC 1
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 2
pub. 04/29/2016
 200 SERIES LUTV SECTION 3 ENGINE CRANKCASE

* ASW determined that it is more cost effective due to labor to replace the entire
engine if this part is needed. Once this determination was made, ASW stopped
ordering this part as a replacement item and are now sold out.
Ref# Part# Description Qty Ref# Part# Description Qty
1 14277 (OUT OF STOCK)* HOUSING, CRANKCASE RH 1 14 14287 PIN, M10 X 14 DOWEL 2
2 14278 BUSHING, ENGINE HANGER - 150CC 2 15 14288 BOLT, M12 X 1.5 SPECIAL - 150CC 1
3 14279 GASKET, CRANKCASE - 150CC 1 16 14690 WASHER, M12 DAC 2
4 14280 HOUSING, CRANKCASE LH - 150CC 1 17 14290 SEAL, M20 X 32 X 6 2
5 14558 GROMMET 1 18 14883 GUIDE, CAM CHAIN - 150CC 1
6 14281 BOLT, M10 X 1.25 X 15 FHCS ZN 1 19 50016 PIN DOWEL SPECIAL 8 X 14 2
7 14282 WASHER, M10.2 X 18 X 1.3 FLAT 1 20 14291 STUD, M8 X 1.25 X 195.5 2
8 14283 COVER, SMALL LEFT - 150CC 1 21 14292 STUD, M8 X 1.25 X 187.5 2
9 14284 O-RING, M108 X 2 1 22 14293 WASHER, M8 FLAT ZN 4
10 14559 PIN 1 23 14294 NUT, M8 X 1.25 FLANGE HEAD 4
11 14285 O-RING, M6 X 1.8 2 24 14295 BOLT, M6 X 1.00 X 50 FHCS ZN 2
12 50104 OIL SEAL 19.8 X 30 X 5 1 25 14501 SPACER, OIL - 150CC 1
13 14286 BOLT, M6 X 1.00 X 18 FHCS ZN 4 26 14296 BOLT, M6 X 1.00 X 12 FHCS ZN 2
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 3
pub. 04/29/2016
 200 SERIES LUTV SECTION 4 TRANSMISSION

Ref# Part# Description Qty Ref# Part# Description Qty

1 14297 HOUSING, OUTER TRANSMISSION - 150CC 1 20 14296 BOLT, M6 X 1.00 X 12 FHCS ZN 2
2 14298 GEAR, PRI DRIVE - 150CC 1 21 14315 WASHER, M6 FLAT 2
3 14299 GEAR, SEC DRIVE - 150CC 1 22 14287 PIN, M10 X 14 DOWEL 2
4 14300 ASM, SHIFT GEAR CLUSTER D/N/R - 150CC 1 23 14316 SPACER, M15 INNER GEAR - 150CC 1
5 14841 GEAR, FINAL DRIVE SHAFT - 150CC 1 24 14149 BEARING, OUTER - 6202-Z 1
6 14302 ASM, SHIFT SELECTOR - 150CC 1 25 50102 BEARING BALL RADIAL 6203 1
7 14303 PAWL, SHIFT SELECTOR - 150CC 1 26 14146 BEARING, INNER - 6204-Z 1
8 14304 ROD, SHIFT PAWL - 150CC 1 27 14106 CIRCLIP, M20 1
9 14305 SHAFT, SHIFTER CAM - 150CC 1 28 14503 BEARING, 6302 15 X 42 X 13 1
10 14306 GASKET, TRANSMISSION CASE - 150CC 1 29 14504 BEARING, RNA4905 30 X 42 X 17 1
11 14307 TUBE, TRANSMISSION VENT - 150CC 1 30 14505 BUSHING, SHOCK ABSORBING - 150CC 2
12 14308 NIPPLE, VENT TUBE - 150CC LARGE 1 31 14318 SEAL, M30 X 40 X 6 1
13 14309 BALL, SHIFT INDENT - 150CC 1 32 14598 BEARING, SEALED 6205 - 150CC 1
14 14310 SPRING, SHIFT INDENT - 150CC 1 33 14511 WASHER, M22 X 31 X 2.5 FLAT 1
15 14311 GASKET, SHIFT INDENT - 150CC 1 34 14319 CIRCLIP, M25 1
16 14312 BOLT, SHIFT INDENT - 150CC 1 35 14320 CIRCLIP, M52 1
17 14502 NIPPLE, VENT TUBE - 150CC SMALL 1 36 14321 CLAMP, WIRE - 150CC 1
18 14313 BOLT, DRAIN/FILL PLUG - 150CC 2 37 14235 BOLT, M6 X 1.00 X 40 FHCS ZN 10
19 14314 GASKET, TRANS DRAIN PLUG - 150CC 2 38 14597 OIL SEAL, SHIFTER CAM - 150CC 1
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 4
pub. 04/29/2016
 200 SERIES LUTV SECTION 5 CVT COVER

Ref# Part# Description Qty

1 14323 COVER, CVT - 150CC 1
2 14507 BRACKET, EXHAUST - 150CC 1
3 14324 NUT, M12 X 1.25 LOCKING FLANGE ZN 1
4 14508 BEARING, 6200 10 X 30 X 9 2
5 14325 GASKET, CVT COVER - 150CC 1
6 14235 BOLT, M6 X 1.00 X 40 FHCS ZN 8
7 14322 SNORKEL, CVT - 150CC 1
8 14322 SNORKEL, CVT - 150CC 1
9 14509 CLAMP, SNORKEL - 150CC 2
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 5
pub. 04/29/2016
 200 SERIES LUTV SECTION 6 OUTER CRANKCASE ASSEMBLY

Ref# Part# Description Qty

1 14326 COVER, OUTER CRANKCASE RH - 150CC 1
2 14327 GASKET, OUTER CRANKCASE - 150CC 1
3 14328 CAP, OIL DRAIN - 150CC 1
4 14329 SCREEN, OIL FILTER - 150CC 1
5 14330 SPRING, OIL FILTER SCREEN - 150CC 1
6 14331 DIPSTICK, OIL FILL - 150CC 1
7 14332 CLAMP, AC GENERATOR - 150CC 1
8 14333 SEAL, M19.8 X 30 X 5 OIL 1
9 14334 O-RING, M30.8 X 3 1
10 14335 O-RING, M18 X 3 1
11 50016 PIN DOWEL SPECIAL 8 X 14 2
12 14336 BOLT, M6 X 1.00 X 28 FHCS ZN 1
13 14337 BOLT, M6 X 1.00 X 95 FHCS ZN 4
14 14338 BOLT, M6 X 1.00 X 100 FHCS ZN 1
15 14339 BOLT, M6 X 1.00 X 110 FHCS ZN 2
16 14340 BOLT, M6 X 1.00 X 35 FHCS ZN 1
17 14341 BOLT, M6 X 1.00 X 20 FHCS ZN 2
18 14296 BOLT, M6 X 1.00 X 12 FHCS ZN 2
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 6
pub. 04/29/2016
 200 SERIES LUTV SECTION 7 PISTON, CRANK AND CONNECTING ROD

Ref# Part# Description Qty

1 N/A ASM, CRANK - CON ROD - 150CC 1
2 14324 NUT, M12 X 1.25 LOCKING FLANGE ZN 1
3 14510 NUT, M22 X 1.00 SPANNING - 150CC 1
4 14511 WASHER, M22 X 31 X 2.5 FLAT 1
5 14344 GEAR, KICK DRIVE - 150CC 1
6 14690 WASHER, M12 DAC 1
7 14324 NUT, M12 X 1.25 LOCKING FLANGE ZN 1
8 14512 KEY, WOODRUFF M4 X 14 1
9 14345 CLIP, PISTON RETAINING - 150CC 2
10 14346 PIN, PISTON WRIST - 150CC 1
11 14347 PISTON - 150CC 1
12 14348 KIT, PISTON RING - 150CC 1
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 7
pub. 04/29/2016
 200 SERIES LUTV SECTION 8 CAMSHAFT ASSEMBLY

Ref# Part# Description Qty

1 14513 NUT, M5 X 0.5 HEX 2
2 14349 SCREW, TAPPET ADJ - 150CC 2
3 14350 ARM, VALVE ROCKER - 150CC 2
4 14351 SHAFT, EXHAUST ROCKER ARM - 150CC 1
5 14352 CHAIN, CAMSHAFT - 150CC 1
6 14353 CAMSHAFT - 150CC 1
7 14354 SHAFT, INTAKE ROCKER ARM - 150CC 1
8 14355 PLATE, STOP - 150CC 1
9 14266 PIN, M10 X 16 DOWEL 2
10 14356 CAP, CAMSHAFT BRG - 150CC 1
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 8
pub. 04/29/2016
 200 SERIES LUTV SECTION 9 OIL PUMP ASSEMBLY

Ref# Part# Description Qty

1 14357 CHAIN, OIL PUMP - 150CC 1
2 14358 NUT, M6 X 1.00 HEX FLANGE 1
3 14359 SPROCKET, OIL PUMP - 150CC 1
4 14360 BOLT, M6 X 1.00 X 30 FHCS ZN 2
5 14361 ASM, OIL PUMP - 150CC 1
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 9
pub. 04/29/2016
 200 SERIES LUTV SECTION 10 DRIVEN PULLEY & CLUTCH

Ref# Part# Description Qty

1 14362 ASM, OUTER CLUTCH - 150CC 1
2 14363 BELT, CVT - 150CC 1
3 14364 ASM, DRIVEN PULLEY - 150CC 1
4 15164 NUT, M12X1.25 LF THIN 1
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 10
pub. 04/29/2016
 200 SERIES LUTV SECTION 11 ENGINE ELECTRICAL

Ref# Part# Description Qty

1 15120 MAGNETO, 150CC HO 1
2 14366 FLYWHEEL - 150CC 1
3 14367 FAN, COOLING - 150CC 1
4 14368 BOLT, M6 X 1.00 X 15 FHCS ZN 4

200 Series LUTV (2014 - 201 model) 15730

NOTE: parts denoted as left or right hand are from driver’s point of view. 11
pub. 04/29/2016
 200 SERIES LUTV SECTION 12 ELECTRIC START

Ref# Part# Description Qty

1 14369 ASM, STARTER CLUTCH - 150CC 1
2 14370 SHAFT, STARTER RED - 150CC 1
3 14371 GEAR, STARTER RED - 150CC 1
4 14372 BOLT, M6 X 1.00 X 16 FHCS ZN 2
5 14373 ASM, STARTER MOTOR - 150CC 1
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 12
pub. 04/29/2016
 200 SERIES LUTV SECTION 13 DRIVER PULLEY

Ref# Part# Description Qty

1 14374 ASM, DRIVER PULLEY - 150CC 1
2 14375 WEIGHT, DRIVER PULLEY - 150CC 6
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 13
pub. 04/29/2016
 200 SERIES LUTV SECTION 14 FAN COVER & SHROUD ASSEMBLY

Ref# Part# Description Qty

1 14540 COVER, FAN COMP - 150CC 1
2 14541 COVER, DUST - 150CC 1
3 14542 DUCT, CARBURETOR COOLING - 150CC 1
4 14543 SHROUD, LOWER - 150CC 1
5 14544 SEAL, LOWER SHROUD - 150CC 1
6 14545 SHROUD, UPPER - 150CC 1
7 14546 CLIP, CORD - 150CC 1
8 14547 SEAL, UPPER SHROUD - 150CC 1
9 50065 SCREW TAPPING 6
10 14286 BOLT FLANGE SH 6 X 18 3
11 14539 SCREW, 3.5 X 13 STFH 3
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 14
pub. 04/29/2016
 200 SERIES LUTV SECTION 15 CARBURETOR

1 3

Ref# Part# Description Qty

1 15856 ASM, CARB W/ MANUAL CHOKE - 150CC - DENI 1
2 15458 ASM, MANUAL ENRICHER / CHOKE 1
3 15460 O-RING, SPECIAL: CARB ENRICHER 1
4 15430 CABLE, CHOKE 3050 MM LONG 1
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 15
pub. 04/29/2016
 200 SERIES LUTV SECTION 16 FRAME GROUP

REFERENCE LIST
ON NEXT PAGE

)
wn
sho
not
T(
IVE
MR
INU
UM
AL
15

31
37
18

ALUMINUM RIVET
(not shown)

17
7

18
14
5

16
4
4
5
6

35

39
7

36
2

24
21, 22
10
1
3

19, 20
2

37
23

14
9

13
12
4

8
5

12
11
7

200 Series LUTV (2014 - 201 model) 15730

NOTE: parts denoted as left or right hand are from driver’s point of view. 16
pub. 04/29/2016
 200 SERIES LUTV SECTION 16 FRAME GROUP (continued)

25

26

32

27

28
29
33
30

31

34

Ref# Part# Description Qty Ref# Part# Description Qty

1 15812 TUBE, OH BAR - RR LAT- 201 1 20 14875 WHEEL WELL, INNER LH 1
2 14865 ENDCAP, BAR -1.5 BLACK PLASTIC 4 21 14878 FENDER FLARE, RH 1
3 15811 TUBE, OH BAR - FWD LAT- 201 1 22 14879 FENDER FLARE, LH 1
4 14837 WASHER, CONCAVE CLAMP – 200S 12 23 14423 SCREW, M5 X 16 PHSM 16
5 14944 WASHER, BAR CONNECTION 12 24 15568 SCREW, #12 X .75”, FLG HEAD 2
6 14697 BOLT, M8 X 1.25 X 65 FHCS 8 25 14870 CAP, FUEL W/REMOTE VALVE 4
7 14945 COVER, BOLT CAP -15.IN 12 26 14161-2 FUEL TANK 4
8 15814 TUBE, OH BAR - RH - 201 1 27 15779 BOLT, M8 X 1.25 X 35 FHCS 4
9 15813 TUBE, OH BAR - LH - 201 1 28 14293 WASHER, M8 FLAT 4
10 15778 PLUG, HOLE DIAMETER 8MM - PLASTIC PUSH 8 29 14162 SPACER, FUEL TANK 4
11 15774 BOLT, 5/16”-18 x 2.0” HHCS BLK 4 30 14163 BUSHING, FUEL TANK MOUNT 4
12 2-50702 WASHER, 5/16” TUBE FIT (BENT) 8 31 14088 NUT, M8 X 1.25 FLANGE TOP LOCK 4
13 15775 NUT, 5/16”-18 HEX CENTERLOCK 4 32 15454 VALVE, FUEL MANUAL ON/OFF/RES W/ O-RING 1
14 14088 NUT, M8X1.25 LOCKING FLANGE 10 33 15838 LINE, FUEL - 12” WITH (2) CLAMPS 2
15 15921 PANEL, BACKSPLASH - 201 1 34 14167 FILTER, FUEL 1
16 15922 COVER, TOP SEAT TUB - 201 1 35 14880 SHIELD, CABLE HOUSING 1
17 15923 SURROUND, SEAT TUB - 201 1 36 14426 BOLT, M6 X 1.00 X 14 FHCS 9
18 14893 RIVET, ALUMINUM - M3 / #56 30 37 14436 BOLT, M8 X 1.25 X 30 FHCS DAC 2
19 14874 WHEEL WELL, INNER RH 1 39 14784 REFLECTOR, 54.9 MM - AMBER 2
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 17
pub. 04/29/2016
 200 SERIES LUTV SECTION 16 FRAME GROUP (continued)
4
3
4
1
10
2 2a
6 4
5 3
4
6

10

5
7

11
22
18
9 8
17

10

23

21 19 12
14
20
15

17 16
24 15
18 16
21 13
22 24 14

Not Shown:
• 2-70127 HEAD LIGHT 862 BULB-REPLACEMENT #4831180 2
• 15256 SEAT BELT SHOULDER CAP 2
Ref# Part# Description Qty Ref# Part# Description Qty
1 14842 CUP HOLDER - 200S 1 13 15524 FRAME, SEAT, 2 PS - 200 1
2 15647 BEZEL, HEADLIGHT ROUND 1 14 14171 SLIDE, SEAT (PR) - 6150/7150 2
2a 15776 DECAL, FRONT REFLECTIVE-AMBER (SET OF 2) 15 15483 BOLT, M8 X 1.25 X 40 “T” STYLE DAC 2
3 15648 LIGHT, 3.5 SURF MOUNT - 25W 2 16 14088 NUT, M8×1.25 FLANGE TOP LOCK 2
4 14491 NUT, M5 X .8 NYLOC ZN 4 17 15823 BOLT, M10 X 1.5 X 20 FHCS 4
5 15066 SCREW, M5 X 0.80 X 20 PH - BLK 4 18 14289 SPACER, M10 STEPPED SEAT BELT DAC 4
6 15565 SCREW, M6-1.0 X 16 BUTTON HEAD SOCKET SS 3 19 15467 BOLT, M12 X 1.25 X 30 FHCS 1
7 15577 HOOD, RED 202 SERIES W/LIGHT 2 20 15485 BOLT, M12 X 1.25 X 25 FHCS 2
8 15566 SCREW, M6-1.0 X 40 BUTTON HEAD SOCKET SS 2 21 14324 NUT, M12×1.25 LOCKING FLANGE DAC 3
9 15762 SPACER, NYLON 1/2”OD X 1/4”ID X 5/8”L 2 22 14243 NUT, M10 X 1.25 LOCKING FLANGE 4
10 14236 NUT, M6 X 1.00 NYLOC ZN 5 23 14786 SEATBELT, RETRACTABLE 2
11 15522 CUSHION, SEAT BACK- BLACK - 200 1 24 14994 COVER, SEAT SLIDE HANDLE (BLK) 2
12 15523 CUSHION, SEAT BASE- BLACK - 200 1
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 18
pub. 04/29/2016
 200 SERIES LUTV SECTION 17 STEERING & BRAKES

4
1
47

5 2
48
10 5
9 8
6 3

7
58
10
11

13 12 32

33 34
28
36 32
59
27
57 14 9 37
26 31
15 8

16 35
29 30

17 38
18
19
20 39
21 49 43
22 23 40
55
41
51
24
44 42
45
54 50
25 56
53 46

52

Ref# Part# Description Qty Ref# Part# Description Qty

1 14894 BOLT, M6 X 1.0 X 14 SHCS - ZN 6 31 14852 SPRING, THROTTLE PEDAL - 200S 1
2 14846 CAP, STEERING WHEEL - 200S 1 32 14442 BOLT, M8 X 1.25 X 145 HHCS ZN 1
3 14845 STEERING WHEEL - 200S 1 33 14113 SPRING, THROTTLE PEDAL - 7150 1
4 14847 SHAFT, STEERING - 200S 1 34 14119 BUSHING, SLEEVE 12 X 21 X 12 4
5 14104 BUSHING, FLANGED SLEEVE 20 X 28 X 24.1 2 35 14088 NUT, M8 X 1.25 LOCKING FLANGE ZN 8
6 14895 WASHER, M20 FLAT ZN 1 36 14853-2 PEDAL, THROTTLE - 201/202 - BLK 1
7 14106 CIRCLIP, M20 1 37 14439 BOLT, M8 X 1.25 X 40 FHCS ZN 2
8 14437 BOLT, M8 X 1.25 X 25 HHCS ZN 2 38 14610 NUT, M8 X 1.25 4
9 14495 WASHER, M8 SPLIT LOCK ZN 2 39 14854-2 PEDAL, BRAKE - 201/202 - BLK 1
10 14412 BOOT, STEERING SHAFT BLACK RUBBER - 7150 2 40 2-70261 PAD, RUBBER-BRAKE 2
11 14896 SHAFT, STEERING U-JOINT - 200 SERIES 1 41 14116 PIN, M6 X 24 BRAKE BLOCK - 6150/7150 1
12 14738 DUST SHEILD, R & P BLACK RUBBER - 7150 1 42 14101 T BLOCK, BRAKE - 7150 1
13 14848 ASM, RACK AND PINION - 200S 1 43 14489 PIN, M2 X 12 COTTER 1
14 14436 BOLT, M8 X 1.25 X 25 FHCS ZN 4 44 14117 PUSHROD, BRAKE ADJUST - 7150 2
15 14112 BRACKET, RACK AND PINION MNT 2 45 14438 BOLT, M8 X 1.25 X 35 HHCS ZN 2
16 14088 NUT, M8 X 1.25 LOCKING FLANGE ZN 8 46 14088 NUT, M8 X 1.25 LOCKING FLANGE ZN 2
17 14109 BOOT, R&P BLACK RUBBER - 7150 2 47 15136 SWITCH, THROTTLE/BRAKE SAFETY 1
18 14897 ASM, TIE ROD END - 200 SERIES 2 48 14453 BOLT, M5 X .8 X 15 PHMS DAC 2
19 14240 WASHER, M10 FLAT ZN 2 49 14131 CAP, BRAKE MASTER CYL - 7150 1
20 14241 WASHER, M10 SPLIT LOCK ZN 2 50 15466 HOSE, HYD BRAKE - 26” 1
21 14242 NUT, M10 X 1.25 CASTLE 2 51 14129 HOSE, HYD BRAKE - 43” 1
22 15557 PIN, M2.5 X 30 COTTER 2 52 14130 HOSE, HYD BRAKE - 75” 1
23 14426 BOLT, M6 X 1.00 X 14 FHCS ZN 5 53 14460 BOLT, M10 X 24 BRAKE BANJO 3
24 14900 COVER, FLOOR BRAKE ACCESS - 200S 1 54 14127 WASHER, BRASS BRAKE LINE 6
25 14236 NUT, M6 X 1.00 NYLOC ZN 5 55 14121 ASM, MASTER CYLINDER - 7150 1
26 14426 BOLT, M6 X 1.00 X 14 FHCS ZN 2 56 14610 NUT, M8 X 1.25 DAC 2
27 14236 NUT, M6 X 1.00 NYLOC ZN 2 57 15316 BOOT, TIE ROD 150CC 2
28 14849 HANDLE, PARK BRAKE - 200S 1 58 14491 NUT, M5 X .8 NYLOC ZN 2
29 14850 CABLE, PARK BRAKE - 200S 1 59 14120 SPRING, BRAKE PEDAL 1
30 14851 CABLE, THROTTLE - 200S 1
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 19
pub. 04/29/2016
 200 SERIES LUTV SECTION 18 FRONT SUSPENSION

34
32
35 16
33 30
17
32
18
31
19
22
20
36,37
21

41

23 42 38,39
40

21
3,4,5,6
28 22
26
29
14
12
26 27
11

29
24 18 15
28
25
17 13

16
9 1
10 8 2
7

Ref# Part# Description Qty Ref# Part# Description Qty

1 13979 NUT, M10 X 1.25 WF ZN 8 22 14243 NUT, M10 X 1.25 LOCKING FLANGE DAC 8
2 14151 CAP, HUB NOSE - BLACK RUBBER 2 23 14796 SHOCK - RED & BLACK 2
3 15670 ASM, 20X7-8 TIRE/WH RH - GBLK 1 24 14157-2 A ARM, LOWER - BLACK W/ZERK 2
4 15671 ASM, 20X7-8 TIRE/WH LH - GBLK 1 25 14447 BOLT, M10 X 1.25 X 80 FHCS ZN 4
5 14813 TIRE, FRONT 20X7-8 - FAR EAST 2 26 14154 CAP, DUST - LWR SUSP ARM - 7150 8
6 15674 WHEEL, 8X5.5 - GBLK - 4-110 2 27 14140 SPANNER, A ARM LOWER - 7150 4
7 15557 PIN, M2.5 X 30 COTTER 2 28 14155 BUSHING, FLANGED SLEEVE 15 X 21 X 16 8
8 14727 NUT, M14 X 1.5 CASTLE 2 29 14156 O-RING, M21.2 X 2.65 8
9 15339 BEARING, OUTER - 3202-2RS 2 30 14594 GREASE ZERK - 7150 6
10 14147 STUD, M10 X 1.25 X 31 WHEEL 8 31 14133 BOLT, M8 X 1.25 X 105 FHCS ZN 2
11 14148 HUB, FRONT WHEEL - 6150/7150 2 32 14126 BUSHING, FLANGED SLEEVE 12 X 16 X 12 4
12 14144 DISC, FRONT BRAKE - 7150 2 33 14134 SPANNER, A ARM UPPER - 7150 2
13 14237 BOLT, M6 X 1.00 X 12 HHCS DAC 12 34 14136-2 A ARM, UPPER - BLACK W/ZERK 2
14 14146 BEARING, INNER - 6204-Z 2 35 14088 NUT, M8 X 1.25 LOCKING FLANGE ZN 2
15 14145 SEAL, M47 X 25 X 7 DUST 2 36 15340-2 ASM, STRUT/SPINDLE LH - BLK 1
16 15557 PIN, M2.5 X 30 COTTER 2 37 15341-2 ASM, STRUT/SPINDLE - BLK 1
17 14244 NUT, M12 X 1.25 CASTLE 2 38 14152 ASM, BRAKE CALIPER - RF - 7150 1
18 14245 WASHER, M12 SPLIT LOCK ZN 2 39 14143 ASM, BRAKE CALIPER - LF - 7150 1
19 14137 SEAL, BALL JOINT - 6150/7150 4 40 14654 KIT, BRAKE PAD FRONT - 7150 2
20 14138 SPACER, BALL JOINT HEAD - 6150/7150 4 41 14455 BOLT, M8 X 1.25 X 14 SHCS PL 4
21 14246 BOLT, M10 X 1.25 X 40 FHCS ZN 4 42 14495 WASHER, M8 SPLIT LOCK 4
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 20
pub. 04/29/2016
 200 SERIES LUTV SECTION 19 BED & TAILGATE

13
8

1a
8

1a
4
12
10

2 5
9 11
3

6
6
6
5

12
6
9

Ref# Part# Description Qty Ref# Part# Description Qty

1 15575 BED, TWIN SHEET HDPE BLK 1 7 15402 BOLT, 5/16-18 X 0.75 CARRIAGE G5 8
1a 15777 DECAL, REAR REFLECTIVE - RED (SET OF 2) 8 2-50152 BOLT, 5/16-18 X 1.0 CARRIAGE G5 ZN 4
2 15700-2 ASSEMBLY, BED LATCH HANDLE (BLACK) 1 9 15716-1E BRACKET, TIE DOWN, BLK\ 2
3 15701-2 BRACKET, BED LATCH - LH (BLACK) 1 10 15746 SPACER, NYLON 1” OD X 5/8” ID X .375” L 1
4 15702-2 BRACKET, BED LATCH - RH (BLACK) 1 11 2-11801 SPRING, PEDAL 1
5 15703-2 BRACKET, BED PIVOT (BLACK) 2 12 2-70241 RUBBER TUBE, BED LATCH COVER 2
6 1263 NUT 5/16-18 HEX WF 12 13 15576 TAILGATE, TWIN SHEET HDPE BLK 1
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 21
pub. 04/29/2016
 200 SERIES LUTV SECTION 20 ENGINE / MUFFLER / AIR CLEANER

17
19

22 6
23 4
2 2
17

24 19
5

1
23 20
11 2

21 8

7
10 26

9 25 3

26 16
12

13

18

12

Ref# Part# Description Qty Ref# Part# Description Qty

1 14192 ASM, AIR CLEANER - 150CC 1 13 50050 NUT (HEX) CAP M6 2
2 14423 SCREW, M5 X 16 PHSM ZN 9 16 14760 ASM, MUFFLER W/ AIR INJ MOUNT-6150/7150 1
3 14495 WASHER, M8 SPLIT LOCK ZN 1 17 14433 BOLT, M8 X 1.25 X 15 FHCS ZN 1
4 14194 FILTER, AIR - 150CC 1 18 14439 BOLT, M8 X 1.25 X 40 FHCS ZN 1
5 14201 BRACKET, #2 AIR CLEANER MNT - 6150/7150 1 19 14433 BOLT, M8 X 1.25 X 15 FHCS 3
6 14480 BRACKET, REAR ENG MOUNT - 150CC 1 20 14200 BRACKET, #1 AIR CLEANER MNT - 6150/7150 1
7 14762 AIR INJECTION ASM, MUFFLER - 6150/7150 1 21 14445 BOLT, M8 X 1.25 X 10 FHCS ZN 1
8 14481 CLAMP, HOSE 45MM 2 22 14484 GUARD, CHAIN - 150CC 1
9 14196 GASKET, EX PIPE - 150CC 1 23 14430 BOLT, M6 X 1.00 X 30 FHCS 2
10 14372 BOLT, M6 X 1.00 X 16 FHCS 2 24 14436 BOLT, M8 X 1.25 X 30 FHCS 1
11 14531 ASM, ENGINE - 7150 1 25 14497 WASHER, M8 X 27 X 2 FLAT ZN 1
12 14482 SPRING, EXHAUST PIPE - 150CC 2 26 14238 WASHER, M6 SPLIT LOCK DAC 4
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 22
pub. 04/29/2016
 200 SERIES LUTV SECTION 21 SWINGARM ASSEMBLY

39 chain adjuster assembly

40
1
2
43 (bolt)
3
44, 45 (bolt, washer) 4
5
2
12 13
14 6
42 15 7
33
41 29
34 8
47 46
31
30 9

28 29
16
32
17 50
27
48
lower chain guard

35 18
38
21
10
26 22
36
11
25
24 23 19
37
49
electrical box cover
battery box cover 20

Ref# Part# Description Qty Ref# Part# Description Qty

1 15828 NUT, M12 X 1.75 FLANGE TOP LOCK 1 26 14324 NUT, M12×1.25 LOCKING FLANGE DAC 2
2 14710 WASHER - CHAIN ADJUSTER 2 27 14449 BOLT, M10 X 1.25 X 195 HHCS 1
3 14467 BUSHING, ENGINE ADJ ISOLATOR 1 28 14177 SPANNER, ENGINE MOUNT 1
4 14468 SPACER, ENGINE ADJ CUP 1 29 14243 NUT, M10 X 1.25 LOCKING FLANGE 2
5 14469 SPACER, ENGINE ADJ ALIGNMENT 1 30 14906 PIN, LATCH 2
6 14595 NUT, M12 X 1.75 HEX 1 31 14907 NUT, LATCH ADJUST 2
7 15669 LINK, CHAIN TENSIONING 1 32 14908 BRACKET, LATCH ADJUST 2
8 14471 SPACER, ENGINE MOUNTING LINK 1 33 15088 SCREW, BED ADJUST W/ BUMPER 2
9 15654 ASSEMBLY, CHAIN TENSIONING 1 34 14610 NUT, M8 X 1.25 4
10 14431 BOLT, M6 X 1.00 X 60 PHMS DAC 2 35 14186 COVER, BATTERY - 6150/7150 1
11 15323 COVER, ELECTRICAL BOX - BOX NO STOP SWIT 1 36 14188 GASKET, BATTERY CAP - 6150/7150 1
12 15718-2 FRAME, SWINGARM 1 37 14189 BATTERY - GTX9-BS 1
13 15442 NUT, 3/8”-16 HEX CENTERLOCK 2 38 14187 STRAP, BATTERY HOLD DOWN - 6150/7150 1
14 15717 BEARING, FLANGED SLEEVE 2 39 14456 CABLE, D/N/R SHIFT 2
15 9099 BOLT 3/8-16 X 1.000 HHCS 2 40 14473 BRACKET, SHIFT CABLE 1
16 15822 NUT, M10 X 1.5 FLANGE TOP LOCK 4 41 14750 DISC, SHIFT CONTROL, METAL 1
17 15824 BOLT, M10 X 1.5 X 40 FHCS 4 42 14749 ASM, TRANS SHIFT LEVER, METAL 1
18 14808 SHOCK, 325MM - CHRM/BLK 2 43 14433 BOLT, M8 X 1.25 X 15 FHCS ZN 2
19 15077 KIT, BRAKE PAD REAR 1 44 14426 BOLT, M6 X 1.00 X 14 FHCS 1
20 15076 CALIPER, BRAKE WITH PADS - REAR 1 45 14238 WASHER, M6 SPLIT LOCK 1
21 14615 BOLT, M8 X 1.25 X 95 FLANGE 1 46 14185 GUARD, LOWER CHAIN 1
22 14495 WASHER, M8 SPLIT LOCK 2 47 14372 BOLT, M6 X 1.00 X 16 FHCS 4
23 14432 BOLT, M8 X 1.25 X 12 HHCS 4 48 14236 NUT, M6 X 1.00 NYLOC 4
24 14452 BOLT, M12 X 1.25 X 60 FHCS 2 49 14500 WASHER, M8 STAR 1
25 14191 BUSHING, SWINGARM ISOLATOR 2 50 14446 BOLT, M10 X 1.25 X 45 FHCS 1
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 23
pub. 04/29/2016
 200 SERIES LUTV SECTION 22 REAR AXLE

16

17
18
19

25,26,27,28
14
15
2

20
23

24
1 3

29
8 9 21
22
11
3
7 12
6 3
10

13

Ref# Part# Description Qty Ref# Part# Description Qty

1 14435 BOLT, M8 X 1.25 X 22 FHCS ZN 4 16 14912 MASTER LINK, DR 50 CHAIN 1
2 14202 DISC, 8.75 REAR BRAKE - 6150/7150 1 17 14830 SPROCKET, DBL ROW 50P 12T - 200S 1
3 14088 NUT, M8 X 1.25 LOCKING FLANGE ZN 16 18 14218 KEEPER, SPROCKET - 6150/7150 1
4 14816 AXLE, TAPERED END - 200 SERIES 1 19 14296 BOLT, M6 X 1.00 X 12 FHCS ZN 2
5 14831 CHAIN, DBL ROW 54 X 50P INCL ML 1 20 14248 SPACER, M16 X 16 X 4 2
6 14819 SPROCKET, DBL ROW 40T - 200S 1 21 15384 WASHER, BELLEVILLE, M16 2
7 14436 BOLT, M8 X 1.25 X 25 FHCS ZN 4 22 14249 NUT, M16 X 2.00 CASTLE 2
8 14206 SEAL, M50 X 34 X 7 DUST 2 23 15387 PIN, M3.2 X 32 COTTER 2
9 14207 HOUSING, AXLE BRG - 6150/7150 2 24 14151 CAP, HUB NOSE - BLACK RUBBER 2
10 14208 BEARING - 6206 2 25 15672 ASM, 22X10-10 TIRE/WH RH - GBLK 1
11 14209 FLANGE, BEARING - 6150/7150 2 26 15673 ASM, 22X10-10 TIRE/WH LH - GBLK 1
12 14439 BOLT, M8 X 1.25 X 40 FHCS ZN 6 27 14814 TIRE, 22X10-10 - FAR EAST 1
13 14210 SEAL, M42 X 30 X 7 DUST 2 28 15675 WHEEL, 10X8.5 - GBLK - 4-136 2
14 14147 STUD, M10 X 1.25 X 31 WHEEL 8 29 13979 NUT, M10 X 1.25 WF ZN 8
15 14817 HUB, TAPERED 150CC - 4-165MM 2
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 24
pub. 04/29/2016
 200 SERIES LUTV SECTION 23 ELECTRICAL

1
2

6
3

5
4

18

16
17

13
12 7
15

14

Ref# Part# Description Qty Ref# Part# Description Qty

1 14222 SWITCH, KEYED IGNITION W/KEY - 6150/7150 1 9 14227 COIL, IGNITION W/CAP - 6150/7150 1
2 14588 KEY SET - 6150/7150 1 12 14425 BOLT, M5 X .75 X 25 PHMS ZN 1
3 14220 SWITCH, HEADLIGHT - 7150 2 13 14491 NUT, M5 X .75 NYLOC ZN 1
4 14914 PLUG, WEATHER - 12V OUTLET 1 14 14225 RELAY, STARTER - 6150/7150 1
5 14915 OUTLET, 12V 15A 1 15 14226 CDI - 6150/7150 1
6 15573 HARNESS, MAIN CHASSIS AS201 1 16 15085 REGULATOR, VOLTAGE - HO ALTERNATOR - 200 1
7 15574 HARNESS, SWINGARM AS201 1 17 14236 NUT, M6 X 1.00 NYLOC FLANGE ZN 2
8 11081 FUSE 10 AMP BLADE TYPE 2 18 14428 SCREW, M6 X 1.00 X 20 PHMS DAC 2
200 Series LUTV (2014 - 201 model) 15730
NOTE: parts denoted as left or right hand are from driver’s point of view. 25
pub. 04/29/2016
HEADLIGHT REPLACEMENT BULBS AND ASSEMBLIES Bulb: Sealed housing
FOR ASW UTILITY VEHICLES no bulb available
Bulb: p/n 2-70127 Bulb: p/n 2-70127

Bulb: p/n 2-70127

Assembly: p/n 2-70133 Assembly: p/n 15648 Assembly: p/n 14768

Assembly: p/n 2-70129 (4 3/8” rectangle)
(5 1/4” oval) (3 1/4” Round) (4” round)

Light assembly: p/n 2-70158

(5” round)
Amber reflector: p/n 14784 Light assembly: p/n 2-70153 (driver side)
(2 1/4” Round)
Bulb: p/n 15304 Light assembly: p/n 2-70154 (passenger side)

Bulb: p/n 2-70122 Bulb: p/n 2-70146

Twist-in Bulb:
Sylvania 1891 or equivalent
Plastic insert: p/n “Driver Side” 15944 (inner bezel)
15946 (outer bezel)
Plastic insert: p/n “Passenger Side” 15943 (inner bezel)
15945 (outer bezel) Depending on your year of manufacture, Push-in Bulb:
Measurements are taken from left to right of the visible portion of the lens this housing either has a “push-in” or “twist-in” bulb Sylvania 2825 or equivalent

7625 DiSalle Boulevard

Fort Wayne IN 46825

62194 Commercial Street

Roseland, LA 70456

Toll Free 800-643-7332

Fax 800-399-1399
www.amsportworks.com