P/N sm1087.

doc
5/1/2011
Rev. 5

OPERATING AND MAINTENANCE

MANUAL FOR

PPM TECHNOLOGIES

BUCKET ELEVATORS

PPM Contact information:

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PPM Contact information:

AMERICAS EUROPE|MIDDLE EAST|AFRICA
PPM TECHNOLOGIES PPM TECHNOLOGIES EMEA LTD
500 E. Illinois St. UNIT 10 JONES (GC) WAY
Newberg, OR 97132 | USA GREAT YARMOUTH, NORFOLK UK NR31 0DW
(800) 523-8123 toll free in the US 44 +1493 658 801
(503) 538-8575 fax

Printed in the USA

Manual Revision Log
REV # DATE CHANGE DESCRIPTION PG # MODIFIED BY
0 10/28/03 Updated manual revision log 2 NJD
1 4/2/04 Added P/N and date to header All NJD
2 12/1/07 Changed bucket picture 1 KN
3 3/13/07 Added “ every time complete wash down” to 4.2 13 KN
4 2/7/08 Updated PPM to PPM ALL KN
5 5/1/11 Fixed fill name on title page headed 1 DER
6 2/22/19 UPDATED EMEA ADDRESS 2 LJB
7 10/1/21 Updated S shape bucket wheel diagram B 11 HF

PPM Technologies reserves the right to alter at any time, without notice and without
liability or other obligations on its part, materials, equipment specifications, and
models. PPM Technologies also reserves the right to discontinue the manufacture of
models, parts, and components thereof.

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TABLE OF CONTENTS

SECTION DESCRIPTION PAGE No.

1 BUCKET ELEVATOR 4
1.1 Introduction 4
1.2 Safety 4
1.3 General precautions 5
1.4 Warranty Information 5

2 INSTALLATION 5
2.1 Uncrating 5
2.2 Erection 6
2.3 Wiring 8
2.4 Start Up 8
2.5 Installing Chains 9
2.6 Adjusting Chain Tension 9
2.7 Installing Buckets 9
2.8 Installing Covers 10
Bucket Flow Diagrams 10

3 OPERATION 13
3.1 Bucket Elevator Capacity 13

4 MAINTENANCE 14
4.1 Cleaning 14
4.2 Lubrication 14
4.3 Speed Reducer 15
4.4 Alignment of Buckets 15
4.5 Relieving a Jam 15
4.6 Chain Tension 15
4.7 Adjusting the Torque Limiter 16
4.8 Mayr Roba slip hub (Torque limiter used 1990 to present) 17
4.9 Dodge Torque Tamer (Used prior to1990) 18

5 TROUBLESHOOTING 19
5.1 Return merchandise procedure 20

6 RECOMMENDED SPARE PARTS LIST 21

Records – Model Number Info

7 LOST OR DAMAGED GOODS 22

Appendix A Cap screw Identification 23

Appendix B Recommended Torque Values 24

PPM Technologies reserves the right to make changes to the design, materials, and specification of the
equipment described in this document without obligation to notify any person or organization of the
revision of change. PPM Technologies further reserves the right to discontinue the manufacture and sale
of any components described in this document.

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1 BUCKET ELEVATOR
1.1 INTRODUCTION

PPM Conveyors are designed for maximum durability and minimum sanitation effort.
The PPM bucket conveyor features plastic buckets in 6”, 9”, and 12” pitch. They are available in various standard
widths.

The frame configuration will be either C type or S type. There are also custom variations on these two basic designs,
such as a Z type, inclined vertical type, extended infeed/discharge type, and/or types with unique custom components.

Often PPM bucket conveyors will be equipped with a multiple product discharge station located before the head/drive
end of the machine. It is important to specify the model number from the PPM tag attached to the machine when
ordering replacement parts.

When designing equipment PPM Technologies has taken into consideration product density, conveyor length/incline,
and operating speed. If any of these parameters are changed from the original, consult our factory and the project
manager to confirm the operation and capacities are still valid.

This manual should be read completely before installing or operating the PPM bucket elevator.

Failure to follow the operation and maintenance procedures contained in this manual could result in serious personal
injury.

In the event that repair is required to the bucket elevator, please take corrective action to avoid possible injury to
personnel, the machine, and to guard against product contamination.

Engineering Staff (503) 538-3141 Ext. 5305

Parts department (503) 537-5302
Field service (503) 537-5324

1.2 Safety

Safety must be considered a basic factor in machinery operation at all times. Maintain a safety training and safety
equipment operation/maintenance program for all employees. Most accidents are the result of carelessness or negligence.

The following safety instructions are basic guidelines and should be considered as minimum provisions. Additional
information shall be obtained by the purchaser from other sources including the latest editions of American Society of
Mechanical Engineers. Refer to Standards ANSI B20.1 ANSI B15.1 ANSI A12.1
ANSI B20-1A1985.

It is the responsibility of the contractor, installer, owner, and user to install, maintain, and operate the conveyor
components and conveyor assemblies manufactured and supplied by PPM TECHNOLOGIES INC. in such a
manner as to comply with the Williams-Steiger Occupational Safety and Health Act, and with all state and local
laws and ordinances and the American National Standard Institute Safety code.

SAFETY DEVICES AND CONTROLS must be purchased and provided by the purchaser/owner as required by
applicable laws, standards, and good practice.

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1.3 General precautions

Before connecting the power supply, make sure that the supply voltage and frequency corresponds to the equipment
nameplate ratings, the equipment is properly grounded, and all conductors are adequately sized to carry the nameplate
voltage and current.

Before operating the bucket elevator conveyor, make sure the following list and programs are completed:
 Emergency stop switches are installed, working and are clearly visible.
 All of the guards and covers are in place.
 Correct motor rotation as required by bucket flow direction.
 The machine is clear of obstructions, shipping blocks, supports, and tools.
 All bolted connections are tightened properly.
 All personnel are at a safe distance from machine and have been advised of the location and operation of all
emergency controls and devices. Clear access to these controls and devices must be maintained at all times.
 Area of operation must be clean with proper lighting.
 Do not walk or stand on any part of the conveyor at any time.
 Do not poke or prod material in the conveyor.
 Do not place hands, feet, or any part of the body or clothing near any type of machinery.
 Do not overload conveyor or attempt to use it for other than its intended use.

1.4 Warranty Information

PPM Technologies’ warranty is available only to the original purchaser of this equipment and applies only to defects in
material and workmanship for a period of one (1) year from the date of shipment. There are no other warranties, which
extend beyond the description of the goods at the time of sale, and no other warranties may be deemed made by or
implied against PPM Technologies.

In addition, PPM Technologies’ liability is limited to the repair or replacement, at its option, of any defective goods
F.O.B. its place of business at Newberg, Oregon. PPM Technologies shall in no event be liable for any special, incidental
or consequential damages, or loss of product/production resulting from any defect in goods sold by it.

Unauthorized modifications or the use of unauthorized replacement parts may damage the machine. Use only PPM
Technologies approved replacement parts. PPM Technologies will not assume responsibilities for equipment
performance subsequent to unauthorized modifications or the use of unauthorized replacement parts.

2 INSTALLATION
2.1 Uncrating

Inspect shipping crate prior to opening for visible damage. Document any damage on the bill of lading and notify both
the Freight Company and PPM Technologies. Care should be taken as you open/remove the shipping crate and the
equipment should be thoroughly examined for any damage that may have occurred during shipment. Check to ensure
that there are no small parts left in the crate, such as belts, bolts, support members, etc. Freight damaged goods are the
responsibility of the customer and the shipping company.
Equipment manuals are attached to the frame of the machine, or located inside the electrical control panels.

ALWAYS LIFT CONVEYOR EVENLY FROM INTENDED SUPPORT POINTS IN FRAME.

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2.2 Erection (see diagram on following page)

The PPM bucket elevator is shipped to you fully assembled whenever possible. Should size or other factors require it to
be shipped in sections, it will have been tested at the factory and each section clearly marked for assembly on location.

Base Section
Place in desired location and anchor loosely to floor with shims if necessary to level and plumb the machine.
Carefully observe match marks if assembling in sections. Refer to bucket guide details.

Vertical Section
Place on the continuation of the base section. Carefully observe match marks. Use plumb bob to check vertical
alignment. Secure bolts between sections and ensure that bucket guides are in proper position. Tall vertical
section must be sway braced to building or other sturdy member.

Top Horizontal Section

Proceed with top section in same manner. Provide angle or rod support anchored to building or other sturdy
member.

After erecting the bucket elevator, check to ensure that vertical and horizontal alignment is correct as you firmly tighten
all anchor and support bolts. Alignment is of prime importance to proper bucket control, long chain life, and satisfactory
performance.

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Vertical section

Base section

Top horizontal section

2.2 Erection Diagram

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2.3 Wiring

Install a proper sized starter with start/stop controls and motor protection fuses for the amps shown on the motor
nameplate. In the event of a power failure requiring any work on power connection ALWAYS disconnects the drive
chain and make sure the rotation of the motor is as outlined under Start Up before applying power to the elevator.

2.4 Start Up

Your PPM bucket elevator was shipped with drive chain not connected because proper rotation of motor must be
determined PRIOR to running the unit. Running the machine backwards can do serious damage to the buckets.

The standard location of the chain drive is on the upper right side of the bucket elevator when viewed from the infeed
end. The actual drive location may vary depending on the application. The motor must be wired so that the output
shaft of the gear reducer rotates in the proper direction. The buckets on an S type bucket elevator approach the
head sprocket over the top. The buckets on a C type bucket elevator approach the head sprocket underneath. Test
your bucket elevator after installing the bucket chains and again after installing the buckets. Refer to Chain Installation
and Bucket Installation in the Installation section.

After wiring the motor and test running to determine the proper rotation, connect the drive chain using the chain
connecting link provided. At this time see Installation of Chains and Installation of Buckets if they are not yet installed.
Leave bolts in adjusting nut of torque limiter loose and start the motor. Buckets should begin to move and holding of the
buckets will cause slippage in the torque limiter. Run unit with product and check for slippage. If slippage occurs, reset
torque limiter until buckets begin to move.

Your PPM bucket elevator is equipped with a torque limiter mounted on the head shaft drive sprocket. Instructions
regarding the proper use and adjustment of the torque limiter can be found in the Maintenance section.

CAUTION:

1. Gear reducer output shaft must be turning proper direction before attaching drive chain.
2. Be sure torque limiter is properly set with setscrew in a proper location.
3. Be sure torque limiter is at a minimum setting. Excessive torque in the torque limiter will cause damage to the
bucket elevator should a jam occur.

Carefully read this entire manual before operating this machine.

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2.5 Installing Chains (see bucket flow diagrams on the following pages)

Chains can be threaded from either discharge or infeed end of bucket elevator. It is usually easier to install chains, from
the infeed take-up end, as described below. It is also recommended that the chain on the bucket guide wheel side of the
machine be installed first. This will make it easier to set correct timing of guide wheels. Chains will be supplied in two
rolls of proper length, they are identical, and can be installed on either side of your bucket elevator.
Chain Installation: (When referring to the diagrams on the following pages, be sure to note whether you are working
with a C type or S type bucket elevator.) Stretch out chain in a straight line to eliminate damage. Start on the bucket
guide wheel side of the machine. Thread chain (with pins facing inward) over infeed take-up sprocket into the chain
runner, over to and under infeed 90 degree idler sprockets. It then continues up the vertical section to the upper 90 degree
idler sprocket. Then over to, and around the discharge drive sprocket, as shown in DIAGRAM “B”. Be sure the bucket
pins are in the proper location relative to the bucket guide wheel. The chain then returns to the upper 90 degree idler
sprocket where the bucket pins engage the bucket guide wheel as shown in DIAGRAM “C” (exception: AM model has
round guide wheel in this location). It then continues to the lower 90 degree idler sprocket engaging with the bucket
guide wheel as shown in DIAGRAM “D”. The chain then must be properly positioned onto infeed take-up sprocket
where bucket pins engage guide wheel as shown in DIAGRAM “A”. Be sure to correctly install the master link chain
connector at this time. The master link connector clip must be installed on the inward side (pin side) of chain, with the
round part of the clip facing toward direction of chain travel. This is important to avoid chain guide interference and
possible master link clip failure. To install chain on opposite side, repeat this procedure being sure bucket pins are facing
inward and aligned directly across from each other. If installing chain from a point other than the infeed end, refer to the
diagrams on the following pages as required.
BE SURE:
1. Bucket pins on opposite chains are aligned and facing inward toward each other.
2. Bucket pins engage and are timed properly with guide wheels
3. Master link clips are located on the inward (pin side) of chain, with round part of clip toward direction of travel.

4. Chain transitions smoothly from guide wheel to straight guide rails.

5. Chain is able to run smoothly in guide rails at all locations.
6. No foreign objects have been left in machine

After chains are installed, adjust the chain take-up bearing equally on either side of the bucket elevator to achieve correct
chain tension. Refer to Adjusting Chain Tension. Do not over tension.

Adjust the torque limiter following instructions in the Maintenance section. Once the correct motor rotation has been
obtained, the bucket elevator can be test run for few minutes to be sure chains are running correctly.

2.6 Adjusting Chain Tension

As mentioned, chain tension is critical to the proper operation of bucket elevator conveyors. Adjust tension evenly on
both sides. Threaded take-up rod must be able to travel, and should never be directly fastened to frame bracket. You have
achieved proper chain tension when the spring in the take-up assembly is slightly pretension. Most bucket elevators have
a 3½” long stop tube located inside spring. When the spring is collapsed to 3 ½” long the chain tension is properly set.
Be sure lock nuts on take-up assembly are tightened after adjusting. This setting should be monitored monthly and
readjusted before spring length increases to 4½” in length. When adjusting the take-up assembly, the adjustable
bucket guide must be reset to maintain bucket control onto the take-up sprockets. It is located on the base section, on
the right side, at the end of the return run. It must be adjusted to hold buckets upside down to the point where the take-up
guide wheel engages the buckets. If this guide is not correctly located, serious damage can be done to the buckets.

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2.7 Installing Buckets (see bucket flow diagrams on the following pages)

Before installing all buckets, it is recommended that several buckets be installed and run for a short period of time to
ensure proper tracking. Remove one UHMW Chain Guide Angle off the vertical section. The chain can now be pulled
away form the vertical section of the frame far enough to get the chain pins into the bucket. If the chains are too slack,
the bucket above may fall out as you spread the chains to install the next bucket.
CAUTION: DO NOT attempt to force the buckets onto the pivot pins. Jog the elevator with the start/stop switch a few
bucket spaces at a time. As you add the weight of the buckets, the torque limiter may start to slip. Adjust as necessary as
outlined in the Maintenance section. When all buckets are installed in the elevator, again reinstall the UHMW Chain
Guide Angle and adjust the chain tension by as instructed in chain tension section.

IMPORTANT: DO NOT over tighten chains. Proper chain tension is essential to the successful
operation of your bucket elevator.

2.8 Installing Covers

After your PPM bucket elevator is properly assembled and aligned, you need to install the covers if any were provided
with your unit. Covers are match marked and are installed beginning at the infeed end. After initial installation,
additional guarding or safety switches may be needed to meet applicable safety codes, regulations, etc. at your facility.
PPM Technologies provides guarding to meet safety codes and guide lines for normal access to bucket elevators. Once
the bucket elevator is positioned in the factory, it is our customers and/or the installation contractor’s responsibility to
review and verify that all safety codes for personnel around the bucket elevator have been met.

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Bucket Flow Diagrams S type Bucket Elevator

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Bucket Flow Diagrams C type Bucket Elevator

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3 OPERATION

Operators should be trained to watch for and avoid any unexpected changes in product flow, both at intake and
discharge. Should a jam-up occur, they should stop the motor immediately to avoid unnecessary wear on the torque
limiter. They should call for maintenance at the first sign of any unusual condition such as unusual sounds, or bucket
motion which may be caused by improper chain tension.

Correct chain tension is fully described under Installation Chains in the Installation section. We cannot over emphasize
the warning against operating your bucket elevator at speeds greater than shown in the capacity table. For longer chain
life, and if product level in the buckets will permit, slow down the conveyor speed as much as possible. Small changes in
speed may be accomplished by a change of drive sprockets. If increasing speed, consult with PPM Technologies prior to
making changes.

CAUTION: DO NOT exceed amp reading on motor nameplate. Greater increase in speed may require replacing
the speed reducer and a higher horsepower motor. Please consult the factory

3.1 Bucket Elevator Capacity

NOTE: If product density exceeds 41 pounds per cubic foot, Contact PPM Technologies engineering department,
before operating bucket elevator

MODEL SINGLE BUCKET BUCKETS MAX. CHAIN CAPACITY

CAPACITY IN PER MINUTE SPEED MAX CUBIC
CUBIC FEET AT MAX. SPEED FT./MIN. FT./HR.
AM TYPE
6” PITCH
AMCTechnolog .033 76 38 152
ies8
AMCTechnolog .050 76 38 228
ies12
AMCTechnolog .063 76 38 287
ies15
AMCTechnolog .075 76 38 342
ies18
AMCTechnolog .100 76 38 456
ies24

AL TYPE
9” PITCH
ALCTechnologi .14 51 38 425
es12
ALCTechnologi .21 51 38 638
es18
ALCTechnologi .28 51 38 851
es24
ALCTechnologi .35 51 38 1064
es30
ALCTechnologi .42 51 38 1277
es36

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4 MAINTENANCE

Proper maintenance of your PPM bucket elevator is essential to maintain long service and the dependability you expect.
Preventive maintenance can avoid production breakdown repairs.

4.1 Cleaning

Set up a regular cleaning schedule and follow it.

Spillage of product onto the chains, chain track, bucket guide bar, sprockets, and bucket discharge mechanism can
interfere with bucket travel and control of the buckets. Product can also work around the bucket pivot bosses preventing
the free action of the buckets on the chain pivot pins.

I slack off tension on chain and blow out any product with compressed air or wipe or scrape clean any build-up.

II Remove any buckets which are not free to rotate, clean pins and pivot bosses. Reset chain tension.

III Plastic buckets may be cleaned in a mild solution of non-detergent such as Ivory or Joy in warm water or they
may be steam cleaned at no more than 250 degrees Fahrenheit without soap.

IV Keep the area around equipment cleaned up. Serious conveyor damage can occur from brooms, squeegees, or
hoses, left leaning under or on bucket elevator.

4.2 Lubrication

I Shaft Bearings

Grease every 1000 hours, which computes to every six months at 8 hours daily operation or two months at 24 hours daily
operation.

DO NOT OVER GREASE. Too much grease or too much grease under pressure will rupture the seals, reducing the
life of the bearings.

Use any good quality gun type grease. Apply until a very slight bead appears around the bearing seal.

II Chains

Lubricate every 500 hours, which computes to every 3 months at 8 hours daily operation , every month at 24 hours daily
operation and every time complete wash down.

To extend chain life, apply two drops of oil between the link side plates on each side of the chain at each roller using a
good quality food grade mineral oil. On stainless steel chains only, a water drip line can be utilized as an effective
lubricant substitute for oil.

CAUTION: Applying oil to the roller is ineffective. The oil is thrown off by centrifugal force as the roller turns.

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4.3 Speed Reducer

Tigear speed reducers with Relialube systems are properly filled at the factory with sufficient lubrication. With
Relialube, the break-in period and subsequent oil change ordinarily experienced with conventional reducers has been
eliminated. Oil need not be added at installation or changed after unit has been put into service. Change oil only when
performing maintenance that requires gearbox disassembly. In this case, use only Mobil SHC-634. Input bore lubricant
is supplied. If re-lubrication is required use Fel-Pro CSA Antisieze or Mobiltemp 78 grease in the bore and on the motor
shaft.

4.4 Alignment of Buckets

Frequently observe the buckets as they travel upward in the vertical section of your bucket elevator. The buckets should
be laterally level and square with the frame. Misalignment may be due to improper alignment in the bucket guide wheel
on one of the drive shaft sprockets, or to uneven chain wear or a floating idler sprocket seized to the shaft, or chain
stretch.

4.5 Relieving a Jam

Should a jam occur, turn off motor at once. Inspect the unit carefully to locate the jam-up. It is safe to back up the
buckets by hand a few inches. DO NOT RUN THE ELEVATOR BACKWARDS. It may be necessary to disconnect
the drive chains or back off the pressure on the torque limiter. Back up only far enough to release the jammed bucket. It
may be necessary to rock the bucket on its pivot to make sure it’s free. It may be necessary to relieve the elevator chains
to accomplish this. Always check the jammed bucket for damage which could make it inoperable. If so, replace with a
new bucket. Check the chain pins to ensure the jam-up did not bend or break them. If the bucket is jammed against a
foreign object, or a bucket guide moved out of place, correct the condition causing the jam-up. Always remember; check
the chain timing /alignment, reset the torque limiter, and the check chain tension before restarting the elevator.

4.6 Chain Tension (see Adjusting Chain Tension in installation section)

Maintaining chain tension at all times is very important to the proper operation of your bucket elevator. Loose chains,
which can buckle or loop on the slack (return) side of their travel, can cause trouble. Running with the chains too tight
will result in undue wear on the chain. CHECK FREQUENLY. The directions for testing and adjusting for proper chain
tension are found in the Installation section of this manual. Care must be taken that each side is adjusted to result in equal
tension on both chains. It is also very important to relocate the adjustable bucket guide when adjusting chain
tension. Your FMC bucket elevator should be in service for many years, and with proper operation and care, as outlined
herein. It may be that you will reach the end of the take-up, with chains and buckets still in operable condition. In this
event, slack off and disconnect the chains, remove one bucket and a length of chain equal to one-bucket space, move the
take-up forward, reconnect the chain, adjust the tension and resume operation. Over a period of time the chains will wear
out or stretch to the point that the buckets will no longer overlap correctly throughout the conveyor. That is, some of the
buckets may overlap the wrong way or not at all. In this event there is no alternative but to replace the chains. Refer to
Installing Chains in the Installation section.

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4.7 Adjusting the Torque Limiter

Several times we have mentioned the importance of the torque limiter which gives the bucket elevator permanent
protection against overloads while starting, or running, by slipping at any preset load. It resumes without resetting when
this overload is relieved. It is simple in design and operation and it requires no lubrication and minimum maintenance. It
should be adjusted to the minimum required torque setting, with little or no slipping at start up with normal full load.

The torque limiter consists of a hub assembly with a keyway and setscrew to securely attach to a drive shaft. A conical
spring, a pressure plate, and fiber friction discs, react upon driven sprocket mounted on an oil impregnated bushing. The
adjusting nut and adjusting nut lock/set screw must be adjusted to the appropriate position to assure proper performance.
This setting should be checked regularly, especially if drive is slipping when buckets are fully loaded or during start up.

The torque limiters used by PPM Technologies vary, depending on the model and year built. The following pages
contain general information on common torque limiters. If additional information is required, please contact PPM
Technologies customer service department.

To adjust a Mayr Roba slip hub torque limiter.

1. Remove locking hex bolt (item 4)

2. Turn adjusting nut by hand until lock washer contacts cup springs (items 3 &13)
3. Turn adjusting nut with face wrench provided, until proper torque setting is achieved.
4. Align markings on thrust washer (item 2) with markings on adjusting nut (item 3) at the closes desired
setting.
5. Replace locking hex bolt to secure adjusting nut to lock washer.

To adjust a Dodge Torque Tamer torque limiter.

1. Remove locking setscrew (item 7).

2. Turn adjusting nut (item 6) until hand tightened. Be sure locking set screw is located to seat
in one of seven spline notches in hub. Do Not tightens onto threads of hub.
3. With a small wrench evenly tighten all three tension cap screws (item 8) until heads bottom out.
Note: This will give maximum torque setting. To decrease setting reverse procedure and back off adjusting nut
to locate setscrew in another spline notch. Be sure to re-tighten all three tension screws until they bottom out.

NOTE: If for some reason your bucket elevator has not been operational for an extended period of time, check the torque
limiter for proper function. Repair or free up any seized parts prior to operation of bucket elevator.

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4.8 Mayr Roba slip hub (torque limiting clutch)

Typically used on PPM bucket elevators built after 1989.
When ordering parts, please specify size 3, 4, or rarely used size 5.

REF QTY DESCRIPTION ROBA PART NO.

1 1 HUB ASSEMBLY Technologies
2 1 THRUST WASHER Technologies
3 1 ADJUSTING NUT Technologies
4 1 LOCKING SCREW Technologies
5 1 CUP SPRINGS PART 5
6 1 FRICTION LININGS PART 6
7 1 BEARING BUSHING PART 7
8 1 SET SCREW Technologies
12 1 CHAIN SPROCKET SEE PPM DWG
13 1 LOCK WASHER Technologies

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4.9 DodgeTorqueTechnologiesTamer
Used on PPM bucket elevators prior to 1990.

REF QTY DESCRIPTION DODGE PART NO.

1 1 HUB ASSEMBLY Technologies
2 1 HUB SET SCREW Technologies
3 1 CONICAL SPRING 096043
4 1 PRESURE PLATE 391383
5 1 FRICTION DISC 096077
6 1 ADJUSTING NUT ASSEMBLY 391384
7 1 ADJUSTING NUT SET SCREW Technologies
8 1 TENSION SCREW 391395
9 1 BUSHING 3/8” LONG 096071

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5 TROUBLESHOOTING

PROBLEM PROBABLE CAUSES CORRECTION

Build-up of material Over filling buckets. Check and adjust rate of flow of
under unit, on chain material into buckets.
track and sprockets.
Spillage of material at intake. Redirect chute, spout, conveyor, or
feeder so ALL material enters intake
hopper.
Back-up of material at discharge. Adjust rate of flow through machine
being fed. Adjust position of any Bin
Level Controls to allow plenty of
room for material.
Strong air currents blowing light Shield intake and discharge areas.
material into machine. Against air currents
Bucket Jam. Insufficient carrier chain tension, Relieve the jam-up as described in
allowing chain to buckle around “Relieving a jam-up” and adjust chain
sprockets and sag between sprockets. tensions as outlined under “Installing
Chains” in maintenance section.
Bent pivot pins, preventing free Remove bucket, straighten or replace
swinging of bucket(s) on their pivots. bent pin(s) and reinstall bucket. Test
for free swinging.
Misalignment of buckets (buckets not Follow procedure outlines under
level in vertical section due to “Alignment of Buckets” in
uneven chain). Maintenance section, or stretch tight
chain.
Misalignment of buckets due to Follow procedures outlined under
incorrect setting or slippage of timing “Alignment of Buckets” in
plate. Maintenance section to adjust timing
plate.
Missing control roller on bucket. Replace bucket.
Build up of spilled material in pivot Remove bucket(s) and clean out pivot
holes on bucket(s) preventing free holes and clean off chain pivot pins
swinging of buckets on their pivots. and test buckets for free swinging.
Build up of spilled material on Clean out all parts affected.
chains, chain tracts and/or sprockets.
Worn out bucket carrier chains, Replace BOTH chains.
increasing the distance between the
buckets.
Holes in bucket pivot bosses worn Replace worn buckets.
out of round affecting action of
buckets.

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5 TROUBLESHOOTING CONTINUED.

PROBLEM PROBABLE CAUSES CORRECTION

Buckets not level in vertical run. Floating idler sprocket seized to Clean and free up any idler
shaft. sprocket that is seized to shaft.
Keep properly lubricated. See
maintenance section.
Uneven chain wear. Follow procedure outlined under
“Chain Tension” in Maintenance
section to stretch tight chains.

Elevator stalls in usage for no Torque limiter not tight enough. Adjust torque limiter, as outlined
apparent reason. under “Adjusting Torque
Limiter” in Maintenance section.
A series of buckets break when Torque limiter too tight. Drive sprocket in torque limiter
bucket travel meets interference. must be allowed to slip when
bucket travel interference occurs.
Adjust torque limiter, following
procedure and observing
CAUTION described under
“Adjusting Torque Limiter” in
Maintenance section.

5.1 RETURN MERCHANDISE PROCEDURE:

1) Have part number and purchase order ready.
2) Call PPM Parts Department @ 1-503-538-3141 ext. 5302, obtains RMA #.
a. PPM Parts Department will not be able to tell you if the parts are under warranty, as they need to inspect the
parts.
b. Although your parts may be less than one year old, it depends on the type or cause of failure and may not be
under warranty.
c. PPM Technologies reviews failures and determines if the parts are under warranty.
3) Send parts back to: PPM Technologies, Inc.
500 E. Illinois St.
Newberg, Oregon 97132
RMA#
a. Items returned w/o RMA # will NOT BE ACCEPTED and will be sent back to customer.
3) Once parts are repaired they will be sent back to our customer VIA:
a. UPS ground (5 days) unless otherwise arranged.

The information in this publication is intended to cover a variety of installations and requirements. It is to be expected
that situations will arise that have not been adequately covered by the foregoing data and should difficulties arise please
contact your local representative of PPM Technologies who will assist you to obtain a satisfactory installation or contact
the PPM Service Department at the above number.

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6 RECOMMENDED SPARE PARTS LIST

We recommend that you carry in stock a minimum quantity of spare parts for your PPM bucket elevator.
Please be sure to specify Model Number of conveyor when ordering parts

1 Motor (Usually ¾ hp 56 C-face, verify with model number)

5 Buckets with plugs and bushings

(Buckets for conveyors with a remote dump station have special oversize roller/bushing)

2 Connector Link (for bucket chain)

2 Friction Discs (please verify make and size of torque limiter)

There may be included with this manual, a custom recommended spare parts list, and drawings specific to your bucket
conveyor model. When ordering parts for any elevator, please specify part number. Should you require a part not shown
in this manual or lists, please specify model number shown on serial number tag when ordering parts.

ADD YOUR CONVEYOR INFORMATION HERE FOR FUTURE REFERENCE

NOTE: THE PPM TECHNOLOGIES MODEL NUMBER IS THE MOST HELPFUL INFORMATION FOR
IDENTIFICATION

MODEL NO:- BED-________________

SERIAL NO:- SPC-____________

DESCRIPTION:- ________ ____” BUCKET ELEVATOR (_____ STYLE)

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7 LOST OR DAMAGED GOODS:

THOROUGHLY INSPECT AND COUNT ALL SHIPMENTS IMMEDIATELY UPON

ARRIVAL. OUR RESPONSILBILTY FOR ALL SHIPMENTS IS CEASED WHEN THE
CARRIER SIGNED THE BILL OF LADING.

If goods are received short or in a damaged condition, it is important that you notify the carrier and insist on a notation of
the loss or damage across the face of the freight bill; otherwise no claim can be enforced against the transportation
company.

If concealed loss or damage is discovered, notify your carrier at once and request an inspection. This is absolutely
necessary. A concealed damage report must be made within 15 days of delivery of shipment. Unless you do this, the
carrier will not entertain any claim for loss or damage. The agent will make an inspection and grant a concealed damage
notation. If you give the Transportation Company a clear receipt for goods that have been lost in transit, you do so at
your own risk and expense.

We are willing to assist you to collect claims for loss or damage, but this willingness on our part does not make us
responsible for collection of claims or replacement of material. The actual filing and processing of claims is your
responsibility.

* If your shipment is crated or wrapped, you should sign the Bill of Lading noting “subject to Concealed Damages”.

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Rev. 5

APPENDIX A CAPSCREW IDENTIFICATION

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Rev. 5

APPENDIX B RECOMMENDED TORQUE VALUES

S.A.E. GRADE 5 S.A.E. GRADE 8

TORQUE TORQUE
BOLT SIZE DRY LUBRICATEDO DRY LUBRICATED
R PLATED
(FT. LBS.) (FT. LBS.) OR PLATED
(FT. LBS.)
(FT. LBS.)
1/4Technologies20 8 6 12 9
1/4Technologies28 10 8 14 10
5/16Technologies1 17 13 24 18
8 19 15 27 20
5/16Technologies2
4
3/8Technologies16 30 23 45 34
3/8Technologies24 35 27 50 38
7/16Technologies1 50 38 70 53
4 55 42 80 61
7/16Technologies2
0
1/2Technologies13 75 57 105 80
1/2Technologies20 85 65 120 91
9/16Technologies1 110 84 155 118
2 120 91 170 129
9/16Technologies1
8
5/8Technologies11 150 114 210 160
5/8Technologies18 170 129 240 182
3/4Technologies10 270 205 375 285
3/4Technologies16 300 228 420 320
7/8Technologies9 430 327 610 464
7/8Technologies14 475 361 670 509
1”Technologies8 645 490 910 692
1”Technologies12 705 535 1000 760
1”Technologies14 720 547 1015 771

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Rev. 5

Material Safety Data Sheet

SECTION 1: PRODUCT AND COMPANY IDENTIFICATION

General Electric Co. GE Plastics Canada, Ltd.

One Plastics Ave. 2300 Meadowvale Blvd.
Pittsfield, MA 01201 Mississauga, ONT L5N 5P2

Visit GE Plastics on the Web at WWW.GEPLASTICS.COM

PHONE NUMBERS

Emergency Medical (24 HOUR) 800/447Technologies4545

Emergency Transportation/CHEMTREC (24 HOUR) 800/424Technologies9300
Other Emergency Information (24 HOUR) 812/831Technologies7001
Non-Emergency Information :

For Resin Products 413/448Technologies5800

For Structured Products 413/448Technologies5400

PRODUCT IDENTIFICATION

Product Identifier: EXPERIMENTAL XXH310 Blends

CAS Number: Not available Technologies please call GE Plastics for information
Product Description: Experimental material
Product Use: May be used to produce molded or extruded articles or as a component of other
industrial products.

SECTION 2: COMPOSITION/INFORMATION ON INGREDIENTS

Components listed below are physical or health hazards as defined in the Hazard Communication Standard. The
quantities represent typical or average values for the materials shown. Additional compositional data are provided in
Section 15, REGULATORY INFORMATION, subject to supplier notification requirements.

GE
Component CAS
% OSHA PEL ACGIH TWA Recommended
Name Number Exp. Limits

10
Te
ch 7782Tech 2 mg/m3 TWA (respirable
Not
no nologies No PEL fraction, all forms except
Graphite established
lo 42Techno established graphite fibers)
gi logies5
es
30

10
Te
2 mg/m3 TWA (respirable
Talc ch 14807Tec
No PEL fraction, particulate matter Not
(Mg3H2(SiO3)4) no hnologie
established containing no asbestos and < established
lo s96Techn
1% crystalline silica)
gi ologies6
es
30
5
Te 1333Tech
ch nologies Not
Carbon black 3.5 mg/m3 TWA 3.5 mg/m3 TWA
no 86Techno established
lo logies4
gi
25
P/N sm1087.doc
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es
10
1
Te
ch 13463Tec
no hnologie 15 mg/m3 TWA Not
Titanium oxide 10 mg/m3 TWA
lo s67Techn (total dust) established
(TiO2)
gi ologies7
es
5

SECTION 3: HAZARDS IDENTIFICATION

Emergency Overview:
 Pellets with slight or no odor.
 Spilled material may create slipping hazard.
 Can burn in a fire creating dense toxic smoke.
 Molten plastic can cause severe thermal burns.
 Fumes produced during melt processing may cause eye, skin, and respiratory tract irritation. Severe over-exposure
may result in nausea, headache, chills, and fever.
 Secondary operations, such as grinding, sanding, or sawing can produce dust which may present an explosion or
respiratory hazard.

HMIS Ratings: Health = 0; Flammability = 1; Reactivity = 0; PPE = B

Potential Health Effects

Ingestion: No hazard in normal industrial use.
Eye Contact: Can cause mechanical irritation if dusts are generated.
Skin Contact: Unlikely to cause irritation even on repeated contact.

CHRONIC / CARCINOGENICITY
NTP: Not Tested.
OSHA: Not Regulated.
IARC: Not Listed.

SECTION 4: FIRST AID MEASURES

EYES: Immediately flush eyes with plenty of water. Get medical attention if irritation develops or
persists. After initial flushing, remove any contact lenses.
SKIN: Wash with soap and water. Get medical attention if irritation develops or persists. For hot
product, immediately immerse in or flush affected area with large amounts of cold water to
dissipate heat. Cover with clean cotton sheeting or gauze and get prompt medical attention.
INGESTION: No hazard in normal industrial use. Do not induce vomiting. Seek medical attention if
symptoms develop.
INHALATION: No specific treatment is necessary since this material is not likely to be hazardous by
inhalation.

SECTION 5: FIRE FIGHTING MEASURES

FIRE FIGHTING: Do not enter fire area without proper protection including self-
contained breathing apparatus and full protective equipment. Fight
fire from a safe distance and a protected location due to the potential
of hazardous vapors and decomposition products.
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EXTINGUISHING MEDIA: Water spray and foam. Carbon dioxide and dry chemical are not
recommended because their lack of cooling capacity may permit re-
ignition.
CONDITIONS OF FLAMMABILITY: Requires a continuous flame source to ignite.
EXPLOSION DATA: Material not sensitive to mechanical impact but is sensitive to static
discharge under dust cloud conditions.

SECTION 6: ACCIDENTAL RELEASE MEASURES

GENERAL: Gather and store in a closed container pending a waste disposal evaluation.
Allow molten material to solidify before disposal.

SECTION 7: HANDLING AND STORAGE

HANDLING: Follow recommendations on label and in processing guide. Prevent contact

with skin and eyes. Use good industrial hygiene practices. Provide adequate
ventilation. Secondary operations such as grinding, sanding, or sawing may
produce a dust explosion hazard. Use aggressive housekeeping activities to
prevent dust accumulation: employ bonding, grounding, venting, and
explosion relief provisions in accordance with accepted engineering practices.
STORAGE: Store in a cool dry ventilated location. Isolate from incompatible materials
and conditions. Keep container(s) closed. Minimize inhalation and contact
with skin and eyes. Use good industrial hygiene practices. Provide adequate
ventilation. Store in a cool dry place. Avoid excessive heat and ignition
sources.

SECTION 8: EXPOSURE CONTROLS/PERSONAL PROTECTION

ENGINEERING CONTROLS: A continuous supply of fresh air to the workplace together with removal of
processing fumes through exhaust systems is recommended. Processing fume
condensate may be a fire hazard and toxic; remove periodically from exhaust
hoods, ductwork, and other surfaces using appropriate personal protection.
Local ventilation requirements must be determined to limit exposure to
processing fumes in the workplace.

PERSONAL PROTECTION
EYE/FACE: Wear safety glasses with side shields or chemical goggles. In addition, use
full-face shield when cleaning processing fume condensates from hoods,
ducts, and other surfaces.
SKIN: When handling pellets or powder, avoid prolonged or repeated contact with
skin. Wear long pants, long sleeves, well insulated gloves, and a face shield
during melt processing. Appropriate clothing Technologies including chemical
resistant gloves Technologies should be worn to prevent contact with
processing fumes condensate.
RESPIRATORY: When using this product at elevated temperatures, implement engineering
systems, administrative controls, or a respiratory protection program
(including a respirator approved for protection from organic vapors, acid
gases, and particulate matter) if processing fumes are not adequately
controlled or operators experience symptoms of overexposure. If dust or
powder are produced from secondary operations such as sawing or grinding,
use a respirator approved for protection from dust.

SECTION 9: PHYSICAL AND CHEMICAL PROPERTIES

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PHYSICAL STATE: Solid

ODOR AND APPEARANCE: Plastic pellet with slight odor.
MELTING POINT: This product does not exhibit a sharp melting point but softens gradually
over a wide range of temperatures.
VAPOR PRESSURE: Negligible.
VAPOR DENSITY (AIR = 1) ND
SPECIFIC GRAVITY (WATER = 1): >1
WATER SOLUBILITY: Insoluble
% VOLATILES: Negligible
ODOR THRESHOLD (ppm): ND
EVAPORATION RATE: Negligible.
COEFFICIENT WATER/OIL: Not established

SECTION 10: STABILITY AND REACTIVITY

STABILITY: Stable
CONDITIONS TO AVOID: Do not exceed melt temperature recommendations in product
literature. In order to avoid autoignition/hazardous
decomposition of hot thick masses of plastic, purgings should be
collected in small, flat, shapes or thin strands to allow for rapid
cooling. Quench in water. Do not allow product to remain in
barrel at elevated temperatures for extended periods of time:
purge with a general purpose resin. (See Section 8 for
respiratory protection advice.)
REACTIVITY: Not reactive under recommended conditions of handling,
storage, processing, and use.
HAZARDOUS DECOMPOSITION PRODUCTS: Carbon dioxide, Carbon monoxide.
CHEMICAL INCOMPATIBILITIES: Strong oxidizing agents

SECTION 11: TOXICOLOGICAL INFORMATION

ACUTE HEALTH HAZARDS

Acute Oral: Rat >5 g/kg Oral toxicity is estimated from tests on similar materials.
Eye Contact: Product not considered primary eye irritant. When similar products, in finely
divided form, were placed into the eyes of rabbits, slight transient redness or
discharge occurred. This is consistent with the expected slightly abrasive nature
of the resin particles.
Skin Contact: Product not considered primary skin irritant. Draize Skin Primary Irritation
Score (rabbit) for similar products, in finely divided form, for a
24Technologieshour exposure is 0. Not expected to be a skin sensitizer based on
results of Modified Buehler Guinea Pig Sensitization Test from similar
products.Dermal LD50 (rabbit) > 2g/kg, estimated.

SUBCHRONIC HEALTH HAZARDS

Subchronic Toxicity: No data available.

CHRONIC HEALTH HAZARDS

Carcinogenic Properties
NTP: Not Tested.
OSHA: Not Regulated.
IARC: Not Listed.
Special Studies: Graphite
Allergic dermatitis has been reported. Excessive concentration of nuisance
dusts in the workroom may cause unpleasant deposits on the skin and in the
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P/N sm1087.doc
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Rev. 5

ears. Some evidence suggests that simple and complicated

pneumonoconiosis similar to that seen in coal workers may occur with
repeated exposure.
Carbon Black:
The International Agency for Research on Cancer (IARC) has determined
that carbon black is a class 2B known animal and possible human carcinogen
by the route of inhalation. Rats exposed to high doses of carbon black by
inhalation developed statistically significant increases in lung fibrosis and
lung tumors.

SECTION 12: ECOLOGICAL INFORMATION

General: This material is not expected to be harmful to the ecology.

EcoTox Values: Daphnia = mg/l

SECTION 13: DISPOSAL INFORMATION

Waste Disposal: Recycling is encouraged. Landfill or incinerate in accordance with federal,

state and local requirements. Collected processing fume condensates and
incinerator ash should be tested to determine waste classification. Mixing
spent or discarded material with other materials may render the mixture
hazardous. Perform a hazardous waste determination on mixtures.
Potential EPA Waste Codes: No data.

SECTION 14: TRANSPORTATION INFORMATION

Regulatory Status: Not Regulated.

SECTION 15: REGULATORY INFORMATION

Toxic Substances Control Act (TSCA): This product is in compliance with all rules and orders of TSCA.
WHMIS Product Classification: Not a controlled product.

If any components in this product are SARA 313 listed as reportable, they are shown below:

Component CAS Number %

No SARA
313Technologieslisted
chemicals in this product.

If any components in this product are known to the State of California to cause cancer and/or are reproductive hazards,
they are listed below:

Component Reason Listed CAS Number %

Carbon black carcinogen, initial date 2/21/03 1333Technologies86Tec 5 Technologies
(airborne, unbound particles of hnologies4 10
respirable size)

SECTION 16: OTHER INFORMATION

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Prepared by: Product Stewardship

® AVP, COLORXPRESS, CYCOLAC, CYCOLOY, CYTRA, ENDURAN, GELON, GELOY, GEMAX, GTX,
LEXAN, LEXGUARD, LOMOD, MAGIX, NORYL, NORYL GTX, NORYL PPX, POLYMERLAND, PPO, PPX,
PREVEX, SOLLX, SUPEC, ULTEM, VALOX, VISUALFX, XENOY and XYLEX are registered or pending
trademarks of the General Electric Co.

DISCLAIMER: This Material Safety Data Sheet [MSDS] information is provided based on the Hazard Communication
Regulations for your region or country and for the use of the persons required to receive this information under those
regulations. The information is neither designed nor recommended for any other use or for use by any other person,
including for compliance with other laws. GE does not warrant the suitability for use of this MSDS for any other
material or product not specifically identified herein. GE does not warrant the accuracy or authenticity of this MSDS
unless it has been obtained directly from GE, or posted or viewed on a GE website. Modification of this MSDS, unless
specifically authorized by GE, is strictly prohibited. This MSDS is based on information that is believed to be reliable,
but may be subject to change as new information becomes available. Because it is not possible to anticipate all
conditions of use, additional safety precautions may be required. Since the use of this material is not under General
Electric Company’s control, each user is responsible for making its own determination as to the safe and proper handling
of this material in its own particular use of this material. GENERAL ELECTRIC COMPANY MAKES NO
REPRESENTATION OR WARRANTY, EITHER EXPRESS OR IMPLIED, INCLUDING AS TO
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Each user should read and understand this
information and incorporate it into individual site safety programs as required by applicable hazard communication
standards and regulations.
ABBREVIATIONS: ACGIH: American Conference of Governmental Industrial Hygienists
CAS: Chemical Abstracts Service
CFR: Code of Federal Regulations
CPR: Cardiopulmonary Resuscitation
EPA: Environmental Protection Agency
HMIS: Hazardous Material Identification System (National Paint and Coatings Association)
IARC: International Agency for Research on Cancer
OSHA: Occupational Health and Safety Administration (U.S.)
NTP: National Toxicology Program
PEL: Permissible Exposure Limit
PPE: Personal Protective Equipment
SARA 313: Superfund Amendments and Reauthorization Act, Section 313
TLV: Threshold Limit Value
TSCA: Toxic Substance Control Act
WHMIS: Workplace Hazardous Materials Information System (Canada)

30