Illinois Food Hub Study Digital
Illinois Food Hub Study Digital
Illinois Food Hub Study Digital
A Business Planning Guide for Aggregating and Processing Local Food in Illinois
Illinois Department of Commerce and Economic Opportunity University of Illinois Business Innovation Services Illinois Department of Agriculture FamilyFarmed.org January 2012
Contact
Timothy C. Lindsey, Ph.D. Director, Energy and Sustainable Business Programs University of Illinois Business Innovation Services 807 S. Wright Street Champaign, IL 61820 (630) 505-0500 ext.227 tlindsey@uiucbis.com Jim Slama Founder and President FamilyFarmed.org 7115 W. North Ave. #504 Oak Park, IL 60302 (708) 763-9920 info@familyfarmed.org
A Business Planning Guide for Aggregating and Processing Local Food in Illinois
CONTRIBUTORS
This planning guide is the collaboration of the Illinois Department of Commerce and Economic Opportunity (DCEO), University of Illinois Business Innovation Services (BIS), Illinois Department of Agriculture (IDOA) and FamilyFarmed.org. Funding for this report was provided through grants from the Illinois Department of Agriculture and Illinois Department of Commerce and Economic Opportunity.
FamilyFarmed.org
Jim Slama, Founder and President Kathy Nyquist, Consultant and Principal, New Venture Advisors LLC Megan Bucknum, Food Systems Planning Consultant Saloni Doshi, Student Intern, Northwestern University Kellogg School of Management Holly Haddad, Associate Director James Pirovano, Forager Conor Butkus, Office Administrator Jenie Farinas, Program Assistant
Copyright 2012 FamilyFarmed.org
A Business Planning Guide for Aggregating and Processing Local Food in Illinois
About DCEO
The Illinois Department of Commerce and Economic Opportunity raises Illinois profile as a global business destination and nexus of innovation. It provides a foundation for the economic prosperity of all Illinoisans, through the coordination of business recruitment and retention, infrastructure building and job training efforts, and administration of state and federal grant programs. To accelerate job creation and worker readiness moving out of the Great Recession, DCEO has targeted investments to high-growth sectors such as agriculture, healthcare, high-tech, manufacturing, advanced materials, and life sciences. Entrepreneurs in any sector can find assistance at their nearest Illinois Small Business Development Center.
About FamilyFarmed.org
Since 1999, FamilyFarmed.org has been committed to developing markets for local food through trade shows and farmer development and training, as well as political advocacy. FamilyFarmed.org assists the largest regional wholesale buyers in securing local produceWhole Foods Market, Chipotle Mexican Grill, Sysco, Compass Group, Goodness Greeness, and other large-scale buyers. In collaboration with New Venture Advisors, a business development consultancy, FamilyFarmed.org has expanded into the planning and development of food hubs, produce aggregation businesses that develop new markets for farmers selling into local food wholesale markets. In 2011 FamilyFarmed.org helped to launch three operating food hubs, one in Virginia and two in Illinois. FamilyFarmed.org also provides technical assistance and training for farmers and published Wholesale Success: A Farmers Guide to Selling, Postharvest Handling and Packing Produce. The 255-page manual includes comprehensive sections on issues such as Building Relationships with Buyers, On-Farm Food Safety and Calculating Return On Investment. It also includes over 100 crop profiles that give specific harvesting, cooling, storage, and packing information on most of the fruits and vegetables grown in the United States. It is the basis for our Wholesale Success farmer workshops that have trained more than 2,000 farmers. In 2011, FamilyFarmed.org partnered with USDA Risk Management Agency to train over 600 farmers in California, Florida, Virginia, Indiana, and New York. FamilyFarmed.org also facilitates Meet the Buyer events to link local producers face-to-face with wholesale buyers. To further support family farmers, FamilyFarmed.org has created the On-Farm Food Safety Project. This pioneering work helps farmers create free on-farm food safety plans. Accessing it at www.onfarmfoodsafety.org, farmers can also learn about best practices in produce food safety.
About BIS
For the past 28 years, University of Illinois - BIS has established a powerful track record of success helping to build hundreds of high-performing organizations in manufacturing, agriculture, healthcare, municipalities, and financial services. Our goal is to promote a robust U.S. economy helping organizations compete globally, profitably, and sustainably. Organizations are rapidly discovering that environmental and business performances are intricately linked. Wasteful practices are not sustainable and are not only bad for the environment, they are bad for the bottom line as well. BIS works with organizations to improve both their environmental performance and overall competitiveness by reducing wastefulness associated with energy, food, materials, and water utilization.
About IDOA
The Illinois Department of Agriculture works to regulate various aspects of the agriculture industry in an effort to protect consumers, assist farmers, and foster new agribusinesses throughout the state. Ensuring sound environmental practices are followed, promoting the production and consumption of local foods and food products, and providing up-to-the-minute market reports are also key elements of the Departments mission. The Department promotes and regulates agriculture in a manner that encourages farming and agribusiness while protecting Illinois consumers and natural resources.
Project Funders
Lead funders for this guide were the Illinois Department of Commerce and Economic Opportunity and the Illinois Department of Agriculture (through a USDA Specialty Crop Block Grant). Other funders supporting FamilyFarmed.org s work to develop food hubs include: Chipotle Mexican Grill, Compass Group, Ellis Goodman Family Foundation, Gaylord and Dorothy Donnelley Foundation, Goodness Greeness, Liberty Prairie Foundation, Lumpkin Family Foundation, USDA Risk Management Agency, and Whole Foods Market.
A Business Planning Guide for Aggregating and Processing Local Food in Illinois
TABLE OF CONTENTS
Contributors Welcome Glossary INTRODUCTION
U.S. Food Systems Background Current Industry Structure Emerging Role of Food Hubs Economic and Social Opportunity Food Hub Planning Guide Overview
3 6 7 8
8 8 9 10 12
Shared-Use Kitchen for Others Food Business Incubator Workforce Development Other
29 30 30 30
31
31 31 31 32 32 32 33 33 33
13 13
13 14 14
35 37
37 37 37 37 37 37 38
14
14 14 15 15 16 17 17 17 17 18
38
38 38
2.5 Processing Center Profiles PART THREE: BUSINESS DEVELOPMENT PROCESS 3.0 Overview 3.1 Opportunity Identification 3.2 Feasibility Assessment
Elements of a Feasibility Study The Due Diligence Process Choosing the Right Business Model Making the Call
39 41 41 42 43
43 43 45 45
19
19 19 20 21 21 21
22 23
23 24 24 25
45
45 45
3.4 Fundraising
Funding Sources Grants Loan Programs Investor Groups Investor Presentations
48
48 48 49 49 50
1.5 Aggregation Center Profiles PART TWO: PROCESSING CENTERS 2.0 Business Models
Contract Processing Private Labeling Shared-Use Kitchen for Farmers
25 27 28
28 28 29
3.5 Launch
Energy Efficiency
52
52
Bibliography Endnotes
53 55
A Business Planning Guide for Aggregating and Processing Local Food in Illinois
WELCOME
Greetings, Today, a new agricultural movement is sweeping across Illinois. This renewed desire to know where our food comes from is one of the best opportunities for economic development currently available to us, living as we do in one of the most prolific growing regions in the world. Indeed, Illinois agriculture sector will continue to be a source of new sustainable jobs in and around local foods, if we can help local farmers and food entrepreneurs ramp up to meet this growing demand. By working together to expand the production, diversity and utilization of local foods, we can simultaneously create jobs, improve the health of our citizens, eliminate food deserts, reduce energy consumption, and decrease environmental impacts. DCEO has initiated projects to address some of the obstacles that prevent a more rapid expansion of the local foods system, applying expertise and funding in workforce training, entrepreneurship, infrastructure and energy. Yet none of our progress would be possible without the ingenuity and drive of many partners, both individual and organizational, in this effort. Building Successful Food Hubs is one such collaboration; a new resource for communities, businesses, not-forprofits, and others interested in establishing food hubs. There is a real need and opportunity, as many Illinois farmers do not have options available to them when it comes to aggregating, processing, storing, marketing, and distributing their products. This guide includes descriptions of key functions, best practices, and how-to strategies for food hub establishment and operation that are based on successful models operating in other regions that have been specifically adapted for application in Illinois. I sincerely hope that you find this guide to be useful, and wish you the best of luck in your own efforts to bring more local foods to market. Best Regards,
A Business Planning Guide for Aggregating and Processing Local Food in Illinois
GLOSSARY
Aggregation The collection of agricultural products from a number of area farms at a central hub. Delivery to customers from an aggregation hub can be more efficient than point-to-point distribution from farms to customers. Business Model The manner in which a company or organization conducts economic activity. This encompasses many aspects of the business: products and services (offering), how they are delivered (operations), the means through which they are sold (revenue model), and how the company is structured (business entity). The Business Model sections in this guide discuss offerings and operations, and additional detail is provided in separate sections titled Business Services, Revenue Models, and Business Entities. Commercial Kitchen A kitchen outfitted, certified, and inspected by a health authority for the production or preparation of food for sale to the public. Community Kitchen A commercial kitchen made available to local users on a contract or time-share basis. Contract Processing Outsourced production by an external party that provides the labor, materials, and sometimes the raw ingredients for a food product. It may be further defined as contract packaging that is the assembly of food products, or contract packing and manufacturing (co-pack, co-man) that is the processing of food products.
Food Hub USDA defines a food hub as a business or organization that is actively coordinating the aggregation, distribution, and marketing of sourceidentified locally or regionally grown food products from primarily small to mid-sized producers.1 A food hub may provide the core services of a packing house (see below) and/or aggregate and distribute farmpacked product. Packing House A facility that handles raw produce immediately after harvest and prepares it for delivery to customers. The core services of a packing house include cooling, washing, grading, packing, and storage. Additional services may include harvesting, farm pickup, customer delivery, sales, and marketing. Processing Altering fresh produce from its raw state by changing its form (e.g. chopping, pureeing), through cooking or baking, or through preservation techniques such as canning, freezing, pickling, and curing. Wholesale A distribution channel between producers and consumers comprised of intermediaries, which purchase goods to be sold to other wholesalers or at retail outlets. These intermediaries include distributors, processors, institutions, supermarkets, restaurants, and food service companies. Wholesale is differentiated from direct-to-consumer distribution channels such as farmers markets, community-supported agriculture (CSA) programs, and farmstands where the customer pays the farmer directly.
A Business Planning Guide for Aggregating and Processing Local Food in Illinois
INTRODUCTION
U.S. FOOD SYSTEMS BACKGROUND
After World War II, fruit and vegetable production changed dramatically in the U.S. Mirroring an overall agricultural trend towards larger-scale and crop specialization, farmers in many parts of the country shifted toward commodity production and away from smaller-scale specialty crop production. In Illinois and many other states, this shift resulted in scaled-back fruit and vegetable production. Part of this was due to stiff competition from large-scale growers in warm weather states that had a competitive advantage. In addition, federal agricultural policies and subsidies also encouraged farmers in Illinois and other Midwestern states to move towards grain production. This shift in scale dramatically changed the agriculture and food supply chain. Many of the packinghouses that served produce growers went out of business and severely curtailed the markets for smaller-scale vegetable and fruit producers. Without access to appropriately-scaled post-harvest handling, processing, and distribution, growers slowly moved away from diversified fresh market crops, resulting in a diminished supply of local and regional produce for large markets like Chicago.
Production
Post-Harvest
Importers
Distribution
Growers and Producers Distributors
Sales Outlets
Retail
Grocery Stores Restaurants
GrowerShippers
Aggregators
Catering
Schools Institutions
Processors
Contract Foodservice
Direct
Farmers Markets Farmstands CSAs
A Business Planning Guide for Aggregating and Processing Local Food in Illinois Production: Just 3% of the countrys farmland is
used to harvest fruit and vegetable crops, also called specialty crops. The remaining 97% is in commodity crops such as corn (29%), soybeans (29%) and wheat (22%).2 These crops require large land areas and investments in capital equipment to grow profitably. As of the most recent agricultural census, just 1% of farms represent 35% of all land on farms.3 Compass Group, Aramark, and Sodexo). Due to consolidation in the grocery and foodservice industries, these are very large players with significant buying power. The remaining 20% of wholesale distribution is run by food brokers, grower agents, and auctions entities that facilitate sales and marketing without ever taking direct ownership of produce.4
A Business Planning Guide for Aggregating and Processing Local Food in Illinois
opportunities for small to mid-sized producers to reach wholesale markets (that critical 99% of all food sales). Food hubs can serve as aggregator, processor, and distributor, as highlighted in Figure 1 (page 7), but not all food hubs play every role. Establishing the value chain through aggregation is often the first step in food hub development, and distribution and processing services may be added depending on local needs. As depicted in Figure 2 below, food hubs will offer products and services to customers positioned both upstream and downstream in the value chain. Aggregators will sell services to growers and producers as well as products to processors, buyers, and consumers. Processors will sell services to growers, producers, aggregators, and small food businesses, who in turn will sell products to buyers and consumers. The processor may also sell products directly to customers. These trends are mirrored in the foodservice industry. Chefs surveyed by the National Restaurant Association ranked locally grown produce as the #1 menu trend of 2010.9 According to National Restaurant Association research, 89 percent of fine-dining operators serve locally sourced items, and nine in 10 believe demand for locally sourced items will grow in their segment in the future. Close to three in 10 quick-service operators serve locally sourced items now and nearly half believe these items will grow more popular in their segment in the future. Seventy percent of adults say they are more likely to visit a restaurant that offers locally produced food items. 10
Without access to appropriately-scaled post-harvest handling, processing, and distribution, growers slowly moved away from diversified fresh market crops resulting in a diminished supply of local and regional produce for large markets like Chicago
Wholesale buyers and distributors have a similarly growing interest in local produce to satisfy the needs of their customers. Further, the high cost of shipping produce from California and beyond has made local and
Aggregator
Products
Buyer/ Consumer
Pro
Processor
c du
ts
Processing Services
10
A Business Planning Guide for Aggregating and Processing Local Food in Illinois
regional procurement a cost-efficient option. A survey of just 14 potential buyers in Illinoisincluding a mixture of institutional buyers, grocery stores, and wholesale sellersrevealed that they would be interested in spending more than $23 million on locally grown food if the supply were available.11 A recent buyer survey in southern Wisconsin identified $22 million in demand for local produce if it were available.12
Building the infrastructure needed to support a regional food system would not only help successfully meet this rapidly growing demand for local food, but would also bring about many economic, health, and environmental benefits to the state and its communities. Specifically: Economic Stimulus: Studies indicate that money spent on locally-grown food creates a multiplier effect, internally circulating the same dollars up to 1.4-2.6 times within the local economy.17 With $10 billion in unmet local demand, this could accrue to $14-29 billion in increased economic activity within the state. Job Creation: Food hubs create jobs from seasonal production to management. Additionally, as food hubs encourage growers to convert acres from commodity to specialty crops, additional farm labor will be needed for manual harvesting. According to a recent University of WI-Madison study, 2.2 jobs are created for every $100,000 in local food sales.18 Increased Farmer Income: Growers could benefit from the significantly higher market value of fresh market crops by converting acreage from commodity crops.19 Sales per acre for fresh market vegetables range from $5,00010,000 vs. $2001,100 for commodity crops. Additionally, by participating in value-added production, growers and producers can add a high-margin revenue stream to their farm businesses. Environmental Impact: On average, each fruit or vegetable purchased in the Midwest travels 1,500 miles from farm to plate.20 Illinois has the farmland
Demand for local food is strong and increasing among end consumers as well as wholesale buyers
These figures are a small representation of the potential demand. Illinois consumers spend approximately $14 billion annually on fruits and vegetables.13 Adjusting for tropical varieties, the region is capable of producing 85% of this volume,14 yet approximately 6% of that expenditure is currently produced in the region.15 Using Mintel market segmentation as a rough guide, 90% of consumers would buy local produce if it were conveniently available,16 so the potential unmet need is approximately $10 billion ($7 billion in wholesale terms). Currently, the majority of the fruits and vegetables consumed are grown in California, Florida, Mexico, and beyond. This means that billions of dollars are leaving the state as they go to powerful players across the supply chain.
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois
capacity to replace a large percentage of out-of-state produce with locally grown fruits and vegetables, particularly in peak months. If done efficiently, this could eliminate thousands of tractor-trailer miles from the distribution chain, resulting in reduced carbon monoxide emissions. Improved Health and Food Access: Fresh produce can help address the pervasive and growing concerns of obesity, hypertension and many other diet-related health issues and diseases that are diminishing personal health and increasing health care costs.
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois Building Successful Food Hubs
The following sections describe three distinct business models from which a food hub can offer aggregation services and outline their differences, strengths, and challenges.
AGGREGATION FACILITY
Aggregation centers are facilities that bring together products from any number of local growers, usually within a radius of 100 miles, but sometimes within a few hundred miles. By aggregating and storing produce across multiple farms, the aggregation center becomes an attractive supplier for wholesalers who purchase in large quantities. These centers may offer a variety of different services including cooling, cold storage, marketing, and distribution. However, they do not offer the services traditionally associated with packing houses such as washing, grading, sorting, packing, or re-packing. Produce delivered to the aggregation facility is already packed with farm-specific branding and labeling.
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
PACKING HOUSE
Packing houses are facilities that receive unpacked fruits and vegetables from local growers to be packed and sold to wholesale customers. Packing house business models vary based on the needs of the grower community, wholesale buyers, and goals of the packing house owner. Potential services include cooling, washing, sorting, grading, packaging, labeling, cooled storage, processing, sales, and distribution. Packing houses and aggregation centers can vary greatly in size, from a facility serving hundreds of farmers with tens of thousands of square feet of packing and cooling space, to a single farmer serving fewer than ten local farmers from a converted farm shed. Both play important roles in a vibrant local food system.
may be outsourced). The following table indicates which aggregation business models are likely to engage in these services and functions. Service/Function Aggregation Washing Cooling Grading, Sorting & Packing Re-packing Sales and marketing Distribution Aggregation Facility 3 3 3 3 Packing House Web-Based Aggregator 3 3 3 3 3 3 3 3
3 3
WEB-BASED AGGREGATOR
Aggregation can also be accomplished without a central facility. A number of ventures have created virtual aggregation centers that connect growers and customers through an online marketplace. These serve smaller-scale customers, such as individual restaurants or households. Some of these technology solutions are producer-driven, where a single grower or a group of growers post their available products in a given week and buyers can place direct orders, while others are run by entrepreneurs outside the grower community. These sites either regularly drop off a delivery to a remote collection point or manage direct delivery services. Creating an online marketplace could be a viable first step toward creating a brick-and-mortar aggregation center. An example of one such web-based aggregator is Local Dirt, highlighted under Profiles in section 1.5.
Familyfarmed.orgs manual Wholesale Success: A Farmers Guide to Selling, Postharvest Handling, and Packing Produce is a good resource for understanding the best methods for cooling, grading, and packing each crop to the specifications of the wholesale produce industry. For more information visit www.familyfarmed. org/wholesale-success.
The following section outlines the core and ancillary services of food hubs, describes the importance of these functions in helping producers be successful, and details some of the requirements with specific guidance for startups and established companies.
CORE SERVICES
The core services offered by a food hub differ by business model. A packing house typically will provide a complete range of services that cause a product to move from the field to the customer. Some packing houses may even offer harvesting services. Aggregation facilities and web-based aggregators do not handle the product to the same degree, but common to all models is aggregation, sales and marketing, and distribution (although this
AGGREGATION
As noted in 1.0 above, aggregation is bringing together products from multiple producers in a given area to generate the volume required to cost-effectively sell to wholesalers and/or end consumers. Aggregation is core to all models, whether done at a central facility or at a remote collection point.
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois Building Successful Food Hubs
By aggregating and storing produce across multiple farms, the aggregation center becomes an attractive supplier for wholesalers who purchase in large quantities
WASHING
Many large-scale customers require additional washing of products after on-farm washing and prior to product packaging. The first step to ensuring product will be properly cleaned is to inspect the produce and remove any contaminants, such as decomposing product or any unwanted debris. Washing requirements vary by product and by wholesaler.
Washing requirements are dictated by specific buyer needs, the crop type, and growing method. o Given the higher risk of contamination, leafy greens have very specific requirements. In some instances, buyers may require the use of chlorine baths or ozone treatments to disinfect wash water. o Wash water temperature should also be monitored. For example, some commodities such as tomatoes, celery, and apples must be washed in water that is warmer than that of other produce.
COOLING
Immediately removing field heat and maintaining a cold temperature through storage and distribution are the most important steps to extend produce shelf life and maintain quality. Cooling processes that quickly bring internal temperatures down to ideal levels and multi-zone cooler facilities are critical to the success of food hubs. When properly cooled after harvesting, the chances of product softening, wilting, or becoming too ripe are significantly decreased. Cooling can also inhibit the growth of molds and bacteria, making the product safer for consumption. There are different processes of cooling a food hub can employ. North Carolina State University has an excellent resource tool that explains in great detail the benefits of cooling, as well as several different methods for doing so. This is available at: www.ces.ncsu.edu/depts/hort/hil/ hil-804.html. Below are some common produce-cooling methods: Room Cooling: Room cooling is a slow method of cooling where product is placed in an insulated refrigerated room. This method works with almost any type of produce. Forced-Air Cooling: Forced-air cooling is extremely effective for packaged produce. In this method, product is placed in a refrigerated room equipped with large fans, enabling the product to be cooled 75% to 90% faster than room cooling. Fans can be built into refrigerated systems, or there are portable forced-air pallet systems, which is a cost-effective solution if food hub is cooling and storing small quantities. Air should not be blown directly at storage containers, but instead pointed so that the air is pulled over and through the boxes of produce. Hydrocooling: Using waters ability to rapidly transport heat away from the produce, hydrocooling is five times faster than cooling with air-based systems
Requirements:
Wash water quality must comply with federal, state, and local requirements, and testing must be completed accordingly depending on the water source used. When used in a food hub, water quality changes as the water is used. Maintaining the quality of water should be considered and frequently monitored to ensure that the water and any safe disinfectants remain in a condition suitable for minimizing microbial contamination.21
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
(like room and forced-air cooling). It is, however, not as energy efficient and should only be used on products that are not damaged if submerged in water. Systems use water cooled by either refrigeration or ice that is dispersed on the product as it moves along a conveyor belt. If this cool water is re-circulated in the system, chlorine is an effective product to use to prevent disease problems. It is best suited for leafy greens, cold crops, and stone fruit. Top or Liquid Icing: Packing produce cases with ice is a preferred option for some packages and products that are not easy cooled using forced-air. Most commonly used on broccoli and sweet corn, a pound of ice can decrease three pounds of product from 85 to 40F. Cooling requirements are dictated by the produce mix, size of operation, existing infrastructure of growers supplying the center, and the average time between harvest and customer pick-up/delivery. Because cooling equipment can be quite costly, this guide has distinguished the requirements for beginning or mid-scale aggregation ventures from those that are established or large-scale ventures. Dispersing equipment investments over time, based on scale, is a sound business strategy for food hubs. are brought on, a food hub may want to invest in a more sophisticated hydro-cooler, built in forced-air system, or ice packing equipment.
Requirements:
Food hubs may elect to not grade, sort, or pack produce in-house, yet their success still depends on the quality of produce sold through their facility. These hubs should work with supplying growers to ensure packed produce meets all buyer standards. Select appropriate containers that do not break down when exposed to water, allow for ventilation, and can be accommodated in customer storage facilities and displays. Ensure produce is not packed too tightly or loosely. Similar to cooling, food hubs may want to choose a grading, sorting, and packing strategy that is appropriate to the scale of their operation. Early stage/mid-scale ventures: Early on, food hubs may only seek out producers who can field grade and pack while they are harvesting. This is often the most cost-efficient approach for all players. Alternatively, produce can be hand-sorted at the facility by a team of graders on sanitary (preferably stainless steel) tables placed close to the receiving and washing area. Established/large-scale ventures: At appropriate volumes, mechanical grading and packing equipment may be worth the investment. These vary in size, price, level of produce specificity, and the amount of manpower required to operate.
Immediately removing field heat and maintaining a cold temperature through storage and distribution are the most important steps to extend produce shelf life and maintain quality
Requirements:
Early stage/mid-scale ventures: To avoid the high investment costs of cooling equipment, food hubs might only work with growers who can cool their produce before delivery. If on-site cooling is deemed necessary for a food hub, then cost-effective methods can be used, such as room cooling, affordable portable forced-air systems or potentially smaller scale hydrocooling systems. Established/large-scale ventures: As volume and crop diversity increases, or as more discerning customers
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois Building Successful Food Hubs
RE-PACKING
If buyers have specific packing requirements, facilities may have to re-pack received product to meet these needs. For example, customers may request a case of mixed vegetables, orders smaller or larger than industry standard, or shrink-wrapped tray packs with their company name. A food hub may also need to re-pack if it is working with smaller producers and requires commingling of product to reach desired order size. In addition to meeting the size or quantity needs of the buyer, re-packing of product may be necessary due to produce degradation during transportation or storage in order to meet buyer standards.
humidity is generally above 90%, but some crops prefer drier conditions. Storage below the ideal range can result in extra moisture loss and above range can accelerate the growth of unwanted bacteria and/or mold.22 Storing proteins such as dairy, eggs, and meat is another method of diversifying income and using cooler capacity off-season. See guidelines for storing proteins under Regulatory Environment in section 1.2.
STORAGE
Storage can be a successful strategy for seasonal extension and off-season revenue. Processing methods such as canning, dehydration and chopping/freezing are the most enduring means of preserving perishable goods, but under the right conditions, produce can be stored for many months for fresh consumption. Controlled-temperature storage, dependent on the temperature needs of the product, can be offered as a rental service to producers who wish to sell certain crops and products throughout the winter but lack temperature-controlled facilities on their farm. Common storage crops include root vegetables such as onions, garlic, beets, carrots, and potatoes, and hard fruit such as apples and pears. Under the right conditions, these crops can remain saleable for six months or more. The proper storage temperature and humidity varies by crop, and FamilyFarmed.orgs Wholesale Success guide contains storage specifications for each type of produce. Most crops are stored at approximately 32F, just above the freezing point. It is critical to keep the temperature constant, as a change in temperature could cause chilling injury to the product. The ideal relative
Requirements:
Early stage/mid-scale ventures: One dedicated marketing person will manage grower relationships and customer sales in a combined buyer/sales role. Established/large-scale ventures: One person or team in charge of managing producer relationships and another person or team in charge of sales.
DISTRIBUTION
Once aggregated, produce needs to be delivered in a manner that maintains the cold chain- the control of temperature that protects product quality. The food hub may offer distribution service to a customer location, or the customer may send a truck to the food hub for pick up. In either case, the product will be temperaturechecked at the time goods are turned over to customers. Some customers require the use of temperature indicators to monitor temperature exposure throughout
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
the supply chain. These strips permanently change color if the desired temperature has not been maintained. The customer may reject the shipment if there is a disruption in the cold chain. name, which is highly valued by consumers, so any private labeling strategy should endeavor to keep farm identification on the label as well.
Requirements:
For most produce, deliveries must be made with refrigerated trucks that can maintain produce temperature. If the facility owns refrigerated trucks, a food hub can run its own distribution operation as a separate profit center. If not, the food hub should work with customers who can pick up orders themselves or partner with food distribution companies who could potentially share or sell freight space.
ANCILLARY SERVICES
Beyond the basic aggregation services that can be offered by a food hub, there are other ancillary functions that hubs can provide.
A food hub can also act as a central facility providing knowledge and technical support to its grower community. Ongoing producer education can help ensure quality products, successful crop planning, and proper packing and grading
Merchandising: Many food hubs have a
merchandising strategy to set them apart from the rest of the produce industry. This can range from creative packaging and colorful cartons, prominent signage in retail shops, to informational or promotional stands next to their produce displays. Additionally, facilities can make site visits to customers locations to monitor the quality of their produce being sold, ensuring it is moved from the cooler to the floor in a timely manner, and therefore evaluate how effectively the customer is handling their product. These visits also enable facilities to assess the effectiveness of their signage and branding strategies.
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois Building Successful Food Hubs
The regulatory environment surrounding food involves many players; each assigned to work with a specific process or product. Currently, the FDA regulates most food handling, using a uniform food code enforced by local or county health departments. The USDA also oversees most of the meat and poultry slaughter and processing in the U.S. The recent 2011 Food Safety Modernization Act (FSMA) expanded the FDAs power to regulate farm and local food production and handling. Operations that have less than $500,000 in annual sales are generally exempt from this legislation, unless there is a specific food safety incident or recall whereby the operation is subject to FDA and local or county health department inspections. In 2002, the Bioterrorism Act mandated all food facilitiesnot including restaurants, retail stores, farmers markets and farmsregister with the FDA. Farms that are conducting their own post-harvest handling are exempt from registering with the FDA, but if they are providing these services for products from other farms, they must register. Because food hubs aggregate product from multiple farms and most do not operate as a retail store, it is suggested that food hubs register themselves with the FDA. This process can be done by fax, mail, or online: www.fda.gov/ Food/GuidanceComplianceRegulatoryInformation/ RegistrationofFoodFacilities/OnlineRegistration/ default.htm
Much of the regulatory environment surrounding aggregation is focused on supplying farms. A best practice for farms is to write an on-farm food safety plan that documents procedures to minimize food-borne illness and contamination risks. Each plan is unique to the specific farm and is one of the first steps in a farm acquiring GAP/GHP certification, which is described in the next section. The food hub may be cited in a farms plan if their products are being cooled, packed, washed and stored by the food hubs packing facility. The following sections provide an overview of common certifications and describe the proper procedures for segregating organic and conventionally grown produce as well as storing proteins.
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
well-managed environment. In addition to adopting and implementing GAPs as a wise business practice, operations can become GAP food safety certified. First, producers should become familiar with the procedural recommendations as outlined in the critical risk areas of General Requirements, Worker Health and Hygiene, Previous Land Use and Site Selection, Agricultural Water, Agricultural Chemical, Animals and Pest Control, Soil Amendments and Manure, Field Harvesting, Transportation from the Field to the Packing House, Packing House Activities, and Final Product Transport. For each risk area, an operation will need to ensure their internal records are updated and that all employees are trained on relevant topics. Next, producers must write an on-farm food safety plan documenting the specific processes and safety procedures taken for each activity on their farm. Producers then need to put in place a system for accurately documenting the date and field where each container of produce was harvested. This is done with a number code containing the date, farm number, field, and sometimes row number. Complying with this procedure leads to greater traceability within the production and distribution chain because the food can then be traced back to the precise farm origin in the event of a food safety incident. After this system is established, it should be tested by a series of mock audits in which the producer recalls its product from a customer to test the accuracy of its records. In addition to traceability, GAPs also recommend cleanliness and hygiene guidelinescritical preventative steps to minimize microbial hazards at their source. These guidelines include adequate provision of toilets for workers with clearly marked hand-washing stations and covered paper towels. After a food safety plan is written and implemented, and all employees are trained on the plan, the producer schedules a USDA or third-party auditor to perform an on-farm verification. The auditor will observe that the written plan is or is not being followed. The farm can pass or fail the food safety audit and will usually be certified for a one-year period, with annual recertifications thereafter. Again, developing and implementing a food safety plan is the first step toward minimizing the risk of produce contamination during pre-harvest and post-harvest activities, and it will prepare a farmer for a food safety audit. FamilyFarmed.org has developed the On-Farm Food Safety Project, a free, easy-to-use online tool that helps produce farmers develop a customized food safety plan based on user input. The tool is designed for use by small and mid-scale fruit and vegetable growers and provides a full-set of record keeping tools to document their food safety program and to provide training to employees. For more information, visit www.onfarmfoodsafety.org.
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois Building Successful Food Hubs
Packing facilities must be enclosed to exclude rodents and pests, and proper housekeeping should be maintained to ensure that the facility is up to cleanliness standards. Each product that comes into the facility must be labeled and documented appropriately to allow for traceability.23
CERTIFIED ORGANIC
Food that is grown under the USDA organic certification label must be kept physically separate from conventionally grown food within the Food Hub. Packing houses must have their handling practices examined by a certifier and be able to demonstrate that the facility has a formal process for not commingling organic and conventional product.25
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
are stored must be kept at 50F or lower. Raw milk cannot be stored or sold by a food hub in Illinois as the law states that raw milk can only be purchased on the farm where it was produced and farms are prohibited from advertising this product. A facility should contact the IDPH when they are planning their cooler space to ensure proper inspection and permitting is completed.
The revenue model is the manner in which the company generates sales. One company may have a number of different profit centers, or separate business units that generate sales using different revenue models.
The packing operation earns revenue by charging a flat fee for cooling and packing. The fee schedule covers direct costs, which vary based on packaging and cooling required for each crop, indirect costs, and a profit margin. The marketing operation will handle two types of sales: consignment and direct purchase. In a consignment sale, the food hub facilitates the sale to a buyer on a commission basis but does not purchase the product from the grower. Commission ranges widely from less than 5% to as much as 20%. In a direct purchase the food hub buys the product from the grower at a set price and strives to sell it to a customer at a profit, generating a gross margin that ranges from 18 to 25% or more. The distribution operation handles logistics of farm and customer pickups and deliveries. Delivery fees are added to the invoice if handled by the packing house. The fee generally covers the labor and transportation cost for the delivery plus a profit margin. This function is often outsourced and may not be included as a profit center in the business model. In a for-profit business entity, these revenue models incent the food hub to maximize price and volume, and to boost profit margin by minimizing direct and indirect overhead costs. Growers are incented to improve quality to attract a higher price and increase percent pack-out for product graded and packed at the food hub.
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois Building Successful Food Hubs Web-based Aggregator: There are a variety of
revenue models for these online marketplaces. Some are based on membership or subscriptions, in which sellers are charged a recurring fee to be featured on the site, and less frequently, buyers are charged a recurring fee to access the site. More commonly buyers are charged a transaction fee per order plus a delivery or drop-off fee. Others may even have a yearly membership fee that enables unlimited use of website for both growers and buyers.
An agricultural cooperative (co-op) is owned and operated by a group of producers. Profits are distributed to members based on amount of usage. Co-ops elect a board of directors and make major decisions through democratic voting. There are different methods of financing the cooperative: Direct contribution through membership fees or stock purchases Agreement to withhold a portion of net earnings
Food hubs can operate under a number of different business entitiesthe legal structure under which a business operates. There is no one model that would work best for food hubs in Illinois. The decision about what type of business entity to establish should be driven by input from Illinois-based legal counsel, grower needs, community culture, existing leadership, and financing options. The pricing structures outlined in 1.3 are relevant for all of the business models described. However, a food hub will establish fees and markups that generate an appropriate profit margin given its business entity.
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
necessary infrastructure. The collaborative nature of cooperatives can slow down and even hinder effective decision-making processes; key marketing, operations, or financial decisions are made by the group rather than by specialized experts.
FOR-PROFIT
A for-profit ventures primary function is to generate profit for stakeholders. There are several business entity choices for for-profit: Sole Proprietorship: Business owned and operated by one individual. Corporations: Consists of shareholders who finance and own the business, and who elect a board of directors to govern the business. S-Corporations and C-Corporations are two common examples. Partnerships: An association of two or more people who co-own and are personally liable for the company obligations. Limited Liability Companies (LLC) and Limited Liability Partnerships (LLP) are partnerships in which partners are personally shielded from company obligations.
NONPROFIT
Though a nonprofit food hub will generate income, its function is to advance a social or environmental mission. Therefore, all profits are invested in advancing the organizations mission. Many nonprofit food hubs invest profits in farmer technical support, beginning farmer training, marketing support, consumer education, and many other initiatives. Nonprofits must have a board of directors, file articles of incorporation, and apply for both nonprofit status with the IRS and liability insurance.
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois Building Successful Food Hubs Advantages: Nonprofits can apply for a myriad of
government grants and individual foundation funding. Nonprofits are not subject to corporate tax. Additional tax benefits include sales tax exemption and postal rate discounts. Because the profits cannot be distributed to the organizations members, reinvested profits can help educate and strengthen the local agricultural community, ultimately resulting in high revenues for individual growers.
Many food hubs are being established across the country, taking on many of the forms and features previously discussed. A few are described below. Each example has evolved and adopted a unique set of services based on grower resources, buyer demand, and public support in their region.
PUBLIC/PRIVATE PARTNERSHIP
Because agriculture forms the basis of many rural economies, there is often public interest in investing in the facilities and infrastructure that will increase rural farmer access to markets. Public / private partnerships can take many different forms. For instance, a municipality can provide needed infrastructure (land, packing house, packing equipment, etc.) and a private company might own and operate the facility as a tenant without seeking full ownership of the property.
Local Dirt, headquartered in Madison, WI, is a national web-based aggregator, where anyone can buy or sell local food. The site allows online ordering, calculates inventory, and works for both direct or wholesale, although wholesales buyers and sellers must log in to access wholesale products. Local Dirt is funded by the National Science Foundation. They have proposed a $360 subscription fee for wholsalers (selling direct is always free) if their funding stops, but have not charged for their service in the 5 years they have operated. Local Dirt works for anyone within the United States, including Alaska and Hawaii. www.localdirt.com/
Red Tomato represents a network of 40 midsized fruit and vegetable farms in the Northeast. They market produce from these farms to supermarkets throughout the Northeast and mid-Atlantic. They have a virtual aggregation center business model. They first work with a network of growers to develop supply, then with retail customers to develop packaging, sales, and marketing support. They coordinate distribution and logistics using existing infrastructure including growers own storage and trucking. Rather than taking possession of product, orders are filled by aggregating the right products across growers after the order is received. Red Tomatos services also include research and development of ecological production protocols, eco certification, new product lines and packaging designs for their customers, branding support, financing, logistics, product liability insurance, and assistance with food safety certifications for growers. They provide coaching services for organizations and producers entering the fruit and vegetable wholesaling business. In 2010, they reported revenues of about $2.7 million. A third of this was generated from produce sales and the remainder, to support market development, research, and education, was from outside funding and a small portion from coaching services. www.redtomato.org
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois Northern Neck of Virginia Farmers Market, VA Public/private packing house
feasibility study deemed this venture viable, fundraising efforts were put in place to secure a centrally-located facility. The spring of 2011 was the first season of operation and the business is already working with about 15 Whole Foods grocery stores, four large hospitals, two conference centers and several other small to midsized food service accounts. Blue Ridge Produce Company is currently working with over 40 growers offering an array of packing services and conducting business on a fee, commission, and margin basis. www.blueridgeproduce.net
The Virginia Department of Agriculture and Consumer Services secured land and built four packing houses across the state. The locations were determined based on the needs of different groups of citizens and growers. These four facilities, called Farmers Markets, are owned by the state and operated by private companies. The most successful of these state-owned packing houses is in Oak Grove, VA, an area known as the Northern Neck of Virginia. Several years ago, area growers grouped together to cooperatively increase their farming operations and business and determined that an aggregation facility would greatly improve their profitability potential. They formed the Northern Neck Vegetable Growers Association (NNVGA) and lobbied delegates to invest in a facility in their area. The state conducted a feasibility study and then invested in the facility, with the NNVGA donating the land, around 14 acres. The packing house is operated by Parker Farms, who pays rent to NNVGA to use the facility. Approximately 35 growers utilize the facility. Most drop off packed produce for cooling and distribution although some use harvesting and packing services as well. Growers pay per container fees to cover overhead and utilities, and a 9% commission for Parker Farms to handle marketing and logistics. Parker Farms sells to most large distributors in the area as well as Wal-Mart. Their facility is GAP certified, although the supplying farms are not. www.vdacs.virginia.gov/frmmkt/index.shtml
Mostly known for their dairy products, Organic Valley has been aggregating produce from over 150 growers and small-scale grower cooperatives in the upper Midwest for over 21 years. To ensure democracy throughout the cooperative, growers are placed in pools that have monthly meetings based on their product; there is an egg pool, beef pool, produce pool, dairy pool, etc. The growers are asked to make an equity investment in the cooperative of 5.5% total annual sales or a $250 minimum. The Organic Valley board of directors and each pools Executive Committee is comprised of farmer-members elected by the entire membership or pool membership, respectively. In addition, monthly all-farmer pool meetings ensure all decisions have a grass roots farmer voice. Growers receive a bi-weekly base price payment for the product and volume that they deliver to a central warehouse, and receive a pooling bonus at the end of the growing season, which is the difference between the revenues and base price, factoring out transportation and commission. The cooperative takes 20% of sales for their general operations. Each grower is responsible for washing, grading, and packing produce on their farms and they have the option to deliver it or pay a fee for pick up. Produce is sold under the Organic Valley label to around 40 buyers nationally, with farmers having the option to identify their farm name on each case, or be displayed only by their grower number. www.organicvalley.coop
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois Building Successful Food Hubs
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
processing venture to contact the Illinois Department of Public Health to discuss the necessary permits and licenses at the start of this process. Section 2.2 Regulatory Environment provides a framework for taking these necessary steps. Restaurants and other foodservice companies may request a specific product (i.e. chopped, frozen carrots). They may have produce suppliers lined up already, or may need the kitchen to find a produce source.
Advantages:
This model is generally more lucrative than shared use kitchens By creating its own library of basic certified recipes (i.e. tomato paste, pureed squash), the facility can become tremendously valuable for growers that have excess produce
Because infrastructure needs among small growers and entrepreneurs are relatively consistent, a single shared-use commercial kitchen or contract processor can meet the needs of many local businesses and growers
2.0 BUSINESS MODELS
Considerations:
Identify fee structure to align costs with product revenue Complex business to manage Requires the hiring and training of staff in addition to fully equipping a kitchen Requires tight food and worker safety management May require recipe development
As compared to the business models surrounding aggregation services of food hubs, there are a greater variety of models that processing services can adopt, and many will offer a combination of services to best meet the needs of their clientele and ensure the diversity of revenue streams necessary to become profitable. The following section outlines these service models, their advantages and considerations.
Examples:
Clinch Powell Community Kitchen East TN (see profiles in section 2.5) Wisconsin Innovation Kitchen Mineral Point, WI (see profiles in section 2.5) Bushel & Pecks Beloit, WI (see profiles in section 2.5) Sharing Spaces Kitchen Prairie du Chien, WI Glen Industries Watkins Glen, NY
CONTRACT PROCESSING
In this model, the kitchen maintains professional staff to produce food products for clients, either as a contract packager or manufacturer (also known as co-packing and co-manufacturing). Co-packing generally involves assembly and packaging, whereas co-manufacturing includes food processing as well. The specifics vary greatly based on customer needs. For example: Growers may have excess or Number 2 / Commercial grade produce to be processed and sold to wholesalers or foodservice companies. Growers may have their own certified recipe or may rely on the kitchen for this. Food entrepreneurs may want to outsource their product production. They would provide the kitchen with their certified recipe to be produced at requested quantities.
PRIVATE LABELING
This type of business is most likely a contract processor that also produces a line of products under its own label. The kitchen purchases ingredients directly from farms and other suppliers and manufactures / processes private label products, or branded products based on their own recipes. Products can vary greatly. Some examples include canned produce or salsa, pasta sauces, dry soup mixes, dry spice and rub mixes, roasted nuts, pickles, and jams. Some facilities strategically focus on developing a branded dry line of products that can stay in production during winter months, when local produce is unavailable.
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois Building Successful Food Hubs Advantages:
Model can be even more lucrative than providing contract processing services for other companies. Potential prices for specialty products allow for margins of up to 75%. Allows the development of house-branded products to generate awareness of the kitchen. Producing a house-branded set of products allows the kitchen to stay utilized even when there is less demand for contract processing services.
Farmers often lack the time to do their own processing during busy harvest season leading some to prefer copack/co-man approach. Market research identifying grower needs and buyer needs is critical to identifying the right services and equipment. Customers maintaining, cleaning, and respecting space and equipment.
Considerations:
Requires sales force and/ or marketing team to brand and sell products. Requires tight food and worker safety management. Requires development and recipe testing. Complex business to manage.
Examples:
Mazomanie Heritage Kitchen & Market Mazomanie, WI (see profiles in section 2.5) Algoma Farm Market Kitchen Algoma, WI Rockingham Community Kitchen Madison, NC
Examples:
Farmhouse Recipes from Wisconsin Innovation Kitchen Mineral Point, WI (see profiles in section 2.5) LocalFolks Food Indianapolis, IN
Advantages:
Diverse customer base, i.e. different revenue streams all year round. Potential full utilization of location and assets, open 24/7. Does not require hiring and training large staff.
Advantages:
Can create supplemental revenue stream for farmers with excess crop or capacity. Opportunity to connect shared-use growers with shared-use small businesses for local hub development. Does not require hiring and training large staff.
Considerations:
Reliant on the number of food entrepreneurs in community and their success. Customers maintaining, cleaning, and respecting space and equipment.
29
Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois Examples:
Kitchen Chicago Chicago, IL Logan Square Kitchen Chicago, IL (see profiles in section 2.5) Splice Kitchen Chicago, IL East Side Community Kitchen Lancaster, PA Can-Do Kitchen Kalamazoo, MI Chelsea Community Kitchen Chelsea, MI The Starting Block Hart, MI above, but with the focus on helping participants gain life skills, employment and professional development.
Advantages:
Clients gain confidence, food knowledge and viable professional skills Lower labor costs enable these facilities to provide smaller scale co-packing services at competitive prices
Considerations:
Important to identify how critical this aspect of the mission is to an organization up front
Examples:
Orchard Village Skokie, IL Glen Industries Watkins Glen, NY CW Resources New Britain, CT Wisconsin Innovation Kitchen Mineral Point, WI (see profiles in section 2.5) Mid-Hudson Workshop Poughkeepsie, NY Inspiration Caf/Kitchen Chicago, IL North Side Planning Council Madison, WI
Advantages:
Potential to yield a higher business success rate than those being served by a basic shared-use kitchen Potential for the incubator to earn a percentage of revenues / profits from incubated companies
OTHER
In other models, the kitchen is not the only line of business, and other priorities may include sustainability, research and development, or waste reduction. Two examples are Rutgers Food Innovation Center in New Jersey, a university extension incubator for business and product development, and The Plant in Chicago, IL, a sustainable urban farm focused on aquaponic production.
Considerations:
Requires organization to build strong business and technical support capabilities Could be difficult to manage two missions (success of kitchen facility and success of client businesses)
Examples:
FoodWorks Incubator Kitchen Bad Axe, MI ACENet Athens, OH (see profiles in section 2.5) The Opportunity Center Prairie du Chien, WI
Advantages:
Diversification benefits from managing different business lines - ability to share revenues and costs across business for financing needs, co-branding benefits, vertical integration benefits.
Considerations:
Important to identify role of this line of business in achieving higher-level mission of organization to ensure clarity and alignment across lines of business.
WORKFORCE DEVELOPMENT
A critical mission of workforce development models is to provide training and professional development for targeted groups such as adults with disabilities, adults transitioning after prison, or at risk youth. These kitchens offer a range of different services outlined
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois Building Successful Food Hubs
Considerations:
Small-Mid Scale Production: Food is canned in batches, using more traditional means of preservation such as water baths Large Scale Production: Continuous units are mainly used at this scale, where cans or jars continue to move through pressure cooker-like machine (pressure processing vessels or retorts), and are then quickly cooled For more information regarding canning, see pages 122123 of the Illinois Direct Farm Business guide at www.directfarmbusiness.org.
CANNING
A typical commercial canning operation may employ the following general processes: washing, sorting/grading, preparation (including chopping), container filling, exhausting, container sealing, heat sterilization, cooling, labeling/casing, and storage for shipment.26
ASSEMBLY
Measuring and packing dry goods using assembly tables
Potential products:
Basic canning for preservation Pickled fruits and vegetables Salsa Dips and spreads Pasta and pizza sauces Chocolate sauces
Potential products:
Prepared mixes (i.e. cake mixes) Packaging of baked or cooked products (i.e. tortilla chips, cupcakes, etc)
Considerations:
Requires basic quality assurance tracking, such as data / batch coding for every product and ingredient record keeping
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
Potential products:
Cupcakes Brownies Cakes Bread Cookies Chocolates / truffles
Dehydrating foods reduces the moisture in them to levels that inhibit the microbial growth that causes them to rot. Pre-treating some foods before drying preserves their flavor, color, and nutrients; prevents microbial contamination; and prolongs their shelf life. Dehydration reduces weightan important consideration when shippingand eliminates the need for refrigeration, making it easier to pre-mix retail products.28 Dehydrated foods can be consumed as is, or reconstituted with water.
Potential products:
Dried fruits (basic, fruit leather) Dried vegetables Dried herbs Dried meat (i.e. jerky) Dehydrated dairy (i.e. powdered milk)
Considerations:
Batch dryers are mostly used in small production runs. These are covered boxes with fans, ventilation and tray racks More costly methods are 1) Spray drying a technique that uses a flat-bottomed spray dryer with a tempered air broom, and 2) Freeze drying drying material in the frozen state. It is usually carried out under vacuum, at absolute pressures that readily permit ice to change directly from solid to vapor. Depending on the amount of product dehydrating, the process may have to be organically certified in order for the product to be sold under the Organic Label For more information regarding dehydration, see page 122 of the Illinois Direct Farm Business guide at www.directfarmbusiness.org.
Considerations:
Fewer food safety concerns than with all other services (canning, freezing, and drying); however, food has shorter shelf life With such hot ovens, there is risk of burns and/or fires For more information regarding baking, see page 130 of the Illinois Direct Farm Business guide at www.directfarmbusiness.org.
FREEZING
Regardless of the business model adopted, there are a number of different processing services that can be offered
Freezing is a food preservation method in which food is brought to sub-zero temperatures in order to slow natural food breakdown.
Potential products:
Basic frozen fruits and vegetables (i.e. green beans, corn, broccoli chopped and frozen with no preparation)
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois Building Successful Food Hubs
Prepared frozen (i.e. frozen pizza, dinners, cooked vegetables, etc)
Considerations:
In small operations, one can blanch food, shock food in freezer and then package and freeze Large scale production uses flash freezing (or blast freezing)the process where food is quickly frozen by subjecting it to cryogenic temperatures If not sealed and stored correctly, product could become ruined through freezer burn Each product should be tracked with the date it was frozen to ensure that products do not exceed their desired frozen shelf life
Potential Services:
Full business incubation (i.e. kitchen takes ownership stake and supports all aspects of business) Technical support (i.e. recipe development) Financial support (i.e. funding, etc) Marketing and sales support Legal support (i.e. incorporation, etc) Mentorship Retail brokerage support
CHOPPING
Chopping is transforming the product into sizes, forms and quantities that are most frequently used in the food service industry. Methods include slicing, peeling, coring, pulping, etc.
Considerations:
Business Planning: This service supports writing of business plans as well as evaluating their feasibility. Marketing Strategy: Good marketing can make a good product great, so it is important to walk clients through their marketing plan; from name creation to distribution plan. Product Development: Many food entrepreneurs will have tried their recipe in a home kitchen, on a small scale. When creating a commercial product, assistance is needed in expanding the scale of the recipe, while retaining the taste. Time Investment: Not all proposals and plans will be successful projects, but they will need the same if not more time than successful projects and may not have the same pay-off.
Potential products:
Basic chopping for food service (i.e. shucking and cutting ends of corn; slicing tomatoes for deli) Pre-processing chopping (i.e. stripping corn kernels for freezing, chopping tomatoes and onions for salsa, etc)
Considerations:
In smaller operations, the product can be chopped and cut manually If the facility and market allow, there are fresh-cut machines & machines that are mechanized to chop, dice, slice and package products. There are several employment opportunities along this machine Depending on the product, both processes will sometimes need preservatives added to the food to ensure quality and freshness; i.e. citric acid on apples Fresh cut machines warrant their own cutting room in some aspects, which need to be inspected and monitored With employees using large knives, there is an added risk of workplace injury
ANCILLARY SERVICES
In addition to the core processing functions provided, there are other services they can be offered to benefit food entrepreneurs, growers and local communities, and provide the facility with additional revenue streams.
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
their potential investors or customers. Additionally, these spaces can be used to host various community, business, or personal eventssuch as local food systems seminars, weddings or corporate dinners.
list (listed in order of amounts used), the common name of the product, an address of the business and/or place processed, and nutritional analysis if volumes dictate this is necessary. A processing center can offer invaluable support helping early stage food entrepreneurs navigate packaging decisions.
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois Building Successful Food Hubs
Kitchens and food processing require several regulatory licenses, inspections, and certifications to be able to process food in a safe manner. These regulatory requirements vary at the federal, state, and local level. Food processing is regulated by the FDA (regardless of geography), as well as state and local health departments and state departments of agriculture that have adopted the FDAs Food Code, which is true for Illinois. The Bioterrorism Act mandates that all facilities that process food, even animal feed, must register with the FDA. It is important to note that this report serves only as a guide and that it is advantageous to meet with a health inspector or a food safety agent in the beginning of the projects planning phases, by reaching out to the appropriate agency depending upon the product, such as the USDA, FDA or state, local, and/or county health departments. This collaborative approach can help guide the design process and decrease the chances of having to modify construction or equipment. Because regulatory requirements are so specific to both geography and function, this section is a preliminary guide and should not be used as a checklist for certification. The first step in achieving the appropriate regulatory requirements is to decide the goals and functions of the kitchen operation. This includes how many employees or food entrepreneurs, type of products produced, and area where the kitchen will be located. With these goals and scope clearly defined, it will be easier to identify what health and food agencies need to be involved in what aspects of certification. For instance, local or county health inspectors will be crucial for the actual facility design and layout. Some processes will require sample batches sent to the USDA and FDA kitchens to be tested periodically.
public health problems from commercially canned foods (http://www.foodprocessing.wsu.edu/bpcs/). Many state extension offices or university food science departments offer this course. Wisconsin Extension, Michigan State University, and Penn State University offer a program and University of California-Davis has an online course available. (www.fruitandvegetable.ucdavis.edu/Cooperative_ Extension_Short_Courses/Better_Process_Control_ School_Online). In a shared use kitchen, it is important for each food entrepreneur to have appropriate liability insurance, as a precaution to the facility and/or user being held responsible, as well as a food handling certificate. Signed agreements between entrepreneurs can help eliminate any confusion regarding the terms of use.
Requirements for Recipes Processed in the Facility: It is important to know where the food will be
distributed after it is processed, as the product will need to satisfy all the certifications for the jurisdictions where
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
it is processed and where it will be sold. If the product is intended for a wholesale market, going through a distributor for further sale, it is usually governed by the FDA; whereas products intended for retail are governed by locally enforced codes inspected by local, county or state agencies. Any processed foods with meat should have labels approved by the USDA. Basic labeling is required for all products, which should include: 1) 2) 3) the address of the facility where processed, first five (5) ingredients in order of quantity in recipe, and the common name for the product.
If the product reaches higher volumes of sales (more than 10,000 products/SKU sold or $500,000 of revenue generated per year) a nutritional label is also required in addition to the requirements listed above. These nutrition labels require software investments or contracting agreements with a university or commercial food laboratories that has the appropriate equipment. When working with GAP certified growers to supply the raw ingredients, there is greater transparency and traceability for each product.29
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois Building Successful Food Hubs
The pricing models for each of the services provided can vary. This section describes typical pricing schemes, the strengths and concerns associated with each and how they each best align with different business models.
Storage, especially cold storage, is expensive and charging for the service ensures a good balance of additional revenues The facility will need storage for its own inputs and finished product. It is critical to charge enough to discourage entrepreneurs from filling storage space needed by the kitchen
MEMBERSHIP FEES
Food entrepreneurs pay a membership fee, either annually, monthly or quarterly, to use the kitchen facility as often as needed. The fee may or may not include services such as storage (cold or dry) and clean up. Membership fees are best for shared-use kitchen services and are generally used by food artisans and caterers.
SERVICES FEES
Food entrepreneurs pay fees for services such as shipping, ingredient sourcing, supply management and consulting. Service fees are best for shared-use kitchen and contract processing services.
Considerations:
Rental rate is predictable and can easily be factored into a business plan Membership fee structure may incent food entrepreneurs to use the facility for extensive hours If membership fees are a significant portion of a facilitys revenues, the kitchen should institute a sophisticated system for members to schedule their timeslots
Considerations:
These services are of high value to entrepreneurs and can be a strong source of additional revenue A facility may not be well equipped to provide these services early on and should focus only on the most critical functions and services required for a successful launch
HOURLY RENTAL
Food entrepreneurs pay an hourly rate to use the facility. Payments are made upon scheduling the timeslot. Rates may or may not differ by facility type or equipment used (canning, pastry, catering area, etc). Hourly rental is best for shared-use kitchen services representing a smaller portion of the facility revenues.
PROJECT QUOTE
A quote is given to entrepreneurs based on their required products. The fee is based on the labor time and costs of any ingredients / packaging required, and has a profit margin added in to cover utilities and equipment usage. Project quotes are best for contract processing.
Considerations:
Facilities generally make a healthy profit margin on each order Facilities can fill small orders that large co-packing plants often cannot serve Time studies can be run to assess the labor time required. This should include all steps of the process washing, chopping, cooking, packaging, labeling, loading, etc. Assessing labor time requires a test batch for new products facilities can charge a set hourly rate for test batches. Over time, the facility will develop an in-depth database of time required for different services.
Considerations:
Facility receives payment for exact hours used Facility can more easily accept rental slots only during time the kitchen is otherwise unutilized (i.e. nights, weekends) Entrepreneurs may not schedule enough time for the processes that they need to complete, which could result in a back up of the kitchen This model alone is unlikely to generate profits
PAYMENT IN KIND
Producers or food entrepreneurs can negotiate a payment exchange with the contract processing facility to process the food in exchange for some of the raw material or finished goods that the facility can then process and/
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
or pack under their own private label. Payment-in-kind is best for contract processing services, particularly for facilities that serve entrepreneurs with little cash. This could be particularly relevant for nonprofit models. development, recipe creation, buyer relationships and take a portion of their profit or revenues, or an equity stake in their long-term value. The incubator model is best for facilities that want to launch successful food businesses (with regional or even national presence) as a strategy to attract new startups. This model is less relevant for growers.
Considerations:
Creative way for entrepreneurs to start a business, especially for producers looking to create a valueadded product from their own harvest Entrepreneurs do not have to pay the processing cost upfront The entrepreneur loses some originality, which could otherwise differentiate them from other competitors in the marketplace
Considerations:
Incentivizes facilities to provide end-to-end services that some food entrepreneurs may need to successfully launch and grow High risk for facilities, given the highly competitive market of artisan food markets Facilities that adopt this model should also adopt a pricing scheme for another set of services to bring in a steady revenue stream
INCUBATOR MODEL
Facilities can invest in emerging food entrepreneurs providing business services such as marketing, business
The business entities outlined in section 1.5 can all be adopted by processing ventures as well. Regardless of its specific business entity, processing centers can also take on one of the two following forms, depending on the particular context and driving force behind the kitchens development.
GOVERNMENTAL
Municipalities can set up processing ventures to meet the needs of their specific community. With governmental support, a kitchen can become a part of a communitys economic development strategy. This processing venture can be set up as an independent operation, or an opportunity for municipalities to collaborate with existing food hubs to expand their services to include processing.
EDUCATIONAL / INSTITUTIONAL
Higher education institutions can establish innovation centers that offer support for food entrepreneurs. Because these are often linked to a university, the facilities can take advantage of other institutional resources, such as the Schools of Agriculture, Business, Nutrition, and Small Business Development. The priorities of a processing center need to be linked first to the priorities of the educational facility before the needs of local communities and growers.
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
93,500 sq. ft. former meatpacking facility, The Plant will now be home to about 30,000 sq. ft. of aquaponic farms and burgeoning entrepreneurs looking for low rent, low energy costs, and licensed kitchens. Over a hundred and twenty-five jobs are expected to be created through this project, which is located in a historically low-income neighborhood in Chicago. By anaerobically digesting over 10,000 tons of diverted food waste, the facility should not have to purchase any heat or power, allowing them to repurpose this money into job and food creation. www.plantchicago.com regional economy with opportunities for all. They offer many business incubation services, including their Food Ventures Center in Athens, OH which is a shared use kitchen with over 100 tenants. Food and farm tenants rent space by the hour within the facility for their specific processes; such as bottling, flash freezing, food preparation, baking, and dry packaging. The center offers various services other than just the space and equipment, from business planning, lending, regional branding initiatives and marketing assistance. Many of the foods produced within the center are marketed under two ACEnet brand programs, Food We Love, and the 30 Mile Meal. Local Food We Love sections can be found in the Athens Kroger and over 20 other area grocery stores. www.acenetworks.org
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois Building Successful Food Hubs
3.0 OVERVIEW
Following a stage-gate business development process can reduce startup risk. The five stages include Opportunity Identification, Feasibility Assessment, Business Planning, Fundraising, and Launch. The time, resources and capital required increase with each stage, so the process is designed to identify potential weaknesses in the business and resolve issues before proceeding. This method helps entrepreneurs form, test, and defend the case for their business. Similar to the way evidence
Opportunity Identification
Feasibility Assessment
Business Planning
Fundraising
Launch
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
The Opportunity Identification stage includes developing the business idea and surveying the environment in which it will operate for signals that the idea has merit. Those considering a food hub project will have an existing ideathe aggregation or processing project itselfso this stage will center on locating signals that the business could be successful. These signals may include: Evidence in the trading area of strong demand for locally-produced goods. A food hub is by definition a local enterprise which will conduct almost the entirety of its business within a defined trading radius. Since the opportunity for expansion is relatively limited, evidence that there is strong demand for local products in the local market is important to establish and grow the business. Signs of existing demand might include: A thriving and growing base of farmer markets and CSAs A core group of chefs who promote locally-sourced items on the menu Grocery stores which offer local products Presence of potential customers which may be subject to legislation supporting local procurement (such as the Illinois Local Food, Farms & Jobs Act of 2009) Recurring, positive media coverage of local food activity in the region Presence of large groups of suppliers and buyers. The best location for an aggregation facility or packing house is near a large group of growers and on a major transportation route leading to a large group of buyers. Processing ventures may either be rurally located or in a more populous area depending on whether it serves primarily growers or more urban food businesses. In either case, close proximity to a large installed base of suppliers and customers is ideal when handling local perishable goods. Active entrepreneurial investigation. Entrepreneurs will be the first to respond to local market needs, so evidence of seed- or early-stage business activity in aggregation and small-batch processing may indicate the market is ripe for development. It also suggests that players in the food system are actively seeking solutions and are aware of the benefits of a local business model.
Absence of or underdeveloped infrastructure. An incisive scan of businesses in the area should reveal that any existing operations will not saturate the market. There may be large specialty produce or broad line distributors building a local program, but they are not necessarily a competitive threat. An aggregator focused on farm procurement can be a beneficial partner and key supplier to these larger players. Neither does the existence of other processors signal saturation. There are a variety of models that serve specific types of customers, so there may be a profitable niche to fill. Sufficient pool of qualified management candidates. Managers need a combination of skills including production know-how (agricultural or processing), business acumen, marketing savvy and the ability to communicate with the diverse populations of producers and buyers. They also must meet high demands during the harvest season, requiring long hours, hard work, and adaptability to the unpredictable nature of agriculture. A local owner/operator will often have an advantage in communities where familiarity and trust propel business relationships. A substantial pool of candidates from the local community with this mix of skill and work ethic may bring early success to the business. Strong stakeholder network from public sector, academic, business and agricultural communities. A hallmark of successful food hub ventures is stakeholder engagement and collaboration that begins at inception and continues through the development, launch and ongoing operation of the business. Stakeholders may be engaged as project advisors, affording insight and avenues for reaching a larger network. This inclusive approach will greatly benefit the business development process. These stakeholders will become important business partners and enablers to a commercial enterprise, so building affinity at the outset through appropriate engagement and transparency can pay dividends once the business is established. Public or private funding availability. To take these food projects from concept to reality, sources of private and/ or public funds will be necessary. Financial literacy is an important competence of the startup team: the ability to effectively approach investors and access local, state, and federal funds. Having good relationships with investors who will back the project personally or within the investment community is a plus.
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
Once an opportunity has been identified and an initial environmental assessment appears positive, a feasibility study is conducted to shape the business concept and test its viability. In a for-profit context, the crux of the feasibility study is a financial model that analyzes the potential for the business to earn a satisfactory profit for owners and investors based on a set of reasonable assumptions. These assumptions are derived from primary and secondary research conducted in the study, often borrowing available data from analogous operations. The study can be as short as a few pages. The findings do not necessarily need to be written into a report so long as the entrepreneurial team is clear about the implications for the business; however, writing the narrative is useful because it clarifies the business case, risks and issues, and if the team moves forward, it will become the foundation of the business plan.
Operation Issues: How will you deliver this product or service (through internal or external resources)? Will the cost of providing product or service provide a sufficient profit? Are there execution risks? Management Team: Who are they, and why are they relevant for this business? Do you have any holes in the management team, and if so, how do you plan on filling these positions? Financial Information: What are your economics (a high-level profit and loss statement)? What are your key assumptions? When will you have a positive cash flow? How much working capital do you think you will need? What is the projected size of the company? Business Risks: What are you worried about or unsure of? What do you plan to do about it? Comparables: What are the analogous models and why are they successful? How have similar businesses failed and why wont you? The Illinois Department of Commerce & Economic Opportunity offers a feasibility checklist on page 27 of its Starting Your Business in Illinois Handbook found online at http://tinyurl.com/3kknxqy.
6)
Primary research methods include interviews, surveys, focus groups, or public meetings with the key audiences, with which the company will conduct business. A good rule of thumb is to speak with at least 25 potential customers. Customers comprise the most important
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
audience but there may be others. Agriculturally-centric projects should also research the interests, opinions, and concerns among growers who are essential in building supply. Surveys are most effective at reaching large numbers of respondents and may provide quantitative evidence for the study. Other qualitative methods can be important in understanding attitudes and behaviors among these audiences. Stakeholders can help determine what form of data collection and communication will work best for the community. For example, surveys can be implemented through the mail, over the phone, through the internet or in person at a meeting depending on the preferences of the audience. Secondary research is accessing relevant information from other credible sources. This information may be available on a fee basis, such as market research reports from Mintel, Business Monitor, or Forrester, but there are many free sources: U.S. Small Business Administration http://tinyurl.com/3frkzqc USDA Agricultural Marketing Service www.ams.usda. gov/AMSv1.0, particularly the Food Hub portal www.ams.usda.gov/AMSv1.0/foodhubs USDA National Agricultural Statistics Service www.nass.usda.gov SEC EDGAR online database of corporate financial information www.sec.gov/edgar.shtml Articles from The New York Times local food portal http://tinyurl.com/3eckmly These are just a few of the vast resources available through online search. More well-regarded and reliable sources will be the most convincing. Analog studies are tremendously helpful in developing assumptions for the companys operations and financial model. Studies or case histories are published by universities, business schools, nonprofits, government agencies, and NGOs. A few are listed below: FamilyFarmed.org www.familyfarmed.org/our-reports-2 National Good Food Network www.ngfn.org/resources/food-hubs Wallace Center Community Food Enterprise www.communityfoodenterprise.org UW-Madison Center for Integrated Agricultural Systems http://tinyurl.com/3thraof University of Minnesota Food Industry Center http://tinyurl.com/3drj8sr Analysis is conducted through the information gathering process to determine the informations relevance to the business. One important example is determining if public company financial information is relevant given the maturity, size, and scale differences between the businesses. Synthesis is the process of piecing together all of the source material to answer the questions posed at the outset of the study, and derive the assumptions for the financial model. It is not uncommon to use multiple sources to form assumptions for one aspect of the business, such as using one source for staffing assumptions and another for salary assumptions.
The business model should be investigated in the due diligence process by asking key audiences how they would prefer to transact business, examining the relative profitability, and considering which model will allow the business to scale
Modeling is a financial exercise to study the economics of the business. It can be rough at this stage, and limited to a P&L or income statement, but will eventually become very detailed when writing the business plan. It should include sensitivity analysis that shows the effect of the largest risks in the business, such as supply or pricing variances. It should demonstrate that the business can generate enough cash flow to sustain operations at a steady state (past the point of breakeven), service its debt, repay investors, and weather a few storms.
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If the study reveals sufficient evidence that the business can be successful, a business plan is developed that adds further rigor to the assumptions and business model, including complete operations, marketing, and financial plans. The business plan will identify the funding needed from investors and lenders and project the level and timing of investor returns. The key audiences for the business plan are the management team and potential investors. The process of writing a business plan ensures the management team is in agreement about how the business will be established, operated, and overseen. The business plan should signal to investors and lenders that the management team understands the business can manage and grow it successfully. Financial projections are a starting place for discussions between founders and funders on the valuation of the business, the capital required, the duration of investment, and potential rate of return.
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
1. Executive Summary 2. Company Description Introduction History Mission Products and Services Current Status Funding Sought Corporate Structure and Ownership 3. Industry Analysis Industry Size, Growth Rate, Sales Projections Industry Structure Nature of Participants Key Success Factors Industry Trends Long-Term Prospects 4. Market Analysis Market Segmentation and Target Market Selection Buyer Behavior Competitor Analysis Estimate of Annual Sales and Market Share 5. Marketing Plan Overall Marketing Strategy Revenue Model and Pricing Strategy One-page summary of the business (see section 3.4 for examples) Concise overview of the business Synopsis of the business model, location, founders Relevant details about how the idea emerged, personal history of founders, etc. The value the company seeks to create, including social mission (applicable for most food hub ventures) Description of services offered to growers and/or small businesses and products offered to buyers Stage of development e.g. concept, startup, pre-revenueand major milestones achieved The amount of capital needed for startup Business entity, where registered, names and relationship of owners, any parent or subsidiary relationships Macro industry statistics (heavily cited from secondary sources) National industry statistics for products offered Description of national value chain, e.g. players, functions, relationships see chart and description on page 8 Top players in value chain, concentration/fragmentation, buying power, annual sales Basis of competition, e.g. price, service, supply, quality, location Five-year historical growth rate and projections, excerpts from articles and market research reports Likely time horizon for trends, opportunity for enduring success Local environment in which the food hub will compete Types of customers in the local market and the 1-2 segments on which the business will focuscan segment by channel, size/volume, product preferences, etc. How the selected customer segment makes purchase decisions and conducts transactions Other local players who offer similar products and services, serve similar customers or could enter the market Total $ demand for products and services in the local trading area and the % share expected to be captured Sales and marketing strategy How the company will generate awareness and build sales and distribution to achieve projections How the company will make money (e.g. markup, commission, fee) and establish prices (e.g. based on terminal market, cost-plus)
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Sales Process 6. Management Team and Company Structure Management Team Board of Directors Board of Advisors Other Professionals 7. Operations Plan Operations Model and Procedures Business Location Facilities and Equipment Operations Strategy and Plans 8. Product/Service Design and Development Plan Development Status and Tasks Challenges and Risks Costs Intellectual Property 9. Financial Projections Sources and Uses of Funds Statement Assumptions Sheet Pro Forma Income Statements Pro Forma Balance Sheets Pro Forma Cash Flows How the company will conduct sales (e.g. direct, brokered) and the cycle time from initial contact to first order Key personnel and why they are relevant to the business Day-to-day leadership, functional role and past experience/record of success Those with fiduciary oversightnot required for all business entities Functional or technical experts committed to helping the company succeed Joint venture partners, attorneys, accountants, and consultants who are key to the success of the company How products and services will be delivered How orders are fulfilled or services are provided including food safety and sanitation procedures Site description and advantages Floor plan, workflow diagram, key pieces of equipment How operations may change as the company grows Plans for finalizing product and service offering Description of steps completed and remaining, including inspections and certifications Any factors that could change development plans and schedule, and strategies to mitigate risky outcomes Any significant pre-opening expenses to develop the product or service (e.g. R&D, worker training, certifications) If applicable, any proprietary technology or know-how that offers competitive advantage 5-10 year forecast of sales and cash flow that shows how much capital is needed through breakeven and when breakeven occurs Amount and sources of funding needed through breakeven (e.g. founder capital, grants, loans, equity, revenue) and categories of how it will be spent (e.g. PP&E, working capital, overhead, R&D) Key inputs to financial model, their sources, and the basis for their relevance Profit and loss statement from pre-opening through the later of steady state or 5-10 years Not always necessary; should mirror income statement if included Mirrors income statement and includes cash from operations, investing and financing; include minimum 24 months monthly cash flows to facilitate cash management at startup Key ratios mirroring income statement and cash flows, as applicable: sales % increase vs. prior year, occupancy/ utilization rate, gross margin, operating margin, debt ratio, current ratio
Ratio Analysis
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
3.4 FUNDRAISING
Fundraising activities should be underway throughout the business planning process focusing on investors, lenders and granting bodies. Engaging potential funders as advisors can be beneficial in establishing rapport, giving them an opportunity to shape the plan and widening the base of support through their networks.
FUNDING SOURCES
The following pages highlight several grant and loan opportunities that are well aligned with food hub businesses. FamilyFarmed.org has developed a guide focused on Illinois centric funding sources, found here: http://tinyurl.com/4x3ngdw. Additional USDA funding programs can be found on the USDA Food Hub portal www.ams.usda.gov/AMSv1.0/foodhubs.
GRANTS
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois Building Successful Food Hubs
LOAN PROGRAMS
Business & Industry Guaranteed Loan Program (B&I), USDA Rural Development
Program guarantees loans by commercial lenders to rural businesses. Maximum $10 million aggregate loan amount to any one borrower. Must be located in an eligible rural area which is defined as being outside of cities with a population of 50,000 or more and the surrounding built-up areas. Requires equity investment on the part of owners. 20% tangible balance sheet equity for new businesses and 10% for existing businesses. Contact: www.rurdev.usda.gov/il Kevin Vetos, Ottawa office 815-433-0551 kevin.vetos@il.usda.gov Tony Humble, Bourbonnais Office, 815-937-894 tony.humble@il.usda.gov
INVESTOR GROUPS
SLoFIG, Sustainable Local Food Investment Group Network of Angel Investors providing equity and/or debt support to early stage and startup businesses within 200 mile radius of Chicago. Businesses must enhance the sustainable local food system by (1) increasing the health of the people who consume their products, (2) enhancing the economic
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
viability of their community (3) improving the fertility of the land and (4) ensuring the humane treatment of livestock Contact: http://angelsoft.net/venture-fund/ sustainably-local-food-investment-group Terri Lowinger: tlowinger@ameritech.net
memorandum. Depending on the amount to be raised, the nature of investors sought and the experience of the entrepreneurial team, professional consultants may be helpful in developing these documents.
INVESTOR PRESENTATIONS
While banks and many grant programs generally only require a business plan to apply for funding, there are several additional items that entrepreneurs may need to prepare for equity investors, particularly professional investor groups and funds. In addition to a complete business plan as discussed in section 3.3 of this guide, these items include an elevator pitch, an executive summary of the business, a slide presentation, a complete financial model and a private placement
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A Business Planning Guide for Aggregating and Processing Local Food in Illinois Building Successful Food Hubs Slide Presentation: If a meeting is granted, investors
will generally allow 30-45 minutes for a presentation. Guy Kawasaki, a venture capitalist and author on investing and entrepreneurship, recommends The 10/20/30 Rule of PowerPoint: 10 slides, 20 minutes, 30 point font. No more than 10 slides that take no more than 20 minutes to present and contain nothing smaller than 30 point font. These limitations ensure entrepreneurs present the most important information, have committed the content to memory, and allow time for Q&A. The slides should cover these ten areas, based closely on the structure of the business plan. Visit http://tinyurl.com/3eqqngh or read Kawasakis book The Art of the Start for more information. 1. 2. 3. 4. 5. 6. The Problem what pain is the venture trying to solve Your Solution how does it solve it Business model how does the company make money Underlying magic what makes it unique Marketing and sales how will it reach customers Competition a tabular comparison of features and benefits 7. 8. 9. Team who are they, why are they relevant and what is their record of success Projections and milestones financials with breakeven and payback Status and timeline key accomplishments and next steps
10. Summary and call to action remind them of opportunity and ask for their investment
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Building Successful Food Hubs A Business Planning Guide for Aggregating and Processing Local Food in Illinois
3.5 LAUNCH
Once funds are secured, the business can implement its launch plan and begin operating. Each business launch is unique, yet there are a few common practices that can build goodwill and help maintain financial control during the unpredictable early stages of the company. Host a launch event. Invite stakeholders to the facility for a pre-opening or grand opening event. Suppliers may be more confident if they can meet the whole team and see the facility that will be handling its goods. Customers may want to see the facility to get a sense of the safety and sanitation procedures. Inviting local politicians not only engenders goodwill, but may attract the media to generate press coverage and raise awareness. Create a dashboard. This includes key performance indicators (KPIs) that managers can use to track progress against plan. KPIs may differ across business models. Some of the most important include actual vs. projected sales, gross margin on sales, occupancy/ utilization rate, customers or orders in the pipeline, inventory aging, and accounts receivable aging. The dashboard gives managers the information they need to steer the company effectively and make decisions regarding cash flow, sales and operations. Engage advisors and investors. The team that helped launch the business may also be invaluable in helping guide it. Frequent meetings or conference calls with a limited agenda may be well worth the time to access outside perspectives on both day-to-day operations and key decisions. Likewise, investors may have experience or networks that can help the company navigate through complex and unexpected situations. Keeping investors informed can also minimize surprises should the company miss projections and need to raise additional capital.
replacing outdated equipment that is not efficient with respect to energy utilization is a key to food hub success and sustainability. Both Ameren and ComEd, as well as various independent energy suppliers, offer financial incentives to upgrade the efficiency of energy using devices in businesses. These programs offer a combination of both guidance and assistance that are relevant to food hub operation, including: Free energy-use assessments including recommendations for changes and upgrades that may qualify for rebates of up to 50 percent. Free installation of energy saving products such as compact fluorescent lamps and natural gas saving devices. Assistance with completing a Smart Ideas application for incentives and help with the scheduling and installation of energy savings recommendations. Ameren, through their Act on Energy program, has specifically focused their incentives on customers using equipment found in agriculture, grocery, and commercial kitchen and manufacturing operations. Visit Ameren Act of Energy Program for general program information and the types of equipment upgrades are included in the Ameren incentive program: www.actonenergy.com/for-my-business/businessincentive-programs Likewise, ComEds Smart Ideas program, offers incentives in conjunction with Nicor Gas, North Shore Gas, or Peoples Gas in areas where customers are jointly served. For a more thorough discussion regarding their specific programs and equipment incentives, visit: https://www.comed.com/sites/businesssavings/Pages/ smallbus.aspx For projects outside the Ameren and ComEd service territories, the Association of Illinois Electric Cooperatives offers similar incentives. A summary of these incentives can be found at www.aiec.coop/#. Additionally, members of the Illinois Municipal Electric Agency (IMEA) are eligible for the IMEA Electric Efficiency Program.
ENERGY EFFICIENCY
Next to labor, energy costs tend to be one of the highest expenses associated with food hub operation. If the food hub is retrofitting an existing structure,
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Barham, James et. al. Regional Food Hub Resource Guide. Resource Guide, Washington D.C.: USDA Agricultural Marketing Service, 2011 (Forthcoming). Dane County Department of Planning and Development. Southern Wisconsin Food Hub Feasibility Study. Feasibility Study, Madison: Dane County, 2011. Endres, A. Bryan, Michaela Tarr, Jody M. Endres, and Nicholas R. Johnson. Illinois Direct Farm Business: A guide to laws affecting direct farm business in Illinois. Illinois Direct Farm Business. 2011. http://www. directfarmbusiness.org/ (accessed August 24, 2011). FamilyFarmed.org. Ready to Grow: A Plan for Increasing Illinois Specialty Crop Production. Feasibility Study, Oak Park: FamilyFarmed.org, 2010, 30. . Wholesale Success: A Farmers Guide to Selling, Postharvest Handling and Packing Produce. Oak Park, IL: FamilyFarmed.org, 2010. Huang, Sophia Huang and Kuo. Increased U.S. Imports of Fresh Fruit and Vegetables FTS-3280. USDA Economic Research Service Publications. September 2007. http://www.ers.usda.gov/Publications/ fts/2007/08Aug/fts32801/fts32801.pdf (accessed February 12, 2011). Institutional Food Market Coalition. 2010 Program Report. Annual Report, Madison: Dane County Department of Planning and Development, 2010. Iowa State University. What is Organic Agriculture? 2009. http://extension.agron.iastate.edu/organicag/ history.html (accessed August 15, 2011). Kawasaki, Guy. The Art of the Start: The Time-Tested, Battle-Hardened Guide for Anyone Starting Anything. London: Penguin Group, 2004. Kime, Lynn F., Sarah A. Roth and Jayson K. Harper. Starting or Diversifying an Agricultural Business. Pennsylvania State University. 2004. http://agalternatives.aers.psu.edu/publications/ StartingAgBusiness%20PM7.pdf (accessed August 25, 2011). Martinez, Stephen. Food Marketing System in the U.S.: Food Wholesaling. USDA ERS. August 22, 2007. http:// www.ers.usda.gov/Briefing/FoodMarketingSystem/ wholesaling.htm (accessed February 16, 2011). Martinez, Steve, et al. Local Food Systems: Concepts, Impacts, and Issues. Economic Research Report Number 97, Washington DC: USDA Economic Research Service, May 2010, 87. Meter, Ken. Local Food as Economic Development. Crossroads Resource Center. October 2008. http://www. crcworks.org/lfced.pdf (accessed June 30, 2010). Mintel Group. Local Procurement - US - February 2009. February 2009. http://oxygen.mintel.com/sinatra/ oxygen/search_results/show&&set_access_filter=allZUS/display/id=393577 (accessed June 30, 2010). National Center for Appropriate Technology. Food Dehydration Options. August 2004. https://attra.ncat. org/attra-pub/summaries/summary.php?pub=272 (accessed March 5, 2011). National Restaurant Association. Chef Survey: Whats Hot in 2010. National Restaurant Association. October 2009. http://www.restaurant.org/pdfs/research/whats_ hot_2010.pdf (accessed June 30, 2010). . Industry Forecast Predicts Trends in Healthier Options and Greener Restaurants in 2009. National Restaurant Association Press Release. December 18, 2008. http://restaurant.org/pressroom/ pressrelease/?ID=1726 (accessed June 30, 2010). Pirog, Rich. Checking the food odometer: Comparing food miles for local versus conventional produce sales to Iowa institutions. Leopold Center for Sustainable Agriculture. July 2003. http://www.leopold.iastate.edu/ pubs/staff/files/food_travel072103.pdf (accessed August 24, 2011). Riddle, Jim and Miles McEvoy. USDA Naitonal Organic Program Rule Summary. December 20, 2006. http:// agr.wa.gov/foodanimal/organic/Certificate/2006/ NOPSummary2006.pdf (accessed August 15, 2011). Sonntag, Viki. Why Local Linkages Matter: Findings from the Local Food Economy Study. Local Food Multiplier Study, Seattle: Sustainable Seattle, 2008. Swenson, David. Selected Measures of the Economic Values of Increased Fruit and Vegetable Production and Consumption in the Upper Midwest. Research, Department of Economics, Iowa State University, Ames: Leopold Center for Sustainable Agriculture, March 2010.
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U.S. Environmental Protection Agency. Emission Factor Documentation for AP-42: Canned Fruits and Vegetables. EPA.gov. August 2005. http://www.epa. gov/ttnchie1/ap42/ch09/bgdocs/b9s08-1.pdf (accessed March 3, 2011). U.S. Food and Drug Administration. Food Labeling Guide. July 26, 2011. http://www.fda.gov/Food/ GuidanceComplianceRegulatoryInformation/ GuidanceDocuments/FoodLabelingNutrition/ FoodLabelingGuide/default.htm (accessed August 1, 2011). UC Davis. US Fruits and Vegetables. Rural Migration News. July 2007. http://migration.ucdavis.edu/rmn/ more.php?id=1231_0_5_0 (accessed February 12, 2011). USDA Agricultural Marketing Service. Grading, Certifcation and Verification: Fresh Produce Audit Verification Program. August 4, 2011. http://www.ams. usda.gov/AMSv1.0/ams.fetchTemplateData.do?template =TemplateN&page=GAPGHPAuditVerificationProgram (accessed August 25, 2011). USDA Economic Research Service. Food Marketing System in the U.S.: Food Wholesaling. USDA Economic Research Service Briefing Rooms. August 22, 2007. http://www.ers.usda.gov/Briefing/ FoodMarketingSystem/wholesaling.htm (accessed February 12, 2011). USDA National Agricultural Statistics Service. Agricultural Census. Census, Washington D.C.: USDA, 2007. USDA National Agricultural Statistics Service. Illinois Farm Report, IFR-1111. Agricultural Statistics, Springfield: Illinois Field Office, August 12, 2011. Wilson, L.G. M.D., and E.A. Estes Boyette. Postharvest Handling and Cooling of Fresh Fruits, Vegetables and Flowers for Small Farms. Part II: Cooling. Horticultural
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ENDNOTES
1. 2. 3. 4. 5. 6. 7. 8. 9. (UC Davis 2007)
(USDA National Agricultural Statistics Service 2007) (S. Martinez 2007) (USDA Economic Research Service 2007) (Martinez, et al. May 2010) (Mintel Group 2009) (Mintel Group 2009) (Mintel Group 2009) (National Restaurant Association 2009)
10. (National Restaurant Association 2008) 11. (FamilyFarmed.org 2010) 12. (Dane County Department of Planning and Development 2011) 13. (FamilyFarmed.org 2010) 14. (Huang 2007) 15. (FamilyFarmed.org 2010) 16. (Mintel Group 2009) 17. (Meter 2008), (Swenson March 2010), (Sonntag 2008) 18. (Institutional Food Market Coalition 2010) 19. (USDA National Agricultural Statistics Service August 12, 2011) 20. (Pirog 2003) 21. (Wilson and Boyette 1999) 22. (FamilyFarmed.org 2010) 23. (USDA Agricultural Marketing Service 2011) 24. (FamilyFarmed.org 2010) 25. (Riddle 2006) 26. (U.S. Environmental Protection Agency 2005) 27. (U.S. Environmental Protection Agency 2005) 28. (National Center for Appropriate Technology 2004) 29. (U.S. Food and Drug Administration 2011)
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