Smart-UPS VT 10-30 kva inst. guide
Smart-UPS VT 10-30 kva inst. guide
Smart-UPS VT 10-30 kva inst. guide
10-30kVA
208V
IMPORTANT!
THIS DOCUMENT CONTAINS IMPORTANT SAFETY INSTRUCTIONS -
PLEASE SAVE THESE INSTRUCTIONS!
Introduction ............................................................1
General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warning/note symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Environmental symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Extended Run Battery Enclosure (XR Enclosure) . . . . . . . . . . . 10
Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance Bypass Panels with Power Distribution Capability 11
Seismic anchoring / battery securing equipment . . . . . . . . . . . 11
System-Electrical Information . . . . . . . . . . . . . . . . . . . . . . . . . 30
Source connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Leveling Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Setting the leveling feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Front Panel installation/removal . . . . . . . . . . . . . . . . . . . . . . . 44
Smart-UPS® VT 10-30kW, 208V Site Preparation and Installation Manual – 990-1598A iii
iv Smart-UPS® VT 10-30kW, 208V Site Preparation and Installation Manual – 990-1598A
Introduction
Welcome to the Site Preparation and Installation Manual for the Smart-UPS® VT. This manual
contains information on how to prepare your site for the installation of the UPS and optional APC
equipment (also available at www.apc.com) and instructions on how to carry out the electrical/
mechanical installation.
The user manuals are provided in the documentation storage area at the top right corner
on the UPS (behind the Front Panel).
Documentation
storage
Warning/note symbols
WARNING!
Risk of electric shock.
CAUTION!
Read this information to avoid equipment damage.
Indicates that more information is available on this subject in a different section of this
manual.
Indicates that more information is available on the same subject in a different manual.
Environmental symbols
General safety
WARNING!
All electrical power and control wiring must be installed by a qualified electrician and
comply with local and national codes
WARNING!
When connected, the UPS contains energy from both AC and DC sources. If the UPS
has dual mains supply, be aware of the two AC supply sources. Hazardous voltage from
batteries may be present even when the unit is disconnected from the utility power
source(s). Follow the Total-Power-Off procedure in this manual to completely de-
energize the system. Disconnect charging source prior to connecting or disconnecting
battery terminals.
WARNING!
Servicing of batteries should be performed or supervised by personnel knowledgeable
of batteries and the required precautions. Keep unauthorized personnel away from
batteries.
WARNING!
Batteries do not contain serviceable parts. Only APC authorized personnel may open
batteries.
WARNING!
Do not dispose of battery or batteries in a fire. The battery may explode. Do not open or
mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It
may be toxic.
WARNING!
Risk of Energy Hazard, 96 V, 7.2 Ampere-hour battery. Before replacing batteries,
remove watches, rings, or other metal objects. High energy through conductive
materials could cause severe burns.
WARNING!
When handling batteries, wear rubber gloves and boots. Do not lay tools or metal
objects on top of batteries.
WARNING!
When replacing a battery module, replace with the same number of the: APC SYBT1
(always replace a whole Battery Module at a time).
WARNING!
Only trained personnel familiar with the construction and operation of the equipment
and the electrical and mechanical hazards involved, may install and remove system
components.
CAUTION!
Wait until you are ready to power up the system before installing Battery Modules in the
UPS. Failure to do so can result in a deep discharge of the batteries and cause permanent
damage (for 10-15kVA systems, the time from the battery installation time till the UPS
is powered up should not exceed 75 hours or 3 days. For 20-30 kVA systems, the time
should not exceed 100 hours, or 4 days).
14in/351mm Enclosures
20in/523mm Enclosures
Blind plates
cover
any empty
battery bays
Minimum Maximum
runtime configuration runtime configuration
Battery Module
One Battery Module consists of 4 Battery Units (shipping in the UPS Enclosure).
4 x 50lb / 4 x 23kg
Front Panels
Install the Front Panel after the UPS has been electrically wired and started up.
Always install the Enclosure Stabilizing Brackets on the 14in/351mm Enclosure to enhance the
stability of the Enclosure.
In non-seismic areas, it is not necessary to bolt the Enclosure Stabilizing Bracket to the
floor. Attach the Enclosure Stabilizing Bracket to the UPS Enclosure only, re-using the
screws used to secure the UPS to the pallet during shipment.
WARNING!
For stability reasons, do not remove Stabilizing Brackets from 14in/351mm
Enclosures.
User interface
Display: user-control interface used to configure the functionality, monitor the system, set alarm
thresholds, and to provide audible and visual alarms.
Network Management Card with Environmental Monitor (AP9619): used for remote system
control and monitoring, e-mail notifications etc.
Computer-interface port for the connection of computers with APC Powerchute® software.
Mechanical bypass lever: used to bypass the upstream utility power around the UPS to support
the load directly = internal mechanical bypass operation.
Documentation storage.
Front view
without
Panel
59in /
1500mm
32in / 810mm
Version without DC breaker
20in / 523mm
- not UL-listed
XR Enclosure weight
879lbs/399kg 1687lbs/765kg
Battery Module
One Battery Module consists of 4 Battery Units.
4 x 50lb / 4 x 23kg
Further details on APC Maintenance Bypass Panel (MBP) with Power Distribution
Capability are available on www.apc.com.
37.36in/ 59in/
949mm 1500mm
29.53in/ 7.48in/
750mm 190mm
36.4in/
925mm
14in/350mm
The Maintenance Bypass Panel provides overcurrent protection to the entire UPS system. It is also
used to bypass the utility power around the UPS instead of through the system, e.g. when UPS
maintenance is carried out.
In seismic areas, each Battery Module must be secured with a Battery Securing Bracket.
Floor-anchoring bolts for the APC Enclosure Stabilizing Bracket are not provided with
the UPS. Purchase the floor bolts locally.
For more details on optional APC equipment for the APC Smart-UPS® VT, contact APC
Technical Support in the U.S. at 800-555-2725. For other countries, see technical
support numbers on rear cover.
Allow for enough working space behind the Enclosure for electrical work to be carried
out (e.g. if you want to connect an XR Enclosure at a later stage).
(A)
(B)
UPS
Conduit Box
(F)
(C) (D)
(G)
(E)
Space requirements in mm
Total installation depth, inclusive of Front Panel, Conduit Box 111 2025
and minimum front and rear clearances (G)
(A)
(B)
UPS XR
(C) (D)
(C)
(G)
(E)
Space requirements in mm
Total installation depth, inclusive of Front Panel, Conduit Box 79.7 2025
and minimum front and rear clearances (G)
(A)
(B)
UPS
Conduit Box (F)
(C)
(D)
Space requirements in mm
(A)
(B)
(C2)
(C1) (D)
(G)
(E)
Space requirements in mm
Total installation depth, inclusive of Front Panel, Conduit Box 111 2025
and minimum front and rear clearances (G)
Rear
Seismic Seismic Rear Seismic
Seismic bolt hole
bolt hole bolt hole
bolt hole
Seismic Seismic
Seismic
bolt hole bolt hole
bolt hole
Seismic
bolt hole
20in/523mm 14in/351mm
Operating conditions
Heat dissipation
10kVA 1,708
15kVA 2,561
20kVA 3,415
30kVA 5,123
Audible noise
10-15kVA 20-30kVA
CAUTION!
Verify clockwise phase-rotation (L1, L2, L3) and make sure a neutral connection is
present.
Dual/single
mains Connection 10kVA 15kVA 20kVA 30kVA Notes
configuration
Single Mains/bypass 35A breaker 60A breaker 80A breaker 125A breaker
input (30 kAIC) (30 kAIC) (30 kAIC) (30 kAIC)
Dual Mains input 35A breaker 60A breaker 80A breaker 125A breaker 1,2
(30 kAIC) (30 kAIC) (30 kAIC) (30 kAIC)
Dual Bypass input 35A breaker 60A breaker 80A breaker 125A breaker 1,2
(30 kAIC) (30 kAIC) (30 kAIC) (30 kAIC)
Any Output 35A fast- 60A fast- 80A fast- 125A fast- 3,4
acting class acting class acting class acting class
J fuse J fuse J fuse J fuse
Note 1:
If the available fault current of the installation is below 30kA, a lower kAIC-rated breaker can be
used.
Note 2:
For breaker settings, refer to below table listing available overload currents.
Note 3:
If the available fault current of the installation is less than 1200A for the 10kVA and 15kVA UPS
sizes, and below 2300A for the 20kVA and 30kVA UPS sizes, a breaker (of the same value as for the
bypass input) can be used.
Note 4:
Recommended maximum rating of a single-fuse configuration if the internal bypass is to be protected
during a load short-circuit.
Overload/ Event/
Mains input Bypass input Output Notes
Duration Operation
Overload/ Event/
Mains input Bypass input Output Notes
Duration Operation
Overload/ Event/
Mains input Bypass input Output Notes
Duration Operation
Overload/ Event/
Mains input Bypass input Output Notes
Duration Operation
10kVA 8 8 1
15kVA 6 6 1
20kVA 4 4 1
30kVA 1 1 1
Cable Size Cable Lug Type Crimping Tool Die Terminal Bolt
[AWG] Diameter
WARNING!
At 100% switch mode load, the neutral shall be rated for 200% phase current.
The UPS must be connected to either a dry contact or a 24VDC Emergency Power Off (EPO) switch.
AC power (output)
Output power
Input
power
XR Enclosure(s)
(Optional, 4 Max.) UPS
determined minimum battery run time requirement based on load (kW and kVA) and selected the
proper number of XR Enclosures (APC SUVTBXR6) and Battery Modules (SYBT4).
considered correct operating space, floor strength (see Installation Space Requirements), cooling,
and environment (see Operating Environment).
verified that space and handling equipment are available to receive the UPS/XR Enclosure?
(Including unloading the UPS/XR Enclosure from the delivery truck).
Utility/Mains
breaker
"
" Remove all batteries from the system, or, alternatively, pull out all batteries to the red
disconnect line shown on the battery. To ensure solid stability, do not pull batteries out beyond
the red disconnect line unless completely removing them from the Enclosure.
# Set the utility breaker to the OFF or LOCKED-OUT position. If the UPS has dual mains supply,
set both supplies to the OFF or LOCKED-OUT position.
Refer to Seismic Anchoring in the Electrical Installation Manual for instructions on how
to remove Battery Securing Bracket (if applicable).
WARNING!
Correct lock-out procedures at utility breaker must be followed. If necessary, install a
padlock.
Input current (nominal, per phase) (A) 24.6 36.9 49.3 73.9
Output current (nominal, per phase) (A) 27.8 43.3 55.5 83.3
Neutral output current (with 100% switch mode load) 48.1 74.9 96.0 144.1
(A)
Source connections
WARNING!
The UPS must be supplied from a 208Y/120V 4W + GND 60Hz source.
CAUTION!
Verify clockwise phase-rotation (L1, L2, L3) and make sure a neutral connection is
present.
CAUTION!
The installation must comply with all local and national codes.
Make sure the UPS is in its location of use before wiring begins.
CAUTION!
Verify clockwise phase-rotation (L1, L2, L3) and make sure a neutral connection is
present.
The illustrations show a 20in/523 mm Enclosure, but installation procedures are identical for
14in/351mm Enclosures).
N N
Conduit box
(top part)
Conduit box
EPO
(bottom part)
Conduit
Output
Input
MBP Conduit
Loosen the (6) M4x13 screws from the cable-land cover plate on the rear, and remove.
Loosen the (2) M4x13 screws (1 each side) from the top part of the Conduit Box. Loosen the
M4x13 screws attaching it to the bottom part (2 screws in a 14in/351mm Enclosure, 3 screws in
a 20in/523mm Enclosure), and remove.
Loosen the (4) M4x13 screws (2 each side) from the bottom part of the Conduit Box and
remove.
Punch 2 holes in the marked areas of the Conduit Box bottom to fit the size of the conduit pipes,
and reattach the Conduit Box bottom to the Enclosure, re-using the (4) M4x13 screws.
Run cables through the conduit pipes and the bottom of the Conduit Box, pull behind the bar
and up into the input/output area.
Reinstall the top part of the Conduit Box to the Enclosure, following reverse installation
procedures.
Cable Land
Cover Plate
Neutral
N N
Input L1
cables L2
L3
Output L2
cables Batt–
N
L1
Batt+
Ground L3
cables
Attach input cable lugs on L1, L2 and L3 input busbars (left side in the UPS), using the
provided M6 hex screws. Attach output cable lugs on L1, L2 and L3 output busbars, using the
provided M6 hex screws. Attach N x 2 where shown, using the provided hex screws.
Reinstall the Cable Land Cover Plate, following reverse deinstallation procedures.
The illustrations show 20in/523 mm Enclosures, but the installation procedures are
identical for 14in/351mm Enclosures).
C
N B
N
A
Conduit box
(top part)
Conduit box
(bottom part)
EPO Conduit
Bypass
Output
Input
MBP Conduit
Loosen the (6) M4x13 screws from the cable-land cover plate and remove
Loosen the (2) M4x13 screws (1 each side) from the top part of the Conduit Box. Loosen the
M4x13 screws attaching it to the bottom part (2 screws in a 14in/355mm Enclosure, 3 screws in
a 20in/523mm Enclosure), and remove.
Loosen the (4) M4x13 screws (2 each side) from the bottom part of the Conduit Box and
remove.
Punch 3 holes in the Conduit Box bottom to fit the size of the conduit pipes, and reattach the
Conduit Box bottom to the Enclosure, re-using the (4) M4x13 screws.
Run cables through the conduit pipes and the bottom of the Conduit Box. Guide the cables
behind the bar and up into the input/output area.
Reinstall the top part of the Conduit Box to the Enclosure, following reverse deinstallation
procedures (described in a previous step).
Remove the (2) M6x12 screws from Brackets A, B, and C and remove all 3 brackets.
L1
Input L2
Neutral N N L3
L1
Bypass
L2
L3
L2
Batt-
Output N N
L1
Batt+
L3
Ground
Attach the input cable lugs to input busbars L1, L2, L3, using the provided hex screws. Attach
the bypass cable lugs to L1, L2, L3 bypass busbars, using the provided hex screws. Attach the
output cable lugs to the L1, L2, L3 output busbars and attach, using the provided hex screws.
Attach N x 3 where shown., using the provided hex screws.
Reinstall the Cable Land Cover Plate, following reverse deinstallation procedures (described in
a previous step).
Use only 28-16AWG copper wire for the connection of the Emergency Power Off (EPO)
and other optional equipment. Keep all other wiring and uninsulated live parts separate of
other NEC Class 2 circuits.
Do not connect any circuits to the EPO terminal block unless it can be confirmed that the
circuit is a NEC Class 2 circuit.
When connecting the Q3 auxiliary signal, use gold-plated N/C auxiliary switch on Q3.
Connect the EPO cable, using one of the following 4 wiring configurations.
From the display it is possible to adjust the charge levels to 75%, 50%, 25%, 10% and 0%.
If the charge limit input is active (J106, pins 7,8) the UPS will reduce the maximum General Charge
effect (100%) to the programmed value.
See XR Enclosure, MBP, and Generator Control Wiring for overview of J106.
From the main menu of the display, select Set-up, and press RETURN
An arrow will appear to the left of Gen.Chrg. Use the UP arrow on the display to go to the
desired level of charge effect. Select ENTER.
Now when the charge limit input is active, the UPS will charge to the new setting.
Verify that the installation has been electrically wired before setting the leveling feet.
Set the leveling feet to ensure the UPS is horizontal when it is in its final operating position. Use a 13/
14-mm wrench (shipped with UPS) to adjust all 4 leveling feet from front to back, and left to right,
until the pads make solid contact with the floor. Use a level tube to check the Enclosure is horizontal.
13/14-mm wrench
CAUTION!
To avoid equipment damage, do not move the UPS after the leveling feet have been
lowered.
Floor attachment
For seismic protection the UPS installation can be bolted to the floor, and seismic battery brackets
must be installed to secure the batteries in both UPS and XR Enclosures.
Use the 2 transport brackets that were used to secure the UPS to the pallet during transport.
Serial:
Model:
Serial:
Model:
BATTERY UNIT Serial:
Model:
BATTERY UNIT Serial:
Model:
BATTERY UNIT
BATTERY UNIT
Serial:
Model:
Serial:
Model:
BATTERY UNIT Serial:
Model:
BATTERY UNIT Serial:
Model:
BATTERY UNIT
BATTERY UNIT
Seismic Bracket
(re-use of transport
bracket)
Serial:
Model:
Serial:
Model:
BATTERY UNIT Serial:
Model:
BATTERY UNIT Serial:
Model:
BATTERY UNIT
BATTERY UNIT
Align the 4 holes in the bottom angle of the Seismic Bracket on either side of the UPS to the
pre-drilled holes in the floor
See Seismic Anchoring Preparation in the Site Preparation and Installation Manual
and install a minimum of 2 seismic anchors each (minimum size: M8) where
shown, following the specifications provided by the manufacturer.
Seismic anchoring procedures identical for both 14in/351mm and 20in/523 mm UPS
Enclosures.
Reset
10/100
AP9619 Network
Management Card
EM
Serial:
Model:
Serial:
Model:
BATTERY UNIT Serial:
Model:
BATTERY UNIT Serial:
Model:
BATTERY UNIT
BATTERY UNIT
Serial:
Model:
Serial:
Model:
BATTERY UNIT Serial:
Model:
BATTERY UNIT Serial:
Model:
BATTERY UNIT
BATTERY UNIT
Serial:
Model:
Serial:
Model:
BATTERY UNIT Serial:
Model:
BATTERY UNIT Serial:
Model:
BATTERY UNIT
BATTERY UNIT
Serial:
Model:
Serial:
Model:
BATTERY UNIT Serial:
Model:
BATTERY UNIT Serial:
Model:
BATTERY UNIT
BATTERY UNIT
To install a Front Panel, insert the two guide taps positioned at the bottom of the Front Panel
into the two slots at the bottom of the Enclosure.
Push the Front Panel forwards until it engages the locking device at the top of the Enclosure.
It is possible to lock the Front Panel: Use a screwdriver to set the lock mechanism to the locked
position.
Use following procedure to verify that the UPS has been wired properly:
1. If your installation includes an XR Enclosure, make sure that the DC breaker (if
available) is in the OFF position and that both 125A fuses are removed from the
XR Enclosure.
2. Check that the power wiring is torqued to 45 lbf.in/5Nm.
3. If your installation includes an XR Enclosure, remount the 125A fuses in the XR
Enclosure and check that the DC breaker (if available) on the XR Enclosure is in
the ON position.
4. Apply utility power to the system input and measure the voltage at the input
terminal block. Record voltages between:
Mains Input:
Measured voltage must be between 96 and 130. If not, STOP! Verify correct wiring
(correct location of N) from the power source to the input wiring connections.
If a problem occurs, phone Customer Support at (1) (800) 800-4272 (US and Canada).
Refer to rear cover for contact numbers in other countries.
10. Reinstall all wiring access panels Front Panels the UPS.
This checklist should be completed by the electrician after the wiring has been completed:
The limited warranty provided by American Power Conversion Corporation (“APC”) in this
Statement of Limited Factory Warranty applies only to Products you purchase for your commercial or
industrial use in the ordinary course of your business.
Smart-UPS® VT
Terms of warranty
APC warrants that the Product shall be free from defects in materials and workmanship for a period
of one (1) year from the date of start-up when APC authorized service personnel performed the start-
up of the Product, or a maximum of 18 months from the date of Product shipment from APC, when
APC authorized service personnel have not performed the start-up of the Product (“Warranty
Period”). In the event that the Product fails to meet the foregoing warranty, APC shall repair or
replace any defective parts, such repair or replacement to be without charge for on-site labor and
travel if APC authorized personnel have conducted start-up of the Product. An APC Start-Up Service
must be performed/completed by APC authorized service personnel or replacement of defective parts
only will be covered. APC shall have no liability and no obligation to repair the installed Product if
non-authorized personnel performed the start-up and such start-up caused the Product to be defective.
Any parts furnished under this warranty may be new or factory-remanufactured. Repair or
replacement of a defective product or part thereof does not extend the original warranty
period.
This Warranty is extended to the first person, firm, association or corporation (herein referred to by
“You” or “Your”) for whom the APC Product specified herein has been purchased. This Warranty is
not transferable or assignable without the prior written permission of APC.
Assignment of warranties
APC will assign to you any warranties which are made by manufacturers and suppliers of
components of the APC Product and which are assignable. Any such warranties are assigned “AS IS”
and APC makes no representations as to the effectiveness or extent of such warranties, assumes NO
RESPONSIBILITY for any matters which may be warranted by such manufacturers or suppliers and
extends no coverage under this Warranty to such components.
Drawings, descriptions
APC warrants for the Warranty Period and on the terms of the Warranty set forth herein that the APC
Product will substantially conform to the descriptions contained in the APC Official Published
Specifications or any of the drawings certified and agreed to by an authorized APC representative, if
applicable thereto (“Specifications”). It is understood that the Specifications are not warranties of
performance and not warranties of fitness for a particular purpose.
To obtain service under Warranty, contact APC Customer Support at (800) 800-4272. You will need
the model number of the Product, the serial number, and the date purchased. A technician will ask
you to describe the problem. If it is determined that the Product will need to be returned to APC you
must obtain a returned material authorization (RMA) number from APC Customer Support. Products
that must be returned must have the RMA number marked on the outside of the package, and be
returned with transportation charges prepaid. If it is determined by APC Customer Support that on-
site repair of the Product is allowed, APC will arrange to have APC authorized service personnel
dispatched to the Product location to repair or replace the Product at the discretion of APC.
Exclusions
APC shall not be liable under the Warranty if its testing and examination discloses that the alleged
defect in the product does not exist or was caused by your or any third person’s misuse, negligence,
improper installation or testing, unauthorized attempts to repair or modify, or any other cause beyond
the range of the intended use, or by accident, fire, lightning or other hazard.
Customer support for this or any other APC product is available at no charge in any of the following ways:
• Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer
support requests.
– www.apc.com (Corporate Headquarters)
Connect to localized APC Web sites for specific countries, each of which provides customer
support information.
– www.apc.com/support/
Global support searching APC Knowledge Base and using e-support.
• Contact an APC Customer Support center by telephone or e-mail.
– Regional centers:
Contact the APC representative or other distributor from whom you purchased your APC product for
information on how to obtain local customer support.
Entire contents copyright © 2004 American Power Conversion. All rights reserved.
Reproduction in whole or in part without permission is prohibited. APC, the APC logo, and
Smart-UPS VT are trademarks of American Power Conversion Corporation and may be
registered in some jurisdictions. All other trademarks, product names, and corporate names
are the property of their respective owners and are used for informational purposes only.
990-1598A
*990-1598A* 08/2004