Installation Instructions

Original Instructions

Minotaur MSR138DP, MSR138.1DP Monitoring Safety Relay

Catalog Numbers 440R, MSR138DP, MSR138.1DP

Summary of Changes Description

This publication contains the following new or updated information. This list A valid reset operation concurrently activates instantaneous and delayed safety
includes substantive updates only and is not intended to reflect all changes. outputs. The status indicators of instantaneous outputs CH1 and CH2 and delayed
outputs CHT1 and CHT2 are lighted. At the demand of the safety function and if any
Topic Page fault occurs, the instantaneous safety outputs de-energize within the specified
Updated Functional safety data in the Specifications table 1
response time. The delayed safety outputs open once the delay time has lapsed. If
the time-reset circuit opens during delay timing stops, the time lapse and the
Updated Reset section 2 delayed contacts open instantaneously.
Updated Circuit Diagram drawing 3
Specifications
Introduction
Table 1 - Technical Specifications
This device is intended to be part of the safety-related control system of a
machine. Attribute Value
According to ISO 13849-1:

IMPORTANT Before installation, perform a risk assessment to determine Delayed Immediate

• PLd, Cat. 3 • PLe, Cat. 4
whether the specifications of this device are suitable for all • MTTFd [a]: 372 • MTTFd [a]: 295
foreseeable operational and environmental characteristics • DC average: 60% • DC average: 90%
of the machine to which it is to be fitted. At regular According to IEC 62061 and IEC 61508:
intervals during the life of the machine, check whether the
Functional safety data Delayed Immediate
characteristics foreseen remain valid. • SIL CL 2 • SIL CL 3
• PFH [1/h]: 2.38E-09 • PFH [1/h]: 2.38E-09
• HFT: 1 • HFT: 1
• DC: 60% • DC: 90%
WARNING: Danger of serious injuries. Misuse can result in
malfunction. • TM (PTI) [a]: 20
• Only authorized and trained personnel can start up, assemble, • dop [d]/hop [h] (1): 365/24
or retrofit the device. • tcycle [h]/[s] (2): 8/28,800
• Installation must be in accordance with the following steps. Power supply
24V AC/DC, 115V AC, 230V AC
0.85...1.1 x rated voltage 50/60 Hz
Power consumption 4W
Safety inputs 1 N.C., 2 N.C., light curtain
WARNING: Danger of serious injuries.
Incorrect installation or manipulation can result in serious Input simultaneity Infinite
injuries. Do not defeat, tamper, remove, or bypass this unit. Allowable input resistance, 135 Ω
max
Reset Manual monitored or automatic/manual
MSR138DP: 2 N.O. safety instant, 3 N.O. safety delayed
Outputs
ATTENTION: If any malfunction or damage is present, do not MSR138.1DP: 2 N.O. safety delayed, 1 N.C aux. delayed, 2 N.O. safety instant.
attempt to repair. Replaced the unit before machine operation • UL: B300
is allowed. Do not dismantle the unit. Output rating
• 5 A/250 V AC, 24V DC
• AC-15: 6 A/250 V AC
• DC-13: 3 A/24 V DC
Rockwell Automation does not accept responsibility for failure of this device if you • 30V DC
do not impalement the procedures that are given in this publication, or if you use Output rating (solid-state)
• 20 mA short circuit protected
the unit outside the recommended specifications that are listed in this publication. Fuses output (external) 6 A slow blow or 10 A quick blow
Switched current/voltage,
10 mA/10V
IMPORTANT The safety inputs of these products are described as min
normally closed (N.C.), that is, with the guard closed, the Contact material AgSnO2 + 0.5µAu
actuator in place (where relevant), and the machine able to • 100,000 (220V AC/4 A/880VA cosφ = 0.35)
start. You must prevent exposure to shock and/or vibration • 500,000 (220V AC/1.7 A/375VA cosφ = 0.6)
in excess of those specifications in IEC 60068 part: 2-6/7. Electrical life (operations)
• 1,000,000 (30V DC/2 A/60 W)
Adherence to the recommended inspection and • 2,000,000 (10V DC/0.01 A/0.1 W)
maintenance instructions forms part of the warranty. Mechanical life 10,000,000 cycles
Power on delay 1s
Response time 18 ms
IMPORTANT All information complies with the state of this publication
and is subject to change without notice. Recovery time 100 ms
Time delays Off delay (for delayed output contacts only)
Impulse withstand voltage 2500V
Minotaur MSR138DP, MSR138.1DP Monitoring Safety Relay Installation Instructions

Table 1 - Technical Specifications (Continued) • R - Manual monitored reset (b)

Attribute Value In Manual Monitored Reset mode, a signal change of the reset circuit
Pollution degree 2
(S33-S34) is required and monitored. A reset fault occurs if the safety
inputs remain open while the reset circuit is closed.
Installation group Overvoltage category III, VDE 0110-1
Operating temperature -5…+55 °C (23…131 °F) - Positive edge:
Relative Humidity 90% The safety relay is active once the safety inputs close and then the
Enclosure protection IP40 (NEMA 1)
reset circuit is closed.
Terminal protection IP20
Wiring Use copper that withstands 60/75 °C (140/167 °F)
Conductor size 0.2...2.5 mm2 (24…12 AWG)
Torque settings Terminal screws: 0.6…0.8 N•m (5…7 lb•in)
Case material Polyamide PA 6.6
Mounting 35 mm (1.38 in.) DIN rail in enclosure to a minimum of IP54 Installation
24V AC/DC: 350 g (0.77 lb)
Weight
115V AC or 230V AC: 490 g (1.08 lb) Mount the enclosure to a minimum of IP54.
Vibration 10…55 Hz, 0.35 mm (0.01 in.)
(1) Operation time (day, hour) Figure 1 - Mounting
(2) Cycle time (hour, sec)

Safety Input
One safety device can be monitored per unit. According to the wiring inputs,
cross-loop monitoring of the inputs is enabled or disabled. You can enable
cross-loop monitoring for 2-channel safety inputs in a 4-wire connection (S11-S12,
S21-S22). Cross-loop monitoring is disabled for single-channel inputs, dual-channel
inputs in 3-wire connection, and 24V DC signals. For external 24V DC signals, the
negative pole must connect to S21.

To remove the terminals, insert a screwdriver and slowly move as shown.

Max PLd: 2-CH (2); 3-wire Figure 2 - Removable Terminals (P versions only)
Max PLc: 1-CH (1); N.C.
connection

Max PLe: 2-CH (2); 24V DC Max PLe: 2-CH (2); 4-wire
connection, cross faults
signal require fault reset

(1) 1-CH = Single-channel

(2) 2-CH = Dual-channel
Wiring Examples
Reset
The following shows an example with dual-channel E-stop, cross fault monitored,
• Reset modes - The reset mode is configurable for automatic/manual start and monitored reset.
and manual monitored reset (MSRxxxRT).
A valid start/reset can only operate if the feedback circuit (Y1-Y2) and the
time-reset circuit (Y39-Y40) are closed. Feedback contacts (N.C.) of E-stop
controlled actuators connect to Y1-Y2. Start/reset during the time lapse
causes a fault state. To avoid a lockout condition by start/reset, the N.C.
contacts (55-56) of the MSR138.1 safety relay connect in series with the
feedback circuit Y1-Y2.
• T - Automatic/manual start (a)

In Automatic/Manual Start mode, the reset circuit S33-S34 is not

monitored against signal changes (no edge detection). The safety relay is
active once the safety inputs and the reset circuit close. If the safety
inputs and reset circuit concurrently close during power-up, the safety
relay activates immediately.
E-stop Reset Timer Override Feedback Loop

(a) T = Jumper X1-X2, X3-X4 (b) R = No jumper

2 Rockwell Automation Publication 440R-IN088B-EN-P - February 2024

 Minotaur MSR138DP, MSR138.1DP Monitoring Safety Relay Installation Instructions

Circuit Diagram Safety Specifications

MSR138P MSR138.1DP
You can use the MSR138/.1DP safety relay in safety circuits according to
DIN EN 60204-1/VDE 0113 part 1. Safety requirements that are specified in
Undervoltage
Protection Start Logic Specifications on page 1 are maximum, based on the operation mode and wiring.
Logic Logic
AC Channel 1 Channel 2
24V DC Specifications are applicable only if the safety function is demanded at least once
START

PWR within 6 months. All diagnostic tests are conducted at least before next demand.
The mission time (TM) for the proof test interval (PTI) is adopted. Components
Timer
failure rates according to SN29500.
Override
Figure 4 - Safety Circuit Example
E-stop Safety Relay Contactors
Table 2 - Circuit Diagram Explanation (800F) (440R) (100S)
Sensor Actuator 1
Contact
Abbreviation Description
Sensor Actuator 2
A1, A2 Power Contact
S11, S12, S21, S22 Safety input (N.C.)
X1, X2, X3, X4, S33, S34 Link for auto reset
Y1, Y2 Monitoring loop feedback Declaration of Conformity
Y39, Y40 Timer override
13, 14 Safety output 1 (N.O.)
CE Conformity
23, 24 Safety output 2 (N.O.)
Rockwell Automation declares that the products that are shown in this document
37, 38 Timer output 1 (N.O.) conform with the Essential Health and Safety Requirements (EHSRs) of the
47, 48 Timer output 2 (N.O.) European Machinery Directive (2006/42/EC) and EMC Directive 2014/30/EU.
(1) Timer output 3 (N.O.)
57, 58 For a comprehensive CE certificate, visit rok.auto/certifications.
55, 56 (2) Timer output 3 (N.C.)
This status indicator illuminates green when the unit is powered, UKCA Conformity
PWR flashing green if cross-loop faults occur
This status indicator illuminates green when the safety output Rockwell Automation declares that the products that are shown in this document
CH1 are in compliance with the Supply of Machinery (Safety) Regulations (2008 No. 1597)
channel 1 activates
This status indicator illuminates green when the safety output and Electromagnetic Compatibility Regulations (2016 No. 1091).
CH2 channel 2 activates
For a comprehensive UKCA certificate, visit rok.auto/certifications.
This status indicator illuminates green when the safety input
CH1 IN
channel 1 closes
CH2 IN This status indicator illuminates green when the safety input
channel 2 closes
This status indicator illuminates green when Delayed Safety
CHT1 Output channel 1 activates
This status indicator illuminates green when Delayed Safety
CHT2
Output channel 2 activates
Start This status indicator illuminates green when the reset circuit
closes
(1) MSR 138DP
(2) MSR 138.1DP

Approximate Dimensions
Figure 3 - Dimensions in mm (in.)
45 (1.77)

114 (4.5)

99
(3.89)

Rockwell Automation Publication 440R-IN088B-EN-P - February 2024 3

Waste Electrical and Electronic Equipment (WEEE)

At the end of life, this equipment should be collected separately from any unsorted municipal waste.

Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.
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Publication 440R-IN088B-EN-P - February 2024 | Supersedes Publication 440R-IN088A-EN-P - July 2022 95302170
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