EXP DST 20p A4 Proof
EXP DST 20p A4 Proof
www.exprogroup.com
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More than
In more than
20 countries
50
clients including
For more than leading IOCs, NOCs
and independents
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Expro offers the complete well test package, utilising some of the
industry’s most reliable technologies. We have invested in our
infrastructure and people to enhance our global capabilities in all the
key exploration and appraisal markets where we operate.
A drill stem test (DST) offers the fastest and safest method of
evaluating the potential of a newly-discovered hydrocarbon-bearing
formation. After the well has been drilled and cased, the first stage
of a well test is to run a DST string in conjunction with a downhole
data system with the option to include tubing conveyed sampling
and tubing conveyed perforating systems.
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DST tools
Our core DST tools were introduced to the field in 1987
giving them a proven track record of over 25 years. At
that time it was the first universally applied cased-hole
DST tool string with 5” OD and 2.25” ID, rated to
15,000 psi and 350°F/177°C, as per NACE MR-01-75.
The additional functionality from our new generation
Expro DST tools means that we now provide fully
integrated solutions across exploration and appraisal
well testing at 15,000 psi differential pressure, up to
450°F/232°C.
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Expro's data acquisition services provide monitoring solutions that apply at all locations from sand face to
burner tip. This includes the EDGE data acquisition system for surface process monitoring; precision
quartz memory gauges for reservoir pressure and temperature data; and the CaTS wireless SRO system,
providing real-time bottomhole data on demand for the dynamic optimisation of pressure drawdown and
build-up periods, to ensure a valid well test in line with specific objectives and the potential to reduce high
cost rig time.
The CaTS system transmits data to surface in real time using electromagnetic (EM) signals. Having access
to SRO data provides confidence in the data quality and quantity, leading to early decision making and
optimisation of the testing program duration.
SRO benefits:
■ Uses the well-proven CaTS wireless communications technology
■ High specification quartz crystal sensors
■ Features dual redundancy throughout the system for enhanced reliability
■ Dual purpose gauge features both SRO and memory functionality
■ Duplex comms (two-way communication with gauges)
■ No need for wireline intervention to receive data at surface, reducing intervention risk
■ Suitable for use in high H2S/CO2 harsh condition environments
■ Compatible with onshore, jack-up and semi-submersible operations
The EDGE system captures both surface and downhole well data and collates the information into a single
report format for our customers to review at, or remote from, the well site. EDGE features a complete
visual and audible alarm system, which can be configured, with upper and lower limits, to alert the operator
or perform shut-down operations when any abnormal conditions occur. It can monitor virtually any number
of sensors, while simultaneously performing multiple operations on the data, both real-time and historic.
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Largest single
product line
investment
ever made by
Expro
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Slip Joint
The Slip Joint is a telescopic tool with five feet of free travel from closed to fully open. It allows for tubing movement
due to pressure and temperature change during well flowing (expansion) and stimulation (contraction) conditions. The
tool is internally pressure and volume balanced and is splined to allow torque to be transmitted to the string below.
ExACT™ Tool
The ExACT™ tool is a fully annulus-operated combined multi-cycle circulating and downhole shut-in ball valve. It
incorporates a nitrogen chamber which compensates for changes in annulus hydrostatic pressures at depth and a
trap system (ARTS), which locks an operating reference pressure in the tool. The tool has three functional positions:
ball open – ports closed; ball closed – ports closed; ball closed – ports open. The tool is governed by an indexing
sleeve working in conjunction with smartcollet and interlock, and moved to the desired functional position by applying
and bleeding annulus pressure (max. 2,000 psi). This tool is flexible and efficient, requiring minimal cycles (max. four)
to get from one of the above functional positions to any other, and there are no waiting times between cycles. The
ball can withstand 15,000 psi differential from above and below and can be opened with 7,500 psi differential from
above or below, at less than 2,000 psi applied annulus pressure. The ports can withstand circulation rates in excess
of 10 bbls/min, at low back-pressures.
The ExACT tool replaces the POTV and the tubing-operated MRST in the tool string.
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Hydraulic Jar
The Hydraulic Jar is used to free stuck pipe and tools in the wellbore. This device delivers heavy impact blows to
the test string by storing energy within the tool. The impact load is dependent on the amount of overpull on the
jar as it meters open. It can be closed (re-cocked) by setting down weight for multi-use, as required. In well test
applications the tool is run directly above the Safety Joint. The Hydraulic Jar is splined to allow torque to be
transmitted below the tool.
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Tubing Tubing
Cross over Cross over
Drill Collars
Radioactive marker sub
MRST
ExACTTM tool inc. ARTS
Drill Collars
SF-TTV
Hydraulic Jar
Hydraulic jar Safety Joint
Perforated pipe
Perforated pipe
Debris sub
Debris sub
Tubing
Tubing Firing head
Firing head Safety spacer
Safety spacer
TCP guns
TCP guns
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Tubing
Drillpipe
Crossover (if required) Cross over (if required)
Upper SF-TTV Radioactive marker sub
AORV
Radioactive marker sub
AORV Drill Collars
Lower SF-TTV
Tubing
Permanent packer
Firing head
Seal assembly
Safety spacer
Debris sub
Tubing
Firing head
Safety spacer
TCP guns
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Expro has been a full service TCP provider to the industry for over
30 years, servicing the exploration and appraisal well testing, well
completions and well stimulation markets. We have an outstanding
track record in North America, including deepwater operations in the
Gulf of Mexico.
In recent years we have strategically expanded our capabilities globally, where we have established successful
operations in six countries within Sub-Saharan Africa. We have licences set up and in-process in other regions
in line with delivering fully integrated well testing services.
We use industry-leading gun products underpinned by API RP 19B test data. We make our selection based on
the best solution for our client’s project; considering the gun performance specific to well conditions, logistics
and any special requirements.
We provide gun sizes from 21/2” up to 7” OD with full phasing and shot densities in RDX, HMX and HNS
explosives packages and charge types, such as deep penetrating, super-deep penetrating, big hole (for gravel
packing), good hole and reactive liners. We can also offer stimulation products such as the StimGun.
All Expro’s mechanical, hydraulic and pyrotechnic firing heads, gun releases and associated accessories are
designed in-house, with our firing heads having over 99% success rate.
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Expro firing
heads have over
99% success
rate
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As the industry moves to harsher environments (ultra-deep waters and extreme HP/HT wells), Expro’s focus is to
safely deliver increased functionality and efficiency to enable the capture of accurate, valid data to meet specific
well test objectives. The cost impact of not delivering in these key areas is substantial, considering the
environment and the extremely high rig costs typically associated with deepwater and HP/HT wells.
Our proposition is: Functionality + Efficiency + Data assurance = Value. This is the basis for the new Expro
DST tools.
Growth markets
Ultra deepwater
gas & high
GOR wells
HP/HT
deepwater
Impact
Cost
The key tools in the DST string are those which are multi-cycle and critical to meeting well test
objectives, well integrity and control requirements.
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ExACT™
The ExACT™ tool is an advanced multi-cycle, fully Ball open
annulus pressure operated tool. It combines the ports closed
functionality of a tester valve for downhole shut-ins, and
a circulating valve for spotting cushions and treatment
fluids, and reverse and forward circulating during well kill Ball closed
operations. ExACT therefore replaces the POTV and ports closed
tubing-operated MRST in the tool string.
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450/232
Single
shot
tools
400/204 only
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Dedicated
Expro DST
engineering
and operations
team
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Drill stem ■ DST – well testing ■ Over 25 of DST experience ExACT™ Tool
test (DST) ■ Shoot & pull TCP ■ Dedicated in-house DST ■ Combined fully annulus-operated multicycle
tools engineering team developing circulating and ball valve for downhole shut-
new and innovative DST tools ins
■ Highly trained and ■ Minimal, fast cycling and high rate circulation
experienced field personnel capability saves rig time
■ 15k psi DST tools supplied as Self Fill Tubing Test Valve (SF-TTV)
standard ■ Unique patented tubing-to-tubing fluid bypass
■ Commitment and focus - ■ Flapper stays on seat, so no washouts and
largest single product line highly debris tolerant
investment ever made by ■ Pull from seal-bore packers without
Expro compromising string integrity
■ Make up connections in heave conditions
without mud spill-over, saving rig time
BigCat™ HPHT Packer
■ High strength
■ Fully 15k psi from above and below at 400°F
■ Viable tubing retrievable option to seal-bore
packers in HP/HT wells
■ Minimal rotation to set and straight pull to
release and safety
■ Integral fluid bypass; separate hold-down sub
High temperature upgrade
■ 400°F/204°C – applicable to all tools
■ 450°F/232°C – applicable to single shot
tools only
CaTS™ ■ DST – well testing ■ Dynamic optimisation of well ■ 15k psi / 150°C (302°F)
wireless test program ensures well ■ Fully wireless long range communications
surface test objectives are met SRO or short range communications and e-
readout ■ Potential to reduce rig time line
(SRO) and cost ■ Gauges situated below shut-in valve and
■ Intervention free operations either above or below packer
lowers risk and increases ■ Duplex – 2-way communications
safety ■ Dual redundant sensor and relay stations.
■ Fully in-house developed ■ Real-time SRO
and supported ■ 1 sec memory logging - 1.8M data points
■ Memory data retrieval in-situ
Tubing ■ DST – well testing ■ Over 30 years of in-house ■ Firing Head success rate at over 99%
conveyed ■ Well completions - design and operations ■ Range of mechanical, tubing and annulus
perforating shoot & pull TCP expertise and track record pressure activated and pyrotechnic time-
(TCP) ■ Access to class-leading gun delay firing heads
■ Well completions -
systems systems to provide the best ■ Fully redundant top-fired or top and
run with
solution bottom-fired firing systems
completion
■ Industry-leading firing head ■ Full range of mechanical and auto gun
■ Stimulation/frac performance and reliability releases, vent subs and ancillary devices
■ Highly trained and for E&A wells and production well
experienced field personnel applications
■ Full TCP job design capability
for optimised results
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■ Production Services
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Or visit www.exprogroup.com/contact