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    Chassi

    Uploaded by

    Thiago Culau
    Esquema do chassi Grand Cherokee zj

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Chassi

    Uploaded by

    Thiago Culau
    1 views11 pages
    Esquema do chassi Grand Cherokee zj

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Esquema do chassi Grand Cherokee zj

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1 views11 pages

    Chassi

    Uploaded by

    Thiago Culau
    Esquema do chassi Grand Cherokee zj

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 11

    ZJ FRAME AND BUMPERS 13 - 1

    FRAME AND BUMPERS


    CONTENTS

    page page

    BUMPERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

    BUMPERS

    INDEX
    page page

    REMOVAL AND INSTALLATION REAR BUMPER FASCIA . . . . . . . . . . . . . . . . . . . 2


    FRONT BUMPER/FASCIA . . . . . . . . . . . . . . . . . . 1 REAR BUMPER . . . . . . . . . . . . . . . . . . . . . . . . . . 2

    REMOVAL AND INSTALLATION


    FRONT BUMPER/FASCIA
    REMOVAL
    The Grand Cherokee front bumper is actually a bumper
    fascia incorporated with a lower welded crossmember. The
    lower crossmember is a fixed welded structure. To replace
    the crossmember a frame machine should be used to cor-
    rectly align the crossmember to the unibody.
    (1) Remove grille screws at grille opening rein-
    forcement (GOR) (Fig. 1).
    (2) Unsnap lower clips at grille. Remove grille
    from (GOR).
    (3) Remove turn signals, side markers and headlamps.
    Refer to Group 8L, Lamps for service information. Fig. 2 Lower Fascia Removal
    (4) Remove the retainers at the front fascia (Fig. 2).
    (5) Remove the plastic rivets at each front wheel
    well (Fig. 3).

    Fig. 3 Wheel Well Retainers

    Fig. 1 Grille Removal


    13 - 2 FRAME AND BUMPERS ZJ
    REMOVAL AND INSTALLATION (Continued)
    (6) Slide the fascia off of the retainer pegs at the
    side of the fender attach brackets. Using a small
    screwdriver, pull up on locating tangs under turn sig-
    nal mounting location.
    (7) Remove the fascia from the vehicle

    INSTALLATION
    (1) Reverse removal procedure.

    REAR BUMPER FASCIA


    REMOVAL
    (1) Remove trailer hitch, if equipped.
    (2) Raise and support the rear of the vehicle.
    (3) Remove the upper scuff pad from fascia.
    (4) Remove the lower retainers from fascia (Fig. 5).
    (5) Remove the push-in retainers located at the Fig. 4 Bumper Support Bracket
    rear wheel well on each side.
    (6) Remove the fascia from the bumper.

    INSTALLATION
    (1) Reverse the removal procedure.

    REAR BUMPER
    REMOVAL
    (1) Remove trailer hitch, if equipped.
    (2) Raise and support the rear of the vehicle.
    (3) Support the bumper.
    (4) Remove push-in retainers at each side rear
    wheel well.
    (5) Remove the bolts that attach the bumper sup-
    port brackets to the rear rails (Fig. 4).
    (6) Slide the bumper beam/fascia off of the
    retainer pegs on the side of the lower quarter panel.
    (7) Remove the beam/fascia from the vehicle.
    (8) Remove the bumper support brackets from the
    bumper (Fig. 5).
    (9) Remove the upper scuff pad from the bumper
    fascia by squeezing fasteners and pushing through
    slots. Fig. 5 Bumper Removal
    (10) Remove the lower retainers from the bumper (3) Install fascia onto bumper assembly.
    fascia. (4) Check gaps and fit. Adjust as necessary.
    (11) Remove the bumper fascia from the bumper. Tighten bolts to 56 N·m (41 ft-lbs).
    (5) Install scuff pad.
    INSTALLATION (6) If removed, install the trailer hitch.
    (1) Install brackets onto bumper beam.
    (2) Install beam/brackets onto vehicle rails finger-
    tight.
    ZJ FRAME AND BUMPERS 13 - 3

    FRAME

    INDEX
    page page

    GENERAL INFORMATION REAR TOW HOOK . . . . . . . . . . . . . . . . . . . . . . . . 4


    GENERAL INFORMATION . . . ............... 3 TRAILER HITCH . . . . . . . . . . . . . . . . . . . . . . . . . . 5
    REMOVAL AND INSTALLATION TRANSFER CASE SKID PLATE . . . . . . . . . . . . . . 4
    FRONT SKID PLATE . . . . . . . ............... 3 SPECIFICATIONS
    FRONT TOW HOOK . . . . . . . . ............... 3 TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . 11
    FUEL TANK SKID PLATE . . . . ............... 4 VEHICLE DIMENSIONS . . . . . . . . . . . . . . . . . . . . 5

    GENERAL INFORMATION
    GENERAL INFORMATION
    Jeep Grand Cherokee vehicles do not have a con-
    ventional frame. They are constructed as a unitized
    body and frame. Jeep unibodies are constructed from
    special high-strength steel and coated metals. This
    process reduces weight and provides strength to
    withstand the forces applied against structural mem-
    bers. The structural members provide a unibody that
    has great structural strength.

    REMOVAL AND INSTALLATION


    FRONT TOW HOOK
    REMOVAL
    (1) Remove grille and fascia.
    (2) Remove the nuts and bolts that attach the tow
    hooks to the lower crossmember (Fig. 1).
    (3) Remove the tow hooks from the lower cross-
    member.

    INSTALLATION
    (1) Attach tow hook to bracket. Tighten nuts to 95
    N·m (70 ft. lbs.) torque.
    (2) Position tow eye bracket at crossmember.
    Insert bolts thru the bracket and into the reinforce-
    Fig. 1 Front Tow Hook
    ment.
    (3) Position the tows hooks at the lower crossmem- FRONT SKID PLATE
    ber.
    (4) Install stud plate from top of crossember, thru REMOVAL
    the crossmember and bracket. Tighten all nuts to 67 (1) Position a support under skid plate.
    N·m (50 ft. lbs.) torque.
    (5) Install fascia and grille.
    13 - 4 FRAME AND BUMPERS ZJ
    REMOVAL AND INSTALLATION (Continued)
    (2) Remove the bolts that attach skid plate to (3) Attach skid plate to frame sill and crossmem-
    frame (Fig. 2). ber with the bolts. Tighten bolts to 27 N·m (20 ft. lbs)
    (3) Lower the skid plate. torque.

    FUEL TANK SKID PLATE


    REMOVAL
    (1) Remove trailer hitch.
    (2) Position a support under the fuel tank skid
    plate.
    (3) Remove nuts attaching skid plate to frame
    rails (Fig. 4).
    (4) Lower skid plate and remove support.

    Fig. 2 Front Skid Plate


    INSTALLATION
    (1) Position the skid plate on a support.
    (2) Raise it into position
    (3) Install the bolts. Tighten the bolts to 54 N·m
    (40 ft. lbs.) torque.

    TRANSFER CASE SKID PLATE


    REMOVAL
    (1) Support skid plate.
    (2) Remove bolts that attach skid plate to trans-
    mission support crossmember and frame sill (Fig. 3).
    (3) Remove support and skid plate from vehicle.

    Fig. 4 Fuel Tank Skid Plate


    INSTALLATION
    (1) Position skid plate on a support and raise into
    position.
    (2) Install nuts attaching skid plate to frame rails.
    Tighten nuts to 74 N·m (55 ft. lbs.) torque.
    (3) Remove support.
    (4) Install trailer hitch.

    REAR TOW HOOK


    REMOVAL
    (1) Remove the nuts and bolts that attach the tow
    hook to the lower crossmember (Fig. 5).
    (2) Remove the tow hook from the lower cross-
    Fig. 3 Transfer Case Skid member.
    INSTALLATION
    (1) Install nutserts, if removed. INSTALLATION
    (2) Position and support skid plate at the frame (1) Attach tow hook to bracket. Tighten nut to 95
    sill and transmission support crossmember. N·m (70 ft. lbs.) torque.
    (2) Position reinforcement plate on top of body lip.
    ZJ FRAME AND BUMPERS 13 - 5
    REMOVAL AND INSTALLATION (Continued)

    Fig. 6 Trailer Hitch


    INSTALLATION
    (1) Place hitch on a lifting device. Raise, position
    hitch at proper location and support it.
    (2) Loosely install nuts that attach towing tube to
    vehicle frame sills.
    Fig. 5 Rear Tow Hook (3) Position plate bracket and install attaching
    (3) Install the bolts and nuts that attach tow hook. bolts through vehicle rear crossmember.
    Tighten nut to 95 N·m (70 ft. lbs.) torque. (4) Tighten all attaching bolts/nuts.
    (5) Remove support and, if removed, attach trailer
    TRAILER HITCH wire harness connector to hitch.

    REMOVAL
    (1) If necessary, remove trailer tow wire harness SPECIFICATIONS
    connector from hitch.
    (2) Support hitch. VEHICLE DIMENSIONS
    (3) Remove nuts that attach the towing tube to Frame dimensions are listed in metric scale. All
    frame sills (Fig. 6). dimensions are from center to center of Principal
    Locating Point (PLP), or from center to center of PLP
    NOTE: Reinforcement brackets are retained on and fastener location (Fig. 7), (Fig. 8), (Fig. 9), (Fig.
    frame sills with 4 studs. 10) and (Fig. 11)

    (4) Remove bolts from plate bracket and vehicle


    rear crossmember. Lower support and hitch.
    13 - 6 FRAME AND BUMPERS ZJ
    SPECIFICATIONS (Continued)

    Fig. 7 Vehicle Dimensions—Front/Side View


    ZJ FRAME AND BUMPERS 13 - 7
    SPECIFICATIONS (Continued)

    Fig. 8 Vehicle Dimensions—Side View


    13 - 8 FRAME AND BUMPERS ZJ
    SPECIFICATIONS (Continued)

    Fig. 9 Vehicle Dimensions—Rear View And Engine Compartment


    ZJ FRAME AND BUMPERS 13 - 9
    SPECIFICATIONS (Continued)

    Fig. 10 Frame Dimensions—Side View


    13 - 10 FRAME AND BUMPERS ZJ
    SPECIFICATIONS (Continued)

    Fig. 11 Frame Dimensions—Bottom View


    ZJ FRAME AND BUMPERS 13 - 11
    SPECIFICATIONS (Continued)
    TORQUE SPECIFICATIONS

    DESCRIPTION TORQUE
    Front Tow Hook Nut . . . . . . . . . .100 N·m (74 ft. lbs.)
    Front Skid Plate Bolt . . . . . . . . . .54 N·m (40 ft. lbs.)
    Fuel Tank Skid Plate Nuts . . . . . .74 N·m (55 ft. lbs.)
    Fuel Tank Skid Plate Mtg Studs.108 N·m (80 ft. lbs.)
    Rear Bumper Bolt. . . . . . . . . . . . .56 N·m (41 ft. lbs.)
    Rear Tow Hook Nut . . . . . . . . . .100 N·m (74 ft. lbs.)
    Trailer Hitch Nuts/Bolts . . . . . . . .74 N·m (55 ft. lbs.)
    Transfer Case Skid Plate Bolts . . .27 N·m (20 ft. lbs.)

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