AG_11_to_16_elec_drg
AG_11_to_16_elec_drg
AG_11_to_16_elec_drg
MGR 29.05.2019
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
1. BLOCK DI AGRAM 3 OF 4
4. POWER DI ST RI BU T I ON DET AI L 1 TO 3
5. DRI V E WI RI N G DET AI L 4
6. LOADCELL WI RI N G DET AI L 5
7. LOGI C OU T PU T WI RI N G DET AI L 6
9. LOGI C I N PU T WI RI N G DET AI L 8
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
CABLE SCHEDULE
C4
C3
C2
JB2
P1 C1
P2 SIG5
P3
P4
SIG1
JB1 SIG2
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
SIG3
JB2
SIG4
ACME AUTOMATION (P) LTD
JB3 BHILAI-490 026,CHHATTISGARH
COMMUNICATION SCHEME
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
120.0
120.0
120.0 120.0
120.0 120.0
600.0
600.0
JSW STEEL LIMITED
VIJAYNAGAR-KARNATAKA-583275
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
4A 1A HA L
4B 1B HB N
4C 1C HC E
4D 1D HD LA
5A 2A HE LB
5B 2B HF LC
5C 2C JA AA
ROW # 01 5D 2D JB AB
300.0
6A 3A JC AC
6B 3B JD VI
6C 3C JE V+
6D 3D JF V-
ROW # 09
ROW # 02
ROW # 03
1300.0
ROW # 05
ROW # 06
ROW # 11
ROW # 07
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
LTB
300.0
300.0 300.0 LTB
355.0
300.0 290.0
210.0 180.0
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
R W
R W
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
1 2
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
JSW STEEL LIMITED
VIJAYNAGAR-KARNATAKA-583275
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
R W
R W
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
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Rating tables
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ACS560 - 01 - 02 A6 - 4 + x x x x
Frame
Dimensions & Weight (IP20) Order Number Normal use Maximum output current Heavy Duty Use
Size
W D H H2 Weight Product series
Phd Ihd(Continuous)
mm mm mm mm Kg Drive Frame Pn [kW] Pn[Hp] In[A] Imax Phd [KW]
Construction [Hp] [A]
R0 73 207 223 x 1.6
ACS560-01-02A6-4 0.75 1 2.6 3.2 0.55 0.75 1.8
R1 97 207 223 x 1.9 Current rating
H ACS560-01-03A3-4 1.1 1.5 3.3 4.7 0.75 1 2.6
R2 172 207 220 x 2.9 Voltage rating ACS560-01-04A0-4 1.5 2 4 5.9 1.1 1.5 3.3
R3 203 229 490 x 14.9 R0
ACS560-01-05A6-4 2.2 3 5.6 7.2 1.5 2 4
Option codes
R4 203 257 636 x 19.0
ACS560-01-07A2-4 3 4 7.2 10.1 2.2 3.0 5.6
R5 203 296 719 600 28.3
H1 - Height of front side ACS560-01-09A4-4 3.7 5 9.4 13.0 3 4.0 7.2
R6 252 369 722 548 42.4 H2 - Height of back side (without cable connecting box) ACS560-01-12A6-4 R1 5.5 7.5 12.6 16.9 3.7 5.0 9.4
R7 284 371 839 600 54.0 D W - Width
D - Depth ACS560-01-017A-4 7.5 10 17 22.7 5.5 7.5 12.6
R8 300 394 943 680 69.0 w R2
ACS560-01-025A-4 11 15 25 30.6 7.5 10 17
ACS560-01-033A-4 15 20 33 44.3 11 15 24.6
ACS560-01-039A-4 R3 18.5 25 39 56.9 15 20 31.6
ACS560-01-046A-4 22 30 46 67.9 18.5 25 37.7
ACS560-01-062A-4 30 40 62 76.0 22 30 44.6
R4
ACS560-01-073A-4 37 50 73 104.0 30 40 61
ACS560-01-088A-4 45 60 88 122.0 37 50 72
R5
ACS560-01-106A-4 55 75 106 148.0 45 60 87
ACS560-01-145A-4 R6 75 100 145 178.0 55 75 105
— 01
ACS560-01-169A-4 90 120 169 247.0 75 100 145
R7
Frames R0 - R2 ACS560-01-206A-4 110 150 206 287.0 90 120 169
— — —
— 02
01 02 03
Frames R3 – R5 ACS560-01-246A-4 132 180 246 350.2 110 150 206
— 03 R8
ACS560-01-293A-4 160 215 293 418.2 132 180 R
Frames R6 – R8
The ratings apply for the frames R0 to R2(up to 11 KW) at +50 °C and the frames R3 to R8 at +40 °C,
For derating at higher altitudes, temperatures or switching frequencies, see the HW manuals
ACS-BP-S Basic Control Panel is standard delivery
6xDI, 3xRO,2xAI,2xAO, STO, Embedded Modbus RTU are standard delivery. 1 DI is configurable for Frequency input, 1 AO is configurable for V/I
For R0-R2 frames, if any fieldbus option is included, then only 2DI, 1 RO and STO is available.
Nominal ratings: IN: Rated current available continuously without overloadability at 40 °C. PN: Typical motor power in no-overload use.
Maximum output current: Imax: Maximum output current. Available for 2 seconds at start, then as long as allowed by drive temperature.
— Heavy-duty use: IHd: Continuous current when its used in Heady duty applications, allows 150% of IHd for 1 minute every 10 minutes at 40 °C.
02
02 R 9/+/ $/ 3/ + 2 +/ !2, 2, 0+$+/ 003 >Hd for 1 minute every 10 minutes at 40 °C.
PHd: Typical motor power in heavy-duty use.
MODEL 3035
AW 3000 CONTROLLER TECHNICAL SPECIFICATION
Environmental performance
Temperature limits Operation : 0 to 50°C
Storage : -10 to 70°C
Humidity limits Operation : 5 to 95% RH non condensing
Storage : 5 to 95% RH non condensing
Panel sealing : IP65, Nema 4X
Shock : BS EN61010
Vibration : 2g peak, 10 to 150Hz
Altitude : <2000 metres
Atmospheres : Not suitable for use in explosive or corrosive atmosphere
Electromagnetic compatibility (EMC) : BS EN61326
Emissions and immunity : BS EN61010
Suitable for domestic, commercial and light industrial as well
as heavy industrial. (Domestic/light (Class B) emissions.
Industrial (Class A) environmental immunity emissions.
Electrical safety : BS EN61010 Installation cat. II; Pollution degree 2
INSTALLATION CATEGORY II : The rate impulse voltage for equipment on
nominal 230V mains is 2500V.
POLLUTION DEGREE 2 : Normally, only non-conductive pollution occurs.
Occasionally, however, a temporary conductivity caused by
condensation shall be expected
Physical
Panel Mounting : 1/4 DIN
Dimensions and weight : 96W x 96H x 150D mm, 600g
Panel cut out dimension : 92W x 92Hmm
Operator interface
Type : STN LCD with backlight
Main rate display : 5 digits, green
Message display3035 : 16 character header and 3 lines of 20 characters
Status beacons : Units, outputs, alarms, active setpoint, manual, remote SP
Access levels : 3 operator plus config. Password protected
User pages
Number :8
Parameters : 64 total
Access level : User selectable (level 1, 2 or 3)
Power requirements
Suppy voltage : 85 to 264Vac, –15%, +10%,48 to 62 Hz, max 20W
Inrush current High Voltage (VH) : 30A duration <100μS
Low Voltage (VL) : 15A duration <100μS
Approvals : CE, cUL listed (file E57766), Gost
Communications
No of ports : 2 modules can be fitted(H and J)
Loadcell input
AA Relay
Type : Form C (changeover)
Rating : Min 1mA @ 1Vdc, Max 2A @ 264Vac resistive1,000,000
Operations with external snubber
Isolation : 264Vac double insulation
Function : Totaliser pulse output
Input/output module
IO Modules : 6 modules can be fitted
Analogue input module
Input type : 0 to 20 mA, user adjustable range
Calibration accuracy : ±0.2% of reading ±1LSD
Sample rate : 9Hz (110ms)
Isolation : 264Vac double insulation
Effective resolution : 15.9 bits
Input filter : Off to 59.9s. Default 1.6s
Zero offset : User adjustable over full range
Functions : Speed input, remote setpoint input
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CommondrawingfortheEquipmenthavingthesamePowerRating&
Name of all weigh feeders along with material concerned shall be
2 CompleteequipmentnameshallbeproperlymentionedintheTitle closed closed
tabulatedinapagewithquantityofpanelsmentioned.
block.
Noted OK
TheIPClassforenclosureshallbeIP54
TheIPClassofenclouserisIP55,IP42withfan&
4 Plesaeconfirmwithfan&filter,theIPclassofenclosureisIP55. TheIPClassforenclosureshallbeIP20withfan&filterindoors. withoutletfans&inletleuvor,mesh closed
filter.
withfilterindoors. OK
pleaseprovidereviseddrawingonlyaftermechanicaldrawings Noted, the revised drawing of panel wiring shall be submitted only after Kindlysubmitthedrawingsbyexcluding Paneldrgsshallonlybeprovidedafter
5 closed closed
includingmotorKWarefreezed. themechnicaldrawing'sApproval. theKWofmotor. moorkWarefreezed.
Switchtypewaswronglymentionedasselectorswtch.Theswitchtypeis
7 Pushbuttoninsteadofselectorswitchesshallbeprovided. springreturnwith3positioninLCPforweighfeederstart/stop,spring Noted&confirmed closed
returnwith3positioninLCPforweigherfeederspeedRaise/Lower. KindlyconsiderPushbuttoninsteadof
selectorswitchesasdiscussed OK
Noted,theControltransformers(415/220&110VAC)shallhavetwo
Panelutilitycircuitshallbekeptseparatefromcontrolcircuituse
11 ouput220VAC&110VAC,The220VACshallbeusedforpanelutility closed closed
230vforutilitycircuit.
circuits&110VACforcontrolcircuits. Noted OK
Normally,theinputcontractorisprovidedinteinputsideforthebypass
InputcontactorshallbeprovidedasperTSelseinclude InputContactorinthelinesidenottaken
13 mode.Inweighfeederapplicationitisnotrequiredhencenot Noted closed closed
recommendationfromtheVFDsupplier. asperJSW'srequirement
consideredfortheisolationofinputsupply50KAMPCBisconsidered.
SinceitissmallRatingVFDdrivesandrunwith
muchbelowratedpowerandalsowithourpast
expriencewehavenevercomeacrosssuch
problem.wehavesuppliedtheweighfeeder
ForprotectionofVFD,MPCBwith50kABreakingcapacityisprovided, AfterdiscussionwithVFDvendor.Kindly
14 SemiconductorfusesshallbeprovidedatVFDinput. panelwithsameconfirgurationinJSWplantsand closed
Hencesemiconductorfusesisnotconsidered. revertback.
workingwithgoodconditionwithtroublefree
operationandrequirementofsemiconductor
fusesisalsonotreflectingintheTS.Henceinput
sideprotectionofACdriveshallbewithMPCB.
OK
Providethelengthlimitationatoutputsidewhereonwardsoutput Bydefaultweareprovidingtheoutputchokein
16 Noted&confirmed. Noted closed
chokeisrequired. allweighfeedermotor. OK
1of3
17 Minimumcontactorrating25ampasperTS. Noted&confirmed. closed closed
Noted OK
VFDisslavedeviceforourequipment,hencenosoftcommunicationis
VFDmodelshallbeselectedbasedontheethernetcommunicatio requiredtocommunicatewithweighfeedercontrollers.Thecontroller
20 closed closed
asdefaultstandardswithoutrequirementofconverters. shallhavehardwirecommunicationwithslavedevicelikeVFD.Theweigh
feederControllershallcommunicatewithPlantSupervisorySystem.
Noted OK
ProvidethecatalogofWFAW3000Controllerintherevised
21 Noted&confirmed. closed closed
drawing Noted OK
Noted&confirmed. closed
23 pleaseindicatesomewherethatthisdrawingisoflocalpanel. OK
RAL7035isourstandardenclosurewithready
24 Colourshadeoflocalcontrolpanel. closed
stock. OK
TheIPprotectionclassofthelocalcontrolpanel
25 IPClassforlocalpanelshallbeIP65. closed
isIP65. OK
Pleaseprovideasinglelineblockdiagramtounderstandall
Noted,sameshallbeincorporatedintherevised
26 interfaceofpower,controlandsingalcablesWFpaneltofield, closed
drawing.
WFpaneltoLCS,WFPaneltoDCS.InterfacingofJBs.
OK
PleaseconfirmKWw.r.tmechanicalGAClerance.already
27 Noted. closed
commentsforwardedtoreviseKW.
OK
AllpowercablewillbeXLPEinsulatedandallControlcableshallbe
29 Noted&confirmed. closed
PVCinsulated.Allcablewillbearmoured. OK
Allcableshallbeshowninthesinglelineblockdiagramtobe Noted,sameisincorporatedintherevised
30 closed
submitted. drawing.
OK
31 DiscusswithJSWregardingtheirpreferenceforACdrive. closed
Noted,ModelshallbeACS560,ABBmake. OK
RatingofACDriveShallchangew.r.tchangeinmotorKW.Also
32 Noted. closed
includeVFSSizingCalculationasaskedearlier.
OK
Noted,Sameisincorporatedwiththerevised
33 ProvidetheCatalogoftheController. closed
drawing OK
BelowPointswerediscussedatMECONdated23.05.2019
VFDcalculationwitheachdrg.andfinalcompliancesheetshallbe
2 Noted&confirmed. closed
submitted. OK
2of3
Materialnamealongwithtagnameshallbementionedinthe
4 Noted&confirmed. closed
drawings. OK
Noted&confirmed. closed
5 Quatityofpanelshallbemarkedinthedrawingcoverpage. OK
closed
6 HardwiretoPLC(COMMUNICATIONFAULT)shallbemarked. Noted,sameismarkedinthereviseddrawing. OK
Noted,sameisincorporatedintherevised
7 Communicationschemedrawingshallbeprovided. closed
drawing. OK
Singlelinedrawingofpower/control&signalcableshallbe Noted,sameisincorporatedintherevised
8 closed
provided. drawing. OK
Noted,ProtectioncoverinEmergencypush
9 ProtectioncoverforEmergencypushbuttonshallbeprovided. buttonisnotmandatoryforweighfedeer closed
appliaction,hencenotconsidered. OK
3of3