AG_11_to_16_elec_drg

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PANEL GA,WIRING DIAGRAM,

TERMINAL DETAILS & BOM


OF BELT WEIGH FEEDER(AG-WF-11 TO 16)
&
BLMS (AG-LM-11 TO 16)
NUMBER OF PANEL: 6 NOS.

MGR 29.05.2019

DGM 29.05.2019 JSW STEEL LIMITED


VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
I N DEX
SL.N O DESCRI PT I ON PAGE N O.

1. BLOCK DI AGRAM 3 OF 4

2. COM M U N I CAT I ON DI AGRAM 4 OF 4

3. PAN EL GA OF BELT WEI GH FEEDERS 1 TO 3

4. POWER DI ST RI BU T I ON DET AI L 1 TO 3

5. DRI V E WI RI N G DET AI L 4

6. LOADCELL WI RI N G DET AI L 5

7. LOGI C OU T PU T WI RI N G DET AI L 6

8. RELAY LOGI C WI RI N G DET AI L 7

9. LOGI C I N PU T WI RI N G DET AI L 8

10. I N DI CAT I ON WI RI N G DET AI L 9


11. CON T ROLLER WI RI N G DET AI L 10
12. BI N WEI GH I N G SY ST EM WI RI N G DET AI L 11
13. T ERM I N AL DET AI LS 1 2 -1 6
14. BI LL OF M AT ERI AL 1 7 -1 9

JSW STEEL LIMITED


VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
BLOCK DIAGRAM OF BELT WEIGH FEEDER & BLMS


 
      
      

CABLE SCHEDULE
C4
C3
C2
JB2

P1 C1

P2 SIG5

P3

P4

JSW STEEL LIMITED


VIJAYNAGAR,KARNATAKA-583275

SIG1
JB1 SIG2
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE
SIG3
JB2

SIG4
ACME AUTOMATION (P) LTD
JB3     BHILAI-490 026,CHHATTISGARH
COMMUNICATION SCHEME

JSW STEEL LIMITED


VIJAYNAGAR,KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
600.0 600.0 600.0



 


       
    
120.0

120.0

1800.0 1800.0 1800.0

120.0 120.0

120.0 120.0

600.0

600.0
JSW STEEL LIMITED
VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
600.0 600.0
600.0

4A 1A HA L
4B 1B HB N


4C 1C HC E
4D 1D HD LA
5A 2A HE LB
  5B 2B HF LC
         5C 2C JA AA
       
ROW # 01 5D 2D JB AB

300.0
6A 3A JC AC
6B 3B JD VI
6C 3C JE V+
6D 3D JF V-

ROW # 09
ROW # 02

ROW # 03

1800.0 ROW # 04 1800.0 ROW # 10


1800.0

1300.0
ROW # 05

ROW # 06

ROW # 11

ROW # 07

BUS BAR BUS BAR

ELECTRICAL ELECTRONICS ROW # 08

JSW STEEL LIMITED


VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
235.0
300.0 210.0
300.0
50.0 25.0

LTB
300.0
300.0 300.0 LTB

355.0
300.0 290.0

210.0 180.0

JSW STEEL LIMITED


VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
JSW STEEL LIMITED
VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
JSW STEEL LIMITED
VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
JSW STEEL LIMITED
VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
JSW STEEL LIMITED
M VIJAYNAGAR-KARNATAKA-583275
3~
MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
G

R W

R W

JSW STEEL LIMITED


VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
    

              

JSW STEEL LIMITED


VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
     

     

1 2

   



JSW STEEL LIMITED


VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
JSW STEEL LIMITED
VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
R R G G A A R R

JSW STEEL LIMITED


VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
   
   
  
   
   
   
  
  
  
   
   
   



JSW STEEL LIMITED
  VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
G

R W

R W

JSW STEEL LIMITED


VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
JSW STEEL LIMITED
VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
JSW STEEL LIMITED
VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
JSW STEEL LIMITED
VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
JSW STEEL LIMITED
VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
JSW STEEL LIMITED
VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
Sl.No. Description Type/Model Number Make Eqpt Qty Unit Qty Total Qty Device Tag Remarks Cross Reference

JSW STEEL LIMITED


VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
JSW STEEL LIMITED
VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
JSW STEEL LIMITED
VIJAYNAGAR-KARNATAKA-583275

MECON LIMITED
A GOVT. OF INDIA ENTERPRISE

ACME AUTOMATION (P) LTD


    BHILAI-490 026,CHHATTISGARH
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16 ACS560 G E NE R AL PURPOSE DRIVES EMPOWERING EFFORTLESS PRODUC TIV IT Y ACS560 G E NE R AL PURPOSE DRIVES EMPOWERING EFFORTLESS PRODUC TIV IT Y

— Standard interface I/O connections (ABB standard macro)


Technical details X1 Reference voltage and analog input and output

1 SCR Signal cable shield (screen)


1...10 Kohm 2 AI1 External frequency reference: 0...10 V
3 AGND Analog input circuit, common

— 4 +10V 10 V DC reference voltage


      5 AI2 Not configured
6 AGND Analog input circuit, common
Mains Connection
Voltage and power range  7 AO1 Output frequency: 0...20 mA
N Max.
            500 ohm 8 AO2 Output current 0...20 mA
Frequency   !" # 9 AGND Analog input circuit, common
Power factor $% & ' X2, X3 Aux. voltage output and programmable digital input
Efficiency (at nominal power) ' 
10 +24V Aux. voltage output +24 VDC, max. 250 mA
Motor Connection
11 DGND Aux. voltage output common
Voltage  N

12 DCOM Digital input common for all
Frequency   !"
13 DI1 Stop (0) / start (1)
Motor control Scalar and vector control
14 DI2 Forward (0) / reverse (1)
Speed control *+$ $$$,- .    /+/0 0+
1,/+$ $$$,-  $/2 3+   4  15 DI3 Constant frequency selection

Product compliance 16 DI4 Constant frequency selection

CE 17 DI5 Ramp selection: ramp 1(0) / ramp 2 (1)


53 06 1+$+7 . '89 8:  - .  18 DI6 Not configured
;$+/, 1+$+7 . .89 8:  .- .  X6,X7,X8 Relay output
8;9 1+$+7 .  89 8:  - .   <- . .
19 RO1C Ready run
=0+, /$ , >*? '  /2 8/7+//0 , >*?  
250 V AC / 30 V DC
20 RO1A
 0$+$0 /2 0$/+$ 4+/ 2+$+7 @888A . .'89 2A
21 RO1B
B!* 2+$+7 . 8
EAC 22 RO2C Running
250 V AC / 30 V DC
   !"#!! 23 RO2A
2A
<9* 3+ G+0+/ 9 $6, +0  /22 24 RO2B

Environmental limits 25 RO3C Fault(-1)


250 V AC / 30 V DC
Ambient temperature 26 RO3A
2A
Transport    H9 27 RO3B
Storage    H9
X6 Built–in modbus
Operation area    H9
no frost allowed 29 B+
B  B. - : 2+/ /22    H9 30 A- Internal modbus RTU (EIA-485).
2+/ /22 G7  H9   H9
B  B -    H9 2+/ /22 31 DGND
See HW manual for more information (Frame R0 – R2)
S100 TERM & BIAS Termination resistor and bias resistor switch
Environmental limits (Frame R3 – R8)
Coating Coated circuit boards S100 TERM Termination resistor switch
Cooling method
S200 BIAS Bias resistor switch
Air-cooled Dry clean air
Altitude X4 Safety torque off
   Without deration R0 – R2 R3 – R8
    + 2+/   
33 - OUT1
Relative humidity   ' / $/2/+/ 0032 R3-R8 Safety tourque off function. factoryconnection.
34 SGND OUT2 both circuite must be closed for the drive to start.
Degree of protection >L.
35 OUT1 SGND see safe torque off function in the drive hardware
Functional safety * 4  @*Q? $$2+/6 8:  .A >89  manual.
2.- *>5  >89 - *>5  >89 . - *>5 95  8: >*? 36 IN1 IN1
 '- L5 
37 IN2 IN2
Contamination levels No conductive dust allowed
Storage >89  . 90 9. @$+$0 6A X10 24 V AC/DC (frame R6-R8)
90 *. @0+2 +$0AR 40 24 VACDC-In 24V AC/DC input for control unit power supply
Operation >89  . 90 9. @$+$0 6A 90 *. @0+2 when external main power is disconnected
41 24 VACDC-In
+$0AR
Redundant auxiliary voltage output (frame R0-R2)
Transportation >89  .. 90 .9. @$+$0 6A
90 .*. @0+2 +$0AR 42 +24 V Aux. voltage output +24 V DC, max. 250mA
R 9 & $+$00, $+7 G/$ 43 DGND Aux. voltage output common
* & $/+$00, $+7 G/$ 44 DDOM Digital input common for all
18 S TA N D A R D I N T E R FA C E 18 ACS560 G E NE R AL PURPOSE DRIVES EMPOWERING EFFORTLESS PRODUC TIV IT Y


Rating tables


—    $
%'  
ACS560 - 01 - 02 A6 - 4 + x x x x
Frame
Dimensions & Weight (IP20) Order Number Normal use Maximum output current Heavy Duty Use
Size
W D H H2 Weight Product series
Phd Ihd(Continuous)
mm mm mm mm Kg Drive Frame Pn [kW] Pn[Hp] In[A] Imax Phd [KW]
Construction [Hp] [A]
R0 73 207 223 x 1.6
ACS560-01-02A6-4 0.75 1 2.6 3.2 0.55 0.75 1.8
R1 97 207 223 x 1.9 Current rating
H ACS560-01-03A3-4 1.1 1.5 3.3 4.7 0.75 1 2.6
R2 172 207 220 x 2.9 Voltage rating ACS560-01-04A0-4 1.5 2 4 5.9 1.1 1.5 3.3
R3 203 229 490 x 14.9 R0
ACS560-01-05A6-4 2.2 3 5.6 7.2 1.5 2 4
Option codes
R4 203 257 636 x 19.0
ACS560-01-07A2-4 3 4 7.2 10.1 2.2 3.0 5.6
R5 203 296 719 600 28.3
H1 - Height of front side ACS560-01-09A4-4 3.7 5 9.4 13.0 3 4.0 7.2
R6 252 369 722 548 42.4 H2 - Height of back side (without cable connecting box) ACS560-01-12A6-4 R1 5.5 7.5 12.6 16.9 3.7 5.0 9.4
R7 284 371 839 600 54.0 D W - Width
D - Depth ACS560-01-017A-4 7.5 10 17 22.7 5.5 7.5 12.6
R8 300 394 943 680 69.0 w R2
ACS560-01-025A-4 11 15 25 30.6 7.5 10 17
ACS560-01-033A-4 15 20 33 44.3 11 15 24.6
ACS560-01-039A-4 R3 18.5 25 39 56.9 15 20 31.6
ACS560-01-046A-4 22 30 46 67.9 18.5 25 37.7
ACS560-01-062A-4 30 40 62 76.0 22 30 44.6
R4
ACS560-01-073A-4 37 50 73 104.0 30 40 61
ACS560-01-088A-4 45 60 88 122.0 37 50 72
R5
ACS560-01-106A-4 55 75 106 148.0 45 60 87
ACS560-01-145A-4 R6 75 100 145 178.0 55 75 105

— 01
ACS560-01-169A-4 90 120 169 247.0 75 100 145
R7
Frames R0 - R2 ACS560-01-206A-4 110 150 206 287.0 90 120 169
— — —
— 02
01 02 03
Frames R3 – R5 ACS560-01-246A-4 132 180 246 350.2 110 150 206
— 03 R8
ACS560-01-293A-4 160 215 293 418.2 132 180 †‡R
Frames R6 – R8
The ratings apply for the frames R0 to R2(up to 11 KW) at +50 °C and the frames R3 to R8 at +40 °C,
For derating at higher altitudes, temperatures or switching frequencies, see the HW manuals
ACS-BP-S Basic Control Panel is standard delivery

6xDI, 3xRO,2xAI,2xAO, STO, Embedded Modbus RTU are standard delivery. 1 DI is configurable for Frequency input, 1 AO is configurable for V/I

For R0-R2 frames, if any fieldbus option is included, then only 2DI, 1 RO and STO is available.
Nominal ratings: IN: Rated current available continuously without overloadability at 40 °C. PN: Typical motor power in no-overload use.
Maximum output current: Imax: Maximum output current. Available for 2 seconds at start, then as long as allowed by drive temperature.

— Heavy-duty use: IHd: Continuous current when its used in Heady duty applications, allows 150% of IHd for 1 minute every 10 minutes at 40 °C.
02
02 R 9/+/ $/ 3/ + 2 +/ !2, 2, 0+$+/ 003 ‰Š‹  >Hd for 1 minute every 10 minutes at 40 °C.
PHd: Typical motor power in heavy-duty use.
MODEL 3035
AW 3000 CONTROLLER TECHNICAL SPECIFICATION

Environmental performance
Temperature limits Operation : 0 to 50°C
Storage : -10 to 70°C
Humidity limits Operation : 5 to 95% RH non condensing
Storage : 5 to 95% RH non condensing
Panel sealing : IP65, Nema 4X
Shock : BS EN61010
Vibration : 2g peak, 10 to 150Hz
Altitude : <2000 metres
Atmospheres : Not suitable for use in explosive or corrosive atmosphere
Electromagnetic compatibility (EMC) : BS EN61326
Emissions and immunity : BS EN61010
Suitable for domestic, commercial and light industrial as well
as heavy industrial. (Domestic/light (Class B) emissions.
Industrial (Class A) environmental immunity emissions.
Electrical safety : BS EN61010 Installation cat. II; Pollution degree 2
INSTALLATION CATEGORY II : The rate impulse voltage for equipment on
nominal 230V mains is 2500V.
POLLUTION DEGREE 2 : Normally, only non-conductive pollution occurs.
Occasionally, however, a temporary conductivity caused by
condensation shall be expected
Physical
Panel Mounting : 1/4 DIN
Dimensions and weight : 96W x 96H x 150D mm, 600g
Panel cut out dimension : 92W x 92Hmm
Operator interface
Type : STN LCD with backlight
Main rate display : 5 digits, green
Message display3035 : 16 character header and 3 lines of 20 characters
Status beacons : Units, outputs, alarms, active setpoint, manual, remote SP
Access levels : 3 operator plus config. Password protected
User pages
Number :8
Parameters : 64 total
Access level : User selectable (level 1, 2 or 3)
Power requirements
Suppy voltage : 85 to 264Vac, –15%, +10%,48 to 62 Hz, max 20W
Inrush current High Voltage (VH) : 30A duration <100μS
Low Voltage (VL) : 15A duration <100μS
Approvals : CE, cUL listed (file E57766), Gost
Communications
No of ports : 2 modules can be fitted(H and J)

ACME AUTOMATION PVT. LTD, BHILAI Page 1


MODEL 3035
AW 3000 CONTROLLER TECHNICAL SPECIFICATION

Serial communications option


Protocols : RS-485

Loadcell input

Range : -40mV to +40mV


Resolution (μV) : <1.0μV with 1.6sec filter
Resolution : 16 bits
Linearity error : <0.033% (best fit straight line)
Calibration error : <±4.6μV, ±0.053% of measurement at 25°C
Drift with temperature : <±0.2μV/C, ±28ppm/C of measurement from 25°C
Common mode rejection : >175dB (maximum of 264Vrms)
Series mode rejection : >101dB (maximum of 280mV pk-pk)
Input leakage current : ±14nA
Input impedance : 100MΩ

AA Relay
Type : Form C (changeover)
Rating : Min 1mA @ 1Vdc, Max 2A @ 264Vac resistive1,000,000
Operations with external snubber
Isolation : 264Vac double insulation
Function : Totaliser pulse output
Input/output module
IO Modules : 6 modules can be fitted
Analogue input module
Input type : 0 to 20 mA, user adjustable range
Calibration accuracy : ±0.2% of reading ±1LSD
Sample rate : 9Hz (110ms)
Isolation : 264Vac double insulation
Effective resolution : 15.9 bits
Input filter : Off to 59.9s. Default 1.6s
Zero offset : User adjustable over full range
Functions : Speed input, remote setpoint input

Logic input module


Module type : Triple contact closure
Isolation : No channel isolation. 264Vac double insulation from other
Modules and system
Contact Closure : Open >28kΩ
Closed <100Ω
Function : Remote selected, belt on, belt drift.
Logic output module
Module type : Triple channel
Isolation : No channel isolation. 264Vac double insulation from other
Modules and system
Rating : 12Vdc @ 9mA, source
Functions : AW fault, AW trip, material starvation

ACME AUTOMATION PVT. LTD, BHILAI Page 2


MODEL 3035
AW 3000 CONTROLLER TECHNICAL SPECIFICATION

Software features control


Number of loops : 2 (gravimetric and volumetric)
Control type : PID
Control action : Reverse
Modes : Auto, manual.
Overshoot inhibition : High and low cutbacks
Control options : Supply voltage compensation, feed forward, output tracking,
OP power limiting, SBR safe output
Setpoint options : Remote SP and local setpoint modes
Process alarms
Number :8
Functions : Gravimetric deviation band
Volumetric deviation band
Material over load
Material under load
Material starvation
No motion
Loadcell over load
Material deviation band
Latching : None, auto, manual, event
Other features : Delay, inhibit, blocking, display message, 3 priority levels
Digital Alarms
Number :6
Functions : Taring
Volumetric mode
Trip active
Loadcell sensor break
Tacho sensor break
Remote input sensor break
Latching : None, auto, manual, event
Other features : Delay, blocking, inhibit, display message, 3 priority levels

ACME AUTOMATION PVT. LTD, BHILAI Page 3


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CLARIFICATION TO COMMENTS ON WIRING DIAGRAM
SUBJECT :
ACME AUTOMATION PVT. LTD, OF WEIGH FEEDER

18-K , LIGHT INDUSTRIAL AREA,BHILAI,C.G. CLIENT : JSW STEEL LIMITED, VIJAYNAGAR


DOCUMENT NO.: ACME-JSW-BWF-GAWD-008-2019-20-002

Sr.No. CommentsfromMECONon04.05.2019 ClarificationfromACMEdtd11.05.2019 ReplayfromJSWdtd13.05.2019 ClarificationfromACMEdtd24.05.2019 MECON'sClarification27.05.2019 ClarificationfromACMEdtd28.05.2019

1 PleaseprovideproperCoverpage,indexsheetforstamping. Noted&shallbeincorporatedinthereviseddrawing. closed closed


Noted OK

CommondrawingfortheEquipmenthavingthesamePowerRating&
Name of all weigh feeders along with material concerned shall be
2 CompleteequipmentnameshallbeproperlymentionedintheTitle closed closed
tabulatedinapagewithquantityofpanelsmentioned.
block.
Noted OK

3 Heatloadofeachpanelsshallbeindicated. Noted&confirmed. closed closed


Noted OK

TheIPClassforenclosureshallbeIP54
TheIPClassofenclouserisIP55,IP42withfan&
4 Plesaeconfirmwithfan&filter,theIPclassofenclosureisIP55. TheIPClassforenclosureshallbeIP20withfan&filterindoors. withoutletfans&inletleuvor,mesh closed
filter.
withfilterindoors. OK

pleaseprovidereviseddrawingonlyaftermechanicaldrawings Noted, the revised drawing of panel wiring shall be submitted only after Kindlysubmitthedrawingsbyexcluding Paneldrgsshallonlybeprovidedafter
5 closed closed
includingmotorKWarefreezed. themechnicaldrawing'sApproval. theKWofmotor. moorkWarefreezed.

6 Colourshadeofenclouser. RAL7035isourstandardenclosurewithreadystock. closed closed


Accepted OK

Switchtypewaswronglymentionedasselectorswtch.Theswitchtypeis
7 Pushbuttoninsteadofselectorswitchesshallbeprovided. springreturnwith3positioninLCPforweighfeederstart/stop,spring Noted&confirmed closed
returnwith3positioninLCPforweigherfeederspeedRaise/Lower. KindlyconsiderPushbuttoninsteadof
selectorswitchesasdiscussed OK

8 Emergencystopshallbepushbuttontolockandturntorelease Noted&confirmed. closed closed


Noted OK

9 TheMCCBshallbe50kAwithLSIGprotection. TheMCCBshallbe50kABreakingcapacityasperTS. closed MCCBShallhaveOverloaad,Shortcircuit Noted,sameisconsideredinreviseddrawing.


Noted andearthFault.

10 MPCB@50kAshortcircuitcapacity Noted&confirmed. closed closed


Noted OK

Noted,theControltransformers(415/220&110VAC)shallhavetwo
Panelutilitycircuitshallbekeptseparatefromcontrolcircuituse
11 ouput220VAC&110VAC,The220VACshallbeusedforpanelutility closed closed
230vforutilitycircuit.
circuits&110VACforcontrolcircuits. Noted OK

12 VFDSizingcalculationshallbeprovidedasperTSclause7.07.II.A Noted&confirmed. closed OK.VFDcatalogreferenceshallbe Noted,sameisattcahedwithreviseddarwing.


Noted enclosedindicatingmodelnoandcurrent.

Normally,theinputcontractorisprovidedinteinputsideforthebypass
InputcontactorshallbeprovidedasperTSelseinclude InputContactorinthelinesidenottaken
13 mode.Inweighfeederapplicationitisnotrequiredhencenot Noted closed closed
recommendationfromtheVFDsupplier. asperJSW'srequirement
consideredfortheisolationofinputsupply50KAMPCBisconsidered.

SinceitissmallRatingVFDdrivesandrunwith
muchbelowratedpowerandalsowithourpast
expriencewehavenevercomeacrosssuch
problem.wehavesuppliedtheweighfeeder
ForprotectionofVFD,MPCBwith50kABreakingcapacityisprovided, AfterdiscussionwithVFDvendor.Kindly
14 SemiconductorfusesshallbeprovidedatVFDinput. panelwithsameconfirgurationinJSWplantsand closed
Hencesemiconductorfusesisnotconsidered. revertback.
workingwithgoodconditionwithtroublefree
operationandrequirementofsemiconductor
fusesisalsonotreflectingintheTS.Henceinput
sideprotectionofACdriveshallbewithMPCB.
OK

15 WritetheVFDmodelnohereinthispage. Noted&confirmed. Noted Model&MkeoftheACDrivementioninBOM. closed


OK

Providethelengthlimitationatoutputsidewhereonwardsoutput Bydefaultweareprovidingtheoutputchokein
16 Noted&confirmed. Noted closed
chokeisrequired. allweighfeedermotor. OK

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17 Minimumcontactorrating25ampasperTS. Noted&confirmed. closed closed
Noted OK

18 MinimumIE2Classmotorforweighfeeder Noted&confirmed. Noted closed OK closed

19 MinimumIE3classforvibromotor. Noted,NoefficencyclassisApplicableforvibrating/unbalancemotor. closed closed


Noted OK

VFDisslavedeviceforourequipment,hencenosoftcommunicationis
VFDmodelshallbeselectedbasedontheethernetcommunicatio requiredtocommunicatewithweighfeedercontrollers.Thecontroller
20 closed closed
asdefaultstandardswithoutrequirementofconverters. shallhavehardwirecommunicationwithslavedevicelikeVFD.Theweigh
feederControllershallcommunicatewithPlantSupervisorySystem.
Noted OK

ProvidethecatalogofWFAW3000Controllerintherevised
21 Noted&confirmed. closed closed
drawing Noted OK

22 Compliancetoallcommentsalongwithnecessarysupporting Noted&confirmed. closed


documentsaskedshallbepartofreviseddrawingsubmission. OK

Noted&confirmed. closed
23 pleaseindicatesomewherethatthisdrawingisoflocalpanel. OK

RAL7035isourstandardenclosurewithready
24 Colourshadeoflocalcontrolpanel. closed
stock. OK

TheIPprotectionclassofthelocalcontrolpanel
25 IPClassforlocalpanelshallbeIP65. closed
isIP65. OK

Pleaseprovideasinglelineblockdiagramtounderstandall
Noted,sameshallbeincorporatedintherevised
26 interfaceofpower,controlandsingalcablesWFpaneltofield, closed
drawing.
WFpaneltoLCS,WFPaneltoDCS.InterfacingofJBs.
OK

PleaseconfirmKWw.r.tmechanicalGAClerance.already
27 Noted. closed
commentsforwardedtoreviseKW.
OK

28 TripindicationlampshallbeAmbercolour. Noted&confirmed. closed


OK

AllpowercablewillbeXLPEinsulatedandallControlcableshallbe
29 Noted&confirmed. closed
PVCinsulated.Allcablewillbearmoured. OK

Allcableshallbeshowninthesinglelineblockdiagramtobe Noted,sameisincorporatedintherevised
30 closed
submitted. drawing.
OK

31 DiscusswithJSWregardingtheirpreferenceforACdrive. closed
Noted,ModelshallbeACS560,ABBmake. OK

RatingofACDriveShallchangew.r.tchangeinmotorKW.Also
32 Noted. closed
includeVFSSizingCalculationasaskedearlier.
OK

Noted,Sameisincorporatedwiththerevised
33 ProvidetheCatalogoftheController. closed
drawing OK

BelowPointswerediscussedatMECONdated23.05.2019

1 Listofdrawingtobesubmitted. Noted,Sameshallbesubmitted. closed


OK

VFDcalculationwitheachdrg.andfinalcompliancesheetshallbe
2 Noted&confirmed. closed
submitted. OK

3 Listofpanelsshallbesubmitted. Noted,Sameshallbesubmitted. OK closed

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Materialnamealongwithtagnameshallbementionedinthe
4 Noted&confirmed. closed
drawings. OK

Noted&confirmed. closed
5 Quatityofpanelshallbemarkedinthedrawingcoverpage. OK

closed
6 HardwiretoPLC(COMMUNICATIONFAULT)shallbemarked. Noted,sameismarkedinthereviseddrawing. OK

Noted,sameisincorporatedintherevised
7 Communicationschemedrawingshallbeprovided. closed
drawing. OK

Singlelinedrawingofpower/control&signalcableshallbe Noted,sameisincorporatedintherevised
8 closed
provided. drawing. OK

Noted,ProtectioncoverinEmergencypush
9 ProtectioncoverforEmergencypushbuttonshallbeprovided. buttonisnotmandatoryforweighfedeer closed
appliaction,hencenotconsidered. OK

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