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ds3 Driveshaft

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John Thornton
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27 views7 pages

ds3 Driveshaft

Uploaded by

John Thornton
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DS3 - B2FG010KP0 - Removing - Refitting : Transmission Page 1 of 7

REMOVING - REFITTING : TRANSMISSION

ESSENTIAL : Observe the safety and cleanliness recommendations .

1. Tooling
Tool Reference Designation
MCP/MCM gearbox

[0346-S] Fitting drift for the final drive output lip


seal (right side)

[0346-R] Fitting drift for the final drive output lip


seal (left side)

Figure : E5AB0EQT
BE4/MA gearbox

[0317-U / 7114- Fitting drift for the final drive output lip
T.X] seal (right side)

Figure : E5AB0YZT
BE4/MA gearbox

[0317-T / 7114- Fitting drift for the final drive output lip
T.W] seal (left side)

Figure : E5AB0YYT
[0622] pivot ball-joint uncoupling lever

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DS3 - B2FG010KP0 - Removing - Refitting : Transmission Page 2 of 7

Figure : E5AG08MT
[0709] ball-joint extractor

Figure : E5AB0Z7T
[6310-T] hub immobilising tool

Figure : E5AB0P0T

2. Removing
Lift and support the vehicle with the wheels free.
Remove the under engine protection (According to equipment).
Drain gearbox (manual gearbox).
Engine flywheel retaining pin (With a new seal)(manual gearbox).
2.1. Left and right hand drive shafts
Remove :
 The front wheels
 The pin and the cage (according to the assembly operations)

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DS3 - B2FG010KP0 - Removing - Refitting : Transmission Page 3 of 7

Figure : B3FG0NJD

Fit the tool [6310-T].


Unlock the transmission nut (1) (according to the assembly operations).
Remove :
 The drive shaft nut (1)
 The tool [6310-T]

Figure : B2FG09HD

Remove the nut (2).


Uncouple the steering ball joint ; Using tool [0709].

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DS3 - B2FG010KP0 - Removing - Refitting : Transmission Page 4 of 7

Remove :
 The nut (3)
 The (4) bolt

Figure : B2FG09ZD

A : All types except for EP6CDT - EP6CDTX.


B : EP6CDT - EP6CDTX engines.
Unclip :
 The electrical harness (at "a")
 The brake hose (at "b") (assembly A)

Remove the bolt (5) (assembly B).

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DS3 - B2FG010KP0 - Removing - Refitting : Transmission Page 5 of 7

Figure : B2FG0A0D

Unclip the electrical harness (at "c").


Remove the nut (6).
Move aside the rod (7) of the anti-roll bar .

Figure : B2FG098D

CAUTION : Recover the pivot ball-joint cover.

Detach the pivot ball-joint ; Using tool [0622].


2.2. L.H. driveshaft

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DS3 - B2FG010KP0 - Removing - Refitting : Transmission Page 6 of 7

CAUTION : Take care not to twist the brake hose .

N.B. : In order not to damage the LH driveshaft gaiter, disengage the pivot and swivel the damper body by a
quarter turn.

Disengage the LH driveshaft from the wheel hub.


Remove the L.H. driveshaft.
2.3. Right hand drive shaft

CAUTION : Take care not to twist the brake hose .

N.B. : In order not to damage the RH driveshaft gaiter, disengage the pivot and swivel the damper body by a
quarter turn.

Disengage the RH driveshaft from the wheel hub.

Figure : B2FG0A1D

Unscrew the nuts (9).


Turn the bolts (8) to disengage their eccentric heads from the bearing seat.
Remove the right-hand drive shaft.

3. Checking
Check :
 The absence of play in the driveshaft joints
 The condition of the gaiters
 The condition of the driveshaft support bearing

Overhaul the driveshafts (if necessary).

4. Refitting

CAUTION : Adhere to the tightening torques.

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DS3 - B2FG010KP0 - Removing - Refitting : Transmission Page 7 of 7

Tightening torque :
 Driveshafts
 Road wheels
 Front suspension
 Steering

CAUTION : Always fit new Nylstop nuts.

N.B. : MCP/MCM gearbox : Always replace the driveshaft seals during each operation ; Using tools [0346-S] and
[0346-R].

N.B. : BE4/MA gearbox : Always replace the driveshaft seals during each operation ; Using tools [0317-U / 7114-
T.X] and [0317-T / 7114-T.W].

Apply grease to the gap between the seal lips.


4.1. Right hand drive shaft
Engage the driveshaft in the differential.
Position the bolts (8).
Tighten the nuts (9).
Insert the drive shaft splines in the differential and in the wheel hub.
4.2. L.H. driveshaft
Engage :
 The driveshaft in the differential
 The driveshaft splines in the wheel hub

4.3. Left and right hand drive shafts

CAUTION : Refit the pivot ball-joint cover.

Couple the pivot lower ball-joint ; Using tool [0622].


Refit :
 The (4) bolt
 The nut (3)

Couple up the steering ball-joint.


Refit :
 The nut (2)
 The anti-roll bar rod (7)
 The nut (6)
 The drive shaft nut (1) ; Using tool [6310-T]

Remove the tool [6310-T].


Depending on the assembly :
 Peen the driveshaft nut (1) (if necessary)
 Refit the pin and the cage

Clip in place :
 The electrical harness (at "a", "c")
 The brake hose (at "b") (assembly A)

Refit screw (5) (assembly B).


Refit the front wheels.
Fill gearbox with oil and ensure correct level (manual gearbox).
Refit the protective shield under the engine (according to equipment).

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