The Practice and Challenges of Cost Esti
The Practice and Challenges of Cost Esti
The Practice and Challenges of Cost Esti
Advisor
Solomon Sertse, PhD
January, 2017
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This Msc thesis is entitled to “The practice and challenges of cost estimation
in building construction projects in Ethiopia: Case study of four grade one
contractors” has been approved by the following examiners in partial
fulfillment of the requirement for the degree of Master of Science in construction
technology and management.
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1. Dr. Solomon Sertse _______________ _____________
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
ABSTRACT
Cost estimating is the compilation and analysis of many items that influence and contribute to
the cost of a project. Mainly emanating from the various variables involved and the forecasting
needed, producing accurate cost estimation faces different challenges. The objective of this
research is to explore the cost estimation practices and gain an understanding of factors that are
the challenge and problem areas of cost estimation in building construction projects and to
recommend possible improvement solutions. This was achieved through case study of four
grade one contractors of which five projects selected from each contractor to review the cost
estimate practice. Accordingly, the research examined case projects’ cost records, cost analysis
documents and contract documents. In addition, interviews and discussions are used to
substantiate as well as support the findings of the document analysis to ensure the validity and
reliability of the information.
The findings of the study indicate that contractors predominantly undertake cost estimating for
planning tender and for new variation works at execution stage. Detail estimating technique is
widely applicable and contractors have not adopted estimating tools that consider risks and
variability in cost estimates. The study revealed that the major challenge of cost estimation
continues to be lack of sufficient project information at time of tender, poor project specific
assessment, poor analysis of construction costs especially in estimating risk and indirect costs
and influence of fierce competition in the industry.
Key words: Cost estimation, estimating techniques, construction costs, challenges of estimating
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
ACKNOWLEDGEMENTS
First of all, I would like to praise and thank Almighty GOD, for His blessings in my life.
I would like to express my deepest gratitude for my advisor, Dr. Solomon Sertse, for guiding me
in the whole research process. I am greatly indebted for his continuous follow-up, for providing
me different reference materials, for his constructive comments and ideas as well as for his
precious time in reviewing this work.
I also would like to thank the contractors who facilitated the research by allowing me to use their
projects for the case study. They have been a great help for the research success by providing me
different documents and as well have been cooperative for interviews and intermittent discussions.
Finally yet importantly, I would like to thank my family to stand by my side during my whole life.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table of Contents
CHAPTER ONE: INTRODUCTION .........................................................................................1
1.1 The Research Background .................................................................................................1
1.2 Problem Statement .............................................................................................................2
1.3 Research Questions ............................................................................................................5
1.4 Objective of the research ...................................................................................................5
1.4.1 General objectives .............................................................................................................5
1.4.2 Specific objectives .............................................................................................................5
1.5 Significance of the Study ...................................................................................................6
1.6 Scope of the Research ........................................................................................................6
1.7 Limitation ..........................................................................................................................6
1.8 Over view of the study .......................................................................................................7
CHAPTER TWO: LITRATURE REVIEW................................................................................9
2.1 Introduction........................................................................................................................9
2.2 Fundamentals of Cost Estimation Theory .........................................................................9
2.2.1 Definitions .........................................................................................................................9
2.3 Cost Estimating Approach in Construction Industry .......................................................10
2.4 Cost Estimation at Different Phases of Construction ......................................................10
2.5 Classification of Cost Estimate in Construction Projects ................................................12
2.6 The Cost Estimating Process ...........................................................................................14
2.7 Components of Construction Costs .................................................................................15
2.7.1 Direct Construction Costs ................................................................................................15
2.7.1.1 Material cost ..................................................................................................................15
2.7.1.2 Direct Labor Cost ..........................................................................................................16
2.7.1.3 Equipment Costs............................................................................................................18
2.7.1.4 Subcontract Costs ..........................................................................................................19
2.7.2 Indirect Construction Costs .............................................................................................19
2.7.2.1 Project overhead costs ...................................................................................................19
2.7.2.2 General overhead ...........................................................................................................20
2.7.3 Risk Allowances ..............................................................................................................20
2.7.4 Profit ................................................................................................................................22
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
LIST OF TABLES
Table 2: 1 AACE Generic cost estimating classification matrix ............................................. 13
Table 2: 2 Four groups of factors influencing construction costs ............................................ 25
Table 4: 1 Description scope of projects under case one contractor .........................................35
Table 4: 2 Description of scope of projects under case two contractor ..................................36
Table 4: 3 Description of scope of projects under case three contractor ..................................37
Table 4: 4 Description of scope of projects under case four contractor....................................38
Table 4:5 Preliminary consideration for tender estimates.........................................................46
Table 4:6 Input data formation and management .....................................................................55
Table 4:7 Technical procedures and considerations for material cost estimation ....................59
Table 4:8 Technical procedures and considerations for labor cost estimation .........................61
Table 4:9 Technical procedures and considerations for equipment cost estimation .................63
Table 4:10 Cost considerations for subcontracted work items .................................................65
Table 4:11 Techniques of incorporating risk allowance by case contractors ...........................71
Table 4:12 Cost estimate practice for tender case one-contractor projects ...............................74
Table 4:13 Cost estimate practice for tender -case two contractor projects .............................79
Table 4: 14 Cost estimate practice for tender -case three contractor projects ..........................85
Table 4:15 Cost estimate practice for tender -case four contractor projects .............................91
Table 4:16 Purpose and techniques of cost estimation ............................................................99
Table 4:17Problem and challenge areas of cost estimation practice.......................................107
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
LIST OF FIGURES
Figure 1: 1 Structure of the study report ........................................................................................ 8
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
ABBREVATION
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Problems of cost estimation in the construction sector is one of the contributing factors of poor
performance. As Ahuja (1994) stated estimating is the primary function of the construction
industry and thus accuracy of cost estimates starting from early phase of a project through tender
estimate can affect the success or failure of any construction project. However, the industry is
known for having poor price forecasting and cost estimating practices. The poor cost estimating
practices like poor analysis of cost data, lack of knowledge in the construction process by
estimator, poor document analysis and so on, generally lead to poor overall project
performance. In general, they lead to over budget completion, delays or even compromise of
potential benefits of project’s products. Moreover, construction contractors have to produce
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
accurate cost estimates as overestimated or under estimated costs has potential to cause missing
strategic opportunities to construction contractors (Akintoye, 2000).
In Ethiopian context, previous studies by Tadesse (2006) and Abeselom (2008) show that there
is a wide application of detailed estimating technique similar to this suggested by the literature,
in construction industry. However, like the international practices, it can be argued that they are
subjected to the flaws and drawbacks of the international practices discussed in the above
paragraph. Therefore, this research aimed to investigate the key drawbacks of the cost
estimation practices of the industry. Indeed, this thesis mainly focuses on investigating the
challenges and problem areas of the current cost estimation practice of Ethiopian contractors-
one of which could be the method adopted.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Another critical data for cost estimation is crew productivity, which is an important component
of a cost breakdown structure. In this regard, for example, the Ethiopian Building Construction
Authority (EBCA) and the Ethiopian Transport Construction Authority (ETCA) have
developed material consumption breakdowns and performance standards for the most
commonly used activities for building and road projects respectively (Tadesse, 2006).
However, due to the advancement of construction technology, change in capacity and
productivity of construction equipment and change in skill of construction labor from time to
time; the performance standards get outdated. Therefore, this problem is also reflected in
Ethiopia context, as estimators do not have access to up to date productivity norms that can be
applied industry wide.
In this regard, a study made by Fetene (2008) indicated that inflation or increase on the cost of
construction materials is the major causes of cost overrun for public building projects in
Ethiopia. This research also revealed that the price of materials used to exhibit a very high
increase that is, more than 34%.
In a related issue, a study by Asteway (2008) indicated that the degree of predictability of
material price variation is very low compared to the price fluctuation of labor and equipment,
which can be fairly predictable taking in to consideration of other factors.
Therefore, in general, market predictability is one of the key issues in cost estimating conducted
for future consumptions. Given the volatility of the Ethiopian market, the accuracy and
forecasting capability of the estimating could be seriously affected by the market.
1.2.4 Others
In addition to the above, clearly defined scope of works and specifications, well-established
quantities, etc also make a critical component of cost estimates as they affect the methodologies
employed and ultimately the cost estimates. However, in this regard, the construction industry
in Ethiopia known for issuing incomplete drawings, ambiguous specifications and incomplete
scope definitions (Abeselom, 2008).
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
• What are the cost estimation practices by the subject contractors and how are these
practices compared and contrasted to the accepted international practices and
principles?
• What are the major challenges and problems in the current cost estimation practices of
the Ethiopian construction industry as exemplified by the subject contractors?
• What approaches can improve the problems related to inaccurate estimates?
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
1.7 Limitation
This research could not evaluate the accuracy of the cost estimates due to lack of data on the
actual cost records by contractors. Strategic feedback systems are an essential part of reviewing,
assessing, and improving the data available so that the new estimates do not have inaccuracies
carried forward from previous projects. This is, ideally, a process of learning from mistakes,
and seems to be a process neglected by estimators and their companies when it comes to
improving the accuracy of the estimating practice.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Chapter One- Presents a background to the research and serotypes the research problem. It also
presents the key research questions formulated, the aims and objectives of the
research. The chapter also presents the description of the major limitations of the
study and the scope of the study and its applicability.
Chapter Two- Presents the literature review. It presents both the contemporary theoretical views
of cost estimation as wells as empirical findings of the researches carried on the
issue. It highlights the basics of cost estimating and the drawbacks of the
contemporary cost estimating practices. The chapter also identifies the major
factors that the literatures identify as the factors that affect the construction cost
estimates.
Chapter Three-Describes and argues for the methodology as well as the methods adopted by
the study. It critically stereotypes the research philosophy, the research
methodology and discusses the data collection process and analysis techniques
adopted by the research.
Chapter Four-Presents the discussions and findings of the study. The findings are presented
based on themes selected around the topics stereotyped from literature review.
Chapter Five-Draws the conclusion of the research and provides recommendation on the
improvement of the practice.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Chapter One
Introduction Chapter Two
Chapter Three
-Research background Literature Review Chapter Four
Methodology Chapter Five
-Problem statement -Fundamental of Findings and Discussion
-Research philosophy Conclusion &
-Research question cost estimation -Discussion of current
-Research methodology Recommendation
-Objective of study -Cost estimation approaches estimation practice
-Case sampling -Conclusion of the
-Research Scope -Cost estimation at -Comparison of current with
-Data collection major findings and
-Research Limitation different stages of constn standard practice on
-Data analysis discussions
-Overview of the study -Cost estimating process technical considerations
-Recommendation on
-Classification of -Identifying problem and
how to improve the
construction costs challenge areas
system to a more
-Factors that influence -Evaluating the estimation
effective practice
cost estimation and accuracy consistency
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
construction project. This is apart from those variable items such as production rates, material
usage or other historical cost data derived from the company’s files as Cited by (Akintoye,
2000).
2.3 Cost Estimating Approach in Construction Industry
Assael (1985) and Kotler (1988) as cited by Akintoye et al. (1992) classified pricing strategies
as cost oriented, competition oriented and demand oriented. Cost-oriented methods consider
cost plus mark-up, breakeven and target rate of return where as competition-oriented method
focus on pricing based on competitors’ prices. This approach involves pricing in relation to
competitors’ expected reactions. Demand-oriented pricing is based mainly on the going price
or customers’ perceived value.
On the other hand, Gabor (1977) also Cited by Akintoye et al. (1992) classified pricing into
two basic groups cost based and market-oriented pricing and argues that other approaches fall
in between. Cost-based pricing encompasses profit-oriented and government-controlled prices,
while market-oriented pricing includes customer- and competition-oriented pricing.
Mochtar and Arditi (2000) indicated that cost based pricing approach involves estimating the
project cost then applying a markup for profit whereas market based pricing strategy is basically
the inverse of cost based pricing. It starts with the customer and the benefits the product creates
relative to key competitors. Based up on a combination of customer benefits, price is set in the
market. This is mostly developed in manufacturing industry and beyond the scope of this study.
Mochtar and Arditi (2000) also pointed that cost based pricing approach is the most practiced
approach in the construction industry though market based pricing strategy is becoming the
future alternative for pricing in the industry. The above discussions indicate various pricing
methods and this research focus on the cost based pricing approach. The next sections present
cost estimating methods and estimating process followed at different phases of construction.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
At conceptual stage of the project, clients need an estimate of the probable cost of the
construction to access the financial feasibility of projects. To satisfy this need at a stage when
major features of the project have not been established yet, cost estimators use preliminary
estimate to establish the budget. Parametric cost estimation or estimation based on historic
database is widely used in developed countries to satisfy this need. However, Sodikov (2005)
states that developing countries face difficulties in relation to the creation of a costs database,
which may be used for cost estimation in either at the conceptual stage or at the feasibility study
of the project cycle.
As design completed, a final pre- bid estimate can be compiled to anticipate the contractors’
bid price for the project. This estimate is relatively accurate and can be used to check whether
the bid prices established will be within the owner’s budget for planned project.
Akintoye and Fitzgerald (2000) indicated that contractors undertake cost estimating,
predominantly for construction planning purposes including the preparation of tenders, cost
control of projects during the execution stage and to lesser extent for construction projects
evaluation. At tender stage, contractors determine project direct costs and below the lower cost,
it would not be economical to carry out the works. In addition, once construction is underway,
this estimate provides benchmark for the contractor to identify deficiencies and helps to take
corrective actions to maintain profit margins.
In cost control programs, estimating is required to facilitate the control of expenditure of funds
for the project. Contractors set cost targets based on their estimates of the cost of each
component of the work, and then they compare the actual cost of work against these target
amounts to find out if corrective action is required to bring productivity up to required levels.
Often during construction operations, the owner or the designer asks the contractor to quote
prices for proposed changes in the scope of the work (Pratt, 2011).
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
As observed from Table 2.1, the five estimating categories labeled from class 1 to class 5. In
this regard, class 1 being the most accurate estimate requiring high effort; while class 5 is least
accurate demanding less effort to produce estimates. The level of project information required
increases as the estimate changes from class 5 to class 1.The methodology applied also changes
from judgmental 1 or stochastic 2 for class 5 estimate to completely deterministic 3 method for
class 1 estimate. This is because at class 5, the level of information available is limited, thereby
leading itself to only judgmental or stochastic estimating process. As level of project definition
increases, the estimating methodology moves from the stochastic process to the deterministic
process. This shows that the relative accuracy of estimates denoted by level of project
definition.
1
Judgmental process refers to a non-quantitative process whereby conclusions and decisions are made based
on the experiences and opinions of the decision makers
2
Stochastic process, also refers to as non-probabilistic process, is a process whereby at least one of the input
to the stochastic model is uncertain and subject to variation
3
Deterministic process refers to the process whereby all the inputs to the deterministic model are known and
cannot vary
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Notes: [a] The availability of applicable reference cost data can affect the range markedly
[b] If the range index value of “1” represents the 0.005% of project cost, then an index value of 100 represents 0.5%
Estimate preparation is highly dependent upon the size of the project and the quality of the estimating data.
Adapted from (AACE 1997)
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
According to Uman (1990), factors like extreme diversity in building systems, methods,
projects, suppliers, contractors and workforce makes it difficult to develop standard process of
cost estimating. However, (Steward 1995) listed twelve basic steps to be followed in cost
estimation summarized here under,
Step one: Developing ground rules and assumptions
Step two: Schedule the work elements
Step three: Retrieve and organize historical data
Step four: Develop and use cost-estimating relationships
Step five: Develop and use production learning curves
Step six: Identify skill categories, skill levels and labor rates
Step seven: Develop labor hour and material estimates
Step eight: Develop overhead and administrative costs
Step nine: Apply inflation and escalation factors (cost growth factors)
Step ten: Price or compute estimated costs
Step eleven: Analyze, adjust and support estimate
Step twelve: Publish and present the estimate so that it can be utilized effectively
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Material Unit Cost=Σ (Material quantity x Materials unit price) ……………. (2.1)
Material quantity is obtained from consumption standard which is the material quantity required
to execute specific activity including the assumed allowances for wastage. Material unit price
can be obtained from suppliers from various sources, including, but not limited to, catalogs,
vendor price sheets and/or vendor quotations, pricing services, cost data books, historical
records and other resources.
For materials to be supplied from local market or produced on site the material unit cost can be
easily computed by adding an extra cost of loading, unloading and transportation costs to the
project on the supplier’s invoice. However, if the material is imported from abroad, the
estimator should have proper understanding of the logistics of imported materials; international
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
commercial terms and should compute these additional costs and add to the supplier’s price to
get the material unit price to the project site (Tadesse, 2006).
Some examples of indirect labor cost at head office could be the salaries and benefits of
technical, administrative, marketing, finance, supply staffs…whereas indirect labor cost at
project site could be the salaries and benefits of site engineers, office engineers, administrative
and finance staffs, data collectors and so on. Indirect labor costs are accounted in overhead
costs.
For calculating the direct labor crew required for one activity, the cost estimator shall determine
the number of labor, skill and utilization factor (UF) required for executing the construction
work.
Direct labor hourly cost=Σ (No of labor x Basic salary x Labor index x UF) …... (2.2)
Direct labor cost = Direct labor hourly cost / Hourly crew productivity…... (2.3)
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
1. Building the job in mind-the estimator will determine all of the activities that must be
performed in order to complete the work. Activities defined as elements of work that
are identifiable and quantifiable and consume resources.
2. Creating work breakdown structure
3. Determining, literally estimating, the number of person-hours necessary for the crew
and each of its craft workers to complete every activity that are identified. This
component of the labor estimate is both vital and, at the same time filled with
uncertainty.
ii. Determination of Crew Productivity, Utilization Factor and Labor Index
To accomplish the prediction of crew productivity, the best approach is to use historical cost
information that contractors’ cost estimating, cost accounting, and cost control systems
developed. This is in fact; the very reason for the contractors’ compiling and maintaining
information files. The historical cost data is tabulation of contractors’ costs of performing work,
by project and by activity, on previous projects. This information generated as each project
performed, and is stored in a systematic manner in historical cost database. This database is one
of the contractor’s most important and most closely guarded assets (Clough 2015). Thus the
amount of crew can be obtained from previous experience of works similar in nature, historical
data, national /international performance standards and other trial tests conducted on actual
conditions. The utilization factor (UF) is used for calculating the contribution of a crewmember
for the specific activity who can also be engaged in other or more other activities.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Equipment production rates, like labor production rates, are subjected to considerable variation,
and influenced by host of different jobsite conditions. There are several sources of equipment
production information like production information provided by manufacturers’, contractors’
historical records and experiences of operators’/machine owners’. The most reliable by far are
the contractor’s production records from past projects. Additionally, input from the equipment
operators can be very useful at times. If a new piece of equipment is involved, with which there
is no prior experience, production information provided by the equipment manufacturer or
dealer can be useful.
Equipment costs are generally divided into two categories: ownership costs and operating costs,
as discussed below. According to Tadesse (2006), in addition to owning and operating costs of
equipment, the equipment owner’s overhead costs should be included to determine the overall
equipment hourly costs.
includes fuel cost, cost of lube oils, filters, and grease cost of tires, cost of under carriage (in
case of crawl-mounted equipment), cost of normal repairs and cost of high wear items.
To get the hourly cost of operator, the annual equipment operator’s salary and benefits summed
up and divided by the annual utilization of equipment (Clough 2015; Tadesse 2006).
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
do have widely varying job overhead requirements. The only way to arrive at an accurate
estimate of job overhead is to analyze the particular needs of each project and determining the
cost (Clough 2015). These project overhead costs for a project determined by direct estimation.
More typically, however, these costs extracted from the contractor’s historical cost database
and are then included in the estimate.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
is a true contingency and the one that needs close attention, because it is margin for error (Carr,
1988).
In Ethiopian context, there is practice of considering ten percent (10%) of the total project cost
as the contingency. Most of the time consultants compute this margin to secure project budget.
Ostwald (2001) identified the main items that make many estimators add a contingency to the
estimate to cover one or possibly more of the following:
• Unpredictable price escalation for materials, labor, and installed equipment for projects
with an estimated duration greater than 12 months
• Project complexity
• Incomplete working drawings at the time detail estimate is performed
• Incomplete design in the fast-track or design-build contracting approach
• Soft spots in the detail estimate due to possible estimating errors, to balance an estimate
that is biased low
• Abnormal construction methods and startup requirements;
• Estimator personal concerns regarding project, unusual construction risk, and difficulties
to build and
• Unforeseen safety and environmental requirements
The following methods and models proposed for dealing with risks and uncertainties. Some of
them are Simple assessment, Sensitivity analysis method, Probability analysis method, the
Monte Carlo simulation method, Decision tree analysis method, multiple estimating using risk
analysis, Bayesian belief networks’. Generally, these models characterized by their complexity
and high mathematical treatment and thus difficulty for application (Khalafallah, 2002).
However, Tadesse (2006) proposed for the contractor to trace the local and international market
trends and to use the changes in price index in calculation of economic risks as:
RA= (DMCI* DMC) + (DLCI* DLC) + (DECI* DEC) + (SOCI +SOC) + (HOCI* HOC)
Where, RA=Risk allowance
DMCI=Direct material cost increment DMC=Direct material cost
DLCI=Direct material cost increment DLC=Direct labor cost
DECI=Direct equipment cost increment DEC=Direct equipment cost
SOCI=Site overhead cost increment SOC=site overhead cost
HOCI=Head office overhead cost increment HOC=Head office overhead cost
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Consumer price index could be used as a base for estimating risk allowances, though the
consumer price index published by Central Statistics Agency, database has got shortcomings
listed under here (Tadesse, 2006).
• Construction materials categorized under the same group with house rent, fuel and power.
• All types of construction materials grouped under one category whereas the rate of price
increment for construction materials widely vary depending on the type of materials.
• Locally produced construction materials and imported construction materials treated under
the same group of consumer price index.
• Governmentally controlled material prices grouped with market oriented material prices
such as fuel as compared to cement.
• Moreover, the published consumer price index does not include construction labor and
construction equipment.
Due to the above facts, it would be difficult to apply the price index for risk analysis.
2.7.4 Profit
Profit is the sum of money that will remain with the contractor after the project is completed
and once the costs of carrying out the works paid for (Plither, 1992).
Akinci and Fischer (1998), separated factors affecting cost estimates of project from those
affecting final cost of projects. The factors that affect cost estimates related to estimator-specific
factors and design and project specific factors. Estimator specific factors are risks associated
with estimator’s background and experience and as well as cognitive bias and error occurrence.
While design and project-specific factors are those factors related to project size, type of project,
ground conditions, type of client, material costs, likely design and scope changes, duration,
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
tendering method and contract type. On the other hand, factors that affect the final cost and
increase the gap between the actual cost and the estimated cost of a project are related to
construction specific factors and as well economic and political environment-specific factors
as cited by (Abukar, 2006).
Similarly, Akintoye (2000) presents twenty-four variables that affect the project cost estimation
and he grouped them in seven factors with the most important being project complexity
followed by technological requirements, project information, project team requirement,
contract requirement, project duration and finally market requirement. The finding also
indicated that construction firms, irrespective of company size, generally have similar opinions
regarding the factors influencing construction cost estimates.
In the same manner Liu and Zhu (2007), categorize the factors that influence the cost of project
as control factors and idiosyncratic factors. Control factors are those determined by the
estimators to increase the performance of the estimation. Idiosyncratic factors are the factors
that affect estimation but are outside the control of the estimator. This includes but not limited
to market conditions, project complexity, weather, type of contract, type of client, site
constraints and resource availability. By aggregating many factors influencing construction
costs Abukar (2006), grouped the factors in to four (discussed in table 2:3) as Project specific
factors, client and contractor related factors, competition and market conditions, and
Macroeconomic and political factors.
As presented on above literatures, there are several influencing factors, but it is difficult to find
detailed study regarding the challenges of cost estimation in building projects in the Ethiopian
construction industry as prior research. However, related studies by some researchers Tadesse
(2006) and Abeselom (2008) are reviewed in this research.
Tadesse (2006) claims that there is lack of competency in estimating and lack of organized data
base system in the industry. According to the literature, many contractors use previously
prepared unit prices by other contractors that they believe are well-organized contractors
without justification of the cost components included in these unit prices.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Further, the same literature elaborates contractors expected to satisfy high quality and shorter
time requirements of project owners. Of course, the contractor still has to offer the lowest
possible construction cost to win the bid. Thus in prevailing unfair market competition, there is
high tendency of under estimation to stay in business.
Abeselom (2008), identified major factors affecting the accuracy of contractors cost estimates
as,
• unfamiliarity with different estimating methods
• lack of up-to-date estimating manuals
• inadequate search for information on project specific and contextual cost and non-cost
items,
• improper estimation of overhead costs,
• failures to evaluate and incorporate and/or difficulties in forecasting quantifying risk
allowances and
• Inadequate assessment of factors while determining markup amount or profit margin
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Also according to Fetene (2008), the actual site conditions of a project are not usually
determined until excavation is completed. Thus, unexpected conditions on sub surface may lead
to require fundamental redesign of projects with high expense. In addition to this, changes of
site conditions become a problem for machinery and supplies to move in and out of the site,
which in turn increase costs.
Vergara and Boyer (1974) on the other hand argue that the precision of estimates depends not
only on the method but also on the type of work and the intended use of estimate. They argue
that to increase the reliability of estimates, the level of detail involved should be increased up
to a limit (optimum level of detail) at which the cost of increased reliability equals the value of
the increased reliability. Because of the time and cost constraints associated with this practice
26
The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
they have advocated a probabilistic approach to cost estimating as cited by (Akintoye &
Fitzgerald, 2000).
Shash and Al-Khaldi (1992) elaborate factors affecting the accuracy of cost estimating as
financial issues, bidding situations, project characteristics and the estimating process itself.
They argue that the accuracy of cost estimate irrespective of size of contractors, mainly affected
by the previous experience of the contractor on the type of the project. This factor was followed
by anticipated or frequent delays in periodic payments, type and size of contract and project
location as cited by (Akintoye & Fitzgerald, 2000).
The study by Al-Harbi et al. (1994) as cited in Akintoye & Fitzgerald (2000) listed 12 factors
that challenge cost estimators face. The major challenge areas identified in the research are
tough competition followed by contract period, incomplete drawings and specification,
incomplete project scope definition, unforeseeable changes in material prices, changes in
owners’ requirements, current workload, errors in judgment, inadequate production time data,
lack of historical data for similar jobs and lack of experience in similar projects.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
As can be seen from the previous discussions, the nature of the research problem and the
objective of the research, this research demand through scrutiny on the current cost estimation
practice. The research approach adopted for the present study confirms to qualitative research
through a case study design. Case study is an appropriate research method as it emphasizes
detailed contextual analysis of a limited number of events or conditions and their relationships.
The method for this research shall be a triangulation from an extensive literature survey review
and then followed by a document analysis of the case study of the company’s cost estimation
practice.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
for predictable reasons (Yin 2003). In this study multiple case design is selected as the subject
under scrutiny involves examining the issues raised practice by replication logic.
The decision to select grade one contractors is based on the assumption that they usually take
most of the large projects given to local contractors and that they have better database for the
study. The case contractors who have wide variability of projects and the ones that are volunteer
to provide the data and facilitate the projects that could be studied were selected. Accordingly,
four case contractors were selected. To review the cost estimating approaches followed, five
building projects from each four case contractor were selected. The selection of these projects
made in collaboration with the selected contractors’ management to represent major works
carried by their company in recent years that could be taken as fair representation of the
company’s portfolio of the work.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
To answer these questions, document analysis of the case study company’s cost breakdown
analysis, cost records, contract documents and bill of quantities are conducted.
In addition, interviews and discussions with contractors on the issues that cannot be covered
tangibly are covered. The interviews and discussions are used to substantiate as well as support
the findings of the document analysis to ensure the validity and reliability of the information.
In addition, the research questions that have been prepared to monitor the attainment of the
objectives are used as a guideline for interviews.
• Estimating consistency
• Estimating team responsibility
• involvement of management in monitoring and controlling quality of
estimates
After each case analysis, a cross- case analysis was conducted to compare the practices of the
different contractors and identify the challenge and problem areas in the practice. Thematic
analysis, themed around the above-identified topics was used to evaluate and analyze the
problem and challenge areas. Figure 3:1 below presents a schematic representation of the
methodology adopted and methods used.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Page 34 of 145
The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
1.6 Contract period 730 Cal days 960 Cal days 450 Cal days 273 Cal days 960 Cal days
Project
1.7 Yirgalem Bahirdar Addis Ababa Wonji Tana Beles
location
1.8 Project start 05 June 2010 17 Dec 2008 28 July 2010 31 May 2012 24 March 2012
Project
1.9 04 June 2012 01 Sep 2011 21 Oct 2011 28 Feb 2013 28 March 2013
completion
35
The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Method of National competitive National competitive National competitive National competitive National competitive
1.2
tendering bidding(NCB) bidding (NCB) bidding (NCB) bidding (NCB) bidding (NCB)
Condition of
1.3 PPA PPA PPA PPA PPA
contract
Unit Price Unit Price Unit Price Unit Price Unit Price
1.4 Contract Type
(ad-measurement) (ad-measurement) (ad-measurement) (ad-measurement) (ad-measurement)
Contract price
151,178472.58 42,635,292.3 36,425,048.5
1.5 (inclusive of 63,063,794.21 birr 115,866,868.57 birr
birr birr birr
VAT)
365 600 540 365 365
1.6 Contract period
calendar days calendar days calendar days calendar days calendar days
Project
1.7 Arbaminch Debreberhan Wolyta sodo Bahirdar Nekemt
location
1.8 Project start 11 August, 2015 05 March ,2016 19 May ,2016 30 June , 2016 02 July , 2015
Project
1.9 12 August , 2016 23 December,2017 11 Sept.,2017 31 July, 2017 03 July ,2016
completion
1.10 Project status under construction under construction under construction under construction under construction
Private Private Government
1.11 Consultant Private Private
1.7 Project location Addis Ababa Adama Addis Ababa Addis Ababa Addis Ababa
1.8 Project start 24 May 2016 08 January 2016 15 May 2016 05 March 2015 January 2012
Project
1.9 24 May 2018 13 March 2017 15 May 2018 05 March 2017 April 2013
completion
under
1.10 Project status under construction under construction under construction Completed
construction
1.11 Consultant Private Private Private Private Private
37
The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
1.3 Condition of contract PPA 2006 PPA 2011 PPA 2011 PPA 2011 PPA 2011
Ad-measurement Ad-measurement Ad-measurement Ad-measurement Ad-measurement
1.4 Contract Type
(Labor contract) (Labor contract)
Contract price 101,726,012.25 12,465,143.00 13,467,494.30 8,465,143.00 72,196,830.00
1.5
(inclusive of VAT) birr birr birr birr birr
1.6 Contract period 550 days 365 days 90 days 240 days 730 days
1.7 Project location Addis Ababa Addis Ababa Combolcha Addis Ababa Addis Ababa
April 02,2013 October 27, 2014 September 2014
1.8 Project start Oct 21, 2015 G.C. July 21, 2015 G.C.
G.C. G.C. G.C.
October 30,2014 October 27, 2015
1.9 Project completion Jan 18, 2016 G.C. May, 2015 G.C. July 21, 2017 G.C.
G.C G.C.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
In the same manner, as shown in table 4.5, the case contractor received drawings for project A
and project C. The information from drawing was used for cross checking quantity and
existence described sections of reinforcement and steel material. In addition to this, drawings
were used as reference to understand the details of item description.
ii.Site Visit
For the projects evaluated under case one contractor, the contractor visited project A and project
C. The contractor practice of site visit is to identify resource availability and check the local
market price of labor and material. Accordingly, during cost estimation the contractor used the
local market price in preparing estimates.
Other than this, the contractor did not incorporate costs due to lack of storage space at project
C and the costs due to establishment of camp facilities at project A. In discussion with the
contractor, they implied identified conditions were not incorporated in cost estimation due to
fear of losing competition because of increased costs.
iii.Conditions of Contract
The contract clauses dealt in this section are those that have cost implication for the project and
require estimators’ attention. Accordingly, the contractors’ practice towards contract clauses
related with price adjustment, payment, variation, project duration and risks are discussed in
this section.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
• Contract clauses related with time for completion, delays, and extension of time
In cases where the contract specified time is inadequate, the contractor will have to add a sum
to his tender to cover possible liquidated damages or include expenses for overtime work and
other costs that may arise due to rushed schedule. Discussion with the case contractor implied
this condition was not assessed during estimate preparation.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
iv.Method of Construction
The cost estimation should be prepared based on the method of construction the contractor plans
to adopt; otherwise, it may not reflect the actual project cost. The method of construction is
decided based on the information from drawings, specifications, estimated quantities and site
conditions (Tadesse, 2006).
In the case contractor, the method of construction is prepared specifically as a requirement for
technical tender document. In discussion with contractor, the contractor pointed that the
methodology of construction is not referred in preparing cost estimates.
ii.Site Visit
In this contractor, the sites of four projects (A, B, C and D) were visited. In discussion with the
contractor, it was implied that, the main purpose of the site visit is to get official letter from
clients. Thus site visits serve for fulfilling the requirement of technical bid evaluation.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
iii.Conditions of Contract
Case two and case four contractors did not consider all provisions of contract conditions raised
in previous discussion with case one contractor. The contractors in their part argue that they
overlooked the details due to lack of time and fear of losing competitiveness because of the
possibility of cost increment.
iv.Method of Construction
As shown in table 4.5 below the contractor did not consider the specified method of construction
in cost estimation.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
44
The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
The drawings were provided for project A and E. The contractor pointed that, the drawings
used as reference to understand the vague descriptions in bill of quantity and specifications.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Notes:
1-Case present and its cost implication was considered in cost estimation
2-Case present but its cost implication was not considered in cost estimation
3-Case was not present and no extra cost implication considered
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:5 Preliminary considerations for tender estimates: case one contractor contd.
Preliminary Conditions Cost considerations taken by case contractors
considerations Case one Case two Case three Case four
2.Site visit
Location of site Location and quality of local const.materials 1 1 1 1
Availability of labor 1 1 1 1
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:5 Preliminary considerations for tender estimates: case one contractor contd.
48
The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
1-Case present and its cost implication was considered in cost estimation
2-Case present but its cost implication was not considered in cost estimation
3-Case was not present and no extra cost implication considered
A: Project A B: Project B C :Project C D: Project D E: Project E
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
50
The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
51
The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
52
The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
The referred case contractors do not have a system of monitoring their productivity of labor
and equipment. In addition to this, they do not have organized ways of collecting this data from
different sites. The most common way of establishing productivity is estimators own
assumptions and adopting the output of previously established breakdowns.
Similarly, in establishing crew, the case contractors adopt the formation from the previous cost
break down analysis. In cases of new work items, engineers’ use their judgment and assumption
to form the required crew. In the same manner, in the observed cost breakdowns, utilization
factor derived from the previously established breakdown. It is observed engineers use their
assumptions to determine on how fully or partially engaged are the labor and equipment
attributes to the job.
Theoretically, the number of crew for the job differs based on the project job schedule, the site
condition, the intensity of the activity, the number and type of equipment involved and so on.
Thus to determine the required crew, crew productivity and utilization factor the best approach
is to refer to the historical cost information that the contractor’s cost estimating, cost
accounting, and cost control system has developed.
Table 4:6 below shows the contractors practice for input data base establishment &
management
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
item Description Case one Case two Case three Case four
a For cost information on material cost Not consistently Not consistently Not consistently Not consistently
recorded recorded recorded recorded
b For cost information on base labor “ “
“ “
cost
c Equipment rental cost adjusted by Not established Established for
Not established Not established
the company owned equipment
d Equipment rental cost from market Not consistently Not consistently Not consistently Not consistently
recorded recorded recorded recorded
e For labor productivity Not followed, not Not followed, not Not followed, not Not followed, not
recorded recorded recorded recorded
f For equipment productivity “ “ “ “
g For crew formation Use Previous established Same as case one Same as case one Same as case one
breakdown and
estimators assumption,
not updated
h historical data base for existence of Not followed, not Not followed, not Not followed, not Not followed, not
the risks recorded recorded recorded recorded
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
from the drawings and technical demand set by designers. It is recalled from the previous
discussion that for lump sum contracts, the contractor outsourced the quantification and pricing
mechanical and data infrastructure works to subcontractors. Thus, the contractor did not make
direct cost analysis for these items.
Direct material cost analysis for locally available materials include material price before VAT,
transportation cost to site and loading and unloading expense.
For imported materials, the material cost analysis is computed as shown below.
Relevant data collected for calculation of import expenses computed by case contractor (as
shown attached in Appendix B) are:
Currency of import and the resulting exchange rate including bank charges
FOB Value of commercial invoice
Quantity being imported
HS Code for commodity
Number of containers for consignment
Estimated cost of sea freight and inland transport
Estimated cost of marine transport
“Transiting” company’s charges for clearing from Modjo dry port and transporting
to Addis Ababa
Cost of unloading/ un staffing, Customs duties, sur tax, Excise tax, withholding tax
and VAT for given HS Code
Cost calculations
1. Total Cost of (CIF) =Total FOB Cost+ Cost of Sea freight and inland transport Cost of
Marine insurance
2. Total payable to customs=Customs Duty +Excise Tax+ VAT+ Sur Tax+ Withholding
Tax
3. Estimated clearing and transport charges for the total quantity of containers
4. Estimated cost of unloading for total containers
5. Total cost of consignment sum of the above from number one to four.
Then the cost of imported item per unit computed by dividing the total cost of import by the
total quantity for the item.
Refer Appendix B Table B-1 for sample import material cost analysis prepared by contractor.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:7 below shows the contractors practice of material cost estimation
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:7 Technical procedures and considerations for material cost estimation
No Description Case one Case two Case three Case four Remark
Material price Material cost before Material cost before Material cost Material cost
1.1 VAT VAT before VAT before VAT
Transportation cost Not consistently Not consistently Not consistently Not consistently
1.2 determined determined determined determined
Loading and Not consistently Not consistently Not consistently Not consistently
1.3 unloading cost determined determined determined determined
Storage and handling Not determined Not determined Not determined Not determined
1.4 cost
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:8 Technical procedures and considerations for labor cost estimation
No Description Case one Case two Case three Case four Remarks
Basic salary Established from Established from -established from Established from
market market ongoing projects market
1 labor contract
costs
Labor index Not calculated, Not calculated, Not calculated, Not calculated,
2
market cost taken market cost taken market cost taken market cost taken
3 No of labor /crew Previously Same as case one Same as case one Same as case one
established cost
4 UF
breakdown &
Hourly crew estimators
productivity assumption
5
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:9 Technical procedures and considerations for equipment cost estimation
No Description Case one Case two Case three Case four Remark
Equipment cost Established from Established from For owned equipment, Established Refer appendix
market rental rate market rental rate contractor establishes market rental rate F for equipment
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:10 Illustrates the cost considerations done for subcontracted work items
64
The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Metal doors Project B Provision of Material + labor Subcontractor offer+ contractor’s OH+Profit
Window door work All projects Provision of Material + labor Subcontractor offer+ contractor’s OH+Profit
Water proofing work All projects Provision of Material + labor Subcontractor offer+ contractor’s OH+Profit
Window door work All projects Provision of Material + labor Subcontractor offer+ contractor’s OH+Profit
Sanitary ,electrical “ Labor only Labor price of sub-contractor +material offer by
supplier+ contractor’s OH+Profit
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Sub contracted work Project Subcontract type Cost estimation technique by contractor
items
Case three contractor
Concrete work, All projects labor Subcontractor’s labor price is used to fix labor rate
reinforcement work,
carpentry work ,
Block work &
plastering works
Window door work All projects Provision of Material + labor Subcontractor offer+ contractor’s OH+Profit
Sanitary ,electrical, All projects Labor only Labor price of sub-contractor +material offer by supplier+
Mechanical contractor’s OH+Profit
Case four contractor
Water proofing work All projects Provision of Material + labor Subcontractor offer+ contractor’s OH+Profit
Window door work All projects Provision of Material + labor Subcontractor offer+ contractor’s OH+Profit
Sanitary ,electrical “ Labor only Labor price of sub-contractor +material offer by supplier+
contractor’s OH+Profit
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
1. Supervisor staff expense for the total project duration: - the expenses assumed are salary
and benefits of project manager, project engineer, office engineer, general Forman and
surveyor. In estimating project staff costs, the salary and benefit scales of staffs for the
total of 24 months was calculated.
2. Administration staff expenses for the assumed project duration: -the administration staff
considered are administration and finance, personnel, casher, storekeeper, timekeeper,
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
small vehicle driver, cleaner and guard. In the same manner, the expenses for total of
24 months calculated.
3. Expenses of commonly used plant and tools in the assumed project duration: - the
expenses of the monthly rental used and the total expense for project duration
calculated. The commonly used plant and tools considered in this section are small
vehicles, welding machine, surveying instrument, water tank, and plastic hose.
4. Office furniture equipment and material expenses: - in this section the expenses used
for office furniture, stationaries, utilities and medicine are considered.
5. Provisional facilities: - these facilities include site office, store, rebar cutting shade,
HCB production shed, guard house, pit latrine, staff toilet, tea room, fence, electrical
and sanitary lines and fixtures and scaffolding. The costs of the facilities deducting their
salvage values are taken.
6. Move in and move out cost: - the total trip assumed to be made by trucks, pick-ups are
computed and taken as the move in and move out cost.
7. Financial costs: -for the project total cost of seventy million birr, the following costs
were assumed:
a. Performance bond ,1.4% of 15% of the project cost
b. Interest up on retention amount, 3% of 5% of the project cost
c. Interest up on the unpaid sum, for an average delay of certificate for 15 days
d. Guarantee for mobilization advance, 2.4% of the mobilization advance
e. Bid bond guarantee is 1% of the total project cost
Then the above costs (from 1 to 7) summed up to give project site overhead cost of 3,833,008
birr. Thus, the site overhead cost calculated as
Site overhead cost = (Project site overhead cost/assumed project direct cost) *100
Site overhead cost = 6%
In addition to this, the contractor adds the overhead contribution, which is assumed to be 8%
and profit margin 15 % to the computation. Finally summing the above percentages
(6%+8%+15%) gives 29%. This according to the case contractor used as base line to for
overhead and profit cost calculation.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
According to Wubshet (2007) as cited in Abeselom (2008), the ratio of site overhead costs to
project direct cost ranges from 11.4 to 14.6%, of the direct project cost and that of company
overhead is 4.5% in Ethiopia. However, as can be seen from the report the ratio of company
OH cost to the assumed direct project cost for the case contractor is 8%, which is high.
Similarly, site overhead cost is 6%, which is low according to the literature. The reflection of
this shows that the contractor did not make the right assumptions in calculating direct cost,
rather high profit margin is used to compensate the expenses.
For the studied contractors risk allowance is the most difficult item to estimate and incorporate
in the cost. In addition to this, the contractors fail to identify potential risks and forecast the
effects during estimating cost. The contractors also admit that they lack established historical
data, time and expertise to make appropriate assessment of documents. On top of this, the
contractors absorb some risks in order to stay competitive in market.
As can be seen in Table 4.11 only case one and case three contractors incorporate risks in cost
estimating process. Economic risk, related to escalation of materials price, is the major risk item
considered by these contractors.
Case one contractor attempts to alleviate the risk of market inflation BOQ items (tiles, sanitary
fixtures and electrical fixtures) by increasing profit margin.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Whereas case three contractor anticipate the risk of market inflation and forecast material unit
price. Nevertheless, both contractors do not utilize any technical method or have previous data
to reach to definite figure.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Technique of By increasing profit margin none By forecasting material unit price, none
consistency Not consistent for all projects none For lump sum projects only none
1.3
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
The first approach is the contractor prepare cost breakdown for the item of works in the bill of
quantity. This approach is followed for most of civil work items. This is done by generating
new breakdown for new items and by updating the existing breakdowns from previous tenders.
In cases where the contractor updates the previous breakdown, they update the price of labor,
equipment, material and productivity based on the new project information. In the second
approach, the contractor after receiving subcontractor’s offer, add up their expenses along with
their overhead and profit margin to fix the final cost. The third approach is that the estimator’s
price items based on their assumption from their previous experience, information from other
colleagues or use other projects costs and predict the present tender cost without making any
cost analysis for the work.
In the coming sections, the case projects are examined for the approaches followed in cost
estimating. This is achieved by categorization of items that are priced based on cost break
down, based on subcontractors offer and engineers’ assumptions. This way how much
percentage is priced based on what approach is computed against the total item present under
major BoQ item. Finally, percentages were computed against the total number of items present
under the major BOQ. Accordingly, the next section presents the contractors cost estimating
approaches and their estimating consistency computed as discussed previously.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Option two- the contractor prepares prices based on offers from sub-contractors. This was
observed in waterproofing and door - window works (each 100%), sanitary (88%) and electrical
works (80%) by averaging the computation done for five projects.
As can be seen from the analysis, the contractor used the subcontractors offer to determine
the prices of the water proofing and window and door work in all five projects reviewed. In the
same manner an average of 80% of the sanitary and electrical work items, the contractor
collected material prices from suppliers and took the labor contractors offer and the contractor
added the cost of overhead and profit margins to determine the final cost.
Option three-the contractor predicts prices based from previous experience and by requesting
information from colleagues. In this manner, averaging the computation done for five projects,
carpentry and joinery (65%), excavation and earthwork (44%) were the top frequent items
determined this way.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:12 Cost estimate practice for tender, case one-contractor projects
74
The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:12 Cost estimate practice for tender, case- one contractor projects contd.
No Description of major work items in Projects Pricing method
Bill of quantity Option1* % Option 2* % Option 3* %
04 Roofing work Project A 100%
Project B 80% 20%
Project C 73% 27%
Project D 84% 16%
Project E 74% 26%
05 Thermal moisture protection Project A 100%
Project B 100%
Project C 100%
Project D 100%
Project E 100%
06 Metal work Project A 60% 40%
Project B 27% 38% 35%
Project C 60% 40%
Project D 60% 40%
Project E 60% 40%
Option 1-Detailed cost breakdown performed by the contractor
Option 2- Prices are prepared based on offer from specialist subcontractor
Option 3 -Prices are predicted based on the estimators’ experience, previous projects and information from colleagues
75
The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:12 Cost estimate practice for tender, case- one contractor projects contd.
No Description of major work items in Projects Pricing method
Bill of quantity Option1* % Option 2* % Option 3* %
07 Carpentry and joinery work Project A 20% 80%
Project B 50% 50%
Project C 100%
Project D 100%
Project E 100%
08 Wood and plastic work Project A 60% 40%
Project B 45% 55%
Project C 65% 35%
Project D 70% 30%
Project E 63% 37%
09 Window and door work Project A 100%
Project B 100%
Project C 100%
Project D 100%
Project E 100%
Option 1-Detailed cost breakdown performed by the contractor
Option 2- Prices are prepared based on offer from specialist subcontractor
Option 3 -Prices are predicted based on the estimators’ experience, previous projects and information from colleagues
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:12 Cost estimate practice for tender, case -one contractor projects contd.
No Description of major work items in Projects Pricing method
Bill of quantity Option1* % Option 2* % Option 3* %
10 Finishing work Project A 52% 48%
Project B 69% 31%
Project C 77% 23%
Project D 83% 17%
Project E 54% 46%
11 Sanitary work Project A 73% 27%
12 Electrical work Project B 68% 32%
Project C 100%
Project D 100%
Project E 100%
Option 1-Detailed cost breakdown performed by the contractor
Option 2- Prices are prepared based on offer from subcontractor and supplier
Option 3 -Prices are predicted based on the estimators’ experience, previous projects and information from colleagues
77
The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
78
The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:13 Cost estimate practice for tender, case- two contractor projects
79
The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:13 Cost estimate practice for tender, case two-contractor projects contd.
No Description of major work items in Projects Pricing method
Bill of quantity Option1* % Option 2* % Option 3* %
04 Roofing work Project A 90% 10%
Project B 87% 13%
Project C 95% 5%
Project D 82% 18%
Project E 100%
05 Thermal moisture protection Project A 20% 80%
Project B 17% 76% 7%
Project C 95% 5%
Project D 82% 18%
Project E 100%
06 Metal work Project A 82% 18%
Project B 77% 23%
Project C 85% 15%
Project D 69% 31%
Project E 100%
Option 1-Detailed cost breakdown performed by the contractor
Option 2- Prices are prepared based on offer from specialist subcontractor
Option 3 -Prices are predicted based on the estimators’ experience, previous projects and information from colleagues
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:13 Cost estimate practice for tender, case two-contractor projects contd.
No Description of major work items in Projects Pricing method
Bill of quantity Option1* % Option 2* % Option 3* %
07 Carpentry and joinery work Project A 68% 32%
Project B 72% 28%
Project C 85% 15%
Project D 62% 38%
Project E 100%
08 Wood and plastic work Project A 50% 50%
Project D 69% 31%
09 Window and door work Project A 100%
Project B 80% 20%
Project C 100%
Project D 100%
Project E 100%
10 Finishing work Project A 73% 27%
Project B 84% 16%
Project C 62% 38%
Project D 70% 30%
Project E 87% 13%
Option 1-Detailed cost breakdown performed by the contractor
Option 2- Prices are prepared based on offer from subcontractor
Option 3 -Prices are predicted based on the estimators’ experience, previous projects and information from colleagues
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:13 Cost estimate practice for tender, case two-contractor projects contd.
No Description of major work items in Projects Pricing method
Bill of quantity Option1* % Option 2* % Option 3* %
11 Sanitary work Project A 100%
Project B 100%
Project C 100%
Project D 100%
Project E 100%
12 Electrical work Project A 100%
Project B 100%
Project C 100%
Project D 100%
Project E 100%
13 Mechanical work Project A 73% 27%
Project E 80% 20%
Option 1-Detailed cost breakdown performed by the contractor
Option 2- Prices are prepared based on offer from subcontractor
Option 3 -Prices are predicted based on the estimators’ experience, previous projects and information from colleagues
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Approach one –In this case, the contractor prepare bill of quantities based on the drawings, site
conditions and client’s preferences and finally produce new cost breakdowns.
In this approach by averaging computation done for the three lump sum projects detailed
estimates were done in the following frequencies; Excavation and earth work (88%), concrete
and glazing (88% each), roofing and water proofing work (85 %each), painting (83%), finishing
work (82%), Walling work (79%), metal work (77%) and carpentry and joinery (64%).
Approach two- The contractor outsourced mechanical, plumbing, electrical, data infrastructure
works to specialist subcontractors. In this case, the subcontractors in addition to quantification
and preparing bill of quantity of the work items, they also priced the items. The contractor after
receiving the specifications and offers of the subcontractors, prepared their cost by adding
allowances for provision of storage, construction of temporary facilities and supervision of the
work along with their overhead and profit cost. Thus, all the sanitary and electrical works of
the projects (A, C & D) were determined this way. For the mechanical and data works, similar
to electrical works subcontractors offer was used but here subcontractor makes the offer for
total supply, fix and commission.
Approach three- the pricing based on engineers’ experience from previous projects
In this approach, where the prices are predicted based on the estimator’s assumptions, previous
projects experiences and information from colleagues. By averaging computation done for the
three lump sum projects; carpentry and roofing (36%) and metal work (23%) were the most
frequent items determined this way.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
In case of admeasurement contracts, the contractor followed the same approach of pricing as
of case one and case two contractors.
Accordingly, by averaging computation done for the two admeasurement contract projects
detailed estimates were done in the following frequencies; masonry and block work (100%),
Concrete work (94%), Carpentry and joinery (93%), roofing work (89%), finishing work (87%)
and window and door (77%).
Table 4:14 Tender cost estimating practice by case three contractor
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4: 14 Cost estimate practice for tender, case- three contractor projects
Option 1-Preparation of quantity, specification and detailed cost breakdown performed by the contractor (Approach one)
Option 2- Preparation of quantity, specification and pricing by specialist subcontractor and contractor add allowances (Approach Two)
Option 3 - Preparation of quantity, specification prepared by contractor and prices are predicted based on the engineers’ experience from
previous projects
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:14 Cost estimate practice for tender, case-three contractor projects contd.
No Description of major work items in Projects Pricing method
Bill of quantity (lump sum) Option1* % Option 2* % Option 3* %
05 Steel structure Project A 100%
Project C 73% 27%
Project D 82% 18%
Carpentry and joinery Project A 63% 37%
06 Project C 73% 27%
Project D 55% 45%
07 Metal works Project A 83% 17%
Project C 79% 21%
Project D 69% 31%
08 Finishing works Project A 76% 24%
Project C 84% 16%
Project D 87% 13%
Option 1-Preparation of quantity, specification and detailed cost breakdown performed by the contractor (Approach one)
Option 2- Preparation of quantity, specification and pricing by specialist subcontractor and contractor add allowances (Approach Two)
Option 3 - Preparation of quantity, specification prepared by contractor and prices are predicted based on the engineers’ experience from
previous projects
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:14 Cost estimate practice for tender, case –three-contractor projects contd.
No Description of major work items in Projects Pricing method
Bill of quantity (lump sum) Option1* % Option 2* % Option 3* %
09 Glazing Project A 65% 35%
Project C 100%
Project D 100%
10 Painting Project A 87% 13%
Project C 92% 8%
Project D 71% 29%
11 Plumbing works Project A 100%
Mechanical works Project C 100%
Electrical works
Project D 100%
Option 1-Preparation of quantity, specification and detailed cost breakdown performed by the contractor (Approach one)
Option 2- Preparation of quantity, specification and pricing by specialist subcontractor and contractor add allowances (Approach Two)
Option 3 - Preparation of quantity, specification prepared by contractor and prices are predicted based on the engineers’ experience from
previous projects
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Table 4:14 Cost estimate practice for tender- case three contractor projects contd.
No Description of major work items in Projects Pricing method
Bill of quantity (admeasurement)
Option1* % Option 2* % Option 3* %
01 Excavation and earthwork work Project B 20% 80%
Project E 87% 13%
02 Concrete work Project B 100%
Project E 88% 12%
03 Masonry & block work Project B 100%
Project E 100%
04 Roofing work Project B 90% 10%
Project E 87% 13%
05 Thermal moisture protection Project B 20% 80%
Project E 17% 76% 7%
06 Metal work Project B 82% 18%
Project E 69% 31%
07 Carpentry work Project B 85% 15%
Project E 100%
Option 1-Detailed cost breakdown performed by the contractor
Option 2- Prices are prepared based on offer from specialist subcontractor
Option 3 -Prices are predicted based on the estimators’ experience, previous projects and information from colleagues
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Table 4:14 Cost estimate practice for tender- case three contractor projects contd.
No Description of major work items in Projects Pricing method
Bill of quantity (admeasurement)
Option1* % Option 2* % Option 3* %
08 Wood and plastic work Project B 50% 50%
Project E 69% 31%
09 Window and door work Project B 73% 27%
Project E 80% 20%
10 Finishing work Project B 83% 17%
Project E 90% 10%
11 Sanitary work Project B 65% 35%
Project E 57% 43%
12 Electrical work Project B 13% 50% 37%
Project E 22% 63% 15%
13 Mechanical work Project B 100%
Project E 1000%
Option 1-Detailed cost breakdown performed by the contractor
Option 2- Prices are prepared based on offer from subcontractor
Option 3 -Prices are predicted based on the estimators’ experience, previous projects and information from colleagues
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In this contractor, by averaging computation done for the five projects detailed estimates were
done in the following frequencies; concrete (96%), excavation and earth work (95%), masonry
(94%), metal work (85%), carpentry and joinery (67%), and finishing work (70%).
In the same manner price based on the subcontractor’s offer was done in the following
frequencies: sanitary and electrical work (100%), waterproofing works (92%) and door-
window work (85%).
For prices predicted based on the estimator’s assumptions, previous projects experiences and
information from colleagues; Carpentry and roofing (33% taking average of the five projects),
wood and plastic (62% from two projects) were the most frequent items determined this way.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:15 Cost estimate practice for tender, case -four contractor projects
No Description of major work items in Pricing Cost estimating method followed in tender pricing of
Bill of quantity method Option1* % Option 2* % Option 3* %
01 Excavation and Earth work Project A 82% 18%
Project B 100%
Project C 92% 8%
Project D 100%
Project E 87% 13%
02 Concrete work Project A 100%
Project B 100%
Project C 93% 7%
Project D 100%
Project E 87% 13%
03 Masonry & block work Project A 100%
Project B 100%
Project C 83% 17%
Project D 100%
Project E 87% 13%
Option 1-Detailed cost breakdown performed by the contractor
Option 2- Prices are prepared based on offer from specialist subcontractor
Option 3 -Prices are predicted based on the estimators’ experience, previous projects and information from colleagues
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Table 4:15 Cost estimate practice for tender, case- four contractor projects contd.
No Description of major work items in Projects Pricing method
Bill of quantity Option1* % Option 2* % Option 3* %
04 Roofing work Project A 90% 10%
Project B 100%
Project C 93% 7%
Project D 100%
Project E 87% 13%
05 Thermal moisture protection Project A 80% 20%
Project B 100%
Project C 93% 7%
Project D 100%
Project E 87% 13%
06 Metal work Project A 68% 32%
Project B 100%
Project C 72% 28%
Project D 100%
Project E 87% 13%
Option 1-Detailed cost breakdown performed by the contractor
Option 2- Prices are prepared based on offer from specialist subcontractor
Option 3 -Prices are predicted based on the estimators’ experience, previous projects and information from colleagues
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:15 Cost estimate practice for tender, case -four contractor projects contd.
No Description of major work items in Projects Pricing method
Bill of quantity Option1* % Option 2* % Option 3* %
07 Carpentry and joinery work Project A 65% 35%
Project B 70% 30%
Project C 78% 22%
Project D 63% 37%
Project E 58% 42%
08 Wood and plastic work Project A 44% 56%
Project B
Project C 33% 67%
Project D 100%
Project E 27% 73%
09 Window and door work Project A 100% 100%
Project B 67% 33%
Project C 100%
Project D 20% 80%
Project E 78% 22%
Option 1-Detailed cost breakdown performed by the contractor
Option 2- Prices are prepared based on offer from specialist subcontractor
Option 3 -Prices are predicted based on the estimators’ experience, previous projects and information from colleagues
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Table 4:15 Cost estimate practice for tender, case -four contractor projects contd..
No Description of major work items in Projects Pricing method
Bill of quantity Option1* % Option 2* % Option 3* %
10 Finishing work Project A 55% 45%
Project B 78% 22%
Project C 63% 37%
Project D 89% 11%
Project E 65% 35%
11 Sanitary work Project A 100%
Project B 100%
Project C 100%
Project D 100%
Project E 100%
13 Electrical work Project A 100%
Project B 100%
Project C 100%
Project D 100%
Project E 100%
Option 1-Detailed cost breakdown performed by the contractor
Option 2- Prices are prepared based on offer from specialist subcontractor
Option 3 -Prices are predicted based on the estimators’ experience, previous projects and information from colleagues
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
From discussions with contractors, it was implied that cost estimates prepared for variation
works are relatively clear and accurate. The reason given by contractors was that as the
specifications and requirements of the work is clear and the risks are known. In addition, the
estimates are subjected to evaluation by approving party and should be clear. However, the
contractors agree that due to difference in assumptions on the productivity and crew formation,
they face disagreement with the variation approving party.
In this research, all the cases report to face these kinds of issues on the variation work cost
estimates.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
The contractors were interviewed why they were not using other groups of estimating methods
other than detailed estimating.
They responded that
They believe the competitive tender are better suited to detailed estimating
lack of familiarity with the techniques
fear of degree of sophistication involved in the techniques
they believe the techniques require sound data of previous projects and system to monitor
which they do not have
It is reported that parametric and comparative cost estimating techniques used to filter better
tender projects in cases where multiple tender opportunities exist. As can be seen in table 4:16
below, case one and case four contractors select tender to bid by comparison with previous
projects cost and based on the management decision on the current load of projects and other
factors.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
In case three contractor, there is experience of using parametric estimating for selecting tender
to bid. In this contractor, the senior engineer determines the range of the project cost by
calculating area of the building with estimated birr/m2 amount. The birr/m2 amount is
determined from previous projects experience taking in to consideration of different cost
driving factors.
On the other hand, case two-contractor selection of tender to bid is rather dependent on the
management decision than filtering tender based on cost.
The study revealed that the main use of cost estimating for the studied cases is for tender sum
preparation in response to an invitation to bid by construction clients.
The study tried to examine the use of cost estimation in monitoring project costs and using it
as feedback for other projects. However, the contractors do not have the experience.
Table 4.16 shows construction contractors’ practice of cost estimation techniques.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
i. Geotechnical Reports
Geotechnical reports are basic information reviewed while estimating the foundation work.
However, the study reported that all contractors were not provided with Geotechnical
documents. From the discussion and observation of the researcher cost analysis methodology,
that is concluded contractors depend on the information that is provided on the specification to
determine the cost of the foundation works.
ii. Drawings
Drawings contribute vivid information on the unique nature of the project and indicate the
complex nature that needed to be incorporated in cost consideration. Thus, contractors are
expected to study drawings prior to preparing the estimate. However, drawings were not
provided for all projects under study for case one, two and four contractors. In this regard, out
of five projects studied drawings provided for two projects, (each under case one and case four
contractors) besides that for three projects under case two contractor. On the other hand, case
three contractor reported to receive drawings for all the projects under study.
From the above discussion, the case contractors indicated that there is no enough time to study
drawings, however, they refer drawings to understand the details specified in the bill of
quantity. In addition to that, contractor crosschecked the quantities specified in the BOQ in
according to the drawings. In this regard, case one and case two contractors have an experience
of checking reinforcement/steel quantity also an existence of specified items from drawings.
However, case contractors reported there are times they find ambiguity between drawings and
BOQ specification, which leave contractors to take their own assumption in price quoting. On
the other hand, with respect to the case three contractor, drawings required for project cost
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estimation, as the contract is a lump sum for project A, C and D. Thus, the contractor uses the
drawings for detail quantification and as well cost estimation.
In this regard, case three and case four contractors have better practice of incorporating the cost
associations in cost estimation. The contractors took the strategy of decreasing the underground
works performance to compensate the costs incurred due to difficult underground conditions.
In reflection this shows that, the contractors did not do actual analysis of cost for pumping out
and its propagated effects on subsequent activities. In the same manner, case three contractor
uses the strategy of adding percentage of the material cost to cover the expense due to storage
rental. However, these costs are only considered in cost analysis of cement and reinforcement
related work items. As established from the report, the contractor did not go through actual
estimation of the storage cost. Moreover, as these costs are project overhead costs, should be
considered in indirect cost estimation.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
v. Construction Methodology
After having the clear concept on the project information, the methodology of construction is
devised for the project. The construction method statement indicates the requirement in quality
and quantity of labor, material and equipment resources, proposed working crews, estimated
crew productivity, estimated duration for completion and expected defects and remedial
measures (Tadesse, 2006).
Thus in preparation of cost estimation the effect of the construction methodology from resource
allocation and difficulty of construction are reviewed. It is observed that resource allocation
identified in the method statement are used in preparing cost estimation. Specifically, case one
and case three contractors use the transport costs of the materials from supplier and/or nearby
factory location identified in the methodology. On the other hand, case two and case four
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contractors use the method statement in their estimation rather it was used for fulfilling the
technical requirement of the bid.
However, from the above discussion it can be seen that case contractors do not make use of the
devised project methodology to guide their cost estimation. Indeed, tough competition and
shortage of time to prepare breakdowns in such detail made them to overlook on these issues
while preparing estimation.
In reference to this, it is observed that material items for civil, finishing, sanitary and electrical
work items are widely collected by case contractors at every bid. However, as of case three
contractor, the civil work items are not collected for every bid. In addition to this mechanical
and data works for lump sum projects (Project A, C and D), are outsourced for special
subcontractor and thus cost data are completed by subcontractors.
Regarding the data recording and management system, the contractors have similar practice.
The case contractors record the cost data in excel format. However, all cost data collected at
the time of estimates are not consistently recorded for future reference.
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• Historical data
The practice contractors regarding historical records are similar. They do not have a system to
follow and record such information. In addition to this the contractors use previously
established breakdown and estimators’ assumptions on the formation of crew and productivity.
• Material cost
The direct material cost analysis of the observed the contractors experience show minor
technical differences among the reviewed projects. As discussed previously, case two and case
four contractors used quotations without adjusting for future market fluctuations. On the
contrary, case one and case three contractor considered market fluctuations on certain finishing,
sanitary and electrical materials. In this regard, case one contractor used increased profit margin
on the final cost while case three contractor forecasted the increase in material cost by certain
percentage the material price. Consequently, the material costs for case three contractor is not
an initial value of the quotation.
In addition to material unit price, the material direct cost analysis includes transportation costs,
loading, unloading costs, storage, and handling cost for locally purchased materials. In this
regard, as previously discussed, case one contractor considered transport costs for cement, sand,
aggregate and reinforcement bar. In the same manner, case two contractor used 2%-5% of the
material cost for transportation and handling cost, though the values of the percentage are based
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
on estimators’ assumption. In both contractors, loading and unloading costs were not
considered.
When we come to case three contractor, the material cost analysis has different approaches for
each contract type. For lump sum contracts as the material quantification, and pricing for
electrical, plumbing, mechanical and data infrastructure works were outsourced to specialist
sub-contractors the contractor does not make direct cost analysis for this case.
However, for admeasurement contracts, the analysis of material costs follow the same
procedure as discussed for other contractors. Accordingly, analysis of costs for locally available
materials include material price before VAT, transportation expense to site and loading and
unloading expense, though the latter three costs are not consistently included. Where as in case
of imported material, the material cost analysis include relevant inputs for calculation of import
expenses are included.
In case four contractor, in calculating the material direct costs, only the material prices before
VAT are considered.
• Labor cost
In the analysis of direct labor direct, the labor price collected from market used without
indexing it for case contractors. In addition, case three contractor refer to the ongoing projects
labor contract rates as an indexed labor cost for concrete, reinforcement, carpentry, block work,
plastering and roofing work to labor subcontracted.
In addition to this, for the case projects observed, the number and set up of crew in the break
down is the same, which shows that regardless of the quantity of work and the methodology
followed to complete the project, there is the same crew arrangement in the breakdown. The
crew productivity is mostly established from the estimators own assumptions from their
experience.
• Equipment cost
The analysis of direct equipment for case contractors show that the market rental rate for
equipment used in calculating the direct cost of equipment. However, for owned equipment,
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
only case three contractor establishes the hourly cost of equipment by calculating the equipment
owner ship and equipment operation and maintenance cost.
The contractors consider profit margin along with indirect cost. In the observed cost
breakdowns of the case projects, 25%-35% of the direct cost used as overhead and profit
margin. However, case one contractor developed a base line overhead cost from a sample
project. According to this sample project, the calculated site OH cost items include project staff
costs, project office running expenses, transportation expenses, mobilization/demobilization
costs, and financial costs associated with bonds, guaranties, insurance considered.
In general, based on the suggested practices in literature review and previous discussions, Table
4:17 below shows that the major challenge problem areas.
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Problem and Problems Case one Case two Case three Case four
challenge areas
1.1 Supporting -information from In all projects In all projects In all projects - In all projects
documents supporting documents not
incorporated in cost
estimation
1.2 Site visit information from site visit In all projects In all projects In all projects - In all projects
not incorporated in cost
estimation
1.3 Assessment of tender Insufficient tender In all projects In all projects In all projects - In all projects
documents document analysis
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Table 4:17 Problem and challenge areas of cost estimation practice contd.
Problem and challenge Problems Case one Case two Case three Case four
areas
2.1 Direct cost components -not all cost components In all projects In all projects In all projects - In all projects
are collected
-inaccurate cost data are In all projects In all projects In all projects - In all projects
used
Lack of actual costs In all projects In all projects In all projects - In all projects
feedback
2.2 Productivity data -inaccurate production data In all projects In all projects In all projects - In all projects
used in estimating
-lack of historical data In all projects In all projects In all projects - In all projects
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:17 Problem and challenge areas of cost estimation practice contd.
Problem and challenge Problems Case one Case two Case three Case four
areas
3.1 Analysis of material cost Contractors did not In all projects In all projects In local material In all projects
consistently include- cost analysis
material cost elements
like transportation Considered in
+loading and unloading imported material
and storage analysis are
3.2 Analysis of labor cost The contractors do not In all projects In all projects In all projects In all projects
make analysis of labor
cost. They rely on
commercial data.
3.3 Analysis of equipment The contractors do not In all projects In all projects In case of In all projects
cost make analysis of equipment not
owned by
equipment costs. They
contractor.
rely on commercials
data
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The Practice and Challenges of Cost Estimation in Building Construction Projects, Case study 2017
Table 4:17 Problem and challenge areas of cost estimation practice contd.
Problem and challenge areas Problems Case one Case two Case three Case four
3.4 Sub contracted costs Move from analytical For all projects For all projects For all projects For all projects
4.1 Head office Overhead cost Analysis not done Base line For all projects For all projects For all projects
analysis done
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Table 4:17 Problem and challenge areas of cost estimation practice contd.
Problem and challenge Problems Case one Case two Case three Case four
areas
5 Analysis of risk
5.1 Identification of risk Risks are not properly Some Economical None Some Economical None
identified Risks identified based identified Risks identified identified
on experience based on experience
5.2 Techniques of risk Do not have Risks are considered by None used By forecasting the None used
analysis techniques of risk increasing profit margin increase in price of
analysis material based on
estimator
assumption
6 Determination of profit margin
Profit margins are not For all projects For all For all projects For all
properly calculated, projects projects
they are mixed with
overhead costs
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4.4.2.3 Out Put of Cost Estimates- How accurate are the cost estimates?
Accuracy is defined as the degree to which a measurement or calculation deviates from its
actual price; therefore, estimating accuracy is indicative of the degree to which the final price
outcome of a project may vary from the single point value used as the estimated cost of the
project. This, essentially, is what every estimator in the industry is after: accurate estimates,
which are close to the end result figure. However, from the literature, the accuracy of estimating
is influenced by direct or indirect factors, which may push them off the targeted budget.
After examining the current cost estimation practice of the contractors, this research intends to
answer the question ‘How accurately do contractors predict actual construction costs?’
To answer this, the research attempted to conduct document analysis of the case study
company’s construction cost records that comprise a comparative feedback of the estimated
costs from preconstruction to the actual construction costs. However, the researcher could not
find recorded data that shows the actual construction costs.
The experience by case one, two and four contractors show that, they track the executed work
volumes and the monthly expenses of direct costs (labor, material, equipment and
subcontractor) and some indirect costs (expenses at project site) on project site. However, these
data are collected to monitor the performance of the project on monthly bases. Thus, this
research was not able to evaluate the deviation of cost estimate from the actual cost.
4.5 Conclusion
This section examined the practice of the cost estimation by the selected case contractors from
initial preliminary project assessment up to evaluation of final cost estimate.
In preparing tender estimate, the contractors’ practice of the project assessment was evaluated
on their practice of evaluating project specifics from supporting documents, site visit, tender
document and construction methodology. Following this, the contractors’ practice on cost input
collection and management were examined. Then the cost components technical analysis was
reviewed by comparing with the principles set in the theories and literatures. Finally, the
thematic analysis among contractors discussed.
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The next section presents the summary of the major findings of the study and provides
recommendation on the improvement of the practice.
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5.1 Conclusion
This study aimed at exploring the current cost estimating practice to identify the major
challenge and problem areas faced by the case contractors and to recommend suggestions for
improved cost estimating practice.
The research has examined the cost estimation practice of five selected projects from each case
contractor. The case study conducted by collecting the case companies’ cost records, contract
documents and bill of quantities used in estimation of the selected projects. The analysis process
also incorporated interviews and discussions to substantiate as well as support the findings of
the document analysis to ensure the validity and reliability of the information.
The research shows that contractors use detail-estimating technique to tender price and to quote
for variation works.
The cost estimates prepared for pricing the case projects examined from preliminary project
assessment to the final the cost estimate analysis.
The preliminary project assessment includes examining how contractors investigate the project
specifics from supporting documents, site visit, contract documents and construction
methodology. Accordingly, the following are the major findings of the study:
• Supporting documents were not fully provided for contractors at tender stage. It was
reported that geotechnical reports were not issued for all projects under study.
However, drawings were issued for most of the case projects. The case contractors
indicated that they face shortage of time to study drawings .But at some points they
indicated referring drawings to understand the details specified in the bill of quantity
and to cross check quantities. However, it was reported that there were times case
contractors find ambiguity between drawings and BOQ specification.
• Findings of the site visit include the existence of difficult underground conditions,
structures that need to be demolished and inadequate space for material damping and
storage. However, it was reported that case contractors who attempted to consider the
cost associates did not conduct proper cost analysis. On the other hand, there were
case contractors who did not consider the costs incurred.
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In the same manner, the project cost inputs were reviewed for data collection and management
process. Accordingly, the study on this section reported that
• Case contractors have similar practice of cost data collection and keeping record of
it. However, the study revealed that case contractors did not have consistent data
records.
• Case contractors collect material cost data from local contractors and only one
contractor uses quotes of foreign suppliers. Similarly labor and equipment cost data
collected from local market for all cases.
• In addition to this, historical data records on previous projects performance were not
recorded and did not have a system to follow such information. In the same manner,
contractors use previously established breakdown and estimators’ assumptions on the
formation of crew and productivity.
The study also examined the contractors practice on the analysis techniques of cost components.
In this regard, the following are the major findings of the study:
• Direct material prices are used without proper adjustment of future market for two
case contractors while the other case contractors do not consider adjusting at all
• Expenses related to material cost purchased local market are not consistently included
in material cost analysis by case contractors.
• The labor cost data from local market are commonly used in estimation. Contractors
use the market rate without including the labor index factor.
• Case contractors use the market rental rate to fix the equipment hourly cost. However,
only case three contractor prepare the equipment hourly cost for owned equipment
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• Three case contractors determine indirect cost based on the subjective decision of the
estimator and management. It is observed these contractors use 25%-35% of the direct
cost as overhead and profit margin. However, one case contractor has developed
analysis for overhead cost. It was pointed that the overhead cost analysis by the
contractor showed some technical discrepancies.
• The study indicated that risk allowance is the most difficult item to estimate and to
incorporate in cost. In addition to this, the contractors fail to identify potential risks
and forecast the effects during estimating. The contractors also admit that they lack
established of historical data, time and expertise to make appropriate assessment of
documents. On top of this, the contractors absorb some risks in order to stay
competitive in market.
Finally, after reviewing the current cost estimation practice of the contractors, this research
intends to answer the question ‘How accurately do contractors predict actual construction
costs?’
To answer this, the research tried to conduct document analysis of the case study company’s
construction cost records to comprise a comparative feedback of the estimated costs from
preconstruction to the actual construction costs. However, this research could not find recorded
data that shows the actual construction costs. Thus, this research was not able to evaluate the
deviation of cost estimate from the actual cost.
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5.2 Recommendation
The study shows the practice mainly challenged by insufficient project information, poor
project specifics assessment, poor analysis of construction costs especially in estimating risk
and indirect costs and influence of fierce competition in the industry. In this regard, this research
recommends the following specific actions to be undertaken by contractors:
• Contractors should introduce guidelines and check lists that fully engage estimators to
make appropriate preliminary assessments prior to estimating. Moreover, contractors
should develop more specific “how to” guidance in the form of procedures in some
critical areas such as potential risk assessment and analysis.
• Contractors should be able to devise ways to follow site performances so that
productivity and crew standards are accurately determined. In this regard, formal
communication and reports of site feedback should be established.
In line with the above recommendation, Ministry of Construction and related
professional associations should take their share in creating industry benchmarks and
should devise ways of updating the information on continual basis.
• Estimates shall develop their knowledge in reviewing project risks and uncertainties
that should be incorporated into estimates. In this regard, estimators shall record
estimate basis, assumptions and back up calculations for future references. In addition,
contractors’ management should coordinate trainings that improve estimators’ skills
and expertise.
In line with the above, the Central Statistics Agency shall give due focus to prepare
refined monthly consumer price index on construction materials, labor and equipment.
In the same manner, regulatory bodies and related professional associates should work
together to improve the compensation system in which a wider range of inputs will be
allowed for compensation.
• Contractors shall follow and record actual costs of ongoing projects. This way they can
follow on the accuracy of their estimate and develop feedback for future estimates
• In line with the above recommendations, it is highly recommended that contractors
establish research and development department to handle the responsibility.
• Contractors shall perform estimate reviews to confirm estimates are accurate and fully
reflect project scope.
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APPENDIX
Appendix A- Interviews
The following interview questions were prepared for further discussion and clarification on the
cost estimation practice of the case contractors.
I. Questions on General Company Level Cost Estimation Practice
1. Does the company have standard estimating format or base estimate? How often is it
updated?
Case contractors Answers by case contractors
1 Case one We have prepared excel estimating format, we don’t have scheduled
updating time. We just prepare bid estimates using it as base estimate
2 Case two Same as above
3 Case three “
4 Case four Yes we have format, we update it once a year on average
3. In your detailed estimating practice, are the costs of labor, equipment and material tracked
separately?
- All cases replied they keep records of the collected costs of labor, material and equipment
in excel format
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5. How does your company incorporate subcontractors offer to fix the price?
Case contractors Answers by case contractors
1 Case one by directly taking the previous offer as direct cost and forecast the cost
then include the company’s indirect cost
2 Case two Same as above
3 Case three “
4 Case four “
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8. How do you calculate the amount to include for risk in your tenders?
Case contractors Answers by case contractors
1 Case one We don’t have technical calculation, we just increase our profit by
percentage
2 Case two
3 Case three We price risk on a trade by trade basis as we receive subcontractor and
supplier prices … We assess the suitability of the prices we receive
and determine how much it should cost to do the work … We need to
look at each area of the work in isolation to assess our risk and make
adjustments accordingly…
4 Case four
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9. What are the risk identification techniques in use by your company to determine its cost
implications in your company?
Case contractors Answers by case contractors
1 Case one Experience and assumptions
2 Case two
3 Case three Experience and assumptions
4 Case four
10. What are the challenges and draw backs of the current practice in tracking and managing of
historical data base ?
Case contractors Answers by case contractors
1 Case one Lack of efficient controlling system
2 Case two Lack of time and coordination
3 Case three System not developed
4 Case four Efficiency of data collectors and absence of organized data base
system development
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Appendix B-1 Cost analysis for imported item, case three contractor
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