Manufacturing Concise ATPL

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Manufacturing Of

NDT Products & Accessories

Arora Technologies (P) Limited


LED UV Lamps
We manufacture highest quality of LED UV Products in accordance with international standards ASTM E1444 and ASTM E3022. The
AUB-150 LED UV Bulb, AUL Series of LED UV Lamps and AUF Series of LED UV Flood Lamps are considered to be the benchmark in
the NDT Industry. They are light weight, rugged and cost effective which makes them a perfect combination to be used for
Fluorescent Inspection.

AUL Series - LED UV Handheld Lamps


The AUL Series of LED UV Lamps are considered to be the benchmark in the NDT Industry. These Lamps are light weight, rugged
and cost effective which makes them a perfect combination to be used for Fluorescent Inspection. The most unique feature of
AUL Series of LED UV Lamps is that depending on the application, operator can choose the model from AC to Battery Operated.
We also offer External Batteries (in EB model) where you can operate the lamp for 8-10 hours (with two batteries) in remote

Salient Features Kit Contains


Ÿ Ergonomically Designed Robust Aluminium Housing • LED UV Lamp
Ÿ Switchable between UV & White Light • Neck Strap
Ÿ Instant ON/OFF, No Warm-Up Time For Full Intensity • Battery Charger with Power Cord (in Battery Models)
Ÿ Long Lasting LED’s (40,000 Hrs) Life • External Batteries in EB Model
Ÿ Mechanical Passive Cooling System • Operation Manual & Certicate of Conformity
Ÿ Even Beam Profile Without Hotspots • Soft Carry Case
Ÿ UV-A Pass Filter
Ÿ Rechargeable Li-Ion Battery Pack

Order Part No.:

2 UV-A LED 2 UV-A LED + 1 White LED 4 UV-A LED

Internal Battery AUL-100 AUL-100D AUL-150

External Battery AUL-100 EB AUL-100D EB AUL-150 EB

AC Mains AUL-100 AC AUL-100D AC AUL-150 AC


AUT 90 - LED UV Torch
The Torch is light weight, rugged and cost effective which makes them a perfect combination to be used for Fluorescent
Inspection. The most unique features of AUT- 90 LED UV Torch is we can use it from the lowest possible distance, Because of its
uniform intensity with no hotspot.

Salient Features
· Ergonomically Designed Robust Aluminium Housing
· Instant ON/OFF, No Warm-Up Time For Full Intensity
· Long Lasting LED’s (40,000 Hrs.) Life
· Even Beam Profile Without Hotspots
· UV-A Pass Filter
· Rechargeable Li-Ion Battery

Kit Contains
· LED UV Torch
· Neck Strap
· Battery Charger
· Operation Manual & Certicate of Conformity
· Soft Case

AUB 150 - LED UV Bulb


The AUB-150 LED UV Bulb perfectly replaces the conventional mercury vapor bulb. It is light weight, rugged and cost effective
which makes it a perfect combination to be used for Fluorescent Inspection. The most unique feature of AUB-150 LED UV Bulb is
that it comes with standard E27 holder where the operator just needs to unplug the conventional mercury vapor bulb and plug in
the AUB-150 LED UV Bulb and he/she is ready for inspection.

Salient Features
· Replaces Conventional Mercury Vapor Bulb
· Long Lasting LED’s (40,000 Hrs) Life
· Less Fragile than Conventional Mercury Vapor HID Bulb
· Instant ON/OFF, No Warm-Up Time For Full Intensity
· Cooler Than Mercury Vapor HID Bulb With Active
Cooling
· UV-A Pass Filter

Kit Contains
· LED UV Bulb
· Operation Manual & Certicate of Conformity

AUF Series - LED UV Flood Lamps


The AUF Series of LED UV Flood Lamps are considered to be the benchmark in the NDT Industry. These Lamps are light weight,
rugged and cost effective which makes them a perfect combination to be used for Fluorescent Inspection. The most unique
feature of AUF Series of LED UV Flood Lamps as that they all can be connected with each other on either side which means you
can extend the length of coverage area to any extend depending on the requirement.

Salient Features
· Robust Aluminium Housing
· Inter Connected with Each Other
· Switchable between UV & White Light
· Electronic Intensity Control
· Long Lasting LED’s (40,000 Hrs) Life
· Mechanical Active Cooling System with Fans
· Even Beam Profile Without Hotspots
· UV-A Pass Filter

Kit Contains
· LED UV Flood Lamp
· Power Cord Cable & Chains with Hooks
· Operation Manual & Certicate of Conformity
Yokes
AC Magnetic Yoke AY-7A AC DC Magnetic Yoke AY-7D
The AY-7A yoke is available in two variant 230-volt 50- The AY-7D is most versatile magnetic yoke which
Hz or 110-volt 60-Hz. It provides powerful AC offers AC and DC single phase supply for
magnetic eld for detection of crack on surface magnetizing ferromagnetic material. The two
during magnetic particle inspection. It is widely used outputs (AC or DC) are independently adjustable to
with either dry or wet method, uorescent or non- balance the magnetic field intensity. The AY provides
uorescent magnetic powder, in the inspection of either constant AC or Pulsed DC field for finding
welds, forging, casting and in service applications. surface and subsurface defects.

Salient Features Salient Features


· Accessible grip, angled body for better position · Accessible Grip for Better Position
· Powerful AC Magnetic Field · Powerful AC and DC Magnetic Field
· Exceed ASTM E709 & ASTM E1444 lifting · Durable Rugged Construction
Specications · Articulated Adjustable Leg
· Durable rugged construction · Demagnetizing Capability
· Adjustable leg spacing · Exceed ASTM E709 & ASTM E1444 lifting
· Detachable power cord Specifications

Permanent Magnetic Yoke Fixed/Wire Battery Operated Yoke AY-7B


Type AY-M5-F/AY-M5-W
Battery operated yoke is designed to stand up to the
Permanent Magnetic Yoke Fixed/Wire type are most rugged applications. True portability for
ideal for MPI since they are completely portable & magnetic particle inspection in the field and remote
are used where access to AC power is impractical or locations is achieved through a battery pack.
impossible. It is easy to use, simple & highly
economical.

Salient Features Salient Features


· Light Weight & Compact · Portable with battery pack
· Completely Portable · Effectively useful in remote Areas and in Yards
· No power required · Exceeds ASTM lifting specifications
· Suitable for both dry & wet inspection · Perfect for subsurface defects & demanding
· Strong Magnet with no requirement of re- environment
magnetization
APP Series Magnetic Power Pack
The APP Series has movable wagon type mobile power pack. These Magnetic Power Packs are available in seven
conguration that offers 1000 Amps to 6000 Amps range of Alternating Current and Half Wave Direct Current. The
APP Series is an industrial magnetic particle inspection machine, which can rapidly and easily magnetise the job
which can further be inspected for surface and subsurface defects in ferromagnetic material without any
destruction. The machine can be widely used in any eld that need defect inspection, quality control, safety
inspection and in-service inspection. The precise amount of desired current is delivered to the output circuit when
the magnetizing shot is initiated. The step or thyristor based step-less control (in above 1500 Amps machines) is
provided to control the output current. The APP Series have switch selectable AC demagnetization which is
achieved through current decay system.

Salient Features Kit Contains


· AC and HWDC Mag facility · Power Pack
· Automatic AC Demagnetization · 5 meter long Prode Cable (1 Pair)
· True Calibrated Digital Ammeter · Certicate of Conformance
· Low-voltage Output for Operator Safety
· Overload and Short Circuit Protected Switching
· Emergency Cut Off
· 5-meter Long Low Resistance Prod Cable
· Powder Coated Rust Proof MS Housing with Matt
Finish
· Lockable Caster Wheels for Controlled
Movement of the Machine
· Tray on the Top for Storage of Cable and other
MPI Accessories
· Locate defects in any direction using Prods,
Central Conductor, or Coil
ABM Series Magnetic Bench Machine
The ABM Series are heavy duty bench machine designed for MPI inspection. The ABM Series magnetic benches are
available in ve conguration, three sizes (Small/Medium/Large) and two categories (ECO & PRO) that offers 2000
Amps to 6000 Amps range of Alternating Current and Half Wave Direct Current. The ABM Series magnetic benches
are industrial magnetic particle inspection machine, which can rapidly and easily magnetise the job which can
further be inspected for surface and subsurface defects in ferromagnetic material without any destruction. The
machine can be widely used in any eld that need defect inspection, quality control, safety inspection and in-
service inspection e.g. manufacturing industry, iron & steel metallurgical industries, metalworking, aerospace, and
railway transportation etc. The Head and coil shots both offer AC and HWDC magnetization and are independently
adjustable to set each magnetic eld i.e. circular or longitudinal magnetization.

Salient Features of ABM ECO Series · Dark room with black curtain & ventilation fan to
· AC and HWDC Mag facility facilitate inspection under UV/Black light
· Auto AC Demagnetization facility · 20 Litre SS Sliding tank for water/oil based
· Current assurance indication & audible alerts magnetic powder bath
· External pump system for particle bath agitation,
· Minimum 7.5 KAT coil capacity for longitudinal
circulation and application
magnetization
· Thyristor based stepless current control Salient Features of ABM PRO Series
· Two large, easy-to-read digital ammeters conrms · PLC provides reliable control & precise operation
amperage sent through the part · Automatic combined mag shot
· Low-voltage output with overload & short circuit · Mag-shot-activating with 1-touch control to
protected switching enable/disable this feature through HMI
· Powder coated rust proof MS housing with matt · Reduce testing time with operators
nish · User-controlled security systems with password
· Anti vibration mount protection, supervisor locks & customizable
operator access proles
· Storage place for MPI Accessories
· Tank level detector alarm with visual & audible
· Pneumatic headstock makes it faster & easier to
alert's
position & remove longer parts
· User friendly operator interface for control
· Foot Switch for ease of operation
parameter in-feed and operation mode selection
· Emergency Cut Off
and display
TM

MPT Chemicals
FlawGlo
Magnetic Particle Testing Chemicals
Magnetic Particle testing is suitable for the surface/sub-surface
testing of ferro-magnetic materials. This method is based on the
principle that iron sand shall be attracted by magnet. In this
method the material or part to be tested is magnetized, then
apply the magnetic particles to the objective surface. The
magnetic particle shall be attracted by the leakage ux formed
at the detect and forms an indication. The formed indication is
as 10 or more times large as the defect in its width. So, we can
detect the defect easily.

There are two types of magnetic particle, one is non uorescent


for the observation under white light, the other is uorescent for
the observation under UV light. The other categorization is
based on the application; those are Dry method and Wet
method, magnetic particle shall be applied to the surfaces at it
stands. In Wet method, magnetic particle shall be dispersed in
oil or water.

In magnetic particle testing, the key role of aw detection is


performed by the testing chemicals. Hence, the quality of
Salient Features
testing chemicals being used greatly inuences the quality of
· High Sensitivity
the test performed. FlawGlo series includes all types of magnetic
· Superior Flaw Resolution
particles testing chemicals for different applications (i.e. oil
· Low in Sulphur & Halogen Content
based, water based & dry application) in both visible as well as
· Temperature Range 0 to 48°C
uorescent forms.
· Conforms to ASTM E-1444, ASTM E-709, ASME BPVC Sec
V, EN ISO 9934-2

Part No. Description Part No. Description Dilution

WCP 104 White Contrast Paint FlawGlo WF 834 Water Fluorescent Powder 5gm/ltr
( 2-5 micron, average
(420 ml Aerosol Can)
particle size is 3 micron)

FlawGlo WF 418 Water Fluorescent Powder 6gm/ltr


BMI 106 Black Magnetic Ink ( 2-18 micron, average
(420 ml Aerosol Can) particle size is 7.5 micron)

FlawGlo CF 778 Water Fluorescent 25ml/ltr


FMI 800 Fluorescent Magnetic Ink Concentrate
(420 ml Aerosol Can)

FlawGlo OF 800 Oil Fluorescent Powder 1gm/ltr


ARDP 07 Red Dry Powder

FlawGlo OV 106 Oil Visible Powder 9.5gm/ltr


ABDP 01 Black Dry Powder

AGDP 08 Grey Dry Powder FlawGlo CF Carrier Fluid 20 ltr


MPT Accessories
TesMX 200 - Digital Gauss Meter
TesMx 200 is designed to detect residual magnetic fields present
in the metallic part surfaces. These are low intensity static fields
remaining in the part after the application of a strong magnetic
force on that part. It is very important to inspect these residual
fields remaining in metal parts to maintain quality and safety
standards. TesMx 200 provides the solution for this problem by
detecting the magnetic density present in the metal accurately
& precisely.

Salient Features
· Compact and handheld
· Compatible with axial & transverse probe
· Clear 7 segment display for less battery consumption
· Comes with optional reference magnets for verification

Acumen 365 UVA Meter


The Acumen 365 is a battery powered handheld UV-A
meter/photometer used to measured ultraviolet -A light,
used for uorescent inspection (non-destructive testing).
The Acumen includes dual wavelength sensor detector
used to measure both Ultraviolet and Visible light. The
compact size, shape and its lightweight make this device
ideal to use for applications in industrial plant or in the
research labs, where the intensity measurement of UV-A
and visible lights is required.

Salient Features
Ÿ Big and colorful LCD screen Display
Ÿ Compact & light weight
Ÿ Rechargeable Li-Ion Battery
Ÿ Continues 8 hours of battery back up in single charge
Ÿ Able to measure both UV-A and visible illuminance
Ÿ Visible light measurement in LUX as well as in foot-Candle

Centrifugal Tube
Ketos Ring Pie Gauge Rubber Blower
with Stand

Burmah Castrol Strips Lifting Blocks MTU Test Block Copper Pads
TM

LPT Chemicals & Accessories


FlawGlo
Liquid Penetrant Testing Chemicals
Liquid Penetrant Testing is commonly known as LPT/PT or DPT.
This is suitable for open to surface cracks for almost every
product & materials regardless of their properties. It utilizes
natural accumulation of uid around a discontinuity to create a
recognizable indication of crack or other surface opening
defects. Usually, LPT materials are composed of Penetrant,
Developer & Remover. Penetrant inspection depends mainly
on the ability of liquid (Penetrant SWP-139, SWFP-8702) to wet
the surface of the solid workpiece and ow over the surface to
form a continuous uniform coating.

Capillary action attracts the uid (penetrant) to the


discontinuity as compared to its surroundings. To locate the
defects, developer (SD-175) is applied to draw the penetrant
out of the crack which can be seen in visible or UV light.
Salient Features of FlawGlo make LPT products
• Vivid, high contrast color. Cleaner (SC-190) also plays most important role in pre and post-
cleaning of Liquid penetrant testing.
• Low in Sulphur and halogens.
• Good in Wettability, Viscosity & capillarity.
• Superior aw resolution.
• Water washable and solvent type penetrant.
• Excellent reliability.
• High ash point
• Compatible with any metals & many synthetic materials.

Model Description Approval & Specications Standard Packaging

SC-190 Solvent Cleaner ASTM E 165-12, ASTM 0129-13 & ASTM D 808 420 ml Aerosol Can
Article 24 ASME BPVC - Sec V,IS 3658 & IS 12889, 1 Box (10 Cans)/ 1L/5L

SWP-139 Solvent Removable ASTM E 165-12, ASTM 0129-13 & ASTM D 808 420 ml Aerosol Can
Red Dye Penetrant Article 24 ASME BPVC - Sec V,IS 3658 & IS 12889, 1 Box (10 Cans)/ 1L/5L

SWFP-8702 Water Washable / Solvent ASTM E 165, ASTM E 1417, ASME BPVC - Sec V, 420 ml Aerosol Can
Removable Fluorescent IS 3658, EN ISO 3452-6, EN ISO 3452-2 & EN 571-1 1 Box (10 Cans)
Penetrant

SD-175 Solvent Suspendable ASTM E 165-12, ASTM 0129-13 & ASTM D 808 420 ml Aerosol Can
Developer Article 24 ASME BPVC - Sec V,IS 3658 & IS 12889, 1 Box (10 Cans)/ 1L/5L

TAM/KDS Twin Aluminium Comparator Reference Block


Ni-Cr Test Block
Test Panel Block Type 2
RT Accessories
We offer full range of high quality radiography accessories. These accessories are manufactured from the highest material,
workmanship and quality control after every operation.

FV Series LED Film Viewers Rhythm 5D - Digital Densitometer


We manufacture highest quality Film Viewers over a The Rhythm 5D is a battery powered handheld
decade now. The FV Series Film Viewers are considered to densitometer for measuring the transmission density of x-
be the benchmark in the Indian fabrication industry. All big ray film combining ease of use with high accuracy and
companies have been using this series since long. Over the repeatability. The unit has been designed to calibrate with
period of time these Film Viewers have become the an extremely wide light range of between 30000 cd/m ² to
preferred choice for overseas customers too. 100000 cd/m², to achieve optimum accuracy and stability
for reading density. The unique size and shape make this
device ideal to hold for applications such as industrial plant
or in the research labs.

Salient Features
· High Power SMD LED’s Salient Features
· Built-in Writing Lamp(PCS & PXL models) · Graphic LED display
· Viewing Screen Adjustable Shutters · Compact & light weight
· Electronic Brightness Control · Drift free sensing over a long period
· Foot Switch Control · Rechargeable Li-Ion Battery
· Corrosion Resistant AL Body · Auto shut down for power saving mode
· As per ASTM E1390 · Complies with ASTM E1079-16

Warning Blinkers Lead Intensifying Screens & Rolls


We manufacture two types of blinkers which are used to RADAC Lead Intensifying screens are available in all
cordon off the area where source is placed/active. The DBS standard imperial & metric sizes and are cut according to
I is a simple battery operated blinker with flashing light and ISO 5655-2000 & BS3490:1985. Depending on the quantity
siren. The DBS II has an installed GM Counter which is used to non-standard size screens can be manufactured to order.
detect and measure ionizing radiation. It has two flash lights All screens feature rounded corners to prevent damage to
i.e. the red and green, the green light keep on flashing both films and cassettes and are sold in 5,10 & 25 pair
when the source is not active. The moment source is active packs. A pack of 5 pairs will contain 10 individual screens,10
it will start flashing red light and siren. On request we can pairs 20 individual screens, and 25 pairs 50 individual
also installed a display to measure the ionizing radiation screens.

Salient Features
· Flexible to ensures that optimal film-to-screen contact
can be achieved. Durable of being bent over and over
Salient Features again to a small radius without cracking.
· Portable radiation alert unit with audio & visual alarms · A peel-off plastic film cover protects the surface of the
· Dual operation (Mains with adapter & Battery operated) lead screen ensuring they are received in perfect
· Works for the X - ray & Gamma ray detection condition. The high quality un-coated lead used in
· Green flash when radiation detected screens results in higher intensification and an absence
· Red flash when no radiation of problems associated with lacquer coatings. It also
· In-built Rechargeable battery increases sensitivity and reduces exposure times and
· Low battery indication better contrast time after time.
UT Accessories
General Purpose Probes Test Blocks
Ultrasonic probe/transducer is the heart of any ultrasonic We manufacture a wide range of Ultrasonic Test blocks
test. Inappropriate transducer selection or a poorly which are precisely machined, and quality tested as per
manufactured or malfunctioning transducer can severely specified ASTM, ASME and ISO standards. Standard Test
affect test results regardless of instrumentation capability. Blocks are available in steel, stainless steel, and aluminium.
We manufacture full range of general purpose straight Test Blocks in alloys are also available, like alloy steel,
beam, angle beam and TR probes. These probes are Inconel, titanium, copper-nickel, Duplex steel and others.
available in 2 or 4 MHz and the customers can choose from All Test Blocks are permanently engraved with the part no
either Lemo or BNC female connectors on the probe side. and serial number. All test blocks are offered with wooden
case and test certificate which include dimensional report
and positive material identification report. Carbon steel
blocks are Nickel coated for rust protection.

Cables Couplant
We offer full range of ultrasonic testing cables. These cables We offer FlawGel series of general purpose ultrasonic
are manufactured with reinforced junctions between the Couplant which is offered in 500ml dispenser or in
cable & the connector. Cables are available in single, dual powder form. We also offer specialized couplants like
with Lemo, Mini Lemo, BNC, Microdot or Subvis connector. higher temperature, shear wave, low sulphur etc.
We can also offer customized cable depending upon your
needs or application

ECT Bobbin Probes & Calibration Tubes


We offer full range of ECT Bobbin Probes which are light
weight, durable and used to inspect non-ferromagnetic
tubes. Suitable for detection and sizing of metal
discontinuities, such as corrosion, erosion, wear, pitting,
baffle cuts, wall loss, and cracks. Apart from ECT Bobbin
probes we also offer calibration tubes in almost materials
as per ASME Sec. V Article 8.

Salient Features
· Coils are potted by a wear resistant material
· Stainless steel wear guides at front & rear ends
· Light weight advance polymer kink-resistant cable
· 4-pin Amphenol connector
· Probes available from 12.6 to 47.6 mm
· Cable length available in 15, 20 & 30 metres
About Us
Keeping the vision of “Make in India”, M/s. Arora Technologies (P) Limited is focusing on
Manufacturing and Distribution of NDT Products & Accessories.

Our vision is to Innovate, design and manufacture NDT Products, Systems and Accessories for
global markets by incorporating Quality & Excellence in our DNA. We are committed to build
long-term relationships with our customers and pursue our business through innovation, latest
technology & unrelenting quest for excellence.

ATPL Brochure NdT Products & Accessories 2022/03 Rev. 01

Arora Technologies (P) Limited

Arora Technologies (P) Limited


Plot No. D-183/8, MIDC, TTC Nerul,
Navi Mumbai, Maharashtra 400706, India
T: +91-22-6138 0600, 2770 3913, 2770 3923
E: info@arorandt.com | W: www.arorandt.com

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