H-2000-2008-01-C

Parts List - Please quote the Part No. when ordering equipment
8 1
Type Part No. Description
TSA Motorised Toolsetting Arm
Motorised Hub A-2116-0200 Motorised Hub (Right Hand Hub/Rear Exit, Assembly), Motorised Arm Tool Kit, COST EFFECTIVE AUTOMATIC TOOLSETTING ON CNC LATHES
R/H, R/E Kit Rear Face Seal, Installation and User's Guide, Mounting Screws and Washers.
Motorised Hub A-2116-0201 Motorised Hub (Right Hand Hub/Side Exit Assembly), Motorised Arm Tool Kit, Stylus assemblies
R/H, S/E Kit Installation and User's Guide, Mounting Screws and Washers. Probe for 25mm
Enclosure and 32mm
Probe Kit for A-2116-0117 RP2 Probe with Stylus for 25mm Tooling and Type 1 Probe Enclosure. (Type 1) tooling
25mm Tooling
Probe Kit for A-2116-0118 RP2 Probe with Stylus for 32mm Tooling and Type 1 Probe Enclosure.
32mm Tooling Probe Enclosure (Type 2) Stylus assembly
Probe Kit for A-2116-0119 RP2 Probe with Stylus for 40mm Tooling and Type 2 Probe Enclosure. for 40mm tooling stylus for 40mm tooling
40mm Tooling assembly
SPARE PARTS
25mm Stylus Assy A-2116-0140 Stylus Crash Protection Device (2off), Stylus Adaptor,
Countersunk Screw, Square Tip and M3 Grubscrew (2 off).
32mm Stylus Assy A-2116-0141 Stylus Crash Protection Device (2off), Stylus Adaptor, Countersunk Screw, Square Tip, Stylus
Hub Damage assembly
SE9 Stylus Extension (10mm long x Ø7mm) and M3 Grubscrew (2 off).
Limitation
40mm Stylus Assy A-2116-0142 Stylus Crash Protection Device (2off), Stylus Adaptor, Countersunk Screw, Square Tip, Device (DLD) RP 2
Stylus Crank (21.9mm), SS3 Screw for Swivel Adaptor and M3 Grubscrew (2 off). Probe
Motorised Hub A-2116-0100 Motorised Hub R/H, R/E (includes TSI - 1 Interface).
Motorised Hub A-2116-0101 Motorised Hub R/H, S/E (includes TSI - 1 Interface).
TSI - 1 A-2116-0210 Toolsetting Arm Interface O-Ring
Seal Kit A-2116-0113 Seal Kit. Seal
Motorised Hub
RP2 Probe A-2116-0149 RP2 Probe. O-Ring
Hub Tool Kit A-2116-0114 Motorised Hub Tool Kit. Seal Arm assembly
TSI-1 Interface
Arm Tool Kit A-2116-0175 Arm Tool Kit.
Stylus Tool Kit A-2116-0177 Stylus Tool Kit. CNC
Machine Control
Probe Enclosure A-2116-0109 Type 1 Probe Enclosure (25 and 32mm Tooling).
Straight Arm
Probe Enclosure A-2116-0082 Type 2 Probe Enclosure (40mm Tooling). assembly
DLD A-2116-0112 Hub Damage Limitation Device (DLD) Kit.
C Spanner A-2116-0153 C Spanner.
Spring Seal M-2116-0124 Spring Seal. SYSTEM FEATURES SYSTEM COMPONENTS
Cable M-2116-0128 3m Extension Cable. The universal motorised arm incorporates a dedicated three axis Motorised Hub
touch trigger probe (RP2). Each Motorised Hub is configured for rear or side exit
Stylus Adaptor M-2048-2092 Stylus Adaptor.
cable.
Stylus Protection M-2048-2093 Stylus Crash Protection Device. ❑ Toolsetting times up to 90% faster than traditional
methods. Arm with Probe
SE9 M-5000-7583 SE9 Extension, Length 10mm, Diameter 7mm. The arm is available either as a 90° arm (standard) or straight
SE4 M-5000-7585 SE4 Extension, Length 20mm, Diameter 7mm. ❑ Offset calculation is automatic and reliable. arm, in an extensive range of sizes.
SS3 M-5000-7588 SS3 Screw for Swivel Adaptor. ❑ Toolsetting and/or In-cycle tool breakage detection. A probe enclosure protects the 90° probe, when the arm
is moved to the stowed position, two types are available.
CR1 M-5000-7589 CR1 Stylus Crank (21.9mm) (A). ❑ Unique design ensures highly repeatable probe
Type 1 for 25mm and 32mm tooling.
Stylus Tip M-2008-0237 Square Tip. positioning each time the arm swings from the parked to
Type 2 for 40mm tooling.
the 'Probe Active' position. System positional repeatability
Countersunk Screw P-SC02-0410 Countersunk Screw (M4 x 10mm). is typically 3µm 2σ (0.00012in). TSI 1 Interface
Grubscrew P-SC11-0304 Grubscrew for Stylus Adaptor. The interface processes signals between the probe
❑ Modular components enable simple installation on a wide
ASSOCIATED PUBLICATIONS and machine control, and allows simple integration
range of machines.
with the machine control.
Software See H-2000-2289 Probe Software for Machine Tools ❑ Rugged Renishaw design for consistent trouble free
Installation
Styli See H-1000-3200 Brochure for Standard M4 Styli and Accessories. operation in hostile lathe environment.
The Motorised Hub and arm are shipped independantly,
Probe See H-2000-2025 Data Sheet for RP1 and RP2 Probes. ❑ Stylus weak link protects the probe, if stylus overtravel assembly requires joining the two components together.
limits are exceeded.
Probe See H-2000-5006 Installation and Users Guide for RP1 and RP2 Probes. The Motorised Hub requires a rigid location on the
TSA See H-2000-5088 Installation and Users Guide for TSA Motorised Toolsetting Arm (English). ❑ Arm damage limitation device protects the drive, if the machine, and the cable from the probe to machine
arm is involved in a collision. control must be routed away from sources of strong electrical
TSA See H-2000-5089 Installation and Users Guide for TSA Motorised Toolsetting Arm (French). current such as electric motors.
❑ Sealed to IP X8.
TSA See H-2000-5099 Installation and Users Guide for TSA Motorised Toolsetting Arm (German).
❑ Cycle time = 2 seconds maximum in each direction.
Renishaw plc Renishaw Inc., USA Renishaw S.p.A., Italy Renishaw (Hong Kong) Ltd., Hong Kong, Singapore Tel +65 897 5466
Tel +1 847 286 9953 Tel +39 011 9 66 10 52 The People’s Republic of China Fax +65 897 5467
New Mills, Wotton-under-Edge, Fax +1 847 286 9974 Fax +39 011 9 66 40 83 Tel +852 2753 0638 email
Gloucestershire, GL12 8JR, UK email usa@renishaw.com email italy@renishaw.com Fax +852 2756 8786 singapore@renishaw.com
email hongkong@renishaw.com Taiwan Tel +886 4 2513665
Tel +44 (0)1453 524524 Renishaw K.K., Japan Renishaw Iberica S.A., Spain Fax +886 4 2513621
[07000 RENISHAW] Tel +81 3 5332 6021 Tel +34 93 478 21 31 Renishaw Metrology Systems Private
email taiwan@renishaw.com
Fax +81 3 5332 6025 Fax +34 93 478 16 08 Limited, India
email japan@renishaw.com Tel +91 80 5320 144 The People’s Republic of China
Fax +44 (0)1453 524901 email spain@renishaw.com
Tel +86 10 641 07993
Fax +91 80 5320 140
Telex 437120 RENMET G Renishaw GmbH, Germany Renishaw A.G., Switzerland email india@renishaw.com Fax +86 10 641 07992
Tel +49 7127 9810 Tel +41 55 410 66 66 email china@renishaw.com
email uk@renishaw.com Fax +49 7127 88237 Fax +41 55 410 66 69 Renishaw’s Representative Offices Renishaw’s Liaison Office
email germany@renishaw.com email switzerland@renishaw.com
South Korea Tel +82 2 565 6878
abcdh
Australia Tel +61 3 9553 8267
Renishaw S.A., France
Tel
Fax
+33 1 64 61 84 84
+33 1 64 61 65 26
Renishaw Latino Americana Ltda.,
Brazil
Indonesia
Fax +61 3 9592 6738
email australia@renishaw.com
Tel +62 21 428 70153
Fax +82 2 565 6879
email
southkorea@renishaw.com
DATA SHEET
www.renishaw.com email france@renishaw.com
Tel
Fax
+55 11 7295 2866
+55 11 7295 1641 Fax +62 21 424 3934
email brazil@renishaw.com email
indonesia@renishaw.com
© 2000 Renishaw Issued 1100 Renishaw reserves the right to change specifications without notice Part no. H-2000-2008-01-C
2 Modular Components 7
Adjustments to Arm
dimensions mm (inches) Stylus Setscrew The stylus can be adjusted both rotationally and in height. This allows the
Hexagon Key user to align the stylus with the chuck centreline and machine axis.
The modular range of components Rotational and height adjustment are achieved using the following procedure.
Hexagon Key 1. Loosen the stylus setscrew.
2. Rotate stylus assembly for approximate tip to machine axis
alignment. Height adjustment is achieved by raising or lowering
RP2 PROBE ASSEMBLY STYLUS OPTIONS the stylus on its mounting within a 3mm (0.118in) limit.
3. Tighten the stylus setscrew.
4. Precise rotational alignment is carried out by alternately loosening
and tightening the probe locking screws. Ensure both probe
Probe Locking Screws locking screws are tightened to approximately 4,5Nm (39.83lbf.in) at
the end of adjustment.

Specification
The RP2 probe is a 3 axis toolsetting probe.
Sense directions 5-way
A-2116-0117 A-2116-0119 Stylus overtravel 12.5° in lathe X and Z axis
25mm Tooling 40mm Tooling (as shown below) 4mm (0.157in) in lathe Y axis
A-2116-0118
Stylus Assembly Stylus Assembly Probe repeatability (2σ) 1.0µm (with a 35mm (1.38in) stylus at 480mm/min)
32mm Tooling
Stylus Assembly Stylus trigger force Factory set with a 35,0mm (1.38in) stylus.
Probe:- X Y 125g (4.4oz) maximum in high force direction,
70g (2.5oz) minimum in low force direction
PROBE ENCLOSURES PROBE ENCLOSURE ATTACHMENT TO MACHINE Probe:- Z 610g (21.5oz)
FOR TYPE 1 AND TYPE 2 ENCLOSURES Operating temperature 5°C to 60°C (41°F to 140°F)
Storage temperature -13°C to +60°C (9°F to 140°F)
4 holes M6 x 1P
4 holes M6 x 1P In Lathe X
equi-spaced
equi-spaced
15 DP minimum and Z Axis

▲
15 DP minimum
full thread
▲

full thread 12.5° 12.5°

▲

▲
Stylus Overtravel Limits
▲

25 PCD

▲
40mm Tooling 48 PCD
Stylus
25mm and To suit Type 1 probe enclosure To suit Type 2 probe enclosure for
32mm for 25mm and 32mm tooling styli. 40mm tooling stylus. Orientation 20mm
Tooling Styli Orientation un-important to arm important (clearance slot (0.79in)
for arm in enclosure)

STYLUS CRASH PROTECTION

5mm A/F NOTE: The standard stylus supplied with the TSA has only four probing faces suitable for
Spanner toolsetting in the lathe 'X' and 'Z' axis.
If the probe 'Z' axis is to be used (ie in the Lathe 'Y' axis), then a five faced stylus is available to order
from the Renishaw Custom Products Group at Renishaw in the UK.
Stylus Crash
Protection
Device Apply spanner to
flat as shown
Configuring the Arm Software for Toolsetting
RP 2 Probe 1. The probe stylus must be Renishaw have developed enhanced software
aligned with its square to maximise the potential of your investment in
Z X faces parallel to the machine tools.
HUB DAMAGE LIMITATION machine's axes.
2. The probe stylus should be The range is continually being expanded to suit
Hub Damage X Z accessible to each the latest control systems, so please contact
Limitation Device tool and all cutting edges. your Renishaw supplier for the most up to date
(DLD) 3. The Motorised Hub should information.
be mounted on a firm
M6 Screws rigid fixing, which is easily
(3 off) accessible to the operator.
Motorised 4. The distance from the
Hub Motorised Hub to the stylus
O-Ring Seal Arm
should be as short as
(2 Off) Assembly
possible, while avoiding
contact with the turret, part
catchers, or guard.
6 3
Straight Arm - General Arrangement and Arm Selection MOTOR HUB MOTOR HOUSING ATTACHMENT TO MACHINE
110 (4.33) dimensions mm (in)

2,5 (0.09)
20 (0.78) Hole positions for 2
DOWELS if required

Part Numbers
C Rear Exit A-2116-0200
105 Ø35 (1.38) MAX
Side Exit A-2116-0201 (4.13) Ø30 (1.18) MIN
Only required for
40 rear type cable exit
(1.57)

Note: TSI -1 interface 72 (2.83) M8 x 1,25P - 25 DEEP

minimum full thread
C is included with this
105 (4.13)
assembly.
The Straight Arm Kit is ordered by selecting
the individual Part Numbers for each of the TSI-1

(1.67)
The default setting of the TSI-1 requires it to be supplied with

MAX
42,5
following components:-
separate power supply connections to the Motor Supply
(B1 and B2) and to the I/O supply (B3 and B4). This allows
1 Motor Hub Assembly side or rear isolation to be maintained between the power and the control
exit - page 3. voltage supplies.
For installations where the same voltage supply is to be used
(4.334
4.326)
CTRS
110,1
109,9

CTRS
(4.13)
(3.64)
92,5

(5.22)
2 Stylus Assembly

132,5
105
Rear Exit
Option
for both the Motor Supply and the I/O Supply the TSI-1 can be
(2.83)

32 mm tooling stylus option is

72

set to internally common the supplies. This eliminates the I/O

recommended. Supply wiring.
Part No. A-2116-0118 Inputs
(0.10
0.09)

Two Control Inputs (Move and Direction) which are

2,6
2,4

PLUS
(0.71)

(0.47)
18

12

20,1 configurable Active : High or Low. When the Move command

19,9
3 An Arm Assembly which should be is activated the arm will move to the position commanded by
(0.79 Ø11,5 specified by quoting the required 'C' the Direction input. When the Direction command is activated
2 Holes Ø5,8

Dowel Holes

0.78) (0.45)
Capscrews
To Suit M8
THRO' for

dimension as shown above. The the arm will move to the active position, and when deactivated
Mounting
Bolt Hole

2 POSN 105
35 (4.13) 14 minimum and maximum lengths for 'C' it will move to the stow position.
(1.38) CTRS (0.55) Outputs
are as follows:- Two Confirm Outputs configurable Active : High or Low.
154
(6.06) Two sets of complementary Probe outputs i.e. Open Collector
MIN 'C' = 195mm Transistor (OCT) and Totem Pole Transistor (TPT).
189
(7.44) MAX 'C' = 395mm
(0.16)

(1.43)
36,4

Once the Hub, Stylus and Arm options

4

have been determined the Custom ELECTRICAL CONNECTIONS

TSI-1 Tool Setting TSA
(0.43)

(1.57)
11

Product group at Renishaw UK should Arm Interface Motorised

40

be informed. A quotation for the required A-2116-0210 Hub

arm will then be compiled. 24V Motor Vs
Red
Motor B1 A1
(2.75)

0V
70

Motor 0V
Power B2 A2
Straight Arm Assemblies are supplied Black
Supplies 12V to 30V
with an Arm Tool Kit, B3 A3
I/O Vs
Pink
I/O Supply
Part No. A-2116-0175. 0V I/O 0V
B4 A4 Blue
Ø44
(1.73) B5 A5 Cable Screen
203 Power Supplies
(7.99) B6 A6
42
(1.65) B7 A7
Rotational Machine Star Point
(1.38)

Probe Filter
Ø35

Centre
B8 A8 ● White
Probe Out (OCT)
B9 A9
Probe
Rotational Centre
(1.00)

Probe Out (TPT) B10 A10 Turquoise

25,5

Probe
22 MAX
(3.07)

(2.66)
(0.87)

Outputs
67,5
78

Inverted Probe Out (OCT)

B11 A11
Inverted Probe Out (TPT) Inverted Probe
B12 A12 Violet
Active Confirm Active Confirm
(0.73
0.61)
18,5
15,5

Cable Gland
Confirm B13 A13 ● Orange
Outputs
Ø25 MAX Stow Confirm Stow Confirm
(0.98) B14 A14
● Yellow
40 Move Move
(1.57) Control ● B15 A15 Brown
Inputs
Direction Direction
50 ● B16 A16 Grey
(1.97)
4 5
90° Arm - General Arrangement 90° Arm Assembly - Selection

Machine Tool
X
2
(0.08)

Axis
Over-Centre
Y

Dimension

31,5
(1.24)
Chuck Swing

To Hole Z
Clearance

84
(2.07) 15 REF
A

(0.63)

Recommended For A Ø250 (9.84) Chuck

(3.31)
(1.38)
Ø35

To Hole Z
B

269,5 (10.61) for a Ø160 Chuck

289,5 (11.40) for a Ø200 Chuck
347 (13.66) for a Ø315 Chuck
R 52,5

(1.67)
42,5

(12.38)
MAX

314,5
Rear Exit Option

(5.22)
132,5
CTRS
(4.13)
(3.64)
(4.334
4.326)
CTRS
110,1
109,9

92,5

105
(2.83)
72
(0.71)

(0.10
0.09)

(0.47)
2,6
2,4
18

12

20,1
19,9
2 Holes Ø5,8

Ø11,5
Dowel Holes

(0.79 (0.45)
THRO' for

0.78)
Bolt Hole Z

Capscrews
To Suit M8

2 POSN 105
Mounting

35 (4.13) 14
(1.38) CTRS (0.55)

154
(6.06)

189
(7.44)
37 31,5
B (1.46) (1.24)

40mm Tooling
To Suit
The 90° Arm Kit is ordered by selecting the individual Part Numbers for each of the following components:
203
(7.99)
42
(1.65) 1 Motor Hub Assembly - side or rear exit - page 3.
Rotational (0 21, 45° 89
.8 9
Centre 6) (3.50)
2 Stylus Assembly - 3 options - page 2.
2 42 31,5
▲
▲

(0.08) (1.65) (1.24) PLUS

32mm Tooling
To Suit

3 An Arm Assembly which should be specified with 'A' and 'B' dimensions as shown above. The minimum and maximum
Rotational Centre
(4.39)
111,5

(1.00)

lengths for 'A' and 'B' are as follows:-

25,5

22 MAX
(0.87)

(2.66)
(3.07)

67,5
78

94
(3.70)
32
▲
MIN 'A' = 175mm
25mm Tooling

(1.26)
To Suit

MAX 'A' = 255mm

(1.77)
45

(0.73
0.61)
18,5
15,5

Cable Gland
11
(0.43)
Ø25 MAX
43 31,5
MIN 'B' = 235mm
(0.98) 40 (1.69) (1.24)
Ø58
(1.57) MAX 'B' = 315mm
(2.28) 84
(3.31)
50
(1.97) Once the Hub, Stylus and Arm options have been determined, the Custom Products group at Renishaw UK should be
informed.
A quotation for the required arm will then be compiled.

90° Arm Assemblies are supplied with an Arm Tool Kit, Part No. A-2116-0175.
4 5
90° Arm - General Arrangement 90° Arm Assembly - Selection

Machine Tool
X
2
(0.08)

Axis
Over-Centre
Y

Dimension

31,5
(1.24)
Chuck Swing

To Hole Z
Clearance

84
(2.07) 15 REF
A

(0.63)

Recommended For A Ø250 (9.84) Chuck

(3.31)
(1.38)
Ø35

To Hole Z
B

269,5 (10.61) for a Ø160 Chuck

289,5 (11.40) for a Ø200 Chuck
347 (13.66) for a Ø315 Chuck
R 52,5

(1.67)
42,5

(12.38)
MAX

314,5
Rear Exit Option

(5.22)
132,5
CTRS
(4.13)
(3.64)
(4.334
4.326)
CTRS
110,1
109,9

92,5

105
(2.83)
72
(0.71)

(0.10
0.09)

(0.47)
2,6
2,4
18

12

20,1
19,9
2 Holes Ø5,8

Ø11,5
Dowel Holes

(0.79 (0.45)
THRO' for

0.78)
Bolt Hole Z

Capscrews
To Suit M8

2 POSN 105
Mounting

35 (4.13) 14
(1.38) CTRS (0.55)

154
(6.06)

189
(7.44)
37 31,5
B (1.46) (1.24)

40mm Tooling
To Suit
The 90° Arm Kit is ordered by selecting the individual Part Numbers for each of the following components:
203
(7.99)
42
(1.65) 1 Motor Hub Assembly - side or rear exit - page 3.
Rotational (0 21, 45° 89
.8 9
Centre 6) (3.50)
2 Stylus Assembly - 3 options - page 2.
2 42 31,5
▲
▲

(0.08) (1.65) (1.24) PLUS

32mm Tooling
To Suit

3 An Arm Assembly which should be specified with 'A' and 'B' dimensions as shown above. The minimum and maximum
Rotational Centre
(4.39)
111,5

(1.00)

lengths for 'A' and 'B' are as follows:-

25,5

22 MAX
(0.87)

(2.66)
(3.07)

67,5
78

94
(3.70)
32
▲
MIN 'A' = 175mm
25mm Tooling

(1.26)
To Suit

MAX 'A' = 255mm

(1.77)
45

(0.73
0.61)
18,5
15,5

Cable Gland
11
(0.43)
Ø25 MAX
43 31,5
MIN 'B' = 235mm
(0.98) 40 (1.69) (1.24)
Ø58
(1.57) MAX 'B' = 315mm
(2.28) 84
(3.31)
50
(1.97) Once the Hub, Stylus and Arm options have been determined, the Custom Products group at Renishaw UK should be
informed.
A quotation for the required arm will then be compiled.

90° Arm Assemblies are supplied with an Arm Tool Kit, Part No. A-2116-0175.
6 3
Straight Arm - General Arrangement and Arm Selection MOTOR HUB MOTOR HOUSING ATTACHMENT TO MACHINE
110 (4.33) dimensions mm (in)

2,5 (0.09)
20 (0.78) Hole positions for 2
DOWELS if required

Part Numbers
C Rear Exit A-2116-0200
105 Ø35 (1.38) MAX
Side Exit A-2116-0201 (4.13) Ø30 (1.18) MIN
Only required for
40 rear type cable exit
(1.57)

Note: TSI -1 interface 72 (2.83) M8 x 1,25P - 25 DEEP

minimum full thread
C is included with this
105 (4.13)
assembly.
The Straight Arm Kit is ordered by selecting
the individual Part Numbers for each of the TSI-1

(1.67)
The default setting of the TSI-1 requires it to be supplied with

MAX
42,5
following components:-
separate power supply connections to the Motor Supply
(B1 and B2) and to the I/O supply (B3 and B4). This allows
1 Motor Hub Assembly side or rear isolation to be maintained between the power and the control
exit - page 3. voltage supplies.
For installations where the same voltage supply is to be used
(4.334
4.326)
CTRS
110,1
109,9

CTRS
(4.13)
(3.64)
92,5

(5.22)
2 Stylus Assembly

132,5
105
Rear Exit
Option
for both the Motor Supply and the I/O Supply the TSI-1 can be
(2.83)

32 mm tooling stylus option is

72

set to internally common the supplies. This eliminates the I/O

recommended. Supply wiring.
Part No. A-2116-0118 Inputs
(0.10
0.09)

Two Control Inputs (Move and Direction) which are

2,6
2,4

PLUS
(0.71)

(0.47)
18

12

20,1 configurable Active : High or Low. When the Move command

19,9
3 An Arm Assembly which should be is activated the arm will move to the position commanded by
(0.79 Ø11,5 specified by quoting the required 'C' the Direction input. When the Direction command is activated
2 Holes Ø5,8

Dowel Holes

0.78) (0.45)
Capscrews
To Suit M8
THRO' for

dimension as shown above. The the arm will move to the active position, and when deactivated
Mounting
Bolt Hole

2 POSN 105
35 (4.13) 14 minimum and maximum lengths for 'C' it will move to the stow position.
(1.38) CTRS (0.55) Outputs
are as follows:- Two Confirm Outputs configurable Active : High or Low.
154
(6.06) Two sets of complementary Probe outputs i.e. Open Collector
MIN 'C' = 195mm Transistor (OCT) and Totem Pole Transistor (TPT).
189
(7.44) MAX 'C' = 395mm
(0.16)

(1.43)
36,4

Once the Hub, Stylus and Arm options

4

have been determined the Custom ELECTRICAL CONNECTIONS

TSI-1 Tool Setting TSA
(0.43)

(1.57)
11

Product group at Renishaw UK should Arm Interface Motorised

40

be informed. A quotation for the required A-2116-0210 Hub

arm will then be compiled. 24V Motor Vs
Red
Motor B1 A1
(2.75)

0V
70

Motor 0V
Power B2 A2
Straight Arm Assemblies are supplied Black
Supplies 12V to 30V
with an Arm Tool Kit, B3 A3
I/O Vs
Pink
I/O Supply
Part No. A-2116-0175. 0V I/O 0V
B4 A4 Blue
Ø44
(1.73) B5 A5 Cable Screen
203 Power Supplies
(7.99) B6 A6
42
(1.65) B7 A7
Rotational Machine Star Point
(1.38)

Probe Filter
Ø35

Centre
B8 A8 ● White
Probe Out (OCT)
B9 A9
Probe
Rotational Centre
(1.00)

Probe Out (TPT) B10 A10 Turquoise

25,5

Probe
22 MAX
(3.07)

(2.66)
(0.87)

Outputs
67,5
78

Inverted Probe Out (OCT)

B11 A11
Inverted Probe Out (TPT) Inverted Probe
B12 A12 Violet
Active Confirm Active Confirm
(0.73
0.61)
18,5
15,5

Cable Gland
Confirm B13 A13 ● Orange
Outputs
Ø25 MAX Stow Confirm Stow Confirm
(0.98) B14 A14
● Yellow
40 Move Move
(1.57) Control ● B15 A15 Brown
Inputs
Direction Direction
50 ● B16 A16 Grey
(1.97)
2 Modular Components 7
Adjustments to Arm
dimensions mm (inches) Stylus Setscrew The stylus can be adjusted both rotationally and in height. This allows the
Hexagon Key user to align the stylus with the chuck centreline and machine axis.
The modular range of components Rotational and height adjustment are achieved using the following procedure.
Hexagon Key 1. Loosen the stylus setscrew.
2. Rotate stylus assembly for approximate tip to machine axis
alignment. Height adjustment is achieved by raising or lowering
RP2 PROBE ASSEMBLY STYLUS OPTIONS the stylus on its mounting within a 3mm (0.118in) limit.
3. Tighten the stylus setscrew.
4. Precise rotational alignment is carried out by alternately loosening
and tightening the probe locking screws. Ensure both probe
Probe Locking Screws locking screws are tightened to approximately 4,5Nm (39.83lbf.in) at
the end of adjustment.

Specification
The RP2 probe is a 3 axis toolsetting probe.
Sense directions 5-way
A-2116-0117 A-2116-0119 Stylus overtravel 12.5° in lathe X and Z axis
25mm Tooling 40mm Tooling (as shown below) 4mm (0.157in) in lathe Y axis
A-2116-0118
Stylus Assembly Stylus Assembly Probe repeatability (2σ) 1.0µm (with a 35mm (1.38in) stylus at 480mm/min)
32mm Tooling
Stylus Assembly Stylus trigger force Factory set with a 35,0mm (1.38in) stylus.
Probe:- X Y 125g (4.4oz) maximum in high force direction,
70g (2.5oz) minimum in low force direction
PROBE ENCLOSURES PROBE ENCLOSURE ATTACHMENT TO MACHINE Probe:- Z 610g (21.5oz)
FOR TYPE 1 AND TYPE 2 ENCLOSURES Operating temperature 5°C to 60°C (41°F to 140°F)
Storage temperature -13°C to +60°C (9°F to 140°F)
4 holes M6 x 1P
4 holes M6 x 1P In Lathe X
equi-spaced
equi-spaced
15 DP minimum and Z Axis

▲
15 DP minimum
full thread
▲

full thread 12.5° 12.5°

▲

▲
Stylus Overtravel Limits
▲

25 PCD

▲
40mm Tooling 48 PCD
Stylus
25mm and To suit Type 1 probe enclosure To suit Type 2 probe enclosure for
32mm for 25mm and 32mm tooling styli. 40mm tooling stylus. Orientation 20mm
Tooling Styli Orientation un-important to arm important (clearance slot (0.79in)
for arm in enclosure)

STYLUS CRASH PROTECTION

5mm A/F NOTE: The standard stylus supplied with the TSA has only four probing faces suitable for
Spanner toolsetting in the lathe 'X' and 'Z' axis.
If the probe 'Z' axis is to be used (ie in the Lathe 'Y' axis), then a five faced stylus is available to order
from the Renishaw Custom Products Group at Renishaw in the UK.
Stylus Crash
Protection
Device Apply spanner to
flat as shown
Configuring the Arm Software for Toolsetting
RP 2 Probe 1. The probe stylus must be Renishaw have developed enhanced software
aligned with its square to maximise the potential of your investment in
Z X faces parallel to the machine tools.
HUB DAMAGE LIMITATION machine's axes.
2. The probe stylus should be The range is continually being expanded to suit
Hub Damage X Z accessible to each the latest control systems, so please contact
Limitation Device tool and all cutting edges. your Renishaw supplier for the most up to date
(DLD) 3. The Motorised Hub should information.
be mounted on a firm
M6 Screws rigid fixing, which is easily
(3 off) accessible to the operator.
Motorised 4. The distance from the
Hub Motorised Hub to the stylus
O-Ring Seal Arm
should be as short as
(2 Off) Assembly
possible, while avoiding
contact with the turret, part
catchers, or guard.
 H-2000-2008-01-C
Parts List - Please quote the Part No. when ordering equipment
8 1
Type Part No. Description
TSA Motorised Toolsetting Arm
Motorised Hub A-2116-0200 Motorised Hub (Right Hand Hub/Rear Exit, Assembly), Motorised Arm Tool Kit, COST EFFECTIVE AUTOMATIC TOOLSETTING ON CNC LATHES
R/H, R/E Kit Rear Face Seal, Installation and User's Guide, Mounting Screws and Washers.
Motorised Hub A-2116-0201 Motorised Hub (Right Hand Hub/Side Exit Assembly), Motorised Arm Tool Kit, Stylus assemblies
R/H, S/E Kit Installation and User's Guide, Mounting Screws and Washers. Probe for 25mm
Enclosure and 32mm
Probe Kit for A-2116-0117 RP2 Probe with Stylus for 25mm Tooling and Type 1 Probe Enclosure. (Type 1) tooling
25mm Tooling
Probe Kit for A-2116-0118 RP2 Probe with Stylus for 32mm Tooling and Type 1 Probe Enclosure.
32mm Tooling Probe Enclosure (Type 2) Stylus assembly
Probe Kit for A-2116-0119 RP2 Probe with Stylus for 40mm Tooling and Type 2 Probe Enclosure. for 40mm tooling stylus for 40mm tooling
40mm Tooling assembly
SPARE PARTS
25mm Stylus Assy A-2116-0140 Stylus Crash Protection Device (2off), Stylus Adaptor,
Countersunk Screw, Square Tip and M3 Grubscrew (2 off).
32mm Stylus Assy A-2116-0141 Stylus Crash Protection Device (2off), Stylus Adaptor, Countersunk Screw, Square Tip, Stylus
Hub Damage assembly
SE9 Stylus Extension (10mm long x Ø7mm) and M3 Grubscrew (2 off).
Limitation
40mm Stylus Assy A-2116-0142 Stylus Crash Protection Device (2off), Stylus Adaptor, Countersunk Screw, Square Tip, Device (DLD) RP 2
Stylus Crank (21.9mm), SS3 Screw for Swivel Adaptor and M3 Grubscrew (2 off). Probe
Motorised Hub A-2116-0100 Motorised Hub R/H, R/E (includes TSI - 1 Interface).
Motorised Hub A-2116-0101 Motorised Hub R/H, S/E (includes TSI - 1 Interface).
TSI - 1 A-2116-0210 Toolsetting Arm Interface O-Ring
Seal Kit A-2116-0113 Seal Kit. Seal
Motorised Hub
RP2 Probe A-2116-0149 RP2 Probe. O-Ring
Hub Tool Kit A-2116-0114 Motorised Hub Tool Kit. Seal Arm assembly
TSI-1 Interface
Arm Tool Kit A-2116-0175 Arm Tool Kit.
Stylus Tool Kit A-2116-0177 Stylus Tool Kit. CNC
Machine Control
Probe Enclosure A-2116-0109 Type 1 Probe Enclosure (25 and 32mm Tooling).
Straight Arm
Probe Enclosure A-2116-0082 Type 2 Probe Enclosure (40mm Tooling). assembly
DLD A-2116-0112 Hub Damage Limitation Device (DLD) Kit.
C Spanner A-2116-0153 C Spanner.
Spring Seal M-2116-0124 Spring Seal. SYSTEM FEATURES SYSTEM COMPONENTS
Cable M-2116-0128 3m Extension Cable. The universal motorised arm incorporates a dedicated three axis Motorised Hub
touch trigger probe (RP2). Each Motorised Hub is configured for rear or side exit
Stylus Adaptor M-2048-2092 Stylus Adaptor.
cable.
Stylus Protection M-2048-2093 Stylus Crash Protection Device. ❑ Toolsetting times up to 90% faster than traditional
methods. Arm with Probe
SE9 M-5000-7583 SE9 Extension, Length 10mm, Diameter 7mm. The arm is available either as a 90° arm (standard) or straight
SE4 M-5000-7585 SE4 Extension, Length 20mm, Diameter 7mm. ❑ Offset calculation is automatic and reliable. arm, in an extensive range of sizes.
SS3 M-5000-7588 SS3 Screw for Swivel Adaptor. ❑ Toolsetting and/or In-cycle tool breakage detection. A probe enclosure protects the 90° probe, when the arm
is moved to the stowed position, two types are available.
CR1 M-5000-7589 CR1 Stylus Crank (21.9mm) (A). ❑ Unique design ensures highly repeatable probe
Type 1 for 25mm and 32mm tooling.
Stylus Tip M-2008-0237 Square Tip. positioning each time the arm swings from the parked to
Type 2 for 40mm tooling.
the 'Probe Active' position. System positional repeatability
Countersunk Screw P-SC02-0410 Countersunk Screw (M4 x 10mm). is typically 3µm 2σ (0.00012in). TSI 1 Interface
Grubscrew P-SC11-0304 Grubscrew for Stylus Adaptor. The interface processes signals between the probe
❑ Modular components enable simple installation on a wide
ASSOCIATED PUBLICATIONS and machine control, and allows simple integration
range of machines.
with the machine control.
Software See H-2000-2289 Probe Software for Machine Tools ❑ Rugged Renishaw design for consistent trouble free
Installation
Styli See H-1000-3200 Brochure for Standard M4 Styli and Accessories. operation in hostile lathe environment.
The Motorised Hub and arm are shipped independantly,
Probe See H-2000-2025 Data Sheet for RP1 and RP2 Probes. ❑ Stylus weak link protects the probe, if stylus overtravel assembly requires joining the two components together.
limits are exceeded.
Probe See H-2000-5006 Installation and Users Guide for RP1 and RP2 Probes. The Motorised Hub requires a rigid location on the
TSA See H-2000-5088 Installation and Users Guide for TSA Motorised Toolsetting Arm (English). ❑ Arm damage limitation device protects the drive, if the machine, and the cable from the probe to machine
arm is involved in a collision. control must be routed away from sources of strong electrical
TSA See H-2000-5089 Installation and Users Guide for TSA Motorised Toolsetting Arm (French). current such as electric motors.
❑ Sealed to IP X8.
TSA See H-2000-5099 Installation and Users Guide for TSA Motorised Toolsetting Arm (German).
❑ Cycle time = 2 seconds maximum in each direction.
Renishaw plc Renishaw Inc., USA Renishaw S.p.A., Italy Renishaw (Hong Kong) Ltd., Hong Kong, Singapore Tel +65 897 5466
Tel +1 847 286 9953 Tel +39 011 9 66 10 52 The People’s Republic of China Fax +65 897 5467
New Mills, Wotton-under-Edge, Fax +1 847 286 9974 Fax +39 011 9 66 40 83 Tel +852 2753 0638 email
Gloucestershire, GL12 8JR, UK email usa@renishaw.com email italy@renishaw.com Fax +852 2756 8786 singapore@renishaw.com
email hongkong@renishaw.com Taiwan Tel +886 4 2513665
Tel +44 (0)1453 524524 Renishaw K.K., Japan Renishaw Iberica S.A., Spain Fax +886 4 2513621
[07000 RENISHAW] Tel +81 3 5332 6021 Tel +34 93 478 21 31 Renishaw Metrology Systems Private
email taiwan@renishaw.com
Fax +81 3 5332 6025 Fax +34 93 478 16 08 Limited, India
email japan@renishaw.com Tel +91 80 5320 144 The People’s Republic of China
Fax +44 (0)1453 524901 email spain@renishaw.com
Tel +86 10 641 07993
Fax +91 80 5320 140
Telex 437120 RENMET G Renishaw GmbH, Germany Renishaw A.G., Switzerland email india@renishaw.com Fax +86 10 641 07992
Tel +49 7127 9810 Tel +41 55 410 66 66 email china@renishaw.com
email uk@renishaw.com Fax +49 7127 88237 Fax +41 55 410 66 69 Renishaw’s Representative Offices Renishaw’s Liaison Office
email germany@renishaw.com email switzerland@renishaw.com
South Korea Tel +82 2 565 6878
abcdh
Australia Tel +61 3 9553 8267
Renishaw S.A., France
Tel
Fax
+33 1 64 61 84 84
+33 1 64 61 65 26
Renishaw Latino Americana Ltda.,
Brazil
Indonesia
Fax +61 3 9592 6738
email australia@renishaw.com
Tel +62 21 428 70153
Fax +82 2 565 6879
email
southkorea@renishaw.com
DATA SHEET
www.renishaw.com email france@renishaw.com
Tel
Fax
+55 11 7295 2866
+55 11 7295 1641 Fax +62 21 424 3934
email brazil@renishaw.com email
indonesia@renishaw.com
© 2000 Renishaw Issued 1100 Renishaw reserves the right to change specifications without notice Part no. H-2000-2008-01-C