Data sheet

Customer item no.:

Communication dated: Number: ES 8003163861
Doc. no.: Quick quote Item no.: 100
Quantity: 1 Date: 09/09/2024
Page: 1 / 10

KRTK 250-403/1554UNG-D Version no.: 1

Operating data
Requested flow rate 300.000 l/s Actual flow rate 299.897 l/s
Requested developed head 40.00 m Actual developed head 39.97 m
Pumped medium Water Efficiency 83.4 %
Clean water Power absorbed 140.63 kW
Pumped medium details Not containing chemical and Pump speed of rotation 1781 rpm
mechanical substances which NPSH 3% 6.36 m
affect the materials Permissible operating 10.00 bar.g
Ambient air temperature 20.0 °C pressure
Fluid temperature 20.0 °C Discharge press. 3.91 bar.g
Fluid density 998 kg/m ³

Fluid viscosity 1.00 mm ²/s Shutoff head 68.19 m

Suction pressure max. 0.00 bar.g Design Single system 1 x 100 %
Max. power on curve 142.28 kW Performance test Yes

Design
Design Close-coupled submersible Material code SIC/SIC/NBR
Orientation Vertical Impeller type Multivane radial flow impeller
Suction flange pump drilled ASME B 16.1 / NPS 10 / ASME (K-max)
according to(DN1) 150 lb / FF Wear ring Casing wear ring
Discharge flange pump drilled ASME B 16.1 / NPS 10 / CL Impeller diameter 378.0 mm
according to(DN2) 125 / FF Free passage size 106 mm
Suction nozzle drilled acc. to ASME 150 lb with tapped blind Direction of rotation from drive Clockwise
holes Temperature sensor PT100 With
Shaft seal 2 mech. seals in tandem inboard
arrangement with oil reservoir Color Ultramarine blue (RAL 5002)
Shaft seal manufacturer KSB KSB-blue
Type MG

Driver, accessories
Driver type Electric motor Motor winding 380 V
Model (make) KSB Number of poles 4
Motor const. type KSB Sub. motor Starting mode Direct-on-line starting
Operating mode S1, non submerged operation Connection mode Delta
NEMA code letter G Motor cooling method closed-circuit jacket cooling
Frequency 60 Hz Motor cooling jacket With
Rated voltage 380 V Motor version U
Rated power P2 144.67 kW Cable design Rubber hose
Available reserve 2.87 % Cable entry Sealed along entire length
Rated current 258.0 A Power cable AWG 3/0-4
Starting current ratio 6.6 Number of power cables 2
Insulation class H according IEC 34-1 Control cable AWG 15-10
Motor enclosure IP68 Number of control cables 1
Cos phi at 4/4 load 0.91 Moisture sensor With
Motor efficiency at 4/4 load 93.5 % Float switch mechanical seal With
Motor service factor 1.15
Cable length 15.00 m
Temperature sensor PTC resistor
Data sheet

Customer item no.:

Communication dated: Number: ES 8003163861
Doc. no.: Quick quote Item no.: 100
Quantity: 1 Date: 09/09/2024
Page: 2 / 10

KRTK 250-403/1554UNG-D Version no.: 1

Materials G
Notes O-Ring (412) Nitrile rubber NBR
General criteria for a water analysis: pH-value >= 6,5; chloride Casing wear ring (502.1) Cast iron A 48 Class 35 B
content (Cl) <=250 mg/kg. Chlorine (Cl2) <=0.6 mg/kg. Shaft protecting sleeve (524) Chrome steel A 276 Type 420
Pump casing (101) Cast iron A 48 Class 35 B Cooling jacket (66-2) Stainless steel A 276 Type
Discharge cover (163) Cast iron A 48 Class 35 B 316 Ti
Shaft (210) Chrome steel ASTM A276 Motor housing (811) Cast iron A 48 Class 35 B
Type 420 T Motor cable (824) Chloroprene rubber
Impeller (230) Cast iron A 48 Class 35 B Screw (900) Stainless steel A 193 B8M
Bearing bracket (330) Cast iron A 48 Class 35 B

Packaging
Packaging category A0 Packing acc. to KSB Packaging for transport Truck
choice
Packaging for storage Indoor

Nameplates
Nameplates language International Duplicate nameplate With

Certifications
Test participation Non-witnessed
Hydraulic performance test Quantity, non-witnessed 1
Acceptance standard ISO 9906 2B Quantity, witnessed 0
Quantity meas. points Q-H 7
Certificate Inspection cert. 3.1 to EN
10204

Installation parts
Installation type Dry installation Material concept G
Scope of supply Pump with installation parts Inlet elbow size / DN0 DN 250 / 350
Installation variant Dry Lifting Bail With
Performance curve

Customer item no.:

Communication dated: Number: ES 8003163861
Doc. no.: Quick quote Item no.:100
Quantity: 1 Date: 09/09/2024
Page: 3 / 10

KRTK 250-403/1554UNG-D Version no.: 1

60 Qmin
Qmin
Total developed head

40
Qmin

[m]

ø394.0/382.0/6.7°/A05
ø391.0/378.0/7.1°/A05
20

ø330.0/300.0/285.0/15°/A06

0
0 50 [l/s] 100 150 200 250 300 350 400 450

10
NPSH

[m]

5
0 50 [l/s] 100 150 200 250 300 350 400 450
Efficiency

50

[%]

0
0 50 [l/s] 100 150 200 250 300 350 400 450

140
Power Input

[kW ]

120
0 50 [l/s] 100 150 200 250 300 350 400 450
Flow
Curve data
Speed of rotation 1781 rpm Efficiency 83.4 %
Fluid density 998 kg/m ³ Power absorbed 140.63 kW
Viscosity 1.00 mm ²/s NPSH 3% 6.36 m
Flow rate 299.897 l/s Curve number K43695/0
Requested flow rate 300.000 l/s Effective impeller diameter 378.0 mm
Total developed head 39.97 m Acceptance standard ISO 9906 2B
Requested developed head 40.00 m
Installation plan

Customer item no.:

Communication dated: Number: ES 8003163861
Doc. no.: Quick quote Item no.:100
Quantity: 1 Date: 09/09/2024
Page: 4 / 10

KRTK 250-403/1554UNG-D Version no.: 1

1638

315
DN2

728 35
135
DN1

2) DN0

546
min 900
600 1000
450 890
ø 28 1)
800
20

1000 24.00No unit of quantity defined!!!

865 300 1) Foundation rails are not part of our standard scope of supply
890
2) Suction elbow available as accessory
440
600

597 min 1200

970

Drawing is not to scale Dimensions in mm

Motor Connections
Motor manufacturer KSB Inlet elbow size / DN0 DN 250 / 350
Motor size 155N Suction flange pump drilled ASME B 16.1 / NPS 10 / ASME
Motor power 144.67 kW according to(DN1) 150 lb / FF
Number of poles 4 Discharge flange pump drilled ASME B 16.1 / NPS 10 / CL 125
Speed of rotation 1780 rpm according to(DN2) / FF
Suction nozzle drilled acc. to ASME 150 lb with tapped blind holes

Weight net
Pump, Motor, Cable 1585 kg
Total 1585 kg
Connect pipes without stress or strain! For auxiliary connections see
Dimensional tolerances for shaft axis height: DIN 747 separate drawing.
Dimensions without tolerances, middle tolerances to: ISO 2768-m
Connection dimensions for pumps: EN735
Installation plan

Customer item no.:

Communication dated: Number: ES 8003163861
Doc. no.: Quick quote Item no.:100
Quantity: 1 Date: 09/09/2024
Page: 5 / 10

KRTK 250-403/1554UNG-D Version no.: 1

Dimensions without tolerances - welded parts: ISO 13920-B

Dimensions without tolerances - gray cast iron parts: ISO 8062-CT11
Dimensions without tolerances - stainless steel parts: ISO 8062-CT12
 Building Services Water & Wastewater
2nd Industrial City Salaheddin Road
PO Box 56368 PO Box 56368
Riyadh 11554, KSA Riyadh 11476, KSA
Tel.: (+96611) 2652081 Tel.: (+96611) 2277060
Fax: (+96611) 2651972 Fax: (+96611) 4734789
KSB Pumps Arabia Ltd. web: www.ksb.com

Client / Customer:

Project / Reference:

Sheet Contents:

MOTOR CONTROL PANEL

SUBMERSIBLE WATER PUMPSET
VFD MODULE for EACH PUMP
3 x 144.67kW / 380-400V / 3PH / 60HZ
WITH MONITORING STATUS TO BMS
STANDARD EQUIPMENT TYPE: IP54
Sales Order: Scale (A3) NTS Date Sheet No:
Drawn by WREHMAN 01OCT24

Production Order: Checked by WREHMAN 01OCT24

E
AC0008975 Approved by MALY 01OCT24 SHT. 01

CADFile: SP3-380-400VF-0144.67kW+BMS Rev.: 01

 DRAWING REVISION DRAWING REVISION
SHEET NUMBER DESIGNATION SHEET NUMBER DESIGNATION
0 1 2 3 4 5 0 1 2 3 4 5
01 COVER SHEET X X
02 LIST OF SHEETS X X
03 GENERAL CHARACTERISTICS X X
04 GENERAL SYMBOLS X X
05 PANEL LAYOUT X X
06 FEEDER LINE DIAGRAM X X
07 FEEDER LINE DIAGRAM X X
08 FEEDER LINE DIAGRAM X X
09 FEEDER LINE DIAGRAM X X
10 FEEDER LINE DIAGRAM X X
11 FEEDER LINE DIAGRAM X X
12 CONTROL CIRCUIT DIAGRAM X X
13 CONTROL CIRCUIT DIAGRAM X X
14 CONTROL CIRCUIT DIAGRAM X X
15 CONTROL CIRCUIT DIAGRAM X X
16 CONTROL CIRCUIT DIAGRAM X X
17 CONTROL CIRCUIT DIAGRAM X X
18 CONTROL CIRCUIT DIAGRAM X X
19 TERMINAL BLOCK CONNECTION X X
20 TERMINAL BLOCK CONNECTION X X
21 LEGENDS X X
22 MATERIAL LISTS X

02
AC0008975 List of Sheets
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 03
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 POWER SUPPLY APPARATUS MARKING OF CIRCUITS CIRCUIT MARKINGS

PANEL: SUBMERSIBLE WATER PUMPS 01

QTY: _____ MOUNTING PANEL LABEL: CIRCUIT LABEL
POWER X STANDARD _____
VOLTAGE: 380-400V / 3Ph / 3W+G 60
Hz: _____ X FIXED ENGRAVED X ADHESIVE LABEL HOLDER
AUXILIARY LOCAL END
X NO PARALLEL OPERATION DRAW-OUT BOTH ENDS RIVETED X W/ TYPE OR PRINTED
X
PARALLEL OPERATION PLUG-IN COMPOSED GLUE LABEL X
ALL SOURCES PARALLEL OPERATION ___________ OTHERS OTHERS
Isc: 50 kA for 1 sec X BEHIND DOOR X X
COLOUR WHITE W/ BLACK WHITE W/ WHITE
NEUTRAL SYSTEM: TT THROUGH PLATE
ENCLOSURE BACKGROUND X BACKGROUND
TNC INTERLOCK
X TNS PAD LOCKING LANGUAGE: ENGLISH
PRISMA P PRISMA GE ______________
TNC-S THROUGH DOOR
PRISMA PE PRISMA GX
IT TERMINAL COVER X
SCHNEIDER LEGRAND
BUSBARS CABLE CONNECTIONS RITTAL DISBO DEGREE OF PROTECTION
EQUIVALENT
_______ X _______
MATERIALS: X COPPER INC. OUT.
CONSTANT SECTION HOR VER X DIRECT X X PRESENTATION WITH W/OUT PROTECTION: IP 54
_______ X
DECREASING HOR VER X THRU TERMINALS X FIXED FRONT
WITH BUSBAR HOR VER THRU LUGS FUNCTIONAL DOOR _______

NEUTRAL OR PEN TIN PLATED PLAIN DOOR X

ACCESS
NOT DISTRIBUTED TRANSPARENT DOOR
SAME SECTION AS PHASES
X FRONT WITH KEY PARTICULAR NOTES:
REAR OTHERS
X HALF SECTION
LEFT SIDE, RIGHT SIDE
GROUND X HORIZONTAL VERTICAL APPARATUS DEFINED YES X NO
ENTRY PUSH BUTTONS,PILOT LAMP ______________ YES NO
TOP
SUPPLY OF AUXILIARIES X BOTTOM X X PUSHBUTTONS: ON: GREEN
SPECIFICATION: WITH X W/OUT
VOLTAGE ALL CIRCUITS 380-400VAC
_________VOLTS LAMPS: ON: GREEN
LOOSE MATERIALS: WITH W/OUT
CONTROL 230VAC
_________VOLTS ACCESSORIES VOLTAGE PRESENT: RED
SIGNALLING 24VAC
_________VOLTS SCREW FAULT,TRIP: ORANGE,WHITE ___________________
METERING _________VOLTS X GLAND PLATE ___________________
ORIGIN
CABLE GLAND INDICATING INSTRUMENT,METERS ___________________
EXTERNAL DRAWINGS:
X FROM BUSBAR SHROUNDING INSTRUMENTS:
X CABLE ENDS X X FOR APPROVAL X
X CONTROL TRANSFORMER
SIZE: 96 X 96 FOR INFORMATION
CLIMATE CONDITION AUXILIARY WIRING SIZE: 72 X 72 FOR PRODUCTION
OTHERS:
TYPE OF CLIMATE X NORMAL ___ SEC. VOLTAGE X 1.5 __SQ. MM. ________________ AS BUILT

TYPE OF ATMOSPHERE X ORDINARY CURRENT X 2.5 __SQ. MM. ________________

COLOUR X BLACK---0V QUANTITY
________________ ________________
X RED---230V
POLLUTION RISK X BLUE---110VAC/24VAC ________________ REMARKS:
MOUNTING X INDOOR OUTDOOR X YELLOW----B.M.S. ____________________________
________________
AMBIENT TEMPERATURE X 40'C 50'C ____________________________
________________
RELATIVE HUMIDITY 50% AT 50'C ____________________________
____________________________

03
AC0008975 General Characteristics
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 04
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 1/L1
3/L2
5/L3
1
START or RESET CONTROL FUSE
CIRCUIT BREAKER
A AMMETER
PUSHBUTTON
2 3 PHASE

I> I> I>

2/T1
4/T2
6/T3
GROUND/ EARTH V VOLTMETER
STOP PUSH-BUTTON
THERMAL O/L

1
3
5
RELAY

2
4
6
3 PHASE

1
3
5
A1

CONTACTOR
M MOTOR
3~
HOLDING COIL N/C CONTACT
3 POLE
A2

2
4
6
L1

1/L1
3/L2
5/L3
PE FAN
<K THERMOSTAT
UNIT
N/O CONTACT
DISCONNECT
N
SWITCH 3P

2
4
6
56

1 3
AUDIBLE ALARM "OFF" DELAY OVER/UNDER
CONTROL BREAKER
CONTACT O/U VOLTAGE RELAY
2 POLE
55
X1

68

2 4

INDICATION LAMP "ON" DELAY

CONTACT CURRENT
X2

67

000 RUN HOUR METER TRANSFORMER

H1 H2
A1

3/L2
1/L1

5/L3
CONTROL NC NO
CHANGE OVER LINE CHOKE SOFT STARTER
TRANSFORMER
CONTACT
C

2/T1

4/T2

6/T3
C2
A2

B2
X1 X2

04
AC0008975 General Symbols
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 05
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 QC1-QC4 F1-F3 O/U RPS TH1 TH2
Output DC
30 30
20 40 20 40

10 50 10 50
Multi9 Multi9 Multi9 DC OK 0 60 0 60
BKN C 10 BKN C 10 BKN C 10 C C

Input AC
100V0240V

L N

PLC
1PSR 2PSR 3PSR
PUMP PUMP PUMP
INFO

A A A
SAFE SAFE SAFE
ESC

Q1

Q2

Q3
1R1-1R4 2R1-2R4 3R1-3R4
1R5-3R5

Schneider Schneider Schneider

S S S

1R6-3R6 R7 1R8-4R8 R9 1R10-5R10

QM

VFD1 VFD2 VFD3

Schneider Schneider Schneider

S S S

PUMP-1 PUMP-2 PUMP-3

GROUND

Without Door
Front Elevation

06
AC0008975 Panel Layout
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 07
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 FAN FAN FAN FAN

SUBMERSIBLE WATER PUMPSET

3 X 144.67KW / 380-400V / 3PH / 60HZ

ALARM
ALARM
RESET

POWER HIGH
ON TEST LEVEL

BI-METAL SEAL LEAK BI-METAL SEAL LEAK

TRIP-1 TRIP-1 TRIP-2 TRIP-2

ON TRIP OFF ON TRIP OFF

A-O-H START STOP START STOP A-O-H

PUMP-1 PUMP-2

BI-METAL SEAL LEAK

ON TRIP OFF TRIP-3 TRIP-3

START STOP A-O-H

PUMP-3

FILTER FILTER FILTER FILTER

With Door
Front Elevation
NOTE: MINOR MODIFICATION MAY BE MADE TO IMPROVE LAYOUT DESIGN DURING FABRICATION

05
AC0008975 Panel Layout
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 06
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 BUS BAR RATED @ 800A , 380-400V, 3PH, 60HZ
L1 L1
L2 L2
L3 L3
G G
N N

L1
1 2 L2
OU
3 4 L3
5 6
F1-F3
OVER/UNDER VOLTAGE
PH. FAILS,PH.SEQ. RELAY

1/L1
3/L2
5/L3
-QM
NS800
800A,3P

2/T1
4/T2
6/T3

N L1 L2 L3 PE
INCOMING SUPPLY
380-400V / 3Ph / 60Hz

07
AC0008975 Feeder Line Diagram
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 08
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 BUS BAR Rated @ 800A,380-400V,3PH,60HZ
L1 L1
L2 L2
L3 L3
G G
N N

1/L1
3/L2
5/L3
-Q1
NSX400F -QF.1
3P,400A 97

I> I> I> 98

2/T1
4/T2
6/T3
139

9 9
1R1 1R2 1R1
5 5
141
140

1/L1
3/L2
5/L3
9 5 7
COM ST/SP FIX SPEED
VFD1
RUN TRIP

2/T1
4/T2
6/T3

COM

COM
AO1
A12

24
25

19
20

28
VFD1 VFD1
RUN TRIP

U V W PE

M1
P=144.67kW, Ifl = 264.7A
380-400V / 3Ph / 60Hz

08
AC0008975 Feeder Line Diagram
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 09
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 BUS BAR Rated @ 800A,380-400V,3PH,60HZ
L1 L1
L2 L2
L3 L3
G G
N N

1/L1
3/L2
5/L3
-Q2
NSX400F -QF.2
3P,400A 97

I> I> I> 98

2/T1
4/T2
6/T3
143

9 9
2R1 2R2 2R1
5 5
145
144

1/L1
3/L2
5/L3
9 5 7
COM ST/SP FIX SPEED
VFD2
RUN TRIP

2/T1
4/T2
6/T3

COM

COM
AO1
A12

24
25

19
20

28
VFD1 VFD1
RUN TRIP

U V W PE

M2
P=144.67kW, Ifl = 264.7A
380-400V / 3Ph / 60Hz

09
AC0008975 Feeder Line Diagram
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 10
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 BUS BAR Rated @ 800A,380-400V,3PH,60HZ
L1 L1
L2 L2
L3 L3
G G
N N

1/L1
3/L2
5/L3
-Q3
NSX400F -QF.3
3P,400A 97

I> I> I> 98

2/T1
4/T2
6/T3
147

9 9
3R1 3R2 3R1
5 5
149
148

1/L1
3/L2
5/L3
9 5 7
COM ST/SP FIX SPEED
VFD3
RUN TRIP

2/T1
4/T2
6/T3

COM

COM
AO1
A12

24
25

19
20

28
VFD1 VFD1
RUN TRIP

U V W PE

M3
P=144.67kW, Ifl = 264.7A
380-400V / 3Ph / 60Hz

10
AC0008975 Feeder Line Diagram
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 11
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 BUS BAR Rated @ 800A,380-400V,3PH,60HZ
L1
L2
L3
G
N

1 1 1 1
-QC1 -QC2 -QC3 -QC4
IC60N IC60N IC60N IC60N
1P,6A 1P,6A 1P,6A 1P,6A
2 2 2 2

Thermostat Thermostat
-TH1 1 -TH2 1
H1 H2
<K <K
-RPS
230-400V/110-24VAC 4 3 4 3

X1 X2

1FAN 2FAN 3FAN 4FAN

1 2 3 4

230VAC 110VAC
CONTROL VOLTAGE CONTROL VOLTAGE

11
AC0008975 Feeder Line Diagram
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 12
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 230VAC CONTROL VOLTAGE
1 1
1R10 1R10
10
4 Over/Under Voltage 15 Over/Under Voltage
9 Protection Relay Protection Relay
R7 R7 6
5
5 16
10 10
BI-METAL Trip-1 VFD1 BI-METAL Trip-2 VFD2
1R5 Protection Relay 2R5 Protection Relay
2 96 19 24 2 96 19 20
6 QF.1 A1 A1 17 QF.2 A2 A2
10 10
1R6 SLEEK Trip-1 97 20 25
2R6 SLEEK Trip-2 97 24 25
2
Protection Relay 2
Protection Relay
7 18
9 9
1R3 Breaker/VFD-1 2R3 Breaker/VFD-2
1
Protection Relay 1
Protection Relay
19
8
HAND

AUTO

HAND

AUTO
HAND

HAND
AUTO

AUTO
OFF

OFF
3 3 3 3
1S1 2S1 25
1S1 2S1 24
4 9 4 4 20 4

1 1
STOP 13 STOP
1S2 2 14 2S2 2
10 21
9 C1 9 C2
START 3 Pump-1 START 3 Pump-2
1S3 1R1 PLC Start Command
2S3 2R1 PLC Start Command
from PLC from PLC
4 5 DO1 4 5 DO2

12
11 22 23

A1 A1 A1 A1 A1 A1 A1 A1
1R1 1R2 1R3 1R4 2R1 2R2 2R3 2R4
A2 A2 A2 A2 A2 A2 A2 A2

2 2
HAND-RUN AUTO-RUN P1-TRIP P1-ON HAND-RUN AUTO-RUN P2-TRIP P2-ON

PUMP-1 PUMP-2

12
AC0008975 Circuit Diagram
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 13
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 230VAC CONTROL VOLTAGE
1 1
1R10
11
26 Over/Under Voltage
Protection Relay
R7 7

27
10
BI-METAL Trip-3 VFD3
3R5 Protection Relay
2 96 19 24
28 QF.3 A3 A3
10
3R6 SLEEK Trip-3 97 20 25
2
Protection Relay
29
9
3R3 Breaker/VFD-3
1
Protection Relay
30
HAND

AUTO
HAND

AUTO
OFF

3 3
3S1 3S1
4 31 4

1
STOP
3S2 2
32
9 C34
START 3 Pump-3 36
3S3 1R1 PLC Start Command 35
from PLC
4 5 DO4

34
33

A1 A1 A1 A1
3R1 3R2 3R3 3R4
A2 A2 A2 A2

2 2
HAND-RUN AUTO-RUN P3-TRIP P3-ON

PUMP-3

13
AC0008975 Circuit Diagram
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 14
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 230VAC CONTROL SUPPLY
1 1

9 10 11 12 9 10 11 12 9 10
1R8 1R8 1R8 1R8 2R8 2R8 2R8 2R8 3R8 3R8
5 6 7 8 5 6 7 8 5 6

9 9 11 9 9 9 9 11 9 9
1R4 1R3 1R4 1R5 1R6 2R5 2R3 2R5 2R5 2R6
5 5 3 5 5 5 5 3 5 5

37 38 39 40 45 46
41 42 43 44

X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1
H6 1H1 1H2 1H3 1H4 1H5 2H1 2H2 2H3 2H4 2H5
X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2

2 2

POWER ON TRIP OFF BI-METAL SEAL LEAK ON TRIP OFF BI-METAL SEAL LEAK
ON TRIP-1 TRIP-1 TRIP-2 TRIP-2
PUMP-1 PUMP-2

14
AC0008975 Circuit Diagram
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 15
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 230VAC CONTROL SUPPLY
1 1

11 12 9 10 11
3R8 3R8 4R8 4R8 4R8
7 8 5 6 7
11 LAMPTEST 3 C8 3

3R4
9
3R4
9
3R1
11
3R5
9
3R6
9
OU S4 4R10 S4
14 4 DO8 4
5 5 3 5 5

54 54

47 48 49 50 51 53
52

ALARM RESET 3 10
S5 R9
4 6
9
R9
1 56
55
X1 X1 X1 X1 X1

A1

A1

A1
A1

A1

A1
3H1 3H2 3H3 3H4 3H5
X2 X2 X2 X2 X2
A2

A2

A2
A2

A2

A2
2 2
R7 1R8 2R8 3R8 BZ R9 HI LEVEL
ON TRIP OFF BI-METAL SEAL LEAK Over/Under Voltage
TRIP-3 TRIP-3 Ph Seq.Ph Fails Relay LAMPTEST RELAYS
PUMP-3

15
AC0008975 Circuit Diagram
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 16
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 24-110VAC CONTROL SUPPLY
3 3

63 70
1PSR 2PSR
12 11 10 9 8 7 12 11 10 9 8 7
12 11 10 9 8 7 12 11 10 9 8 7
1PSR 2PSR
1 2 3 4 5 6 1 2 3 4 5 6

57 58 59 60 64 65 66 67
61 62 69
PUMP-1 PUMP-2 68

A1 A1 A1 A1

A2 A2 A2 A2
4 4
1R5 1R6 2R5 2R6
BI-METAL SEAL LEAK BI-METAL SEAL LEAK
TRIP TRIP TRIP TRIP

PUMP-1 PUMP-2

16
AC0008975 Circuit Diagram
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 17
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 24-110VAC CONTROL SUPPLY
3 3

9
1R10
5

79
-7
Level
-5 3
1
Level
77 -3 2
1 FS4 2
3PSR Level
1
12 11 10 9 8 7 -X1 -1
1 FS3 2 -8
12 11 10 9 8 7
3PSR Level
0 FS2 2 -6
1
1 2 3 4 5 6
-4
FS1 2

-2

71 72 73 74 78 80 81 82

PUMP-3 76
75

A1 A1 A1 A1
A1 A1
A2 A2 A2 A2
A2 A2
4 4
3R5 3R6 1R10 2R10 3R10 4R10
BI-METAL SEAL LEAK LEVELS(FLOAT SWITCHES) RELAY
TRIP TRIP

PUMP-3

17
AC0008975 Circuit Diagram
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 18
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 24VAC/ac
HI LEVEL

CMD 2

CMD 1

CMD 2

CMD 1
3 4

Ethernet C8 DO8- DO8 DO7 DO6 DO5 CS67 DO4 DO3 C34 C2 DO2 C1 DO1 + -
RJ45
Vac
Vdc

PLC SCHNEIDER TM172 42I/O

123
CAN
AI1 AI2 AI3 AI4 AI5 AI6 AI7 AI8 AI9 AI10 AI11 AI12 GND
1 2 3 RS485 GND GND AO1 AO2 AO3 AO4 AO5 AO6 C-DI DI1 DI2 C-DI DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 DI12
5VDC 24VDC

90 92 99 96 86 87
97 98 88 89

Trip P1

Trip P2

Trip P3
85 89

4R10
2R10

3R10

5R10
6

6
85

10

10

10
4

4
A1

A2

A3
3

6
2R3

3R3
1R3
91 93 -VE BK
VFDR1

VFDR2

VFDR3

10

10

10
9

9
5

5
95

BLUE

18
AC0008975 Circuit Diagram
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 19
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 TERMINAL BLOCK
99 101 103 105 107 109 111 113 115 117 119 121 123 125 127

BUSBAR 3 8 8 8 8
BUSBAR 3 8 8 8 8
BUSBAR 3 8 8 8 8

1A 1R4 1R3 1R5 1R6 2A 2R4 2R3 2R5 2R6 3A 3R4 3R3 3R5 3R6

100 4 102 12 104 12 106 12 108 12 110 4 112 12 114 12 116 12 118 12 120 4 122 12 124 12 126 12 128 12

9 21 22 U V W G 9 21 22 U V W G 9 21 22
U V W G
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

BI-METAL TRIP
BI-METAL TRIP
BI-METAL TRIP

SEAL LEAK SENSOR

SEAL LEAK SENSOR
SEAL LEAK SENSOR

AUTO ON TRIP BI-METAL AUTO ON TRIP BI-METAL AUTO ON TRIP BI-METAL

Trip-1 Trip-1 Trip-2 Trip-2 Trip-3 Trip-3

PUMP-1 PUMP-2 PUMP-3

M1 M2 M3

BI-METAL Trip
BI-METAL Trip
BI-METAL Trip

moisture moisture moisture

PUMP-1 sensor PUMP-2 sensor PUMP-3 sensor

PUMP-3
PUMP-2
PUMP-1

19
AC0008975 Terminal Blocks
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 20
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 129 131 133 135 137

TERMINAL BLOCKS 12 12 12 12 12
RA
1R10 2R10 3R10 4R10 5R10

8 8 8 8 8
130 132 134 136 138
-X1

11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10

29 30

BROWN

BROWN

BROWN

BROWN
BLACK

BLACK

BLACK

BLACK
Level-0 Level-1 Level-2 Level-3
All pumps First Second Third HIGH
stop Pump Start Pump Start Pump Start LEVEL

ENABLE DISABLE COMMAND

FROM BMS

FLOAT SWITCH-4
FS4 LEVEL-3
ALARM ENABLED

FLOAT SWITCH-3
FS3 LEVEL-2
PUMP-2 START

FLOAT SWITCH-2
FS2 LEVEL-1
PUMP-1 START

FLOAT SWITCH-1
FS1 LEVEL-0
ALL PUMPS STOP

20
AC0008975 Terminal Blocks
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 21
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 LEGENDS / SYMBOLS:
QM - MAIN DISCONNECT SWITCH 1R1-3R4 - AUXILIARY RELAY
Q1-Q3 - MOTOR CIRCUIT BREAKER 1R5-3R5 - BI-METAL TRIP PROTECTION RELAY
QC1-QC3 - CONTROL CIRCUIT BREAKER 1R6-3R6 - MOISTURE TRIP PROTECTION RELAY
VFD1-VFD3 - VARIABLE FREQUENCY DRIVE R7 - OVER/UNDER VOLTAGE,PH SEQ,PH FAILS RELAY
QF.1-QF.3 - FAULT CONTACT BLOCK 1R8-4R8 - LAMPTEST AUXILIARY RELAY
1S1-3S1 - SELECTOR SWITCH (H-0-A) R9 - BUZZER AUXILIARY RELAY
1S2-3S2 - PUSH BUTTON SWITCH (START) 1R10-5R10 -LEVELS (FLOAT SWITCHES) RELAY
1S3-3S3 - PUSH BUTTON SWITCH (STOP) TH - PANEL THERMOSTAT
S4-S5 - PUSHBUTTON (Silencer/Lamptest) FAN - FAN UNIT
FS1-FS5 - FLOAT SWITCHES
FILTER -FILTER UNIT
1PSR-3PSR - PUMP SAFE MONITORING RELAY
PLC - PLC CONTROLLER
F1-F3 - CONTROL FUSE
OU - OVER/UNDER VOLTAGE,PH.SEQ.PH FAILS
RPS - DC POWER SUPPLY
BZ - AUDIBLE ALARM(BUZZER)
H1-H12 - PILOT LAMPS

SENSOR :
- FOUR FLOAT SWITCHES FOR
PUMP MOTOR ON/OFF AND
LOW LEVEL PROTECTION

21
AC0008975 Legends
PO Box 56368
Riyadh 11554, KSA Sheet No.
WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 22
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue
 MAIN & ACCESSORIES MATERIALS

MARK QTY DESIGNATION REF. No. MAKER

ENCL 3 ENCLOSURE (2000 x 800 x 600 mm) NSYSF20860P SCHNEIDER
ENCL 2 ENCLOSURE (2000 x 600 x 600 mm) NSYSF20660P SCHNEIDER
QM 1 MAIN CIRCUIT BREAKER, NS800NB 3P 800A MIC 2.0 C080N320FM SCHNEIDER

Q1-Q3 3 MOTOR CIRCUIT BREAKER MIC 2.0 C40F32D400 SCHNEIDER

R 5 PILOT LIGHT, RED LED TYPE, 230VAC XA2-EVM4LC-RE SCHNEIDER
G 3 PILOT LIGHT, GREEN LED TYPE, 230VAC XA2-EVM3LC-GR SCHNEIDER
Y 7 PILOT LIGHT, YELLOW LED TYPE, 230VAC XA2-EVM5LC-YE SCHNEIDER
B 1 PILOT LIGHT, BLUE LED TYPE, 230VAC XA2-EVM6LC-BL SCHNEIDER
QC1-QC4 4 CONTROL CIRCUIT BREAKER A9F44106 SCHNEIDER
1S1-3S1 3 SELECTOR SWITCH (H-0-A) XB4-BD33 SCHNEIDER
1S2-3S2 3 PUSHBUTTON (START) XB4-BA31 SCHNEIDER
1S3-3S3 3 PUSHBUTTON (STOP) XB4-BA42 SCHNEIDER
1S4-4S4 4 PUSHBUTTON (EMERGENCY STOP) XB4BS4882 SCHNEIDER
FAN 4 FAN UNIT NSYCVF850M230PF SCHNEIDER
FILTER 4 FILTER UNIT NSYCAG291LPF SCHNEIDER
1TH-2TH 2 THERMOSTAT NSYCCOTHO SCHNEIDER
1R1-R10,CR1 30 AUXILIARY RELAY RXM4AB1P7 SCHNEIDER

VFD1-VFD3 3 VARIABLE FREQUENCY DRIVE ATV610C16N4,160.0kW SCHNEIDER

QF1-QF.3 3 FAULT CONTACT BLOCK 24950 SCHNEIDER
X1 50 TERMINAL BLOCKS ,4.0mm CTS... CONNECTWELL
1PTC-3PTC 3 PUMP SAFE RELAY PUMP SAFE A KSB

22
AC0008975 Bill of Materials
PO Box 56368
Riyadh 11554, KSA Sheet No.
01 01OCT24 WREHMAN MALY Tel.: (+96611) 2652081
Fax: (+96611) 2651972 --
Revision Date Drawn Approved Production Order Sheet Content KSB Pumps Arabia Ltd. web: www.ksb.com Continue