PARTS CATALOGUE

FIG. No. 01 FIG. No. 01

CYLINDER HEAD ASSEMBLY
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
12 NO. NO.
KS ES
13
10 1 S1010320 COTTER VALVE 4 4
14
15 2 N2011040 RETAINER VALVE SPRING 2 2
11
3 N2010350 VALVE SPRING OUTER 2 2
5 16
1 2 3 37 4 N2010340 VALVE SPRING INNER 2 2
4 6
7 9
38 5 M1010620 SEAL VALVE STEM OIL 2 2
8
6 K3010680 SEAT VALVE SPRING 2 2

18 7 P6010210 VALVE INTAKE 1 1

19
8 K3011090 STOPPER ROCKER SHAFT 1 1
20
29 9 P6010020 HEAD CYLINDER COMP. 1 1
21
22 23 10 K6040480 INSULATOR PAD 1 1
17
26 27
25
11 K3040180 O RING INSULATOR PAD 1 1

24 28 12 409047000 NYLON LOCK NUT M6 2 2

30
13 P6040020 PIPE INTAKE COMP 1 1
31
14 M1200900 HEX FLANGE NUT M6x1 2 2
32
33 15 P6040040 GASKET PIPE INTAKE 1 1
34
35 16 0333528 STUD BOLT CYLINDER No.1 2 2

17 T4200150 WASHER CYLINDER HEAD NUT 4 4

39
18 K3200760 HEX FLANGE NUT M7x1 4 4
36
19 K6010200 ARM VALVE ROCKER ASSY. 2 2

20 N3011780 SPARK PLUG UR5DC 1 1

CYLINDER HEAD ASSEMBLY 21 P6010180 COVER CYLINDER HEAD 1 1
06
FIG. No. 01 FIG. No. 01
CYLINDER HEAD ASSEMBLY
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
12 NO. NO.
KS ES
13
10 22 M1200470 HEX FLANGE BOLT M6x30 4 4
14
15 23 S1010250 NUT TAPE SET ADJUSTING 2 2
11
24 P6010050 PACKING SEAL COVER CYLINDER HEAD 1 1
5 16
1 2 3 37 25 P6010220 VALVE EXHAUST 1 1
4 6
7 9
38 26 S1010240 SCREW TAPPET ADJUSTING 2 2
8
27 P6010060 STOPPER CAMSHAFT 1 1

18 28 N8200090 CRR CSK HEAD SCREW M5x15 1 1

19
29 M1200510 HEX FLANGE BOLT M6x25 2 2
20
29 30 T4010760 SHAFT ROCKER ARM 2 2
21
22 23 31 0333558 STUD BOLT CYLINDER No.1 2 2
17
26 27
25
32 P6010100 CAMSHAFT COMP. 1 1

24 28 33 N5010320 SPROCKET 34T CAMSHAFT 1 1

30
34 N5010400 WASHER SPROCKET 1 1
31
35 M1200940 HEX SCREW M5x10 2 2
32
33 36 M1010490 PIN SPROCKET KNOCK 1 1
34
35 37 N8200060 HEX FLANGE BOLT M6x10 1 1

38 N2010960 WASHER A6.6 1 1

39
39 S1125320 CABLE OIL HOSE 1 1
36
40 P6010110 CYLINDER HEAD ASSY. KIT 1 1 **

CYLINDER HEAD ASSEMBLY ** - REFER KIT AND KIT CONTENTS

07
FIG. No. 02 FIG. No. 02
CYLINDER BLOCK & CRANK SHAFT ASSEMBLY
NO. OFF
8 REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
9 KS ES

6 1 P6010120 GASKET CYLINDER HEAD 1 1

7 2 S1200270 TUBLER DOWEL 4 4
4 10 3 P6010040 CYLINDER BLOCK 1 1
3
5 4 P6010130 GASKET CYLINDER 1 1
2 5 N5320440 RING SET 1 1 **
1 12
6 N2200340 CIRCLIP PIN PISTON 2 2
7 P010680 PIN PISTON 1 1
11
8 N8200750 BALL BEARING 25x52x15 1 1
9 P6020040 CRANKSHAFT COMP 1 1
13 10 420702000 WOODRUFF KEY 1 1
16 15 11 B5020100 PISTION KIT STD 1 1
11A P6320070 PISTON KIT I O/S 1 1
14
17 11B P6320080 PISTON KIT II O/S 1 1
12 P6010070 GUIDE CAMCHAIN 1 1
19 18
13 P6010150 CAMCHAIN 1 1
14 P6010080 TENSIONER CAMCHAIN 1 1
20
15 K3010640 BOLT CAM CHAIN TENSIONER 1 1
16 P6010160 GASKET TENSIONER ADJUSTER 1 1
17 K3010430 ADJUSTER ASSY. TENSIONER 1 1
18 N2200490 HEX SCREW M6x20 2 2
21
19 M1200530 HEX FLANGE BOLT M6x20 2 2
22
20 P6320110 CYLINDER BLOCK & PISTON KIT 1 1 REF. KIT LIST

21 P6180020 ENGINE ASSEMBLY 1 KS

22 P7180010 ENGINE ASSEMBLY 1 ES
CYLINDER BLOCK & CRANK SHAFT ASSEMBLY ** - REFER KIT AND KIT CONTENTS
08
FIG. No. 03 FIG. No. 03
DRUM CLUTCH ASSEMBLY
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
KS ES

1 1 B5070010 DRUM CLUTCH COMP. 1 1

2 B5070020 PLATE ASSY. PRIMARY DRIVE 1 1

2
3 R1200050 DISC SPRING 1 1

3 4 R1200060 NUT CRANKSHAFT 1 1

5
4 6
8 9 7 5 R1020310 GASKET COVER OIL FILTER 1 1
10
6 R1020309 COVER OIL FILTER 1 1

7 C1200020 HEX SCREW M5x8 3 3

11
8 B5080220 GEAR OIL PUMP DRIVE 1 1

9 P6070010 SPACER CLUTCH 1 1

10 M7010810 THRUST WASHER 17x26x1.5 1 1

11 K3200100 E -RING SIDE WASHER 3 3

12 R1070590 BUSH CARRIER COMP. 3 3

12

DRUM CLUTCH ASSEMBLY

09
FIG. No. 04 FIG. No. 04
CRANKCASE LH ASSEMBLY
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
KS ES
1 420462700 HEX BOLT M8x70 2 2

1 2 2 P6080260 LIFTER RATCHET 1 1

3 4 4A

3 0074010 DOWEL PIN 4 4

4 P6030030 CRANKCASE LH KIT ASSY. 1 REF. KIT LIST

4A P7030070 CRANKCASE LH KIT ASSY. 1

12
5 M1200440 HEX FLANGE BOLT M6x75 1 1

6 M1200510 HEX FLANGE BOLT M6x25 2 2

5 7 B5080410 OIL PUMP ASSY. 1 1

8 K4080150 TDB 1 1
12
9 K3200730 O RING 29.5x3 1 1
11 11A
10 P6080220 OIL FILTER 1

10 6
10A P7080010 OIL FILTER 1
10A
7
9 11 S1080409 PIPE INLET OIL PUMP 1

8 11A P7080020 PIPE INLET OIL PUMP 1

12 K3200180 STUD CYLINDER 2 2

CRANKCASE LH ASSEMBLY
10
FIG. No. 05 FIG. No. 05
CRANKCASE RH ASSEMBLY
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
KS ES
1 M1200820 REC PAN HEAD SCREW M6x25 3 3
2
2 N5030200 BUSH MAGNETO COVER MTG 3 3
1

3 3 P6080240 COVER KICK STARTER 1 1

4 5
4 T4080540 OIL SEAL SHAFT DRIVE DIA 17x29x6 1 1

6 6A 5 N5200160 HEX FLANGE BOLT M6x45 8 8

6 P6030150 CRANKCASE KIT ASSY. RH 1 REF. KIT LIST

7 6A P7030100 CRANKCASE KIT ASSY. RH 1

8
10 7 0074010 DOWEL PIN 2 2

8 P6030060 GASKET CRANKCASE 1 1

9
11
9 420602000 BALL BEARING 12x32x10 1 1

10 K3200640 OIL SEAL 17x26x6 1 1

11 K3200180 STUD CYLINDER 2 2

CRANKCASE RH ASSEMBLY
11
FIG. No. 06 FIG. No. 06
MAGNETO ASSEMBLY
NO. OFF
REF. PART
1 2 DESCRIPTION XL 100 REMARKS
NO. NO.
KS ES
3
5 1 8200120 CRR PAN HEAD SCREW M5x12 7 7

2 P6180070 COVER FAN 1 1

3 M1200820 CRR PAN HEAD SCREW M6x25 7 7

8 8A 4 P1200140 PUNCHED WASHER 5.5x12x1 3 3
6
5 P6180060 COWL FAN 1 1
10 11
9
6 P1200150 WAVE SPRING WASHER M5 3 3
12
7 0332808 CRR PAN HEAD SCREW M5x25 3 3

8 P6180050 FAN ENGINE COOLING 1

7
8A P7180030 FAN ENGINE COOLING 1
4
9 M1200770 U NUT M8x1.25 1 1
1
10 P6320060 ROTOR ASSY. 1
14 13
15 11 P6060010 MAGNETO ASSY. 1

12 P6320050 STATOR ASSY. 1

13 M1200530 HEX FLANGE BOLT M6x20 1 1

16 14 P6180080 DEFLECTOR 1 1

15 P7060010 STARTER GENERATOR 1 ES

17 16 P7320020 ROTOR ASSY. SG 1 “

17 P7320010 STATOR ASSY. SG 1 “

MAGNETO ASSEMBLY
12
FIG. No. 07 FIG. No. 07

2
3 COVER CLUTCH ASSEMBLY
1 NO. OFF
4 6 REF. PART
DESCRIPTION XL 100 REMARKS
5 NO. NO.
KS ES

1 P200030 CIRCLIP 16x1 1 1

7 2 0335024 SHIIM 17x24x1 1 1
4 3 P6080150 GEAR KS IDLER 1 1
5
19 4 G2200980 CIRCLIP 2 2
5 G2200970 SHIM 28x38x1 2 2
6 B5080360 GEAR COMP. PRIMARY DRIVEN 1 1
8 7 P6080020 SHAFT GEAR PRIMARY DRIVEN 1 1
8 P6030070 GASKET COVER CLUTCH 1 1
25
10 9 N2200150 BALL BEARING 12x40x12 1 1
9 10 P6030090 COVER CLUTCH 1 1
11 T4080540 OIL SEAL SHAFT DRIVE DIA 17x29x6 1 1
12
12 M1200510 HEX FLANGE BOLT M6x25 9 9
13 N3080250 LOCK PLATE SPROCKET 1 1
18 11 13
12 14 C1200020 HEX SCREW M5x8 2 2
15 P6080090 SPROCKET 13T 1 1
16
20 16 S1200860 O RING 1 1
21 17 G2081880 OIL GUAGE LEVEL 1 1
18 N2200550 OIL SEAL CRANKSHAFT RH 1 1
17 15 14
19 P6080010 COVER ENGINE SPROCKET 1 1
24 24A 22 22A 23 20 P200270 CRPH SCREW M6x12 2 2
21 420001700 PUNCHED WASHER A6.6 2 2
12
22 P6110160 CHAIN ASSY. 104 1 1
22A P6110390 CHAIN ASSY. 106 1 KS HD
23 P321420 CONNECTING LINK SET 1 1
24 P6320140 CHAIN SPROCKET KIT 1 1 **
24A P6320640 CHAIN SPROCKET KIT 1 KS HD
25 P6080290 BUFFER CHAIN 1 1
COVER CLUTCH ASSEMBLY ** - REFER KIT AND KIT CONTENTS
13
FIG. No. 08 FIG. No. 08
KICK STARTER ASSEMBLY
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
3 NO. NO.
1 2
KS ES
1 0258040 RUBBER KICK STARTER LEVER 1 1

4 2 F084088 PEDAL LEVER M/C 1 1

3 0330208 CIRCLIP 8.0 1 1

4 F084100 WASHER LEVER KICK STARTER 1 1

5
5 P6080050 LEVER KICK STARTER ASSY. 1 1

6 0331268 HEX BOLT M8x1.25x25 1 1

6 7 0330164 CIRCLIP 3RD DRIVE GEAR 1 1

8 0335024 SHIM 17x24x1 1 1

9 N5081280 GUIDE KICK STARTER SPRING 1 1

8 10 P6080119 SHAFT KICK STARTER 1 1

11
12 11 P6080130 SPRING KICK STARTER RATCHET 1 1
13
7 12 N5081370 SPRING KICK STARTER 1 1
15
16 13 N5081330 RATCHER KICK STARTER 1 1
8
9
14 0330174 CIRCLIP 16x1 1 1

15 N5200140 SHIM 20.5x25.5x1.2 1 1

14 16 P6080250 GEAR KICK STARTER 1 1

10

KICK STARTER ASSEMBLY

14
FIG. No. 09 FIG. No. 09
CARBURETTOR ASSEMBLY
NO. OFF
10
REF. PART
2 DESCRIPTION XL 100 REMARKS
NO. NO.
2 KS ES
11
3
13 1 P6040030 CARBURETTOR ASSEMBLY 1 1
4 15
14 2 N8320270 RUBBER CAP 2 2
12
5 3 N8320940 HOUSING CHOCK 1 1

9 4 N8320730 O RING 1 1
34
6
5 P320110 SPRING 1 1

6 N8320950 VALVE SPINDLE CHOKE 1 1

33
7 P6320390 RUBBER PIPE 1 1
16 8 P320330 TUBE CLIP 2 2
7 17
1 8
9 P6320290 SPRING THROTTLE VALVE 1 1

10 P6320430 RETAINER DISC 1 1

18
21 11 N8320310 SPRING COMPRESSION 1 1
19
27 20 12 P1320570 GASKET 1 1

30 28 22 13 P320280 CIRCLIP 1 1

14 P6320220 JET NEEDLE TYPE H1 1 1

29
31 23 15 P1320500 MIXING CHAMBER COVER 1 1
26 8
16 P6320470 SPRING VALVE CONTROLLER 1 1
24
32 17 P1320560 VALVE CONTROLLER 1 1

25 18 P6320460 AIR ADJUSTER 1 1

19 N8320360 SPRING AIR ADJ. 1 1

20 N8320370 WASHER AIR ADJ. 1 1

CARBURETTOR ASSEMBLY 21 N8320380 O RING AIR ADJ. 1 1

15
FIG. No. 09 FIG. No. 09
CARBURETTOR ASSEMBLY
NO. OFF
10
REF. PART
2 DESCRIPTION XL 100 REMARKS
NO. NO.
2 KS ES
11
3
13 22 N8320440 GASKET 1 1
4 15
14 23 P6320310 FC COVER ASSY. 1 1
12
5 24 P6320410 HOSE DRAIN 1 1
9 25 P320050 SCREW + SPRING WASHER 2 2
34
6
26 P6320320 PETROL STOP NEEDLE 1 1

27 P6320260 NEEDLE JET 1 1

33
28 P6320280 NEEDLE JET HOLDER 1 1
16
7 17 29 P6320230 MAIN JET No.52 1 1
1 8
30 N8323590 SLOW JET NO.32 1 1

31 N8320490 PIN FLOAT 1 1

18
21 32 N8320500 FLOAT 1 1
19
27 20
33 P6320420 O RING INSULATOR PAD 1 1

30 28 22 34 P6320440 THROTTLE VALVE 1 1

29
31 23
26 8

24
32

25

CARBURETTOR ASSEMBLY
16
FIG. No. 10 FIG. No. 10
AIR CLEANER ASSEMBLY
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
17 KS ES
18
1 P6040050 AIR FILTER ASSEMBLY 1 1

2 P6040150 TUBE INLET 1 1

3 P6040060 COVER AIR CLEANER 1 1

2 1
4 P6040090 SEAL AIR CLEANER 1 1
3
5 P6040070 FILTER HOLDER COMP. 1 1
4
6 P6040080 CASE COMP AIR CLEANER 1 1
5
4 7 K6200240 SELF TAP SCREW 5 5
6 8 R1040460 CLIP HOSE BREATHER 1 1
7
9 N3040360 DRAIN PIPE 1 1

10 P6040100 TUBE OUTLET 1 1

15
11 0086010 HOSE CLIP 41.5 1 1
13
12 K140820 HOSE CLIP 1 1
16 12
13 P6040160 HOSE BREATHER PVC COMP 1 1
8
14 R2040400 HOSE CLAMP DIA 12.5 1 1
9
15 P6040110 DRAIN PIPE 1 1

14 16 R1140440 HOSE CLIP DIA13 1 1

11 17 N9051860 CUP WASHER 2 2

10
18 0332275 SCREW CRPH M6x16 2 2

AIR CLEANER ASSEMBLY

17
FIG. No. 11 FIG. No. 11

1
SECONDARY AIR INJECTION ASSEMBLY
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
2 KS ES
1 R2040400 HOSE CLIP DIA 12.5 4 4
1 2 P6040180 HOSE AIR INLET 1 1
11 3 P6040170 BRKT AIR FILTER 1 1

4 P1040170 AIR CLEANER SAI 1 1

3
5 N8040350 HOSE CLIP AIR INJECTION 2 2
12
6 N8040620 HOSE SAI OUTLET 1 1

7 N8040340 O RING 1.9x10 1 1

8 P1200050 WAVE SPRING WASHER M6 1 1

4 1 9 M1200520 HEX FLANGE BOLT M6x16 2 2

10 P6040140 PIPE COMP. SAI 1 1

9
11 P1040220 BOOT SAI FILTER 1 1
5
12 N9041670 CLEANER SAI 1 1
13
6 13 P6040190 HOSE SAI INLET 1 1

5
7 1

10
8

SECONDARY AIR INJECTION ASSEMBLY

18
FIG. No. 12 FIG. No. 12
MUFFLER ASSEMBLY
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
KS ES
1 1A
1 P6050020 MUFFLER SUB ASSEMBLY 1

1A P7050020 MUFFLER SUB ASSEMBLY BSIV 1 1

5
3 4 2 N3200250 HEX SCREW M6x10 2 2
2 3 R2200160 SPRING WASHER 2 2
6 6A
4 420001700 PUNCHED WASHER 6.5x13x1 2 2

5 P6220260 GUARD MUFFLER 1

6 P6050030 MUFFLER COMP. 1 1

6A P7050030 MUFFLER COMP. BSIV 1 1

7 T4050180 GASKET EXHAUST 1 1

8 M1200890 U NUT M8x1.25 2 2

MUFFLER ASSEMBLY
19
FIG. No. 13 FIG. No. 13
1
FUEL TANK ASSEMBLY
NO. OFF
5 6 REF. PART
DESCRIPTION XL 100 REMARKS
3 NO. NO.
2A 2 4 KS ES
1 P6220200 COVER FUEL TANK 1 1

2 —- FUEL TANK COMP. 1 Ref. P. No. 48

2A —- FUEL TANK COMP. 1 Ref. P. No. 48

3 0332928 PLAIN WASHER 18x6.5x1.6 2 2

4 P1200050 WAVE SPRING WASHER M6 2 2

5 M1200640 HEX SCREW M6x16 2 2

6 T140160 TANK ASSY. FUEL CAP 1 1

7 P1200040 CRR PAN HD SCREW M6x16 2 2

8 P1200110 CUP WASHER 2 2

7 9 N9142120 HOSE FUEL COCK (WITH HOSE CLIP) 1 1

10 P6140080 FUEL COCK COMP. 1 1

11 N3140120 GASKET OIL LEVEL PLUG 2 2

12 N3200220 HEX FLANGE BOLT M6x1.25x16 2 2

8
9

10

11
12

FUEL TANK ASSEMBLY

20
FIG. No. 14 FIG. No. 14
HEADLAMP & TSL FRONT ASSEMBLY
3 NO. OFF
REF. PART
2 DESCRIPTION XL 100 REMARKS
NO. NO.
1 KS ES
1 N3160210 BULB 12V 10W 2 2
2 P1200040 CRR PAN HEAD SCREW M6x16 2 2
24
10 3 420001700 PUNCHED WASHER A6.6 2 2
4 B1160190 TURN SIGNAL LAMP FRONT RH 1 1
11 13
5 P1160030 HEAD LAMP ASSY. 1
19
5A P7220200 HEAD LAMP ASSY. 1
4
17 6 P1320650 RIM HEADLAMP 1 1
9
8 7 P1320660 GASKET HEAD LAMP 1 1
7 8 P1320640 REFLECTOR UNIT 1 1
6
9 K160790 BULB HEADLAMP 1 1
10 0334548 HEX NUT M8 2 2
5A 16
14 15
11 0335516 WASHER 4 4
5
23 12 P1320830 LENS COMP. TSL 2 2
22
21 13 P1320670 SHELL HEADLAMP 1 1
14 0331058 HEX BOLT+WAVE SPRING WASHER M8x16 2 2
1
15 420465700 SCH SCREW M5x16 2 2

20
16 0330308 WAVE SPRING WASHER 2 2
12 17 P3160020 BULB HOLDER ASSY. 1 1
18 B1160180 TURN SIGNAL LAMP FRONT LH 1 1

18 3 2 19 P320540 RUBBER BUSH ASSY. 2 2

20 P6220690 DAY LIGHT RUNNING LAMP 1 1
21 N8220560 GROMMET SPEEDO METER 2 2
22 0335608 PUNCHED WASHER A6.6 2 2
23 420305700 HEX NUT M6 2 2
HEADLAMP & TSL FRONT ASSEMBLY 24 P7220190 HOUSING HEADLAMP REAR 1
21
FIG. No. 15 6 FIG. No. 15
30 10 FRAME ASSEMBLY
9 NO. OFF
REF. PART
11
DESCRIPTION XL 100 REMARKS
8 NO. NO.
28 KS ES
1 P6120110 FRAME COMP 1

7 1A P7120040 FRAME COMP 1

2 N8200040 HEX SCREW M8x65 2 2

32
1 1A 3 N5200330 HEX FLANGE BOLT M8x100 1 1
12
4 P6120340 BRKT TCI MTG 1 1
22
5 K130190 STOPPER SEAT 2 2
13
31 6 P1200070 HEX SCREW M6x16 5 5
14 27
4 2
3 7 P6120350 CARRIER COMP 1 1

8 N3130100 CUSHION 1 1

9 420001700 PUNCHED WASHER A6.6 3 3

10 8200120 CRPH SCREW M5x12 2 2

15
19 20 11 P1200150 WAVE SPRING WASHER M5 2 2
17

2 12 K130110 SEAT LOCK 1 1

26 18
21 15 13 P1200060 HEX NUT 4 4
24 16 14 P1200050 WAVE SPRING WASHER 5 5
23
5 15 M1200890 U NUT M8x1.25 3 3
9
25 16 P6120170 CENTER STAND COMP. 1 1
14
29 17 420015700 PUNCHED WASHER 12.5x20x1.2 2 2
6

18 0330028 SPLIT PIN 3.20x25 1 1

FRAME ASSEMBLY
22
FIG. No. 15 6 FIG. No. 15
30 10 FRAME ASSEMBLY
9 NO. OFF
REF. PART
11
DESCRIPTION XL 100 REMARKS
8 NO. NO.
28 KS ES
19 410114700 CUP BOTTOM 1 1

7 20 F123718 PIVOT PIN STAND 1 1

21 409115000 STAND SPRING 1 1

32
1 1A 22 K101430 CUP TOP 1 1
12
23 P6300010 CRAUSHGUARD COMP 1 1
22
24 M1200840 HEX FLANGE BOLT M8x50 1 1
13
31 25 0330318 WAVE SPRING WASHER M8 1 1
14 27
4 2
3 26 G5200490 PUNCHED WASHER 8.5x16x1.2 1 1

27 P6220210 SAREE GUARD COMP. LH 1 1

28 P6300020 HOLDER 1 1

29 P1320920 KIT PILLION HANDLE REAR 1 1

15
19 20 30 P6220680 PILLION HANDLE COMP 1 1
17

2 31 P7120080 BRKT IGN COIL MTG 1

26 18
21 15 32 D128330 LOCK ASSY. STEERING 1
24 16
23
5
9
25
14
29
6

FRAME ASSEMBLY
23
FIG. No. 16 FIG. No. 16
RIDER FOOTREST ASSEMBLY
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
14 NO. NO.
12 KS ES

1 P6120810 RIDER FOOTREST SUB ASSY. 1 1

3 4
13 2 P6120790 FOOTREST COMP. 1 1
1
3 N3122460 RUBBER RIDER FOOTREST 2 2
2 15
4 N9200010 HEX BOLT M8x1.25x30 1 1

5 N8121890 SPRING PROP STAND 1 1

8
6 P6120710 PROP STAND COMP 1 1

7 0334548 HEX NUT M8 1 1

10
8 N8200030 HEX FLANGE BOLT M8x75 1 1
16
9 G5200400 PUNCHED WASHER 8.5x16x1.2 1 1

10 420454700 HEX SCREW M8x20 1 1

9 17
5
11 11 P6320100 PROP STAND KIT 1 1

12 M1200890 U NUT M8x1.25 2 2

13 G5200490 PUNCHED WASHER 8.5x20x2 4 4

14 N5200330 HEX FLANGE BOLT M8x100 1 1

15 P6120800 STAY FOOTREST COMP. 1 1

7
16 0330318 WAVE SPRING WASHER M8 1 1

17 P6320500 KIT RIDER FOOTREST 1 1 **

6

RIDER FOOTREST ASSEMBLY ** - REFER KIT AND KIT CONTENTS

24
FIG. No. 17 FIG. No. 17
35B 35 35A FRONT SUSPENSION ASSY. (HYDRAULIC FORK)
39
NO. OFF
26 REF. PART
23 DESCRIPTION XL 100 REMARKS
2 27 NO. NO.
KS ES
22
3
1 P3320040 FRONT FORK SUSPENSION - SIL. GR 1
28
1A P7100120 FORK LEG SET W/O OIL 1
8 36 29
2 T4100139 LOCK PLATE COMP. UPPER 2 2
4 1 1A 30
31 3 T4100300 GUIDE BUSH 4 4
4A 9A
32 4 P100790 SPRING OIL FORK 2
18 4A P6100100 SPRING OIL FORK 2
33
9
19 5 T4100110 SPRING ANCHOR COMP. 2
34
10
30
5A P6100110 SPRING ANCHOR COMP. 2
11 6 T4100280 BUMP STOPPER 2 2
12 20 37 37A 38A
3 7 T4100080 FORK TUBE COMP. LOWER RH 1 1
13 38
22
5 14 8 A054190 HOSE CLIP 35 2 2
5A 9 P3100120 BELLOW DUST 2
15
9A P6100120 BELLOW DUST 2
16 10 M100050 HOSE CLIP 48 2 2
16A 11 1257281 SNAP RING 2 2
24 21
23
6 12 1257466 WASHER 2 2
21A 13 1257290 OIL SEAL 2 2
42 25
7
14 7100610 SLIDE METAL 2 2
15 0334548 HEX NUT M8 2 2
16 T4100510 FORK TUBE COMP. UPPER 2
17 16A P6100090 FORK TUBE COMP. UPPER 2
17 T4100290 SLIDER 2 2
18 410115700 CONE BOTTOM PLATED 4 4
35C 19 410073000 TOLLERENCE RING 1 1
20 T4100200 CROWN PLATE COMP. BOTTOM 1 1
21 T4100600 STRAP CABLE 1
FRONT SUSPENSION ASSY. (HYDRAULIC FORK) 21A P6170060 CABLE GUIDE FRONT 1

25
FIG. No. 17 FIG. No. 17
35B 35 35A FRONT SUSPENSION ASSY. (HYDRAULIC FORK)
39
NO. OFF
26 REF. PART
23 DESCRIPTION XL 100 REMARKS
2 27 NO. NO.
KS ES
22
3
22 420106000 UNDULATED WASHER 2 2
28
23 A200030 DOMED CAP NUT M8 4 4
8 36 29
24 420469700 HEX BOLT M8x65 2 2
4 1 1A 30
31 25 T4100050 FORK TUBE COMP. LOWER LH 1 1
4A 9A
32 26 410058700 STEERING LOCK NUT 1 1
18 27 410043700 SPECIAL WASHER 1 1
33
9
19 28 T41004400D UPPER BRKT 1 1
34
10
30
29 410013700 CONE TOP PLATED 1 1
11 30 420402000 BALLS 5/32" (DIA 3.9) 52 52
12 20 37 37A 38A
3 31 K101430 CUP TOP 1 1
13 38
22
5 14 32 410055700 SHIM 26x32x1 1 1
5A 33 410056700 SHIM 1 1
15
34 410114700 CUP BOTTOM PLATED 1 1
16 35 P3100100 BRKT COMP. HEAD LAMP MTG. 1
16A 35A P6220650 BRKT COMP. HEAD LAMP MTG. 1
24 21
23
6 35B P6220700 BRKT COMP. HEAD LAMP MTG. BSIV 1
21A 35C P7220230 BRKT COMP. HEAD LAMP MTG 1
42 25
7
36 T4100550 PACKING 4
37 P3320020 FORK LEG ASSY RH - SIL. GREY 1
37A P6100080 FORK LEG ASSY. RH 1
17 38 P3320030 FORK LEG ASSY LH - SIL. GREY 1
38A P6100070 FORK LEG ASSY. LH 1
39 410059000 CAP LOCK NUT 1 1
35C 40 P3320060 FRONT SUSPENSION KIT 1
41 P6320520 FRONT SUSPENSION KIT 1
42 P7170040 CABLE GUIDE 1
FRONT SUSPENSION ASSY. (HYDRAULIC FORK)
26
FIG. No. 18 FIG. No. 18
3 COVER FRAME & TOOL BOX ASSY.
NO. OFF
1 4 REF. PART
DESCRIPTION XL 100 REMARKS
5 NO. NO.
KS ES
2
1 D046200 LOCK TOOL BOX 1
11
2 P6220190 LID TOOL BOX 1
10
3 —- TOOL BOX COMP. 1 Ref. P. No. 48
12
9 4 P1200060 HEX NUT M6 10
6
5 P6220180 COVER TOOL BOX CTR RR 1

7 6 M1200610 HEX SCREW M6x20 4

13
8 7 P1200050 WAVE SPRING WASHER M6 12
8 420001700 PUNCHED WASHER A6.6 4
14
16 9 7130140 WASHER 6 6
17 15 10 M1200670 CRR PAN HEAD SCREW M6x20 6 6
11 A128730 SOCKET FLOOR MAT 2 2
18
23 12 P6220140 FLOOR BOARD 1 1
19
13 —- COVER FRAME RH 1 1 Ref. P. No. 48

20 14 —- COVER FRAME LH 1 1 Ref. P. No. 48

15 S1200700 RETAINER CLIP PANEL 4 4
16 P1200070 HEX SCREW M6x16 2 2
21
17 P1100090 BRKT STABILISER 1 1
7 18 410019000 PAD STABILISER 1 1
25 19 —- STABILISER TUBE 1 1 Ref. P. No. 48
4
22 20 0332275 CRR PAN HD SCREW M6x16 6 6
21 —- FENDER FRONT 1 1 Ref. P. No. 48
22 P300050 MUDFLAP FRONT 1 1
24 23 P6100030 CABLE GUIDE SPEEDO 2 2
24 —- STAY MUDGUARD 1 1 Ref. P. No. 48

COVER FRAME & TOOL BOX ASSY. 25 P1200120 PUNCHED WASHER 4 4

27
FIG. No. 18A FIG. No. 18A
COVER FRAME & TOOL BOX ASSY. - ES
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
KS ES

9 1 K3200860 CRR PAN HEAD SCREW M6x30 2

2 P1200050 WAVE SPRING WASHER M6 6
3 N8122610 CUP WASHER 2
1 3
8 13
4 4 —- TOOL BOX LH 1 Ref.P.No. 48
2 5 14
5 P7220110 BEADING LID TOP 2
10 6 P7220080 COVER 1
11
6
7 P7220170 CLAMP BATTERY 1
7
8 P7060020 CONTROLE UNIT ISG 1
9 —- BATTERY VRL UNCHARGED 1
10 420001700 PUNCHED WASHER A6.6 4
11 P7220100 COVER TOOL BOX CTR REAR 1
12
16 12 M1200610 HEX SCREW M6x20 4

15 13 0335608 PUNCHED WASHER 6.5x16x1.2 4

14 P1200060 HEX NUT M6 4
19 18 17
15 S1200700 RETAINER CLIP COMP. PANEL 2
20 16 M1200530 HEX BOLT M6x20 3
17 G5200340 PUNCHED WASHER 5.5x12x1 2
22 18 K200320 CRR PAN HEAD TAP SCREW ST 4.2x16 2
23
19 K6220620 REATINER CLIP PANEL 2
21
20 P7220160 ADAPTOR 1
21 —- TOOL BOX RH 1 Ref.P.No.48
22 P7220060 LID TOOL BOX 1

COVER FRAME & TOOL BOX ASSY. - ES 23 —- TOOL BOX CENTER 1 Ref.P.No. 48

28
FIG. No. 19 FIG. No. 19
REAR FENDER ASSEMBLY
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
KS ES
1 —- FENDER REAR 1 1 Ref. P.No. 48

2 P1200070 HEX SCREW M6x16 4 4

9
10 3 P1200060 HEX NUT M6 4 4
2 6 8
2 4 5
4 P1200050 WAVE SPRING WASHER M6 4 4

1 3 5 0335928 PLAIN WASHER 18x6.5x1.6 4 4

6 1228880 CHSHION RC LAMP 2 2

7 7 N3160220 SPACER RC LAMP 2 2

12 8 P3120160 BRKT TURN SIGNAL LAMP 1 1
13
11
9 P121630 LICENCE PLATE COMP. 1 1
17 10 M1200610 HEX SCREW M6x20 2 2
18
15
19 11 412069000 TANK REST COMP TOP 1 1

12 P6220500 MUDFLAP REAR 1 1

3
13 0332275 CRR PAN HD SCREW M6x16 2 2
10

16 14 420001700 PUNCHED WASHER A6.6 10 10

14
15 412092000 PAD 1 1

16 P121060 PAD FENDER REAR 1 1

17 420302700 HEX NUT M5 1 1

18 M7160120 REFLEX REFLECTOR ASSY. 1 1

19 P1200140 PUNCHED WASHER 18x6.5x1.6 1 1

REAR FENDER ASSEMBLY

29
FIG. No. 20 FIG. No. 20
SEAT ASSEMBLY
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
6 KS ES
1 P6130020 SEAT COMP FRONT 1 1
1
2 P6130050 COVER COMP SEAT FRONT 1 1

3 P6130040 SEAT FOAM FRONT 1 1

4 P6130100 BOLT PLATE FRONT 4 4

7 5 P6130030 SEAT BASE FRONT 1 1

2 6 P6130090 COVER COMP SEAT REAR 1 1

7 P6130080 SEAT FOAM REAR 1 1

9
8 P3130030 SEAT BASE REAR 1 1

9 P6130060 SEAT COMP REAR 1 1

8 10 420464700 HEX SCREW M6x16 1 1

3 10 11 P3130240 SEAT LATCH 1 1

12 P1200050 WAVE SPRING WASHER M6 5 5

13 0335876 PUNCHED WASHER 6.5x24x1.6 1 1

4 13 11 14 420305700 HEX NUT M6 1 1

15 0138010 CUSHION 3 3
12
16 P120060 HEX NUT M6 4 4
15
5
14

12
16

SEAT ASSEMBLY
30
FIG. No. 20A FIG. No. 20A
SEAT ASSEMBLY - COMFORT
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
KS ES

2 1 P3130260 SEAT ASSEMBLY 1

2 P3130270 COVER COMP SEAT 1

3 P130069 SEAT FOAM 1

4 P130029 SEAT BASE 1

5 P130200 REINFORCEMENT REAR 1

11 3
1
18 5
6 P130190 REINFORCEMENT REAR 1
6
7 P130160 REINFORCEMENT FRONT 1
7 8 0258570 CLAMP REAR FENDER 2

9 420001700 WASHER 6.5x13x10 8

4 8 10 409047000 NYLON LOCK NUT 10

9
11 P6130190 COVER COMP SEAT 1
12 12 P6130150 SEAT FOAM 1
10

13 P6130100 BOLT PLATE COMP 1

19
14 P6130140 SEAT BASE 1
15
13 16 15 P1200070 HEX BOLT M6x16 2
17
14 16 P6221840 PILLION HANDLE COMP 1

17 P1200050 WAVE SPRING WASHER M6 2

18 P6221730 HOLDER 1
20 19 P6130170 SEAT ASSY. KS 1

20 P1200060 HEX NUT M6 2

SEAT ASSEMBLY - COMFORT

31
FIG. No. 21 FIG. No. 21
TAIL LAMP & TSL REAR ASSEMBLY
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
1 NO. NO.
KS ES
1 B1160080 LENS TURN SIGNAL REAR RH 1 1

2 5227350 BULB 12V / 10W 1 1

2
4
3 P6220520 LAMP ASSY. REAR COMP. 12V 1 1
3
4 F200058 CRPH SCREW M5x35 2 2

5 P320550 LENS R.C. LAMP 1 1

6 K3160750 BULB TAIL LAMP 12V / 5W 1 1

7 P1200050 WAVE SPRING WASHER M6 2 2

8 P1200060 HEX NUT M6 2 2

5
6 9 420001700 PUNCHED WASHER A6.6 2 2

10 B1160150 LAMP ASSY. TSL REAR LH 1 1

11 P1320830 LENS COMP. TSL 2 2

10 12 P1200040 CRR PAN HD SCREW M6x16 2 2

7
8

2 11

9
12

TAIL LAMP & TSL REAR ASSEMBLY

32
FIG. No. 22 FIG. No. 22
FRONT WHEEL ASSEMBLY
NO. OFF
1 2 REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
4 KS ES
19
5 1 411199000 TYRE FRONT 2.5x16 1 1

2 411341000 TUBE - BUTYL 1 1

3
3 411173000 RIM NUT 1 1
6
4 411016000 RIM TAPE 1 1

7 5 111048700 WHEEL RIM 1.5 - 16 1 1

6 411004000 SPOKE aid 2.98x159 LONG INNER 18 18

7 411209000 SPOKE aid 2.98 - 159 LONG OUTER 18 18

8 420313700 HEX NUT M12x1 1 1

29 9 0335538 PUNCHED WASHER A12.5x22x2.3 1 1

8
9 12 10 211204800 HUB DRIVE 1 1
10 11
11 11 420661000 SEALING RING 2 2
12
13 12 420602000 BALL BEARING 12x32x10 2 2

15 13 411257700 SPACER BUSH ASSY. FRONT 1 1

24 16
25 14 14 211204800 WHEEL HUB FRONT 1 1
27 18
15 P6110300 BRAKE SHOE SET FRONT 1 1
22 11
8 16 411187000 SPRING BRAKE SHOE 2 2
26
17 17 P6110220 BRAKE PANEL COMP. 1 1
23

28 18 P110060 AXLE FRONT 1 1

19 411005000 NIPPLE SPOKE 36 36

20 A326070 SPOKE & NIPPLE ASSY INNER (SET) 1 1

FRONT WHEEL ASSEMBLY
33
FIG. No. 22 FIG. No. 22
FRONT WHEEL ASSEMBLY
NO. OFF
1 2 REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
4 KS ES
19
5
21 A326080 SPOKE & NIPPLE ASSY OUTER (SET) 1 1

22 P6110010 CAM BRAKE 1 1

3
23 0331248 HEX BOLT M6x1x33 1 1
6
24 0178030 O RING BRAKE CAM 1 1
7 25 0335698 PUNCHED WASHER 14.5x22x1.6 1 1

26 420001700 PUNCHED WASHER A6.6 1 1

27 420305700 HEX NUT M6 1 1

28 P6110240 LEVER CAM FRONT 1 1

29 29 111227000 WHEEL ASSY. FRONT 1 1

8
9 12
10 11
11
12
13

15
24 16
25 14

27 18
22 11
8
26
17
23

28

FRONT WHEEL ASSEMBLY

34
FIG. No. 23 FIG. No. 23
9 10 11 REAR WHEEL ASSEMBLY
8 NO. OFF
1 REF. PART
7 4 DESCRIPTION XL 100 REMARKS
5 NO. NO.
2
13 6 KS ES
3
14 1 0330048 SPLIT PIN 2x20 1 1
15
2 K200570 SLOTTED NUT M10x1.25 1 1
19 19A 3 0335628 PUNCHED WASHER 1 1
12 4 P1090210 ADJUSTER ASSY. CHAIN RH NEW 1 1
17 20 5 P1200060 HEX NUT M6 2 2
16
18 21 22 22A 6 0331308 BOLT CHAIN ADJUSTER 2 2
24 24A 7 P1110290 SPACER REAR AXLE RH 1 1

23 23A 8 420305700 HEX NUT M6x1 2 2

9 420001700 PUNCHED WASHER 1 1
27
27A 10 N3110420 LEVER REAR BRAKE CAM 1 1
11 0331248 HEX BOLT M6x33 1 1
28 12 3171043 PANEL COMP. RR BRAKE 1 1
29 30
31 13 0335698 WASHER 1 1
42
42A 14 0178030 O - RING BRAKE CAM 1 1
26
15 0234038 CAM BRAKE 1 1
32 25
33 33A 16 0339480 BEARING 20x42x12 1 1
17 C8110090 BRAKE SHOE SET 110DIA 1 1
34 18 3230515 SPRING BRAKE SHOE 2 2
38 5 35 19 411018000 TYRE 2.50 - 16 1 1
39 36 19A P7110010 TYRE 2.50 16 REAR 1 1 HD
37
6 20 411341000 TUBE - BUTYL 1 1
21 411016000 RIM TAPE 1 1
40
41 22 P3110080 WHEEL RIM 1.5 x 16 NEW 1 1
22A P6110460 WHEEL RIM 1.5 x 16 NEW 1 1 HD
23 N3110200 NIPPLE DIA3.5 NEW 36 36
23A N6110140 NIPPLE NEW 36 36
24 P3110050 SPOKE REAR WHEEL INNER NEW 18 18
REAR WHEEL ASSEMBLY 24A P6110410 SPOKE INNER 18 18 HD
35
FIG. No. 23 FIG. No. 23
9 10 11 REAR WHEEL ASSEMBLY
8 NO. OFF
1 REF. PART
7 4 DESCRIPTION XL 100 REMARKS
5 NO. NO.
2
13 6 KS ES
3
14
15 25 P3110060 SPOKE REAR WHEEL OUTER NEW 18 18
25A P6110420 SPOKE OUTER 18 18 HD
19 19A
26 0181013 HUB COMPLETE REAR WHEEL M/C 1 1
12
27 P110650 SHOCK ABSORBER RR WHEEL HUB 1 1
17 20
16 27A P6110370 SHOCK ABSORBER RR WHEEL HUB 1 1 HD
18 21 22 22A 28 1182190 SPACER REAR HUB BEARING 1 1
24 24A 29 0339100 BEARING 12x32x10 1 1
23 23A 30 0331318 BOLT REAR SPROCKET 4 4
31 3181043 DRUM REAR SPROCKET 1 1
27
27A 32 3184038 SHAFT RR SPROCKET MTG DRUM 1 1
33 P6110170 CHAIN WHEEL 50T 1 1
28
29 33A P6110370 SPROCKET RR WHEEL 46 52 68 1 1 HD
30
31 34 N3110470 WASHER REAR SPROCKET 2 2
42
42A 35 0334548 HEX NUT M8x1.25 4 4
26
36 N3200010 BEARING 12x37x12 1 1
32 25
33 33A 37 0259520 OIL SEAL REAR SPROCKET DRUM 1 1
38 P1110300 SPACER REAR AXLE LH 1 1
34 39 P1090200 ADJUSTER ASSY. CHAIN LH NEW 1 1
38 5 35 40 J200030 HEX NUT M18 1 1
39 36
41 P3110230 AXLE 12 x 244 1 1
37
6 42 P3110220 WHEEL ASSY. REAR 1 1

40
42A P6110430 WHEEL ASSY. REAR 1 1 HD
41 43 P3320070 SPOKE & NIPPLE KIT INNER 1 1 Ref. Kit List
43A P6320670 SPOKE & NIPPLE KIT INNER 1 1 HD
44 P3320080 SPOKE & NIPPLE KIT OUTER 1 1 “
44A P6320680 SPOKE & NIPPLE KIT OUTER 1 1 HD
45 P6320690 KIT SPROCKET 1 1 HD
REAR WHEEL ASSEMBLY
36
FIG. No. 24 FIG. No. 24
21
SPEEDO METER ASSEMBLY
NO. OFF
REF. PART
1 DESCRIPTION XL 100 REMARKS
NO. NO.
2 KS ES
1 P1150050 HOUSING INSTRUMENT PANEL 1

2 P1160130 ASSY. SWITCH IGNITION 1

3 P1160100 INDICATOR ASSEMBLY, TSL NEW 1

12 4 P1160090 INDICATOR ASSEMBLYM HI-BEAM NEW 1

3 4
5 5 P1150030 SPEEDO METER 12 V NEW 1 1

6 420302700 HEX NUT M5 8 ZNB 2 4

6
21A 7 B1150099 COVER INSTRUMENT PANEL NEW 1
7
5 8 P1200150 WAVE SPRING WASHER M5 (Ref.A200140) 3 3
9 14 9 420010700 PUNCHED WASHER A5.5 ZNC 3 3
8
15 11 10 420465700 CH HD SCR M5x16 6.6 ZNB 3 3
16
10 11 —- SPEEDO METER ASSY. 1

18 12 P7220140 HOUSING SPEEDOMETER TOP 1

13 P7220150 HOUSING SPEEDOMETER BOTTOM 1

19
14 P7160050 IGNITION LOCK 1
9 17
15 P7160080 CORD SET SPEEDOMETER 1
6
16 —- CLAMP 1

13 17 P7160060 MOBILE CHARGER 1

20
18 0336088 PUNCHED WASHER 4.3x9x1 1

19 K200320 CRR PAN HEAD TAP SCR 4.2x16 1

20 P1150010 BRKT INSTRUMENT PANEL MTG. 1 1

21 P3210020 KEY BLANK 1 1

SPEEDO METER ASSEMBLY 21A P7150060 KEY BLANK 1

37
FIG. No. 25 FIG. No. 25
HANDLE BAR ASSEMBLY
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
1
2 KS ES
1 P1150090 HANDLE BAR NEW 1 1
2 P150250 CLAMP BOLT 2 2
3 N3160310 CLAMP HANDLE SWITCH HARNESS 2 2
4 415005700 SUPPORT 2 2
14 15 5 P1150010 BRKT INSTRUMENT PANEL MTG. 1 1
3 12 13
4 6 P150280 SPACER BUSH 4 4
16
7 T41004400D CROWN PLATE COMP BOTTOM PAINTED 1 1
5 8 P150270 DAMPER RUBBER LOWER 4 4
9 P1200050 WAVE SPRING WASHER M6 4 4
10 P1200060 HEX NUT M6 4 4
21 6
11 412124700 SPL WASHER 4 4
17 12 P320590 SPEEDO INNER CABLE 1 1
7 13 P6170010 CABLE ASSY. THROTTLE 1 1
14 P6170050 CABLE ASSY. BRAKE FRONT 1 1
8
11 15 P6170030 CABLE ASSY BRAKE REAR 1 1
9 18 16 P6170020 CABLE ASSY CHOKE 860.0 47.0 1 1
10 19 17 P170080 CABLE ASSY SPEEDOMETER XL/HD BAS/UPG 1 1
20
18 N3110360 SPRING REAR BRAKE ROD ADJUSTER 1 1
23 19 S1111940 PIN FR CABLE LEVER ZNC 2 2
20 0334268 NUT FR.BR.CABLE ADJ.-BR 2 2

24 21 P150260 DAMPER RUBBER UPPER 4 4

22 22 3250508 SPRING FR BRAKE CABLE 1 1
23 0258130 DUST SEAL FR BRK CABLE 1 1
HANDLE BAR ASSEMBLY 24 P6170070 CLIP CABLE 1 1
38
FIG. No. 26 FIG. No. 26
BRAKE LEVER ASSY. LH & RH
NO. OFF
REF. PART
2 1 1A 1B DESCRIPTION XL 100 REMARKS
3 NO. NO.
KS ES
21 17 1 P6150030 CONTROL LEVER ASSY LH 1

4 9 1A P6150190 CONTROL LEVER ASSY LH 1

5 1B P7150090 CONTROL LEVER ASSY LH 1

11
2 3160218 LEVER SET SCREW 2 2
6 11A
3 P6150050 BRAKE LEVER LH 1
10 4 3168610 BODY CHOCK LEVER 1 1
7
5 3160424 ADJUSTER WASHER 1 1
8 6 3168600 LEVER STARTER 1 1
7 3160725 SET SCREW CHOKE 1 1
20 2 19 8 P1150160 CASE UNDER LH 1 1
9 P1150130 CASE UPPER LH 1 1
12A 10 41502100 U NUT M8x1.25 2 2

12 11 —- SET BRAKE LIGHT SWITCH 2

11A N7160110 SWITCH ASSY. STOP LAMP FRONT 1
12 P6150040 CONTROL LEVER ASSY. RH 1
12A P7150010 CONTROL LEVER ASSY. RH 1

14 13 P1150120 CASE UPPER RH 1 1

13 18 14 P1150170 CASE UNDER RH 1
15
14A P7320030 CASE LOWER RH 1
11
15 P6150060 BRAKE LEVER RH 1 1
14A
16 16 0332808 SCREW 2 2
17 P150330 GRIP LH 1 1
18 P150320 GRIP COMP. THROTTLE RH 1 1
19 P150510 MIRROR ASSY. LH, RH 2 2
20 0254096 PIECE THROTTLE CABLE END 1 1
BRAKE LEVER ASSY. LH & RH 21 P7160140 SWICH ASSY STOP LAMP REAR 1
39
FIG. No. 27 FIG. No. 27
WIRING HARNESS & IGNITION COIL ASSY.
20 NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
4 NO. NO.
5 KS ES
1 P6060020 COMBINED IDI & IGNITION COIL 1
1A
3 1A P7060030 IGNITION COIL ASSY. 1
1 2 P6160040 AC FLASHER UNIT 1 1
2 3 P6060030 REGULATOR CUM RECTIFIER 1
21 4 420001700 PUNCED WASHER A6 2
5 P1200070 HEX FLANGE BOLT M6x16 1
6 N8200060 HEX FLANGE BOLT M6x10 1 1
22 23 7 P6160010 WIRING HARNESS 1
7A P6160110 WIRING HARNESS 1
7 7A 7B
17 7B P7160010 WIRING HARNESS 1
4 8 N8060170 SUPPRESOR CAP 1 1
6 9 S1060310 SEAL SPARK PLUG 1 1
16
15 10 P210650 CABLE ASSY. STRAPPING 2 3
9 11 2162280L HORN ASSY. 12V 1 1
10
11 12 P3210160 LOCK SET XL HD 1
8
12A P7150030 LOCK SET ES 1
13 P1200050 SPRING WASHER 2 2
14 P200310 HEX SCREW 2 2
12 12A
15 R1060200 SEAL HT CORD 1 1
16 P6160130 CONTROL UNIT (LED LIGHT) 1
17 P7060020 CONTROL UNIT 1
13 18 P7160020 CORD SET BATTERY 1
19 P7160150 CABLE STRAP 1
19 14
20 N9160380 ELECTRONIC FLASHER UNIT 1
21 M1200530 HEX FLANGE BOLT M6x20 3
24 22 C8060020 SUPPRESOR CAP 1
25 18
23 P7060040 SEAL SPARK PLUG 1
24 P7320040 FUSE 15AMP 1
WIRING HARNESS & IGNITION COIL ASSY. 25 N9325830 FUSE 10AMP 1
40
FIG. No. 28 FIG. No. 28
SWINGARM ASSEMBLY
NO. OFF
4 7 REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
8 KS ES
2
1 R1090420 SILENT BLOCK 2 2
9
2 0330048 SPLIT PIN 2x20 1 1

6 3 G5200310 PUNCHED WASHER 10.5x18x1.6 2 2

1 2 5
3
4 0334218 HEX NUT M8x1.25 2 2

5 P3090290 TORQUE LINK REAR 1 1

6 0330318 WAVE SPRING WASHER M8 1 1

7 J110270 ABUTMENT REAR BRAKE CABLE 1 1

4
8 F113620 BOLT CABLE ABUTMENT 1 1

9 P6320380 SWING ARM COMP. (WITH BUSH) 1 1

10 0331348 BOLT TORQUE LINK REAR 1 1

14
3 10
11 K6200060 HEX BOLT M10x250 1 1
13
12 0335528 PUNCHED WASHER 10.5x10x1.6 2 2

13 P090840 PAD CHAIN PROTECTION 1 1

15 11
12 14 420053000 SPRING WASHER A10 1 1

15 P200530 HEX NUT M10 1 1

12

SWINGARM ASSEMBLY
41
FIG. No. 29 FIG. No. 29
SHOCK ABSORBER ASSEMBLY
2 3 NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
KS ES
1 3
1 420496700 HEX BOLT M10x40 2 2
2
2 0335628 PUNCHED WASHER 10.5x24x2.3 4 4

3 P30900100D SHOCK ABSORBER BLACK 2 2

1 4 P3090210 PLATE COMP. FOOTREST LH 1 1

6 5 P1200240 HEX NUT M10x1.25 2 2

6 P3090240 PLATE COMP. FOOTREST RH 1 1

7 P3090270 CHAIN COVER 1 1

8 7130140 WASHER 4 4
4
7 5
9 P1200070 HEX SCREW M6x16 4 4

10 P1200050 WAVE SPRING WASHER M6 4 4

10

SHOCK ABSORBER ASSEMBLY

42
FIG. No. 30 FIG. No. 30
TOOL KIT ASSEMBLY
NO. OFF
REF. PART
DESCRIPTION XL 100 REMARKS
NO. NO.
KS ES
1 P6210030 TOOL KIT 1 1

2 —- TOOL BAG 1 1

3 —- GRIP DRIVER 1 1

4 —- BIT STAR + NORMAL SCREW DRIVER 1 1

2
5 —- DOUBLE ENDED SPANNER 17x19 1 1

SPECIAL TOOL
3
1 P6310020 MANDREL FOR OIL SEAL 1 1

TOOL KIT ASSEMBLY

43
 TVS XL 100 KS / ES KIT & KIT CONTENTS
KIT CONTENTS
S. No. KIT PART NO. KIT DESCRIPTION MODEL
S. NO. PART NO. DESCRIPTION QTY
1 P6010020 CYLINDER HEAD COMP 1
2 P6010100 CAMSHAFT COMP 1
3 N2010340 SPRING VALVE INNER 2
4 P6010210 VALVE INTAKE 500 1
5 P6010220 VALVE EXHAUST 500 1
6 M1010620 SEAL VALVE STEM OIL 2
7 N2010350 SPRING VALVE OUTER 2
8 K3010680 SEAT VALVE SPRING 2
1 P6010110 CYLINDER HEAD ASSY. KIT XL100 KS / ES 9 S1010320 COTTER VALVE 4
10 N2011040 RETAINER VALVE SPRING 2
11 K6010200 ARM COMP ROCKER - PEP+ 2
12 T4010760 SHAFT ROCKER ARM 2
13 K3011090 STOPPER ROCKER SHAFT 1
14 N3011780 SPARK PLUG 1
15 P6010060 STOPPER CAMSHAFT 1
16 N8200090 REC CSK SCREW M5x15 1
1 S1080409 PIPE INLET OIL PUMP 1
2 P6030030 CRANKCASE KIT LH XL100 KS
2 P6030020 CRANKCASE MACHINING L 1
1 P6030050 CRANKCASE MACHINING R 1
3 P6030150 CRANKCASE KIT RH XL100 KS 2 420602000 BALL BEARING 12x32x10 - 6201 1
3 N2080920 PIPE BREATHER 1
1 B5020060 PISTON STD 1
2 P010680 PISTON PIN 1
4 B5020100 PISTON & RING KIT STD XL100 KS / ES
3 N5320440 RING SET PISTON STD 5PC 1
4 N2200340 CIRCLIP PISTON PIN 2
1 N5010520 RING PISTON Ist 1
5 N5320440 RING SET PISTON STD XL100 KS / ES 2 N8020700 PISTON RING 2ND 51.00 CHROME PLATED 1
3 N5010540 RING OIL PISTON 1
1 N5320030 RING PISTON 1ST I O/S - 0.25 1
6 N8324660 RING SET PISTON 51.00 DIA I OS XL100 KS / ES 2 N8324240 RING PISTON BOTTOM I O/S 1
3 N5320070 OIL RING SET PISTON I O/S 1
1 P6320210 PISTON DIA I OS 1
2 P010680 PISTON PIN 1
7 P6320070 PISTON & RING KIT I OS XL100 KS / ES 3 N5320030 RING PISTON Ist I OS 1
4 N8324240 PISTON RING 2ND I OS 1
5 N5320070 RING OIL PISTON I OS 1
6 B5020140 CIRCLIP PISTON PIN 2
44
 TVS XL 100 KS / ES KIT & KIT CONTENTS
KIT CONTENTS
S. No. KIT PART NO. KIT DESCRIPTION MODEL
S. NO. PART NO. DESCRIPTION QTY
1 P6320200 PISTON II OS 1
2 P010680 PISTON PIN 1
3 N5320040 RING PISTON Ist II OS 1
8 P6320080 PISTON & RING KIT II OS XL100 KS / ES 4 N8324250 PISTON RING 2ND II OS 1
5 N5320080 RING OIL PISTON II OS 1
6 B5020140 CIRCLIP PISTON PIN 2
1 N5320040 RING SET PISTON 11 O/S (TOP) 1
9 N8324670 RING SET PISTON 51.00 DIA II OS XL100 KS / ES 2 N8324250 RING PISTON BOTTOM II O/S 1
3 N5320080 OIL RING SET PISTON II O/S (TOP) 1
1 T4080540 OILSEAL 17296 TYPE-A 2
10 P6320120 KIT OIL SEAL XL100 KS / ES 2 K3200640 OILSEAL 17x26x6 MAGNETO - PEP 1
3 N2200550 OIL SEAL CRANKSHAFT R 1
1 P6010040 CYLINDER BLOCK 1
2 P6010120 GASKET CYLINDER HEAD 1
11 P6320110 CYLINDER BLOCK PISTON KIT XL100 KS / ES
3 P6010130 GASKET CYLINDER 1
4 B5020100 PISTON ASSY.DIA 1
1 P6010160 GASKET TENSIONER ADJ 1
2 P6010120 GASKET CYL HEAD 1
3 P6010130 GASKET CYLINDER 1
4 P6030070 GASKET CLUTCH COVER 1
12 P6320130 KIT MAJOR GASKET ENGINE XL100 KS / ES
5 R1020310 GASKET COVER CENTRIFUGAL FILTER 1
6 P6030060 GASKET CRANKCASE 1
7 P6040040 GASKET PIPE INTAKE 1
8 T4050180 GASKET PIPE EXHAUST 1
9 N3140120 GASKET OIL LEVEL PLUG 2
1 P6080090 SPROCKET ENGINE 1
2 P6110160 CHAIN ASSY 104 1
13 P6320140 KIT CHAIN & SPROCKET XL100 KS / ES 3 P6110170 SPROCKET RR WHEEL 42 52 68 N 1
4 N3080250 LOCK PLATE SPROCKET 1
5 N3110470 WASHER REAR SPROCKET 2
1 N5081330 RATCHET KICK STARTER 1
2 P6080260 LIFTER RATCHET 1
3 N5081370 SPRING KICK STARTER 1
4 P6080119 SHAFT KICK STARTER 1
14 P6320180 KIT KICK STARTER XL100 KS / ES
5 N5081280 GUIDE KICK STARTER SPRING 1
6 P6080130 SPRING KICK STARTER RATCHET 1
7 K3200880 SHIM 17x24x0.5 1
45
 TVS XL 100 KS / ES KIT & KIT CONTENTS
KIT CONTENTS
S. No. KIT PART NO. KIT DESCRIPTION MODEL
S. NO. PART NO. DESCRIPTION QTY
15 P6320380 SWING ARM WITH 2 SILENT BLOCKS XL100 KS / ES 1 SWINGARM COMP with Bush 1
1 P6010210 VALVE INTAKE 500 1
16 P6320160 KIT VALVE XL100 KS / ES 2 P6010220 VALVE EXHAUST 500 1
3 M1010620 SEAL VALVE STEM OIL 2
1 R1020539 CONNECTING ROD MACHINED 1
17 P6320170 KIT CONNECTING ROD XL100 KS / ES 2 N2200010 NEEDLE CAGE STAR CITY 110CC 1
3 N3020120 CRANK PIN 26.00 42.00 H 1
1 P6040020 PIPE INTAKE COMP 1
2 K3040180 O-RING PIPE INTAKE 1
18 P6320190 KIT PIPE INTAKE XL100 KS / ES 3 P080700 SPECIAL HEX NUT 2
4 M1200900 HEX FLANGE NUT M6 2
5 P6040040 GASKET PIPE INTAKE 1
1 P6010160 GASKET TENSIONER ADJ 1
2 P6010120 GASKET CYL HEAD 1
19 P6320150 KIT MINOR GASKET XL100 KS / ES 3 P6010130 GASKET CYLINDER 1
4 T4050180 GASKET PIPE EXHAUST 1
1 N8320500 FLOAT 1
2 N8320490 PIN FLOAT 1
20 P6320370 KIT CARBURETTOR FLOAT XL100 KS / ES
3 P6320320 PETROL STOP NEEDLE 1
4 N8320440 GASKET- FLOAT CHAMBER 1
1 P6320230 MAIN JET 1
21 P6320360 CARBURETTOR MINOR XL100 KS / ES 2 P6320270 SLOW JET 1
3 P6320280 NEEDLE JET HOLDER 1
4 N8320440 GASKET- FLOAT CHAMBER 1
1 P1320600 RETAINER DISC 1
2 P1320530 CIRCLIP 1
3 P6320290 SPRING JET NEEDLE 1
22 P6320350 CARBURETTOR MAJOR XL100 KS / ES
4 P6320230 MAIN JET 1
5 P6320270 SLOW JET 1
6 P1320560 VALVE CONTROLLER 1
7 N8320350 AIR ADJUSTER 1
8 N8320440 GASKET- FLOAT CHAMBER 1
9 P1320550 SPRING VALVE CONTROLLER 1
10 N8320360 SPRING AIR ADJUSTER 1
11 P6320440 THROTTLE VALVE 1
46
 TVS XL 100 KS / ES KIT & KIT CONTENTS
KIT CONTENTS
S. No. KIT PART NO. KIT DESCRIPTION MODEL
S. NO. PART NO. DESCRIPTION QTY
1 P3110050 SPOKE REAR WHEEL INNER27250 18
23 P3320070 SPOKES & NIPPLE KIT XL100 KS /ES
INNER - REAR (QD WHL) 2 N3110200 NIPPLE DIA3.5 WHEEL SPOKE 18
24 P3320080 SPOKES & NIPPLE KIT XL100 KS / ES 1 P3110060 SPOKE REAR WHEEL OUTER 18
OUTER - REAR (QD WHL) 2 N3110200 NIPPLE DIA3.5 WHEEL SPOKE 18
1 P3110060 SPOKE REAR WHEEL OUTER 18
2 P3110050 SPOKE EAR WHEEL INNER27250 18
25 P321410 SPOKES & NIPPLE KIT XL100 KS / ES
3 N3110200 NIPPLE DIA3.5 WHEEL SPOKE 36
1 P150260 DAMPER RUBBER UPPER 4
26 P1320060 HANDLE BAR DAMPER KIT ( XL SUPER) XL100 KS / ES 2 P150280 SPACER BUSH 4
3 P150270 DAMPER RUBBER LOWER 4
27 P321260 BEARING KIT- FRONT XLS-ALL/REAR XLS OLD XL100 KS / ES 1 420602000 BALL BEARING 12X32X10 - 6201 2
1 P3110230 AXLE OD 12 X 244 1
28 P3320120 REAR AXLE KIT - MAX XL100 KS / ES
2 K200570 U NUT 10 X 1.25 FLANGED 1
1 410013700 CONE TOP PLATED 1
2 K101430 CUP TOP 1
29 P321300 STEERING CONE KIT(XL, CHAMP, XL100 KS / ES 3 420402000 BALLS DIA 5/32 52
XL SUP, SPORT 4 410114700 CUP BOTTOM PLATED 1
5 410115700 CONE BOTTOM PLATED 1
6 410073000 TOLERANCE RING 1
1 P7030090 CRANKCASE R 1
30 P7030100 CRANKCASE ASSY R XL100 ES 2 420602000 BALL BEARING 12x32x10 - 6201 1
3 N2080920 PIPE BREATHER 1
1 P7080020 PIPE INLET OILPUMP 1
31 P7030070 CRANKCASE ASSY L XL100 ES
2 P7030060 CRANKCASE L 1
1 P6110390 CHAIN ASSY 106 1
2 P6110370 SPROCKET RR WHEEL 46 52 68 NO 1
32 P6320640 KIT CHAIN & SPROCKET 110 DIA BRAKE XL100 HD 3 P6080090 SPROCKET ENGINE 1
4 N3080250 LOCK PLATE SPROCKET 2
5 N3110470 WASHER REAR SPROCKET 2
1 N6110140 NIPPLE 36
33 P6320690 KIT SPOKE REAR XL100 HD 2 P6110410 SPOKE INNER 18
3 P6110420 SPOKE OUTER 18
1 N6110140 NIPPLE 18
34 P6320670 KIT SPOKE REAR INNER XL100 HD
2 P6110410 SPOKE INNER 18
1 N6110140 NIPPLE 18
35 P6320680 KIT SPOKE REAR OUTER XL100 HD
2 P6110420 SPOKE OUTER 18
47
 TVS XL 100 PAINTED PARTS - KS
HG BLACK
4 2 S.No. PART NO DESCRIPTION
1 P61400200D FUEL TANK COMP+TAPESET HG BLACK
2 P62201100D COVER FRAME COMP L+TAPESET HG BLACK
1
3 P62201200D COVER FRAME COMP R BLACK+TAPESET HG BLACK
4 P62201500D TOOL BOX COMP+TAPESET HG BLACK

5 5 P1205100D FENDER REAR HG BLACK

8
6 P1003500D FENDER FRONT HG BLACK
7 3100218000D STAY MUDGUARD HG BLACK
7
8 T41003800D STABLISER TUBE HG BLACK
3 6 9 P6220620 TAPESET

MOSS GREEN
S.No. PART NO DESCRIPTION
4 2
1 P61400207L FUEL TANK COMP+TAPESET MOSS GREEN
2 P62201107L COVER FRAME COMP L+TAPESET MOSS GREEN
1
3 P62201207L COVER FRAME COMP R+TAPESET MOSS GREEN
4 P62201507L TOOL BOX COMP+TAPESET MOSS GREEN
5 P1205107L FENDER REAR MOSS GREEN
5
8
6 P1003507L FENDER FRONT MOSS GREEN
7 3100218007L STAY MUDGUARD MOSS GREEN
7
8 T41003807L STABLISER TUBE MOSS GREEN

3 9 P6220620 TAPESET
6
METALLIC BLUE
S.No. PART NO DESCRIPTION
4 2
1 P61400208B FUEL TANK COMP+TAPESET DP MET BLUE
2 P62201108B COVER FRAME COMP L+TAPESET DP MET BLUE
1
3 P62201208B COVER FRAME COMP R+TAPESET DP MET BLUE
4 P62201508B TOOL BOX COMP+TAPESET DP MET BLUE
5 P1205108B FENDER REAR DEEP MET BLUE
5
8
6 P1003508B FENDER FRONT DEEP MET BLUE
7 3100218008B STAY MUDGUARD DEEP MET BLUE
7
8 T41003808B STABLISER TUBE DEEP MET BLUE

3 9 P6220620 TAPESET
6
LINE INDICATES LH SIDE 48
 TVS XL 100 PAINTED PARTS - KS
TITANIUM GREY
4 2 S.No. PART NO DESCRIPTION
1 P61400208D FUEL TANK COMP+TAPESET TITANIUM GREY
1 2 P62201108D COVER FRAME COMP L+TAPESET TITANIUM GREY
3 P62201208D COVER FRAME COMP R+TAPESET TITANIUM GREY
4 P62201508D TOOL BOX COMP+TAPESET TITANIUM GREY

5 5 P1205108D FENDER REAR TITANIUM GREY

8
6 P1003508D FENDER FRONT TITANIUM GREY
7 3100218008D STAY MUDGUARD TITANIUM GREY
7
8 T41003808D STABLISER TUBE TITANIUM GREY
3 6 9 P6220620 TAPESET

APACHE RED
S.No. PART NO DESCRIPTION
4 2
1 P61400202H FUEL TANK COMP + TAPESET AP RED
2 P62201102H COVER FRAME COMP L + TAPESET AP RED
1
3 P62201202H COVER FRAME COMP R + TAPESET AP RED
4 P62201502H TOOL BOX COMP+TAPESET AP RED
5 P1205102H FENDER REAR AP RED
5
8
6 P1003502H FENDER FRONT AP RED
7 3100218002H STAY MUDGUARD AP RED
7
8 T41003802H STABLISER TUBE AP RED

3 9 P6220630 TAPESET
6
COPPER SHINE
S.No. PART NO DESCRIPTION
4 2
1 P61400201A FUEL TANK COMP+TAPESET STALN BRWN COPR SHN
2 P62201101A COVER FRAME COMP L+TAPE STALN BRWN COPR SHN
1
3 P62201201A COVER FRAME COMP R+TAPESET STALN BRWN COPR SHN
4 P62201501A TOOL BOX COMP +TAPESET STALN BRWN COPR SHN
5 P1205101A FENDER REAR STALN BRWN COPR SHN
5
8
6 P1003501A FENDER FRONT STALN BRWN COPR SHN
7 3100218001A STAY MUDGUARD STALN BRWN COPR SHN
7
8 T41003801A STABILISER TUBE STALN BRWN COPR SHN

3 9 P6220620 TAPESET
6
LINE INDICATES LH SIDE 49
 TVS XL 100 HD PAINTED PARTS - KS
MOSS GREEN
4 2 S.No. PART NO DESCRIPTION
1 P61400207LA FUEL TANK COMP+TAPESET MOSS GREEN HD

1 2 P62201107LA COVER FRAME COMP L+TAPESET MOSS GREEN HD

3 P62201207LA COVER FRAME COMP R+TAPESET MOSS GREEN HD
4 P62201507LA TOOL BOX COMP+TAPESET MOSS GREEN HD

5 5 P1205107L FENDER REAR MOSS GREEN

8
6 P1003507L FENDER FRONT MOSS GREEN
7 3100218007L STAY MUDGUARD MOSS GREEN
7
8 T41003807L STABLISER TUBE MOSS GREEN
3 6 9 P7220480 TAPESET MOSS GREEN

TITANIUM GREY
S.No. PART NO DESCRIPTION
4 2
1 P61400208DA FUEL TANK COMP+TAPESET TITANIUM GREY HD
2 P62201108DA COVER FRAME COMP L+TAPESET TITANIUM GREY
1
3 P62201208DA COVER FRAME COMP R+TAPESET TITANIUM GREY
4 P62201508DA TOOL BOX COMP+TAPESET TITANIUM GREY HD
5 P1205108D FENDER REAR TITANIUM GREY
5
8
6 P1003508D FENDER FRONT TITANIUM GREY
7 3100218008D STAY MUDGUARD TITANIUM GREY
7
8 T41003808D STABLISER TUBE TITANIUM GREY

3 9 P7220480 TAPESET TITANIUM GREY

6
BLACK
S.No. PART NO DESCRIPTION
4 2
1 P61400200DA FUEL TANK COMP+TAPESET BLACK HD
2 P62201100DA COVER FRAME COMP L+TAPESET BLACK HD
1
3 P62201200DA COVER FRAME COMP R+TAPESET BLACK
4 P62201500DA TOOL BOX COMP+TAPESET BLACK HD
5 P1205101A FENDER REAR HG BLACK
5
8
6 P1003500D FENDER FRONT HG BLACK
7 3100218000D STAY MUDGUARD HG BLACK
7
8 T41003800D STABLISER TUBE HG BLACK

3 9 P7220480 TAPESET HG BLACK

6
LINE INDICATES LH SIDE 50
 TVS XL 100 HD PAINTED PARTS - KS
STALLION BROWN
4 2 S.No. PART NO DESCRIPTION
1 P61400201AA FUEL TANK COMP+TAPESET STALLION BROWN

1 2 P62201101AA COVER FRAME COMPL+TAPESET STALLION BROWN

3 P62201201AA COVER FRAME COMPR+TAPESET STALLION BROWN
4 P62201501AA TOOL BOX COMP + TAPESET STALLION BROWN

5 5 P1205101A FENDER REAR STALLION BROWN

8
6 P1003501A FENDER FRONT STALLION BROWN
7 3100218001A STAY MUDGUARD STALLION BROWN
7
8 T41003801A STABLISER TUBE STALLION BROWN
3 6 9 P7220480 TAPESET STALLION BROWN

MATTE BLUE
S.No. PART NO DESCRIPTION
4 2
1 P61400208BA FUEL TANK COMP+TAPESET DP MET BLUE HD
2 P62201108BA COVER FRAME COMP L+TAPESET DP MATTE BLUE
1
3 P62201208BA COVER FRAME COMP R+TAPESET DP MATTE BLUE
4 P62201508BA TOOL BOX COMP+TAPESET DP MET BLUE HD
5 P1205108B FENDER REAR DEEP MET BLUE
5
8
6 P1003508B FENDER FRONT DEEP MET BLUE
7 3100218008B STAY MUDGUARD DEEP MET BLUE
7
8 T41003808B STABLISER TUBE DEEP MET BLUE

3 9 P7220480 TAPESET MET BLUE

6

LINE INDICATES LH SIDE 51

 XL 100 HD i TOUCH PAINTED PARTS
TITANIUM GREY
4 2 S.No. PART NO DESCRIPTION
1 P61400208D FUEL TANK COMP+TAPESET TITANIUM GREY
1 2 P62201108DC COVER FRAME COMP L+TAPESET TITANIUM GREY
3 P62201208DC COVER FRAME COMP R+TAPESET TITANIUM GREY
4 P72200508D TOOL BOX COMP+TAPESET TITANIUM GREY

5 5 P1205108D FENDER REAR TITANIUM GREY

8
6 P1003508D FENDER FRONT TITANIUM GREY
7 3100218008D STAY MUDGUARD TITANIUM GREY
7
8 T41003808D STABLISER TUBE TITANIUM GREY
3 6 9 P7220480 TAPESET

MOSS GREEN
S.No. PART NO DESCRIPTION
4 2
1 P61400207L FUEL TANK COMP+TAPESET MOSS GREEN
2 P62201107LC COVER FRAME COMP L+TAPESET MOSS GREEN
1
3 P62201207LC COVER FRAME COMP R+TAPESET MOSS GREEN
4 P72200507L TOOL BOX COMP+TAPESET MOSS GREEN
5 P1205107L FENDER REAR MOSS GREEN
5
8
6 P1003507L FENDER FRONT MOSS GREEN
7 3100218007L STAY MUDGUARD MOSS GREEN
7
8 T41003807L STABLISER TUBE MOSS GREEN

3 9 P7220480 TAPESET
6
METALLIC BLUE
S.No. PART NO DESCRIPTION
4 2
1 P61400208B FUEL TANK COMP+TAPESET DP MET BLUE
2 P62201108BC COVER FRAME COMP L+TAPESET DP MET BLUE
1
3 P62201208BC COVER FRAME COMP R+TAPESET DP MET BLUE
4 P72200508B TOOL BOX COMP+TAPESET DP MET BLUE
5 P1205108B FENDER REAR DEEP MET BLUE
5
8
6 P1003508B FENDER FRONT DEEP MET BLUE
7 3100218008B STAY MUDGUARD DEEP MET BLUE
7
8 T41003808B STABLISER TUBE DEEP MET BLUE

3 9 P7220480 TAPESET
6
LINE INDICATES LH SIDE 52
 XL 100 HD i TOUCH PAINTED PARTS
HG BLACK
4 2 S.No. PART NO DESCRIPTION
1 P61400200D FUEL TANK COMP+TAPESET BLACK
1 2 P62201100DE COVER FRAME COMP L+TAPESET BLACK
3 P62201200DE COVER FRAME COMP R BLACK+TAPESET BLACK
4 P72200500D TOOL BOX COMP+TAPESET BLACK

5 5 P1205100D FENDER REAR BLACK

8
6 P1003500D FENDER FRONT BLACK
7 3100218000D STAY MUDGUARD HG BLACK
7
8 T41003800D STABLISER TUBE BLACK
3 6 9 P7220480 TAPESET

PURPLE
S.No. PART NO DESCRIPTION
4 2
1 P61400205AA FUEL TANK COMP+TAPESET TITANIUM GREY
2 P62201105AA COVER FRAME COMP L+TAPESET TITANIUM GREY
1
3 P62201205AA COVER FRAME COMP R+TAPESET TITANIUM GREY
4 P72200505AA TOOL BOX COMP+TAPESET TITANIUM GREY
5 P1205105A FENDER REAR TITANIUM GREY
5
8
6 P1003505A FENDER FRONT TITANIUM GREY
7 3100218005A STAY MUDGUARD TITANIUM GREY
7
8 T41003805A STABLISER TUBE TITANIUM GREY

3 9 P7220450 TAPESET
6
XL 100 KS - COMFORT PAINTED PARTS
1 P62201100DG COVER FRAME COMP. L + TAPE SET
1 2 P62201200DG COVER FRAME COMP. R + TAPE SET HG BLACK
3 P6221900 TAPE SET
1 P62201107LE COVER FRAME COMP. L + TAPE SET
2 P62201207LE COVER FRAME COMP. R + TAPE SET MOSS GREEN
3 P6221900 TAPE SET
1 P62201108BE COVER FRAME COMP. L + TAPE SET
2 P62201208BE COVER FRAME COMP. R + TAPE SET DEEP MET. BLUE
3 P6221900 TAPE SET
1 P62201108DE COVER FRAME COMP. L + TAPE SET
2 P62201208DE COVER FRAME COMP. R + TAPE SET TIT. GREY
3 P6221900 TAPE SET
1 P62201101CB COVER FRAME COMP. L + TAPE SET
2 P62201201CB COVER FRAME COMP. R + TAPE SET SPARK. SILVER
2 3 P6221920 TAPE SET

LINE INDICATES LH SIDE 53