A Message From The GM: MARCH 2012
A Message From The GM: MARCH 2012
Trade Building Supplies began in 2004 and has evolved into a dominant
supplier of building products in the Northern Territory. Some of the specialty
products are plywood products; fibre cement and MDF sheeting; timber
flooring; merbau decking; form ply and concrete products; merbau/ jarrah
and structural hardwoods and Trade’s quality solid timber doors, as well as
Hume and Corinthian doors etc.
In 2010 another new bigger purpose-built truss plant was built. At the same
time and to further enhance the TBS truss manufacturing capacity, a new
2400 equaliser was installed alongside the existing equipment and an
ALS286 linear saw. It gets hot in Darwin, and plant manager Darren Pope,
regards the pair of 8 metre diameter ceiling fans that hang above the work
areas in the factory as a “godsend in this climate”.
One of the unique things about Trade Building Supplies is the fact that from
the beginning they have concentrated on producing trusses from treated
Hychord almost exclusively. Traditionally, Darwin had been very much a
“hardwood town” and the increasing difficulties in getting volumes of high
quality solid section hardwood saw the inception of Hychord trusses into
Darwin by TBS.
The South Island welcomes a new fabricator this year with the opening of Canterbury Frames & Trusses in Rolleston,
just south of Christchurch. The newly licensed Pryda fabrication plant owned by Mark Melbourne has commenced the
manufacture of frames and trusses for merchants and builders in and around the region.
Mark’s introduction into the industry was working in fabrication plants and after a few years he took a position with
Pryda New Zealand as a Technical Representative. For the last seven years Mark has run a successful contract detailing
business in Christchurch and was looking for the next step.
Mark stated, “The prospect of starting a new business during a building recession in New Zealand was not a decision
taken lightly. The prospect of a major rebuild in the Canterbury area made the decision feasible.”
With the number of earthquakes and aftershocks numbering over 10,000 since September 2010 in the Christchurch
region, damaging or destroying more than 100,000 homes, there is going to be a significant increase in building activity
in the region over the next ten years.
The business proposition was viable so the hunt was on for a suitable location in or around Christchurch. After a few
disappointments due to the scarcity of suitable sites a large and fairly new building ideally suited for manufacturing of
frames and trusses was found at the prestigious i-Zone Park in Rolleston 12Km South of Christchurch. The site has
great access for transport and the ability to store finished product inside or on large concrete pads. Due to the close
proximity and easy access to the new more stable subdivisions of the western suburbs, Westland Place, Rolleston was
the ideal choice for Mark’s plant
The experience Mark has gained over the years places him in a great position to start his plant. Mark is able to look at
the industry from various angles to ensure all issues, right up to the delivery of the product are covered.
Canterbury Frames & Trusses prides itself on the product they are producing. Mark’s aim is to provide high quality
frames, trusses and timber supplies to the local market at a competitive price and on time.
Top & Left: Owner Mark Melbourne in front of the new plant and in his office.
Below Centre: Inside the plant with a press on an overhead gantry
Below Right: Outside the office
Pryda New Zealand is GS1 Net ready to assist their industry partners
Internationally recognised bar coding has been in New Zealand for approximately 30 years and started initially within
the supermarket industry. In the mid 1990’s, the hardware industry recognised the importance of bar coding to ensure
efficiencies and accuracy for their stores.
It was at this time that Pryda New Zealand became involved and began bar coding all their retail cartons and/or
individual products. To assist the customers’ shopping experience labels were yellow for stainless steel and white for
galvanised product.
During this period the information supplied to the merchant chains was either in writing, cheat sheets or by allowing the
merchants to scan the product in-house and assigning the bar code to their own product code. These methods, whilst
an improvement on the past, were open to all sorts of mistakes and were rather laborious.
In 2005 the GS1 Global Data Synchronisation Network was introduced which allows product data to be shared with all
relevant trading partners and ensures that all parties are working on a common set of data.
GS1 New Zealand is now working with hardware retailers and suppliers to drive best practice principles across the
sector. GS1 pooled the knowledge and experience of the key retailers and suppliers from across the New Zealand and
Australian hardware industry.
The list of confirmed participants includes Mitre 10 New Zealand, Independent Timber Merchants (ITM), Mitre 10
Australia, Bunnings, BOC, Reece, Natbuild, John Danks and PlaceMakers. The Hardware Group has been set up to
help develop, promote and deliver user guidelines, training courses and implementation programmes for the use of GS1
standards.
Pryda New Zealand has worked closely with their industry partners Mitre 10 New Zealand and Independent Timber
Merchants (ITM) along with the assistance of GS1 New Zealand to become GS1 Net ready in December 2011.
With very little effort, Pryda New Zealand can now maintain their product information and provide this to any of their
partners in the retail merchant sector.
Pryda New Zealand looks forward to working with their industry partners to further enhance efficiency and the shopping
experience for their customers.
• Packed in cartons of 10
• One size is designed for use with 90 x 45mm and 135 x 45mm timber
• Fitting inside the frame leaves the outside of the frames clean meaning no rebating of frame required.
Roof and floor truss production staff also utilise the same Office staff can monitor individual job progress within the
piece of software, meaning employees can swap between process – not only for assembly but also for cutting. Plants
workstations without the need for extensive retraining. using manual saws have not been forgotten with Pryda’s
Saw Station software eliminating the need to print cutting
“It has certainly saved a lot of wasted footsteps in
sheets.
production time,” he said. “Because each workstation
is networked directly to the office, there is no need for “Production Viewer seamlessly feeds back live
anyone to walk around with a USB stick – and having no manufacturing data to the Pryda Production Manager
paper plans means the wind can’t blow anything in the software that allows fabrication plants to run varied
factory away.” analysis reporting and accurately schedule and distribute
all prefabricated work across the factory floor,” Fabricator
According to Brendan, Pryda Production Viewer has
Systems Manager for Australia and New Zealand, Ian
created a continual manufacturing environment where the
Currie said. “Production Viewer is an integral component
next set of information is always at hand and the schedule
of Pryda’s manufacturing software suite.”
set out to follow. For fabricators, this piece of software is a
must. continued next page ...
On the day of the webinar... Add to that, that 90% of people answer that they are very
All webinars start at 11am (Melbourne time). If you haven’t likely to use the techniques demonstrated in the webinars,
attended a webinar before, we recommend setting up and we think you’ll find it’s 30 minutes well spent.
about 15 minutes before it starts. Hope to see you at the next webinar!
The Production Viewer’s consistent view of the information allows fabrication plants to switch the roof truss production
viewer to produce floors, eliminating the need for multiple PC’s at each workstation. Simple wireless remote controllers
means production staff do not have to walk to the PC to progress to the next setup.
Pryda Production Manger suite is a software package that should definitely be introduced into all prefabricated truss
businesses in 2012. Contact your local Pryda office for help in working out the specialised setup needed to gain the
most from your business and plant.
One of the most important factors is to gather information at the quotation stage. For example, if you require design or
inspection certification, you’ll need to contact Pryda’s design department for a quote and include that in your costs right
from the beginning.
Similarly, the difference between selecting a commercial building type in Pryda Build i, when it should have been an
essential building type, can seem like a small mistake. However, this can result in different design for the girders which
again can end up being a costly small mistake. It’s important to get these things right, from the start.
The same applies for engineering documentation. If there are items that require clarification it is always best to contact
our engineers at the quotation stage. We’ll then communicate with the building’s engineer to clarify any issues and
convey the outcome back to you. Doing this at the quotation stage ensures your costs are accurate and don’t require
major revision down the track.
There are four major areas that we recommend you focus on in your planning. Firstly, speak to the builder about the
need for design and inspection certification and details of the building surveyor. Next, look at the architectural drawings
for things like ceiling fixings, roof battens and other features like light-wells and walkways. The structural drawings will
provide information regarding loads, bracing, wind speeds and support. Lastly, you’ll be able to find whether you need
to allow for mechanical units or special fire and acoustic requirements by referring to the service drawings.