SECTION 3: PROBES

RTDs and thermocouples in a variety of configurations for easy installation Tip-sensitive and fast response probes for quick and accurate temperature sensing High temperature probes to 650C for extreme environments Single and dual elements offer high reliability Cut-to-length models are marked with (see page 3-18 for instructions)

Tip-sensitive RTDs and thermocouples. . . . . . . . . . . 3-2 to 3-3 Fast Response RTDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 to 3-5 Bayonet mount tip-sensitive RTDs, thermocouples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 to 3-7 Electrically isolated RTDs, thermocouples . . . . . . . . 3-8 to 3-9 550C RTDs, thermocouples . . . . . . . . . . . . . . . . . . . 3-10 to 3-11 600C RTDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Mineral-insulated RTDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Compact plug sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Integrated sensor transmitter . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Conductivity level sensor. . . . . . . . . . . . . . . . . . . . . . 3-16 to 3-17 How to shorten cut-to-length probes . . . . . . . . . . . . . . . . . 3-18 PFA, FEP encapsulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

Page 3-1

Tip-sensitive RTDs & Thermocouples

Overview
The probe sensing tip is constructed of copper alloy which is twenty times more conductive than stainless steel. The sensors react more quickly to changes and indicate tip temperature instead of stem temperature. The result is better accuracy in thermowells, bearings, and other installations. Minco recommends 0.250" diameter probes for use in thermowells. Copper alloy tip for fast response Accurate sensing to 260C (500F) Non-armor models can be user-shortened

Insulation resistance: Thermocouple: 10 megohms minimum at 100 VDC, leads to case, ungrounded junctions only. RTD: Single element probes: 1000 megohms min. at 500 VDC, leads to case. Dual element probes: 100 megohms min. at 100 VDC, between elements and leads to case. Vibration: Withstands 10 to 2000 Hz at 20 Gs min. per MIL-STD-202, Method 204, Test Condition D. Shock: Withstands 100 Gs min. sine wave shock of 8 milliseconds duration.

Specifications
Temperature range: Thermocouple: -184 to 260C (-300 to 500F). RTD: -50 to 260C (-58 to 500F). Case: Stainless steel with copper alloy tip. Minimum case length: Thermocouple: 2.5" (63.5 mm). RTD: Single element probes: 2.8" (71.1 mm). Dual element probes: 4.0" (101.6 mm). Maximum case length: 48" (1220 mm), longer on special order. Leads: Thermocouple: Solid thermocouple wire, AWG 20 (except AWG 24 on model TC355). Specify PTFE insulation, stainless steel overbraid, or stainless steel armor. RTD: 2, 3, or 4 leadwires, stranded copper with PTFE insulation. AWG 22, except 0.188" diameter dual probes AWG 24. For 2-lead RTDs add 0.03 per foot (0.05 per foot for 0.188" diameter dual probes) of combined case and lead length to element tolerance. Copper (CA, CC) models must have 3 leads. Time constant: Thermocouple: Typical value in moving water: Grounded junction: 1.5 seconds. Ungrounded junction: 7 seconds. RTD: 2.0 seconds typical in moving water. 3.0 seconds for dual element models. Pressure rating: 100 psi (6.9 bar).

Model numbers: Thermocouples

Model for probe diameter: 0.188" 0.215" 0.250" (4.8 mm) (5.5 mm) (6.4 mm) TC354 TC356 TC358 TC355 TC357 TC359

Single junction Dual junction

Specification and order options: Thermocouples

TC356 T Model number from table Junction type: E = Chromel-Constantan J = Iron-Constantan K = Chromel-Alumel T = Copper-Constantan Junction grounding: G = Grounded U = Ungrounded Case length: Specify in 0.1" increments: Ex: 200 = 20.0 inches Covering over leadwires: T = PTFE only G = Glass braid only S = Stainless steel overbraid A = Stainless steel armor Lead length in inches

200 S

24

TC356TG200S24 = Sample part number

Specify and order products at:

www.minco.com/sensors_config
Specifications subject to change

Page 3-2

Model numbers: RTDs

Element Model for probe diameter: 0.188" 0.215" 0.250" (4.8 mm) (5.5 mm) (6.4 mm) Single element RTDs: No armor over leads Platinum (0.00392 TCR) S54PA S51PA S53PA 100 0.5% at 0C Platinum (0.00385 TCR) 100 0.06% at 0C S554PM S551PM S553PM (Meets EN60751, Class A) Platinum (0.00385 TCR) 100 0.1% at 0C S854PD S851PD S853PD (Meets EN60751, Class B) Platinum (0.00385 TCR) S884PE S881PE S883PE 100 0.5% at 0C Copper (0.00427 TCR) S54CA S51CA S53CA 10 0.2% at 25C Nickel (0.00672) S54NA S51NA S53NA 120 0.5% at 0C Single element RTDs: With armor over leads Add element code S154__ S151__ S153__ (Ex: S154__ =S154NA) Dual element RTDs: No armor over leads Platinum (0.00392 TCR) S59PA S56PA S57PA 100 0.5% at 0C Platinum (0.00385 TCR) 100 0.06% at 0C S559PM S556PM S557PM (Meets EN60751, Class A) Platinum (0.00385 TCR) 100 0.1% at 0C S859PD S856PD S857PD (Meets EN60751, Class B) Platinum (0.00385 TCR) S889PE S886PE S887PE 100 0.5% at 0C Copper (0.00427 TCR) S56CC S57CC 10 0.5% at 25C Nickel (0.00672) S59NA S56NA S57NA 120 0.5% at 0C Dual element RTDs: With armor over leads Add element code S159__ S156__ S157__ (Ex: S159__ =S159NA)

STOCKED PARTS
# of Lead Lead Case Case LeadLength Covering Length Stock Part # Material wires Stainless 12.0" S54CA120Z36 PTFE Steel with CA 3 36" Insulated 18.0" S54CA180Z36 Copper Leads 24.0" S54CA240Z36 Alloy Tip Stainless 12.0" S54NA120Z36 PTFE Steel with 36" NA 3 Insulated 18.0" S54NA180Z36 Copper Leads 24.0" S54NA240Z36 Alloy Tip 0.188" (4.8mm) Stainless 12.0" S54PA120Z36 PTFE Steel with 36" PA 3 Insulated 18.0" S54PA180Z36 Copper Leads 24.0" S54PA240Z36 Alloy Tip Stainless 12.0" S854PD120Z36 PTFE Steel with 36" PD 3 Insulated 18.0" S854PD180Z36 Copper Leads 24.0" S854PD240Z36 Alloy Tip Stainless 12.0" S51CA120Z36 PTFE Steel with CA 3 36" Insulated 18.0" S51CA180Z36 Copper Leads 24.0" S51CA240Z36 Alloy Tip Stainless 12.0" S51NA120Z36 PTFE Steel with 36" NA 3 Insulated 18.0" S51NA180Z36 Copper Leads 24.0" S51NA240Z36 Alloy Tip 0.215" (5.5mm) Stainless 12.0" S51PA120Z36 PTFE Steel with 36" PA 3 Insulated 18.0" S51PA180Z36 Copper Leads 24.0" S51PA240Z36 Alloy Tip Stainless 12.0" S851PD120Z36 PTFE Steel with 36" PD 3 Insulated 18.0" S851PD180Z36 Copper Leads 24.0" S851PD240Z36 Alloy Tip Stainless 12.0" S53CA120Z36 PTFE Steel with CA 3 36" Insulated 18.0" S53CA180Z36 Copper Leads 24.0" S53CA240Z36 Alloy Tip Stainless 12.0" S53NA120Z36 PTFE Steel with 36" Insulated 18.0" S53NA180Z36 NA 3 Copper Leads 24.0" S53NA240Z36 Alloy Tip 0.250" (6.4mm) Stainless 12.0" S53PA120Z36 PTFE Steel with 36" Insulated 18.0" S53PA180Z36 PA 3 Copper Leads 24.0" S53PA240Z36 Alloy Tip Stainless 12.0" S853PD120Z36 PTFE Steel with 36" PD 3 Insulated 18.0" S853PD180Z36 Copper Leads 24.0" S853PD240Z36 Alloy Tip Note: Available up to 10 pieces or contact Minco Customer Service Case Diameter Sensing Element

Specification and order options: RTDs

S56NA Model number from table 125 Case length: Specify in 0.1" increments (Ex: 125 = 12.5 inches) Y # of leads per sensing element: Y = 2 leads Z = 3 leads (reqd for copper elements) X= 4 leads (PD only) 36 Lead length in inches S56NA125Y36 = Sample part number
Page Rev. 04/2011

Specify and order products at: www.minco.com/sensors_config

Specifications subject to change

Page 3-3

PROBES

Fast Response RTDs

Sensing elements
RTD sensing element Platinum (0.00392 TCR) Platinum (0.00385 TCR) (Meets EN60751, Class B) Platinum (0.00385 TCR) Platinum (0.00385 TCR) (N/A for model S602) Copper (0.00427 TCR) Nickel (0.00672 TCR) 100 0.5% at 0C 100 0.1% at 0C 100 0.5% at 0C 1000 0.1% at 0C 10 0.2% at 25C 120 0.5% at 0C Code PA PD PE PF CA NA

Overview

S601, S603

Specification and order options: Fast response probes

Specify 0.125" or 0.188" for fastest response, 0.250" or 0.215" for greater strength and cut-to-length capability (PTFE and SS braid models).
S604 Model number: S601: 0.215" (5.5 mm) Cut-to-length probe S602: 0.125" (3.2 mm) S603: 0.250" (6.4 mm) Cut-to-length probe S604: 0.188" (4.8 mm) Sensing element from table Case length: Specify in 0.1" increments (Ex: 140 = 14.0 inches) Number of leadwires: Y = 2 leads Z = 3 leads (required for copper elements) X = 4 leads (PD only) Lead length in inches Covering over leadwires: (S, A not available on S602) T = PTFE only S = Stainless steel braid A = Stainless steel armor

These probes have rugged stainless steel cases for use in high pressures or corrosive fluids. Yet their time constants are comparable to copper-tipped probes at 2 to 4 seconds, compared to 8 to 10 seconds for other all-stainless probes.
All-stainless steel probes for use to 260C (500F) Unique low-mass element reacts quickly to temperature changes Non-armor models can be user-shortened

Specifications
Temperature range: -269 to 260C (-452 to 500F). Case material: S601, S603, S604: 316 stainless steel. S602, S614: 304/305 stainless steel. Case length: Minimum case length: S602, S604: 2.0" (50.8 mm) with PTFE insulated leads; 3.0" (76.2 mm) with SS braid over leads. S601, S603: 3.0" (76.2 mm). Maximum case length: 48" (1220 mm), longer on special order. Time constant: Typical in moving water: S602, S604, S614: 2 seconds. S601: 3 seconds. S603: 4 seconds. Pressure rating: 1500 psi (103 bar). Leads: 2, 3, or 4 leadwires, AWG 22, stranded copper with PTFE insulation, stainless steel braid, or stainless steel armor. For 2-lead RTDs add 0.03 per foot of combined case and lead length to element tolerance (model S602 has AWG 26; add 0.08 per foot for 2-lead). Insulation resistance: 1000 megohms minimum at 500 VDC, leads to case. Vibration: Withstands 10 to 2000 Hz at 20 Gs minimum per MIL-STD-202, Method 204, Test Condition D. Shock: Withstands 100 Gs minimum sine wave shock of 8 milliseconds duration.
Specifications subject to change

PD 140 X

36 T

S604PD140X36T = Sample part number

Short probes
S614 PA Z Model number (case with fixed length of 2.4" (61 mm)) Sensing element from table Number of leadwires: Y = 2 leads Z = 3 leads (required for copper elements) X = 4 leads (PD only) Lead length in inches Covering over leadwires: T = PTFE only

12 S

S = Stainless steel braid

S614PAZ12S = Sample part number

STOCKED PARTS
Case Sensing Diameter Element 0.188" (4.8mm) 0.250" (6.4mm) PA PD PF PD # of Lead Lead Case Case LeadLength Covering Length Material wires 304/305 Stainless 304/305 Stainless 3 36" PTFE Insulated Leads 2.4" 12.0" 24.0" Stock Part # S614PAZ36T S614PDZ36T S614PFZ36T S603PD120Z36T S603PD240Z36T
Page Rev. 04/2011

PTFE Insulated PD Leads Note: Available up to 10 pieces or contact Minco Customer Service 3 36"

Page 3-4

Fast Response Immersion RTDs

Sensing elements
RTD sensing element Platinum (0.00392 TCR) 100 0.5% at 0C Platinum (0.00385 TCR) 100 0.1% at 0C (Meets EN60751, Class B) Platinum (0.00385 TCR) 100 0.5% at 0C Platinum (0.00385 TCR) 1000 0.1% at 0C (N/A for model S602) Copper (0.00427 TCR) 10 0.2% at 25C Nickel (0.00672 TCR) 120 0.5% at 0C Code PA PD PE PF CA NA

Overview
You can mount these probes directly in fluid streams for accurate, reliable sensing. Time constant is just 2 seconds, compared to 10 seconds for an ordinary stainless probe or up to 50 seconds for a thermowell. The result is more accurate monitoring of dynamic processes. Stainless steel probes for use to 260C (500F) Pressure rating 1500 psi (103 bar) Quick reaction to changing fluid and gas temperatures NPT (U.S.) or metric threads

Specification and order options: Immersion probes

These probes have welded fittings to mount directly into fluid vessels. Add a connection head for termination of extension leads. S623 Model number: S623: 1/2 - 14 NPT thread [2] S628: ISO 228/1-G1/2 process thread (1/2 - 14 NPT on leads end)

PF

Specifications
Temperature range: -269 to 260C (-452 to 500F). Case material: S623, S628: 316 stainless steel. S634, S639: 304/305 stainless steel. Case length: Minimum case length: 1.5" (38.1 mm). Maximum case length: 48" (1220 mm), longer on special order. Time constant: Typical value in moving water: S623, S628: 4 seconds. S634, S639: 2 seconds. Pressure rating: 1500 psi (103 bar). Leads: 2, 3, or 4 leadwires, AWG 22, stranded copper with PTFE insulation, stainless steel braid, or stainless steel armor. For 2-lead RTDs add 0.03 per foot of combined case and lead length to element tolerance. Insulation resistance: 1000 megohms minimum at 500 VDC, leads to case. Vibration: Withstands 10 to 2000 Hz at 20 Gs minimum per MIL-STD-202, Method 204, Test Condition D. Shock: Withstands 100 Gs minimum sine wave shock of 8 milliseconds duration.
Specifications subject to change
Page Rev. 04/2011

Sensing element from table Case length: Specify in 0.1" increments (Ex: 60 = 6.0 inches) Y Number of leads: Y = 2 leads X = 4 leads (PD only) Z = 3 leads (required for copper elements) 72 Lead length in inches A Covering over leadwires: T = PTFE only A = Stainless steel armor S = Stainless steel braid S623PF60Y72A = Sample part number 60

Plug type sensors

Save space and get accurate readings with this compact, easy-to-install probe. S634 Model number: S634: 1/2 - 14 NPT thread S639: ISO 228/1-G1/2 thread NA Sensing element from table Y Number of leads: Y = 2 leads X = 4 leads (PD only) Z = 3 leads (required for copper elements) 24 Lead length in inches T Covering over leadwires: T = PTFE only S = Stainless steel braid S634NAY24T = Sample part number

STOCKED PARTS
Case Sensing Diameter Element 0.188" (4.8mm) PD # of Lead Lead Case Case Stock Part # Material Leadwires Length Covering Length 304/305 Stainless 3 24" PTFE Insulated Leads 2.0" S634PD2Z4T

Note: Available up to 10 pieces or contact Minco Customer Service

Page 3-5

PROBES

Bayonet Mount Tip-sensitive RTDs

Overview
Bayonet mounting provides easy and inexpensive springloaded installation of probes into solids. All models have a copper alloy tip for fast time response and increased tip sensitivity. See page 4-9 for bayonet fittings or page 4-10 for metric fittings. Lockcap and spring for twist-and-release spring-loading Accurate sensing to 260C (500F)

Model numbers
RTD sensing element Platinum (0.00392 TCR) 100 0.5% at 0C Model S44PA S844PD S874PE S44NA

Platinum (0.00385 TCR) 100 0.1% at 0C (Meets EN60751, Class B) Platinum (0.00385 TCR) Copper (0.00427 TCR) Nickel (0.00672 TCR) 100 0.5% at 0C 120 0.5% at 0C

10 0.2% at 25C S44CA

Specification and order options Specifications

Temperature range: -50 to 260C (-58 to 500F). Case: Stainless steel with copper alloy tip. Minimum case length: 3.0" (76.2 mm). Maximum case length: 48" (1220 mm), longer on special order. Time constant: 2 seconds typical in moving water. Leads: 2, 3, or 4 leadwires, AWG 22, stranded copper with PTFE insulation, stainless steel armor, and 1/2" conduit connector. For 2-lead RTDs add 0.03 per foot of combined case and lead length to element tolerance. Insulation resistance: 1000 megohms min. at 500 VDC, leads to case. Vibration: Withstands 10 to 2000 Hz at 20 Gs minimum per MIL-STD-202, Method 204, Test Condition D. Shock: Withstands 100 Gs minimum sine wave shock of 8 milliseconds duration. S874PE 110 Y Model number from table Case length: Specify in 0.1" increments (Ex: 110 = 11.0 inches) Number of leads: Y = 2 leads Z = 3 leads (required for copper elements) X = 4 leads (PD only) Lead length in inches

36

S874PE110Y36 = Sample part number

Specify and order products at:

www.minco.com/sensors_config

Specifications subject to change

Page Rev. 04/2011

Page 3-6

Bayonet Mount Tip-sensitive Thermocouples

Overview
Bayonet mounting provides easy and inexpensive springloaded installation of probes into solids. All models have a copper alloy tip for fast time response and increased tip sensitivity. See page 4-9 for bayonet fittings or page 4-10 for metric fittings. Lockcap and spring for twist-and-release spring-loading

Specification and order options

TC360 Model number: TC360 = Single junction TC361 = Dual junction Junction type: E = Chromel-Constantan J = Iron-Constantan K = Chromel-Alumel T = Copper-Constantan Junction grounding: G = Grounded U = Ungrounded Case length: Specify in 0.1" increments (Ex: 95 = 9.5 inches) Covering over leadwires: T = PTFE only G = Glass braid A = Stainless steel armor S = Stainless steel overbraid Lead length in inches

G Accurate sensing to 260C (500F) 95

Specifications
Temperature range: -50 to 260C (-58 to 500F). Case: Stainless steel with copper alloy tip. Minimum case length: 3.0" (76.2 mm). Maximum case length: 48" (1220 mm), longer on special order. Leads: Solid thermocouple wire, AWG 20 (single) or AWG 24 (dual). Specify PTFE insulation, glass braid insulation, stainless steel braid over glass braid, or stainless steel armor over PTFE. Time constant: Typical value in moving water: Grounded junction: 1.5 seconds. Ungrounded junction: 7 seconds. Insulation resistance: 10 megohms minimum at 100 VDC, leads to case, ungrounded junctions only. Vibration: Withstands 10 to 2000 Hz at 20 Gs minimum per MIL-STD-202, Method 204, Test Condition D. Shock: Withstands 100 Gs minimum sine wave shock of 8 milliseconds duration. A

12

TC360EG95A12 = Sample part number

Specify and order products at:

www.minco.com/sensors_config

Specifications subject to change

Page 3-7

PROBES

Electrically Isolated RTDs

LEAD LENGTH CASE LENGTH 3.0" (76 mm) ISOLATION INSULATOR 0.215" (5.5 mm) DIAMETER RTD STAINLESS PROBE

Overview
Electrically isolated sensing tip for hot bearings Accurate sensing to 260C (500F) Copper alloy tip for fast time response and increased tip sensitivity

Specification and order options

S52CA Model number from isolated tip table 355 Case length: Specify in 0.1" increments (Ex: 355 = 35.5 inches) Z Number of leads: Y = 2 leads Z = 3 leads (required for copper elements) X = 4 leads (PD only) 36 Lead length in inches S52CA355Z36 = Sample part number

Specifications
Dielectric strength of isolation insulator: 1000 volts RMS at 60 Hz for 30 seconds, between case sections, 1 mA max. leakage current. Pressure rating: 30 psi (2.1 bar). Vibration: Withstands 10 to 2000 Hz at 20 Gs minimum per MIL-STD-202, Method 204, Test Condition D. Shock: Withstands 100 Gs minimum sine wave shock of 8 milliseconds duration.

Isolated tip RTDs

RTD sensing element Platinum (0.00392 TCR) 100 0.5% at 0C Platinum (0.00385 TCR) 100 0.1% at 0C (Meets EN60751, Class B) Platinum (0.00385 TCR) 100 0.5% at 0C Copper (0.00427 TCR) 10 0.2% at 25C Nickel (0.00672 TCR) 120 0.5% at 0C Model S52PA S852PD S882PE S52CA S52NA

STOCKED PARTS
# of Case Sensing Lead Lead Case Case LeadDiam. Element Material Length Covering Length wires PA 0.215" (5.5mm) PD Stock Part #

Temperature Range: -50 to 260C (-58 to 500F). Case: Stainless steel with copper alloy tip. Minimum case length: 4.0" (101.6 mm). Maximum case length: 48" (1220 mm), longer on special order. Leads: 2, 3, or 4 leadwires, AWG 22, stranded copper with PTFE insulation. For 2-lead RTDs add 0.03 per foot of combined case and lead length to element tolerance. Time constant: 2 seconds typical in moving water. Insulation resistance: 1000 megohms min. at 500 VDC, leads to case.

Stainless 18.0" S52PA180Z36 PTFE Steel with 3 36" Insulated 24.0" S52PA240Z36 Copper Leads 12.0" S52PA120Z36 Alloy Tip Stainless 18.0" S852PD180Z36 PTFE Steel with 3 36" Insulated 24.0" S852PD240Z36 Copper Leads 12.0" S852PD120Z36 Alloy Tip Note: Available up to 10 pieces or contact Minco Customer Service

Specify and order products at:

www.minco.com/sensors_config

Specifications subject to change

Page Rev. 04/2011

Page 3-8

Electrically Isolated Thermocouples

10" (254 mm)

LEAD LENGTH

CASE LENGTH 3.0" (76 mm) 0.188" (4.8 mm) DIAMETER

THERMOCOUPLE PROBE

ISOLATION INSULATOR

Electrically isolated sensing tip for hot bearings Accurate sensing to 260C (500F) Copper alloy tip for fast time response and increased tip sensitivity

Time constant: Typical value in moving water: Grounded junction: 1.5 seconds. Ungrounded junction: 7 seconds. Insulation resistance: 10 megohms min. at 100 VDC, leads to case, ungrounded junctions only.

Specifications
Dielectric strength of isolation insulator: 1000 volts RMS at 60 Hz for 30 seconds, between case sections, 1 mA max. leakage current. Pressure rating: 30 psi (2.1 bar). Vibration: Withstands 10 to 2000 Hz at 20 Gs minimum per MIL-STD-202, Method 204, Test Condition D. Shock: Withstands 100 Gs minimum sine wave shock of 8 milliseconds duration. Temperature Range: -50 to 260C (-58 to 500F). Case: Stainless steel with copper alloy tip. Minimum case length: 4.0" (101.6 mm). Maximum case length: 48" (1220 mm), longer on special order. Leads: Solid thermocouple wire, AWG 20 (AWG 24 for stainless steel braid option). Specify PTFE insulation or PTFE with stainless steel armor and shrink tubing over all.

Specification and order options

TC2198 E Model number: TC2198 Junction type: E = Chromel-Constantan J = Iron-Constantan K = Chromel-Alumel T = Copper-Constantan Junction grounding: G = Grounded U = Ungrounded Case length: Specify in 0.1" increments (Ex: 225 = 22.5 inches) Covering over leadwires: T = PTFE only A = Stainless steel armor plus shrink tubing S = SS braid over PTFE (5" min. case length) Lead length in inches

225 T

48

TC2198EU225T48 = Sample part number

Specify and order products at:

www.minco.com/sensors_config

Specifications subject to change

Page 3-9

PROBES

Overview

550C RTD Probes

Overview
Install these probes in steam lines, exhaust gases, or wherever you need precise readings of elevated temperatures. RTD probes feature high temperature ceramic elements, assembled into stainless steel cases in a configuration that provides longterm reliable service. Models S80 and S81 can be shortened by the user. You can stock standard lengths and cut them to the size required with an ordinary tubing cutter. Bayonet-style probes have a lockcap and spring for springloaded installation. See page 4-9 for more information on bayonet fittings. 0.250" diameter cut-to-length RTDs 0.188" diameter straight and bayonet RTDs

Time constant: 10 seconds typical in moving water. Insulation resistance: 10 megohms min. at 100 VDC, leads to case. Model numbers: Straight probe: 0.188" (4.8 mm) Element Model Platinum (0.00391 TCR) 100 0.1% at 0C S71PB Platinum (0.00385 TCR)* 100 0.1% at 0C S72PD Bayonet probe: 0.188" (4.8 mm) Element Model Platinum (0.00391 TCR) 100 0.1% at 0C S73PB Platinum (0.00385 TCR)* 100 0.1% at 0C S74PD Cut-to-length: 0.250" (6.4 mm) Element Model Platinum (0.00391 TCR) 100 0.1% at 0C S80PB Platinum (0.00385 TCR)* 100 0.1% at 0C S81PD
*Meets EN60751, Class B

Specifications
Temperature range: -100 to 550C (-148 to 1022F). Leadwires: 500C (932F) max. Case: 316 stainless steel. Minimum case length: 0.250" diameter: S80, S81: 4.0" (101.6 mm). 0.188" diameter: S71, S72: 2.0" (50.8 mm) S73, S74: 3.0" (76.2 mm). Maximum case length: 48" (1220 mm), longer on special order. Pressure rating: 1500 psi (103 bar). Vibration: Withstands 10 to 2000 Hz at 20 Gs minimum per MIL-STD-202, Method 204, Test Condition D. Shock: Withstands 100 Gs minimum sine wave shock of 8 milliseconds duration. Leads: 2 or 3 leadwires, AWG 22, stranded copper with mica/glass insulation. For 2-lead RTDs add 0.04 per foot of combined case and lead length to element tolerance.
Specifications subject to change

Specification and order options

S74PD 145 Model number from table Case length: Specify in 0.1" increments (Ex: 145 = 14.5 inches) Z Number of leads: Y = 2 leads Z = 3 leads 6 Lead length in inches S74PD145Z6 = Sample part number

STOCKED PARTS
# of Case Sensing Lead Lead Case Case LeadDiameter Element Material Length Covering Length wires 316 Stainless 3 36" Mica/Glass Steel 0.250" (6.4mm) 316 PB Stainless 3 36" Mica/Glass Steel Note: Available up to 10 pieces or contact Minco Customer Service PD 24.0" Stock Part #

S81PD240Z36

24.0"

S80PB240Z36

Page 3-10

550C Thermocouple Probes

LEAD LENGTH

CASE LENGTH 0.280" (7.1 mm) DIAMETER

BAYONET PROBE 0.188" (4.8 mm) DIAMETER

PROBES

4" (102 mm)

LEAD LENGTH ARMOR OPTION SHOWN

CASE LENGTH 0.188" (4.8 mm) DIAMETER

STRAIGHT PROBE

Overview
Install these probes in steam lines, exhaust gases, or wherever you need precise readings of elevated temperatures. Bayonet-style probes have a lockcap and spring for springloaded installation. See page 4-9 for more information on bayonet fittings.

Specification and order options

TC173 Model number: TC173: Straight probe TC171: Bayonet mount Junction type: E = Chromel-Constantan J = Iron-Constantan K = Chromel-Alumel T = Copper-Constantan Junction grounding: G = Grounded U = Ungrounded Case length: Specify in 0.1" increments (Ex: 45 = 4.5 inches) Covering over leadwires: G = Glass braid only S = Stainless steel overbraid A = Stainless steel armor Lead length in inches

Specifications
Temperature range: -100 to 550C (-148 to 1022F). Leadwires: 500C (932F) max. Case: 316 stainless steel. Minimum case length: 2.5" (63.5 mm) Maximum case length: 48" (1220 mm), longer on special order. Pressure rating: 1500 psi (103 bar). Vibration: Withstands 10 to 2000 Hz at 20 Gs minimum per MIL-STD-202, Method 204, Test Condition D. Shock: Withstands 100 Gs minimum sine wave shock of 8 milliseconds duration. Leads: Solid thermocouple wire, AWG 20. Specify glass braid insulation, stainless steel overbraid, or stainless steel armor. Time constant: 7 seconds typical in moving water. Insulation resistance: 10 megohms minimum at 100 VDC, leads to case, ungrounded junctions only. 24 U

45 G

TC173JU45G24 = Sample part number

Specify and order products at:

www.minco.com/sensors_config

Specifications subject to change

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600C RTDs
LEAD LENGTH CASE LENGTH

1.5" (38.1 mm) LEAD LENGTH CASE LENGTH

4" (100 mm)

0.375" (9.5 mm) leadwire transition boot; recommended for best durability

Overview
These RTDs cover the full temperature scale of the international standard EN60751. Precision sensing elements are capable of measurements from -200 to 600C (-328 to 1112F) with typical ice point drift less than 0.05C. Platinum elements to EN60751, Class A or B English and metric diameters

Leadwire options:
Code Description Max. temp.* G Mica/glass insulated stranded copper, 600C AWG 22. 1112F T PTFE insulated stranded copper, 260C AWG 22. 500F C AWG 24, PTFE insulated, stranded 260C copper wires with silver-plated copper 500F braid and PTFE over all (4 leads only).
* Temperature rating for leads and last 2" of case.

Specifications
Element: Platinum, 100 at 0C, TCR = 0.00385 //C. Temperature range: -200 to 600C (-328 to 1112F). Reduced temperature rating for leads and last 2" (50 mm) of case see leadwire chart. Case: 316 stainless steel. Minimum case length: 2.0" (50.8 mm). Probe diameter Maximum case length: 48.0" (1220 mm), 0.188" (4.8 mm) longer on special order. 0.236" (6.0 mm) 0.250" (6.4 mm) Tolerance: EN60751 Class A or B. Class A: 0.06% Class B: 0.12%

Specification and order options

Model S914 S912 S913 S914 PD 06 Model number from table 100 Platinum, 0.00385 TCR Tolerance at 0C: 06 = 0.06%, EN60751 Class A 12 = 0.12%, EN60751 Class B Leadwire code from table Case length: Specify in 0.1" increments (Ex: 120 = 12.0 inches) Number of leads: Z = 3 leads X = 4 leads Lead length in inches Probe termination: BS= Boot and spring B = Boot only N = No boot or spring

G 120 X

Repeatability: Meet IEC requirements. Typical shift less than 0.05C (0.02 ) at 0C after ten cycles over range. Stability: Meet IEC stability specifications after 250 hours exposure to extremes of temperature range. Typical drift is less than 0.05C (0.02 ) at 0C. Vibration: Will withstand 10 to 5000 Hz at 2 Gs minimum per EN60751. Shock: Will withstand 250 mm drop onto 8 mm thick steel plate (approximately 1400 Gs for 0.08 ms). Time constant: 10 seconds typical in moving water. Pressure rating: 1000 psi (69 bar) at 25C. Insulation resistance: 10 megohms minimum at 100 VDC, leads to case.

24 BS

S914PD06G120X24BS = Sample part number

Specifications subject to change

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Mineral-insulated RTDs
Overview
Mineral-insulated RTDs provide excellent performance, even when exposed to high levels of shock and vibration in tough industrial environments. Typical applications include process control and steam turbine efficiency measurement.
LEAD LENGTH 2.5" (64 mm) 1.5" (38 mm) 0.3" (7.6 mm) DIA. PROBE DIA. 0.38" (9.5 mm) DIA. CASE LENGTH

Probes can be bent around a mandrel diameter at least 3 times the probe diameter without kinking. Custom designed RTDs and thermocouples are available. Mineral MgO packing protects element from shock and contamination Field bendable Inconel or stainless steel sheath High precision RTD elements for stable, repeatable measurements Dual sensing element model S953 is excellent for redundancy and failure protection

Single element models

Probe diameter 0.236" (6.0 mm) 0.236" (6.0 mm) 0.250" (6.4 mm) 0.250" (6.4 mm) 0.188" (4.8 mm) Max. temp. 550C (1022F) 650C (1202F) 550C (1022F) 650C (1202F) 550C (1022F) Case material 316 stainless steel Inconel 600 316 stainless steel Inconel 600 316 stainless steel Model S942 S932 S943 S933 S944

Dual element model

Probe diameter Max. temp. 0.250" (6.4 mm) 550C (1022F) Case material Model 316 stainless steel S953

Specification and order options Specifications

Element: Platinum, 100 at 0C, TCR=0.00385 //C. Temperature range: Reduced to 260C (500F) for leadwires and potting boot. S932, S933: -200 to 650C (-328 to 1202F). S942, S943, S944: -200 to 550C (-328 to 1022F). S953: -200 to 260C (-328 to 500F). Tolerance: EN60751 Class B (0.12 = 0.3C) or Class A (0.06 = 0.15C) Repeatability: Meets EN60751 requirements. Typical shift less than 0.05C (0.1F) when cycled over temperature range. Stability: Meets EN60751 specifications after 250 hours exposure to extremes of temperature range. Typical drift of less than 0.05C (0.1F) at 0C. Vibration: Withstands 10 to 5000 Hz at 2 Gs per EN60751. Also withstands 50 to 250 Hz at 50 Gs at 500C. Shock: Withstands a 1 meter drop onto an 8 mm steel plate (1 meter is 4 times the EN60751 height requirement of 250 mm). Time constant: 10 seconds typical in moving water. Pressure rating: 69 bar (1000 psi) at 25C. Insulation resistance: 10 megohms minimum at 100 VDC. S933 PD 06 Model number from table 100 platinum, 0.00385 TCR Tolerance at 0C: 06 = 0.06%, EN60751 Class A (NA for dual element S953) 12 = 0.12%, EN60751 Class B Leadwire insulation: T = PTFE leadwires C = PTFE cable (4 lead only, NA for dual element S953) Case length: Specify in 0.1" increments (Ex: 120 = 12.0 inches) Number of leadwires: Y = 2 leads per element Z = 3 leads per element X = 4 leads per element Lead length in inches

120 X

36 BS

Lead exit configuration: (B or BS option recommended for best lead exit strength) BS = Potting boot and strain relief spring B = Potting boot N = No potting boot or spring S933PD06T120X36BS = Sample part number

Specify and order products at:

www.minco.com/sensors_config
Specifications subject to change

Page 3-13

PROBES

2.0" (51 mm)

BENDABLE REGION

2.0" (51 mm)

Compact Plug Sensor

Overview
The S205459 is a platinum RTD temperature sensor with convenient plug in connection. Sensor measuring and operating range is from -50 to 300F (-45.5 to 148.9C). Connection is made using an industry-standard Packard/Delphi: Metri-pack 150 connector

Specification and order options

S205459 PD Model number: S205459 Compact Plug Sensor Element Type: PD Platinum (0.00385 TCR) 100 +/- 0.12% at 0C PF Platinum (0.00385 TCR) 1000 +/- 0.12% at 0C Case Length: 10 =1.0" 20 = 2.0" 30 = 3.0" 40 = 4.0" Thread size: P2 = 1/8 -27 NPT P4 = 1/4 -18 NPT P6 = 3/8 -18 NPT P8 = 1/2 -14 NPT Case Material: S = Stainless Steel

20

Specifications
Temp Range: -50 to 300F (-45.5 to 148.9C) Case Material: 316 Stainless Steel Connector: Packard /Delphi METRI-PACK 150 Pressure Rating: Stainless Steel: 1500 psi Brass: 500 psi Insulation Resistance: 1000 megaohms min at 500 V Vibration: Withstands 10 to 2000 Hz at 20 G's min per MIL-STD-202, Method 204 Test Condition D Shock: Withstands 100 G's min sine wave shock of 8 milliseconds duration. Sensor Housing: Stainless steel sensor end with a choice of NPT threads; end connector (Packard/Delphi: Metri-pack 150) S P2

S205459PD20P2S = Sample Part Number

Contact Minco to learn more about custom design options for your application.

S205459 Mating Cable Assembly

72" Shielded cable 2-conductor, AWG #18, copper braid shield with drain wire Terminated with a female Metri-pack 150 connector

Specification and order options: S205459 Mating Cable Assembly

AC203350 L72 Model Number: AC203350 72" lead length

AC203350L72 = Sample Part Number

Specifications subject to change
Page Rev. 04/2011

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Integrated Sensor/Transmitter

Overview
The TT363 is an integrated platinum RTD temperature sensor with 4-20mA current loop output. Combines transmitter capability with a platinum sensing element in a single package for an easier-to-install temperature sensing solution. Power and signal are provided through a 4-20mA current loop connection. Sensor measuring and operating range is from -50 to 300F (-45.5 to 148.9C). The high-temperature plastic case and electronics can be used in applications with an ambient temperature up to 185F (85C). Connection is made using an industry-standard Packard/Delphi: Metri-pack 150 connector. P2

Specification and order options

TT363 AN Model number: TT363 Temperature Sensor/Transmitter Range Code: Temperature range code [AN = -17.8 to 148.9C(0 to 300F)] Case Length: 10 =1.0" 20 = 2.0" 30 = 3.0" 40 = 4.0" Thread size: P2 = 1/8 -27 NPT P4 = 1/4 -18 NPT P6 = 3/8 -18 NPT P8 = 1/2 -14 NPT Case Material: S = Stainless Steel

20

Specifications
Output: 4-20mA over range specified, linear with temperature. Sensor Operating Temperature: -50 to 300F (-45.5 to 148.9C) Ambient Temperature: Operation: -40 to 185F (-40 to 85C), non-condensing Storage: -67 to 212F (-55 to 100C), non-condensing Supply Voltage: 7.6 to 35VDC, reverse polarity protected Loop resistance: Maximum allowable resistance of the signal-carrying loop, including wires and load resistors given by: Rloopmax = (Vsupply-7.6)/.02Amps Warmup drift: Less than +/-0.025mA; stable within 30 minutes. Ambient temperature error: Less than +/-0.15mA Voltage Stability: Change in loop current < .01 mA from 7.6 to 35 VDC Sensor Housing: Stainless steel sensor case with a choice of NPT threads; transmitter body is nylon with 30% glass plastic encapsulation; end connector (Packard/Delphi: Metri-pack 150) S

TT363AN20P2S = Sample Part Number

Contact Minco to learn more about custom design options for your application.

TT363 Mating Cable Assembly

72" Shielded cable 2-conductor, AWG #18, copper braid shield with drain wire Terminated with a female Metri-pack 150 connector

Specification and order options: TT363 Mating Cable Assembly

AC203350 L72 Model Number: AC203350 72" lead length
Specifications subject to change

AC203350L72 = Sample Part Number

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PROBES

Conductivity Level Sensor

Overview
The LT364 Level Sensor provides point fluid detection with virtually any conductive fluid. Two 316 stainless steel pins provide for operation in mildly corrosive fluids within plastic or metal containers. Fluid presence is measured by passing a low voltage AC signal between the stainless steel probes. The use of an AC voltage eliminates the effects of galvanic corrosion on the probes. Power to the sensor and output from the sensor is derived from a current loop. Sensor output is 8 mA with fluid present and 16 mA with no fluid present. No calibration necessary. Injection molded, high-temperature plastic case. Electronics can be used in applications with an ambient temperature up to 185F (85C). Connection is made using an industry-standard Packard/Delphi Metri-pack 150 connector providing an easy-to-connect, polarized connection.

Loop resistance: Maximum allowable resistance of the signal-carrying loop, including wires and load resistors given by: Rloopmax = (Vsupply-7.6)/.02Amps Voltage Stability: Change in loop current < .01 mA from 7.6 to 35 VDC Sensor Housing: 3/8 - 18 NPT process thread, nylon with 30% glass plastic encapsulation; end connector is Packard/Delphi Metri-pack 150. Weight: Approximately 2.5 oz (70 g)

Specification and order options Application Ideas

Radiator low-fluid level detection Pump recovery tanks Fluid leak detection Parts washers Automated test equipment LT364 Model number: LT364 Level Sensor Variable lengths are available. Contact Minco to learn more about custom design options for your application.

LT364 Mating Cable Assembly

72" Shielded cable 2-conductor, AWG #18, copper braid shield with drain wire

Specifications
Sensor Output: 8 mA 1 mA with fluid present and 16 mA 1 mA with no fluid present Ambient Temperature (electronics): Operation: -40 to 185F, non-condensing Storage: -67 to 212F, non-condensing Supply Voltage: 7.6 to 35VDC, reverse polarity protected

Terminated with a female Metri-pack 150 connector

Specification and order options LT364 Mating Cable Assembly

AC203350 L72 Model Number: AC203350 72" lead length

AC203350L72 = Sample Part Number

Specifications subject to change
Page Rev. 04/2011

Page 3-16

Wiring Diagram

Dimensional Drawings Side View

Connection End
3/4 HEX 0.17 0.57 2 0.70 1 0.39 0.53
Page Rev. 04/2011

Measurement End

0.150 (2) 0.175 (2) .068

Specifications subject to change

Page 3-17

PROBES

How to Shorten Cut-to-length Probes

Shorten probes easily with a tubing cutter

The AC101248 probe cutting system makes clean, precise cuts.

Overview
Many probe models can be cut to the required length using an ordinary tubing cutter. Cut-to-length models are marked with the icon shown at right. Benefits are: You can keep standard lengths in inventory, and shorten them as needed for urgent requirements Stocking and shortening probes, instead of ordering a few pieces at a time, may let you take advantage of quantity discounts Minco stocks most cut-to-length probes and can trim and ship them within 24 hours of your call

How to shorten probes

Remove the PTFE or brass ferrule from the lead exit end of the probe. Mark the proper length, then cut, going slowly to avoid crimping the case or damaging the leads. Use a good quality tubing cutter that is intended to cut stainless steel tubing or conduit. The cutter must have a sharp blade to prevent rolling in during cutting of the tubing. Suitable models are available from Imperial Eastman and Sears Industrial. After cutting, discard the hollow tube section, carefully deburr the cut end, and replace the ferrule. You can slit the PTFE ferrule for easier installation. If you use many cut-to-length probes consider the AC101248 probe cutting system. It includes an electric Dremel tool (120 VAC @ 60 Hz), flexible shaft, and accessories to allow clean, precise cuts. The system includes a convenient carrying case and comes with easy to follow instructions.

PFA or FEP Encapsulation Tubing

Protect probes from chemical attack
Overview
The tube is sealed at one end and can be easily heat-shrunk onto any probe. Supplied separately.

FEP Specifications
FEP: Fluorinated Ethylene Propylene Temperature range: -70 to 200C (-94 to 392F). Maximum temperature 204C (400F) Excellent dielectric insulation properties, chemically resistant, unaffected by weather, extreme heat, or cold temperatures.

Specification and order options

AC100375 L120 Model number Length: 120 = 12.0" 240 = 24.0" Can be cut to any length P Encapsulation type: P = clear PFA F = clear FEP 188 Probe diameter: 125 = 0.125" (3.2 mm) 188 = 0.188" (4.8 mm) 215 = 0.215" (5.5 mm) 250 = 0.250" (6.4 mm) AC100375L120P188 = Sample part number

PFA Specifications
PFA: Perfluoroalkoxy Temperature range: -70 to 260C (-94 to 500F). Maximum temperature 260C (500F) Combines attributes of PTFE and FEP, chemically resistant to all common solvents, maintains mechanical strength at high temperatures.
Specifications subject to change

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