SOP - GM 1
SOP - GM 1
SOP - GM 1
𝐿(𝑦𝑑)∗𝑤(𝑙𝑏)
Now applying the equation Ne=
𝑊(𝑙𝑏)∗𝑙(𝑦𝑑)
1∗1∗7000
Ne=
85∗840
Ne=0.098
𝟖.𝟑𝟑
Shortcut: Ne= 𝑮𝒓𝒂𝒊𝒏
( 𝒚𝒅 )
𝟖.𝟑𝟑
Ne to grain/yd: Grain/yd=
𝑵𝒆
Problem: 0.111 Ne, 0.104Ne, 0.098Ne,
0.0001Ne
2.0 Grain/yd to Tex & Ktex (Kilo Tex) conversion
2.1 Grain/yd to Tex
𝑊(𝑔𝑚)∗𝑙(𝑚)
Equation of tex=
𝐿(𝑚)
𝑊(𝑔𝑚)
Equation of Ktex=
𝐿(𝑚)
Where W is sample weight in gm, 𝑙=system length (1000m Fix),
and L=sample length in meter
Example: convert sliver of 85 Gr/yd in Tex.
Solution: 85 Gr/yd means, the weight of 1 yd sliver is 85grain.
Step 1: Convert the length to meter and weight to gm.
1
Then length= meter
1.09
=0.917 m
85
Weight = gm
15.432
=5.50 gm
5.50∗1000
2.1.1.1 Tex=
0.917
= 6000 Tex
Shortcut: Tex= 70.66*Grain/yd
Problem: 70gr/yd, 75gr/yd, 78gr/yd, 80gr/yd,
85gr/yd
1,00,000∗1.09∗1
= lbs
14∗840
=9.26 lbs
9.26
= Kg
2.2046
= 4.20 Kg
9.0 Convert Weight to Length
9.1 Problem: 100Kg to meter ( Ne=14 s/1)
𝐿(𝑦𝑑)∗𝑤(𝑙𝑏)
Solution: Ne=
𝑊(𝑙𝑏)∗𝑙(𝑦𝑑)
𝑊(𝑙𝑏)∗𝑙(𝑦𝑑)∗𝑁𝑒
Or, L (yd) =
𝑤(𝑙𝑏)
100∗2.2046∗840∗14
= yd
1
=2592609.60 yd
2592609.60
= m
1.09
=2378540.91m
10.0 Surface Speed or Delivery Speed to Production
Surface speed is the amount of distance cover by a roller in a
specific amount of rotation.
Example, Let’s say two roller with diameter 40mm and 100mm in
diameter rotates at 600 RPM calculate the surface speed and
production when the hank is 0.098Ne.
Then the surface speed or delivery speed=π*d*N
Thus W (lbs) =
𝐿∗𝑤
𝑁𝑒∗𝑙
]
1200∗1.09∗0.68∗1∗60∗24
= kg/day (per spindle) [Note-
840∗14∗2.2046
1kg=2.2046lbs]
𝑆𝑝𝑖𝑛𝑑𝑙𝑒 𝑅.𝑃𝑀
Production= inch / min
𝑇𝑃𝐼
11000
= inch/ min
17.20
11000
= yd. / min [1 yd=36 inch]
17.20∗36
11000∗60∗24∗0.90∗1
= kg/day (per spindle)
17.20∗36∗840∗2.2046∗14
[Note-Efficiency=90%]
=0.888 kg/day (per spindle)
𝑆𝑝𝑖𝑛𝑑𝑙𝑒 𝑅.𝑃𝑀
Production= inch / min
𝑇𝑃𝐼
1000
= inch/ min
1.10
1000
= yd. / min [1 yd=36 inch]
1.10∗36
1000∗60∗24∗0.75∗1
= kg/day (per spindle)
1.10∗36∗840∗2.2046∗0.60
=21.34 kg/day (per spindle)
13.4 Finisher D/F production calculation:
Process Parameter:
Delivery Speed: 600 m/min
Count :0.098 Ne
Efficiency :75%
Wastage : 0.5 %
Doubling :8
Thus W (lbs) =
𝐿∗𝑤
𝑁𝑒∗𝑙
]
620∗1.09∗0.75∗1∗60∗24
= kg/day (per spindle) [Note-
840∗0.098∗2.2046
1kg=2.2046lbs]
Thus W (lbs) =
𝐿∗𝑤
𝑁𝑒∗𝑙
]
620∗1.09∗0.75∗1∗60∗24
= kg/day (per spindle) [Note-
840∗0.098∗2.2046
1kg=2.2046lbs]
Thus W (lbs) =
𝐿∗𝑤
𝑁𝑒∗𝑙
]
184∗1.09∗0.96∗1∗60∗24
= kg/day (per spindle) [Note-
840∗0.098∗2.2046
1kg=2.2046lbs]
15.5 A ring frame runs at 11000 rpm with 13.45 TPI and
having a draft of 25.90. Calculate the time to finish one
roving when feed roving length is 1400m.
𝐹𝑒𝑒𝑑 𝑐𝑎𝑛 𝑙𝑒𝑛𝑔𝑡ℎ∗𝑑𝑟𝑎𝑓𝑡
Soln: Time required for block= …. (2)
𝐷𝑒𝑙𝑖𝑣𝑒𝑟𝑦 𝑆𝑝𝑒𝑒𝑑
𝑆𝑝𝑖𝑛𝑑𝑙𝑒 𝑅𝑃𝑀
Delivery Speed=
𝑇𝑃𝐼
11000
= in/min
13.45
=817.84 in/min
=20.77 m/min [ 1m=39.37in]
Now applying equation (2)
𝐹𝑒𝑒𝑑 𝑐𝑎𝑛 𝑙𝑒𝑛𝑔𝑡ℎ∗𝑑𝑟𝑎𝑓𝑡
Time required for block=
𝐷𝑒𝑙𝑖𝑣𝑒𝑟𝑦 𝑆𝑝𝑒𝑒𝑑
1400∗25.90
=
20.77
= 1746 min or 29 hr.
8. েমষ্টি কর
৩৩.১০, ৩২.৯৫, ৩৩.১০, ৩৪.৫০, ৩২.৬০
৪৫৫.১০, ৪৫০.২০, ৪৬০.৪৫, ৪৭০.৪, ৪৪০.২০
9. েড় কর,
১০, ১৫, ২০, ২৫, ৩০
১১০, ১২০, ১৩৫, ১৪৫, ১৭০
10. েোে কর,
৪৪/৫
৮৫.৫/৪
8. েমষ্টি কর
৩৩.১০, ৩২.৯৫, ৩৩.১০, ৩৪.৫০, ৩২.৬০
৪৫৫.১০, ৪৫০.২০, ৪৬০.৪৫, ৪৭০.৪, ৪৪০.২০
9. েড় কর,
১০, ১৫, ২০, ২৫, ৩০
১১০, ১২০, ১৩৫, ১৪৫, ১৭০
10. েোে কর,
৪৪/৫
৮৫.৫/৪
11. েোধোরে জ্ঞোে
ব্োিংিোসেস র স্বোধীেতো ন্েব্ে কসব্?
ব্োিংিোসেস র ন্ব্জে ন্েব্ে কসব্?
ব্োিংিোসেস ন্ব্েোে কেষ্টর্ ও ন্ক ন্ক?
ব্তটমোে রোিপন্ত ফ্ক?
ব্তটমোে ন্ ক্ষোমন্ত্রী ফ্ক?