Catalog-Akyapak USA

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Machines

Bending
Drilling & Cutting
Dishing & Flanging
01 Bending Machines
High Technology
From TURKEY
to the WORLD

56
YEARS
Left behind its 56th anniversary, AKYAPAK has been one of the longest-
established producer in Bursa, exporting metal-bending, drilling, cutting
machines and welding solutions to 98 countries in 5 continents. AKYAPAK
has also been adding new achievements to its success story for more than
half century and succes fully transferring its high quality to the world that
symbolizes Turkish power. Akyapak is a source of pride to Bursa as well as
Turkey with its 345.000 square foot covered technological manufacturing
OF EXPERIENCE facilities.

IN THE INDUSTRY AKYAPAK, established in 1962, Bursa, is continuing to shape technology


with its 370 qualified and experienced staff in Turkey and the world .

With 5,000 sqf space of office and showroom area, various machines like
plate and profile bending, drilling line and welding solutions machines
under power, experienced sales and aftersales support personel and its
convenient location in Drew Park just a couple of minutes driving from
Tampa International Airport, we are ready to show you how we can
contribute to your business with our high technology and competitive
products.

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2
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01 Bending Machines
01 Bending Machines
ANGLE ROLLS PLATE ROLLS

TUBE & PIPE BENDING MACHINES 3 SPINDLE WITH SUB-AXIS DRILL LINES COMBINED DRILLING & OXY-FUEL/PLASMA CUTTING MACHINES DISHING PRESSES HEAVY-DUTY PLATE DRILLING MACHINES PLATE DRILLING WELDING SOLUTIONS

4 5
ANGLE ROLLS BEAM DRILL LINES
APK SERIES ADM SERIES

01 Bending Machines
3 ADM
APK 1000
2 ADM
APK 550
AST BANDSAW
APK 360 300 280
BULB FLAT BENDING
APK 81 - 101 - 121 S. 80 / 91
INDUSTRY APPLICATIONS
S. 38 / 55 ANGLE LINES
AKD SERIES
AKD

S. 92 / 93

TUBE & PIPE BENDING PLATE PROCESSORS


MACHINES APP
ABM SERIES APD
AFD
APK 1000 APLG
APK 550 ADOP
APK 360 300 280 APM
BULB FLAT BENDING APM-T
APK 81 - 101 - 121 SPECIAL PRODUCTIONS
PLATE ROLLS INDUSTRY APPLICATIONS INDUSTRY APPLICATIONS
AHS & AHK SERIES
S. 58 / 75 S. 94 / 113
AHS 4 ROLLS
CONIC BENDING
ELLIPTIC BENDING
AHV 3 ROLLS CONTROLLER UNITS DISHING & FLANGING
APSM PLATE STRAIGHTENING
AHK 3 ROLLS APK SERIES MACHINES
AS / ASM / ASM-S
SPECIAL PRODUCTS AK 400 CNC
AK 300 NC BMB-P
INDUSTRY APPLICATIONS BMB
S. 76 / 79 INDUSTRY APPLICATIONS
S. 6 / 37

S. 114 / 127

6 7
Plate Rolls High Power for Heavy-Duty Works

01 Bending Machines
8 9
01 Bending Machines
Akyapak manufactures 4 rolls hydraulic plate bending

AHS
machines with capacity in thickness from 14 ga. to 8”
and in width from 20” to 40ft.

30 - 150 Frames of our machines are made of welded steel (St-52).


Roll shafts and bearings are of high quality and robust in
terms of bending moment.The upper and lower rolls are
independently driven by hydraulic motor and planetary
gearbox on 4 Rolls Plate Bending Machines. Side rolls are
idler.

10 11
AHS

01 Bending Machines
Since the swing guides are designed according to
the lever arm pirinciple, the machine provides more
power to bend the material, pre-bending becomes
perfect and flat ends decrease to minimum level.
30 - 80

Drop end opens and then top roll tilts up sequentially


to remove the finished part easily.

AHS
30 - 60

Akyapak manufactures 4 rolls hydraulic plate bending Frames of our machines are made of welded steel (St-
machines with capacity in thickness from 14 ga. to 8” 52). Roll shafts and bearings are of high quality and
and in width from 20” to 40ft. robust in terms of bending momentum. AHS models are
manufacturing with NC and CNC options.

AHS Conic Bending

12 13
01 Bending Machines
Material Feeding
Table (Manual)

Standard Features
• Cone Bending Device • Drop end opened and closed hyraulically and controlled
• Induction Hardened Rolls
• Digital Display for both Side Rolls
from control panel. When the drop end is opened, upper
roll tilts up automatically.
• Cone opening and closing controlled on control panel.
AHS Elliptic Bending
AHS
20 - 20
• Fully welded steel (St-52) frame Side supports and central support carry the weight of
• Central rolls -upper and lower rolls- driven by hydraulic the sheet and to avoid deformation.
• Independent moving control panel
motor and planetary gearbox
• Two bending speeds
• Electro – Hydraulic Callibration
• All rolls are mounted in spherical roller bearing
• Certified by CE, ISO9001 – 2008, TSEK and TURQUM

Optional Features
• Infinitevely variable speed of rotation • Interchangeable top roll for tighter diameters
• Side and Central supports for big sheet metal diameters • Oil cooling system
• Material feeding table with various features • Motors in variable voltage and frequency.
• CNC graphic control system • CNC
• NC playback control system • NC

14 15
AHS

Bottom Roll Dia.


Working Length

diameter = TRD)
Min. Bending
Max.Thicknes

Side Roll Dia.


Top Roll Dia.

Motor Power
Pre-Bending

Motor Gücü

Diameter
(Top roll
TECHNICAL SPECIFICATIONS MODEL

Thickness

Weight
Length

Height

Width

01 Bending Machines
Bottom Roll Dia.
Working Length

(Top roll diameter


feet inch inch inch inch inch HP feet feet feet Ibs

Max.Thickness

Side Roll Dia.

Min. Bending
Motor Power
Pre-Bending

Top Roll Dia.

Diameter
MODEL

= TRD)
Thickness

Weight
AHS 30/32 10 1-9/16 1-1/4 18,1 16,5 14,2 40 20,7 8,5 7,5 66.756

Length

Height

Width
AHS 30/35 10 1-3/4 1-3/8 18,9 17,3 15,0 40 20,7 8,5 7,5 69.446 TRD x 3
AHS 30/35 10 1-3/4 1-3/8 20,1 18,1 15,4 60 20,0 7,5 8,9 73.855
feet inch inch inch inch inch HP feet feet feet lbs
AHS 30/40 10 2 1-9/16 21,3 20,1 17,3 74 22,0 9,8 9,8 88.185

AHS 15/04 5 1/4 8 ga. 5,5 5,5 4,7 3 12,1 4,2 4,3 4.409 AHS 30/60 10 3 2-3/8 24,0 21,7 18,1 101 22,1 11,4 9,8 112.877

AHS 15/05 5 9/32 6 ga. 6,3 5,5 4,7 3 12,0 3,4 3,7 4.630 TRD x 3 AHS 30/68 10 3-3/16 2-11/16 25,6 23,6 20,1 121 23,6 12,1 11,3 133.159

AHS 15/08 5 3/8 5/16 7,5 6,7 5,9 4 12,0 3,4 3,7 4.453 AHS 30/76 10 3-9/16 3 27,6 25,6 22,0 148 23,6 12,1 11,3 157.190
AHS 30/86 10 4 3-3/8 29,5 27,6 23,6 177 25,5 13,5 12,3 179.897 TRD x 5
AHS 30/97 10 4-5/16 3-13/16 31,5 29,1 24,4 215 26,1 14,3 13,0 223.108
AHS 20/02 6 8 ga. 14 ga. 5,5 5,5 4,7 3 13,1 3,4 3,7 4.938
AHS 30/130 10 5-9/16 5-1/8 35,4 32,3 27,2 248 28,4 18,1 14,3 289.246
AHS 20/04 6 1/4 8 ga. 6,3 5,5 4,7 3 13,6 3,4 3,7 5.181
AHS 30/156 10 6-3/4 6-1/8 39,4 35,8 29,5 268 30,2 17,9 16,1 355.826
AHS 20/06 6 5/16 1/4 7,5 6,7 5,9 4 13,3 4,1 4,5 7.606
AHS 20/08 6 3/8 5/16 8,3 7,5 6,7 10 13,6 4,3 4,6 9.700
AHS 40/04 13 ft. 3" 1/4 8 ga. 10,6 9,8 8,3 10,1 21,4 4,7 5,0 19.621
AHS 20/10 6 1/2 3/8 9,1 8,3 7,5 10 13,6 4,3 4,6 10.472
AHS 20/13 6 5/8 1/2 10,6 9,8 8,3 15 14,8 4,7 5,0 12.897 AHS 40/06 13 ft. 3" 5/16 1/4 11,8 10,6 8,3 10,1 21,4 4,9 5,7 21.892
TRD x 3
AHS 20/16 6 13/16 5/8 11,8 10,6 8,3 20 14,9 4,9 5,7 15.212 AHS 40/08 13 ft. 3" 3/8 5/16 13,0 11,8 9,4 10,1 21,6 5,3 6,0 32.893

AHS 20/20 6 1 13/16 13,0 11,8 9,4 20 15,0 5,3 6,0 20.106 AHS 40/10 13 ft. 3" 1/2 3/8 14,2 13,0 9,8 14,8 21,5 5,5 6,2 35.274
AHS 20/25 6 1-3/16 1 14,2 13,0 9,8 25 15,1 6,6 6,3 25.904 AHS 40/13 13 ft. 3" 5/8 1/2 15,4 14,2 11,8 20,1 22,1 6,5 6,9 44.313
TRD x 3
AHS 20/30 6 1-9/16 1-3/16 15,4 14,2 11,8 30 16,6 7,2 7,2 37.920 AHS 40/16 13 ft. 3" 13/16 5/8 16,9 15,4 13,0 24,8 23,2 7,2 7,2 53.352
AHS 20/35 6 1-3/4 1-3/8 16,9 15,4 13,0 40 17,4 8,5 7,5 54.564 AHS 40/20 13 ft. 3" 1 13/16 18,1 16,5 14,2 29,5 23,9 8,5 7,5 75.839
AHS 20/40 6 2 1-9/16 18,1 16,5 14,2 50 17,9 8,5 7,5 55.116
AHS 40/25 13 ft. 3" 1-3/16 1 20,1 18,1 15,4 40,2 23,9 9,0 8,2 85.098
AHS 40/28 13 ft. 3" 1-3/8 1-1/8 21,3 20,1 17,3 49,6 25,2 9,6 9,8 106.042
AHS 25/04 8 1/4 8 ga. 7,5 6,7 5,9 4 14,9 4,1 4,5 7.937
AHS 40/32 13 ft. 3" 1-9/16 1-1/4 22,8 21,3 18,1 60,3 25,2 9,6 9,8 113.318
AHS 25/06 8 5/16 1/4 8,3 7,5 6,7 10 15,2 4,3 4,6 10.582
AHS 40/40 13 ft. 3" 2 1-9/16 24,8 23,6 21,7 60,3 25,4 11,5 9,8 141.537 TRD x 5
AHS 25/08 8 3/8 5/16 9,1 8,3 7,5 10 15,2 4,3 4,6 11.773
AHS 25/10 8 1/2 3/8 10,6 9,8 8,3 15 16,5 4,7 5,0 14.991
AHS 50/08 16 ft. 6" 3/8 5/16 14,2 13,0 9,8 14,8 22,1 5,5 6,2 49.604
AHS 25/13 8 5/8 1/2 11,8 10,6 8,3 15 16,5 4,9 5,7 17.857
AHS 25/16 8 13/16 5/8 13,0 11,8 9,4 20 16,7 5,3 6,0 20.944 AHS 50/10 16 ft. 6" 1/2 3/8 15,4 14,2 11,8 14,8 25,4 6,5 6,9 50.045
TRD x 3
AHS 25/20 8 1 13/16 14,2 13,0 9,8 25 16,6 5,5 6,2 26.015 AHS 50/13 16 ft. 6" 5/8 1/2 16,9 15,4 13,0 20,1 26,4 7,2 7,2 65.036

AHS 25/25 8 1-3/16 1 15,4 14,2 11,8 30 18,8 6,5 6,9 34.833 AHS 50/16 16 ft. 6" 13/16 5/8 18,1 16,5 14,2 24,8 27,1 8,5 7,5 86.421 TRD x 3
AHS 25/30 8 1-9/16 1-3/16 16,9 15,4 13,0 40 18,2 7,2 7,2 49.163 AHS 50/20 16 ft. 6" 1 13/16 20,1 18,1 15,4 40,2 27,1 8,5 7,5 95.901
AHS 25/35 8 1-3/4 1-3/8 18,1 16,5 14,2 40 18,9 8,5 7,5 62.832 AHS 50/25 16 ft. 6" 1-3/16 1 22,0 20,5 17,3 49,6 28,4 9,6 9,8 118.609
AHS 25/40 8 2 1-9/16 20,1 18,1 15,4 60 19,3 9,8 7,5 67.682 AHS 50/36 16 ft. 6" 1-3/4 1-7/16 24,8 23,6 20,5 60,3 28,7 11,5 9,8 159.174
AHS 25/50 8 2-3/8 2 21,3 20,1 17,3 74 20,2 9,8 9,8 88.185 TRD x 5
AHS 50/45 16 ft. 6" 2-3/16 1-3/4 28,3 26,8 23,6 73,8 29,4 12,1 11,3 197.755

AHS 30/04 10 1/4 8 ga. 8,3 7,5 6,7 10 17,1 4,3 4,6 11.905
AHS 60/06 20 5/16 1/4 14,2 13,0 9,8 14,8 28,1 5,5 6,2 47.620
AHS 30/06 10 5/16 1/4 9,1 8,3 7,5 10 17,1 4,3 4,6 12.853
AHS 60/08 20 3/8 5/16 15,4 14,2 11,8 14,8 27,1 6,5 6,9 55.667
AHS 30/08 10 3/8 5/16 10,6 9,8 8,3 15 18,4 4,8 5,2 17.086
AHS 60/10 20 1/2 3/8 16,9 15,4 13,0 20,1 29,7 7,2 7,2 72.753
AHS 30/10 10 1/2 3/8 11,8 10,6 8,3 15 18,4 4,9 5,9 19.401 TRD x 3
TRD x 3 AHS 60/13 20 5/8 1/2 18,1 16,5 14,2 24,8 30,4 8,5 7,5 95.901
AHS 30/13 10 5/8 1/2 13,0 11,8 9,4 15 18,4 5,4 6,2 23.369
AHS 30/16 10 13/16 5/8 14,2 13,0 9,8 20 18,4 5,6 6,2 26.632 AHS 60/16 20 13/16 5/8 20,1 18,1 15,4 40,2 30,4 8,5 7,5 106.924

AHS 30/20 10 1 13/16 15,4 14,2 11,8 25 19,0 6,6 6,9 37.699 AHS 60/20 20 1 13/16 22,0 20,5 17,3 49,6 31,7 9,6 9,8 132.939

AHS 30/28 10 1-3/8 1-1/8 16,9 15,4 13,0 30 20,0 7,2 7,2 49.780 AHS 60/28 20 1-9/16 1-1/8 25,6 24,0 20,5 73,8 32,0 9,6 9,8 163.583
TRD x 5
AHS 30/30 10 1-3/8 1-3/16 18,1 16,1 13,4 30 20,0 7,5 7,5 66.690 TRD x 5 AHS 60/36 20 2 1-7/16 29,5 27,6 22,8 100,6 32,0 11,5 9,8 216.000

1-) Data indicated above are based on steel with yield point 34.800 PSI 2-)For cone bending, all bending values must be reduced %50. 1-) Data indicated above are based on steel with yield point 34.800 PSI 2-) For cone bending, all bending values must be reduced %50.
3-) All specifications are subject to change without notice. 4-) Gauge (ga.) dimensions for standard steels. 3-) All specifications are subject to change without notice. 4-) Gauge (ga.) dimensions for standard steels.

16 17
01 Bending Machines
Wind Tower
Solutions
With the motto of “renewable energy for a new
world”, we are ready to support wind energy
sector with our experience. While the capacity of
generating electricity from wind energy has been
growing all over the world, we have developed our
plate bending machine with a capability to bend
wind towers through R&D studies.

Our machines give the most accurate shape to the


wind towers in order to ensure that you do not miss
the wind.

18 19
Special Productions AHS
4 Rolls Vertical Plate Bending Machine

01 Bending Machines
Operation position according to
34.5 feet long vessel body customer requirements.

bent in single cycle rolling

AHS 7700x9/12
AHS 10500 x 12/14 (25.26 ft. x 3/8 1/2)
(34.5 ft x 1/2 9/16) CNC Four Rolls Hydraulic Plate
Bending Machine
CNC Four Rolls Hydraulic Plate Bending Machine

20 21
01 Bending Machines
Industry Applications

SILOS AEROSPACE WIND TOWERS PIPE LINES AIRCRAFT SHIPYARDS ON VEHICLE EQUIPMENTS

22 23
AHV Variable Geometry Hydrualic
Plate Bending Machine

01 Bending Machines
Versatile Power
AHV combines power and production flexibility thanks The more accurate rolling can be performed
to its variable geometry design. The three rolls on AHV for remaining less flat ends by positioning rolls
models move independently. The required geometric asymmetrical, while the rolls can be positioned
positions for a wide range of workpieces is ensured symmetrical for rolling at maximum thickness. With
thanks to vertical movement of the top roll and those fundamental features, AHV provides the power of
independent horizontal movements of the side rolls. versatility in production.

Standard Features Optional Features


• Linear guides for roll movement • Automatic loading and unloading system
• Induction hardened rolls • Material feeding tables with various features
• Electronic balancing system • Central and side supports
• Special braking system • Automatic material ejection equipment
• Cone bending device
• Separate moving control panel
• Permanent lubrication system
• Emergency equipment around the machine
• CE , ISO9001 – 2008 , TSEK and TURQUM certified machine

AHV
TECHNICAL SPECIFICATIONS
Min. Bending Diameter
Working Length

(Top roll diameter =


Max.Thickness

Side Roll Dia.

Motor Power
Pre-Bending

Top Roll Dia.

MODEL
Thickness

TRD)
Weight
Length

Height

Width

feet inch inch inch inch HP feet feet feet lbs

AHV 30/70 10 3-3/8 2-3/4 23,6 21,3 101 23,0 11,5 11,8 105.822
AHV30/85 10 4-1/8 3-3/8 28,3 25,6 148 24,3 13,5 14,1 169.756
AHV 30/105 10 4-15/16 4-1/8 31,5 26,8 177 24,9 14,4 14,8 200,621
AHV30/125 10 5-1/2 4-15/16 33,5 28,7 215 25,6 15,4 15,7 224.872
AHV 30/135 10 5-15/16 5-5/16 34,6 29,9 229 26,9 16,4 16,4 277.782 TRD x 5
AHV 30/150 10 6-1/2 5-15/16 36,6 31,5 268 29,5 17,4 17,4 313.056
AHV 30/190 10 7-7/8 7-1/2 39,4 33,1 308 32,2 19,4 19,0 348.330
AHV 30/200 10 8-11/16 7-7/8 43,3 33,9 355 36,1 21,3 20,7 557.770
AHV 30/240 10 10-1/4 9-7/16 48,0 38,6 375 39,4 22,8 23,0 767.209

1-) Data indicated above are based on steel with yield point 34.800 PSI
2-) For cone bending, all bending values must be reduced %50.
3-) All specifications are subject to change without notice. 4-) Gauge (ga.) dimensions for standard steels.

24 25
Akyapak manufactures 3 rolls hydraulic plate bending All 3 rolls are independently driven by hydraulic motors and Standard Features
machines with capacity in thickness from 14 ga.to 8” and in gearboxes on 3 rolls plate bending machines whose top roll
width from 2 ft. to 40 ft. diameter is 9” or larger. As for the machines whose top roll • Cone Bending Device • Drop end opened and closed hyraulically and controlled
diameter is smaller than 9”, the rolls are driven by a hydraulic • Induction Hardened Rolls from control panel.

01 Bending Machines
Frames of our machines are made of welded steel (St-52). motor, gearbox and gear system. • Cone opening and closing controlled on control panel.
• Digital Display for both Side Rolls
Roll shafts and bearings are of high quality and robust in
• Fully welded steel (St-52) frame • Central rolls -upper and lower rolls- driven by hydraulic
terms of bending momentum.
motor and planetary gearbox
• Independent moving control panel
• Electro – Hydraulic Callibration
• Two bending speeds
• Certified by CE, ISO9001 – 2008, TSEK and TURQUM
• All rolls are mounted in spherical roller bearing

AHK 25 - 65
Optional Features
• Infinitevely variable speed of rotation
• Side and Central supports for big sheet metal diameters
• Material feeding table with various features
• Interchangeable top roll for tighter diameters
• Oil cooling system
• Motors in variable voltage and frequency

26 27
01 Bending Machines
AHK 25-10
AHK 25-10

AHK AHK 25-65


28 29
AHK
TECHNICAL SPECIFICATIONS Special
Productions

Max.Thickness

Side Roll Dia.

Motor Power
Pre-Bending

Top Roll Dia.


MODEL

Thickness

01 Bending Machines
Min. Bending Diameter

Working

Weight
Length

Length

Height

Width
(Top roll diameter = TRD)

feet inch inch inch inch HP feet feet feet lbs

AHK 20/04 6 1/4 8 ga. 6,3 7,1 3 13,0 3,8 3,5 4.630

AHK
AHK 20/06 6 5/16 1/4 7,5 7,1 4 13,0 3,8 3,5 6.504
AHK 20/08 6 3/8 5/16 8,3 7,5 10 13,0 3,8 3,5 8.708
AHK 20/10 6 1/2 3/8 9,1 8,3 10 13,2 4,2 4,5 10.318
AHK 20/13 6 5/8 1/2 10,6 9,8 15 13,7 4,5 4,7 11.574
TRD x 3 30 - 25
AHK 20/16 6 13/16 5/8 11,8 10,6 20 14,6 5,3 5,3 15.256
AHK 20/20 6 1 13/16 13,0 11,8 20 13,9 6,0 5,9 18.850
AHK 20/25 6 1-3/16 1 14,2 13,0 30 14,8 6,6 6,2 20.723
AHK 20/30 6 1-9/16 1-3/16 15,4 14,2 30 16,1 7,2 6,4 37.479
AHK 20/35 6 1-3/4 1-3/8 16,9 15,4 40 17,1 8,2 7,2 42.439

AHK 25/04 8 1/4 8 ga. 7,5 6,7 4 14,6 3,8 3,5 7.385
AHK 25/06 8 5/16 1/4 8,3 7,5 10 14,6 3,8 3,5 9.259
AHK 25/08 8 3/8 5/16 9,1 8,3 10 14,9 4,2 4,5 10.141
AHK 25/10 8 1/2 3/8 10,6 9,8 15 15,4 4,5 4,7 12.125
AHK 25/13 8 5/8 1/2 11,8 10,6 15 16,4 5,4 5,4 16.865 TRD x 3
AHK 25/16 8 13/16 5/8 13,0 11,8 20 16,4 6,1 6,1 20.944
AHK 25/20 8 1 13/16 14,2 13,0 25 16,1 6,1 6,1 26.235
AHK 25/25 8 1-3/16 1 15,4 14,2 30 17,7 6,6 7,1 32.408
AHK 25/30 8 1-9/16 1-3/16 16,9 15,4 40 19,7 7,2 7,2 36.817

AHK 30/04 10 1/4 8 ga. 8,3 7,5 10 16,4 3,9 3,6 9.590
AHK 30/06 10 5/16 1/4 9,1 8,3 10 16,7 4,3 4,6 11.354
AHK 30/08 10 3/8 5/16 10,6 9,8 15 17,1 4,6 4,9 15.432
AHK 30/10 10 1/2 3/8 11,8 10,6 15 18,0 5,6 5,6 18.673
TRD x 3
AHK 30/13 10 5/8 1/2 13,0 11,8 15 17,4 6,2 6,2 23.325
AHK 30/16 10 13/16 5/8 14,2 13,0 20 17,7 6,2 6,2 29.101
AHK 30/20 10 1 13/16 15,4 14,2 25 19,4 6,6 7,2 37.479 AHK-30/28 3 Rolls Hydraulic Plate Bending Machine Control panels can be produced according to
AHK 30/28 10 1-3/8 1-1/8 16,9 15,4 30 19,7 7,2 7,2 44.754 (with optional Wireless remote pendant control customer request.
AHK 30/30 10 1-3/8 1-3/16 18,1 13,4 30 20,3 8,0 7,2 63.934 TRD x 5

AHK 30/32 10 1-9/16 1-1/4 18,1 16,5 40 20,3 8,0 7,2 63.934 TRD x 3

AHK 30/35 10 1-3/4 1-3/8 18,9 15,0 40 21,2 8,5 7,5 67.241 TRD x 5

AHK 30/35 10 1-3/4 1-3/8 20,1 18,1 60 20,7 9,2 8,2 69.446 TRD x 3

AHK 40/04 13 ft. 3" 1/4 8 ga. 10,6 9,8 10 20,3 4,6 4,9 17.637
AHK 40/06 13 ft. 3" 5/16 1/4 11,8 10,6 10 21,3 5,6 5,6 19.842
AHK 40/08 13 ft. 3" 3/8 5/16 13,0 11,8 15 20,7 6,2 6,2 27.778
AHK 40/10 13 ft. 3" 1/2 3/8 14,2 13,0 15 21,0 6,2 6,2 31.967
AHK 40/13 13 ft. 3" 5/8 1/2 15,4 14,2 20 23,0 6,6 7,1 41.337 TRD x 3 Variable machine lengths and working
AHK 40/16 13 ft. 3" 13/16 5/8 16,9 15,4 25 23,0 7,2 7,2 50.706 positions upon customers’ request
AHK 40/20 13 ft. 3" 1 13/16 18,1 16,5 30 23,6 8,2 7,2 68.343
AHK 40/25 13 ft. 3" 1-3/16 1 20,1 18,1 40 24,0 9,2 8,2 72.753
AHK 40/28 13 ft. 3" 1-3/8 1-1/8 21,3 20,1 50 24,0 9,2 8,2 99.208

1-) Data indicated above are based on steel with yield point 34.800 PSI
2-) For cone bending, all bending values must be reduced %50.
3-) All specifications are subject to change without notice. 4-) Gauge (ga.) dimensions for standard steels.

30 31
ASM-S with its user friendly outstanding features, stands out as a asymmetric plate bending machine

01 Bending Machines
produced in high-tech Akyapak manufacturing process and have advanced technology. ASM-S offers
a robust and powerfull machine with its fully welded steel frame. The top and lower rolls are driven
by electric motor + gearbox + gear system.

Standard Features Optional Features


• Induction hardened rolls • Digital display for back roll

ASM-S
• Motorized back roll • Lower roll with motor
• Cone bending device • Extended rolls.
190-25/5 • Steel construction (St-52) body • Profile rolls.
• Rolls are produced by special steel • Motors in variable voltage and frequency
• Asymmetrical working principle • Driven side roll
• Central rollers powered with electric motor+gearbox
and gear system

ASM-S • Top roll that can be swiveled out


TECHNICAL SPECIFICATIONS • Separate moving control panel
• Certified by CE, ISO9001 – 2008, TSEK and TURQUM
Bending Speed
Max.Thickness

Min. Bending

Motor Power
Pre-Bending

Top Roll Dia.

MODEL
Thickness
Working

Weight
Length

Lenght

Height

Width
Dia.

feet inch inch inch inch HP feet/min feet feet feet lbs

ASM-S 140-15/5 5 3/16 1/4 5,5 8,3 3,0 19,7 10,2 3,7 3,0 3.197
ASM-S 140-20/4 6 8 ga. 3/16 5,5 8,3 3,0 19,7 11,8 3,7 3,0 3.924
ASM-S 170-15/7 5 9/32 5/16 6,7 10,0 5,4 14,8 10,8 3,7 3,6 5.093
ASM-S 170-20/5 6 3/16 1/4 6,7 10,0 5,4 14,8 12,5 3,7 3,6 5.071
ASM-S 170-25/4 8 8 ga. 3/16 6,7 10,0 5,4 14,8 14,1 3,7 3,6 5.732
ASM-S 170-30/3 10 11 ga. 8 ga. 6,7 10,0 5,4 14,8 15,7 3,7 3,6 7.055
ASM-S 190-20/6 6 1/4 9/32 7,5 11,2 5,4 16,4 12,5 4,4 4,3 7.937
ASM-S 190-25/5 8 3/16 1/4 7,5 11,2 5,4 16,4 14,1 3,9 4,3 7.937
ASM-S 190-30/4 10 8 ga. 3/16 7,5 11,2 5,4 16,4 15,7 4,5 4,3 8.664
ASM-S 200-20/7 6 9/32 5/16 7,9 11,8 7,4 16,4 12,5 4,1 4,3 8.378
ASM-S 200-25/6 8 1/4 9/32 7,9 11,8 7,4 16,4 14,1 4,1 4,3 9.700
ASM-S 200-30/5 10 3/16 1/4 7,9 11,8 7,4 16,4 15,7 4,2 4,3 8.818

1-) Data indicated above are based on steel with yield point 34.800 PSI
2-) For cone bending, all bending values must be reduced %50.
3-) All specifications are subject to change without notice. 4-) Gauge (ga.) dimensions for standard steels.

32 33
ASM
TECHNICAL SPECIFICATIONS
Standard Features Optional Features

Bending Speed
Max.Thickness

Min. Bending

Motor Power

01 Bending Machines
Pre-Bending

Top Roll Dia.


MODEL • Body is made of cast iron. • Induction hardened rolls.

Thickness
Working

Weight
Length

Lenght

Height

Width
• Central rollers driven by electric motor, gearbox and gear • Back roll with motor.

Dia.
system.
feet inch inch inch inch HP feet/min feet feet feet lbs
• Digital display for back roll.
• Cone bending device
• Motors in variable voltage and frequency
ASM 110-10/4.0 3 8 ga. 3/16 4,3 5,9 3 14,8 6,0 3,8 2,8 1.984 • Self-brake main motor
ASM 110-12/3.5 4 10 ga. 8 ga. 4,3 5,9 3 14,8 7,6 3,8 2,8 2.535 • Top roll that can be swiveled out.
ASM 110-15/3.0 5 11 ga. 10 ga. 4,3 5,9 3 14,8 8,6 3,8 2,8 2.359
• Lower and back rolls that are moveable up and down by
ASM 110-20/2.0 6 14 ga. 11 ga. 4,3 5,9 3 14,8 10,3 3,8 2,8 2.425
hand wheel.
ASM 120-12/4.0 4 8 ga. 7 ga. 4,7 6,9 3 16,1 6,6 3,8 2,8 2.425
ASM 130-10/5.0 3 3/16 1/4 5,1 7,5 3 17,4 6,0 3,9 3,0 2.315
• Separate moving control panel with foot pedal.
ASM 130-15/4.0 5 8 ga. 7 ga. 5,1 7,5 3 17,4 8,7 3,9 3,0 2.998 • Certified by CE, ISO9001 – 2008, TSEK and TURQUM.
ASM 130-20/3.0 6 11 ga. 8 ga. 5,1 7,5 3 17,4 10,8 3,9 3,0 3.263
ASM 140-12/5.0 4 3/16 1/4 5,5 8,3 3 18,0 6,6 3,9 3,0 2.535
ASM 140-20/4.0 6 8 ga. 7 ga. 5,5 8,3 3 18,0 7,7 3,9 3,0 3.417

1-) Data indicated above are based on steel with yield point 34.800 PSI
2-) For cone bending, all bending values must be reduced %50.
3-) All specifications are subject to change without notice. 4-) Gauge (ga.) dimensions for standard steels.

ASM
ASM 140-20/4.0

34 35
AS
AS 90-20/15

01 Bending Machines
Industry
AS
TECHNICAL SPECIFICATIONS
Applications
Min. Benging Dia.
Working Length

Max.Thickness

Motor Power
Pre-Bending

Top Roll Dia.

MODEL
Thickness

Weight
Length

Height

Width
feet inch inch inch inch HP feet feet feet lbs

AS 70-10/1.5 3 16 ga. 14 ga. 2,76 4,13 1,5 5,6 3,6 2,3 705
AS 70-15/1.0 5 19 ga. 18 ga. 2,76 4,13 1,5 6,6 3,6 2,3 992
AS 75-12/1.5 4 16 ga. 14 ga. 2,95 4,61 1,5 6,6 3,6 2,6 1.014
AS 90-10/3.0 3 11 ga. 10 ga. 3,54 5,12 1,5 5,7 3,7 2,6 1.047
AS 90-12/2.5 4 12 ga. 11 ga. 3,54 5,12 1,5 6,4 3,7 3,0 1.102
AS 90-15/2.2 5 13 ga. 12 ga. 3,54 5,12 1,5 6,9 3,7 3,0 1.323
AS 95-20/1.5 6 16 ga. 14 ga. 3,74 5,31 1,5 9,9 3,7 3,0 1.400

1-) Data indicated above are based on steel with yield point 34.800 PSI
2-) For cone bending, all bending values must be reduced %50.
3-) All specifications are subject to change without notice. 4-) Gauge (ga.) dimensions for standard steels.

36
Standard Features Optional Features
Plate Straightening Machines
• Complete steel (st-52) welded construction machine body • Material tray
• Rollers supported in roller-bearings • Adjustable rotating speed

01 Bending Machines
• High tensile special roller balls
• Digital indicators for the position of upper balls

APSM
ASM 140-20/4.0

Straightening Roll

Straightening Roll
Motor Power (HP)

Motor Power (HP)


APSM APSM

Capacity (inch)

Capacity (inch)
Length (feet)

Length (feet)
Dia. (inch)

Dia. (inch)
TECHNICAL

Working

Working
TECHNICAL
SPECIFICATIONS
SPECIFICATIONS

APSM 10/05 3 3/16 4,7 3 APSM 25/03 8 11 ga. 4,7 3


APSM 10/06 3 1/4 5,5 4 APSM 25/04 8 8 ga. 5,5 4
APSM 10/08 3 5/16 6,3 5,5 APSM 25/05 8 3/16 6,3 5,5
APSM 10/14 3 9/16 7,9 7,5 APSM 25/08 8 5/16 7,9 7,5
APSM 10/16 3 5/8 8,9 11 APSM 25/10 8 3/8 8,9 11
APSM 10/20 3 13/16 10,2 15 APSM 25/12 8 1/2 10,2 15
APSM 10/24 3 15/16 12,2 25 APSM 25/16 8 5/8 12,2 25
APSM 10/34 3 1-5/16 14,2 40 APSM 25/22 8 7/8 14,2 40
APSM 25/28 8 1-1/8 15,7 75
APSM 15/04 5 8 ga. 4,7 3 APSM 25/35 8 1-3/8 17,7 100
APSM 15/05 5 3/16 5,5 4 APSM 25/43 8 1-11/16 19,7 150
APSM 15/07 5 9/32 6,3 5,5 APSM 25/55 8 2-3/16 22,4 150
APSM 15/10 5 3/8 7,9 7,5
APSM 15/13 5 1/2 8,9 11 APSM 30/08 10 5/16 8,9 11
APSM 15/16 5 5/8 10,2 15 APSM 30/10 10 3/8 10,2 15
APSM 15/20 5 13/16 12,2 25 APSM 30/14 10 9/16 12,2 25
APSM 15/28 5 1-1/8 14,2 40 APSM 30/20 10 13/16 14,2 40
APSM 15/36 5 1-7/16 15,7 75 APSM 30/26 10 1 15,7 75
APSM 15/43 5 1-11/16 17,7 100 APSM 30/32 10 1-1/4 17,7 100
APSM 15/55 5 2-3/16 19,7 150 APSM 30/40 10 1-9/16 19,7 150

AKYAPAK APSM machine is designed as standard to With the welded ST-52 steel construction frame, the APSM 15/68 5 2-11/16 22,4 150 APSM 30/50 10 2 22,4 150

fix sheet metal thicknesses from 11 ga. to 2-3/8 in and diameters and materials of the correction rolls, the APSM 20/03 6 10 ga. 4,7 3
widths from 2 ft to 10 ft. longevity of the used bearings and the high correction APSM 20/04 6 7 ga. 5,5 4
APSM 20/06 6 1/4 6,3 5,5
pressure forces, AKYAPAK APSM machines are ready to
APSM 20/10 6 3/8 7,9 7,5
According to customer needs, it can be manufactured serve their users for many years. APSM 20/12 6 1/2 8,9 11
with 5, 7, or 9 rolls. Number of rolls is not related to APSM 20/14 6 9/16 10,2 15
capacity, but to the duration of the fixing process. In 9 roll As with all machines manufactured by AKYAPAK, APSM APSM 20/18 6 11/16 12,2 25
APSM 20/25 6 1 14,2 40
machines, the sheet is straightened in one time, in 7 roll machines are undergoing a very rigorous manufacturing
APSM 20/32 6 1-1/4 15,7 75
machine in 3-4 times, and in 5 roll machine in 5-6 times. process. These machines, which have been manufactured APSM 20/38 6 1-1/2 17,7 100
after being designed by experienced and expert teams APSM 20/48 6 1-7/8 19,7 150
in three dimensions, and tested for durability in analysis APSM 20/60 6 2-3/8 22,4 150

programs, have passed many dimensional and functional


tests.

38 39
We Exceeded
Angle Rolls

01 Bending Machines
The Limit On Angle Rolls

APK
1000

40 41
APK
1000

01 Bending Machines
THE HUGE
PROFILE BENDING
MACHINE
THAT COMPETES WITH
THE HEAVY INDUSTRY APK 1000
CAN BEND THE STRONGEST PROFILE
BENDER EVER
HEB 1000
In 1970 inch diameter PRODUCED IN TURKEY
ALSO ONE OF THE BIGGEST
IN THE WORLD !

42 43
AKYAPAK offers extensive alternatives on heavy duty This feature allows to have a possibility to make the
profile bending machines as well. Our machines are high capacity bending processes real. Secondly, our
strong and reliable with their St-52 weld construction 3 Rolls Driven machine minimizes the slipping of the

01 Bending Machines
body. Minimum flexion causes less deformation, by materials during the bending process. The two bottom
the help of our machines’ enlarged roll diameters. By rolls are hydraulically driven and they can move
the help of big measurements of bearings, durability independently with each other.
and high bending momentum can be obtained.
Therefore, in comparison with the machines which are
The power of hydraulic cylinders enables to bend the top roll drive, the features of our machines enhance the
larger parts without difficulty. Practical and universal ability of operators and give the opportunity to make
rollers creates the possibility of easiness for bending pre-bending process on both edges. Side supporters
various sections, and this feature gives the opportunity can move towards three directions to reduce the
of being more powerful and robust. Akyapak Profile deformations and to facilitate bending processes,
Bending Machines are 3 rolls driven. especially with angles and spirals.

APK 550

44 45
Standard Features
• Welded steel construction (St-52) body.
• Rolls are driven by 3 separate hydraulic motors.
• Infinitely variable speed of rotation

01 Bending Machines
• Special steel gears
• Shafts are made of special steel, hardened and grinded.
• Manual lubrication
• Guide rolls are hydraulically adjustable.
• Lower rolls are hydraulically moveable up and down.
• Infinitely variable speed of rlower rools moves down-up
• Digital display for lower rolls
• Seperate and moveable control panel
• Horizontal working
• 400 Volt/50-60 Hz
• AKYAPAK Service assurance
• Certified by CE, ISO9001 – 2008, TSEK and TURQUM.

Optional Features
• Special rolls for tubes, profiles and angles
• Special tooling system for bending H, I, U profiles
• Digital display for hydraulic guide rolls
• NC Playback Control System
• CNC Graphic Control System
• Joystickcontrol
• Motors in variable voltage and frequency
• Different rotation speeds

46 47
APK APK330
300NC
Special Production

01 Bending Machines
APK
240 NC

Bulb Flat Bending

APK
360

APK180

48 49
Standard Features
• Steel (St-52) construction body • Manual lubrication
• On APK101 and APK121, the rolls are driven by a hydraulic • Hydraulically moveable lower rolls up and down.

APK

01 Bending Machines
motor+planetary gearbox and gears. • Digital display for lower rolls
• Shafts are made of special steel, hardened and grinded. • Separate and moveable control panel
121
• On APK101, guide rolls are adjustable manually in one • Horizontal & vertical working
direction.
• 400 Volt / 50-60 Hz
• On APK121, guide rolls are hydraulically adjustable in two
• Certified by CE, ISO9001 – 2008, TSEK and TURQUM.
directions.
• One set standard rolls

Optional Features APK 101 CNC


• Special rolls for tubes, profiles and angles
• Special mechanic guide Rolls for bending angles (for
APK 101)
• Special tooling sysems for bending U,I,H profiles
• Spiral bending device
• Variable speed of rotation
• Hydraulically adjustable guide rolls in two directions (for
APK 101)
• Digital display for hydraulic guide rolls
• NC PIayback Control System
• CNC Graphic Control System
• Motors in variable voltage and frequency.

APK
101

50 51
Standard Features
APK
81 CNC
• Steel (St-52) construction body. • Digital display for lower rolls
• On APK61-81, rolls are driven by hydraulic • Separate and moveable control panel

01 Bending Machines
motor+planetary gearbox and gears. • Guide rolls are adjustable manually in one direction.
• Shafts are made of special steel (42CrMo4), hardened and • Manual lubrication
grinded.
• Horizontal & Vertical working
• One set standard rolls
• Certified by CE, ISO9001 – 2008, TSEK and TURQUM.
• Lower rolls hydraulically moveable up and down.

Optional Features

• Special rolls for tubes, profiles and angles


• Adjustable guide rolls for angle profiles
• Spiral bending device
• Variable speed of rotation
• Motors in variable volt and frequency
• For APK81, hydraulically adjustable guide rolls in two
directions.
• Digital display for hydraulic guide rolls
• NC Playback Control System
• CNC Graphic Control System
APK
61
HORIZONTAL WORKING

APK
61

52 53
TECHNICAL SPECIFICATIONS APK 1000 APK 800 APK 550 ROLLS
SIZE AND DIAMETER SIZE AND DIAMETER SIZE AND DIAMETER TECHNICAL SPECIFICATIONS APK 360 APK 300 APK 280 ROLLS
SIZE AND DIAMETER SIZE AND DIAMETER SIZE AND DIAMETER
inch inch inch inch inch inch

inch inch inch inch inch inch


1 Angle leg out L8x8 x1-1/4 135 L8x8 x1-1/4 70 L8x8x1 51 AD

1 Angle leg out L8x8 x1-1/4 60 L8x8x1-1/8 80 L8x8x1 120 AD


2 Angle leg in L8x8 x1-1/4 135 L8x8 x1-1/4 80 L8x8x1 59 AD

01 Bending Machines
2 Angle leg in L8x8 x1-1/4 70 L8x8x1 100 L8x8x3/4 140 AD
3 Angle leg out L8x8 x1-1/4 135 L8x8 x1-1/4 80 L8x8 x1-1/8 51 AD

3 T section leg out WT8 50 WT8 70 WT8 100 AD


4 T section leg in WT7x404 135 WT8 60 WT8 79 AD

4 T section leg in WT8 60 WT8 100 WT8 120 AD


5 T section leg side WT7x404 135 WT7x365 80 WT8 71 AD

5 T section leg side WT7x213 60 WT7x116,5 70 WT8 100 AD


18x2-3/8 118
6 Plate hard way 20x6 120 20x5 120
12x4 51
A

6 Flat hard way 16x2-3/8 120 10x2-1/2 80 8x2 80 A


7 Plate easy way 40x7 120 40x6 70 26x5 67

7 Flat easy way 22x4 70 20X3 80 16x3 80 A


8 Square 14x14 120 12x12 100 11x11 100 A

8 Square 10x10 100 6x6 80 5-1/2x5-1/2 60 A


9 Round 16-1/2 150 14 90 12 100 B

9 Round 10-1/2 80 7 80 6 59 B
10 Tube 24 SCH80 750 24 SCH40 600 22 SCH40 700 B

10 Tube-Pipe 20 SCH40 600 12 SCH40 160 10 SCH40 160 B


20x3/4
11 Square tube 24x3/4 -
20x20x0.625
- 20x3/4 - B

11 Square tube 16x5/8 - 9x1/2 - 7x1/2 - B


Channel easy
12 MC18x58# 135 MC18x58# 60 MC18x58# 60 B
way-legs out Channel easy way –
12 legs out
MC18x58# 60 MC18x58# 40 MC18x58# 60 B

Channel easy
13 way-legs in
MC18x58# 135 MC18x58# 60 MC18x58# 600 B
Channel easy way –
13 legs in
MC18x58# 60 MC18x58# 40 MC18x58# 60 B

14 Beam easy way W40x593# 200 W40x503# 200 W33x241# 200 B


14 Beam easy way W33x241# 200 W16x77# 80 W16x67# 80 B

15 Beam easy way W40x593# 200 W36x527# 200 W36x210# 200 B


15 Beam easy way W36x210# 200 W21x93# 80 W18x76# 100 B

16 Channel hard way MC18x58# 700 MC18x58# 700 MC18x58# 700 BC


16 Channel hard way MC18x58# 700 MC12x50# 350 MC10x41,1# 450 BC

17 Beam hard way W40x183# 2000 W30x132# 2500 W24x117# 150 BC


17 Beam hard way W24x117# 150 W12x35# 500 W10x33# 400 BC

18 Beam hard way W40x211# 1400 W24x162# 1300 W16x100# 108 BC


18 Beam hard way W16x100# 108 W10x39# 400 W8x40# 400 BC

Max. Section Modulus (in³) 427-671 244-550 335 Max. Section Modulus (in³) 287 42,7 36,6

Power (HP) 214 161 133 Power (HP) 95 87 37

Roll Dia. (inch) 31,5 29,1 26,0


Roll Dia. (inch) 33 34 31,5
Shaft Dia. (inch) 14,17/14,17 11,81/11,00 11,00/10,24
Shaft Dia. (inch) 20.47/16.5 15.75/15.75 14.17/14.17
Bending Speed (feet/min.) 23 23 0-23
Bending Speed (feet/ 2 23 23
min.) Weight (lbs) 105.820 59.084 40.785

Weight (lbs) 188.000 165.570 135.600 WxLxH (feet) 15,8x21,6x13,4 11x14,3x7,4 9,4x12,5x7,3

WxLxH (feet) 19,7x24,0x13,8 18,0x22,7x14,1 15,8x21,6x14,2


A: Standard rolls B: Special rolls C: Pulling device D: For bending without deformation and for serial production special rolls are requested
Data indicated above are based on steel with yield point 34.800 PSI. All specifications are subject to change without prior notice.
54 55
APK 121 APK 101
TECHNICAL SPECIFICATIONS ROLLS
TECHNICAL SPECIFICATIONS APK 240 APK 180 ROLLS SIZE AND DIAM-
ETER
SIZE AND DIAMETER
SIZE AND DIAMETER SIZE AND DIAMETER

inch inch inch inch inch inch inch inch


L2x2x3/16 26 L2x2x1/4 28 AE
1 Angle leg out L6x6x1 100 L6x6x5/8 85 AD 1 Angle leg out L4x4x3/8 43 L3-1/2x3-1/2x5/16 40 F
L5x5x1/2 52 L4x4x3/8 55 F

01 Bending Machines
L2x2x1/4 26 32
2 Angle leg in L6x6x1 130 L5x5x3/4 85 AD L2x2x1/4 L3x3x5/16
2 Angle leg in L3x3x5/16 35
L4x4x3/8
47 AE
L4x4x1/2 44 63

3 T section leg out WT6 90 WT6 60 AD 3 T section leg out WT5 48 WT4 48 A

4 T section leg in WT5 48 WT4 40 A


4 T section leg in WT6 110 WT5 65 AD

5 T section leg side WT5 51 WT4 48 A

5 T section leg side WT6 85 WT8 60 AD 1-1/2x3/8 16


1-1/2x3/8 20
6 Flat hard way
5x1 60
4x13/16 24 AF
4x1 63
6 Flat hard way 8x1-1/4 100 6x1-1/2 70 A
2x3/8 16
7 Flat easy way 8x2 40 4x1-9/16 24 AF
7-1/2x1-3/8 40
7 Flat easy way 12x2-1/2 45 10x2 40 A
1 16
8 Square 3 32
2-3/8 40
AF

8 Square 4-1/2 60 3-1/2 45 A


1-1/2 16
9 Round 3-3/8 36
2-3/4 32
B

9 Round 5 50 4-3/8 55 B 2x0,79 24 2x0,79 24


10 Tube-Pipe
6-1/4x0,157 118 5-1/2x0,118 118
B

2 SCH40 16
10 Tube-Pipe 8 SCH40 100 6 SCH40 85 B 11 Tube-Pipe 5 SCH40 70
4 SCH40 63
B

2x5- 1-1/2x1x0,078 23
6x3/8 5x5/16 12 Rectangle tube
1/2x0.196 5-1/2x1-1/2x0,125 157
B
11 Square tube
6x6x0.375 4.5x4.5x0.313
B
2x0.100 20
13 Square tube 3-1/2x0.312
4x0,196 157
B
Channel easy
12 way – legs out
C15x50# 60 C12x30# 40 B
Channel easy AD
14 way – legs out
C8x22.8# 40 C7x12,75# 32
F

Channel easy way Channel easy AD


13 – legs in
C15x50# 70 C12x30# 45 B
Data indicated above 15 C8x22.8# 47 C7x12,75# 32 Data indicated above
way – legs in F
are based on steel with are based on steel with
yield point 34.800 PSI. All AD yield point 34.800 PSI. All
16 Beam easy way W6x20# 51 W4x14# 50
14 Beam easy way W12x53# 60 W8x31# 45 B specifications are subject F specifications are subject
to change without prior to change without prior
notice. 40 AD notice.
17 Beam easy way S5x10# 98 S7x20# W6x16#
47 F
15 Beam easy way W14x38# 60 W12x35# 45 B
Channel hard
18 way
C5x9# 315 CB

16 Channel hard way C8x18,75# 410 C7x12,25# 350 BC


19 Beam hard way S5x14,75# 98 S5x14,75# CB

17 Beam hard way W8x21# 200 W6x16# 120 BC W4x13# 102


20 Beam hard way
W6x16# 59
CB

18 Beam hard way W6x25# 150 W5x19# 100 BC Max. Section Modulus 4,3 - 7,3 2,7 - 4,9
(in³) A: Standard rolls
Max. Section Modulus B: Special rolls
19,5 12,8 A: Standard rolls Power (HP) 20 15
(in³) C: Pulling device
B: Special rolls
Roll Dia. (inch) 15,35 12,4 D: For bending without
C: Pulling device
Power (HP) 40 20 deformation and for serial
D: For bending without
deformation and for serial Shaft Dia. (inch) 4,72 3,94 production special rolls are
required.
Roll Dia. (inch) 21,65 18,11 production special rolls are
required. Bending Speed (feet/ 13 18
E: Angle device
min.) F: Stretching device
Shaft Dia. (inch) 9,45/8,66 7,1/6,3
Weight (lbs) 10.405 4.940
Bending Speed (feet/ 0-23 0-23
min.)
WxLxH (feet) 4,8x6,5x6,7 4,9x5,4x6,9
Weight (lbs) 38.580 20.400

WxLxH (feet) 7,4x11,0x6,8 6,6x7,9x5,6


56 57
TECHNICAL SPECIFICATIONS APK 81 APK 61 ROLLS
SIZE AND DIAMETER SIZE AND DIAMETER

inch inch inch inch

L1-3/8x1-3/8x1/8 20
Angle leg L1-1/8x1/8 10
1 out
L2-1/2x2-1/2x5/16 47
L2x2x1/4 40
AD
63

01 Bending Machines
L3x3x3/8

L1-1/2x1-1/2x1/8 24
Angle L1-1/8x1/8 16
2 leg in
L2-1/2x2-1/2x3/8 40
L2x2x3/16 40
AD
L3x3x3/8 78

T section
3 leg out
3x3x5/16 55 2x2x1/4 24 A

T section
4 leg in
3x3x5/16 55 2x2x1/4 28 A

12 1-3/4x3/8 9
T section 1-9/16x3/8 3x1
5 leg side 4-13/16
28 2-3/8x13/16 20 A
82 3-1/8x1 83

Flat hard 2x3/8 11 2x3/16 8


6 way 4-3/4x1-1/8 24 3x3/4 48
A

Flat easy 1-3/8 12 5/8 14


7 way 1-3/4 40 1-3/8 55
A

1-3/8 12 3/4 14
8 Square
1-3/4 20 1-1/2 32
B

10
Round

Tube-
1-1/2x0.078
4x0,0125

1-1/2 SCH40
16
118

16
1x0,060
2-3/4x0,078

3/4 SCH40
8
63

8
B

B
Industry
Applications
Pipe 3 SCH40 63 2 SCH40 40

Rectan- 118
11 gle tube
4x1-1/2x0,125 3-1-1/8X0,0125 266 B

Square
12 tube
2-3/4x0,157 118 2x0.125 157 B

Channel
Data indicated above
13 easy way 5,5x2-3/8x5/16 48 3x2x1/4 32 D
are based on steel with
– legs out
yield point 34.800 PSI. All
specifications are subject
Channel to change without prior
14 easy way 5,5x2-3/8x5/16 48 3x2x1/4 32 D notice.
– legs in

Beam
15 easy way
S5x14,75 20 D

Power (HP) 6,8 5,4

Roll Dia. (inch) 9,65 6,97

Shaft Dia. (inch) 3,15/3,15 2,36/2,36

Bending Speed (feet/ 13 21


min.)
A: Standard rolls
Weight (lbs) 3.285 2.140
B: Special rolls
C: Pulling device
WxLxH (feet) 4,43x5,25x6,1 3,12x4,60x4,76 D: For bending without
deformation and for serial
production special rolls are
required.

58
Tube & Pipe Advanced Tube

01 Bending Machines
Bending Machines Bending Technology

ABM
76 CNC 3

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01 Bending Machines
ABM series of tube bending machines produced by AKYAPAK with
“High Technology” by the best quality range components with
various lengths, provides excellent results for bending operations of
tubes 1-1/2”, 2”, 3” and 3-1/8” diameters. AKBEND ABM machines,
which can bend mild steel, stainless steel, aluminum and similar
bendable materials in simple and complex shapes, are prior choices
for automotive, furniture, cooling-heating, insulation and similar
manufacturers that target high quality for their productions.

ABM CNC Tube Bending Machines highlight convenience and


efficiency for users, carrying out bending process consecutively and
automatically. Costs of serial productions or single bending operations
decrease significantly. Programming is also really user-friendly
and easy. The only thing needs to be done by users is loading tube
through the machine and selecting the program.

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Technical Features

ABM
ABM 76 CNC-3 Tube Bending Machine bends tubes
up to 3” diameter with high quality and accuracy • Servo controlled bending, feeding, shifting and turning • Spiral bending (only on certain diameters)
as servo motor contolled. This machine, that axises
76 CNC 3 • Hydraulic oil cooler

01 Bending Machines
enable to work with 3 dies, provides convenience,
• Servo axises speed control • Automatic mandrel lubrication
prevents waste of time and increases efficiency,
• Hydraulic assistant axises • Easy to operate control system engineered in Akyapak
carrying out bending process consecutively and
automatically with its advanced CNC feature. • Foot pedal control • Programming in YBC mode
• Step by step and fully automatic working capability • Automatic tube length calculation
• Capability to work with 3 dies • Motion controller system
• Dies can be supplied for any required size • 3D preview of entered bending program
• Operational ability with/without mandrel • Motors in variable voltage and frequency
• Capability of bending steel, stainless steel, aluminum and • 15” color touchscreen PC
similar tubes in simple or complex shapes
• Starting up serial production after short training
• Possibility of bending longer tubes than the machine length
• Certified CE, ISO9001-2008, TSEK and TURQUM
(for certain diameters)
• Unlimited angle obtaining possibility with rolling system

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Technical Features
ABM 76 CNC-1 Tube Bending Machine bends • High quality hydraulic bending system • Hydraulic oil cooler
tubes hydraulically 3” diameter with high quality. • Hydraulic assistant axises • Easy to operate control system engineered in Akyapak
This powerful machine provides convenience,

01 Bending Machines
• Moving ahead and turning axis with servo control • Program making possibility in YBC mode
prevents waste of time and increases efficiency,
carrying out bending process consecutively and • Controlling ability of servo axis speeds from control panel • Tube length can be calculated in the part program.
automatically with its advanced CNC feature. • Foot pedal control • 3D preview of written program
• Step by step and fully automatic working capability • Motors in variable voltage and frequency
• Capability to work with one die. • 15” color touchscreen PC
• Dies can be supplied for any demanded size • Starting up serial production after short period training
• Operational ability with/without mandrel. • Certified by CE, ISO9001 – 2008, TSEK ve TURQUM.
• Capability of bending steel, stainless steel, aluminum and
similar bendable tubes in simple or compex shapes.
• Auto-lubrication for mandrel

ABM76 CNC 1

66 67
Technical Features
ABM 76 NC Tube Bending Machine bends tubes up to 3” diameter semi-automatically with high quality. • High quality hydraulic bending system • Hydraulic oil cooler
This model stands out as a more economical model. • Hydraulic assistant axises • Easy to operate control system engineered in Akyapak

01 Bending Machines
• Manual feeding • PLC based control system
• Servo axises speed control • Automatic tube length calculation
• Foot pedal control • 3D preview of entered bending program
• Capability to work with 1 die • Programming in YBC mode
• Dies can be supplied for any required size • Motors in variable voltage and frequency
• Operational ability with/without mandrel • 15” color touchscreen panel PC
• Capability of bending steel, stainless steel, aluminum and • Starting up serial production after short training
similar tubes in simple or complex shapes • Certified CE, ISO9001-2008, TSEK and TURQUM
• Automatic mandrel lubrication

ABM 76 NC

68 69
Technical Features

• Servo axises speed control • Hydraulic oil cooler


ABM 50 CNC Tube Bending Machine bends tubes

01 Bending Machines
• Hydraulic assistant axises • Easy to operate control system engineered in Akyapak perfectly up to 2” diameter . This powerful machine
• Foot pedal control • Programming in YBC mode provides convenience and increases efficiency with
its advanced CNC feature.
• Step by step and fully automatic working capability • Automatic tube length calculation
• Capability to work with 3 dies • 3D preview of entered bending program
• Dies can be supplied for any required size • Motors in variable voltage and frequency
• Operational ability with/without mandrel • 15” color touchscreen PC
• Capability of bending steel, stainless steel, aluminum and • Starting up serial production after short training
similar bendable tubes in simple or complex shapes. • Certified CE, ISO9001-2008, TSEK and TURQUM
• Possibility of bending longer tubes than the machine length
(for certain diameters)
• Unlimited angle obtaining possibility with rolling system
• Spiral bending (only on certain diameters)
• Tube punching system
• Automatic mandrel lubrication

ABM50 CNC

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Speed Working Tolerance Hydraulic

Bending Degree Max.


Tube Outer Diamatere

Bending Radius Max.


Wall Thickness Max.
ABM

Oil Tank Volume


TECHNICAL

Pressure Max.
SPECIFICATIONS

Total Power
Rotation (±)

Bending (±)
Feeding (±)

01 Bending Machines
Rotation

Bending
Feeding
(OD)
degree/ degree/
inch inch (ga.) degree inch inch/sec inch degree degree HP psi gal
sec sec

ABM76 CNC3 3 0.120 (11) 180 10,24 39 200 30 0,004 0,004 0,004 10 2610 31,7
ABM76 CNC1 3 0.120 (11) 180 10,24 100 30 0,004 0,02 10 2610 31,7
ABM76 NC 3 0.120 (11) 180 10,24 100 30 0,004 0,02 10 2610 31,7
ABM50CNC 2 0.120 (11) 180 6,7 39 200 max.90 0,004 0,004 0,004 10 2030 31,7
ABM38CNC 1-1/2 0.083 (14) 180 6 39 200 max. 90 0,004 0,004 0,004 7,5 2030 31,7

Data indicated above are based on steel with yield point 34.800 PSI. All specifications are subject to change without prior notice.

You will get perfect bending results up


to 1-1/2” tube diameters with AKYAPAK
ABM 38 CNC Tube Bending Machines.
This machine provides great convenience
and increases efficiency with its
advanced CNC feature.

ABM 38 CNC

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ABM ALL ELECTRIC MULTI STACK Technical Features

01 Bending Machines
E - 25 CNC TUBE BENDING MACHINE • All axes are servo motor controlled
• Servo axises speed control
• Foot pedal control
• Step by step and fully automatic working capability
• Capability to work with 3 dies (for certain diameters)
• Dies can be supplied for any required size
• Operational ability with/without mandrel
• Capability of bending steel, stainless steel, aluminum and
similar tubes in simple or complex shapes
• Easy to operate control system engineered in Akyapak
• Programming in YBC mode
• Automatic tube length calculation
• Online Modem Connection / CD-ROM Backup
• 3D preview of entered bending program
• 15” color touchscreen PC.
• Starting up serial production after short training
• Certified CE, ISO9001-2008, TSEK and TURQUM

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01 Bending Machines
Industry
Applications

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Graphical Control
Systems

01 Bending Machines
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AK 400 AK 300

01 Bending Machines
CS CNC NC

AK- 400 System stands on PLC and works with a software


on industrial PC. In bending various radiused materials, the
arcs and lengths on the material are defined, and system’s
positioning for axises can be obtained. These positions help to CONTROL SYSTEM
obtain the approximate shape which are desired. Afterwards,
the last arrangements can be done on the program and The System is a NC unit developed by AKYAPAK Machinery. It can be programmed with two various methods.
continue to bending. Works on PLC and with an interface software on PC. It can be applied on both AHS and APK series main and
secondary axises (totally 6 axises). Cone values are available to reach on PC screen, without any reflection to
automatic operations. 9 axises are available -for both main and other axises- on APK series if requested.
Also the system uses learning method like the NC systems.
The operator can make any changes on a previously saved
program. It can be applied to main and the other axises an
AHS and APK series. Auxiliary axises positions must be
manually entered.
PLAYBACK PROGRAMMING MANUALLY- STEP BY STEP PROGRAMMING

If the operator wants to use the program again by repeating, In this method, 3 main axis coordinate values should be
first process should be done manually and saved. While entered manually. During the bending, the system moves
that process is going on, the system learn the process and to these positions but this requires high level experience
AK 400 CS CNC saves. The next processes can be made automatically via in comparision with the other method. The user can make
CNC graphic screen for 4 rolls plate bending machines using the previously saved program. changes on any program which is previously saved.

NC playback screen for 4 rolls plate bending machines


(lf more than 3 axis requiered)

AK 400 CS CNC
CNC graphic screen for profile bending machines

Control Panel with CNC system

Akyapak uses high quality and advanced technological


equipment for Graphical Control Systems to facilitate customer
works and increase their productivity.

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02 Drilling & Cutting Machines
HBW H-BEAM WELDING MACHINES

HCB HEAVY SERIES COLUMN-BOOM SYSTEMS SAR SELF ALIGNING ROTATORS SRH HYDRAULIC WELDING SRP CONVENTIONAL POSITIONERS HR ROPE BEAM ROTATORS ZR CHAIN ROTATORS
POSITIONERS
82 83
Perfect Solutions For
Beam Drill Lines Structural Steel Fabrication

3ADM
1200

02 Drilling & Cutting Machines


84 85
AKYAPAK, as a leader of its sector, shows its technology
in steel construction drilling lines and moves it from
ADM Drilling Lines consist of one, two or three
independent spindles. 1 ADM model which has one
SUPERIOR INDEPENDENT SPINDLE MOTION ABILITY IN 3 AXIS
Turkey to the World. AKYAPAK, created AKDRILL brand spindle, has the capacity of drilling the profile from three
in this sector, manufactures CNC drilling machine series sides with right angle and by rotating +90/-90 degree.
with servo motor driven in the name of ADM for steel 3ADM model, which has three spindles, has the capacity • No need to drive the beam during process
construction masts. of drilling the profile from three sides independently, (within 20”)
marking and tool changing at the same time. Resetting • Maximized process
AKDRILL ADM Drilling Machines provide high quality the equipment to zero and setting to the next drilling • Three spindle with sub-axis
solutions in manufacturing of steel construction, bridge position are performed automatically by CNC. • Reduced processing time and increased efficiency
construction, shipyards and various fields of construction
sector. ADM series have the drilling capacity of H, I, and ADM Drilling Lines, manufacuring with first class
U profiles or angles with 3/8-1-9/16” standart diameters equipments as Mitsubishi and Siemens, become
or more. prominent with quality and reliability with Akyapak’s
strong after sales support, as well.

02 Drilling & Cutting Machines


SPINDLE MOTORS MOVEMENTS
• Equipped with servo motors • Roller linear guidance system
• 3 high speed 30 HP spindle motors • Servo motor driven ball screws

LAYOUT MARKING HYDRAULIC POWER


Slotting capability without moving the beam in 20”.
• Scribing up to on 4 surfaces • For exterior surface of beams
• 40 characters
• Servo driven rotating disk

Through 3 independent spindle units on 3 ADM model,


the profile can be drilled from 3 sides at the same time.

86 87
3ADM1200
Through 3 independent servo spindle units on 3 ADM model, the profile can be drilled from 3 sides at the same time.
There are four tool capacity automatic tool changing system station for each spindle.

3ADM 1200

DRILLING MILLING TAPPING COUNTERSINKING LAYOUT MARKING BEAM CHANNEL TUBE ANGLE PLATE

02 Drilling & Cutting Machines


Beams can be drilled without driving them throughout Firstly, material to drill (profile, box profile, angle) is
the beams’ length of 20”. For instance; if the holes’ placed on infeed conveyor. The workpiece, being held
diameters are 3/8” and the distances between each with handle claw of driving unit, is driven into the drilling
holes are 1,57”, the spindle is able to drill 12 holes machine and the position of the piece is set to zero by
without moving the beam and that means you may save laser light.
plenty of time within the operation.
Drilled workpiece is driven to the angled bandsaw
And that means very big time saving. Also there is (optional) with handle claw of driving unit. Sawing can be
one more advantage of 3ADM system which makes performed in desired lenght and angle (-45/+60”). Sawed
you eligible to make scribing marking on 3 surfaces rolls of material are driven to the output conveyor.
(Optional). 3-axis marking is also available as an option.

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D.O.T. (Optional)
2ADM 1200
Marking unit, rotary and axial progress movements are done by servo motor. Only
blocking clamp jaw and blocking clamp jaw table’s movements are hydraulic.

It can be marking at the field 2,38x6”. Height of letter = 1/2”

There is not any necessity move the profile during marking. Because marking head
carries out the rotary and the axial progress. Marking head press power is determined
with the hydraulic cutting adjustment.

Scribing Marking Unit (Optional)


Marking unit is included in ATC as a regular set. It rotates 18.000 rpm at 87 psi air
pressure and performs marking with carbide insert on the tip. It is possible to adjust the
marking depth to any desired depth and the adjusted depth is guaranteed with marking
unit which features +/- 0,3” offset.

02 Drilling & Cutting Machines


All 2ADM systems are the same as 3ADM; except for the additional z axes to x and y axes on 3ADM. On 2ADM, the
beam is driven and brought to the next drilling position after single line drilling. However, on 3ADM model, beams
can be drilled without driving them throughout the beams’ length of 20”.

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ADM 3ADM 1200 2ADM 1200
• The angled cutting position is adjusted by servo motor.
TECHNICAL SPECIFICATIONS • It can be adjusted the cutting speed and feeding according to the material.

Control Panel Mitsubishi Mitsubishi AST TECHNICAL SPECIFICATIONS AST 1200 AST 1300 AST 1500
Drilling Unit- Vertical 1 Vertical 1 Vertical Main Saw Motor kW 11 15 15

Drilling Unit- Horizontal 2 Horizontal 2 Horizontal Mitering Servo Motor kW 1.5 1.5 1.5

Drilling diameter 3/8" - 1-1/2" 3/8” - 1-1/2” Brush Motor kW 0.12 0.12 0.12

Spindle Speed-Infinitely 50-3000 rpm 50-3000 rpm Coolant Oil Pump (opt) kW 0.12 0.12 0.12

Drive Power Per Axis 30 HP / 103 lbf.ft 30 HP / 103 lbf.ft Hydraulic Pump kW 5.5 5.5 5.5

Spindle torque 206 lbf.ft 206 lbf.ft Bandsaw lenght mm 9010 9060 9860

Movement Transmission System Preloaded ball screws / nut system Preloaded ball screws / nut system ArmorRx+ 54x1,6
ArmorRx+ 54x1,6 ArmorRx+ 67x1,6
Blade type Lenox TPI:2/3 (Bi-Metal
Automatic Tool Changing Unit For each spindle one ATC with 4 tools For each spindle one ATC with 4 tools TPI:2/3 (Bi-Metal) TPI:2/3 (Bi-Metal)

Infeed Table with CNC Carriage 40 feet 40 feet Cutting Speed m/min 20-100 20-100 20-100

Exit Table with Motorized Rolls 40 feet 40 feet Length x Width x Height mm 4740x2350x2500 4840x2350x2500 5040x2350x2500

Central Lubrication for Linear Guides Standard Standard Working Height mm 800 800 800

Tool Cooling System MQL Weight kg 6680 7080 8080

Weight (per square feet) 100 lbs 100 lbs Mitering angle ° +60°/-45° +60°/-45° +60°/-45°

Tapping Tool for all three axess (Optional) M10 - M24 (with special set) M10 - M24 (with special set) Sawing Capacity max. (WxH) mm 1200x500 1300x600 1500x600

02 Drilling & Cutting Machines


Beam Width max-min with support from Sawing Capacity min. (WxH) mm 65x45 65x35 65x35
47 / 59 / 69-8
down

Beam Height max-min 20” / 23-1/2” / 23-1/2”-3-1/8” 20 “ / 3-1/8”

Spindle Head Tool Shaftshole BT 40 (with cooling liguid long hole) BT 40 (with cooling liguid long hole)

Workpiece movement Servomotor + planetery gear box Servomotor + planetery gear box
*To enable easy rotation of the body while the material is in
Automatic Cross-Section Measuring Standard Standard the bandsaw, it is lifted 0,4” by hydraulic platforms located in
Miter Band Saw Machine Integration Optional Optional the entry and output of the saw.
Weight 28.660 lbs 24.250 lbs

Dimensions of the Machine 7,9' x 23,0' x 10,5' 7,6’ x 17,7’ x 10,0’

D.O.T. Marking Optional Optional / Opsiyonel AST TECHNICAL SPECIFICATIONS AST 1200 AST 1300 AST 1500
Scribing Tool On each side On one side Round mm 500 600 600

Cutting Capacity 0° Square mm 500 600 600


Chip Conveyor Standard Standard
Flat mm 1200x500 1300x600 1500x600

Round mm 500 600 600

AST
1200-500
Cutting Capacity +45° Square

Flat
mm

mm
500

750x500
600

850x600
600

1000x600

Round mm 500 600 600

BANDSAW Cutting Capacity +60° Square

Flat
mm

mm
500

500x500
600

550x600
600

650x600

Round mm 500 600 600

Cutting Capacity +15° Square mm 500 600 600

Flat mm 1100x500 1200x600 1400x600

Round mm 500 600 600

Cutting Capacity +30° Square mm 500 600 600

Flat mm 1000x500 1050x600 1250x600

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AKD Angle Punching, Shearing & Marking Line will save your time…
Akyapak, AKD Angle Punching, Shearing & Marking Designed to punch 1-1/2”x1-1/2” - 6-5/16”x6-5/16” L AKD ANGLE PUNCHING,
Line, provides a new production solution for power plant
or electrical poles, towers, oil refineries and all steel
angle bars up to Ø1-1/4” automatically and to cut them
in programmed lengths with speed and high quality.
SHEARING & MARKING LINE
construction works that require quick but high quality 40 feet input and 40 feet output stands, pushing jaw
operations without wastage. enables to increase to efficiency and your works will be Part Selection System
completed much more quickly. With AKD, having loading Powerful Shearing
unit with capacity of 5 profiles, you will save your time.

Short part Zone


Loading and feeding station 40 feet

Unloading Station 40 feet

02 Drilling & Cutting Machines


2x3 Servo Driven Punching Heads

Feeding Arm Controller Unit Marking Station

AKD TECHNICAL SPECIFICATIONS

Punching Capacity: Angle Steel min: 1-1/2” x 1-1/2” x 3/16” max. 6-5/16” x 6-5/16” x 11/16”

2 x Triple C-Frame Punching Unit

2 punch stations with 100 tons hydraulic cylinder each holds 3 quick punches

Max.hydraulic operating pressure is 3626 psi

Max.diameter: Ø1-1/4

Max.thickness: 13/16”

Marking Systems: 1) Marking Cartridge 8 cassettes / 8 character

Angle Shear : 308 tons hydraulic cylinder

Shearing Capacity: Angle Steel min: 1-1/2” x 1-1/2” x 3/16” max. 6-5/16” x 6-5/16” x 11/16”

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APP 80
PLATE PUNCHING MACHINE Optional Features
• Marking (with this feature two head punching is possible)
• Maximum 8 characters can be marked as group. Character sizes are 5/8”x5/16”. For marking with more character, plate
has to be slide and correct characters must be assembled.
• Feeding table (table can be manufactured according to customer specific sizes)

02 Drilling & Cutting Machines


* Length can be extended. Ask for technical details.

TECHNICAL SPECIFICATIONS

Maximum plate size with programmed repositioning (inch)


Punching max. thickness with shear strength 58.000 PSI
For APP 80 model, plate positioning with standard programming is limited to 40”x20” sized and 220 lbs weight part.
Manually punching is possible for 40”x20” sized or 550 lbs weight plate where the punching area is suitable.

Maximum Punch Capacity (ton-force Short)

Positioning speed through X Axes (ft/min)

Positioning speed through Y Axes (ft/min)


Material Thickness with Standard Tools

1 Marking and 2 Punches featured set


X and Y axes positioning stroke (inch)

Maximum plate weight at a standard

(Optional) Marking Features


Max. Punching Diameter (inch)
Model

Characters per marking group

Size of characters (inch)


dia. Max. Through (inch)

Table Dimensions (inch)


positioning speed (lbs)

Punches
min max

Customer
APP 80 88 11 ga. 1” Ø1-13/16 Ø1-1/4x13/16 20 40x20 65 65 220 3 1 8 5/8x5/16
Spesific

All specifications are subject to change without notice.

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APD
5000x8000
HEAVY-DUTY PLATE DRILLING MACHINES

APD 3000x4000

APD 2000X3000 TECHNICAL SPECIFICATIONS

02 Drilling & Cutting Machines


Control panel SIEMENS

Standard Features
Drilling unit 1 vertical

Drilling diameter Ø 3/8 – 2” (tool with replaceable carbide head. 2’’-3” with U-tool)

Spindlerevolution 10 - 3750 rpm


• 3 Axes CNC • A drill chuck fit for fast manual replacement
Spindleengine power 40 HP / 140 lbf.ft
• High processing performance • Special milling machine bit enabling marking the plate
Spindle Torque 282 lbf.ft / 750 rpm
• Spindle high positioning sensitivity • Efficient liquid & air drill cooler unit
Max. travelling speed under no-load condition (forward – back-
33 ft/min
• Manuel part fixing • Max. processing size (feet): 9,8x13,1 (it can be change up to the ward )

demands) Movement Transmission System Preloaded ball screws


• Drilling, tapping and surface milling capability on the plate
Automatic tool changing unit (ATC) BT40 - 1 unit - 8 tool
with a single spindle • Max. drilling diameter (inch): Ø 3’’
Central lubrication system Standard

Cooling from outside (for HSS-drills)


Cooling system Internal tool cooling (for carbide drills) BT40 mandrel with hydraulic tool
clamping (new with BT40)
It was manufactured according to the work piece of the customer and all future productions will be made Screw tapping M12 –M30
according to the customer requirements.
6,5’x9,8’ (Other dimensions are optional)
Material width

Material height 3/8" to 4"

Rill Chuck Cone / Spindle Head Tool Shaftshole BT40, (suitable for ATC system)

Work piece Fixed

Work piece weight (max) 11.000 lbs

Chip Conveyor Standard

Machine dimensions 24,6’x16,1’x9,7’

Weight ~ 47.400 lbs

Di mensions are for the displayed machines here in. The machines in different or required dimensions and specifications can be designed and manufactured upon request.
Milling Tapping

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Advanced solution at steel construction sector once

AFD PLATE DRILLING MACHINES again from AKYAPAK…


High speed and high processing performance with AFD
up to 40”x60” materials.

The state of art AFD Flange Drilling Machine is designed


for drilling, marking and tapping plates, reflecting more
than 50 years of experinces of AKYAPAK.

All movements are made by CNC system.


Main body is welded steel construction and stress
relieved.

AFD CNC Flange Drilling Machine is able to drill 1/4” to


3-1/8” thickness within its own working area. Material is
driven on the table with balls by fixing it with hydraulic
clamping jaws. Material is positioned to the desired
coordinates for drilling/marking/tapping by CNC program
and then operation starts.

02 Drilling & Cutting Machines


Hardened hydraulic jaws with piston helps to fix material
to prevent faults. AFD Flange Drilling Machine is able
to drill, tab, mill, mark with scribing and mark with dot.
(optional).

100 101
AFD TECHNICAL SPECIFICATIONS
AFD10 AFD07

Control panel Mitsubishi M70 V Mitsubishi M70 V

Drilling unit

Vertical 1 Unit 1 Unit

Speed Range 10-3000 rpm 10-3000 rpm

Tool Conical BT 40 BT 40

Motor Power 30 HP / 103 lbf.ft 30 HP / 103 lbf.ft

Spindel Torque 206 lbf.ft 206 lbf.ft

Working Capacity

Plate Dimensions Min. (inch) 4x4x1/4 8x8x1/4

Plate Dimensions Max. (inch) 40x59x2-1/2


27,6x49,2x1-9/16
*Dimensions are given according to maximum material weight that can 40x47x3-1/8
be positioned. 31-5/16x59x3-1/8

02 Drilling & Cutting Machines


Plate Thickness min/max (inch) 1/4-3-1/8 1/4-3-1/8

Maximum material weight that can be positioned (lbs) 1650 1100

Max. Drilling Capacity (inch) 1-9/16 1-9/16

Tapping min./max. M10/M24 M10/M24

Axis X Speed 65 ft/min 65 ft/min

Axis Y Speed 65 ft/min 65 ft/min

Axis Z Speed 49 ft/min 49 ft/min

Other Features

Automatic Tool Changing (ATC) 16 Units 16 Units

Machine Weight (lbs) ~16.000 ~14.330

Area Covered by the Machine (feet) ~21,3x18,0x8,4

102 103
APLG3060
DRILLING OXY-FUEL / PLASMA
CUTTING MACHINES
GANTRY

02 Drilling & Cutting Machines


Technical Specifications
Akyapak’s Touch on Steel Construction Industry with GANTRY… • Plate size (max. feet): 10x20 • Drilling head (No.): 1
• Plate thicknes with plasma • Drilling tools per head (No.): 8
Akyapak is on the market with APLG-Akyapak Akyapak raises the bar in terms of productivity in steel
(max. inch): 2 • Spindle power (HP): 30
GANTRY Hole Drilling and Oxygen/Plasma Cutting construction manufacturing industry with its GANTRY
• Plasma torches (No.): 1 • Spindle max (RPM): 3000
Machine, its new model in CNC hole drilling, model. The model is able to perform cutting and light
• Plate thicknes with Oxy • Machine weight (Ibs): 50.000
marking, cutting lines in Akyapak’s product milling on plate by moving the bridge in a minimum
(max. inch): 4
range, which can only be manufactured only a few field when the material is fixed. The bridge moves
manufacturers in the World… on GANTRY while the machine table is fixed, and the
model has a hole drilling center with 30 HP power, and
plasma and oxygen cutting unit. The smallest version
has a 6,5 feet width and its length starts from 20 feet,
while the largest version has a 13 feet width and its
length ranges up to 118 feet.

With this model, Akyapak is environment-friendly, as


well. Gases exhausted as a result of plasma and oxygen
cutting are collected from the fixed table and filtered,
and emitted into the environment as clean gases.

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02 Drilling & Cutting Machines
ADOP TECHNICAL SPECIFICATIONS

Entire system control CNC (Mitsubishi or Siemens)


Spindlemotor and all axial engines Servomotor

ADOP COMBINED DRILLING & OXY-FUEL/PLASMA


CUTTING MACHINES
Spindlemotor
Spindlemotor Torque
30 HP / 103 lbf.ft
206 lbf.ft
Drilling capacity 3/8" - 1-9/16"
Tapping max. M24
Inner cooling carbide drill usage Yes
Set inner cooling Standard, pulverized pressed air and boron water (carbide tip drills)
Spindle and Cutting Units Movement Bedding (horizontal / vertical) Preloaded linear units
Movement forwarding system Preloaded ball screws / nut system
Marking by scrapping Yes
Automatic tool changing unit Yes
ATC Capacity 6 Tools
Plate positioning weight (max.) 16.500 lbs
Suitable sizes 9,8' x 10,5' x 4" 9,8' x 40' x 1"
Plasma cutting capacity max. 2-1/2" (1-1/4" piercing)
Oxy cutting capacity max. 4"
Oxy and plasma slag and powder collection plate Yes
Oxy and plasma powder filtration unit Yes
Rasping collection plate (wheeled) Yes
Plate application system Servomotor + Gearbox / Rack-and-Pinion
Plate clamping Hydraulic remote controlled clamping

106 107
02 Drilling & Cutting Machines
ADOP COMBINED DRILLING & OXY-FUEL/PLASMA
CUTTING MACHINES (WITH BEVEL HEAD)

108 109
APM OXY-FUEL / PLASMA CUTTING MACHINE
APM-T PLASMA-TUBE AND
PROFILE CUTTING MACHINE

02 Drilling & Cutting Machines


Standard Features
High quality, reliability and productivity...
Akyapak’s superior manufacturing technologies ensure that the best results for oxy plasma cutting machine, too. • Windows based CNC unit • Strong and high mechanical accuracy 0.004”
• Simple parts programmable Feature • Torch protection system for any crash
• Automatic Torch height control • Axis positioning accuracy 0.0008”
Standard Features Optional Features • Manual or Automatic cut selection • Axis positioning Speed 98 ft/min (Max.)

• Windows based CNC unit. • 5 axis bevel cutting. • Automatic Air-conditioning an smoke extraction system • Automatic Nesting software

• Simple parts programmable Feature • Water table design.


• Automatic Torch height control • Automatic Nesting software
• Manual or Automatic cut selection.
• Automatic Air-conditioning an smoke extraction system
• Strong and high mechanical accuracy 0.004”
• Torch protection system for any crash
• Axis positioning accuracy 0.0008”
• Axis positioning Speed 98 ft/min (Max.)
• Automatic Nesting software

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SPECIAL
PRODUCTIONS

02 Drilling & Cutting Machines


APD 5000x8000

With automatic tool change

PLASMA TUBE AND PROFILE CUTTING MACHINE


We produced different sizes for special request of ADM Machines other than our standard models.

Special models of our products:


3 ADM 1500X600
ASD
3 ADM 1750X600
TRUCK CHASSIS DRILLING MACHINE
2 ADM 600X600

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114
INDUSTRY
APPLICATIONS

115

02 Drilling & Cutting Machines


03 Dishing & Flanging Machines
DISH END PRESS FLANGING MACHINE COMBINED DRILLING & OXY-FUEL/PLASMA CUTTING MACHINES DISHING PRESSES WELDING SOLUTIONS
116 117
Dishing & Flanging Machines AKYAPAK Machines for
High Productivity

BMB
40

03 Dishing & Flanging Machines


118 119
Best model to purchase
for any tank manufacturers.
BMB-P600 TON

AKYAPAK exposes its experience in all metalworking


and forming areas. AKYAPAK, being conducting
research for higher quality solutions to dishing and
flanging industry, is also really assertive with its dishing
and flanging machines in this sector.

It is designed to produce pressure vessel, navy, nuclear,


food, power generation, petrochemical, shipyard
industries.
BMB-P dishing presses are one of the most demanding The correct capacity of model is being choosed based on
models in the large range of AKYAPAK. the material thickness, quality and plate diameter.

It is a hydraulic press consists of manipulator (option) and The BMB-P models dishing press power is calculated
HEAVY DUTY machine like all the others. for biggest diameter of dies to give best cycle time and
productivity to the customer.
BMB-P powers range 150 to 1600 Metric Tons
Diameter range 20” to 33’ The main control screen is developed focus on user friend
interface to reduce learning time since the operator skill is
always important for all manufacturers.
The 250 Metric Tons and bigger capacity presses are
developed with pre-stressed tie-rods and lower ones are
having side shoulders as the price&performance is main R&D team always contact to customers to listen their
target for all size of tank manufacturers on all over the voice in order to make better.
world.
Standard Features

03 Dishing & Flanging Machines


Customer focus is our priority. • The frame of the machine is made by high alloy steel and
MIG welded. The frame is also stress releived to process to
• Minimum number of lubricating points are used by using
self-lubricated components.
have tighter tolerances after welding operation. • It is easy to operate main cylinder, manipulator positions
Since the investment cost is always one of the important You don’t need to think about what is really needed • The dies are made of special steel with heat-treated. and diagnostics/alarms of all the functions, stopping in any
parameter to invest, AKYAPAK decided to focus on or not since our experts will assist you to create right positions.
• A special primer applicated on all body before painting for
function in priority. The standard dishing press and machine configuration. OR, Specify your application and
a long term corrosion resistance. • Since dies of our machines are bigger than standard
flanging machines are designed only for basic customer send us so we will offer an appropriate solution.
• Safety barriers and stair on the machine is used to enable dies, total labour hours for a piece reduced by half in
needs.
maintenance. comparison with operation by smaller dies.
It is designed to produce pressure vessel, navy, nuclear,
• Cyinder, body and piston groups are heat-treated and
food, power generation, petrochemical, shipyard
chromium plated.
industries.

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Smallset body flexion
in the marketing

BMB-P
150x3000

Skilled Operator

03 Dishing & Flanging Machines


is not an issue anymore.
Since the dishing operation seems difficult compare to other
metal forming, you are right to be afraid. Thanks to special
automation and user friend interface to get rid of this issue.
It is very easy to learn and operate for any unskilled operator
now. Very easy to control, high accuracy and repetation on
the cycles.

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The whole consturctions is electro-welded
and stress relieved.Fully hydraulic control and
proportional valves are for accurate setting during
the flanging so it is simply operated even by new
operator who doesn’t have any experience on
metal forming.

It is protected against wrong setting and overload


by very special hydraulic system engineered.
Automatic flanging function (optional) available
to flange in shortest time without taking care the
material thining.

Diameter range 20” – 33’.


Thickness range 14ga. – 2” cold, 4” hot!

Purchase probably the best

03 Dishing & Flanging Machines


BMB flanger in the market!
8x3000

Akyapak flanging machines are designed for speed and burn


to run. It is accurately engineered for lowest vibration during
flanging and robustness.

124 125
With or without center hole available.
You may require producing the bottom with or without center hole. Both are available in our range. BMB 25

Customer focus is our priority. Would you like to flange very thin material?

Since the investment cost is always one of the important With or without center hole, thin or thick, stainless or mild
parameter to invest, AKYAPAK decided to focus on steel…
function in priority. Don’t worry, BMB will flange all of them material-friendly
The standard dishing press and flanging machines are operation and lowest surface roughness.
designed only for basic customer needs. You don’t need to The correct capacity of model is being choosed based
think about what is really needed or not since our experts on the material thickness, quality and plate diameter like
will assist you to create right machine configuration. BMB-P.
OR, Specify your application and send us so we will offer
an appropriate solution.
It is designed to produce pressure vessel, navy, nuclear,
food, power generation, petrochemical, shipyard
industries.

Skilled Operator is not an issue Lowest vibration during flanging.


anymore.
Since the flanging operation seems difficult compare to The whole machine is engineered to give lowest
other metal forming, you are right to be afraid. vibration during flanging. This is one of the main
Thanks to special automation and user friend interface expectation and a benchmark to compare with the
to get rid of this issue.It is very easy to learn and operate others. The high vibration leads to short life-time break
for any unskilled operator now. Very easy to control, high or wearing on many components of the machine.
accuracy and repetation on the cycles. The components are choosen best quality for low
maintenance after long life-time. Many design features,
to avoid operator error, safety and aspect well
engineered.

Standard Features

03 Dishing & Flanging Machines


• The frame of the machine is made by high alloy steel and • The dies are made of special steel with heat-treated.
MIG welded. The frame is also stress releived to process to • A special primer applicated on all body before painting for
have tighter tolerances after welding operation. a long term corrosion resistance.
• Both upper and lower head holders driven by hydraulic • Centralized lubrication system by hand pump operation.
motors and hydraulic cylinders.
• Lower supporting rolls are powered by hydraulic cylinders
• Knuckle roll is driven by radial piston hydraulic motor for to support the head during flanging.
high speed rotation and torque.
• Hydraulic system consists of pump with radial piston, level
• Flanging roll is driven by 3 cylinders for vertical and and temperature gauge of oil tank, filter with impurity
horizontal direction and slides between two main bodies. indicator.

126 127
INDUSTRY
APPLICATIONS

128
the subsidiary of AKYAPAK

AKYAPAK HEADQUARTER
AKYAPAK USA
Akcalar Sanayi Bölgesi, Sanayi cd.
4007 W Alva Street Unit B Tampa, FL 33614 No: 8/A 16225 Akçalar BURSA / TURKEY
P. : +1 (813) 351 7100 T. : +90 (224) 280 75 00 F. : +90 (224) 280 75 01
info@akyapakusa.com E-Mail : info@akyapak.com.tr

www.akyapak.com AKYAPAK RUSSIA


www.akyapakusa.com Russia, Moscow, Leninsky Prospekt
113/1 office E902
P. : +7 (495) 255 06 01
russia@akyapak.com 2018 -1

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