Hardware Manual en PVS800 57 HW H With Update Notice

ABB solar inverters
Hardware manual
PVS800-57 central inverters
(100 to 1000 kW)
List of related manuals
Inverter hardware manual Code (English)
PVS800-57 hardware manual 3AUA0000053689 1)
Inverter firmware manual

PVS800 central inverters firmware manual 3AUA0000058422 1)
and adaptive program application guide 3AUA0000091276
Option manuals and quides

Manuals and quick guides for I/O extension modules, fieldbus
adapter modules, etc.
1)
Delivered as a printed copy with the inverter.
Hardware manual
PVS800-57 central inverters
(100 to 1000 kW)
Table of contents
1. Safety instructions
4. Mechanical installation
6. Electrical installation
8. Start-up
 2014 ABB Oy. All Rights Reserved. 3AUA0000053689 Rev H

EN
EFFECTIVE: 2014-07-09
1
Update notice
The notice concerns the following PVS800-57 Hardware Code: 3AXD50000217960 Rev A
Manuals: Valid: from 21.12.2017 until the release of Rev J of the
Code Revision Language hardware manual
3AUA0000053689 H English EN Contents: the main new features and changes which are not
yet updated to the manual.
3AUA0000083887 H French FR
The headings in this update notice refer to the modified
3AUA0000083886 H German DE subsections in the original English manual. Each heading also
3AUA0000083888 H Italian IT include a page number and a classifier NEW, CHANGED, or
DELETED. The page number refers to page number in the
3AUA0000125276 H Russian RU
original English manual. The classifier describes the type of
3AUA0000097080 H Spanish ES the modification.
Safety
UPDATED bullet points (page 11): Safety in installation and maintenance

Precautions before electrical work
These precautions are for all personnel who do work on the inverter, its input and output cables, the
transformer or the photovoltaic generator.
WARNING! Obey these instructions to prevent injury or death, or damage to the

equipment. You must be a qualified electrician to do installation and service work. Do
these steps before you do installation or maintenance work on the inverter.
□ 1. Clearly identify the work location.
□ 2. Disconnect all possible voltage sources.

• Open the AC main switch-disconnector (Q1), the DC main switch (Q2) and the
auxiliary supply disconnector (Q10) of the inverter.
• Open the disconnector of the transformer as the AC main switch-disconnector
(Q1) does not remove the voltage from the AC busbars of the inverter.
• Open the DC circuit breakers of the solar array junction boxes. The DC main
switch (Q2) does not isolate the DC input fuses, cables or terminals from the DC
voltage supplied by the photovoltaic generator.
• Make sure that reconnection is not possible. Lock the disconnectors to open
position and attach a warning notice to them.
• After you have disconnected the inverter, always wait for 5 minutes to let the
intermediate circuit capacitors discharge before you continue.
Update notice
2
NEW bullet point (page 14): Safety in installation and maintenance

Electrical safety
These warning are for all personnel who do work on the inverter, its input and output cables, the
transformer or the photovoltaic generator.
WARNING! Obey these instructions to prevent injury or death, or damage to the equipment.
You must be a qualified electrician to do installation and service work. Do these steps before
you do installation or maintenance work on the inverter.
1. Clearly identify the work location.
2. Disconnect all possible voltage sources.
• If you are not a qualified electrician, do not do electrical installation or maintenance work.
• Obey all installation safety standards. This can require, among other things, the use of personal
protection equipment (PPE), such as arc-proof clothing, arc-proof masks, protective footwear,
protective gloves, eye protection and hearing protection. High power inverter installations have
high fault currents. Select appropriate arc-proof clothing.
• Never work on the photovoltaic generator or the inverter or its input or output cables when the
inverter is connected to electrical power system or to the photovoltaic generator. After
disconnecting the inverter from the electrical power system and the DC input, always wait for 5
min to let the intermediate circuit capacitors discharge before you start working on the inverter,
its input and output cables or the photovoltaic generator.
Start-up
NEW safety check (page 99): Start-up procedure

The functioning of the inverter is first tested in the local control mode with the control panel
(CDP312R). Thereafter, the control program parameters are set. The start-up procedure is described
step-by-step in the table below.
SAFETY
□ WARNING! Obey the safety instructions during the installation and start-up
procedure. See chapter Safety instructions.
□ Only qualified electricians are allowed to install and start-up the inverter.
□ Step away and out of inverter equipment room or container to wait inverter's first start. This can
be done by setting start-up delay to inverter parameters.
Update notice
5
Table of contents
List of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1. Safety instructions
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Use of warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety in installation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Precautions before electrical work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Printed circuit boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fiber optic cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Start-up and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2. Introduction to the manual

Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Categorization by frame size and option code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Quick installation, commissioning and operation flowchart . . . . . . . . . . . . . . . . . . . . . . . 22
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3. Operation principle and hardware description

Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Block diagram of solar generator system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Example main circuit diagram of the inverter system (R8i) . . . . . . . . . . . . . . . . . . . . . . 31
Example main circuit diagram of the inverter system (2 × R8i) . . . . . . . . . . . . . . . . . . . . 34
External 100 V AC, 115 V AC or 200 V AC auxiliary power supply (options +G396,
+G397 and +G398) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Auxiliary power supply from the inverter main circuit (option +G415) . . . . . . . . . . . . 35
Descriptions of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Example main circuit diagram of the inverter system (3 × R8i) . . . . . . . . . . . . . . . . . . . 38
External 100 V AC, 115 V AC or 200 V AC auxiliary power supply (options +G396,
+G397 and +G398) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Auxiliary power supply from the inverter main circuit (option +G415) . . . . . . . . . . . . 39
Descriptions of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Electrical power network supervision functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Positive or negative pole grounding (options +F282 and +F283) . . . . . . . . . . . . . . . . . . 42
Reduced run operation in case of a hardware failure . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Layout drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Cabinet layout of frame R7i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Cabinet layout of frame R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Cabinet layout of frame 2 × R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Cabinet layout of frame 3 × R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6
Door devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Inverter module (R7i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Inverter module (R8i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Connections and interfaces overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Connection examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
CDP-312R control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Type designation labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Inverter label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Inverter module label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Type designation key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Types -0100kW-A to -0315kW-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Types -0500kW-A to -1000kW-C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4. Mechanical installation
Checking the installation site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Required tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Checking the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Moving the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Placing the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Overview of the installation process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Fastening the cabinet to the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Alternative 1 – Clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Alternative 2 – Using the holes inside the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Preventing the recirculation of hot air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Ventilation duct at the air outlet of the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Calculating the required static pressure difference . . . . . . . . . . . . . . . . . . . . . . . 70
Cable duct in the floor below the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5. Planning the electrical installation

Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Selecting the transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Requirements for the transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Selecting the grid disconnecting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Selecting the DC input disconnecting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Checking the compatibility of the solar generator and inverter . . . . . . . . . . . . . . . . . . . 75
Selecting the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
General rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Recommended AC output power cable types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Not allowed power cable types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Selecting the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
General rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Signals in separate cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Signals allowed to be run in the same cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Relay cable type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Installation sites above 2000 metres (6560 feet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Routing the cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Separate control cable ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Implementing short-circuit and thermal overload protection . . . . . . . . . . . . . . . . . . . . . 79
Protecting the inverter and AC output cable in short-circuit situations . . . . . . . . . . . 79
7
Protecting the photovoltaic generator and DC input cable in short-circuit situations . 79

Protecting the inverter and the AC output cable against thermal overload . . . . . . . . 79
Supplying power for the auxiliary circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Implementing the low voltage ride-through function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Supplying circuits from the AC output of the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Implementing ground fault monitoring in IT (ungrounded) systems . . . . . . . . . . . . . . . . 81
Insulation monitoring device (options +Q954, +Q976 and +Q981) . . . . . . . . . . . . . . 81
Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Customer wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
More information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Implementing positive or negative pole grounding (options +F282 and +F283) . . . . . . . 82
Limiting the conducted disturbances with the EMC filter
(option +E216) in low-voltage TN (grounded) networks . . . . . . . . . . . . . . . . . . . . . . . . . 82
Instructions for inverters delivered without input DC fuses (option +0F291) . . . . . . . . . . 82
Mechanical installation of the input DC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
6. Electrical installation
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Checking the insulation of the assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
AC output cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
DC input cable(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Photovoltaic generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Checking the compatibility with IT (ungrounded) systems . . . . . . . . . . . . . . . . . . . . . . . 84
Connecting the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Connection diagram of a shielded cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Connection diagram of a four-conductor system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
DC input cable connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
AC output cable connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Connecting the external power supply cable for the auxiliary circuit . . . . . . . . . . . . . . . . 89
Checking the wiring of the auxiliary voltage transformer (options +G396, +G397, +G398
and +G415) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Connecting the DC current measurement signals to an external controller (option
+G416) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Connecting the junction box power supply (option +G410) . . . . . . . . . . . . . . . . . . . . . . . 91
Connecting the EMC filter (option +E216) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Connecting the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Default I/O connection diagram (RDCU – A43) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Default I/O connection diagram (RDCU – A41) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Default I/O connections (RDIO on RDCU – A41) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Making 360 degrees grounding at the cabinet lead-through for the control cables 95
Connecting the cables to the I/O terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Connecting a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Installing optional modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Wiring the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
8
7. Installation checklist
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
8. Start-up
Start-up procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
PRIMARY AND AMBIENT CONDITION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . 99
SETTING UP THE INSULATION MONITORING DEVICE (options +Q954, +Q976
and +Q981) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
SETTING UP CURRENT TRANSDUCERS (option +G417) FOR ALL DC INPUTS 100
ADJUSTING GROUNDING RESISTANCE FOR POSITIVE OR NEGATIVE POLE
GROUNDING (options +F282 and +F283) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
PARAMETER SETTINGS BEFORE FIRST START . . . . . . . . . . . . . . . . . . . . . . . . 101
FIRST START (local control mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
SETTING UP FIELDBUS CONTROL (option +K454, +K458, +K466, or +K467) . . 103
REGISTERING THE INVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Connecting DriveWindow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Configuring the NETA-01 Ethernet adapter module . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Configuring the NETA-21 remote monitoring tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
9. Fault tracing
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Warning and fault messages displayed by the CDP-312R control panel . . . . . . . . . . 106
Fault: Same ID numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Fault tracing of the insulation monitoring device (options +Q954, +Q976 and +Q981) 106
10. Maintenance
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Descriptions of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Recommended annual maintenance actions by the user . . . . . . . . . . . . . . . . . . . . 108
Recommended maintenance intervals after start-up . . . . . . . . . . . . . . . . . . . . . . . 108
Cleaning the interior of the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Replacing the air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Inlet (door) filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Cleaning the heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Checking and cleaning the power connections (R8i, 2 × R8i, 3 × R8i) . . . . . . . . . . . . 111
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Replacing the LCL filter cooling fan (R7i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Replacing the LCL filter cooling fan (R8i, 2 × R8i, 3 × R8i) . . . . . . . . . . . . . . . . . . . 113
Replacing the door fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Replacing the cabinet roof fans (R8i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Replacing the cooling fan of the inverter module (R7i) . . . . . . . . . . . . . . . . . . . . . . 116
Replacing the cooling fan of the inverter module (R8i, 2 × R8i, 3 × R8i) . . . . . . . . 117
Replacing the inverter module (frames R8i, 2 × R8i, 3 × R8i) . . . . . . . . . . . . . . . . . . . 118
Extracting the module from the cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Inserting the module into the cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
9
Replacing the LCL filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Reforming the capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
11. Technical data

Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Altitude derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Temperature rating curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Temperature rating of types -0100kW-A and -0250kW-A . . . . . . . . . . . . . . . . . . 124
Temperature rating of types -0315kW-B and -0630kW-B . . . . . . . . . . . . . . . . . . 125
Temperature rating of types-0500kW-A, -0875kW-B and -1000kW-C . . . . . . . . . 126
With temperature compensated altitude derating . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Type equivalence table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Main circuit AC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Inverter DC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
DC fuses for 2 DC input connections (option +2H382) . . . . . . . . . . . . . . . . . . . . . . . 128
DC fuses for 10 DC input connections (option +10H382) . . . . . . . . . . . . . . . . . . . . . 129
Fuses for inverters delivered without input DC fuses (option +0F291) . . . . . . . . . . . 130
Miniature DC circuit breakers (option +H377) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Miniature circuit breakers for options +G300 and +G410 . . . . . . . . . . . . . . . . . . . . . 131
Dimensions, weights and free space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Losses, cooling data and noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Terminal and lead-through data for the DC input power cable . . . . . . . . . . . . . . . . . . . 133
Terminal and lead-through data for the AC output power cable . . . . . . . . . . . . . . . . . . 135
AC output connection specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
DC input connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Control unit (RDCU/RMIO) connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Constant voltage output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Auxiliary power output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Auxiliary power connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
DDCS fiber optic link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
24 V DC power input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Isolation and grounding diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Degrees of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Protective class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Auxiliary circuit power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Applicable standards and requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
10
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Compliance with the European Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . 147
Compliance with the European EMC directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Compliance with EMC standards EN 61000-6-2:2005 and EN 61000-6-4:2007 . . . . . 147
Medium voltage network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Low-voltage network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
“C-tick” marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
12. Dimension drawings

Frame R7i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Frame R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Frame 2 × R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Frame 3 × R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Further information
Safety instructions 11
1
Safety instructions
Contents of this chapter

This chapter contains the safety instructions which you must obey when you install and
operate the inverter and do maintenance on the inverter. If you ignore the safety
instructions, injury or death can occur, or damage can occur to the inverter, photovoltaic
generator or adjoining equipment.
Use of warnings
Warnings tell you about conditions which can cause injury or death, or damage to the
equipment. They also tell you how to prevent the danger. Notes draw attention to a
particular condition or fact, or give information on a subject.
The manual uses these warning symbols:
Electricity warning tells about hazards from electricity which can cause injury
or death, or damage to the equipment.
General warning tells about conditions, other than those caused by electricity,
which can cause injury or death, or damage to the equipment.
Electrostatic sensitive devices warning tells you about the risk of
electrostatic discharge which can damage the equipment.
12 Safety instructions
Safety in installation and maintenance

 Precautions before electrical work
These precautions are for all personnel who do work on the inverter, its input and output
cables, the transformer or photovoltaic generator.
WARNING! Obey these instructions. If you ignore them, injury or death, or

damage to the equipment can occur. If you are not a qualified electrician, do not
do installation or maintenance work. Go through these steps before you begin
any installation or maintenance work.
1. Clearly identify the work location.
2. Disconnect all possible voltage sources.
• Open the AC main switch-disconnector (Q1) and the DC main switch (Q2) of the
inverter.
• Open the disconnector of the transformer as the AC main switch-disconnector
(Q1) does not remove the voltage from the AC busbars of the inverter.
• Open the DC circuit breakers of the solar array junction boxes.
• Make sure that reconnection is not possible. Lock the disconnectors to open
position and attach a warning notice to them.
• After you have disconnected the inverter, always wait for 5 minutes to let the
intermediate circuit capacitors discharge before you continue.
3. Protect any other energized parts in the work location against contact.
4. Take special precautions when close to bare conductors.
5. Measure that the installation is de-energized.
• Use a multimeter with an impedance of at least 1 Mohm.
• Make sure that the voltage between the inverter AC output terminals (L1, L2, L3)
and the grounding (PE) busbar is close to 0 V.
• Make sure that the voltage between the inverter module UDC+ and UDC-
terminals and the grounding (PE) busbar is close to 0 V.
• Make sure that the voltage between the DC input terminals L+ and L- and the
grounding (PE) busbar is close to 0 V.
6. Install temporary
grounding as
required by the local Diameter of the
regulations. Connect connecting knob is
the AC and DC 25 mm.
busbars to the PE
using an appropriate
temporary grounding
tool.
View of AC busbars
grounding
7. Ask the person in control of the electrical installation work for a permit to
work.
 Electrical safety
These warnings are for all personnel who do work on the inverter, its input and output
cables, the transformer or photovoltaic generator.

damage to the equipment can occur.
• If you are not a qualified electrician, do not do electrical installation or

maintenance work.
• Never work on the photovoltaic generator or the inverter or its input or output cables
when the inverter is connected to electrical power system or to the photovoltaic
generator. After disconnecting the inverter from the electrical power system and the
DC input, always wait for 5 min to let the intermediate circuit capacitors discharge
before you start working on the inverter, its input and output cables or the photovoltaic
generator.
Always ensure by measuring with a multimeter (impedance at least 1 Mohm) that:
1) Voltage between inverter phases (L1, L2, L3) and the frame is close to 0 V.
2) Voltage between the inverter module terminals (UDC+ and UDC-) and inverter DC
input terminals (L+ and L-) and the frame is close to 0 V.
• Before working inside the inverter cabinet, isolate the AC line cables and busbars from
the electrical power system with the disconnector of the power system transformer.
Also, isolate the inverter from the photovoltaic generator with the safety switch of the
generator or by other means. The grid disconnecting device (disconnecting means) of
the inverter does not isolate the AC output cables and terminals from the electrical
power system. The DC main switch/switches or DC input circuit breakers do not
isolate the DC input cables or terminals from the DC voltage supplied by the
photovoltaic generator.
• Before working inside the inverter cabinet, switch off or isolate the auxiliary voltage
supply from the inverter.
• Before working on the unit, apply temporary grounding for work. See page 12.
• Do not work on the control cables when power is applied to the inverter or to the
external control circuits. Externally supplied control circuits may cause dangerous
voltages inside the inverter even when the main power on the inverter is switched off.
• Live parts inside the cubicle are protected against direct contact when all protective
plastic covers and metallic shrouds are in place. Pay special attention when handling
sharp metallic shrouds.
• Do not make any insulation or voltage withstand tests on the inverter or inverter
modules.
Note:
• The DC connection terminals (UDC+, UDC-, L+ and L-) carry a dangerous DC voltage
(up to 1100 V).
• External wiring can supply dangerous voltages to the terminals of relay outputs (RO1,
RO2 and RO3).
• Depending on the external and internal wiring, dangerous voltages (115 V or 230 V)
may be present at different terminals in the auxiliary connection unit.
• With options +F282 and +F283, one of the poles of the photovoltaic generator is
grounded, and therefore, the other pole has full voltage against ground (up to 1100 V).
• When the photovoltaic generator cells are exposed to light (even if it is dim), the
generator supplies DC voltage to the inverter.
Grounding
These instructions are for all personnel who are responsible for the grounding of the
inverter.

equipment malfunction can occur, and electromagnetic interference can increase.
• If you are not a qualified electrician, do not do grounding work.

• Always ground the inverter and adjoining equipment. This is necessary for the
personnel safety. Proper grounding also reduces electromagnetic emission and
interference.
• Make sure that the conductivity of the grounding conductors is sufficient. See section
Selecting the power cables on page 75. Obey the local regulations.
• In a multiple-inverter installation, connect each inverter separately to protective earth
(PE) busbar of the switch board or the transformer.
• When shielded AC power cables are used, make a 360° high frequency grounding of
cable entries at the cabinet lead-through to suppress electromagnetic disturbances. In
addition, connect the cable shields to protective earth (PE) to meet safety regulations.
• EMC filters are not allowed at the AC output of the inverter.
• Do not install the inverter on a TN (grounded) system.
• Do not install the EMC filter option (+E216) for the network side of the low voltage
transformer on an (ungrounded) system.
Note:
• You can use power cable shields as grounding conductors only when their conductivity
is sufficient.
• As the normal touch current of the inverter is higher than 3.5 mA AC or 10 mA DC, you
must use a fixed protective earth connection. See standard IEC/EN 62109, 5.2.5.
 General safety
These instructions are for all personnel who install the inverter and do maintenance work
on it.

• Standard IEC/EN 62109-2 (section 4.8.3.6) requires that as the inverter is not provided
with full protection against shock hazard on the photovoltaic array, you must install and
use the inverter inside a closed electrical operating area.
• Handle the drive module carefully:
• Use safety shoes with a metal toe cap to avoid foot injury.
• Use extreme caution when manoeuvering an inverter or LCL filter module that
runs on wheels. Extend the support legs of the module when it is removed from
the cabinet! Do not tilt the module! The modules are heavy and have a high center
of gravity. They topple over easily if handled carelessly.
• Lift the module by the upper part only using the lifting hole(s) at the top!
• When removing a module which is equipped with wheels, pull the module carefully
out of the cubicle along the ramp. Make sure the wires do not catch. While pulling
on the handle, keep a constant pressure with one foot on the base of the module
to prevent the module from tipping over. Use safety shoes with metal toe cap to
avoid foot injury.
• When replacing a module which is equipped with wheels, push the module up the
ramp into the cubicle. Keep your fingers away from the edge of the module front
plate to avoid pinching them between the module and the cubicle. Also keep a
constant pressure with one foot on the base of the module to stabilize the
movement.
• Do not use the ramp with plinth heights over 50 mm.The ramp supplied with the
inverter is designed for a plinth height of 50 mm (the standard plinth height of ABB
cabinets). Tighten the four fastening bolts of the ramp carefully.
max 50 mm
• Beware of the cooling fan blades. The fans may continue to rotate for a while after
disconnection of the electrical supply.
• Beware of hot surfaces. Some parts inside the inverter cabinet, such as heatsinks of
power semiconductors, remain hot for a while after disconnection of the electrical
supply.
• Make sure that debris from borings and grindings do not enter the inverter during the
installation. Electrically conductive debris inside the unit may cause damage or
malfunction.
• We do not recommend that you secure the cabinet by arc welding. However, if welding
is necessary, ensure that the return wire is properly connected close to the weld in
order not to damage the electronic equipment in the cabinet. Also ensure that welding
fumes are not inhaled.
Printed circuit boards
WARNING! Use a grounding wristband when you handle printed circuit boards.
Do not touch the boards unnecessarily. The boards contain components
sensitive to electrostatic discharge
Fiber optic cables
WARNING! Obey these instructions. If you ignore them, equipment malfunction

and damage to the fiber optic cables can occur.
• Handle the fiber optic cables with care.

• When you unplug the cables, always hold the connector, not the cable itself.
• Do not touch the ends of the fibers with bare hands as the ends are extremely
sensitive to dirt.
• Do not bend the fiber optic cables too tightly. The minimum allowed bend radius is
35 mm (1.4 in.).
Start-up and operation

These warnings are for all personnel who commission, plan the operation or operate the
inverter.

• Close the inverter AC and DC main switches and miniature DC circuit breakers (option
+H377) before start.
• Do not open the inverter AC or DC main switches or miniature DC circuit breakers
(option +H377) when the inverter is running.

• Before you adjust the inverter and put it into service, make sure that all equipment is
suitable for operation.
• The maximum allowed number of power-ups by applying power is five in ten minutes.
Note:
• If an external source for the start command is selected and it is ON, the inverter will
start immediately after a fault reset.
• When the control location is not set to Local (L not shown on the status row of the
display), the stop key on the control panel will not stop the inverter. To stop the inverter
using the control panel, press the LOC/REM key and then the stop key .
Introduction to the manual 21
2
Introduction to the manual

This chapter describes the intended audience and contents of the manual. It contains a
flowchart of the steps in checking the delivery, installing and commissioning the inverter.
The flowchart refers to chapters/sections in this manual and other manuals.
Target audience
This manual is intended for people who plan the installation, install, commission, use and
service the inverter. Read the manual before you do work on the inverter. You are
expected to know the fundamentals of electricity, wiring, electrical components and
electrical schematic symbols.
The manual is written for readers worldwide. Both SI and imperial units are shown.
Contents of the manual

The chapters of the manual are briefly described below.
Safety instructions give safety instructions for the installation, commissioning, operation
and maintenance of the inverter.
Introduction to the manual introduces the manual.
Operation principle and hardware description describes the operation principle and
construction of the inverter in short.
Mechanical installation describes the mechanical installation procedure of the inverter.
Planning the electrical installation contains the instructions that you must obey when
selecting the cables, protections, cable routing and way of operation for the inverter
system.
22 Introduction to the manual
Electrical installation describes the electrical installation process of the inverter.

Installation checklist contains a list for checking the mechanical and electrical installation
of the inverter.
Start-up describes the start-up procedure of the inverter.
Fault tracing describes the fault tracing possibilities of the inverter.
Maintenance contains preventive maintenance instructions of the inverter.
Technical data contains the technical data for the inverter.
Dimension drawings contains example dimension drawings of the inverter.
Related documents
See the inside of the front cover.
Categorization by frame size and option code

Some instructions, technical data, dimensions and weights which concern only certain
inverter frame sizes are marked with the symbol of the frame size, such as R8i. The frame
size is not marked on the inverter designation label. To identify the frame size of your unit,
see the rating tables in chapter Technical data.
The instructions and technical data which concern only certain optional selections are
marked with option codes, eg, +Q951. The options included in the inverter can be
identified from the option codes visible on the type designation label. The option selections
are listed in section Type designation key on page 58.
Quick installation, commissioning and operation

flowchart
Task See
Plan the installation. Technical data

Check the ambient conditions, ratings, required cooling Planning the electrical installation
air flow, input and output power connection, compatibility Option manual (if optional equipment is included)
with the solar generator and other technical data.
Select the cables.
Unpack and check the units. Moving the unit (page 65).
Check that all necessary optional modules and If the converter has been non-operational for more
equipment are present and correct. than one year, the converter DC link capacitors
Only intact units may be started up. need to be reformed. See Capacitor reforming
instructions (3BFE64059629 [English]).
Check the installation site. Checking the installation site (page 63).
Technical data
Route the cables. Routing the cables (page 78)

Introduction to the manual 23
Task See
Install the inverter. Connect the power cables. Connect Mechanical installation (page 63), Electrical
the control and the auxiliary control cables. installation (page 83)
Check the installation. Installation checklist (page 97)
Commission the inverter. Start-up (page 99), PVS800 central inverters

firmware manual (3AUA0000058422 [English])
Terms and abbreviations

Term/Abbreviation Explanation
AINT Main circuit board inside the inverter module
APBU Optical branching unit for fiber links that use the PPCS protocol. The unit is used for
connecting parallel-connected inverter modules to the RDCU.
DC input Connection point from solar array to inverter. One input consists of one positive and
one negative terminal.
DDCS Distributed drives communication system; a protocol used in optical fiber

communication inside and between ABB drives and inverters.
EMC Electromagnetic compatibility
Frame (size) Relates to the construction type of the component in question. The term is often
used in reference to a group of components that share a similar mechanical
construction.
To determine the frame size of a component, refer to the rating tables in chapter
Technical data.
IGBT Insulated gate bipolar transistor; a voltage-controlled semiconductor type widely

used in inverters due to its easy controllability and high switching frequency.
Inverter A cabinet-built entity containing all inverter modules together with their control
electronics, and I/O and auxiliary components. The inverter module converts the DC
voltage to AC voltage. Its operation is controlled by switching the IGBTs.
I/O Input/Output
MCB Miniature circuit breaker
MPPT Maximum power point tracking. Inverter software function that automatically
operates the photovoltaic generator at its maximum power point.
NAMU Auxiliary measuring unit
NDPA PC card, DDCS communication board; PC communication hardware for

DriveWindow
NDPC Optical transmitter/receiver; PC communication hardware for DriveWindow
NETA Ethernet adapter module
Photovoltaic cell, In this manual, solar power system components based on photovoltaic effect are
generator, module, called solar cell, solar module, solar array, solar string and solar array junction box
string, array and as defined below.
array junction box
PGND Grounding monitoring board

24 Introduction to the manual
Term/Abbreviation Explanation
PLC Programmable logic controller
PPCS Power plate communication system; a protocol used in the optical fiber link that
controls the output semiconductors of an inverter module
RAIO Analog I/O extension module
RDCO DDCS communication module that can be snapped on the RMIO board to add the
available fibre optic channels.
RDCU Control unit. The RDCU is a separate unit consisting of an RMIO board built in a
plastic housing.
RDIO Digital I/O extension module
RFI Radio-frequency interference
RMIO Control and I/O board inside the RDCU control unit
RUSB USB-DDCS adapter for connecting the DriveWindow PC tool to the inverter. The
adapter is connected to the USB port of the PC and to the fiber optic channel of the
RDCO.
Solar array Group of parallel-connected solar strings
Solar array junction Device that connects outputs of multiple solar source circuits (strings) into a
box combined output circuit or circuits
Solar cell Device that converts light directly into electricity by the photovoltaic effect
Solar generator The total of all solar strings of a solar power supply system, which are electrically
interconnected
Solar module Packaged interconnected assembly of solar cells
Solar string Circuit of series-connected solar modules
THD Total harmonic distortion

Operation principle and hardware description 25
3
Operation principle and
hardware description

This chapter gives a short description of the inverter’s operation principle and construction.
26 Operation principle and hardware description
Product overview
The PVS800-57 is a central inverter for converting, adjusting and conveying power
generated by a solar generator to the electrical power system.
The inverter is built in an air-cooled cabinet for indoor use. Cooling air is let in through the
gratings at the lower part of the cabinet door. The air outlet is at the cabinet roof.
PVS800-57-0100kW PVS800-57-0250kW and PVS800-57-

0315kW
PVS800-57-0500kW and PVS800-57- PVS800-57-0875kW and PVS800-57-1000kW

0630kW
As standard, the solar generator is connected to the DC input terminals of the inverter with
busbars and fuse links. Miniature circuit breakers can be used for connecting solar array
junction boxes as option (+H377) for PVS800-57-0100kW.
Block diagram of solar generator system

A block diagram of a solar generator system where the solar module string arrays are
connected to the electrical power system through an inverter is shown below.
5 4
2
PV
S8
6 0 0-5
7
1…20
1 Solar module (photovoltaic module)

2 Solar string
3 Solar array
4 Solar generator
5 Solar array junction box
6 Inverter
Example main circuit diagram of the inverter system (R7i)
Junction box power supply max.

6 A. Fault current protected.
Option +G410.
5
Auxiliary power supply
2
3
IT network only
Option +E216
Grid
Symbol Terminal/Component Description/Operation
1 DC input terminals The solar generator is connected to the inverter DC input terminals
with busbars or through miniature circuit breakers (option +H377).
2 AC output The AC output terminals connect the inverter to the low-voltage AC

power system.
3 Auxiliary control The customer supplies 230 V AC 1-phase auxiliary control voltage to
voltage input the inverter circuit boards, cooling fan(s) and contactor control
circuits.
4 Transformer The transformer connects the inverter AC side to the low-voltage or

medium voltage distribution network.
5 Junction box power The inverter supplies power to the junction box through terminal
supply (option +G410) X21. Max 6 A. Fault current protected.
A20 Grounding board (with Provides fuse protection and current monitoring. See section
options +F282 and Positive or negative pole grounding (options +F282 and +F283) on
+F283) page 42.
A50 Varistors For overvoltage protection
C11 EMC filter capacitor Reduces electromagnetic interference.

C21
F2 Inverter DC fuses Protect the inverter module.
F50 Overvoltage protection Devices for overvoltage protection against for example climatic
F51 devices (F50 with overvoltages caused by lightning strikes.
option +F263 only)
F52
K1 AC contactor The inverter controls the AC contactor according to the operational

state.
K2 DC contactor The inverter controls the DC contactor according to the operational

state. The solar generator is disconnected from the inverter when
needed.
K19 Charging circuit The inverter controls the charging contactor after receiving a start
R1 command.
F19.1
F20.1
K20 Grounding contactor The inverter software controls the disconnection of the
(with options +F282 positive/negative pole grounding. See section Positive or negative
and +F283) pole grounding (options +F282 and +F283) on page 42.
Q1 AC main switch- Hand-operated switch which connects the inverter to the electrical
disconnector with fuses power system. The switch includes AC main fuses.
The AC main switch-disconnector can be operated at all times. If it
is operated during operation, the inverter will trip as the grid
disappears.
Q2 DC main switch Hand-operated switch which connects the inverter to the solar
generator. The switch is interlocked with the DC contactor so that it
will not open unless the DC contactor is open. If there is no auxiliary
power in the inverter, the switch cannot be operated at all. It will
remain in the position where it already is.
Q10 Auxiliary control Hand-operated switch which connects the auxiliary control voltage to
voltage switch the inverter.
U1 Inverter module Converts the DC voltage to AC voltage. The operation is controlled

by switching the IGBTs.
U3 LCL filter Smooths the current and voltage waveform.
Z1.1-3 Common mode filter Reduces common mode voltages and currents in the solar generator
and inverter main circuit and AC output.
Z10 EMC filter (option EMC filter for low voltage distribution networks.
+E216)
Example main circuit diagram of the inverter system (R8i)
1 1
Junction box power supply max.

6 A. Fault current protected.
Option +G410.
5
2
3
IT network only
Option +E216
Grid
with busbars and fuse links.

power system.
circuits.

+F283) page 42.

C21
F2.1 Inverter DC fuses Protect the inverter module.
F3.x Input DC fuses Protect the DC input connections. The exact number of the fuses
depends on the number of the DC input connections.
option +F263 only)
F52
K1 AC contactor The inverter controls the AC contactor according to the operational

state.
K2 DC contactor The inverter controls the DC contactor according to the operational

state. The solar generator is disconnected from the inverter when
needed.
K19 Charging circuit The inverter controls the charging contactor after receiving a start
R1 command.
F19.1
F20.1
disconnector with fuses power system. The switch includes AC main fuses.
The AC main switch-disconnector can be operated at all times. If it
is operated during operation, the inverter will trip as the grid
disappears.
generator. The switch is interlocked with the DC contactor so that it
will not open unless the DC contactor is open. If there is no auxiliary
power in the inverter, the switch cannot be operated at all. It will
remain in the position where it already is.

by switching the IGBTs.
Z1.1-3 Common mode filter Reduces common mode voltages and currents in the solar generator
and inverter main circuit and AC output.
+E216)
Example main circuit diagram of the inverter system

(2 × R8i)
1 1 1 1 1 1 1 1
5
2
3
IT network only
Option +E216
Grid
 External 100 V AC, 115 V AC or 200 V AC auxiliary power supply

(options +G396, +G397 and +G398)
 Auxiliary power supply from the inverter main circuit (option

+G415)
300 V AC /
350 V AC /
400 V AC
 Descriptions of symbols

power system.
circuits. For other voltages, see section External 100 V AC,
115 V AC or 200 V AC auxiliary power supply (options +G396,
+G397 and +G398) on page 39.

+F283) page 42.

C16
F1.1 AC fuses Protect the inverter module and main circuit components.
F1.4

F2.3
option +F263 only)
F52
K1.1 AC contactors The inverter controls the AC contactor according to the operational
K1.2 state.
K2.1 DC contactors The inverter controls the DC contactor according to the operational
K2.2 state. The solar generator is disconnected from the inverter when
needed.
K19.1 Charging circuit The inverter controls the charging contactors after receiving a start
K19.2 command.
R1.1
R1.2
F19.1
F20.1
F20.3
disconnector power system.
The AC main switch-disconnector can be operated at all times. If it is
operated during operation, the inverter will trip as the grid
disappears.
generator.
T10 Auxiliary voltage Provides auxiliary voltage for the inverter circuit boards, cooling fans
transformer (with and contactor control circuits.
options +G396,
+G397, +G398 and
+G415)

U3 by switching the IGBTs.

U4
Z1.1-3 Common mode filter The filter reduces common mode voltages and currents in the solar
Z2.1-3 generator and inverter main circuit and AC output.
+E216)
Example main circuit diagram of the inverter system

(3 × R8i)
1 1 1 1 1 1 1 1
5
2
3
IT network only
Option +E216
Grid
 External 100 V AC, 115 V AC or 200 V AC auxiliary power supply

(options +G396, +G397 and +G398)
 Auxiliary power supply from the inverter main circuit (option

+G415)
300 V AC /
350 V AC /
400 V AC

power system.
voltage input the inverter circuit boards, cooling fans and contactor control circuits.
For other voltages, see section External 100 V AC, 115 V AC or
200 V AC auxiliary power supply (options +G396, +G397 and
+G398) on page 39.

medium-voltage distribution network.
5 Junction box power The inverter supplies power to the junction box through terminal X21.
supply (option +G410) Max 6 A. Fault current protected.
+F283) page 42.
A50 Varistors For overvoltage protection.

C16
F1.1 AC fuses Protect the inverter module and main circuit components.
F1.4
F1.7

F2.3
F2.5
F50 Overvoltage Devices for overvoltage protection against, for example, climatic
F51 protection devices overvoltages caused by lightning strikes.
(F50 with option
F52
+F263 only)
K1.1 AC contactors The inverter controls the AC contactor according to the operational
K1.2 state.
K1.3
K2.1 DC contactors The inverter controls the DC contactor according to the operational
K2.2 state. The solar generator is disconnected from the inverter when
needed.
K2.3
K19.1 Charging circuit The inverter controls the charging contactors after receiving a start
K19.2 command.
K19.3
R1.1
R1.2
R1.3
F19.1
F20.1-6
K20 Grounding contactor The inverter software controls the disconnection of the positive/
(with options +F282 negative pole grounding. See section Positive or negative pole
and +F283) grounding (options +F282 and +F283) on page 42.
Q1 AC main switch Hand-operated switch which connects the inverter to the electrical
power system.
The AC main switch can be operated at all times. If it is operated
during operation, the inverter will trip as the grid disappears.
generator.
T10 Auxiliary voltage Provides auxiliary voltage for the inverter circuit boards, cooling fans
transformer (with and contactor control circuits.
options +G396,
+G397, +G398 and
+G415)

U3 by switching the IGBTs
U5

U4
U6
Z1.1-3 Common mode filter The filter reduces common mode voltages and currents in the solar
Z2.1-3 generator and inverter main circuit and AC output.
Z3.1-3
Z10 EMC filter EMC filter for low-voltage distribution networks.

(option +E216)
Electrical power network supervision functions

The inverter control program includes electrical power network supervision functions. The
inverter monitors, for example, overvoltage, undervoltage, overfrequency, underfrequency
and frequency change rate in the electrical power system. The functions are used for
disconnecting the inverter from the power system in power system fault situations. The
disconnecting times and frequency limits depend on the owner of the power system and
local legislation.
The inverter also provides the electrical power network supervision functions with certified
monitoring relays (options +Q969, +Q974, +Q975 and +Q980).
Positive or negative pole grounding (options +F282 and

+F283)
The positive and negative pole grounding options can be used when solar modules require
grounding of inverter DC poles. The grounding of the poles complies with standard
IEC 62109-2. One DC line needs to be grounded for certain thin-film photovoltaic module
types and if required by country-specific regulations.
The grounding is always connected when auxiliary power is connected, except when the
automatic photovoltaic generator insulation check is done before the inverter starts.
The grounding wire is protected by a fuse on the PGND-02 board. Due to personnel
protection reasons, the grounding is disconnected when sudden level changes are
monitored from the grounding wire current.
The grounding resistance can be adjusted by the user. For instructions, see page 101.
Reduced run operation in case of a hardware failure

If an inverter module or an LCL filter is out of order, it is possible to continue running the
inverter with reduced output current. In this case the inverter controls only modules which
are unbroken. Inverter output current is reduced in relation to the removed modules. For
example, if one inverter module is broken in PVS800-57-1000kW-C, the inverter output
current is reduced to 66.7% of the nominal current. Reduced run is not possible with
inverters that have only one inverter module.
To operate the PVS800 with reduced run, you must remove the charging circuit fuses
specified in the tables below. However, you do not have to remove the broken inverter
module or LCL filter. This is possible because broken parts can be isolated with AC and
DC contactors inside the PVS800 cabinet. For removing the broken component, obey the
instructions in chapter Maintenance.
Inverter modules are divided into two control groups, which can be enabled or disabled
according to the need. If a module group is disabled, the inverter modules which are part
of that group are not used. The following tables list the possible control combinations in the
reduced run operation.
PVS800-57-500kW-A and PVS800-57-630kW-B:
Inverter control unit parameter Description Reduced Charging circuit

16.05 USED MODULES output fuses to be
current removed
GROUP 1 Left inverter module (U1) is used. 50% F20.3-4
GROUP 2 Right inverter module (U2) is 50% F20.1-2

used.
GROUPS 1 and 2 (default) Left (U1) and right (U2) inverter 100% None
modules are used.
PVS800-57-875kW-B and PVS800-57-1000kW-C:

current removed
GROUP 1 Left inverter module (U1) is used. 33.3% F20.3-6


current removed
GROUP 2 Middle (U3) and right (U5) 66.7% F20.1-2

inverter modules are used.
GROUPS 1 and 2 (default) Left (U1), middle (U3) and right 100% None
(U5) inverter modules are used.
See PVS800 central inverters firmware manual (3AUA0000058422 [English]) for detailed
instructions on how to enable the reduce run operation.
Layout drawings
The figures below show examples of cabinet layout for different frame sizes. Depending
on the selected options, the actual equipment may differ from what is depicted below.
 Cabinet layout of frame R7i

A cabinet of frame R7i is shown below with doors open and shrouds removed.
B A
Description
A Incoming cubicle
B Inverter module cubicle
1 DC cable lead-throughs
17
13 7 2 Photovoltaic generator connection terminals
18
3 Auxiliary control voltage connection terminals
6 and switch
5 4 Ground fault monitoring device (options +Q954
12
and +Q976)
5 Grid monitoring relay (options +Q969 and
8
+Q974)
4 6 DC contactor
7 Inverter DC fuses
8 Inverter module
9 Inverter module cooling fan
9 10 LCL filter
14 11 LCL filter cooling fan
10 12 AC contactor
3
2 13 AC main switch-disconnector with fuses (Q1)
16 16
14 AC output (grid connection) terminals
11
15 AC output cable lead-throughs
16 Heating resistor (option +G300)
15 1 17 Junction box power supply (option +G410)
18
18 External control interfaces (behind the
swing-out frame)
1 RDCU control unit (A41, inverter control unit)
2 RDCU control unit (A43, master control unit)
1
2
 Cabinet layout of frame R8i

A cabinet of frame R8i is shown below with doors open and shrouds removed.
A B C D D
22 Cubicles
A Auxiliary control cubicle
B Output cubicle
13 7
C Inverter module cubicle
26
8 5 D Incoming cubicle
23
6
4 4 External control interfaces
24 4
11 9 23 RDCU control unit (A41, inverter
3 3 control unit). Optional fieldbus
18 14 adapter modules: +K454,
2 2 +K458, +K466, +K479.
6
25 24 RDCU control unit (A43, master
21 control unit)
15
16 16 25 NETA-x1 Intelligent Ethernet
19 20 10 adapter (options +K464 and
12 20 16
20 +K484)
17 20 1 1
26 VSN700-05 data logger (options
+K485 and +K486)
Description
2 DC input terminals (fuse protected)
3 Input DC fuses
4 Connecting knobs for temporary grounding of the DC busbars for work
5 DC main switch
6 Ground fault monitoring device (options +Q954 and +Q976)
7 DC contactor
8 Inverter DC fuses
9 Inverter module
11 LCL filter
12 LCL filter cooling fan
13 AC contactor
14 AC main switch-disconnector with fuses (Q1)
15 AC output (grid connection) terminals with connecting knobs for temporary grounding for work
16 Cabinet fans (on the cubicle doors)
18 Grid monitoring relay (options +Q969, +Q974 and +Q980)
19 115/230 V auxiliary control voltage connection terminals and switch
21 Junction box power supply (option +G410)
22 Roof fan
 Cabinet layout of frame 2 × R8i

A cabinet of frame 2 × R8i is shown below with doors open and shrouds removed.
A B C C D D
14 8 14 8
22
13 7 13 7
5 21
11 9 11 9 4 4
6 4
3 3
15
6 2 2
19 16 17
17 17
20 10 10 17
20 12 12 20
18 20 20 1 1
Cubicles
B Output cubicle
27
D Incoming cubicles
25
26
External control interfaces

28 23 Junction box power supply (option +G410)
24 115/230 V auxiliary control voltage connection
terminals and switch (Q10)
25 RDCU control unit (A41, inverter control unit).
Optional fieldbus adapter modules: +K454,
+K458, +K466, +K479.
27 APBU branching unit
28 NETA-01 Intelligent Ethernet adapter module
(option +K464)
29 NETA-21 remote monitoring tool (option +K484)
and VSN700-05 data logger (options +K485 and
29 23
+K486)
24
Description
3 Input DC fuses
5 DC main switch
6 Ground fault monitoring device (options +Q954, +Q976 and +Q981)
7 DC contactor
8 Inverter DC fuses
9 Inverter module
11 LCL filter
13 AC contactor
14 AC fuses
15 AC main switch-disconnector (Q1)
19 Grid monitoring relay (options +Q969, +Q974, +Q975 and +Q980)
21 AIMA I/O module adapter
22 Charging circuit fuses
 Cabinet layout of frame 3 × R8i

A cabinet of frame 3 × R8i is shown below with doors open and shrouds removed.
A B C C C D D D
14 8 14 8 14 8
22
7 7 7 5
13 13 13
21
11 9 11 9 11 9 4 4
6 3
4 3 3
15
2 2 2
6
16 17 17 17
19
17 17
20 20 12 10 12 10 12 10
20
18 20 20 20 1 1 1
Cubicles
B Output cubicle
27
D Incoming cubicles
25
26
External control interfaces

28
23 Junction box power supply (option +G410)
24 115/230 V auxiliary control voltage connection
terminals and switch (Q10)
25 RDCU control unit (A41, inverter control unit).
Optional fieldbus adapter modules: +K454,
+K458, +K466, +K479.
27 APBU branching unit
28 NETA-01 Intelligent Ethernet adapter module
(option +K464)
29 NETA-21 remote monitoring tool (option +K484)
29 23 and VSN700-05 data logger (options +K485 and
+K486)
24
Description
3 Input DC fuses
5 DC main switch
6 Ground fault monitoring device (options +Q954, +Q976 and +Q981)
7 DC contactor
8 Inverter DC fuses
9 Inverter module
11 LCL filter
13 AC contactor
14 AC fuses
15 AC main switch-disconnector (Q1)
19 Grid monitoring relay (options +Q969, +Q974, +Q975 and +Q980)
21 AIMA I/O module adapter
22 Charging circuit fuses
Door devices
The cabinet doors are equipped with:
• an inverter control panel
• AC and DC main switch operating handles
• an emergency stop push button in frames 2 × R8i and 3 × R8i (option +Q951 in R7i
and R8i)
• an emergency stop reset button (with option +Q951) and ground fault indication/reset
button (with option +Q954) in frame R7i and R8i.
The emergency stop push button is wired to digital input DI6 of inverter control unit A43.
When the button is pushed, switch S20 in the control circuit opens, and the DI6 status
changes to zero. The inverter stops modulating and opens the AC and DC contactors.
Inverter module (R7i)

The cooling fan at the base of the inverter module is fed from the auxiliary voltage supply.
Description
1 DC (input) connections
2 Output busbars
3 Cooling fan
4 Power connection for cooling fan (X41)
5 Fiber optic connectors
2
4
Front view with
cooling fan removed
Inverter module (R8i)

The modules run on wheels, which, along with the quick connector at the AC output,
enable quick replacement of a module for maintenance.
The inverter module is equipped with a speed-controlled cooling fan involving a power
supply board and a fan inverter board that outputs a frequency in the range of 15 to 55 Hz
to the fan. The fan is regulated according to the temperature of the output stage of the
module. The power to the fan is supplied from the intermediate DC circuit.
1
3
5
2
Item Explanation
1 DC (input) connections
2 AC output busbars. They match the quick connector socket mounted in the cubicle.
3 Fiber optic connectors of the AINT board. Connected to the RDCU control unit.
4 Retractable support legs
5 Handle
6 Cooling fan
Connections and interfaces overview

The diagram below shows the power connections and control interfaces of the PVS800-57
inverters.
CDP312R
RDCU PLC RDCU Control
Control (A41)
(A43) panel 1 panel I 0
+24 V DC +24 V DC
ExtPower X20 ExtPower
X20
X21 SLOT 1 X21
Rxxx Rxxx
X22 4 SLOT 1
X22
X23 X23
X25 X25 2
X26 SLOT 2 Rxxx X26
SLOT 2 RDIO
X27 X27
Inverter
DDCS TXD DDCS
RXD
RDCO RDCO
CH3 CH2 CH0 CH2 CH0
5
3 Internet
APBU CNTL 1 NAMU

NETA 6
DriveWindow
CH1 CH2 CH3 2×I 3×U
PC Q10
AINT AINT AINT 2 L
4 N 230 V AC
L+
PE PE
L- X21
1 Junction box
2
3
...
L1
L+
L2
L- L3
PE
1)
Monitoring and/or controlling of the inverter; 2) Grid monitoring relay (option +Q969, +Q974, +Q975 or
+Q980);
3)
See page 96; 4) Ground fault monitoring (option +Q954, +Q976 or +Q981)
5) Remote
monitoring (default connection). For ring topology, see the firmware manual for the required
parameter settings.
6)
APBU branching unit and connection to AINT boards through APBU only in frames 2 × R8i and 3 × R8i. In
frames 1 × R7i and 1 × R8i, the fiber optic cables from A41 are connected directly to AINT. 2 × R8i uses
channels CH1 and CH2 for the connection.
See chapter Electrical installation for the wiring instructions and section Control unit
(RDCU/RMIO) connection data on page 138 for the control unit specifications. For more
information on the connections, see the circuit diagrams delivered with the inverter.
Device Description
RDCU Master control unit equipped with the RMIO board containing the PVS800 solar
(A43) inverter master control program.
Terminal block
X20, X21 Reference voltage +10 V DC
X21 Analog inputs (3 pcs) and outputs (2 pcs)
X22 Digital inputs (7 pcs)
X23 Auxiliary voltage output and input 24 V DC
X25 to X27 Relay outputs (3 pcs)
+24 V DC External power input
ExtPower
Slot 1
Rxxx-0x Fieldbus adapter module RETA-01, RETA-02, RPBA-01 or RMBA-01
Slot 2
Rxxx-0x Fieldbus adapter module RMBA-01
DDCS
RDCO-0x DDCS communication adapter module
PC For using the inverter PC tools
NETA-0x Ethernet adapter module for Internet browser-based remote monitoring of the inverter
RDCU Inverter control unit equipped with the RMIO board containing the PVS800 solar
(A41) inverter control program.
Terminal block
X20, X21 Reference voltage 24 V DC
X21 Analog inputs and outputs (5 pcs) Reserved. Contact ABB, if need to be used.
X22 Digital inputs (7 pcs), one input reserved for the optional ground fault monitoring
X23 Auxiliary voltage output and input 24 V DC
X25 to X27 Relay outputs (3 pcs)
+24 V DC External power input
ExtPower
SLOT 1 (This slot is reserved for 2 × R8i and 3 x R8i units.)
SLOT 2
RDIO-01 Reserved for inverter control and grid monitoring relay signals.
DDCS
RDCO-01 DDCS communication adapter module
 Connection examples
The diagram below shows a connection example for SCADA, PLC or data logger when a
Modbus/RTU connection is used.
SCADA / Data logger /

PLC
Inverter 1
RDCU
(A43)
SLOT 1 RMBA-01
SLOT 2
•••
Inverter n
RDCU
(A43)
SLOT 1 RMBA-01
SLOT 2
The diagram below shows a connection example for SCADA, PLC or data logger when a
Modbus/TCP connection is used.
SCADA / Data logger /

PLC
Inverter 1
RDCU
(A43)
Ethernet
switch
SLOT 1 RETA-0x
SLOT 2
•••
Inverter n
RDCU
(A43)
SLOT 1 RETA-0x
SLOT 2
 CDP-312R control panel

The CDP-312R is the user interface of the inverter unit, providing the essential controls
such as Start/Stop/Reset/Reference, and the parameter settings for the inverter control
programs. The control panel is connected to the RDCU units. For information on using the
control panel, refer to the firmware manual.
Type designation labels

 Inverter label
The type designation label of the inverter includes the ratings, valid markings, a type
designation and a serial number, which allow individual recognition of each inverter. The
type designation label is located on the front cover of the inverter cabinet. An example
label is shown below.
4
3
1
2
No. Description
1 Serial number. The first digit of the serial number refers to the manufacturing plant. The next
four digits refer to the unit’s manufacturing year and week, respectively. The remaining
digits complete the serial number so that there are no two units with the same number.
2 Type designation, see section Type designation key below.
3 Valid markings
4 Ratings of inverter
 Inverter module label

The type designation label of the inverter module includes the ratings, valid markings, a
type designation and a serial number. The module label is attached to the front panel of
the inverter module. Example labels are shown below.
3
2 1
No. Description
1 Serial number. The first digit of the serial number refers to the manufacturing plant. The next
four digits refer to the unit’s manufacturing year and week, respectively. The remaining
digits complete the serial number so that there are no two modules with the same number.
2 Type designation
3 Valid markings
4 Ratings of inverter module

Type designation key

The type designation contains information on the specifications and configuration of the
inverter. The first digits from left express the basic configuration, eg, PVS800-57-250kW-A.
The optional selections are given thereafter, separated by plus signs, eg, +Q951. The
main selections are described below. Not all selections are available for all types. For
more information, refer to PVS800-57 ordering information (3AXD10000021367),
available on request.
 Types -0100kW-A to -0315kW-B
Selection Alternatives
Product series PVS800 product series (ABB central inverters)
Type 57 Cabinet-built central inverter. When no options are selected: IP42 (UL
Type 2), AC contactor, DC fuses (100 kW), gPV fuses (250 kW and
315 kW), fuse switch, terminals for 230 V AC external control voltage,
CDP312 control panel, RDIO for internal control, RDCO-03 module for
optical communication, EMC filtering, common mode filter, PVS800
solar inverter control programs, bottom entry and exit of cables, coated
boards, maximum DC voltage 1000 V DC, ungrounded DC input, IT
(ungrounded) AC output, DC input overvoltage and surge protection, AC
output overvoltage protection with varistors, AC grounding terminals on
output busbars, DC input busbars (number of DC inputs must be
selected with a plus code), DC contactor and main switch, DC grounding
terminals on input busbars, electrical power network supervision
function, electrical power network support functions, a set of manuals,
warranty 12/24 months.
Nominal AC power xxxkW Refer to the rating tables, page 123.
Voltage A 300 V AC (operational [MPPT] DC voltage range 450…825 V DC)
B 350 V AC (operational [MPPT] DC voltage range 525…825 V DC)
+ options
Filters E216 EMC/RFI filter for the network side of the transformer on TN (grounded)
low voltage networks
Cabinet and construction C178 VDE approved
options G300 Cabinet heater
G396 Auxiliary power supply, 100 V, for Only one of options G396, G397,
250 kW and 315 kW units G398 can be selected. If option
G397 Auxiliary power supply, 115 V, for G415 is selected, options G396,
250 kW and 315 kW units G397, G398 cannot be selected.
G398 Auxiliary power supply, 200 V, for
250 kW and 315 kW units
G410 Junction box power supply
J401 Inverter monitoring display
Line options F263 Advanced AC output overvoltage and surge protection
F282 Grounding, positive DC
F283 Grounding, negative DC
0F291 No input DC fuses
Cabling H377 MCB-protected DC input connections: 4 × miniature circuit breakers for
100 kW units
H382 1 × fuse-protected DC input connections for 100 kW units
2H382 2 × fuse-protected DC input connections for 250 kW and 315 kW units
Fieldbus K454 RPBA-01 PROFIBUS DP adapter Slot 1: Only one of options K454,
module K458, K466, K467 can be selected.
K458 RMBA-01 Modbus adapter module
(Slot 1)
K464 NETA-01 Intelligent Ethernet
adapter module
K466 RETA-01 Ethernet/IP™ and
Modbus/TCP adapter module
K467 RETA-02 Ethernet PROFINET IO
and Modbus TCP/IP™ adapter
module
K484 NETA-21 remote monitoring tool
and NEXA-21 extension unit for
DDCS
K485 VSN700-05 data logger and
RMBA-01 Modbus adapter module
K486 VSN700-05 data logger and RETA-
01 Ethernet/IP™ and Modbus/TCP
adapter module
Specialities P902 Customized (described in Technical appendix)
P926 Extended warranty 24/30 months
Safety options Q951 Emergency stop
Q954 Ground fault monitoring in IT (ungrounded) systems
Q976 Ground fault monitoring in IT (ungrounded) systems (ABB CM-IWN.5)
Q980 Grid monitoring relay, BDEW approved, for 500 kW and 630 kW units
Q969 Grid monitoring relay, ENEL approved
Q974 Grid monitoring relay, VDE0126 approved
Documentation language R701 German (delivered set may include manuals in English)
R702 Italian (delivered set may include manuals in English)
R707 French (delivered set may include manuals in English)
R708 Spanish (delivered set may include manuals in English)
 Types -0500kW-A to -1000kW-C
Product series PVS800 product series (ABB central inverters)
Type 57 Cabinet-built central inverter. When no options are selected: IP42 (UL
Type 2), AC main contactor, gPV fuses, AC side switch disconnector,
terminals for 230 V AC external control voltage, CDP312 control panel,
RDCO-03 module for optical communication, CE-marked according to
LV and EMC, PVS800 solar inverter control programs, bottom entry and
exit of cables, coated boards, maximum DC voltage 1100 V DC,
ungrounded DC input, IT (ungrounded) AC output, DC input overvoltage
and surge protection (type 1+2), AC output overvoltage protection with
varistors, AC grounding terminals on output busbars, DC input busbars
(number of DC inputs must be selected with a plus code), DC contactor
and main switch, DC grounding terminals on input busbars, grid support
functions (Low voltage ride-through disables anti-islanding functionality,
Reactive power production during the night), a set of manuals, warranty
12/24 months.
Nominal AC power xxxkW Refer to the rating tables, page 123.
Voltage B 350 V AC (operational [MPPT] DC voltage range 525…825 V DC)
C 400 V AC (operational [MPPT] DC voltage range 600…850 V DC)
+ options
Filters E216 EMC/RFI filter for the network side of the transformer on TN (grounded)
low voltage networks
Cabinet and construction C175 Container option for PVS800-IS Must be selected for PVS800-IS
options PVS1 and PVS2.
C176 Doors with hinges on the left side
C178 VDE approved
G300 Cabinet heater
G396 Auxiliary power supply, 100 V Only one of options G396, G397,
G397 Auxiliary power supply, 115 V G398 can be selected. If option
G398 Auxiliary power supply, 200 V G415 is selected, options G396,
G397, G398 cannot be selected.
G410 Junction box power supply

G415 Auxiliary power supply from main circuit
G416 Current transducers for all DC inputs. Voltage signals to an external
controller.
G417 Current transducers for all DC inputs. Internally monitored and
supervised.
Line options F263 Advanced AC output overvoltage and surge protection
F282 Grounding, positive DC
F283 Grounding, negative DC
0F291 No input DC fuses
Cabling 4H382 4 × fuse-protected DC input connections for 500 kW and 630 kW units
8H382 8 × fuse-protected DC input connections for 500 kW, 630 kW, 875 kW
and 1000 kW units
and 1000 kW units
and 1000 kW units
and 1000 kW units
Fieldbus K454 RPBA-01 PROFIBUS DP adapter Slot 1: Only one of options K454,
module K458, K466, K467 can be selected.
K458 RMBA-01 Modbus adapter module
K464 NETA-01 Intelligent Ethernet
adapter module
K466 RETA-01 Ethernet/IP™ and
Modbus/TCP adapter module
K467 RETA-02 Ethernet PROFINET IO
and Modbus TCP/IP™ adapter
module
K484 NETA-21 remote monitoring tool
and NEXA-21 extension unit for
DDCS
K485 VSN700-05 data logger and
RMBA-01 Modbus adapter module
K486 VSN700-05 data logger and RETA-
01 Ethernet/IP™ and Modbus/TCP
adapter module
Specialities P902 Customized (described in Technical appendix)
Safety options Q954 Ground fault monitoring in IT (ungrounded) systems (BENDER Iso-PV)
Q976 Ground fault monitoring in IT (ungrounded) systems (ABB CM-IWN.5)
Q981 Ground fault monitoring in IT (ungrounded) systems (ABB CM-IWN.6S)
Q969 Grid monitoring relay, ENEL approved
Q974 Grid monitoring relay, VDE0126 approved
Q975 Grid monitoring relay, UK G59 approved
Q980 Grid monitoring relay, BDEW approved
Documentation language R701 German (delivered set may include manuals in English)
R702 Italian (delivered set may include manuals in English)
R707 French (delivered set may include manuals in English)
R708 Spanish (delivered set may include manuals in English)
R711 Russian (delivered set may include manuals in English)
Mechanical installation 63
4
Mechanical installation

This chapter describes the mechanical installation procedure of the inverter.
Checking the installation site

See section Ambient conditions on page 144 for allowable operating conditions, and
section Dimensions, weights and free space requirements on page 132 for requirements
for free space around the unit.
The floor that the unit is installed on must be of non-flammable material, as smooth as
possible, and strong enough to support the weight of the unit. The floor flatness must be
checked with a spirit level before the installation of the cabinets into their final position. The
maximum allowed deviation from the surface level is 5 mm in every 3 metres. The
installation site should be levelled, if necessary, as the cabinet is not equipped with
adjustable feet.
64 Mechanical installation
Note: For easy maintenance, do not install the inverter on a higher level than the floor in
front of it. If the inverter is placed higher, the ramp supplied with the inverter cannot be
used when replacing an inverter module.
The wall behind the unit must be of non-flammable material.
Required tools
The tools required for moving the unit to its final position, fastening it to the floor and
tightening the connections are listed below:
• crane, fork-lift or pallet truck (check load capacity!); iron bar, jack and rollers
• Pozidrive and Torx (2.5–6 mm) screwdrivers for the tightening of the frame screws
• torque wrench
• set of wrenches and sockets.
Checking the delivery

The inverter delivery contains:
• inverter cabinet line-up
• optional modules (if ordered) installed onto the RDCU control units
• ramp for the inverter module replacement (frame R8i)
• appropriate inverter manuals and optional module manuals
• delivery documents.
Check that there are no signs of damage. Manuals and other loose parts are delivered
inside the inverter. Before attempting installation and operation, check the information on
the type designation label of the inverter to verify that the delivery is of the correct type.
See sections Type designation labels on page 56 and Type designation key on page 58.
Moving the unit

Move the unit by crane (A), fork-lift or pallet truck (B), or on rollers (C) as shown below.
A B C
Use the steel lifting bars attached to the top of the cabinet. Insert the lifting ropes or slings into
A the holes of the lifting bars.
The lifting bars can be removed (not mandatory) once the cabinet is in its final position. If the
lifting bars are removed, the bolts must be refastened to retain the degree of protection
of the cabinet.
The unit is to be moved only in the upright position. The centre of gravity is high. Be therefore
B careful when transporting the unit. Avoid tilting the cabinet.
If using a pallet truck, check its load capacity before attempting to move the unit.
If the cabinet needs to be laid on its back, it must be supported from below beside the
cubicle seams as shown below. a) support, b) cabinet back panel. Note: Transportation of
a unit on its back is only allowed if the unit is equipped for such transportation at the
factory.
a b
Placing the unit

Move the cabinet into its final position with an iron bar and a piece of wood at the bottom
edge of the cabinet. Place the wooden piece properly in order not to damage the cabinet
frame!
Overview of the installation process

The unit must be installed in an upright vertical position. It can be installed with its back
against a wall, or back-to-back with another unit and side by side. Fasten the cabinet to
the floor (and roof) as described under Fastening the cabinet to the floor, page 67.
Note 1: Leave required free space around the unit. See page 132.
Note 2: Height adjustment can be done by using metal shims between the bottom frame
and floor.
Fastening the cabinet to the floor

The cabinet must be fastened to the floor by using clamps along the edge of the cabinet
bottom, or by bolting the cabinet to the floor through the holes inside.
 Alternative 1 – Clamping
Insert the clamps into the twin slots along the front and rear edges of the cabinet frame
body and fasten them to the floor with a bolt. The recommended maximum distance
between the clamps is 800 mm (31.5”).
If there is not enough working space behind the cabinet for mounting, fasten the top of the
cabinet to the wall with L-brackets (not included in the delivery). Use the lifting bar
fastening holes and bolts (M16).
Slot detail, front view (dimensions in millimetres)
Cubicle Distance between slots

width
Clamp
400 mm 250 mm (9.85”)

600 mm 450 mm (17.7”)
800 mm 650 mm (25.6”)
a
M16
Fastening the cabinet at the top with L-brackets (side

view)
Clamp dimensions in millimetres. The a) L-bracket
dotted line denotes the cabinet frame. b) Cabinet roof
 Alternative 2 – Using the holes inside the cabinet

The cabinet can be fastened to the floor using the fastening holes inside the cabinet, if
they are accessible. The recommended maximum distance between the fastening points
is 800 mm (31.5”).
If the back fastening holes are not accessible, fasten the top of the cabinet to the wall with
L-brackets (not included in the delivery). Use the lifting bar fastening holes and bolts
(M16).
a
M16
b
25 mm (0.985”)
Fastening the cabinet at the top with L-brackets

(side view)
a) L-bracket
b) Cabinet roof
Fastening holes inside the cabinet. Added width:

a) Cubicle width Side panels of the cabinet: 15 mm (0.6”)
Back panel of the cabinet: 10 mm (0.4”)
b) Distance between fastening holes. Outer hole
Gap between cubicles (mm):
diameter 31 mm (1.22”). Bolt size: M10 or M12
a IP42
(mm) b
400 250 mm (9.85”) ≈ 0.5

(0.02”)
600 450 mm (17.7”)
800 650 mm (25.6”)
Miscellaneous
 Preventing the recirculation of hot air
Prevent hot air circulation outside the inverter by leading the outcoming hot air away from
the area where the inlet air to the inverter is taken. Also, ensure that the hot air from the
inverter module cubicle cannot enter the adjacent cubicles.
 Ventilation duct at the air outlet of the cabinet

A ventilation duct can be constructed at the air outlet of the inverter cabinet. If an exhaust
fan is used, ensure that the capacity is sufficient. See Losses, cooling data and noise on
page 133.
Note: The ventilation system must keep the static pressure in the air outlet duct sufficiently
below the pressure of the room where the inverter is located in order that the cabinet fans
can produce the required air flow through the cabinet. Ensure that no dirty or moist air is
able to flow backward to the inverter in any case, even during off-time or while servicing
the inverter or the ventilation system.
Calculating the required static pressure difference

The required static pressure difference between the exit air duct and the inverter
installation room can be calculated as follows:
ǻ ps = (1.5…2) • pd
where
pd = 0.5 • • vm2
vm = q / Ac
pd dynamic pressure
air density (kg/m3)
vm average air velocity in the exit duct(s) (m/s)
q rated air flow of the inverter (m3/s)
Ac cross-sectional area of the exit duct(s) (m2)
Example:
The cabinet has 3 exit openings of 315 mm diameter. The rated air flow of the cabinet is
3760 m3/h = 1.0 m3/s.
Ac = 3 • 0.3152 • / 4 = 0.234 m2
vm = q / Ac = 1.0 / 0.234 = 4.3 m/s
pd = 0.5 • • vm2 = 0.5 • 1.1 • 4.32= 10 Pa

The required pressure in the exit air duct is then, 1.5…2 • 10 Pa = 15…20 Pa, below the
pressure in the room.
More information: Contact ABB.
 Cable duct in the floor below the cabinet

A cable duct can be constructed below the middle part of the cabinet. The duct width may
not exceed 450 mm. The cabinet weight lies on the 100 mm wide section in front and
50 mm wide section on the back which the floor must carry.
Prevent the cooling air flow from the cable duct to the cabinet by bottom plates. To ensure
the degree of protection for the cabinet, use the original bottom plates delivered with the
unit. With user-defined cable entries, take care of the degree of protection, fire protection
and EMC compliance.
a 50 mm 100 mm
Allowed area for cable duct (view from Minimum widths for the floor support (side
above). a) Cabinet front. The shaded view). a) Cabinet front.
area can be used for a cable duct.
1
2
Preventing cooling air flow. 1) Cables. 2)

Bottom plates.
Planning the electrical installation 73
5
Planning the electrical
installation

This chapter contains the instructions that you must obey when selecting the cables,
transformer, protections, cable routing and way of operation for the inverter system.
Limitation of liability
The installation must always be designed and made according to applicable local laws and
regulations. ABB does not assume any liability whatsoever for any installation which
breaches the local laws and/or other regulations. Furthermore, if the recommendations
given by ABB are not followed, the inverter may experience problems that the warranty
does not cover.
Selecting the transformer

Transformers designed for photovoltaic applications are available from ABB. Each inverter
must be galvanically isolated from other inverters and medium and low voltage network by
a dedicated transformer or winding. If you intend to connect inverters in parallel, please
contact ABB for more information. ABB recommends a transformer designed for the
environment where it will be installed, compliance with power transformer standard IEC
60076 and testing according to converter transformer standard for industrial applications
IEC 61378-1. Country-specific requirements must always be fulfilled.
74 Planning the electrical installation
 Requirements for the transformer

• suitable for the network and inverter AC voltage, current and power
• suitable for use with IGBT inverters
• degree of protection, temperature limits and lifetime are appropriate for the
environment
• equipped with a static grounded screen between the high and low voltage windings
• voltage withstand level of the low voltage winding is at least 1.6 kV against ground. A
typical voltage waveform against ground is shown below.
UAC-grid (V)
t (ms)
• voltage rise time withstand level (du/dt) of the low voltage winding is at least 1000 V
per microsecond against ground.
• recommended rated short-circuit impedance (Xk) for each inverter is approximately
6% (±1%)
• withstands low-voltage side current DC components of at least 0.5% of the nominal
rated current preferably without using an air gap
• withstands the 3% total harmonic distortion generated by the inverter. However, we
recommend dimensioning the transformer for at least 5% total harmonic distortion to
withstand possible outside interference from the network.
ABB recommends that the transformer is equipped with an off-load tap changer for voltage
regulation on the high-voltage side of the winding with two 2.5% step points to the plus and
minus directions.
The inverter does not require any specific transformer notation. ABB recommends using
traditional notations, such as Dy11d0, Dy11y11, etc.
Do not ground the neutral (star) point of the transformer or connect it to the neutral points
of other windings.
Selecting the grid disconnecting device

The inverter is equipped with a hand-operated disconnecting device which isolates the
inverter and the solar generator from the electrical power system. The disconnecting
device does not, however, isolate the inverter AC output busbars from the power system.
Therefore, during installation and maintenance work on the inverter, the AC output cables
and busbars must be isolated from the electrical power system with a disconnector at the
transformer.
Selecting the DC input disconnecting device

As standard, the inverter is equipped with a hand-operated disconnecting device.
Optionally, PVS800-57-0100kW can be equipped with miniature DC input circuit breakers
(option +H377). The breakers do not, however, isolate the inverter DC input conductors
and terminals from the input voltage. Therefore, the junction boxes must be equipped with
breakers for the isolation.
Checking the compatibility of the solar generator and

inverter
Check that
• generator current and voltage match the rated values of the inverter
• generator open circuit voltage does not exceed the maximum allowed DC voltage of
the inverter
• generator operating range lies between the limits of the maximum power point tracking
(MPPT) function of the inverter control program
• generator grounding requirements match with the inverter.
Selecting the power cables

 General rules
Dimension the DC input power and AC output power cables according to local
regulations:
• Dimension the cable to carry the inverter load current. See chapter Technical data for
the rated currents.
• Select a cable rated for at least 70 °C maximum permissible temperature of conductor
in continuous use.
• The inductance and impedance of the PE conductor/cable (grounding wire) must be
rated according to permissible touch voltage appearing under fault conditions (so that
the fault point voltage will not rise excessively when a ground fault occurs).
• Select an AC output cable rated for at least 0.6/1.0 kV AC.
A two-conductor system is allowed for the DC input cabling but a shielded cable can also
be used.
Shield
Symmetrical shielded cable is recommended for the AC output cabling; see section
Recommended AC output power cable types below. Compared to a four-conductor
system, the use of symmetrical shielded cable reduces electromagnetic emission of the
whole inverter system.
Note: When continuous metal conduit is employed, shielded cable is not required. The
conduit must have bonding at both ends as with cable shield.
To operate as a protective conductor, the shield conductivity requirements according to
IEC 61439-1 are shown below when the protective conductor is made of the same metal
as the phase conductors:
Cross-sectional area of Minimum cross-sectional
the phase conductors area of the corresponding
protective conductor
S (mm 2) Sp (mm2)
S < 16 S
16 < S < 35 16
35 < S S/2
To effectively suppress radiated and conducted radio-frequency emissions, the cable

shield conductivity must be at least 1/10 of the phase conductor conductivity. The
requirements are easily met with a copper or aluminum shield. The minimum requirement
of the cable shield is shown below. It consists of a concentric layer of copper wires with an
open helix of copper tape or copper wire. The better and tighter the shield, the lower the
emission level.
4
5
1 3 2
1 Insulation jacket
2 Copper wire screen
3 Helix of copper tape or copper wire
4 Inner insulation
5 Cable core
 Recommended AC output power cable types

The power cable types that can be used for the inverter AC output are represented below
PE Symmetrical shielded cable with three phase conductors and a concentric PE
conductor as shield. The shield must meet the requirements of IEC 61439-1, see
above. Check with local / state / country electrical codes for allowance.
Symmetrical shielded cable with three phase conductors and a concentric PE

conductor as shield. A separate PE conductor is required if the shield does not
meet the requirements of IEC 61439-1, see above.
PE
Symmetrical shielded cable with three phase conductors and symmetrically

PE
constructed PE conductor, and a shield. The PE conductor must meet the
requirements of IEC 61439-1.
A four-conductor system (three phase conductors and a protective conductor on a

PE
cable tray).
WARNING! Ground all conductive cable supports, cable clamps and
individual conductive items close to cables, such as cable trays. A
dangerous voltage can become present on the non conductive outer
sheath of the cable. This can cause injury or death.
 Not allowed power cable types

Symmetrical shielded cable with individual shields for each phase conductor is not
PE
allowed on any power cabling.
Selecting the control cables

 General rules
All control cables must be shielded.
Use a double-shielded twisted pair cable for analog signals. Employ one individually
shielded pair for each signal. Do not use common return for different analog signals.
A double-shielded cable is the best alternative for low-voltage digital signals but single-
shielded twisted pair cable (Figure b) is also usable.
a b
A double-shielded twisted pair cable A single-shielded twisted pair cable
Signals in separate cables

Run analog and digital signals in separate, shielded cables.
Never mix 24 V DC and 115/230 V AC signals in the same cable.
Signals allowed to be run in the same cable

Relay-controlled signals, providing their voltage does not exceed 48 V, can be run in the
same cables as digital input signals. It is recommended that the relay-controlled signals be
run as twisted pairs.
Relay cable type

The cable type with braided metallic screen (eg, ÖLFLEX by LAPPKABEL, Germany) has
been tested and approved by ABB.
Installation sites above 2000 metres (6560 feet)
WARNING! Protect against direct contact when installing, operating and servicing
the RMIO board wiring and optional modules attached to the board. The
Protective Extra Low Voltage (PELV) requirements stated in EN 50178 are not
fulfilled at altitudes above 2000 m (6560 ft).
Routing the cables

It is recommended that the input DC power cable, output AC power cable and control
cables be installed on separate trays.
Where control cables must cross power cables ensure they are arranged at an angle as
near to 90 degrees as possible. Do not run extra cables through the inverter.
The cable trays must have good electrical bonding to each other and to the grounding
electrodes. Aluminium tray systems can be used to improve local equalizing of potential.
If four conductor AC cabling is used, place the three output phase cables symmetrically
and close to each other. Asymmetrical installation may induce current to grounding cables
and metal structures.
A diagram of the cable routing is shown below.
Inverter
AC output power cable DC input cable
min 500 mm (19.7 in.) 90 ° min 500 mm (19.7 in.)
Control cables
 Separate control cable ducts

230 V 230 V
24 V (120 V) 24 V (120 V)
Lead 24 V and 230 V (120 V) control Not allowed unless the 24 V cable is
cables in separate ducts inside the insulated for 230 V (120 V) or insulated
cabinet. with an insulation sleeving for 230 V
(120 V).
Implementing short-circuit and thermal overload

protection
 Protecting the inverter and AC output cable in short-circuit
situations
The inverter is equipped with internal AC fuses which restrict inverter damage in case of a
short-circuit inside the inverter. Install external protection (such as fuses) according to local
regulations, appropriate AC line voltage and the rated current of the inverter to protect the
AC output cable.
 Protecting the photovoltaic generator and DC input cable in short-

circuit situations
The input DC fuses or optional DC input miniature circuit breakers (option +H377) protect
the inverter DC circuit and the DC input cables in a short-circuit situation when the cable is
dimensioned according to inverter nominal DC current and fuse and breaker ratings. See
section Fuses on page 127 for the fuse and breaker ratings.
To protect inverters delivered without input DC fuses (option +0F291), follow the
instructions in section Instructions for inverters delivered without input DC fuses (option
+0F291) on page 82.
Note: The inverter does not protect the photovoltaic generator. Install adequate protection
devices to, for example, each string.
 Protecting the inverter and the AC output cable against thermal

overload
The inverter protects itself and the AC output cable against thermal overload when the
cable is dimensioned according to the nominal current of the inverter. No additional
thermal protection devices are needed.
Supplying power for the auxiliary circuits

Supply the inverter with rated auxiliary voltage. Protect the supply according to local
regulations with, eg, fuses and/or fault current breakers. Do not connect any additional
appliances to the inverter without consulting with ABB.
Implementing the low voltage ride-through function

The user can define by parameters when the inverter must stay connected to the grid (ie,
the depth and length of the grid voltage transient). The user can also define how much the
inverter supports the grid with capacitive reactive current during the grid voltage transient.
For more information, see PVS800 central inverters firmware manual (3AUA0000058422
[English]).
If a low voltage ride-through function is used with the PVS800-57-100kW-A, PVS800-57-
250kW-A or PVS800-57-315kW-B inverters, the auxiliary power supply must be
uninterruptible (that is, the auxiliary voltage is not allowed to have voltage dips). Use of an
external UPS device (uninterruptible power supply) is recommended in that case.
Supplying circuits from the AC output of the inverter

If the AC output of the inverter is used for supplying any circuits, provide galvanic isolation
as shown in the diagram below. A denotes other equipment and B supplying auxiliary
circuit of the inverter. See also Connecting the external power supply cable for the
auxiliary circuit on page 89. For instructions on selecting the transformer, see section
Selecting the transformer on page 73.
High voltage / Low voltage
PVS800-57
High voltage / Low voltage
PVS800-57
Q10
B L N PE
Implementing ground fault monitoring in IT (ungrounded)

systems
The internal ground fault monitoring of the inverter is based on total sum of the phase
current measurements. The monitoring will detect severe ground faults in IT (ungrounded)
systems. However, often the ground fault leakage current does not exceed the trip level
and the inverter remains is operation. The inverter can be equipped with insulation
monitoring device option +Q954, +Q976 or +Q981, or the IT system must be monitored
otherwise with a monitoring device suitable for use with inverters. Because of the leakage
currents of inverters, many ground fault monitoring devices do not work properly with
them.
 Insulation monitoring device (options +Q954, +Q976 and +Q981)

Options +Q954, +Q976 and +Q981 include an insulation monitoring device with a coupling
device that enables measurement of the insulation resistance. According to the IEC
62109-2 standard, the measurement is needed before the inverter can be started.
The insulation monitoring device measures insulation resistance between the DC busbars
and protective earth (PE). When the inverter is operating, the insulation resistance of the
AC busbars against the protective earth is also measured indirectly. The monitoring device
reacts to all ground faults in IT systems which are galvanically connected to each other.
If the insulation resistance between the conductors and the ground falls below the set
response values, the state of the alarm relay in the insulation monitoring device is
changed, and in R7i and R8i the indication LED on the cabinet door lights up. The inverter
is tripped or an alarm is generated depending on the parameter settings. The measured
insulation resistance value can be read from the inverter parameters in 3 × R8i frames
equipped with option +Q954.
When auxiliary power to the insulation monitoring device is switched off, its alarm relays
are switched to the fault position.
With option +Q954, the response values and parameters of the insulation monitoring
device can be set with its function keys.
Note: The insulation monitoring device measures the insulation resistance of the solar
generator correctly according to the settings when the inverter is not operating. For
disabling the monitoring device during the inverter operation, contact ABB.
Safety information
The insulation monitoring device is constructed according to state-of-the-art and
recognized technical safety rules. Nevertheless, when the device is used, hazards may
occur to the life and limb of the user or of third parties, or there may be adverse effects on
the monitoring device or on other valuable property. The monitoring device must only be
used
• for the purpose for which it is intended
• when it is in perfect technical condition as far as safety is concerned.
Only one insulation monitoring device may be used in each interconnected IT system.
When insulation or voltage test is to be carried out, the device is to be isolated from the
system for the test period.
The ground fault monitoring function (+Q954, +Q976 and +Q981) is not a personnel safety
or fire protection feature.
Customer wiring
The insulation monitoring device can be connected to external systems. See the circuit
diagrams delivered with the inverter.
Start-up
See chapter Start-up.
More information
• Circuit diagrams delivered with the inverter
• Manufacturer’s operating manual of the insulation monitoring device
Implementing positive or negative pole grounding

(options +F282 and +F283)
Some solar module types require positive or negative grounding. Make sure that the
optional positive (+F282) or negative (+F283) grounding method is suitable for the solar
modules that you are using.
Ground the panels during long maintenance breaks if the panel type requires it.
Limiting the conducted disturbances with the EMC filter

(option +E216) in low-voltage TN (grounded) networks
The optional EMC filter (+E216) can be installed at the network-side of the low voltage
transformer to limit the conducted disturbances to other equipment connected to the
network. The filter has capacitors connected to ground and is not suitable for IT
(ungrounded) networks. Ensure that the network owner and operator allows the
installation of this kind of a filter. The filter must always be installed according to local
regulations.
Instructions for inverters delivered without input DC

fuses (option +0F291)
If the standard input DC fuses are not suitable for the customer application, the inverter
can be delivered without input DC fuses (option +0F291). In this case, install appropriate
DC fuses to protect the inverter DC circuit and the DC input cables in a short-circuit
situation. Protect the positive and negative poles of an input with separate fuses. The
power loss of a fuse may never exceed 25 W.
The table in section Fuses for inverters delivered without input DC fuses (option +0F291)
(page 130) shows the rated DC current for selecting the input DC fuses.
 Mechanical installation of the input DC fuses

Use M10 or M12 bolts and nuts to connect the fuses to the busbars.
Electrical installation 83
6
Electrical installation

This chapter describes the electrical installation process of the inverter.
Warnings
WARNING! Only qualified electricians are allowed to do the work described in this
chapter. Obey the Safety instructions on the first pages of this manual. If you
ignore the safety instructions, injury or death can occur.
Checking the insulation of the assembly

 Inverter
Every inverter module has been tested for insulation between the main circuit and the
chassis (2700 V rms 50 Hz for 1 second) at the factory. Therefore, do not make any
voltage tolerance or insulation resistance tests eg, hi-pot or megger, on any part of the
inverter.
 AC output cable
Check the insulation of the AC output cable according to local regulations before
connecting it to the inverter.
 DC input cable(s)
Check the insulation of the DC input cable(s) according to local regulations before
connecting it to the inverter.
84 Electrical installation
 Photovoltaic generator
Ensure that the insulation of the solar generator has been checked according to
manufacturer’s instructions. The solar generator must be disconnected from the inverter
during the insulation check.
Checking the compatibility with IT (ungrounded) systems

The EMC filter (option +E216) is not suitable for use in an IT (ungrounded) system. Check
that the low-voltage network is of the TN (grounded) type. If not, please contact ABB.
WARNING! If the optional EMC filter +E216 is installed on an IT system (an

ungrounded power system or a high resistance-grounded [over 30 ohm] power
system, the system will be connected to earth potential through the EMC filter
capacitors. This may cause danger or damage the equipment in the network.
Connecting the power cables

 Connection diagram of a shielded cable
PVS800-57
1)
2)
L+ L1 L1
L- L2 L2
L3 L3 PE
4)
PE PE
3)
...
1)
L+
L-
1) Solar array junction box

2) 360 degrees grounding is recommended at the cabinet entry if shielded cable is used. Ground the other
end of the input cable shield or PE conductor at the transformer.
3), 4) If shielded cable is used (not required but recommended) and the conductivity of the shield is < 50% of
the conductivity of the phase conductor, use a separate PE cable (3) or a cable with a grounding
conductor (4).
 Connection diagram of a four-conductor system

Arrange the cables as shown below to get an as equal current distribution as possible.
L1 L2 L3
L2 L3 L3 L1 L1 L2
Connect single-core cables without concentric protective shield (armor) as shown below.
L1 L1 ~ PE
L2 L2 ~
L3 L3
PE PE
WARNING! Ground all conductive cable supports, cable clamps and individual
conductive items close to cables, such as cable trays. A dangerous voltage can
become present on the non-conductive outer sheath of the cable. This can cause
injury or death.
 DC input cable connection procedure

1. Remove the shroud covering the input power terminals.
2. Lead the cable(s) into the inside of the cabinet. If a shielded cable is used, connect the
shield to the cabinet grounding busbar with a cable lug.
3. Connect the DC- conductor to terminal L- and the DC+ conductor to terminal L+.
Note: In the R8i, 2 × R8i and 3 × R8i frame sizes with fuse-protected DC input
connections, the location of the + and - terminals varies depending on the number of
the DC input connections. See chapter Dimension drawings.
4. If a separate PE conductor is used, connect it to the cabinet grounding terminal.
5. Refit the shroud onto the input power terminals.
L+ L-
c
L+ L-
b
b
a
a
DC input terminals of frame R7i with option +H377 DC input terminals of frame R8i with option
(four miniature circuit breakers for four DC input +4H382 and frame 2 × R8i (four fuse-
connections) protected DC input connections)
a) Cable lead-throughs a) Cable lead-throughs
b) Cable support b) Cable support
b) DC input miniature circuit breakers
 AC output cable connection procedure

1. Remove the shroud covering the output power terminals.
2. Lead the cable(s) into the inside of the cabinet. If a shielded cable is used, prepare the
cable ends and make the 360° grounding arrangements at the cabinet entry as shown
on the next page. Connect the twisted shield of the AC output cable(s) to the cabinet
PE (ground) busbar with a cable lug.
3. Connect the phase conductors to terminals L1, L2 and L3. Connect the separate
PE/grounding conductor (if present) to the cabinet PE (ground) busbar.
4. Refit the shroud onto the output power terminals.
L1 L2 L3
PE
PE
b
a
AC output terminals of PVS800-57-1000kW

a) 360 degrees EMC lead-throughs
b) Cable support
PE PE
PE
Connecting the external power supply cable for the

auxiliary circuit
Connect the external power supply cable conductors to the terminals of auxiliary control
voltage switch Q10 as shown below. For the location of the switch inside the cabinet, see
the cabinet layout photos in chapter Operation principle and hardware description.
PVS800-57
Q10
L 2
N 4
6
PE PE
Maximum fuse: 16 A
Note concerning power supply from IT (ungrounded) systems: Contact ABB for
instructions. Equip the power supply for the auxiliary circuit with fault current circuit
breakers for ground fault indication and tripping. If the overvoltage protection device of the
auxiliary control voltage input causes unnecessary ground fault trippings, the type of the
device must be changed.
Checking the wiring of the auxiliary voltage transformer

(options +G396, +G397, +G398 and +G415)
The connections of the auxiliary voltage transformer (T10) are made at the factory. Check
that the connections agree with the selected option code (+G396, +G397, +G398) or the
used main voltage (+G415). If not, change the connection wire to the correct voltage
terminal.
Connecting the DC current measurement signals to an

external controller (option +G416)
This table shows the terminals for connecting the DC current measurement signals
(0…4 V) to an external controller. The terminals for connecting the grounding wires are
X50:9 and X50:29. For DC input options +4H382 and +5H382, the terminal block is
located in the first incoming cubicle (DCU1). For the other DC input options, the terminal
block is located in the second incoming cubicle (DCU2). Lead the control cables to the
applicable incoming cubicle through the bottom lead-through.
Number of DC input DC input fuse Current measurement output terminal
1 F3:1 X50:11
2 F3:2 X50:12
3 F3:3 X50:13
4 F3:4 X50:14
5 F3:5 X50:15
6 F3:6 X50:16
7 F3:7 X50:17
8 F3:8 X50:18
9 F3:9 X50:19
10 F3:10 X50:20
11 F3:11 X50:31
12 F3:12 X50:32
13 F3:13 X50:33
14 F3:14 X50:34
15 F3:15 X50:35
16 F3:16 X50:36
17 F3:17 X50:37
18 F3:18 X50:38
19 F3:19 X50:39
20 F3:20 X50:40
Connecting the junction box power supply

(option +G410)
PVS800-57 Junction box Junction box

X21
F21
1
230 V
N 2
3
The maximum allowed current that can be connected to the power supply is 6 A.
Connecting the EMC filter (option +E216)

Connect the EMC filter on the network side of the low voltage transformer.
PVS800-57 300 V 400 V

L1
L2
L3
EMC
filter
Connecting the control cables

External control cable connections to the RMIO board terminals of the inverter are shown
below. For more information, see the firmware manual.
 Default I/O connection diagram (RDCU – A43)

The external control cable connections to the RMIO board for the PVS800 solar inverter
master control program with default settings are shown below (program version
GSXR7360 and later).
RMIO
X20
Terminal block size: 1 VREF- Reference voltage -10 V DC, 1 kohm < RL
cables 0.3 to 3.3 mm2 (22 to 12 AWG) 2 AGND < 10 kohm
Tightening torque: X21
0.2 to 0.4 N·m 1 VREF+ Reference voltage 10 V DC, 1 kohm < RL <
(0.2 to 0.3 lbf·ft) 2 AGND 10 kohm
3 AI1+ DC current measurement -10 … 10 V
4 AI1-
5 AI2+ Grounding current measurement.
6 AI2- 4…20 mA, Rin = 100 ohm 4)
7 AI3+ Solar generator DC voltage measurement.
8 AI3- 0(4)…20 mA, Rin = 100 ohm
9 AO1+ By default, not in use. 0(4)…20 mA, RL <
10 AO1- 700 ohm
12 AO2- 700 ohm
X22
1 DI1 Reset
1) Can be configured for Start/Stop or 2 DI2 By default, not in use. 1)
other use with parameter settings. 3 DI3 AC and DC overvoltage protection
2) Total maximum current shared 4 DI4 DC cable overcurrent protection
between this output and the optional 5 DI5 By default, not in use 5)
modules installed on the board. 6 DI6 Status of the emergency stop circuit
3) Can be configured with parameter 7 +24VD +24 V DC max. 100 mA
settings for resetting the emergency
8 +24VD
stop circuit with the emergency stop
reset button on the cabinet door 9 DGND1 Digital ground
(option +Q951 in PVS800-57-0100kW, 10 DGND2 Digital ground
-0250kW and -0315kW units). 11 DIIL DC grounding acknowledgement 4)
4) Used only with options +F282 and X23
+F283. 1 +24V Auxiliary voltage output and input, non-
5) Transformer trip (MWS) 2 GND isolated, 24 V DC 250 mA 2)
6) Can be configured with parameter X25
66.03 DO2. 1 RO1 Relay output 1: By default, not in
2 RO1 use. With option +Q951 reserved. 3)
3 RO1
X26
1 RO2 Relay output 2: Fault indication 6)
2 RO2 1 = No fault
3 RO2 0 = Fault
X27
1 RO3 Relay output 3: Grounding switch
2 RO3 control 4)
3 RO3
 Default I/O connection diagram (RDCU – A41)

The external control cable connections to the RMIO board for the PVS800 solar inverter
control program with default settings are shown below (program version ISXR7360 and
later).
RMIO
X20
Terminal block size: 1 VREF- By default, not in use. -10 V DC, 1 kohm <
cables 0.3 to 3.3 mm2 (22 to 12 AWG) 2 AGND RL < 10 kohm
Tightening torque: X21
0.2 to 0.4 N·m 1 VREF+ By default, not in use. 10 V DC, 1 kohm <
(0.2 to 0.3 lbf·ft) 2 AGND RL < 10 kohm
3 AI1+ Insulation resistance measurement
4 AI1- 0 … 10 V (option +Q954), Rin = 200 kohm
5 AI2+ AC cubicle ambient temperature
6 AI2- measurement 4...20 mA -30…+80 °C.
7 AI3+ DC cubicle ambient temperature
8 AI3- measurement. 4...20 mA -30…+80 °C.
9 AO1+ Fan speed control for LCL filters.
10 AO1- 0(4)…20 mA, RL < 700 ohm
12 AO2- 700 ohm
X22
1) Total maximum current shared 1 DI1 Fan acknowledgement and LCL filter
between this output and the temperature supervision
optional modules installed on the 2 DI2 Run enable. 0 = Inverter run is disabled
board.
1 = Inverter run is enabled
3 DI3 Status of the AC contactor K1.1.
0 = Open, 1 = Closed
4 DI4 Ground fault supervision (options +Q954,
+Q976 and +Q981)
5 DI5 By default, not in use.
6 DI6 Status of the 24 V auxiliary power buffer.
0 = Buffer is not full, 1 = Buffer is full
7 +24VD +24 V DC max. 100 mA
8 +24VD
9 DGND1 Digital ground
10 DGND2 Digital ground
11 DIIL By default, not in use.
X23
1 +24V Auxiliary voltage output and input, non-
2 GND isolated, 24 V DC 250 mA 1)
X25
1 RO1 Relay output 1: Charging contactor
2 RO1 control
3 RO1
X26
1 RO2 Relay output 2: Control of the AC
2 RO2 contactor K1.3
3 RO2
X27
1 RO3 Relay output 3: Control of the AC
2 RO3 contactor K1 / K1.1.
3 RO3
 Default I/O connections (RDIO on RDCU – A41)

The default connections of the RDIO-01 digital I/O extension modules inserted on the
inverter control unit are shown below.
Digital RDIO Description

input/output terminal
100 kW and 250 kW 500 kW and 630 kW 875 kW and 1000 kW
units units units
RDIO-01 no. 1 on Slot 2 – A412
Digital input 1 X11:DI1 Status of the DC Status of the DC Status of the DC

contactor K2. contactor K2.1. contactor K2.1.
0 = Open 0 = Open 0 = Open
1 = Closed 1 = Closed 1 = Closed
Digital input 2 X12:DI2 - Status of the DC Status of the DC

contactor K2.2. contactor K2.2.
0 = Open 0 = Open
1 = Closed 1 = Closed
Digital input 3 X12:DI3 Status of the grid Status of the grid Status of the grid
monitoring relay monitoring relay monitoring relay
(options +Q969, (options +Q969, (options +Q969,
+Q974, +Q975 and +Q974, +Q975 and +Q974, +Q975 and
+Q980) +Q980) +Q980)
0 = Grid is not OK 0 = Grid is not OK 0 = Grid is not OK
1 = Grid is OK 1 = Grid is OK 1 = Grid is OK
Relay output 1 X21:RO1 Control of the DC Control of the DC Control of the DC

contactor K2. contactor K2.1. contactor K2.1
Relay output 2 X22:RO2 - Control of the DC Control of the DC

contactor K2.2. contactor K2.2
RDIO-01 no. 2 on Slot 1 – A411
Digital input 1 X11:DI1 - Status of the AC Status of the AC

contactor K1.2. contactor K1.2.
0 = Open 0 = Open
1 = Closed 1 = Closed
Digital input 2 X12:DI2 - - Status of the AC

contactor K1.3.
0 = Open
1 = Closed
Digital input 3 X12:DI3 - - Status of the DC

contactor K2.3.
0 = Open
1 = Closed
Relay output 1 X21:RO1 - Control of the AC Control of the AC

contactor K1.2 contactor K1.2
Relay output 2 X22:RO2 - - Control of the DC

contactor K2.3
 Connection procedure
Making 360 degrees grounding at the cabinet lead-through for the control cables
1. Loosen the EMI conductive cushions.
2. Cut adequate holes to the rubber grommets in the lead-through plate and lead the
cables through the grommets and the cushions into the cabinet.
3. Strip off the cable plastic sheath above the lead-through plate just enough to ensure
proper connection of the bare shield and the EMI conductive cushions.
4. Tighten the EMI conductive cushions around the bare shield.
3
b
a 2
Side view of the cable lead-through Control cable routing Control cable routing (Auxiliary
a) Grommet (Auxiliary control cubicle control cubicle of PVS800-57-
of PVS800-57-0250kW 0500kW, -630kW, -0875kW
b) EMI conductive cushion
and -0315kW) and -1000kW)
c) Lead-through plate
Note: If the outer surface of the shield is non-conductive:

• Cut the shield at the midpoint of the bare part. Be careful not to cut the conductors or
the grounding wire (if present).
• Turn the shield inside out to expose its conductive surface.
• Cover the turned shield and the stripped cable with copper foil to keep the shielding
continuous.
a) Cable shield
b) Grounding wire
c) Shielded twisted pair
d) Copper foil
d
a
c
b
Connecting the cables to the I/O terminals

Connect the conductors to the appropriate detachable terminals of the RMIO board (see
pages 92 and 93). At the terminal block, use shrink tubing or insulating tape to contain any
stray strands. The shield (especially in case of multiple shields) can also be terminated
with a lug and fastened with a screw at nearest grounding clamp. Leave the other end of
the shield unconnected or ground it indirectly via a few nanofarads high-frequency
capacitor, eg, 3.3 nF / 630 V. The shield can also be grounded directly at both ends if they
are in the same ground line with no significant voltage drop between the end
points.Tighten the screws to secure the connection.
Note: Keep any signal wire pairs twisted as close to the terminals as possible. Twisting the
wire with its return wire reduces disturbances caused by inductive coupling.
Connecting a PC
For connecting a PC to the inverter during the start-up procedure, see chapter Start-up.
For normal use, connect the PC through a fiber optic link to CH3 of the RDCO module
inserted in the master control unit (A43).
Installing optional modules

 Mechanical installation
Optional modules such as fieldbus adapters and I/O extensions are inserted in the optional
module slot on the RDCU control unit at the factory. The module is fastened with a screw.
See page 52 for the available slots.
Note: Correct installation of the screw is essential for fulfilling the EMC requirements and
for proper operation of the module.
 Wiring the modules

See the appropriate optional module manual for specific installation and wiring
instructions.
Installation checklist 97
7
Installation checklist

This chapter contains a list for checking the mechanical and electrical installation of the
inverter.
Checklist
Go through the checks below with another person. Obey the Safety instructions given on
the first pages of this manual.
Check that…
MECHANICAL INSTALLATION
There is sufficient free space around the unit. (See page 132.)
The ambient operating conditions are allowed. (See page 144.)
The unit is properly fastened to the floor and wall. (See Mechanical installation)
The cooling air is able to flow freely and cooling air volume is sufficient.
ELECTRICAL INSTALLATION (See Electrical installation)
The capacitors are reformed if stored over one year (refer to Capacitor reforming
The inverter is grounded properly.
The AC line voltage matches the nominal output voltage of the inverter.
98 Installation checklist
Check that…
The AC transformer is suitable for use with the inverter. (See section Selecting the
transformer, page 73.)
The insulation of the assembly is sufficient. (See section Checking the insulation of
the assembly, page 83.)
The AC power system is an IT (ungrounded) system.
The AC power cable connections at L1, L2 and L3 and their tightening torques are
OK.
The DC power cable connections at UDC+ and UDC– and their tightening torques
are OK.
The power cables are routed away from other cables. (See section Routing the
cables, page 78.)
The auxiliary power supply cable connections at Q10 and their tightening torques
are OK.
In units with option +G396, +G397 or +G398, the auxiliary voltage level matches
the option code and wiring of the transformer.
The external control connections to the inverter are OK (including emergency stop,
fieldbus etc.).
The cable connections at the junction box and their tightening torques are OK.
The EMC filter (option +E216) is correctly installed, if present.
There are no tools, foreign objects or dust from drilling inside the modules or the
cabinet.
All shrouds and covers are in place.
Start-up 99
8
Start-up

This chapter describes the start-up procedure of the inverter. It also gives some advice for
operation.
Start-up procedure
The functioning of the inverter is first tested in the local control mode with the control panel
(CDP312R). Thereafter, the control program parameters are set. The start-up procedure is
described step-by-step in the table below.
SAFETY
WARNING! Obey the safety instructions during the
installation and start-up procedure. See chapter Safety
instructions.
Only qualified electricians are allowed to install and start-up the
inverter.
PRIMARY AND AMBIENT CONDITION CHECKS
Check that the mechanical and electrical installation of the
inverter is OK. See chapter Installation checklist.
Check that the insulation of the assembly is OK. See section Note: If the insulation is not OK, the
Checking the insulation of the assembly, page 83. optional insulation resistance
monitoring (option +Q954, +Q976 or
+Q981) cannot be tuned properly.
Check that the ambient conditions for start-up, temperature and
humidity level is within the limits. See section Ambient conditions,
page 144.
Note: Depending on the humidity level or temperature, it can be
necessary to use cabinet heaters continuously for a longer time
before start-up.
100 Start-up
Set up the cabinet heater (option +G300):

• Set the maximum temperature with the T65 thermostat (default
10 °C).
Note: Especially in very humid conditions when the inverter is
installed on the site for a longer period without grid connection
keep the cabinet heaters on for several days before
commissioning.
Choose the control mode by connecting the heater power supply The optional cabinet heater has
wire to one of the three terminals listed below: three control modes (see circuit
• X5:3 = Heating is switched off by the T65 thermostat and when diagram sheets 64 and 65 delivered
the inverter is modulating. with the inverter). The control mode
can be selected by changing the
• X5:4 = Heating is controlled by the K65 customer control relay
heater power supply wire in the
24 V DC control signal and by the T65 thermostat.
auxiliary control cabinet.
• X5:5 = Heating is only controlled by the T65 thermostat.
More information:
Circuit diagrams delivered with the
inverter
Check that it is light enough for the inverter to be able to feed Note: There must be enough light so
power to the AC power system (grid) once it is operating. that the solar generator is able to
feed power to the inverter. This
enables verifying that the inverter
functions properly. Parameter
settings can be done during the dark
hours. Also, the inverter modulation
can be tested without input power
from the photovoltaic arrays.
Check that the polarity and voltage of each connected DC solar Note: There should be a
string is correct: record/document stating that the
• Remove the inverter DC fuses. polarity and voltage of each solar
string is correct.
• Measure that the plus pole is connected to the plus terminal
and the minus pole to the minus terminal and the voltage is
correct.
• Put the DC fuses back into their place.
Verify the expected DC voltage. Check that the open circuit DC Note: The expected DC voltage can
voltage from the solar generator lies within the allowed range of be estimated by using the open
the inverter (eg, 450…1000 V DC). circuit voltage of the solar modules
and the number of modules in a
string.
SETTING UP THE INSULATION MONITORING DEVICE (options +Q954, +Q976
and +Q981)
Check that there is only one insulation monitoring device for the Note: Using more than one
inverter in the same galvanically connected IT system. insulation monitoring device in the
galvanically connected IT system will
cause false results in the insulation
measurement.
Check that the settings of the insulation monitoring device suit More information:
the installation and agree with the local regulations. The trip limit • Circuit diagrams delivered with the
is adjusted to 30 kohm at the factory by default. inverter
• Insulation monitoring device
manufacturer’s operating manual
SETTING UP CURRENT TRANSDUCERS (option +G417) FOR ALL DC INPUTS
Adjust monitoring settings for DC current measurements. See the firmware manual.
Start-up 101
ADJUSTING GROUNDING RESISTANCE FOR POSITIVE OR NEGATIVE POLE

GROUNDING (options +F282 and +F283)
By default, the grounding resistance is set to 3 kohm. If needed,
modify the resistor configuration on the PGND-02 (A20) board as
follows:
• WARNING! Make sure that the voltage is disconnected and
the DC main switch (Q2) is open.
• Remove the shroud protecting the board.
• Rewire the jumper wires on terminals X4 and X5.
PARAMETER SETTINGS BEFORE FIRST START

Make the parameter settings needed before the first start See the start-up section in the
according to the firmware manual. firmware manual.
FIRST START (local control mode)
Measure and record the DC voltage from the solar generator. Note: The expected and measured
-100kW units with optional miniature circuit breakers (+H377): DC voltages should be roughly
Open the miniature circuit breakers. Measure and record all DC equal.
inputs.
-100kW units with optional miniature circuit breakers (+H377):
Close the miniature circuit breakers.
Close the AC and DC main switches.
Switch on the auxiliary power. The control boards and the
CDP312R control panel should
“wake up”. The inverter is in the
stand-by mode if no faults are active.
This is indicated by the STAND BY
text on the control panel. For
descriptions of the inverter modes,
refer to the firmware manual.
1 -> 654.0 V
STATE STAND BY
AC POWER 0.0 kW
AC CURR1 0 A
Note: There may be fault and

warning indications flashing on the
display. They will be reset during the
next steps.
Ensure that the control panel is controlling the master control unit See the firmware manual.
(A43) by checking the node number from the display.
Units with optional emergency stop function (+Q951): Release
the emergency stop button and reset the emergency stop circuit.
Units with optional positive/negative grounding (+F282/+F283): See the firmware manual.
Configure the grounding option.
Reset all faults on both control boards. See the firmware manual.
Check that the DC voltage of the solar generator matches the Note: If the DC voltage differs from
value of 01.34 PV MODULE DC MEAS in the Master control the parameter value, do not try to
program. start the inverter. Contact ABB.
102 Start-up
Check that the inverter is in local control mode, ie, letter L is at

the top row of the control panel display. If not, press the control
LOC 1 L -> 654.0 V
panel key .
REM
STATE STAND BY
AC POWER 0.0 kW
AC CURR1 0 A
Start the inverter by pressing the control panel key .
Description of the events in a normal starting procedure

After receiving the start command, the inverter goes to the SLEEP mode.
1 L -> 598.0 V I
STATE SLEEP
AC POWER 0.0 kW
AC CURR1 0 A
If there is enough DC voltage available, the inverter starts with the START ISU mode after a delay
defined by parameter group 31 (the default delay is 10 minutes).
1 L -> 617.0 V I
STATE START ISU
AC POWER 0.0 kW
AC CURR1 0 A
In this mode the inverter charges the DC capacitors from the AC output and synchronizes to the grid.
The DC contactor closes. The inverter goes to the MPPT mode and starts to produce active power to the
AC output.
1 L -> 570.0 V I
STATE MPPT
AC POWER 20.0 kW
AC CURR1 39 A
When there is not enough DC voltage and/or power available, the inverter goes back to the SLEEP
mode after a delay defined by parameter group 31.
It may be useful to shorten the delays during the start-up temporarily. Wake-up and sleep levels should
match the available DC voltage.
Check that the inverter operates properly from the following Example display:
actual value parameters in the master control program:
1 L -> 500.0 V I
• 01.34 PV MODULE DC MEAS STATE MPPT
• 01.10 AC POWER AC POWER 102.0 kW
• 01.07 AC CURRENT L1. AC CURR1 197 A
The DC voltage should have dropped from the open circuit
voltage and the active power should match the line current and
the AC voltage.
Note: Some grid-related functions
Stop the inverter by pressing the control panel key . like the low voltage ride-through and
grid monitoring will start to work only
after the inverter has been started
and stopped once.
Start-up 103
Set parameter 98.08 AUTO LINE ID RUN to NO. This parameter setting prevents an
unnecessary ID run in case of
auxiliary power loss of the control
board.
Note: If the phase order changes,
set 99.07 LINE SIDE ID RUN to YES
to run the ID run once.
See the firmware manual.
SETTING UP FIELDBUS CONTROL (option +K454, +K458, +K466, or +K467)
Set the fieldbus parameters of the master control program See PVS800 central inverters
according to the external controller. firmware manual (3AUA0000058422
[English]) and the appropriate
fieldbus adapter module manual.
Check that the inverter can be seen from the PLC.
Check that you can read the signals from the inverter.
Check that you can start and stop the inverter.
Test control and actual values.
REGISTERING THE INVERTER
Fill a commissioning report for registering the inverter. You can
find the report on the InstalledBase web page
http://www180.abb.com:8010/logistics/InstalledBase/Pages/Insta
lledBase.aspx
If you do not have access to InstalledBase, submit a Membership
Request on the Installed Base main page. Note that
InstalledBase is only for ABB internal or ABB partner use.
Note: It is recommended to attach the parameter lists and back-
up files of the inverter and master control program to the report
as well.
104 Start-up
Connecting DriveWindow
If the DriveWindow PC tool is used in the start-up procedure, proceed as follows.
Connect the PC to the inverter in a ring as shown below:
RDCU A43
RDCO
CH3:
RMIO
RXD
TXD
PC
RXD RDCU A41

NDPA-0x
TXD
RDCO
CH3:
NDPC-12 RMIO
RXD
TXD
or
PC
RUSB-02
RXD
USB port
TXD
Start the DriveWindow program and connect to the inverter by Note: If all connected control units
choosing ABB.SMP OPC server. are not seen through the optical ring,
check that the node address of each
RMIO board is set properly. Connect
optical fibers to channel CH3 in each
RMIO board and change parameter
70.15 CH3 NODE ADDR
accordingly.
Note: The new node address
becomes valid only after the next
power-up of the RMIO board.
Open the parameter window from the DriveWindow program.
Configuring the NETA-01 Ethernet adapter module

See NETA-01 Ethernet adapter module user’s manual (3AFE64605062 [English]).
Configuring the NETA-21 remote monitoring tool

See NETA-21 remote monitoring tool user’s manual (3AUA0000096939 [English]).
Fault tracing 105
9
Fault tracing

This chapter describes the fault tracing possibilities of the inverter.
LEDs
This table describes LEDs of the inverter.
Where LED When the LED is lit
RMIO board (A41) Red Inverter in fault state

Green The power supply on the board is OK.
RMIO board (A43) Red Inverter in fault state
Green The power supply on the board is OK.
Control panel Red Inverter in fault state
mounting platform
Green The main + 24 V power supply for the control panel and the
RMIO board is OK.
AINT board V204 (green) +5 V voltage of the board is OK.
V309 (red) Not in use.
V310 (green) IGBT control signal transmission to the gate driver control
boards is enabled.
106 Fault tracing
Warning and fault messages displayed by the CDP-312R

control panel
The control panel displays the warnings and faults of the inverter control unit that it is
currently controlling. Flashing messages WARNING, ID:2 or FAULT, ID:2 on the control
panel display indicate a warning or fault at the other control unit. To display the warning or
fault identification text, switch the control panel to view the other control unit.
See PVS800 central inverters firmware manual (3AUA0000058422 [English]) for the
descriptions, causes and remedies of the warning and fault messages.
Fault: Same ID numbers

If the ID numbers of the two control units are set equal, the control panel stops functioning.
To clear the situation:
• Disconnect the panel cable from the master control unit RMIO board (A43).
• Set the ID number of the inverter control unit RMIO board (A41) to 2. For the setting
procedure, see the PVS800 central inverters firmware manual (3AUA0000058422
[English]).
• Connect the disconnected cable to the RMIO board of the master control unit (A43)
again and set its ID number to 1.
Fault tracing of the insulation monitoring device

(options +Q954, +Q976 and +Q981)
Refer to section Implementing ground fault monitoring in IT (ungrounded) systems,
page 81.
Maintenance 107
10
Maintenance

This chapter contains preventive maintenance instructions of the inverter.
Maintenance intervals
If installed in an appropriate environment, the inverter requires very little maintenance. The
tables below lists the routine maintenance intervals recommended by ABB. The
recommended maintenance intervals and component replacements are based on
specified operational and environmental conditions.
Note: Long-term operation near the specified maximum ratings or environmental
conditions may require shorter maintenance intervals for certain components.
The tables below contain user tasks. For tasks to be performed by ABB and more details
on the maintenance, consult your local ABB Service representative. On the Internet, go to
http://www.abb.com/searchchannels.
Action Description
I Visual inspection and maintenance action if needed
P Performance of on/off-site work (commissioning, tests, measurements or other work)
R Replacement of component if ambient temperature is below 40 °C (104 °F) and there is no
cyclic heavy load and no continuous nominal load.
108 Maintenance
 Recommended annual maintenance actions by the user

ABB recommends these annual inspections to ensure the highest reliability and optimum
performance.
Action Target
I Air inlet and outlet meshes on the cabinet doors
R Air filters on the cabinet doors
P Quality of supply voltage
I Spare parts
P Capacitor reforming, spare modules and spare capacitors
I Tightness of terminals
I Dustiness, corrosion or temperature
I Heat sink
 Recommended maintenance intervals after start-up

Component Years from start-up
3 6 9 12 15 18 20 21
Cooling1)
Main cooling fan of inverter module R R R
Cooling fan of LCL filter R R R
Cabinet cooling fan (roof) R R R
Cabinet cooling fan (door) R R R
Inverter unit
DC circuit electrolytic capacitors and discharging resistors 2) R
Main circuit interface board 2) R
Flat ribbon cables R
Control
Memory back-up battery in APBU branching unit R R R
Cabinet temperature measurement sensor and transmitter check I I I I I I I
(DRMU-W)
24 V DC buffer 3) R R R
Connections and environment
Quick connector of converter module R I R
Checking and cleaning of power connections I I I I I I I
4FPS10000027105
1) If the inverter is continuously used for reactive power compensation during the night, halve the replacement
interval accordingly. If reactive power compensation is used only partially, check the operating hours of fans
in the Inverter control program parameter 01.31 FAN ON-TIME. Reset the counter when the fans are
replaced.
2) Estimated maintenance interval in ideal conditions: ambient temperature between 0…40° C (104 °F), indoor
conditioned (IEC62109), and no cyclic heavy load.
3) If operation temperature is continuously below 40° C (104 °F), replacement after 12 years. If above 40° C,
replacement after 9 years. Contact ABB for replacement.
Maintenance 109
Cleaning the interior of the cabinet
WARNING! Obey the safety instructions, page 11. If you ignore the
instructions, physical injury or death, or damage to the equipment can
occur.
WARNING! Use a vacuum cleaner with an antistatic hose and nozzle. Using a
normal vacuum cleaner creates static discharges which can damage circuit
boards.
1. Stop the inverter and do the steps in section Precautions before electrical work on
page 12 before you start the work.
2. When necessary, clean the interior of the cabinet with a soft brush and a vacuum
cleaner.
3. Clean the air inlets and outlets of the fans.
4. Check the air inlet filters of the cabinet. Replace when necessary; see section
Replacing the air filters below.
Replacing the air filters

Check the air filters and replace if necessary (see section Losses, cooling data and noise
on page 133 for the correct filter types).
 Inlet (door) filters

1. Remove the fasteners at the top of the grating.
2. Lift the grating and pull it away from the door.
3. Replace the air filter mat.
4. Install the grating in reverse order.
3 4
110 Maintenance
Cleaning the heatsink

The inverter module heatsink fins pick up dust from the cooling air. Check the cleanliness
of the heatsink regularly. The inverter runs into overtemperature warnings and faults if the
heatsink is not clean. When necessary, clean the heatsink as follows.
WARNING! Obey the safety instructions, page 11. If you ignore the instructions,
physical injury or death, or damage to the equipment can occur.
2. Open the inverter cubicle door.
3. Extract the inverter module from the cabinet as described in section Replacing the
inverter module (frames R8i, 2 × R8i, 3 × R8i).
4. Remove the module cooling fan as described in section Fans below.
5. Blow clean, dry compressed air (not humid) from bottom to top and simultaneously
use a vacuum cleaner at the air outlet to trap the dust. Note: Prevent the dust from
entering adjoining equipment.
6. Refit the cooling fan.
Maintenance 111
Checking and cleaning the power connections (R8i,

2 × R8i, 3 × R8i)
3. Extract one inverter module from the cabinet as described in section Replacing the
inverter module (frames R8i, 2 × R8i, 3 × R8i).
4. Check the tightness of the busbar connections at the quick connector. Use the
tightening torque tables in chapter Technical data.
5. Clean all contact surfaces of the quick connector and apply a layer of suitable joint
compound (eg, Isoflex® Topas NB 52 from Klüber Lubrication) onto them.
6. Re-insert the inverter module.
7. Repeat steps 4 to 7 for all remaining inverter modules.
112 Maintenance
Fans
The cooling fan lifespan depends on the inverter usage and ambient temperature. See the
firmware manual for an actual signal which indicates the hours of usage of the fan.
Fan failure can be predicted by the increasing noise from fan bearings and the gradual rise
in the heatsink temperature in spite of heatsink cleaning. If the inverter is operated in a
critical part of a process, fan replacement is recommended once these symptoms start
appearing. Replacement fans are available from ABB. Do not use other than ABB-
specified spare parts.
 Replacing the LCL filter cooling fan (R7i)
2. Open the LCL filter cubicle door.
3. Disconnect the wire plug.
4. Remove the two screws holding the fan unit.
5. Pull the fan unit out.
6. Install new fan in reverse order.
4 4
5
Maintenance 113
 Replacing the LCL filter cooling fan (R8i, 2 × R8i, 3 × R8i)
2. Open the LCL filter cubicle door.
3. Disconnect the fan wiring plug.
4. Undo the screw of the fan fastening clip.
5. Pull the fan out.
6. Install a new fan in reverse order.
3
114 Maintenance
 Replacing the door fans
2. Open the cubicle door.
3. Disconnect the fan supply wires.
4. Undo the fan fastening screws.
3
4
4
Maintenance 115
 Replacing the cabinet roof fans (R8i)
2. Undo the four fastening screws of the fan assembly plate.
3. Disconnect the fan wiring plug.
4. Undo the fan fastening screws.
5. Disconnect power supply and PE wires.
2 2
2 2
4 4
4 4
116 Maintenance
 Replacing the cooling fan of the inverter module (R7i)
3. Disconnect the wire plug (a).
4. Remove the two screws holding the fan unit (b).
5. To free the fan, pull it slightly outwards, then downwards (c).
a
Maintenance 117
 Replacing the cooling fan of the inverter module (R8i, 2 × R8i,

3 × R8i)
3. Disconnect the fan wiring plug (a).
4. Remove the locking screws (b).
5. Pull the fan out along its sliding rails (c).
c
118 Maintenance
Replacing the inverter module (frames R8i, 2 × R8i,

3 × R8i)
WARNING! If you ignore these instructions, physical injury or death, or damage to

the equipment can occur.
• Use extreme caution when manoeuvering the inverter module. Extend the support
legs of the module when it is removed from the cabinet! Do not tilt the module! The
module is heavy and has a high center of gravity. It topples over easily if handled
carelessly.
• Lift the module by the upper part only using the lifting hole(s) at the top!
• Do not use the ramp with plinth heights over 50 mm.The ramp supplied with the
inverter is designed for a plinth height of 50 mm (the standard plinth height of ABB
cabinets). Tighten the four fastening bolts of the ramp carefully.
 Extracting the module from the cubicle

2. Open the cubicle door.
3. Remove any shrouds that protect the busbars and cable entries.
4. Open the transparent cover on the front of the inverter module (the rightmost module)
and disconnect the fiber optic cables. Move the cables aside.
5. Remove the L-shaped DC busbars on top of the module.
6. Disconnect the terminal block (X50) next to the DC busbars.
7. Remove the two module fastening screws (7a) at the top. At the base of the module,
loosen the two fastening bolts (7b) but leave them in place; lift the bracket (7c) and
fasten it into the up position carefully.
Maintenance 119
8. Insert the module pull-out ramp under the two bolts at the base of the module and
tighten the bolts carefully.
6
5
5
7c 7c
7c
7a 7a 7b 7b
8 8
9. Pull the module carefully out of the cubicle along the ramp. Make sure the wires do not
catch. While pulling on the handle, keep a constant pressure with one foot on the base
of the module to prevent the module from tipping over. Use safety shoes with metal toe
cap to avoid foot injury.
10. Extend the support legs of the module. Keep the legs extended until the module is
about to be inserted back into the cubicle.
9 10
a c
max 50 mm
120 Maintenance
 Inserting the module into the cubicle

1. Move the new inverter module close to the ramp, then retract the support legs of the
module.
2. Push the module up the ramp back into the cubicle. Keep your fingers away from the
edge of the module front plate to avoid pinching them between the module and the
cubicle. Also, keep a constant pressure with one foot on the base of the module to
stabilize the movement.
3. Refasten the module fixing screws at the top and reconnect the DC busbars. The
tightening torque is 70 N·m for M12 screws.
4. Reconnect the cables (X50, fiber optic cables).
5. Loosen the module fastening bolts at the base of the module and remove the pull-out
ramp. Flip the module fastening bracket into the down position and tighten the screws.
6. Close the cubicle door.
Replacing the LCL filter

Contact ABB.
Maintenance 121
Capacitors
The inverter intermediate circuit employs several electrolytic capacitors. Their lifespan
depends on the inverter loading and ambient temperature. Capacitor life can be prolonged
by lowering the ambient temperature. Capacitor life shortens in high ambient temperatures
and under heavy loading.
It is not possible to predict a capacitor failure. Capacitor failure is usually followed by a
mains fuse failure or a fault trip. Contact ABB if capacitor failure is suspected.
Replacements are available from ABB. Do not use other than ABB-specified spare parts.
 Reforming the capacitors

Reform (re-age) spare part capacitors once a year according to Capacitor reforming
122 Maintenance
Technical data 123
11
Technical data

This chapter contains the technical data for the inverters.
Ratings
The inverter ratings are given below.
Inverter type Frame Temp Nominal ratings
PVS800-57- size Backfeed Inrush
IN(AC) Imax(DC) UN(AC) PN(AC) Ppv IscPV
… current * current
A A V kW kWp A A A ms
0100kW-A R7i 40 °C 195 245 300 100 120 414 150 400 200
0250kW-A R8i 40 °C 485 600 300 250 300 1035 270 400 200
0315kW-B R8i 45 °C 520 615 350 315 380 1107 270 400 200
0500kW-A 2×R8i 50 °C 965 1145 300 500 600 2061 550 800 200
0630kW-B 2×R8i 45 °C 1040 1230 350 630 760 2214 550 800 200
0875kW-B 3×R8i 50 °C 1445 1710 350 875 1050 3078 440 800 200
1000kW-C 3×R8i 50 °C 1445 1710 400 1000 1200 3078 440 800 200
* The values depend on the fuse ratings. 00592517
IN(AC) Continuous AC output current.

PN(AC) Continuous AC output power.
Imax(DC) Maximum input current at nominal output power and ambient temperature
UN(AC) Nominal output voltage
Ppv Recommended maximum input power to ensure full output power at normal radiation
conditions. Inverter limits the power to a safe level.
kWp kW peak
Isc PV Absolute maximum total photovoltaic array short-circuit current (DC)
Temp Nominal ambient temperature. The values apply to this temperature.
124 Technical data
 Altitude derating
The inverter load capacity (current and power) decreases if the installation site altitude
exceeds 1000 metres (3300 ft). The derating is 1% for every 100 m (328 ft). For the
maximum installation site altitude, see section Ambient conditions on page 144.
 Temperature rating curves

The load capacity (current and power) decreases if the ambient temperature exceeds the
nominal ambient temperature.
Temperature rating of types -0100kW-A and -0250kW-A

In the temperature range +40 °C (+104 °F) to +50 °C (+122 °F), the rated output current is
decreased as shown below.
%
100
90
80
...
0
-15 °C -5 °C ... +30 °C +40 °C +50 °C +55 °C T
+5 °F +41 °F +86 °F +104 °F +122 °F +131 °F
Nominal ambient temperature

Technical data 125
Temperature rating of types -0315kW-B and -0630kW-B

This curve shows the load capacity of inverter types -0315kW-B and -0630kW-B as a
function of ambient temperature. The curve is applicable at altitudes below 1000 m
(3300 ft).
%
110
100
90
80
...
0
-15 °C -5 °C ... +20 °C +30 °C +40 °C +50 °C +60 °C T
+5 °F +41 °F +68 °F +86 °F +104 °F +122 °F +140 °F

126 Technical data
Temperature rating of types-0500kW-A, -0875kW-B and -1000kW-C

This curve shows the load capacity of inverter types -0500kW-A, -0875kW-B and -
1000kW-C as a function of ambient temperature. The curve is applicable at altitudes below
1000 m (3300 ft).
%
120
110
108
100
90
80
...
0
T
-15 °C
+5 °F
... +15 °C
+59 °F
+25 °C
+77 °F
+35 °C
+95 °F
+45 °C
+113 °F
+55 °C +60 °C
+131 °F +140 °F
 With temperature compensated altitude derating

Each degree of maximum ambient temperature below the nominal ambient temperature
gives a compensation to the altitude derating, but the temperature derating curve and
maximum allowed altitude must not be exceeded. When calculating the compensated
altitude derating factor, you must observe the corner points of the temperature rating
curves.
Example1: For inverter types PVS800-57-0100kW-A and PVS800-57-0250kW-A installed
at 1800 m (5900 ft), if the maximum ambient temperature is limited to +35 °C (95 °F), the
compensated altitude derating factor is 100% - 8 · 1% + (40 - 35) · 1% = 97% or 0.97.
Example 2: For inverter types PVS800-57-0315kW-B, PVS800-57-0630kW-B installed at
2100 m (6890 ft), if the maximum ambient temperature is limited to +35 °C (95 °F), the
compensated altitude derating factor is 100% - 11 · 1% + (45 - 35) · 0.5% = 94% or 0.94.
Example 3: For inverter types PVS800-57-0500kW-A, PVS800-57-0875kW-B and
PVS800-57-1000kW-C installed at 2800 m (9200 ft), if the maximum ambient temperature
is limited to +32 °C (89 °F), the compensated altitude derating factor is 100% -
18 · 1% + (50 - 45) · 1.6% + (45 - 32) · 0.6% = 97.8% or 0.978.
Technical data 127
Type equivalence table

Inverter type Frame Inverter module(s) used LCL filter(s) used
size
PVS800-57-0100kW-A R7i PVS800-104-0105kW-A SLCL-05
PVS800-57-0250kW-A R8i PVS800-104-0250kW-A SLCL-16
PVS800-57-0315kW-B R8i PVS800-104-0315kW-B SLCL-16
PVS800-57-0500kW-A 2×R8i 2×PVS800-104-0250kW-A 2×SLCL-16
PVS800-57-0630kW-B 2×R8i 2×PVS800-104-0315kW-B 2×SLCL-16
PVS800-57-0875kW-B 3×R8i 3xPVS800-104-0315kW-B 3xSLCL-17
PVS800-57-1000kW-C 3×R8i 3xPVS800-104-0315kW-B 3xSLCL-17
Fuses
Data for the factory-installed fuses are given in the tables below. Fuses from other
manufacturers can be used if they meet the given ratings.
 Main circuit AC fuses

Inverter type Fuse information
Qty Rated current Bussmann Mersen
(A)
PVS800-57-0100kW-A 3 400 170M5808D -
PVS800-57-0250kW-A 3 1000 170M6814D 6,9URD3PV1000
PVS800-57-0315kW-B 3 1000 170M6814D 6,9URD3PV1000
PVS800-57-0500kW-A 6 1000 170M6414 6,9URD33TTF1000
PVS800-57-0630kW-B 6 1000 170M6414 6,9URD33TTF1000
PVS875-57-0875kW-B 9 1000 170M6414 6,9URD33TTF1000
PVS800-57-1000kW-C 9 1000 170M6414 6,9URD33TTF1000
128 Technical data
 Inverter DC fuses
Qty Rated current Bussmann Mersen
(A)
PVS800-57-0100kW-A 2 400 170M6303 -
PVS800-57-0250kW-A 2 800 170M5398 11URD73PA0800
PVS800-57-0315kW-B 2 800 170M5398 11URD73PA0800
PVS800-57-0500kW-A 4 800 170M5398 11URD73PA0800
PVS800-57-0630kW-B 4 800 170M5398 11URD73PA0800
PVS800-57-0875kW-B 6 800 170M5398 11URD73PA0800
PVS800-57-1000kW-C 6 800 170M5398 11URD73PA0800
 DC fuses for 2 DC input connections (option +2H382)

Qty Rated current Bussmann
(A)
PVS800-57-0250kW-A 4 400 PV-400AF3
PVS800-57-0315kW-B 4 400 PV-400AF3

(A)
PVS800-57-0250kW-A 8 250 PV-250AF2
PVS800-57-0315kW-B 8 315 PV-315AF3
PVS800-57-0500kW-A 8 400 PV-400AF3
PVS800-57-0630kW-B 8 400 PV-400AF3

(A)
PVS800-57-0500kW-A 10 400 PV-400AF3
PVS800-57-0630kW-B 10 400 PV-400AF3

(A)
PVS800-57-0250kW-A 16 160 PV-160AF2
PVS800-57-0315kW-B 16 160 PV-160AF2
PVS800-57-0500kW-A 16 250 PV-250AF2
PVS800-57-0630kW-B 16 250 PV-250AF2
PVS800-57-0875kW-B 16 400 PV-400AF3
PVS800-57-1000kW-C 16 400 PV-400AF3
Technical data 129

(A)
PVS800-57-0500kW-A 20 200 PV-250AF2
PVS800-57-0630kW-B 20 200 PV-250AF2
PVS800-57-0875kW-B 20 315 PV-315AF3
PVS800-57-1000kW-C 20 315 PV-315AF3

(A)
PVS800-57-0500kW-A 24 200 PV-200AF2

PVS800-57-0630kW-B 24 200 PV-200AF2
PVS800-57-0875kW-B 24 250 PV-250AF2
PVS800-57-1000kW-C 24 250 PV-250AF2

(A)
PVS800-57-0500kW-A 30 160 PV-160AF2

PVS800-57-0630kW-B 30 160 PV-160AF2
PVS800-57-0875kW-B 30 200 PV-200AF2
PVS800-57-1000kW-C 30 200 PV-200AF2

(A)
PVS800-57-0875kW-B 32 200 PV-200AF2

PVS800-57-1000kW-C 32 200 PV-200AF2

(A)
PVS800-57-0875kW-B 40 160 PV-160AF2

PVS800-57-1000kW-C 40 160 PV-160AF2
130 Technical data
 Fuses for inverters delivered without input DC fuses (option

+0F291)
The table below shows the rated DC current for selecting the input DC fuses (see the next
table) as per the number of the DC input connections to the solar generator.
No. of DC input Rated current for the input DC fuses (A)
connections -0250kW-A -0315kW-B -0500kW-A -0630kW-B -0875kW-A -1000kW-A
2 400 A 400 A - - - -
3 315 A 355 A - - - -
4 250 A 250 A 400 A 400 A - -
5 200 A 200 A 400 A 400 A - -
6 160 A 200 A 355 A 355 A - -
7 160 A 160 A 315 A 315 A - -
8 160 A 160 A 250 A 250 A 400 A 400 A
9 - - 250 A 250 A 355 A 355 A
10 - - 200 A 200 A 315 A 315 A
11 - - 200 A 200 A 315 A 315 A
12 - - 200 A 200 A 250 A 250 A
13 - - 160 A 160 A 250 A 250 A
14 - - 160 A 160 A 250 A 250 A
15 - - 160 A 160 A 200 A 200 A
16 - - - - 200 A 200 A
17 - - - - 200 A 200 A
18 - - - - 200 A 200 A
19 - - - - 160 A 160 A
20 - - - - 160 A 160 A
The table below shows the recommended input DC fuse types. For other fuses, contact
ABB.
Rated DC fuse Recommended input DC fuses
current of the
inverter
(A)
400 A PV-400AF3
355 A PV-355AF3
315 A PV-315AF3
250 A PV-250AF2
200 A PV-200AF2
160 A PV-160AF2
Technical data 131
Dimensions of the recommended fuses (mm). 1 mm = 0.0394 in.
Size Type code A B D E F G H

2 PV-***AF2 81 91 77 61 M10 9.5 24
3 PV-***AF3 82 91 92 76 M12 9.5 30
 Miniature DC circuit breakers (option +H377)

Inverter type Breaker information
Qty ABB
PVS800-57-0100kW-A 4 S804PV-S80
 Miniature circuit breakers for options +G300 and +G410

Option Breaker
+G300 S 202-K6
+G410 DS201-C6A30
132 Technical data
Dimensions, weights and free space requirements

The heights and depths of the cabinet are given below.
Inverter type Height Depth
PVS800-57-… mm in. mm in.
0100kW-A 2130 83.84 690 27.17
0250kW-A 2130 83.84 680 26.77
0315kW-B 2130 83.84 680 26.77
0500kW-A 2130 83.84 708 27.87
0630kW-B 2130 83.84 708 27.87
0875kW-B 2130 83.84 708 27.87
1000kW-C 2130 83.84 708 27.87
The widths of the cabinet are given below.

Inverter type Width (mm)
PVS800-57-…
+10H382
+12H382
+15H382
+16H382
+20H382
+2H382
+4H382
+5H382
+8H382
+H377
+H382
0100kW-A 1030 1030 - - - - - - - - -

0250kW-A - - 1830 1830 - 2230 - - - - -
0315kW-B - - 1830 1830 - 2230 - - - - -
0500kW-A - - - 2630 2630 3030 3030 3430 3430 - -
0630kW-B - - - 2630 2630 3030 3030 3430 3430 - -
0875kW-B - - - - - 3630 3630 4030 4030 4430 4430
1000kW-C - - - - - 3630 3630 4030 4030 4430 4430
The weights of the cabinet are given below.

Inverter type Weight (kg)
PVS800-57-…
+10H382
+12H382
+15H382
+16H382
+20H382
+2H382
+4H382
+5H382
+8H382
+H377
+H382
0100kW-A 700 600 - - - - - - - - -

0250kW-A - - 1100 1200 - 1320 - - - - -
0315kW-B - - 1100 1200 - 1320 - - - - -
0500kW-A - - - 1640 1650 1760 1770 1880 1890 - -
0630kW-B - - - 1640 1650 1760 1770 1880 1890 - -
0875kW-B - - - - - 2320 2330 2440 2450 2560 2570
1000kW-C - - - - - 2320 2330 2440 2450 2560 2570
Technical data 133
The free space requirements are given below.

Required free space around the unit for cooling
Front Side Above Back
mm in. mm in. mm in. mm in.
150 5.91 - - 500 19.68 - -
> 500 mm > 400 mm

(19.68 in.) (15.75 in.)
IP54
Required free space for door opening: see chapter Dimension drawings.
Losses, cooling data and noise

The inverter is cooled by an internal fan, flow direction from front to top.
Inverter type Heat dissipation 1) Cooling air flow Noise
Inverter module cubicles Total air flow 2)
kW m 3/h ft3/h m3/h ft3/h dB

PVS800-57-0100kW-A 4 - - 1300 46000 75
PVS800-57-0250kW-A 10 2500 88300 3250 115000 753)
PVS800-57-0315kW-B 10 2500 88300 3250 115000 753)
PVS800-57-0500kW-A 20 5000 177000 6000 212000 753)
PVS800-57-0630kW-B 20 5000 177000 6000 212000 753)
PVS800-57-0875kW-B 30 7950 281000 9450 333700 75
PVS800-57-1000kW-C 30 7950 281000 9450 333700 75
1)
for dimensioning the ventilation of the electric equipment room
2)
cooling air flow for a cabinet with one DC input cubicle only
3)
at partial power typically < 65 dB with speed-controlled fans
Terminal and lead-through data for the DC input power

cable
The DC busbars are tin-plated. Cable lugs suited to tin-plated materials can be used.
Inverter type No. of cable lead-throughs Ø60 mm (2.36”)
+H377 +H382 +2/4/5H382 +8/10H382 +12/15H382 +16/20H382
PVS800-57-0100kW-A 3×3 1×3 - - - -
PVS800-57-0250kW-A - - 4×4 8×4 - -
PVS800-57-0315kW-B - - 4×4 8×4 - -
PVS800-57-0500kW-A - - 4×4 8×4 12 × 4 -
PVS800-57-0630kW-B - - 4×4 8×4 12 × 4 -
PVS800-57-0875kW-B - - - 8×4 12 × 4 16 x 4
PVS800-57-1000kW-C - - - 8×4 12 × 4 16 x 4
134 Technical data
The DC input power cable terminal data is given in the table below.
Units with fuse-protected DC input connections
DC busbars PE busbar
Inverter Pcs (plus + minus)
type
Bolt Tightening Bolt Tightening
+10H382
+12H382
+15H382
+16H382
+20H382
+2H382
+4H382
+5H382
+8H382
PVS800-57-
+H382
size torque size torque
0100kW-A 2 - - - - - - - - -
0250kW-A - 4 8 - 16 - - - - -
0315kW-B - 4 8 - 16 - - - - - M10
M12 70 N·m 30…44 N·m
0500kW-A - - 8 10 16 20 24 30 - - or
or ½” (50 lb·ft) (2…32 lb·ft)
0630kW-B - - 8 10 16 20 24 30 - - 3/8”
0875kW-B - - - - 16 20 24 30 32 40
1000kW-C - - - - 16 20 24 30 32 40
Terminals of PVS800-57-0100kW-A Terminals of PVS800-57-0250kW-A, -0315kW-B,

-0500kW-A, -0630kW-B,- 0875kW-B and -1000kW-C
Units with MCB-protected DC input connections (option +H377)
Inverter Photovoltaic switches PE busbar
type
PVS800-57- Pcs Max. wire size Bolt Tightening
Tightening torque
(mm2) size torque
3…4 N·m
6…50 (stranded cable)
(2.2…3.0 lb·ft) M10 30…44 N·m
0100kW-A 4 6…70 (solid cable) (3/8”) (2…32 lb·ft)
Technical data 135
Terminal and lead-through data for the AC output power

cable
The AC busbars are tin-plated. Cable lugs suited to tin-plated materials can be used.
Inverter type No. of cable lead-throughs Ø60 mm (2.36”)
PVS800-57-0100kW-A 3
PVS800-57-0250kW-A 2×3
PVS800-57-0315kW-B 2×3
PVS800-57-0500kW-A 3×4
PVS800-57-0630kW-B 3×4
PVS800-57-0875kW-B 3×4
PVS800-57-1000kW-C 3×4
Inverter type AC busbars PE busbar

PVS800-57- Pcs Bolt size Tightening torque Screw Tightening torque
0100kW-A 3
0250kW-A 3
0315kW-B 3
M12 70 N·m M10 30…44 N·m
0500kW-A 3
or ½” (50 lb·ft) (3/8”) 2…32 lb·ft)
0630kW-B 3
0875kW-B 6
1000kW-C 6
Terminals of PVS800-57-0100kW-A Terminals of PVS800-57-0250kW-A and -0315kW-B
Terminals of PVS800-57-0500kW-A,
-0630kW-B, - 0875kW-B and
-1000kW-C
136 Technical data
AC output connection specification

Voltage Types -0100kW-A, -0250kW-A and -0500kW-A: 300 V AC 3-phase ± 10%
Types -0315kW-B, -0630kW-B and -0875kW-B: 350 V AC 3-phase ± 10%
Type -1000kW-C : 400 V AC 3-phase ± 10%
Allowed electrical system 3-phase IT (ungrounded) system. Galvanic isolation for each inverter is
type needed.
Transformer The transformer must be suitable for IGBT-based inverter use with high du/dt
values against the ground. Dedicated low-voltage winding is needed for each
inverter. Static screen between windings with proper dimensioning is
needed.
For details on selecting the transformer, see Selecting the transformer on
page 73.
Short-circuit withstand Type -0100kW-A: Maximum allowable prospective short-circuit current is
strength (IEC 60439-1) 10 kA when protected by fuses given in fuse tables.
Types -0250kW-A … -1000kW-C: Maximum allowable prospective short-
circuit current is 50 kA when protected by fuses given in fuse tables.
When temporary grounding for work is applied (the grounding cables are
connected to the connecting knobs of the AC and DC busbars and PE of the
inverter): the maximum allowable prospective short-circuit current is
decreased to 25 kA / 1 s. If the connected grounding cables and clamps are
not equivalent to the prospective short-circuit rating of the inverter, the total
rating will be lower.
Frequency 48 to 63 Hz withstand with normal dimensioning (grid-compliance may
require disconnection at smaller values.) Maximum rate of change 17%/s
Imbalance Max. ± 3% of nominal phase to phase AC line voltage
Voltage dips Max. 25%
Note: If the inverter is expected to survive voltage dips (low-voltage ride-
through), auxiliary power supply must be ensured, for example, by an
uninterruptible power supply.
Fundamental power factor 1
(cos phi1)
Technical data 137
Power factor (cos phi1) 0…1 capacitive or inductive depending on the dimensioning
adjustment range The following graphs illustrate the equipment operation with the nominal AC
voltage and nominal ambient temperature. See Ratings on page 123.
Types -0100kW-A and -0250kW-A Types -0315kW-B, -0500kW-A, 0630kW-B, -0875kW-B,
-1000kW-C
Qmax = 10 000 - Pact2 Qmax = 0.9 · 10 000 - Pact2

Q (%) Q (%)
100 100
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 0
-10 -10
-20 -20
-30 -30
-40 -40
-50 -50
-60 -60
-70 -70
-80 -80
-90 -90
-100 -100
0 10 20 30 40 50 60 70 80 90 100 P/PN (%) 0 10 20 30 40 50 60 70 80 90 100 P/PN (%)
Q Reactive power in percentage of nominal active power
P/P N Relative active power
Current See section Ratings.

Overvoltage category 3 (With option +F263, the category is 1.)
(IEC 62109, IEC 60664-1)
Harmonic distortion THD current < 3% at nominal load
DC input connection data

Maximum DC power (Ppv) See section Ratings.
Maximum DC current See section Ratings.
(Imax(DC))
Maximum DC voltage Types -0100kW-A, -0250kW-A and -0315kW-B: 1000 V DC
(Umax(DC)) Types -0500kW-A, -0630kW-B, -0875kW-B and -1000kW-C: 1100 V DC
Operational DC voltage Types -0100kW-A, -0250kW-A and -0500kW-A: 450…825 V DC
range, Umppt(DC) Types -0315kW-B, -0630kW-B and -0875kW-B: 525…825 V DC
Type -1000kW-C: 600…850 V DC
Voltage ripple < 3%
Overvoltage category 2
(IEC 62109, IEC 60664-1)
138 Technical data
Auxiliary power connection data

Voltage 230 V AC (115 V AC optional)
Frequency 50/60 Hz
Allowed electrical system TN-S (grounded) system. If IT (ungrounded) system, contact ABB for
instructions.
Overvoltage category 2
(IEC 62109, IEC 60664-1)
Control unit (RDCU/RMIO) connection data

Analog inputs
RDCU (A43, PVS800 master control program): one programmable
differential current input (0 mA / 4 mA … 20 mA, Rin = 100 ohm).
RDCU (A41, PVS800 inverter control program): two programmable
differential current input (0 mA / 4 mA … 20 mA, Rin = 100 ohm) and one
programmable differential voltage input (-10 V ... +10 V, Rin = 200 kohm).
The analog inputs are galvanically isolated as a group.
Insulation test voltage 500 V AC, 1 min
Max. common mode voltage ±15 V DC
between the channels
Common mode rejection ratio > 60 dB at 50 Hz
Resolution 0.025% (12 bit) for the -10 V … +10 V input. 0.5% (11 bit) for the
0…+10 V and 0…20 mA inputs.
Inaccuracy ±0.5% (Full Scale Range) at 25 °C (77 °F). Temperature coefficient:
±100 ppm/°C (±56 ppm/°F), max.
Constant voltage output

Voltage +10 V DC, 0, -10 V DC ± 0.5% (Full Scale Range) at 25 °C (77 °F).
Temperature coefficient: ±100 ppm/°C (±56 ppm/°F) max.
Maximum load 10 mA
Applicable potentiometer 1 kohm to 10 kohm
Auxiliary power output

Voltage 24 V DC ± 10%, short circuit proof
Maximum current 250 mA (shared between this output and optional modules installed on
the RMIO)
Analog outputs
Two programmable current outputs: 0 (4) to 20 mA, RL < 700 ohm
Resolution 0.1% (10 bit)
Inaccuracy ±1% (Full Scale Range) at 25 °C (77 °F). Temperature coefficient:
±200 ppm/°C (±111 ppm/°F) max.
Digital inputs
RDCU (A43, PVS800 master control program): two programmable
digital inputs (common ground: 24 V DC, -15% to +20%) and a start
interlock input. Group isolated, can be divided in two isolated groups (see
Isolation and grounding diagram below).
RDCU (A41, PVS800 inverter control program): one programmable
digital input (common ground: 24 V DC, -15% to +20%) and a start
interlock input. Group isolated, can be divided in two isolated groups (see
Isolation and grounding diagram below).
Internal supply for digital inputs (+24 V DC): short-circuit proof. An
external 24 V DC supply can be used instead of the internal supply.
Technical data 139
Insulation test voltage 500 V AC, 1 min

Logical thresholds < 8 V DC “0”, > 12 V DC “1”
Input current DI1 to DI 5: 10 mA, DI6: 5 mA
Filtering time constant 1 ms
Relay outputs
RDCU (A43, PVS800 master control program): two programmable
relay outputs, or with option +Q951 one programmable relay output
RDCU (A41, PVS800 inverter control program): without option +Q954
one programmable relay output
Switching capacity 8 A at 24 V DC or 250 V AC, 0.4 A at 120 V DC
Minimum continuous current 5 mA rms at 24 V DC
Maximum continuous current 2 A rms
Insulation test voltage 4 kV AC, 1 minute
DDCS fiber optic link

With optional communication adapter module RDCO. Protocol: DDCS
(ABB Distributed drives communication system)
24 V DC power input
Voltage 24 V DC ± 10%
Typical current consumption 250 mA
(without optional modules)
Maximum current consumption 1200 mA (with optional modules inserted)
The terminals on the RMIO board as well as on the optional modules attachable to the board fulfil the
Protective Extra Low Voltage (PELV) requirements stated in EN 50178 provided that the external circuits
connected to the terminals also fulfil the requirements and the installation site is below 2000 m (6560 ft).
Above 2000 m (6560 ft), see page 78.
140 Technical data
Isolation and grounding diagram
(Test voltage: 500 V AC)

X20
1 VREF-
2 AGND
X21
1 VREF+
2 AGND
3 AI1+
4 AI1- Common mode
voltage between
5 AI2+
channels ±15 V
6 AI2-
7 AI3+
8 AI3-
9 AO1+
10 AO1-
11 AO2+
12 AO2-
X22
1 DI1
2 DI2
3 DI3
4 DI4
Jumper J1 settings:
9 DGND1
5 DI5 All digital inputs share a common

J1
6 DI6 ground. This is the default setting.
7 +24VD
8 +24VD Grounds of input groups
11 DIIL DI1…DI4 and DI5/DI6/DIIL
or
are separate (insulation
10 DGND2 voltage 50 V).
X23
1 +24 V
2 GND
X25
1 RO1
2 RO1
3 RO1
X26
1 RO2
2 RO2
3 RO2
X27
1 RO3
2 RO3
3 RO3
(Test voltage:
4 kV AC)
Ground
Technical data 141
Efficiency
All values below are without auxiliary power consumption. The inverter
complies with efficiency standards IEC 61683 and EN 50530.
Maximum efficiency DC voltage
450 V 600 V 800 V
PVS800-57-0100kW-A 98.0 97.3 96.6
PVS800-57-0250kW-A 98.0 97.4 96.9
PVS800-57-0500kW-A 98.6 98.1 97.6
European (EURO-eta) DC voltage

efficiency 450 V 600 V 800 V
PVS800-57-0100kW-A 97.5 96.5 95.3
PVS800-57-0250kW-A 97.6 96.7 95.7
PVS800-57-0500kW-A 98.2 97.5 96.5
PVS800-57-0100kW-A
efficiency 100.00
98.00
96.00
94.00
92.00
K [%]
90.00
88.00
450V
86.00
600V
84.00
800V
82.00
80.00
0% 25% 50% 75% 100%
P/Pnom [%]
PVS800-57-0250kW-A
efficiency 100.00
98.00
96.00
94.00
92 00
92.00
K [%]
90.00
88.00
450V
86.00
600V
84.00
800V
82.00
80.00
0% 25% 50% 75% 100%
P/Pnom [%]
PVS800-57-0500kW-A
efficiency 100.00
98.00
96.00
94.00
92.00
K [%]
90.00
88.00
450V
86.00
600V
84.00
800V
82.00
80.00
0% 25% 50% 75% 100%
P/Pnom [%]
142 Technical data

525 V 675 V 825 V
PVS800-57-0315kW-B 98.6 98.2 97.7
PVS800-57-0630kW-B 98.6 98.2 98.1
PVS800-57-0875kW-B 98.7 98.3 97.9

PVS800-57-0315kW-B 98.3 97.7 96.8
PVS800-57-0630kW-B 98.4 97.8 97.3
PVS800-57-0875kW-B 98.5 97.8 97.1
PVS800-57-0315kW-B
efficiency 100.00
98.00
96.00
94.00
92.00
η[%]
90.00
88.00
525 V
86.00
675 V
84.00
825 V
82.00
80.00
0% 25% 50% 75% 100%
P/Pnom [%]
PVS800-57-0630kW-B
efficiency 100.00
98.00
96.00
94.00
92.00
η[%]
90.00
88.00
525 V
86.00
675 V
84.00
825 V
82.00
80.00
0% 25% 50% 75% 100%
P/Pnom [%]
PVS800-57-0875kW-B
efficiency 100.00
98.00
96.00
94.00
92.00
Ș[%]
90.00
88.00
525V
86.00
675V
84.00
825V
82.00
80.00
0% 25 % 50 % 75 % 100 %
P/Pnom [%]
Technical data 143

600 V 750 V 850 V
PVS800-57-1000kW-C 98.8 98.4 98.3

PVS800-57-1000kW-C 98.6 97.8 97.4
PVS800-57-1000kW-C
efficiency 100.00
98.00
96.00
94.00
92.00
Ș[%]
90.00
88.00
600V
86.00
750V
84.00
850V
82.00
80.00
0% 25 % 50 % 75 % 100 %
P/Pnom [%]
Degrees of protection
IP42 (UL type 2)
Protective class Class I (IEC 62109-1)

144 Technical data
Ambient conditions
Environmental limits for the inverter are given below. The inverter is to be
used in a heated, indoor, controlled environment.
Note: If the installation has ventilation ducts directly to outdoors (eg, a
container installation), back flow of moist and dusty air must be prevented.
See section Ventilation duct at the air outlet of the cabinet on page 69.
Operation Storage Transportation
installed for stationary in the protective in the protective
use package package
Installation site altitude Types -0100kW-A, - - -
0250kW-A, 0315kW-B:
0 to 2000 m (6562 ft)
above sea level
Types -0500kW-A,
-0630kW-B, 0875kW-B
and -1000kW-C:
0 to 4000 m (13123 ft)
Above 1000 m (281 ft),
see section Altitude
derating on page 124.
Air temperature Types -0100kW-A and -40 to +70 °C (-40 to -40 to +70 °C (-40 to
-0250kW-A: -15 to +158 °F) +158 °F)
+55 °C (5 to 131 °F)
Types -0315kW-B,
-0500kW-A, -0630kW-B,
-0875kW-B and
-1000kW-C: -15 to
+60 °C (5 to 140 °F)
If the operating
temperature falls below
0 °C (32 °F), cabinet
heater option +G300 has
to be used.
No frost allowed. See
section Temperature
rating curves.
Relative humidity 5 to 95% Max. 95% Max. 95%
No condensation allowed. Maximum allowed relative humidity is 60% in the
presence of corrosive gases.
If the inverter is installed on a site where the relative humidity limits may be
exceeded, cabinet heater option +G300 has to be used.
Environmental category Indoor conditioned
(IEC 62109-1)
Wet conditions Not to be used in wet location. The installation location must be dry.
(IEC 62109-1)
Pollution degree 2. Normally only non-conductive pollution is allowed.
(IEC 62109-1)
Contamination levels No conductive dust allowed.
(IEC 60721-3-3, IEC 60721-3- Chemical gases: Class Chemical gases: Class Chemical gases: Class
2, IEC 60721-3-1) 3C1 1C2 2C2
Solid particles: Class Solid particles: Class Solid particles: Class
3S2 1S3 2S2
Atmospheric pressure 61.6 to 106 kPa 70 to 106 kPa 60 to 106 kPa
0.7 to 1.05 atmospheres 0.7 to 1.05 atmospheres 0.6 to 1.05 atmospheres
Technical data 145
Vibration (IEC 60068-2) Max. 1 mm (0.04 in.) Max. 1 mm (0.04 in.) Max. 3.5 mm (0.14 in.)
(5 to 13.2 Hz), (5 to 13.2 Hz), (2 to 9 Hz),
max. 7 m/s2 (23 ft/s2) max. 7 m/s2 (23 ft/s2) max. 15 m/s2 (49 ft/s2)
(13.2 to 100 Hz) (13.2 to 100 Hz) (9 to 200 Hz) sinusoidal
sinusoidal sinusoidal
Shock (IEC 60068-2-27) Not allowed Max. 100 m/s2 (330 Max. 100 m/s2 (330
ft/s2), 11 ms ft/s2), 11 ms
Free fall Not allowed 100 mm (4 in.) for weight 100 mm (4 in.) for weight
over 100 kg (220 lb) over 100 kg (220 lb)
Materials
Cabinet Hot-dip zinc-coated (thickness approximately 20 micrometers) steel sheet
(thickness 1.5 mm) with polyester thermosetting powder coating (thickness
approximately 80 micrometers) on visible surfaces except back panel. Color:
RAL 7035 (light beige, semigloss).
Air filters on the cabinet For 400 mm wide cubicles: AIR-TEX G-150, 318 mm × 540 mm (ABB code:
door 64666533)
For 600 mm wide cubicles: AIR-TEX G-150, 518 mm × 540 mm (ABB code:
646665324)
Busbars Tin-plated copper or aluminium
Fire safety of materials Insulating materials and non-metallic items: mostly self-extinctive
(IEC 60332-1)
Package Frame: Wood or plywood. Plastic wrapping: PE-LD. Bands: PP or steel.
Disposal The inverter contains raw materials that should be recycled to preserve
energy and natural resources. The package materials are environmentally
compatible and recyclable. All metal parts can be recycled. The plastic parts
can either be recycled or burned under controlled circumstances, according
to local regulations. Most recyclable parts are marked with recycling marks.
If recycling is not feasible, all parts excluding electrolytic capacitors and
printed circuit boards can be landfilled. The DC capacitors (C1-1 to C1-x)
contain electrolyte and the printed circuit boards contain lead, both of which
are classified as hazardous waste within the EU. They must be removed and
handled according to local regulations.
For further information on environmental aspects and more detailed recycling
instructions, please contact your local ABB distributor.
146 Technical data
Auxiliary circuit power consumption

The auxiliary circuit must be supplied by the customer galvanically separated
from inverter output.
Inverter type Total in running max. Total in stand-by (W) Additional
(W) consumption in stand-
by (option +G300)
(max. W)
PVS800-57-0100kW-A 310 60 150
PVS800-57-0250kW-A 310 60 250
PVS800-57-0315kW-B 310 60 250
PVS800-57-0500kW-A 490 65 350
PVS800-57-0630kW-B 490 65 350
PVS800-57-0875kW-B 650 65 450
PVS800-57-1000kW-C 650 65 450
Notes:
• The values above do not include the cooling fans of the inverter modules.
Their power is taken from the solar generator.
• Every additional incoming cubicle increases the auxiliary power
consumption by 50 W in PVS800-57-0100kW-A…PVS800-57-0630kW-B
and by 25 W in PVS800-57-0875kW-B…PVS800-57-1000kW-C.
• The actual consumption depends on the options installed.
• Option +G300: The actual power consumption depends on temperature.
• Option +G410: Maximum power consumption 20 W per junction box.
• The auxiliary circuit has to be protected with 16 A gG fuses. See the circuit
diagrams delivered with the inverter.
Technical data 147
Applicable standards and requirements

The inverter complies with the standards below.
IEC/EN 62109-1:2010 Safety of power converters for use in photovoltaic power systems Part 1:
General requirements
IEC/EN 62109-2:2011 Safety of power converters for use in photovoltaic power systems Part 2:
Particular requirements for inverters
The inverter complies with the standard when the inverter and the
photovoltaic array are installed and used inside a closed electrical operating
area. Then, the inverter does not need to comply with subclauses 4.8.2.1,
4.8.2.2, 4.8.3.2, 4.8.3.4, and 4.8.3.5.1b. However, the inverter complies with
subclauses 4.8.2.1 and 4.8.2.2.
EN 50530:2010 Overall efficiency of photovoltaic inverters
IEC 60529:1989 / Degrees of protection provided by enclosures (IP code)
EN 60529:1991
IEC/EN 61000-6-2:2005 Electromagnetic compatibility (EMC) – Part 6-2: Generic standards –
Immunity for industrial environments
IEC/EN 61000-6-4:2007 Electromagnetic compatibility (EMC) – Part 6-4: Generic standards –
Emission standard for industrial environments
IEC 61683:1999 Photovoltaic systems – Power conditioners – Procedure for measuring
efficiency
IEC 61000-3-12:2011 Electromagnetic compatibility (EMC) – Part 3-12: Limits – Limits for harmonic
currents produced by equipment connected to public low-voltage systems
with input current >16 A and <75 A per phase
Note: The inverter complies with the standard when its output power is 20%
of the nominal power or greater. When the output power is less than 20% of
the nominal power, the short-circuit ratio Rsce = 250.
For the rest of the applicable standards and grid codes, go to www.abb.com/solar on the Internet.
CE marking
A CE mark is attached to the inverter to verify that the unit follows the provisions of the European Low Voltage
and EMC Directives.
 Compliance with the European Low Voltage Directive

The compliance with the European Low Voltage Directive has been verified according to standard EN 62109.
 Compliance with the European EMC directive

The EMC Directive defines the requirements for immunity and emissions of electrical equipment used within
the European Union. EMC standards EN 61000-6-2:2005 and EN 61000-6-4:2007 cover requirements stated
for electrical and electronic apparatus intended for use in industrial environments.
Compliance with EMC standards EN 61000-6-2:2005 and

EN 61000-6-4:2007
EMC stands for Electromagnetic Compatibility. It is the ability of electrical/electronic equipment to operate
without problems within an electromagnetic environment. Likewise, the equipment must not disturb or interfere
with any other product or system within its locality.
148 Technical data
 Medium voltage network

The requirements of the EMC Directive can be met as follows:
1. A transformer with static screening between the primary and secondary windings is used to ensure that
no excessive emission is propagated to neighboring low-voltage networks.
2. The inverter is installed to an IT (ungrounded) system according to the instructions given in the hardware
manual.
Medium voltage network
Neighboring network
Static screen
Low-voltage PVS800
network
Equipment
Equipment
 Low-voltage network
The requirements of the EMC Directive can be met as follows:
1. A transformer with static screening between the primary and secondary windings is used to ensure that
no excessive emission is propagated to neighboring low-voltage networks.
2. The low-voltage network is of the TN type (grounded).
3. The EMC filter (option +E216) is installed on network side of the low-voltage transformer.
4. The inverter is installed according to the instructions given in the hardware manual.
Low-voltage network
EMC filter1)
Equipment
Static screen
PVS800
1)
option +E216
“C-tick” marking
“C-tick” marking is required in Australia and New Zealand. A “C-tick” mark is attached to the inverter to verify
compliance with the relevant standards IEC/EN 61000-6-2:2005 and IEC/EN 61000-6-4:2007, mandated by
the Trans-Tasman Electromagnetic Compatibility Scheme.
For fulfilling the requirements of the standard, see section Compliance with the European EMC directive on
page 147.
Dimension drawings 149
12
Dimension drawings

This chapter contains example dimension drawings of the inverter.
150 Dimension drawings
Frame R7i
3AUA0000083128
AC output:
3AUA0000083128
One DC input Four DC inputs
3AUA0000083128
Frame R8i
R8i – 2 DC inputs (option +2H382) or 4 DC inputs (option +4H382):
3AXD50000016935
R8i – 8 DC inputs (option +8H382):
3AXD50000016935
R8i – AC output terminals:
3AXD50000016935
R8i – DC terminals of units with 2 DC inputs (option +2H382):
3AXD50000016935
3AXD50000016935
3AXD50000016935
R8i – Top view of fastening points:
3AXD50000016935
1) Two DC inputs (option +2H382), four DC inputs (option +4H382)

2) Eight DC inputs (option +8H382)
Frame 2 × R8i
2 × R8i – 4 DC inputs (option +4H382) or 5 DC inputs (option +5H382):
3AXD50000015007
3AXD50000015007
3AXD50000015007
2 × R8i – AC output terminals:
3AXD50000015007
2 × R8i – DC terminals of units with 4 DC input terminals (option +4H382) or 5 DC input

terminals (option +5H382):
3AXD50000015007
2 × R8i – DC terminals of units with 8 DC input terminals (+8H382) or 10 DC input

terminals (+10H382):
3AXD50000015007
2 × R8i – DC terminals of units with 12 DC input terminals (+12H382) or 15 DC input

terminals (+15H382):
3AXD50000015007
4 DC inputs (+4H382) or
5 DC inputs (+5H382)
2 × R8i – Top view of fastening points:
3AXD50000015007
Frame 3 × R8i
3AXD50000015006
3AXD50000015006
3AXD50000015006
3 × R8i – AC input terminals:
3AXD50000015006
3 × R8i – DC terminals of units with 8 DC input terminals (option +8H382) or 10 DC input

terminals (option +10H382):
3AXD50000015006
3 × R8i – DC terminals of units with 12 DC input terminals (option +12H382) or 15 DC

input terminals (option +15H382):
3AXD50000015006
3 × R8i – DC terminals of units with 16 DC input terminals (option +16H382) or 20 DC

input terminals (option +20H382):
3AXD50000015006
3 × R8i – Top view of fastening points:
3AXD50000015006
Further information
More information about ABB products for solar applications on the Internet: www.abb.com/
solar.
Contact us
www.abb.com/solar
3AUA0000053689 Rev H (EN) EFFECTIVE: 2014-07-09

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ABB solar inverters

Inverter firmware manual

Option manuals and quides

 2014 ABB Oy. All Rights Reserved. 3AUA0000053689 Rev H

UPDATED bullet points (page 11): Safety in installation and maintenance

WARNING! Obey these instructions to prevent injury or death, or damage to the

□ 2. Disconnect all possible voltage sources.

NEW bullet point (page 14): Safety in installation and maintenance

NEW safety check (page 99): Start-up procedure

List of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2. Introduction to the manual

3. Operation principle and hardware description

5. Planning the electrical installation

Protecting the photovoltaic generator and DC input cable in short-circuit situations . 79

Replacing the LCL filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

11. Technical data

12. Dimension drawings

Contents of this chapter

Safety in installation and maintenance

WARNING! Obey these instructions. If you ignore them, injury or death, or

WARNING! Obey these instructions. If you ignore them, injury or death, or

• If you are not a qualified electrician, do not do electrical installation or

WARNING! Obey these instructions. If you ignore them, injury or death, or

• If you are not a qualified electrician, do not do grounding work.

WARNING! Obey these instructions. If you ignore them, injury or death, or

Printed circuit boards

Fiber optic cables

WARNING! Obey these instructions. If you ignore them, equipment malfunction

• Handle the fiber optic cables with care.

Start-up and operation

WARNING! Obey these instructions. If you ignore them, injury or death, or

WARNING! Obey these instructions. If you ignore them, injury or death, or

Contents of this chapter

Contents of the manual

Electrical installation describes the electrical installation process of the inverter.

Categorization by frame size and option code

Quick installation, commissioning and operation

Plan the installation. Technical data

Route the cables. Routing the cables (page 78)

Check the installation. Installation checklist (page 97)

Commission the inverter. Start-up (page 99), PVS800 central inverters

Terms and abbreviations

AINT Main circuit board inside the inverter module

DDCS Distributed drives communication system; a protocol used in optical fiber

EMC Electromagnetic compatibility

IGBT Insulated gate bipolar transistor; a voltage-controlled semiconductor type widely

MCB Miniature circuit breaker

NAMU Auxiliary measuring unit

NDPA PC card, DDCS communication board; PC communication hardware for

NDPC Optical transmitter/receiver; PC communication hardware for DriveWindow

NETA Ethernet adapter module

PGND Grounding monitoring board

PLC Programmable logic controller

RAIO Analog I/O extension module

RDIO Digital I/O extension module

RFI Radio-frequency interference

Solar array Group of parallel-connected solar strings

Solar module Packaged interconnected assembly of solar cells

Solar string Circuit of series-connected solar modules

THD Total harmonic distortion