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    BERGER PROTECTOMASTIC-

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    imsmurtaza

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    © All Rights Reserved
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    BERGER PROTECTOMASTIC-

    Uploaded by

    imsmurtaza
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    13 views3 pages

    BERGER PROTECTOMASTIC-

    Uploaded by

    imsmurtaza

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    BERGER PROTECTOMASTIC Self Priming High Build Coating

    USES
    Ideal maintenance coating in fertilizers, chemicals, refineries and petrochemicals, bridges, marine and port installations,
    pulp and paper, pharmaceuticals, food and beverage units. It is also suitable for use in containment areas of nuclear power
    plants. On damp steel surfaces, the aluminium version should always be used as first coat..

    SCOPE
    A specaily formulated high build surface tolerant epoxy mastic coating for application over manually cleaned rusted
    surfaces. Protectomastic is the best available maintenance coating which not only tolerates firmly adhering rust but also
    surface dampness. Existing coating, if firmly adhering need not be removed as Protectomastic is compatible with most of
    them. Recommended as maintenance coating with suitable top coats. The product is suitable for application on steel as
    well as concrete surfaces.

    PRODUCT DATA RESISTANCE GUIDE

    Type : Two Pack, cured with Polyamidoamine. Chemical Resistance :


    Composition : Modified epoxy with special catalyst EXPOSURES SPLASH MILD FUMES /
    suitably pigmented & SPILLAGE OUTDOOR RESISTANCE

    Mixing Ratio : Base : Catalyst – 1 : 1 by volume Acids Good Good


    Pot Life (10% thinned) : 90 minutes, dependant on Alkalis Very Good Excellent
    ambient temperature.
    Application : Brush and Airless Spray Solvents Good Excellent
    Recommended DFT : 100 – 150 microns per coat Salt Excellent Excellent
    Theoretical Spreading Rate : Water Excellent Excellent
    Aluminium : 5.6 - 8.4 Sq.Mtr/Ltr Note : Not recommended for immersion services in acids,
    alkalis or solvents. Aluminium version should not be
    Colours : 6.0 - 9.0 Sq.Mtr/Ltr exposed to alkalis.
    Drying Time : Temperature Resistance :
    TOUCH : 4 hours Continuous : 150 º C
    HANDLE : Overnight Intermittent : 200 º C
    HARD : 24 hours Weatherability : Excellent with suitable top coat
    Curing Time : 7 days minimum Flexibility : Excellent
    Overcoating Interval : Abrasion Resistance : Excellent
    MIN : Overnight
    MAX : Depending on conditions
    Flash Point : Above 22º C
    Colour : Aluminium and assorted shades
    Finish : Semi Glossy
    Packing : 20 Ltrs and 40 Ltrs.
    Thinner/Cleaner : Thinner T14 NPC
    Storage Life : Upto nine months as long as the
    sealed containers are kept under cover in a dry place
    under normal temperature conditions.
    DATA SHEET No. : 069/4
    Issue Date : Mar'09
    Berger Protectomastic Self Priming HB Coating

    SURFACE PREPARATION
    Steel: Remove grease, oil and other contaminants. Make full use of mechanical tools with manual chipping
    and wire brushing to remove loose rust and scale to St. 2 or St.3 Swedish Standard SIS 05 5900. Excessive
    burnishing of steel is to be avoided. Thoroughly dust down all surfaces. Performance will improve if applied on
    MS blasted to Sa 2 1/2 std SIS 05 5900.
    Concrete: NEW CONCRETE: Ensure that the concrete is cured for a minimum of three months. The surface is to be made rough
    and free from laitance and other contaminants by sand sweeping. OLD CONCRETE: Remove all salt deposits from the surface
    by water jet washing . Light sand blast the surface to remove all loosely bound coatings and roughening up of firmly adhering
    coatings to ensure anchorage with recommended systems. Ensure all dust/ other particles are fully removed by suction or air
    blast and the surface is fully cleaned and dry before application of paints. In non critical reas where blasting is not possible,
    water jet washign and hard wise brushign are minimum requisites.

    APPLICATION

    Stir the components thoroughly and then mix base and catalyst in equal proportions by volume to uniform consistency;
    avoid over agitation if mixing is done with a power mixer. Add 10% Thinner T14 immediately before application. However,
    additional thinner may be added, if required during application, depending on ambient temperature. Application of frist
    coat should preferably be done by brushing for better wetting of the surface. For brushing, use a short bristle for working
    the material into all irregularities. However, brush marks will be visible. In order to achieve desired performance it is
    essential that the recommended film thickness is obtained. On sharp edges,bold heads, flanges etc., application of a strip
    cot will assure freedom from skips or holidays..
    Airless Spray : Add maximum upto 10% Thinner T14. Use any standard equipment having pump ratio 45:1 . Tip size
    0.53 – 0.68 mm. Tip pressure 110 –160 Kg/cm . 2

    TYPICAL PAINTING SPECIFICATIONS


    Surface 1st Coat 2nd Coat 3rd Coat 4th Coat
    Epilux 155 HB or Epilux 155 HB or Bergerthane or
    Steel Protectomastic
    Epilux 89 HB Epilux 89 HB Luxathane (optional)
    -do- - do - Epilux 950 Super HB Bergerthane
    Epilux 5 CTE or Epilux 5 CTE or
    - do - - do - Epilux 4 HB MIO
    Epilux 555 CTE Epilux 555 CTE
    - do - - do - Protectomastic
    Concrete & Plastered
    Epilux 4 Clear Protectomastic Colour Protectomastic Colour
    surfaces

    Protectomastic Colour Protectomastic Colour or Protectomastic Colour or


    - do -
    (thin coat) Epilux 78 HBTL Epilux 78 HBTL

    Notes :
    1. Use off the mixed paint within the stipulated pot life period.

    2. Do not apply when temperature falls below 10º C or rises above 50º C and
    when relative humidity rises above 90%. Do not apply during rain, fog or mist.
    3. Brushes and spray equipment should be cleaned with Thinner 825
    otherwise equipment is likely to be damaged.
    4. Special care is to be taken to immediately close the partly used catalyst container since the is very susceptible to
    atmospheric moisture.

    Health & Safety : Please refer to the separate Safety Data Sheet available with detailed information.

    DISCLAIMER

    The information contained within this Data Sheet is based on information believed to be reliable at the time of
    Data Sheet No. :
    its preparation. The Company will not be liable for loss or damage howsoever caused including liability for
    negligence, which may be suffered by the user of the data contained herein. It is the users’ responsibility to 069/4
    conduct all necessary tests to confirm the suitability of any product or system for their intended use. No
    guarantee of results is implied since conditions of use are beyond our control. Issue Date :
    Mar'09

    BERGER PAINTS INDIA LIMITED Berger House,129 Park Street, Kolkata 700017
    Phone : (033) 2229 9724 (5 lines) / 249 9754 (4 lines) Fax : 91-33-2249 9729 / 2249 9009
    Email : NORTH : bpil_okh@mantraonline.com SOUTH : bpil_ch2@sify.com
    EAST : bpil_cl1@vsnl.net WEST : bpil_vsh@vsnl.net

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