Operation Lab Fc 00369
Operation Lab Fc 00369
Operation Lab Fc 00369
User Manual
A BUCHMANN PRODUCT
Dear Valued Customer,
This Edger has been manufactured with the greatest of care and inspected to
meet the most rigorous Briot standards. We recommend you read this manual,
carefully, for the proper use and enhancement of the life of your new equipment.
Please, keep it in a safe place for future reference.
As with all mechanical and electronic devices, however, your Briot machine will
require periodic adjustments, routine maintenance, and eventually the
replacement of certain hard-working parts. To ensure that your Briot unit is
continually operating at peak efficiency, it will be beneficial to have your unit
periodically inspected by an authorised Briot service representative.
BRIOT INTERNATIONAL
2, rue Roger Bonnet - BP 8
27340 PONT DE L'ARCHE
FRANCE
Tel. : (33) 02 32 98 91 32
Fax : (33) 02 35 02 02 94
Table of Contents
Table of Contents
1 Installation/Preparation
Unpacking Machine ........................................................................................................ 1-3
Safety Precautions.......................................................................................................... 1-6
Machine Installation ........................................................................................................ 1-8
Machine On/Off Switch................................................................................................. 1-11
2 System Introduction
Main Controls and Components ...................................................................................... 2-3
Wheels ........................................................................................................................... 2-4
Lens Feelers System ...................................................................................................... 2-5
Standard Accessories ..................................................................................................... 2-6
3 Edging
Keypad/Screen Interface ................................................................................................ 3-3
Edging a Lens................................................................................................................. 3-8
Controlled Bevel ........................................................................................................... 3-11
Controlled Groove ........................................................................................................ 3-14
Retouching a Lens ........................................................................................................ 3-16
4 System Adjustment
Wheel Differential Adjustment ........................................................................................ 4-3
Frame Correction Adjustment ......................................................................................... 4-4
User's Language Selection.............................................................................................. 4-5
Enable/Disable the Aestheticism Control......................................................................... 4-6
Wheel Counters Consultation ......................................................................................... 4-7
Lens Feelers Adjustment .............................................................................................. 4-10
5 System Cleaning
Cleaning the Edger ......................................................................................................... 5-3
Dressing a Roughing Wheel ........................................................................................... 5-4
Dressing a Finishing Wheel ............................................................................................ 5-5
Dressing a Polishing Wheel ............................................................................................ 5-6
6 Maintenance
Operator Dialogue Message Management ...................................................................... 6-3
Annexe A Installing a Recirculating System
Installing a Recirculating System ....................................................................................A-3
Cleaning the Pump Recirculating System .......................................................................A-4
Annexe B Specifications
Specifications .................................................................................................................B-3
Index
Unpacking Machine
Warning
Before opening the Accura LAB for unpacking operation, make sure the machine is not
connected to any electrical source.
Procedure
Follow the steps below to unpack your edger unit. (If you proceed to install your edger yourself,
please do not discard boxes or any of its packing contents.)
Procedure (continued)
Procedure (continued)
Safety Precautions
Warning
Briot does not assume any responsibilities or liabilities for damages caused by
negligence or ignoring the safety precautions enlisted in this manual.
Note
• The external inverter for use with the Accura Lab must be the Listed Telemecanique
Inverter, model ATV18U29M2.
• The inverter is delivered complete, with cables, plugs, strain relieves, correct
configuration and tested by the manufacturer.
• It must be fixed on the wall at 1.3 m (at least) from the ground and away from water
projection and spill.
• Please note that no field servicing is permitted for this unit.
Safety Precautions
1. Before any operation on the Accura Lab (installation or servicing), check that main
power switch is off and power plugs are both (Accura Lab and inverter) not inserted in
wall socket.
2. Do not place the edger near or on top of a source of energy (radiator or heater).
3. Make sure your voltage source corresponds to the voltage specified on edger nameplate
(see diagram below), located on the rear of the machine.
4. If any type of liquid or material gets into the internal part of the edger, you must do the
following immediately:
• Unplug the power cord from the wall outlet of the edger.
• Unplug the power cord from the wall outlet of the inverter.
• Have the unit checked by a qualified Briot's technician before switching the unit on.
5. If the machine is not going to be used for a long period of time you should unplug the power
cords from the wall outlet.
Edger Nameplate
Machine Installation
Warning
Procedure
Follow the steps below to install your edger.
Step Action
5 Connect the water supply hose, located at the back of the machine, with the following
characteristics:
• The water supply faucet must be equipped of a male connector (20x27 mm).
• This faucet must be kept for the machine and drilled at 80 cm maximum from the
place excepted for the machine. The access must be easy and the faucet must be
turn off when the machine is not used.
The maximum water supply pressure must not exceed 7 bar.
Procedure (continued)
Step Action
10 Connect the bar code reader to the edger (see paragraph Edger Rear View below).
Edger
444 mm
∅ 120 mm
174 mm
310 mm
Workbench
660 mm
Installation on Workbench
∅ 20/27 male
Inverter Stop Faucet
Edger
or
≥ 30 mm
> 1,3 m
≤ 80 cm
„ …
ƒ †
FRANCE: Conforme aux réglements du ministère du travail à la
date du 15 Juillet 1980
Constructe Année de
Herstel BRIOT Jah
‡
fabrication 1996
Manufactur F27 - PONT DE
ler Year
er L'ARCHE
Immatricula
Seriennumm N° Q 51
•
Serial
er
number 22034
230 V 1~ 50 Hz 1000 W 4 A
‚
Servi Contin T/min. a Protecti
IP 20
ce
Betriebsa D B
u 2800 U/min Schutza
on
Runnin
rt Continuou RPM
Leerlauf
g Made in
France
Switch-on Procedures
Turn on the machine with the main switch located right rear side of the machine.
Results:
• The machine initializes.
• The screen lights up.
• After initialization the machine is operational.
Machine Serial
Number
Display Eprom
Version System Eprom
Version
V01.00 # 0108 V01.00
Turn off the machine with the main switch located right rear side of the machine.
Result: No light remains on when the machine is turned off.
Diagram
Visor
Edging Station
Keypad
Wheels
Diagram
F Wheel
TP Wheel
DcV Wheel
Description
DcV Polishing 13+5 mm Polishing wheel for CR 39, high index and
polycarbonate lenses.
Driver Disk 4 mm • Driver plate by safety-bevel wheel friction.
• This plate inserts between the finishing wheel and
the polishing wheel.
Safety-Bevel 18 mm Safety-bevel wheel in lens front and/or rear face for
all materials (mounted on retractable broach).
Grooving 0.6 mm Grooving wheel for rimless finishing for all materials
except mineral (mounted on retractable broach).
Conditions
Do not move the feelers arms manually. You may put them out of order.
Feelers: Diagram
Standard Accessories
List
The following table lists the standard accessories delivered with your edger.
Keypad/Screen Interface
Keypad: Diagram
Π
N° 000000000008
ORGANIC
+00.00
STOP OK
Keypad: Description
The following table describes each screen key of the Accura Lab.
Key Function/Description
Key Function/Description
OK Validate a function.
Functions: Diagram
N° 000000000008
Π Fct0
Fct1
ORGANIC
Fct2
Fct3
Fct4
+00.00 Fct5
Fct6 Fct8
Fct7 Fct9
Functions: Description
The following table describes each screen function of the Accura Lab.
Organic Lens
ORGANIC
Polycarbonate Lens
POLY
Rimless Finishing
Grooving Finishing
Warning: Grooving is not allowed on mineral lens.
Fct4 Front Side Bevel:
The bevel is placed on the front side of the lens
1/3-2/3 Bevel:
The bevel is placed at 1/3 of the front face and at 2/3 of the rear face
of the lens
1/2-1/2 Bevel:
The bevel is placed in the center of the lens
Rear Side Bevel:
The bevel is placed on the rear side of the lens
Operator Bevel (Hand Symbol):
The operator (see Operator Bevel Checking before Finishing below)
places the bevel
Expert Bevel:
Automatic bevel: the Accura will automatically find the best solution
between the frame curve and the lens curve
Expert Grooving:
Automatic lens grooving
Controlled Grooving:
Lens grooving controlled by the operator who can change the groove
position or curve (see paragraph Lens Grooving Checking below)
Fct5 Retouch:
Lens Final Size
No Edge Polishing
Edging a Lens
Procedure
Step Action
1 Call a job aid of the bar code reader or entering manually the number aid of the
keypad and press the OK key.
Result: The shape appears on the screen with its edging parameters.
2 Place the lens to edge in the edger, already centered and blocked, as follows.
• Press the key (or the one located at left of the edging station) to open the
lens clamping.
• Place the blocked lens into the left side adaptor.
• Press the key (or the one located at left of the edging station) to close the
lens clamping.
3 Adjust the water flow by turning the knob, located under the machine at the center.
Note:
• If using direct water supply, check if the water valve is open.
• If using recirculating system, check if the system is correctly installed.
See Appendix A Installing a Recirculating System.
4 Select the side to edge, aid of Fct1 function (see paragraph Functions : Description
formerly).
5 If necessary, you can modify the edging parameters (see paragraph Functions :
Description formerly).
6 Press the OK key to start the edging cycle.
Result: The visor lowers automatically and the edging cycle starts in the following
order:
1. Roughing Do not open cover, during edging operation.
2. Tracing Do not touch moving parts inside.
Result: If the lens is too small for the shape, a message appears on the screen.
Go to paragraph Lens Re-feeling below.
Procedure (continued)
Step Action
7 If you… Then...
8 If you… Then...
9 Hold the edged lens and press the key of the keypad (or the one located at
left of the edging station) to open the right side shaft.
10 Remove the lens from the left side adaptor. Do not remove the block from the lens
until the lens size has been confirmed with the optical frame.
Visor Safety
• For security:
∗ The visor closes only if the shafts are clamped.
∗ The shafts open only if the visor is open.
• If you open the visor during the edging, the visor's water flow stops immediately.
Cycle Interruption
The edging cycle can be interrupted at any time by pressing the STOP key.
Result: The edging cycle stops immediately.
Lens Re-feeling
Step Action
1 When the message Lens too small for shape is displaying, press OK key.
Result: The following screen is displaying.
Π
Π 1.48 2.97
4.45
Fct9
2 Press the Fct9 key to re-feel the lens 0.5 mm inside.
Note: You can re-feel the lens up to three times with 0.5 mm inner.
Result: If these three re-feelings are not still enough, the lens is too small, the
machine can not edge it.
3 Start the finishing cycle. To do this, go to step 7 of paragraph Edging a Lens formerly.
Controlled Bevel
Screen Description
Π 1.48 2.97
4.45
Symbol Description
Pivot the bevel apex towards the back of the lens to current index
+ position
Pivot the bevel apex towards the front of the lens to current index
+ position
Position Index
3 4.45
2. Bevel Position from Rear
3. Value of the lens thickness
Symbol Description
Front Bevel
Rear Bevel
Expert bevel
Procedure
Follow the steps below to check the bevel position after roughing and feeling.
Step Action
Π 1.48 2.97
4.45 Fct5
Fct9
2 Select the bevel point whose the position will be modified (opposite point at 180°
won’t move).
3 Modify the bevel point on selected place, aid of the + and/or +
keys.
4 Move forward the curved drawn by the bevel towards the front or the back, aid of the
and keys.
5 Sweep the lens around to display the lens section, aid of the and keys.
6 When the bevel position is correct, press the OK key to start edging.
Result: After the edging cycle, the visor opens automatically.
7 Hold the edged lens while pressing the key of the keypad (or the one located
at left of the edging station) to open the right side shaft.
8 Remove the lens from the left side adaptor, making sure not to remove the block as
some re-edging might be necessary for proper sizing of lens into optical frame.
Controlled Groove
Screen Description
Π
Π 1.48 2.97
5.05
00
Symbol Description
1 2
Developed curved of lens slice and grooving centre position:
1. Back Side of Lens 3. Front Side of Lens
3 4
2. Groove Center 4. Position Index
Move the groove towards the back (0.4 mm maximum)
Move the groove towards the front (0.4 mm maximum)
Select the simple groove type (thickness: 0.6 mm) or the double groove
or type (thickness: 1mm, jobs with metal wire)
Automatic lens grooving
Procedure
Step Action
Π 1.48 2.97
5.05 Fct5
00
2 Select the grooving point whose the position will be modified (opposite point at 180°
won’t move).
3 Modify the grooving point on selected place, aid of the + and/or +
keys.
4 Move forward the curved drawn by the grooving towards the front or the back, aid of
the and keys.
5 Sweep the lens around to display the lens section, aid of the and keys.
6 When the grooving position is correct, press the OK key to start rimless,
polishing (possibly) then grooving cycles.
Result: After the edging cycle, the visor opens automatically.
7 Hold the edged lens while pressing the key of the keypad (or the one located
at left of the edging station) to open the right side shaft.
8 Remove the lens from the left side adaptor, making sure not to remove the block,
as some re-edging might be necessary for proper sizing of lens into optical frame.
Retouching a Lens
Prerequisites
Procedure
Step Action
2 If the lens to retouch comes from the previous job, press the key, if not go to the
following step.
3 Select the side to retouch aid of the Fct1 key. N° 000000000008
Π Fct1
Note: The correction value is always in a negative form and is limited to a minimum
increment of 00.05 mm.
Warning: If the correction value is > to 0.1 mm then the safety-bevel won’t be
performed.
7 Hold the edged lens while pressing the key of the keypad (or the one located at
left of the edging station) to open the right side shaft.
Condition
Procedure
Step Action
1
Press simultaneously the and keys.
3
Press the key until the appropriate value is highlighted.
6 Go to the step 3 of this procedure until you adjust all the necessary wheel differentials.
Condition
To adjust the frame correction, the machine must be in rest position.
Procedure
Step Action
1
Press simultaneously the and keys.
6 Go from the step 3 of this procedure until you adjust all the corrections.
Procedure
Step Action
Accura Laboratoire
# 2049 V00.26
2
Press the key facing the line User’s language : English until you display the
desired language:
• English • tyrbi
• Français • Norge
• Español • Svenska
• Italiano • Srpsko-HrvatskiI
• Deutsch • Suomen
• Nederlands • HECCRBQ
• ELLHNIKH •
• Portugues •
• Magyar
Description
• If expert bevel has been selected, the machine performs a control of the bevel placement and
alerts if the calculated bevel may result a non-aesthetic glazing.
• In that case, the edger displays the warning message "Aestheticism" and switch to the bevel
control screen for an eventual modification of the base curve and/or the bevel position by the
operator.
• This control is also performed in case of expert grooving selection.
• It is possible to enable or disable the automatic control for any lens with the following
procedure.
Procedure
Step Action
Accura Laboratoire
# 2049 V00.26
2
Press the key facing the line Aestheticism control until you display Enable or
Disable.
Procedure
Step Action
Roughing
F Wheel 221 0
Permanent
and Total
Lens Counter
Finishing
Rimless 96 45
Mineral 51 10
Plastic 35 25
Hi 10 10
Poly 0 0
Procedure (continued)
Step Action
Polishing
Rimless 45 35
Plastic 35 25
Hi 10 10
Poly 0 0
Safety bevel
Front Side 10 10
Mineral 3 3
Plastic 6 6
Hi 1 1
Poly 0 0
Rear Side 0 0
Mineral 0 0
Plastic 0 0
Hi 0 0
Poly 0 0
Procedure (continued)
Step Action
Groove Number in
simple width
Groove (Nylon wire)
Total 60 19
Plastic 43 9
Hi 10 10
Poly 7 0
Double 4 1
Groove Number in
double width
(Air-Titanium Type)
Retouch
Rimless 0 0
Mineral 0 0
Plastic 0 0
Hi 0 0
Poly 0 0
Bevel 7 7
Mineral 3 3
Plastic 3 3
Hi 1 1
Poly 0 0
Procedure
Tool # 14 04 199
Procedure (continued)
Fct7
Notch
Procedure (continued)
Fct7
Note: This calibration influences the bevel tracking. A calibration performed poorly can
induce a bad work quality of the edger.
Introduction
In order for your new system to retain its new appearance and ensure proper mechanical
operation, simple care must be taken on a routine basis:
• Clean the edger daily after use
• Follow the direction mentioned in this section
• Care your Briot after sales technician to arrange periodic maintenance.
Daily Cleaning
Caution
Do not use any type of spray hose to clean your system. Avoid any heavy splashing or
spraying that may penetrate the system's scanning and keyboard/interface. This can
cause electrical damage to the system.
Warning
Never dress roughing wheel for ORGANIC lenses. You may damage it for good.
Caution
• Make sure you have an ample flow of water over the diamond wheels prior to using the
dressing sticks.
• Use only recommended dressing sticks (orange) by Briot or wheel manufacturer (n° 24 07
016).
• Apply dressing stick to roughing wheel only when considerable slowing down of the cycle time
occurs.
Wear
Please, bear in mind, the more often you apply a dressing stick to your diamond wheels the
faster the wheel is going to wear.
Procedure
Step Action
1 Start the edging cycle without clamping a lens in the edging station. To do that press
the OK key.
Caution
• This process requires the water to be flowing over the diamond wheels while using the
dressing sticks.
• Use only the dressing sticks (grey: square section) supplied by Briot, located in the accessory
kit (n° 24 07 017).
• Use only when the finishing cycle time is considerately longer.
• When applying the dressing stick to the bevel wheel, always position the dressing stick to
cover the bevel on the diamond wheel as equally as possible.
• Do not apply the stick unevenly. Uneven application of the dressing stick will alter the bevel
quality on the lens.
Important
When dressing a wheel, you are removing a layer of metal and dull diamonds. Please, bear in
mind, the more often you apply a dressing stick to your diamond wheels, the faster the wheel is
going to wear and thus shorten the life of the wheel and hasten the replacement.
Procedure
Step Action
1 Start the edging cycle without clamping a lens in the edging chamber. To do that press
the OK key when in the edger screen mode.
Caution
• Make sure you have an ample flow of water over the diamond wheels prior to using the
dressing sticks.
• Use only recommended dressing sticks (green: rectangular section) by Briot or wheel
manufacturer (n° 24 07 018).
• Apply dressing stick to polishing wheel only when considerable slowing down of the cycle time
occurs.
• When applying dressing stick to bevel wheel always position dressing stick the same way, try
to cover the diamond groove equally with the stick.
• Do not apply the stick in sections, one side or the other.
Wear
Please, bear in mind, the more often you apply a dressing stick to your diamond wheels the
faster the wheel is going to wear.
Procedure
Step Action
1 Start the edging cycle without clamping a lens in the edging station. To do those press
the OK key.
Message Types
ORGANIC
*****WARNING***** *****WARNING*****
Origin: Edging
Type: Radius < 10 mm +00.00
OK
ORGANIC
*****WARNING***** *****WARNING*****
Origin: Edging
Type: Re-edge same lens? +00.00
Yes No
List
The following table shows the messages that can display during using.
Message Cause
List (continued)
Message Cause
Lens feelers : Aberrant spots Irregular points detected during lens tracing.
Example: For a 1/2 eye lens, the adhesive has not been cut
before blocking.
Job not aesthetical The bevel or groove calculated by the expert program might
result a non aesthetic glazing. The operator can modify its
base curve and/or position upon his criteria.
Edging previous job While you create the job n° 3 whereas the job n° 1 is in
edging cycle.
Incompatible edger config. Incompatibility problem between job parameters and edger
setting.
Example: Job with Polycarbonate lenses on a machine not
equipped with TP wheel.
Extension board failure Communication problem between main circuit board and
memory extension circuit board.
Warning
Only pumps that comply with the relevant safety requirements are permitted:
• 230 V: Output of pump outlet
• 350 W: Power available (for the pump).
• Mandatory marking CE standard EN 60 335-1 and EN 60 335-2-41
• Thermal protection presence
• IP 68
Procedure
Follow the steps below to install a recirculating system.
Step Action
2 Feed the following through the pre-drilled holes on the work bench top:
• Main Supply Water Hose
• Visor and Polycarbonate Supply Water Hose
• Drain Hose.
3 Connect the recirculating system's power cord into the electrical outlet.
Diagram
The following diagram shows the installation of your recirculating system.
Edger
Electrical (Front View)
Connection Visor/Polycarbonate
Water Supply
Main Water
Supply
Drain
Pump
Filter Decantation/Filter
Procedure
2 • Low water Take out the pump tank with the pump.
flow • Brush the filter (sides) of the pump tank
• Pump • Put back the assembly on the main
floats in tank.
the tank
• Add water if necessary.
Step Action
Fct1
ON
3 Disconnect the main water supply pipe (edger side) and connect the dump pipe to the
main drain (bucket, sink, sewer, etc.).
4 Start the pump by pressing the Fct1 key until you display OFF.
5 Turn on the faucet of the dump pipe.
Result: The main tank dumping starts.
6 When the dumping is finished, press the Fct1 key to display ON.
Result: The pump stops.
7 Turn off the faucet of the dump pipe.
Specifications
Edger
• Automatic Initialization
• Self-test
• Lens front and rear face tracing: 3D
• Equipment:
∗ Roughing Glass Edging
∗ Roughing All Plastic Edging (CR 39, High Index, Polycarbonate)
∗ Bevel/Rimless Finishing Edging
∗ Bevel/Rimless Polishing Edging (option)
• Clamping Pressure Automatically controlled according to the Material
• Automatic, Variable and Controlled Edging Pressure
• Safety-beveling: Front and/or Rear Sides (option)
• Quick Water Connection
• Solenoid Valve
• Lens Edging Diameter:
∗ Maximum: 100 mm
∗ Minimum: 20 mm
• Automatic cleaning of lens chucking system and edging chamber
• Water supply: 20x27 mm Adapter
• Drain Size: ∅ 100 mm
• Water Pressure: from 0 to 7 bar
• Edging Cycle Statistics
• OMA Network Connection
• Lens Grooving in Regular Width (Nylon wire) or 1 mm Double Width (Metal wire)
Options
Specifications (continued)
Specifications of Edger
• Dimensions :
∗ Width: 26” (650 mm)
∗ Depth: 19” (480 mm)
∗ Hauteur : 21” (535 mm)
• Weight: 100 lb. (63 kg)
• Power Supply: 200/240V - 50/60Hz - 2,5A - 500W
• Power Consumption: 500 W
• Sound Level: 70 dB
• Pollution Degree: 2
• Installation Category: II
• Ambient Temperature: 13° C to 35° C
• Relative Humidity: 10% to 80%
• Maximum Water Pressure: 7 Bar
• Maximum Pump Pressure (with Pump): 7 Bar
• Output of Pump Outlet: 350 W
• Fuses:
∗ F1 & F2 : 10 AT
∗ F3 : 3,5 AT
∗ F4 & F5 : 2 AT
∗ F6 : 5 AT
∗ F7 : 2 AT
• UL Standards: UL 3101
Index
Edger,1-8
A Recirculating System,A-3
Adjustment Interruption
Frame Correction,4-4 of the Cycle,3-10
Lens Feelers,4-10 K
Wheel Differential,4-3
Aestheticism Control,4-6 Keyboard/Screen Interface
Description,3-3
C
L
Cleaning
Pump Group,A-4 Lens
the Edger,5-3 Re-scanning,3-10
Consultation Retouch,3-16
of Wheel Counters,4-7 Lens Feelers
Controlled Bevel,3-11 Adjustment,4-10
Controlled Groove,3-14
Cycle Interruption,3-10 M
D Machine
Installation,1-8
Disable Unpacking,1-3
Aestheticism Control,4-6 Messages
Dressing Operator Dialogue Management,6-3
a Finishing Wheel,5-5
a Polishing Wheel,5-6 O
a Roughing Wheel,5-4 Operator Dialogue Message
E Management,6-3
Edger P
Cleaning,5-3 Pump Group
Description,2-3 Cleaning,A-4
Installation,1-8
Rear View,1-10 R
Switching Off,1-11 Recirculating System
Switching On,1-11 Installation,A-3
Edging Re-scanning a Lens,3-10
a ½Eye Lens,3-10 Retouch a Lens,3-16
a Lens,3-8
Enable S
Aestheticism Control,4-6
Safety Precautions,1-6
F Specifications,B-3
Standard Accessories,2-6
Frame Switching Off
Correction Adjustment,4-4 Edger,1-11
Functions Switching On Edger,1-11
of Keyboard/Screen Interace,3-5
I
Installation
Index (continued)
T
Tracing System,2-5
U
Unpacking Machine,1-3
User's Language
Selection,4-5
V
Visor Safety,3-9
W
Wheel Counters
Consultation,4-7
Wheel Differential
Adjustment,4-3
Wheels
Description,2-4